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Powerware 100160 kVA Power Supply User Manual

1. 607 43 226 2 23 9 8 9 5 la S 0 y B TOP VIEW ai jr aby P 4 CT Ti t 1 LE Fon WIRE z ENTRY 682 63 f b d LEFT SIDE 5 E 118 RIGHT SIDE gh T ahl pjo aM li il Ub b o fi q gf E o Y Es pu qus mm Ls xe FRONT 5 43 9 2410 1 1 9 4 BOTTOM Ne 9 9 VIEW Y STATIC SWITCH 94 12 EXHAUST 3 1 RIGHT SIDE i LEFT SIDE 214 290 BOTTOM a 2 WIRE 10 8 23 2 ENTRY xd L 144 w 1
2. BYPASS INPUT SINGLE FEED RECTIFIER INPUT TERMINALS JUMPERS TERMINALS Lie f 2 th e Y PHASE E6 9 ay AC INPUT Z re UPS RECTIFIER i AND BYPASS AC INPUT TO UPS G q H SINGLE INPUT BYPASS PHASE B E7 aa PHASE 2 DUAL INPUT A Cu AC INPUT TO UPS RECTIFIER L a H DUAL INPUT PHASE C E8 IR o a PHASE C E3 Qu d a m PHASE A E9 I E NEUTRAL G TERMINALS F PHASE B E10 12 i E PHASE C E11 A H f i OUTPUT TERMINALS e e DC INPUT G FROM BATTERY ay Eb MODELS 120 100 AND 120 120 480V INPUT AND 480V OUTPUT DESCRIPTION UPS POWER TERMINAL LOCATIONS DRAWING 4642016047 SHEET 5 of 4 REVISION A 091505 A 30 EATON Powerware 9390 UPS 100 160 kVA Installation and Operation Manual 164201604 Rev powerware com Installation Information WIREWAY FOR TOP ENTRY POWER WIRING NOT USED ON 120 100 AND 120 120 208V 2
3. 7 1 00 779 288 8 3 07 11 37 i i 471 5 21559 6 75 8 50 i KNOCKOUTS PROVIDED ON FIVE SURFACES FLUSH MOUNT USE 10 PAN 22 HEAD SCREWS in B MOUNT WITH VENT HOLES FACING UP a pee ems i c i NS 58 7 7 9 METHODS y 2 31 0 31 O ma OO efl 190 5 SURFACE MOUNT AV 5 7 50 USE 10 PAN 4 HEAD SCREWS 2 E oo 58 9 FOR HANGING A v 3 50 MOUNT WITH VENT i HOLES FACING UP Hf 6 4 G 0 25 i 7215 9 28 5 8 50 1 12 DESCRIPTION OPTIONAL REMOTE MONITOR PANEL DRAWING NO 364501664 511 SHEET 104 Dimensions are in millimeters inches REVISION A DATE 091505 EATON Powerware 9390 UPS 100 160 kVA Installation and Operation Manual 164201604 Rev B powerware com A 51 Installation Information
4. mm 0 CS 0 n O rm Ty S GND LINE GROUND TERMINAL OS TERMINAL TB 2 CUSTOMER SUPERVISORY gt CONTACT INTERFACE lt a ex i USE NEC CLASS 2 a a WIRING IS c TERMINAL TB 1 a A wn N SIGNAL CONNECTIONS 2 4 FROM THE UPS n n TIT loud SUPERVISORY CONTACT MODULE TERMINAL LOCATIONS DESCRIPTION INTERFACE WIRING INSTALLATION NOTES AND TERMINAL LOCATIONS DRAWING 164201604 g SHEET 120113 REVISION A DATE 091505 A 44 EATON Powerwaree 9390 UPS 100 160 kVA Installation and Operation Manual 164201604 Rev B powerware com Installation Information 19 20 21 22 23 24 25 26 Conduit must be installed between the UPS cabinet and the RMP RIM Il SCM for signal wiring Conduit must be installed between the device and the power source for power wiring Install the signal wiring in separate conduit from the power wiring Conduit and wiring between the UPS and the RMP II RIM II or SCM II is be s
5. must come from the same source A A A A E B B B B 1 UPM 4 EGE 1 UPM 3 EGE 1 UPM 2 EGE 1 UPM 1 EGE 2 _ __ __ 78 2 N __ __ 7 2 N 7e8 N __ __ __ 7 SEE NOTE 2 E12 E3 SEE NOTE 2 E12 E3 SEE NOTE 2 E12 E3 SEE NOTE 2 E12 ki ki K5 K5 cua FUSE FUSE FUSE FUSE FUSE FUSE FUSE FUSE C RECTIFIER RECTIFIER RECTIFIER RECTIFIER STATIC STATIC STATIC STATIC Y 4 Y 4 Y BATTERY BATTERY BATTERY BATTERY CONVERTER CONVERTER CONVERTER CONVERTER LI MODULE TIE TX X CABINET m IL m OPTIONAL a TR ga ga MBP em INVERTER INVERTER INVERTER INVERTER FUSE FUSE FUSE FUSE E455 C 4 5 C 4 5 C 4 5 O BATTERY O BATTERY O BATTERY C O BATTERY BREAKER BREAKER BREAKER o BREAKER E9 volt E9 Les E9 E E9 a E10 E10 E10 E10 E11 E11 E11 E11 E12 BATTERY CABINET E12 BATTERY CABINET E12 BATTERY CABINET E12 BATTERY CABINET MOB 1 D D
6. 25 1 00 77 9 288 8 3 07 11 377 O i 215 9 8 50 6 775 1 KNOCKOUTS PROVIDED ON FIVE SURFACES FLUSH MOUNT USE 10 PAN 177 8 17 5 p9 HEAD SCREWS 7 00 1 87 MOUNT WITH VENT HOLES FACING UP KS NI AM 58 7 7 9 WING METHODS 2001 v 2 31 0 31 1 190 5 SURFACE MOUNT O 5 7 50 USE 10 PAN a 9 S rox HEAD SCREWS 2 oo 88 9 FOR HANGING 2 i AE oe mee rae 3 50 MOUNT WITH VENT HOLES FACING UP df ere 6 4 Pr 0 25 i 010 0 28 5 8 50 1 12 DESCRIPTION OPTIONAL RELAY INTERFACE MODULE DRAWING NO 364501604515 SHEET 1of2 Dimensions are in millimeters inches REVISION A DATE 091505 A 52 EATON Powerware 9390 UPS 100 160 kVA Installation and Operation Manual 164201604 Rev B powerware com Installation Information 15 PIN D SUB CONNECTORS Te DESCRIPTION OPTIONAL RELAY INTERFACE MODULE DRAWNGNO 164201604 12 SHEET 2of2 REVISION A DATE 091505 EATON P
7. AC INPUT TO UPS A LOAD A B TO UPS AND GROUND TERMINALS MODELS 120 100 AND 120 120 480V INPUT AND 480V OUTPUT NOTE Metal shields covering wiring terminals must be removed or opened to gain access to terminals RECTIFIER AND BYPASS AC OUTPUT TO CRITICAL DC INPUT FROM BATTERY ENTRY POWER WIRING SEE SHEET 2 FOR DETAILS DESCRIPTION UPS POWER TERMINAL LOCATIONS DRAWING 6490160457 SHEET 1of4 REVISION B DATE 032406 EATON Powerware 9390 UPS 100 160 kVA Installation and Operation Manual 164201604 Rev B powerware com A 29 Installation Information TERMINAL DETAIL RIGHT SIDE VIEW
8. A GES EN Ie INL A NEUTRAL H TERMINALS E12 PHASE A E9 AC OUTPUT TO CRITICAL LOAD PHASE B E10 D B gt eu E4 DC INPUT PHASE C E11 B CVG FROM BATTERY Fig G CH ES MODELS 120 100 120 120 160 100 160 120 AND 160 160 208V 220V INPUT AND 208V 220V OUTPUT MODELS 160 100 160 120 AND 160 160 480V INPUT AND 480V OUTPUT DESCRIPTION UPS POWER TERMINAL LOCATIONS DRAWING NO 1645016047 SHEET 4 oF a REVISION 094505 32 EATON Powerware 9390 UPS 100 160 kVA Installation and Operation Manual 164201604 Rev powerware com Installation Information Use Class 1 wiring methods as defined by the NEC for interface wiring up to 30V The wire should be rated at 24V 1A minimum Use Class 2 wiring methods as defined by the NEC for interface wiring from 30 to 600V When installing external interface wiring for example building alarm relay output battery breaker trip and X Slot to the UPS interface terminals conduit must be installe
9. Static J L 9 Switch Rectifier Inverter K1 K3 Battery Converter _ ENENEEE NNE Main Power Flow Breakers Contactors Trickle Current E gt Closed Battery Breaker Energized o Open De Energized Battery Figure 7 2 Path of Current Through the UPS in Normal Mode RT During normal UPS operation power for the system is derived from a utility input source through the rectifier input contactor K1 The front panel displays Normal indicating the incoming power is within voltage and frequency acceptance windows Three phase AC input power is converted to DC using IGBT devices to produce a regulated DC voltage to the inverter The battery is charged directly from the regulated rectifier output through a buck or boost DC converter depending on whether the system is 208V or 480V and the size of the battery string attached to the unit The battery converter derives its input from the regulated DC output of the rectifier and provides either a boosted or bucked regulated DC voltage charge current to the battery The UPS monitors the battery charge condition and reports the status on the control panel The battery is always connected to the UPS and ready to support the inverter should the utility input become unavailable 7 4 EATON Powerwaree 9390 UPS 100 160 kVA Installation and Operation Manual 164201604 Rev B powerware c
10. NOTE Metal shields covering wiring DESCRIPTION INTERFACE WIRING INSTALLATION opened to gain access to terminals terminals must be removed or NOTES AND TERMINAL LOCATIONS DRAWING NO 642046048 SHEET 9 of 13 REVISION p DATE 932406 A 34 EATON Powerware 9390 UPS 100 160 kVA Installation and Operation Manual 164201604 Rev B powerware com Installation Information TB1 TB2 INTERFACE TERMINALS UPS REMOTE EPO NC JUMPER REQUIRED EPO COMMON IF NOT USED m REMOTE EPO NO EPO COMMON BATTERY BREAKER AUX po BATTERY BREAKER AUX RETURN BATTERY UVR BATTERY UVR BUILDING ALARM 1 BUILDING ALARM 1 RETURN OODDODODOODD 10 BUILDING ALARM 2 ES BUILDING ALARM 2 RETURN ON BYPASS RETURN BYPASS NO ALARM RELAY H Ec ALARM RELAY COMMON ALARM RELAY NO ALARM RELAY COMMON ON INVERTER NC ON INVERTER RETURN DD PPPPPPP 101 NOTE 1 All building alarm inputs require an isolated normally open or normally closed contact or switch rated at 24 Vdc 20 mA minimum connected between the alarm input and
11. OAK x XY Y V h WW Pallet Removable Skid Front Shipping Bracket Figure 3 1 Removing Front Shipping Bracket on the Powerware 9390 UPS 3 3 EATON Powerware 9390 UPS 100 160 kVA Installation and Operation Manual 164201604 Rev B powerware com Installing the UPS System Rear View fa Shipping Bracket Bolts A AE Ne AMAA Pallet Shipping Bracket Bolts Rear Shipping Bracket Bracket on the Powerware 9390 UPS ipping Figure 3 2 Removing Rear Sh EATON Powerware 9390 UPS 100 160 kVA Installation and Operation Manual 164201604 Rev B powerware com 3 4 Installing the UPS System NOTE 7n the following step the pallet tilts and acts as a ramp once the cabinet is rolled beyond the the center of the pallet Be sure to restrain the cabinet as it continues to roll down the pallet ramp The rear shipping bracket will act as a brake to assist restraining the cabinet WARNING A Do not stand directly in front of the pallet while unloading the cabinet If unloading instructions are not closely followed the cabinet may cause serious injury 8 Slowly roll the cabinet toward the front of the pallet Once the pallet tilts continue rolling the cabinet down the pallet until the cabinet is clear of the pallet 9 Remove the four bolts secur
12. Rectifier Inverter Battery Converter Bs Main Power Flow Breakers Contactors Trickle Current gt Closed 7 Energized OQ Open De Energized Battery Figure 7 4 Path of Current Through the UPS in Battery Mode RT During a utility power failure the rectifier no longer has an AC utility source from which to supply the DC output current required to support the inverter The input contactor K1 opens and the battery instantaneously supplies energy to the battery converter The converter either bucks or boosts the voltage so that the inverter can support the customer s load without interruption If bypass is common with the rectifier input the backfeed protection contactor K5 also opens The opening of contactors K1 and K5 prevent system voltages from bleeding backwards through the static switch and rectifier snubber components and re entering the input source While in Battery mode the UPS sounds an audible horn illuminates a visual indicator lamp on the front panel System Normal On Battery and creates an entry into the alarm event history As the battery discharges the converter and inverter constantly make minute adjustments to maintain a steady output The UPS remains in this operating mode until the input power to the rectifier is again within the specified voltage or frequency acceptance windows 7 8 EATON Powerwaree 9390 UPS 100 160 kVA Installation an
13. 555 3 1 3 1 Preliminary Installation Information 3 1 3 2 UPS Cabinetlnstalanon id s Ryo d Secr ia ore eatin ID TIO e la wee eyed Rabe 3 1 3 2 1 Unloading the Powerware 9390 UPS Cabinet from the 3 2 3 2 2 Battery Cabinet Installation 3 5 3 2 3 Integrated Distribution Cabinet Installation 3 6 3 2 4 Integrated Accessory Cabinet Installation 3 6 3 2 5 UPS Sid car WIRING oen awrite ted ated NV TEM 3 6 3 2 6 Installing UPS External and Battery Power 3 6 3 2 6 1 External Wiring Installation Procedure 3 7 3 2 6 2 External Wiring Installation Procedure 3 9 325 3 Battery Wiring ceso y Lee Se D WE est ed tad 3 10 3 2 7 Installing Interface Connections 3 11 A271 Bland TBZ Connections oe oi eee ee REO pep D Rate 3 11 3 2 7 2 TB2 Battery Cabinet Connections 3 12 32 73 ConnecUotis x55 1 a A LO usua aod ae Eaa 3 13 3 2 8 Installing Accessories and Parallel System Control 3 14 m3 Bst StIrtup me vus aoe enin
14. 8 4 8 29 Relay Interface Module 8 4 8 2 10 Supervisory Contact Module ll EN A Fer M ERES V EXE pa 8 4 8 3 Symbols Controls and Indicators 8 4 9 Using the Control Panel 9 1 9 1 Using the LCD and Pushb ltoris 9 2 9 27 Using the Main Menus sect See RES KEEPER IDEE EISE EE 9 3 9 2 1 y a 9 3 9 2 2 Event Screens oer user pede ben e pee eine 9 4 92 3 Unit Meter SCEBOIS eos ut S i SHORE ICA Eas SPAN 9 6 9 2 4 Battery Discharge Log 9 9 9 25 KW Demand Log s c ete ena eda Ste d EU CE v Ines icti 9 11 9 2 6 Maximum 9 19 9 2 7 System Meters Screens a E 9 28 9 2 8 System Setup Level 0 Screens 9 33 9 2 9 System Setup Level 1 Screens ge cove ale es p 9 36 EATON Powerware 9390 UPS 100 160 kVA Installation and Operation Manual 164201604 Rev B powerware com Table of Contents 10 11 12 9 3 System Controls Sereen Ls vro 4 Intro
15. NOTICES Message Horn Phone Relay Log Indication Output AC Under Voltage 1 No No HA Information Only Output AC Under Voltage OK Off No No HA Condition Cleared Output Under or Over Frequency 1 No No HA Information Only Output Under or Over Frequency OK Off No No HA Condition Cleared Rectifier Current Over 125 1 No No A Information Only Rectifier Input Over Current 1 No No A Information Only UPS Module Off 1 No No A Information Only UPS Module Off OK Off No No A Condition Cleared UPS on Battery 1 No No A Investigate UPS UPS on Battery OK Off No No A Condition Cleared UPS on Bypass 1 No No A Investigate UPS UPS on Bypass OK Off No No A Condition Cleared UPS on Generator 1 No No A Information Only UPS on Generator OK Off No No A Condition Cleared Log codes indicate where the UPS records the event H History log HA History and Active logs and A Active log only EATON Powerware 9390 UPS 100 160 kVA Installation and Operation Manual 164201604 Rev powerware com 12 7 Responding to System Events STATUS Message Horn Phone Relay Log Indication Battery Switchgear Closed No No No H X User Status Battery Switchgear Open No No No H X User Status Bypass Switchgear Closed No No No H X User Status Bypass Switchgear Open No No No H X User Status Charger Status Off No No No H X User Status Charger Status On
16. 7 2 7 23 Single Module RI MOGes eee S C EAR RIE ee UII OR ES BEERS 7 2 7 2 2 Normal Mode RT iu nile heb EIER DAR TREE bae 7 4 7 2 3 Bypass Mode RT rrn ess 2a E EC ESI ERO XR Ree es E dac Qu oed ew e ER 7 6 7 24 Battery MOde RT sS s REA X ERE RENE UG E PLE Xe Xa EY SS 7 8 7 3 Multiple Module Parallel System 7 9 7 3 1 Multiple Module Parallel System Modes 7 10 7 3 2 Normal 7 11 7 3 3 Bypass 7 12 7344 Battery Mod Parallel amete eR hv IHR E ORIS OCA 7 14 7 4 Functional Description 7 15 ZAA Input Rectifier de E PR OE ES ERA 7 15 42 Inverter o EET PE 7 15 7 4 3 Battery Charger and Advanced Battery Management 7 15 BYPASS sus Lei een eI E ee Dee e 7 16 TAD Batteries iste eee Sl gee Oe Paka E eI Se Ee Was WS 7 16 ii EATON Powerwaree 9390 UPS 100 160 kVA Installation and Operation Manual 164201604 Rev B powerware com Table of Contents 8 Features Options and Accessories 8 1 Bl UPs St
17. NOTE REFER TO THE INSTRUCTIONS PROVIDED WITH THE MAINTENANCE BYPASS PANEL FOR WIRING INSTRUCTIONS AUX CONTACT RATING Refer to the instructions provided with the maintenance bypass panel for auxiliary contact ratings Minimum Wire Size 22 AWG DESCRIPTION INTERFACE WIRING INSTALLATION NOTES AND TERMINAL LOCATIONS DRAWING NO 164201604 8 SHEET 7 of 13 REVISION B 032406 EATON Powerwaree 9390 UPS 100 160 kVA Installation and Operation Manual 164201604 Rev B powerware com A 39 Installation Information 15 120 Vac should be provided from the critical bus by facility planners or the customer See Table W Table W Typical Maintenance Bypass Panel Key Switch Control Wiring MAINTENANCE BYPASS PANEL PROVIDED BY OTHERS Solenoid Neutral NOTE THE RED OK TO GO TO E MAINTENANCE BYPASS ILLUMINATES ONLY WHEN THE UPS MODULE IS NOT ONLINE K3 OUTPUT CONTACTOR IS OPEN 120 VAC Fused Output j Contactor K3 AUX CONTACT RATING Switched Voltage 120 Vac at 6 Maximum Minimum Wire Size 22 AWG 240 Vac at 4A Maximum 24 at 6A Maximum DESCRIPTION INTERFACE WIRING INSTALLATION NOTES AND TERMINAL LOCATIONS DRAWINGNO 164201604 8 SHEET 8 0f 13 REVISION A DATE 091505 A 40 EATON Powerware 93
18. N Ez Q Q UPM 1 UPM 2 UPM 3 UPM 4 CAN CARD J3 CAN CARD J3 CAN CARD J3 CAN CARD J3 IF INSTALLED IF INSTALLED PARALLEL SYSTEM CAN WIRING DESCRIPTION INTERFACE WIRING INSTALLATION NOTES AND TERMINAL LOCATIONS DRAWING 464201604 8 SHEET 40 of 13 REVISION A DATE 091505 A 42 EATON Powerwaree 9390 UPS 100 160 kVA Installation and Operation Manual 164201604 Rev B powerware com Installation Information From UPM 1 Building Alarm Pull Chain Wiring Terminations To UPM 2 To UPM 3 If Installed To UPM 4 If Installed TB2 1 BA 2 TB2 1 BA 2 TB2 1 BA 2 TB2 1 BA 2 TB2 2 Rtn TB2 2 Rtn TB2 2 Rtn TB2 2 Rtn Bypass Relay Pull Chain Wiring Terminations All UPMs From To TB2 1 BA 2 TB2 3 Byp TB2 2 BA 2 Rtn TB2 4 Byp Rtn TWISTED PAIR TWISTED PAIR TWISTED PAIR 1 1 1 1 1 1 1 1 2 0 oe 21O 2 0 30O 410 410 410 410 5 5 5 5 6 0 6 e 6 O 7 7 21 ME 8 O a 9 9 9 9 O 10 10 O 10 O 10 O TB2 TB2 TB2 TB2 11 1 1 113 Ms Yy No 2 5 2 2 2 C G 4 4 4 4 TWISTED G TWIST
19. OUTPUT CURRENT UNIT X 12596 L1 L2 L3 10096 7596 5096 2596 0 SYSTEM pur Figure 9 37 Output Current Load Unit X Meter Screen 9 32 EATON Powerware 9390 UPS 100 160 kVA Installation and Operation Manual 164201604 Rev powerware com Using the Control Panel 9 2 8 System Setup Level 0 Screens Press the SETUP pushbutton on the main menu bar to display the System Setup Level 0 Screen This screen can be used to gt Enter a password to access Level 1 functions see paragraph 9 2 9 No password is necessary to access Level 0 functions gt Set the screen contrast gt Show the firmware versions installed gt Identify the unit type Figure 9 38 shows the System Setup Level 0 menu screen Use the T or pushbuttons to highlight the setup function screen desired then press the SELECT pushbutton to display the function screen SYSTEM SETUP LEVEL 0 ENTER PASSWORD CONTRAST ADJUST VERSIONS UNIT TYPE SS E SELECT O n m Figure 9 38 System Setup Level 0 Screen EATON Powerwaree 9390 UPS 100 160 kVA Installation and Operation Manual 164201604 Rev B powerware com 9 33 Using the Control Panel Select CONTRAST from the System Setup Level 0 menu to display the Contrast Adjust screen Figure 9 39 shows the Contrast Adjust screen Use the pushbuttons to adju
20. Y TIT DESCRIPTION OPTIONAL SUPERVISORY CONTACT MODULE DRAWING 764201604218 SHEET 4of1 Dimensions are in millimeters inches REVISION A DATE 091505 A 54 EATON Powerware 9390 UPS 100 160 kVA Installation and Operation Manual 164201604 Rev B powerware com Warranty LIMITED FACTORY WARRANTY FOR THREE PHASE POWERWARE PRODUCTS WARRANTOR The warrantor for the limited warranties set forth herein is Eaton Electrical Inc a Delaware Corporation Eaton LIMITED WARRANTY This limited warranty this Warranty applies only to the original end user the End User of the Powerware Three Phase UPS Products the Product and cannot be transferred This Warranty applies even in the event that the Product is initially sold by Eaton for resale to an End User LIMITED WARRANTY PERIOD The period covered by this Warranty for Product installed and currently located in the fifty 50 United States and the District of Columbia is twelve 12 months from the date of Product start up or eighteen 18 months from the date of Product shipment whichever occurs first for parts coverage and 90 days from the date of Product start up for labor coverage The period covered by this Warranty for Product installed and currently located outside of the fifty 50 United States and the District of Columbia is twelve 12 months from the date of Product start up or eighteen 18 months from the date of Pr
21. 2 3 Figure 3 1 Removing Front Shipping Bracket on the Powerware 9390 5 3 3 Figure 3 2 Removing Rear Shipping Bracket on the Powerware 9390 UPS 3 4 REPO SWHCI de one tee en 9 ERI E e T Eel Pg noc ie eee Res eas 5 1 Figure 6 1 Powerware Hot Sync CAN Bridge Card 6 1 Figure 6 2 Supervisory Contact Module II TB2 6 7 Figure 7 1 Main Elements of the UPS System 7 1 Figure 7 2 Path of Current Through the UPS in Normal Mode 7 4 Figure 7 3 Path of Current Through the UPS in Bypass Mode 7 6 Figure 7 4 Path of Current Through the UPS in Battery Mode 7 8 Figure 7 5 Path of Current through the UPMs in Normal Mode 7 11 Figure 7 6 Path of Current through the UPMs in Bypass Mode Parallel 7 12 Figure 7 7 Path of Current through the UPMs in Battery Mode Parallel 7 14 Figure 9 T UPS Control Panel LR CE A ERA AR E e t RE DK ie ee 9 1 Figure 9 2 Parts ofthe LED eV EDD eT Rei ebur dedi ptas 9 2 Figure 9 3 Main Menu and Mimic Screen Normal 9 3 Figure 9 4 Active Events 5
22. 12 1 EATON Powerware 9390 UPS 100 160 kVA Installation and Operation Manual 164201604 Rev B powerware com Table of Contents 13 Communication 60 sissies cohen ex ans psa ERR TRA 13 1 13 1 Cards eee ae eee easel oS wey eee ee eee ee Bas 13 1 13 2 LanSafe Power Management Software 13 2 13 3 Remote Notification eel ow IRe Eee e LS CENA NU 13 2 13 4 Terminal Mod usce at ito e PRIOR RS E eee 13 3 13 4 1 Display UPS Control 13 3 13 42 Event HIStory LOS 24 R Tutta eos A bad Suis 13 4 14 Maintaining the UPS System 14 1 14 1 Important Safety 1 lt ERES EH 14 1 14 2 Performing Preventive Maintenance 14 2 14 2 1 DAILY Maintenance 14 2 14 2 2 MONTHLY 14 3 14 2 3 ANNUAL Maintenance 14 3 14 2 4 BATTERY Maintenance 14 3 14 3 Maintenance Training ERO RE T Ue REX EE REP 14 3 15 Product Specifications 14x x yon cn Reo Meee an A Ga EC rie LR a 15 1 15 1 Model NUImDGES
23. and 6 of 6 DESCRIPTION PQWER WIRING INSTALLATION NOTES DRAWING NO 164201604 5 12 of 15 REVISION B DATE 032406 EATON Powerwaree 9390 UPS 100 160 kVA Installation and Operation Manual 164201604 Rev B powerware com A 23 Installation Information Table P INPUT OUTPUT Ratings for Powerware 9390 120 120 and 9390 160 120 Parallel Systems Configuration Units Rating 50 60 Hz Basic Unit Rating at 0 9 lagging pF load am 120 T20 108 108 Input and Bypass Input VOLTS 208 220 480 Output VOLTS 208 220 480 AC Input from UPM Full Load Current for each Module Amps 333 315 144 3 Phases 1 Neutral if required 1 Ground Minimum Conductor Size for each Module AWG or kcmil See Table E through Number per Phase for each Module each Table G for wire size AC Input to Tie Cabinet Bypass optional Full Load Current Amps 333 315 144 3 Phases 1 Neutral if required 1 Ground AC Output to Critical Load Full Load Current Amps 333 315 3 Phases 1 Neutral if required 1 Ground System Neutral Bonding Jumper 1 0 Minimum Conductor Size AWG or kcmil 1 Number See Note 27 each AC Input to Tie Cabinet Bypass optional Full Load Current Amps 666 630 3 Phases 1 Neutral if required 1 Ground AC Output to Critical Load Full Load Current Amps 666 630 3 Phases 1 Neutral if required 1 Ground Sy
24. 310 B 370 88 9 3 50 14 57 14 6 SWIVEL RADIUS FRONT 6 PLACES DESCRIPTION UPS CABINET DIMENSIONS DRAWING NO 164201604 9 20f4 Dimensions are in millimeters inches REVISION A DATE 091505 EATON Powerware 9390 UPS 100 160 kVA Installation and Operation Manual 164201604 Rev B powerware com A 47 Installation Information 5 5 223 1 8 8 4 S 6 le RIGHT SIDE LEFT SIDE 394 FRONT BOTTOM VIEW WITH OPTIONAL FLOOR MOUNTING BRACKETS DESCRIPTION UPS CABINET DIMENSIONS DRAWING NO 164201604 9 SHEET 3of4 REVISION A DATE 091505 Dimensions are in millimeters inches A 48 EATON Powerware 9390 UPS 100 160 kVA Installation and Operation Manual 164201604 Rev B powerware com Installation Information 12 7 X 15 8 SLOT 8X 10 50 X 0 62 RIGHT SIDE 4 LEFT SIDE 964 0515 88 6X 6 38 0 FRONT SEISMIC KIT INSTALLATION BOTTOM VIEW WITH OPTIONAL SEISMIC MOUNTING BRACKETS Dimensions are in millimeters inches DESCRIPTION UPS CABINET DIMENSIONS DRAWING NO 164201604 9
25. AC Output to Critical Load Full Load Current 3 Phases 1 Neutral if required 1 Ground Amps 278 262 System Neutral Bonding Jumper Minimum Conductor Size Number See Note 27 AWG or kcmil each 1 0 1 AC Input to Tie Cabinet Bypass optional Full Load Current 3 Phases 1 Neutral if required 1 Ground Amps 556 524 AC Output to Critical Load Full Load Current 3 Phases 1 Neutral if required 1 Ground Amps 556 524 System Neutral Bonding Jumper Minimum Conductor Size Number See Note 27 AWG or kcmil each 3 0 1 AC Input to Tie Cabinet Bypass optional Full Load Current 3 Phases 1 Neutral if required 1 Ground Amps 834 786 AC Output to Critical Load Full Load Current 3 Phases 1 Neutral if required 1 Ground Amps 834 786 System Neutral Bonding Jumper Minimum Conductor Size Number See Note 27 AWG or kcmil each 1 0 2 AC Input to Tie Cabinet Bypass optional Full Load Current 3 Phases 1 Neutral if required 1 Ground Amps 1112 1048 AC Output to Critical Load Full Load Current 3 Phases 1 Neutral if required 1 Ground Amps 1112 1048 NOTE System Neutral Bonding Jumper Minimum Conductor Size Number See Note 27 AWG or kcmil each 2 0 2 Callout letters D F and G map to Drawing 164201604 4 sheets 4 of 6 5 of 6
26. NOTE The UPM LOAD OFF pushbutton controls only the UPM on which Load Off was activated and only interrupts the ability of that module to deliver power to the critical bus The redundant modules continue to support the critical load The UPM can be shut down only if the remaining UPMs can support the critical load without being overloaded To remove all power from the critical load use the REPO pushbutton A UPS Load Off is initiated by the LOAD OFF pushbutton from the main menu bar or the System Controls menu bar The UPS LOAD OFF pushbutton de energizes the critical load and powers down the UPS The UPS including Bypass remains off until restarted To use the LOAD OFF pushbutton 1 Press the LOAD OFF pushbutton The Load Off screen appears providing a choice to proceed or abort the shutdown CAUTION All power to the critical load is lost when the LOAD OFF is selected in the following step You should use this feature only when you want to de energize the critical load 2 To shut down the UPS press LOAD OFF from the Load Off menu bar and hold for three seconds To abort the shutdown press CANCEL When LOAD OFF is selected and held for three seconds the input output and bypass backfeed contactors open the battery breaker or disconnect is tripped and the power module is turned off EATON Powerware 9390 UPS 100 160 kVA Installation and Operation Manual 164201604 Rev powerware com 10 13 UPS Operating In
27. Installing a Remote Emergency Power off Control contains information for installing the optional REPO control gt Chapter 6 Installing Options and Accessories contains information for installing an X Slot Powerware Hot Sync CAN Bridge Card parallel control wiring an RMP 1 a Relay Interface Module II RIM II or a Supervisory Contact Module II SCM II Section 1 Operation gt Chapter 7 Understanding UPS Operation provides information on why and how a UPS works gt Chapter 8 Features Options and Accessories describes the standard and optional UPS features and available accessories gt Chapter 9 Using the Control Panel describes the controls and indicators found on the control panel and shows the various information screens displayed on the LCD gt Chapter 10 UPS Operating Instructions contains startup and shutdown procedures for the UPS system gt Chapter 11 Using Features and Options contains descriptions and instructions for the UPS system features and options gt Chapter 12 Responding to System Events lists all the alarms and notices that occur during operation of the UPS system gt Chapter 13 Communication describes the communication features of the UPS system EATON Powerwaree 9390 UPS 100 160 kVA Installation and Operation Manual 164201604 Rev B powerware com 1 3 Introduction gt Chapter 14 Maintaining the UPS System
28. for additional information such as important operating and maintenance instructions T CAUTION REFER TO OPERATOR S MANUAL Refer to your operator s manual E y This symbol indicates that you should not discard the UPS or the UPS batteries in the trash This product contains sealed lead acid batteries and must be disposed of properly For more information contact your local recycling reuse d or hazardous waste center Pb This symbol indicates that you should not discard waste electrical or electronic equipment WEEE in the trash For proper disposal contact your local recycling reuse or hazardous waste center Lol 8 4 EATON Powerwaree 9390 UPS 100 160 kVA Installation and Operation Manual 164201604 Rev B powerware com Chapter 9 Using the Control Panel This chapter describes the UPS control panel including controls and indicators and how to monitor UPS operation The control panel see Figure 9 1 is located on the front door of the UPS E T N Powerware PRESS ANY KEY TO CONTINUE Figure 9 1 UPS Control Panel The control panel consists of the following gt A liquid crystal display LCD 1 gt A horizontal row of pushbutton switches 2 gt A vertical column of status indicators 3 The following paragraphs describe using the UPS control panel to monitor the UPS See Chapter 10 UPS Operating Instructions for use of t
29. SSS SSS SS SSS ee EL EIL i ny a SSS SSS SSeS SB REEL a ny SS Sas SSS Saas EL REL RM ELM SSS SSS o o o o 3 aa TT 5 T BATTERY CABINET UPS CABINET DESCRIPTION TYPICAL POWERWARE 9390 UPS SYSTEM DRAWING NO 4 642016041 1 of 1 REVISION A DATE 091505 A 2 EATON Powerware 9390 UPS 100 160 kVA Installation and Operation Manual 164201604 Rev powerware com Installation Information 1 The UPS equipment operating environment must meet the weight requirements shown in Table A and the size requirements shown on Drawing 164201604 9 BON Powerware 9390 120 100 162 208V 220V 208V 220V 531 1170 553 1110 6 at 84 185 Powerware 9390 120 120 480V 480V 467 1030 440 970 6 at 73 162 Powerware 9390 160 100 Powerware 9390 160 120 Powerware 9390 160 160 The UPS cabinet is palleted separately for shipping Do not tilt cabinets more than 10 during handling Dimensions are in millimeters inches Weight kg Ib The cabinet can be installed in ine up and match or standalone configurations Table A UPS Cabinet Weight Installed 504 1110 Shipping 208V 220V 208V 220V 531 1170 Point Loading 6 at 84 185 48
30. contains maintenance instructions for the UPS system gt Chapter 15 Product Specifications provides detailed specifications for the UPS system gt Appendix A Installation Information contains important information on wiring requirements and recommendations and important diagrams of the cabinets mechanical details and electrical access gt Warranty provides the Powerware warranty for this product Read through each procedure before beginning the procedure Perform only those procedures that apply to the UPS system being installed or operated 1 3 Conventions Used in This Manual This manual uses these type conventions gt Bold type highlights important concepts in discussions key terms in procedures and menu options or represents a command or option that you type or enter at a prompt Italic type highlights notes and new terms where they are defined P Screen type represents information that appears on the screen or LCD Icon Description Information notes call attention to important features or instructions Keys Brackets are used when referring to a specific key such as Enter or Ctrl In this manual the term UPS refers only to the UPS cabinet and its internal elements The term UPS system refers to the entire power protection system the UPS cabinet the battery cabinet and options or accessories installed 1 4 EATON Powerware 9390 UPS 100 160 kVA Installation an
31. E T N Powerware Powerware 9390 UPS 100 160 kVA Installation and Operation Manual IMPORTANT SAFETY INSTRUCTIONS SAVE THESE INSTRUCTIONS This manual contains important instructions that you should follow during installation and maintenance of the UPS and batteries Please read all instructions before operating the equipment and save this manual for future reference Consignes de s curit CONSIGNES DE SECURITE IMPORTANTES CONSERVER CES INSTRUCTIONS _ CE MANUEL CONTIENT DES CONSIGNES DE SECURITE IMPORTANTES Class A EMC Statements FCC Part 15 NOTE This equipment has been tested and found to comply with the limits for a Class A digital device pursuant to part 15 of the FCC Rules These limits are designed to provide reasonable protection against harmful interference when the equipment is operated in a commercial environment This equipment generates uses and can radiate radio frequency energy and if not installed and used in accordance with the instruction manual may cause harmful interference to radio communications Operation of this equipment in a residential area is likely to cause harmful interference in which case the user will be required to correct the interference at his own expense WARNING This is a product for restricted sales distribution to informed partners Installation restrictions or additional measures may be needed to prevent disturbances Powerware X Slot and ABM are registered trademar
32. Ep P EC SR 3 14 3 4 Completing the Installation Checklist 3 14 EATON Powerware 9390 UPS 100 160 kVA Installation and Operation Manual 164201604 Rev B powerware com Table of Contents 4 Batteries ise eroe xr Ota asin Ss owe Owe wale eG wa We 4 1 41 Important Safety 1 ECCE E Ye 4 1 42 Installing BablerieSss e crues s Ve samet p satt c e Do Fea toes e ores MU tuor 4 2 4 3 Recycling the Used Battery or UPS 4 2 5 Installing a Remote Emergency Power off Switch 5 1 6 Installing Options and lt 6 1 6 1 Installing a Powerware Hot Sync CAN Bridge Card 6 1 6 2 Installing Parallel System Control Wiring 6 2 6 3 Installing a Remote Monitor 1 6 3 6 4 Installing a Relay Interface Module 11 6 4 6 5 Installing a Supervisory Contact Module Il 6 6 Section 1 Operation 7 Understanding UPS Operation 7 1 7 1 Looking Inside the UPS System 7 1 7 2 Single Module Reverse Transfer RT
33. Figure 9 24 shows the Maximum Current Log Setup screen 1 To return to the Maximum Current Log Summary screen press the lt pushbutton on the menu bar MAXIMUM CURRENT LOG SETUP TIME INTERVAL MONITORED 3 MINUTES MAXIMUM OF FULL LOAD RAS LEVEL BASED ON 3 PHASE AVERAGE CHANGE OU GO Figure 9 24 Maximum Current Log Setup Screen 1 EATON Powerware 9390 UPS 100 160 kVA Installation and Operation Manual 164201604 Rev B powerware com 9 21 Using the Control Panel 9 22 Press the CHANGE pushbutton on the Maximum Current Log Setup Menu bar to display the Maximum Current Log Setup screen 2 The Maximum Current Log Setup screen can be used to set up or change the time interval the maximum percent of load and the calculation method three phase average or individual phases log settings Figure 9 25 shows the Maximum Current Log Setup screen 2 Use the T or pushbuttons to highlight the setup function screen desired then press the SELECT pushbutton to display the function screen To return to the Maximum Current Log Setup screen 1 press the pushbutton on the menu bar MAXIMUM CURRENT LOG SETUP TIME INTERVAL MONITORED MAXIMUM OF FULL LOAD CALCULATION METHOD EE SELECT lt O 6 O Figure 9 25 Maximum Current Log Setup Screen 2 EATON Powerware 9390 UPS 100 160 kVA Installation and Operati
34. Kole O A Figure 9 11 Battery Discharge Log Summary Screen EATON Powerwaree 9390 UPS 100 160 kVA Installation and Operation Manual 164201604 Rev B powerware com 9 9 Using the Control Panel 9 10 Press the LOG pushbutton on the Battery Discharge Log Summary Menu bar to display the Battery Discharge Log screen The Battery Discharge Log screen displays the individual log entries including the date and time of the event how long it was on battery the unit load when the event occurred and the end voltage of the battery for that discharge period If no events have occurred the screen will display LOG EMPTY Figure 9 12 shows the Battery Discharge Log screen To scroll through the individual events press the T or amp pushbuttons on the menu bar To return to the Battery Discharge Log Summary screen press the SUMMARY pushbutton on the menu bar To clear the Battery Discharge Log press the RESET pushbutton on the menu bar BATTERY DISCHARGE LOG BATTERY DISCHARGE EVENT 1 1 DATE 07 28 2005 TIME 15 26 10 TIME ON BATTERY M 5 LOAD WHEN ON BATTERY KW END VOLTAGE Pate NM 4 SUMMARY RESET lt 0 6 Figure 9 12 Battery Discharge Log Screen EATON Powerware 9390 UPS 100 160 kVA Installation and Operation Manual 164201604 Rev B powerware com Using the Control Panel 9 2 5 KW Demand Log Press the M
35. Positive Negative Gnd AC Input to UPS A B C Gnd AC Input to Bypass 9390 160 160 Output A B C Neut Gnd Battery Positive Negative Gnd DESCRIPTION POWER WIRING INSTALLATION NOTES DRAWING NO 1642016045 REVISION A DATE 091505 A 18 EATON Powerware 9390 UPS 100 160 kVA Installation and Operation Manual 164201604 Rev powerware com Installation Information 14 External overcurrent protection is not provided by this product but is required by codes Refer to Table E through Table G for wiring requirements If an output lockable disconnect is required it is to be supplied by the user 15 Table K lists the maximum rating for input circuit breakers When wiring a single feed input the rating requirements for the input circuit breakers are superceded by the ratings listed in Table L Table K Maximum Input Circuit Breaker Ratings Input Voltage Rating PN zova Powerware 9390 120 100 80 Rated 200A Powerware 9390 160 100 100 Rated 350A 150A Powerware 9390 120 120 80 Rated 500A 225A Powerware 9390 160120 100 Rated Powerware 9390 160 160 20 Rated Sree art 100 Rated 600A 250A CAUTION To reduce the risk of fire connect only to a circuit provided with maximum input circuit breaker current ratings from Table K in accordance with the National Electrical code ANSI NFPA 70 16 Source prote
36. Using the Control Panel 9 2 3 Unit Meter Screens The Unit Meter screens show the UPS meter readings for the unit or units if a parallel system is installed The default voltage displayed on these screens is phase to neutral However an authorized Eaton Customer Service Engineer can change the screens to display the voltage phase to phase A B B C C A Press the METERS pushbutton on the main menu bar to display the Unit Meter screens Figure 9 6 through Figure 9 10 show the Unit Meter screens To scroll through the meter screens press the T amp pushbuttons on the menu bar The current UPS readings are displayed in the information area of the screen NOTE The UNIT designation after the meter type and the SYSTEM and UNIT menu bar pushbutton selections are visible only when a parallel system is installed The Output screen shows output voltage phase to neutral output current each phase and frequency being supplied by the UPS as well as the kVA kW and power factor measurements OUTPUT UNIT V1 V2 V3 KVA KW I1 I2 I3 FREQ PF LEAD SYSTEM Q 3 GO Figure 9 6 Unit Output Meter Screen 9 6 EATON Powerwaree 9390 UPS 100 160 kVA Installation and Operation Manual 164201604 Rev B powerware com Using the Control Panel The Input screen shows input voltage phase to neutral
37. 1 1 500 500 200 2 0 and 2 1 1000 1000 200 3 0 and 3 1 1600 1600 200 4 0 2000 2000 200 9390 120 120 9390 160 120 1 1 500 500 200 2 0 and 2 1 1000 1000 200 3 0 and 3 1 1600 1600 200 4 0 2000 2000 200 9390 160 160 1 1 600 600 250 2 0 and 2 1 1200 1200 250 3 0 and 3 1 2000 2000 250 4 0 2400 2400 250 DESCRIPTION POWER WIRING INSTALLATION NOTES DRAWING 464201604 5 SHEET 14 of 15 REVISION A DATE 091505 A 22 EATON Powerwaree 9390 UPS 100 160 kVA Installation and Operation Manual 164201604 Rev B powerware com Installation Information Table INPUT OUTPUT Ratings for Powerware 9390 120 100 and 9390 160 100 Parallel Systems Configuration Units Rating 50 60 Hz Basic Unit Rating at 0 9 lagging pF load kVA kW 100 90 100 90 Input and Bypass Input Output VOLTS VOLTS 208 220 208 220 480 480 AC Input from UPM Full Load Current for each Module 3 Phases 1 Neutral if required 1 Ground Minimum Conductor Size for each Module Number per Phase for each Module Amps 278 262 120 AWG or kcmil each See Table Table G for wire size E through AC Input to Tie Cabinet Bypass optional Full Load Current 3 Phases 1 Neutral if required 1 Ground Amps 278 262 120
38. 42 600 kcmil Tightening Torque Nm lb in 56 5 500 and Bypass Phase B 2 442 600 kcmill 56 5 500 Single Input AC Input to UPS Rectifier Phase C Phase A 2 442 600 kcmil 2 442 600 kcmil 56 5 500 56 5 500 Dual Input Phase B 2 442 600 kcmil 56 5 500 AC Input To Bypass Phase C Phase A 2 442 600 kcmill 2 442 600 kcmil 56 5 500 56 5 500 Dual Input Phase B 2 442 600 kcmil 56 5 500 Single Feed to Dual Feed Rectifier Phase C Phase A 2 442 600 kcmil 56 5 500 12 5 110 8 Hex Bolt Transfer Wires from Bypass Phase A 8 Hex Bolt Rectifier Input Terminals to Bypass Input Terminals Rectifier Phase B 8 Hex Bolt Bypass Phase B 12 5 110 8 Hex Bolt Rectifier Phase C 12 5 110 8 Hex Bolt Bypass AC Output to Phase C Phase A 2 442 600 kcmil 12 5 110 56 5 500 8 Hex Bolt 1 2 in Hex Critical Load Phase B 2 442 600 kcmil 56 5 500 1 2 in Hex DC Input from Phase C Positive 2 442 600 kcmill 2 442 600 kcmil 56 5 500 56 5 500 1 2 in Hex 1 2 in Hex Battery to UPS E5 Input and Output Neutral E12 Ground Negative Neutral Ground 2 442 600 kcmil 8 2 600 kcmil 8 14 1 0 500 500 500 500 500 500 500 500
39. 9 4 Figure 9 5 History Screen cd 6 24 shi on ESOS IE IURI de CRY Reena eG IC Rn s 9 5 Figure 9 6 Unit Output Meter Screen 0 eee cee cece 9 6 Figure 9 7 Unit Input Meter Screen 9 7 Figure 9 8 Unit Bypass Meter Screen 9 7 Figure 9 9 Unit Battery Meter Screen ioo oceteco tign ei D peces 9 8 Figure 9 10 Unit Output Current Load Meter Screen 9 8 Figure 9 11 Battery Discharge Log Summary 5 9 9 Figure 9 12 Battery Discharge Log Screen 9 10 Figure 9 13 KW Demand Log Summary Screen 9 11 Figure 9 14 KW Demand Log Screen 9 12 Figure 9 15 Current KW Demand Log Setup Screen 1 9 13 Figure 9 16 Current KW Demand Log Setup Screen 2 9 14 Figure 9 17 Time Interval Monitored Setup Screen 9 15 Figure 9 18 Time Interval Monitored Setup Save Screen 9 16 Figure 9 19 Maximum Level KW Setup Screen 9 17 Figure 9 20 Maximum Level KW Setup Save 5
40. DO NOT use one feed or a single feeder breaker to supply both the UPS and the IAC 2 Remove jumpers for dual feed 3 If the load requires a neutral a bypass neutral feeder must be supplied POWERWARE 9390 120 100 AND 120 120 408V INPUT AND 480V OUTPUT UPS SYSTEM SINGLE FEED OR DUAL FEED DESCRIPTION UPS SYSTEM ONELINE DRAWING DRAWING NO 164201604 4 SHEET 1of6 REVISION B DATE 032406 A 6 EATON Powerwaree 9390 UPS 100 160 kVA Installation and Operation Manual 164201604 Rev powerware com Installation Information AC INPUT TO UPS RECTIFIER AND BYPASS SINGLE FEED 3 or 4 WIRE A B C ROTATION See Drawing 164201604 8 AC INPUT TO AC INPUT UPS RECTIFIER TO BYPASS BATTERY AUX BUILDING ALARMS DUAL FEED DUAL FEED 3 WIRE A B C zB BOTATION 3 or TOI E C BATTERY UVR ALARM RELAY XSLOT A B REMOTE EPO E INTERFACE E1 E2 E3 C EG EZ EBE12 BOARD 5 INPUT FUSE FUSE CONTACTOR K1 i STATIC switch Y BATTERY we CABINET UPS CABINET RECTIFIER Optional C E4 E5 5 c o AC OUTPUT BATTERY E9 E10 CRITICAL LOAD CONVERTER E11 E12 BATTERY OUTPUT eo INVERTER NT FUSE ify SER
41. Press the CONTROLS pushbutton on the main menu bar on any UPM The System Controls screen appears 2 Press the BYPASS pushbutton on the System Controls menu bar of any UPM The UPMs transfer to Bypass mode and the critical load is immediately supplied by the bypass source If the bypass source is not available the power processor remains on and an alarm sounds 3 The UPMs are now operating in Bypass mode and the BYPASS status indicator on each UPM is illuminated The power module PM status indicates READY on each UPM The system is now on bypass and the UPM power processors remain on WARNING Power is present inside the UPM cabinets 10 2 4 Transfer Parallel System from Bypass to Normal Mode To transfer the critical load to Normal mode perform the following procedure 1 Press the CONTROLS pushbutton on the main menu bar on any UPM The System Control screen appears 2 Press the NORMAL pushbutton on the System Controls menu bar of any UPM The UPMs transfer to Normal mode If the power processor is not available the system remains on bypass and an alarm sounds 3 The UPMs are now operating in Normal mode and the NORMAL status indicator on each UPM is illuminated The power module PM status indicates ONLINE on each UPM 10 10 EATON Powerware 9390 UPS 100 160 kVA Installation and Operation Manual 164201604 Rev powerware com UPS Operating Instructions 10 2 5 Single UPM Shutdown To shut down a
42. SHEET 4of4 REVISION A DATE 091505 EATON Powerwaree 9390 UPS 100 160 kVA Installation and Operation Manual 164201604 Rev B powerware com A 49 Installation Information 115 8 4 56 114 3 4 50 95 3 3 75 SQUARE 1 2 in Knockout Pattern typ 5 sides UNINTERRUPT E MERGENCY OFF BLE POWER SYSTEM F EMERG OFF TO UPS EQUIPMENT Remote Emergency Power off REPO and the UPS to be supplied by the x NOTE 1 Conduit and wiring between the TO OTHER customer 2 Maximum distance between the Remote EPO and the UPS not to exceed 500 feet 3 Maximum wire size 14 AWG Minimum wire size 22 AWG DESCRIPTION OPTIONAL POWERWARE REMOTE EMERGENCY POWER OFF DRAWING NO 164201604 10 SHEET 1of1 Dimensions are in millimeters inches REVISION A DATE 091505 A 50 EATON Powerware 9390 UPS 100 160 kVA Installation and Operation Manual 164201604 Rev powerware com Installation Information
43. System Meters Screen i v rx IIR OE ee SOR a be bed ed a 9 28 Total System Output Meter Screen 9 29 Output Unit X Meter Screen 9 30 Input Unit X Meter 5 9 31 Bypass Unit X Meter Sereen sperrir eee ea See 9 31 Battery Unit X Meter Screen 9 32 Output Current Load Unit X Meter Screen 9 32 System Setup Level O Scree e n CE ERE 9 33 Contrast Adjust SCEBBH S zal ec Adee e dibus v tcs deeds 9 34 Versions SCREEN s dese DAE E RE eK iq Ei RC URP te E RM LAS 9 35 Unit Type SCG ee Reece MEHR CE DR TAS 9 35 Enter PasswWord SCEeel vs Su e e a E ud S re BER Dey eee RR E 9 36 system setup Level T 5 9 37 Change Password Screen 4 ose o ao x Re bx CHE a ee eee eA S 9 38 Change Password Save 5 9 39 Time Format Screen as eoo res eee ts pU RR ERR VER A REID deve ee 9 40 Set Date and Time MM DD YYYY 5 9 41 Set Date and Time DD MM YYYY 5 9 42 COM Port Setup Screen i e RI I Id b IM S RES 9 43 COM Setup Screens ote eec eta ee
44. and eyes It may be toxic F CAUTION Do not discard the UPS or the UPS batteries in the trash This product contains sealed lead acid batteries and must be disposed of properly For more information contact your local recycling reuse or hazardous waste center ES Pb CAUTION Do not discard waste electrical or electronic equipment WEEE in the trash For proper disposal contact your local recycling reuse or hazardous waste center 4 2 EATON Powerwaree 9390 UPS 100 160 kVA Installation and Operation Manual 164201604 Rev B powerware com Chapter 5 Installing a Remote Emergency Power off Switch A latching type REPO switch can be used in an emergency to shut down the UPS and remove power to the critical load from a location away from where the UPS is installed Figure 5 1 shows a REPO switch e e UNINTERRUPTIBLE POWER SYSTEM EMERGENCY OFF EMERG OFF D To UPS To Other Equipment Figure 5 1 REPO Switch NOTE When installing the REPO switch you must install conduit between the device and the UPS cabinet for wiring the switch NOTE Remove the UPS cabinet top or bottom conduit landing plate to punch conduit holes see Drawing 164201604 6 on page A 27 NOTE The REPO switch must be a latching type switch with a dedicated circuit 1 Securely mount the REPO st
45. gt Proper disposal of batteries is required Refer to your local codes for disposal requirements gt Never dispose of batteries in a fire Batteries may explode when exposed to flame EATON Powerwaree 9390 UPS 100 160 kVA Installation and Operation Manual 164201604 Rev B powerware com 4 1 Batteries AVERTISSEMENT A P Les batteries peuvent pr senter un risque de d charge lectrique ou de br lure par des courts circuits de haute intensit Prendre les pr cautions n cessaires gt Pour le replacement utiliser le m me nombre et mod le des batteries ATTENTION gt Une mise au rebut r glementaire des batteries est obligatoire Consulter les r glements en vigueur dans votre localit gt Ne jamais jeter les batteries au feu L exposition aux flammes risque de les faire exploser 4 2 Installing Batteries NOTE There is no DC disconnect device within the UPS Install batteries in accordance with the battery and battery rack manufacturer s instructions 4 3 Recycling the Used Battery or UPS Contact your local recycling or hazardous waste center for information on proper disposal of the used battery or UPS WARNING A gt Do not dispose of the battery or batteries in a fire Batteries may explode Proper disposal of batteries is required Refer to your local codes for disposal requirements gt Do not open or mutilate the battery or batteries Released electrolyte is harmful to the skin
46. input current each phase and frequency of the incoming utility source as well as the kVA kW and power factor measurements INPUT UNIT V1 V2 V3 KVA KW I1 I2 I3 FREQ PF LEAD ae SYSTEM UNIT lt OU A A O Figure 9 7 Unit Input Meter Screen The Bypass screen shows the bypass input voltage phase to neutral input current each phase and frequency of the incoming utility source as well as the kVA kW and power factor measurements BYPASS UNIT V1 V2 V31 KVA KW I1 I2 I3 FREQ PF LEAD SYSTEM UNIT OA Figure 9 8 Unit Bypass Meter Screen EATON Powerwaree 9390 UPS 100 160 kVA Installation and Operation Manual 164201604 Rev B powerware com 9 7 Using the Control Panel The Battery screen displays the battery voltage Vdc the battery current Idc the minutes of battery time remaining and battery temperature Battery temperature must be set up by an authorized Eaton Customer Service Engineer When battery life decreases to less than 20 Check Battery is displayed BATTERY UNIT VDC KKK V IDC KKK A TIME REMAINING AK MINUTES TEMPERATURE DEGREES C SYSTEM UNIT O A Figure 9
47. the RMP II performs a self test all indicators flash and the horn beeps at one second intervals If the self test occurs check all harness connectors and the fuse for proper seating If all connections are secure but the RMP II continues to self test replace the fuse with the spare included in the hardware kit If a fuse replacement does not correct the problem contact your Eaton service representative for verification that the RMP II is working correctly 10 To test the indicator lamps press and hold the horn silence pushbutton for 3 seconds All lamps should illuminate and the horn sounds continuously until you release the pushbutton 6 4 Installing a Relay Interface Module To install RIM wiring perform the following procedure 1 Verify the UPS system is turned off and all power sources are removed See Chapter 10 UPS Operating Instructions for shutdown instructions 2 Perform the procedure listed in paragraph 6 1 NOTE 7f mounting to a hollow wall secure the enclosure to a wood or metal stud within the wall Do not use hollow wall anchors 3 Securely mount the RIM at the desired location See drawing 164201604 12 for mounting hole locations 6 4 EATON Powerwaree 9390 UPS 100 160 kVA Installation and Operation Manual 164201604 Rev B powerware com Installing Options and Accessories NOTE When installing signal wiring for CAN card J3 terminals conduit must be installed between the device and
48. 164201604 Rev powerware com UPS Operating Instructions 10 2 2 Starting the Parallel System in Bypass Mode If the inverter output of the UPMs is not available and the critical load needs to be energized perform the following procedure CAUTION In Bypass mode the critical load is not protected from commercial power interruptions and abnormalities 1 Close all UPM input feeder circuit breakers 2 If the UPMs are dual feed close all UPM Bypass input feeder circuit breakers 3 Observe all UPM control panel displays becoming active indicating logic power 4 Press the CONTROLS pushbutton on the main menu bar of any UPM The System Controls screen appears on each UPM 5 On the System Controls screen of each UPM the power module PM status should indicate SHUTDOWN 6 Press the BYPASS pushbutton on the System Controls menu bar of any UPM The critical load is immediately supplied by the bypass source in Bypass mode 7 The UPMs are now operating in Bypass mode and the BYPASS status indicator on each UPM is illuminated EATON Powerware 9390 UPS 100 160 kVA Installation and Operation Manual 164201604 Rev B powerware com 10 9 UPS Operating Instructions 10 2 3 Transfer Parallel System from Normal to Bypass Mode To transfer the critical load to Bypass mode perform the following procedure CAUTION In Bypass mode the critical load is not protected from commercial power interruptions and abnormalities 1
49. 164201604 Rev B powerware com Installation Information 10 Terminals are UL and CSA rated at 90 C Refer to Table H and Table for power cable terminations and Table J for conduit requirements Drawing 164201604 7 shows the location of the power cable terminals inside the UPS cabinet Table H UPS Cabinet Power Cable Terminations for the Powerware 9390 120 100 and 9390 120 120 480V Input and 480V Output Tightening Torque Nm 16 in AC Input to UPS Rectifier Phase A 2 6 250 kcmil 42 4 375 5 16 in and Bypass Phase B 2 6 250 kcmil 42 4 875 5 16 in Single Input Phase 2 6 250 kcmil 42 4 375 5 16 5 16 in 5 16 in 5 16 in 5 16 5 16 5 16 8 Hex Bolt M10 Hex Bolt M8 Hex Bolt M10 Hex Bolt M8 Hex Bolt M10 Hex Bolt 5 16 in Hex 5 16 in Hex 5 16 in Hex Size of Pressure Terminal Function Terminal Function uA e a cio CHO Termination AC Input to UPS Rectifier Phase A 2 6 250 kcmil 42 4 375 Dual Input Phase 2 6 250 kcmil 42 4 375 Phase C 2 6 250 kcmil 42 4 375 AC Input To Bypass Phase A 2 6 250 kcmil 42 4 375 Dual Input Phase B 2 6 250 kcmil 42 4 875 Phase C 2 6 250 kcmil 42 4 375 Single Feed To Dual Feed Rectifier Phase A 12 5 110 Remove Jumpers between Bypass Phase A 22 6 200 Rectifier Input Terminals Rectifier Ph
50. 23 show the Maximum Current Log screens To scroll through the individual events press the or amp pushbuttons on the menu bar To return to the Maximum Current Log Summary screen press the SUMMARY pushbutton on the menu bar To clear the Maximum Current Log press the RESET pushbutton on the menu bar MAXIMUM CURRENT LOG MAXIMUM CURRENT EVENT 2 5 INTERVAL 07 30 2005 15 26 10 15 30 10 MAXIMUM OF FULL LOAD aida Roue TIME OVER LIMIT 2 MINUTES NUM TIMES OVER THIS INTERVAL 3 SUMMARY RESET O0 O Figure 9 22 Maximum Current Log Screen Three Phase Measurement 9 20 EATON Powerware 9390 UPS 100 160 kVA Installation and Operation Manual 164201604 Rev powerware com Using the Control Panel MAXIMUM CURRENT LOG MAXIMUM CURRENT EVENT 2 5 INTERVAL 07 30 2005 15 26 10 15 30 10 MAXIMUM OF FULL LOAD kxk Of TIME OVER LIMIT 2 MINUTES NUM TIMES OVER THIS INTERVAL 3 PHASES OVER THIS INTERVAL 12 EEEX aes SUMMARY RESET OU Figure 9 23 Maximum Current Log Screen Individual Phase Measurement Press the SETUP pushbutton on the Maximum Current Log Summary Menu bar to display the Maximum Current Log Setup screen 1 The Maximum Current Log Setup screen 1 displays the current user defined log settings If no log settings are configured the screen will display MAXIMUM CURRENT LOG DISABLED
51. 9 Unit Battery Meter Screen The Output Current Screen displays a real time bar graph of the output current of the UPS The graph shows the current for each phase OUTPUT CURRENT UNIT 125 L1 L2 L3 10096 7596 5096 2596 096 SYSTEM UNIT pur O n m Figure 9 10 Unit Output Current Load Meter Screen 9 8 EATON Powerware 9390 UPS 100 160 kVA Installation and Operation Manual 164201604 Rev B powerware com Using the Control Panel 9 2 4 Battery Discharge Log Press the METERS pushbutton on the main menu bar to display the Unit Meter screens Scroll through the meter screens using the T or amp pushbuttons on the menu bar until the Battery Discharge Log Summary screen is displayed o NOTE The Battery Discharge Log is available only when the mini CSB is installed The battery discharge log collects information when the unit is on battery The Battery Discharge Log Summary screen displays the total number of times since the last log reset that the unit has transferred to battery It also displays the date of the last log reset the average time spent on battery per event and the total time on battery since the last reset Figure 9 11 shows the Battery Discharge Log Summary screen BATTERY DISCHARGE LOG SUMMARY NUMBER OF TIMES ON BATTERY 1 LAST LOG RESET 07 28 2005 AVERAGE TIME ON BATTERY 5 TOTAL TIME ON BATTERY H M
52. Close the doors and secure the latch 3 Record the check results and any corrective actions in a suitable log 14 2 3 ANNUAL Maintenance Annual preventive maintenance should be performed only by authorized service personnel familiar with maintenance and servicing of the UPS system Contact your Eaton service representative for more information about service offerings 14 2 4 BATTERY Maintenance Contact your Eaton service representative for battery maintenance Battery replacement and maintenance should be performed only by authorized service personnel 14 3 Maintenance Training A basic training course available from Powerware gives you a competent working knowledge of the UPS system operation and teaches you how to perform first level corrective maintenance For more information about training and other services contact the Eaton Help Desk for Powerware products see page 1 6 EATON Powerware 9390 UPS 100 160 kVA Installation and Operation Manual 164201604 Rev B powerware com 14 3 Maintaining the UPS System This page intentionally left blank 14 4 EATON Powerware 9390 UPS 100 160 kVA Installation and Operation Manual 164201604 Rev powerware com Chapter 15 15 1 Model Numbers Product Specifications The UPS systems are housed in free standing cabinets with safety shields behind the doors The UPS systems are available in 50 60 Hz with various output power ratings Models Powere Rating Freq
53. Connect phase A B C and Neutral if required input power wiring from the utility source to the rectifier input terminals and neutral terminals in the UPS cabinet See Appendix A for wiring and termination requirements and wiring access information Note wiring connections for single feed systems 9 Proceed to Step 13 EATON Powerwaree 9390 UPS 100 160 kVA Installation and Operation Manual 164201604 Rev B powerware com 3 7 Installing the UPS System CAUTION In the following step DO NOT move the sensing and EMI wires from the rectifier contactor K1 input terminals These wires must remain connected to the K1 terminals for proper UPS operation 10 11 12 13 14 15 16 17 Disconnect the phase A B and C bypass contactor K5 power input leads only two wires per phase from the rectifier contactor K1 input terminals Connect these power leads to the bypass input terminals Connect phase A B and C rectifier input power wiring from the utility source to the rectifier input terminals in the UPS cabinet See Appendix A for wiring and termination requirements and wiring access information Note wiring connections for dual feed systems Connect phase A B and C and Neutral if required bypass input power wiring from the utility source to the bypass input terminals and neutral terminals in the UPS cabinet See Appendix A for wiring and termination requirements and wiring access information Note wiring co
54. FREQ PF LEAD ae SYSTEM UNIT lt OU A A GO Figure 9 34 Input Unit X Meter Screen The Bypass screen shows the bypass input voltage phase to neutral output current each phase and frequency of the incoming utility source as well as the kVA kW and power factor measurements for the selected unit BYPASS UNIT X V1 V2 V3 KVA KW I1 I2 I3 FREQ PF LEAD SYSTEM UNIT Figure 9 35 Bypass Unit X Meter Screen EATON Powerware 9390 UPS 100 160 kVA Installation and Operation Manual 164201604 Rev powerware com 9 31 Using the Control Panel The Battery screen displays the battery voltage Vdc the battery current Idc the minutes of battery time remaining and battery temperature Battery temperature must be set up by an authorized Eaton Customer Service Engineer When battery life decreases to less than 20 Check Battery is displayed BATTERY UNIT X VDC KKK V IDC KKK A TIME REMAINING AK MINUTES TEMPERATURE DEGREES C EE SYSTEM UNIT 0 A Figure 9 36 Battery Unit X Meter Screen The Output Current screen displays a real time bar graph of the output current of the UPS for the selected unit The graph shows the current for each phase
55. HH Hour 2 digits MM Minute 2 digits 55 Second 2 digits hh Hundredths of Second 3 digits KYWD Keyword ALARM NOTICE COMMAND or STATUS MESSAGE System Diagnostic Information lt CR gt Carriage Return Character ASCII 13 lt LF gt Line Feed ASCII 10 An alarm message is prefixed by the word CLEAR whenever an alarm is entered into the Event History Log with a cleared status If a port is operating in Terminal mode and is connected to a computer you can press Esc H to print the entire log with a firmware version header 13 4 EATON Powerware 9390 UPS 100 160 kVA Installation and Operation Manual 164201604 Rev powerware com 03 11 2004 03 11 2004 03 11 2004 03 11 2004 03 11 2004 03 11 2004 03 11 2004 03 11 2004 03 11 2004 03 11 2004 03 11 2004 03 11 2004 03 11 2004 03 11 2004 03 11 2004 03 11 2004 03 11 2004 03 11 2004 03 11 2004 03 11 2004 03 11 2004 03 11 2004 03 11 2004 03 11 2004 03 11 2004 03 11 2004 03 12 2004 03 12 2004 03 12 2004 03 12 2004 03 12 2004 03 12 2004 03 12 2004 03 12 2004 03 12 2004 03 12 2004 03 12 2004 03 12 2004 03 12 2004 03 12 2004 03 12 2004 03 12 2004 03 12 2004 03 12 2004 03 12 2004 03 12 2004 03 12 2004 EATON Powerware 9390 UPS 100 160 kVA Installation and Operation Manual 164201604 Rev B powerware com 14 13 03 000 STATUS NOTICE STATUS NOTICE NOTICE NOTICE ALARM ALARM NOTICE NOTICE STATUS NOTICE ALARM ALARM
56. INTERVAL MONITORED MAXIMUM LEVEL KW E SELECT lt 0 0 Figure 9 16 Current KW Demand Log Setup Screen 2 9 14 EATON Powerwaree 9390 UPS 100 160 kVA Installation and Operation Manual 164201604 Rev B powerware com Using the Control Panel Select TIME INTERVAL MONITORED from the Current KW Demand Log Setup screen 2 menu to display the Time Interval Monitored Setup screen The Time Interval Monitored Setup screen allows the time duration of the event being monitored to be changed Figure 9 17 shows the Time Interval Monitored Setup screen Use the or pushbuttons to select the character position Use the T amp pushbuttons to change the character value Once the new value is entered press the DONE pushbutton The Time Interval Monitored Setup Save screen is displayed TIME INTERVAL MONITORED SETUP 000 ES SEEN DONE OU A Figure 9 17 Time Interval Monitored Setup Screen EATON Powerware 9390 UPS 100 160 kVA Installation and Operation Manual 164201604 Rev powerware com 9 15 Using the Control Panel The Time Interval Monitored Setup Save screen lets you save the new time interval retry another time interval or abort the change Figure 9 18 shows the Time Interval Monitored Setup Save screen Press SAVE RETRY or ABORT If SAVE or ABORT is pressed the action is completed and the Curr
57. LED lamps and they work in conjunction with the alarm horn to let you know the operating status of the UPS Normal gt This green indicator is illuminated when the UPS is operating 7 Normal mode The power module is supplying power to the critical load The indicator flashes when the system needs attention The LCD shows all active notices Some notices may be accompanied by an audible horn To silence the horn press any control panel pushbutton once The indicator may be flashing while other indicators are illuminated The indicator continues to flash until acknowledged by pressing any control panel pushbutton once Battery gt Ej This yellow indicator is illuminated when the UPS is operating in Battery mode Because Battery mode is a normal condition of the UPS the Normal indicator also remains illuminated Bypass This yellow indicator is illuminated when the UPS is operating 3 in Bypass mode The critical load is supported by the bypass source The Normal indicator is not illuminated when the system is in Bypass mode Alarm Fa This red indicator is illuminated when a situation requires immediate attention The LCD shows the highest priority active alarms All alarms are accompanied by an audible horn To silence the horn press any control panel pushbutton once The Alarm indicator may be illuminated along with other indicators The indicator flashes until acknowledged by pressing any control panel pushbutton on
58. No No No H User Status Check Heatsink Temp Sensor No No No No Service Status Check Heatsink Temp Sensor OK No No No No User Status Control Power Status Off No No No No User Status Control Power Status On No No No No User Status Heatsink Overtemperature No No No No Service Status Heatsink Overtemperature OK No No No No User Status Incoming Modem Call Started No No No H X User Status Inverter Status Off No No No No User Status Inverter Status On No No No No User Status Modem Call Completed Successfully No No No H User Status Modem Connection Established No No No H User Status Outgoing Modem Call Started No No No H X User Status Output Switchgear Open No No No H X User Status Output Switchgear Open OK No No No H X User Status Rectifier Phase L1 Current Limit No No No H Service Status Rectifier Phase L2 Current Limit No No No H Service Status Rectifier Phase L3 Current Limit No No No H Service Status Rectifier Status Off No No No H User Status Rectifier Status On No No No H User Status Rectifier Switchgear Closed No No No No User Status Rectifier Switchgear Open No No No No User Status Rectifier Tripped No No No H User Status System Alarm Active No No 1 No User Status System Notice Active No No No No User Status UPS Normal No No No H User Status Log codes indicate where the UPS records the event H History log HA History and Active logs and A Active log only 12 8 EATON Powerware 9390 UPS 100 160 kVA Installation and Operation Manu
59. Proceed to paragraph 3 2 6 3 If wiring a parallel system proceed to Step 18 otherwise proceed to Step 20 CAUTION Parallel system wiring length should be in accordance with Drawing 164201604 5 sheet 15 of 15 to ensure approximately equal current sharing when in static bypass mode 18 19 20 21 Connect phase and Neutral if required power wiring from the output and neutral terminals of each uninterruptible power module UPM to the module tie cabinet See Appendix A for UPM wiring and termination requirements and wiring access information Proceed to paragraph 3 2 6 3 Connect phase A B and C and Neutral if required power wiring from output terminals and neutral terminals to the critical load See Appendix A for wiring and termination requirements and wiring access information Proceed to paragraph 3 2 6 3 3 2 6 3 Battery Wiring CAUTION PN When sizing the battery system do not exceed the internal battery charger capabilities See Chapter 15 Product Specifications for maximum battery charger currents To install wiring to connections 1 Route and connect the battery cables between the UPS and battery cabinets in accordance with the instructions in the Powerware 9390 Integrated Battery Cabinet Models IBC S and IBC L Installation Manual See Appendix A for UPS cabinet wiring access information Connect the positive negative and ground DC power wiring from the battery
60. Remove the retaining screws located inside each door at the top and bottom hinge pivot points then lift the door off Retain the hardware for later use Remove the screws securing the control panel door and swing the door open Retain the hardware for later use Remove the screws securing the top internal safety shield panel Remove the panel to gain access to the TB1 and TB2 terminal blocks X Slot communication bays and the top conduit landing plate see Drawing 164201604 8 starting on page A 33 Retain the hardware for later use If installing interface wiring from the bottom of the cabinet proceed to Step 7 otherwise proceed to Step 8 Remove the screws securing the bottom internal safety shield panel and remove the panel to gain access to the bottom conduit landing plate Remove the X Slot conduit landing plate from the UPS cabinet to drill or punch conduit holes see Drawing 164201604 6 on page A 27 Reinstall the conduit landing plate and install the conduit Install CAN wiring between UPMs See Drawing 164201604 8 starting on page A 33 for Powerware Hot Sync CAN Bridge Card location terminal location and wiring information 6 2 EATON Powerwaree 9390 UPS 100 160 kVA Installation and Operation Manual 164201604 Rev B powerware com Installing Options and Accessories 11 Install parallel system backup control pull chain wiring between UPMs See Drawing 164201604 8 starting on page A 33 for terminal locations and
61. STATUS NOTICE STATUS NOTICE NOTICE NOTICE ALARM ALARM NOTICE NOTICE STATUS NOTICE STATUS NOTICE STATUS NOTICE NOTICE ALARM NOTICE ALARM NOTICE NOTICE STATUS NOTICE 14 13 03 043 14 13 05 721 14 13 05 728 14 13 05 729 14 13 05 729 14 13 05 749 14 13 10 459 14 13 12 954 14 13 13 165 14 13 34 710 14 13 57 773 14 14 33 520 14 14 33 520 14 27 09 000 14 27 09 043 14 27 11 725 14 27 11 733 14 27 11 733 14 27 11 733 14 27 11 754 14 27 16 464 14 27 18 954 14 27 19 169 14 27 40 714 14 28 04 023 14 15 09 000 14 15 09 043 14 15 11 725 14 15 11 733 14 15 11 733 14 15 11 754 14 15 11 833 14 15 16 463 14 15 18 954 14 15 19 169 14 15 40 714 14 16 04 023 14 16 22 925 CMD 14 16 23 443 STATUS 14 16 23 586 STATUS 14 16 24 860 NOTICE 14 17 20 900 NOTICE 14 17 23 606 ALARM 14 17 25 557 ALARM 14 19 01 899 CMD 14 19 04 089 STATUS Communication CSB Power Supply On Inverter Initializing UPS Power Supply OK Input Under Voltage Output Under Voltage Bypass Under Voltage Rectifier Under Voltage Battery Under Voltage Battery Voltage Low Battery Not Present PPU Shutdown Check Modem Inverter Tripped Check Inverter CSB Power Supply On Inverter Initializing UPS Power Supply OK Input Under Voltage Output Under Voltage Bypass Under Voltage Rectifier Under Voltage Battery Under Voltage Battery Voltage Low Battery Not Present PPU Shutdown Check Modem CSB Power Su
62. UR E oie ated 9 44 System Controls Screen T 22 295 seb ted ob E bti ore tem ER debe a 9 45 System Gontrols Screen 2d bete owe ER LER Ta EE RC Led tei weis 9 46 Load Off SCEBBIT ooo es Chas oe DEBES tavi QUERIDO ES 9 47 Remote Monitor Panel Il 41499 dr eu REESE E UE ER ERREUR ap E 11 2 Relay Interface Module ll y p Ra EX E RERO X EE RR RES 11 4 Supervisory Contact Module ll 11 5 Optional X Slot Ee tM AC LEA a 13 2 Sample Event History LOB ex were ie nels DR CRE 13 5 EATON Powerware 9390 UPS 100 160 kVA Installation and Operation Manual 164201604 Rev B powerware com Chapter 1 Introduction The Powerwaree 9390 uninterruptible power supply UPS is a true online continuous duty transformerless double conversion solid state three phase system providing conditioned and uninterruptible AC power to protect the customer s load from all nine power failures The Powerware 9390 UPS is available as a single module or a multiple module parallel system see paragraph 1 1 The Powerware online power protection system is used to prevent loss of valuable electronic information minimize equipment downtime and minimize the adverse effect on production equipment due to unexpected power problems The Powerware 9390 UPS continually monitors incoming electrical power and removes the surges spikes sags and other irregulari
63. VOLTS VOLTS 208 220 480 208 220 480 AC Input from UPM Full Load Current for each Module 3 Phases 1 Neutral if required 1 Ground Minimum Conductor Size for each Module Number per Phase for each Module Amps 444 420 192 AWG or kcmil each See Table E through Table G for wire size AC Input to Tie Cabinet Bypass optional Full Load Current 3 Phases 1 Neutral if required 1 Ground Amps 444 420 192 AC Output to Critical Load Full Load Current 3 Phases 1 Neutral if required 1 Ground Amps 444 420 System Neutral Bonding Jumper Minimum Conductor Size Number See Note 27 AWG or kcmil each 2 0 1 AC Input to Tie Cabinet Bypass optional Full Load Current 3 Phases 1 Neutral if required 1 Ground Amps 888 840 AC Output to Critical Load Full Load Current 3 Phases 1 Neutral if required 1 Ground Amps 888 840 System Neutral Bonding Jumper Minimum Conductor Size Number See Note 27 AWG or kcmil each 1 0 2 AC Input to Tie Cabinet Bypass optional Full Load Current 3 Phases 1 Neutral if required 1 Ground Amps 1332 126 0 AC Output to Critical Load Full Load Current 3 Phases 1 Neutral if required 1 Ground Amps 1332 126 0 System Neutral Bonding Jumper Minimum Conductor Size Number See Note 27 AWG or kcmil each 2 0 2 AC Input t
64. being powered by the parallel system 2 Press the CONTROLS pushbutton on the main menu bar on any UPM The System Controls screen appears 3 Press the BYPASS pushbutton on the System Controls menu bar of any UPM The UPMs transfer to Bypass mode 4 Press the pushbutton to display System Controls Screen 2 5 Press the PM OFF pushbutton on the System Controls menu bar The power module PM status indicates SHUTDOWN The input and output contactors open the battery breaker or disconnect is tripped and the power module is turned off The bypass source supplies the critical load 6 Repeat Steps 2 4 and 5 for each UPM except the last UPM 10 12 EATON Powerware 9390 UPS 100 160 kVA Installation and Operation Manual 164201604 Rev B powerware com UPS Operating Instructions 7 To shut down the last UPM press the REPO pushbutton switch See Using the Parallel System Remote Emergency Power off Switch in paragraph 10 2 9 The input output and bypass backfeed contactors open the battery breaker or disconnect is tripped and the power module is turned off immediately without asking for verification 8 Open all UPM input and bypass if dual feed feeder circuit breakers The parallel system and critical load is now de energized 9 To restart the parallel system after using the REPO pushbutton reset the REPO switch and then follow the procedure in paragraph 10 2 1 or 10 2 2 10 2 8 Using the UPS LOAD OFF Pushbutton
65. cabinet to the UPS cabinet battery terminal block and ground terminals See Appendix A for wiring and termination requirements After wiring the UPS system to the facility power and critical load be sure to ground the system according to local and or national electrical wiring codes 3 10 EATON Powerware 9390 UPS 100 160 kVA Installation and Operation Manual 164201604 Rev B powerware com Installing the UPS System If wiring interface connections proceed to paragraph 3 2 7 otherwise proceed to Step 5 When all wiring is complete reinstall the safety shield panels removed in previous steps Secure with the retained hardware Close the control panel door and secure with the retained hardware Reinstall the doors removed in paragraph 3 2 1 and secure with the retained hardware Close the doors and secure the latch 3 2 7 Installing Interface Connections 3 2 7 1 TB1 and TB2 Connections NOTE When installing interface wiring for TB1 and TB2 connections conduit must be installed between each device and the UPS cabinet To install wiring to connections 1 9 Verify the UPS system is turned off and all power sources are removed See Chapter 10 UPS Operating Instructions for shutdown instructions If not already open unfasten the front door latch and swing the door open If not already removed remove the doors Remove the retaining screws located inside each door at the top and bottom hinge pivot poi
66. cal hr 100 kVA 208 220 208 220 29 6 7 45 100 kVA 480 480 27 4 6 90 120 kVA 208 220 208 220 35 5 8 94 Ratings 160 kVA 208 220 208 220 47 3 160 kVA 480 480 43 8 11 9 11 0 6 90 8 94 120 kVA 480 480 32 8 8 28 11 9 11 0 Ventilation required for cooling air exhaust approximately 9 44 liter sec 2000 cfm DESCRIPTION BHYSICAL FEATURES AND REQUIREMENTS DRAWING NO 164201604 2 SHEET 2 of 2 REVISION A DATE 091505 4 EATON Powerwaree 9390 UPS 100 160 kVA Installation and Operation Manual 164201604 Rev B powerware com Installation Information Table D UPS System Oneline Configurations Oneline Drawing UPS System i 164201604 4 Model SIRE 9390 120100 55 509 208 220 Sheet 1 9390 160 100 Single Module Reverse Transfer 9390 160 120 Single Feed or Dual Feed 480 480 9390 160 160 9390 120 100 9390 120 120 208 220 208 220 Single Module Reverse Transfer Sheet 2 9390 160 100 Single Feed with Typical 9390 160 120 Maintenance Bypass Panel 9390 120 100 9390 120 120 208 220 208 220 Multiple Module Parallel Sheet 3 9390 160 100 Single Feed or Dual Feed 9390 160 120 1 1 and 2 0 Configurations 4 4 9390 120 100 9390 120 120 208 220 208 220 Multiple Module Parallel Sheet 4 9390 160 100 Single Feed or Dual Feed 9390 160 120 2 1 and 3 0 Configurations 4 4 9
67. can control the UPS remotely The only exception is the Load Off control which requires the operator to press and hold the local control for two seconds to shut down the UPS To remotely control the UPS or view UPS information use the escape key legend to control the function normally controlled by the control panel softkeys See Chapter 9 Using the Control Panel for instructions on navigating the control panel EATON Powerware 9390 UPS 100 160 kVA Installation and Operation Manual 164201604 Rev powerware com 13 3 Communication 13 4 2 Event History Log This key sequence prints the entire Event History Log of the UPS at the time the data is requested The printout begins with the oldest alarm entry in the queue and ends with the most recent Any alarms that occur while the Event History Log is printing are included in chronological order The Event History Log lists up to 500 system events in chronological order with the most recent event listed last Figure 13 2 shows a sample Event History Log printout In this mode system events are continually logged through the serial port to the device connected to the port The printed log entries contain a time and date stamp and the alarm text message Terminal mode uses this format for printing alarm entries MM DD YYYY HH MM SS hh KYWD MESSAGE CR lt LF gt Where Equals MM Month 2 digits DD Day 2 digits YYYY Year 4 digits
68. common terminal as shown Building alarm inputs can be programmed for use with either normally open or normally closed contacts All control wiring and relay and switch contacts are customer supplied 2 The building alarms can be programmed to display the alarm functional name 3 A jumper wire must be connected between pins 1 and 2 on if the normally closed EPO contact is not used DESCRIPTION INTERFACE WIRING INSTALLATION NOTES AND TERMINAL LOCATIONS DRAWING NO 164201604 8 SHEET 3of13 REVISION B DATE 032406 EATON Powerwaree 9390 UPS 100 160 kVA Installation and Operation Manual 164201604 Rev B powerware com A 35 Installation Information P5 NOTE MINI CSB INTERFACE TERMINALS MINI CSB BUILDING ALARM 3 ele BUILDING ALARM 3 RETURN 198 S BUILDING ALARM 4 E BUILDING ALARM 4 RETURN i BUILDING ALARM 5 e S BUILDING ALARM 5 RETURN TH BUILDING ALARM 6 BUILDING ALARM 6 RETURN 1 All building alarm inputs require an isolated normally open or normally closed contact or switch rated at 24 Vdc 20 mA minimum connected between the alarm input and common terminal as shown Building alarm inputs can be programmed for use with either normally open or normally closed contacts All control wiring and
69. e eoe P ptor Rane APP dou udo ee t 15 1 15 2 Single Module Specifications jo isis de bitwise RE IEEE ERE dw betas 15 1 15 23 UPS System Input se eee es HERES per enel iE EE IER 15 1 15 2 2 UPS System Sts eevee diel IAN SERERE C eds 15 2 15 23 Environmebltal o aii E RETENIR RE 15 2 15 3 Multiple Module Parallel Specifications 15 3 15 351 UPM INPUT S e DR Ie xU beste ci DOR E RA eure 15 3 15 3 2 UPM OUTPUT acr E RD FR S RI EINE RM T PEE FIERE 15 3 du pe nex ote Da Ste vd PO eU ee 15 3 15 34 Battery Lider iab ceded telat De E Le DERE PC A tds 15 3 15 3 5 Module Tie Cabinet Input 15 3 15 3 6 Module Tie Cabinet Output 2s ye ee ey e ER et EE RENTE C ER 15 3 Appendix A Installation Information A 1 Warranty 24 e ne Po nho Or REDE Oa o oat o te a d f aov W 1 EATON Powerware 9390 UPS 100 160 kVA Installation and Operation Manual 164201604 Rev B powerware com Table of Contents This page intentionally left blank vi EATON Powerwaree 9390 UPS 100 160 kVA Installation and Operation Manual 164201604 Rev B powerware com Table of Contents Figure 1 1 Powerware 9390 UPS 100 160 kVA Cabinet 1 1 Figure 2 1 Powerware 9390 UPS 100 160 kVA Cabinet as Shipped on Pallet
70. into the UPS In no circumstances shall a neutral to ground bonding jumper be installed in the UPS AWG or kcmil 1 0 each 1 DESCRIPTION BOWER WIRING INSTALLATION NOTES DRAWING 164201604 5 SHEER 2 045 REVISION B DATE 032406 EATON Powerware 9390 UPS 100 160 kVA Installation and Operation Manual 164201604 Rev B powerware com A 13 Installation Information Table G INPUT OUTPUT Ratings amp External Wiring Requirements for the Powerware 9390 160 160 Units Rating 50 60 Hz Basic Unit Rating at 0 9 lagging pF load kVA kW 160 144 160 144 Input and Bypass Input Output VOLTS VOLTS 208 220 208 220 480 480 AC Input to UPS Rectifier 0 98 min pF Full Load Current plus Battery Recharge Current 3 Phases 1 Ground Minimum Conductor Size Number per Phase Amps 480 210 AWG or kcmil each 400 2 1 0 2 AC Input to UPS Bypass Full Load Current 3 Phases 1 Neutral if required 1 Ground Minimum Conductor Size Number per Phase Amps 444 420 192 AWG or kcmil each 400 2 1 0 2 DC Input from Battery to UPS 1 Positive 1 Negative Minimum Conductor Size Number per Pole Vdc Amps 2 0V cell 384 480 403 432 480 403 AWG or kcmil each 250 2 250 2 AC Output to Critical Load Full Load Current 3 Phases 1 Neu
71. module UPS one to four battery cabinets and an optional Integrated Accessory Cabinet IAC distribution configuration Powerware Hot Sync parallel system with two UPS modules one to four battery cabinets for each UPS and an optional module tie cabinet One capacity one redundant 1 1 Two capacity 2 0 Powerware Hot Sync parallel system with three UPS modules one to four battery cabinets for each UPS and an optional module tie cabinet Two capacity one redundant 2 1 Three capacity 3 0 Powerware Hot Sync parallel system with four UPS modules one to four battery cabinets for each UPS and an optional module tie cabinet Three capacity one redundant 3 1 Four capacity 4 0 Powerware Hot Sync parallel system with two UPS modules one to four battery cabinets for each UPS an optional module tie cabinet and an optional IDC One capacity one redundant 1 1 Two capacity 2 0 Powerware Hot Sync parallel system with three UPS modules one to four battery cabinets for each UPS an optional module tie cabinet and an optional IDC Two capacity one redundant 2 1 Three capacity 3 0 Powerware Hot Sync parallel system with four UPS modules one to four battery cabinets for each UPS an optional module tie cabinet and an optional IDC Three capacity one redundant 3 1 Four capacity 4 0 The UPS system configuration can be enhanced by adding optional accessories such as a Remote Emergency Power of
72. screens Returns to the main System Setup Level screen from a setup submenu 9 2 1 Mimic Screen Figure 9 3 shows the Main Menu and Mimic screen To select the Mimic screen from the Events Meters Controls or Setup screens press the i pushbutton on the current menu bar The Mimic screen shows the internal components of the UPS cabinet and a real time graphical representation of the operating status of the system TIME 11 35 43 DATE 02 25 2004 INPUT UPS STSW OUTPUT BYPASS EVENTS METERS CONTROLS SETUP LOAD OFF OU A f x GO Figure 9 3 Main Menu and Mimic Screen Normal Mode EATON Powerwaree 9390 UPS 100 160 kVA Installation and Operation Manual 164201604 Rev B powerware com 9 3 Using the Control Panel 9 2 2 Event Screens Press the EVENTS pushbutton on the main menu bar or History Menu bar to display a listing of all system events that are currently active The most recent event is listed first As events clear they are removed from the Active System Events listing Figure 9 4 shows the Active Events screen To scroll through the events press the T or amp pushbuttons on the menu bar ACTIVE EVENTS ALARM INPUT AC UNDERVOLTAGE ALARM BYPASS AC UNDER VOLTAGE NOTICE BATTERY VOLTAGE LOW NOTICE NO SYNC ON NOTICE BYPASS NOT AVAILABLE NOT
73. serious injury EATON Powerwaree 9390 UPS 100 160 kVA Installation and Operation Manual 164201604 Rev B powerware com 2 3 UPS Installation Plan and Unpacking 2 4 1 Carefully inspect the outer packaging for evidence of damage during transit CAUTION Do not install a damaged cabinet Report any damage to the carrier and contact your Eaton service representative immediately 2 Use a forklift or pallet jack to move the packaged cabinet to the installation site or as close as possible before unpacking Insert the forklift or pallet jack forks between the pallet supports on the bottom of the unit NOTE Verify that the forklift or pallet jack is rated to handle the weight of the cabinet see Table A on page 3 for cabinet weight Do not tilt the UPS cabinet more than 10 from vertical or the cabinet may tip over 3 Set the pallet on a firm level surface allowing a minimum clearance of 3m 10 ft on each side for removing the cabinet from the pallet NOTE The UPS cabinet is shipped with a debris shield covering the ventilation grill on top of the unit Do not remove the debris shield until installation is complete 4 Remove the protective covering from the cabinet 5 Remove the packing material and discard or recycle in a responsible manner 6 After removing the protective covering inspect the contents for any evidence of physical damage and compare each item with the Bill of Lading If da
74. single UPM perform the following procedure NOTE The UPM can be shut down only if remaining UPMs can support the critical load without being overloaded 1 Press the CONTROLS pushbutton on the main menu bar on the UPM to be shut down The System Controls screen appears 2 Press the pushbutton to display System Controls Screen 2 3 Press the PM OFF pushbutton on the System Controls menu bar The power module PM status indicates SHUTDOWN The input and output contactors open the battery breaker or disconnect is tripped and the power module is turned off 4 Open the input and bypass if dual feed feeder circuit breakers supplying the shutdown UPM NOTE monitor screen continues to be active until the UPM is isolated from the critical bus WARNING A Power is present inside the shutdown UPM cabinet due to connection to the critical bus until the UPM output breaker is opened 5 If it is necessary to isolate the from the critical bus open the module output breaker on the tie cabinet or distribution panel 10 2 6 Restarting a Single UPM To restart a single UPM perform the following procedure 1 If the was isolated from the critical bus close the module output breaker on the tie cabinet or distribution panel 2 Observe the UPM control panel display becoming active indicating logic power UPM logic is being powered from the critical bus 3 Close the UPM input feeder circuit bre
75. starting on page A 33 identify the control wiring terminations 3 2 UPS Cabinet Installation To install a UPS cabinet perform the procedures in the following paragraphs o NOTE When a line up and match UPS system is ordered together with battery cabinets the first battery cabinet is supplied with two cosmetic covers The UPS cabinet additional battery cabinets and other ancillary cabinets are supplied without cosmetic covers NOTE When a UPS system is ordered together with battery cabinets for standalone installation the first battery cabinet is supplied with two cosmetic covers Additional battery cabinets are supplied without cosmetic covers Cosmetic covers must be ordered for the UPS cabinet and or other ancillary cabinets EATON Powerwaree 9390 UPS 100 160 kVA Installation and Operation Manual 164201604 Rev B powerware com 3 1 Installing the UPS System 3 2 1 Unloading the Powerware 9390 UPS Cabinet from the Pallet The UPS cabinet is bolted to a wooden pallet supported by wood skids To remove the pallet perform the following procedure WARNING A The UPS cabinet is heavy See Table A on page A 3 for weight of cabinets If unloading instructions are not closely followed the cabinet may cause serious injury A Do not tilt cabinets more than 10 from vertical 1 If not already accomplished use a forklift or pallet jack to move the cabinet to the installation area or as close as possible before unlo
76. such as a Remote Monitor Panel 11 a Relay Interface Module Il or a Supervisory Contact Module II to the UPS EATON Powerware 9390 UPS 100 160 kVA Installation and Operation Manual 164201604 Rev B powerware com 13 1 Communication LAN and telephone drops for use with X Slot connectivity cards must be provided by facility planners or the customer For installation and setup of an X Slot card please contact Powerware see page 1 6 Refer to the manual supplied with the X Slot card for user instructions ConnectUPS X Web SNMP Card fP E Micon 0000 Modem Card TH 17 HEPR P H tS Modbus 9 SERM P aq eese d owerware sync u CAN Bridge Card Relay Interface Card Industrial Relay Figure 13 1 Optional X Slot Cards 13 2 LanSafe Power Management Software Each Powerware 9390 UPS ships with LanSafe Power Management Software To begin installing LanSafe software see the instructions accompanying the Powerware Software Suite CD LanSafe software uses an RS 232 serial link to communicate with the UPS The software provides up to date graphics of UPS power and system data and power flow a complete record of critical power events and notification of important UPS or power information With custom views for monitoring status and metering information various user groups can
77. the UPS cabinet NOTE Remove the UPS cabinet top or bottom conduit landing plate to drill or punch conduit holes see Drawing 164201604 6 on page A 27 4 Remove the X Slot conduit landing plate from the UPS cabinet to drill or punch conduit holes see Drawing 164201604 6 on page A 27 5 Reinstall the conduit landing plate 6 Install conduit between the UPS and RIM II See Appendix A for UPS cabinet and RIM wiring access information 7 Install wiring between the UPS and RIM Il See Drawing 164201604 8 starting on page A 33 for Powerware Hot Sync CAN Bridge Card and RIM II location terminal location and wiring information NOTE 720 Vac for the RIM II should be supplied from the critical bus by facility planners or the customer 8 Install 120 Vac power wiring from the critical bus to the RIM II See Drawing 164201604 8 starting on page A 33 for terminal location and wiring information NOTE Setup of the Powerware Hot Sync CAN Bridge Card must be performed by an authorized Eaton Customer Service Engineer Contact service to schedule a date 9 Contact your Eaton service representative for verification and testing of the RIM and its connections prior to making connections with J1 through J4 see Table 6 1 and Drawing 164201604 12 on page A 52 You can order interface cables separately for connecting to the 15 Pin D Sub Connectors Table 6 1 J1 through J4 Interface Connectors Status J1 through JA Des
78. the front door latch and swing the door open 3 Install the Powerware Hot Sync CAN Bridge Card into an open X Slot on the front of the UPS Remove the X Slot cover panel to gain access to the X Slot See Drawing 164201604 8 starting on page A 33 for location of the X Slot communication bay EATON Powerwaree 9390 UPS 100 160 kVA Installation and Operation Manual 164201604 Rev B powerware com 6 1 Installing Options and Accessories 4 Install wiring from the Powerware Hot Sync CAN Bridge Card in accordance with the instructions listed below gt Parallel system wiring see paragraph 6 2 gt RMP II wiring see paragraph 6 3 gt RIM see paragraph 6 4 gt SCM II see paragraph 6 5 6 2 Installing Parallel System Control Wiring NOTE When installing external wiring to the X Slot CAN card conduit must be installed to the UPS cabinet When installing internal wiring to the X Slot CAN card terminals route the wiring through the internal opening in the X Slot communication bay NOTE When installing interface wiring for the parallel system pull chain conduit must be installed between UPMs To install parallel system control wiring perform the following procedure 1 10 Verify the UPS system is turned off and all power sources are removed See Chapter 10 UPS Operating Instructions for shutdown instructions Perform the procedure listed in paragraph 6 1 If not already removed remove the doors
79. the inverter output of the UPS is not available and the critical load needs to be energized perform the following procedure CAUTION In Bypass mode the critical load is not protected from commercial power interruptions and abnormalities Close the UPS input feeder circuit breaker If the UPS is dual feed close the UPS Bypass input feeder circuit breaker Observe the UPS control panel becoming active indicating logic power Press the CONTROLS pushbutton on the main menu bar The System Controls screen appears On the System Controls screen the power module PM status should indicate SHUTDOWN Press the BYPASS pushbutton on the System Controls menu bar The critical load is immediately supplied by the bypass source in Bypass mode The UPS is now operating in Bypass mode and the BYPASS status indicator is illuminated 10 2 EATON Powerware 9390 UPS 100 160 kVA Installation and Operation Manual 164201604 Rev powerware com UPS Operating Instructions 10 1 3 Starting the Power Module To start the power module without transferring the critical load to normal perform the following procedure 1 Close the UPS input feeder circuit breaker 2 If the UPS is dual feed close the UPS Bypass input feeder circuit breaker 3 Observe the UPS control panel becoming active indicating logic power 4 Press the CONTROLS pushbutton on the main menu bar The System Controls screen appears 5 On the System Controls screen t
80. 0 2 3 Transfer Parallel System from Normal to Bypass 10 10 10 2 4 Transfer Parallel System from Bypass to Normal 10 10 10 2 5 Single UPM Shutdown 10 11 10 2 6 R starting a Single UPM a SA Et a 10 11 10 2 7 Parallel System and Critical Load Shutdown 10 12 10 2 8 Using the UPS LOAD OFF Pushbutton 10 13 10 2 9 Using the Parallel System Remote Emergency Power off Switch 10 14 Using Features and lt 11 1 11 1 Building Alarm SOC EDU 11 1 11 2 General Purpose Relay Contact 2 2 6 fog iis delete EK EDEN AUR S ace 11 1 11 3 Optional Remote Monitor Panel Il 11 2 11 4 Relay Interface Module ll 5i rr cna wey ER gar ny EUR RN ER Qr ORO EPA 11 4 11 5 Supervisory Contact Module ll ei See ax e DURER OR per REC PE 11 5 Responding to System Events 5 12 1 124 ILC P ECCLE 12 1 12 2 System Event ESSE p Rien bate 12 1 12 3 System Event Indicators secre vp BENS XY EY RESET EISE E AU ESSET 12 1 12 4 System Event Messages
81. 000000000000000 Figure 9 41 Unit Type Screen EATON Powerwaree 9390 UPS 100 160 kVA Installation and Operation Manual 164201604 Rev B powerware com 9 35 Using the Control Panel 9 36 9 2 9 System Setup Level 1 Screens A password is required to access the Level 1 functions To enter the password select ENTER PASSWORD from the System Setup Level 0 menu to display the Enter Password screen Figure 9 42 shows the Enter Password screen Use the or pushbuttons to select the password character position Use the T pushbuttons to change the password character Once the password is entered press the DONE pushbutton The System Setup Level 1 menu screen is displayed The default password is L1 ENTER PASSWORD L1 NENNEN OU A Figure 9 42 Enter Password Screen EATON Powerware 9390 UPS 100 160 kVA Installation and Operation Manual 164201604 Rev powerware com Using the Control Panel The System Setup Level 1 screen can be used to set the UPS date and time set the serial ports change the Level 1 password and log out of Level 1 In addition the Level 0 functions are available Figure 9 43 shows the System Setup Level 1 screen Use the T or pushbuttons to highlight the setup function screen desired then press the SELECT pushbutton to display the function screen The Lev
82. 0V 480V 467 1030 440 970 6 at 73 162 208V 220V 208V 220V 581 1280 553 1220 480V 208V 220V 480V 208V 220V 581 1280 553 1220 480V 208V 220V 480V 208V 220V 581 1280 553 1220 480V 480V 6 The clearances required around the UPS cabinet are shown in Table B Table B UPS Cabinet Clearances 6 at 92 204 6 at 92 204 6 at 92 204 From Top of Cabinet Minimum clearance over the UPS cabinet is 457 2 mm 18 in for ventilation From Front of Cabinet 914 4 mm 36 inches working space From Back of Cabinet None required From Right Side of Cabinet None required From Left Side of Cabinet None required DESCRIPTION BHYSICAL FEATURES AND REQUIREMENTS DRAWING 164201604 2 SHEET 1 of 2 DATE REVISION A 091505 EATON Powerwaree 9390 UPS 100 160 kVA Installation and Operation Manual 164201604 Rev B powerware com Installation Information 7 The basic environmental requirements for operation of the UPS system are Ambient Temperature Range 0 40 32 104 Recommended Operating Range 20 25 C 68 77 F Maximum Relative Humidity 95 noncondensing The UPS ventilation requirements are shown in Table C Table C Air Conditioning or Ventilation Requirements During Full Load Operation Voltage Heat Rejection Input Output BTU hr x 1000 hr kg
83. 110 12 5 110 12 5 110 110 110 110 500 500 500 500 500 56 5 500 56 5 500 5 6 50 NOTE Customer ground can be run in any conduit listed in Table J 1 2 in Hex 1 2 in Hex Slotted DESCRIPTION POWER WIRING INSTALLATION NOTES DRAWING NO 164201604 5 SHEET 5 of 15 REVISION A DATE 091505 A 16 EATON Powerwaree 9390 UPS 100 160 kVA Installation and Operation Manual 164201604 Rev B powerware com Installation Information 11 Per NEC article 300 20 a all three phase conductors must be run in the same conduit Neutral and ground must be run in the same conduit as the phase conductors Conduit is sized to accommodate one neutral conductor the same size as the phase 12 conductor and one 8 AWG ground conductor If two neutral conductors or an oversized neutral conductor are to be installed check the size of the conduit needed to accommodate the extra wire or size and use that conduit size in place of the conduit size listed in Table J All Powerware 9390 products can accommodate a double size neutral 13 THHW THW 2 Table J Power Cable Conduit Requirements Conduit sizes were chosen from NEC Table C1 type letters RHH RHW RHW 2 TW THW UPS Model Powerware 9390 120 100 and 9390 160 100 Voltage 208 220 AC Terminal AC Input to UPS A B C Gnd Number of Minimum Conduit Wires iN Tr
84. 160 kVA Installation and Operation Manual 164201604 Rev B powerware com 3 5 Installing the UPS System 3 6 3 2 3 3 2 4 3 2 5 3 2 6 Integrated Distribution Cabinet Installation To install and wire an IDC refer to the Powerware 9390 Integrated Distribution Cabinet 160 kVA Installation and Operation Manual After the IDC is installed and wired return to paragraph 3 2 6 to complete the UPS cabinet wiring Integrated Accessory Cabinet Installation To install and wire an IAC refer to the Powerware 9390 Integrated Accessory Cabinet IAC B and IAC T Configurations Installation and Operation Manual or the Powerware 9390 Integrated Accessory Cabinet IAC D Configuration Installation and Operation Manual After the IAC is installed and wired return to paragraph 3 2 6 to complete the UPS cabinet wiring UPS Sidecar Wiring To wire an UPS Sidecar refer to the Powerware 9390 UPS Sidecar Installation and Operation Manual After the UPS Sidecar is wired return to paragraph 3 2 6 to complete the UPS cabinet wiring Installing UPS External and Battery Power Wiring NOTE The UPS cabinet is shipped with a debris shield covering the ventilation grill on top of the unit Do not remove the debris shield until installation is complete However remove the shield before operating the UPS Once the debris shield is removed do not place objects on the ventilation grill NOTE Remove the UPS cabinet top or bottom conduit landing plate
85. 20 Vac and 0 15 at 115 Vdc NOTE Supervisory contacts require an external power supply Internal 24 Vdc is not capable of supplying contact current EATON Powerwaree 9390 UPS 100 160 kVA Installation and Operation Manual 164201604 Rev B powerware com 6 7 Installing Options and Accessories This page intentionally left blank 6 8 EATON Powerwaree 9390 UPS 100 160 kVA Installation and Operation Manual 164201604 Rev B powerware com Section ll Operation This page intentionally left blank Chapter 7 Understanding UPS Operation 7 1 Looking Inside the UPS System The Powerware 9390 UPS is a continuous duty solid state transformerless at 208 and 480 Vac three phase true online system that provides conditioned and uninterruptible AC power to the UPS system s output The UPS supports process control data processing telecommunications PBX research and non patient medical equipment The Powerware 9390 UPS maintains power to the critical loads during commercial electrical power brownout blackout overvoltage undervoltage and out of tolerance frequency conditions The basic system consists of a rectifier battery converter inverter monitoring operation control panel integrated communication server and digital signal processor DSP logic In this manual the power required by your equipment is called the critical load The UPS supplies the critical load with conditioned power that is synchronized with your util
86. 20V RATINGS AC INPUT TO UPS RECTIFIER AND BYPASS A B C N AC OUTPUT TO CRITICAL LOAD A B C N SEE SHEET 4 FOR DETAILS DC INPUT FROM BATTERY TO UPS AND GROUND TERMINALS USED ONLY ON 160 100 160 120 AND 160 160 MODELS 120 100 120 120 160 100 160 120 AND 160 160 208V 220V RATINGS 208V 220V INPUT AND 208V 220V OUTPUT MODELS 160 100 160 120 AND 160 160 480V INPUT AND 480V OUTPUT NOTE Metal shields covering wiring DESCRIPTION UPS POWER TERMINAL LOCATIONS terminals must be removed or DRAWING NO SHEET opened to gain access to 164201004 3of4 terminals REVISION B 032406 EATON Powerware 9390 UPS 100 160 kVA Installation and Operation Manual 164201604 Rev B powerware com A 31 Installation Information AC INPUT TO UPS RECTIFIER AND BYPASS SINGLE INPUT AC INPUT TO UPS RECTIFIER DUAL INPUT TERMINAL DETAIL RIGHT SIDE VIEW RECTIFIER INPUT TERMINALS ko BYPASS INPUT TERMINALS PHASE A E1 PHASE B 2 PHASE C E3 Al s Hi PHASE A E6 N B CZ NJ AC INPUT H PHASE E7 UPS BYPASS D DUAL INPUT LD VEZ E PHASE C E8 Se mo DG Z
87. 3 7 S TURN RMP II RIM Il OR SCM II TWISTED PAIR DESCRIPTION INTERFACE WIRING INSTALLATION NOTES AND TERMINAL LOCATIONS DRAWING 164201604 8 SHEET 43 of 13 REVISION A DATE 091505 EATON Powerwaree 9390 UPS 100 160 kVA Installation and Operation Manual 164201604 Rev B powerware com A 45 Installation Information 943 8 1 37 2 20 903 8 1 8 135 6 1 1873 06 EL 73 7 R SSS REL REL ELEM EE lt SS a R L SS Sa EL 1 fete o o o 9 Ie 2 jM E 34 16 1 3 FRONT VIEW RIGHT SIDE VIEW DESCRIPTION UPS CABINET DIMENSIONS DRAWING NO 164201604 9 SHEET 1of4 Dimensions are in millimeters inches REVISION A DATE 091505 A 46 EATON Powerwaree 9390 UPS 100 160 kVA Installation and Operation Manual 164201604 Rev B powerware com Installation Information
88. 390 120 100 9390 120 120 208 220 208 220 Multiple Module Parallel Sheet 5 9390 160 100 Single Feed or Dual Feed 9390 160 120 3 1 and 4 0 Configurations DESCRIPTION UPS SYSTEM ONELINE CONFIGURATIONS DRAWING NO 164201604 3 SHEET 1 of 1 REVISION A DATE 091505 EATON Powerwaree 9390 UPS 100 160 kVA Installation and Operation Manual 164201604 Rev B powerware com Installation Information AC INPUT TO UPS RECTIFIER AND BYPASS SINGLE FEED 3 or 4 WIRE A B C ROTATION See Drawing 164201604 8 AC INPUT TO AC INPUT UPS RECTIFIER TO BYPASS BATTERY AUX BUILDING ALARMS DUAL FEED DUAL FEED 3 RON 3 or TOI B C BATTERY UVR ALARM RELAY XSLOT A B REMOTE EPO E INTERFACE E1 E2 E6 E7 E8 E12 ACKEEED INTERFACE CONTACTOR BOARD SEE NOTE 2 T IT INPUT FUSE FUSE CONTACTOR K1 i STATIC BATTERY switch Y CABINET ec UPS CABINET 2 Optional RECTIFIER C 4 E5 c o AC OUTPUT gt T BATTERY E9 E10 CRITICAL LOAD CONVERTER ELEME BATTERY OUTPUT CONTACTOR BREAKER K3 INVERTER FUSE Ve NOTE 1 A minimum of two separate feeds with upstream feeder breakers or one feed with two upstream feeder breakers must be provided one for the UPS and one for the IAC bypass input
89. 4 0 1 AC Input to UPS Bypass Full Load Current 3 Phases 1 Neutral if required 1 Ground Minimum Conductor Size Number per Phase Amps 278 262 120 AWG or kcmil each 3 0 2 4 0 1 DC Input from Battery to UPS 1 Positive 1 Negative Minimum Conductor Size Number per Pole Amps 2 0V cell 384 480 252 432 480 252 AWG or kcmil each 2 0 2 2 0 2 AC Output to Critical Load Full Load Current 3 Phases 1 Neutral if required 1 Ground Minimum Conductor Size Number per Phase Amps 278 262 120 AWG or kcmil each 3 0 2 4 0 1 Neutral Bonding Jumper Minimum Conductor Size Number See Note 7 AWG or kcmil each 1 0 1 1 NOTE Callout letters A B and D map to Drawing 164201604 4 sheets 1 of 6 2 of 6 4 of 6 5 of 6 and 6 of 6 Read and understand the following notes while planning and performing the installation 1 Refer to national and local electrical codes for acceptable external wiring practices Material and labor for external wiring requirements are to be provided by designated personnel For external wiring use 90 C copper wire See the appropriate information in Table E through Table G Wire sizes are based on using the specified breakers 4 Wire ampacities are chosen from Table 310 16 of the NEC Wire is 90 C specification If installing
90. 9 18 Figure 9 21 Maximum Current Log Summary Screen 9 19 Figure 9 22 Maximum Current Log Screen Three Phase Measurement 9 20 Figure 9 23 Maximum Current Log Screen Individual Phase Measurement 9 21 EATON Powerwaree 9390 UPS 100 160 kVA Installation and Operation Manual 164201604 Rev B powerware com vii Table of Contents Figure 9 24 Figure 9 25 Figure 9 26 Figure 9 27 Figure 9 28 Figure 9 29 Figure 9 30 Figure 9 31 Figure 9 32 Figure 9 33 Figure 9 34 Figure 9 35 Figure 9 36 Figure 9 37 Figure 9 38 Figure 9 39 Figure 9 40 Figure 9 41 Figure 9 42 Figure 9 43 Figure 9 44 Figure 9 45 Figure 9 46 Figure 9 47 Figure 9 48 Figure 9 49 Figure 9 50 Figure 9 51 Figure 9 52 Figure 9 53 Figure 11 1 Figure 11 2 Figure 11 3 Figure 13 1 Figure 13 2 viii Maximum Current Log Setup Screen 1 9 21 Maximum Current Log Setup Screen 2 9 22 Time Interval Monitored Setup Screen 9 23 Time Interval Monitored Setup Save Screen 9 24 Maximum of Full Load Setup Screen 9 25 Maximum of Full Load Setup Save Screen 9 26 Calculation Method Setup Screen 9 27
91. 90 UPS 100 160 kVA Installation and Operation Manual 164201604 Rev powerware com Installation Information 16 Conduit must be installed between the UPM cabinets for parallel interface wiring Install the interface wiring in separate conduit from the power wiring 17 Use Class 1 wiring methods as defined by the NEC for parallel interface wiring The wire should be shielded twisted pair rated for 5 amps maximum 18 See Table X and Chapter 6 for Powerware Hot Sync CAN Bridge Card interface wiring Table X Powerware Hot Sync CAN Bridge Card Interface Connections Terminal J3 Name Description 1 Alarm Alarm Rtn Programmable UPS alarm Activated by a remote dry contact closure Alarm Relay NC Normally closed contact opens when UPS is on bypass Alarm Relay Com Bypass contact return Alarm Relay NO Normally open contact closes when UPS is on bypass TX TX Remote Monitor Panel II RMP Il Relay Interface Module II RIM II and Supervisory Contact Module II SCM 1 connections olo oo A I CAN o Shield J3 SHIELD CAN H CANL TX TX NO COM NC ALM RTN ALARM 234567 8 910 1 138425683 REV XX CAN BRIDGE NOTE All interface wiring is to be provided by the customer Computer Area Network CAN Input for parallel operation CO
92. ABORT is pressed the action is completed and the System Setup screen displays If RETRY is pressed the Change Password screen is redisplayed CHANGE PASSWORD OLD L1 NEW L1 SAVE RETRY ABORT O A Figure 9 45 Change Password Save Screen EATON Powerwaree 9390 UPS 100 160 kVA Installation and Operation Manual 164201604 Rev B powerware com 9 39 Using the Control Panel Select DATE AND TIME from the System Setup Level 1 menu to display the Time Format Setup screen The Time Format Setup screen allows the selection of either month day year or day month year formats for display on the screen and for logging events in the Event and History Logs Figure 9 46 shows the Time Format screen Use the T or pushbuttons to highlight the desired format then press the SELECT pushbutton to display the Set Date and Time screen To return to the System Setup screen press the pushbutton TIME FORMAT SETUP MM DD YYYY DD MM YYYY SELECT lt OU A O Figure 9 46 Time Format Screen 9 40 EATON Powerware 9390 UPS 100 160 kVA Installation and Operation Manual 164201604 Rev B powerware com Using the Control Panel The Set Date and Time MM DD YYYY screen allows the internal date and time of the UPS to be set in the month day year format The date and time information is used for display on the sc
93. ATE AND TIME DD MM YYYY DATE MONTH YEAR HOUR MINUTE SAVE 27 02 2004 15 42 YES lt gt lt OQ A O Figure 9 48 Set Date and Time DD MM YYYY Screen 9 42 EATON Powerware 9390 UPS 100 160 kVA Installation and Operation Manual 164201604 Rev B powerware com Using the Control Panel Select COM PORT SETUP from the System Setup Level 1 menu to display the COM Port Setup screen This screen allows selection of the serial COM port to set up Figure 9 49 shows the COM Port Setup screen Use the T or pushbuttons to highlight the the COM port to be set up then press the SELECT pushbutton To return to the System Setup screen press the pushbutton COM PORT SETUP COM 2 COM 3 Ss SELECT O A Figure 9 49 Port Setup Screen EATON Powerware 9390 UPS 100 160 kVA Installation and Operation Manual 164201604 Rev powerware com 9 43 Using the Control Panel The COM Setup screen is used to change and save the settings for the serial communication ports The COM port number selected from the COM Port Setup screen displays If the changes are not wanted use the ABORT pushbutton to return to the COM Port Setup screen Figure 9 50 shows the COM Setup screen Use the T or pushbuttons to highlight the setting to be changed Use the gt pushbutton to toggle through the values for the setting to mak
94. CONTROLS MAINTENANCE BYPASS OFF BYPASS OFF POWER MODULE PM ONLINE CHARGER OFF LOAD OFF CHGR ON PM OFF lt 0 n Figure 9 52 System Controls Screen 2 The CHGR pushbutton switch toggles the charger function On and Off The PM pushbutton switch toggles the power module function On and Off For detailed information about using the System Controls see Chapter 10 UPS Operating Instructions EATON Powerware 9390 UPS 100 160 kVA Installation and Operation Manual 164201604 Rev B powerware com Using the Control Panel 9 4 Load Off Screen The Load Off screen appears when the LOAD OFF pushbutton is selected from the main menu bar or System Controls menu bar This screen allows the LOAD OFF process to be aborted if the LOAD OFF pushbutton was pressed accidentally Figure 9 53 shows the Load Off screen For detailed information about using the LOAD OFF and Shutdown screens see Chapter 10 UPS Operating Instructions HOLD LOAD OFF_BUTTON FOR P SECONDS TO TURN OFF LOAD CANCEL LOAD OFF O n Figure 9 53 Load Off Screen EATON Powerware 9390 UPS 100 160 kVA Installation and Operation Manual 164201604 Rev powerware com 9 47 Using the Control Panel 9 5 Reading the Status Indicators The four symbols on the right side of the control panel are status indicators They are colored light emitting diode
95. D D MOB 2 a O O Q e MOB 3 CON O O O A Input to UPS Rectifier and Bypass single feed and UPS Rectifier dual feed m B AC Input to UPS Bypass dual feed 4 Loo o e C DC Input from Battery D UPM AC Output to Parallel Tie Point MIS E ACInput Source F System Bypass Input a G Output to Critical Load 4 Overcurrent Protection Provided by Others G TYPICAL PARALLEL SYSTEM Y OUTPUT TO NOTE 1 UPM and system bypass input feeds 3 1 AND 4 0 CONFIGURATIONS 2 Remove jumper for dual feed DESCRIPTION UPS SYSTEM ONELINE DRAWING DRAWING NO 164201604 4 SHEET 6of6 3 See Note 27 on page 21 for neutral bonding instructions REVISION DATE 091505 EATON Powerwaree 9390 UPS 100 160 kVA Installation and Operation Manual 164201604 Rev B powerware com Installation Information Table E INPUT OUTPUT Ratings amp External Wiring Requirements for the Powerware 9390 120 100 and 9390 160 100 Units Rating 50 60 Hz Basic Unit Rating at 0 9 lagging pF load kVA kW 100 90 100 90 Input and Bypass Input Output VOLTS VOLTS 208 220 208 220 480 480 AC Input to UPS Rectifier 0 98 min pF Full Load Current plus Battery Recharge Current 3 Phases 1 Ground Minimum Conductor Size Number per Phase Amps 300 130 AWG or kcmil each 3 0 2
96. E OVER LIMIT MINUTES TOTAL KWH USED OVER LIMIT KWH LOG SETUP Q A GO Figure 9 13 KW Demand Log Summary Screen EATON Powerware 9390 UPS 100 160 kVA Installation and Operation Manual 164201604 Rev B powerware com 9 11 Using the Control Panel 9 12 Press the LOG pushbutton on the KW Demand Log Summary Menu bar to display the KW Demand Log screen The KW Demand Log screen displays the individual log entries including the interval date and time frame the maximum reading during the interval the total time over limit during the interval an estimated number of total KWH used during the interval and the number of times over limit during the interval If no events have occurred the screen displays LOG EMPTY Figure 9 14 shows the KW Demand Log screen To scroll through the individual events press the T or amp pushbuttons on the menu bar To return to the KW Demand Log Summary screen press the SUMMARY pushbutton on the menu bar To clear the KW Demand Log press the RESET pushbutton on the menu bar KW DEMAND LOG KW DEMAND EVENT 6 12 INTERVAL 07 30 2005 15 26 10 15 30 10 MAXIMUM READING KW SIE KW TIME OVER LIMIT 2 MINUTES KWH USED OVER LIMIT NUM TIMES OVER THIS INTERVAL FEES SUMMARY HESET 0 0 Figure 9 14 KW Demand Log Screen EATON Powerware 9390 UPS 100 160 kVA Installa
97. ED TWISTED Q TWISTED e PAIR 5 O PAIR 5 O PAIR 5 5 O 61O 6 O 6 O Zi ZIG 7 710 8 O 8 O 8 O 8 10 OQ 10 10 10 Q UPM 1 UPM 2 UPM 3 UPM 4 IF INSTALLED IF INSTALLED BC Tc NC DESCRIPTION INTERFACE WIRING INSTALLATION NOTES AND TERMINAL LOCATIONS WIRING DRAWING NO 164201604 8 SHEET 11 of 13 REVISION B DATE 032406 EATON Powerware 9390 UPS 100 160 kVA Installation and Operation Manual 164201604 Rev B powerware com A 43 Installation Information TERMINAL TB 1 SIGNAL CONNECTIONS FROM THE UPS GROUND TERMINAL Co O Wi me ns TBH 2 TBi2 K i Si 2 E 9 9 SP 88 USE ONLY zi Tas QO g corem wre 5 H as 205 75 RATED il 0 w Q TERMINAL TB 3 Q 120 VAC POWER 4 oO REMOTE MONITOR PANEL AND RELAY INTERFACE MODULE TERMINAL LOCATIONS TERMINAL TB 3 120 VAC POWER
98. EDUNDANCY This indicator applies only to parallel systems when one cabinet is not functioning ON GENERATOR NORMAL The UPS input and bypass are being supplied by the power from the generator instead of from the utility power ON BYPASS The bypass source is supplying the critical load Usually this means that the UPS is not energized The load is not protected in Bypass mode and a horn sounds after 30 seconds UPS ALARM The UPS system is issuing an alarm Conditions that affect the current UPS mode are indicated by the BYPASS indicators and horn on the UPS ON BATTERY The UPS battery backup is supplying the critical load GENERATOR UNAVAILABLE The utility power is either interrupted or out of specification The SYSTEM NORMAL indicator is also illuminated SYSTEM REDUNDANCY BATTERY BYPASS UNAVAILABLE SHUTDOWN The UPS system is in Normal mode but a bypass source is not within specification A horn sounds after BYPASS ARRIERE 30 seconds SHUTDOWN IMMINENT The UPS is preparing to shut down because the UPS is in Battery mode and the DC voltage is approaching its low limit This indicator is accompanied by a horn EATON Powerware 9390 UPS 100 160 kVA Installation and Operation Manual 164201604 Rev B powerware com 11 3 Using Features and Options 11 4 Relay Interface Module II An optional RIM II uses relay contact closures to indicate the operating status and alarm condition of t
99. ETERS pushbutton on the main menu bar to display the Unit Meter screens Scroll through the meter screens using the T or amp pushbuttons on the menu bar until the KW Demand Log Summary screen is displayed o NOTE The KW Demand Log is available only when the mini CSB is installed The KW demand log collects information on events where the unit load exceeds a user defined KW limit within a user defined time interval The user can choose a time period up to 9999 minutes and a load limit up to 9999 KW If the limit is exceeded within a given time period a log event is created The KW Demand Log Summary screen displays the number of total times the limit has been exceeded since the last log reset the date of the last log reset the maximum KW reading and the total time over the limit It also displays the average KW over the limit and an estimated number of KWH used over the limit Both of these values are calculated using the difference between the actual measurement reading and the user defined limit level For example during a 60 minute interval if the limit is set at 10 KW and the measurement is a constant 15 KW for the entire period the average KW over would be 5 KW and the total KWH used over the limit would be 5 KWH Figure 9 13 shows the KW Demand Log Summary screen KW DEMAND LOG SUMMARY NUMBER OF TIMES OVER LIMIT 12 LAST LOG RESET 07 30 2005 AVERAGE KW OVER LIMIT xxx E KW MAXIMUM READING KW EE KW TOTAL TIM
100. FIER RECTIFIER i EP F BATTERY BATTERY BATTERY CONVERTER CONVERTER CONVERTER MODULE TIE CABINET OPTIONAL wa 63 INVERTER INVERTER INVERTER FUSE FUSE FUSE K3 C 4 5 G 4 5 C 4 5 O BATTERY O BATTERY C O BATTERY BREAKER BREAKER BREAKER E9 dt E9 Ap E9 MES E10 E10 E10 E11 E11 E11 E12 BATTERY CABINET E12 BATTERY CABINET E12 BATTERY CABINET MOB 1 D D D 2 CN O O e9 MOB 3 CON O A Input to UPS Rectifier and Bypass single feed and UPS Rectifier dual feed AC Input to UPS Bypass dual feed C DC Input from Battery D UPM AC Output to Parallel Tie Point ws E AC Input Source F System Bypass Input Output to Critical Load 9 Overcurrent Protection Provided by Others G NOTE 1 UPM and system bypass input feeds TYPICAL PARALLEL SYSTEM Y must come from the same source 2 1 AND 3 0 CONFIGURATIONS 2 Remove jumper for dual feed DESCRIPTION UPS SYSTEM ONELINE DRAWING 3 See Note 27 on page A 21 for DRAWING 164201604 4 SHEET 5 of 6 neutral bonding instructions g REVISION A DATE 091505 A 10 EATON Powerwaree 9390 UPS 100 160 kVA Installation and Operation Manual 164201604 Rev B powerware com Installation Information
101. IAL NUMBER SEVENTH DIGIT POWERWARE 9390 120 100 120 120 160 100 160 120 AND 160 160 208 220V INPUT AND OUTPUT AND 160 100 160 120 AND 160 160 480V INPUT AND OUTPUT NOTE 1 A minimum of two separate feeds with upstream feeder breakers or one feed with two upstream feeder breakers must be provided one for the UPS and one for the IAC bypass input DO NOT use one feed or a single feeder breaker to supply both the UPS and the IAC 2 Move bypass contactor wires to bypass terminals for dual feed 3 If the load requires a neutral a bypass neutral feeder must be supplied UPS SYSTEM SINGLE FEED OR DUAL FEED DESCRIPTION UPS SYSTEM ONELINE DRAWING DRAWING NO 642016044 SHEET 2of6 REVISION D DATE 032406 EATON Powerwaree 9390 UPS 100 160 kVA Installation and Operation Manual 164201604 Rev B powerware com A 7 Installation Information To UPS Input AC INPUT las MIB GS Output from UPS MAINTENANCE BYPASS PANEL PROVIDED BY OTHERS Qe Tom smrcu Backfeed 14 K3 AN e QW UPS BATTERY BREAKER 1 BATTERY CABINET MIB MAINTENANCE ISOLATION BREAKER MBP MAINTENANCE BYPASS BREAKER CRITICAL LOAD DISTRIBUTION UNIT TYPICAL MAINTENANCE BYPASS PANEL POWER FLOW NOTE If installing as part of the
102. ICE CONFIGURATION ERROR HISTORY lt A O Figure 9 4 Active Events Screen 9 4 EATON Powerware 9390 UPS 100 160 kVA Installation and Operation Manual 164201604 Rev powerware com Using the Control Panel Press the HISTORY pushbutton on the Active Events Menu bar to display the History Log The History Log lists up to the 500 system events in chronological order with the most recent event listed last once 500 is reached the earliest event is overwritten The History Log lists the events in the following groups gt gt gt gt gt gt gt User and service status User instruction User alarm Check UPS Schedule service UPS shutdown Service alarm The end of the log the most recent events appears when you display the screen and you must scroll upward to view older event listings Figure 9 5 shows the History screen To scroll through the events press the or amp pushbuttons on the menu bar To return to the Active Events screen press the EVENTS pushbutton on the menu bar NOTICE CONTROL POWER ON ALARM BUILDING ALARM 1 OK NOTICE NORMAL COMMAND NOTICE TO BYPASS COMMAND 5 of 29 02 26 2004 10 20 03 539 ES SS SSS ita omg HISTORY OU A GO Figure 9 5 History Screen EATON Powerwaree 9390 UPS 100 160 kVA Installation and Operation Manual 164201604 Rev B powerware com 9 5
103. LS pushbutton on the main menu bar of any UPM The System Controls screen appears on each UPM 5 On the System Controls screen of each UPM the power module PM status should indicate SHUTDOWN 6 Press the NORMAL pushbutton on the System Controls menu bar of any UPM If Auto Bypass is enabled the critical load is immediately supplied by the bypass source in Bypass mode until the inverters turn on and the UPMs transfer to Normal mode The status indicator on each UPM control panel indicates the UPM is in Bypass mode If Auto Bypass is not enabled the UPM outputs remain off until the UPMs transfer to Normal mode 7 Observe the following messages appear sequentially on the power module PM status line of each UPM DC STARTING INVERTER STARTING INVERTER SYNCING READY ONLINE The rectifier and inverter turn on The inverter continues to ramp up to full voltage 8 Close the battery breakers for each UPM any time after INVERTER SYNCING or CLOSE BATTERY appears on the display Once the inverter reaches full voltage and the battery breaker is closed each UPM output contactor K3 closes and each static switch turns off Power is now supplied to the critical load in Normal mode It takes approximately 1 minute for the UPMs to achieve Normal mode 9 The UPMs are now operating in Normal mode and the NORMAL status indicator on each UPM is illuminated 10 8 EATON Powerware 9390 UPS 100 160 kVA Installation and Operation Manual
104. M 4 Output UPM 4 SD Battery Breakers V E gt Closed Main Power Flow o ord O O Open Load Figure 7 7 Path of Current through the UPMs in Battery Mode Parallel While in Battery mode the UPMs sound an audible horn illuminate a visual indicator lamp on the front panel System Normal On Battery and create an entry into the alarm event history As the battery discharges the boost converter and inverter constantly make minute adjustments maintaining a steady output The UPMs remain in this operating mode until the input power to the rectifier is again within the specified voltage or frequency acceptance windows 7 14 EATON Powerware 9390 UPS 100 160 kVA Installation and Operation Manual 164201604 Rev B powerware com Understanding UPS Operation If the input power fails to return or is not within the acceptance windows required for normal operation the battery continues discharging until a DC voltage level is reached where the inverter output can no longer support the shared loads When this event occurs on each UPM UPMs that are about to be shut down issue another set of audible and visual alarms that indicate a two minute SHUTDOWN IMMINENT warning Unless the system has a valid AC input soon redundant UPMs begin shutting down until there are no longer enough UPMs online to support the connected load When this event occurs the system shuts down If the bypass source is available the system transfers to bypass instead of sh
105. NNECTIONS FOR PARALLEL SYSTEM CONTROL CONNECTIONS FOR RMP II RIM Il OR SCM II CONNECTIONS FOR BYPASS STATUS BUILDING ALARM 2 REPLACEMENT POWERWARE HOT SYNC CAN BRIDGE CARD DESCRIPTION INTERFACE WIRING INSTALLATION NOTES AND TERMINAL LOCATIONS DRAWING 1642016048 SHEET 180018 REVISION A DATE 091505 EATON Powerwaree 9390 UPS 100 160 kVA Installation and Operation Manual 164201604 Rev B powerware com A 41 Installation Information CAN PULL CHAIN UPM UPM UPM UPM 1 2 3 4 IF INSTALLED IF INSTALLED NOTE This drawing is for parallel wiring purposes and is not a floor layout plan UPMs can be placed in any physical order PARALLEL SYSTEM CAN AND BACKUP CONTROL PULL CHAIN CAN Wiring Terminations To UPM 3 CAN Card To UPM 4 CAN Card From UPM 1 CAN Card To UPM 2 CAN Card it Installed If Installed J3 8 L J3 8 L J3 8 L J3 8 L J3 9 H J3 9 H J3 9 H J3 9 H J3 10 Shield J3 10 Shield J3 10 Shield J3 10 Shield TWISTED PAIR TWISTED PAIR TWISTED PAIR oO O N N O N O N O O st om e O
106. OK Off No 1 HA Condition Cleared Building Alarm 2 1 No 1 HA User Action Required Building Alarm 2 OK Off No 1 HA Condition Cleared Check Bypass 1 1 1 HA Service Required Check Bypass OK Off No 1 HA Condition Cleared Check Bypass Switchgear 1 No 1 HA Service Required Check Bypass Switchgear OK Off No 1 HA Condition Cleared Check Charger 1 1 1 HA Service Required Check Charger OK Off No 1 HA Condition Cleared Check Fan 1 No 1 HA Service Required Check Fan OK Off No 1 HA Condition Cleared Check Input Switchgear 1 1 1 HA Service Required Check Input Switchgear OK Off No 1 HA Condition Cleared Check Inv Temperature Sensor 1 No 1 HA Service Required Check Inv Temperature Sensor OK Off No 1 HA Condition Cleared Check Inverter 1 1 1 HA Service Required Check Logic Power Supply 1 No 1 HA Service Required Check Logic Power Supply OK Off No 1 HA Condition Cleared Check Output Switchgear 1 No 1 HA Service Required Check Output Switchgear OK Off No 1 HA Condition Cleared Check Power Supply 1 1 1 HA Service Required Check Power Supply OK Off No 1 HA Condition Cleared Check Precharge 1 No 1 HA Service Required Check Precharge OK Off No 1 HA Condition Cleared Check Rect Temperature Sensor 1 No 1 HA Service Required Check Rect Temperature Sensor OK Off No 1 HA Condition Cleared Check Rectifier 1 1 1 HA Service Required Check Static Switch 1 1 1 HA Service Required Check Static Switch OK Off No 1 HA Condition Cleared Close Battery Switchgear 1 1 1 HA User Action Re
107. RFACE CONNECTIONS REMOVE PANEL TO DRILL OR PUNCH CONDUIT HOLES STATIC SWITCH EXHAUST BOTTOM VIEW DESCRIPTION CONDUIT AND WIRE ENTRY LOCATIONS DRAWING NO 164201604 6 SHEET 1 of 2 REVISION A 991505 EATON Powerwaree 9390 UPS 100 160 kVA Installation and Operation Manual 164201604 Rev B powerware com A 27 Installation Information INTER CABINET WIRING ACCESS KNOCKOUTS REMOVE KNOCKOUTS AS REQUIRED TO ROUTE WIRES BETWEEN CABINETS INSTALL NYLON GROMMET AFTER REMOVAL OF KNOCKOUTS INSIDE PANELS E LEFT SIDE VIEW RIGHT SIDE VIEW INTER CABINET WIRING ACCESS KNOCKOUTS REMOVE KNOCKOUTS AS REQUIRED TO ROUTE WIRES BETWEEN CABINETS INSTALL NYLON GROMMET AFTER REMOVAL OF KNOCKOUTS DESCRIPTION CONDUIT AND WIRE ENTRY LOCATIONS DRAWING NO 164201604 6 SHEET 2 of 2 REVISION A 091505 A 28 EATON Powerware 9390 UPS 100 160 kVA Installation and Operation Manual 164201604 Rev powerware com Installation Information WIREWAY FOR TOP
108. S 20 A battery disconnect switch is recommended and may be required by NEC or local codes when batteries are remotely located The battery disconnect switch should be installed between the battery and the UPS 21 External DC input overcurrent protection and disconnect switch for the remote battery location is to be provided by the user Table M lists the maximum rating for continuous duty rated circuit breakers satisfying the criteria for both Table M Maximum DC Input Circuit Breaker Ratings UPS Model Input Voltage Rating zoaviz20V 22 Battery voltage is computed at 2 volts per cell as defined by Article 480 of the NEC Rated battery current is computed at 2 volts per cell 23 The battery wiring used between the battery and the UPS should not allow a voltage drop of more than 1 of nominal DC voltage at rated battery current 24 If the conductors used for DC input from the battery cabinets to the UPS are those provided by the UPS manufacturer and the UPS and battery cabinets are manufactured by the same supplier then it is acceptable if they do not meet the noted minimum conductor sizes DESCRIPTION POWER WIRING INSTALLATION NOTES DRAWING NO 1642016045 SHEET 9of15 REVISION A DATE 091505 A 20 EATON Powerware 9390 UPS 100 160 kVA Installation and Operation Manual 164201604 Rev powerware com Installation Information 25 Parallel system UPM and sy
109. TON Powerwaree 9390 UPS 100 160 kVA Installation and Operation Manual 164201604 Rev B powerware com Understanding UPS Operation 7 3 2 Normal Mode Parallel In Normal mode utility AC power is supplied to the UPMs Each UPM then conditions the incoming AC power and provides clean regulated AC power to either a module tie cabinet or distribution panel for parallel systems up to four modules The applied load is equally shared among the available UPMs in the system Figure 7 5 shows the path of electrical power through the parallel system when operating in Normal mode Bypass Input Module Tie Cabinet w2222222 UPM 1 Output 1 UPM1 Battery UP PPP PPD UPM 2 Output 2 Sse Battery 952222 0727222222 UPM 3 Output __ _ UPM 3 LS Battery 222222 UPM 4 Output UPM 4 35535 Battery Breakers V Closed Main P Fl Output to ain Fower Flow Cr Load Figure 7 5 Path of Current through the UPMs in Normal Mode Parallel If the utility AC power is interrupted or is out of specification the UPMs automatically switch to Battery mode to support the critical load without interruption When utility power returns the UPMs return to Normal mode If the UPMs become overloaded or unavailable the parallel system switches to Bypass mode The parallel sys
110. UPMs in Bypass Mode Parallel In a parallel redundant or capacity type system each module operates similar to a single module but in parallel with each other The bypass source for the load is derived from the bypass input of one two three or four modules depending on the system configuration through the internal continuous duty static switches If a module is taken offline the other modules remain online to support the load If more modules than can support the load must be taken offline the load must be transferred to maintenance bypass or shut down 7 12 EATON Powerware 9390 UPS 100 160 kVA Installation and Operation Manual 164201604 Rev B powerware com Understanding UPS Operation The parallel system can be transferred from Normal mode to Bypass mode manually However the parallel system automatically switches to Bypass mode whenever the UPMs can no longer supply the critical load If the parallel system transfers to Bypass mode from Normal mode due to an output voltage deviation the parallel system automatically attempts to return to Normal mode up to three times within a 10 minute period After three transfer attempts or an overload the system locks the critical load to the bypass source and requires operator intervention to transfer Bypass mode is a normal operating mode not an alarm condition However if the parallel system is unable to return to Normal mode following an automatic transfer to Bypass mode an alarm cond
111. UPS system a maintenance bypass without a rectifier input breaker a minimum of two separate feeds with upstream feeder breakers or one feed with two upstream feeder breakers must be provided one for the UPS and one for the maintenance bypass input DO NOT use one feed or a single feeder breaker to supply both the UPS and the maintenance bypass DESCRIPTION UPS SYSTEM ONELINE DRAWING DRAWING NO 164201604 4 SHEET 3of6 REVISION A DATE 091505 EATON Powerwaree 9390 UPS 100 160 kVA Installation and Operation Manual 164201604 Rev B powerware com Installation Information A A E B B 5 5 5 5 1 2 EGE 1 UPM 1 EGE E2 E UN 7E8 E2 MAS 7 8 SEE NOTE 2 E12 E3 SEE NOTE 2 Eia K5 K5 FUSE FUSE FUSE FUSE ES xX RECTIFIER RECTIFIER Ent ioc F BATTERY BATTERY CONVERTER CONVERTER LA T MODULE TIE T CABINET T7 OPTIONAL ve wn INVERTER INVERTER FUSE FUSE 16 55 8455 BREAKER BREAKER 9 9 E10 E10 E11 E11 E12 BATTERY CABINET E12 BATTERY CABINET MOB 1 D D lan 2 CN O O A AC Input to UPS Rectifier and Byp
112. abinets designed for line up and match installation but may be installed separate from the UPS cabinet 8 2 4 Powerware Hot Sync Parallel System A parallel UPS system with two to four uninterruptible power modules can be installed to provide a parallel capacity and or redundant system This load sharing system provides more capacity than a single UPS and can provide backup depending on the load and configuration In addition when one UPM is taken out of service for maintenance or is not operating properly a redundant UPM continues to supply uninterrupted power to the critical load A Powerware Hot Sync Computer Area Network Bridge X Slot card provides connectivity for system metering and operational mode control The parallel system consists of two to four UPMs each with a parallel CAN card and a module tie cabinet or load distribution panel to act as a tie point Each UPM requires a separate battery cabinet 8 2 5 Sync Control An optional Sync Control maintains the critical load outputs of two separate single module Powerware 9390 UPS systems in synchronization This facilitates the uninterrupted transfer of the load from one load bus to another by means of transfer switches The Sync Control is housed in a wall mounted panel that can be located between the UPS units for easy wiring 8 2 6 Optional X Slot Cards The optional X Slot cards support several protocols such as SNMP HTTP 5 400 and Modbuse See Chapter 13 Communicatio
113. able 11 3 Table 11 3 SCM II Status Indicators and Connections Indication TB 2 Connections SYSTEM NORMAL TB2 1 through TB2 3 NO REDUNDANCY TB2 4 through TB2 6 ON GENERATOR TB2 7 through TB2 9 BYPASS NOT AVAILABLE TB2 10 through TB2 12 ON BATTERY TB2 13 through TB2 15 UPS ALARM TB2 16 through TB2 18 ON BYPASS TB2 19 through TB2 21 SHUTDOWN IMMINENT TB2 22 through TB2 24 EATON Powerware 9390 UPS 100 160 kVA Installation and Operation Manual 164201604 Rev B powerware com 11 5 Using Features and Options This page intentionally left blank 11 6 EATON Powerware 9390 UPS 100 160 kVA Installation and Operation Manual 164201604 Rev powerware com Chapter 12 Responding to System Events 12 1 General When the UPS system is running in Normal mode it continually monitors itself and the incoming utility power In Battery or Bypass modes the UPS may issue alarms to let you know exactly what event caused the change from Normal mode System events on the UPS can be indicated by horns lights messages or all three Select Events from the menu bar on the Main Menu screen to look at the Active System Events screen This screen shows any currently active alarms notices or commands For more information on using the Events screen see paragraph 9 2 2 Event Screens 12 2 System Event Horns The system event horn beeps to alert an operator that an even
114. ade Size inches Conduit Number of Conduits AC Input to Bypass A B C Neut Gnd Output A B C Neut Gnd Battery Positive Negative Gnd Powerware 9390 120 100 and 9390 160 100 Powerware 9390 120 120 and 9390 160 120 AC Input to UPS A B C Gnd AC Input to Bypass A B C Neut Gnd Output A B C Neut Gnd 208 220 AC Battery Positive Negative Gnd AC Input to UPS A B C Gnd AC Input to Bypass A B C Neut Gnd Output A B C Neut Gnd Battery Positive Negative Gnd Powerware 9390 120 120 and 9390 160 120 AC Input to UPS A B C Gnd AC Input to Bypass A B C Neut Gnd Output A B C Neut Gnd Battery Positive Negative Gnd DESCRIPTION POWER WIRING INSTALLATION NOTES DRAWING NO 164201604 5 SHEET 6 of 15 REVISION A DATE 091505 EATON Powerwaree 9390 UPS 100 160 kVA Installation and Operation Manual 164201604 Rev B powerware com A 17 Installation Information Table J Power Cable Conduit Requirements Cont d Number of UPS Model Voltage Terminal Wires in Conduit Minimum Conduit Number of Trade Size inches Conduits AC Input to UPS A B C Gnd 208 220 AC Input to Bypass Powerware AC A B C Neut Gnd 9390 160 160 Output A B C Neut Gnd Battery
115. ading from the pallet Insert the forklift or pallet jack forks between the skids on the bottom of the unit NOTE Verify that the forklift or pallet jack is rated to handle the weight of the cabinet see Table A on page 3 for cabinet weight 2 Unfasten the front door latch and swing the door open see Figure 3 1 3 Remove the doors Remove the retaining screws located inside each door at the top and bottom hinge pivot points then lift the door off Retain the hardware for later use 4 Ifthe leveling feet are not fully retracted turn the leveling feet until they are retracted 5 Remove the four bolts securing the front shipping bracket to the cabinet and four bolts securing the bracket to the pallet see Figure 3 1 Remove the front shipping bracket If installing the cabinet permanently retain the shipping bracket and securing hardware for later use 6 Remove the four bolts securing the rear shipping bracket to the pallet Do NOT remove the four bolts securing the bracket to the cabinet see Figure 3 2 on page 3 4 7 Remove the four bolts securing the removable skid and remove the skid see Figure 3 1 3 2 EATON Powerwaree 9390 UPS 100 160 kVA Installation and Operation Manual 164201604 Rev B powerware com Installing the UPS System NT c0 2 ax o 2S 55 cr a as Q W co Vented Front Doors Skid Bolts Front View
116. aker 4 Ifthe is dual feed close the Bypass input feeder circuit breaker 5 Press the CONTROLS pushbutton on the main menu bar of the UPM The System Controls screen appears 6 On the System Controls screen the power module PM status should indicate SHUTDOWN EATON Powerware 9390 UPS 100 160 kVA Installation and Operation Manual 164201604 Rev powerware com 10 11 UPS Operating Instructions 7 Press the NORMAL pushbutton on the System Controls menu bar of the UPM 8 Observe the following messages appear sequentially on the power module PM status line of the UPM DC STARTING INVERTER STARTING INVERTER SYNCING READY ONLINE The rectifier and inverter turn on When the inverter reaches full voltage the UPM synchronizes with the output and closes output contactor K3 The UPM is online and in Normal mode with the NORMAL status indicator illuminated and in parallel with the other system UPMs 9 Close battery breakers for the UPM any time after INVERTER SYNCING or CLOSE BATTERY appears on the display 10 2 7 Parallel System and Critical Load Shutdown To perform maintenance or service on the critical load shut down power to the load by performing the following procedure CAUTION Using the following procedure removes all output from the critical load You should use this procedure only when you need to de energize both the parallel system and the critical load 1 Turn off all equipment that is
117. al 164201604 Rev B powerware com Responding to System Events COMMAND Message Horn Phone Relay Log Indication Load Off Command Received Yes No No H Information Only To Normal Mode Command No No No H Information Only To Bypass Command No No No H Information Only Log codes indicate where the UPS records the event H History log HA History and Active logs and A Active log only EATON Powerware 9390 UPS 100 160 kVA Installation and Operation Manual 164201604 Rev B powerware com 12 9 Responding to System Events This page intentionally left blank 12 10 EATON Powerware 9390 UPS 100 160 kVA Installation and Operation Manual 164201604 Rev powerware com Chapter 13 Communication This chapter describes the communication features of the Powerware 9390 100 160 kVA UPS and provides information about connecting hardware and using Terminal mode 13 1 X Slot Cards The Powerware 9390 UPS has a standard factory installed X Slot communication bay with two slots An optional second bay is available providing two additional slots See Drawing 164201604 8 starting on page A 33 for bay locations The UPS is compatible with the following X Slot cards see Figure 13 1 Modbus Card provides direct integration of UPS information meters and status to a Building Management System BMS using the Modbus RTU protocol gt ConnectUPS X Web SNMP Card provides remote monitoring through a Web browser interface
118. als and review the wiring and termination requirements see Figure 5 1 and Drawing 164201604 8 starting on page A 33 11 Route and connect the wiring as shown in Table 5 1 and Table 5 2 12 If a normally closed EPO switch is not used ensure a jumper wire is connected between pins 1 and 2 on UPS TBI Table 5 1 REPO Wire Terminations From REPO Station s To Customer Interface Remarks Terminal Board TB1 in UPS Cabinet TB1 4 TB 3 Twisted Wires 2 TB1 5 TB 4 14 22 AWG Table 5 2 REPO LAO 1 NC UPS 1 LATCHING TYPE SWITCH ONLY INO 2 COMMON 4 O 3 NO REPO b Switch 5 4 COMMON REPO switch rating is 24 Vdc 1A minimum if supplied by customer NOTE The REPO switch must be a latching type switch with a dedicated circuit 5 2 EATON Powerwaree 9390 UPS 100 160 kVA Installation and Operation Manual 164201604 Rev B powerware com 13 14 15 16 17 18 Installing a Remote Emergency Power off Switch If you are installing multiple REPO stations wire additional stations in parallel with the first REPO If required install wiring from the REPO station to trip circuitry of upstream protective devices A normally open NO contact is provided between terminals 6 and 7 of REPO as shown in Figure 5 1 REPO switch wiring must be in accordance with UL Class Il requirements When all wiring is complete reinstall the safety shield pan
119. andard Features cy epee le ay RUE RE RO See BN ee 8 1 8 1 1 Control Papel Tene ote eno qu ad os Mofes opea d s 8 1 98 2 Customer Interface loo kh 8 1 8 1 2 1 Building Alarm 8 1 9 1 2 77 Alarm Contact sd Ry SY ER ee Eve ex Eb e wae ERS a 8 1 8 1 3 X Slot Communication Bay 8 1 8 1 4 ConnectUPS X Web SNMP Card X Slot Card 8 1 8 1 5 Advanced Battery Management 8 2 8 1 6 LanSafe Power Management Software 8 2 ST installation Features iero aiiu eae eee UST DOSE HEY TRE UO ur os 8 2 8 2 Options and lt lt 8 2 8 2 1 Integrated Battery lt 8 2 8 2 0 Integrated Distribution Cabinet 8 2 8 2 3 Integrated Accessory Cabinet IAC B IAC T and 0 8 3 8 2 4 Powerware Hot Sync Parallel System 8 3 9 2 5 Sunc Control os o oer T PEE RUE S Ra ks 8 3 9 2 6 Optional X SIOt Cards i nee PT quete CERE qu ES ER Opa 8 3 ga CMIDI CSB etate ea eS Ba Ote HERE d rS EP Edad 8 3 8 2 8 Remote Monitor Panel Il
120. armonic Content 1 5 max THD linear load 5 max THD nonlinear load Output Current See Appendix A Table E through Table G Output Voltage Balance 3 for 100 maximum load imbalance linear load Output Voltage Phase Displacement 3 for 100 maximum load imbalance linear load Output Transients 5 for 100 load step or removal Frequency Regulation 0 01 Hz free running Synchronous to Bypass Bypass within voltage limits of 5 8 of output setting bypass within 0 5 Hz Frequency Slew Rate 1 Hz per second maximum Overload Capability 110 for 10 minutes 125 for 30 seconds 150 for 10 seconds 15 2 3 Environmental Operating Temperature 0 to 40 C 32 104 F without derating The recommended operating temperature is 25 C 77 F Operating Altitude Maximum 1500m 5000 ft at 40 C without derating Storage Temperature 25 to 60 C excluding batteries prolonged storage above 40 causes rapid battery self discharge Relative Humidity operating and storage 5 to 95 maximum noncondensing Acoustical Noise 65 dB at a 1m distance c weighted EMI Suppression Meets FCC Regulation 47 Part 15 for class A devices Electrostatic Discharge ESD Immunity Meets IEC 801 2 specifications Withstands up to 25 kV pulse without damage and with no disturbance or adverse effect to the critical load 15 2 EATON Powerwar
121. as part of the UPS system a maintenance bypass without a rectifier input breaker a minimum of two separate feeds with upstream feeder breakers or one feed with two upstream feeder breakers must be provided one for the UPS and one for the maintenance bypass input DO NOT use one feed or a single feeder breaker to supply both the UPS and the maintenance bypass DESCRIPTION POWER WIRING INSTALLATION NOTES DRAWING NO 16490160426 SHEET 1 of15 REVISION B DATE 032406 A 12 EATON Powerwaree 9390 UPS 100 160 kVA Installation and Operation Manual 164201604 Rev powerware com Installation Information Table F INPUT OUTPUT Ratings amp External Wiring Requirements for the Powerware 9390 120 120 and 9390 160 120 Units Rating 50 60 Hz Basic Unit Rating at 0 9 lagging pF load ps Mos d 108 108 Input and Bypass Input VOLTS 208 220 480 Output VOLTS 208 220 480 AC Input to UPS Rectifier 0 98 min pF Full Load Current plus Battery Recharge Current Amps 360 160 3 Phases 1 Ground Minimum Conductor Size AWG or kcmil 4 0 4 0 Number per Phase each 2 1 AC Input to UPS Bypass Full Load Current Amps 333 315 144 3 Phases 1 Neutral if required 1 Ground Minimum Conductor Size AWG or kcmil 4 0 4 0 Number per Phase each 2 1 DC Input from Battery to UPS Vdc 384 480 432 480 1 Positive 1 Negative Amps 2 0V cell 302 302 Minimum Conductor Siz
122. ase B and Bypass Input Terminals Bypass Phase B 22 6 200 Rectifier Phase C Bypass Phase C 22 6 200 AC Output to Phase A 2 6 250 kcmil 42 4 375 Critical Load Phase 2 6 250 kcmil 42 4 375 Phase 2 6 250 kcmil 42 4 375 1 2 in Hex DC Input from Positive 2 2 600 kcmil 56 5 500 Battery to UPS Negative 2 42 600 kcmil 56 5 500 1 2 in Hex Input and Output Neutral E12 Neutral 8 276 250 42 4 375 5 16 in Hex Customer Ground Ground Ground 8 14 1 0 5 6 50 Slotted NOTE Customer ground can be run in any conduit listed in Table J DESCRIPTION POWER WIRING INSTALLATION NOTES DRAWING 21642016045 SHEET 40115 REVISION B DATE 032406 EATON Powerwaree 9390 UPS 100 160 kVA Installation and Operation Manual 164201604 Rev B powerware com Installation Information Table UPS Cabinet Power Cable Terminations for the Powerware 9390 120 100 9390 120 120 9390 160 100 9390 160 120 and 9390 160 160 208V 220V Input and 208V 220V Output and the Powerware 9390 160 100 9390 160 120 and 9390 160 160 480V Input and 480V Output Terminal Function Terminal AC Input to UPS Rectifier Function Phase A Size of Pressure Termination 2
123. ass single feed and UPS Rectifier dual feed B AC Input to UPS Bypass dual feed C DC Input from Battery D UPM AC Output to Parallel Tie Point AC Input Source F System Bypass Input ut 5 G Output to Critical Load Overcurrent Protection Provided by Others G NOTE 1 UPM and system bypass input feeds TYPICAL PARALLEL SYSTEM y must come from the same source 1 1 AND 2 0 CONFIGURATIONS Palla TOn 2 Remove jumper for dual feed DESCRIPTION UPS SYSTEM ONELINE DRAWING 3 See Note 27 on page 21 for PRAWNO NO 164201604 4 SHEET 4of6 neutral bonding instructions REVISION A DATE 091505 EATON Powerwaree 9390 UPS 100 160 kVA Installation and Operation Manual 164201604 Rev B powerware com Installation Information A A A E B B B 2 0 ee 1 UPM 3 EGE 1 UPM 2 EGE 1 UPM 1 EGE 2 __ __ __ __ E2 __ __ __ __ 2 N __ __ __ 7 SEE NOTE 2 E12 E3 SEE NOTE 2 E12 E3 SEE NOTE 2 12 K1 K5 Ki KS K K5 FUSE FUSE FUSE FUSE __ FUSE FUSE RECTIFIER RECTI
124. ation Recommended locations include operator s consoles or near exit doors See Drawing 164201604 10 on page A 50 for enclosure dimensions and wiring knockouts 2 Verify the UPS system is turned off and all power sources are removed See Chapter 10 UPS Operating Instructions for shutdown instructions 3 If not already open unfasten the front door latch and swing the door open 4 If not already removed remove the doors Remove the retaining screws located inside each door at the top and bottom hinge pivot points then lift the door off Retain the hardware for later use 5 Remove the screws securing the control panel door and swing the door open Retain the hardware for later use EATON Powerware 9390 UPS 100 160 kVA Installation and Operation Manual 164201604 Rev B powerware com 5 1 Installing a Remote Emergency Power off Switch 6 Remove the screws securing the internal panel covering the TB1 and TB2 terminal blocks at the top of the UPS cabinet see Drawing 164201604 8 starting on page A 33 7 If installing interface wiring from the bottom of the cabinet proceed to Step 8 otherwise proceed to Step 10 8 Remove the screws securing the top internal safety shield panel and open the panel to gain access to the bottom wiring entry 9 Remove the screws securing the bottom internal safety shield panel and remove the panel to gain access to the bottom conduit landing plate 10 To locate the appropriate termin
125. ation Manual 164201604 Rev powerware com 14 1 Maintaining the UPS System w v v Determine if the battery is inadvertently grounded If it is remove the source of the ground Contact with any part of a grounded battery can result in electrical shock The likelihood of such shock is reduced if such grounds are removed during installation and maintenance When replacing batteries use the same number of sealed lead acid batteries Proper disposal of batteries is required Refer to your local codes for disposal requirements WARNING A gt 4 gt HAZARDOUS WASTE Do not incinerate or dispose of batteries indiscriminately Observe local and national codes Do not dispose of battery or batteries in a fire The battery may explode Do not open or mutilate the battery or batteries Released electrolyte is harmful to the skin and eyes and may be toxic A battery can cause electrical shock burn from high short circuit current or fire Observe proper precautions gt 4 gt ATTENTION Une batterie peut pr senter un risque de choc lectrique de brulure ou d incendie Suivre les pr cautions qui s imposent Pour le remplacement utiliser le m me nombre et mod le des batteries L limination des batteries est r glement e Consulter les codes locaux cet effet 14 2 Performing Preventive Maintenance The UPS system requires very little preventive maintenance However the system should be
126. breakers or one feed with two upstream feeder breakers must be provided one for the UPS and one for the maintenance bypass input DO NOT use one feed or a single feeder breaker to supply both the UPS and the maintenance bypass For external wiring requirements including the minimum AWG size of external wiring see Table E through Table G starting on page A 12 The power wiring connections for this equipment are rated at 90 If wire is run in an ambient temperature greater than 30 higher temperature wire and or larger size wire may be necessary Control wiring for Emergency Power off EPO and optional accessories such as building alarms and monitoring interface should be connected at the customer interface terminal blocks located inside the UPS LAN and telephone drops for use with X Slot connectivity cards must be supplied by facility planners or the customer 2 2 EATON Powerwaree 9390 UPS 100 160 kVA Installation and Operation Manual 164201604 Rev B powerware com UPS Installation Plan and Unpacking 2 3 Inspecting and Unpacking the UPS Cabinet The cabinet is shipped bolted to a wooden pallet and protected with outer protective packaging material see Figure 2 1 Figure 2 1 Powerware 9390 UPS 100 160 kVA Cabinet as Shipped on Pallet CAUTION The UPS cabinet is heavy see Table A on page A 3 If unpacking instructions are not closely followed the cabinet may tip and cause
127. cabinet to drill or punch conduit holes see Drawing 164201604 6 on page A 27 5 Reinstall the conduit landing plate 6 Install conduit between the UPS and SCM Il See Appendix A for UPS cabinet and SCM II wiring access information 7 Install wiring between the UPS and SCM Il See Drawing 164201604 8 starting on page A 33 for Powerware Hot Sync CAN Bridge Card and SCM II location terminal location and wiring information NOTE 720 Vac for the SCM II should be supplied from the critical bus by facility planners or the customer 8 Install 120 Vac power wiring from the critical bus to the SCM Il See Drawing 164201604 8 starting on page A 33 for terminal location and wiring information NOTE Setup of the Powerware Hot Sync CAN Bridge Card must be performed by an authorized Eaton Customer Service Engineer Contact service to schedule a date EATON Powerwaree 9390 UPS 100 160 kVA Installation and Operation Manual 164201604 Rev B powerware com Installing Options and Accessories 9 Install wiring between the SCM II terminal block TB2 and the monitoring equipment See Figure 6 2 for terminal assignments and Drawing 164201604 8 on page A 33 for terminal block location System Normal No Redundancy On Generator Bypass Not Available TB2 On Battery UPS Alarm On Bypass Shutdown Imminent Figure 6 2 Supervisory Contact Module II TB2 NOTE Supervisory contacts are rated at 2 0A at 28 Vdc or 1
128. capability to provide an output neutral In no circumstances shall a neutral to ground bonding jumper be installed in the UPS Use the applicable procedure from the following list for the UPS model being installed gt For UPS models 120 100 120 120 160 100 160 120 and 160 160 with 208V 220V input and UPS models 160 100 160 120 and 160 160 with 480V input proceed to paragraph 3 2 6 1 gt For UPS models 120 100 and 120 120 with 480V input proceed to paragraph 3 2 6 2 3 2 6 1 External Wiring Installation Procedure A To install wiring to connections 1 Slide the air filters up and remove them from the cabinet 2 Remove the screws securing the control panel door and swing the door open 3 Remove the screws securing the bottom internal safety shield panel and remove the panel to gain access to the input output and battery terminals Retain the hardware for later use 4 Ifinstalling power wiring from the top of the cabinet proceed to Step 5 otherwise proceed to Step 6 5 Remove the screws securing the top and right side internal safety shield panels and remove the panels to gain access to the top wiring entry Retain the hardware for later use 6 Route the input and output cables to the UPS terminal blocks See Drawing 164201604 7 starting on page A 29 for wiring access information and terminal locations 7 If wiring a single feed system proceed to Step 8 if wiring a dual feed system proceed to Step 10 8
129. ce For more information about audible horns see System Event Horns on page 12 1 9 48 EATON Powerware 9390 UPS 100 160 kVA Installation and Operation Manual 164201604 Rev powerware com Chapter 10 UPS Operating Instructions The following procedures provide instructions for operating the UPS or parallel system For a description of the UPS control panel functions see Chapter 9 Using the Control Panel NOTE Before starting the UPS or parallel system ensure all installation tasks are complete and a preliminary startup has been performed by authorized service personnel The preliminary startup verifies all electrical interconnections to ensure the installation was successful and the system operates properly NOTE Read this section of the manual and have thorough knowledge of parallel and UPS operation before attempting to operate any of the controls NOTE The UPS displays two minutes of battery runtime at the initial startup After a 24 hour charging period the UPS automatically runs a battery test and the correct battery runtime displays 10 1 Single Module Operation 10 1 1 Starting the UPS in Normal Mode To start the UPS system perform the following procedure 1 Close the UPS input feeder circuit breaker 2 If the UPS is dual feed close the UPS Bypass input feeder circuit breaker 3 Observe the UPS control panel display becoming active indicating logic power 4 Press the CONTROLS pushbutton o
130. cription UPS AVAILABLE Pins 1 and 12 Contacts are closed when the UPS is offline UPS OFFLINE Pins 3 and 13 Contacts are closed when the UPS is operating in Normal mode BATTERY WEAK Pins 5 and 14 Contacts are closed when approximately two minutes of battery time is remaining before the critical load is lost UTILITY FAILURE Pins 6 and 15 Contacts are closed when Utility Failure is detected EATON Powerwaree 9390 UPS 100 160 kVA Installation and Operation Manual 164201604 Rev B powerware com 6 5 Installing Options and Accessories 6 5 Installing a Supervisory Contact Module II To install SCM II wiring perform the following procedure 1 Verify the UPS system is turned off and all power sources are removed See Chapter 10 UPS Operating Instructions for shutdown instructions 2 Perform the procedure listed in paragraph 6 1 NOTE 7f mounting to a hollow wall secure the enclosure to a wood or metal stud within the wall Do not use hollow wall anchors 3 Securely mount the SCM at the desired location See drawing 164201604 13 on page A 54 for mounting hole locations NOTE When installing signal wiring for CAN card J3 terminals conduit must be installed between the device and the UPS cabinet NOTE Remove the UPS cabinet top or bottom conduit landing plate to drill or punch conduit holes see Drawing 164201604 6 on page A 27 4 Remove the X Slot conduit landing plate from the UPS
131. ction can be enhanced by equipping the UPS system with up to four Powerware 9390 battery cabinets containing sealed lead acid maintenance free batteries The battery cabinets are available in small and large sizes with 192 cell 208V units only 216 cell and 240 cell configurations The cabinets are designed for line up and match installation but may be installed separate from the UPS cabinet Integrated Distribution Cabinet The IDC provides adaptation and expansion with distribution panelboards distribution circuit breakers a maintenance bypass switch and voltage transformation The IDC is housed in a single free standing cabinet designed for line up and match installation but may be installed separate from the UPS cabinet 8 2 EATON Powerwaree 9390 UPS 100 160 kVA Installation and Operation Manual 164201604 Rev B powerware com Features Options and Accessories 8 2 3 Integrated Accessory Cabinet IAC B IAC T and IAC D The following IACs are designed for use with the Powerware 9390 three phase Uninterruptible Power Systems gt The IAC B provides maintenance bypass functions gt The IAC T provides parallel tie cabinet or parallel tie cabinet with maintenance bypass functions gt The IAC D provides power distribution options for servers racks and other equipment via distribution panelboards or distributes power to larger loads via distribution circuit breakers The IACs are housed in a single free standing c
132. ction for the AC input to bypass should be treated as if supplying a 160 kVA three phase transformer to allow for inrush current if an IDC with a transformer is installed Bypass input wiring and bypass input breaker rating should be treated as if supplying a 160 kVA load regardless of the rating of the UPS 17 The line to line unbalanced output capability of the UPS is limited only by the full load per phase current values for AC output to critical load shown in Table E through Table G The recommended line to line load unbalance is 50 or less 18 Bypass and output overcurrent protection and bypass and output disconnect switches are to be provided by the user Table L lists the maximum rating for bypass and output circuit breakers satisfying the criteria for both Table L Maximum Bypass and Output Circuit Breaker Ratings Output Voltage Rating _ osv Powerware 9390 120 100 8075 Rated 200A Powerware 9390 160 100 100 Rated 350A 150A Powerware 9390 120 120 8096 Rated 500A 225A Powerware 9390 160 120 10096 Rated Powerware 9390 160 160 undis A 100 Rated 600 250A DESCRIPTION POWER WIRING INSTALLATION NOTES DRAWING NO 1 1604 5 SHEET 80115 REVISION A DATE 091505 EATON Powerwaree 9390 UPS 100 160 kVA Installation and Operation Manual 164201604 Rev B powerware com A 19 Installation Information 19 There is no DC disconnect device within the UP
133. ctions 10 1 7 UPS and Critical Load Shutdown To perform maintenance or service on the critical load shut down power to the load by performing the following procedure 1 Turn off all equipment that is being powered by the UPS 2 Perform the LOAD OFF procedure in paragraph 10 1 9 The input output and bypass backfeed contactors open the battery breaker or disconnect is tripped and the power module is turned off WARNING A Power is present inside the UPS cabinet until the upstream input feeder circuit breaker is opened 3 Open the UPS input and bypass if dual feed feeder circuit breakers 10 1 8 Charger Control To turn the battery charger on or off perform the following procedure 1 Press the CONTROLS pushbutton on the main menu bar The System Control screen appears 2 Press the pushbutton to display System Controls Screen 2 3 Press the CHGR ON or CHGR OFF pushbutton on the System Controls menu bar to toggle the charger on or off EATON Powerware 9390 UPS 100 160 kVA Installation and Operation Manual 164201604 Rev B powerware com 10 5 UPS Operating Instructions 10 6 10 1 9 Using the UPS LOAD OFF Pushbutton A UPS Load Off is initiated by the LOAD OFF pushbutton from the main menu bar or the System Controls menu bar This pushbutton can be pressed to control the UPS output The UPS LOAD OFF pushbutton de energizes the critical load and powers down the UPS The UPS including Bypass remains of
134. d Operation Manual 164201604 Rev B powerware com Introduction 1 4 Safety Warnings IMPORTANT SAFETY INSTRUCTIONS SAVE THESE INSTRUCTIONS This manual contains important instructions that should be followed during installation and maintenance of the UPS and batteries Please read all instructions before operating the equipment and save this manual for future reference The UPS cabinet is designed for industrial or computer room applications and contains safety shields behind the doors However the UPS system is a sophisticated power system and should be handled with appropriate care DANGER A This UPS contains LETHAL VOLTAGES All repairs and service should be performed by AUTHORIZED SERVICE PERSONNEL ONLY There are NO USER SERVICEABLE PARTS inside the UPS WARNING A gt The UPS system contains its own energy source batteries The output terminals may carry live voltage even when the UPS is disconnected from an AC source gt reduce the risk of fire or electric shock install this UPS in a temperature and humidity controlled indoor environment free of conductive contaminants Ambient temperature must not exceed 40 C 104 F Do not operate near water or excessive humidity 95 maximum The system is not intended for outdoor use gt Ensure all power is disconnected before performing installation or service CAUTION gt Batteries can present a risk of electrical shock or burn from high short circ
135. d Operation Manual 164201604 Rev B powerware com Understanding UPS Operation If the input power fails to return or is not within the acceptance windows required for normal operation the battery continues discharging until a DC voltage level is reached where the inverter output can no longer support the connected loads When this event occurs the UPS issues another set of audible and visual alarms indicating SHUTDOWN IMMINENT Unless the rectifier has a valid AC input soon the output can be supported for only two minutes before the output of the system shuts down If the bypass source is available the UPS transfers to bypass instead of shutting down If at any time during the battery discharge the input power becomes available again contactors K1 and K5 close and the rectifier begins to supply DC current to the converter and inverter At this point the unit returns to Normal mode Depending on the total load and the duration of the battery discharge battery current limit alarms may be seen for a short time due to the current required to recharge the battery The system s total operating time on battery depends on many factors Some factors that affect battery support times are battery type and capacity number of parallel strings environmental temperatures age of the battery and fluctuations in load demand during the discharge The greater the load the less support time the battery has Decreasing the load generally increases the batt
136. d between each device and the UPS cabinet Install the interface wiring in separate conduit from the power wiring 4 When installing internal interface wiring to X Slot terminals route the wiring through the internal opening in the X Slot communication bay 5 All building alarm inputs or remote features require an isolated normally open contact or switch rated at 24 Vdc 20 mA minimum connected between the alarm input and common terminal as shown All control wiring and relay and switch contacts are customer supplied Use twisted pair wires for each alarm input and common 6 The building alarms can be programmed to display the alarm functional name 7 See Table R through Table X and Chapters 3 5 and 6 for customer interface wiring 8 LAN and telephone drops for use with X Slot connectivity cards must be provided by facility planners or the customer Table R TB1 and TB2 Interface Connections Terminal TB1 Name Description Remote EPO NC Remote EPO Common Normally closed dry contacts used to activate EPO of UPS from a remote switch Remote EPO NO Remote EPO Common Normally open dry contacts used to activate EPO of UPS from a remote switch Battery Breaker Aux Battery Breaker Aux Return Contacts used to indicate whether UPS battery breaker or disconnect is open or closed Battery UVR Battery UVR Contacts used to open battery breaker or disconnect Buildin
137. dem OK Off No No HA Condition Cleared DC Link Over Voltage 1 1 No HA Information Only DC Link Over Voltage OK Off No No A Condition Cleared DC Link Under Voltage 1 No No HA Information Only DC Link Under Voltage OK Off No No HA Condition Cleared Emergency Transfer To Bypass 1 No No HA Information Only Emergency Transfer To Bypass OK Off No No A Condition Cleared Log codes indicate where the UPS records the event H History log HA History and Active logs and A 7 Active log only EATON Powerwaree 9390 UPS 100 160 kVA Installation and Operation Manual 164201604 Rev B powerware com 12 5 Responding to System Events NOTICES Message Horn Phone Relay Log Indication Input AC Over Voltage 1 No No HA Information Only Input AC Over Voltage OK Off No No HA Condition Cleared Input AC Under Voltage 1 No No HA Information Only Input AC Under Voltage OK Off No No HA Condition Cleared Input Phase Rotation 1 No No HA Information Only Input Phase Rotation OK Off No No HA Condition Cleared Input Under or Over Frequency 1 No No HA Information Only Input Under or Over Frequency OK Off No No HA Condition Cleared Inv Under or Over Frequency 1 No No HA Information Only Inv Under or Over Frequency OK Off No No HA Condition Cleared Inverter AC Over Voltage 1 No No HA Information Only Inverter AC Over Voltage OK Off No No HA Condition Cleared Inver
138. displayed Use the pushbuttons to select menu screens or scroll through available screens The LCD options above the pushbuttons indicate each pushbutton s function You can use the LCD and the pushbuttons to gt Look at a log of UPS events alarms notices and commands see paragraph 9 2 2 gt Monitor UPS operation see paragraph 9 2 3 Set UPS parameters see paragraphs 9 2 8 and 9 2 9 gt Control UPS operation see paragraph 9 3 After approximately 30 minutes the display screen darkens To restore the screen press any pushbutton once 9 2 EATON Powerwaree 9390 UPS 100 160 kVA Installation and Operation Manual 164201604 Rev B powerware com Using the Control Panel 9 2 Using the Main Menu The UPS main menu bar allows you to display data in the information area to help you monitor and control UPS operation The following menus and options are available Menu Description Option EVENTS Displays the list of Active System Events and a historical log of system events METERS Displays performance meters for the system or critical load CONTROLS Displays the System Controls screen SETUP Allows you to set the display contrast set the date and time for the time stamp configure the UPS serial communication ports and view the firmware version numbers LOAD OFF De energizes the critical load and powers down the UPS lt Returns to Main Menu and Mimic screen from the Events Meters Controls or Setup
139. ductor is properly installed Air conditioning equipment is installed and operating correctly L G oL E G St ru The area around the installed UPS system is clean and dust free It is recommended that the UPS be installed on a level floor suitable for computer or electronic equipment Adequate workspace exists around the UPS and other cabinets Adequate lighting is provided around all UPS equipment A 120 Vac service outlet is located within 7 5 meters 25 feet of the UPS equipment O LJ The REPO device is mounted in its installed location and its wiring is terminated inside the UPS cabinet The REPO switch must be a latching type switch with a dedicated circuit 1 The normally closed NC Emergency Power off contact pins 1 and 2 is jumpered if not used 1 Alarm relays and building alarms are wired appropriately OPTIONAL A remote battery disconnect control is mounted in its installed location and its wiring is terminated inside the UPS and battery cabinet OPTIONAL 1 Accessories are mounted in installed locations and wiring is terminated inside the UPS cabinet OPTIONAL 1 The debris shield covering the UPS cabinet ventilation grill is removed 1 Startup and operational checks are performed by an authorized Eaton Customer Service Engineer EATON Powerware 9390 UPS 100 160 kVA Installation and Operation Manual 164201604 Rev B powerware com 3 15 Installing t
140. e 9390 UPS 100 160 kVA Installation and Operation Manual 164201604 Rev powerware com Product Specifications 15 3 Multiple Module Parallel Specifications 15 3 1 UPM Input Same as single module 15 3 2 UPM Output Same as single module 15 3 3 Environmental Same as single module 15 3 4 Battery Same as single module 15 3 5 Module Tie Cabinet Input Operating Input Voltage 208 Vac for operation from 177 Vac to 229 Vac UPM Dependent 220 Vac for operation from 187 Vac to 242 Vac 480 Vac for operation from 408 Vac to 528 Vac Operating Input Current See Appendix A Table O through Table Q 15 3 6 Module Tie Cabinet Output Operating Output Voltage 208 Vac for operation from 177 Vac to 229 Vac UPM Dependent 220 Vac for operation from 187 Vac to 242 Vac 480 Vac for operation from 408 Vac to 528 Vac Operating Output Current See Appendix A Table O through Table Q EATON Powerware 9390 UPS 100 160 kVA Installation and Operation Manual 164201604 Rev powerware com 15 3 Product Specifications This page intentionally left blank 15 4 EATON Powerware 9390 UPS 100 160 kVA Installation and Operation Manual 164201604 Rev powerware com Appendix A Installation Information The information in this appendix is helpful during the planning and installation of the UPS system This appendix contains the following drawings 164201604 1 Typical Powerware 9390 UPS System 164201604 2 P
141. e 9390 UPS 100 160 kVA Installation and Operation Manual 164201604 Rev B powerware com 9 29 Using the Control Panel Figure 9 33 through Figure 9 37 show the System Meters screens To scroll through the meter screens press the T amp pushbuttons on the menu bar The current UPS readings for the selected unit are displayed in the information area of the screen To return to the present Unit Meter screens press the UNIT pushbutton on the menu bar NOTE In the following figures X equals the unit number selected from the System Meters screen The Output screen shows output voltage phase to neutral output current each phase and frequency being supplied by the UPS as well as the kVA kW and power factor measurements for the selected unit OUTPUT UNIT X V1 V2 V3 KVA KW I1 I2 I3 FREQ PF LEAD mm SYSTEM UNIT lt A GO Figure 9 33 Output Unit X Meter Screen 9 30 EATON Powerware 9390 UPS 100 160 kVA Installation and Operation Manual 164201604 Rev B powerware com Using the Control Panel The Input screen shows input voltage phase to neutral output current each phase and frequency of the incoming utility source as well as the kVA kW and power factor measurements for the selected unit INPUT UNIT X V1 V2 V3 KVA KW I1 I2 I3
142. e AWG or kcmil 3 0 3 0 Number per Pole each 2 2 AC Output to Critical Load Full Load Current Amps 333 315 3 Phases 1 Neutral if required 1 Ground Minimum Conductor Size AWG or kcmil 4 0 Number per Phase each 2 Neutral Bonding Jumper Minimum Conductor Size Number See Note 7 NOTE Callout letters A B C and D map to Drawing 164201604 4 sheets 1 of 6 2 of 6 4 of 6 5 of 6 and 6 of 6 6 The bypass feed into this equipment uses three or four wires The rectifier feed into this equipment uses three wires The phases must be symmetrical about ground from a Wye source for proper equipment operation 7 Ifthe load requires a neutral a bypass source neutral must be provided If the load does not require a neutral and there is no neutral conductor connected at the bypass input a neutral to ground bonding jumper must be installed DO NOT install both a source neutral and a bonding jumper See Table E through Table G for neutral bonding jumper wire sizes Bonding jumper must be copper wire HIGH IMPEDANCE GROUND SOURCES If the source of supply is a high impedance ground IT type the input neutral conductor must be connected from the source of supply If there is no output neutral connected to the UPS the neutral forming tranformer kit PN 103005400 may be used instead of pulling a neutral from the source If the load requires a neutral then an input neutral conductor must be pulled
143. e Horn Phone Relay Log Indication Automatic Shutdown Pending 1 No No A Information Only Automatic Shutdown Pending OK OFF No No A Condition Cleared Automatic Startup Pending 1 No No A Information Only Battery Current Limit 1 No No HA Information Only Battery Current Limit OK Off No No HA Condition Cleared Battery Voltage High 1 1 No HA Information Only Battery Voltage High OK Off No No HA Condition Cleared Battery Voltage Low 1 No No HA Information Only Battery Voltage Low OK Off No No HA Condition Cleared Bypass AC Over Voltage 1 No No HA Information Only Bypass AC Over Voltage OK Off No No HA Condition Cleared Bypass AC Under Voltage 1 No No HA Information Only Bypass AC Under Voltage OK Off No No HA Condition Cleared Bypass Phase Rotation 1 No No HA Information Only Bypass Phase Rotation OK Off No No A Condition Cleared Bypass Source Out of Tolerance 1 No No HA Investigate UPS Bypass Source Out of Tolerance OK Off No No HA Condition Cleared Bypass Under or Over Frequency 1 No No HA Information Only Bypass Under or Over Frequency OK Off No No HA Condition Cleared Charger Off Command 1 No No HA Information Only Charger On Command 1 No No HA Information Only Charger Over Voltage or Current 1 No No HA Information Only Charger Tripped 1 No No HA Information Only Charger Tripped OK Off No No HA Condition Cleared Check Battery 1 No No HA Information Only Check Battery OK Off No No HA Condition Cleared Check Modem 1 No No HA Information Only Check Mo
144. e ate VR TA Pate had See e edel 9 45 9 4 Toad Off Screen obe b E DENT Mb 9 47 9 5 Reading the Status Indicators cesse ER ER CREER ERI 9 48 UPS Operating Instructions 5 55655 10 1 10 1 Single Module Operation 10 1 10 1 1 Starting the UPS in Normal Mode 10 1 10 1 2 Starting the UPS in Bypass Mode 10 2 10 1 3 Starting the Power Module 10 3 10 1 4 Transfer from Normal to Bypass Mode 10 3 10 1 5 Transfer from Bypass to Normal Mode 10 4 10 1 6 Transfer from Normal to Bypass Mode and Shut Down UPS 10 4 10 1 7 UPS and Critical Load Shutdown 10 5 10 1 8 Charger Control eesriie el e E eere eee E e 10 5 10 1 9 Using the UPS LOAD OFF Pushbutton 10 6 10 1 10 Using the Remote Emergency Power off 5 10 7 10 2 Multiple Module Parallel Operation 10 8 10 2 1 Starting the Parallel System in Normal Mode 10 8 10 2 2 Starting the Parallel System in Bypass Mode 10 9 1
145. e critical load with high quality AC power The IGBTs are modulated to maintain the highest efficiency 7 4 3 Battery Charger and Advanced Battery Management The charger is a high frequency IGBT based power conversion stage The UPS uses Advanced Battery Management ABM technology which essentially isolates the battery from the electrical environment except for periodic charging or reserve mode operation extending its life ABM extends battery life by keeping the batteries charged and performing periodic battery testing EATON Powerware 9390 UPS 100 160 kVA Installation and Operation Manual 164201604 Rev B powerware com 7 15 Understanding UPS Operation 7AA 7 4 5 An ABM charging cycle starts with the charger driving the battery voltage at maximum current limit to a battery charge level of 2 34 volts cell The time it takes for the voltage to reach to the battery charge level is saved as the battery charge time If the battery charge time exceeds 100 hours an alarm sounds As soon as a battery charge level of 2 34 volts cell is reached the battery is charged at a float level of 2 31 volts cell for 48 hours battery float time plus 150 of battery charge time Twenty four hours into the float period a series of battery tests are performed to check the battery health The float level charge continues after a successful test At initial startup the battery run time on the front panel display indicates two minutes After t
146. e mail and a network management system using SNMP connects to a twisted pair Ethernet 10 100BaseT network It has a built in switching hub that allows three additional network devices to be connected to the network without the requirement of additional network drops This card is provided as standard equipment with the UPS NOTE The Modem Card cannot be installed in X Slot 2 If the UPS has only two X Slots move the ConnectUPS X Web SNMP Card to X Slot 2 and install the Modem Card in X Slot 1 gt Modem Card provides out of band remote notification and monitoring using modem communication directly to cell phones and pagers gt Relay Interface Card AS 400 has isolated dry contact Form C relay outputs for UPS status Utility failure Low battery UPS alarm OK or On bypass when interfacing with IBMe AS 400 computers other relay connected computers and industrial applications gt Industrial Relay Card IRC indicates the operating status of the UPS system using the customer s monitoring equipment The IRC uses four isolated normally open or normally closed dry relay contacts to indicate the UPS status Normal Bypass Battery and Alarm modes can be monitored gt Powerware Hot Sync Computer Area Network CAN Bridge Card provides connectivity for operational mode control and metering of a parallel system at any UPM in the system In addition this card can be used to connect optional system monitoring devices
147. e the change Press SAVE or ABORT Once the action is completed the COM Port Setup screen appears COM 1 SETUP BAUD RATE 19200 DATA BITS 8 STOP BITS 1 PARITY NONE Ss GO Figure 9 50 COM Setup Screen 9 44 EATON Powerware 9390 UPS 100 160 kVA Installation and Operation Manual 164201604 Rev B powerware com Using the Control Panel 9 3 System Controls Screen Press the CONTROLS pushbutton on the main menu bar to display the System Controls screen LOAD OFF normal operation transfer to bypass charger control and power module startup and shutdown functions are controlled from this screen In addition the screen displays the current status of the UPS and indicates whether the UPS is in Maintenance Bypass or Bypass and the state of the power module PM and battery charger Figure 9 51 and Figure 9 52 show the System Controls screens Use the or pushbutton on the menu bar to toggle the menu bar functions between the two System Controls screens SYSTEM CONTROLS MAINTENANCE BYPASS OFF BYPASS OFF POWER MODULE PM ONLINE CHARGER OFF LOAD OFF NORMAL BYPASS 0 n Figure 9 51 System Controls Screen 1 EATON Powerware 9390 UPS 100 160 kVA Installation and Operation Manual 164201604 Rev B powerware com 9 45 Using the Control Panel 9 46 SYSTEM
148. e utility power and the DC power authorized service personnel should wait at least five minutes for capacitor bleedoff before attempting internal access to the UPS module WARNING A gt Servicing and maintenance should be performed by qualified service personnel only gt LETHAL VOLTAGE PRESENT This unit should not be operated with the cabinet doors open or protective panels removed Do not make any assumptions about the electrical state of any cabinet in the UPS system Since each battery string is an energy source in itself opening the battery circuit breaker does not de energize the voltage within the battery string DO NOT ATTEMPT TO ACCESS ANY INTERNAL AREA OF THE BATTERY STRING YOURSELF VOLTAGES ARE ALWAYS PRESENT IN THE BATTERY STRING If you suspect that a battery string needs service you should contact your Eaton service representative If the string requires service refer to the battery manufacturer s operating manual for instructions on battery maintenance or contact your Eaton service representative Observe these precautions when working on or around batteries Remove watches rings or other metal objects Use tools with insulated handles gt gt gt Wear rubber gloves and boots gt Do not lay tools or metal parts on top of batteries or battery cabinets Disconnect the charging source prior to connecting or disconnecting terminals EATON Powerware 9390 UPS 100 160 kVA Installation and Oper
149. ed L1 Overload Extreme Level 1 No 1 HA User Action Required L1 Overload Extreme Level OK Off No 1 HA Condition Cleared L1 Overload High Level 1 No 1 HA User Action Required L1 Overload High Level OK Off No 1 HA Condition Cleared L2 Overload 1 No 1 HA User Action Required L2 Overload OK Off No 1 HA Condition Cleared L2 Overload Extreme Level 1 No 1 HA User Action Required L2 Overload Extreme Level OK Off No 1 HA Condition Cleared L2 Overload High Level 1 No 1 HA User Action Required L2 Overload High Level OK Off No 1 HA Condition Cleared L3 Overload 1 No 1 HA User Action Required L3 Overload OK Off No 1 HA Condition Cleared L3 Overload Extreme Level 1 No 1 HA User Action Required L3 Overload Extreme Level OK Off No 1 HA Condition Cleared Log codes indicate where the UPS records the event History log HA History and Active logs and A 7 Active log only EATON Powerware 9390 UPS 100 160 kVA Installation and Operation Manual 164201604 Rev B powerware com 12 3 Responding to System Events ALARMS Message Horn Phone Relay Log Indication L3 Overload High Level 1 No 1 HA User Action Required L3 Overload High Level OK Off No 1 HA Condition Cleared Low Battery Shutdown 1 No 1 HA User Action Required Low Battery Shutdown OK Off No 1 HA Condition Cleared Not Enough UPMs 1 No 1 HA User Action Required Not Enough UPMs OK Off No 1 HA Condit
150. either the inverter is able to support the system output or the unit is placed into a maintenance position where repairs can be made If the UPS initiates its own transfer to bypass for any reason other than operator intervention the UPS attempts to restart the inverter if not running already and attempts a transfer back online to support the output of the system Three attempts are made within ten minutes to return the inverter online automatically before the UPS locks out any further attempts After three attempts the UPS remains in bypass and an alarm condition is enunciated The UPS can also be transferred to bypass using the front panel controls Bypass mode is a normal operating mode not an alarm condition However if the UPS is unable to return to Normal mode following an automatic transfer to Bypass mode an alarm condition is recorded EATON Powerware 9390 UPS 100 160 kVA Installation and Operation Manual 164201604 Rev B powerware com 7 7 Understanding UPS Operation 7 2 4 Battery Mode RT The UPS automatically transfers to Battery mode if a utility power outage occurs or if the utility power does not conform to specified parameters In Battery mode the battery provides emergency DC power that the inverter converts to AC power Figure 7 4 shows the path of electrical power through the UPS system when operating in Battery mode Static J lt Ks gt Switch
151. el 1 screen times out after 60 minutes or can be logged out at any time by selecting the LOG OUT function from the menu screen SYSTEM SETUP LEVEL 1 ENTER PASSWORD CHANGE PASSWORD CONTRAST ADJUST VERSIONS UNIT TYPE HEN ER SELECT O 0 Figure 9 43 System Setup Level 1 Screen EATON Powerware 9390 UPS 100 160 kVA Installation and Operation Manual 164201604 Rev B powerware com 9 37 Using the Control Panel Select CHANGE PASSWORD from the System Setup Level 1 menu to display the Change Password screen The Change Password screen allows the System Setup Level 1 password to be changed Figure 9 44 shows the Change Password screen Use the or 9 pushbuttons to select the password character position Use the T pushbuttons to change the password character Once the new password is entered press the DONE pushbutton The Change Password Save screen is displayed CHANGE PASSWORD OLD NEW L1 SSS O 0 Figure 9 44 Change Password Screen 9 38 EATON Powerware 9390 UPS 100 160 kVA Installation and Operation Manual 164201604 Rev powerware com Using the Control Panel The Change Password Save screen lets you save the new password retry another password or abort the password change Figure 9 45 shows the Change Password Save screen Press SAVE RETRY or ABORT If SAVE or
152. els removed in the previous steps Close the control panel door and secure with the retained hardware Reinstall the doors removed in Step 4 and secure with the retained hardware Close the doors and secure the latch EATON Powerwaree 9390 UPS 100 160 kVA Installation and Operation Manual 164201604 Rev B powerware com 5 3 Installing a Remote Emergency Power off Switch This page intentionally left blank 5 4 EATON Powerwaree 9390 UPS 100 160 kVA Installation and Operation Manual 164201604 Rev B powerware com Chapter 6 Installing Options and Accessories 6 1 Installing a Powerware Hot Sync CAN Bridge Card As an option a Powerware Hot Sync Computer Area Network Bridge Card shown in Figure 6 1 can be installed to provide connectivity for operational mode control and metering of a parallel system at any UPM in the system In addition this card can be used to connect optional system monitoring devices such as a Remote Monitor Panel 11 a Relay Interface Module Il or a Supervisory Contact Module II to the UPS Plug in Terminal Block J3 Figure 6 1 Powerware Hot Sync CAN Bridge Card NOTE Only one Powerware Hot Sync CAN Bridge Card can be installed in the UPS Multiple CAN cards are not supported and will cause system conflicts 1 Verify the UPS system is turned off and all power sources are removed See Chapter 10 UPS Operating Instructions for shutdown instructions 2 If not already open unfasten
153. ent KW Demand Log Setup screen 2 displays If RETRY is pressed the Time Interval Monitored Setup screen is redisplayed TIME INTERVAL MONITORED SETUP W000 SAVE RETRY ABORT OU A O Figure 9 18 Time Interval Monitored Setup Save Screen 9 16 EATON Powerware 9390 UPS 100 160 kVA Installation and Operation Manual 164201604 Rev B powerware com Using the Control Panel Select MAXIMUM LEVEL KW from the Current KW Demand Log Setup screen 2 menu to display the Maximum Level KW Setup screen The Maximum Level KW Setup screen allows the KW limit of the event being monitored to be changed Figure 9 19 shows the Maximum Level KW Setup screen Use the or pushbuttons to select the character position Use the T amp pushbuttons to change the character value Once the new value is entered press the DONE pushbutton The Maximum Level KW Setup Save screen is displayed MAXIMUM LEVEL KW SETUP 000 ES SEEN DONE O A Figure 9 19 Maximum Level KW Setup Screen EATON Powerware 9390 UPS 100 160 kVA Installation and Operation Manual 164201604 Rev B powerware com 9 17 Using the Control Panel The Maximum Level KW Setup Save screen lets you save the new KW limit retry another KW limit or abort the change Figure 9 20 shows the Maximum Level KW Setup Save screen Press SAVE RETRY o
154. ervice representative must verify the operation of the UPS system and commission it to support the critical load The service representative cannot perform any installation tasks other than verifying software and operating setup parameters Service personnel may request a copy of the completed Installation Checklist to verify all applicable equipment installations have been completed NOTE The Installation Checklist MUST be completed prior to starting the UPS system for the first time 3 14 EATON Powerware 9390 UPS 100 160 kVA Installation and Operation Manual 164201604 Rev B powerware com Installing the UPS System Installation Checklist All packing materials and restraints have been removed from each cabinet Each cabinet in the UPS system is placed in its installed location The front shipping bracket is installed and adjusted if the cabinet is not installed permanently A cabinet grounding mounting kit is installed between any cabinets that are bolted together All conduits and cables are properly routed to the UPS and any ancillary cabinets All power cables are properly sized and terminated Neutral conductors are installed or bonded to ground as per requirements Battery cables are terminated on E4 and E5 Battery UV trip and Aux contact signal wiring is connected from the UPS to the battery breaker LAN and telephone drops are installed All telephone and LAN connections have been completed A ground con
155. ery cabinet from the battery cabinet to the UPS cabinet Refer to Appendix A and to the Powerware 9390 Integrated Battery Cabinet Models IBC S and IBC L Installation Manual for wiring access information Connect the wiring to TB2 terminals Proceed to Step 17 If installing interface wiring from the bottom of the cabinet proceed to Step 12 otherwise proceed to Step 13 3 12 EATON Powerware 9390 UPS 100 160 kVA Installation and Operation Manual 164201604 Rev B powerware com 12 Installing the UPS System Remove the screws securing the bottom and right side internal safety shield panels and remove the panels to gain access to the bottom conduit landing plate NOTE When installing UV trip and Aux battery interface wiring to the UPS interface terminals conduit must be installed between the UPS and battery cabinets 13 14 15 16 17 18 19 20 21 Remove the UPS cabinet top or bottom conduit landing plate to drill or punch conduit holes see Drawing 164201604 6 on page A 27 Reinstall the conduit landing plate and install the conduit Route the UV trip and Aux wiring from the battery cabinet to the UPS Connect the wiring to the TB2 terminals If wiring X Slot connections proceed to paragraph 3 2 7 3 otherwise proceed to Step 18 When all wiring is complete reinstall the safety shield panels removed in previous steps Secure with the retained hardware Close the control panel doo
156. ery support time 7 3 Multiple Module Parallel System Parallel operation extends the normal operation of Powerware 9390 UPS units by offering increased capacity and or redundant capability The parallel system continues to maintain power to the critical loads during commercial electrical power brownout blackout overvoltage undervoltage and out of tolerance frequency conditions See Drawing 164201604 4 sheets 4 of 6 5 of 6 and 6 of 6 in Appendix A for a detailed relationship of the parallel system The output of the system is normally supplied by several uninterruptible power modules Multiple UPMs are connected with their outputs in parallel tied together to provide a load level greater than the rating of one UPM and or for redundancy The paralleled UPMs supply the output load with protected power as long as the load does not exceed the combined rating of the paralleled UPMs The power system is redundant as long as one of the UPMs can be disconnected from the output bus and the remaining UPMs can continue to supply power to the load without exceeding their ratings When the load is being supplied by the UPMs the system output bus is continuously monitored for an overvoltage or undervoltage condition If an out of limits condition is detected the paralleled UPMs transfer the load to bypass using the UPM static switches Communication is required between the UPMs for system metering and mode control System level communication and c
157. etwork management system NMS using SNMP See Chapter 13 Communication for additional information EATON Powerwaree 9390 UPS 100 160 kVA Installation and Operation Manual 164201604 Rev B powerware com 8 1 Features Options and Accessories 8 1 5 Advanced Battery Management A three stage charging system increases battery service life by optimizing recharge time and protects batteries from damage due to high current charging and inverter ripple currents Charging at high currents can overheat and damage batteries LanSafe Power Management Software LanSafe Power Management Software is bundled as part of the Powerware Software Suite CD shipped with the UPS See Chapter 13 Communication for additional information Installation Features Cabinets can be permanently bolted to the floor or left standing on leveling feet Power and control wiring can be routed through the top or bottom of the cabinet with connections made to easily accessible terminals External sensing and monitoring control wire must be installed in accordance with Class 1 wiring methods Line up and match battery cabinets are wired through the side panels of the units Optional X Slot connectivity cards are quickly installed at the front of the unit and are hot pluggable 8 2 Options and Accessories 8 2 1 8 2 2 Contact an Eaton sales representative for information about the following options Integrated Battery Cabinets Battery backup prote
158. f REPO control Remote Monitor Panel II RMP II or X Slote communication cards 1 2 EATON Powerware 9390 UPS 100 160 kVA Installation and Operation Manual 164201604 Rev B powerware com Introduction 1 2 Using This Manual This manual describes how to install and operate the Powerware 9390 UPS 100 160 kVA cabinet Read and understand the procedures described in this manual to ensure trouble free installation and operation In particular be thoroughly familiar with the REPO procedure see page 10 7 The information in this manual is divided into the sections and chapters listed The system options and accessories being installed dictate which parts of this manual should be read At a minimum Chapters 1 through 3 and 8 through 10 should be examined gt Chapter 1 Introduction provides a brief description of the UPS system a description of the content of each chapter text conventions used in the manual safety warnings and reference information Section I Installation gt Chapter 2 UPS Installation Plan and Unpacking explains how to prepare the site for the installation of the UPS system It discusses equipment environmental requirements inspecting and unpacking cabinets gt Chapter 3 Installing the UPS System describes how to install and wire the UPS cabinet and optional equipment gt Chapter 4 Batteries provides battery safety and installation information gt Chapter 5
159. f until restarted To use the LOAD OFF pushbutton 1 Press the LOAD OFF pushbutton The Load Off screen appears providing a choice to proceed or abort the shutdown CAUTION All power to the critical load is lost when the LOAD OFF is selected in the following step You should use this feature only when you want to de energize the critical load 2 To shut down the UPS press LOAD OFF from the Load Off menu bar and hold for three seconds To abort the shutdown press CANCEL When LOAD OFF is selected and held for three seconds the input output and bypass backfeed contactors open the battery breaker or disconnect is tripped and the power module is turned off CAUTION Do not attempt to restart the system after Load Off until the cause of the shutdown has been identified and cleared 3 restart the UPS after pressing the LOAD OFF pushbutton follow the procedure in paragraph 10 1 1 or 10 1 2 EATON Powerware 9390 UPS 100 160 kVA Installation and Operation Manual 164201604 Rev B powerware com UPS Operating Instructions 10 1 10 Using the Remote Emergency Power off Switch A UPS emergency power off is initiated by the REPO pushbutton switch In an emergency you can use this switch to control the UPS output The REPO switch de energizes the critical load and powers down the UPS immediately without asking for verification The UPS including Bypass remains off until restarted CAUTION All power to the cr
160. g Alarm 1 10 Building Alarm 1 Return Programmable UPS alarm Activated by a remote dry contact closure Terminal TB2 Name Description 1 Building Alarm 2 Building Alarm 2 Return Programmable UPS alarm Activated by a remote dry contact closure Also used for backup control pull chain for parallel operation On Bypass Return On Bypass NO Normally open contact closes when UPS is on bypass Also used for backup control pull chain for parallel operation Alarm Relay NC Alarm Relay Common General purpose normally closed relay contact Alarm Relay NO Alarm Relay Common General purpose normally open relay contact BR WwW PM On Inverter NC On Inverter Return Normally closed contact opens when output contactor closes DESCRIPTION INTERFACE WIRING INSTALLATION NOTES AND TERMINAL LOCATIONS DRAWING NO 164201604 8 SHEET 4 of 13 REVISION B DATE 032406 EATON Powerwaree 9390 UPS 100 160 kVA Installation and Operation Manual 164201604 Rev B powerware com A 33 Installation Information STANDARD X SLOT COMMUNICATION BAY INTERFACE TERMINAL LOCATIONS MINI CSB BUILDING ALARM TERMINAL BLOCK P5 XSLOTS 12 3 4 o TB1 TB2 OPTIONAL MINI CSB OPTIONAL X SLOT COMMUNICATION BAY WIREWAY FOR BOTTOM ENTRY INTERFACE WIRING
161. g the UPS batteries Only qualified service personnel such as a licensed electrician should perform the battery installation Risk of electrical shock NOTE DO NOT DISCONNECT the batteries while the UPS is in Battery mode Consider all warnings cautions and notes before installing or replacing batteries WARNING A gt Batteries can present a risk of electrical shock or burn from high short circuit current The following precautions should be observed 1 Remove watches rings or other metal objects 2 Use tools with insulated handles 3 Do not lay tools or metal parts on top of batteries 4 Wear rubber globes and boots gt ELECTRIC ENERGY HAZARD Do not attempt to alter any battery wiring or connectors Attempting to alter wiring can cause injury CAUTION gt The installation of batteries should be performed by qualified service personnel knowledgeable of batteries and required precautions Keep unauthorized personnel away from batteries gt Replace batteries with the same number and type of batteries as originally installed in the UPS gt Disconnect the charging source prior to connecting or disconnecting terminals gt Determine if the battery is inadvertently grounded If it is remove the source of the ground Contacting any part of a grounded battery can cause a risk of electric shock An electric shock is less likely if you disconnect the grounding connection before you work on the batteries
162. hat provide cost effective and consistently reliable power protection 8 1 1 Control Panel The control panel located on the UPS front door contains an LCD and pushbutton switches to control the operation of the UPS and to display the status of the UPS system See Chapter 9 Using the Control Panel for additional information 8 1 2 Customer Interface 8 1 2 1 Building Alarm Monitoring The facility s alarm system contacts can be connected to two inputs in the UPS The UPS uses these inputs to monitor the building alarms in addition to the UPS status See Chapter 11 Using Features and Options for additional information 8 1 2 2 Alarm Contact One alarm contact is provided for connection to equipment at the facility such as a light an audible alarm or a computer terminal The equipment connected to this contact alerts you to a UPS alarm See Chapter 11 Using Features and Options for additional information 8 1 3 X Slot Communication Bay A two slot communication bay is standard equipment with an additional two slot bay available as an option with the installation of a mini CSB Two to four optional X Slot cards can be installed in the UPS module at any time See Chapter 13 Communication for additional information 8 1 4 ConnectUPS X Web SNMP Card X Slot Card A ConnectUPS X Web SNMP Card is provided as standard equipment and provides remote monitoring through a Web browser interface e mail and a n
163. he 24 hour float charging period and battery testing the actual battery run time is determined and the actual battery run time is displayed After the float period is completed the charger is disconnected and the batteries are allowed to rest for 672 hours 28 days maximum rest time If the battery voltage falls below the opportunity charge level of 2 1 volts cell during the first 240 hours of the rest period an alarm sounds An ABM charge cycle is initiated whenever one of these four conditions occurs since the last charge cycle gt The batteries have rested over the maximum rest time of 672 hours gt Accumulated discharge time is over a maximum battery discharge time of 20 seconds gt Battery voltage is under the opportunity charge level of 2 1 volts cell and the unit has been in rest mode for longer than 240 hours gt An XCP command Initiate Battery Test is received Bypass The bypass has a continuous duty fully rated SCR switch in the bypass circuit and a contactor in the inverter leg In Normal mode the contactor connects the inverter to the output A backfeed contactor is also provided Batteries The UPS operates from battery strings from 192 cells 384V nominal to 240 cells 480V nominal 7 16 EATON Powerware 9390 UPS 100 160 kVA Installation and Operation Manual 164201604 Rev B powerware com Chapter 8 Features Options and Accessories 8 1 UPS Standard Features The UPS has many standard features t
164. he UPS System Parallel System Installation Checklist Each cabinet in the parallel system is placed in its installed location conduits and cables are properly routed to the UPMs and to the parallel tie or distribution cabinet All power cables are properly sized and terminated D L LJ The bypass source feeding the optional bypass of the parallel tie cabinet and the UPMs is from the same source of supply and is a four wire wye configuration Neutral conductors are installed or bonded to ground as per requirements A ground conductor is properly installed Computer Area Network CAN wiring between the UPMs is properly installed Pull chain wiring between the UPMs is properly installed Adequate workspace exists around the UPMs parallel tie cabinet and other cabinets Li JE opus E Startup and operational checks are performed by an authorized Eaton Customer Service Engineer 3 16 EATON Powerware 9390 UPS 100 160 kVA Installation and Operation Manual 164201604 Rev B powerware com Installing the UPS System Notes EATON Powerwaree 9390 UPS 100 160 kVA Installation and Operation Manual 164201604 Rev B powerware com 3 17 Installing the UPS System This page intentionally left blank 3 18 EATON Powerware 9390 UPS 100 160 kVA Installation and Operation Manual 164201604 Rev powerware com Chapter 4 Batteries 4 1 Important Safety Instructions This chapter describes installin
165. he UPS system The RIM II can be flush mounted or surface mounted on a desktop or secured to a wall Figure 11 2 shows the RIM II with its four 15 pin connectors labeled J1 through J4 Figure 11 2 Relay Interface Module II The RIM II can provide the status and alarm signals shown in Table 11 2 Table 11 2 Customer Interface Connectors Status J1 through Description UPS AVAILABLE Pins 1 and 12 Contacts are closed when the UPS is operating in Normal mode or ready to supply the load UPS OFFLINE Pins 3 and 13 Contacts are open when the UPS is offline Contacts are closed when the UPS is operating in Normal mode BATTERY WEAK Pins 5 and 14 Contacts are closed when approximately two minutes of battery time is remaining before the critical load is lost UTILITY FAILURE Pins 6 and 15 Contacts are closed when Utility Failure is detected 11 4 EATON Powerware 9390 UPS 100 160 kVA Installation and Operation Manual 164201604 Rev B powerware com 11 5 Supervisory Contact Module II An optional SCM II establishes an interface between the UPS system and the customer s monitor This interface allows the customer to monitor operational status of the UPS system equipment The SCM II can be flush mounted or surface mounted on a desktop or secured to wall Figure 11 3 shows the SCM Il Using Features and Options Figure 11 3 Supervisory Contact Module II The SCM II provides signals for the indications shown in T
166. he operational controls When the unit powers up the screen displays the Eaton Powerware logo as shown in Figure 9 1 To advance to the Main Menu and Mimic screen press any control panel pushbutton once EATON Powerwaree 9390 UPS 100 160 kVA Installation and Operation Manual 164201604 Rev B powerware com 9 1 Using the Control Panel 9 1 Using the LCD and Pushbuttons The LCD on the control panel provides an operator interface with the UPS system Figure 9 2 identifies the display areas discussed in the following sections ALARM INPUT AC UNDER VOLTAGE INPUT UPS STSW OUTPUT BYPASS 5___ 5__ 15__5 __ OFF o 0 Figure 9 2 Parts of the LCD A The UPS status area automatically scrolls between the Powerware model number current date and time active alarms active notices and load percent and battery runtime for the UPS Shown is a typical alarm message For more information about alarms and notices see Chapter 12 Responding to System Events B The information area contains data about UPS status and operations C The menu bar lists the titles of the available screens To select a screen press the pushbutton underneath the desired screen D The navigation pushbuttons function depending on the screen
167. he power module PM status should indicate SHUTDOWN 6 Press the 9 pushbutton to display System Controls Screen 2 7 Press the PM ON pushbutton on the System Controls menu bar 8 Observe the following messages appear sequentially on the power module PM status line DC STARTING INVERTER STARTING INVERTER SYNCING READY The rectifier and inverter turn on When the inverter reaches full voltage the UPS is ready to transfer to the Normal mode and supply the critical load 10 1 4 Transfer from Normal to Bypass Mode To transfer the critical load to Bypass mode perform the following procedure CAUTION In Bypass mode the critical load is not protected from commercial power interruptions and abnormalities 1 Press the CONTROLS pushbutton on the main menu bar The System Controls screen appears 2 Press the BYPASS pushbutton on the System Controls menu bar The UPS transfers to Bypass mode and the critical load is immediately supplied by the bypass source If the bypass source is not available the power processor remains on and an alarm sounds EATON Powerware 9390 UPS 100 160 kVA Installation and Operation Manual 164201604 Rev powerware com 10 3 UPS Operating Instructions 3 The UPS is now operating in Bypass mode and the BYPASS status indicator is illuminated The power module PM status indicates READY The system is now on bypass and the UPS power processor remains on WARNING Power is present
168. hysical Features and Requirements 164201604 3 UPS System Oneline Configurations 164201604 4 UPS System Oneline Drawing 164201604 5 Power Wiring Installation Notes 164201604 6 Conduit and Wire Entry Locations gt gt gt gt gt gt gt 164201604 7 UPS Power Terminal Locations gt 164201604 8 Interface Wiring Installation Notes and Terminal Locations gt 164201604 9 UPS Cabinet Dimensions gt 164201604 10 Optional Remote Emergency Power off gt 164201604 11 Optional Remote Monitor Panel gt 164201604 12 Optional Remote Relay Interface Module gt 164201604 13 Optional Remote Supervisory Contact Module EATON Powerware 9390 UPS 100 160 kVA Installation and Operation Manual 164201604 Rev B powerware com Installation Information SS er 2 SS Sarre Fre e E SSS R E See lt Sas EL SSS es SS Sees lt 11 rr Saas SSS SSS Saas REL Sees SSB REL SSS SSS Sees Sa REL SS Se SS lt e n SS Ss SSS Sarre SSS Saas RELIER A SSS ae ELLA SSS SSS eee Saas EIE
169. ification of any kind not authorized in writing by Eaton personnel or performed by an authorized Eaton Customer Service Engineer or Agent This Warranty is not valid a unless an authorized Eaton Customer Service Engineer in the USA or Agent outside of the USA performs startup and commissioning of the Product b if the Product is moved to a new location by someone other than an authorized Eaton Customer Service Engineer in the USA or Agent outside of the USA or c if the Product s serial numbers have been removed or are illegible Any Warranted Items repaired or replaced pursuant to this Warranty will be warranted for the remaining portion of the original Warranty subject to all the terms thereof Labor warranty is not provided for Product located outside of the fifty 50 United States or the District of Columbia Any equipment parts or materials included in the Product and not manufactured by Eaton are warranted solely by the manufacturer of such equipment parts or materials and are not included as part of this Warranty Batteries are not warranted by Eaton THIS WARRANTY IS THE END USER S SOLE REMEDY AND IS EXPRESSLY IN LIEU OF AND THERE ARE NO OTHER EXPRESSED OR IMPLIED GUARANTEES OR WARRANTIES INCLUDING ANY IMPLIED WARRANTY OF MERCHANTABILITY OR FITNESS FOR ANY PURPOSE WHICH ARE EXPRESSLY DISCLAIMED LIMITATION OF LIABILITY In no event shall Eaton be liable for any indirect incidental special or consequential damages of any ki
170. ight charges travel expenses or labor of Eaton representatives outside the terms of this Warranty will be borne by the End User OBTAINING WARRANTY SERVICE In the USA call the Eaton Customer Reliability Center 7x24 at 800 843 9433 Outside of the USA call your local Eaton sales or service representative or call the Eaton Customer Reliability Center in the USA at 919 870 3028 For comments or questions about this Limited Factory Warranty write to the Customer Quality Representative 3301 Spring Forest Road Raleigh North Carolina 27616 USA EATON Powerware 9390 UPS 100 160 kVA Installation and Operation Manual 164201604 Rev B powerware com W 1 Warranty This page intentionally left blank W 2 EATON Powerwaree 9390 UPS 100 160 kVA Installation and Operation Manual 164201604 Rev B powerware com 164201604
171. ing the rear shipping bracket to the cabinet see Figure 3 2 If installing the cabinet permanently retain the shipping bracket and securing hardware for later use 10 Roll the cabinet to the final installation location 11 If installing the cabinet permanently retain the shipping brackets and hardware otherwise discard or recycle the pallet and shipping brackets in a responsible manner 12 If permanently mounting the system proceed to Step 15 otherwise continue to Step 13 13 Secure the UPS cabinet in position by lowering the leveling feet until the cabinet is not resting on the casters and the cabinet is level 14 If installing battery and distribution cabinets proceed to paragraphs 3 2 2 and 3 2 3 otherwise proceed to paragraph 3 2 6 15 Using the retained hardware reinstall the shipping brackets removed in Step 6 to the front and rear of the UPS cabinet with the angle facing outward see Figure 3 1 and Figure 3 2 16 Secure the cabinet to the floor with contractor supplied hardware 17 If installing battery and distribution cabinets proceed to paragraphs 3 2 2 and 3 2 3 otherwise proceed to paragraph 3 2 6 3 2 2 Battery Cabinet Installation To install the battery cabinet refer to the Powerware 9390 Integrated Battery Cabinet Models IBC S and IBC L Installation Manual After the battery cabinet is installed return to paragraph 3 2 6 to wire the UPS and battery cabinet EATON Powerwaree 9390 UPS 100
172. inside the UPS cabinets 10 1 5 Transfer from Bypass to Normal Mode To transfer the critical load to Normal mode perform the following procedure 1 Press the CONTROLS pushbutton on the main menu bar The System Controls screen appears 2 Press the NORMAL pushbutton on the System Controls menu bar The UPS transfers to Normal mode If the power processor is not available the system remains on bypass and an alarm sounds 3 The UPS is now operating in Normal mode and the NORMAL status indicator is illuminated The power module PM status indicates ONLINE 10 1 6 Transfer from Normal to Bypass Mode and Shut Down UPS To transfer the critical load to Bypass mode and shut down the UPS perform the following procedure 1 Transfer the critical load to bypass by performing the procedure in paragraph 10 1 4 2 Press the CONTROLS pushbutton on the main menu bar The System Control screen appears 3 Press the pushbutton to display System Controls Screen 2 4 Press the PM OFF pushbutton on the System Controls menu bar The power module PM status indicates SHUTDOWN The input and output contactors open the battery breaker or disconnect is tripped and the power module is turned off The bypass source supplies the critical load WARNING Power is present inside the UPS cabinets 10 4 EATON Powerware 9390 UPS 100 160 kVA Installation and Operation Manual 164201604 Rev B powerware com UPS Operating Instru
173. inspected periodically to verify that the units are operating normally and that the batteries are in good condition 14 2 1 14 2 EATON Powerware 9390 UPS 100 160 kVA Installation and Operation Manual 164201604 Rev B powerware com DAILY Maintenance Perform the following steps daily 1 Check the area surrounding the UPS system Ensure the area is not cluttered allowing free access to the unit 2 Ensure the air intakes vents on the front doors and exhaust opening on top of the UPS cabinet sections are not blocked Maintaining the UPS System 3 Ensure the operating environment is within the parameters specified in Chapter 15 Product Specifications and Drawing 164201604 2 on page A 3 4 Ensure the UPS is in Normal mode Normal status indicator is illuminated If an alarm lamp is illuminated or the Normal status indicator is not illuminated contact your Eaton service representative 14 2 2 MONTHLY Maintenance Perform the following steps monthly 1 Monitor system parameters as described in Chapter 9 Using the Control Panel 2 Check the air filters located behind the front doors and replace as necessary The left filter size is 16 x 30 x 1 and the right filter size is 12 30 x 1 To remove the filters a Open the front door latch and swing the doors open b Slide each filter up and remove from the cabinet c Slide the new filters into the brackets until seated on the bottom brackets d
174. ion Cleared Output Overload 1 No 1 HA User Action Required Output Overload OK Off No 1 HA Condition Cleared Output Watts Overload 1 No 1 HA User Action Required Output Watts Overload OK Off No 1 HA Condition Cleared Parallel System Overload 1 No 1 HA User Action Required Parallel System Overload OK Off No 1 HA Condition Cleared Rect Overtemperature Trip 1 No 1 HA Service Required Rect Overtemperature Trip OK Off No 1 HA Condition Cleared Rectifier Overtemperature 1 No 1 HA Service Required Rectifier Overtemperature OK Off No 1 HA Condition Cleared Remote Emergency Power off 1 No 1 HA User Action Required Remote Emergency Power off OK Off No 1 HA Condition Cleared Selective Trip 1 1 1 HA Service Required Selective Trip OK Off No 1 HA Condition Cleared Shutdown Imminent 1 No 1 HA User Action Required Shutdown Imminent OK Off No 1 HA Condition Cleared Software Incompatibility 1 No 1 HA Service Required Software Incompatibility OK Off No 1 HA Condition Cleared Utility Out Of Limits 1 No 1 HA User Action Required Utility Out Of Limits OK Off No 1 HA Condition Cleared Log codes indicate where the UPS records the event H History log HA History and Active logs and A Active log only 12 4 EATON Powerware 9390 UPS 100 160 kVA Installation and Operation Manual 164201604 Rev B powerware com Responding to System Events NOTICES Messag
175. itches to Bypass mode if it detects an overload load fault or internal failure The bypass source supplies the commercial AC power to the load directly Figure 7 3 shows the path of electrical power through the UPS system when operating in Bypass mode CAUTION The critical load is not protected while the UPS is in Bypass mode Static pe gt Switch Rectifier Inverter 4 K1 K3 Battery Converter Ms Main Power Flow Breakers Contactors Trickle Current E gt Closed Battery Energized o T De Energized Battery Figure 7 3 Path of Current Through the UPS in Bypass Mode RT In Bypass mode the output of the system is provided with three phase AC power directly from the system input While in this mode the output of the system is not protected from voltage or frequency fluctuations or power outages from the source Some power line filtering and spike protection is provided to the load but no active power conditioning or battery support is available to the output of the system in the Bypass mode of operation The internal bypass is comprised of a solid state silicon controlled rectifier SCR static switch SSW and a backfeed protection contactor K5 The static switch is rated as a continuous duty device that is used anytime the inverter is unable
176. itical load is lost when the REPO switch is activated in the following step You should use this feature only when you want to de energize the critical load NOTE The following instructions are for the Powerware supplied REPO switch If a customer supplied REPO switch is used it may not activate in the same manner refer to the operating instructions provided with the switch To use the REPO switch 1 Press the REPO pushbutton switch The input output and bypass backfeed contactors open the battery breaker or disconnect is tripped and the power module is turned off immediately without asking for verification CAUTION Do not attempt to restart the system after Load Off until the cause of the shutdown has been identified and cleared 2 To restart the UPS after using the REPO pushbutton reset the REPO switch and then follow the procedure in paragraph 10 1 1 or 10 1 2 EATON Powerware 9390 UPS 100 160 kVA Installation and Operation Manual 164201604 Rev powerware com 10 7 UPS Operating Instructions 10 2 Multiple Module Parallel Operation 10 2 1 Starting the Parallel System in Normal Mode To start the parallel system perform the following procedure 1 Close all uninterruptible power module input feeder circuit breakers 2 If the UPMs are dual feed close all UPM Bypass input feeder circuit breakers 3 Observe all UPM control panel displays becoming active indicating logic power 4 Press the CONTRO
177. ition is recorded Bypass may also be used when the modules in the system must be shut down to perform routine maintenance or repairs In the Parallel Redundant N 1 arrangement the continuous duty static switch in each module operates to support the applied loads on bypass If both units are in NORMAL and one unit trips offline the remaining unit does not go to bypass as long as it has the capacity to support the load In the Parallel Capacity N 0 arrangement if one unit trips offline and goes to bypass the remaining units also go to bypass EATON Powerware 9390 UPS 100 160 kVA Installation and Operation Manual 164201604 Rev powerware com 7 13 Understanding UPS Operation 7 3 4 Battery Mode Parallel The UPMs transfer to Battery mode automatically if a utility power outage occurs or if the utility power does not conform to specified parameters In Battery mode the battery provides emergency DC power that the inverter converts to AC power Figure 7 7 shows the path of electrical power through the parallel system when operating in Battery mode Module Tie Cabinet 4 UPM 1 Output e UPM 1 Battery 4 UPM 2 Output e UPM 2 Battery ess 4 UPM 3 Output UPM 3 SD Battery UP
178. ity power Figure 7 1 shows the main elements of the UPS system r4 Battery Battery C Q Breaker Battery Converter Input Output Contactor Contactor AC Input to K1 K3 Rectifier Charger Rectifier Inverter Power Module Metering AC Input to Static Bypass Switch pen Backfeed i Protection Contactor UPS Cabinet Figure 7 1 Main Elements of the UPS System EATON Powerwaree 9390 UPS 100 160 kVA Installation and Operation Manual 164201604 Rev B powerware com 7 1 Understanding UPS Operation If utility power is interrupted or falls outside the parameters specified in Chapter 15 Product Specifications the UPS uses a backup battery supply to maintain power to the critical load for a specified period of time or until the utility power returns For extended power outages the UPS allows you to either transfer to an alternative power system such as a generator or shut down your critical load in an orderly manner The emergency bypass consists of a continuous duty static switch and backfeed protection contactor K5 The backfeed protection contactor is located in series with the static switch For manual transfers to bypass the static switch is also used The static switch is armed and ready during both types of transfers The operation of the UPS system is described in greater detail in the following paragraphs The UPS module may be configured for standalone single mod
179. ks and ConnectUPS is a trademark of Eaton Electrical Inc Modbus is a registered trademark of Modicon IBM and AS 400 are registered trademarks of International Business Machines Corp Copyright 2004 2006 Eaton Corporation Raleigh NC USA All rights reserved No part of this document may be reproduced in any way without the express written approval of Eaton Corporation Table of Contents a ais NOR VN 1 1 1 1 Basic System 1 2 T2 Using This Manual c5 ot Le eU E aer t 1 3 1 3 Conventions Used in This Manual ios e E ER ek ee REFER CERRO ase 1 4 1 4 Safety WaEDIBBS s oe id aree ele D De x edis Fat dE SY qp A DE n d d 1 5 EP ouo Mun PR TEE 1 6 1 6 Getting Help lus su 3 oes MES Lean Lu eu Vite va Ag AS 1 6 Section Installation 2 UPS Installation Plan and Unpacking 2 1 2 1 Creating an Installation 2 1 23 Preparing the Site ceri EIC Pe ER e 2 1 2 2 1 Environmental Considerations 2 2 2 2 2 Preparing for Wiring the UPS 2 2 2 3 Inspecting and Unpacking the UPS 2 3 3 Installing the UPS 5
180. l contactors in the UPS cabinet and isolates power from your critical load Local electrical codes may also require tripping upstream protective devices to the UPS This switch must be a dedicated latching type switch not tied into any other circuit 12 A jumper wire must be connected between pins 1 and 2 on TB1 if anormally closed EPO switch is not used or a normally open EPO switch is used 13 Remote EPO wiring should be a minimum of 22 AWG Table U Remote EPO LATCHING TYPE SWITCH ONLY UPS 1 7O 1 NC REMOTE INSTALL JUMPER EPO IF SWITCH NOT NC TYPE POSTION 0 2 COMMON TWISTED OR WIRES REMOTE EPO SWITCH NO TYPE O 4 COMMON TWISTED LATCHING TYPE WIRES SWITCH ONLY Remote EPO switch rating is 24 Vdc 1A minimum NOTE This switch must be a dedicated latching type switch not tied into any other circuits DESCRIPTION INTERFACE WIRING INSTALLATION NOTES AND TERMINAL LOCATIONS DRAWING NO 164201604 8 SHEET 6of13 REVISION B DATE 032406 A 38 EATON Powerwaree 9390 UPS 100 160 kVA Installation and Operation Manual 164201604 Rev B powerware com Installation Information 14 Wire the maintenance bypass auxiliary contacts as applicable See Table V Table V Typical Maintenance Bypass Panel Auxiliary Contact Control Wiring MAINTENANCE BYPASS PANEL PROVIDED BY OTHERS COMMON
181. llation and Operation Manual 164201604 Rev B powerware com Understanding UPS Operation The UPS continually monitors itself and the incoming utility power and automatically switches between these modes as required without operator intervention The sophisticated detection and switching logic inside the UPS ensures that operating mode changes are automatic and transparent to the critical load while internal monitoring systems indicate the current mode of operation The UPS switches operating modes in response to these system events gt A command is an intervention that is externally initiated by an operator or by some site action A command causes the UPS to switch operating modes it usually does not require any further action gt A notice is a minor system event that may or may not require attention gt An alarm is a system event that requires immediate operator intervention System events alarm horns and indicator lights are described in Chapter 12 Responding to System Events The following paragraphs describe the differences in the three UPS operating modes using block diagrams to show the power flow during each mode of operation EATON Powerwaree 9390 UPS 100 160 kVA Installation and Operation Manual 164201604 Rev B powerware com 7 3 Understanding UPS Operation 7 2 2 Normal Mode RT Figure 7 2 shows the path of electrical power through the UPS system when the UPS is operating in Normal mode
182. mage has occurred or shortages are evident contact your Eaton service representative immediately to determine the extent of the damage and its impact upon further installation NOTE While waiting for installation protect the unpacked cabinet from moisture dust and other harmful contaminants Failure to store and protect the UPS properly may void your warranty EATON Powerware 9390 UPS 100 160 kVA Installation and Operation Manual 164201604 Rev B powerware com Chapter 3 Installing the UPS System 3 1 Preliminary Installation Information WARNING Installation should be performed only by qualified personnel Refer to the following while installing the UPS system Appendix A contains installation drawings and additional installation notes gt gt Dimensions are in millimeters and inches gt Do not tilt the cabinets more than 10 during installation gt The conduit landing plates are to be removed to add conduit landing holes as required Plate material is 16 gauge steel 1 5 mm 0 06 thick gt The cabinets must be installed on a level floor suitable for computer or electronic equipment gt If perforated floor tiles are required for ventilation place them in front of the UPS See Table A on page A 3 for equipment weight and point loading gt Details about control wiring are provided in each procedure for connecting options and features Drawing 164201604 8 and Table R through Table X
183. mination requirements and wiring access information Proceed to paragraph 3 2 6 3 Installing the UPS System 3 2 6 2 External Wiring Installation Procedure B To install wiring to connections 1 2 10 11 12 13 Slide the air filters up and remove them from the cabinet Remove the screws securing the control panel door and swing the door open Retain the hardware for later use Remove the screws securing the bottom internal safety shield panel and remove the panel to gain access to the input output and battery terminals Retain the hardware for later use If installing power wiring from the top of the cabinet proceed to Step 5 otherwise proceed to Step 6 Remove the screws securing the top and right side internal safety shield panels and remove the panels to gain access to the top wiring entry Retain the hardware for later use Route the input and output cables to the UPS terminal blocks See Drawing 164201604 7 starting on page A 29 for wiring access information and terminal locations If wiring a single feed system proceed to Step 8 if wiring a dual feed system proceed to Step 10 Connect phase A B C and Neutral if required input power wiring from the utility source to the rectifier input terminals and neutral terminals in the UPS cabinet See Appendix A for wiring and termination requirements and wiring access information Note the wiring connections for single feed systems Proceed to Ste
184. n for additional information 8 2 7 Mini CSB The installation of the mini CSB provides two additional X Slot bays increased logging to 512 events five additional programmable languages a real time clock four additional building alarms and enhanced alarm contact programming EATON Powerwaree 9390 UPS 100 160 kVA Installation and Operation Manual 164201604 Rev B powerware com 8 3 Features Options and Accessories 8 2 8 Remote Monitor Panel Il An optional RMP II contains backlit status indicators and a local horn allowing you to monitor the operational status and alarm condition of the UPS from virtually any location within your facility This option is described further in Chapter 11 Using Features and Options 8 2 9 Relay Interface Module II An optional RIM II uses relay contact closures to indicate the operating status and alarm condition of the UPS This option is described further in Chapter 11 Using Features and Options 8 2 10 Supervisory Contact Module II An optional SCM II establishes an interface between the UPS system equipment and the customer s monitor This option is described further in Chapter 11 Using Features and Options 8 3 Symbols Controls and Indicators The following are examples of symbols used on the UPS or accessories to alert you to important information RISK OF ELECTRIC SHOCK Indicates that a risk of electric shock is present and the associated warning should be observed
185. n the UPS DELTA SOURCES TN S The Powerware 9390 UPS system can be operated only from a delta supply source that is fully floating and if the neutral forming transformer kit PN 103005400 is installed in the UPS The UPS cannot be operated from a mid point or end point grounded delta supply source With this type of supply source there is no capability to provide an output neutral In no circumstances shall a neutral to ground bonding jumper be installed in the UPS DESCRIPTION POWER WIRING INSTALLATION NOTES DRAWING 464201604 5 SHEET 10 of 15 REVISION B DATE 032406 EATON Powerware 9390 UPS 100 160 kVA Installation and Operation Manual 164201604 Rev powerware com A 21 Installation Information 28 29 30 31 termination requirements See Drawing 164201604 7 for UPM terminal locations and Table or Table for Setup of the CAN Bridge card for parallel operation must be performed by an authorized Eaton Customer Service Engineer Contact service to schedule a date For parallel system circuit breaker ratings see appropriate information in Table N For parallel system ratings see the appropriate information in Table O through Table Q Table N Recommended UPM Output MOB Main Output MIS and Bypass MBP Circuit Breaker Ratings UPM Model Configuration Output Voltage 208V 220V MIS MBP MOB 9390 120 100 9390 160 100
186. n the main menu bar The System Controls screen appears 5 On the System Controls screen the power module PM status should indicate SHUTDOWN 6 Press the NORMAL pushbutton on the System Controls menu bar If Auto Bypass is enabled the critical load is immediately supplied by the bypass source in Bypass mode until the inverter turns on and the UPS transfers to Normal mode The status indicator on the UPS control panel indicates the UPS is in Bypass mode If Auto Bypass is not enabled the UPS output remains off until the UPS transfers to Normal mode EATON Powerware 9390 UPS 100 160 kVA Installation and Operation Manual 164201604 Rev B powerware com 10 1 UPS Operating Instructions 7 Observe the following messages appear sequentially on the power module PM status line DC STARTING INVERTER STARTING INVERTER SYNCING READY ONLINE The rectifier and inverter turn on The inverter continues to ramp up to full voltage Close the battery breaker any time after INVERTER SYNCING or CLOSE BATTERY appears on the display Once the inverter reaches full voltage and the battery breaker is closed the UPS output contactor K3 closes and the static switch turns off Power is now supplied to the critical load in Normal mode It takes approximately 1 minute for the UPS to achieve Normal mode The UPS is now operating in Normal mode and the NORMAL status indicator is illuminated 10 1 2 Starting the UPS in Bypass Mode If
187. nd or type whatsoever or based on any claim or cause of action however denominated Eaton shall not be responsible for failure to provide service or parts due to causes beyond Eaton s reasonable control In no case will Eaton s liability under this Warranty exceed the replacement value of the Warranted Items END USER S OBLIGATIONS In order to receive the benefits of this Warranty the End User must use the Product in a normal way follow the Product s operation and maintenance manual and protect against further damage to the Product if there is a covered defect OTHER LIMITATIONS Eaton s obligations under this Warranty are expressly conditioned upon receipt by Eaton of all payments due to it including interest charges if any During such time as Eaton has not received payment of any amount due to it for the Product in accordance with the contract terms under which the Product is sold Eaton shall have no obligation under this Warranty Also during such time the period of this Warranty shall continue to run and the expiration of this Warranty shall not be extended upon payment of any overdue or unpaid amounts COSTS NOT RELATED TO WARRANTY The End User shall be invoiced for and shall pay for all services not expressly provided for by the terms of this Warranty including without limitation site calls involving an inspection that determines no corrective maintenance is required Any costs for replacement equipment installation materials fre
188. nnections for dual feed systems If wiring an IDC or IAC proceed to Step 14 otherwise proceed to Step 17 Route and connect the output cable between the UPS cabinet and the IDC or IAC Refer to the applicable IDC or IAC installation and operation manual referenced in paragraph 1 5 on page 1 6 for wiring instructions See Appendix A for UPS cabinet wiring access information Connect phase A B and C and Neutral if required power wiring from the IDC or IAC to the UPS cabinet output and neutral terminals See Appendix A for wiring and termination requirements Proceed to paragraph 3 2 6 3 If wiring a parallel system proceed to Step 18 otherwise proceed to Step 20 CAUTION Parallel system wiring length should be in accordance with Drawing 164201604 5 sheet 15 of 15 to ensure approximately equal current sharing when in Static Bypass mode 18 19 20 21 3 8 EATON Powerware 9390 UPS 100 160 kVA Installation and Operation Manual 164201604 Rev B powerware com Connect phase A B and C and Neutral if required power wiring from the output and neutral terminals of each uninterruptible power module UPM to the module tie cabinet See Appendix A for UPM wiring and termination requirements and wiring access information Proceed to paragraph 3 2 6 3 Connect phase A B and C and Neutral if required power wiring from the output and neutral terminals to the critical load See Appendix A for wiring and ter
189. nstall the safety shield panels removed in previous steps Secure with the retained hardware Close the control panel door and secure with the retained hardware Reinstall the doors and secure with the retained hardware Close the doors and secure the latch 3 2 7 2 TB2 Battery Cabinet Connections To install wiring to connections 1 10 11 Verify the UPS system is turned off and all power sources are removed See Chapter 10 UPS Operating Instructions for shutdown instructions If not already open unfasten the front door latch and swing the door open If not already removed remove the doors Remove the retaining screws located inside each door at the top and bottom hinge pivot points then lift the door off Retain the hardware for later use Remove the screws securing the control panel door and swing the door open Retain the hardware for later use Remove the screws securing the top internal safety shield panel Remove the panel to gain access to the TB2 terminal block see Drawing 164201604 8 starting on page A 33 Retain the hardware for later use To locate the appropriate terminals and review the wiring and termination requirements see Drawing 164201604 8 starting on page A 33 If battery cabinets are installed attached to the UPS cabinet proceed to Step 8 if battery cabinets are installed separated from the UPS cabinet proceed to Step 11 Route the UV trip and Aux wiring harness supplied with the batt
190. nts then lift the door off Retain the hardware for later use Remove the screws securing the control panel door and swing the door open Retain the hardware for later use Remove the screws securing the top internal safety shield panel Remove the panel to gain access to the TB1 and TB2 terminal blocks and the top conduit landing plate see Drawing 164201604 8 starting on page A 33 Retain the hardware for later use If installing interface wiring from the bottom of the cabinet proceed to Step 7 otherwise proceed to Step 8 Remove the screws securing the right side and bottom internal safety shield panels and remove the panels to gain access to the bottom conduit landing plate Remove the UPS cabinet top or bottom conduit landing plate to drill or punch conduit holes see Drawing 164201604 6 on page A 27 Reinstall the conduit landing plate and install the conduit 10 To locate the appropriate terminals and review the wiring and termination requirements see Drawing 164201604 8 starting on page A 33 EATON Powerware 9390 UPS 100 160 kVA Installation and Operation Manual 164201604 Rev B powerware com 3 11 Installing the UPS System 11 12 13 14 15 16 Route and connect the wiring If wiring TB2 battery cabinet interface connections proceed to paragraph 3 2 7 2 if wiring the X Slot connections only proceed to paragraph 3 2 7 3 otherwise proceed to Step 13 When all wiring is complete rei
191. o Tie Cabinet Bypass optional Full Load Current 3 Phases 1 Neutral if required 1 Ground Amps 1776 168 0 AC Output to Critical Load Full Load Current 3 Phases 1 Neutral if required 1 Ground Amps 1776 168 0 NOTE System Neutral Bonding Jumper Minimum Conductor Size Number See Note 27 Callout letters D G map to Drawing 164201604 4 sheets 4 of 6 5 of 6 AWG or kcmil each 3 0 2 and 6 of 6 DESCRIPTION POWER WIRING INSTALLATION NOTES DRAWING NO 164201604 5 14 of 15 REVISION DATE 032406 EATON Powerwaree 9390 UPS 100 160 kVA Installation and Operation Manual 164201604 Rev B powerware com A 25 Installation Information in Static Bypass mode lengths would preclude future expansion 32 Required parallel system wiring length must be in accordance with the following formula as referenced to the diagram below to ensure approximately equal current sharing when Total length of 1A 1B Total length of 2A 2B Total length of 3A 3B Total length of 4A 4B 30 25 85 20 40 15 45 10 This rule has a tolerance of approximately 10 for the combined input and output wire If installing only two UPMs in a fully redundant system this requirement is no longer required as each UPM is capable of supporting the full bypas
192. oduct shipment whichever occurs first for parts coverage WHAT THIS LIMITED WARRANTY COVERS The warrantor warrants that the Powerware three phase UPS electronics Eaton built accessories and Powerware built battery cabinets individually and collectively the Warranted Items are free from defects in material and workmanship If in the opinion of Eaton a Warranted Item is defective and the defect is within the terms of this Warranty Eaton s sole obligation will be to repair or replace such defective item including by providing service parts and labor as applicable at the option of Eaton The Warranted Item will be repaired or replaced onsite at the End User s location or such other location as determined by Eaton Any parts that are replaced may be new or reconditioned All parts replaced by Eaton shall become the property of Eaton WHAT THIS LIMITED WARRANTY DOES NOT COVER This Warranty does not cover any defects or damages caused by a failure to properly store the Product before installation including the trickle charge of batteries no later than the date indicated on the packaging b shipping and delivery of the Product if shipping is FOB Factory c neglect accident abuse misuse misapplication incorrect installation d repair or alteration not authorized in writing by Eaton personnel or performed by an authorized Eaton Customer Service Engineer or Agent or e improper testing operation maintenance adjustment or any mod
193. om Understanding UPS Operation The neutral from the system input is connected to the neutral regulator in the DC capacitors The output neutral of the system is connected with the required neutral supplied at the utility bypass input and should never be bonded to ground at the module s output The inverter produces a three phase AC output to a customer s load without the use of a transformer The inverter derives regulated DC from the rectifier and uses IGBT devices and pulse width modulation PWM to produce a regulated and filtered AC output The AC output of the inverter is delivered to the system output through the output contactor If the utility AC power is interrupted or is out of specification the UPS automatically switches to Battery mode to support the critical load without interruption When utility power returns the UPS returns to Normal mode If the UPS becomes overloaded or unavailable the UPS switches to Bypass mode The UPS automatically returns to Normal mode when the overload condition is cleared and system operation is restored within specified limits If the UPS suffers an internal failure it switches automatically to Bypass mode and remains in that mode until the failure is corrected and the UPS is back in service EATON Powerwaree 9390 UPS 100 160 kVA Installation and Operation Manual 164201604 Rev B powerware com 7 5 Understanding UPS Operation 7 2 3 Bypass Mode RT The UPS automatically sw
194. on Manual 164201604 Rev B powerware com Using the Control Panel Select TIME INTERVAL MONITORED from the Maximum Current Log Setup screen 2 menu to display the Time Interval Monitored Setup screen The Time Interval Monitored Setup screen allows the time duration of the event being monitored to be changed Figure 9 26 shows the Time Interval Monitored Setup screen Use the or pushbuttons to select the character position Use the T amp pushbuttons to change the character value Once the new value is entered press the DONE pushbutton The Time Interval Monitored Setup Save screen is displayed TIME INTERVAL MONITORED SETUP 000 ES SEEN DONE OU A Figure 9 26 Time Interval Monitored Setup Screen EATON Powerware 9390 UPS 100 160 kVA Installation and Operation Manual 164201604 Rev B powerware com 9 23 Using the Control Panel The Time Interval Monitored Setup Save screen lets you save the new time interval retry another time interval or abort the change Figure 9 18 shows the Time Interval Monitored Setup Save screen Press SAVE RETRY or ABORT If SAVE or ABORT is pressed the action is completed and the Maximum Current Log Setup screen 2 displays If RETRY is pressed the Time Interval Monitored Setup screen is redisplayed TIME INTERVAL MONITORED SETUP W000 SAVE RETRY ABORT OU A Figure 9 27 Time In
195. ontrol are accomplished using a Computer Area Network A single building alarm in each UPM connected to the other UPMs in parallel and tied to the bypass contactor auxiliary contacts in each UPM are used for a secondary communication path This arrangement ensures bypass control even if the CAN bus is lost EATON Powerwaree 9390 UPS 100 160 kVA Installation and Operation Manual 164201604 Rev B powerware com 7 9 Understanding UPS Operation 7 3 1 Up to four units can be paralleled for redundancy or capacity without any additional cabinets The system is paralleled for redundancy 1 1 in a system where two UPMs are paralleled together and the load is less than the supporting capability of one of the UPMs The system is paralleled for capacity 2 0 if both UPMs in a system are required to support the load A parallel capacity system can also be redundant 2 1 as long as there is always one or more UPMs online than required to support the load Multiple Module Parallel System Modes Similar to the single module system the Powerware 9390 UPS parallel system supports a critical load in three different modes of operation The standard operation modes are gt In Normal mode the paralleled UPMs supply the critical load with clean filtered power Each UPM battery charger also provides charging current for the battery if needed gt In Battery mode the battery provides DC power which maintains operation The UPM batteries su
196. owerware 9390 UPS 100 160 kVA Installation and Operation Manual 164201604 Rev B powerware com A 53 Installation Information Seu opet 775 4 1 00 11 9 E 3 07 1745 tee 6 75 ce Y o KNOCKOUTS PROVIDED ON FIVE SURFACES 273 1 10 75 FLUSH MOUNT m 5 E 10 215 9 m 28 6 HEAD SCREWS 8 50 1 13 10 9 MOUNT WITH VENT 0 43 HOLES FACING UP m m Pal U i Ol 65 8 J co NET 2 59 C Y SURFACE MOUNT 2 212 1 USE 10 PAN 8 35 HEAD SCREWS ea ae 190 5 88 9 FOR HANGING 7 50 3 50 MOUNT WITH VENT ERINI HOLES FACING UP A baat WIRING METHODS r 9 0 0 9 0 0 0 WARNING X2 XO X2 1 REFER TO INSTALLATION z 9 9 9v 9 TR TRO LIES
197. p 13 Disconnect the single feed jumpers from the phase A B and C terminals on the rectifier input terminals and bypass input terminals Remove the jumpers from the cabinet Connect phase A B and C rectifier input power wiring from the utility source to the rectifier input terminals in the UPS cabinet See Appendix A for wiring and termination requirements and wiring access information Note the wiring connections for dual feed systems Connect phase A B and C and Neutral if required bypass input power wiring from the utility source to the bypass input terminals and neutral terminals in the UPS cabinet See Appendix A for wiring and termination requirements and wiring access information Note the wiring connections for dual feed systems If wiring an IDC or IAC proceed to Step 14 otherwise proceed to Step 17 EATON Powerwaree 9390 UPS 100 160 kVA Installation and Operation Manual 164201604 Rev B powerware com 3 9 Installing the UPS System 14 15 16 17 Route and connect the output cable between the UPS cabinet and the IDC or IAC Refer to the applicable IDC or IAC installation and operation manual referenced in paragraph 1 5 on page 1 6 for wiring instructions See Appendix A for UPS cabinet wiring access information Connect phase A B and C and Neutral if required power wiring from the IDC or IAC to the UPS cabinet output and neutral terminals See Appendix A for wiring and termination requirements
198. period The Maximum Current Log Summary screen displays the number of times the limit has been exceeded the date of the last log reset the maximum percent of full load and the total time over the limit It also displays the average percent load over the limit This measurement differs depending on whether a three phase average or an individual phase measurement is selected Figure 9 21 shows the Maximum Current Log Summary screen MAXIMUM CURRENT LOG SUMMARY NUMBER OF TIMES OVER LIMIT 5 LAST LOG RESET 08 04 2005 AVERAGE OF FULL LOAD uu MAXIMUM OF FULL LOAD TOTAL TIME OVER LIMIT MINUTES E LOG SETUP OU O0 O Figure 9 21 Maximum Current Log Summary Screen EATON Powerware 9390 UPS 100 160 kVA Installation and Operation Manual 164201604 Rev B powerware com 9 19 Using the Control Panel Press the LOG pushbutton on the Maximum Current Log Summary Menu bar to display the Maximum Current Log screen The Maximum Current Log screen displays the individual log entries including the interval date and time frame the maximum percent of full load during the interval the total time over limit during the interval and the number of times over during the interval If the individual phase option is selected the phases that exceeded the limit will also be displayed If no events have occurred the screen will display LOG EMPTY Figure 9 22 and Figure 9
199. pply On Inverter Initializing UPS Power Supply OK Input Under Voltage Output Under Voltage Rectifier Under Voltage Maintenance Bypass On Battery Under Voltage Battery Voltage Low Battery Not Present PPU Shutdown Check Modem Bypass Mode Command 5 Backfeed Closed On Bypass Output Under Voltage OK Input Under Voltage OK Rectifier Under Voltage OK Battery Under Voltage OK PPU On Command K1 Input Closed Figure 13 2 Sample Event History Log 13 5 Communication This page intentionally left blank 13 6 EATON Powerware 9390 UPS 100 160 kVA Installation and Operation Manual 164201604 Rev powerware com Chapter 14 Maintaining the UPS System The components inside the UPS cabinet are secured to a sturdy metal frame All repairable parts and assemblies are located for easy removal with very little disassembly This design allows authorized service personnel to perform routine maintenance and servicing quickly You must schedule periodic performance checks of your UPS system to keep it running properly Regular routine checks of operation and system parameters enable your system to function efficiently for many trouble free years 14 1 Important Safety Instructions Remember that your UPS system is designed to supply power EVEN WHEN DISCONNECTED FROM THE UTILITY POWER The UPS module interiors are unsafe until the DC power source is disconnected and the electrolytic capacitors are discharged After disconnecting th
200. pport the critical load gt In Bypass mode the critical load is directly supported by utility power through the continuous duty static bypass switch in each UPM The UPMs continually monitor themselves and the incoming utility power and automatically switch between these modes as required without operator intervention except when manually switching to Bypass mode The sophisticated detection and switching logic inside the UPMs ensures that operating mode changes are automatic and transparent to the critical load while internal monitoring systems indicate the current mode of operation The UPMs switch operating modes in response to these system events gt command is an intervention that is externally initiated by an operator or by some site action A command causes the UPMs to switch operating modes it usually does not require any further action gt A notice is a minor system event that may or may not require attention gt An alarm is a system event that requires immediate intervention System events alarm horns and indicator lights are described in Chapter 12 Responding to System Events To assist in developing an understanding of the parallel system modes of operation review and understand thoroughly the single module modes of operation The following paragraphs describe the differences in the three parallel system operating modes using block diagrams to show the power flow during each mode of operation 7 10 EA
201. quired Close Battery Switchgear OK Off No 1 HA Condition Cleared Log codes indicate where the UPS records the event H History log HA History and Active logs and A 7 Active log only 12 2 EATON Powerware 9390 UPS 100 160 kVA Installation and Operation Manual 164201604 Rev powerware com Responding to System Events ALARMS Message Horn Phone Relay Log Indication Configuration Error 1 No 1 HA Service Required Configuration Error OK Off No 1 HA Condition Cleared External Comm Failure 1 No 1 HA Service Required External Comm Failure OK Off No 1 HA Condition Cleared Internal Comm Failure 1 No 1 HA Service Required Internal Comm Failure OK Off No 1 HA Condition Cleared Invalid Board ID 1 No 1 HA Service Required Invalid Board ID OK Off No 1 HA Condition Cleared Inverter L1 Current Limit 1 No 1 HA Service Required Inverter L2 Current Limit 1 No 1 HA Service Required Inverter L3 Current Limit 1 No 1 HA Service Required Inverter Output Failure 1 1 1 HA Service Required Inverter Output Failure OK Off No 1 HA Condition Cleared Inverter Overtemperature 1 No 1 HA Service Required Inverter Overtemperature OK Off No 1 HA Condition Cleared Inverter Overtemperature Trip 1 No 1 HA Service Required Inverter Overtemperature Trip OK Off No 1 HA Condition Cleared L1 Overload 1 No 1 HA User Action Required L1 Overload OK Off No 1 HA Condition Clear
202. r ABORT If SAVE or ABORT is pressed the action is completed and the Current KW Demand Log Setup screen 2 displays If RETRY is pressed the Maximum Level KW Setup screen is redisplayed MAXIMUM LEVEL KW SETUP 000 SAVE RETRY ABORT OU A Figure 9 20 Maximum Level KW Setup Save Screen 9 18 EATON Powerware 9390 UPS 100 160 kVA Installation and Operation Manual 164201604 Rev powerware com Using the Control Panel 9 2 6 Maximum Current Log Press the METERS pushbutton on the main menu bar to display the Unit Meter screens Scroll through the meter screens using the or amp pushbuttons on the menu bar until the Maximum Current Log Summary screen is displayed NOTE The Maximum Current Log is available only when the mini CSB is installed The maximum current log collects information on events where the unit load exceeds a user defined current limit within a user defined time interval The user can choose a time period up to 9999 minutes and a load limit up to 100 The user can also select whether the limit defined is a three phase average of the individual phase currents or is a limit defined for each phase individually In the first case an event is logged if the average across the phases exceeds the defined limit within a given time period and in the second case an event is logged if any individual phase exceeds the defined limit within a given time
203. r and secure with the retained hardware Reinstall the doors removed previously and secure with the retained hardware Close the doors and secure the latch 3 2 7 3 X Slot Connections NOTE LAN and telephone drops for use with X Slot connectivity cards must be provided by facility planners or the customer NOTE When installing external wiring to X Slot cards conduit must be installed to the UPS cabinet When installing internal wiring to X Slot terminals route the wiring through the internal opening in the X Slot communication bay For installation and setup of an X Slot card please contact Powerware see page 1 6 To install wiring to connections 1 2 If not already installed install the LAN and telephone drops Unfasten the front door latch and swing the door open Remove the UPS cabinet X Slot conduit landing plate to drill or punch conduit holes see Drawing 164201604 6 on page A 27 Reinstall the conduit landing plate and install the conduit Route and install the LAN telephone and other cables to the appropriate X Slot cards EATON Powerware 9390 UPS 100 160 kVA Installation and Operation Manual 164201604 Rev powerware com 3 13 Installing the UPS System 8 9 When all wiring is complete reinstall the safety shield panels removed in previous steps Secure with the retained hardware Close the control panel door and secure with the retained hardware Reinstall the doors removed previo
204. reen and for logging events in the Event and History Logs Figure 9 47 shows the Set Date and Time MM DD YYYY screen Use the or 9 pushbuttons to highlight the setting to be changed Use the T 4 pushbuttons to make the change When finished making changes use the or gt pushbuttons to highlight SAVE and the T or pushbuttons to select YES To complete the save function and return to the System Setup screen select the lt pushbutton SET DATE AND TIME MM DD YYYY MONTH DATE YEAR HOUR MINUTE SAVE 02 27 2004 15 42 YES RENE yn lt gt OU A GO Figure 9 47 Set Date and Time MM DD YYYY Screen EATON Powerware 9390 UPS 100 160 kVA Installation and Operation Manual 164201604 Rev powerware com 9 41 Using the Control Panel The Set Date and Time DD MM YYYY screen allows the internal date and time of the UPS to be set in the day month year format The date and time information is used for display on the screen and for logging events in the Event and History Logs Figure 9 48 shows the Set Date and Time DD MM YYYY screen Use the or 9 pushbuttons to highlight the setting to be changed Use the T 4 pushbuttons to make the change When finished making changes use the or 9 pushbuttons to highlight SAVE and the T or pushbuttons to select YES To complete the save function and return to the System Setup screen select the lt pushbutton SET D
205. relay and switch contacts are customer supplied 2 The building alarms can be programmed to display the alarm functional name DESCRIPTION INTERFACE WIRING INSTALLATION NOTES AND TERMINAL LOCATIONS DRAWING NO 164201604 8 SHEET 4013 REVISION A DATE 091505 A 36 EATON Powerwaree 9390 UPS 100 160 kVA Installation and Operation Manual 164201604 Rev B powerware com Installation Information 9 The UPS DC UVR trip and Battery Aux signal wiring from the UPS must be connected to the DC source disconnect device 10 Battery Aux and UVR wiring should be a minimum of 18 AWG Table S Battery Disconnect Interface BATTERY BREAKER OR DISCONNECT BATTERY AUX BATTERY AUX BATTERY UVR BATTERY UVR Table T Alarm Relay Contact ALARM RELAY CONTACT RATING Switched Voltage 277 Vac Maximum Current 5A Minimum Wire Size 22 AWG 28 Vdc NOTE Relays are shown in de energized state Relays change state when the UPS is in Normal mode DESCRIPTION INTERFACE WIRING INSTALLATION NOTES AND TERMINAL LOCATIONS DRAWING 464201604 8 SHEET 0f 13 REVISION DATE 082406 EATON Powerware 9390 UPS 100 160 kVA Installation and Operation Manual 164201604 Rev powerware com A 37 Installation Information 11 The Remote EPO feature opens al
206. rvice representative 1 6 EATON Powerwaree 9390 UPS 100 160 kVA Installation and Operation Manual 164201604 Rev B powerware com Section I Installation This page intentionally left blank Chapter 2 UPS Installation Plan and Unpacking Use the following basic sequence of steps to install the UPS 1 Create an installation plan for the UPS system Chapter 2 2 Prepare your site for the UPS system Chapter 2 3 Inspect and unpack the UPS cabinet Chapter 2 4 Unload and install the UPS cabinet and wire the system Chapter 3 5 Install features accessories or options as applicable Chapters 5 and 6 6 Complete the Installation Checklist Chapter 3 7 Have authorized service personnel perform preliminary operational checks and startup NOTE Startup and operational checks must be performed by an authorized Eaton Customer Service Engineer or the warranty terms specified on page W 1 become void This service is offered as part of the sales contract for the UPS Contact service in advance usually a two week notice is required to reserve a preferred startup date 2 1 Creating an Installation Plan Before installing the UPS system read and understand how this manual applies to the system being installed Use the procedures and illustrations in the following chapters to create a logical plan for installing the system 2 2 Preparing the Site For the UPS system to operate at peak efficiency the installation site
207. s requirement However this Bypass inputs to UPMs 1A 30 EX 2A 35 3A 40 4A 45 Outputs from UPMs 1B 25 Lm 2B 20 3B 15 NOTE Wire lengths in the diagram and formula are in feet and are for example only 4B 10 DESCRIPTION POWER WIRING INSTALLATION NOTES DRAWING NO 164201604 5 SHEET 45 of 15 REVISION A 091505 A 26 EATON Powerware 9390 UPS 100 160 kVA Installation and Operation Manual 164201604 Rev B powerware com Installation Information REMOVE DEBRIS SHIELD COVERING EXHAUST GRILL BEFORE OPERATING SYSTEM TOP WIRE ENTRY o oo o o Ib 1 TOP ENTRY CONDUIT LANDING FOR AC INPUT AND OUTPUT DC INPUT DC CONTROL AND INTERFACE CONNECTIONS REMOVE PANEL TO DRILL OR PUNCH CONDUIT HOLES CONDUIT LANDINGS FOR X SLOT CONNECTIONS REMOVE PANELS TO DRILL OR PUNCH CONDUIT HOLES BOTTOM ENTRY CONDUIT LANDING FOR AC INPUT AND OUTPUT DC INPUT DC TOP VIEW BOTTOM WIRE ENTRY CONTROL AND INTE
208. select the most useful view for their specific needs 13 3 Remote Notification For connection and setup of a modem or to enable Remote Notify and Call Home features within the UPS please contact Powerware see page 1 6 Remote Notification provides the UPS with the capability to use a standard off the shelf PC modem as a telephone interface The features provided by this option are gt Call a remote terminal or pager based on programmable events and alarms gt Four separate programmable notification groups phone numbers gt Automatic answering user configurable for access to the Terminal mode of the UPS gt Remote and local ability to clear Call Out alarms and events gt Error detection and correction for misconfigured and disconnected modems Remote Notification provides the user with the option of receiving alarms and notices at a remote location Using the Terminal mode the user calls the UPS to perform basic monitoring In the event of a UPS alarm or notice the user is notified at the remote location The UPS calls through the modem to the user s computer or pager and leaves a message 13 2 EATON Powerware 9390 UPS 100 160 kVA Installation and Operation Manual 164201604 Rev B powerware com Communication Remote Notification is an extension of the Terminal mode with the additional support algorithms necessary to control an external modem Connection to the UPS is made when a user calls the UPS on the phone The u
209. ser has exactly the same capabilities as if using a terminal connected directly to an RS 232 port Remote Notification differs from the basic Terminal mode with the addition the following functions gt Call Answer The Call Answer function allows the user to call into the UPS from a remote location and enter Terminal mode gt Call Out The Call Out function allows the UPS to be configured to call either a remote computer or numeric paging service over the phone line Call Out allows the UPS to call a remote computer and leave a one line descriptive message of the alarm or notice condition Numeric paging support allows the UPS to call a paging service and send numeric messages gt Housekeeping The Housekeeping function maintains the link between the UPS and modem 13 4 Terminal Mode o NOTE The brackets in the following bullets indicate standard keyboard characters To use a key combination hold down the Escape key and press the indicated letter key In Terminal mode the user can request the following ESC V displays the UPS control panel ESC H displays the Event History 5 5 gt ESC N displays the Node Bits Setup gt ESC L displays any new event gt ESC ESC B displays the Battery Log 13 4 1 Display UPS Control Panel When this function is invoked a facsimile of the UPS control panel is displayed on the terminal screen All controls are functional and
210. should meet the environmental parameters outlined in this manual If the UPS is to be operated at an altitude higher than 1500m 5000 ft contact your Eaton service representative for important information about high altitude operation The operating environment must meet the weight clearance and environmental requirements specified in Drawing 164201604 2 on page A 3 and size requirements specified on Drawing 164201604 9 starting on page A 46 The UPS cabinets use forced air cooling to regulate internal component temperature Air inlets are in the front of the cabinet and outlets are in the top You must allow clearance in front of and above each cabinet for proper air circulation EATON Powerwaree 9390 UPS 100 160 kVA Installation and Operation Manual 164201604 Rev B powerware com 2 1 UPS Installation Plan and Unpacking 2 2 1 Environmental Considerations The life of the UPS system is adversely affected if the installation does not meet the following guidelines gt The system must be installed on a level floor suitable for computer or electronic equipment gt The system must be installed in a temperature and humidity controlled indoor area free of conductive contaminants Failure to follow guidelines may void your warranty 2 2 2 Preparing for Wiring the UPS System o NOTE 7f installing as part of the UPS system a maintenance bypass without a rectifier input breaker a minimum of two separate feeds with upstream feeder
211. st the contrast for the LCD When the contrast adjustment is complete press the SAVE pushbutton Once the setting is saved the System Setup screen displays To return to the System Setup screen without saving the setting press the pushbutton CONTRAST ADJUST 70 lt S gt SAVE lt OU A Figure 9 39 Contrast Adjust Screen 9 34 EATON Powerware 9390 UPS 100 160 kVA Installation and Operation Manual 164201604 Rev powerware com Using the Control Panel Select VERSIONS from the System Setup Level 0 menu to display the Versions screen The Versions screen provides the firmware version numbers installed on the UPS Figure 9 40 shows the Versions screen To scroll through the firmware types press the T or amp pushbuttons on the menu bar return to the System Setup screen press the pushbutton VERSIONS DSP 57 00 DISPLAY 0 54 MINI CSB 3 00 GATE DRIVE 0 00 PLD 1 BOOTLOADER 0 00 se SS EE ee ee O A Figure 9 40 Versions Screen Select UNIT TYPE from the System Setup Level 0 menu to display the Unit Type screen The Unit Type screen provides the model CTO and serial numbers of the UPS unit Figure 9 41 shows the Unit Type screen To return to the System Setup screen press the lt pushbutton UNIT TYPE MODEL POWERWARE 9390 CTO 0000000000000000 SERIAL 0
212. start the UPMs after using the REPO pushbutton reset the REPO switch and then follow the procedure in paragraph 10 2 1 or 10 2 2 10 14 EATON Powerware 9390 UPS 100 160 kVA Installation and Operation Manual 164201604 Rev powerware com Chapter 11 Using Features and Options The many standard features of your UPS system provide consistent economical and dependable power protection In addition you can add available options to enhance the performance of your system This chapter provides descriptions of some of the features and options introduced earlier in this manual For location of the customer interface panel and terminals and for terminal wiring information see gt Drawing 164201604 6 on page 27 Drawing 164201604 8 starting on page A 33 11 1 Building Alarm Monitoring This standard feature lets you connect the UPS to your building alarms such as smoke detectors or overtemperature alarms The customer interface terminals for external connections are located inside the UPS You should use twisted pair wires for each alarm input and common The building alarms can be programmed to display the alarm functional name 11 2 General Purpose Relay Contact One general purpose relay contact is provided as a standard feature on the UPS The alarm contact is located inside the UPS on the customer interface terminal board You can use a normally closed or normally open contact If the state of the contact changes from the s
213. stem Neutral Bonding Jumper 3 0 Minimum Conductor Size AWG or kcmil 1 Number See Note 27 each AC Input to Tie Cabinet Bypass optional Full Load Current Amps 999 945 3 Phases 1 Neutral if required 1 Ground AC Output to Critical Load Full Load Current Amps 999 945 3 Phases 1 Neutral if required 1 Ground System Neutral Bonding Jumper 1 0 Minimum Conductor Size AWG or kcmil 2 Number See Note 27 each AC Input to Tie Cabinet Bypass optional Full Load Current Amps 1332 1260 3 Phases 1 Neutral if required 1 Ground AC Output to Critical Load Full Load Current Amps 1332 1260 3 Phases 1 Neutral if required 1 Ground System Neutral Bonding Jumper 2 0 Minimum Conductor Size AWG or kcmil 2 Number See Note 27 each NOTE Callout letters D G to Drawing 164201604 4 sheets 4 of 6 5 of 6 and 6 of 6 DESCRIPTION POWER WIRING INSTALLATION NOTES DRAWING 464201604 5 SHEET 13 of 15 REVISION B DATE 032406 A 24 EATON Powerware 9390 UPS 100 160 kVA Installation and Operation Manual 164201604 Rev powerware com Installation Information Table Q INPUT OUTPUT Ratings for Powerware 9390 160 160 Parallel System Configuration Units Rating 50 60 Hz Basic Unit Rating at 0 9 lagging pF load kVA kW 160 144 160 144 Input and Bypass Input Output
214. stem bypass input feeds must come from the same source 26 Parallel UPM input wiring size requirements and output wiring size requirements from the UPMs to the tie cabinet or distribution panel are the same as listed in Table E through Table G 27 If the load requires a neutral a bypass source neutral must be provided If the load does not require a neutral and there is no neutral conductor connected at the bypass input a neutral to ground bonding jumper must be installed Install neutral conductors from the UPMs to the common point of connection tie cabinet and then install a system neutral to ground bonding jumper If the recommended installation method cannot be accomplished each UPM should have a separate neutral to ground bonding jumper installed in accordance with Note 7 on page A 13 DO NOT install both a source neutral and bonding jumper See Table O through Table Q for system neutral bonding jumper wire sizes Bonding jumper must be copper wire HIGH IMPEDANCE GROUND SOURCES If the source of supply is a high impedance ground IT type the input neutral conductor must be connected from the source of supply If there is no output neutral connected to the UPS the neutral forming tranformer kit PN 103005400 may be used instead of pulling a neutral from the source If the load requires a neutral then an input neutral conductor must be pulled into the UPS In no circumstances shall a neutral to ground bonding jumper be installed i
215. structions CAUTION Do not attempt to restart the system after Load Off until the cause of the shutdown has been identified and cleared 3 restart the UPS after pressing the LOAD OFF pushbutton follow the procedure in paragraph 10 2 1 or 10 2 2 10 2 9 Using the Parallel System Remote Emergency Power off Switch A parallel system emergency power off is initiated by the REPO pushbutton switch In an emergency you can use this switch to control the UPM outputs The REPO switch de energizes the critical load and powers down the UPMs immediately without asking for verification The UPMs including Bypass remain off until restarted CAUTION All power to the critical load is lost when the REPO switch is activated in the following step You should use this feature only when you want to de energize the critical load customer supplied REPO switch is used it may not activate in the same manner refer NOTE The following instructions are for the Powerware supplied REPO switch If a to the operating instructions provided with the switch To use the REPO switch 1 Press the REPO pushbutton switch The input output and bypass backfeed contactors open the battery breaker or disconnect is tripped and the power module is turned off immediately without asking for verification CAUTION Do not attempt to restart the system after Load Off until the cause of the shutdown has been identified and cleared 2 re
216. t needing attention is taking place Horn 1 cycles at a one second rate 12 3 System Event Indicators The status indicators on the UPS control panel work in conjunction with the event horn to let you know when the UPS system is operating in any mode other than Normal Only the Normal indicator is visible during normal UPS system operation The other indicators illuminate to indicate alarms or events When an alarm occurs you should first check these indicators to see what type of event has taken place For descriptions of the status indicators see paragraph 9 5 Reading the Status Indicators 12 4 System Event Messages When a system event occurs a message appears on the LCD in the UPS status area This message is also written to the Active Events log and may be added to the Events History log The messages are divided into four categories alarms notices status and commands The following tables contain the events displayed on the Events screen of the control panel EATON Powerware 9390 UPS 100 160 kVA Installation and Operation Manual 164201604 Rev powerware com 12 1 Responding to System Events ALARMS Message Horn Phone Relay Log Indication Battery Totally Discharged 1 No 1 HA Shutdown Imminent Battery Totally Discharged OK Off No 1 HA Condition Cleared Building Alarm 1 1 No 1 HA User Action Required Building Alarm 1
217. t top or bottom conduit landing plate to drill or punch conduit holes see Drawing 164201604 6 on page A 27 4 Remove the X Slot conduit landing plate from the UPS cabinet to drill or punch conduit holes see Drawing 164201604 6 on page A 27 5 Reinstall the conduit landing plate 6 Install conduit between the UPS and RMP II See Appendix A for UPS cabinet and RMP II wiring access information EATON Powerwaree 9390 UPS 100 160 kVA Installation and Operation Manual 164201604 Rev B powerware com 6 3 Installing Options and Accessories 7 Install wiring between the UPS and RMP Il See Drawing 164201604 8 starting on page A 33 for Powerware Hot Sync CAN Bridge Card and RMP II location terminal location and wiring information NOTE 120 Vac for the RMP II should be supplied from the critical bus by facility planners or the customer 8 Install 120 Vac power wiring from the critical bus to the RMP Il See Drawing 164201604 8 starting on page A 33 for terminal location and wiring information o NOTE Setup of the Powerware Hot Sync CAN Bridge Card must be performed by an authorized Eaton Customer Service Engineer Contact service to schedule a date 9 To check the operation of the RMP II ensure that the UPS is supplying the load via inverter or bypass If the indicators on the RMP show the appropriate status then it is operating correctly If the communication link between the UPS and the RMP Il is not present
218. tate you specify as normal a signal is issued You can connect this contact to equipment at your facility such as a light or an alarm bell to let you know when an alarm is active on the UPS This feature is useful if the UPS is located in a remote area where the UPS horn may not be heard immediately Contacts should not be operated in excess of 120 Vac 5A maximum EATON Powerware 9390 UPS 100 160 kVA Installation and Operation Manual 164201604 Rev powerware com 11 1 Using Features and Options 11 3 Optional Remote Monitor Panel II As an option a Remote Monitor Panel II RMP II can be installed to monitor the operation of the UPS system from virtually any location within the facility up to 152 4m 500 ft from the UPS The RMP II contains backlit status indicators and a local horn The RMP II can be flush mounted or surface mounted on a desktop or secured to a wall Figure 11 1 shows an RMP 1 UNINTERRUPTIBLE POWER SYSTEM STATUS HORN rom Figure 11 1 Remote Monitor Panel 11 2 EATON Powerware 9390 UPS 100 160 kVA Installation and Operation Manual 164201604 Rev B powerware com Using Features and Options The RMP II contains a local horn and the backlit status indicators listed in Table 11 1 Table 11 1 RMP II Status Indicators SYSTEM NORMAL The UPS is energized either with utility power or battery backup and is supplying conditioned power to the critical load NO R
219. ted Distribution Cabinet 160 kVA Installation and Operation Manual 164201560 the Powerware 9390 Integrated Accessory Cabinet IAC B and IAC T Configurations Installation and Operation Manual 164201590 the Powerware 9390 Integrated Accessory Cabinet IAC D Configuration Installation and Operation Manual 164201591 the Powerware 9390 UPS Sidecar Installation and Operation Manual 164201586 or the Powerware 9390 Sync Control Installation and Operation Manual 164201571 as applicable for the following additional information gt Installation instructions including site preparation planning for installation and wiring and safety information Detailed illustrations of the cabinet with dimensional and connection point drawings are provided gt Operation including controls functions of the standard and optional features procedures for using with the UPS and information about maintenance Visit www powerware com or contact your Eaton service representative for information on how to obtain copies of these manuals 1 6 Getting Help If help is needed with any of the following gt Scheduling initial startup gt Regional locations and telephone numbers gt A question about any of the information in this manual gt A question this manual does not answer Please call the Eaton Help Desk for Powerware products at In the United States 1 800 843 9433 1 919 870 3028 In Canada 1 800 461 9166 All other countries Call your se
220. tem automatically returns to Normal mode when the overload condition is cleared and system operation is restored within specified limits EATON Powerware 9390 UPS 100 160 kVA Installation and Operation Manual 164201604 Rev powerware com 7 11 Understanding UPS Operation 1 33 Bypass Mode Parallel In Bypass mode the output of the system is provided with three phase AC power directly from the bypass input While in this mode the output of the system is not protected from fluctuations spikes or power outages from the source No power filtering conditioning or battery support is available to the output of the system in the Bypass mode of operation The parallel system automatically switches to Bypass mode if it detects a UPM overload UPMs unavailable load fault or internal failure Figure 7 6 shows the path of electrical power through the parallel system when operating in Bypass mode ere Module Tie Cabinet 1 Output 9 1 S gt Battery 4 UPM 2 Output a UPM 2 5Sd Battery UPM 3 Output 3 SSB Battery UPM 4 Output UPM 4 SY Battery Breakers V amp Closed Main Power Flow Output to oN Critical Open Load Figure 7 6 Path of Current through the
221. ter AC Under Voltage 1 No No HA Information Only Inverter AC Under Voltage OK Off No No HA Condition Cleared Inverter Off Command 1 No No A Information Only Inverter On Command 1 No No HA Information Only Inverter Output Overcurrent 1 No No HA Information Only Inverter Phase Rotation 1 No No HA Information Only Inverter Phase Rotation OK Off No No HA Condition Cleared Load Dumped Load Power Off 1 1 No HA Investigate UPS Load Dumped Load Power Off OK Off No No HA Condition Cleared Load Off Command Executed 1 No No HA Information Only Load Power On Command 1 No No HA Information Only Load Power On Command Received 1 No No HA Information Only Loss of Redundancy 1 No No HA Information Only Loss of Redundancy OK Off No No HA Condition Cleared Maintenance Bypass Mode 1 No No HA Information Only Modem Call Completion Failed 1 No No HA Information Only Neutral Current Limit 1 No No HA Information Only Neutral Current Limit OK Off No No HA Condition Cleared Non Volatile Memory Failure 1 No No A Information Only Non Volatile Memory Failure OK Off No No A Condition Cleared Output AC Over Voltage 1 No No HA Information Only Output AC Over Voltage OK Off No No HA Condition Cleared Log codes indicate where the UPS records the event History log HA History and Active logs and A 7 Active log only 12 6 EATON Powerware 9390 UPS 100 160 kVA Installation and Operation Manual 164201604 Rev B powerware com Responding to System Events
222. terval Monitored Setup Save Screen 9 24 EATON Powerware 9390 UPS 100 160 kVA Installation and Operation Manual 164201604 Rev powerware com Using the Control Panel Select MAXIMUM of FULL LOAD from the Maximum Current Log Setup screen screen 2 menu to display the Maximum of Full Load Setup screen The Maximum of Full Load Setup screen allows the full load limit of the event being monitored to be changed Figure 9 28 shows the Maximum of Full Load Setup screen Use the or pushbuttons to select the character position Use the T or amp pushbuttons to change the character value Once the new value is entered press the DONE pushbutton The Maximum of Full Load Setup Save screen is displayed MAXIMUM OF FULLLOAD SETUP 00 ES SEEN DONE O A GO Figure 9 28 Maximum of Full Load Setup Screen EATON Powerware 9390 UPS 100 160 kVA Installation and Operation Manual 164201604 Rev B powerware com 9 25 Using the Control Panel The Maximum of Full Load Setup Save screen lets you save the new load limit retry another load limit or abort the change Figure 9 29 shows the Maximum of Full Load Setup Save screen Press SAVE RETRY or ABORT If SAVE or ABORT is pressed the action is completed and the Maximum Current Log Setup screen 2 displays If RETRY is pressed the Maximum of Full Load Setup screen is redispla
223. ties that are inherent in commercial utility power Working with a building s electrical system the UPS system supplies clean consistent power that sensitive electronic equipment requires for reliable operation During brownouts blackouts and other power interruptions batteries provide emergency power to safeguard operation The UPS system is housed in a single free standing cabinet with safety shields behind the door for hazardous voltage protection The cabinet es the battery and distribution cabinets in style and color and can be installed in line up and match or standalone configurations Figure 1 1 shows the Powerware 9390 UPS 100 160 kVA Figure 1 1 Powerware 9390 UPS 100 160 kVA Cabinet EATON Powerwaree 9390 UPS 100 160 kVA Installation and Operation Manual 164201604 Rev B powerware com 1 1 Introduction 1 1 Basic System Configurations The following basic UPS system configurations are possible Single module UPS and one to four battery cabinets Single module UPS with UPS Sidecar maintenance bypass or 1 1 tie configuration and one to four battery cabinets Single module UPS one to four battery cabinets and an optional Integrated Distribution Cabinet IDC Single module UPS one to four battery cabinets and an optional Integrated Accessory Cabinet IAC maintenance bypass 1 1 tie or 1 1 tie with maintenance bypass configuration Single
224. tion and Operation Manual 164201604 Rev B powerware com Using the Control Panel Press the SETUP pushbutton on the KW Demand Log Summary Menu bar to display the Current KW Demand Log Setup screen 1 The Current KW Demand Log Setup screen 1 displays the current user defined log settings If no log settings are configured the screen will display KW LOG DISABLED Figure 9 15 shows the Current KW Demand Log Setup screen 1 To return to the KW Demand Log Summary screen press the pushbutton on the menu bar CURRENT KW DEMAND LOG SETUP TIME INTERVAL MONITORED 3 MINUTES MAXIMUM LEVEL KW KW CHANGE O A Figure 9 15 Current KW Demand Log Setup Screen 1 EATON Powerware 9390 UPS 100 160 kVA Installation and Operation Manual 164201604 Rev powerware com 9 13 Using the Control Panel Press the CHANGE pushbutton on the Current KW Demand Log Setup Menu bar to display the Current KW Demand Log Setup screen 2 The Current KW Demand Log Setup screen can be used to set up or change the time interval and maximum level log settings Figure 9 16 shows the Current KW Demand Log Setup screen 2 Use the T or pushbuttons to highlight the setup function screen desired then press the SELECT pushbutton to display the function screen To return to the Current KW Demand Log Setup screen 1 press the pushbutton on the menu bar CURRENT KW DEMAND LOG SETUP TIME
225. to drill or punch conduit holes see Drawing 164201604 6 on page A 27 NOTE If the load requires a neutral a bypass source neutral must be provided If the load does not require a neutral and there is no neutral conductor connected at the bypass input a neutral to ground bonding jumper must be installed DO NOT install both a source neutral and a bonding jumper See Table E through Table G or Table O through Table Q for neutral bonding jumper wire sizes Bonding jumper must be copper wire HIGH IMPEDANCE GROUND SOURCES If the supply source is a high impedance ground IT type the input neutral conductor must be connected from the source of supply If there is no output neutral connected to the UPS the neutral forming transformer kit PN 103005400 may be used instead of pulling a neutral from the source If the load requires a neutral then an input neutral conductor must be pulled into the UPS In no circumstances shall a neutral to ground bonding jumper be installed in the UPS EATON Powerwaree 9390 UPS 100 160 kVA Installation and Operation Manual 164201604 Rev B powerware com Installing the UPS System DELTA SOURCES TN S The 9390 UPS system can be operated only from a delta supply source that is fully floating and if the neutral forming transformer kit PN 103005400 is installed in the UPS The UPS cannot be operated from a mid point or end point grounded delta supply source With this type of supply source there is no
226. to neutral However an authorized Eaton Customer Service Engineer can change the screens to display the voltage phase to phase A B B C C A Press the METERS pushbutton on the main menu bar to display the Unit Meter screens Press the SYSTEM pushbutton on the menu bar to display the System Meters screen Use the T or pushbuttons to highlight the Total System meter or Unit meters desired then press the SELECT pushbutton to display the screen SYSTEM METERS OLA M UNIT 1 UNIT 2 UNIT 3 UNIT 4 a NEST SELECT lt O A Figure 9 31 System Meters Screen 9 28 EATON Powerware 9390 UPS 100 160 kVA Installation and Operation Manual 164201604 Rev B powerware com Using the Control Panel The Output Total System screen shows output voltage phase to neutral output current each phase and frequency being supplied by the UPS as well as the kVA kW and power factor measurements for the total system The displayed voltages and frequency are the highest measured value of all units The displayed currents kVA and kW are totals of all units and the PF is calculated from the total values for the kVA and kW OUTPUT TOTAL SYSTEM V1 V2 V3 KVA KW I1 I2 I3 FREQ PF LEAD SYSTEM UNIT lt i GO Figure 9 32 Total System Output Meter Screen EATON Powerwar
227. to support the applied load The static switch is wired in series with the backfeed protection contactor and together they are wired in parallel with the rectifier and inverter The static switch being an electronically controlled device can be turned on immediately to pick up the load from the inverter while the inverter output contactor K3 opens to isolates the inverter The backfeed protection contactor is normally always closed ready to support the static switch unless the bypass input source becomes unavailable 7 6 EATON Powerwaree 9390 UPS 100 160 kVA Installation and Operation Manual 164201604 Rev B powerware com Understanding UPS Operation During an outage the UPS prohibits transfers to bypass and provides upstream protection The backfeed protection contactor is opened preventing system output voltage from bleeding across the static switch snubber components to the bypass input source To ensure the load remains energized the UPS automatically transfers the output to the internal bypass when one of these abnormal conditions occur the output of the system exceeds acceptable voltage and frequency tolerances the system is overloaded or the inverter fails The transfer is initiated by turning on the static switch and opening the output contactor K3 also called a Make Before Break transfer The transfer occurs in less than 4 mS quarter cycle to ensure that the output load is not interrupted The static switch remains on until
228. tral if required 1 Ground Minimum Conductor Size Number per Phase Amps 444 420 192 AWG or kcmil each 400 2 Neutral Bonding Jumper Minimum Conductor Size Number See Note 7 AWG or kcmil each 1 0 2 NOTE Callout letters A B C and D map to Drawing 164201604 4 sheets 1 of 6 2 of 6 4 of 6 5 of 6 and 6 of 6 CAUTION DELTA SOURCES TN S The Powerware 9390 UPS system can be operated only from a delta supply source that is fully floating and if the neutral forming transformer kit PN 103005400 is installed in the UPS The UPS cannot be operated from a mid point or end point grounded delta supply source With this type of supply source there is no capability to provide an output neutral In no circumstances shall a neutral to ground bonding jumper be installed in the UPS 8 The UPS cabinet is shipped with a debris shield covering the ventilation grill on top of the unit Do not remove the debris shield until installation is complete However remove the shield before operating the UPS Once the debris shield is removed do not place objects on the ventilation grill 9 Refer to Section I of this manual for installation instructions DESCRIPTION POWER WIRING INSTALLATION NOTES DRAWING NO 164201604 5 SHEET 3 of 15 REVISION B DATE 032406 A 14 EATON Powerwaree 9390 UPS 100 160 kVA Installation and Operation Manual
229. uency Powerware 9390 120 100 100 kVA 50 60 Hz Powerware 9390 120 120 120 kVA 50 60 Hz Powerware 9390 160 100 100 kVA 50 60 Hz Powerware 9390 160 120 120 kVA 50 60 Hz Powerware 9390 160 160 160 kVA 50 60 Hz The following sections detail the input output environmental and battery specifications for the UPS 15 2 Single Module Specifications 15 2 1 UPS System Input Operating Input Voltage Nominal 10 15 208 Vac for operation from 177 Vac to 229 Vac 220 Vac for operation from 187 Vac to 242 Vac 480 Vac for operation from 408 Vac to 528 Vac Operating Input Frequency Range 5 Hz Operating Input Current See Appendix A Table E through Table G Reduced for Generator Adjustable Input Current Harmonic Content 5 THD at full load Power Factor Minimum 0 99 Line Surges 6 kV OC 3 SC per ANSI 62 41 and IEC 801 4 Battery Voltage 384 Vdc 208V 220V units only 432 Vdc 480 Vdc EATON Powerwaree 9390 UPS 100 160 kVA Installation and Operation Manual 164201604 Rev B powerware com 15 1 Product Specifications 15 2 2 UPS System Output UPS Output Capacity 100 rated current Output Voltage 1 10 to 100 load Regulation Output Voltage 208 Vac nominal adjustable from 202 Vac to 214 Vac Adjustment 220 Vac nominal adjustable from 214 Vac to 226 Vac Nominal 3 480 Vac nominal adjustable from 466 Vac to 494 Vac Output Voltage H
230. uit current Observe proper precautions Servicing should be performed by qualified service personnel knowledgeable of batteries and required precautions Keep unauthorized personnel away from batteries gt Proper disposal of batteries is required Refer to local codes for disposal requirements gt Never dispose of batteries in a fire Batteries may explode when exposed to flame gt Keep the UPS doors closed to ensure proper cooling airflow and to protect personnel from dangerous voltages inside the unit Do not operate the UPS system close to gas or electric heat sources gt The operating environment should be maintained within the parameters stated in this manual gt Keep surroundings uncluttered clean and free from excess moisture gt Observe all DANGER CAUTION and WARNING notices affixed to the inside and outside of the equipment EATON Powerwaree 9390 UPS 100 160 kVA Installation and Operation Manual 164201604 Rev B powerware com 1 5 Introduction 1 5 For More Information Refer to the Powerware 9390 Integrated Battery Cabinet Models IBC S and IBC L Installation Manual 164201536 for the following additional information gt Integrated Battery Cabinet IBC installation instructions including site preparation planning for installation wiring and safety information gt Detailed illustrations of the cabinet including dimension and connection point drawings Refer to the Powerware 9390 Integra
231. ule Reverse Transfer RT operation or multiple module parallel redundant and or parallel capacity operation see paragraphs 7 2 and 7 3 7 2 Single Module Reverse Transfer RT 7 2 1 A single module operates independently to support an applied load from the inverter providing conditioned and uninterruptible AC power to the critical load from the output of the module During an outage the inverter continues to operate supporting power to the load from the battery supply If the unit requires service applied loads are transferred to the internal bypass continuous duty static switch either automatically or manually With the exception of a battery cabinet no other cabinets or equipment are required for the single module to successfully support its applied loads Single Module RT Modes The Powerware 9390 UPS supports a critical load in three different modes of operation The UPS can automatically use all three modes as required The standard operation modes are gt In Normal mode the critical load is supplied by the inverter which derives its power from rectified utility AC power In this mode the battery charger also provides charging current for the battery if needed gt In Battery mode the battery provides DC power which maintains inverter operation The battery supports the critical load gt In Bypass mode the critical load is directly supported by utility power 7 2 EATON Powerware 9390 UPS 100 160 kVA Insta
232. upplied by the customer Maximum distance between the UPS cabinet and RMP RIM Il or SCM Il is not to exceed 500 feet Use Class 1 wiring methods as defined by the NEC for RMP RIM 1 or SCM Il power and signal wiring Power wiring should be a minimum of 22 AWG and a maximum of 14 AWG The wire should be rated for 1A minimum RMP Il RIM Il or SCM II signal wiring should be a minimum of 22 AWG and a maximum of 14 AWG The wire should be twisted pair rated for 5A maximum Use only 75 C copper wire 120 Vac for the RMP 1 RIM II or SCM II should be provided from the critical bus by facility planners or the customer See Table X and Chapter 6 for CAN Bridge Card and RMP 1 RIM 1 or SCM II installation RMP RIM or SCM Wiring Terminations Tightening Torque From UPS CAN Card To RMP RIM or SCM Nm Ib in J3 6 TX TB1 5 RDX 0 9 8 J3 7 TX TB1 4 RDX 0 9 8 N A Line 0 9 8 N A TB3 Neutral 0 9 8 N A Ground Terminal 2 7 24 Maximum Remarks Use Twisted Pair oO O GROUND TERMINAL 8 sr Q Rox GJ mag NEUTRAL 120 VAC N amp rox HG GO ke une CRITICAL BUS OQO VoL UPS CAN Des CARD J
233. usly and secure with the retained hardware Close the doors and secure the latch 10 Refer to the manual supplied with the X Slot card for operator instructions 3 2 8 Installing Accessories and Parallel System Control Wiring To install an optional Remote Emergency Power off Control see Chapter 5 Installing a Remote Emergency Power off Control To install optional accessories see Chapter 6 Installing Options and Accessories To install parallel system control wiring see Chapter 6 Installing Options and Accessories 3 3 Initial Startup Startup and operational checks must be performed by an authorized Eaton Customer Service Engineer or the warranty terms specified on page W 1 become void This service is offered as part of the sales contract for the UPS Contact service in advance usually a two week notice is required to reserve a preferred startup date 3 4 Completing the Installation Checklist The final step in installing the UPS system is completing the following Installation Checklist This checklist ensures that you have completely installed all hardware cables and other equipment Complete all items listed on the checklist to ensure a smooth installation Make a copy of the Installation Checklist before filling it out and retain the original If installing a parallel system complete the Parallel System Installation Checklist in addition to the Installation Checklist After the installation is complete your Eaton s
234. utting down If at any time during the battery discharge the input power becomes available again the rectifier begins to supply DC current to the inverter At this point the unit returns to Normal mode If at any time during the battery discharge the AC input power becomes available again each rectifier turns on assumes the inverter load from the batteries and begins recharging the batteries Depending on the total load and the duration of the battery discharge battery and rectifier input current limit alarms may be seen for a short time due to the current required to recharge the batteries 7 4 Functional Description The UPS is a true online double conversion unit with a transformerless power train A high frequency active rectifier powers a high frequency three phase inverter The bypass circuit uses a solid state continuous duty static switch The UPS operates from battery strings from 192 cells 384V to 240 cells 480V 7 4 1 Input Rectifier The rectifier is a three phase high frequency PWM IGBT based power conversion stage that provides input power factor correction and low input current harmonic distortion The rectifier maintains a DC level that is optimized for maximum inverter efficiency A precharge system charges the energy storage elements in the power train prior to energizing the rectifier 7 4 2 Inverter The inverter is a three phase high frequency PWM IGBT based power conversion stage that continuously supplies th
235. wiring information 12 Install parallel system backup control pull chain wiring between the bypass relay and building alarm 2 See Drawing 164201604 8 starting on page A 33 for terminal locations and wiring information NOTE Setup of the Powerware Hot Sync CAN Bridge Card for parallel operation must be performed by an authorized Eaton Customer Service Engineer Contact service to schedule a date 13 When all wiring is complete reinstall the safety shield panels removed in previous steps Secure with the retained hardware 14 Close the control panel door and secure with the retained hardware 15 Reinstall the doors removed previously and secure with the retained hardware 16 Close the doors and secure the latch 6 3 Installing a Remote Monitor Panel II To install RMP II wiring perform the following procedure 1 Verify the UPS system is turned off and all power sources are removed See Chapter 10 UPS Operating Instructions for shutdown instructions 2 Perform the procedure listed in paragraph 6 1 NOTE 7f mounting to a hollow wall secure the enclosure to a wood or metal stud within the wall Do not use hollow wall anchors 3 Securely mount the RMP at the desired location See drawing 164201604 11 on page A 51 for mounting hole locations NOTE When installing signal wiring for CAN card J3 terminals conduit must be installed between the device and the UPS cabinet NOTE Remove the UPS cabine
236. yed MAXIMUM OF FULLLOAD SETUP 900 SAVE RETRY ABORT OU A O Figure 9 29 Maximum of Full Load Setup Save Screen 9 26 EATON Powerware 9390 UPS 100 160 kVA Installation and Operation Manual 164201604 Rev B powerware com Using the Control Panel Select CALCULATION METHOD from the Maximum Current Log Setup screen 2 menu to display the Calculation Method Setup screen The Calculation Method Setup screen allows the full load limit of the event being monitored to be changed Figure 9 30 shows the Calculation Method Setup screen Use the T or pushbuttons to highlight the calculation method desired then press the SELECT pushbutton The action is completed and the Maximum Current Log Setup screen 2 displays To return to the Maximum Current Log Setup screen 1 press the i pushbutton on the menu bar MAXIMUM CURRENT LOG SETUP LEVEL BASED ON PHASE AVERAGE LEVEL BASED ON INDIVIDUAL PHASES SELECT OU A GO Figure 9 30 Calculation Method Setup Screen EATON Powerware 9390 UPS 100 160 kVA Installation and Operation Manual 164201604 Rev B powerware com 9 27 Using the Control Panel 9 2 7 System Meters Screens The System Meters screens show the total system and individual UPS unit meter readings from any unit when a parallel system is installed The default voltage displayed on these screens is phase

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