Samsung J1060A(V/S) Washer/Dryer User Manual
Contents
1. 4 Remove hair pin cotter and washer from each deck L rod Remove L rods from lift arms At this point deck will drop down 5 Carefully raise and support front of chassis Slide mower deck to either side for removal Reverse procedure to reinstall deck assembly LOOSEN NU O REL BELT TENSION FOR OF DECK DRIVE B Page 29 CARE AND MAINTENANCE 42 and 50 DECK REMOVAL 1 2 COT Page 30 Place cut height lever in lowest cut position Pull belt idler back to allow belt to be removed from idler pulley and electric clutch pulley Remove hair pin cotter and washer from one end of deck support cross shaft Note location of remaining shim washers used between chassis and mower deck plates Slide shaft from chassis and mower deck Remove hair pin cotter and washer from each deck L rod Remove L rods from lift arms At this point deck will drop down Carefully raise and support front of chassis Slide mower deck to either side for removal Reverse procedure to reinstall deck assembly NOTE When deck is reinstalled on frame check that belt is correctly routed in the groves of all pulleys and that belt idler is applying tension to the back side of the belt CARE AND MAINTENANCE A CAUTION HOT oil may cause burns Allow engine to cool before draining oil CHANGING THE ENGINE OIL 1 The snap lock oil drain valve is located on the left side of the engine2. Engage blade drive d Raise slightly off seat ENGINE SHOULD STOP e Disengage blade drive f with engine running put parking brake in OFF position Swing levers in Engage blade drive i Raise weight slightly off seat ENGINE SHOULD STOP 9 h If Any Safety Check FAILS Do Not Operate The Mower until the system has been checked and repaired by an Authorized Dixon ZTR Dealer Page 18 OPERATION INSTRUCTIONS A CAUTION Engage parking brake before starting engine STARTING INSTRUCTIONS 1 Parking brake must be on control levers swung out blade drive disengaged fr 2 Move throttle control to Choke position if engine is cold full throttle if warm 3 Insert ignition key and turn to Start position When engine starts release ignition key Key will return to Run position 4 Move throttle from Choke to desired speed position 5 Release parking brake 6 Swing levers 7T Operate the mower per the CONTROL instructions V on page 12 LIGHTS S NOTE While mowing throttle control must be set to the Sis x 4 MAXIMUM or wide open setting to insure adequate cooling of the engine and to maintain mower deck blade speed Page 19 OPERATION INSTRUCTIONS MOWING WITH A MULCHING ATTACHMENT Mulching or recycling the grass clippings requires a totally different mowing approach than would be normal when side discharging or b
3. Poor cut quality Incorrect engine to mower deck belt Refer to page 31 for part numbers Poor cut quality Engine RPM too low Increase engine RPM to maximum Poor cut quality Dull or bent blade Sharpen or replace as required Poor cut quality Un level mower deck Refer to page 25 for deck leveling procedure Poor cut quality Grass buildup under mower deck Clean out underside of mower deck Poor cut quality Improper blades Refer to page 31 for part numbers Poor cut quality Uneven tire pressures Refer to page 30 for correct tire pressures Page 35 DRIVE SYSTEM SITUATION Mower creeps in neutral position TROUBLESHOOTING CAUSES Neutral adjustment REMEDY Refer to page 24 for procedure or consult your dealer for repair Mower pulls to one side or the other Forward travel speed adjustment Refer to page 23 for procedure Loss of power and speed on both sides Incorrect or worn drive belt Spring on idler arm missing or broken arm will not pivot Internal malfunction Replace belt Replace spring Remove cause of seizure and lubricate Consult your dealer for repairs Drive system functions on one side only Incorrect or worn drive belt Spring on idler arm missing or broken arm will not pivot Internal malfunction Replace belt Replace spring Remove cause of seizure and lubricate Consult you
4. amp Stratton 1 50 quarts oil Kohler 2 quarts oil with filter Width 44 Maximum Track Width Height 42 to top edge of seat Length 72 hitch tab to front bumper Weight Power Unit 463 Ibs w 36 Deck 544 Ibs w 42 Deck 541 Ibs Additional information provided in service instructions under the individual component SPECIFICATIONS SUBJECT TO CHANGE WITHOUT NOTICE Page 11 SEAT ADJUSTMENT INSTRUCTIONS 1 Place parking brake in ON position Pull brake lever up 2 Raise and push seat assembly forward 3 Loosen five nuts P N 3205 and slide seat forward or backward to desired position Retighten nuts P N 3205 DO NOT operate mower without seat adjustments properly tightened 4 Raise and push seat assembly and upper body rearward to closed position Page 12 CONTROL LEVERS DECK HEIGHT SS LEVER ADJUSTMENT Y CONTROLS FRONT OF MACHINE IGNITION SWITCH THROTTLE CONTROL BLADE DRIVE SWITCH CIRCUIT BREAKER LIGHT SWITCH PARKING BRAKE LEVER Page 13 CONTROLS PARKING BRAKE The parking brake is designed to hold the mower from moving and is not intended for use in stopping the mower while it is in motion The engine will stop if the parking brake is engaged while the control levers are in the drive position Acaution Engage parking brake before starting engine TO SET PAR
5. 14 Ibs Turn each outer blade tip to align with the deck in a side to side manner Measure from the floor surface up to the bottom of the blade tip on the discharge side of the mower Retain this measurement Move to the opposite side and check to see if that measurement is the same f adjustment is required turn nut on one or both of the rear L rods until both measurements are equal Turn each outer blade tip to align with the deck in a front to rear manner Measure from the floor surface up to the bottom of the blade tips at both the front and rear of the blades Rear of blade tips should be to 1 8 to 3 8 higher that the front of blade tips If adjustment is necessary turn nut on front L rod NOTE This will place the mower deck in a base measurement position Additional adjustment FRONT L ROD TURN NU O ADJUST RON O REAR MEASUREM may be required to achieve desired cut for the type of grass or conditions involved REAR L RODS TURN NUT S TO ADJUST SIDE TO SIDE MEASUREMEN NT Page 28 CARE AND MAINTENANCE 36 DECK REMOVAL 1 Place cut height lever in lowest cut position 2 Loosen nut on belt idler shock mount until belt can be removed from electric clutch pulley on the bottom of the engine 3 Remove hair pin cotter and washer from one end of deck support cross shaft Note location of remaining shim washers used between chassis and mower deck plates Slide shaft from chassis and mower deck
6. California to cause cancer birth defects or other reproductive harm e Dixon and ZTR are registered trademarks of Dixon Industries Inc DIXON INDUSTRIES INC A BLOUNT International Inc Co 1569 4500 Series COFFEYVILLE KS 67337 0945 Part No 5863 0798 316 251 2000
7. and use extra caution when servicing them Batteries contain sulfuric acid To prevent burns avoid contact with skin eyes and clothing To prevent a fire or explosion keep sparks and open flames away from battery Before disconnecting the negative ground cable make sure all switches are OFF e Check to assure that the drive chains are properly adjusted A loose chain may come off causing loss of control Page 9 DIXON PROTECTION PLUS TWO YEAR LIMITED WARRANTY POLICY This warranty policy applies to all ZTR 4500 Series mowers purchased on or after September 1 1997 WARRANT Y The Dixon Protection a ee isfora pen oftwo SS fromdateofpurchase DIXON ZIRMOWERSAREWARRANTEDAGAINSTDEFECTSINMATERIALS ANDWORKMANSHIPANDPROVIDESFOR REPLACEMENT ORREPAIROF PARTSINCLUDING LABORCOSTS THISWARRANTY IS SUBJECT TOTHE FOLLOWING CONDITIONSANDLIMITATIONS 1 Warranty applies only to original retail purchaser of new and unused mowers and accessories 2 All Dixon warranty mustbe accomplished by authorized Dixon dealers and in accordance with Dixon warranty policy and allowances All warranty claims must be approved by Dixon Industries Inc 3 Mowers or accessories used for commercial applications are warranted for 90 days from date of purchase Commercial application is any use other than or in addition to mowing at owner s primary place of residence 4 Battery warranty Limited to 90 days from date of purchase 5 Accessories Warrant
8. mower with any type of container or other object in either hand Towing Towing a trailer or other attachment that is too heavy could damage the drive or cause the mower to become unstable Limit loads to 250 pounds or less on this mower BEFORE OPERATING MOWER 1 Read engine manufacturer s operating and maintenance instructions 2 Read and observe all safety instructions on your mower and in the manual 3 Check engine oil 4 Be sure gas cap is in place 5 Be sure parking brake is on 6 Be sure mower blade drive is off 7 Know how to stop engine Turn key to off position Page 17 OPERATION INSTRUCTIONS OF SAFETY INTERLOCK SYSTEMS PARKING BRAKE SWITCH TEST CONTROL LEVER SWITCH TEST BLADE DRIVE SWITCH TEST SEAT SWITCH TEST a Swing out control levers b Disengage blade drive switch c Put Parking brake in OFF position d Turn ignition switch to START Engine should not turn over or attempt to start Disengage blade drive switch Put parking brake in ON position Swing control levers in Turn ignition switch to START Engine should not turn over or attempt to start a b C d Put parking brake in ON position Swing out control levers Engage blade drive switch Turn ignition switch to START Engine should not turn over or attempt to start a b d a In a SAFE AREA away from bystanders start the engine b Leave levers swung out and parking brake ON c
9. seriously injured or interfere with safe mower operation e Never allow children to operate the mower Use extra care when approaching blind corners shrubs trees or other objects that may obscure vision Page 8 SAFETY SERVICE e Use extra care in handling gasoline and other fuels They are flammable and vapors are explosive Use only an approved container Never remove gas cap or add fuel with the engine running Allow engine to cool before refueling Do not smoke Never refuel the mower indoors Never store the mower or fuel container inside a building where there is an open flame e Never run a mower inside a closed area The exhaust fumes are toxic e Keep nuts and bolts tight especially blade attachment bolts and keep equipment in good condition e Never tamper with safety devices Check their proper operation regularly e Keep mower free of grass leaves or other debris buildup Clean up oil or fuel spillage Allow mower to cool before storing e Stop and inspect the equipment if you strike an object Repair if necessary before restarting e Never make adjustments or repairs with the engine running e Grass catcher components are subject to wear damage and deterioration which could expose moving parts or allow objects to be thrown Frequently check components and replace with original equipment parts when necessary Mower blades are sharp and can cut Wrap the blade s or wear gloves
10. the mower Tall grass can hide obstacles Use slow speed Use extra care with grass catchers or other attachments These can change the stability of the mower Keep all movement on the slopes slow and gradual Do not make sudden changes in speed or direction Avoid starting or stopping on a slope If tires lose traction disengage the blades and proceed slowly down the slope If front wheels lift off the ground pull the levers back to stabilize the mower DO NOT Do not turn on slopes unless necessary and then turn slowly and gradually downhill if possible Do not mow near drop offs ditches or embankments The mower could suddenly turn over if a wheel is over the edge of a cliff or ditch or if an edge caves in Do not mow on wet grass Reduced traction could cause sliding Do not try to stabilize the mower by putting your foot on the ground Do not use grass catcher on steep slopes Page 7 SAFETY CHILDREN Tragic accidents can occur if the operator is not alert to the presence of children Children are attracted to lawn mowers and the mowing activity NEVER assume children will stay where they were last seen Be alert to avoid accidents Keep children out of the mowing area and under the watchful care of another responsible adult e Be alert and turn mower off if a child enters the area Before and during backing look behind and DOWN for small children e Never carry children They may fall off and be
11. unless absolutely necessary Always look down and behind before and while backing Beaware of the mower discharge direction and do not point it at anyone Do not operate the mower without either the entire grass catcher or the deflector in place Slow down before turning Never leave a running mower unattended Always turn off blades set parking brake stop engine and remove key before dismounting off blades when not mowing Stop engine before removing grass catcher or unclogging chute e Mow only in daylight or good artificial light Do not operate the mower while under the influence of alcohol or drugs e Watch for traffic when operating near or crossing roadways Use extra care when loading or unloading the mower into a trailer or truck Do not ride the mower when loading amp unloading WARN The Engine Exhaust from this product contains chemicals known to the State of California to cause cancer birth defects or other reproductive harm Page 6 SAFETY SLOPE OPERATION Slopes are a major factor related to loss of control and tip over accidents which can result in severe injury or death All slopes require extra caution If you cannot back up the slope or if you feel uneasy on it do not mow it DO Mow across the slope with your Dixon ZTR never up or down Remove obstacles such as rocks tree limbs etc Watch for holes ruts or bumps Uneven terrain could overturn
12. KING BRAKE The hand operated parking brake is located on the right fender To engage brake pull lever up to the rear To release brake move lever forward down NOTE Always set parking brake before dismounting Release parking brake before moving mower TRANSMISSION DRIVE SYSTEM Allows the mower to turn on its own axis Zero Turning Radius Each lever controls one side of the mower NOTE The pressure required to operate the mower is very light Page 14 CONTROLS NEUTRAL SLOW FAST 90 SLOW FORWARD FORWARD EN REVERSE left turn opposite TO GO FORWARD From neutral position gently push both drive levers forward To increase speed move levers farther forward TO GO BACKWARD From neutral position gently pull both drive levers toward you TURNING Turning is controlled by moving one drive lever slightly forward or rearward of the other To turn left move left lever rearward of the right lever To turn square corners move lever of desired direction to neutral To turn on mower s own axis zero turning radius stop and move one lever to reverse position and the other to forward position BRAKING To brake mower move both levers in direction opposite of travel release levers to neutral set parking brake Park only on level surfaces THROTTLE CONTROL Located on control panel to operator s right Throttle control for engine speed Choke for engine starting Throttle Control should be setto t
13. Operate the mower at a slower ground speed 4 Overlap cutting swaths instead of cutting a full swath with each pass 5 across the marginal areas a second time 6 CUT HIGH MOW OFTEN Page 20 OPERATION INSTRUCTIONS MOWING WITH A GRASS CATCHER ATTACHMENT In order to achieve optimum performance when mowing with a grass catching attachment please read and follow the tips listed below 1 Some applications may require installation of an Optional weight box on the front of the mower to offset cut grass weight Set engine speed control to the wide open or full setting Do Not Attempt To Cut Grass When It Is Wet Wet grass will clog both the underside of the deck and the attachment chutes Empty bags often to prevent plugging If the grass is tall place the mower deck cut height selector in the top or second notch Initially overlap cutting swaths instead of a full swath with each pass Keep The Underside Of The Mower Deck Clean Frequent removal of dried grass and dirt will greatly assist in bagging of the clippings Maintain Sharp Blades Throughout The Cutting Season Some grass catching attachments require Hi Lift blades Operate the mower at a slower ground speed than when mowing without a grass catching attachment CAUTION Watch for low hanging branches or other obstacles which might hit the catcher top while turning or backing the mower Use care when backing to avoid pushing the grass bags into
14. TACT BACK OVER fead and understand this manual to prevent injuries EEm Page 4 SAFETY SAFETY SYMBOLS Safety Alert Symbol When you see this symbol BE ALERT to the potential for injury Follow recommended safety precautions and safe operating practices A DANGER A CAUTION Danger indicates an imminently hazardous situation which if not avoided will result in death or serious injury Warning indicates a potentially hazardous situation which if not avoided could result in death or serious injury Caution indicates a potentially hazardous situation which if not avoided may result in minor or moderate injury It may also be used to alert againstunsafe practices Page 5 SAFETY This cutting mower is capable of amputating hands amp feet and throwing objects Failure to observe the following safety instructions could result in serious injury or death GENERAL OPERATION Read understand and follow all instructions in the manual and on the mower before starting Only allow responsible adults who are familiar with the instructions to operate the mower Clear the area of objects such as rocks toys wire etc which could be picked up and thrown by the blade Besure the area is clear of other people before mowing Stop mower if anyone enters the area e Nevercarry passengers e Do not mow reverse
15. ZTR Mowers IMPORTANT READ CAREFULLY The Dixone ZTRe Mower is both easy and fun to operate However any power mower must be operated properly to be safe It is not a toy or a recreational vehicle Before you start to use the mower read the operator s manual carefully and become completely familiar with the controls The information in this operator s manual applies to all Dixone ZTRe 4500 Series Model Mowers Your Dixon dealer will gladly answer any questions See your dealer for warranty service parts and repairs lt DIXONINDUSTRIES INC ABLOUNT International Inc Co POBOX 1569 COFFEYVILLE KS 67337 0945 3162512000 4500 Series INDEX dnt Pages SPEGIFIGATIONS CONTROLS OPERATION INSTRUCTIONS Pages CARE AND Pages STANDARD PARTS LIST Page TROUBLESHOOTING Pages Part No 5863 0798 2 7 10 11 14 15 20 21 31 32 33 35 SAFETY RIDINGLAWNMOWERS IFIMPROPERLY OPERATED CANCAUSE SERIOUS INJURY ORDEATH The most common causes of injury to the operator or bystander BLADECON
16. agging the grass There may be instances or conditions where it is not possible to hide all of the recycled or mulched clippings In order to achieve the best results please read and follow the mulching tips listed below 1 Setthe engine speed control to the wide open or full setting 2 Place the mower deck cut height selector in either the top or second notch Never cut more than 3 4 to 1 off the grass at any one time Attempting to cut more grass will result in the deck plugging and cause the engine to stall 3 It may be necessary to cut the lawn twice to achieve acceptable mulching performance especially on first cuttings or if the lawn is heavily fertilized 4 Not Attempt To Cut Grass When It Is Wet Mulching performance will be very poor under wet grass conditions 5 Maintain A Sharp Blade Throughout The Cutting Season This is very important Optimal mulching performance cannot be obtained with a dull or nicked up blade 6 Keep The Underside Of The Mower Deck Clean Remove all grass and dirt buildup from the underside of the pan the baffles and deflectors after each use 7 J Alternate mower direction This will evenly disperse the mulched grass clippings over the lawn for even fertilization If the mulching quality of the mower does not seem to be satisfactory try one or more of the following tips 1 Raise the height of cut setting on your mower 2 It may be necessary to cut your grass more frequently 3
17. crankcase 2 Place a suitable container under the drain valve The fitting of a short piece of hose to the valve will help direct the oil 3 Push the valve body and twist to clear the detent notch 4 Pulling the valve body outward will start the flow of oil NOTE Refer to engine manufacturers recommendations for frequency of oil changes Briggs amp Stratton Kohler PLEASE DISPOSE OF USED OILS AT PROPER COLLECTION CENTERS PROTECT YOUR ENVIRONMENT Page 31 OIL FILL 1 Push the valve body in and twist into the Closed Open detent notch 2 Clean any spilled oil from engine and chassis 3 Refill engine with type and quantity of oil recommended by the engine manufacturer in engine literature NOTE Oil changes require replacement of the oil filters These filters can be obtained from your authorized engine dealer The use of any other oil filler may cause damage to the engine Briggs amp Stratton Oil Filter P N 492 932 Kohler Oil Filter P N 52 050 02 PLEASE DISPOSE OF USED OILS AT PROPER COLLECTION CENTERS PROTECT YOUR ENVIRONMENT LUBRICATION CHASSIS Number of grease zerks used 6 for 36 7 for 42 7 for 50 LOCATIONS 1 each front wheel caster tube and each front wheel hub 1 each mower deck hub SERVICE INTERVALS Every 50 hours of operation RECOMMENDED GREASE Name brand wheel bearing or multi purpose grease Lubricate each front wheel to allow even distribution of grease withi
18. dard Hi L ift P N 9444 Lo Lift P N 9443 BELTS Engine To Mower Deck P N 7174 Serpentine Belt P N 1300 Engine To Transmission P N 5768 BRIGGS amp STRATTON FILTER PART NUMBERS Please refer to Briggs amp Stratton Engine Operators Manual for correct service intervals for engine oil changes and air filter maintenance Protect your engine investment use only original equipment filters Precleaner Foam Element P N 272 403 Air Filter Cartridge P N 493 909 Engine Oil Filter P N 492 932 KOHLER FILTER PART NUMBERS Please refer to Kohler Engine Operators Manual for correct service intervals for engine oil changes and air filter maintenance Protect your engine investment use only original equipment filters Air Filter Cartridge P N 12 08 310 Pre Cleaner P N 12 08 312 Engine Oil Filter P N 52 050 02 Page 34 TROUBLESHOOTING MOWER CUT QUALITY There are many variables that can effect the cut quality of any riding mower Type and conditions of grass cut height setting engine RPM and ground speed are some ofthe variables that interact creating differences in cut quality Examination of one or more of the above will generally produce a quality cut The Troubleshooting Chart suggests practices and adjustments that may be helpful in improving cut quality Your Dixon ZTR dealer is also available to provide assistance to you SITUATION Poor cut quality CAUSES Ground speed REMEDY Reduce mowing speed
19. dealer for repairs Page 36 TROUBLESHOOTING ELECTRICAL SYSTEM SITUATION Starter will not turn engine over CAUSES Circuit breaker disengaged REMEDY Push button to reset Consult your dealer for repair Starter will not turn engine over Dead Battery Charge battery Battery discharge Poor connections on battery Battery water low Wrong battery installed in mower Tighten or replace as required Battery discharge Engine electrical system not functioning correctly Have electrical system checked by your dealer Battery discharge Engine not being operated at full throttle Increase engine RPM Contact your dealer for information NOTE Electrical systemfailures are generally simple in nature always check the obvious first and then move onto the more complicated parts used Poor battery service loose connections corrosion frayed or broken wiring are more likely than component failure Page 37 nixon ATIO N DIXONINDUSTRIES INC A BLOUNT International Inc Co PO BOX 1569 COFFEYVILLE KS 67337 0945 316 251 2000 FAX 316 251 4117 DATE PURCHASED MOWER MODEL NUMBER MOWER SERIAL NUMBER DM PURCHASED FROM Name Address DATE OIL CHANGED DATE ENGINE TUNED ZIR Mowers A WARNING The Engine Exhaust from this product contains chemicals known to the State of
20. e Dealers Signature Page 10 CHASSIS BODY MOWER DECKS BLADE DRIVE TRANSMISSION ENGINE Model 4515B Model 4516K STARTING SYSTEM TIRES RECOMMENDED TIRE PRESSURE CAPACITIES DIMENSIONS NOTE SPECIFICATIONS Models ZTR 4515B and 4516K Twin 12 gauge side frames and 7 gauge transmission and engine base plate All body parts are made of high density polyethylene Dent and corrosion resistant Front body contains access panel for battery service 36 Deck 11 GA Laser Cut Fabricated 36 Cut Width 42 Deck 13 GA Stamped Steel Construction 42 Cut Width 50 Deck 11 GA Fabricated Construction Reinforcement Ribs 50 Cut Width Cut height approximately 1 to 4 via 7 position lift handle Electric clutch Each rear wheel is independently driven by a HydroGear IZT hydrostatic drive 15HP Vanguard Briggs amp Stratton 4 Cycle Single Cylinder Overhead Valve Air Cooled Gasoline Vertical Shaft With Cast Iron Cylinder Sleeve Oil Pump With Integral Oil Filter 16 HP Kohler Command 16 4 Cycle Single Cylinder Overhead Valve Air Cooled Gasoline Pressure Lubricated With Oil Filter Vertical Shaft Aluminum Head and Block with Cast Iron Cylinder Liner Smart Spark Ignition Electric by key switch operation with safety interlock blade drive Front 11 X 4 00 X 5 ribbed tread Rear 18 X 8 50 X 8 Multi Trac Front 16 21 Ibs Rear 8 14 Ibs Fuel 2 7 gallons total Engine Briggs
21. e operating and maintenance instructions furnished by the engine manufacturer supplied with each mower BATTERY Check the fluid in the battery at frequent intervals Keep fluid level above the plates in each cell using distilled water OFF SEASON BATTERY STORAGE Identify each cable so cables can be reconnected to correct terminals Disconnect cables from terminals ALWAYS disconnect ground cable first and reconnect last Charge battery DO NOT remove battery from mower Clean top of battery and terminals with baking soda and water Page 23 CARE AND MAINTENANCE MOWERBLADE MAINTENANCE NOTE Observe proper blade position prior to removal 1 Safely raise front of mower 2 Hold or block blade from turning 3 Loosen blade nut and remove blade 4 When replacing blade tighten blade nut securely Refer to diagram A CAUTION Wear heavy thick gloves when holding onto mower blade avoid the sharp edge of the blade Note Be sure blade is center on pilot before tightening nut to 60 ft 16 torque lt THREADED END Ol BLADE SHAF ZN _ TRASH N GUARD 24 CARE AND MAINTENANCE BELT TENSION 36 DECK MOWER DECK DRIVE BELT P N 1300 Manual adjustment Refer to illustration below 42 DECK MOWER DECK SERPENTINE BELT P N 6109 Manual adjustment Refer to illustration below ENGINE TO MOWER DECK BELT P N 5861 Auto tensioner with spring loaded idler No ad
22. he MAXIMUM or wide open setting to insure adequate cooling of the engine and to maintain mower deck blade speed while mowing Page 15 CONTROLS BLADE DRIVE Located on control panel on operator s right To engage the mower blades pull up on the switch To disengage blades push down CIRCUIT BREAKER Protection of the electrical system is by 1 15 amp circuit breaker If circuit breaker trips push button to reset If this condition repeats consult dealer for inspection and repair MOWER DECK CUT HEIGHT LIFT LEVER Page 16 Located to the left of operator Controls the cutting height Seven positions of adjustment Move lever in and forward to lower Move lever in and back to raise NOTE Always use high for transport 3 gt THROTTLE OPERATION INSTRUCTIONS Safe and successful operation will depend upon the operator having the correct knowledge of all controls used the mower and making good judgements about the terrain to be mowed NEVER allow anyone to operate the mower without complete knowledge of all controls and their functions During initial operation learning to drive set throttle at slow speed Sound judgement by the operator will prevent accidents Drink Cup Holder located on the left rear fender is for transport or carrying only Mower usage requires that both hands be free to control individual levers DO NOT ATTEMPT operation of
23. justment required 50 DECK MOWER DECK SERPENTINE BELT P N 1300 Manual adjustment Refer to illustration below ENGINE TO MOWER DECK BELT P N 7174 Auto tensioner with spring loaded idler No adjustment required IDLER DI WELDMENT SHOCK L ROD MOUNT X N NUT c J 7B 56 DECK DRIVE 24 TIGHTEN OR LOOSEN 8 HEX NUT TO ACHIEVE te SERPENTINE DIMENSIONS SHOWN Page 25 CARE AND MAINTENANCE FORWARD TRAVEL SPEED ADJUSTMENT 1 Drive machine until hydrostats have warmed up 2 Drive on a smooth level surface with both levers in top speed position 3 lfoneside now drives slightly faster than the other adjust lever stop washer P N 5760 on that side to reduce forward range of control lever If levers are now uneven top speed loosen control lever mounting nut Rotate leverto be even with other side and tighten nut CN CONTROL LEVER MOUNTING NUT X LOOSEN NUT AND ROTATE ANN LEVER NECESSARY E die NN ti VE N 2 Se 45760 LEVER STOP WASHE ADJUST POSITION TO CHANGE FORWARD RANGE OF CONTROL VER IF NECESSARY Page 26 CARE AND MAINTENANCE NEUTRAL ADJUSTMENT 1 Stop the engine engage parking brake and raise rear of frame with jack or blocks so that rear tires do not contact the ground Swing out the control levers start the engine and release the parking brake Rai
24. n the wheel rotate or spin each front wheel after 3 pumps of the grease gun Repeat process until the appearance of grease is noted completely around each caster axle Page 32 CARE AND MAINTENANCE WHEELS AND TIRES ELECTRICAL SYSTEMS CLEANING THE MOWER SERIAL NUMBERS WARRANTY PARTS SERVICE Correct tire pressure is important for correct operation of mower Front Tires 11X4 00 X5 16 21 PSI Rear Tires 18X8 50 X8 8 14 PSI NOTE Check lug nuts periodically for tightness Keep all connections clean and tight Wash mower periodically Clean above and below deck NOTE Allow mower to cool before washing If bearings are hot they will draw moisture inside as they dry and cause corrosion The serial number is located on frame at rear of engine it will begin with DM Refer to Warranty Registration Form P N 5859 See your Dixon dealer for replacement parts warranty or service PLEASE HELP PROTECT THE ENVIRONMENT BY AVOIDING ALL CHEMICALS WHICH MAY DAMAGE OR CAUSE HARM TO PLANTS AND ANIMALS IN YOUR AREA Page 33 STANDARD SERVICE PARTS LIST 36 DECK BLADES Standard P N 1324 Hi Lift P N 1351 Right Side P N 1352 Left Side BELTS Engine To Mower Deck P N 1300 Engine To Transmission P N 5768 42 DECK BLADES Standard Hi Lift P N 8688 Lo Lift P N 6236 BELTS Engine To Mower Deck P N 5861 Serpentine Belt P N 6109 Engine To Transmission P N 5768 50 DECK BLADES Stan
25. ng grass cut heights are based on adequate moisture conditions and normal thatch buildup in a healthy lawn Some locations and applications may require slightly different cut heights If in doubt consult your local lawn professional for assistance Grass Types Best Cut Heights Zoysia 2 21 2 Blue Grass 1 1 2 3 Fescue Blends 1 1 2 3 St Augustine Mid South 1 1 2 2 St Augustine Deep South 3 4 Tifton Bermuda 1 1 2 Centipede 1 1 2 2 Common Bermuda 1 1 2 2 Bahia Argentina Pensacola 27 22 CARE AND MAINTENANCE This portion ofthe owners manual deals with normal service items which can be performed by the owner Please remember that if you are in doubt as to the correct service procedures to be followed these and other service situations can be handled by a Dixon ZTR dealer who is familiar with the service of your mower MAINTENANCE SCHEDULE To insure a long and trouble free service life of all components a regular and thorough maintenance schedule should be followed The following items should be checked after the first 10 hours of operation and on a weekly basis or each 40 hours of use Drive system belts and controls Mower deck belts Tire pressures Tightness of all nuts and bolts Battery fluid level Engine Oil DARON A CAUTION Before performing any maintenance shut off engine allow to cool ENGINE For engine operating and maintenance information refer to the engin
26. se the seat to access hydro control linkage If right wheel creeps adjust right side linkage and vice versa Use procedure below a Loosen but do not remove the bolt in the control tube P N 5540 b Loosen Jam nuts on ends of the coupler P N 7736 c Ifrightwheelis creeping forward turn coupler counter clockwise until neutral is achieved clockwise for left side If right ccc IN STEP A wheeliscreepingbackward tum IN STEP E coupler clockwise until neutral is achieved counterclockwise for left side d Tightenjam nuts against coupler e Tighten bolt in control tube Lower seat release parking brake and swing control levers in If wheel creeps repeat steps 3a amp 3e Stop engine and remove rear of machine NUN CONTRO EVER MOUP NG N from jack or blocks A a e NN LOOSEN NU AND ROTATE NX LEVER IF NECESSARY Drive machine with both levers in top speed position If one side now drives slightly faster than the other adjust lever stop washer P N 5760 on that side to reduce forward range of control lever If levers are now uneven at top speed loosen control lever mounting nut Rotate lever to be even with other side and 65 tighten nut LEVER IF NECESSARY Page 27 CARE AND MAINTENANCE MOWER DECK LEVELING PROCEDURE Place mower on a smooth level surface and check tire pressures to insure correct stance Tires should be inflated as follows Front 16 21 Ibs Rear 8
27. the frame or hot exhaust muffler of the engine Disengage blade and stop engine prior to clearing grass from either the discharge chute or grass catcher components Keep all attachment bolts tight Do Not operate the mower with the grass catching attachment partially removed Important Do not leave clippings in the bags while the mower is stored Damp grass clippings are a fire hazard if left in the bags Page 21 OPERATION INSTRUCTIONS SIDE DISCHARGE OF THE CLIPPINGS In order to achieve optimum performance when side discharging the grass clippings please read and follow the tips listed below Additional information can be found in the troubleshooting guide A CAUTION Be sure that deflector is properly installed on the discharge chute 1 Set engine speed control to the wide open or full setting 2 Do Not Attempt To Cut Grass When It Is Wet Wet grass will clog the underside of the deck and discharge area 3 If the grass is tall place the mower deck cut height lever in the top or second notch Initially overlap cutting swaths instead of a full swath with each pass Some applications may require a second cutting 4 Keep The Underside Of The Mower Deck Clean Frequent removal of dried grass and dirt will allow the clippings to discharge correctly 5 Maintain Sharp Blades Throughout The Cutting Season GRASS HEIGHT SUGGESTIONS Correct mowing height can reduce weeds and disease by 50 to 80 The followi
28. y Grass Catchers Snow Blades Covers etc Limited to 90 days from date of purchase 6 Warranty does not apply to damage in transit or incidents of misuse negligence accidents or alteration The use of parts or components other than those supplied by Dixon Industries Inc VOIDSALLWARRANTY T The following items are not covered by this warranty policy a Pickup and delivery charges for transportation of mower to and from an Authorized Dixon Dealer s place of business b Routine maintenance or adjustments c Belts chains sprockets cutting blades d Engines All engines used on Dixon ZTR mowers are warranted by each individual engine manufacturer e Anycosts or expense of providing substitute equipment while repair work is being performed on a warranted mower e 8 There is no other express warranty Implied warranties including those of merchantability and fitness for a particular purpose are limited to the same duration of the express warranty and to the extent permitted by law any and all implied warranties are excluded Liabilities for consequential damages under any and all warranties are excluded WARRANTYVALIDATION Atthetimeofsale selingdealermustrevieweachportionofthiswarrantydocument completethe informationsection below securecustomer ssignatureandsendcopytoDixon ndustries Inc DATEOFPURCHASE Model sw Dwner sName Dealership Address Address OwnersSignatur
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