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Powerware 30-160kVA Power Supply User Manual

1. Dimensions are in millimeters inches BOTTOM VIEW DESCRIPTION TYPICAL MBM CABINET 30 160kVA with or without XFMR TOP and BOTTOM VIEW DRAWING NO 164201177 2 SHEET 3of3 Powerware 9315 Maintenance Bypass Module 30 160kVA 164201177 Rev C 041500 PDM CABINET MBM CABINET optional 30 160kVA UPS System with MBM INPUT UPS BATTERY CABINET optional optional SINE CABINET optional DESCRIPTION TYPICAL UPS SYSTEM WITH MBM Bees 164201177 3 SHEET 1 of 1 REVISION DATE 080498 Powerware 9315 Maintenance Bypass Module 30 160kVA 164201177 Rev C 041500 AC INPUT TO AC INPUT TO UPS BYPASS MAINTENANCE BYPASS 3 WIRE A B C 3 WIRE A B C ROTATION ROTATION E6 8 FOR 480VAC INPUT E13 15 FOR 600VAC INPUT NOTE 10 MAINTENANCE BYPASS MODULE MBM UPS MODULE
2. NOTE 2 gt PDM CABINE INPUT MBM CABINET TRANSFORMER PS CABINET BATTE NOTE 4 RY CABINET CABINET LINE UP AND MATCH ARRANGEMENT 2 Applicable to POWERWARE 9315 30 160 kVA UPS modules only 160kVA UPS is shown DESCRIPTION LINE UP AND MATCH ARRANGEMENT 2 PHAWING NO 164201177 10 SHEET 2 of 4 Powerware 9315 Maintenance Bypass Module 30 160kVA 164201177 Rev C 041500 NOTE IS PS CABINET BATTERY CABINET MBM_CAB PDM_1 CABINET PDM 2 CABINET NOTE 4 LINE UP AND MATCH ARRANGEMENT 3 Applicable to POWERWARE 9315 30 160 kVA UPS modules only 160kVA UPS is shown OPTIONAL NOTE 4 DESCRIPTION LINE UP AND MATCH ARRANGEMENT 3 PRAWMNGENG 164201177 10 SHEET 3 of 4 Powerware 9315 Maintenance Bypass Module 30 160kVA 164201177 Rev C 041500 Line up and match power and control interconnection wiring from MBM to UPS Input Transformer cabinet is applicable for Reverse Transfer Single UPS module connection only and sold separately by Powerware Corporation
3. DATE 041500 Powerware 9315 Maintenance Bypass Module 30 160kVA 164201177 Rev C 041500 Table C 2 Control Wiring Requirements and Termination Requirement for Reverse Transfer RT System Size of Connection Pressure Point in UPS Termination Ib in Size of Pressure Termination Ib in Maximum Voltage and Current Recommended Wire Size Connecting Point in MBM Cabinet Table C 3 Control Wiring Requirements and Termination Requirement for Parallel Redundant System Size of Pressure Termination Ib in Size of Pressure Termination Ib in Maximum Voltage and Current Connection Point in UPS Connecting Point in MBM Cabinet Recommended Wire Size TB6 1 TB6 1 TB6 2 TB6 2 UPS1 UPS2 UPS1 UPS2 120VAC 718 714 1 0A NOTES FOR TABLES C 2 AND C 3 Install the copper wiring in a conduit separate from the power wiring Control wiring is NEC Class 1 Control wiring from each UPS Module should be twisted Remarks Eo 18 8 u 1 18 8 120VAC See Fig 1 TBi 14 65 TB6 2 55 1 0A Twisted Pair Remarks See Fig 2 Twisted Pair UPS TB6 4 _2 Twist Pair Hes cet Twist Pair 12 TB1 O 13 L V 14 MBM Figure 1 Reverse Transfer DESCRIPTION INSTALLATION NOTES Figure 2 Parallel Redunda
4. Run power cables underneath the transformer External wiring is required and supplied by others The PDM cabinet is applicable IF AND ONLY IF the MBM and UPS module outputs are 3 phase 60Hz 280VAC Refer to Powerware 9315 UPS module installation manual for proper terminating lugs DESCRIPTION LINE UP AND MATCH ARRANGMENT NOTES PRAWING NO 164201177 10 SHEET 404 Powerware 9315 Maintenance Bypass Module 30 160kVA A 23 164201177 Rev C 041500 This Page Intentionally Left Blank Powerware 9315 Maintenance Bypass Module 30 160kVA 164201177 Rev C 041500
5. MECHANICAL INTERLOCK OPT pedes SKRU ELECTRONIC INTERLOCK STD LL M016 9 11 5 15R RECEPTACLE 120VAC c UPS AC OUTPUT TO MBP AC OUTPUT TO 4 WIRE A B C ROTATION CRITICAL LOAD 4 WIRE A B C ROTATION Read and understand the following notes while planning your installation Refer to national and local electric codes for acceptable external wiring practices Material and labor for external wiring requirements are to be provided by others For external wiring requirement including the minimum AWG size of external wiring see the appropriate column in Table A 2 and A 4 The power wiring for this equipment is rated at 90 degrees Celsius The output of the UPS is not a separately derived source Output neutral is not bonded to equipment ground through the main bonding jumper Refer to NEC and local codes for proper grounding practices The maintenance bypass MBM source must contain overcurrent protection with the maximum trip setting of 12596 of the full load input current in Table A 2 and A 4 The Bypass three phase feeds should be symmetrical about ground Transfer sequence instructions for the MBM are placed on the breaker access panel behind the cabinet doors Control wiring must be installed in separate conduit from the power wiring Electronic interlock is a standard part of the maintenance bypas
6. 5 15R RECEPTACLE 120VAC PARALLEL TIE CABINET PTC E12 16 18 c UPS AC OUTPUT TO MBP AC OUTPUT TO 4 WIRE A B C ROTATION CRITICAL LOAD 4 WIRE A B C ROTATION Read and understand the following notes while planning your installation 1 2 3 Refer to national and local electric codes for acceptable external wiring practices Material and labor for external wiring requirements are to be provided by others For external wiring requirement including the minimum AWG size of external wiring see the appropriate column in Table A 3 The power wiring for this equipment is rated at 90 degrees Celsius The output of the UPS is not a separately derived source Output neutral is not bonded to equipment ground through the main bonding jumper Refer to NEC and local codes for proper grounding practices The maintenance bypass MBM source must contain overcurrent protection with the maximum trip setting of 125 of the full load input current in Table A 3 The Bypass three phase feeds should be symmetrical about ground Transfer sequence instructions for the MBM are placed on the breaker access panel behind the cabinet doors Control wiring must be installed in separate conduit from the power wiring Electronic interlock is a standard part of the maintenance bypass module cabinet This electronic interlock can be replaced with an optional extra cost mechanical interlock if required Refer to UPS Inst
7. Table of Contents 1 Introduction 1 Using This Manual ce bee bh Ex Td 2 Conventions Used in This Manual 2 For More Information incision e tients cab teks ra em oes 3 Getting Help eade oia ee IB one ROI s e e Due emn 3 2 Getting Stated nasso veo Ded E E Rare 5 Preparing the Site voco ek ieu VESQ CEN VED s ears dex qus 6 Creating an Installation Plan 6 Environmental Considerations 6 Preparing for Wiring the Maintenance Bypass Module 6 Inspecting and Unpacking the Maintenance Bypass Module 7 Unloading the MBM from the II6L 9 3 Installing and Wiring the Maintenance Bypass Module 11 Line and Load Wiring kee eae ape Bees Farc aed 13 4 Maintenance Bypass Module Operation 15 Preliminary Checks and Startup for UPS Equipped with Maintenance Bypass Module 15 Maintenance Bypass Module Operation 15 MBM Operation Without Kirk Key Interlocks 16 MBM Operation With Kirk Key Interlocks Optional 17 Kirk Key Solenoid Release Unit SKRU 17 MBM Transfer Sequences eee 17 Maintenance
8. ssssssses teen s 19 Short GIIGUllS Sa huts eser e cb sted sede Rates ate p bau 19 Maintenance Bypass Module Diagrams 19 Appendix 2 22 ims ein hk win kh EAR hk nn da XO q sasa sima sa Rn A 1 Powerware 9315 Maintenance Bypass Module 30 160kVA iii 164201177 Rev C 041500 List of Figures Figure 1 Figure 2 Figure 3 Figure 4 Figure 5 Figure 6 Typical 30 160kVA MBM with Isolation Transformer Front and Side View of Typical Maintenance Bypass Module on Shipping Pallet 30 160kVA w XFMR 5 MBM as Shipped with Outer Packaging and Pallet 7 Detail of Shipping Supports 10 Top Bottom and Front View of Maintenance Bypass Module 30 160kVA w XFMR 11 Typical Power Wiring Terminations of UPS Module and Maintenance Bypass Module 30 160kVA 13 Powerware 9315 Maintenance Bypass Module 30 160kVA 164201177 Rev C 041500 NN Introduction The Powerware 9315 Maintenance Bypass Module MBM is a floor mounted enclosed cabinet containing a UPS module Maintenance Isolation circuit breaker MIS and a maintenance Bypass circuit breakr MBP An optional UPS Module Input Bypass circuit breaker BIB is available The MBM can be either free standing or line up and match Figure 1 shows a typical MBM cabinet with isolation transformer for a Powerware 9315 30 160kVA UPS and MBM cabinet without i
9. A B C ROTATION UPS 1 CABINET UPS 2 CABINET g CN L MAINTENANCE BYPASS MODULE BIB 1 MBM OPT fi X e o BIB 2 OPT _ gt Y MECHANICAL INTERLOCK OPT n L ELECTRONIC INTERLOCK STD LL NOTE 12 NOTE 12 ES 12 69 12 5 15R RECEPTACLE 120VAI PARALLEL TIE CABINET PTC E12 16 18 8 UPS AC OUTPUT TO MBP AC OUTPUT TO 4 WIRE A B C ROTATION CRITICAL LOAD 4 WIRE A B C ROTATION Read and understand the following notes while planning your installation Refer to national and local electric codes for acceptable external wiring practices Material and labor for external wiring requirements are to be provided by others For external wiring requirement including the minimum AWG size of external wiring see the appropriate column in Table A 1 The power wiring for this equipment is rated at 90 degrees Celsius The output of the UPS is a separately derived source Output neutral is bonded to equipment ground through the main bonding jumper Refer to NEC and local codes for proper grounding practices The maintenance bypass MBM source must contain overcurrent protection with the maximum trip setting of 125 of the full load input current in Table A 1 The Bypass three phase feeds should be symmetrical about ground Transfer sequence instructions for t
10. labeled 1 in Figure 4 8 places 4 Turn each jacking bolt clockwise sequentially no more than two full turns each until the foam cushions clear the floor by approximately 3 mm 1 8 in 5 After the plywood polyfoam skids clear the floor remove the hardware loosened in step 3 Pull the skids out from under the MBM Discard or recycle them in a responsible manner Powerware 9315 Maintenance Bypass Module 30 160kVA 164201177 Rev C 041500 PROTECTOR 4 PLACES DOOR 21 POLYFOAM FRONT SIDE SUPPORT SUPPORT Ww e POLYFOAM JACKING BOLT SKID USE FRONT AND REAR Figure 4 Detail of Shipping Supports Carefully and evenly lower the MBM by turning each jacking bolt counterclockwise in sequence no more than two full turns each maximum until the supports contact the floor and the module is no longer supported by the jacking bolts When the module is resting on the floor remove the jacking bolts Discard or recycle them in a responsible manner Remove the hardware labeled 2 in Figure 4 holding the front rear and side supports to the module base 14 places Discard or recycle the hardware and support brackets in a responsible manner Install the doors removed in step 1 The MBM is now ready to be rolled to its final location Powerware 9315 Maintenance Bypass Module 30 160kVA 164201177 Rev C 041500 Installing and Wirin
11. DESCRIPTION INSTALLATION NOTES DRAWING NO 164201177 1 SHEET 2 of 4 REVISION 6 DATE 041500 Powerware 9315 Maintenance Bypass Module 30 160kVA 164201177 Rev C 041500 Table A 3 Ratings amp External Wiring Requirements for Powerware 9315 MBM 30 160kVA 208 208VAC Rating and External Wiring Requirement Rating 60 Hz Basic unit rating at 80 65 0 8 lagging PF load 64 52 UPS Input Voltage Bypass Input 208 208 UPS Output Voltage 208 208 AC Input to Maintenance Bypass 3 Phases 1 Neutral 1 Ground Conductor Size AWG MCM Number per Phase each AC Input to UPS Bypass 3 Phases 1 Ground Conductor Size AWG MCM Number per Phase each AC Output to Critical Load 3 Phases 1 Neutral 1 Ground Conductor Size AWG MCM Number per Phase each UPS PTC Output to MBM Cabinet MIS 3 Phases 1 Neutral 1 Ground Conductor Size AWG MCM Number per Phase each Control Wiring to UPS 2 Conductors Note Callout letters A B C D and E map to drawing 164201177 6 Reverse Transfer Connection and 164201177 9 Parallel Connection Read and understand the notes on drawings when planning your installation DESCRIPTION INSTALLATION NOTES PRAWINGNO 164201177 1 REVISION C Powerware 9315 Maintenance Bypass Module 30 160kVA 164201177 Rev C 041500 Table A 4 Rating and External Wiring Requirements for Po
12. No Vin Vout MBM 80 50 48 20 MBM 80 80 48 20 MBM 80 80 48 48 MBM 80 80 60 20 MBM 80 80 38 38 MBM 80 80 40 40 MBM 80 80 41 41 MBM 80 80 20 20 MBM 160 100 48 20 MBM 160 100 48 48 MBM 160 100 60 20 MBM 160 100 60 60 MBM 160 100 38 38 MBM 160 100 40 40 MBM 160 100 41 41 MBM 160 100 20 20 MBM 160 130 48 20 MBM 160 130 48 48 MBM 160 130 60 20 MBM 160 130 60 60 MBM 160 130 38 38 MBM 160 130 40 40 MBM 160 130 41 41 MBM 160 130 20 20 MBM 160 160 48 20 MBM 160 160 48 48 MBM 160 160 60 20 MBM 160 160 60 60 MBM 160 160 38 38 MBM 160 160 40 40 MBM 160 160 41 41 MBM 160 160 20 20 480V 208V 480V 208V 480V 480V 600V 208V 380V 380V 400V 400V 415V 415V 208V 208V 480V 208V 480V 480V 600V 208V 600V 600V 380V 380V 400V 400A 415V 415V 208V 208A 480V 208V 480V 480V 600V 208V 600V 600V 380V 380V 400V 400V 415V 415V 208V 208V 480V 208V 480V 480V 600V 208V 600V 600V 380V 380V 400V 400V 415V 415V 208V 208V MBM 160 NOTE Model Number Legend model 30 30kVA lin lout 60A 139A 96A 222A 96A 96A 77A 222A 115A 115A 115A 115A 115A 115A 222A 222A 120A 278A 120A 120A 96A 278A 96A 96A 146A 146A 146A 146A 146A 146A 278A 278A 156A 361A 156A 156A 125A 361A 125A 125A 188A 188A 188A 188A 188A 188A 361A 361A 192A 444A 192A 192A 153A 444A 153A 153A 231A 231A 231A 231A 231A 231A 444A 444A 1 MBM 50 3
13. TUR Frame Trip Trip Range Frame Trip Tip Range MBM 50 30 48 20 480V 208V_ 36A 83A 100A 40A 150 1200A 250A 100A 375 3000A MBM 50 30 48 48 480V 480V 36A 36A 100A 40A 150 1200A 100A 40A 150 1200A MBM 50 30 60 20 600V 208V 29A 83A 100A 40A 150 1200A 250A 100A 375 3000A MBM 50 30 20 20 208V 208V 83A 83A 250A 100A 375 3000A 250A 100A 375 3000A MBM 50 30 38 38 380V 380V 45A 45A 100A 50A 150 1200A 100A 50A 150 1200A MBM 50 30 40 40 400V 400V 45A 45A 100A 50A 150 1200A 100A 50A 150 1200A MBM 50 30 41 41 410V 410V 45A 45A 100A 50A 150 1200A 100A 50A 150 1200A MBM 50 40 48 20 480V 208V 48A 111A 100A 50A 150 1200A 250A 125A 375 3000A MBM 50 40 48 48 480V 480V_ 48A 48A 100A 50A 150 1200A 100A 50A 150 1200A MBM 50 40 60 20 600V 208V 38A 111A 100A 40A 150 1200A 250A 125A 375 3000A MBM 50 40 20 20 208V 208V 111A 111A 250A 125A 375 3000A 250A 125A 375 3000A MBM 50 40 38 38 380V 380V 60A 60A 100A 70A 150 1200A 100A 70A 150 1200A MBM 50 40 40 40 400V 400V 60A 60A 100A 70A 150 1200A 100A 70A 150 1200A MBM 50 40 41 41 415V 415V 60A 60A 100A 70A 150 1200A 100A 70A 150 1200A MBM 50 50 48 20 480V 208V 60A 139A 100A 70A 150 1200A 250A 150A 375 3000A MBM 50 50 48 48 480V 480V 60A 60A 100A 70A 150 1200A 100A 70A 150 1200A MBM 50 50 60 20 600V 208V 48A 139A 100A 50A 150 1200A 250A 150A 375 3000A MBM 50 50 20 20 208V 208V 1
14. of the UPS system discuss the two communications ports on the Customer Interface Panel inside the UPS and how to connect optional remote accessories to your UPS system and provide information about enabling disabling and customizing building alarms Powerware 9315 30 80 kVA UPS Installation Powerware 9315 100 160 kVA UPS Installation Each manual contains the following information how to prepare the site and plan for installation detailed step by step procedures for installing each component of your system how to join cabinets in a line up and match system detailed illustrations of cabinets and optional accessories including dimensions and connection points Contact the local Powerware Field Service office for information on how to obtain copies of these manuals Getting Help If you have a question about any of the information in this manual or if you have a question this manual does not answer please call Powerware Field Service United States 1 800 843 9433 Canada 1 800 461 9166 Outside the U S Call your local representative Powerware 9315 Maintenance Bypass Module 30 160kVA 164201177 Rev C 041500 This Page Intentionally Left Blank Powerware 9315 Maintenance Bypass Module 30 160kVA 164201177 Rev C 041500 Getting Started This section describes how to install the Powerware 9315 Maintenance Bypass Module MBM It contains instructions for installing the MBM and basic site prepara
15. on the breaker access panel behind the cabinet doors Control wiring must be installed in separate conduit from the power wiring Electronic interlock is a standard part of the maintenance bypass module cabinet This electronic interlock can be replaced with an optional extra cost mechanical interlock if required Refer to UPS Installation Manual for proper Bypass terminating lugs at UPS cabinet or input transformer cabinet Refer to Table C 3 for control wiring connections Refer to Parallel Redundant System Manual for details A Maintenance Bypass neutral feeder must be supplied when the MBM output neutral is used If no Maintenance Bypass neutral is supplied the MBM output neutral is not to be used In neither case shall the MBM output neutral be bonded to ground LEGEND MAINTENANCE ISOLATION BREAKER MAINTENANCE BYPASS BREAKER BYPASS INPUT BREAKER DESCRIPTION SOLENOID KEY RELEASE UNIT ONELINE 30 160kVA PARALLEL 480 480VAC MECHANICAL NTEREOCIS 600 600VAC 400 400VAC PARALLEL TIE CABINET REVERSE TRANSFER DRAWINGNO 464201177 7 SHEET 4 of 4 110100069 REVISION A DATE 080498 Powerware 9315 Maintenance Bypass Module 30 160kVA A 17 164201177 Rev C 041500 AC INPUT TO UPS BYPASS 3 WIRE A B C ROTATION E6 8 FOR 480VAC INPUT E13 15 FOR 600VAC INPUT NOTE 10 E6 8 FOR 480VAC INPUT E13 15 FOR 600VAC INPUT NOTE 10 2 4 6 AC INPUT TO MAINTENANCE BYPASS 4 WIRE
16. power wiring are provided in the tables of Appendix A of this manual Figure 6 shows typical power wiring terminations of the UPS module and Maintenance Bypass Module 30 160kVA Refer to the Powerware 9315 Installation manual provided with the UPS system for location of UPS module cabinet wiring terminations NOTE Material and labor for external wiring are to be provided by designated personnel BREAKER ANNUNCIATION eee g Maintenance Bypass Module UTILITY INPUT IF BIB BREAKER IS NOT INSTALLED CRITICAL LOAD CONNECTIONS UPS PTC OUTPUT CONNECTION NEUTRAL CONNECTIONS OPTIONAL UPS BYPASS INPUT CONNECTIONS UTILITY INPUT IF BIB BREAKER INSTALLED RIGHT DOOR LEFT DOOR A C Output E9 E10 E11 Output Neutral Connection E12 di x lt UPS MODULE 30 160kVA UPS Shown Figure 6 Typical Power Wiring Terminations of UPS Module and Maintenance Bypass Module 30 160kVA Powerware 9315 Maintenance Bypass Module 30 160kVA 164201177 Rev C 041500 The recommended location for the Maintenance Bypass Module is as close to the installed UPS module as pos
17. 0 20 20 means MBM cabinet Family 50 208V input and 208V output 2 All breakers are 100 UL rated with Interrupting Capacity IC of 65kAIC 2480VAC Frame Trip 100A 70A 100A 100A 100A 100A 100A 80A 250A 125A 250A 125A 250A 125A 250A 237A 250A 125A 250A 125A 250A 100A 250A 100A 250A 150A 250A 150A 250A 150A 600A 300A 250A 175A 250A 175A 250A 150A 250A 150A 250A 200A 250A 200A 250A 200A 600A 420A 250A 200A 250A 200A 250A 175A 250A 175A 250A 237A 250A 237A 250A 237A 600A 480A DESCRIPTION Instantaneous Trip Range 150 1200A 150 1200A 150 1200A 150 1200A 375 3000A 375 3000A 375 3000A 375 3000A 375 3000A 375 3000A 375 3000A 375 3000A 375 3000A 375 3000A 375 3000A 900 7200A 375 3000A 375 3000A 375 3000A 375 3000A 375 3000A 375 3000A 375 3000A 900 7200A 375 3000A 375 3000A 375 3000A 375 3000A 375 3000A 375 3000A 375 3000A INSTALLATION NOTES Table B Circuit Breaker Requirements for Powerware 9315 MBM 30 160KVA 380 380VAC 400 400VAC 415 415VAC 600 600VAC 480 208VAC 600 208VAC 208 208VAC 480 480VAC BIB1 amp BIB2 MBP amp MIS Frame Trip 250A 150A 250A 237A 100A 100A 250A 237A 250A 125A 250A 125A 250A 125A 250A 237A 600A 300A 250A 125A 600A 300A 250A 100A 250A 150A 250A 150A 250A 150A 600A 300A 600A 420A 250A 175A 600A 420A 250A 150A 250A 200A 250A 200A 250A 200A 600A 420
18. 2 Front and Side View of Typical Maintenance Bypass Module on Shipping Pallet 30 160MV with or without XFMR Powerware 9315 Maintenance Bypass Module 30 160kVA 5 164201177 Rev C 041500 Preparing the Site For the MBM to operate at peak efficiency the installation site should meet the environmental parameters outlined in the Powerware 9315 Operation manual provided with the UPS system The operating environment must meet the size and weight requirements supplied in the Powerware 9315 Installation manual provided with the UPS system If the MBM is to be operated at an altitude higher than 1500 meters 5000 feet contact the local sales or service office for important information about high altitude operation The basic environmental requirements for operation of the MBM are Ambient Temperature Range 0 40 C 32 104 F Recommended Operating Range 20 25 C 68 77 F Maximum Relative Humidity 9596 The MBM uses convection cooling to regulate internal component temperature Air inlets are in the front of the cabinet and outlets are in the top Clearance in front of and above each cabinet for proper air circulation is essential Creating an Installation Plan Before beginning to install the MBM read and understand how this manual applies to the system being installed It is important to note that UPS module installation procedures are contained in the Powerware 9315 Installation manual provided with the UPS s
19. 39A 139A 250A 150A 375 3000A 250A 150A 375 3000A MBM 80 50 48 20 480V 208V 60A 139A 100A 70A 150 1200A 250A 150A 375 3000A MBM 80 50 48 48 480V 480V 60A 60A 100A 70A 150 1200A 100A 70A 150 1200A MBM 80 50 60 20 600V 208V_ 48A 139A 100A 50A 150 1200A 250A 150A 375 3000A MBM 80 50 38 38 380V 380V 74A 74A 100A 80A 150 1200A 100A 80A 150 1200A MBM 80 50 40 40 400V 400V 74A 74A 100A 80A 150 1200A 100A 80A 150 1200A MBM 80 50 41 41 415V 415V_ 74A 74A 100A 80A 150 1200A 100A 80A 150 1200A MBM 80 50 20 20 208V 208V 139A 139A 250A 150A 375 3000A 250A 150A 375 3000A MBM 80 65 48 20 480V 208V 78A 180A 100A 80A 150 1200A 250A 200A 375 3000A MBM 80 65 48 48 480V 480V 78A 78A 100A 80A 150 1200A 100A 80A 150 1200A MBM 80 65 60 20 600V 208V 63A 180A 100A 70A 150 1200A 250A 200A 375 3000A MBM 80 65 38 38 380V 380V 97A 97A 250A 100A 375 3000A 250A 100A 375 3000A MBM 80 65 40 40 400V 400V 97A 97A 250A 100A 375 3000A 250A 100A 375 3000A MBM 80 65 41 41 415V 415V 94A 94A 250A 100A 375 3000A 250A 100A 375 3000A MBM 80 65 20 20 208V 208V 180A 180A 250A 200A 375 3000A 250A 200A 375 3000A NOTE See Sheet 2 For Model Number Legend DESCRIPTION INSTALLATION NOTES DRAWING NO 164201177 1 REVISION A 6 Powerware 9315 Maintenance Bypass Module 30 160kVA 164201177 Rev C 041500 MBM FAMILY MBM Model
20. A 600A 480A 250A 200A 600A 480A 250A 175A 250A 237A 250A 237A 250A 237A 600A 480A Instantaneous Trip Range 375 3000A 375 3000A 150 1200A 375 3000A 375 3000A 375 3000A 375 3000A 375 3000A 900 7200A 375 3000A 900 7200A 375 3000A 375 3000A 375 3000A 375 3000A 900 7200A 900 7200A 375 3000A 900 7200A 375 3000A 375 3000A 375 3000A 375 3000A 900 7200A 900 7200A 375 3000A 900 7200A 375 3000A 375 3000A 375 3000A 375 3000A 900 7200A DRAWING NO 164201177 1 SHEET 2 of 2 REVISION DATE 041500 Powerware 9315 Maintenance Bypass Module 30 160kVA 164201177 Rev C 041500 Terminal Function AC Input to MBM AC Input to UPS Bypass BIB breaker Load side UPS Output to MBM MIS breaker Line side MBM Output to Critical Load Neutral Lug Customer Ground Lug Terminal Function Phase A Phase B Phase C Phase A Phase B Phase C Neutral Ground NOTES Model Number Legend 38 38 380VAC in 380VAC out 48 48 480VAC in 480VAC out 60 60 600VAC in 600VAC out 48 20 480VAC in 208VAC out 60 20 600VAC in 208VAC out 20 20 208VAC in 208VAC out AC input wiring is connected to input lugs E1 E3 Lugs are located on the right side of BIB breaker AC input wiring is connected directly to the line side of MBP breaker MBP 1 MBP 3 and MBP 5 AC input wir
21. C Input must be from the same or synchronized AC sources The UPS Module Bypass Input is connected through the MBP cabinet via an optional Bypass Input Breaker BIB if installed The Maintenance Bypass Breaker MBP is placed in the secondary of the stepdown transformer 480 208 VAC or 600 208 VAC or connected directly to the Maintenance Bypass source if the Isolation Transformer is not required UPS Module AC output connects through the MBM cabinet via isolation breaker MIS Critical Load terminals are located on the load side of breakers MBP and MIS The Critical Load may be transferred in a Make Before Break transfer sequence between the UPS Bypass Source and the Maintenance Bypass source after UPS output has been transferred from the UPS module and UPS bypass operating mode The MBP must first be closed to prevent power interruption and MIS opened to provide UPS isolation from the Critical Load bus Refer to the Transfer Sequence placard affixed to the front of the MBM cabinet Powerware 9315 Maintenance Bypass Module 30 160kVA 13 164201177 Rev C 041500 This Page Intentionally Left Blank Powerware 9315 Maintenance Bypass Module 30 160kVA 164201177 Rev C 041500 Maintenance Bypass Module Operation This chapter provides preliminary checks maintenance operations and a schematic diagram of the maintenance bypass module Preliminary Checks and Startup for UPS Equipped with Maintenance Bypass Module MBM Install
22. Close MBP breaker CAUTION Failure to close MBP breaker results in loss of power to the critical load 4 Open MIS breaker 5 Deenergize UPS before servicing unit see UPS operation manual CAUTION For UPS electrical isolation BIB breaker if applicable must be opened From Maintenance Bypass to UPS Bypass 1 Confirm BIBs if installed are closed 2 Transfer UPS from Normal to Bypass mode see UPS Operation manual NOTE For Parallel Redundant systems transfer both UPS modules to Bypass mode 3 Close MIS breaker CAUTION Failure to close MIS breaker results in loss of power to the critical load 4 Open MBP breaker 5 To place UPS in Normal Mode see UPS operation manual NOTE While the UPS is in Normal Mode and the MIS breaker is closed the MBP breaker always trips OFF Likewise while the UPS is in Normal Mode and the MBP is closed the MIS breaker always trips OFF 16 Powerware 9315 Maintenance Bypass Module 30 160kVA 164201177 Rev C 041500 MBM Operation With Kirk Key Interlocks Optional The following transfer sequence is the recommended procedure for the step by step load transfer from and back to the UPS when required This information is provided on a label located on the deadfront panel behind the right front door of the MBM Kirk Key Solenoid Release Unit SKRU The 120 VAC operating power for the Kirk Key Solenoid Release Unit SKRU is derived from th
23. ENANCE BYPASS MODULE E1 3 E12 UPS 1 CABINET BIB 1 MBM OPT N BIB 2 OPT MECHANICAL INTERLOCK OPT L ELECTRONIC INTERLOCK STD LL TB1 12 13 14 NOTE 12 NOTE 12 ES 12 ES 12 5 15R RECEPTACLE PARALLEL TIE CABINET PTC E12 16 18 5 c UPS AC OUTPUT TO MBP AC OUTPUT TO 4 WIRE A B C ROTATION CRITICAL LOAD 4 WIRE A B C ROTATION Read and understand the following notes while planning your installation 1 Refer to national and local electric codes for acceptable external wiring practices 2 Material and labor for external wiring requirements are to be provided by others 3 For external wiring requirement including the minimum AWG size of external wiring see the appropriate column in Table A 2 and A 4 The power wiring for this equipment is rated at 90 degrees Celsius The output of the UPS is not a separately derived source Output neutral is not bonded to equipment ground through the main bonding jumper Refer to NEC and local codes for proper grounding practices The maintenance bypass MBM source must contain overcurrent protection with the maximum trip setting of 12596 of the full load input current in Table A 2 and A 4 The Bypass three phase feeds should be symmetrical about ground Transfer sequence instructions for the MBM are placed
24. ITICAL LOAD 4 WIRE A B C ROTATION Read and understand the following notes while planning your installation Refer to national and local electric codes for acceptable external wiring practices Material and labor for external wiring requirements are to be provided by others For external wiring requirement including the minimum AWG size of external wiring see the appropriate column in Table A 1 The power wiring for this equipment is rated at 90 degrees Celsius The output of the UPS is a separately derived source Output neutral is bonded to equipment ground through the main bonding jumper Refer to NEC and local codes for proper grounding practices The maintenance bypass MBM source must contain overcurrent protection with the maximum trip setting of 12596 of the full load input current in Table A 1 The Bypass three phase feeds should be symmetrical about ground Transfer sequence instructions for the MBM are placed on the breaker access panel behind the cabinet doors Control wiring must be installed in separate conduit from the power wiring Electronic interlock is a standard part of the maintenance bypass module cabinet This electronic interlock can be replaced with an optional extra cost mechanical interlock if required Refer to UPS Installation Manual for proper Bypass terminating lugs Refer to Table C 2 for control wiring connections LEGEND MAINTENANCE ISOLATION BREAKER MAINTENANCE BYPASS BREAKER BYPASS INPUT BREA
25. KER DESCRIPTION ONELINE 30 160kVA RT SOLENOID KEY RELEASE UNIT a MECHANICAL INTERLOCK 480 208VAC 600 208VAC REVERSE TRANSFER DRAWING NO 164201177 5 SHEET 4 of 4 REVISION DATE 080498 110100056 D1 Powerware 9315 Maintenance Bypass Module 30 160kVA A 15 164201177 Rev C 041500 B AC INPUT TO AC INPUT TO UPS BYPASS MAINTENANCE BYPASS 3 WIRE A B C 4 WIRE A B C ROTATION ROTATION E13 15 PWP30 160KVA NOTE 10 4 E1 3 E12 UPS CABINET MAINTENANCE BYPASS MODULE MBM MECHANICAL INTERLOCK OPT ID ELECTRONIC INTERLOCK STD LL NOTE 9 11 5 15R RECEPTACLE 120VAC 8 UPS AC DUTPUT TO MBP AC OUTPUT TO 4 WIRE A B C ROTATION CRITICAL LOAD 4 WIRE A B C ROTATION Read and understand the following notes while planning your installation 1 Refer to national and local electric codes for acceptable external wiring practices 2 Material and labor for external wiring requirements are to be provided by others 3 For external wiring requirement including the minimum AWG size of external wiring see the appropriate column in Table A 3 The power wiring for this equipment is rated at 90 degrees Celsius The output of the UPS is not a separately derived source Output neutral is not bonded to equipment ground through the main bonding jumper Re
26. POWERWARE Maintenance Bypass Module 30 160kVA Installation Operation Manual 164201177 Rev C IMPORTANT SAFETY INSTRUCTIONS Instructions Importantes Concernant La S curit SAVE THESE INSTRUCTIONS Conserver Ces Instructions This manual contains important instructions for your Uninterruptible Power Supply UPS system You should follow these instructions during the installation and maintenance of the UPS options accessories and batteries Cette notice contient des instructions importantes concernant la s curit This equipment has been tested and found to comply with the limits for a Class A digital device pursuant to Part 15 of the FCC Rules These limits are designed to provide reasonable protection against harmful interference when the equipment is operated in a commercial environment This equipment generates uses and can radiate radio frequency energy and if not installed and used in accordance with the instruction manual may cause harmful interference to radio communications Operation of this equipment in a residential area is likely to cause harmful interference in which case the user will be required to correct the interference at their own expense WARNING This is a product for restricted sales distribution to informed partners Installation restrictions or additional measures may be needed to prevent disturbances ii Powerware 9315 Maintenance Bypass Module 30 160kVA 164201177 Rev C 041500
27. Transfer UPS to Bypass mode see UPS Operation manual NOTE For Parallel Redundant systems transfer both UPS modules to Bypass mode 3 Depress pushbutton on the Solenoid Key Release Unit SKRU Turn and remove key A 4 Insert key A into MIS lock retract bolt close MIS breaker Remove key B CAUTION Failure to close MBP breaker results in loss of power to the critical load 5 Insert key B into MBP lock open MBP breaker extend bolt Remove key A 6 Insert key A into solenoid and turn key to LOCK position 7 See UPS Operation manual to place UPS in Normal mode WARNING Dangerous and potentially lethal voltages are present within the UPS enclosure When maintenance or repair activities are to be performed the UPS and the UPS Bypass power sources should be deenergized and verified with a meter before working in the required area WARNING UPS equipment has power feeds that are derived from two or more power sources Powerware 9315 Maintenance Bypass Module 30 160kVA 164201177 Rev C 041500 Maintenance Maintenance should be scheduled on a periodic basis recommended not to exceed one year More frequent intervals are recommended if the equipment is subjected to highly repetitive operations CAUTION Refer to Section 9 Maintaining the UPS System of the Powerware 9315 30 160kVA Operation manual Powerware part number 164200252 before beginning mainte
28. allation Manual for proper Bypass terminating lugs at UPS cabinet or at input transformer cabinet Refer to Table C 3 for control wiring connections Refer to Parallel Redundant System Manual for details LEGEND MAINTENANCE ISOLATION BREAKER MAINTENANCE BYPASS BREAKER BYPASS INPUT BREAKER SOLENOID KEY RELEASE UNIT DESCRIPTION MECHANICAL INTERLOCK ONELINE 30 160kVA PARALLEL 208 208VAC PARALLEL TIE CABINET REVERSE TRANSFER DRAWING NO 164201177 9 SHEET 4 of 4 110100072 REVISION DATE 080498 Powerware 9315 Maintenance Bypass Module 30 160kVA 164201177 Rev C 041500 Eled INPUT E26 SOURCEE E3le ag 6M0999 gt PDM CABINET NOTE 4 MBM CABINET UPS CABINET BATTERY CABINET LINE UP AND MATCH ARRANGEMENT 1 Applicable to POWERWARE 9315 30 160 kVA UPS modules only 160kVA UPS is shown DESCRIPTION LINE UP AND MATCH ARRANGEMENT 1 PRAWING NQ 164201177 10 SHEET 404 Powerware 9315 Maintenance Bypass Module 30 160kVA 164201177 Rev C 041500 NOTE 5
29. ation inspection and startup procedures must be performed only by a Powerware Corporation authorized service person The procedure is normally part of the sales contract for the UPS system WARNING Attempts to startup the UPS system yourself may damage equipment and or your critical load Such attempts may also invalidate your system warranty Maintenance Bypass Module Operation The MBM is provided for use with the Powerware 9315 30 160kVA UPS module WARNING Only persons familiar with the operation of this equipment should transfer loads Failure to follow the transfer sequence exactly may cause loss of power to the critical load or may cause overload protection devices to function Operator Note MIS is to be OPENED only after MBP is CLOSED MBP is to be OPENED only after MIS is CLOSED Powerware 9315 Maintenance Bypass Module 30 160kVA 164201177 Rev C 041500 MBM Operation Without Kirk Key Interlocks The following transfer sequence is the recommended procedure for the step by step load transfer from and back to the UPS when required This information is provided on a label located on the deadfront panel behind the right front door of the MBM From UPS Bypass to Maintenance Bypass 1 Confirm BIBs if installed are closed 2 Transfer UPS from Normal to Bypass mode see UPS Operation manual NOTE For Parallel Redundant systems transfer both UPS modules to Bypass mode 3
30. e 30 160kVA 164201177 Rev C 041500 Appendix A Customer Information The information in this appendix will help you plan for and install your Maintenance Bypass Module cabinet This appendix contains the following 164201177 1 164201177 2 164201177 3 164201177 4 164201177 5 164201177 6 164201177 7 164201177 8 164201177 9 164201177 10 Installation Notes Typical MBM Cabinet 30 160kVA with or without XFMR Typical UPS System with MBM Oneline 30 160kVA Reverse Transfer RT 480 480VAC 600 600VAC 400 400VAC Oneline 30 160kVA Reverse Transfer RT 480 208VAC 600 208VAC Oneline 30 160kVA Reverse Transfer RT 208 208VAC Oneline 30 160kVA Parallel 480 480VAC 600 600VAC 400 400VAC Oneline 30 160kVA Parallel 480 208VAC 600 208VAC Oneline 30 160kVA Parallel 208 208VAC UPS Module Line Up and Match 1 through 3 Powerware 9315 Maintenance Bypass Module 30 160kVA 164201177 Rev C 041500 Rating and External Wiring Requirement Rating 60 Hz Note Table A 1 Ratings amp External Wiring Requirements for Powerware 9315 MBM 30 1 BOKYA 480 208VAC 600 208VAC Basic unit rating at 130 0 8 lagging PF load 104 UPS Input Voltage Bypass Input 480 600 UPS Output Voltage 208 208 AC Input to Maintenance Bypass 8 Phases 1 Ground Conductor Size AWG MCM Number per Phase each AC Input to UPS Bypass 3 Phases 1 Ground Conductor S
31. e Maintenance Bypass source The Kirk Key SKRU is provided to prevent access to the key which is necessary to initiate the transfer sequence The operator must observe the instructions on the Transfer Sequence nameplate mounted on the MBP Panelboard Electrical interlocks inhibit key release until UPS is in the Bypass mode MBM Transfer Sequences From UPS Bypass to Maintenance Bypass 1 Confirm BIBs if installed are closed 2 Transfer UPS from Normal to Bypass mode see UPS Operation manual NOTE For Parallel Redundant systems transfer both UPS modules to Bypass mode 3 Depress pushbutton on the solenoid key release unit SKRU Turn and remove key A Key A may be removed when UPS system is in Bypass mode as indicated by illuminated pilot light 4 Insert key A into MBP lock retract bolt close MBP breaker Remove key B CAUTION Failure to close MBP breaker results in loss of power to the critical load 5 Insert key B into MIS lock open MIS breaker extend bolt Remove key A 6 Insert key A into solenoid and turn key to LOCK position 7 Deenergize UPS before servicing see UPS Operation manual CAUTION For UPS electrical isolation BIB breaker if applicable must be opened Powerware 9315 Maintenance Bypass Module 30 160kVA 17 164201177 Rev C 041500 From Maintenance Bypass to UPS Bypass 1 Confirm BIBs if installed are closed 2
32. fer to NEC and local codes for proper grounding practices The maintenance bypass MBM source must contain overcurrent protection with the maximum trip setting of 12596 of the full load input current in Table A 3 The Bypass three phase feeds should be symmetrical about ground Transfer sequence instructions for the MBM are placed on the breaker access panel behind the cabinet doors Control wiring must be installed in separate conduit from the power wiring Electronic interlock is a standard part of the maintenance bypass module cabinet This electronic interlock can be replaced with an optional extra cost mechanical interlock if required Refer to UPS Installation Manual for proper bypass terminating lugs at UPS cabinet or at input transformer cabinet Refer to Table C 2 for control wiring connections LEGEND MAINTENANCE ISOLATION BREAKER MAINTENANCE BYPASS BREAKER BYPASS INPUT BREAKER LENOID KEY RELEASE UNIT IM CHARICALINTERIGCE DESCRIPTION ONELINE 30 160kVA RT 208 208VAC REVERSE TRANSFER DRAWING NO 164201177 6 SHEET 1of1 REVISION DATE 110100058 D2 9o 080498 A 16 Powerware 9315 Maintenance Bypass Module 30 160kVA 164201177 Rev C 041500 AC INPUT TO AC INPUT TO UPS BYPASS MAINTENANCE BYPASS 3 WIRE A B C 4 WIRE A B C ROTATION ROTATION E6 8 FOR 480VAC INPUT E6 8 FOR 480VAC INPUT 13 15 FOR 600V C INPUT E13 15 FOR 600V C INPUT M0IC 10 NOTE 10 UPS 2 CABINET MAINT
33. g Requirement Rating 60 Hz Basic unit rating at 130 0 8 lagging PF load 104 UPS Input Voltage Bypass Input 480 600 UPS Output Voltage 480 600 AC Input to Maintenance Bypass 3 Phases 1 Ground Conductor Size AWG MCM Number per Phase each AC Input to UPS Bypass 3 Phases 1 Ground Conductor Size AWG MCM Number per Phase each AC Output to Critical Load 3 Phases 1 Neutral 1 Ground Conductor Size AWG MCM Number per Phase each UPS PTC Output to MBM Cabinet MIS 3 Phases 1 Neutral 1 Ground Conductor Size AWG MCM Number per Phase each Control Wiring to UPS 2 Conductors Basic unit rating at 0 8 lagging PF load UPS Input Voltage Bypass Input UPS Output Voltage AC Input to Maintenance Bypass 3 Phases 1 Ground Conductor Size AWG MCM Number per Phase each AC Input to UPS Bypass 3 Phases 1 Ground Conductor Size AWG MCM Number per Phase each AC Output to Critical Load 3 Phases 1 Neutral 1 Ground Conductor Size AWG MCM Number per Phase each UPS PTC Output to MBM Cabinet MIS 3 Phases 1 Neutral 1 Ground Conductor Size AWG MCM Number per Phase each Control Wiring to UPS 2 Conductors Note Callout letters A B C D and E Map to drawing 164201177 4 Reverse Transfer Connection and 164201177 7 Parallel Connection Read and understand the notes on drawings when planning your installation
34. g the Maintenance Bypass Module When the maintenance bypass module MBM has been moved to its installed location unpacked and inspected it is ready for installation This section discusses the typical process of installing the MBM in both the line up and match and free standing situations The MBM is shown in Figure 5 Cooling Air Inlets LII Co DEBRIS COVER venti bn ESM arco 2 nd zz LI LI Pm o m c q ex oO Oe T Front Cable Entry Top Plan View BOTTOM WIRE o9 ENTRY 9 c9 e 9 One O e Front CE gt Cable Entry Bottom Plan View y A WSS Figure 5 Top Bottom and Front View of Maintenance Bypass Module 30 160kVA with or without XFMR Powerware 9315 Maintenance Bypass Module 30 160kVA 11 164201177 Rev C 041500 Refer to the following while installing the MBM Dimensions in this manual are in millimeters and inches Do not tilt the unit more than 10 during installation Remove the conduit landing plates to add conduit landing holes as required Plate material is 16 gauge steel 0 06 in thick Terminals are UL and CSA rated at 90 C A hex key tool is required to attach wires to the terminals Details about
35. he MBM are placed on the breaker access panel behind the cabinet doors Control wiring must be installed in separate conduit from the power wiring Electronic interlock is a standard part of the maintenance bypass module cabinet This electronic interlock can be replaced with an optional extra cost mechanical interlock if required Refer to UPS Installation Manual for proper Bypass terminating lugs Refer to Table C 3 for control wiring connections Refer to Parallel Redundant System Manual for details LEGEND MAINTENANCE ISOLATION BREAKER MAINTENANCE BYPASS BREAKER BYPASS INPUT BREAKER SOLENOID KEY RELEASE UNIT MECHANICAL INTERLOCK PARALLEL TIE CABINET REVERSE TRANSFER DESCRIPTION ONELINE 30 160kVA PARALLEL 480 208VAC 600 208VAC 164201177 8 DATE 080498 DRAWING NO SHEET 1 of 1 110100068 REVISION Powerware 9315 Maintenance Bypass Module 30 160kVA 164201177 Rev C 041500 AC INPUT TO AC INPUT TO UPS BYPASS MAINTENANCE BYPASS 3 WIRE A B C 4 WIRE A B C ROTATION ROTATION E13 15 E13 15 NOTE 10 NOTE 10 4 4 E1 3 E12 UPS 1 CABINET UPS 2 CABINET MAINTENANCE BYPASS MODULE BIB 1 MBM OPT gt BIB 2 DPT MECHANICAL INTERLOCK OPT cn L ELECTRONIC INTERLOCK STD LL NOTE 12 ES 12 ES 12 NOTE 12
36. hown in Figure 3 LAMINATED PLYWOOD AND POLYFOAM SKIDS Figure 3 MBM as Shipped with Outer Packaging and Pallet Powerware 9315 Maintenance Bypass Module 30 160kVA 164201177 Rev C 041500 1 Carefully inspect the outer packaging for evidence of damage during transit CAUTION Do not install a damaged MBM Report any damage to the carrier and contact the local sales or service office immediately 2 Use a forklift or other material handling equipment to move the MBM to a convenient unpacking area Insert the forklift jacks between the laminated plywood polyfoam skids on the bottom of the unit CAUTION Do not tilt unit more than 10 degrees from vertical 3 Set the pallet on a firm level surface allowing a minimum clearance of 4 6m 15 ft on each side for removing the MBM from the pallet 4 Cut the steel bands around the MBM 5 Remove the protective cardboard covering from the MBM cutting where indicated using a knife blade no longer than 25 mm 1 in NOTE Do not discard the packaging material Instructions for unloading the MBM from the pallet are printed on the cardboard Please to refer to them 6 Remove the plastic bag and foam packing material Please discard or recycle them in a responsible manner Powerware 9315 Maintenance Bypass Module 30 160kVA 164201177 Rev C 041500 Unloading the MBM from the Pallet The MBM pallet consists of four metal angle su
37. ing is connected to input lugs E1 E3 With Optional BIB Size of Presure Terminal 1 3566 350 kcmil 3 3 0 400 kcmil 1 6 350 kemil 3 3 0 400 kemil 12 42 500 kcmil 2 316 350 kcmil Tightening Torque N M Ib in 31 1 275 31 1 275 56 5 500 81 1 275 42 4 375 311 275 42 4 375 31 1 275 56 5 500 56 5 500 31 1 275 12 42 500 2 466 350 Without Optional BIB Tightening Torque N M Ib in Size of Presure Terminal 1 6 350 kcmil Note 3 31 1 275 81 1 275 3 3 0 400 kcmil Note 3 42 4 375 1 446 350 kemil 311 275 3 3 0 400 Kamil 42 4 375 31 1 275 56 5 500 Kani 56 5 500 31 1 275 Table C 1 Power Cable Terminations Powerware 9315 UPS Model in KVA see note below 30 160KVA 38 38 48 48 60 60 30 80KVA 20 20 30 160KVA 48 20 60 20 100 160KVA 20 20 30 160KVA 38 38 48 48 60 60 48 20 60 20 30 80KVA 20 20 100 160KVA 20 20 30 160KVA 38 38 48 48 60 60 30 80KVA 48 20 60 20 20 20 100 160KVA 48 20 60 20 20 20 30 160KVA 38 38 48 48 60 60 30 80KVA 48 20 60 20 20 20 100 160KVA 48 20 60 20 20 20 30 160KVA all voltages 30 160KVA all voltages DESCRIPTION INSTALLATION NOTES 164201177 1 DRAWING NO SHEET 1 of 2 REVISION
38. ize AWG MCM Number per Phase each AC Output to Critical Load 3 Phases 1 Neutral 1 Ground Conductor Size AWG MCM Number per Phase each UPS PTC Output to MBM Cabinet MIS 3 Phases 1 Neutral 1 Ground Conductor Size AWG MCM Number per Phase each Control Wiring to UPS 2 Conductors Basic unit rating at 0 8 lagging PF load UPS Input Voltage Bypass Input UPS Output Voltage AC Input to Maintenance Bypass 3 Phases 1 Ground Conductor Size AWG MCM Number per Phase each AC Input to UPS Bypass 3 Phases 1 Ground Conductor Size AWG MCM Number per Phase each AC Output to Critical Load 3 Phases 1 Neutral 1 Ground Conductor Size AWG MCM Number per Phase each UPS PTC Output to MBM Cabinet MIS 3 Phases 1 Neutral 1 Ground Conductor Size AWG MCM Number per Phase each Control Wiring to UPS 2 Conductors Callout letters A B C D and E map to drawing 164201177 5 Reverse Transfer Connection and 164201177 8 Parallel Connection Read and understand the notes on drawings when planning your installation DESCRIPTION INSTALLATION NOTES PRAWINGNO 164201177 1 REVISION C Powerware 9315 Maintenance Bypass Module 30 160kVA 164201177 Rev C 041500 Table A 2 Ratings amp External Wiring Requirements for Powereware 9315 MBM 30 160kVA 480 480VAC 600 600VAC Rating and External Wirin
39. nance or repairs on the UPS equipment WARNING Dangerous and life threatening voltages are present when the UPS is operating De energize all equipment before physically touching potentially live parts Periodic inspections of the maintenance bypass module should be made to determine if components wiring and connections exhibit evidence of overheating Particular attention should be given to bolted connections Maintenance procedures should specify that the bolted connections be retorqued to values listed on labels posted on the equipment CAUTION Overtightening of bolted connections containing compression washers decreases the washer s ability to maintain compression during heating and cooling cycles Refer to circuit breaker manufacturer s application and maintenance literature for recommended maintenance practices and procedures Short Circuits Short circuits are not considered normal phenomena in UPS applications Tripping of protective devices due to low impedance short circuits should be thoroughly investigated for damage to conductors insulation and the protective devices in accordance with the manufacturer s recommendations Maintenance Bypass Module Diagrams See Appendix A for onelines and system configuration schematics Powerware 9315 Maintenance Bypass Module 30 160kVA 19 164201177 Rev C 041500 This Page Intentionally Left Blank 20 Powerware 9315 Maintenance Bypass Modul
40. nt DRAWING NO 164201177 1 SHEET 2 of 2 Powerware 9315 Maintenance Bypass Module 30 160kVA 164201177 Rev C 041500 Dimensions are in millimeters inches DESCRIPTION TYPICAL MBM CABINET 30 160kVA with or without XFMR DRAWING NO 164201177 2 SHEET 10f3 Powerware 9315 Maintenance Bypass Module 30 160kVA 164201177 Rev C 041500 BREAKER ANNUNCIATION UTILITY INPUT IF BIB BREAKER IS NOT INSTALLED CRITICAL LOAD CONNECTIONS UPS PTC OUTPUT CONNECTION NEUTRAL CONNECTIONS OPTIONAL UPS BYPASS INPUT CONNECTIONS UTILITY INPUT IF BIB BREAKER INSTALLED DESCRIPTION TYPICAL MBM CABINET 30 160kVA with or without XFMR INTERIOR COMPONENTS DRAWING NO 164201177 2 SHEET 2 of 3 REVISION DATE 980498 Powerware 9315 Maintenance Bypass Module 30 160kVA 164201177 Rev C 041500 TOP VIEW DEBRIS COVER LEAVE IN PLACE UNTIL 1T START UP VENTILATION OPENING BELOW TOP WIRE ENTRY
41. portant information for planning and installing the MBM including wiring data and illustrations of cabinets Conventions Used in This Manual This manual contains installation and operation procedures for the Maintenance Bypass module Bold type highlights important concepts in discussions key terms in procedures and menu options Italic type highlights notes references to other system manuals references to other sections of this manual and new terms where they are defined Rectangular boxes containing bold type are warnings or cautions that pertain to the system or its electrical connections This important information indicates possible dangers pertaining to personnel safety equipment damage critical load protection or operational concerns Powerware 9315 Maintenance Bypass Module 30 160kVA 164201177 Rev C 041500 For More Information For more information on the installation and operation of the UPS system and its accessories refer to the following 164200252 164200253 164200292 Powerware 9315 30 160 kVA UPS Operation Each manual describes the UPS cabinet Control Panel and Monitor Panel and explains the functions of the UPS discusses the standard features of the UPS and optional accessories provides procedures for starting and stopping the UPS and information about maintenance and responding to system events These also describe the RS 485 and RS 232 serial communications capabilities
42. pports secured to plywood polyfoam laminated skids The skids act as shock absorbers for the MBM during shipment WARNING Unit is extremely heavy If unloading instructions are not closely followed the unit may tip and cause serious injury Turning the jacking bolts unevenly may cause the unit to become unbalanced To prevent tipping raise and lower the jacking bolts evenly and sequentially The unit should only be raised approximately 3 mm 1 8 in above the floor just enough to remove polyfoam skids 1 Remove the doors Remove the retaining screw located inside each door at the bottom hinge pivot point then lift off the door Save the retaining screws for reinstallation of the doors 2 Locate the field kit packed inside the unit Locate the four I jacking bolts and install them in the threaded holes in the front and rear supports Place a floor protector underneath each jacking bolt and screw the bolts down until they contact the floor protectors The floor protectors prevent the floor from being damaged by the jacking bolts WARNING Module may fall Do not loosen hardware attaching the side or front rear shipping supports to the module base Also do not loosen the shipping supports from each other The module must be lowered using jacking bolts before the shipping supports can be removed 3 Loosen but do not remove the hardware holding the plywood polyfoam skids to the front and rear supports
43. s module cabinet This electronic interlock can be replaced with an optional extra cost mechanical interlock if required Refer to UPS Installation Manual for proper Bypass terminating lugs at UPS cabinet or input transformer cabinet Refer to Table C 2 for control wiring connections A Maintenance Bypass neutral feeder must be supplied when the MBM output neutral is used If no Maintenance Bypass neutral is supplied the MBM output neutral is not to be used In neither case shall the MBM output neutral be bonded to ground LEGEND MAINTENANCE ISOLATION BREAKER MAINTENANCE BYPASS BREAKER DESCRIPTION BYPASS INPUT BREAKER ONELINE 30 160kVA RT 480 480VAC SOLENOID KEY RELEASE UNIT MECHANICAL INTERLOCK 600 600VAC 400 400VAC REVERSE TRANSFER DRAWING NO 164201177 4 SHEET 4 of 4 A30 ODER 168 REVISION DATE 080498 Powerware 9315 Maintenance Bypass Module 30 160kVA 164201177 Rev C 041500 AC INPUT TO AC INPUT TO UPS BYPASS MAINTENANCE BYPASS 3 WIRE A B C 3 WIRE A B C ROTATION ROTATION E6 8 FOR 480VAC INPUT E13 15 FOR GOOVAC INPUT NOTELO UPS MODULE MAINTENANCE BYPASS MODULE MBM MECHANICAL INTERLOCK OPT LL ELECTRONIC INTERLOCK NOTE 9 11 S 15R RECEPTACLE 120VAC c UPS AC OUTPUT TO MBP AC OUTPUT TO 4 WIRE A B C ROTATION CR
44. sible Refer to the tables in Appendix A for wire rating and sizing information The MBM is packaged in a module similar to the UPS modules same height width depth The MBM is designed as a standard line up and match accessory for the 30 160 KVA rated modules Wiring harness assemblies for connecting the UPS module bypass input and output to the MBP are provided in separate shipping containers if applicable The wiring harness assemblies are passed through the 3 inch wiring feed through hole located at the lower right side of the MBM cabinet for connecting to the UPS input and output terminals Refer to Appendix A for UPS module to MBM wiring terminal locations Line up and match connection cables sold separately by Powerware From the UPS to the MBM the power cables are connected by mechanical pressure lugs From the UPS to the MBM the control cables are connected to terminal blocks Remote connection cables lugs and hardware supplied by others All cables are terminated to MBM mechanical pressure lugs Line and Load Wiring The Maintenance Bypass Module provides a means to manually transfer the Critical load from the UPS module via the UPS Module Bypass to a Maintenance Bypass Module as may be necessary for shutting down the UPS Module for maintenance or testing The proper operation of the transfer is accomplished without interrupting the load power The UPS Module Bypass AC Input and the Maintenance Bypass A
45. solation transformer for a Powerware 9315 30 160kVA UPS The equipment and devices described in this manual are provided for operation with the specific UPS Modules model and rating described in the appendix BREAKER ANNUNCIATION UTILITY INPUT IF BIB BREAKER e ISNOT INSTALLED CRITICAL LOAD CONNECTIONS UPS PTC OUTPUT CONNECTION NEUTRAL CONNECTIONS OPTIONAL UPS BYPASS INPUT CONNECTIONS UTILITY INPUT IF BIB BREAKER INSTALLED Figure 1 Typical 30 160kVA MBM with or without Isolation Transformer Powerware 9315 Maintenance Bypass Module 30 160kVA 1 164201177 Rev C 041500 Using This Manual This manual contains installation and operation procedures for the MBM Before installation and operation read through each procedure Chapter 1 provides an overview of this manual and references for further information Chapter 2 tells you how to prepare your site for the installation of the MBM It discusses equipment environmental requirements inspecting and unpacking cabinets Chapter 3 describes how to install the MBM cabinet Chapter 4 contains operating information for the MBM Appendix A contains im
46. tion procedures Figure 2 shows the front and side view of the MBM with or without transformer for a Powerware 9315 30 160kVA module The MBM is shipped as a separate item Use a forklift or pallet jack to move the packaged cabinet to the installation site or as close as possible to the site before unloading The basic sequence of the installation steps is Prepare the site for the MBM installation Inspect unpack and unload the MBM Create an installation plan for wiring the MBM to the UPS system Prepare for wiring Complete the installation checklist from the Powerware 9315 Installation manual opio eS a Have authorized service personnel perform preliminary checks and startup NOTE Startup and operational checks should be performed only by authorized service personnel This service is usually offered as part of the sales contract for your UPS system M SSS SSS SSS SSS Figure
47. werware 9315 MBM 50 160KVA 380 380VAC 400 400VAC 415 415VAC RATING AND EXTERNAL WIRING REQUIREMENT RATING 50 60 HZ BASIC UNIT RATING AT 80 65 50 0 8 LAGGING PF LOAD 64 52 40 UPS INPUT VOLTAGE 380 400 415 BYPASS INPUT UPS OUTPUT VOLTAGE 380 400 415 AC INPUT TO MAINTENANCE BYPASS 3 PHASES 1 GROUND CONDUCTOR SIZE AWG MCM NUMBER PER PHASE each AC INPUT TO UPS BYPASS 3 PHASES 1 GROUND CONDUCTOR SIZE AWG MCM NUMBER PER PHASE each AC OUTPUT TO CRITICAL LOAD 8 PHASES 1 NEUTRAL 1 GROUND CONDUCTOR SIZE AWG MCM NUMBER PER PHASE each UPS PTC OUTPUT TO MBM CABINET MIS 8 PHASE 1 NEUTRAL 1 GROUND CONDUCTOR SIZE AWG MCM NUMBER PER PHASE each CONTROL WIRING TO UPS 2 CONDUCTORS Note Callout letters A B C D and E map to drawing 164201177 4 Reverse Transfer Connection and 164201177 7 Parallel Connection Read and understand the notes on drawings when planning your installation DESCRIPTION INSTALLATION NOTES DRAWING NO 164201177 1 SHEET 4 of 4 REVISION 6 DATE 041500 Powerware 9315 Maintenance Bypass Module 30 160kVA A 5 164201177 Rev C 041500 Table B Circuit Breaker Requirements for Powerware 9315 MBM 30 160KVA 380 380VAC 400 400VAC 415 415VAC 600 600VAC 480 208VAC 600 208VAC 208 208VAC 480 480VAC BIB1 amp BIB2 MBP amp MIS eM ee Vin Mout in lout instant instant FAMILY Model No io
48. ystem It is recommended to first understand how to install the UPS modules The information in Chapter 2 of this manual is a guide for installation of the MBM to the UPS modules Environmental Considerations The life of the maintenance bypass module is adversely affected if the installation does not meet the following guidelines 1 The MBM must be installed on a sealed concrete pad or floor 2 The MBM must be installed in a dust free environment 3 The MBM must be installed in a humidity controlled environment Preparing for Wiring the Maintenance Bypass Module See Tables A 1 through A 6 in Appendix A of this manual for wiring requirements The power wiring for this equipment is rated at 90 C If wire is run in an ambient temperature greater than 30 C higher temperature rating and or larger size wire may be necessary Wiring should be installed through the bottom or top entry of the module For UPS external wiring requirements including minimum AWG size of external wiring see the Powerware 9315 Installation manual provided with the UPS system NOTE Material and labor for external wiring are to be provided by designated personnel Powerware 9315 Maintenance Bypass Module 30 160kVA 164201177 Rev C 041500 Inspecting and Unpacking the Maintenance Bypass Module The first task in preparing for installation of the MBM is inspecting and unpacking the unit The MBM arrives covered with protective packaging material as s

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