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Razor E100 Motor Scooter User Manual

1. Applies to E100 E200 and E300 type electric scooters Owner s Manual Table of Contents 1 Parts of the Razor Scooter 0 0 00 cee ee eee 3 2 Preparing for First Time Use ZA UNDOK Wes aa e Noten hth Goel Ds tend oa 4 2B Handlebars 0000 0c eee eeee 4 26 Unfolding 0 t 2 200 eo donee Pe he eae aes 5 2D Handlebar height 0 000 6 2E Inflating the tires 0 0 0 cee eee eee 7 2F The brake 0 2200 cee eee 8 2G Charging prior to use 2 eee ee eee 9 2H Circuit breaker 00020 eres 10 3 Safety Check Before Riding 0 e eee ee 10 4 Maintenance and Repairs 2 220200005 10 9 Sey 02 2 8 eee edit Media eed eon a abet ald 16 6 Limited Warranty and Owner Registration 19 h N NOTE This manual contains many Warnings and Cautions concerning the consequences of failing to maintain or inspect your electric scooter Because any incident can result in serious injury or even death we do not repeat the warning of possible serious injury or death each time such a warning is mentioned AN IMPORTANT MESSAGE TO RIDERS AND PARENTS This manual contains important safety information For safety it is your responsibility to review this information and make sure that all riders understand all warnings cautions instructions and safety topics Razor USA recommends that you periodically review and reinforce th
2. been built to Razor s design specifications All the original equipment supplied at the time of sale were selected on the basis of their compatibility with the frame fork and all other parts Certain after market products may or may not be compatible with your Razor electric scooter Consult your retailer or call Razor prior to modifying or replacing any component with a non factory specified product a WARNING CHECK LOCAL LAWS REGARDING SCOOTER USE Check local laws and regulations to see where and how you may use your Razor electric scooter legally In many states and local areas scooter riders are required BY LAW to wear a helmet Check local laws and regulations regarding laws governing helmet use age and e scooter operation in your area TOOLS REQUIRED FOR ASSEMBLY e Bicycle style tire pump for Schrader adult with experience in bicycle valve tires with pressure gauge mechanics Some tools may be Smm and 6mm hex key wrenches supplied however we recommend the Inflation valve extender adapter supplied for E300 only e Razor recommends assembly by an La A WARNING Failing to properly adjust and tighten the clamps and retainers that affix the handlebars and folding system can cause you to lose control and fall When properly adjusted you cannot twist the front wheel out of line with the handlebars or move the T tube out of adjustment If you can twist or force these components to move or come off by hand readj
3. release clamp may cause the T tube to telescope up or down while riding which may cause you to lose control and fall With the quick release properly adjusted and engaged the handlebars will not move up or down A NOTE Although we make every effort to keep our manual up to date if your scooter does not look exactly this then we ve made improvements since this document was printed Check out the Razor website www razor com for technical updates on the latest service and adjustment procedures 2E Inflating the tires The tires are inflated when shipped but they invariably will lose some pressure between the point of manufacturing and your purchase Using a bicycle style tire pump equipped for a Schrader type valve Figure 6a inflate the tires to the psi indicated on the sidewall of the tire Figure 6a Figure 6b A NOTE regarding the E300 rear wheel Inflating the rear tire of the E300 requires the use of a special valve extender adapter supplied with the scooter at time of purchase Figure 7 To inflate the rear tire align the access hole in the drive sprocket with the tire valve Thread the adapter completely onto the valve Attached pump and inflate to 35 psi The valve adapter must be removed immediately after inflating Failure to remove the adapter will cause the inner tube and or adapter to be severed by the rear drive sprocket Place the adapter in a safe place for later use Figure 7 ih Note regarding us
4. E100 is equipped with a hand operated caliper brake similar to the type found on many bicycles and gasoline powered scooters The front brake provides efficient and safe braking under all normal operating 15 conditions however caution and practice are recommended for first time riders OPERATION 1 It is recommended that new users should practice braking technique in an open area that is safe and free from obstacles 2 To apply the brake carefully squeeze the brake lever 3 The user may wish to apply more or less force on the brake depending on the rider s weight and vehicle speed to achieve the desired rate of deceleration ADJUSTMENT AND MAINTENANCE Under normal conditions the only maintenance required is to maintain the correct cable slack 4 The cable slack should be adjusted to allow approximately a 1 4 inch gap 4mm 5mm at the lever as shown in Figure 34 5 Cable slack is adjusted by turning the adjusting barrel in or out as shown in Figure 35 6 Periodically or if the brake performance diminishes inspect the brake pads for proper alignment against the rim or excess wear Refer to Figure 36 for proper alignment To realign the brake pads loosen the fixing nut Figure 35 and adjust the pad to contact the rim Retighten and test the function readjust as needed NOTE If you do not have the correct tools or understanding of these procedures ask a qualified mechanic to make the adjustments for you Most b
5. Know anyone who is they would not have a problem adjusting it for you The belt should be just taut in other words snug but not piano wire or guitar string etc tight It should be tensioned similar to the fan belt on an automobile BE CAREFUL NOT TO ADJUST TOO TIGHT The tensioning system can easily impart too much tension and snap the belt or bend the motor shaft Adjust 1 8 to 1 4 turn at a time and check the tension each time 4 Once the tension is good tighten the axle and brake anchor bolt Test run the scooter Readjust as needed Fig 13 and 14 Tighten both axle adjusters equally 1 8 to 1 4 turn until the belt or chain is properly tensioned 12 WHEEL REMOVAL REPLACEMENT PROCEDURE Occasionally the rear wheel may need to be removed to replace a worn tire or fix a punctured inner tube Tools required 10mm open end and socket wrenches blade screwdriver two 2 13mm box wrenches or two 17mm box wrenches Fig 15 Loosen brake cable anchor and disconnect Fig 16 Loosen brake housing anchor and the cable f E disconnect Fig 17 Keep the spacer and washers Fig 18 Loosen both axle adjusters an equal together amount about five turns Fig 19 amp 20 Loosen the axle and push the wheel forward in the slots to loosen the belt as shown 13 Fig 21 amp 22 Pull the old wheel out Note the arrangement of the hardware sequence The spacer order is small medium large with the small spacer between th
6. and preteens should ride with adult guidance at all times e Watch your surroundings for pedestrians bikes and skateboard and scooter riders Use the scooter in areas free from fixed or moving hazards such as poles curbs hydrants walls parked automobiles and traffic The transformer charger supplied with the electric scooter should be regularly examined for damage to the cord plug enclosure and other parts and in the event of such damage the scooter must not be charged until it has been repaired or replaced e Use ONLY with the recommended charger The charger is nmot a toy If cleaning your electric scooter with liquid always disconnect from the charger before cleaning FAILURE TO USE COMMON SENSE AND HEED THE ABOVE WARNINGS FURTHER INCREASES RISK OF SERIOUS INJURY USE AT YOUR OWN RISK AND WITH APPROPRIATE AND SERIOUS ATTENTION TO SAFE OPERATION USE CAUTION 1 Parts of the Scooter Sover Speed control e Handlebar height T Tube adjust quick release lt _ tension Tube On off switch and charging port Folding system Headset Front fork Battery pack and motor controller Tire s A NOTE Do not activate the speed control on the t tube unless you are on the scooter and in a safe outdoor environment suitable for riding The E100 must be going 3 mph before motor will start A WARNING REGARDING USE OF NON RAZOR PRODUCTS WITH YOUR RAZOR SCOOTER Your electric scooter has
7. availability Specifications subject to change without notice Patent Pending Rev 4 29 04v4 Copyright 2003 Razor USA All rights reserved Photos by Arthur Cambridge My fi 5 WARNING WEIGHT LIMITS E100 120 pounds maximum rider weight limit Heavier riders may cause damage not covered by warranty E200 and 300 220 pounds maximum rider weight limit Heavier riders may cause damage not covered by warranty razor razor usa llc po box 3610 cerritos ca 90703 www razor com
8. ck for cracks or broken connections Although broken frames are rare it is possible for an aggressive rider to bash into a curb or wall and wreck and bend or break a frame fork or handlebar Get in the habit of inspecting yours regularly 3D Tire inflation Periodically and regularly check the tire pressure and reinflate as necessary lf you get a flat tire the inner tube can be patched or a new tube can be purchased from Razor it gt CAUTION This product moves when used Exercise caution and common sense when riding 10 4 Maintenance and Repairs ab NOTE Tires are subject to normal wear and tear It is the responsibility of the user to periodically inspect the tires for excess wear Check out the Razor website www razor com for updates on the latest maintenance repair and trouble shooting procedures ADJUSTING THE CHAIN OR BELT TENSION ih i4 NOTE Turn power switch off before maintenance procedures E300 chain If the rear wheel makes loud noises or grinding sounds during the power on condition this indicates the chain is probably making the noise This can be caused by the chain being adjusted too tight during assembly or if the chain becomes dry from lack of lube or loose from normal wear and tear If the chain is too tight or too loose keeps coming off then it needs to be readjusted If the chain is dry apply a lube such as WD 40 to the chain To adjust the chain 1 Loosen the axle pleas
9. d vision caused by trees bushes or cars Your driveway is not a launching pad for fast roll outs Observe the following driveway safety tips Look left right and left again before exiting onto sidewalks or into playground areas Stop signs Running a stop sign is a sure way to get hit by a car and killed Remember always stop at every stop sign or stop light Always stop and walk across only when it is clear Do not assume that drivers of motor vehicles can see you In fact assume that every driver cannot see you and that they are not paying attention Observe the following safety tips Stop at all stop signs and lights regardless of traffic conditions Look in every direction of traffic before proceeding to walk across Watch especially for oncoming traffic making left turns Watch for cars behind you or next to you making right turns Wait for traffic to clear before proceeding Turning without warning Children are often struck by cars because they made unexpected turns into traffic or they inadvertently veered into traffic when looking over their shoulder Observe the following safety tips for left turns Do not cut across the street cross only at intersections Practice looking over your shoulder to the rear without accidentally turning do this only in an open space free from traffic and obstructions Riding at night and in low visibility Do not ride at night or in low visibility Rules of the Road Wear a helmet Wear sh
10. e brake and frame the medium between the brake and wheel and the long between the wheel and frame refer to following sequence Figures 26 and 27 Install new wheel by maneuvering the belt onto the wheel pulley and slipping the axle into the slots on the frame To hook up the brake housing anchor align the cable guide adjuster and install the spacer and bolt To not tighten until final step Figure 28 Install the brake spring and thread the cable wire into the cable anchor Thread the cable to its original position and tighten securely 14 l Figures 29 and 30 Install the axle adjusters and axle nuts Tighten until they just barely hold the hardware in place Figure 31 Tighten both axle adjusters the same number of turns to tension the drive belt and to approximately maintain the centering of the wheel Figures 32 and 33 Rotate the wheel several times clockwise when looking at the pulley side The belt may drift or track to one side of the pulley or the other In this example it is tracking to the inside You want the belt to track in the center as shown on the right Loosen the adjuster 1 16 to 1 8 turn to track the belt to the center Watch the belt tension and centering of the wheel When the belt is tracking in the center and with the tension confirmed tighten the axle nuts securely and tighten the brake housing anchor securely Test ride and recheck readjust as needed E100 Caliper Brake System The
11. e information in this manual with younger riders and that you are required to inspect and maintain your child s scooter to insure their safety GENERAL WARNING Scooter riding can be a hazardous activity Electric scooters can and are intended to move and it is therefore possible to get into dangerous situations and or lose control and or fall off If such things occur you can be seriously injured or die LIKE ANY OTHER MOVING PRODUCT USING A SCOOTER CAN BE A DANGEROUS ACTIVITY AND MAY RESULT IN INJURY OR DEATH EVEN WHEN USED WITH SAFETY EQUIPMENT AND OTHER PRECAUTIONS USE AT YOUR OWN RISK AND USE COMMON SENSE Always wear proper protective equipment such as an ANSI SNELL CPSC or ASTM approved helmet and elbow and kneepads Long sleeve shirt gloves long pants shoes and elbow and knee pads are recommended Wear athletic shoes lace up shoes with rubber soles Don t ride barefoot or in sandals Keep shoelaces out of the way of wheels Use the scooter only on flat dry level ground without loose debris such as rocks or gravel e Never use the scooter at dusk or night or in wet or icy conditions e Avoid water speed bumps sand gravel and anything else that could cause your front wheel to stop When in doubt avoid the bumps Do not exceed weight limits for your scooter see page 16 Do not allow children under age eight 8 to use the E100 scooter or children under age 16 to use the E200 and E300 scooters All children
12. e refer to the illustrations for the E200 E100 belt drive on the next page as the procedure is essentially the same 2 Loosen the brake anchor this is attached with the small bolt in the long slot on the left side of the rear fork 3 Tighten the tension adjusters on the axle 1 8 to 1 4 turn to tension the chain Tighten both adjusters the exact same amount to maintain the wheel alignment Note this system of adjusters is common to motorcycles and BMX bicycles so your are not familiar with it if you know anyone who is they would not have a problem adjusting it for you Chain tension The chain should be just not quite snug in other words not taut or sloppy loose BE CAREFUL NOT TO ADJUST TOO TIGHT The tensioning system can easily impart too much tension and snap the chain or bend the motor output shaft Turn the adjusters 1 8 to 1 4 turn at a time and recheck the tension each time 4 Once the tension is good tighten the axle and brake anchor bolt Test run the scooter Readjust as needed 11 E200 and E100 belt 1 Loosen the axle 2 Loosen the brake anchor this is attached with the small bolt in the long slot on the left side of the rear fork 3 Tighten the tension adjusters on the axle 1 8 to 1 4 tune to tension the belt Tighten both adjusters the exact same amount to maintain the wheel alignment Note this system of adjusters is common to motorcycles and BMX bicycles so your are not familiar with it if you
13. icycle shops have mechanics that can make these adjustments j Figure 34 Figure 35 Figure 36 5 Safety A Always wear proper protective equipment such as an ANSI SNELL CPSC or ASTM approved helmet and elbow and kneepads Long sleeve shirt gloves long pants shoes and elbow and knee pads are recommended Always wear a helmet when riding your 16 scooter and keep the chin strap securely buckled Always wear shoes Don t ride barefoot or in sandals Keep shoelaces out of the way of wheels B Ride on smooth paved surfaces away from motor vehicles C Avoid sharp bumps drainage grates and sudden surface changes Scooter may suddenly stop D Avoid streets and surfaces with water sand gravel dirt leaves and other debris Wet weather impares traction braking and visibility Avoid anything that could cause your front wheel to stop Bumps have the potential to stop the front wheel When in doubt avoid the bumps E Do not ride at night F Do not ride at night Brake will get hot from continuous use Do not touch after braking G Avoid excess speed associated with downhill rides H Adults must assist children in the initial adjustment procedures to unfold scooter adjust handlebar and steering to height and finally to fold scooter I Obey all local traffic and scooter riding laws and regulations J Watch out for pedestrians K Check and secure all fasteners before every ride Make sure the steering tube clamp
14. ing an air hose at a gas station The pressurized air supplies found at gasoline stations are designed to inflate high volume automobile tires These systems are capable of instantaneously over inflating the tires If you decide to use such a supply to inflate your ties make sure the pressure gauge is working prior to inflating the tires Use very short bursts to inflate to the correct psi If you inadvertently over inflate the tire release the excess pressure immediately 2F The brake Your scooter is fitted with a hand operated brake Figure 8 To use the brake squeeze the lever to increase the pressure on the brake until so you come to a smooth and controlled stop The brake lever is fitted with a cable adjuster to compensate for cable stretch and or to fine tune the lever movement to brake engagement To adjust the play thread the adjuster in or out arrows Figure 8 1 4 to 1 2 turn until the desired brake adjustment is attained Figure 8 fh WARNING The brake is capable of skidding the tire and throwing an unsuspecting rider Practice in an open area free from obstacles until you are familiar with the brake function Avoid skidding to a stop as this can cause you to lose control as well as cause damage the rear tire 2G Charging the battery prior to use Your scooter may not have a fully charged battery at the time of purchase Therefore it is a good idea to charge the battery prior to use The charging input on off switch a
15. nd overload breaker are located under the deck at the front left hand side as shown in Figure 9 Figure 9 The charger has a small window with one LED or two LEDs to indicate the charge status Figure 10 Refer to the illustration on the charger unit for the actual charging and charged status indications for your model charger The initial charge may take from a few minutes to up to 4 hours depending on the level of depletion Figure 10 2H Circuit breaker The circuit breaker next to on off switch in Figure 9 will automatically shut off the power to the motor in the event an overload condition is placed on the motor An excessive overload such as too heavy a rider or too steep a hill could cause the motor to overheat If your scooter suddenly stops running wait a few seconds and then push the breaker to reset the circuit Avoid whatever conditions caused the breaker to trip and avoid repeatedly tripping the breaker 3 Safety Check Before Riding 3A Loose parts While straddling the Razor Scooter lift the front up two or three inches and let go so it can bounce on the ground Does everything sound tight There should not be any unusual rattles or sounds from loose parts or broken components If you are not sure ask an experienced mechanic to check 3B Brake Check the brake for proper function When you squeeze the lever the brake should provide positive braking action 3C Frame fork and handlebars Che
16. oes 18 Become aware of and learn your local laws and regulations Most states and communities have rules regarding helmet use bicycle licensing riding on sidewalks grinding and so on It is the responsibility of parents to make sure their children know and obey all rules and regulations Ride defensively Assume that pedestrians and others are so absorbed in their own world that they are not paying any attention to you and that they will run you down or step out in front of you all without any warning Watch for obstacles such as pot holes sewer grates expansion cracks and road or construction debris such as nails or other foreign objects that could catch your wheel or force you to swerve into traffic or lose control Stop at all stop signs and lights Never ride with headphones or use a cell phone when riding Never carry a passenger Never hitch a ride with another vehicle Do not weave into traffic or make sudden turns Observe and yield the right of way as prescribed by local traffic rules Riding a scooter may be a hazardous activity and has inherent dangers that no amount of care caution instruction or expertise can eliminate Certain conditions may cause the equipment to fail without fault of the manufacturer Activities involving the use of scooters carry the risk of injury or death 6 Razor Limited Warranty and Registration The manufacturer warranties this product to be free of manufacturing defects for a
17. period of 90 days from date of purchase This Limited Warranty does not cover normal wear and tear tires tubes or cables nor any damage failure or loss caused by improper assembly maintenance storage or use of the Razor scooter This Limited Warranty will be void if the product is ever used in a manner other than for recreation or transportation e modified in any way rented Check local laws and regulations to see where you can ride your scooter legally The manufacturer is not liable for incidental or consequential loss nor damage due directly or indirectly from the use of this product 19 To obtain service under this warranty you must within the warranty period contact Razor USA LLC directly by e mail at warranty razorusa com Razor will provide warranty replacement at its sole discretion Authorized warranty service is ONLY available from Razor USA LLC SB 1918 California declaration YOUR INSURANCE POLICIES MAY NOT PROVIDE COVERAGE FOR ACCIDENTS INVOLVING THE USE OF THIS SCOOTER TO DETERMINE IF COVERAGE IS PROVIDED YOU SHOULD CONTACT YOUR INSURANCE COMPANY OR AGENT QUESTIONS Please read the owner s manual thoroughly If you still have questions check our website for updates and contact information Spare tires tubes and batteries are available Keep your Razor scooter running for years with these and other genuine Razor parts Visit our website and e mail us for more information on spare part
18. s steering tube extension quick release and handlebars spring buttons are locked properly in place before riding L Replace worn or broken parts immediately Call 1 866 GO RAZOR for parts M Don t try something until you are ready Avoid steep inclines and don t ride too fast you can lose control and fall Skateboard parks are not designed for scooters DO NOT DO STUNTS on the electric scooters O Keep your fingers and toes clear of the hinge when folding and unfolding your Razor scooter P Maintain a hold on the handlebars at all times Do not ride more than one person at a time Never use near steps or swimming pools A WARNING Keep your fingers and other body parts away from the drive belt steering system wheels and all other moving components A WARNING TO PARENTS Kids need to be taught and be frequently reinforced of the importance of safe riding the rules of the road and the dangers and hazards of traffic especially motor vehicle traffic Parents and children are urged to read and understand these safety tips together 17 Rules of the road Do not play in the road or street Ride only in areas permitted by local laws Do not ride at night Stop for all stop signs Use crosswalks to cross streets Always walk at crosswalks Never use near steps or swimming pools Your driveway Driveway accidents are frequent and often fatal Realize the danger of your own and all other driveways There may be obscure
19. use you to lose control and fall When correctly tightened the handlebars will not rotate out of alignment with the front wheel under normal circumstances 2C Unfolding the handlebar Pivot the handlebar assembly upright Swing the locking knob to the 12 o clock position and tighten as shown in Figure 4 Tighten by hand as tight as possible Dak SS Figure 4 Tighten the locking knob A WARNING Keep your fingers clear of the pivoting mechanism when folding or unfolding the scooter Make sure others are standing clear A NOTE The cable and wire assembly from the handlebar must not be wrapped around the steering tube or over the handlebar The cables and wires should be routed as shown on the front cover of the manual Sharp bends or twisting of the brake cable can cause the brake to be mushy or drag 2D Handlebar height To adjust the height of the handlebars unlock the steering tube by pulling outward on the quick release lever Figure 5 Slide the T tube to the desired position and secure by pushing the quick release lever Figures 5a and 5b The tension of the quick release clamping mechanism can be adjusted by tightening or loosening the Allen bolt Figure 5c Be careful not to over tighten You should always be able to open and close the quick release lever by hand and the T tube should telescope freely with the quick release open Figure Sa Figure 5b Figure 5c A WARNING Failure to properly engage the quick
20. ust and properly retighten the clamp mechanisms use of mechanic s grade tools Use the supplied tools only as a last resort 2 Preparing for First Time Use 2A Un box Remove contents from box Remove the foam separators that protect the various components from damage during shipping Inspect the contents of the box for scratches in the paint dents or kinked cables that may have occurred during shipping The scooter was partially assembled and packed at the factory to prevent shipping damage and there should not be any problems even if the box has a few scars or dents But if there are contact Razor USA toll free at 866 467 2967 to resolve any problems 2B Handlebars Insert the quill part of the handlebar assembly into the fork as shown in Figures 2a 2b and 2c You may have to loosen the wedge as pointed out in 2b to allow it to slip into the fork Slide the 4 quill into the fork until it bottoms on the headset as shown in 2c Figure 2a 2b and 2c Inserting the handlebar quill into the fork Tighten the wedge securely Using a 6mm hex key wrench tighten the wedge by turning the bolt clockwise as shown in Figure 3 Tighten securely When the wedge is properly tightened the handlebars cannot be twisted out of alignment with the front wheel Figure 3 Tighten the wedge using a 6mm allen wrench A WARNING Failure to properly tighten the wedge may cause the handlebars to dislodge while riding and may ca

Razor E100 Motor Scooter User Manual

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