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Powerware 9150 Power Supply User Manual

1. e Avoid temperature and humidity extremes To maximize battery life the recommended storage temperature is 59 F 15 C to 77 F 25 C e The equipment must always be protected from moisture and weather For long term storage the UPS batteries should be charged for at least 8 hours every 6 months to maintain the battery charge Powerware 9150 User s Guide www powerware com 17 Installation UPS Setup When the UPS is in use allow a minimum of 4 inches 100 mm for ventilation on both sides top and rear of the UPS see Figure 3 When the UPS is serviced allow 30 inches 762 mm for removal of the UPS left panel Maintain clearance in front of the UPS for user operations If you have an optional Power Distribution Module PDM allow additional space in the rear for the PDM cord connections PDM Cord Connections 5 0 PDM Depth i de 3 Minimum Spacing I PDM Around EBC SEE t 30 Clearance UPS EBC EBC EBC for Service 5 gt La 4 Minimum Spacing Around UPS Figure 3 Spacing Requirements Top View Floor Loading When planning the installation consider the UPS weight for floor loading The strength of the installation surface must be adequate for point and distributed loadings The weights are shown in the following table Standard Model Floor Loadings Powerware 9150 Maximum Point Loading Distributed Weight Ib Ib in2 Lo
2. 5 Sy Say ce KS Q 2 K y O o Figure 15 LED Panel The following table shows the LED status and description LED Status Description UPS ON On UPS is operating normally Blinking UPS is starting up or is shut down and waiting for powerto return Off UPS is turned off and will not turn on automatically LINE ON On The utility voltage is acceptable for UPS and BYPASS operation Off The utility voltage is not acceptable for BYPASS operation The UPS may still be operating on utility pow er ON BATTERY On UPS is in Battery M ode Blinking The battery voltage is low and has less than five minutes of backup time left before UPS shutdown BYPASSED On UPS is in Bypass M ode LOAD On Output is on Off No output 40 On gt 40 load 60 On gt 60 load 80 On gt 80 load OVERLOAD On Power requirements exceed the UPS capacity greater than 100 of nominal Blinking Overload condition caused the UPS to shut down 40 Powerware 9150 User s Guide www powerware com Operation LED Status Description OVERTEM P Onor One of the main UPS components is too hot or the fan has Blinking failed SERVICE Blinking Battery failure fan failure or configuration error exists Contact your service representative See Service and Support on page 57 ALARM Blinking There is a UPS alarm condition See Chapter 6 Troubleshooting on page 55 for additional information Oper
3. 9 Pin Port for RS 232 M ale Figure 18 REPO and Serial Port Locations Hardware Installation Figure 19 shows the communication cables connected to the UPS If you have an optional ConnectUPS SL Adapter remove the mounting bracket and reinstall with the adapter in position Use the female 9 pin UPS serial port for the serial power connector Follow the instructionsin your ConnectU PS SL Operator s Manual for configuration 46 Powerware 9150 User s Guide www powerware com Operation fr ConnectUPS M ounting Bracket e Communication Cables Figure 19 Hardware Connections RS 232 Serial Data Interfaces The Powerware 9150 is designed to fully comply with LanSafe 111 FailSafe III Power Management Software and OnliN ete Strategic Power Management Software If any other software is used the pin configuration should be verified The RS 232 interfaces use 9 pin D sub connectors The information includes data about the utility the load and the UPS NOTE The RS 232 interface must not be connected to any utility connected circuits Reinforced insulation to the utility is required The communications equipment and the UPS should be properly grounded before connecting or disconnecting a communication cable Powerware 9150 User s Guide www powerware com 47 Operation 00000 0000606 0000 0000 Female Connector M ale Connector OnliN et or ConnectUPS LanSafe III Fa
4. Po wer ware 9150 User s Guide 8 kVA 12 5 kVA W W W pow erw are com FCC Statement The Powerware 9150 UPS configurations vary Some configurations may or may not be classified by the Federal Communications Commission FCC as a Class A device If your Powerware 9150 unit is classified by these standards the corresponding information applies Class A NOTE This equipment has been tested and found to comply with the limits for a Class A digital device pursuant to Part 15 of the FCC Rules These limits are designed to provide reasonable protection against harmful interference when the eguipment is operated in a commercial environment This eguipment generates uses and can radiate radio freguency energy and if not installed and used in accordance with the instruction manual may cause interference to radio communications Operation of this eguipment in a residential area is likely to cause interference in which case the user will be reguired to correct the interference at his own expense Powerware and OnliN et are registered trademarks and ConnectUPS is a trademark of Powerware Corporation Copyright 1999 Powerware Corporation Raleigh NC All rights reserved No part of this document may be reproduced in any way without the express written approval of Powerware Corporation TABLE OF CONTENTS L INtr dUCt ON ra Ga Pr LS E ets UPS Model and Battery Configurations 2 Load Req
5. place the battery cabinet to the right of the UPS Confirm the DC voltage on the nameplate of the UPS and EBC is 288V 4 Remove the front panel of each EBC Lift from the bottom of the panel and then pull out see Figure 12 30 Powerware 9150 User s Guide www powerware com Installation LAR go 082 ole to CB1 e i Sate Figure 12 EBC Front Panel 5 Verify that the circuit breakers CB1 and CB2 are in the OFF position on each battery cabinet 6 Remove the cover plate on the rear of the UPS cabinet see Figure 13 Pull the battery connector out of the UPS cut the tie wrap and discard the cover plate Pull the battery cable from the rear of the battery cabinet and plug it into the battery connector on the UPS rear panel Rotate the EBC conduit fitting into position 90 angle up Push the battery cable into the UPS and secure the EBC cover plate to the UPS rear panel Powerware 9150 User s Guide www powerware com 31 Installation EBC EBC EBC Cover Plate for additional EBCs d PS Battery Cable Battery Cable AT Cover Plate O Battery Connector O Figure 13 Connecting the EBC 7 If additional battery cabinets are used remove the EBC cover plate on the first battery cabinet Pull the battery connector out of the EBC cut the tie wrap an
6. 220V 50 Hz OVERLOAD 100 200V 50 Hz 80 120 240V 50 Hz 60 120 208V 60 Hz 40 110 220V 60 Hz LOAD 127 220V 60 Hz BYPASSED 100 200V 60 Hz ON BATTERY 120 240V 60 Hz 3 PresstheRESET pushbutton quickly to scroll through the configuration options Each time you press the button the next LED blinks 4 When the correct setting is blinking press and hold the RESET pushbutton until the alarm beeps twice approximately three seconds The UPS indicates successful configuration by sequencing all the LEDs Powerware 9150 User s Guide www powerware com 37 Installation 38 Powerware 9150 User s Guide www powerware com CHAPTER 4 OPERATION This chapter contains information on how to use the Powerware 9150 including UPS shutdown maintenance bypass operation and UPS communication Control Panel Functions The control panel contains the UPS ON OFF switch the Battery Start pushbutton and the LED panel The control panel shows the status of the operation and generates an audible alarm see Figure 14 The LED panel contains the UPS indicators and the RESET pushbutton see Figure 15 UPS ON OFF POWERWARE H 9150 C e LED Panel X2 Ei N ve 1 Communication Ports Battery Start Figure 14 Pow erw are 9150 Control Panel Powerware 9150 User s Guide www powerware com 39 Operation 000000009998 Lo amp N
7. 9150 User s Guide www powerware com Installation 6 Verify that the UPS battery breaker CB1 and optional CB2 arein the OFF position see Figure 6 UPS ON OFF Switch and Indicators ON Input 2980 OFF Conduit Access CB2 inal Optional Termina CBT External Output Block e lt Battery Internal Battery Conduit Neutral Battery Breaker Access Fuse Breaker M aintenance Bypass Switch Figure 6 UPS Front and Side View 7 Hardwire the input TB1 1 through TB1 4 and output TB1 6 through TB1 9 terminations for the UPS See the following hardwired terminations table for specifications See Figure 7 for a detailed view of the terminal blocks O NOTE The input neutral must be wired for proper operation 8 Determine your equipment s grounding requirements according to your local electrical code Powerware 9150 User s Guide www powerware com 23 Installation Powerware 9150 Hardwired Terminations Wire Function Terminal Upstream Circuit Suggested Wire Conduit Position Breaker Size Connection Entry Size Input Ground TB1 1 8AWG LIJA TB1 2 70A 4AWG 1 3 4 access hole for L2 B TB1 3 70A 4AWG 1 1 4 conduit Neutral TB1 4 2AWG Output Ground TB1 6 8AWG LIA TB1 7 4AWG 1 3 4 access hole for L2 B TB1 8 4 AWG 1 1 4 conduit Neutral TB1 9 2AWG All terminal wire size ratings are 8 4 AWG except TB1 4
8. EXTERNAL 300 WATTS 2 AMPS MODEM EACH EACH 50 VA 3 x 300 WATTS X 1 4 1260 VA 3 x 2 AMPS x 240V 1440 VA 50 VA 1260 VA 1440 VA 50 VA 2750 VA Total Load Reguirements Figure 2 Volt Amperes Calculation Example Powerware 9150 User s Guide www powerware com Introduction If the total load requirements of the equipment exceeds the capacity of the UPS you must either reduce the number of pieces of equipment or use a UPS with a larger load capacity O NOTE Line to neutral loads 100V 127V should be balanced between L1 A and L2 B When deciding on which pieces of equipment to remove from the UPS select equipment that has a lower priority for power protection Computers monitors and modems typically have a higher priority because they could be processing or transmitting data when a power outage occurs Battery Times The Powerware 9150 UPS has internal batteries with run times up to 17 minutes If additional run time is required optional external battery cabinets EBCs can be purchased There are two EBC models available EBC 48 and EBC 96 The EBC 48 model contains 48 batteries and the EBC 96 model contains 96 batteries The following table shows approximate battery times for both internal battery models and the optional EBC configurations The times shown in the EBC rows are cumulative and include the internal battery time Powerware 9150 Approximate Battery Times in M inutes at Full Load Model 8kVA M
9. Mode in the event of an overload condition overtemp condition or UPS failure When the unit switches to Bypass a monotone alarm sounds and the BYPASSED indicator illuminates indicating that the load is powered by utility power However utility power continues to be passively filtered by the UPS Battery Mode Battery Mode is automatically initiated if a utility failure occurs or if utility power does not meet preset parameters The UPS switches to battery DC power providing power to support the load When the unit switches to Battery Mode an alarm beeps for five seconds and the ON BATTERY indicator illuminates indicating a power outage The UPS remains in Battery Mode until the utility power returns or until the battery can no longer support the inverter operation When the battery can no longer support inverter operation an audible alarm indicates that approximately five minutes of backup time remains The time remaining is variable and depends upon battery capacity and loading on the unit If a power failure outlasts the backup time the UPS shuts down in order to prevent a total discharge of the battery When utility is restored the UPS starts automatically providing power to the critical load and charging the battery bank Powerware 9150 User s Guide www powerware com Operation UPS Shutdown To shut down the UPS 1 Removethe front panel Lift from the bottom of the panel and then pull out see Figure 17 2 T
10. down greater than 150 of need to obtain a larger capacity UPS nominal for 0 3 seconds OVERTEM P One of the main UPS components is too hot On or Blinking or the fan has failed Turn the M aintenance Bypass switch to the 7 short and 3 long UPS beeps indicate the temperature inside the UPS is more than 50 degrees 4 short and 4 long UPS beeps indicate a fan failure SERVICE position Clear vents Remove any heat sources Allow the UPS to cool If the alarm disappears turn the M aintenance Bypass switch back to the UPS position Contact your service representative if the condition persists Powerware 9150 User s Guide www powerware com 55 Troubleshooting Indicator or Alarm Possible Cause Action ALARM 1 short and 4 long beeps indicate a neutral On or Blinking fault 10 short and 5 long beeps indicate a neutral Input Neutral must De connected Contact fault at startup qualified service personnel such as a licensed electrician 7 short and 1 long beep indicates a neutral fault at shutdown ALARM blinking REPO initiated None The UPS remains off until the REPO switch 3 short beeps and 1 is turned back on long beep The circuit connected to the REPO connector Check that the REPO connector is in place and that is open and preventing UPS operation the circuit connected to it forms a closed loop Contact your service representative if the condition persists ALARM Battery failure B
11. to the PDM using the two screws provided see Figure 10 11 Reinstall the UPS left side panel Do not reinstall the front panel at this time 12 Lower the leveling feet to prevent the UPS from rolling does not apply for seismic mounting installations 13 If you have additional battery cabinets continue to the following External Battery Cabinet Installation procedure Otherwise skip to UPS Startup on page 33 External Battery Cabinet Installation The Powerware 9150 UPS has either 32 or 48 internal batteries EBCs are available for the 48 battery model Refer to the UPS serial nameplate the DC voltage on the nameplate must be 288V to add EBC s The internal battery charger can support additional EBCs however additional battery capacity also extends the recharge time NOTE A service representative must change the Battery Size parameter in the nonvolatile memory to reflect the correct number of battery strings after installing EBCS Only qualified service personnel such as a licensed electrician should perform the UPS installation and initial startup Risk of electrical shock Use the following instructions for installing an EBC with the 48 battery UPS 1 Ifthe UPS is operating turn the Maintenance Bypass switch to the BYPASS position and turn offthe UPS ON OFF switch the position See Figure 6 on page 23 2 Verify the circuit breakers on the UPS are in the OFF position 3 Facing the UPS
12. 0 4 ects nn wich eae its a aera ni cede able 53 Environmental and Safety Specifications 54 External Battery Cabinet Specifications 54 6 Troubleshooting ser ne evens aan Kaisa nata DO Silencing the Alarm aosta iatale daniela 56 Service and SUPPONE corre aa badge ARA ETA 57 Upgrading wreekte EEM ki ETR wale ea Ep E SS 57 ii Powerware 9150 User s Guide www powerware com CHAPTER 1 INTRODUCTION The Powerware 9150 is a double conversion online uninterruptible power supply UPS for protecting computer systems and other intelligent devices The UPS provides a steady well regulated power supply for your computing and communications equipment while protecting it from the frequent irregularities that are inherent in commercially available power Voltage spikes power surges brownouts and power failures have the potential to corrupt critical data destroy unsaved work sessions and in some instances damage expensive hardware With the Powerware 9150 you can safely eliminate the effects of electrical line disturbances and guard the integrity of your systems and equipment Figure 1 shows the Powerware 9150 UPS 28 23 717 mm Y 29 72 755 mm p 400 mm Figure 1 The Pow erw are 9150 UPS Powerware 9150 User s Guide www powerware com 1 Introduction UPS Model and Battery Configurations There a
13. 3 position M aintenance Bypass switch Frequency independent operation Input Voltage Range 85 146 Vac per phase Input Power Factor 0 95 typical Input Rated Voltage 100 200 110 220 120 240 Vac 180 phase displacement 120 208 127 220 Vac 120 phase displacement Input Freguency Range 45 65 Hz Input Rated Freguency 50 60 Hz selectable auto configuring N ominal M aximum Input 8 KVA 10 kVA 12 5 kVA Output Voltage 100 200 110 220 120 240 Vac 180 phase displacement 120 208 127 220 Vac 120 phase displacement 50 60 Hz selectable auto configuring Output Voltage Regulation 2 static 5 dynamic at 100 load change Response time 1 ms Output Voltage Distortion lt 2 THD linear load lt 5 THD non linear load Output Frequency 50 60 Hz selectable or auto configuring Output Frequency Regulation Synchronization to line 0 5 1 0 or 2 0 Hz selectable Free running 0 005 Hz Slew rate 1 0 2 0 or 3 0 Hz second selectable Output Overcurrent gt 112 5 150 for 30 seconds gt 150 for 0 3 seconds Powerware 9150 User s Guide www powerware com 51 Specifications Powerware 9150 Model Specifications Model 12 5 kVA Input Current 54A 56A 52A 52A 49A Output Voltage 100 200V 110 220V 120 240V 120 208V 127 220V Output Current 52A 52A 52A 52A 52A Output KVA line line loads 10 4 11 4 12 5 10 8 11 4 Output kVA line ne
14. A Width 15 75 400 mm 15 75 400 mm 15 75 400 mm Depth 29 72 755 mm 29 72 755 mm 29 72 755 mm Height 28 23 717 mm 28 23 717 mm 28 23 717 mm Weight with 48 Internal Batteries 550 Ib 250 kg 550 Ib 250 kg 550 Ib 250 kg Weight with 32 Internal Batteries 457 Ib 208 kg 457 Ib 208 kg NA The optional Power Distribution M odule adds 5 0 127 mm to the UPS depth Powerware 9150 User s Guide www powerware com 53 Environmental and Safety Specifications Ambient Temperature 0 C to 40 C operating 15 C to 25 C recommended 10 C to 40 C storage with batteries 10 C to 50 C without batteries Ventilation Fan cooling temperature uP monitored Altitude 3 281 ft 1000 m operating without derating 41 012 ft 12500 m during transportation Humidity 5 95 RH noncondensing Audible Noise lt 55 dBA at 1 meter distance Safety UL 1778 cUL EM C RFI FCC class A Surges ANSI IEEE C62 41 1991 External Battery Cabinet Specifications EBC 48 EBC 96 DC voltage 288V 288V Batteries 48x7Ah 96x7Ah Weight 468 Ib 213 kg 765 Ib 348 kg Width 15 75 400 mm 15 75 400 mm Depth 28 94 735 mm 28 94 735 mm Height 28 46 723 mm 28 46 723 mm 54 Powerware 9150 User s Guide www powerware com CHAPTER 6 TROUBLESHOOTING The Powerware 9150 is designed for durable autom
15. F switch must be turned off and then back on The pins must be shorted in order to keep the UPS running M aximum resistance is 10 ohm CAUTION The REPO must not be connected to any utility connected circuits Reinforced insulation to the utility is reguired The REPO switch must have a minimum rating of 24 Vdc and 20 mA REPO Connections Wire Function Terminal Terminal Wire Size Suggested Wire Size Position Rating REP md 12 22 AWG 2 2 X2 2 4 0 mm2 18 AWG 0 75 mm When REPO is initiated the UPS Alarm indicator blinks and the audible alarm sounds 3 short beeps and 1 long beep Efficiency Optimizer Function 50 This feature can be activated by your service representative The Efficiency Optimizer function minimizes power loss and reduces power consumption by automatically switching between Bypass and Online Mode according to the utility power condition When utility power is constant and free from disturbances the UPS switches automatically to Bypass Mode for maximum efficiency The UPS detects all power imperfections instantly and returns to Online Mode when necessary As a result the UPS reaches up to 98 average efficiency Powerware 9150 User s Guide www powerware com CHAPTER 5 SPECIFICATIONS Pow erw are 9150 Technical Specifications Rated Power 8 KVA 10 KVA 12 5 KVA at 0 7 power factor Technology Online double conversion topology with Static Bypass switch and
16. FETY INSTRUCTIONS SAVE THESE INSTRUCTIONS This manual contains important instructions that you should follow during installation and maintenance of the UPS and batteries Please read all instructions before operating the equipment and save this manual for future reference Powerware 9150 User s Guide www powerware com q Safety Warnings This UPS contains LETHAL VOLTAGES All repairs and service should be performed A by AUTHORIZED SERVICE PERSONNEL ONLY There are NO USER SERVICEABLE PARTS inside the UPS CAUTION Output overcurrent protection and disconnect switch must be provided by others see table on page 21 To reduce the risk of fire connect only to a circuit provided with 70 amperes maximum branch circuit overcurrent protection in accordance with the National Electrical Code ANSI NFPA 70 see table on page 21 Batteries can present a risk of electrical shock or burn from high short circuit current Observe proper precautions Servicing should be performed by qualified service personnel knowledgeable of batteries and required precautions Keep unauthorized personnel away from batteries Proper disposal of batteries is required Refer to your local codes for disposal requirements This UPS contains its own energy source batteries The UPS output may carry live voltage even when the UPS is not connected to an AC supply Never dispose of batteries in a fire Batteries may explode when exposed to flame To r
17. NAL f r utf ra reparationer eller service Det finns inga delar som ANV NDAREN KAN UTF RA SERVICE P inuti UPS enheten VIKTIGT Batterierna kan ge elektriska st tar eller br nnskador fr n h g kortslutningsstr m F lj till mpliga anvisningar Batterierna m ste kasseras enligt anvisningarna i lokal lagstiftning Denna UPS enhet har en egen energik lla batterier De utg ende kontakterna kan vara sp nningsf rande n r UPS enheten inte r ansluten till en v xelstr msenhet Anv nda batterier f r aldrig br nnas upp De kan explodera M inska risken f r elektriska st tar genom att installera denna UPS enhet inomhus d r temperatur och luftfuktighet r kontrollerade och dar inga ledande f roreningar f rekommer Omgivande temperatur f r ej verstiga 40 Celcius Anv nd inte utrustningen n ra vatten eller vid h g luftfuktighet max 9590 Powerware 9150 User s Guide www powerware com CHAPTER 3 INSTALLATION The following section describes UPS storage requirements UPS setup and the installation and startup of the UPS The instructions are intended for the chief operator system supervisor electrical consultants and installation electricians Local regulations and electrical code must be followed in the UPS installation UPS Storage When storing the UPS and optional cabinets the following requirements should be met e The UPS should be stored in the original packing and shipping carton
18. UOLLETTAVIA OSIA VARO Akusto saattaa aiheuttaa s hk iskun vaaran tai sytty tuleen mik li akusto A kytket n oikosulkuun Noudata asianmukaisia ohjeita Akusto t ytyy h vitt s d sten mukaisella tavalla Noudata paikallisia m r yksi e T m UPS sis lt oman energial hteen akuston Ulostulorasioissa voi olla j nnite kun UPS ei ole liitettyn verkkoj nnitteeseen e l koskaan heit akkuja tuleen Ne voivat r j ht V hent ksesi tulipalon ja s hk iskun vaaraa asenna t m UPS sis tiloihin joissa l mp tila ja kosteus on s dett viss ja joissa ei ole s hk johtavia ep puhtauksia Ymp rist n l mp tila ei saa ylitt 40 C Al k yt l hell vett tai liian kosteissa oloissa 95 maksimi Powerware 9150 User s Guide www powerware com o Safety Warnings Consignes de S curit Consignes Importantes De S curit Conserver Ces Instructions Cette Notice Contient Des Consignes Importantes De S curit ATTENTION Cet UPS contient des tensions mortelles Toute op ration d entretien et de r paration A doit tre effectu e UNIQUEM ENT PAR UN PERSONNEL QUALIFIE AGREE L UPS n a AUCUNE PIECE REPARABLE PAR L UTILISATEUR e Une batterie peut pr senter un risque de choc lectrique ou de br lure par un transfert d nergie ou un court circuit Prendre les pr cautions n cessaires e Une mise au rebut r glementaire des batteries est obligato
19. ading Ib ft2 Model 8 kVA 550 12 5 170 M odel 10 kVA 550 12 5 170 Model 12 5 kVA 550 12 5 170 EBC 48 468 9 6 130 EBC 96 765 17 4 236 18 Powerware 9150 User s Guide www powerware com Installation Seismic Mounting The Powerware 9150 has a seismic mounting option The UPS is shipped with floor mounting brackets instead of the leveling feet You will need 3 8 hardware 4 bolts per cabinet to complete the installation See Figure 4 for a detailed drill and mounting pattern 5 24 133 mm PDM Y UPS EBC EBC 444 mm Y 1732 e 440 mm 1875 19 75 476 2 mm lt 501 6 mm Typical jf Figure 4 Seismic M ounting Pattern Powerware 9150 User s Guide www powerware com 19 Installation Selecting an Installation Option In addition to the standard Powerware 9150 the UPS has an optional PDM Use the following flow chart to decide which installation option isright for you See UPS with Do you have an Optional PDM optional PDM Installation on page 25 See the following section UPS Installation UPS Installation The Powerware 9150 has the following power connections e 2 phase L1 A and L2 B neutral and ground connection for rectifier bypass input 2 phase L1 A and L2 B neutral and ground connection for load output The nominal input outpu
20. and TB1 9 are 8 1 0 Use 75 C copper wire Suggested wire size is based on 120 208 full load ratings applied to NEC Code Table 310 16 NOTE Proper phase rotation must be observed O 2 3 4 6 7 8 9 O SPE EI 0 O OO O OO OO O Ground LI A L2 B N Ground LI A L2 B N Input Output 24 Figure 7 Hardwired Terminal Blocks Powerware 9150 User s Guide www powerware com Installation 9 Reinstall the UPS left side panel Do not reinstall the front panel at this time 10 Lower the leveling feet to prevent the UPS from rolling does not apply for seismic mounting installations 11 If you have additional battery cabinets continue to External Battery Cabinet Installation on page 30 Otherwise skip to UPS Startup on page 33 UPS with Optional PDM Installation WARNING 0 Only qualified service personnel such as a licensed electrician should perform the A UPS installation and initial startup Risk of electrical shock Use the following procedure to install the PDM 1 Switch off utility power to the distribution point where the UPS will be connected Be absolutely sure there is no power 2 Remove the front panel Lift from the bottom of the panel and then pull out see Figure 8 3 Remove the left side panel of the UPS by unscrewing the two screws and pulling the panel see Figure 8 Powerware 9150 User s Guide www pow
21. anty will be warranted for the unexpired portion of the original warranty subject to all the terms thereof This warranty does not apply to any Unit that has been subject to neglect accident abuse misuse misapplication incorrect connection or that has been subject to repair or alteration not authorized in writing by Powerware Corporation s personnel THIS WARRANTY ISTHE PURCHASER S USER S SOLE REMEDY AND IS EXPRESSLY IN LIEU OF ANY OTHER WARRANTY AND THERE ARE NO OTHER EXPRESSED OR IMPLIED GUARANTEES OR WARRANTIES INCLUDING ANY IMPLIED WARRANTY OF MERCHANTABILITY OR FITNESS FOR PURPOSE In no case will Powerware Corporation s liability under this contract exceed the value of the Unit furnished Powerware Corporation s obligation under said warranty is conditioned upon receipt of all payments due including interest charges if any During such time Powerware Corporation has not received payment of any amount due in accordance with the contract terms under which the eguipment is sold Powerware Corporation shall have no obligation under said warranty also during this time the period of said warranty shall continue to run and the expiration of said warranty shall not be extended upon payment of the overdue amount These limitations to said warranty apply even in the event that the eguipment is sold by Powerware Corporation for resale to the ultimate user In no event shall Powerware Corporation be liable for any indirect incidental specia
22. arnings Belangrijke Veiligheidsinstructies GEVAAR onderhoud dienen UITSLUITEND DOOR ERKEND SERVICEPERSON EEL te worden Deze UPS bevat LEVENSGEVAARLIJ KE ELEKTRISCHE SPANNING Alle reparaties en uitgevoerd Er bevinden zich GEEN ONDERDELEN in de UPS die DOOR DE GEBRUIKER kunnen worden GEREPAREERD OPGELET Batterijen kunnen gevaar voor elektrische schok of brandwonden veroorzaken als gevolg van hoge kortsluitstroom Volg de desbetreffende aanwijzingen op De batterijen moeten op de juiste wijze worden opgeruimd Raadpleeg hiervoor uw plaatselijke voorschriften Deze UPS bevat zijn eigen energiebron batterijen De uitvoercontactdozen kunnen onder spanning staan wanneer de UPS niet op een wisselstroom voeding is aangesloten Nooit batterijen in het vuur gooien De batterijen kunnen ontploffen Teneinde de kans op brand of elektrische schok te verminderendient deze UPS in een gebouw met temperatuur en vochtigheidregeling te worden geinstalleerd waar geen geleidende verontreinigingen aanwezig zijn De omgevingstemperatuur mag 40 C niet overschrijden Niet gebruiken in de buurt van water of bij zeer hoge vochtigheid max 95 Powerware 9150 User s Guide www powerware com Safety Warnings T rkeit turvaohjeita T m UPS sis lt HEN GEN VAARALLISIA J NNITTEIT Kaikki korjaukset ja huollot on j tett v VAIN VALTUUTETUN HUOLTOHEN KILOSTON TOIM EKSI T m UPS ei sis ll MIT N K YTT J N H
23. atic operation and also alerts you whenever potential operating problems may occur Usually the alarms shown by the control panel do not mean that the output power is affected Instead they are preventive alarms intended to alert the user Use the following troubleshooting chart to determine the UPS alarm condition Indicator or Alarm Possible Cause Action ON BATTERY LED is on utility failure has occurred and None The alarm resets when the condition the UPS is in Battery M ode The alarm becomes inactive sounds for five seconds when battery operation is initialized and then twice every minute LED is blinking The battery voltage is low Prepare your equipment for shutdown W hen and has less than five minutes of backup utility is restored the UPS restarts automatically time left before UPS shutdown provides power to the load and charges the battery BYPASSED The UPS is in Bypass M ode None The alarm resets when the condition 2 short beeps becomes inactive Contact your service representative if the condition persists OVERLOAD LED is on Power requirements exceed the Reduce the load Your UPS continues to operate UPS capacity greater than 100 of nominal but may switch to Bypass M ode if the load increases 112 5 150 of nominal for 30 seconds The alarm resets when the condition becomes inactive LED is blinking Overload condition caused Reduce the load and restart the UPS You may the UPS to shut
24. ating Modes The Powerware 9150 block diagram shown in Figure 16 consists of several modules each having its own functions e The rectifier charger converts AC power to DC power and keeps the battery bank fully charged e Theinverter converts DC power back to AC power which is delivered to the load e The Static Bypass switch transfers the load to bypass when the inverter is overloaded or cannot power the load e The filter protects the load from disturbances in the utility when power is supplied through the Static Bypass switch e The Maintenance Bypass switch is used to bypass the UPS to utility power during maintenance service or startup M aintenance Bypass Switch Utility i Power Filter El Static Bypass Switch Output PNI Rectifier Charger LE Figure 16 Block Diagram of the Pow erw are 9150 Powerware 9150 User s Guide www powerware com 41 Operation 42 The Powerware 9150 can operate in Normal Bypass or Battery M ode The UPS automatically switches between these modes as required and the UPS front panel indicates the current mode of operation Normal Mode When the UPS is in Normal Mode the UPSON and LINE ON indicators illuminate The LOAD indicator s display percentage of UPS load capacity being used by the protected equipment Bypass Mode The UPS switches to Bypass
25. attery voltage dropped too Verify the battery circuit breaker s are turned on On or Blinking fast and too low after charging If the condition persists the batteries may need 5 short beeps and 4 replacing Contact your service representative long beeps ALARM Input phase error Input phases must be rotated Contact qualified On or Blinking service personnel such as a licensed electrician 11 short beeps and 5 long beeps Silencing the Alarm Press the RESET pushbutton on the LED panel to silence and reset the alarm 56 Powerware 9150 User s Guide www powerware com Troubleshooting Service and Support Upgrading If you have any questions or problems with your UPS call for service at one of the following telephone numbers and ask for a UPS technical representative In the United States 1 800 365 4892 In Canada 1 800 461 9166 All other countries 1 919 870 3149 Please have the following information ready when you call for service e Model number e Serial number e Version number if available Date of failure or problem e Symptoms of failure or problem e Customer return address and contact information The Powerware 9150 features easy on site upgrading The following table shows the available upgrades Unit Batteries Available Upgrades 8 KVA 32 internal batteries 10 KVA 8 KVA 48 internal batteries 10 KVA 12 5 KVA 10 KVA 48 internal batteries 12 5 KVA To order an upgrade or obtain more information
26. contact your local Powerware Corporation representative or call 1 800 365 4892 and ask for Maintenance Contracts Powerware 9150 User s Guide www powerware com 57 Troubleshooting 58 Powerware 9150 User s Guide www powerware com Powerware 9150 Limited Warranty US Only This limited warranty applies only to units installed in the fifty United States of America Powerware Corporation warrants the electronics Unit to be free from defects in material and workmanship for a period of two years from the Date of Delivery or 30 months from the Date of Manufacture whichever expires first If in Powerware Corporation s opinion the Unit fails to meet published specifications due to a defect in material or workmanship covered by this warranty Powerware Corporation will repair or replace the warranted Unit at no cost to the customer for replacement parts Labor reguired to make the repairs or replacement installation and travel costs incurred by Powerware Corporation s representatives are not included under the terms of this limited warranty except for labor reguired during the first 90 days after the Date of Delivery Eguipment supplied by Powerware Corporation but not manufactured by Powerware Corporation is warranted solely by the manufacturer of such eguipment Powerware Corporation does not warrant eguipment not manufactured by Powerware Corporation including for example batteries Eguipment repaired or replaced pursuant to this warr
27. d The load isnow powered by the utility 4 Turn the UPS battery circuit breaker CB1 and optional CB2 to the ON position 5 Turn the Maintenance Bypass switch to the SERVICE position 6 Start the UPS by turning on the UPS ON OFF switch the position The UPS checks its internal functions synchronizes to utility performs input voltage and frequency checks and supplies power to the output The UPS starts in approximately three to five minutes The UPSON LINE ON BYPASSED and LOAD indicators illuminate Powerware 9150 User s Guide www powerware com 33 Installation If the UPS does not start and an LED other than the UPS ON indicator is blinking the UPS is in Automatic Configuration Mode see page 36 CAUTION Do not rotate the M aintenance Bypass switch to the UPS position until the UPS ON LINE ON BYPASSED and LOAD indicators illuminate otherwise it could cause a power loss to your equipment 7 Turn the Maintenance Bypass switch to the UPS position The BYPASSED indicator turns off when power transfers to the inverter The UPS is now powering the load 8 Reinstall the front panel Normal M ode Startup To start up the UPS with the Maintenance Bypass switch in the UPS position 1 Removethe front panel Lift from the bottom of the panel and then pull out see Figure 5 on page 22 2 Verify that the Maintenance Bypass switch is in the UPS position 3 Switch on utility power where the UPS is connected Tu
28. d discard the cover plate Plug the battery cable from the second EBC into the battery connector of the first EBC and secure the cover plate Follow this procedure for each battery cabinet 8 Disconnect the safety wire from the circuit breakers on each battery cabinet and switch the breakers to the ON position see Figure 12 9 Reinstall the EBC front panel s 32 Powerware 9150 User s Guide www powerware com UPS Startup 0 Installation 10 Lower the leveling feet to prevent the EBC from rolling does not apply for seismic mounting installations 11 Continueto the following UPS Startup procedure Only qualified service personnel such as a licensed electrician should perform the UPS installation and initial startup Risk of electrical shock Verify that UPS installation has been carried out correctly and the UPS ground has been connected Figure 6 on page 23 and Figure 14 on page 39 show the location of the switches and breakers NOTE Bypass startup is recommended whenever the load is connected to the UPS Bypass Startup You can start up the UPS in Bypass allowing utility to power the load To start up the UPS with the Maintenance Bypass switch in the BYPASS position 1 Removethe front panel Lift from the bottom of the panel and then pull out see Figure 5 on page 22 2 Verify that the Maintenance Bypass switch is in the BYPASS position 3 Switch on utility power where the UPS is connecte
29. e The UPS ON ON BATTERY and LOAD indicators illuminate The audible alarm sounds press the RESET pushbutton on the LED panel to clear the alarm Reinstall the front panel Powerware 9150 User s Guide www powerware com 35 Installation Configuring Voltage and Frequency The UPS automatically attempts to match the voltage and frequency to the existing utility If the UPS is unsuccessful or if you want to bypass the automatic configuration the voltage and freguency can be selected manually Automatic Configuration M ode Automatic configuration is performed only during the initial UPS startup or during a bypass startup The UPS attempts to match voltage and freguency to the existing utility When the input voltage and freguency have been determined the UPS beeps twice and cycles through all the LEDs One of the LEDs remains blinking The blinking LED shows the configuration which has been automatically selected see the configuration table on page 37 Verify that the LED corresponds with the correct input voltage The UPS is factory configured for 120 208V 60 Hz The UPS continues to start up depending on the automatic selection NOTE When the LED indicating the automatic selection blinks for 10 seconds during startup you can press the RESET pushbutton on the LED panel to interrupt the UPS startup and switch to M anual Configuration M ode see Steps 2 through 4 on page 37 e If the automatic selection is the
30. educe the risk of fire or electric shock install this UPS in a temperature and humidity controlled indoor environment free of conductive contaminants Ambient temperature must not exceed 104 F 40 C Do not operate near water or excessive humidity 95 max Powerware 9150 User s Guide www powerware com Safety Warnings Sikkerhedsanvisninger Denne UPS ubrudt str mforsyning indeholder LIVSFARLIG SP NDING Al reparation A og service b r KUN foretages af AUTORISERET SERVICEPERSONALE Der er INGEN DELE i UPS en hvorp en BRUGER B R FORETAGE SERVICE ADVARSEL Batterier kan give risiko til elektrisk st d eller forbr nding fra st rk A kortslutningsstr m Observer korrekte forholdsregler e Korrekt afkastning af batterier kr ves Henvend Dem til deres lokale love m h t affaldsreguleringer e Denne UPS indeholder en selvforsynende energikilde batterier Udgangskontakterne kan overf re stromf rende sp nding n r UPS en ikke er forbundet med en vekselstr msforsyning e Br nd aldrig batterierne Batterierne kan eksplodere n r de uds ttes for flammer Installer UPS en i et temperatur og fugtighedskontrolleret milj frit for konduktiverende materiale for at reducere risikoen for brand og elektrisk st d Omgivelsestemperaturen m ikke overskride 40 C Betjen ikke udstyrer i n rheden af vand eller urimelig fugtighed 95 maksimum J Powerware 9150 User s Guide www powerware com Safety W
31. en selbst wenn die USV nicht an eine Wechselspannungsquelle angeschlossen ist e Batterien niemals verbrennen da sie explodieren k nnen e Um die Brand oder Elektroschockgefahr zu verringern diese USV nur in Geb uden mit kontrollierter Temperatur und Luftfeuchtigkeit installieren in denen keine leitenden Schmutzstoffen vorhanden sind Die Umgebungstemperatur darf 40 C nicht bersteigen Die USV nicht in der N he von Wasser oder in extrem hoher Luftfeuchtigkeit max 95 betreiben Powerware 9150 User s Guide www powerware com 11 Safety Warnings Importanti istruzioni di sicurezza PERICOLO La TENSIONE contenuta in questo gruppo statico di continuita LETALE Tutte le A operazioni di riparazione e di manutenzione devono essere effettuate ESCLUSIVAM ENTE DA PERSONALE TECNICO AUTORIZZATO All interno del gruppo statico di continuit NON vi sono PARTI RIPARABILI DALL UTENTE ATTENZIONE Le batterie possono presentare rischio di scossa elettrica o di ustioni provocate da alta corrente dovuta a corto circuito Osservare le apposite istruzioni Le batterie devono essere smaltite in modo corretto Per i requisiti di smaltimento fare riferimento alle disposizioni locali Questo gruppo statico di continuit contiene una fonte di energia autonoma le batterie Le prese di uscita possono condurre tensione energizzata guando il gruppo statico di continuit non amp collegato con una fonte di alimentazione a cor
32. equisitos de seguridad las reparaciones y el servicio t cnico deber n ser realizados por PERSONAL DE SERVICIO TECNICO AUTORIZADO SOLAM ENTE Este UPS NO CONTIENE PARTES QUE PUEDAN SER REPARADAS POR EL USUARIO PRECAUCI N e Las bater as pueden presentar un riesgo de descargas el ctricas o de quemaduras debido a la alta corriente de cortocircuito Preste atenci n a las instrucciones correspondientes Este UPS suministro de alimentaci n permanente contiene VOLTA ES LETALES Todas e Es necesario deshacerse de las bater as adecuadamente Consulte las disposiciones locales para conocer cu les son los requisitos pertinentes e Este UPS contiene su propia fuente de energ a bater as Es posible que los recept culos de salida tengan tensi n cuando el UPS no est conectado a un suministro de corriente alterna CA e Nunca arroje las bater as al fuego ya que pueden explotar cuando son expuestas a las llamas Para disminuir el riesgo de incendio o descargas el ctricas instale este UPS en un ambiente interior a temperatura y humedad controladas y sin contaminantes conductores La temperatura ambiente no debe superar los 40 C No lo haga funcionar cerca del agua o de condiciones de humedad excesivas 95 como maximo Powerware 9150 User s Guide www powerware com 15 Safety Warnings Viktig sakerhetsinformation Denna UPS enhet inneh ller LIVSFARLIG SP NNING ENDAST AUKTORISERAD 16 SERVICEPERSO
33. erware com 25 Installation Left Panel Screws Figure 8 Removing the UPS Panels 26 Powerware 9150 User s Guide www powerware com Installation 4 Verify that the UPS battery breaker CB1 and optional CB2 arein the OFF position see Figure 9 5 23 2980 CB2 Optional Terminal CBI External EE Block 4 Battery Internal Battery a Neutral Battery Breaker g Fuse Breaker M aintenance Bypass Switch Figure 9 Connecting PDM Wiring to Terminal Block 5 Removethe lower rear panel of the UPS by unscrewing the six screws Save the screws for reuse the panel is no longer needed see Figure 10 6 Mount the PDM chassis in the spot previously occupied by the rear panel The wires exiting the PDM should be close to the output conduit landing on the UPS see Figure 10 Powerware 9150 User s Guide www powerware com 27 Installation Screws from UPS panel 3 on each side reused for PDM 28 N o iel Tel BIS SEGGIO 5 S e Wire Cover for i i 5 Output Conduit Landing Figure 10 M ounting the PDM to UPS Rear Panel 7 Insert the bushing provided
34. ilSafe III or M odem Figure 20 9 Pin Serial Port Use the female connector for a computer running OnliN et software or for aConnectUPS Adapter The communication settings are 19200 baud 1 start bit 8 data bits N o parity and 1 stop bit See the following table for pin assignments RS 232 Connection Female Pinl Received data Pin2 Transmitted data Pin3 AC input failure closing to Pin 4 Pin4 Signal ground Pin5 Impending battery low closing to Pin 4 Ping DC auxiliary power Pin9 Chassis ground Use the male connector for a computer running LanSafe I F ail Safe 11 software or for a modem connection The communication settings are 1 start bit 8 data bits No parity 1 stop bit and XON XOFF The baud rate is factory set for 1200 baud and can be changed with a menu invoked by sending Control C to the UPS See the following table for pin assignments RS 232 Connection M ale Pin1 Data carrier detected Pin2 Received data Pin3 Transmitted data Pin4 Data terminal ready Pins Signal ground Pin7 Ready to send 48 Powerware 9150 User s Guide www powerware com Operation Isolated Alarm Relay Interface The isolated alarm relay interface uses a 15 pin male 42D sub connector 00000000 0000900 Figure 21 15 Pin Serial Port Relay Interface ofPowerware 9150 Pin No Connection System State Utility Failure 1 2 Closed Li
35. ire Consulter les r glements en vigueur dans votre localit concernant la mise au rebut de batteries e Cet UPS contient sa propre source d nergie batteries Les prises de sortie peuvent tre sous tension m me lorsque I UPS n est pas branch sur le secteur e Ne jamais se d barrasser de batteries en les incin rant Elles risquent d exploser lorsqu elles sont expos es une flamme e Afin de r duire les risques d incendie et de choc lectrique installer UPS uniquement dans un espace int rieur temp rature et humidit contr l es et sans mat riel conducteur La temp rature ambiante ne doit pas d passer 40 C Ne pas utiliser proximit d eau ou dans une atmosph re excessivement humide 95 max 10 Powerware 9150 User s Guide www powerware com Safety Warnings Wichtige Sicherheitsanw eisungen Lebensgefahr Diese USV enth lt T DLICHE SPANNUNGEN Alle Reparatur und Wartungsarbeiten sollten NUR VON AUTORISIERTEM WARTUNGSPERSONAL durchgef hrt werden In dieser USV befinden sich KEINE VOM BENUTZER ZU WARTENDEN TEILE VORSICHT e Batterien k nnen aufgrund von Kurzschlu hochstrom Elektroschocks oder A Verbrennungen verursachen Entsprechende Anleitungen befolgen Die Batterien m ssen ordnungsgem weggeworfen werden Entsorgungsanw eisungen sind den rtlichen Vorschriften zu entnehmen e Diese USV enth lt ihre eigene Stromguelle Batterien An den Ausgangssteckdosen kann Spannung anlieg
36. l or conseguential damages Powerware Corporation shall not be responsible for failure to provide service or parts due to causes beyond Powerware Corporation s reasonable control THIS LIMITED WARRANTY APPLIES ONLY TO THE ORIGINAL PURCHASER OF THE UNIT IS VOID AND POWERWARE CORPORATION DISCLAIMS ALL WARRANTY OBLIGATIONS WHATSOEVER EXPRESSED OR IMPLIED UNLESS USER RETURNS TO POWERWARE CORPORATION THE INCLUDED WARRANTY VALIDATION CARD WITHIN THIRTY 30 DAYS OF DELIVERY Costs for replacement eguipment installation material freight charges travel expenses and labor of Powerware Corporation s representatives will be borne by the User Any advice furnished the User before or after delivery in regard to use or application of Powerware Corporation eguipment is furnished without charges and on the basis that it represents Powerware Corporation s best judgement under the circumstances The use of any such advice by the User is solely and entirely at his or her own risk
37. n m ikke overskride 40 C Den m ikke brukes i n rheten av vann eller ved meget h y luftfuktighet 95 maks Powerware 9150 User s Guide www powerware com 13 Safety Warnings Regulamentos de Seguran a CUIDADO O UPS cont m VOLTAGEM MORTAL Todos os reparos e assist ncia t cnica devem ser 14 executados SOM ENTE POR PESSOAL DA ASSIST NCIA T CN ICA AUTORIZADO N o h nenhuma PE A QUE POSSA SER REPARADA PELO USU RIO dentro do UPS As baterias podem apresentar o risco de chogue el trico ou gueimaduras provenientes de alta corrente de curto circuito Observe as instru es adequadas Siga os devidos regulamentos ao desfazer se das baterias Consulte os c digos do local para maiores informa es sobre os regulamentos de descarte de produtos Este UPS cont m sua pr pria fonte de energia baterias Os recept culos de sa da podem conter voltagem ativa quando o UPS n o se encontra conectado a uma fonte de alimenta o de corrente alternada Nunca se desfa a das baterias jogando as no fogo H risco de explos o quando expostas chamas Para reduzir o risco de inc ndios ou choques el tricos instale o UPS em ambiente interno com temperatura e umidade controladas e livres de contaminadores condut veis temperatura ambiente n o deve exceder 40 C N o opero o pr ximo a gua ou em umidade excessiva max 95 Powerware 9150 User s Guide www powerware com Safety Warnings R
38. ne normal 1 3 Closed Line failure Low Battery 4 5 Closed Battery normal 4 6 Closed Battery low UPS on Bypass 10 11 Closed On UPS 10 12 Closed On Bypass UPS On or 7 9 Closed UPS on UPS Alarm 7 8 Closed UPS alarm UPS Shutdown 13 15 Closed UPS shutdown when operating in Battery M ode UPS can be shut down in Battery M ode only by sending a hi level signal 5V to 15V to Pin 15 and 146 or by connecting Pin 15 to Pin 13 This signal must be present for a minimum of 5 seconds NOTE The relay contacts are rated for a maximum 14 30 Vac or 0 2A 60 Vdc All relay outputs are isolated from the other circuits of the UPS The relay contacts must not be connected to any utility connected circuits Reinforced insulation to the utility is required Powerware 9150 User s Guide www powerware com 49 Operation 0 Remote Emergency Pow er off Input REPO is used to shut down the UPS from a distance This feature can be used for shutting down the load and the UPS by thermal relay for instance in the event of room overtemperature Remote shutdown wires are connected on connector X2 see Figure 18 on page 46 The pins of connector X2 have been connected together When this connection is open the logic circuitry completely shuts down the UPS thus preventing the power from supplying the load NOTE In order to restart the UPS the pins of connector X2 have to be connected the battery breaker CB1 must be reset and the UPS ON OF
39. odel 10kVA Model 12 5 kVA UPS with 32 Batteries 10 8 Internal Batteries 18 Batteries 17 13 9 1 EBC 48 Cabinet 41 31 23 1 EBC 96 Cabinet 69 52 40 2 EBC 96 Cabinets 133 101 17 3 EBC 96 Cabinets 206 157 119 4 EBC 96 Cabinets 284 217 165 5 EBC 96 Cabinets 368 281 213 EBCS are not available for the 32 battery model Refer to the serial nameplate if DC voltage on the nameplate is 192V EBCs cannot be used To use EBCs DC voltage must be 288V Powerware 9150 User s Guide www powerware com 3 Introduction If a power failure outlasts the backup time the UPS shuts down in order to prevent a total discharge of the battery When utility is restored the UPS starts automatically providing power to the critical load and charging the battery bank 4 Powerware 9150 User s Guide www powerware com CHAPTER 2 SAFETY WARNINGS The only user operations permitted are Starting up and shutting down the UPS Operating the user interface e Connecting data interface cables e Monitoring the UPS with power management software Only gualified service personnel such as a licensed electrician should perform the A UPS installation and initial startup Risk of electrical shock These operations must be performed according to the instructions in this manual During any of these operations you must perform only the listed operations Any deviation from the instructions could be dangerous IMPORTANT SA
40. onfiguring Voltage and Frequency 36 Automatic Configuration Molec e rire sus ee ee ern en 36 Manual Configuration Mode ars rr ara r sr a arr ra rar rr kr kk rr KRK KK KK ss 37 Powerware 9150 User s Guide www powerware com Table of Contents 4 Opera tl ONA sd sen beteuterd ows er wale Pee a 30 Control Panel FUNCHONS KL au nes ne o E gi 39 NEED NEW LOGO Cercato a ete a 39 Operating Modes krisa sten user syte ende ae 41 Normal Mode ze oasa a A te pil dat Een 42 Bypass M 006 aisan sera van Pa eN E AE a San 42 Battery Moden ee seres KAKA MEK ea 42 UPS SHUtCOWN dk rar RS rare 43 Using the Maintenance Bypass Switch 44 Computer and Alarm Connections en stane aaa sa era AA kn nn 46 NEEDINEW LOGO sets n Sead Oude elise Mier ta eae en 46 Hardware Installation usar santo ma st eat a NES izle Ala ai 46 RS 232 Serial Data Interfaces 47 Isolated Alarm Relay Interface 49 Remote Emergency Power off Input 50 Efficiency Optimizer FUNCHION aa e DR SE ern 50 S T Teo urn eis ua E a vana OL Powerware 9150 Technical Specifications 51 Powerware 9150 Model Specifications 52 Physical Specifications 10 3
41. ot use the Maintenance Bypass switch if the UPS is configured as a frequency converter 50 Hz in 60 Hz out or 60 Hz in 50 Hz out it could cause damage to the load To operate the Maintenance Bypass switch 1 Check to ensure the LINE ON indicator is on 2 Turn the Maintenance Bypass switch through the SERVICE position to the BYPASS position The UPS is now bypassed with the load powered from utility To return to Normal Mode 1 Turn the Maintenance Bypass switch to the SERVICE position 2 Turn on the UPS ON OFF switch the position If the switch is already in this position turn it off and then on again CAUTION Before turning the M aintenance Bypass switch to the UPS position verify that the UPS A ON LINE ON and LOAD indicators are on This may take three to four minutes 3 Turn the Maintenance Bypass switch to the UPS position to return to Normal Mode The UPS is powering the load Powerware 9150 User s Guide www powerware com 45 Operation Computer and Alarm Connections An interface for direct communication with your computer system is supplied in the UPS The interface consists of two RS 232 serial data interfaces four isolated alarm contacts and remote emergency power off REPO These interfaces are located beneath the control panel see Figure 18 ERW i POWERWARE amp 9150 bel Cr l REPO 15 Pin Relay Interface 9 Pin Port for RS 232 Female
42. re two important considerations when selecting the UPS model and battery configuration to properly safeguard your equipment e The UPS output power rating VA should be specified according to the total power demand of the equipment to be protected Some margin should be allowed for potential expansion of the protected system and for possible inaccuracy in calculating or measuring the actual power requirement e The battery should be sized according to the desired backup time The backup time is longer if the load is less than the nominal power rating of the UPS Load Requirements Determine the total load requirements in volt amperes VA of the equipment to be protected by the UPS The UPS load should not exceed the UPS rating To determine the total load requirements 1 3 Obtain the load ratings from either the nameplate or operator s manual of the equipment to be protected by the UPS The ratings are listed in either watts W amperes or amperes max A or volt amperes Iftherating is in watts multiply by 1 4 to obtain the VA requirement this is the typical relationship between watts and volt ampere ratings in most computing equipment If the rating is in amperes or amperes max multiply by the input voltage to obtain the VA requirement Add all of the resultant VA ratings together to obtain the total load requirements of the equipment to be protected see Figure 2 3 COMPUTERS 3 MONITORS
43. rente alternata Non gettare mai le batterie nel fuoco poiche potrebbero esplodere se esposte alle fiamme Per ridurre il rischio di incendio o di scossa elettrica installare il gruppo statico di continuita in un ambiente interno a temperatura ed umidita controllata privo di agenti contaminanti conduttivi La temperatura ambiente non deve superare i 40 C Non utilizzare l unit in prossimit di acqua o in presenza di umidit eccessiva 95 max 12 Powerware 9150 User s Guide www powerware com Safety Warnings Viktig Sikkerhetsinformasion FARGO Denne UPS en inneholder LIVSFARLIGE SPENNIN GER All reparasjon og service m A kun utfgres av AUTORISERT SERVICEPERSONALE BRUKERE KAN IKKE UTF RE SERVICE P NOEN AV DELENE i UPS en FORSIKTIG Batterier kan for rsake elektriske st t eller forbrenning p grunn av h y A kortslutningsstr m F lg instruksene e Batterier m fjernes p korrekt m te Se lokale forskrifter vedr rende krav om fjerning av batterier e Denne UPS en har en egen energikilde batterier Stikkontaktene kan v re str mf rende selv om UPS en ikke er tilsluttet en vekselstr mforsyning e Kast aldri batterier i flammer da de kan eksplodere hvis de utsettes for pen ild e For redusere fare for brann eller elektriske st t bor denne UPS en installeres i et innend rs milj med kontrollert temperatur og luftfuktighet som er fritt for ledende forurensende stoffer Romtemperature
44. rn the UPS battery circuit breaker CB1 and optional CB2 to the ON position 5 Start the UPS by turning on the UPS ON OFF switch the position The UPS checks its internal functions synchronizes to utility and supplies power to the output The UPS starts in approximately three to five minutes The UPS ON LINE ON and LOAD indicators illuminate If the UPS does not start and an LED other than the UPS ON indicator is blinking the UPS is in Automatic Configuration Mode see page 36 6 Reinstall the front panel 34 Powerware 9150 User s Guide www powerware com Installation UPS Startup on Battery least once so that the UPS can auto detect the frequency 50 or 60 Hz O NOTE Before using this feature the UPS must have been powered by utility power at 1 Remove the front panel Lift from the bottom of the panel and then pull out see Figure 5 on page 22 Verify that the Maintenance Bypass switch isin the UPS position Turn the UPS battery breaker CB1 and optional CB2 to the ON position If you have additional battery cabinets turn the circuit breakers on all battery cabinets to the ON position Start the UPS by turning on the UPS ON OFF switch the position Press the Battery Start pushbutton below the UPS control panel see Figure 14 on page 39 and hold for approximately five seconds The UPS checks its internal functions and supplies power to the output The UPS starts in approximately one minut
45. same as the factory configuration the LED blinks for only 10 seconds The LEDs cycle again and the UPS starts up e If the automatic selection differs from the factory configuration the UPS does not start and the corresponding LED blinks To accept the automatic selection press the RESET pushbutton momentarily to store this selection in the UPS The UPS beeps twice and cycles through the LEDs The LED indicating the automatic selection blinks for 10 seconds and the UPS continues to start up To cancel the automatic startup press and hold the RESET pushbutton for longer than three seconds The UPS beeps twice and goes to Manual Configuration Mode see Steps 2 through 4 on page 37 36 Powerware 9150 User s Guide www powerware com Installation M anual Configuration M ode To change the nominal output voltage and frequency from the front panel 1 Ifthe UPS is operating in Normal Mode turn off the UPS ON OFF switch the amp position Then press and hold the RESET pushbutton on the LED panel while turning on the UPS ON OFF switch the position Continue to hold the RESET pushbutton until the LEDs begin to cycle right to left and then release 2 Oneofthe LEDs remains blinking The blinking LED shows the current configuration according to the following table Configuration Blinking LED Input Output Voltage Output Frequency ALARM 120 208V 50 Hz SERVICE 110 220V 50 Hz OVERTEM P 127
46. t voltages are e 100 200 110 220 or 120 240 Vac with 180 phase displacement e 120 208 or 127 220 Vac with 120 phase displacement Only qualified service personnel such as a licensed electrician should perform the A UPS installation and initial startup Risk of electrical shock 20 Powerware 9150 User s Guide www powerware com Installation Use the following procedure to connect utility power and load to the UPS 1 2 Verify that the electrical connections to the installation site have been properly installed Compare the circuit breaker ratings and cable sizes to the ones shown in the terminations table on page 24 A user supplied readily accessible disconnection device must be incorporated in both the input and output wiring see the following breaker ratings Suggested Breaker Ratings Powerware 9150 Input Output M odel 8 KVA 50A 50A M odel 10 KVA 60A 60A M odel 12 5 kVA TOA TOA Switch off utility power to the distribution point where the UPS will be connected Be absolutely sure there is no power Remove the front panel Lift from the bottom of the panel and then pull out see Figure 5 Remove the left side panel of the UPS by unscrewing the two screws and pulling the panel see Figure 5 Powerware 9150 User s Guide www powerware com 21 Installation Left Panel Screws Figure 5 Removing the UPS Panels 22 Powerware
47. uirements irritare dee a Snes 2 Battery TIMES pria seria miyn ien ria ai seta donde Gu 3 Safety AKIN A Sana kassaa en ae VA O mien ANSA rae age D Sikkerhedsanvisninger ven enter Ent ar ade ra wre eV EN a 1 Belangrijke Veiligheidsinstructies 8 Tarkeita turvaohjelt vorter A tones aa manata et M le tan 9 Consignes de SEINE rsim LARE 10 Wichtige Sicherheitsanweisungen 11 Importanti istruzioni di sicurezza 12 Viktig Sikkerhetsinformasion iessen redia aea ada laaa 13 Regulamentos de Seguran a eor vussa na kd n A aa 14 Requisitos de seguridad sr iiinn sen ae ae iii bed A AA E 15 Viktig Sakerhetsinformation vit sr een Bananen EAA bene 16 Installation sarren ver et od UPS Storage act ee TE AG a at 17 UPS Setup ass Ma DRE babe ce aaa 18 HO LON ai A aaa 18 SEISMIC MOUNTING dias nro RE dr EN ER 19 Selecting an Inst ll tion Option iu aka a Gee bates 20 UPS Installation arpa elena edili A aka iia ee 20 UPS with Optional PDM Installation 25 External Battery Cabinet Installation 30 UPS Sta MUP es nn dl A a let 33 Bypass Startup nase AE kys ia 33 N ormal M ode Startup Ya 2 2 genen rea NEGER 34 UPS Startup on Battery ars Atsa taten ede Alan d d Piena RAGA latte 35 C
48. urn the Maintenance Bypass switch to the SERVICE or BYPASS position 3 Turn off the UPS ON OFF switch the amp position 4 Turn the UPS battery circuit breaker CB1 and optional CB2 to the OFF position The UPS stops supplying power and is disconnected internally from the batteries The load is powered by the utility Powerware 9150 User s Guide www powerware com 43 Operation UPS ON OFF Switch and Indicators M aintenance Bypass Switch CBI Battery Internal Neutral Battery Fuse Figure 17 UPS Breakers and Switches Front Panel Removed Using the Maintenance Bypass Switch The Maintenance Bypass switch is standard on all Powerware 9150 models and is used to bypass the UPS during maintenance or servicing The Maintenance Bypass switch is located behind the front panel The SERVICE position on the Maintenance Bypass switch allows a service engineer to apply power to the UPS input and verify its operation while 44 the load is powered through bypass CB2 Optional External Battery Powerware 9150 User s Guide www powerware com Operation e If the input frequency is not correct and the UPS is not synchronized to utility A power LINE ON indicator is off the use of the M aintenance Bypass switch causes a break in the output voltage Wait until the LINE ON indicator illuminates before using the switch e Do n
49. utral loads 10 4 11 4 12 5 12 5 13 2 Output kW 7 28 8 75 8 75 8 75 8 75 Output Peak Current 120A 120A 120A 120A 120A Efficiency 89 89 89 89 89 Power Dissipation BTU Hr 3214 3690 3690 3690 3690 DC Voltage 48 Battery 288V 288V 288V 288V 288V Model 10 kVA Input Current 45A 48A 43A 43A 41A Output Voltage 100 200V 110 220V 120 240V 120 208V 127 220V Output Current 41 7A 41 7A 41 7A 41 74 41 74 Output kVA line line loads 8 3 9 2 10 0 8 7 9 2 Output kVA line neutral loads 8 3 9 2 10 0 10 0 10 6 Output kW 5 8 7 0 7 0 7 0 7 0 Output Peak Current 120A 120A 120A 120A 120A Efficiency 89 89 89 89 89 Power Dissipation BTU Hr 2445 2950 2950 2950 2950 DC Voltage 32 Battery 192V 192V 192V 192V 192V DC Voltage 48 Battery 288V 288V 288V 288V 288V 52 Powerware 9150 User s Guide www powerware com Specifications Model 8 kVA Input Current 39A 40A 36A 36A 35A Output Voltage 100 200V 110 220V 120 240V 120 208V 127 220V Output Current 33 3A 33 3A 33 3A 33 3A 33 3A Output KVA line line loads 6 7 7 3 8 0 6 9 13 Output kVA line neutral loads 6 7 13 8 0 8 0 8 5 Output kW 4 7 5 6 5 6 5 6 5 6 Output Peak Current 120A 120A 120A 120A 120A Efficiency 88 88 88 88 88 Power Dissipation BTU Hr 2186 2728 2728 2728 2728 DC Voltage 32 Battery 192V 192V 192V 192V 192V DC Voltage 48 B attery 288V 288V 288V 288V 288V Physical Specifications UPS Model 8kVA Model 10 kVA Model 12 5 kV
50. with the PDM packaging into the output conduit landing Hardwire the input TB1 1 through TB1 4 terminations for the UPS See the following hardwired terminations table for specifications See Figure 11 for a detailed view of the terminal blocks Insert the wires from the PDM into the output conduit landing and connect to the UPS terminal block according to the following table Powerware 9150 User s Guide www powerware com Installation Powerware 9150 Hardwired Terminations for Optional PDM Wire Function Terminal Upstream agua Conduit Connection Input Position Circuit Breaker el Entry Size Ground TB1 1 8AWG LUA TB1 2 TOR 4AWG 1 3 4 access hole for L2 B TB1 3 TOA 4AWG 1 1 4 conduit Neutral TB1 4 2AWG Output for PDM Wire Color Ground TB1 6 Green Yellow LUA 1817 Black 1 3 4 access hole for L2 B TB1 8 Red 1 1 4 conduit Neutral TB1 9 White All terminal wire size ratings are 8 4 AWG except TB1 4 is 8 1 0 Use 75 C copper wire Suggested wire size is based on 120 208 full load ratings applied to NEC Code Table 310 16 O NOTE Proper phase rotation must be observed 2 3 4 6 7 8 O O oO O Oli O O O O O O O Ground LI A L2 B N Ground LI A L2 B Input Output Figure 11 Hardwired Terminal Blocks Powerware 9150 User s Guide www powerware com 29 Installation 10 Connect the wire cover

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