Poulan 532190226 Lawn Mower Accessory User Manual
Contents
1. OWNER S MANUAL Model No GTB54A 54 Inch Mower Grass Catcher Assembly Operation Customer Responsibilities Repair Parts 532190226 Rev 1 02 10 04 rad Printed in U S A SAFETY RULES A Safe Operation Practices for Ride On Mowers IMPORTANT THIS CUTTING MACHINE IS CAPABLE OF AMPUTATING HANDS AND FEET AND THROWING OBJECTS FAILURE TO OBSERVE THE FOLLOWING SAFETY INSTRUCTIONS COULD RESULT IN SERIOUS INJURY OR DEATH I GENERAL OPERATION e Read understand and follow all instructions in the manual and on the machine before starting e Only allow responsible adults who are familiar with the instructions to operate the machine e Clear the area of objects such as rocks toys wire etc which could be picked up and thrown by the blade e Be sure the area is clear of other people before mowing Stop machine if anyone enters the area e Never carry passengers s Donotmowin reverse unless absolutely necessary Always look down and behind before and while backing e Be aware of the mower discharge direction and do not point it at anyone Do not operate the mower without either the entire grass catcher or the guard in place e Slow down before turning e Never leave a running machine unattended Always turn off blades set parking brake stop engine and remove keys before dismounting e Turn off blades when not mowing e Stop engine before removing grass catcher or unclogging chute e2. 8 LEVEL MOWER DECK Be sure deck is properly leveled for best mower performance See your tractors owner s manual for instructions OPERATION TIPS FOR IMPROVED BAGGING OPERATION Follow the mower operation instructions in your tractor owner s manual When operating your grass catcher on a lawn where grass and leaf bagging equipment has not been used you are picking up thatch and debris that has accumulated for long periods of time The amount collected and the total time of operation may be greater than you will experience with regular use of your grass catcher e Always run throttle at full speed when bagging e Select a gear low enough to give good mower cutting performance good quality cut and good bagging performance NOTE It may be necessary to overlap width of cut to suit your conditions e If grass is extremely tall it should be mowed twice The first time relatively high the second time to desired height e Use left hand side of mower for trimming e Plastic trash bags can be inserted inside grass catcher containers for ease of debris disposal To remove the plastic trash bags when full a Disengage blades shift into neutral engage the parking brake and stop the engine b Raise seat Unlatch and raise cover c Remove one container at a time by grasping container handles and pulling toward the rear off of the tube rails d With the container resting on the ground close and secure the top of the p
3. warning to outside of unit Install another container to center position and one in right position NOTE Right container should always overlap left container at center supports 2 Close cover and lock latch handles over center support tubes COVER LATCH HANDLES CONTAINER WARNING CENTER SUPPORT TUBES CONTAINER WARNING CONTAINER HANDLE 6 LOWER CHUTE See Fig 6 1 Raise and hold deflector shield in upright position 2 Place slot in lower chute over tab on mower deck and position lower chute over deck opening as shown 3 Hook rear and front latches CAUTION Do not remove deflector shield from mower Raise and hold shield when attaching lower chute and allow it to rest on chute while in operation DEFLECTOR SHIELD REAR LATCH FIG 6 LS we 7 UPPER CHUTE See Figs 7A amp 7B Lower mower deck to its lowest cutting position 2 Assemble upper chute by inserting curved end into hole in back of cover NOTE Handle carefully so as not to damage dump bag ger indicator Push in and turn upper chute until it is in line with lower chute Align the bosses on lower chute with alignment slots on upper chute and slide together Secure with rubber latch by hooking hole in latch over latch pin DUMP BAGGER UPPER INDICATOR CHUTE C C I LOWER Hil h CHUTE HU FIG 7A ALIGNMENT SLOT LATCH PIN RUBBER LATCH al BOSSES A FIG 7B
4. CHER TO TRACTOR Depress clutch brake pedal fully and set parking brake Place gearshift motion control lever in NEUTRAL position Place attachment clutch in DISENGAGED position Turn ignition key OFF and remove key Make sure the blade and all moving parts have completely stopped Disconnect spark plug wire from spark plug and place wire where it cannot come in contact with plug ASSEMBLY 1 INSTALL HIGH LIFT BAGGING BLADES See Fig 1 CAUTION Blades are sharp Protect your hands with gloves and or wrap blade with heavy cloth NOTE If you already have high lift bagging blades on your mower store the supplied blades in a safe place for future use Go on to step 2 1 Raise mower to highest position to allow access to blades 2 Remove blade bolts by turning counterclockwise 3 Install bagging blades supplied with stamped THIS SIDE UP facing up towards mower or blades stamped with GRASS SIDE facing down towards grass IMPORTANT To ensure proper assembly center hole in blade must align with star pattern on mandrel assembly 4 Install and tighten blade bolts securely 45 55 Ft Lbs torque STAR PATTERN MANDREL BLADE BOLT SPECIAL ASSEMBLY ae HIGH LIFT BAGGING BLADE HANG SUPPORT ASSEMBLY ON REAR DRAWBAR See Fig 2 1 Slide flanges of support assembly into drawbar slots first then pivot backwards inserting pin into drawbar pin hole 2 Besure support assembly is seated properl
5. LES BEFORE ASSEMBLING OR OPERATING YOUR GRASS CATCHER Compare the illustrations with the carton contents to familiarize yourself with the parts before starting the assembly Study the operating instructions and safety precautions thoroughly to insure proper functioning of your Grass Catcher and to prevent injury to yourself and others Save this manual for future reference WEAR YOUR The operation of any tractor can result in foreign objects thrown into the eyes which can result in severe eye damage Always wear safety glasses or eye shields before starting your tractor and while mowing We recommend a wide vision safety FORESIGHT IS BETTER THAN NO SIGHT mask for over the spectacles or standard safety glasses 00155 UNPACKING INSTRUCTIONS CARTON CONTENTS e Remove all parts and packing materials from carton 3 Container Tops 1 Lower Chute e Check carton contents against list Be sure all parts 3 Container Bottoms 1 Cover Assembly are there 1 Upper Chute SUPPORT TOOLS REQUIRED FOR ASSEMBLY we 1 5 8 Wrench for changing Blades PARTS IDENTIFICATION k RETAINER ASSEN SPRING ASSEMBLY DUMP BAG INDICATOR CHUTE LATCH UPPER CHUTE GRASS CATCHER CONTAINERS LOWER CHUTE LOWER CHUTE ATTACHING STRAPS NOTE When right hand R H and left hand L H are mentioned in this manual it means when you are seated on the tractor in the operator s position CAUTION BEFORE ASSEMBLING GRASS CAT
6. Mow only in daylight or good artificial light e Do not operate the machine while under the influence of alcohol or drugs e Watch for traffic when operating near or crossing roadways e Use extra care when loading or unloading the machine into a trailer or truck e Data indicates that operators age 60 years and above are involved in a large percentage of riding mower related injuries These operators should evaluate their ability to operate the riding mower safely enough to protect themselves and others from serious injury Keep machine free of grass leaves or other debris build up which can touch hot exhaust engine parts and burn Do not allow the mower deck to plow leaves or other debris which can cause build up to occur Clean any oil or fuel spillage before operating or storing the machine Allow machine to cool before storage II SLOPE OPERATION Slopes are a major factor related to loss of control and tipover accidents which can result in severe injury or death All slopes require extra caution If you cannot back up the slope or if you feel uneasy on it do not mow it DO e Mow up and down slopes not across e Remove obstacles such as rocks tree limbs etc e Watch for holes ruts or bumps Uneven terrain could overturn the machine Tall grass can hide obstacles e Use slow speed Choose a low gear so that you will not have to stop or shift while on the slope e Follow the manufacturers recommendations for wheel
7. ant 10 24 cran de couvercle Couvercle Y compris 3 37 38 39 Glissi re sup rieure Vis sp ciale 10 14x1 2 Indicateur de sac plein Vis 10 24 x 1 1 8 Rondelle 3 16x3 4x16 Ja Entretoise fendue crou borgne 10 24 Rondelle frein Loquet de glissi re Axe de loquet Crochet de loquet Loquet de caoutchoc KEY NO 18 20 26 27 28 30 31 32 33 34 PART NO 532187300 871161010 532124670 532176987 532187256 532165898 532174083 532176990 532128600 532127534 532183286 532129586 532134637 532130895 532186601 871141008 532190226 Electrolux DESCRIPTION Chute Lower Screw 10 24 x 5 8 Spring Retainer Support Assembly Blade 54 High Lift Spring Retainer Plug Tubing End Bagger Frame Pin Hinge Gasket Cover Container Top Container Bottom Seal Cover Latch Handle Cover Strip Reinforcement Screw 10 24 x 1 2 Owner s Manual Glissi re inf rieure Vis 10 24 x 5 8 Ressort de retenue Ensemble du support Lame de portance lev e 54 Ressort de retenue Capuchon d extr mit de tuyau Cadre de ramasse herbe Goupille de charni re Garniture de couvercle Bac a gazon sup rieur Bac a gazon inf rieur Sceau de couvercle Poign e de loquet de couve Bande Vis 10 24 x 1 2 Manuel de propri taire
8. extra care when approaching blind corners shrubs trees or other objects that may obscure vision IV SERVICE Use extra care in handling gasoline and other fuels They are flammable and vapors are explosive Use only an approved container Never remove gas cap or add fuel with the engine running Allow engine to cool before refueling Do not smoke Never refuel the machine indoors Never store the machine or fuel container inside where there is an open flame such as a water heater Never run a machine inside a closed area Keep nuts and bolts especially blade attachment bolts tight and keep equipment in good condition Nevertamper with safety devices Check their proper operation regularly Keep machine free of grass leaves or other debris build up Clean oil or fuel spillage Allow machine to cool before storing Stop andinspect the equipment if you strike an object Repair if necessary before restarting Never make adjustments or repairs with the engine running Grass catcher components are subject to wear damage and deterioration which could expose moving parts or allow objects to be thrown Frequently check components and replace with manufacturer s recommended parts when necessary Mower blades are sharp and can cut Wrap the blade s or wear gloves and use extra caution when servicing them Check brake operation frequently Adjust and service as required SAFETY RULES Safe Operat
9. hutes and check for clogging Remove all debris in chutes Reassemble and latch chutes c Checktoinsure dump bag indicator has notbecome clogged The air passage hole must be clear of debris Gently insert a small twig or wire into passageway to clear A CAUTION Do not operate mower with grass catcher partially installed Disengage blades and stop engine before leaving tractor seat to empty containers unclogging chutes etc Close cover before starting Disengage mower when crossing driveways or gravel surfaces and other areas where thrown objects could be a hazard Do not attempt to vacuum up cans or other potentially hazardous projectiles CUSTOMER RESPONSIBILITIES GENERAL RECOMMENDATIONS STORAGE Always observe safety rules when performing any main When grass catcher is to be stored for a period of time tenance clean it thoroughly remove all dirt grass leaves etc Store in a clean dry place e Before each use check for loose fasteners e Clean unit thoroughly after each use CAUTION Donotleave grass in bagger containers Empty containers after each BLADE CARE use and before storing Failure to do so For best results mower blades must be kept sharp Replace may result in spontaneous combustion bent or damaged blades which could develop into a fire e See BLADE CARE instructions in your tractor owner s manual CAUTION BEFORE PERFORMING ANY MAINTENANCE SERVICE OR ADJUST MENTS Depress cl
10. ion Practices for Ride On Mowers Be sure the area is clear of other people before mowing Stop machine if anyone enters the area Never carry passengers or children even with the blades oft Do not mow in reverse unless absolutely necessary Always look down and behind before and while backing Never carry children They may fall off and be seriously injured or interfere with safe machine operation Keep children out of the mowing area and under the watchful care of another responsible adult Be alert and turn machine off if children enter the area Before and when backing look behind and down for small children Mow up and down slopes 15 Max not across Remove obstacles such as rocks tree limbs etc Watch for holes ruts or bumps Uneven terrain could overturn the machine Tall grass can hide obstacles Use slow speed Choose a low gear so that you will not have to stop or shift while on the slope Avoid starting or stopping on a slope If tires lose traction disengage the blades and proceed slowly straight down the slope If machine stops while going uphill disengage blades shift into reverse and back down slowly Do not turn on slopes unless necessary and then turn slowly and gradually downhill if possible Look for this symbol to point out important safety precautions It means CAUTION BECOME ALERT YOUR SAFETY IS INVOLVED CAUTION Do not coast down a hill in neutral you may lose contro
11. l of the tractor CAUTION Tow only the attachments that are recommended by and comply with specifications of the manufacturer of your tractor Use common sense when towing Operate only at the lowest possible speed when on a slope Too heavy of a load while on a slope is dangerous Tires can lose traction with the ground and cause you to lose control of your tractor CAUTION In order to prevent accidental starting when setting up transporting adjusting or making repairs always disconnect spark plug wire and place wire where it cannot contact spark plug CONGRATULATIONS on your purchase of a new Grass Catcher It has been designed engineered and manufactured to give you the best possible dependability and performance Should you experience any problems you cannot easily remedy please contact your nearest authorized service center department They have competent well trained technicians and the proper tools to service or repair this unit Please read and retain this manual The instructions will enable you to assemble and maintain your Grass Catcher properly Always observe the SAFETY RULES TABLE OF CONTENTS SAFETY RULES siens siessdeeersaesce 2 3 CARTON CONTENTS on neeeeresrre 4 ASSEMBLY sine 020 6222 260220662020 6n nen dgerrver 5 7 OPERATION 242 262 ccccsnku2c nan g6 nan 0xggg re 00601e 8 KNOW YOUR GRASS CATCHER READ THIS OWNER S MANUAL AND SAFETY RU
12. lastic lawn bag e Tip the container on its side and slide the filled bag from the container f Install a new plastic lawn bag with the edges of the bag draped over upper lip of the container Repeat for other containers Reinstall containers making sure right container overlaps left container at center supports j Close cover and secure latches over center support tubes 2 e Avoid cutting wet grass or in the morning while the dew is still heavy Grass clippings collected under these conditions tend to be sticky and adhere to the walls of the flow path causing clogging e Your bagger is equipped with a dump bag indicator As the bags become full the flow indicating ball will drop down in its slot indicating that the bags are full or the chutes have become clogged Care should be taken not to damage the parts and that the ball moves freely at the beginning of each use NOTE To help prevent clogging of chutes check empty bags when ball begins to drop down in the slot Experience will teach you the best time to empty the bags e Ifthe grass catcher fails to pick up cut grass or leaves it is an indication that clogging has occurred in the system or that the grass catcher containers are full a Disengage blades shift into neutral engage the parking brake and stop the engine Raise seat Unlatch and raise cover Slide out containers and dispose of clippings Replace containers close cover and latch b Unlatch c
13. utch brake pedal fully and set parking brake Place gearshift motion control lever in NEUTRAL position Place clutch control in DISENGAGED position Turn ignition key to OFF position Make sure blades and all moving parts have completely stopped Disconnect spark plug wire s from spark plug s and place wire where it cannot come in contact with plug CAUTION Grass catcher components are subject to wear damage and deterioration which could expose moving parts or allow objects to be thrown Frequently check components and replace with manufacturer s recommended parts when necessary REPAIR PARTS PI CES DE RECHANGE GRASS CATCHER MODEL NUMBER GTB54A RAMASSE HERBE NUM RO DE MOD LE GTB54A 0L REPAIR PARTS PI CES DE RECHANGE GRASS CATCHER MODEL NUMBER GTB54A RAMASSE HERBE NUM RO DE MOD LE GTB54A KEY NO D I O O1 PART NO 532069180 532127533 532139850 532187299 818021008 532140572 532087175 819061216 532007206 532060867 810071000 532109808 532125004 532130760 532130759 DESCRIPTION Nut Crownlock 10 24 Screen Cover Cover Assembly Includes 3 37 38 39 Chute Upper Screw Special 10 14x1 2 Dump bag Indicator Screw 10 24 x 1 1 8 Washer 3 16x3 4x16 Ga Spacer Split Nut Acorn 10 24 Washer lock Latch Chute Nut Weld Latch Hook Rubber Latch crou auto serr
14. weights or counterweights to improve stability e Use extra care with grass catchers or other attachments These can change the stability of the machine e Keep all movement on the slopes slow and gradual Do not make sudden changes in speed or direction e Avoid starting or stopping on a slope If tires lose traction disengage the blades and proceed slowly straight down the slope DO NOT Do not turn on slopes unless necessary and then turn slowly and gradually downhill if possible Do not mow near drop offs ditches or embankments The mower could suddenly turn over if a wheel is over the edge of a cliff or ditch or if an edge caves in Do not mow on wet grass Reduced traction could cause sliding Do not try to stabilize the machine by putting your foot on the ground Do not use grass catcher on steep slopes Ill CHILDREN Tragic accidents can occur if the operator is not alert to the pres ence of children Children are often attracted to the machine and the mowing activity Never assume that children will remain where you last saw them Keep children out of the mowing area and under the watchful care of another responsible adult Be alert and turn machine off if children enter the area Before and when backing look behind and down for small children Never carry children They may fall off and be seriously injured or interfere with safe machine operation Never allow children to operate the machine Use
15. y then secure with retainer spring is SUPPORT t ASSEMBLY DRAWBAR SLOTS INSERT FLANGES FIRST INTO DRAWBAR SLOTS DRAWBAR PIN HOLE RETAINER FIG 2 SPRING MOUNTING COVER ASSEMBLY TO SUPPORT ASSEMBLY See Fig 3 NOTE For ease of assembly you may wish to obtain the assistance of another person for mounting coverassembly to tractor 1 Position cover assembly on ground behind tractor as shown Liftand rotate cover to align cover brackets with support assembly tubes Slide cover assembly down onto the support tubes SUPPORT ASSEMBLY 02532 FIG 3 4 CONTAINER ASSEMBLY See Fig 4 1 Place bottom half inside of top half as shown 2 Place one foot inside bottom half and lift top half to meet bottom half 3 Press halves tightly together while lifting top to lock into place as shown IMPORTANT BEFORE LOCKINGTHETABS HOOKED EDGES ON BOTH HALVES MUST OVERLAP TO FORM SEAL AS SHOWN IN INSET 4 Repeat for other containers CONTAINER BOTTOM HALF CONTAINER TOP HALF PRESS TOGETHER irra a TOP HALF TOP HALF CONTAINER BOTTOM HALF LOCKING TAB FIG 4 ASSEMBLY CHECK Squeeze sides of lower half of con tainer and check that there is no gap between upper and lower halves If a gap appears unlock tabs to separate container halves and repeat instructions above 5 CONTAINER MOUNTING See Fig 5 1 Install one container to left side first with
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