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Samsung 950 Security Camera User Manual

1. 18 Start EEE eba 18 Recommended Adjustments E 19 SECTION 4 OPERATIONS RR 20 PAN AN 20 Choosing Sadr emt P M M 20 Fable Movement a 21 Adjusting Feed RR C EE ok est me 21 Me GA e 22 Sanding Workpiece E 23 Platen SUN c 23 SECTION 5 er E 24 SECTION 6 MAINTENANCE iain aaa iia aaa sS ia 25 ES 25 SJ 0 TE 25 Sanding E 26 Air SySID qasa EL S ER qas 26 Dust and Water TE 26 SECTION 7 SERVICE sisal Oa aa Ea a raa aaa aaa ae as 27 TEEN 27 PANNE 27 EE ee 28 BE ure EEE EE 29 Oscillation Speed 31 Felle 31 EE 32 V Bet ER AES UU DE 33 Conveyor Belt Replacement uuu ergeet eebe e het 34 Feed Belt CIT 36 Feed Belt TA Na 36 Aif System DiagiaM ERTER EE ET e ERT EE 37 Beer 0 le REE REE dT EE 38 Wiring Box Electrical Diagram G0486 220V 440V G0487 440V 42 Wiring Box Components G0486 220V 440V G0487 440 43 Wiring Box Electrical Diagram G0487 2200 geseet eebe 44 Wiring Box Components G0487 220V 45 General Electric Diagram G0486 G0487
2. 0 6 Amp Extension Cords Do not use an extension cord with 220V 440V machinery An extension cord increases the risk of electrocution and fire Instead position your equipment near the power supply to eliminate the extension cord requirement 11 440V Connection To connect this machine to 440V three phase power you must purchase two thermal overload relays Each machine model requires unique relays so refer to 440 Conversion Kits on Page 65 or the relay part numbers If you do not have three phase power available for your wide belt sander you must install a phase converter We recommend using Grizzly Phase Converter Model H3741 for Model G0486 and Model H3742 for Model G0487 Note When using a phase converter the power from the manufactured power leg sometimes called the wild wire can fluctuate Connect the manufactured power leg to the S terminal to pre vent damage to the transformer The wire from the S terminal can handle some fluctuation because it goes directly to the motor The power going to the R and T terminals goes to the transformer and must be consistent to prevent damage To wire the sander to 440V 1 DISCONNECT THE SANDER FROM THE POWER SOURCE 2 Open the electrical box located on the back of the machine 3 the transformer remove the wire labeled 1 connected to the 220V terminal and connect it to the 440V terminal as shown in Figure 7 Figure 7 440V co
3. 1 14 mm Combination Wrench 1 2 Phillips Screwdriver annan 1 EN 2 Permanent Marker 1 To remove the conveyor belt use Figure 38 and match the number with the steps below 1 Raise the table up so the conveyor belt is approximately two inches away from the sanding roller or platen and then DISCONNECT THE SANDER FROM THE POWER SOURCE 2 Remove the gearbox mounting bracket and with an assistant s help slide the motor and gearbox from the roller shaft and lower it to the floor Note Do not loosen the two vibration damp ener washers shown in Figure 38 Remove two table height limit switches Remove both lower access panels Remove the left and right table guides o m gt Using a permanent marker mark all four lead screw flange positions Figure 37 and remove all hex bolts from the flanges Figure 37 Marking lead screw for reassembly 34 N 10 11 12 13 14 15 16 17 18 19 Insert two 2x4 x 8 wooden studs under the table to support the table and then with help lift the table slightly and move it out of the rear of the machine Disconnect the limit switch remove all mount ing screws and remove the emergency stop push panel assembly Turn both tracking adjustment bolts coun ter clockwise five turns remove one roller support and slide the drum out of the tab
4. G0486 G0487 Wide Belt Sander REF PART DESCRIPTION REF PART DESCRIPTION 1 PH29330001 PLATEN REMOVAL TOOL 7 2 P04860007 2 SANDING BELT 180 43 X 75 G0486 2 996220002 CERAMIC LIMIT SWITCH POST 7 2 P04870007 2 SANDING BELT 180 51 X 75 G0487 3 PH29330003 TOOL BOX 8 P04860008 2 PHILLIPS SCREWDRIVER 4 P05810004 44 PLATEN FELT G0486 9 P04860009 2 STANDARD SCREWDRIVER 4 P04870004 52 PLATEN FELT G0487 10 PWR810 WRENCH 8 X 10 5 P05810005 GRAPHITE 44 X 3 54 G0486 11 PWR1214 WRENCH 12 X 14 5 P04870005 GRAPHITE 52 X 3 54 G0487 12 PWR1719 WRENCH 17 X 19 6 PH29330006 DOOR HANDLE 13 29330013 HEX WRENCH SET 7 1 04860007 1 SANDPAPER 100 43 X 75 G0486 14 P04860014 FLEXIBLE GREASE GUN EXTENSION 7 1 04870007 SANDPAPER 100 51 X 75 G0487 49 50 Sanding Motor System Diagram 1000 Series Parts 109 2 vw G0486 G0487 Wide Belt Sander Sanding Motor System Parts List REF PART A DESCRIPTION REF PART A DESCRIPTION 101 P05811101 MACHINE FRAME G0486 127 04861127 LIMIT SWITCH PLATE 101 P04871101 MACHINE FRAME G0487 128 PB19 HEX BOLT 1 4 20 X 1 2 102 P05811102 MOTOR BASE G0486 129 PWO06 FLAT WASHER 1 4 102 P04871102 MOTOR BASE G0487 132 PFH12M FLAT HD SCR M6 1 X 25 103 P05811103 MOTOR BASE HINGE 133 PLWO2 LOCK WASHER 1 4 104
5. u 32 Net Weight 3638 Ibs Shipping Weight 4079 Ibs ODEM RM 61 x 81 Capacities Maximum Board e EE 43 Maximum Board Thickness terrere tito tato ho toast ennt ia apa aaa e hi 6 Minimum Board Length s sisien eiiieaen 11 Board Thickriess ri itte re tnn nat tup ehe tnnt tho ain nata ak Ae Drum Speed Front 9543 FPM Drum Speed Dear 2565 FPM Conveyor DE 14 60 FPM D st POrlSuzus nu isa destrueres 10 4 Drum Diameter E Front 7 87 Rear 4 Sanding Drum Motor Induction 25 Voltage Phase 220V 440V Three Phase 60 HZ uj 64 32A RPM UN 1725 RPM Power Transfer to a cip Twin and Triple V Belt Conveyor Feed Motor WBE Horsepower Voltage Phase Gyde usu tret ee 220V 440V Three Phase 60 HZ Table Lift Motor BEE TEFC Induction lee 14 HP Voltage Phase 7 Cycle nean i tet 220V 440V Three Phase 60 HZ AMPS sss sara EE 1 2 0 6A RPM 17
6. 6001 BALL BEARING 600122 407 04874407 DEFLECTOR 00487 204 04864204 SHAFT BEARING COLLAR 408 04864408 L MIDDLE PISTON BRACKET 205 5507 SET SCREW 1 4 20 X 1 2 409 04864409 MIDDLE DEFLECTOR G0486 206 04864206 PISTON ROLLER ASSEMBLY 409 04874409 MIDDLE DEFLECTOR G0487 301 PH29334301 ADJUSTMENT KNOB G0486 G0487 Wide Belt Sander 57 Sanding Drum and Platen Diagram 5000 Series Parts d 5 d SLI Caen WI 80 7 por goz PP C e _ LOE gos QS Fg 1 TD G d CD boa G0486 G0487 Wide Belt Sander Sanding Drum and Platen Parts List REF PART DESCRIPTION REF PART DESCRIPTION 101 04865101 BEARING HOUSING 305 PS01 PHLP HD SCR 10 24 X 1 2 102 05815102 RUBBER ROLLER G0486 306 P05815306 GRAPHITE PRESSURE PLATE G0486 102 04875102 RUBBER ROLLER 00487 306 P04875306 GRAPHITE PRESSURE PLATE G0487 103 P04865103 FASTENING TUBE 307 P04865307 GRAPHITE BRACKET BASE 104 CYL CARTRIDGE BEARING UCC206 308 GRAPHITE BRACKET SHAFT G0486 105 P04865105 PULLEY 308 P04875308 GRAPHITE BRACKET SHAFT G0487 106 PSB11 CAP SCREW 5 16 18 X 1 1 4 309 P04865309 LOCK COLLAR 107 PK11 KEY 5 16 X 5 16 X 1 3 16 310 5503 SET SCREW 1 4 20 X 3 8 108 PLWO LOCK WASHER 5 16 31
7. Industria MODEL G0486 G0487 DOUBLE HEAD WIDE BELT SANDER OWNER S MANUAL gt 14 weg M Z y COPYRIGHT O APRIL 2006 BY GRIZZLY INDUSTRIAL INC WARNING NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY INDUSTRIAL INC 7827 PRINTED IN TAIWAN WARNING This manual provides critical safety instructions on the proper setup operation maintenance and service of this machine equipment Failure to read understand and follow the instructions given in this manual may result in serious personal injury including amputation electrocution or death The owner of this machine equipment is solely responsible for its safe use This responsibility includes but is not limited to proper installation in a safe environment personnel training and usage authorization proper inspection and maintenance manual availability and comprehension application of safety devices blade cutter integ rity and the usage of personal protective equipment The manufacturer will not be held liable for injury or property damage from negligence improper training machine modifications or misuse WARNING Some dust created by power sanding sawing grinding drilling and other construction activities contains chemicals known to the State of California to cause cancer birth defects or other reproductive harm Some examples of these chemicals
8. 117 04866117 LIMIT SWITCH HOLDER 308 PNO2M HEX NUT M10 1 5 118 P04866118 SENSOR NOZZLE FEMALE 309 P04866309 SHAFT OF AIR CYLINDER 119 04866119 AIR FORK 310 06 HEX NUT 1 2 12 120 P04866120 SENSOR NOZZLE MALE 311 P04866311 BOTTOM COVER 121 04866121 THROTTLE VALVE 312 P04866312 COMPRESSION SPRING 122 P04866122 THROTTLE VALVE BASE 313 P04866313 ALUMINUM PLATE 123 04866123 DIAPHRAGM 314 PFHO2M FLAT HD SCR M6 1 X 12 124 04866124 HOUSING ASSEMBLY 315 04866315 DIAPHRAGM 125 P04866125 OIL CAP 316 04866316 TOP COVER 126 P04866126 ALUMINUM PLATE 317 PNO7 HEX NUT 10 24 127 502 PHLP HD SCR M4 7 X 12 318 508 PHLP HD SCR 10 24 X 3 4 128 04866128 SHUTDOWN BRACKET 319 04866319 AIR CYLINDER BASE 129 PN11 HEX NUT 3 8 24 320 P04866320 SHAFT FRAME 130 PWO7 FLAT WASHER 5 16 321 P04866321 AIR CYLINDER ASSEMBLY G0486 G0487 Wide Belt Sander 61 Cabinet Assembly Diagram 7000 Series Parts 104 109 107 106 nt lt 113 A g 2 E SSS SN 4 d 109 1 S ZS 2 2 25 pe lt 22 NSS SS G0486 G0487 Wide Belt Sander 62 o Cabinet Assembly Parts List REF PART DESCRIPTION REF PART DESCRIPTION 101 P04867101 UPPER FRAME COVER G0486 109 P05817109 RIGHT DOOR LOWER FRAME 101 P04877101 UPPER
9. FOLD ALONG DOTTED LINE Send a Grizzly Catalog to a friend Name Street TAPE ALONG EDGES PLEASE DO NOT STAPLE WEBSITE Buy Direct and Save with Grizzly Trusted Proven and a Great Value Visit Our Website Today And Discover Why Grizzly Is The Industry Leader e SECURE ORDERING ORDERS SHIPPED WITHIN 24 HOURS E MAIL RESPONSE WITHIN ONE HOUR Call Today For A FREE Full Color Catalog LIA AMERICAN ees
10. Ne 46 Motor Wiring G0486 G0487 ri a seine secum eb Uus sa 47 Tool Box and Accessories Diagrarm heeten 48 Tool Box and Accessories Parts List C 49 Sanding Motor System Diagram pp 50 Sanding M tor System Parts Listu EE 51 Table Lift System Diagram pp 52 Table Liit System Parts m 53 Conveyor System Diagram EE 54 Conveyor System Parts TIS see 55 Feed Drum and Pressure Roller Diagram pp 56 Feed Drum and Pressure Roller Parts 2 11 eene 57 Sanding Drum anid Re LE WEE 58 Sanding Drum and Platen Parts LIS uuu 59 Upper Roller System Diagram pp 60 Upper Roller System Parts Ls sss ibus aaa 61 Cabinet Assembly EE RE EE M 62 Main Electrical Panel and Controls Diagram pp 64 Main Electrical Panel and Controls Parts List sukess 65 hago qM EE 66 Aik System Pants Ne 67 Machine Ree EE ER EE EN EE 68 Machine Label EE e 69 WARRANTY amp RETURNS carencias a nonas aa ae baa a aaa RS ERA a aa a K za 70 vw G0486 G0487 Wide Belt Sander INTRODUCTION Foreword We are proud to offer the G0486 G0487 Wide Belt Sander This machine is part of a growing Grizzly family of fine woodworking machinery When used according to the guidelines set forth in this
11. PNO6 HEX NUT 1 2 12 201 P04861201 IDLE WHEEL ADJ BRACKET 105 29331105 MOTOR BASE ADJUSTMENT ROD 202 PLW10 LOCK WASHER 3 4 106 07 LOCK WASHER 1 2 203 PNO6 HEX NUT 1 2 12 107 PB41 HEX BOLT 1 2 12 X 1 1 2 204 PW13 FLAT WASHER 3 4 108 PWO1 FLAT WASHER 1 2 205 PB84 HEX BOLT 3 8 16 X 3 1 2 109 P04861109 MOTOR 25 HP 220 440V 3PH G0486 206 PNO8 HEX NUT 3 8 16 109 P04871109 MOTOR 30HP 220 440V 3PH G0487 208 P04861208 IDLE WHEEL SHAFT 109 1 04861109 1 MOTOR FAN G0486 209 P6305 BALL BEARING 6305ZZ 109 1 P04871109 1 MOTOR G0487 210 P04861210 PULLEY 109 2 P04861109 2 MOTOR FAN COVER G0486 211 P6206 BEARING 6206ZZ 109 2 P04871109 2 MOTOR FAN COVER G0487 212 PR11M EXT RETAINING RING 25MM 110 P05811110 PULLEY 213 40 V BELT A 40 4L400 111 PSB11 CAP SCREW 5 16 18 X 1 1 4 301 P04861301 BRAKE BRACKET 112 PLWOl1 LOCK WASHER 5 16 301 1 P04861301 1 BRAKE BRACKET FRONT GUARD 113 29331113 KEY 12 X 8 X 105 302 1 P04861302 1 BRAKE LINING 114 PBOS HEX BOLT 5 16 18 X 1 302 2 P04861302 2 BRAKE LINING 115 PLWO1 LOCK WASHER 5 16 303 P04861303 BRAKE ARBOR 116 29331116 ROTOR 304 04861304 COMPRESSION SPRING 117 PVB76 V BELT B 76 5L760 305 P04861305 BRAKE INSIDE PIECE 118 P05811118 PULLEY BUSHING 306 PFH04 FLAT HD SCR 1 4 20 X 5 8 119 PVA50 V BELT 50 41500 307 P04861307 BRAKE PIN 121 P04861121 BRAKE BRACKET 308 PSB31 CAP SCREW 10 24 X 5 8 122 PW
12. UNPLUG SANDER LABEL 212 PH29339212 LOAD METER FACE LABEL 202 PLABEL 30 DOOR CLOSED LABEL 213 PLABEL 17 FEED ONLY ONE LABEL 203 PLABEL 22 PINCH IN BELT LABEL 214 04869214 G0486 DATA LABEL 204 PLABEL 32 DUST MASK LABEL 214 04879214 G0487 DATA LABEL 205 05819205 EMERGENCY STRIPE LABEL 215 05819215 DANGER STRIPE LABEL 206 PH29339206 ROTATION LABEL LABEL 216 29339216 220 VOLT 3 PHASE PREWIRED LABEL 207 PLABEL 11 SAFETY GLASSES LABEL 217 PLABEL 14 ELECTRICITY 208 PLABEL 12 READ MANUAL LABEL 218 1 PAINT GRIZZLY GREEN 209 29339209 CONTROL PANEL FACE LABEL 219 11 PUTTY TOUCH UP PAINT 210 PLABEL 27 CONVERSION CHART LABEL G0486 G0487 Wide Belt Sander 69 WARRANTY amp RETURNS Grizzly Industrial Inc warrants every product it sells for period of 1 year to the original purchaser from the date of purchase This warranty does not apply to defects due directly or indirectly to misuse abuse negligence accidents repairs or alterations or lack of maintenance This is Grizzly s sole written warranty and any and all warranties that may be implied by law including any merchantability or fitness for any par ticular purpose are hereby limited to the duration of this written warranty We do not warrant or represent that the merchandise complies with the provisions of any law or acts unless the manufacturer so warrants In no event shall Grizzly s liability under
13. ral noises should be investigated and corrected before operating the machine further If the machine seems to be running correctly let it run for short time to ensure that the mov ing parts are working properly with no excessive vibration DO NOT operate the machine if prob lems cannot be corrected If you cannot locate the source of unusual noises refer to Troubleshooting then feel free to con tact our Technical Support Department at 570 546 9663 G0486 G0487 Wide Belt Sander Recommended Adjustments For your convenience the adjustments listed below have been performed at the factory and require no further adjustment However we rec ommend that you verify that the adjustments are correct and to your satisfaction Recommended adjustment checklist Table Calibration Page 27 Feed Belt Tension Page 36 Feed Belt Tracking Page 36 Air Regulator to 75 PSI Page 26 Oscillation Timing Page 29 Oscillation Speed Page 31 Pressure Rollers Page 32 Table Parallelism Page 31 V Belt Adjustment Page 33 19 SECTION 4 OPERATIONS Operation Safety Your safety is important Please follow the warnings below during this entire section AWARNING To avoid serious personal injury read and become familiar with the entire instruction manual before using this wide belt sander AWARNING Damage to your eyes lungs and ears could result from failure to wear safety gl
14. 005 it does not you must recalibrate the digital thickness scale To recalibrate the digital thickness scale 1 Without moving the table height enter the numerical measurement of the average thick ness of the sanded wood into the digital key pad on the control panel Note The average thickness of the sanded wood should now be flashing on the digital read out Press and hold the 8 key until the display stops flashing The sander is now correctly calibrated Platen Service To replace the platen felt and graphite pad 1 DISCONNECT THE SANDER FROM THE POWER SOURCE Open the left access door and use the platen tool as shown in Figure 24 to remove the platen Replace platen felt pad and graphite pad Reinsert the platen until it stops Close the access door Figure 24 Removing platen 27 Brake Service Tools Needed Qty 14mm Open End Wrench 1 Small Snap Ring Pliers 1 6mm Hex Wrencoh 1 2 Phillips Screwdriver 1 Eventually the brake pads will wear out Checking and replacing these is a simple project that can be done in the shop with the exception of having the rotor resurfaced on a lathe To check the brake pads 1 DISCONNECT THE SANDER FROM THE POWER SOURCE AND REMOVE AIR PRESSURE COMPLETELY 2 Remove the four scr
15. 113 115 117 G0486 G0487 Wide Belt Sander 54 o Conveyor System Parts List REF PART amp DESCRIPTION REF PART DESCRIPTION 101 P05813101 CONVEYOR TABLE G0486 124 PLWO6M LOCK WASHER 10MM 101 P04873101 CONVEYOR TABLE G0487 126 P04863126 TIMING BELT 1422V 290 102 P05813102 CONVEYOR BELT G0486 127 PSB64M CAP SCREW M10 1 5 X 25 102 P04873102 CONVEYOR BELT G0487 128 P04863128 VARIABLE SPEED UNIT BASE PLATE 103 P04863103 REDUCER FIX PLATE 129 P04863129 VARIABLE SPEED UNIT COVER 104 P04863104 CUSHION 130 PBO9M HEX BOLT M8 1 25 X 20 105 PLW04 LOCK WASHER 3 8 131 P04863131 INFEED ROLLER BRACKET 106 PB18 HEX BOLT 3 8 16 X 1 132 PSB16 CAP SCREW 3 8 16 X 3 4 107 P05813107 OUTFEED ROLLER G0486 133 P04863133 INFEED ROLLER BRACKET 107 P04873107 OUTFEED ROLLER G0487 135 P04863135 CONVEYOR BLT POSITIONING WHEEL 108 PH29343108 BEARING UCF206 136 PSB70 CAP SCREW 5 16 18 X 2 109 P04863109 GEARBOX 137 PLWO1 LOCK WASHER 5 16 110 P04863110 PLUG 138 PN02 HEX NUT 5 16 18 111 P04863111 PLUG 140 P05813140 EMGNCY BRAKE PUSH PLATE G0486 112 P0539326 BEARING UCF205 140 P04873140 EMGNCY BRAKE PUSH PLATE G0487 113 PLW04 LOCK WASHER 3 8 141 504 PHLP HD SCR 1 4 20 1 2 114 24 BOLT 3 8 16 X 1 1 4 142 04863142 LIMIT SWITCH 115 P04863115 BEARING 143 PS10 PHLP HD SCR 10 24 X 1 1 2 116 P04863116 DRIVEN PULLEY
16. 2 e Platen Removal Tool 1 Flexible Grease Gun Extension 1 Spare parts not needed for set up Figure 9 Parts layout NOTICE A parts diagram and parts list are located near the end of the manual Use the diagram and list to identify missing parts or to sup plement the assembly instructions provided in this manual Hardware Chart USE THIS CHART TO MATCH UP HARDWARE DURING THE ASSEMBLY TA PROCESS Lock 10 gt O Oo Thumb AS Flat ul Screw Phillips Head Q Head Screw 2 Screw 2 Ow lt C Ki 1 Carriage D Bolt Flange gt Screw Bolt m 197 LLI E OD E3 lt S N S Setscrew 2 N N E External Internal O Retaining Retaining m Ring Ring 7 Lu Gm e 5 2 lt Ki Lock Hex lt Key Flat Washer Washer Nut T 4mm O 2 6mm 5mm 144 T 16 T oe We SHE e wm wb oc 7 4 lt 25mm 1 lt ii i Em Em iis 10 lt 40mm 5 45mm z u 2
17. NUT 331 2 29332331 2 MOTOR FAN 203 P51107 THRUST BEARING 51107 332 05 HEX NUT 1 4 20 204 PR12M EXT RETAINING RING 35MM 333 HEX BOLT 1 2 12 X 4 1 2 206 04862206 SPROCKET WHEEL 334 PROXIMITY SWITCH PLATE 207 P04862207 NUT HOUSING ASSEMBLY 335 19 HEX BOLT 1 4 20 X 1 2 301 P04862301 ELEVATION GEAR BOX 336 PROXIMITY SWITCH 302 P04862302 WORM GEAR 337 P04862337 SPECIAL SCREW 3 5 X 35 303 P6005 BALL BEARING 6005ZZ 338 HEX NUT M3 5 304 P04862304 BEARING CAP 339 KEY 5 16 X 5 16 X 3 4 305 5 05 CAP SCREW 1 4 20 X 3 4 340 KEY 4 X 4 X 20 306 P04862306 WORM SHAFT 341 KEY4X4X 16 307 6002 BALL BEARING 600272 342 4862342 ELEVATION GEAR BOX ASSY 308 04862308 BEARING CAP 401 P04862401 SPROCKET WHEEL ADJUSTOR 309 PSB33 CAP SCREW 10 24 X 3 4 402 SPROCKET WHEEL SHAFT 310 04862310 BEARING CAP 403 BALL BEARING 600377 311 PSB01 CAP SCREW 1 4 20 X 5 8 404 1 04862404 ADJUSTMENT SPROCKET 312 P04862312 SPROCKET WHEEL 405 SPROCKET ADJUSTMENT ROD 313 PSS08 SET SCREW 5 16 18 X 1 2 406 PW02 FLAT WASHER 3 8 314 04862314 PULLEY 407 PNO8 HEX NUT 3 8 16 315 PVA36 V BELT A 36 4L360 408 2 HEX NUT 5 16 18 316 04862316 PULLEY 409 PLW01 LOCK WASHER 5 16 317 5507 SET SCREW 1 4 20 X 1 2 410 07 HEX BOLT 5 16 18 X 3 4 318 PLWO1 LOCK WASHER 5 16 411 1 04862411 SPROCKET ASSEMBLY G0486 G0487 Wide Belt Sander 53 Conveyor System Diagram 3000 Series Parts 1232 752
18. Solution 1 Limit switch or emergency stop is at fault 1 Correct situation that caused limit switch to engage reset Motor will not start the emergency stop button 2 Low voltage 2 Check power line for proper voltage 3 Open circuit in motor or loose connections 3 Inspect all lead connections on motor for loose or open connections Motor will not start 1 Short circuit in line cord or plug 1 Inspect cord or plug for damaged insulation and shorted fuses or circuit wires breakers blow 2 Short circuit in motor or loose connections 2 Inspect all connections on motor for loose or shorted termi nals or worn insulation 3 Incorrect fuses or circuit breakers in power line 3 Install correct fuses or circuit breakers Motor overheats 1 Motor overloaded 1 Reduce load on motor 2 Air circulation through the motor restricted 2 Clean out motor to provide normal air circulation Motor stalls result 1 Short circuit in motor or loose connections 1 Inspect connections on motor for loose or shorted terminals ing in blown fuses or tripped circuit 2 Low voltage 3 Incorrect fuses or circuit breakers in power line 4 Motor overloaded or worn insulation 2 Correct the low voltage conditions 3 Install correct fuses or circuit breakers 4 Reduce load on motor Machine Operations Possible Cause Possible Solution Machine slows 1 Feed rate too high 1 Feed workpiece slower when operating 2 Depth
19. are Lead from lead based paints Crystalline silica from bricks cement and other masonry products Arsenic and chromium from chemically treated lumber Your risk from these exposures varies depending on how often you do this type of work To reduce your exposure to these chemicals Work in a well ventilated area and work with approved safety equip ment such as those dust masks that are specially designed to filter out microscopic particles Table of Contents INTRODUCTION Mec a 3 3 Contact INO Ne 3 Control ER 4 EL 4 Internal EE 5 Machine Data Sheet G0486 pp 6 Machi e Data Sheet GO487 e M 7 SECTION 1 SAFETY 8 Safety Instruellans Tor Machinerys E 8 Additional Safety for Wide Bell Sanders pp 10 SECTION 2 CIRCUIT REQUIREMENTS ege geess ees tee putes EE Eege 11 220V 440V MENN 11 UIQ 11 PNT E 11 FS NONE 11 GEIER 12 SECTION 3 SET RE 13 Unpacking 13 Items Needed for Set Up E 13 VERTON 13 Hardware EE 14 Glean UPD EE 15 TEEN 15 Beginning Assembly pp 16 Air EE See RE EE RT EN 16 EET EE EE NE EE NE ER 16 sandlng el 17 Pressure P
20. digital thickness gauge has been cali brated at the factory and should require no further adjustment However we recom mend verifying its accuracy Use the first board fed through the sander to test the accuracy of the digital thickness gauge To calibrate the digital thickness scale 1 Using a properly set up planer plane a board to uniform thickness Lower the sander table far enough to place the planed board under the sander roller Manually raise the table until the board just touches the sanding roller Remove the board without changing the table height This ensures the table will be properly adjusted for the first sanding pass Run the board through the sander several times at the initial height setting Manually raise the table 0 020 and pass the board through the sander several more times Monitor the amperage meter and the result ing load on the sander Measure the thickness at various points around the board using a precise microm eter or set of calipers Continue sanding the board at that height until the average thick ness measurement is within Z 0 003 Note These final passes should be done without adjusting the table height This ensures the most consistent average thick ness Observe the digital display read out it should indicate the average thickness of the sanded wood G0486 G0487 Wide Belt Sander lf it does the sander is properly calibrated and accurate to the nearest 0
21. machine 9 Pressure Rollers To adjust the pressure rollers 1 DISCONNECT THE SANDER FROM THE POWER SOURCE Plane a 6 long 2x4 to a uniform thickness and cut it in half Place one board along the length of the feed belt on the right hand side and place the other board on the left hand side With the sanding belt tensioned Figure 33 move the sanding rollers by hand and manu ally raise the table until you hear the sandpa per just contact the surface of the wood DO NOT continue to raise the table beyond that point Figure 33 Belt tension knob Connect the sander to the power source and make note of the reading on the digital dis play Then manually lower the table 0 020 to 0 030 This is how much lower the infeed pressure roller should be set when compared to the sanding surface of the sanding roller DISCONNECT THE SANDER FROM THE POWER SOURCE G0486 G0487 Wide Belt Sander 6 Loosen the infeed pressure roller lock nuts Figure 34 on the infeed pressure roller Turn the adjustment studs Figure 34 to lower the infeed pressure roller until it just touches the board Note DO NOT continue to lower the roller beyond that point Adjustment Stud Holler em c Nuts Figure 34 Pressure roller adjustment location 7 Tighten the roller lock nuts and recheck your settings 8 Connect the sander to the power source and make note of the reading on the digital display Then manually
22. respiratory illnesses 4 ALWAYS USE HEARING PROTECTION WHEN OPERATING MACHINERY Machinery noise can cause permanent hearing damage WEAR PROPER APPAREL DO NOT wear loose clothing gloves neckties rings or jewelry which may get caught in moving parts Wear protective hair covering to con tain long hair and wear non slip footwear NEVER OPERATE MACHINERY WHEN TIRED OR UNDER THE INFLUENCE OF DRUGS OR ALCOHOL Be mentally alert at all times when running machinery G0486 G0487 Wide Belt Sander AWARNING Safety Instructions for Machinery ONLY ALLOW TRAINED AND PROP ERLY SUPERVISED PERSONNEL TO OPERATE MACHINERY Make sure operation instructions are safe and clearly understood KEEP CHILDREN AND VISITORS AWAY Keep all children and visitors a safe dis tance from the work area MAKE WORKSHOP CHILD PROOF Use padlocks master switches and remove start switch keys NEVER LEAVE WHEN MACHINE IS RUNNING Turn power OFF and allow all moving parts to come to a complete stop before leaving machine unattended DO NOT USE IN DANGEROUS ENVIRONMENTS DO NOT use machin ery in damp wet locations or where any flammable or noxious fumes may exist KEEP WORK AREA CLEAN AND WELL LIT Clutter and dark shadows may cause accidents USE A GROUNDED EXTENSION CORD RATED FOR THEMACHINE AMPERAGE Undersized cords overheat and lose power Replace extension cords if they become damaged DO NOT use extension cords fo
23. 0 Platen Down The platen is lowered below the sanding rollers The majority of the work is accomplished by the platen pressure on the workpiece The result is a smooth flat finish The best belt grit for this position is 180 or finer Avoid lowering the platen more than 0 2 mm below the sanding belt rollers or you will prema turely wear the platen 23 SECTION 5 ACCESSORIES H3741 30 HP Rotary Phase Converter H3742 40 HP Rotary Phase Converter Add 3 phase multi motor capability to your single phase electrical supply Operate single or multiple motors transformers and resistance loads at 100 power and 95 efficiency while saving big dollars at cheaply metered singlephase electri cal rates Complete step by step instructions are furnished along with complete wire and fus ing requirements for various motor loads Each model operates up to twice its nameplate rating in a mixed motor load On heavily loaded or hard start applications such as highspeed geared head lathes and air conditioning compressors the nameplate rating of the converter you choose should be 2 to 3 times the HP of the most heavily loaded motor See the individual 3 phase machine pages for phase converter recommendations For application assistance please call our technical support at 570 546 9663 Figure 20 Rotary phase converter H2845 Cleaning Pads Cleaning pads are the perfect accessory for wide belt sanders Simply set the convey
24. 02 FLAT WASHER 3 8 310 04 WASHER 3 8 123 PB21 HEX BOLT 3 8 16 3 4 311 PN08 HEX NUT 3 8 16 124 P04861124 FLAT HEAD NUT 312 PSBO1 CAP SCREW 1 4 20 X 5 8 125 5 05 CAP SCREW 1 4 20 X 3 4 313 P04861313 BRAKE GASKET 126 P04861126 LIMIT SWITCH 314 P04861314 BRAKE ASSEMBLY G0486 G0487 Wide Belt Sander 51 52 Table Lift System Diagram 2000 Series Parts vw G0486 G0487 Wide Belt Sander Table Lift System Parts List REF PART A DESCRIPTION REF PART DESCRIPTION 101 04862101 ELEVATION SCREW 319 PB07 HEX BOLT 5 16 18 X 3 4 102 PB03 HEX BOLT 5 16 18 X 1 320 5507 SET SCREW 1 4 20 X 1 2 103 PWO7 FLAT WASHER 5 16 321 HAND WHEEL 104 PLWO1 LOCK WASHER 5 16 322 P04862322 MOTOR BASE 105 PLWO1 LOCK WASHER 5 16 323 HEX BOLT 1 4 20 X 1 106 PB18 HEX BOLT 3 8 16 X 1 324 PLWO2 LOCK WASHER 1 4 107 P04862107 ELEVATION SLIDE 325 P04862325 MOTOR BASE ADJ ROD 108 P04862108 DUST BOOT 326 FLAT WASHER 1 2 109 PB07 HEX BOLT 5 16 18 X 3 4 327 HEX NUT 1 2 12 110 PLWO1 LOCK WASHER 5 16 328 LOCK WASHER 1 2 111 P05812111 CHAIN G0486 329 FLAT WASHER 1 4 111 P04872111 CHAIN G0487 331 PH29332331 MOTOR 1 4HP 220V 440V 3PH 201 P04862201 NUT HOUSING 331 1 29332331 1 MOTOR FAN COVER 202 P04862202
25. 1 PK110 KEY 1 4 X 1 4 X 1 109 BALL BEARING 6205ZZ 312 P04865312 COMPRESSION SPRING 110 LOCK WASHER 1 2 313 P04865313 HOUSING 111 CAP SCREW 1 2 12 X 1 1 2 314 P04865314 GRAPHITE BRACKET SHAFT 112 CAP SCREW 1 4 20 X 1 2 315 CAP SCREW 3 8 16 X 3 4 113 P04865113 BEARING CAP 316 FLAT WASHER 3 8 114 04865114 GREASE FITTING W CAP 317 FLAT WASHER 3 8 115 04865115 GREASE FITTING W CAP 318 HANDLE 116 P04865116 PLUG 319 PSS08 SET SCREW 5 16 18 X 1 2 117 P04865117 PULLEY COVER 320 ADJUSTMENT RING 118 PS04 PHLP HD SCR 1 4 20 X 1 2 321 HEX BOLT 5 16 18 X 1 119 P04865119 SPANNER NUT 322 FLAT WASHER 5 16 201 BEARING HOUSING 323 HANDLE 202 P05815202 STEEL ROLLER G0486 325 P04865325 GRAPHITE BRACKET ADJ ASSEMBLY 202 P04875202 STEEL ROLLER G0487 401 P04865401 BEARING HOUSING 203 P04865203 SPECIAL CAP SCREW M6 75 X 6 402 P05815402 RUBBER ROLLER G0486 204 P05275104 CYL CARTRIDGE BEARING UCC205 402 P04875402 RUBBER ROLLER G0487 205 P04865205 HANDLE 403 04865403 FASTENING TUBE 206 P04865206 SPECIAL SCREW 404 05275104 CYL CARTRIDGE BEARING UCC206 211 P04865211 BEARING BRACKET PAD 405 04865405 PULLEY 301 P05815301 44 GRAPHITE BRACKET MALE G0486 406 PSB11 CAP SCREW 5 16 18 X 1 1 4 301 52 GRAPHITE BRACKET MALE G0487 407 BEARING HOUSING 302 P05815302 44 GRAPHITE BRACKET FML G0486 408 04865408 BEARING BRACKET PAD 302 04875302 52 GRAPHITE BRACKET FML 00487 409 620
26. 12mm 2 50mm 2 va 55mm gt e lt 2 Lu 21 4 o I 60mm c 65mm oe 16mm 70mm 23A 0 75mm a 3 14 G0486 G0487 Wide Belt Sander Clean Up Any unpainted surfaces are coated with a waxy oil to protect them from corrosion during ship ment Remove this protective coating with a sol vent cleaner or citrus based degreaser such as Grizzly s 7895 Degreaser To clean thoroughly some parts may need to be removed For opti mum performance from your machine make sure you clean all moving parts or sliding contact surfaces that are coated Avoid chlo rine based solvents as they will damage painted surfaces should they come in contact NOTICE The steel sanding belt rollers have been coated with an export grease to protect them from rust This grease should be removed before installing the sanding belt AWARNING Gasoline and petroleum products have low flash points and could explode if used to clean machin ery DONOT use gasoline or petroleum products to clean the machinery AWARNING Lack of ventilation while using solvents could cause serious person al health risks fire or environmental hazards Always work in a well ventilated area to pre vent the accumulation of dangerous fumes Supply the work area with a constant source of fresh air G0486 G0487 Wide Belt Sander Site Considerations Floor Load Refer to the
27. 144 PB95 HEX BOLT 1 2 12 X 3 117 PB16 HEX BOLT 3 8 16 X 1 1 2 201 P05813201 INFEED ROLLER SHAFT G0486 118 P04863118 DRIVING PULLEY 201 P04873201 INFEED ROLLER SHAFT G0487 119 PK66M KEY 7X7 X 55 202 P05813202 INFEED ROLLER G0486 120 PBO7M HEX BOLT M8 1 25 X 25 202 P04873202 INFEED ROLLER 0487 121 PLWO4M LOCK WASHER 8MM 203 P6206 BALL BEARING 620622 123 P05813123 MOTOR 2HP 220 440V 3PH 204 PR15M EXT RETAINING RING 30MM 123 1 P05813123 1 MOTOR FAN COVER 205 P04863205 ELEVATION LIMITER 123 2 P05813123 2 MOTOR FAN 206 PSB62 CAP SCREW 1 4 20 X 1 1 2 G0486 G0487 Wide Belt Sander 55 56 Feed Drum and Pressure Roller Diagram 4000 Series Parts G0486 G0487 Wide Belt Sander Feed Drum and Pressure Roller Parts List REF PART DESCRIPTION REF PART DESCRIPTION 103 04864103 COMPRESSION SPRING 302 04864302 MIDDLE PISTON BRACKET 107 PNO8 HEX NUT 3 8 16 303 PRP16M ROLL PIN 3 X 24MM 108 12 HEX BOLT 5 16 18 1 1 4 403 04864403 LR PISTON BRACKET 109 PLWO1 LOCK WASHER 5 16 404 P04864404 REAR DEFLECTOR G0486 201 P05814201 PISTON ROLLER SHAFT G0486 404 04874404 REAR DEFLECTOR G0487 201 P04874201 PISTON ROLLER SHAFT G0487 405 04864405 RR PISTON BRACKET 202 05814202 PISTON ROLLER G0486 406 04864406 LF PISTON BRACKET 202 04874202 PISTON ROLLER G0487 407 04864407 DEFLECTOR G0486 203
28. 25 RPM Power We EE V Belt General Construction E el Steel Operating Air Pr sSS r8 uu eerte cheer stre assis SNS 75 PSI Sanding Belt Oscill amp tiOty 7 rt ee iD erret date Adjustable Emergency Sanding Belt Drake Air Disc Brake Control Panel Push Button Motor Controls and Amp Load Meter Sanding 43 x 75 Graphite EEN 43 x 3 5 Sanding Type uses band kaken satan samene Platen Style Specifications while deemed accurate are not guaranteed vw G0486 G0487 Wide Belt Sander Grizz MACHINE DATA Industrial Inc e Customer Service 570 546 9663 To Order Call 800 523 4777 Fax tt 800 438 5901 MODEL G0487 51 DOUBLE HEAD TALL WIDE BELT SANDER Typo E ES O AAA EAT Floor Model Overall Dimensions Overall Height W IDDUSt POrts cancion terre ciae itt c treaties 79 Overall Height W O Dust Ports 73 Overall Width 71 Overall Depth 59 Conveyor Height at Lowest Setting 32 Net Weight 4078 Ibs Shipping Weight 4740 Ibs Ree ell LTE 68 x 31 Capacities Maximum Board Ke EE 51 Maximum Board Thickness AA 6 Minimum Board EEE Minimum Board Thickness Drum Speed Front ET 3543 FPM Drum Speed Rear 4 2565 FPM Conveyor Speed 14 60 FPM DUSTER EE 10 4 Drum Diameter arti rrr trente bai tbt otn iturus F
29. 6 BEARING 620677 303 05810004 44 FELT PLATEN PAD 00486 410 04865410 SPANNER NUT 303 52 FELT PLATEN PAD 60487 411 BEARING CAP 304 P05810005 GRAPHITE 44 X 3 54 G0486 417 04865417 PULLEY COVER 304 04875304 GRAPHITE 52 X 3 54 G0487 G0486 G0487 Wide Belt Sander 59 60 Upper Roller System Diagram 6000 Series Parts 103 1 e vw G0486 G0487 Wide Belt Sander Upper Roller System Parts List REF PART DESCRIPTION REF PART DESCRIPTION 101 04866101 SQUARE FRAME REAR G0486 131 PLWO1 LOCK WASHER 5 16 101 04876101 SQUARE FRAME REAR G0487 132 09 HEX BOLT 5 16 18 X 1 2 101 1 P04866101 1 SQUARE FRAME FRONT G0486 133 PS08 PHLP HD SCR 10 24 X 3 4 101 1 P04876101 1 SQUARE FRAME FRONT G0487 134 PNO7 HEX NUT 10 24 102 04866102 REAR BRACKET G0486 135 P04866135 CONNECTOR OF OIL CAP 102 04876102 REAR BRACKET G0487 136 04866136 SHAFT OF OIL CAP 102 1 P04866102 1 FRONT BRACKET G0486 137 PSB76 CAP SCREW 1 2 12 X 1 1 2 102 1 P04876102 1 FRONT BRACKET G0487 138 PB53 HEX BOLT 1 2 12 X 1 103 04866103 FRAME SEAL RIGHT G0486 139 5 8 CAP SCREW 5 16 18 X 1 1 2 103 04876103 FRAME SEAL RIGHT G0487 140 25 FLAT HD SCR M4 7 X 12 103 1 P04866103 1 FRAME SEAL FRN
30. ACHINERY BE AWARE THAT CERTAIN WOODS MAY CAUSE AN ALLERGIC REACTION in people and animals especially when exposed to fine dust Make sure you know what type of wood dust you will be exposed to and always wear an approved respirator AWARNING Additional Safety for Wide Belt Sanders INFEED OUTFEED AREA When feeding the workpiece into the machine keep clear of kickback path WORKPIECE FEEDING Never force the workpiece into the sander and feed only one workpiece at a time CLOTHING Roll up or button sleeves tie all loose clothing or hair so it will keep clear of entanglement hazards NARROW WORKPIECES Never sand workpieces narrower than 9 6 THIN WORKPIECES workpieces thinner than 9 6 Never sand SHORT WORKPIECES Never workpieces shorter than 11 sand HANDS Never place hands near or in con tact with sanding drums or conveyor belt during operation MAINTENANCE Perform machine inspec tions and maintenance service at the appro priate time intervals POWER AND AIR DISCONNECT Unless specifically stated in the manual always disconnect the power source and air from the machine when performing maintenance adjustments or assembly Always read and follow specific safety instructions for each section AWARNING Unfamiliarity with this manual could result in serious personal injury Spend a suf ficient amount of time becoming familiar with the contents of this manual including all th
31. FRAME COVER G0487 109 1 P05817109 1 LEFT DOOR LOWER FRAME 102 P04867102 DUST PORT 4 110 FLAT HD SCR 1 4 20 X 1 2 103 PS14M PHLP HD SCR M6 1 X 12 111 05817111 FRONT PROTECTION PLATE G0486 104 P04867104 LEFT ACCESS PANEL 111 04877111 FRONT PROTECTION PLATE 00487 105 04867105 RIGHT ACCESS PANEL 112 PW06 FLAT WASHER 1 4 106 P04867106 DOOR LOCK 113 04867113 FIXING PLATE 107 7 HEX BOLT 5 16 18 X 3 4 114 PBO2M HEX BOLT M6 1 X 12 108 PWO7 FLAT WASHER 5 16 115 04867115 HINGE BOLT G0486 G0487 Wide Belt Sander 63 8000 Series Parts 103 133 G0486 G0487 Wide Belt Sander 107 117 132 109 T LO T 115 1 139 3 440V 111 2 Main Electrical Panel and Controls Diagram Y Rf Z Ve Hal 440V 39 3 1 TK 64 Main Electrical Panel and Controls Parts List REF PART DESCRIPTION 101 P04868101 ELECTRICAL CONTROL BOX G0486 101 P04878101 ELECTRICAL CONTROL BOX G0487 102 04868102 HINGE BOLT 103 04868103 ELECTRICAL CTRL BOX DOOR G0486 ELECTRICAL CTRL BOX DOOR G0487 BASE PLATE G0486 BASE PLATE G0487 103 04878103 104 04868104 104 04878104 105 05 HEX NUT 1 4 20 106 PLWO2 LOCK WASHER 1 4 107 04868107 CONTROL PANEL PHLP HD SCR M4 7 X 8 CURRENT SENSOR
32. MIT SWITCH EMERGENCY STOP PUSH PANEL LIMIT SWITCH SANDING SANDING BELT STOP BELT START ane TENSION SWITCH SWITCH SWITCH CONVEYOR BELT STOP CONVEYOR SWITCH BELT START 230 TRACKING SWITCH SWITCH EMERGENCY STOP POWER BELT TRACKING BUTTON GAME LIMIT 0 42 SWITCH 1 G0486 G0487 Wide Belt Sander 41 Wiring Box Electrical Diagram G0486 220V 440V G0487 440V 42 vw G0486 G0487 Wide Belt Sander Wiring Box Components G0486 220V 440V G0487 440V Sanding Motor Emergency Brake Contactor Contactor Conveyor Motor Amp Meter T Current Sensor Im 1 MARO E n mah TAG 4 eg JE 9 2 Sanding Motor Start Delay Sanding Motor dee m UP DOWN Table Motor Overload Relay ER Contactors 220V Three Phase Power Supply Junction Block G0486 G0487 Wide Belt Sander 43 44 CURRENT DEVI CE Wiring Box Electrical Diagram s 14N N PER SANDI NG DELT CONTACTOR 14N G0486 G0487 Wide Belt Wiring Box Components G0487 220V Emergency Brake Contactor Table Up Dwn Sanding motor Contactors Start Delay Two 4 Amp Fuses Sanding Motor N Factory Conveyor Motor Main Junction Block Amp Meter Overload Rela Current Sen
33. Machine Data Sheet for the weight and footprint specifications of your machine Some residential floors may require additional reinforcement to support both the machine and operator Working Clearance Consider existing and anticipated needs size of material to be processed through each machine and space for auxiliary stands work tables or other machinery when establishing a location for your new machine See Figure 10 for the mini mum working clearances Q OOO O OOO Figure 10 Minimum working clearances AWARNING Unsupervised children and visitors entering a shop could suffer serious per sonal injury Ensure child and visitor safety by keep ing all entrances to the shop locked at all times DO NOT allow unsuper vised children or visitors in the shop at any time Beginning Assembly Complete the assembly in the order provided in this manual Then read the rest of the manual before attempting any type of sanding operation Your safety is important Please follow the warnings below during this entire section AWARNING Disconnect power to the machine for the assem bly process Failure to do this may result in serious personal injury Air Line Installation To install the air line 1 Connect the hose from your air compressor to the air inlet Figure 11 on the regulator Air ON OFF Lever Open Position Air Inlet Figure 11 Air inlet loca
34. OSE 118 04869118 5 CONNECTOR 1 4N X 1 8T 136 PH29339136 6 X350MM FLEXIBLE HOSE 119 P04869119 2 CONNECTOR 1 4N X 1 4 137 PH29339137 6 X 700MM FLEXIBLE HOSE 120 P04869120 PLASTIC CONNECTOR 1 4N X 3 8T 138 04869138 6 X1500MM FLEXIBLE HOSE G0486 121 PH29339121 PLASTIC CONNECTOR 1 4N X 1 8T 138 04879138 6 1700 FLEXIBLE HOSE G0487 G0486 G0487 Wide Belt Sander 67 Machine Label Diagram 9000 Series Parts Note Same Location Front and Rear of 200 Machine 213 201 201 amp 202 Note Same 201 Location Left and Right of Machine 212 211 202 203 i Note Same Location Front and Rear of Machine 209 all 204 8 m 215 216 247 AWARNING Safety labels warn about machine hazards and ways to prevent injury The owner of this machine MUST maintain the original location and readability of the labels on the machine If any label is removed or becomes unreadable REPLACE that label before using the machine again Contact Grizzly at 800 523 4777 or www grizzly com to order new labels 68 vw G0486 G0487 Wide Belt Sander Machine Label List REF PART A DESCRIPTION REF PART A DESCRIPTION 200 04869200 MODEL G0486 LABEL 211 04869211 G0486 AMP SCALE LABEL 200 P04879200 MODEL G0487 LABEL 211 04879211 G0487 AMP SCALE LABEL 201 PLABEL 13
35. T RIGHT G0486 141 PNO2 HEX NUT 5 16 18 103 1 P04876103 1 FRAME SEAL FRNT RIGHT G0487 142 04866142 O RING 104 04866104 FRAME SEAL LEFT G0486 201 04866201 UPPER ROLLER BRACKET G0486 104 04876104 FRAME SEAL LEFT G0487 201 P04876201 UPPER ROLLER BRACKET G0487 104 1 P04866104 1 FRAME SEAL FRNT LEFT G0486 202 P05816202 UPPER ROLLER G0486 104 1 P04876104 1 FRAME SEAL FRNT LEFT G0487 202 P04876202 UPPER ROLLER G0487 105 FLAT HD SCR 1 4 20 X 1 2 203 04866203 UPPER ROLLER BRACKET 106 04 LOCK WASHER 3 8 204 P05275104 CYL CARTRIDGE BEARING UCC205 107 PB18 HEX BOLT 3 8 16 X 1 205 5502 SET SCREW M6 1 X 6 108 PLWO7 LOCK WASHER 1 2 206 5 16 CAP SCREW 3 8 16 X 3 4 109 40 HEX BOLT 1 2 12 X 1 1 4 207 PLW04 LOCK WASHER 3 8 110 504 PHLP HD SCR 1 4 20 X 1 2 208 04866208 GREASE FITTING W DUST CAP 111 PSBO7 CAP SCREW 5 16 18 X 3 4 301 05816301 TRIMMING SCREW 2 X 90MM G0486 112 HEX BOLT 5 16 18 X 1 301 P04876301 TRIMMING SCREW 2 X 90MM G0487 113 04866113 AIR CYLINDER 302 04866302 ECCENTRIC ROD 114 04866114 LIMIT SWITCH HOLDER L TYPE 303 598 SCREW 1 2 12 X 2 3 4 115 04866115 LIMIT SWITCH W CERAMIC TIP 304 PWO1 FLAT WASHER 1 2 115 1 P04866115 1 CERAMIC TIP 305 04866305 116 04866116 LIMIT SWITCH W PLASTIC 306 P04866306 CLEVIS ASSEMBLY 116 1 P04866116 1 PLASTIC TIP 307 05 EXT RETAINING RING 15MM
36. TION 1 SAFETY AWARNING For Your Own Safety Read Instruction Manual Before Operating this Machine The purpose of safety symbols is to attract your attention to possible hazardous conditions This manual uses a series of symbols and signal words which are intended to convey the level of importance of the safety messages The progression of symbols is described below Remember that safety messages by themselves do not eliminate danger and are not a substitute for proper accident prevention measures NOTICE Indicates an imminently hazardous situation which if not avoided WILL result in death or serious injury Indicates a potentially hazardous situation which if not avoided COULD result in death or serious injury Indicates a potentially hazardous situation which if not avoided MAY result in minor or moderate injury It may also be used to alert against unsafe practices This symbol is used to alert the user to useful information about proper operation of the machine AWARNING Safety Instructions for Machinery READ THROUGH THE ENTIRE MANUAL BEFORE STARTING MACHINERY Machinery presents serious injury hazards to untrained users ALWAYS USE ANSI APPROVED SAFETY GLASSES WHEN OPERATING MACHINERY Everyday eyeglasses only have impact resistant lenses they are NOT safety glasses ALWAYS WEAR A NIOSH APPROVED RESPIRATOR WHEN OPERATING MACHINERY THAT PRODUCES DUST Wood dust is a carcinogen and can cause cancer and severe
37. TRANSFORMER 108 507 109 P04868109 110 P04868110 111 1 PO4868111 1 CONTACTOR LC1 D386 00486 111 1 P04878111 1 CONTACTOR LC1 D40 60487 111 2 111 2 111 3 111 3 112 P04868112 RELAY LR3D 356 220V 30 38A G0486 112 P04878112 RELAY LR3D 3355 220V 30 40A G0487 113 114 115 1 115 2 P04868115 2 LC1 096 WITH LOCK G0486 440V CONVERSION KIT 139 04868139 440V CONVERSION KIT G0486 139 1 PH29348134 THERMAL RELAY LR3D 216 440V 12 18A G0486 139 2 P99809139A THERMAL RELAY LR3D 086 440V 2 5 4A G0486 G0486 G0487 Wide Belt Sander REF PART DESCRIPTION 115 3 P04868115 3 LC1 096 WITH LOCK 115 4 116 117 551 118 04868118 119 120 PLWO2 121 19 122 04868122 123 P04868123 124 04868124 126 29338126 DIGITAL AMP METER N S G0486 G0487 START DELAY LSD STAR DELTA G0486 START DELAY LSD STAR DELTA G0487 128 1 PH29338128 1 SANDING BELT START SWITCH 128 2 PH29338128 2 CONVEYOR BELT START SWITCH 129 1 129 2 130 131 132 133 G0487 440V CONVERSION KIT 139 04878139 440V CONVERSION KIT G0487 139 1 99809139 1 THERMAL RELAY LR3D 226 440 16 24 G0487 139 2 P99809139A 3 RELAY LR3D 086 440V 2 5 4A G0487 139 3 P04878139 3 SET LC1 D386 440 G0487 127 P04868127 127 P04878127 0 S o o 65 Air Syst
38. asses a dust mask and hearing protec tion while sanding with this machine AWARNING Loose hair and cloth ing could get caught in machinery and cause serious personal inju ry Keep loose clothing rolled up and long hair tied up and away from machinery 20 Choosing Sandpaper The grit you choose will depend on the type of work the species of wood and the stage of finish ing Below is a chart that groups abrasives into different categories and shows which grits fall into each one We recommend using aluminum oxide sanding belts for the best results em me 6 Coarse The general rule of thumb is to sand a workpiece with progressively higher grit numbers with no one grit increase of more than 50 G0486 G0487 Wide Belt Sander Table Movement The table height can be adjusted manually or with the digital key pad and motor see Figure 16 Manual Table Movement Turn the handwheel located under the front of the infeed table for manual table positioning Motorized Table Movement Press the TABLE UP or TABLE DOWN key once for motorized table positioning in 0 005 0 125mm increments Numerical Key Pad Enters the position of sand ing depth See Page 23 Metric or Standard Key Press and hold the SET button for 3 seconds to calibrate display at the current board thickness Page 27 or press and hold key for 10 seconds to toggle the display between metric and standard measurement Table Start K
39. belt slip 1 Conveyor rollers have incorrect tension 1 Adjust conveyor rollers to place more tension on the ping workpiece 2 Conveyor rollers contaminated with dirt or dust 2 Clean conveyor rollers Emergency brake 1 Air pressure incorrect 1 Adjust air pressure to 75 PSI stops slow 2 Air leak in system 2 Find and fix air leaks 3 Brake rotor contaminated with oil 3 Clean brake rotor with automotive brake parts cleaner 4 Brake pads worn out 4 Replace brake pads Grinding noise when 1 Brakes severely worn out 1 Replace brake pads have rotor turned possibly braking replaced For your safety turn the power switch off and dis connect the sander from the power source and the air supply before starting the applicable troubleshooting G0486 G0487 Wide Belt Sander 39 Control Panel Component Locations G0486 G0487 AMP DRAW Digital Amp Draw pem Meter ALWAYS use the machine within Digital Panel FU PA EN fo fe 4 5 6 e ing Bel 8 9 fv START Button Conveyor Belt STOP Button START Button N 7 ee h k vw G0486 G0487 Wide Belt Sander Emergency Stop Button 40 General Control Panel Electrical Diagram G0486 G0487 22 23 6 9 10 11 12 13 14 15 20 21 e e SANDING MOTOR TABLE UP DOWN SAFETY LIMIT SWITCH DIGITAL AMP METER TABLE UP DOWN SAFETY LI
40. ble turn the left adjustment bolt clock wise Note The edge of the feed belt should just touch the guide wheels as shown in Figure 40 Figure 40 Guide wheels 4 Run the feed belt for 3 5 minutes and recheck the tracking 5 f the belt is still tracking correctly replace the safety guard removed in the previous subsection G0486 G0487 Wide Belt Sander gt 9 G0486 G0487 Wide Belt Sander Shop Compressor Air Pressure Regulator Emergency Brake Solenoid Emergency Brake Air Distribution Manifold Airflow Adjustment Knob Oscillation Timing Speed Control Adjustment Knob Oscillation Speed Oscillation Controller Air Fork Upper Left Door Access Power Box Air System DOUOZEUm Diagram Oscillation Timing Piston and Diaphragm Assy Oscillation Speed Control Piston Belt Tension Control Piston Belt Tension Control Switch Emergency Stop Button Switch Emergency Stop Push Brake Switch Left Belt Limit Switch Right Belt Limit Switch Belt Tension Limit Switch Emergency Brake Contactor 3 sseooy 400d 19ddn leued sseooy 3U6 H 1901 C OBv 37 Review the troubleshooting and procedures in this section to fix your machine if a problem develops If you need replacement parts or you are unsure of your repair skills then feel free to call our Technical Support at 570 546 9663 Troubleshooting Motor amp Electrical Possible Cause Possible
41. correct amount of airflow through the air fork gap 1 Remove the sanding belt then turn the belt tension knob to the tensioned position 2 Loosen the lock nut on the airflow adjustment knob Figure 28 3 Turn the airflow adjustment knob Figure 28 clockwise until the airflow is completely OFF The upper roller should pivot to the right 4 Slowly turn the airflow adjustment knob counterclockwise and continue turning up the air pressure until the roller pivots to the left Figure 28 Airflow adjustment knob 29 Tighten the lock nut Figure 28 to secure the airflow adjustment knob Restrict the airflow across the air fork gap with a scrap piece of wood You should notice the roller pivot to the right When the stick is removed the roller should pivot back to the left Test the oscillation by running the sander Make note of the time it takes for the belt to oscillate from left to right and from right to left When correctly timed the oscillation should take a similar amount of time to oscillate If the oscillation time to the right is 2 sec onds but the oscillation time to the left is longer loosen the oscillation adjustment knob Figure 29 and move it to the left until proper tracking is achieved Tighten down the oscillation adjustment knob when satis fied Figure 29 Oscillation adjustment knobs f the oscillation time to the left is 2 seconds but the oscillation time to the righ
42. del G0487 A Digital Amp Draw Meter Figure 3 Rear View Model G0487 B Table Height Digital Readout C Table Up Key A Control Panel E 2 2 B Table Height Handwheel p PTE C Emergency Stop Push Panel F Conveyor Belt Start Button D 4 Dust Collection Ports E ter K E Amperage Load Chart er Key F Digital Table Height Key Pad J 121 pin b G Conveyor Speed Control s c H Air Pressure Regulator K Sanding Belt Stop Button I Main Wiring Box L Feed Belt Stop Button Emergency Stop Button 4 o G0486 G0487 Wide Belt Sander Internal Features Figure 4 Inside the left access door Figure 5 Inside the right access door A Belt Tension Knob F Upper Rollers B Platen Adjustment Lever G Airflow Adjustment Knob C Platen Adjustment Lock Lever H Speed Control Adjustment Knob D Lock Post Release Lever L Air Fork and Air Jet E Tracking Adjustment Knob J Diaphragm Valve Assembly G0486 G0487 Wide Belt Sander Grizz MACHINE DATA Industrial Inc e Customer Service 570 546 9663 To Order Call 800 523 4777 Fax tt 800 438 5901 MODEL 60486 43 DOUBLE HEAD TALL WIDE BELT SANDER DG SIQN M VE Overall Dimensions Overall Height W DuUst POMS Lissa iiec id cionis Lack oer AT HE REB nd Overall Height W O Dust Ports INT DEE err M Conveyor Height at Lowest Setting
43. e oscillation adjustments have been per formed at the factory and should require no further attention However we recommend verifying the settings When the oscillation is correctly adjusted the sanding belt oscillates to the left and to the right at the same speed If the sanding belt makes contact with a limit switch as shown in Figure 26 the emergency braking system will activate and stop the sander immediately Limit Switches Figure 26 Improper oscillation To check the sanding belt oscillation 1 Be sure the sanding belt is properly installed and the belt tension knob and air supply are ON 2 Turn ON the sanding belt lf the belt oscillates without contacting the limit switches but the oscillation time to the left and right are NOT equal proceed to Step 5 on Page 30 the belt tracks away from the air fork and air jet triggering into the limit switch con tinue with Step 3 G0486 G0487 Wide Belt Sander 9 3 adequate stream of air through the air fork gap Figure 27 is essential for proper oscillation If the jet of air is weak through the gap the belt will track away from the controller and into the limit switch on the opposite end of the roller The pivot action of the upper roller and the resulting oscillation of the belt are dependent upon adequate airflow through the air fork gap S D Air Fork and Air Jet Figure 27 Oscillation components To set the
44. e safety warnings 10 10 11 UNATTENDED MACHINE Never leave the machine running unattended SANDPAPER Replace sanding belt when it becomes worn or damaged FOREIGN MATERIAL Always inspect workpiece for nails staples knots and other imperfections that could be dis lodged and thrown from the machine dur ing sanding operations DUST COLLECTION Never operate the sander without an adequate dust collec tion system in place and running ALLERGIES Certain woods may cause an allergic reaction in people and animals especially when exposed to fine dust Make sure you know what type of wood dust you will be exposed to and always wear an approved respirator ACCESS DOORS Never perform sanding operations when the side access doors are open UNDERSTAND INSTRUCTIONS Never allow unsupervised or untrained personnel to operate the machine Make sure any instructions you give in regards to machine operation are approved correct safe and clearly understood AWARNING No list of safety guidelines can be com plete Operating this machinery may require additional safety precautions spe cific to your shop environment Failure to use reasonable caution while operating this machine could result in serious per sonal injury G0486 G0487 Wide Belt Sander SECTION 2 CIRCUIT REQUIREMENTS 220V 440V Connection Hard wire this machine to a power panel that has proper overload protection and a locking
45. em Diagram 9000 Series Parts G0486 G0487 Wide Belt Sander 66 Air System Parts List REF PART DESCRIPTION REF PART A DESCRIPTION 101 PH29339101 FILTER CUP 122 PH29339122 AIR SWITCH 1 8 102 PH29339102 PRESSURE REGULATOR W GAUGE 123 PH29339123 CONNECTOR 1 4 X 1 8 103 PH29339103 BRONZE CONNECTOR 5 16N X 1 4 124 PH29339124 CONNECTOR 1 4 X 1 8T 90 104 PH29339104 8 X 900MM FLEXIBLE HOSE 125 P04869125 BUFFER 1 8 BRONZE 105 PH29339105 AIR VALVE 1 4 126 P04869126 DIAPHRAGM ASSEMBLY 106 PH29339106 ELBOW 1 4T X 1 4T 90 127 PH29339127 CONNECTOR 5 16N X 1 8T 90 107 128 PH29339128 8 X 900MM FLEXIBLE HOSE 108 29339108 ELBOW 5 16N X 1 8T 90 129 PH29339129 8 X 1650MM FLEXIBLE HOSE 110 PH29339110 T FITTING 5 16N X 5 16N X 1 8T 131 P04869131 6 X 1700MM FLEXIBLE HOSE G0486 111 PH29339111 PLASTIC CONNECTOR 1 4N X 1 4T 131 P04879131 6 X 1800MM FLEXIBLE HOSE G0487 112 PH29339112 MANIFOLD 1 4N 132 04869132 6 X 800MM FLEXIBLE HOSE G0486 113 04869113 PLASTIC CONNECTOR 5 16N X 1 4T 132 04879132 6 X 950MM FLEXIBLE HOSE G0487 114 133 PH29339133 6 X 600MM FLEXIBLE HOSE 115 PH29339115 PLASTIC CONNECTOR 1 4 X 1 8T 90 134A PH29339134 6 X 650MM FLEXIBLE HOSE FRONT 116 134B PH29339134 6 X 300MM FLEXIBLE HOSE REAR 117 PH29339117 THROTTLE VALVE 1 8 135 PH29339135 6 X 700MM FLEXIBLE H
46. evelop better products and services Of course all information is strictly confidential 1 2 How did you learn about us Advertisement Friend Catalog Card Deck Website _ Other Which of the following magazines do you subscribe to Cabinet Maker Popular Mechanics Today s Homeowner Family Handyman Popular Science _ Wood Hand Loader Popular Woodworking Wooden Boat Handy Practical Homeowner _ Woodshop News Home Shop Machinist Precision Shooter ____ Woodsmith Journal of Light Cont Projects in Metal Woodwork Live Steam RC Modeler Woodworker West Model Airplane News Rifle Woodworkers Journal Modeltec ____ Shop Notes Other Old House Journal Shotgun News 10 Comments What is your annual household income 20 000 29 000 30 000 39 000 40 000 49 000 50 000 59 000 60 000 69 000 70 000 What is your age group 20 29 30 39 40 49 50 59 60 69 70 How long have you been a woodworker metalworker 0 2 Years 2 8 Years 8 20 Years 20 Years How many of your machines or tools are Grizzly 0 2 3 5 6 9 10 Do you think your machine represents a good value Yes No Would you recommend Grizzly Industrial to a friend Yes No Would you allow us to use your name as a reference for Grizzly customers in your area Note We never use names more than 3 times Yes No FOLD ALONG DOTTED UNE Grizzly Industrial Inc GRIZZLY INDUSTRIAL INC P O BOX 2069 BELLINGHAM WA 98227 2069
47. ews that secure the access panel on the right hand side of the machine 3 The brake caliper is located underneath the rotor in Figure 25 which is attached to the motor arbor Figure 25 Disc brake 4 The brake pads consist of a metal plate with a composite pad With a fine ruler measure the thickness of the composite pad only If one of the pads is below approx 3mm replace both 28 To replace the brake pads 1 DISCONNECT THE SANDER FROM THE POWER SOURCE AND REMOVE AIR PRESSURE COMPLETELY Remove the nuts from the two mounting bolts and the two snap rings on the mounting pins behind the bracket Pull the mounting pins out of the caliper bracket and remove the air line from the caliper The caliper should now be able to be removed Disassemble the brake caliper and remove the cap screws securing the brake pads Remove the brake rotor and have it profes sionally resurfaced at an automotive machine shop if it has gouges in it If visible cracks are present in the brake rotor replace it with a new one Remove oil and dirt from the rotor with automotive brake cleaner Once clean only handle the rotor with a dry rag and install exactly the reverse of removal Install new brake pads mount the caliper and reconnect the air line Test the safety shutdown operation by run ning the sander and pressing the emergency stop controls G0486 G0487 Wide Belt Sander Oscillation Timing NOTICE Th
48. ey Moves table to a preset sand ing depth Table Stop Key Stops table movement imme diately Digital Display Shows final table sanding depth etric or Standard Key Numerical _ Pad T23 0 12 Table UP Table Down Figure 16 Keys for adjusting the table height The thickness gauge is pre calibrated from the factory however correct calibration should be verified G0486 G0487 Wide Belt Sander Adjusting Feed Rate The dial attached to the side of the feed belt gear box Figure 17 adjusts the feed rate of the sander Note Never adjust the feed rate dial unless the conveyor belt is running otherwise you can dam age the control Changing Feed Rate Turn the dial clockwise to decrease the feed rate and counterclockwise to increase it Determining Ideal Feed Rates Softwoods typi cally require a faster feed rate than hardwoods however there is no definitive rule to follow when determining the best feed rate As a general rule always start with the slowest feed rate and work your way up We always recommend testing the feed rate using scrap wood similar to your workpiece Be sure to monitor the amperage meter when adjusting the feed rate Decrease the feed rate if the load begins to slow the motor RPM to damaging levels Figure 17 Feed rate dial 21 Amp Draw Meter The amperage draw meter Figure 18 is located above the control panel Use the meter to monitor the amperage draw on
49. from machinery AWARNING Projectiles thrown from the machine could cause serious eye injury Wear safety glasses during start up Before starting the machine 1 Read this manual and make sure you take all safety precautions before operating this machine 2 Make sure the machine is connected to an air compressor and the pressure gauge reads 75 PSI 3 Make sure all tools or foreign objects have been removed from the conveyor surface the top of the machine and the inside of the machine 4 Make sure all the wiring is correct G0486 G0487 Wide Belt Sander To start the machine 1 Wear safety glasses hearing protection and a respirator at all times when running the machine 2 Connect the machine to the power source 3 Press the TABLE UP and TABLE DOWN keys The table should move up and down smoothly Note Make sure the table moves in the same direction as the button description If not then the power needs to be discon nected and any two power wires need to be switched at the circuit breaker in the electri cal box If using a phase Converter switch the R and T wires 4 Press the FEED BELT START and FEED BELT STOP buttons The feed belt should start run and stop smoothly 5 Press the SANDING BELT START and SANDING BELT STOP buttons The sanding belt should start run and stop smoothly The machine should run smoothly with little or no vibration or rubbing noises Strange or unnatu
50. he sanding roller AWARNING It is absolutely essential to keep the pres sure rollers set below the level of the sand ing roller If the pressure rollers are even or higher than the sanding roller the wood WILL be propelled from the sander at a high rate of speed This situation could cause serious kick back injury To check the pressure roller height 1 DISCONNECT THE SANDER FROM THE POWER SOURCE 2 Place a piece of scrap wood of uniform thickness across the table so it spans both the front and the rear pressure rollers at the same time 3 With the air pressure connected and the sanding belt installed and tensioned manu ally raise the table and verify that the board touches both pressure rollers before it touch es the sanding belt Note f the board does not touch both pres sure rollers before it touches the sanding belt then the pressure rollers MUST be adjusted before operation See Pressure Rollers on Page 32 for step by step instructions 18 Start Up AWARNING Serious personal injury could result if the machine is connected to the power source during assembly or adjustment Wait until the machine is turned off unplugged and all working parts have come to a complete stop before you attempt to assemble or adjust the machine AWARNING Loose hair and cloth ing could get caught in machinery causing serious personal inju ry Keep loose clothing rolled up and long hair tied up and away
51. it up and out of the mounting hole 4 Remove the spacer block Figure 14 W WI S bg _ Lai H owt A Belt Tension knob ROTATION Figure 14 Components used when changing sanding belt G0486 G0487 Wide Belt Sander 9 Ensuring the rotation arrows the sanding belt point the same direction as those shown in Figure 14 install the sanding belt by start ing first on the upper roller and then the lower roller Note The sanding belt must be centered between the limit switches and the edge of the sanding belt must be between tongs of the oscillation controller as shown in Figure 15 Damage to the sanding belt could occur if the sander is turned ON before the sanding belt is correctly positioned Limit Switches Figure 15 Sander Outline Top View Proper position of belt between the limit switches NOTICE The directional arrow on the back of the sanding belt must be pointing in a coun terclockwise direction during installation Failure to install the sanding belt correctly could result in damage to the sanding belt or the sander itself 6 Replace the spacer block and tighten down the lock handle bolt 7 With your hands clear of all moving parts tension the belt by turning the belt tension knob 17 Pressure Rollers The pressure rollers have been set at the factory but for safety you should verify that they are set below the level of t
52. kness If a table adjustment is needed take precise notes on the positioning of the table elevation screws This will allow the original setting to be re established Figure 31 View of elevation screw sprockets 31 To adjust the table parallelism 1 2 3 4 Pass the widest size board your machine will allow through the sander until the entire sur face of the board is making contact with the sanding belt Measure the thickness of the board at vari ous points around the edge If there is a variation of thickness the table can be adjusted accordingly DISCONNECT THE SANDER FROM THE POWER SOURCE For minor adjustment loosen the table mounting bolts shown in Figure 32 and rotate the elevation screw flange For major adjustment mark the chain loca tion on all sprockets remove the chain from the sprocket to be adjusted and turn the sprocket counterclockwise to raise the table One quarter of a turn raises or lowers an elevation screw approximately 0 020 Elevation D d Screw Flange e Figure 32 Table mounting bolts When adjusting the left front elevation screw make the same adjustment to the left rear elevation screw This ensures the height from the front to the back of the table remains unchanged Do the same when adjusting the right elevation screws 5 32 Reinstall the chain onto the sprocket adjust ed in Step 4 tighten the bolts and test the
53. le assembly Remove the old conveyor belt inspect roll ers bearings and table for wear and replace as required Install the new conveyor belt Note The belt is non directional Install the front roller the roller support and turn both tracking adjustment bolts clock wise equally so the conveyor belt becomes taught and does not hang loose DO NOT OVERTIGHTEN the belt With a helper install the table from the rear in similar fashion as it was removed Install the table guides and the left and right lower access panels Align the lead screw flanges with the marks made in Step 6 and install the hex bolts Install the table height limit switches so the upper switch clicks when the conveyor Sur face is 1 4 away from the sandpaper and the lower switch clicks when the conveyor table is higher than its lowest position Make sure that you manually test your settings with the hand wheel so you don t crash the table if incorrectly set With a helper install the gearbox vibration dampener washers and mounting bracket Install the emergency stop push panel assem bly and the limit switch Start the conveyor motor and turn the con veyor tracking bolts as required until the conveyor belt tracks straight without loading up on one side of the table G0486 G0487 Wide Belt Sander WARNING DISCONNECT POWERI Vibration Dampening gt Tracking Adjustment Bolts Figure 38 Co
54. lower the table an additional 0 020 to 0 030 This is how much lower the outfeed pressure roller should be set when compared to the height of the infeed roller 9 Loosen the roller lock nuts on the outfeed pressure roller Turn the adjustment bolts to lower the pressure roller until it just touches the board Note DO NOT continue to lower the roller beyond that point 10 Tighten the roller lock nuts and recheck your settings Note Variables such as feed rate depth of the cut and the type of sanding belt can play a big part in determining the proper amount of downward pressure exerted by the rollers Some experimentation may be necessary to achieve the desired results However under no circum stances should the pressure rollers be set even or higher than the sanding roller G0486 G0487 Wide Belt Sander V Belt Adjustment To adjust either V belt 1 DISCONNECT THE SANDER FROM THE POWER SOURCE 2 Loosen the lock nut Figures 35 amp 36 WW va Figure 36 Sanding drum V belts 3 Turn the adjustment nut up or down until the V belts deflect 1 off of center when pushed with your finger 4 Retighten the lock nut 33 Conveyor Belt Replacement Tools Needed Qty Make sure that you have alifting device or anoth er person to help in table removal 9 mm Hex Wrench eee 1 19 mm Combination Wrench 1 12 mm Combination Wrench
55. lt or streaks 2 Rear pressure roller too low Raise rear pressure roller See warning in Pressure workpiece Roller section Page 18 Sanding belt clogs 1 Sanding belt grit too small for particular job 1 Replace with a coarser grit sanding belt quickly 2 Excessive depth of cut 2 Reduce depth of cut 3 Wood is too moist 3 Allow wood to dry out Sanding belt does 1 Low air pressure 1 Adjust air pressure to 75 PSI at primary regulator not tension correct 2 Air leaks in system 2 Inspect all hoses and connections for leaking air use water ly rollers slip under on suspected area to detect bubbles belt Sanding belt runs 1 Air eye fork clogged 1 Clean the intake hole on the air eye fork off to one side stop 2 Oscillation return valve closed 2 Open valve ping the sander 3 Oscillation timing incorrect 3 Adjust oscillation timing Sanding belt will not 1 Sanding belt is not tensioned 1 Tension sanding belt start 2 Limit switches engaged 2 Center sanding belt so it is not touching the limit switches 3 Emergency stop plate engaged 3 Make sure emergency stop switch is released Poor non aggres 1 Worn sanding belt 1 Replace sanding belt with a new one sive sanding 2 Sanding belt loaded with sawdust 2 Clean sanding belt to unload sawdust results Conveyor belt not 1 Conveyor rollers moved out of adjustment 1 Re adjust conveyor rollers tracking in center Conveyor
56. manual you can expect years of trouble free enjoyable operation and proof of Grizzlys com mitment to customer satisfaction We are pleased to provide this manual with the G0486 G0487 Wide Belt Sander It was written to guide you through assembly review safety considerations and cover general operating pro cedures The specifications drawings and photographs illustrated in this manual represent the G0486 G0487 Wide Belt Sander as supplied when the manual was prepared For your convenience we always keep current Grizzly manuals available on our website at www grizzly com Any updates to your machine will be reflected in these manuals as soon as they are complete G0486 G0487 Wide Belt Sander Contact Info If you have any comments regarding this manual please write to us at the address below Grizzly Industrial Inc o Technical Documentation Manager P O Box 2069 Bellingham WA 98227 2069 We stand behind our machines If you have any service questions or parts requests please call or write us at the location listed below Grizzly Industrial Inc 1203 Lycoming Mall Circle Muncy PA 17756 Phone 570 546 9663 Fax 800 438 5901 E Mail techsupport grizzly com Web Site http www grizzly com Control Panel External Features Features 2 4 5 6 6 7 8 fy f fo eme er CNG Figure 1 Control Panel Mo
57. me the sander is used Loose mounting bolts Damaged sanding belt Worn or damaged wires e Water collection cups filled with water Dust trap e Safety features e Any other condition that could hamper the safe operation of this machine G0486 G0487 Wide Belt Sander Weekly Grease the grease fittings located on the feed belt roller axles and the sanding belt roller axles with Gear Lube 2 GL 2 or automotive grease They are identified with yellow labels Monthly Apply a generous amount of GL 2 grease to the table elevation screws Be sure to recover the adjustment screws with the dust covers when finished Remove the lower side panel to access the table lifting mechanism Apply GL 2 grease to the chain and gears associated with the table lifting mecha nism Be careful to not get grease on the V belts This could cause them to slip off of the pulleys Yearly Replace the internal white moisture filters After the First 100 Hours The oil inside the conveyor gear reducer should be replaced after the first 100 working hours of operation We recommend 90 Wt gear oil Every 2500 Hours After the first conveyor gear reducer oil change replace the oil after every 2500 working hours of operation We recommend 90 Wt gear oil 25 Sanding Belts You can greatly increase the lifespan of your sanding belts if you clean them often As men tioned on Page 24 cleaning pads are the fastest way to
58. nnections Model G0486 G0487 12 Refer to Figure 8 and find the power panel on your machine Swap out the applicable thermal relays and contactors from the conversion kit at the loca tions shown in Figure 8 and set them to the overload values listed For the 90486 use conversion kit P04868139 and change out two relays For the G0487 use conversion kit P04878139 Change out two relays and change the two LC1 D40 sanding motor con tactors with two LC1 D386 contactors Set to LR3D 086 12 18A Set to 2 5 4A Change Sanding Motor Contactors G0487 only LR3D 226 Set to 16 24A R3D 086 Set to 2 5 4A Figure 8 Thermal overload relays Wire the sanding belt conveyor belt and table elevation motors as shown on the diagrams on the inside of each motor wire cover or refer to Motor Wiring on Page 47 G0486 G0487 Wide Belt Sander SECTION 3 SET UP Unpacking AWARNING This sander is a heavy machine weighing over 4000 Ibs shipping weight Personal injury can occur if the machine is moved without appro priate machinery Use a crane or forklift when moving or lifting the machine Your wide belt sander was carefully packed when it left our warehouse If you discover the machine is damaged after you have signed for delivery please immediately call Customer Service at 570 546 9663 for advice Save the containers and all packing materials for po
59. nveyor belt removal sequence G0486 G0487 Wide Belt Sander 35 Feed Belt Tension Tools Needed Qty Wrench or Socket 20mm 1 Phillips Screwdriver 2 1 To adjust the feed belt tension 1 DISCONNECT THE SANDER FROM THE POWER SOURCE 2 Do not remove the safety guard 3 Find the adjustment ports in the safety guard Figure 39 at the front end of the feed table 4 Turn both left and right adjustment bolts Figure 39 clockwise equally to increase tension Safety Guard Adjustment Bolt r J p Adjustment Bolt Feed Belt Figure 39 Feed belt tension adjustment bolts Note Safety guard removed only for clarity 5 When tensioned properly you should not be able to lift the feed belt off of the table surface or slide it back and forth AWARNING DO NOT sand boards with the guard removed Failure to follow this warning could result in serious personal injury 36 Feed Belt Tracking Tools Needed Qty Hex Wrench 6mm 1 Adjust the feed belt tension before adjusting the feed belt tracking To adjust the feed belt tracking 1 Turn the feed belt ON 2 If the feed belt is tracking to the right side of the table turn the right adjustment bolt Figure 39 clockwise 3 If the feed belt is tracking to the left side of the ta
60. of cut too great 2 Reduce depth of cut Loud repetitious 1 Pulley set screws or keys are missing or loose 1 Inspect keys and set screws Replace or tighten if neces noise coming from sary machine 2 Motor fan is hitting the cover 2 Tighten fan or shim cover 3 V belt is defective 3 Replace V belt Refer to the Maintenance section Machine is loud 1 Excessive depth of cut 1 Decrease depth of cut overheats or bogs 2 Dull or dirty sanding belt 2 Replace or clean sanding belt down in the cut Rounded workpiece 1 Excessive depth of cut 1 Reduce depth of cut edges Uneven thickness 1 Feed table not parallel to sanding roller 1 Adjust the table from left to right of 2 Conveyor belt is worn 2 Replace conveyor belt board Workpiece slips 1 Pressure rollers set too high 1 Lower pressure rollers feed belt 2 Dirty conveyor belt 2 Clean conveyor belt 3 Conveyor belt is worn 3 Replace conveyor belt Straight strip 1 Pressure rollers are dirty or damaged 1 Clean or repair pressure rollers of notches workpiece Snake shaped 1 Sanding belt damaged or dirty 1 Clean or replace sanding belt marks on workpiece G0486 G0487 Wide Belt Sander 38 e Troubleshooting Symptom Possible Cause Possible Solution Lines across width Sanding belt seam is open or damaged Repair or replace sanding belt of workpiece Glossy spots 1 Worn sanding belt Replace sanding be
61. or table to height and feed the pad through to unload a dirty sanding belt Regular cleaning greatly increases the lifespan of sanding belts Check with the current Grizzly catalog or www grizzly com for more details 24 Figure 21 Sanding belt cleaning pad US Made Sanding Belts for Model G0486 43 W x 75 L Single Pack H9117 60 Grit H9118 80 Grit H9119 100 Grit H9120 120 Grit H9121 150 Grit 3 Pack H9122 60 Grit H9123 80 Grit H9124 100 Grit H9125 120 Grit H9126 150 Grit H9127 Assorted Grits US Made Sanding Belts for Model G0487 51 W x 75 L Single Pack H9106 60 Grit H9107 80 Grit H91068 100 Grit H9109 120 Grit H9110 150 Grit 3 Pack H9111 60 Grit H9112 80 Grit H9113 100 Grit H9114 120 Grit H9115 150 Grit H9116 Assorted Grits Gall 1 800 523 4777 10 G0486 G0487 Wide Belt Sander SECTION 6 MAINTENANCE General Your safety is important Please follow the warnings below during this entire section AWARNING Disconnect power to the machine when perform ing maintenance assem bly or adjustments Failure to do this may result in serious person al injury AWARNING Loose hair and cloth ing could get caught in machinery and cause seri ous personal injury Keep loose clothing and long hair away from moving machinery Schedule The following items should be checked each ti
62. r 220V machinery ALWAYS DISCONNECT FROM POWER SOURCE BEFORE SERVICING MACHINERY Make sure switch is in OFF position before reconnecting MAINTAIN MACHINERY WITH CARE Keep blades sharp and clean for best and safest performance Follow instructions for lubricating and changing accessories MAKE SURE GUARDS ARE IN PLACE AND WORK CORRECTLY BEFORE USING MACHINERY G0486 G0487 Wide Belt Sander 17 REMOVE ADJUSTING KEYS AND WRENCHES Make a habit of checking for keys and adjusting wrenches before turn ing machinery ON CHECK FOR DAMAGED PARTS BEFORE USING MACHINERY Check for binding and alignment of parts broken parts part mounting loose bolts and any other conditions that may affect machine operation Repair or replace damaged parts USE RECOMMENDED ACCESSORIES Refer to the instruction manual for recom mended accessories The use of improper accessories may cause risk of injury DO NOT FORCE MACHINERY Work at the speed for which the machine or acces sory was designed SECURE WORKPIECE Use clamps or a vise to hold the workpiece when practi cal A secured workpiece protects your hands and frees both hands to operate the machine DO NOT OVERREACH Keep proper foot ing and balance at all times MANY MACHINES WILL EJECT THE WORKPIECETOWARDTHEOPERATOR Know and avoid conditions that cause the workpiece to kickback ALWAYS LOCK MOBILE BASES IF USED BEFORE OPERATING M
63. remove saw dust build up Air System The air system is durable and reliable however components do wear with age If you suspect that an item in your air system may be having prob lems see the Air System Diagram on Page 37 e Adjust regulator to 75 PSI e Carefully inspect all air lines for cracks tears or hardening Replace faulty hoses e Check the air connections for leaks A small amount of soapy water in a questionable area will bubble if there is a leak e Make sure lines are not clogged Remove a questionable line and blow through it as a test A CAUTION If a component in the air system is malfunc tioning bleed all air from the system and fix the problem before you resume sanding 26 Dust and Water Traps There are three collection traps on this wide belt sander One water trap is attached to the bottom of the air regulator and two dust traps are attached on the air diaphragm assemblies Cleaning is easy with the system under air pres sure you can push the lower drain valve and empty the water trap Figure 22 Replace the internal white moisture filters yearly To empty the dust trap bowls relieve the air pressure and then unscrew and empty the bowls Figure 23 DO NOT allow the water trap and dust bowls to become full 0 Figure 23 Unscrew the clear canister to empty the air line dust trap G0486 G0487 Wide Belt Sander SECTION 7 SERVICE Table Calibration NOTICE The
64. ring protection 2 Turn ON the dust collector 3 Ontheinitial pass lower the table to approxi mately 0 25 greater than the thickness of the workpiece Note This initial pass setting reduces the chance of overloading the sander on unde tected high points on the workpiece 4 Raise the table 0 0625 between each suc cessive pass until the sander begins to sand the workpiece NOTICE It may be necessary to send wide stock through the sander two or three times between table height adjustments This reduces the likelihood of burning the wood if there is a high spot G0486 G0487 Wide Belt Sander Platen Adjustment Your sander is equipped with an adjustable felt platen and graphite slip for those extra sensitive sanding operations The platen position allows for 3 basic types of sanding These different posi tions can be adjusted by rotating the height lever shown in Figure 19 Scale and Pointer 5 Height Lever Figure 19 Platen height controls The three basic platen positions Platen Up The platen is raised above the level of the sanding rollers This position allows the front roller to remove large amounts of material quickly but leaves a rough finish The best belt grit for this position is 100 or coarser Platen Even The platen is set even with the sanding rollers The rollers work together with the platen to produce intermediate final finishing The best belt grit for this position is 100 18
65. ront 7 87 Rear 4 Sanding Drum Motor TYPE TEFC Induction ie 30 HP Voltage Phase Cycle 220V 440V Three Phase 60 HZ ln E 72 36A RPM zc iie mek use 1725 RPM Power Transfer to cete ie c etes Triple and Twin V Belt Conveyor Feed Motor TYPE PEEL ILIO IM TEFC Induction IR ee EE 2 HP Voltage Phase Cycle 220V 440V Three Phase 60 HZ AMPS 6 3A RPM 1725 RPM Power Transfer L V Belt Table Lift Motor TYPE gane TEFC Induction FIOrSGDOWET ins NE EE RR Re i EE 1 4 HP Voltage Phase Cycle 220V 440V Three Phase 60 HZ uc n 1 2 0 6A RPM ziii or OE d ard Eo v ben rod E Hnc arn EO FERE TER chia 1725 RPM NEE TEE V Belt General Construction cane Operating Air Pressure Sanding Belt e UE Adjustable Emergency Sanding Belt 2 Air Disc Brake Control Panel Push Button Motor Controls and Amp Load Meter Sanding et I 51 x 75 Graphite SiZe u Rs 51 x 3 5 Sanding Type EE Platen Style Specifications while deemed accurate are not guaranteed G0486 G0487 Wide Belt Sander DANGER AWARNING CAUTION SEC
66. shut off lever Figure 6 If you are unsure about electri cal wiring consult a qualified electrician before attempting any wiring Figure 6 Locking Shut Off Lever Grounding AWARNING Electrocution or fire may result if machinery is incor rectly grounded or the power supply violates local and state codes Contact a qualified electrician for safe wiring practices G0486 G0487 Wide Belt Sander Amperage Loads The following list outlines the electrical phase and voltage required to operate the Model G0486 G0487 as well as the amperage draw of their motors and circuit requirements Note f you do not have three phase power avail able you will have to install a phase converter such as the Grizzly Phase Converter Amperage Draw Specifications G0486 220V Three Phase 90 Amp Circuit 25 HP Sanding Motor smia 64 Amps 2 AP Feed MOotOF eire renes 6 Amps 1 4 HP Table Motor 1 2 Amps G0486 440V Three Phase 50 Amp Circuit 25 HP Sanding Motor 32 Amps 2 HP Feed Motor 3 Amps 1 4 HB Elei 0 6 Amp G0487 220V Three Phase 100 Amp Circuit 30 HP Sanding Motor 72 Amps 2 MP Feed au naustet 6 Amps 1 4 HP Table Motor 1 2 Amps G0487 440V Three Phase 50 Amp Circuit 30 HP Sanding Motor oet 36 Amps 2 HP Feed EE 3 Amps Ya HP Table Motor
67. sor 220V 440V Three Phase P Sanding Motor Overload e Block Relay G0486 G0487 Wide Belt Sander 45 General Electric Diagram G0486 G0487 1 OL1 E 4 UT CONVEYOR BELT TABLE LIFTING amp LOWERING S SANDING BELT 440V 380V 415V 220V 200V 3 WL 2 2 C t POWER SOURCE 20 SOL A 21 e DC Se SE FRONT CONVEYOR STOP me eem LS1 LIMIT SWITCH A EMERGENCY A i BRAKE b L92 6 LS3 O 154 EMG STOP O LS 22 R 25 DERZ 7 i D TABLE LIFTING lS 23 EA 26 Q amp LOWERING d _START 10 1 O OLT START 12 TR a3 E C vie SANDING BELT IR 16 Q Dg 17 S A 18 13 24 O D 19 M3 O O e C 46 vw G0486 G0487 Wide Belt Sander Motor Wiring G0486 G0487 STAR DELTA SANDING BELT MOTOR OT O U 220V 3 Phase 440V 3 Phase Connection Connection lt s sp CONVEYOR BELT MOTOR TABLE UP DOWN MOTOR ve v2 Wa 06 amp EG EE 0 CONVEYOR BELT U1 Vi Wi Ut Vi Wi TABLE UP DOWN U2 V2 W2 U2 V2 W2 220V 3 Phase 440V 3 Phase Connection Connection G0486 G0487 Wide Belt Sander 47 Tool Box and Accessories Diagram 0000 Series Parts G0486 G0487 Wide Belt Sander 48 Tool Box and Accessories Parts List
68. ssible inspection by the carrier or its agent Otherwise filing a freight claim can be difficult When you are completely satisfied with the con dition of your shipment you should inventory the contents Items Needed for Set Up The following items are needed to complete the set up process but are not included with your machine Description Qty e Safety Glasses for each person 1 e Solvent Cleaner As Needed e Dust Collection System 1 e 4 Dust Hoses length as needed 10 e 4 Hose Clamps 10 e Air Compressor 12 CFM 75 PSI 1 G0486 G0487 Wide Belt Sander Inventory Crate contents Figure 9 Qty A Sanding Unit Not Pictured 1 B Dust Ports 4 G0486 G0487 10 Sanding Belt 100 Grit 1 D Sanding Belt 180 Grit 1 E Platen Eet AAA 1 F Platen Graphite 1 G TOOL BOK ee 1 Phillips Head Screwdriver 2 1 e Standard Screwdriver 2 1 Open End Wrench 8 10mm 1 Open End Wrench 12 14mm 1 Open End Wrench 17 19mm 1 Metric Hex Wrench Set 10 Pcs 1 e Door 2 e Ceramic Limit Switch Posts
69. t is longer loosen the oscillation adjustment knob and move it to the right until proper tracking is achieved Tighten the oscillation adjustment knob when satisfied 8 Continue to the next page to adjust the oscil lation speed G0486 G0487 Wide Belt Sander Oscillation Speed The oscillation speed of the sanding belt is adjustable Different oscillating speeds yield dif ferent sanding results We recommend trying various speeds on a scrap piece of wood similar to the final workpiece To adjust the oscillation speed 1 Loosen the lock nut on the speed control adjustment knob Figure 30 Figure 30 Speed control adjustment knob 2 Turn the knob clockwise to decrease the oscillation speed and counterclockwise to increase it 3 Tighten the lock nut loosened in Step 1 to secure the knob G0486 G0487 Wide Belt Sander Table Parallelism NOTICE The table has been adjusted at the fac tory and should require no further attention However we recommend verifying that it is parallel with the sanding roller The corners of the table can be independently adjusted up or down By disconnecting the chain and turning the pertinent table elevation screw sprocket Figure 31 table parallelism can be achieved Adjusting the table parallelism can be a very tedious task that takes a great amount of patience DO NOT adjust the table unless you are having trouble sanding your workpiece to a uniform thic
70. ted on regulator 2 Make sure the red handle on the regulator is in the open position parallel with the air inlet 3 Lift the regulator knob Figures 11 amp 12 and turn it until the air pressure gauge reads 75 PSI Note Turn the knob clockwise to increase the air pressure and counterclock wise to lower the air pressure 4 Push the regulator knob down until it snaps 16 Decrease C 7 078 Aue Increase f Unlock Figure 12 Regulator knob Dust Collection An efficient and clean dust collection system is essential to the proper function of the sander Ensuring a healthy work environment is also dependent upon cleaning and maintaining your dust collection system 4000 CFM is recom mended at the dust ports To hook up a dust collection system 1 Install all ten dust ports Figure 13 to the mounting locations on the top of the sanding unit with the supplied M6 1 x 10 Phillips head Screws WS SA Figure 13 A typical screw configuration 2 Using 4 hose clamps secure the hoses from your dust collection system to the dust ports G0486 G0487 Wide Belt Sander Sanding Belt To install the sanding belt 1 DISCONNECT THE SANDER FROM THE POWER SOURCE AND REMOVE AIR PRESSURE COMPLETELY 2 De activate the belt tension piston by turning the belt tension knob Figure 14 3 Remove the lock post release lever Figure 14 by turning it counterclockwise LG turn and pulling
71. the machine while per forming sanding operations As a general rule always start with a small load and work your way up DO NOT work your machine to its maximum load where you can hear the motor lose RPM instead make multiple passes or install a coarser grit paper Amp load will be directly affected by many factors such as feed rate depth of cut wood type sand paper grit and workpiece width If the amp load is in the red load range the machine is overloaded and motor damage will occur Keep the amp load in the green range during operation 22 ALWAYS use the machine within the safe amperage loads listed grizzly com AMPERAGE LOAD CHART Models 00445 00446 60539 H2933 220 lt e I SSR Ea BSS EE Figure 18 Typical amp draw meter and load chart NOTICE DO NOT VOID WARRANTY Keep the amp draw within the GREEN load range shown on the AMP LOAD CHART If you operate the sander in the RED load range capacitor or motor failure will occur and will not be covered under warranty G0486 G0487 Wide Belt Sander Sanding Workpiece Typically no more than 0 5mm approx 4 of material is removed during each pass Attempts to remove too much material can cause jamming wood burning rapid sandpaper wear or tearing poor finish short motor life and belt slippage The following is the correct sanding operating procedure 1 Put on safety glasses a dust mask and your hea
72. this warranty exceed the purchase price paid for the product and any legal actions brought against Grizzly shall be tried in the State of Washington County of Whatcom We shall in no event be liable for death injuries to persons or property or for incidental contingent special or consequential damages arising from the use of our products To take advantage of this warranty contact us by mail or phone and give us all the details We will then issue you a Return Number which must be clearly posted on the outside as well as the inside of the carton We will not accept any item back without this number Proof of purchase must accompany the merchandise The manufacturers reserve the right to change specifications at any time because they constantly strive to achieve better quality equipment We make every effort to ensure that our products meet high quality and durability standards and we hope you never need to use this warranty Please feel free to write or call us if you have any questions about the machine or the manual Thank you again for your business and continued support We hope to serve you again soon 70 vw G0486 G0487 Wide Belt Sander CUT ALONG DOTTED UNE Grizzly WARRANTY CARD Industrial Inc Name Street City State Zip Phone _______ Email Invoice C Model Order Serial The following information is given on a voluntary basis It will be used for marketing purposes to help us d

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