Samsung 743AX Computer Monitor User Manual
Contents
1. 30 G1182 6 Series Jointers REF PART PG1182101 FENCE DESCRIPTION FENCE PG1182102 PIVOT STUD PG1182103 PG1182104 FENCE HINGE SPECIAL SCREW 8 HEX NUT 16 PG1182106 TILT LEVER PG1182107 KNOB PG1182108 SPECIAL SCREW PG1182109 FENCE BRACKET PG1182110 FENCE STOP BRACKET PG1182111 SPECIAL CAP SCREW 10 HEX NUT c 20 PG1182113 FENCE ADJUSTMENT ROD PG1182114 FENCE TILT CLAMP PG1182115 90 STOP TAB G1182 6 Series Jointers REF PART PRP18M DESCRIPTION ROLL PIN 4 x 12mm PG1182117 SPECIAL BOLT PG1182118 P1023040 STOP TAB JAM NUT 11 PG1182120 FENCE TILT SLEEVE PG1182121 FENCE BASE PWO1 FLAT WASHER 72 PG1182123 LOCKING SCREW PG1182124 SPECIAL NUT HEX BOLT e 18 x 1 PNO2 HEX NUT e 18 PB22 HEX BOLT e 18 x 1 3 4 PG1182128 FENCE LOCK BRACKET 507 SCREW 20 PWO6 FLAT WASHER 31 32 CUTTERHEAD PART PG1182201 DESCRIPTION CUTTERHEAD G1188 KNIVES SET OF THREE P1021103 SPRING PG1182204 KNIFE GIB P1017117 GIB BOLT PN11 HEX NUT 38 24 PLW04 LOCK WASHER 3 4 PG1182208 STUD PG1182209 BEARING BLOCK P6202 B2. 29 36 TROUBLESHOOTING GUIDE eben eda depu cde xe 37 WARRANTY AND RETURNS 1 11 1 eere 38 2 G1182 6 Series Jointers SECTION 1 SAFETY AWARNING For Your Own Safety Read Instruction Manual Before Operating This Equipment The purpose of safety symbols is to attract your attention to possible hazardous conditions This manual uses a series of symbols and signal words which are intended to convey the level of importance of the safety messages The progression of symbols is described below Remember that safety messages by themselves do not eliminate danger and are not a substitute for proper accident prevention measures Indicates an imminently hazardous situation which if not avoided ADANG E R WILL result in death or serious injury AW AR N Indicates a potentially hazardous situation which if not avoided COULD result in death or serious injury Indicates a potentially hazardous situation which if not avoided A MAY result in mi derate injury It Iso be used to alert CAUTION Sanet unsate practices un may be used to sler NOTICE This symbol is used to alert the user to useful information about proper operation of the equipment A WARNING Safety Instructions For Power Tools KEEP GUARDS IN PLACE and in working 5 KEEP CHILDREN AND VISITORS order AWAY All children and visitors should be ke
3. 14 an aA RAE I A ettaasns tan A 14 CUTTERHEAD GUARD 15 BELT GUARD 15 KNIFE SETTING GAUGE a asss 16 PEDESTAL 22 t ta l ashaka haapa tala 16 5 ADJUSTMENTS TABLE GIBS dette pntat pitt 17 eae Bente San 17 19 epitope eir tte ced AE E A AEE EERE 19 20 INFEED TABLE uuu uuu sided lens EA pcne tes e 20 SO FENCE STOP s ser bees ott E EA LEE aa ELE 21 15 EENCE STOP n ducta ato D a C ot 21 22 6 OPERATIONS NCC Er 23 STOCK INSPEC TION m ETT 23 ONIN IN Gist tee ecg a ete EE 24 Gay atten ta accel tau cnet pend 24 SURFACE INI ei idus detinent deo 25 PRB TIN eins teet EU 25 7 MAINTENANCE GENERALE uuu pite d kept Sepe tcc 26 TABLES ni sn p u atk he ae 26 LUBRICATION tet et peto ee aie oh at dos eb eai etus ee 26 Lu TD TEES 26 0 CLOSUHE neue Alte und A 27 MACHINE DATA eee waite vetet epi uscite eid m odi 28 PARTS BREAKDOWN AND PARTS LISTS
4. G1182 6 Series Jointers Rabbet Cuts A rabbet is a groove cut along the edge of a board It is usually made to accept another board to form a strong simple joint Note The maxi mum rabbet depth is 12 1 Unplug the jointer and remove the cutter head guard 2 Loosen the fence and slide it to the rabbeting edge Set the fence to the desired width of the rabbet and lock down For small rabbets remove the fence sliding locking lever and reinsert it in the rear fence hole on the fence base 3 Inspect stock for soundness and grain direc tion 4 Place stock on the infeed table and rabbet table with the edge to be rabbeted firmly against the fence 5 Slowly and evenly feed stock through the cutterhead Using the rule it will take six passes to achieve a common 98 rabbet See Figure 28 6 Replace the guard when finished with rab beting operations 2 q Figure 28 Correct operator position for rabbet cutting t amp 25 SECTION 7 MAINTENANCE AWARNING Disconnect power to the machine when perform ing any maintenance assembly adjust ments Failure to do this may result in serious personal injury AWARNING Keep loose clothing rolled up and out of the way of machinery and keep hair pulled back AWARNING Wear safety glasses dur ing the entire mainte nance process Failure to comply may result in serious personal injury General Re
5. Industrial mMc 6 X 47 HEAVY DUTY JOINTER MODEL G1182HW G1182ZHW G1182Z G1182ZX INSTRUCTION MANUAL G1182ZHW G1182HW W COPYRIGHT 2000 BY GRIZZLY INDUSTRIAL INC WARNING NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY INDUSTRIAL INC JANUARY 2002 PRINTED IN TAIWAN Some dust created by power sanding sawing grinding drilling and other construction activities contains chemi cals known to the State of California to cause cancer birth defects or other reproductive harm Some examples of these chemicals are Lead from lead based paints Crystalline silica from bricks cement and other masonry products e Arsenic and chromium from chemically treated lumber Your risk from these exposures varies depending on how often you do this type of work To reduce your expo sure to these chemicals work in a well ventilated area and work with approved safety equipment such as those dust masks that are specially designed to filter out micro scopic particles G1182 Series Jointers Description G1182HW G1182ZHW 011822 G1182ZX Switch Toggle On Off Toggle On Off Toggle On Off Magnetic w Light Table Adjustment Hand Wheels Hand Wheels Levers Chip Chute With Chip Chute With Dust Collection Chip Chute Chip Chute Dust Hood Weight 215 lbs 215 108 225 108 235 Ibs Terms and Definitions Infeed Table The infeed
6. 1 Loosen the table stop bolt jam nut under the outfeed table Turn the table stop bolt counter clockwise several times so that it will not interfere when setting the correct table height See Figure 17 2 Rotate the cutterhead by turning the motor pulley DO NOT grab the cutterhead itself Bring one blade to the approximate apex of its arc 3 Position a steel straightedge on the outfeed table Extend the straightedge over the middle of the cutterhead See Figure 18 19 6 Tighten the checknut loosen the table lock handle and move the table down with the lever then up against the stop Check the accuracy of the stop setting with a straight edge over the cutterhead and fine tune if nec essary 0 Infeed Table 1 Loosen the jam nut and unscrew the table stop bolt out 3 or 4 turns See Figure 19 2 Place a straightedge on the outfeed table so it hangs over the infeed table Turn the cutter head so that the knives are NOT touching the straightedge 3 Loosen the infeed table lock handle Raise the infeed table until it just touches the straight edge Tighten the table lock handle 4 Turn the stop bolt until it makes contact with the base casting 5 Tighten the jam nut loosen the table lock han dle and move the table up and down to check your settings Align the depth of cut scale to d N read zero Figure 18 Illustrates the use of a straightedge to ensure proper outfeed adjust
7. GRIZZLY INDUSTRIAL INC P O BOX 2069 BELLINGHAM WA 98227 2069 FOLD ALONG DOTTED LINE Send a Grizzly Catalog to a friend Name Street City TAPE ALONG EDGES PLEASE DO NOT STAPLE G1182 6 Series Jointers 41 42 G1182 6 Series Jointers
8. Attachment of the two end panels 2 Mount the two dust chute sides to the dust chute end as shown in Figure 4 Note that the flanges are pointed away from the inside of the chute Do not fully tighten the screws yet 11 Figure 4 Attaching the dust chute 3 Position the dust chute base between the dust chute sides flanges up carefully aligning the screw holes in the base and the sides See Figure 4 and 5 The flanges should be inside the chute NOTICE Make sure the slots in the motor support are toward the top of the stand Figure 5 Attaching the dust chute base 4 Attach the top of the stand to the sides and dust chute Note that the flanges for the top are inside the stand the flanges for the dust chute opening should be outside the dust chute however and that the opening for the drive belt is at the rear of the stand See Figure 6 Figure 6 Attaching the top of the stand Turn the stand upside down to mount the motor to the underside of the dust chute Mount the motor on the chute using the four 18 x hex head bolts flat washers and nuts provided Be sure to position the motor pulley to the rear open end of the stand as shown in Figure 7 Leave the motor mount bolts finger tight for now Figure 7 Attaching the motor G1182 6 Series Jointers 6 The power switch is already installed on the right hand panel of the stand To complete the wiring it is first n
9. see Single Phase 110V 200 AMPS u u Shan upas betel p 14 7 Cycle ZB P M SD usu ua RES 60 Hertz 3450 R P M Switch G1182HW G1182ZHW G1182Z Toggle Safety Switch Switch 211822 Magnetic Contactor 110V Only Power Transfer nai u u u a unan Belt Drive Bearings iki sneak ie ton Shielded amp Permanently Lubricated Ball Features dnd de a ge cd ne Positive Stops at 45 and 90 Table Movement G1182Z G1182ZX sse Lever Action Table Movement G1182HW 611822 Hand Wheels Infeed amp Outfeed Tables Rabbeting Capacity Built In Specifications while deemed accurate are not guaranteed 28 G1182 6 Series Jointers REF PART PG1182001 MAIN TABLES 33 NY DESCRIPTION PG1182HW001 BASE TYPE HW PG1182002 INFEED TABLE REF PART PG1182018 PG1182018A DESCRIPTION CUTTERHEAD GUARD STUD PG1182HW002 INFEED TABLE TYPE HW PG1182020 SPRING PLATE PG1182003 OUTFEED TABLE PG1182HW003 OUTFEED TABLE Hw PG1182021 PG1182022 SPRING SPRING HOUSING PG1182004 PG1182005 GIB TABLE LOCK HANDLE PG1182023 HOUSING MOUNT PS29 SCREW 6 32 98 P102603A LOCK HANDLE 5 6 PNO2
10. tion process Failure to comply may result in serious personal injury Once assembly is complete and adjustments are done to your satisfaction you are ready to test run the machine Turn on the power supply at the main panel Press the START button Make sure that your fin ger is poised on the STOP button just in case there s a problem The jointer should run smooth ly with little or no vibration or rubbing noises Strange or unnatural noises should be investigat ed and corrected before operating the machine further If you cannot easily locate the source of an unusual noise or vibration contact our service department for help G1182 6 Series Jointers Stock Inspection If the stock has large or loose knots consider finding another workpiece Knots in a workpiece can be dangerous to the operator as well as destructive to equipment When jointing always cut with the grain rather than against it Cutting against the grain going against the pattern of the wood s growth rings chips the wood instead of cutting it making the workpiece rough and irregular Look at the side of your board If the direction of the grain structure facing the cutterhead runs toward the cutterhead as it sits on the infeed table your cut will be with the grain See Figure 24 Occasionally you will find woods that defy all rules In those rare cases it is best to feed the workpiece slowly and take several sha
11. 1 4 Table Gibs _ 9 AWARNING A Always lock the table with the table lock AWARNING These knives are extremely sharp Never grab the cutterhead directly to rotate it before using the jointer If this step is not observed the table could slide down while the jointer is operating Serious personal injury may occur Always use the drive pulley Always be sure The function of the gibs are to allow precise the jointer is disconnected from its power adjustment of the table movement along the source before you make any adjustments dovetail ways Adjustment of the gib will dictate Serious personal injury may occur how easy it will be to move the tables up and down with the levers or handwheels To adjust KNIFE INSPECTION gibs The knives of your jointer must be periodically replaced or adjusted Adjustments should be as 1 Unscrew the upper and lower check nuts on precise as possible with tolerances within 002 the infeed table several turns leaving the lock 003 to prolong the sharpness of the knife edges handle tight See Figure 14 Improperly adjusted knives can unbalance the cutterhead and shorten bearing life as well as 2 With one hand securely on the lever bar produce substandard jointing or planing results loosen the table lock handle and adjust the The knives are set at the factory using jack screws G1182 6 Series Jointers 17 before shipping Springs are also included in the cut terhead supplied with y
12. ASSEMBLY Beginning Assembly AWARNING All die cut metal parts have a sharp edge called on them after they are formed This is removed at the factory Sometimes though a bit of flashing might escape inspection Please examine the edges of all die cut metal parts before han dling them or serious injury may occur AWARNING Disconnect power to the machine when perform ing any maintenance assembly adjust ments Failure to do this may result in serious personal injury AWARNING Keep loose clothing rolled up and out of the way of machinery and keep hair pulled back AWARNING Wear safety glasses during the entire assem bly process Failure to comply may result in serious personal injury Most of your Model G1182 6 Jointer has been assembled at the factory but some parts must be assembled or installed after delivery We have organized the assembly process into steps Please follow along in the order presented here G1182 6 Series Jointers TOOLS REQUIRED You will need a high quality square a long straightedge 10mm 12mm and 14mm open end wrenches and a 3mm Allen wrench 0 Stand G1182HW For reference assemble the stand so the dust chute end is on your left when facing the stand and the power switch is on your right 1 Begin by attaching the two ends to the front panel with the machine screws and washers provided See Figure 3 Figure 3
13. E clips extend past the adjustment arms on both sides 2 Attach the E clips to the notches to lock adjustment arms onto the steel rod The adjustment arms are symmetrical so the placement is not a concern See Figure 13 Figure 13 Knife setting gauge tBg 16 Pedestal Switch G1182ZX Only Your jointer comes with a pedestal mounted mag netic switch for safety and convenience Simply bolt the pedestal to the two mounting holes on the back side of the stand with the supplied washers and bolts See Figure 13A Figure 13A Mounting pedestal switch to stand Y G1182 6 Series Jointers SECTION 5 ADJUSTMENTS AWARNING Disconnect power to the machine when perform ing any maintenance assembly or adjust ments Failure to do this may result in serious personal injury Setscrews NL Lock Handle AWARNING Keep loose clothing 3 rolled up and out of the Figure 14 Location of check nuts way of machinery and keep hair pulled back upper and lower gib setscrews until table movement is smooth and controlled AWARNING 3 Once the gib has been properly adjusted Wear safety glasses tighten check nuts and repeat Steps 1 2 for during the entire adjust Table ment process Failure to comply may result in serious personal injury 4 Make sure there is no side to side movement of the tables once the check nuts have been tightened If there is repeat Steps
14. Every shop environment is different Always consider safety first as it applies to your individual working conditions Use this and other machinery with caution and respect Failure to do so could result in serious per sonal injury damage to equipment or poor work results G1182 6 Series Jointers SECTION 2 CIRCUIT REQUIREMENTS 110V Operation The Model G1182 Jointer Series is wired for 110 120V single phase operation The 1 H P motor is dual voltage however we do not recom mend converting to 220V because the magnetic switch is only rated for 110V The motor will safe ly draw 14 amps at 110V If you operate this machine on any circuit that is already close to its capacity it might blow a fuse or trip a circuit breaker However if an unusual load does not exist and a power failure still occurs contact a qualified electrician or our service department A 15 amp fuse or circuit breaker should be used when fusing this tool description Circuit break ers rated any higher may not be adequate to pro tect the circuit from power surges 0 Extension Cords If you find it necessary to use an extension cord with the Model G1182 series of jointers make sure the cord is rated Hard Service grade S or better Refer to the chart in the standard safety instructions to determine the minimum gauge for the extension cord The extension cord must also contain a ground wire and plug pin Always repair or re
15. and counterclockwise to tighten when facing the head of the bolt See Figure 16 and 16B Place the knife setting gauge on the cutterhead as described previously so the feet are securely planted on the cutterhead Adjust the screws below each end of the knife until both feet of the gauge rest evenly on the cutter head and the knife is just touching the bottom of the middle foot of the gauge The gauge will set the knives at a uniform protrusion of approximate ly 070 above the cutterhead The knife height should vary no more than 002 003 across the length of the cutterhead Maintain a constant pressure on the gauge while retightening the gib bolts Repeat the same procedure on the remaining knives As mentioned before the standard knife setting gauge is satisfactory for reasonably accu rate knife setting tasks Knife Jack Screw Gib Bolt Figure 16 shows the parts of the cutterhead G1182 6 Series Jointers ADJUSTMENTS USING SPRINGS The knives are locked into the cutterhead with wedge type gibs and gib bolts Jack screws under the knives may be substituted with springs to help in the setting process When using springs it is advised that the jack screws be removed To realign the knives 1 Unplug the jointer 2 Loosen the gib bolts until the knife is loose in the slot The gib bolts turn clockwise to loosen and counterclockwise to tighten when facing the head of the bolt Remove the knife and jack scre
16. fits over the tang at the end of a spring located in the spring housing See Figure 11 Look down the pivot hole to get an idea where this tang is located 2 Remove the setscrew from the slotted end of the pivot shaft Rotate the spring housing counter clockwise approximately 1 turn Insert the guard shaft into the pivot hole lin ing up the slot with the tang 3 The cutterhead guard shaft should fit all the way inside the pivot hole when properly engaged with the spring tang and should hold the guard against the fence 4 The cutterhead guard should be held firmly against the fence completely cover the cut terhead and move back into position when released If this has not been achieved repeat Steps 2 3 increasing the number of turns on the spring housing to 12 Re install Figure 11 Spring housing 9 01182 6 Series Jointers Belt Guard Insert the 346 18 2 mounting bolt through the belt guard and attach to the jointer base cast ing Do not over tighten See Figure 12 Figure 12 Belt guard attachment AWARNING DO NOT attempt any step of assembly adjustments or maintenance while your Model G1182 is running Ensure that the switch is off power is disconnected and moving parts have stopped before making adjustments Failure to comply may result in serious personal injury 15 Knife Setting Gauge 1 Insert the steel rod through the hole in each adjuster arm until the notches for the
17. table is the table where the cutting operation begins When facing the front of the jointer it is on the right hand side The wood travels right to left from the infeed table across the cutterhead and onto the out feed table Outfeed Table The outfeed table is the table where the cutting operation ends When facing the front of the jointer it is on the left hand side Cutterhead The cutterhead is the cylindrical assembly that holds each of the three jointer knives It spins on a horizontal axis between the infeed and outfeed table and is covered by the cutterhead guard when the jointer is not in use Fence The jointer fence is the adjustable cast iron surface that the wood stock runs along when jointing and surface planing The fence is adjustable from 45 to 90 to the infeed and outfeed tables Adjustment Levers and Handwheels Controls the height of the infeed and outfeed tables G1182 6 Series Jointers Table Lock Handles The threaded handles that must be loosened before the height of the tables can be adjusted They are then tight ened after the height is properly set Rabbet Cut A rabbet cut is a groove cut along the long edge of the wood stock This cut is typically used in carcass construction The cut terhead guard must be removed for this opera tion so great care is needed for safe operation Surface Planing Surface planing is running the face of the wood stock over the jointer This provides one f
18. EARING PK23M KEY 5x 5x 25mm BEARING PG1182214 BEARING BLOCK PULLEY PSS03 SETSCREW 20 PG1182216 KNIFE SETTING GAUGE PG1182HW217 JACK SCREWS G1182 6 Series Jointers STAND FOR JOINTER MODEL G1182HW 303 310 1 307 322 1 REF PART DESCRIPTION PG1182301 BASE PANEL PG1182302 RIGHT STAND SUPPORT PG1182303 LEFT STAND SUPPORT PG1182304 LEFT DUST CHUTE PG1182305 RIGHT DUST CHUTE PG1182306 MOTOR SUPPORT PG1182307 FRONT PANEL PG1182308 SWITCH COVER PG1182309A SWITCH MOUNT FOR PSWO06 PWOS3 FLAT WASHER e PS06 SCREW 10 24 x 36 2 HEX NUT e 18 G1182 6 Series Jointers 308 302 REF PART J 325 7 826 DESCRIPTION FLAT WASHER e HEX BOLT 6 18 x PLW04 HEX BOLT 16 LOCK WASHER 38 PG1182317 MOTOR PULLEY PSS03 SETSCREW 20 PVA36 V BELT PG1182320 MOTOR 1HP PK23M KEY 5x5 x 25mm G8588 SMALL CAST LOGO G9989 SWITCH PG11823HW23A WARNING LABEL PG1182325 POWER CORD PG1182326 STRAIN RELIEF PG1182330 MOTOR CORD 34 REF PART PB19 HANDWHEEL ASSEMBLY FOR MODEL G1182HW amp G1182ZHW The handwheel adjustment mechanism is substituted for
19. HE WORKPIECE adequately at all times during operation maintain con trol over the work at all times WHEN JOINTING do not stand directly at the end of either table Position yourself just to the side of the infeed table to avoid possible kickbacks NEVER MAKE JOINTING CUTS deeper than vs NEVER JOINT A BOARD that has loose knots All defects should be cut out of the board before it is planed or jointed NEVER JOINT end grain JOINT WITH THE GRAIN Jointing against the grain is dangerous and could produce chatter or excessive chip out WITH THE EXCEPTION OF RABBETING all operations must be performed with the guard in place After rabbeting be sure to replace the guard NEVER BACK THE WORK toward the infeed table HABITS GOOD AND BAD are hard to break Develop good habits in your shop and safety will become second nature to you KICKBACK is when the workpiece is thrown off the jointer table by the force of the cutterheads Always use pushblocks and safety glasses to reduce the likelihood of injury from kickback If you do not understand what kickback is or how it occurs Do Not operate this machine BE AWARE THAT CERTAIN WOODS MAY CAUSE AN ALLERGIC REACTION in peo ple and animals especially when exposed to fine dust Make sure you know what type of wood dust you will be exposed to and always wear an approved respirator CAUTION No list of safety guidelines can be complete
20. HEX NUT e 18 PSS12 SETSCREW 20 x 1 PG1182026 SCALE 5 HEX NUT 72 20 PG1182027 POINTER PG1182008 PG1182HW008 TABLE ADJUST ROD TABLE ADJUST ROD TYPE HW PG1182028 RIVET PG1182029 FENCE SUPPORT 4 13mm PB24 HEX BOLT 38 16 1 PG1182010 BASE ROD PG1182031 SPECIAL WASHER PG1182011 TABLE ADJUST BLOCK PG1182032 KEY PG1182012 TABLE ADJUST LEVER PRP18M ROLL PIN 4 x 12mm PG1182013 KNOB PG1182014 BELT GUARD PWO7 FLAT WASHER 4e PB23 HEX BOLT 1 18 x 2 PG1182017 WARNING LABEL G1182 6 Series Jointers PWO2 FLAT WASHER 98 29 STAND FOR JOINTER MODEL G1182Z amp G1182ZHW fy 55 REF PART DESCRIPTION REF PART DESCRIPTION HEX NUT 38 16 G9899 SWITCH PG1182333 KNOB 11822049 WARNING LABEL PG1182332 CABINET DOOR G8588 SMALL CAST LOGO PG1182331 CABINET STAND PG1182330 MOTOR CORD PG1182317 MOTOR PULLEY PG1182325 POWER CORD 5503 SET SCREW 74 20 21 HEX BOLT 16 294 PK23M KEY 5 x 5 x 25mm PLWO4 LOCK WASHER 38 PG1182320 MOTOR 11822055 DUST COVER PWO7 FLAT WASHER 5 6 PVA36 V BELT 7 HEX BOLT e 18 94 PG1182334 2 HEX NUT c 18 PWO7 FLAT WASHER PS30 PHLP HD SCREW 8 32 x 1
21. M The knives are high speed steel resharpenable and are adjusted by means of jack screws or springs making blade setting quick and easy The infeed and outfeed tables are ground cast iron and are mounted on dovetailed ways with adjustable gibs Depending upon the model you selected table height is adjustable by means of levers or hand wheels The operator controls on the Model G1182ZX are conveniently mounted on a pedestal above the tables The Z Series models incorporate a one piece cabinet style stand and a dust hood for easy connection to a dust collection system We are also pleased to provide this universal manual covering all of the G1182 models It was written to guide you through assembly review safety considerations and cover general operat ing procedures It represents our effort to produce the best documentation possible If you have any comments regarding this manual please write to us at the address below Grizzly Industrial Inc o Technical Documentation P O Box 2069 Bellingham WA 98227 2069 G1182 6 Series Jointers Most importantly we stand behind our machines If you have any service questions or parts requests please call or write us at the location listed below Grizzly Industrial Inc 1203 Lycoming Mall Circle Muncy PA 17756 Phone 570 546 9663 Fax 800 438 5901 E Mail techsupport grizzly com Web Site http www grizzly com The specifications drawings and photographs illus
22. SHOOTING POSSIBLE CAUSE CORRECTIVE ACTION Motor will not start Motor will not start fuses or circuit breakers blow Motor overheats Motor stalls resulting in blown fuses or tripped cir cuit Loud repetitious noise com ing from machine Machine is loud when cut ting Overheats or bogs 2 down in the cut Low voltage Open circuit in motor or loose connections Short circuit in line cord or plug Short circuit in motor or loose connections Incorrect fuses or circuit break ers in power line Motor overloaded Air circulation through the motor restricted Short circuit in motor or loose connections Low voltage Incorrect fuses or circuit break ers in power line Motor overloaded Machine slows when oper 1 Feed rate too high 1 ating 2 Depth of cut too great 2 Pulley setscrews or keys 1 missing or loose Motor fan is hitting the cover V belt is defective Excessive depth of cut Knives are dull Check power line for proper voltage Inspect all lead connections on motor for loose or open connec tions Inspect cord or plug for damaged insulation and shorted wires Inspect all connections on motor for loose or shorted terminals or worn insulation Install correct fuses or circuit breakers Reduce load on motor Clean out motor to provide normal air circulation Inspect connections on motor for loose or shorted terminals or worn insulation Correct the low vo
23. ake of expediency replacements can be obtained at your local hard ware store G Clean Up The unpainted surfaces are coated with a waxy oil to protect it from corrosion during shipment Remove this protective coating with a solvent cleaner or citrus based degreaser such as Grizzly s G7895 Degreaser Avoid chlorine based solvents as they may damage painted surfaces should they come in contact Always follow the usage instructions on the product you choose for clean up AWARNING Do not use gasoline or other petroleum based solvents They have low flash points which make them extremely flamma ble A risk of explosion and burning exists if these products are used Serious personal injury may occur if this warning is ignored A CAUTION Many of the solvents commonly used to clean machinery can be toxic when inhaled or ingested Always work in well ventilated areas far from potential ignition sources when dealing with solvents Use care when disposing of waste rags and towels to be sure they do not create fire or environmen tal hazards Keep children and animals safely away when cleaning and assembling this machine AWARNING Do not smoke while using solvents A risk of explo sion or fire exists and may be the result serious per sonal injury may occur E Site Considerations FLOOR LOAD Your Model G1182 series jointer represents a moderate weight load in a small footprint Most comm
24. als from the ways Re assemble and reset the gibs V Belt Inspect regularly for tension and wear replace when necessary with a size A 36 belt Check pul leys to ensure that they are properly aligned See pulley V belt sections for proper tension and pul ley alignment procedures G1182 6 Series Jointers SECTION 8 CLOSURE The following pages contain general machine data parts diagrams lists troubleshooting guide and Warranty Return information for your Model G1182 If you need parts or help in assembling your machine or if you need operational information we encourage you to call our Service Department Our trained service technicians will be glad to help you If you have comments dealing specifically with this manual please write to our Bellingham Washington location using the address in Section 3 Introduction We have included some important safety mea sures that are essential to this machine s opera tion While most safety measures are generally universal Grizzly reminds you that each work shop is different and safety rules should be con sidered as they apply to your specific situation AWARNING Operating this equipment has the potential for flying debris to cause eye injury Always wear safety glasses or goggles when oper ating equipment Everyday glasses or read ing glasses only have impact resistant lens es they are not safety glasses Be certain the safety glasses you wea
25. ble Saw Lathe Vacuum Veneer Press Mortiser Wide Belt Sander Other 9 How many of your woodworking machines are Grizzly G1182 6 Series Jointers 10 11 12 13 14 15 16 17 18 19 Which benchtop tools do you own Check that apply 1 x 42 Belt Sander 6 8 Grinder 5 8 Drill Press Mini Lathe 8 Table Saw 10 12 Thickness Planer 8 10 Bandsaw Scroll Saw Disc Belt Sander Mini Jointer Spindle Belt Sander Other How many of the machines checked above are Grizzly Which portable hand held power tools do you own Check all that apply Sander Orbital Sander Biscuit Joiner ___ Palm Sander Circular Saw _ Portable Planer Detail Sander Saber Saw Drill Driver Reciprocating Saw Miter Saw Router Other What machines supplies would you like Grizzly Industrial to carry What new accessories would you like Grizzly Industrial to carry What other companies do you purchase your tools and supplies from Do you think your purchase represents good value Yes Would you recommend Grizzly Industrial to a friend Yes No Would you allow us to use your name as a reference for Grizzly customers in your area Note We never use names more than three times Yes No Comments 39 FOLD ALONG DOTTED LINE Industrial 44
26. ecessary to remove the switch assembly from the stand Remove the two Phillips head screws holding the metal mounting plate to the stand The entire switch can then be pulled out of the stand 7 Turn the stand upright and securely tighten all fasteners on the stand and dust chute j Stand G1182Z ZX amp ZHW The stand for the Z Series models are pre assem bled Y G1182 6 Series Jointers Jointer to Stand This step will require at least two people To mount the jointer to the stand 1 Lift the main unit onto the stand making sure to position the cutterhead pulley over the slot in the top of the stand Carefully align the mounting holes in the stand with the threaded holes in the base of the jointer Secure the jointer to the stand using the three 16 x hex bolts and flat washers provided Be sure not to over tighten AWARNING The jointer main unit is very heavy you will need assistance when lifting it onto the stand Serious personal injury may occur if safe mov ing methods are not fol lowed 13 V Belt 1 Loosen the motor mount bolts located inside the dust chute and slide the motor up until you can attach the V Belt to the pulleys See Figure 8 Figure 8 Motor mounts inside dust chute 2 Allow the weight of the motor to rest against the V Belt and lightly tighten one motor mount bolt For the time being this will be adequate belt tensi
27. ercial or home shop floors should be suffi cient to carry the weight If you question the strength of your floor you may wish to check with an architect or structural engineer in your area to make certain it can handle the load WORKING CLEARANCES Working clearances can be thought of as the dis tances between machines and obstacles that allow safe operation of every machine without lim itation Consider existing and anticipated machine needs size of material to be processed through each machine and space for auxiliary stands and or work tables Also consider the relative position of each machine to one another for effi cient material handling Be sure to allow yourself sufficient room to safely run your machines in any foreseeable operation LIGHTING AND OUTLETS Lighting should be bright enough to eliminate shadow and prevent eye strain Electrical circuits should be dedicated or large enough to handle combined motor amp loads Outlets should be located near each machine so power or extension cords are not obstructing high traffic areas Be sure to observe local electrical codes for proper installation of new lighting outlets or circuits CAUTION Make your shop child safe Ensure that your workplace is inaccessible to youngsters by closing and locking all entrances when you are away Never allow visitors in your shop when assembling adjust ing or operating equip ment G1182 6 Series Jointers SECTION 4
28. gular periodic maintenance on your Model G1182 Jointer will ensure its optimum mance Make a habit of inspecting your jointer each time you use it Check for the following con ditions and repair or replace when necessary 1 Loose mounting bolts 2 Worn switch 3 Worn or damaged cords and plugs 4 Damaged V belt 5 Any other condition that could hamper the safe operation of this machine BF 26 Tables The table and other non painted surfaces on the Model G1182 should be protected against rust and pitting Wiping the jointer clean after every use ensures that wood dust isn t allowed to trap moisture against bare metal surfaces Some woodworkers recommend using automo tive paste wax on exposed steel and cast iron surfaces The wax provides a layer of protection as well as reducing friction between lumber and the table making cuts faster and smoother Avoid waxes that contain silicone or other synthetic ingredients These materials can find their way into lumber that s being worked and can make staining and finishing difficult If you use paste wax make sure that it s 100 Carnauba wax Y Lubrication Since all bearings are shielded and permanently lubricated simply leave them alone until they need to be replaced Do not lubricate them Table ways and the fence assembly should not be lubricated If the tables appear to be stuck dis assemble and clean any foreign materi
29. ht in moving parts Non slip footwear is recommended Wear protective hair cov ering to contain long hair ALWAYS USE SAFETY GLASSES Also use face or dust mask if cutting operation is dusty Everyday eyeglasses only have impact resistant lenses they are NOT safety glasses SECURE WORK Use clamps or a vise to hold work when practical It s safer than using your hand and frees both hands to operate tool DO NOT OVERREACH Keep proper foot ing and balance at all times MAINTAIN TOOLS WITH CARE Keep tools sharp and clean for best and safest performance Follow instructions for lubri cating and changing accessories USE RECOMMENDED ACCESSORIES Consult the owner s manual for recom mended accessories The use of improper accessories may cause risk of injury 16 REDUCE THE RISK OF UNINTENTION AL STARTING On machines with mag netic contact starting switches there is a risk of starting if the machine is bumped or jarred Always disconnect from power source before adjusting or servicing Make sure switch is in OFF position before recon necting MANY WOODWORKING TOOLS CAN KICKBACK THE WORKPIECE toward the operator if not handled properly If you do not understand what kickback is or how to prevent it Do Not operate this machine CHECK DAMAGED PARTS Before fur ther use of the tool a guard or other part that is damaged should be carefully checked to determine that it will operate properl
30. in no event be liable for death injuries to persons or property or for incidental contingent spe cial or consequential damages arising from the use of our products To take advantage of this warranty contact us by mail or phone and give us all the details We will then issue you a Return Number which must be clearly posted on the outside as well as the inside of the car ton We will not accept any item back without this number Proof of purchase must accompany the mer chandise The manufacturers reserve the right to change specifications at any time because they constantly strive to achieve better quality equipment We make every effort to ensure that our products meet high quality and durability standards and we hope you never need to use this warranty Please feel free to write or call us if you have any questions about the machine or the manual Thank you again for your business and continued support We hope to serve you again soon 38 G1182 6 Series Jointers CUT ALONG DOTTED LINE WARRANTY CARD Name Street City State Zip Phone Number E Mail FAX MODEL Order The following information is given on a voluntary basis It will be used for marketing purposes to help us develop better products and services Of course all information is strictly confidential 1 How did you learn about us Advertisement Friend Catalog Card Deck World Wide Web Other 2 Which of the follow
31. ing Ensure that the switch is off power is disconnected and moving parts have stopped before making adjustments Serious personal injury may occur 0 45 Fence Stop The fence can be tilted to 45 by loosening the lock handle lifting up the 90 positive stop tab and moving the fence in the desired direction To set the 45 tab stop 1 Loosen checknut and lower fence until it rests on the stop bolt See Figure 22 2 Using a bevel gauge set to 45 place the heel of the bevel on the outfeed table and the blade against the fence Figure 22 Location of stop bolt and stop tab 21 Figure 23 Jointer fence in 45 stop position If there is a gap between the bevel s blade and the face of the fence turn the stop bolt until the gap is gone Tighten jam nut Move your fence forward then back against the stop Recheck the stop bolt AWARNING Jointer knives are dangerously sharp Use extreme caution when handling knives or working near them Serious personal injury may occur 22 G1182 6 Series Jointers SECTION 6 OPERATIONS Test Run AWARNING Disconnect power to the machine when perform ing any maintenance assembly adjust ments Failure to do this may result in serious personal injury AWARNING Keep loose clothing rolled up and out of the way of machinery and keep hair pulled back AWARNING Wear safety glasses during the entire opera
32. ing magazines do you subscribe to American Woodworker Practical Homeowner Cabinetmaker ___ Shop Notes Family Handyman Today s Homeowner Fine Homebuilding ___ WOOD ___ Fine Woodworking Handyman Wooden Boat ___ Woodshop News _ Journal of Light Construction ___Woodsmith _ Old House Journal ___ Woodwork Popular Mechanics Woodworker ___ Popular Science Woodworkers Journal ___ Popular Woodworking Workbench Other 3 Which of the following woodworking remodeling shows do you watch ___ Backyard America Home Time _ The American Woodworker The New Yankee Workshop This Old House Woodwright s Shop Other 4 What is your annual household income 20 000 29 999 30 000 39 999 ___ 40 000 49 999 _ 60 000 69 999 70 000 79 999 80 000 89 999 50 000 59 999 90 000 5 What is your age group 20 29 50 59 ___ 30 39 60 69 ___ 40 49 70 6 How long have you been a woodworker 0 2 Years 8 20 Years ___2 8 Years _ 20 Years 7 How would you rank your woodworking skills Simple _ Advanced Intermediate Master Craftsman 8 What stationary woodworking tools do you own Check all that apply Air Compressor Panel Saw Band Saw Planer Drill Press Power Feeder Drum Sander Radial Arm Saw Dust Collector Shaper ___ Horizontal Boring Machine Spindle Sander ___Jointer Ta
33. lat side that is ready to be run through a dedicated planing machine Edge Jointing Edge jointing is running the long edge of the wood stock over the jointer This provides one flat edge that is ready to be run against the table saw rip fence or edge glued Cutterhead Guard The metal guard that covers the cutterhead when wood stock is not passing over the jointer Table Of Contents PAGE 1 SAFETY WARNINGS rion 3 SAFETY RULES FOR ALL TOOLS 4 ADDITIONAL SAFETY INSTRUCTIONS FOR JOINTERS 5 2 CIRCUIT REQUIREMENTS TION OPERATION uuu u l m a Ho e aka 6 GROUNDING a E a E 6 EXTENSION CORDS tue dato bI 6 3 INTRODUCTION COMMENTARY ae a a 7 Mia editam ete eek aaah eat ala teem dina a Say date E au nial ask cuit 8 PIECE INVENTORY A ere te pee eee te bcp a eres ee eens 8 9 GLEAN dee ts 10 SITE CONSIDERATIONS SA eee 10 4 ASSEMBLY BEGINNING ASSEMBLY eae tatto sus 11 STAND mes Sana naya ak deve ped dte dE 11 13 JOINT ER TOS PANDY su 13 MAB ELA
34. ll 800 523 4777 Fax 800 438 5901 JOINTER MODELS G1182HW G1182ZHW G1182Z G1182ZX Design Type iecit e ceu vetet he E Floor Model Capacities Maximum Depi Of emen epe IR RAM d 1 2 Width of S e Ion S 6 Cutterhead Speed gente RR REPREHENE RE 5000 R P M C ts Per Minute ete ete e eat Mactan au incid 15000 Overall Dimensions Table Size sie eet e 6 W x 47 L Height G1182HW G1182ZHW from floor to Table 30 2 Height G11822 G1182ZX igo e ete een 31 Overall bengt upa u aaa m hae h an eel ieee 47 apaqta hasa tnt Rant aaa 20 Net Weight G1182HW G1182ZHW 205 Ibs Net Weight G1182Z 55 22 seta fete e deri 215 Ibs Net Weight G1182ZX 225 lbs Construction Table pa nan un i Q REBEL Cast Iron Fence Assemblyz 5 Cast Iron Body Assembly at Cast Iron Base oio ne dE e gU Sheet Metal Stand Assembly C ltterhead use ag cte ted 3 Knife Slots w Shielded Ball Bearings pU LE Die Cast Metal KNIVES Loi Shs ubt oe aie ere He ER ee i ele Jack screw Adjustable Motor TYPO tte ape tun iyd et een TEFC Capacitor Start Induction Horse p Wai drma ed cec LE E Lec es Wee 1 H P Phase Type Voltage
35. llow cuts A few extra passes will hurt much less than a ruined workpiece CORRECT FEED DIRECTION Eee ROTATION OUTFEED INFEED TABLE INCORRECT FEED DIRECTION EE ROTATION 2 OUTFEED INFEED TABLE Figure 24 Correct and incorrect grain align ment to cutterhead yY 23 Edge Joining The purpose of edge jointing is to produce a fin ished flat edged surface that is suitable for join ery or finishing It is also a necessary step prior to ripping stock to width on a table saw or radial arm saw 1 Make sure the fence is set to 90 Double check it now with a try square or machinist s square 2 Inspect stock for soundness and grain direc tion 3 If the board is bowed curved place the concave edge down on the infeed table 4 Holding the stock firmly against the fence and table feed the stock slowly and evenly over the cutterhead See Figure 25 Y 24 Beveling Beveling an edge is essentially the same opera tion as edge jointing except that the fence is tilt ed to a specified angle Use extra care to ensure that the edge makes solid contact with the infeed and outfeed tables at all times 1 Use a bevel gauge to determine the desired angle Then use the bevel to transfer this angle to the fence Tilt the fence by loosening the lock handle and moving the fence to the desired angle Inspect stock for soundness and grain di
36. ltage conditions Install correct fuses or circuit breakers Reduce load on motor Feed workpiece slower Reduce depth of cut Inspect keys and setscrews Replace or tighten if necessary Tighten fan or shim cover Replace V belt See Maintenance Decrease depth of cut Sharpen knives AWARNING DO NOT make adjustments while the jointer is running Ensure that the switch is off power is disconnected and moving parts have stopped before making adjustments Failure to comply may result in serious per sonal injury G1182 6 Series Jointers 37 WARRANTY AND RETURNS Grizzly Industrial Inc warrants every product it sells for a period of 1 year to the original purchaser from the date of purchase This warranty does not apply to defects due directly or indirectly to misuse abuse negligence accidents repairs or alterations or lack of maintenance This is Grizzly s sole written warranty and any and all warranties that may be implied by law including any merchantability or fitness for any par ticular purpose are hereby limited to the duration of this written warranty We do not warrant or represent that the merchandise complies with the provisions of any law or acts unless the manufacturer so warrants In no event shall Grizzly s liability under this warranty exceed the purchase price paid for the product and any legal actions brought against Grizzly shall be tried in the State of Washington County of Whatcom We shall
37. ment 4 Loosen the table lock handle and raise or lower the table with the lever until the straight edge barely touches one of the knives Rock the cutterhead to ensure that the blade is at the highest point of its arc Check the other two blades in the same manner If they do not all touch the straightedge evenly they are not at the same height You must reset the knives Be sure to test the height at both ends of the cutter knives The knives must be parallel to the table surface 5 Adjust the stop bolt until it touches the cast base Tighten the table lock handle Figure 19 Location of the infeed table stop bolt and jam nut 0 20 G1182 6 Series Jointers 90 Fence Stop 1 Place a square on the outfeed table fairly close to the cutterhead See Figure 20 Figure 20 Use of square to align fence 2 Loosen the fence lock handle and the check nut on the positive stop bolt Turn the bolt against the tab until the fence contacts the edge of the square evenly 3 Tighten the checknut on the stop bolt and tilt the fence forward then back against the stop See Figure 21 4 Re check with the square Tightening the checknut will move the stop bolt slightly so some trial and error may be necessary to perfect your settings Figure 21 Location of the fence s positive stop bolt G1182 6 Series Jointers AWARNING DO NOT attempt any adjustments while your Model G1182 is runn
38. on 3 Align the motor and cutterhead pulleys with each other using a plumb bob or straight edge Move the motor until the face of the motor pulley is aligned with the cutterhead pulley and tighten the motor mount bolts Pulley alignment can be fine tuned by loos ening the motor pulley setscrews and mov ing the pulley in or out as necessary See Figure 9 4 Check belt tension by pinching the belt halfway between the pulleys with moderate pressure The amount of flex between the pinched portions of the belt should be approximately 1 Loosen the motor mount bolts slightly and adjust the motor down to increase belt tension Tighten motor mount bolts and recheck tension and pulley align ment 14 Setscrews Bearing Block Pulley 1 Cutterhead Figure 9 Pulley and V belt alignment t amp Fence Place the fence body on the fence support mak ing sure that it fits over the key See Figure 10 Insert the locking screw and thread on the special nut provided The flange on the special nut should protrude upward when installed correctly Special Nut Not In Sight Figure 10 Fence support mechanism NOTICE DO NOT slide the fence across the outfeed table Scratching will result t amp G1182 6 Series Jointers Cutter Guard 1 The cutterhead guard pivot shaft is slotted on the end This slot
39. our machine They may be used instead of the jack screws depending on your preference Now is a good time to double check the knife settings To inspect and adjust knife set 1 Unplug the jointer 2 Remove the upper cover or cutterhead guard to expose the top of the cutterhead 3 Carefully turn the cutterhead using the pulley until the first knife is at top dead center 4 Using the knife setting gauge check the knife height The jig should sit solidly with both feet on the cutterhead See Figure 15 If the knife is adjusted properly the contact point at the center of each adjuster should just touch the tip of the knife If the knife does not make contact or if the knife causes the adjuster s legs to not seat on the cut terhead the knives need to be adjusted A CAUTION Remember jointer knives are extremely sharp Use care when handling during removing or installing Knife Setting Gauge Springs Figure 15 shows the location of the springs should you decide to use them instead of jack screws 18 ADJUSTMENTS USING JACK SCREWS When using jack screws it is not necessary to install the springs The knives are locked into the cut terhead with wedge type gibs and gib bolts Jack screws under the knives allow fine tuning to help in the setting process To realign the knives 1 2 Unplug the jointer Loosen the gib bolts until the knife is loose in the slot The gib bolts turn clockwise to loosen
40. place extension cords when they become worn or damaged 0 Grounding In the event of an electrical short grounding reduces the risk of electric shock by providing electric current a path of least resistance This tool is equipped with a power cord having an equipment grounding conductor See Figure 1 The outlet must be properly installed and ground ed in accordance with all local codes and ordi nances 6 AWARNING This equipment must be grounded Verify that any existing electrical outlet and circuit you intend to plug into is actually grounded Under no cir cumstances should the grounding pin from any three pronged plug be removed Serious injury may occur Figure 1A Do not remove grounding pin Grounded Outlet Box Grounding Blade Is Longest Of the Three Blades Current Carrying Prongs Figure 1 Typical 110V 3 prong plug and outlet 0 G1182 6 Series Jointers SECTION 3 INTRODUCTION Commentary We are proud to offer these four models of the Model G1182 6 Jointer These machines are part of a growing Grizzly family of fine woodworking machinery When used according to the guide lines set forth in this manual you can expect years of trouble free enjoyable operation and proof of Grizzly s commitment to customer satis faction The Model G1182 Jointer Series all feature 1 H P TEFC motors driving a three knife cutterhead at 5000 R P
41. pt a safe distance from work area REMOVE ADJUSTING KEYS AND WRENCHES Form habit of checking to see that keys and adjusting wrenches are removed from tool before turning on KEEP WORK AREA CLEAN Cluttered areas and benches invite accidents DO NOT USE IN DANGEROUS ENVI RONMENT Do not use power tools in damp or wet locations or where any flam mable or noxious fumes may exist Keep work area well lighted G1182 6 Series Jointers MAKE WORKSHOP CHILD PROOF with padlocks master switches by removing starter keys DO NOT FORCE TOOL It will do the job better and safer at the rate for which it was designed USE RIGHT TOOL Do not force tool or attachment to do a job for which it was not designed 4 AWARNING Safety Instructions For Power Tools USE PROPER EXTENSION CORD Make sure your extension cord is in good condi tion Conductor size should be in accor dance with the chart below The amperage rating should be listed on the motor or tool nameplate An undersized cord will cause a drop in line voltage resulting in loss of power and overheating Your extension cord must also contain a ground wire and plug pin Always repair or replace exten sion cords if they become damaged Minimum Gauge for Extension Cords AMP RATING 25 50 100ft 28 18 e _ 14 21 30 WEAR PROPER APPAREL Do not wear loose clothing gloves neckties rings bracelets or other jewelry which may get caug
42. r meet the appro priate standards of the American National Standards Institute ANSI G1182 6 Series Jointers We recommend you keep a copy of our current catalog for complete information regarding Grizzly s warranty and return policy If you need additional technical information relating to this machine or if you need general assistance or replacement parts please contact the Service Department listed in Section 3 Introduction Additional information sources are necessary to realize the full potential of this machine Trade journals woodworking magazines and your local library are good places to start AWARNING The Model G1182 was specifically designed for jointing operation DO NOT MODIFY AND OR USE THIS MACHINE FOR ANY OTHER PURPOSE Modifications or improper use of this tool will void the war ranty If you are confused about any aspect of this machine DO NOT use it until all your questions have been answered Serious personal injury may occur AWARNING Like all power tools there is danger asso ciated with the Model G1182 Accidents are frequently caused by lack of familiarity or failure to pay attention Use this tool with respect and caution to lessen the possibil ity of operator injury If normal safety pre cautions are overlooked or ignored seri ous personal injury may occur 27 MACHINE DATA 12210 Industrial Inc Customer Service 570 546 9663 To Order Ca
43. rec tion Slowly and evenly feed stock through the cutterhead Make sure the face of the stock is completely flat against the fence and the edge is making solid contact on the infeed and outfeed tables See Figure 26 Achieving the full bevel will probably take several passes Remember not to take more than in one pass t amp G1182 6 Series Jointers Surface Planing The purpose of planing on a jointer is to produce one flat surface The theory behind this is that once you have one flat surface on a board it can then more readily be milled to precise final dimensions on a thickness planer It is nearly impossible to surface plane both sides of a board effectively because the two surfaced sides will not be parallel to each other 1 Inspect your lumber for soundness and grain direction 2 f the stock is cupped warped place the concave side down and slowly feed it over the cutterhead See Figure 27 AWARNING Always use push paddles when planing the surface of a board Failure to comply may result in serious personal injury SA Figure 27 Correct method for surface planing 3 Inspect your results Most likely many pass es will be necessary before your lumber has a flat surface 4 the stock has large or loose knots consid er finding another workpiece Knots in a workpiece can be dangerous to the operator as well as destructive to equipment 0
44. sis tance Serious personal injury may occur if safe moving methods are not followed NOTICE A full parts list and breakdown can be found toward the end of this manual For easier assembly or to identify specific parts please refer to the detailed illustrations at the end of the manual Piece Inventory Model G1182HW Figure2A Jointer Assembly Fence Assembly e Stand Assembly Hardware Hex Bolts 38 16 x 3 4 Lock Washers Allen Wrench 3mm V Belt Knife Setting Jig Hand Wheels Knob Locking Screw Flat Washer 12 Special Nut 5 Ww 4 Figure 2A G1182HW layout Model G1182HW Figure 2B Same as above except the stand assembly is replaced by a one piece cabinet stand Figure 2B G1182HW layout G1182 6 Series Jointers Model G1182Z Figure 2C e Jointer Assembly Fence Assembly e Stand Assembly Dust Hood Hardware Locking Screw Flat Washer Special Nut Hex Bolts 16 x 3 4 3 Lock Washers 3 Allen Wrench 3mm 1 V Belt 1 Knife Setting Jig 1 Tilt Lever 1 Knob 1 1 1 1 Figure 2 G1182Z layout Model G1182ZX Figure 2D Same as G1182Z above except the on off switch is replaced by a pedestal mounted electrical switch assembly G1182 6 Series Jointers Figure 2D G1182ZX layout In the event that any non proprietary parts are missing e g a nut or a washer we would be glad to replace them or for the s
45. the lever adjustment mechanism on the G1182HW amp G1182ZHW only DESCRIPTION HEX BOLT 4 20 X 1 PWO6 FLAT WASHER PG1182HW403 BRONZE FLAT WASHER 7 HEX BOLT 5 18 X 1 PWO7 PG1182HW406 FLAT WASHER e LEAD SCREW BRACKET PG1182HW407 LEAD SCREW PG1182HW408 PG1182HW409 LOCK COLLAR HANDWHEEL PWOS3 FLAT WASHER 10 PS01 PHLP HD SCR 10 24 X PSS11 SET SCREW 20 X 1 4 G1182 6 Series Jointers PEDESTAL MOUNTED SWITCH FOR JOINTER MODEL G1182ZX G1182 6 Series Jointers REF PART PG1182ZX414 DESCRIPTION SELF TAPPING SCREW 2 HEX BOLT 14 20 X 58 PWO6 FLAT WASHER 5 4 20 NUT PG1182ZX418 SWITCH HOUSING PG1182ZX419 PEDESTAL PG1182ZX420 BACK SWITCH PLATE PG1182ZX421 PG1182ZX422 PEDESTAL MOUNT ON SWITCH ASSEMBLY PG1182ZX423 OFF SWITCH ASSEMBLY PG1182ZX424 LIGHT INDICATOR ASSEMBLY 35 STAND FOR JOINTER MODEL G1182ZX 428 REF PART PB22 These parts are exclusive to the Model G1182ZX stand The rest of the parts for this stand are located on the Model G1182Z amp ZHW stand diagram DESCRIPTION HEX BOLT 16 1 HEX NUT 16 PG1182ZX428 HEAVY DUTYCABINET STAND PWO2 36 FLAT WASHER 98 G1182 6 Series Jointers TROUBLE
46. trated in this manual represent the Model G1182 series jointers as supplied when the man ual was prepared However owing to Grizzly s policy of continuous improvement changes may be made at any time with no obligation on the part of Grizzly Whenever possible though we send manual updates to all owners of a particular tool or machine Should you receive one we urge you to insert the new information with the old and keep it for reference AWARNING Read the manual before assembly and opera tion Become familiar with the machine and its operation before begin ning any work Serious personal injury may result if safety or opera tional information is not understood or followed 27 Unpacking The Model G1182 series is shipped from the manufacturer in a carefully packed carton If you discover the machine is damaged after you ve signed for delivery immediately call Customer Service for advice When you are completely satisfied with the con dition of your shipment you should inventory its parts AWARNING If moving this machine up or down stairs the machine must be disman tled and moved in smaller pieces Make sure floor and stair structures are capable of supporting the combined weight of the machine parts and the people moving them AWARNING The G1182 series is a heavy machine 235 Ibs shipping weight DO NOT over exert yourself while unpacking or moving your machine you will need as
47. ws Place 1 spring in each of the two holes in bottom of the knife slot See Figure 16A and 16B 3 Place the knife setting gauge on the cutterhead as described previously so the feet are securely planted on the cutterhead Make sure the gauge extension rod is parallel to the cutterhead to main tain accuracy 4 The downward pressure provided by the gauge will set the knives at a uniform protrusion of approx imately 070 above the cutterhead The knife height should vary no more than 002 003 across the length of the cutterhead 5 Maintain a constant pressure on the gauge while retightening the gib bolts 6 Repeat the same procedure on the remaining knives mentioned before the standard knife setting gauge is satisfactory for reasonably accu rate knife setting tasks Gib Bolt Gib Figure 16A shows the location of the springs G1182 6 Series Jointers Gib Bolt Gib Figure 16B Tightening the gib bolts 0 Outfeed Table NOTICE Model G1182HW uses handwheels for out feed and infeed table adjustments Facing the fence the outfeed table is located to the left of the cutterhead The outfeed table must be aligned to the highest point of the arc of the blades If it is set too high the board will hit the front edge of the table and be impossible to feed over the jointer If the table is set too low the back end of the board will fall into the cutterhead and snipe will occur
48. y and perform its intended function Check for alignment of moving parts bind ing of moving parts breakage of parts mounting and any other conditions that may affect its operation A guard or other part that is damaged should be properly repaired or replaced NEVER LEAVE TOOL RUNNING UNAT TENDED TURN POWER OFF Do not leave tool until it comes to a complete stop NEVER OPERATE A MACHINE WHEN TIRED OR UNDER THE INFLUENCE OF DRUGS OR ALCOHOL Full mental alert ness is required at all times when running a machine NEVER ALLOW UNSUPERVISED OR INEXPERIENCED PERSONNEL TO OPERATE THE MACHINE Make sure any instructions you give in regards to machine operation are approved correct safe and clearly understood IF AT ANY TIME YOU ARE EXPERIENC ING DIFFICULTIES performing the intend ed operation stop using the machine Then contact our service department or ask a qualified expert how the operation should be performed G1182 6 Series Jointers AWARNING Additional Safety Instructions For Jointers JOINTING SAFETY BEGINS with your lumber Inspect your stock carefully before you feed it over the cutterhead If you have any doubts about the stability or structural integrity of your stock DO NOT JOINT IT MAINTAIN PROPER RELATIONSHIPS of infeed and outfeed table surfaces and cut terhead knife path ALWAYS USE A PUSH BLOCK when jointing Never place your hands directly over the cutterhead SUPPORT T
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