Poulan 460ZX / 966550201 Lawn Mower User Manual
Contents
1. 8058 030 Lift link adjustment nut D d Ham l 8058 031 Deck front adjustment nuts 41 MAINTENANCE Caster Wheels Check every 200 hours Check that wheels rotate freely If wheels do not rotate freely take the unit to your dealer for service Foam filled tires or solid tires will void the warranty IMPORTANT INFORMATION DO NOT add any type of tire liner or foam fill material to the tires Excessive loads created by foam filled tires will cause premature failures Only use O E M specified tires Removal and installation of caster wheel Remove nut and caster bolt Pull the wheel out of the yoke and take care of the spacers Install in reverse order Tighten caster bolt Hardware Check daily Inspect the entire machine for loose or missing hardware Cleaning Regular cleaning and washing especially under the mower deck will increase the machine s life span Make it a habit to clean the machine directly after use after it is cooled before the dirt sticks Do not spray water on the top of the mower deck Use compressed air to clean the top side of mower deck Regularly clean deck and underside of the deck with normal water pressure Do not use a high pressure washer or steam cleaner Avoid spraying engine and electrical components with water Do not rinse hot surf2. Jumper cable connection Jumper Cables 1 Connect each end of the RED cable to the POSITIVE terminal on each battery taking care not to short against chassis 2 Connect one end of the BLACK cable to the NEGATIVE terminal of the fully charged battery 3 Connect the other end of the BLACK cable to a good CHASSIS GROUND on the mower with the discharged battery away from the fuel tank and battery To remove cables reverse order 1 Remove BLACK cable first from chassis and then from the fully charged battery 2 Remove RED cable last from both batteries 28 OPERATION Running 1 Release the parking brake by moving the lever downward Your mower is eguipped with an operator presence system When the engine is running any attempt by the operator to leave the seat without first setting the parking brake will shut off the engine 2 Move the steering controls to the neutral position N IMPORTANT INFORMATION The mower deck s anti scalp rollers should be evenly adjusted 8058 080 1 3 Set retaining pin into selected cutting height and secure the opposite side with a cotter hairpin WARNING Ensure that no one is near mower when engaging blade switch Make sure the work area is free from objects that could be thrown by the rotating blades 4 Push the release button on the cutting height lever and move lever to the pin release the button 5 Set the cutting height with the cu
3. 18 19 20 21 22 23 24 25 26 27 28 29 30 Check engine RPM Clean underside of deck Check blade pitch Grease blade spindles Inspect spindle bearings Inspect deck belt and blades Inspect idler arm bearings Inspect deck idler pulleys Check brake adjustment Inspect safety guards and shields Replace hydraulic drive belt Inspect hydraulic hoses Check neutral position Inspect battery connections Load test battery Clean electrical connections Inspect the clutch Check safety system Check seat belt Check fuel system for leaks 56 SERVICE JOURNAL Action Date mtr reading stamp sign At least once each year 1 Clean the engine s cooling air intake 2 Replace the air cleaner s pre filter foam 3 Replace the air filter s paper cartridge 4 Change the engine oil 5 Replace the engine oil filter 6 7 8 9 10 Check adjust the cutting height Check adjust the parking brake Clean Change the spark plugs Replace the fuel filter Check the engine valve clearance 57 SERVICE JOURNAL Action Date mtr reading stamp sign 58 P N 115 348227R1 02 16 10
4. BLK CONTROL LEVER YL PUR Ki a Fi yl BLK Q a BRN B BRN o BRN Z a an POSITION 4 START SEAT SW Bi aU ae yN PTO SW 7 5 AMP HOURMETER y AE a eAl Lo fs BLK BLK S E ELECTRIC ACCESSORY CLUTCH 7 OUTLET ENGINE BLK GROUND 48 TECHNICAL DATA Torgue Specifications Hex Head Cap Screws The torgue values shown should be used as a general guideline when specific torgue values are not given U S Standard Hardware Grade SAE Grade 5 SAE Grade 8 Flangelock Screw w Flangelock Nut Eu EU Y tU TT 1 VA Shank Size Diameter in inches fine or coarse thread Grade 5 Minimum commercial quality lower quality not recommended Metric Standard Hardware S 2 o f o o o o E s o w E amp 5 D z A a o N o x i fs ake wo 49 TECHNICAL DATA PO 460ZX 966550201 540ZX 966550301 Manufacturer Briggs amp Stratton Briggs amp Stratton Power 19 5 hp 24 hp Lubrication Pressure with oil filter Pressure with oil filter Oil capacity excluding filter 1 78 qt 1 68 liters 1 78 qt 1 68 liters Oil capacity including filter 2 qt 1 89 liters 2 qt 1 89 liters Engine oil Synthetic SAE 10W30 10W40 5W20 SAE 10W30 10W40 5W20 Engine oil Mineral Class 5W30 API SF SG 5W30 API SF SG Min 87 octane unleaded Max Min 87 octane unleaded Max a methanol 1096 max
5. J Check the engine s oil level every refueling m Check the safety system G J J Check for fuel and oil leakages Check clean the engine s cooling air intake m Check the mower deck Check for loose hardware screws nuts e Clean under the mower deck J e o J Start the engine and blades listen for unusual sounds Check for damage Thoroughly clean around the engine Clean around belts belt pulleys Check the tire pressures o e e Check battery connections o o o Sharpen Replace mower blades C e Clean the engine s cooling air intake 2 m m m Clean the air cleaner s pre filter 2 foam m m Clean the air cleaner s filter cartridge 2 paper filter m E Check adjust the parking brake J J J Inspect muffler spark arrestor 1 First change after 8 10 hours When operating with a heavy load or at high ambient temperatures replace every 50 hours In dusty conditions cleaning and replacement are required more often 3 Performed by authorized service workshop 8 Described in this manual Not described in this manual E Refer to the engine manufacturer s manual 34 MAINTENANCE Daily At Maintenance interval least in hours once each MAINTENANCE Before After year 10 100 300 Check adjust throttle cable E Check the condition of belts belt pulleys o J Change the engine oil 9 m m m Replace th
6. oulan PRO Operator Manual 460ZX 966550201 540ZX 966550301 Please read the operator s manual carefully and make sure you understand the instructions before using the machine To implement improvements specifications and designs can be altered without prior notification Note that no legal demands can be placed based on the information contained in these instructions Use only original parts for repairs The use of other parts voids the warranty Do not modify or install non standard eguipment to the unit without consent from the manufacturer Modifications to the unit may cause unsafe operations or damage the unit When this product is worn out and no longer used it should be returned to the reseller or other party for recycling 2010 HTC All rights reserved Beatrice NE Printed in U S A TABLE OF CONTENTS INTRODUC TON circense Do he Ng 5 Driving and Transport on Public Roads 5 TOWIUAG EC Y e FFWR HAF NHY FRRRNN RH PHD FD O 5 Operating eeeeeennuee ine GYLLYLL LLYR YRR FL RF YL RF RYN 5 Good SEV CG nesincera ann n FE RED E8 6 SYMBOLS AND DECALS sassen 7 SAPE PY ET HU a E 9 Safety InstructiOnS e eeeeeeiene ure Fe LIe IH 9 Personal Safety Eguipment eeeeeeeeiienh 11 Slope Operation eeeeeeeeeeinenenuee re ene uu 11 Safe Handling of Gasoline 13 General Maintenance rr FI iN 14 WRENS DOME RE HRN EER 16 TOWN NND NEF NON SN FFA HON MINE EWAN WYNN 16 oparK Arrestol a
7. s emission is stated in the chapter TECHNICAL DATA and on the decals Only machines for European market Use protective glasses Use protective gloves SYMBOLS AND DECALS Read Shut off engine and Keep a safe Use on slopes No passengers Operator s remove key before distance from no greater Manual performing any the machine than 109 maintenance or repair work Whole body Severing of fingers Do not open or Careful backing up Careful going exposure to and toes remove safety watch for other forward watch for thrown objects shields while people other people engine is running DANGER KEEP HANDS AND FEET AWAY Moving sharp blades under cover SAFETY Safety Instructions These instructions are for your safety Read them carefully WARNING This symbol means that important safety instructions need to be emphasized It concerns your safety IMPORTANT THIS CUTTING MACHINE IS CAPABLE OF AMPUTATING HANDS AND FEET AND THROWING OBJECTS FAILURE TO OBSERVE THE FOLLOWING SAFETY INSTRUCTIONS COULD RESULT IN SERIOUS INJURY OR DEATH General Operation e Read understand and follow all instructions on the machine and in the manual before starting e _ Do not put hands or feet near rotating parts or under the machine Keep clear of the discharge opening at all times e Only allow responsible adults who are familiar with the instructions to operate the machine e Clear the area of objects such as rocks toys
8. WARNING The battery contains lead and lead compounds chemicals that are considered to cause cancer birth defects and other reproductive system damage Wash your hands after handling the battery SAFETY Sparking can occur when working with the battery and the heavy cables of the starter circuit This can cause battery explosion fire or eye injury Sparking in this circuit can not occur after the chassis cable normally negative black is removed from the battery e Use protective goggles e Ensure that the fuel filler cap is mounted tightly and no flammable substances are stored in an open vessel WARNING A Avoid electrical sparking and its consequences by the following routines e Never work with the starter circuit if there is spilled fuel e Disconnect the negative cable from the battery first and reconnect it last e Do not make a bridge short circuit across the starter relay to run the starter e Never use the machine indoors or in spaces lacking proper ventilation The exhaust fumes contain carbon monoxide an odorless poisonous and lethal gas e Stop to inspect the equipment if the machine runs over or into anything If necessary make repairs before starting e Never make adjustments with the engine running e The machine is tested and approved only with the equipment originally provided or recommended by the manufacturer Only use approved repair parts for the machine e The blades are
9. engage blades at this time rotate control levers 24 inward As long as the control levers have not been moved forward or backwards mower will not move Slowly move both control levers forward slightly This will allow mower to start moving forward in a straight line Pull back on control levers to the neutral position and mower should stop moving Pull back slightly on control levers this will allow mower to start moving backwards Push forward on control levers to the neutral position and mower should stop moving To turn to the right While moving in a forward direction pull the right lever back towards the neutral position while maintaining the position of the left lever this will slow the rotation of the right wheel and cause the machine to turn in that direction To turn to the left While moving in a forward direction pull the left lever back towards the neutral position while maintaining the position of the right lever this will slow the rotation of the left wheel and cause the machine to turn in that direction To zero turn While moving in a forward direction first pull both control levers back until the mower stops or slows dramatically Then by alternating one lever slightly to the forward position and the other in the reverse position achieve a zeroturn in the direction of the forward lever OPERATION Before Starting e Read the sections Safety Instructions and Controls before starting the machine e Perfo
10. system is equipped with a spark arrestor meeting applicable local or state laws if any CONTROLS This operator s manual describes the PoulanPRO Zero Transmission from the engine is made via two belt Turn Rider The rider is fitted with a Briggs amp Stratton driven hydraulic pumps Using the left and right four stroke overhead valve engine steering controls the flow is regulated and thereby the direction and speed Control Locations ay ale 8 Y 6 5 4 3 2 1 Motion Control Levers 7 Ignition Switch 2 Seat Adjustment Lever 8 Choke Control 3 Lift Lever 9 Bypass Linkage 4 Hour Meter 10 Fuel Tank 5 Throttle 11 Parking Brake 6 Blade Switch 17 CONTROLS Motion Control Levers The machine s speed and direction are continuously variable using the two steering controls The steering controls can be moved forward or backward about a neutral position Furthermore there is a neutral position which is locked if the steering controls are m
11. 122 Nm IMPORTANT INFORMATION The anti scalp rollers must not be used for gauge wheels or the roller and deck may be damaged Anti scalp Rollers Anti scalp rollers are properly adjusted when they are just slightly off of the ground when the deck is at the desired cutting height in the operating position Anti scalp rollers then keep the deck in the proper position to help prevent scalping in most terrain conditions IMPORTANT INFORMATION Adjust anti scalp rollers with the mower on a flat level surface The anti scalp rollers can be set in three positions e Upper position 1 to 21 2 38 to 64 mm grass e Middle position 2 2 to 4 64 to 102 mm grass e Lower position 4 to 6 102 to 128 mm grass The rollers should be approximately 1 4 6 5 mm from ground Do not adjust the rollers to support the deck 40 WARNING A Blades are sharp Protect your hands with gloves and or wrap blades with a heavy cloth when handling IMPORTANT INFORMATION Special blade bolt is heat treated Replace with a PoulanPRO bolt if required Do not use lower grade hardware than specified 8058 082 1 Blade 2 Blade bolt special 3 Cutter housing Blade attachment 8050 830 Anti scalp rollers MAINTENANCE Adjusting the Mower Deck Deck Leveling Adjust the deck while the mower is on a level surface Make sure the tires are inflated to the correct pressure See Transmission under Technical
12. Belt Installation Wrap the EZT belt around the EZT pulleys Route the belt around the inside of the idler pulley Wrap the belt around the engine pulley Reattach the spring on the pump idler arm Install clutch onto engine shaft pulley side down making sure key is installed Align the clutch anti rotation tab into slot on clutch Secure clutch install wire Reinstall the deck belt onto the electric clutch see Deck Belt Removal in this section of the manual 8011 764 1 Clutch pulley 2 Deck belt Belt routing 54 deck belt 39 MAINTENANCE Cutting Blades To attain the best mowing effect it is important that the blades are well sharpened and not damaged Bent or cracked blades or blades with large nicks should be replaced IMPORTANT INFORMATION The sharpening of blades should be carried out by an authorized service workshop Damaged blades should be replaced after hitting obstacles that result in a breakdown A service workshop should decide whether the blade can be repaired ground or must be replaced Balance the blades after sharpening and check the blade mounts Blade replacement 1 Remove blade bolt by turning counter clockwise 2 Install new or resharpened blade with stamped GRASS SIDE facing towards ground grass down or THIS SIDE UP facing deck and cutter housing 3 Install and tighten blade bolt securely 4 Torque blade bolt to 90 ft lbs
13. MTBE 1596 methanol 1096 max MTBE 1596 Fuel tank capacity 4 gallons 15 1 liters 4 gallons 15 1 liters Spark plugs ga Champion RC12YC Champion RC12YC park POP 030 0 75 mm 030 0 75 mm Front caster tires smooth tread The power rating of the engines indicated is the average net power output at specified rpm of a typical production engine for the engine model measured to SAE standard J1349 ISO1585 Mass production engines may differ from this value Actual power output for the engine installed in the final machine will depend on the operating speed environmental conditions and other variables 50 TECHNICAL DATA PO 460ZX 966550201 540ZX 966550301 Cutting width Cutting height Uncut circle Number of blades Blade length Nose rollers Sprung seat Hinged armrests Blade engagement Deck construction Productivity Output Overall dimensions Weight Base machine length Base machine width Base machine height Overall width chute up Overall width chute down 1 5 4 2 5 cm 10 6 cm He Dl 1 5 4 2 5 cm 10 6 cm 184 46 4 cm No Standard No Electric clutch Stamped 2 78 acres hr 11250 m2 hr 538 Ibs 244 kg 75 191 cm 40 102 cm 4134 106 cm 57 145 cm 6712 174 cm 51 CONFORMITY CERTIFICATES USA reguirements Labels are placed on the engine and or in the engine compartment stating that the machine will fulfill the requirements This is also applicable to
14. a richer fuel mixture Pull the choke control Knob up On models without a separate choke push the throttle control all the way forward to the choke position Throttle Control The throttle control regulates the engine speed and thereby the rate of rotation of the blades assuming the blade switch is pulled out see Engaging the Mower Deck In order to increase or decrease the engine speed the control is moved Avoid idling the engine for long periods as there is a risk of fouling the spark plug USE FULL THROTTLE WHEN MOWING for best 8058 113 Ignition Switch 8058 113 Choke control 8058 113 Throttle control 21 CONTROLS mower performance and battery charging Blade Switch In order to engage the mower deck pull the knob out the mower blades are disengaged when the knob is IMPORTANT INFORMATION The machine must stand absolutely still when applying the parking brake Always set the parking brake before dismounting Release the Blade switch 8058 113 parking brake before moving the mower depressed Parking Brake The parking brake is found on the left of the machine Push the release button and pull the lever backward to activate the brake push forward to release it The park brake is designed to hold the mower from moving and is not intended for use in stopping the mower while it is in motion The engine will stop if the park brake is engaged while the control levers ar
15. and push to the outside of the unit and engage the parking 8058 077 brake Place controls in neutral position and engage the parking brake e To restart movement release the parking brake e Pull the control levers back to the center of the mower and press forward to regain forward motion e Make all turns slowly 30 OPERATION Mowing Tips e Observe and flag rocks and other fixed WARNING objects to avoid collisions Clear the lawn of stones and other e Begin with a high cutting height and reduce it objects that can be thrown out by the until the desired mowing result is attained blades The average lawn should be cut to 2 2 64 mm during the cool season and over 3 76 mm during the hot months For healthier and better looking lawns mow often after moderate growth For best cutting performance grass over 6 15 cm in height should be mowed twice Make the first cut relatively high the second to the desired height e The mowing result will be best with a high engine speed the blades rotate rapidly and low speed the rider moves slowly If the grass is not too long and dense the driving speed can be increased without negatively affecting the mowing result e The finest lawns are obtained by mowing often The lawn becomes more even and the grass clippings more evenly distributed over the mown area The total time taken is not increased as a higher operating speed can be 8050 819 used without poor mowing
16. before using the machine again Make sure the engine stops when the parking brake is not engaged and the operator leaves the seated position Check that the engine stops if the mower blades are engaged and the driver temporarily moves off the drivers seat Tire Pressures All four tires should have a pressure of 15 psi 103 kPa 1 bar 8058 078 Steering controls locked in neutral 8058 079 Check tire pressure 37 MAINTENANCE Parking Brake WARNING The machine must be standing absolutely still when the park brake is engaged Visually check that no damage is found on the lever linages or switch belonging to the parking brake Perform a stand still test and check that there is a braking action To adjust the parking brake contact the PoulanPRO service workshop WARNING 8058 080 1 Released parking brake Faulty adjustment can cause an accident Deck Belt Check every 100 hours of operation Check for severe cracking and large nicks NOTE The belt will show some small cracks in normal operation The belts are not adjustable Replace belts if they begin to slip from wear Deck Belt Removal 1 Park on a level surface Apply parking brake 2 Lower the deck into the lowest cutting position 3 Remove bolts from belt shields and remove Belt Shields shields 4 Remove any dirt or grass that may have accumulated around the
17. catchers or other attachments they can affect the stability of the machine e Do not use on steep slopes e Do not try to stabilize the machine by putting a foot on the ground e Do not mow near drop offs ditches or embankments The machine could suddenly roll over if a wheel is over the edge or if the edge caves in 8011 670a Personal protective equipment _ Zia 6003 004 Mow up and down not side to side WARNING Do not drive up or down hills with slopes greater than 10 degrees Do not drive across any slopes 11 SAFETY Children Tragic accidents can occur if the operator is not alert to the presence of children Children are often attracted to the machine and the mowing activity Never assume that children will remain out of the path of danger e Keep children out of the mowing area and in the watchful care of a responsible adult other than the operator e Be alert and turn machine off if a child enters the area e Before and while backing look behind and down for small children e Never carry children even with the blades shut off They may fall off and be seriously injured or interfere with safe machine operation Children Keep children away from work area who have been given rides in the past may suddenly appear in the mowing area for another ride and be run over or backed over by the machine e Never allow children to operate the machine e Use extra care when approac
18. compounds chemicals known to the State of California to cause cancer and birth defects or other reproductive harm Wash hands after handling INTRODUCTION Congratulations Thank you for purchasing a PoulanPRO ride on mower This machine is built for superior efficiency to rapidly mow primarily large areas A control panel easily accessible to the operator and a hydrostatic transmission regulated by steering controls both contribute to the machine s performance This manual is a valuable document Read the contents carefully before using or servicing the machine The following of instructions use service maintenance etc by all who operate this machine is important for the safety of the operator and others It can also considerably increase the life span of the machine and increase its resale value If you sell your machine be sure to give the operator s manual to the new owner The final chapter of this operator s manual provides a Service Journal Ensure that service and repair work are documented A well kept service journal reduces service costs for the maintenance and affects the machine s resale value Please contact your dealer for more information Take the operator s manual along when the machine is taken to your dealer for service General In this operator s manual left and right backward and forward are used in relation to the machine s normal driving direction Continuous dedication to improve our products r
19. cutter housings and entire deck surface 5 Carefully roll the belt over the top of the cutter housing pulleys and off the mower 8058 115 Removing deck belt 38 MAINTENANCE Deck Belt Installation NOTE For ease in installing the deck belt refer to the routing decal on the top of the deck Wrap the deck belt around the electric clutch pulley that is located on the engine shaft 2 Route the belt forward and up onto the deck 3 Place belt around spring loaded idler pulley 4 Wrap the belt around the stationary idler pulley and around the mandrel housings 5 Push inward on the idler arm and carefully route belt over stationary idler pulley Once belt is properly routed slowly release idler arm to tension belt 6 Double check belt routing to make sure it matches the decal affixed to the deck and the belt does not have any twist Correct as needed 7 Replace belt shields on both mandrel housings and secure with fasteners Pump Belt Replacing EZT E Series Zeroturn Transaxle belt Park the mower on a level surface Engage the parking brake EZT Belt Removal NOTE To maintain efficient cooling and not damage the EZTs be careful of the fan blades when servicing the belt Remove the deck belt see Deck Belt Removal in this section of the manual Create slack in the belt by removing the spring on the pump idler arm The belt should now be able to be removed from the engine pulley and EZT pulleys EZT
20. reviewed in its entirety prior to attempting to move the mower under its own power Additionally we suggest when first operating the mower use a reduced throttle speed and reduced ground speed by NOT moving control levers to the furthest forward or reverse positions during initial operation or until operator becomes comfortable with controls We also suggest first time users or new users to Zero Turn mowers to become familiar with the mower s movement on a hard surface such as concrete or blacktop PRIOR to attempting to operate on turf Until operator becomes comfortable with mower controls and zero turning capability they may damage turf due to overly aggressive maneuvers IMPORTANT INFORMATION When control levers are in the reverse position they return to neutral when released This may cause the mower to suddenly stop Steering To move forward and backward The direction and speed of the mower s movements is effected by the movement of the control lever s on each side of mower The left control lever controls the left wheel The right control lever controls the right wheel First time users should push mower see Manual Transport in the Operation section to an open flat area without other people or vehicles obstacles nearby In order to move unit under its own power the operator must be in the seat start engine see Before Starting in Operation section adjust engine speed to idle disengage parking brake do not
21. sharp and can cause cuts and gashes Wrap the blades or use protective gloves when handling them e Check the parking brake s functionality regularly Adjust and service as necessary e The mulch blades should only be used in familiar areas when higher quality mowing is desired e Reduce the risk of fire by removing grass leaves and other debris that may have accumulated on the machine e Allow the machine to cool before putting it in storage e Regularly clean deck and underside of deck avoid spraying engine and electrical components with water TrTTGATLTHIO ey MTT ed LS Tr es Y SC TH 6003 009 Do not smoke when performing maintenance on the battery The battery can explode and cause serious injury damage 8009 728 8011 514 Regularly clean deck 15 SAFETY Transport e The machine is heavy and can cause serious crushing injuries Be extra cautious when it is loaded on or unloaded from a vehicle or trailer e Use an approved trailer to transport the machine Activate the parking brake turn off the fuel supply and fasten the machine with approved fastening devices such as bands chains or straps when transporting e Do not operate this machine on public roadways e Check and abide by local traffic regulations before transporting the machine on any road e Do not tow this machine it may cause damage to the drive system e Load t
22. these instructions and common sense The machine must only be operated maintained and repaired by persons familiar with the machine s special characteristics and who are also knowledgeable about the safety instructions Use only approved repair parts to maintain this machine Accident prevention regulations other general safety regulations occupational safety rules and traffic regulations must be followed without fail Unauthorized modifications to the design of the machine may absolve the manufacturer from liability for any resulting personal injury or property damage INTRODUCTION Good Service PoulanPRO s products are sold only in specialized retail stores with complete service This ensures that you as a customer receive only the best support and service Before the product is delivered the machine has for example been inspected and adjusted by your retailer See the certificate in the Service Journal in this operator s manual When you need spare parts or support in service guestions warranty issues etc please consult the following professional This Operator s Manual belongs to the machine with the manufacturing number Engine Transmission Manufacturing Number The machine s manufacturing number can be found on the printed plate affixed to the right in the engine compartment Stated on the plate from the top are e The machine s type designation I D e The manufacturer s type number
23. wire etc which could be picked up and thrown by the blades e Be sure the area is clear of bystanders before operating Stop machine if anyone enters the area e Never carry passengers The machine is only bsi intended for use by one person Read the operator s manual before starting the machine e Do not mow in reverse unless absolutely necessary Always look down and behind before and while backing e Never direct discharged material toward anyone Avoid discharging material against a wall or obstruction Material may ricochet back toward the operator Stop the blades when crossing gravel surfaces e Do not operate machine without the entire grass catcher discharge guard or other safety devices in place and working e Slow down before turning e Never leave a running machine unattended Always turn off blades set parking brake stop engine and remove keys before dismounting e Disengage blades when not mowing Shut off engine and wait for all parts to come to a 8011 513 complete stop before cleaning the machine Clear the area of objects before mowing removing the grass catcher or unclogging the discharge guard e Operate machine only in daylight or good artificial light e Do not operate the machine while under the influence of alcohol or drugs 10 SAFETY Watch for traffic when operating near or crossing roadways Use extra care when loading or unloading the machine into a trailer or truck Always we
24. 1 Grease fittings caster pivots and caster wheels Inspect dampeners Inspect frame Inspect throttle and choke cables Inspect hardware Check the tire pressures Change the engine oil and filter o N O O Gb O PY Change air filter 9 Inspect spark plug 10 Inspect fuel filter 11 Check engine RPM 12 Clean underside of deck 13 Check blade pitch 14 Grease blade spindles 15 Inspect spindle bearings 16 Inspect deck belt and blades 17 Inspect idler arm bearings 18 Inspect deck idler pulleys 19 Check hydraulic oil level 20 Inspect hydraulic filter 21 Inspect hydraulic drive belt 22 Inspect hydraulic hoses 23 Check neutral position 24 Inspect battery connections 25 Check safety system 26 Check seat belt 27 Check fuel system for leaks 28 Inspect safety guards and shields 29 Check brake adjustment 55 SERVICE JOURNAL Action Date mtr reading stamp sign 300 Hour Service 1 Inspect dampeners o N O O eb O nm Grease fittings caster pivots and caster wheels Inspect frame Inspect throttle and choke cables Inspect hardware Check the tire pressures Change the engine oil and filter Change air filter Inspect spark plug Inspect fuel filter 11 12 13 14 15 16 17
25. Data If tires are under or over inflated the deck cannot be properly adjusted The deck should be adjusted slightly higher in the rear NOTE To insure accuracy of leveling procedure mower deck drive belt must be installed prior to leveling deck 1 Wear heavy gloves Turn each outer blade tip to align with the deck or in a side to side manner 2 Measure from the floor surface up to the bottom of the blade tip on the discharge side of the mower deck Retain this measurement 3 Move to the opposite side check that measurement is the same If adjustment is reguired with a or adjustable wrench turn the lift link adjustment nuts on either side counter clockwise to lower or clockwise to raise Adjust until both side to side measurements are equal 4 Turn any blade to align with the deck in front to rear manner If the rear blade tip does not measure s to Ye higher follow the front adjustment instructions that follow 5 With a s or adjustable wrench turn the nuts on the front suspension linkage Clockwise raises the front of the mower counter clockwise will lower the front Adjust nuts until rear of mower deck is positioned level to s higher in the rear than the side to side measurement NOTE This will place the mower deck in a base measurement position Additional adjustment may be required to achieve desired cut for the type of grass or conditions being mowed
26. Model e The machine s serial number Serial no Please have the type designation and serial number available when ordering spare parts The engine s manufacturing number is stamped on one of the valve covers The plate states e The engine s model e The engine s type e Code Please have these available when ordering spare parts SYMBOLS AND DECALS These symbols are found on the machine and in the operator s manual Study them carefully so that you Know what they mean WARNING XXXX xxxxxx xxxxx xXXX xXXXXXXXX IMPORTANT INFORMATION XXXX xXXXXX XXXXX XXXX XXXXXXXXX XXXXXX XXXXXX XXXXXXXXX XX 200000000 XXXX XXXXXXXXX XX XXXXXXXX XXXX XXXXXX XXXXXX Used in this publication to notify the reader of a risk Used in this publication to notify the reader of a risk of personal injury or death particularly if the reader of material damage particularly if the reader should should neglect to follow instructions given in the neglect to follow instructions given in the manual manual Used also when there is a potential for misuse or misassembly Reverse Neutral Fast Warning Parking Brake CE conformity Warning Rotating blades Do not touch parts marking Only for keep away from the European market discharge deck Battery acid is corrosive explosive and flammable Do not stand here Noise emissions to the surroundings in accordance with the European Union s directive The machine
27. aces with cold water Let unit cool before washing IMPORTANT INFORMATION Use protective glasses when cleaning and washing 42 8058 083 1 Caster yoke 2 Caster bolt 3 Long spacer 4 Small spacers Caster wheels LUBRICATION Lubrication Schedule 2 12 1 52 W 365 12 12 Every year 1 52 Every Week 1 365 Every day Oil change Filter change Lubricate with grease gun 25h 50h 100h 200h 300h 8058 019 Lubricate with oilcan gn Level check General For engine lubrication see the engine manufacturer s Owners Manual Remove the ignition key to prevent unintentional movements during lubrication When lubricating with an oil can it must be filled with engine oil When lubricating with grease unless otherwise stated use a high grade molybdenum disulphide grease For daily use the machine should be lubricated twice weekly Wipe away excess grease after lubrication It is important to avoid getting lubricant on the belts or the drive surfaces on the belt pulleys Should this happen attempt to clean them with spirits If the belt continues to slip after cleaning it must be replaced Gasoline or other petroleum products must not be used to clean belts 43 LUBRICATION Wheel and Deck Zerks Use only good quality bearing grease Grease from well known brand names petrochemical companies etc usually maintains a good guality Front Wheel Mount Lubricate with a grease gun
28. aintaining a service journal on the machine s resale value Application areas for mulching 14 Fill in the sales papers etc Delivery service has been carried out No remaining notes Certified 53 SERVICE JOURNAL Action Date mtr reading stamp sign 7 9 O0 ONO AF ON gt aio Daily Service Clean debris from mower Check engine oil level Check the tire pressures Check underside of deck Inspect deck pulleys Check clean the engine s cooling air intake Check safety system Check seat belt Check fuel system for leaks Inspect safety guards and shields Check brake adjustment Chan Chan Chec Chec Chec Chec Chec o sonb O Mm mk a N O Chec After 10 hours ge the engine oll ge the oil filter k hydraulic oil level Inspect hydraulic hoses Inspect hydraulic belt Inspect hydraulic filter k neutral position k safety system k seat belt k fuel system for leaks Inspect safety guards and shields k brake adjustment 54 SERVICE JOURNAL Action Date mtr reading stamp sign 100 Hour Service
29. ar eye protection when operating machine Data indicates that operators age 60 years and above are involved in a large percentage of riding mower related injuries These operators should evaluate their ability to operate the riding mower safely enough to protect themselves and others from serious injury Follow the manufacturer s recommendation for wheel weights or counterweights Anyone who operates this machine must first read and understand this Operation Manual Local laws may regulate the age of the user Keep machine free of grass leaves or other debris buildup which can touch the hot exhaust or engine parts and burn Do not allow the mower deck to plow leaves or other debris causing buildup to occur Clean any oil or fuel spillage before operating or storing the machine Allow machine to cool before storage 8011 520 Never take passengers WARNING Engine exhaust and certain vehicle components contain or emit chemicals considered to cause cancer birth defects or other reproductive system damage The engine exhaust contains carbon monoxide which is an odorless colorless poisonous gas Do not use the machine in enclosed spaces SAFETY Personal Safety Eguipment WARNING When using the machine approved personal protective eguipment shown in illustrations shall be used Personal protective eguipment cannot eliminate the risk of injury but it will reduce the degree of injury if an accident does happ
30. e 41 Deck Leveling ieee rererere 41 Caster WIeel8 uii detent eni veenis 42 Hardware eee cceccecceceeceeeeecceeceesaeeeeeeeeeeeeeteeeensees 42 CIS GING ee Ri Ro EF Dn 42 LUBRIGATION csoetscvcteecctnaheeenat Dr nn YDDIO Fyd Ymo 43 Wheel and Deck ZerkKS eeeeeueiieene ieu 44 Front Wheel Mount 2 cceceeeeeeeeeeeeeeeees 44 Front Wheel Bearings eeren 44 Deck Spindles eeeuuiues rrr I LL HYN 44 TROUBLE SHOOTING 5 irni TOO 45 Winter Storage s ssseesseeesseisssrrsserrserrreerrserrrsee 47 E E S E E E 47 SCHEMATIC E erai RF HF 48 TECHNIOAL DATA eden unala dyf Nu CY 49 Torque Specifications issii 49 CONFORMITY CERTIFICATES eeeeeeeeeeiee 52 SERVICE JOURNAL cece eer eetteeteeteeetteees 53 WARNING Failure to follow cautious operating practices can result in serious injury to the operator or other persons The owner must understand these instructions and must allow only trained persons who understand these instructions to operate the mower Each person operating the mower must be of sound mind and body and must not be under the influence of any mind altering substance WARNING Engine exhaust some of its constituents and certain vehicle components contain or emit chemicals known to the State of California to cause cancer and birth defects or other reproductive harm WARNING Battery posts terminals and related accessories contain lead and lead
31. e Hn HR da 16 CONTROLS EF 17 Control Locatiol S uii Him in RF ny 17 Motion Control Levers cecer 18 Seat Adjustment Lever i nu 19 Bypass Linkage ucini 19 Fuel Tank aerian ionni eua Pa a ORE 20 Ignition SWIC FFNMFFFFEOGFTH HART kreii nn FY HNN 21 CHOKE CONT Ol enesis iea Y EY O Oe YN 21 Throne CONTO reserse naain 21 Blade SWIC errno nn EE a E A E E 22 Parking Brake GwE Yw IR iiia 22 Cutting Height Adjuster eeen 22 US CS SR WFN YNN YNN YF FE FNAN DF ANYA NF 23 Fuel Shut O ValV amp ed GG Tua RR DR 23 OPERATION ee GY DOC an y Tn SGER 24 VIEL LO EE O YO PEN NE TI 24 Steering i YL AA LL LL RALL LL FRY FFF FFAN 24 Before Start nG ee ena ienn 25 Starting the Engine ereere 25 Weak Baltery ee Gw a e DA LO 28 Jumper CableS eeeeneieeiiee uir FFF Len iu 28 RUMANO nesenie ieaie HEAR EE HRN 29 Operating On Hills 30 MOWING TIP Sieden eeo nr E nE EEEn 31 Stopping the Engine 32 Manual Tranisp Oleu iia ie REED Ryng DEON 33 MAINTENANCE ms O O IR YF HN FRAS 34 Maintenance Schedule surisi ns 34 Battery EE 5 NN ian 36 Satety SYSTEM eeri I uri ai UR iT yd Feb 37 Mire Pressul GSteisiee a Te YG IE dododd 37 Parking Brake ee ue y dU AWL 38 CCI SU TT YN NHU FN NT FRYN FN 38 Puma Bell CHREFFT TYNER NR E 39 Cutting Blades 40 Bladereplacerneidlaesu eu IY TEI Ui debated 40 Anti scalp Rollers e e eeeeee rrr LL FYR RF FF nun 40 Adjusting the Mower Deck cec
32. e engine oil filter m oO Clean replace the spark plugs m Replace the fuel filter Replace air filter paper filter Check the caster wheels every 200 hours e o Replace the air cleaner s pre filter foam mn Dismantle and inspect starter every 500 hours Check adjust the mower deck e e Check the engine valve clearance Perform the 300 hour service 1 First change after 5 8 hours When operating with a heavy load or at high ambient temperatures replace every 50 hours In dusty conditions cleaning and replacement are required more often 3 Performed by authorized service workshop Described in this manual Not described in this manual E Refer to the engine manufacturer s manual WARNING Before performing any service or adjustment checklist e Engage the parking brake Place the Blade switch in the disengaged position Turn the ignition switch to OFF position and remove the key Make sure the blades and all moving parts have completely stopped Disconnect the spark plug wire from all spark plugs and place the wire where it cannot come in contact with the plug 35 MAINTENANCE Battery Your mower is eguipped with a maintenance free battery and does not need servicing However periodic charging of the battery with an automotive type battery charger will extend its life e Keep battery and terminals clean e Keep battery bolts tight e See chart for charging times Always u
33. e in IMPORTANT INFORMATION In order to obtain an even cutting height it is important that the air pressure in all four tires is the same 15 psi 1 bar 8058 080 1 the drive position Cutting Height Adjuster To set the desired deck cutting height press the release button and move the lever forward to the correct cutting height on the cutting plate The cutting height range is from 172 38mm to 4 102mm in 1 2 13mm increments The heights are measured from the ground up to the blade tip with the engine not running IMPORTANT INFORMATION Always use the high position to transport 8058 019 Cut height lift lever 22 CONTROLS Fuses Fuses are located on the left hand side of the machine They are accessed by tilting the seat forward They are flat pin fuses of the same type used in automobiles There are two fuses with ratings and functions 20 Amp Primary fuse 7 5 Amp Mower deck coupling 8011 420 Fuses Fuel Shut Off Valve The fuel shut off valve is located at the left rear of the seat The valve is off when the handle tab is turned perpendicular to the fuel line 8011 419 Fuel shut off valve in the CLOSED position 23 OPERATION Read the Safety section and following pages if you are unfamiliar with the machine Training Zero turn mowers are far more maneuverable than typical riding mowers due to their unigue steering capabilities We suggest that this section be
34. eguire that specifications and design are subject to change without notice Driving and Transport on Public Roads Check applicable road traffic regulations before transporting on public roads If the machine is transported you must always use approved fastening equipment and ensure that the machine is well anchored DO NOT operate this machine on public roadways Towing If machine is eguipped with a tow hitch use extreme caution when towing Never allow children or others in or on the towed eguipment Make wide turns to avoid jack knifing Travel slowly and allow extra distance to stop Do not tow on sloped ground The weight of the towed equipment may cause loss of traction and loss of control Follow the manufacturer s recommendation for weight limits for towed eguipment Do not tow near ditches canals and other hazards Operating This machine is constructed only for mowing grass on lawns and even ground without obstacles such as stones tree stumps etc The machine can also be used for other tasks when eguipped with special accessories provided by the manufacturer Operating instructions for the accessories are provided with delivery All other types of uses are incorrect The manufacturer s directions concerning operation maintenance and repairs must be carefully followed Lawn mowers and all power eguipment can be potentially dangerous if used improperly Safety reguires good judgement careful use in accordance with
35. en Ask your retailer for help in choosing the right eguipment e Make sure that you have first aid equipment close at hand when using the machine e Never use the machine when barefoot e Always wear protective shoes or boots preferably with steel toe caps e Always wear approved protective glasses or a full visor when assembling or driving e Always wear gloves when handling the blades e Never wear loose clothing that can get caught in moving parts e Use ear protectors to avoid damage to hearing Slope Operation Slopes are a major factor related to loss of control and tip over accidents which can result in severe injury or death Operation on all slopes requires extra caution If you cannot back up the slope or if you feel uneasy on it do not mow it e Mow up and down slopes 10 degrees maximum not across e Watch for holes ruts bumps rocks or other hidden objects Uneven terrain could overturn the machine Tall grass can hide obstacles e Choose alow ground speed so that you will not have to stop while on the slope e Do not mow on wet grass Tires may lose traction e Avoid starting stopping or turning on a slope If the tires lose traction disengage the blades and proceed slowly straight down the slope e Keep movement on the slopes slow and gradual Do not make sudden changes in speed or direction which could cause machine to roll over e Use extra care while operating machine with grass
36. freguently and replace with manufacturer s recommended parts when necessary Mower blades are sharp Wrap the blade or wear gloves and use extra caution when servicing them Check brake operation freguently Adjust and service as reguired Maintain or replace safety and instruction labels as necessary Do not modify safety eguipment Check regularly to be sure it works properly The machine must not be driven with defective or unmounted protective plates protective cowlings safety switches or other protective devices Do not change the settings of governors and avoid running the engine with overly high engine speeds If the engine runs too fast there is risk for damaging the machine components Be very careful when handling battery acid Acid on skin can cause serious corrosive burns If battery acid is spilled on skin rinse immediately with water Acid in the eyes can cause blindness contact a doctor immediately Be careful when servicing the battery Explosive gases form in the battery Never perform maintenance on the battery when smoking or near open flames or sparks The battery can explode and cause serious injury or damage Ensure that the eguipment is in good condition and that all nuts and bolts especially those fastening the blade attachments are properly tightened and torqued 8011 515 Never drive the machine in an enclosed space A WARNING Use protective glasses for maintenance work
37. ghly clean the machine especially under be readied for storage or if it will not be in use for the mower deck Touch up damage to the paint longer than 30 days Fuel allowed to stand for long and spray a thin layer of oil on the underside of periods of time 80 days or more can leave sticky the mower deck to avoid corrosion ate mal can Pilg e cAra EIOT aa enp 2 Inspect the machine for worn or damaged parts oe ge loi and tighten any nuts or screws that may have Fuel stabilizers are an acceptable option as regards become loose to the sticky residues that can occur during storage Add stabilizer to the fuel in the tank or in the storage container Always use the mixing ratios specified by the manufacturer of the stabilizer Run the engine for at least 10 minutes after adding the stabilizer so that it reaches the carburetor Do not empty the fuel tank and the carburetor if you have added stabilizer 3 Change the engine oil dispose of properly 4 Empty the fuel tanks or add a fuel stabilizer Start the engine and allow it to run until the carburetor is drained of fuel or the stabilizer has reached the carburetor Remove the spark plug and pour about a tablespoon of engine oil into the cylinder Turn over the engine so that the oil is evenly distributed WARNING and then refit the spark plug 6 Lubricate all grease zerks joints and axles Never store an engine with fuel 7 Remove the battery Clean charge and store the in t
38. he tank Indoors of inipoony battery in a cool place but protect it from direct ventilated spaces where fuel vapor cold can come in contact with open flames sparks or a pilot light such 8 Store the machine in a clean dry place and cover as in a boiler hot water tank clothes it for extra protection drier etc Handle the fuel with care Service It is very flammable and can cause f Ra When ordering spare parts please specify the serious personal injury and property damage Drain the fuel into an purchase year model type and serial number approved container outdoors and Always use genuine PoulanPRO spare parts far away from open flame Never An annual check up at an authorized service use gasoline for cleaning Use workshop is a good way to ensure that your machine a degreaser and warm water instead performs its best the following season A7 SCHEMATIC NOTE 1 SEAT UNOCCUPIED 2 BRAKE SWITCH IN OFF POSITION 3 MOTION CONTROL LEVERS OUT 4 PTO IN OFF POSITION KEY SWITCH POSITIONS SOLENOID oat POSITION 1 OFF e o lt a He AEEA RED BLK a v Al y RED BLK M G BRAKE SW N TO a 5 S BRN L ENGINE B Ki POSITION 2 RUN1 RIGHT MOTION PIGTAL 2 A a s Wc CONTROL LEVER BRN o GRY C PUR west o YEURED 7 ae WHT o a 1 Lh RED Ne g YEL j BLK cw 2 z 3 POSITION 3 RUN2 GRN i LEFT MOTION BLU ip A
39. he unit onto truck or trailer by driving up ramps of suitable strength using a slow speed Do not lift The machine is not intended to be lifted by hand Towing If machine is equipped with a tow hitch use extreme caution when towing Never allow children or others in or on towed equipment Make wide turns to avoid jack knifing Travel slowly and allow extra distance to stop Do not tow on sloped ground The weight of the towed equipment may cause loss of traction and loss of control Follow the manufacturer s recommendation for weight limits for towed equipment Do not tow near ditches canals and other hazards Spark Arrestor A spark arrestor for the muffler is available through your authorized PoulanPRO dealer 16 WARNING Escaping hydraulic oil under pressure can have sufficient force to penetrate the skin causing serious injury If injured by escaping fluid see a doctor at once Serious infection or reaction can develop if proper medical treatment is not administered immediately IMPORTANT INFORMATION The parking brake is not sufficient to lock the machine in place during transport Ensure that the machine is well fastened to the transport vehicle Always reverse the machine onto the transport vehicle to avoid tipping it over A WARNING This mower is equipped with an internal combustion engine and should not be used on or near any unimproved forested bush covered or grassy lands unless the engine s
40. hen leaving the mower to prevent unauthorized use IMPORTANT INFORMATION Leaving the ignition switch in any other position than OFF will cause the battery to be discharged Released parking brake 8011 668 8058 019 8058 080 OPERATION Manual Transport When pushing or pulling the mower engage the EZT Integrated Zeroturn Transaxle bypass linkages The EZT bypass linkages are located on the rear of the frame below the rear engine guard 1 Raise the deck into the highest cutting position 2 Pullthe EZT bypass linkages up and out of the keyhole slots Release the levers with the head outside the frame and held in the bypass position 3 To reengage the EZT s to drive reverse the above procedure Bypass linkage EZT locked in the bypass position 8058 032 8058 033 33 MAINTENANCE Maintenance Schedule The following is a list of maintenance procedures that an authorized service workshop is recommended to must be performed on the machine For those points maintain your machine in the best possible condition not described in this manual visit an authorized and to ensure safe operation service workshop An annual service carried out by Read Maintenance in the Safety section Daily At Maintenance interval least in hours once each MAINTENANCE Before After year 10 100 300 Check the parking brake e J
41. hing blind corners shrubs trees or other objects that may block the view of a child 8011 518 8011 517 Never allow children to operate the machine 12 SAFETY WARNING The engine must not be started when the driver s floor plate or any protective plate for the mower deck s drive belt is removed Safe Handling of Gasoline To avoid personal injury or property damage use extreme care in handling gasoline Gasoline is extremely flammable and the vapors are explosive e Extinguish all cigarettes cigars pipes and other sources of ignition e Use only approved gasoline container e Never remove gas cap or add fuel with the engine running Allow engine to cool at least two 2 minutes before refueling e Never fuel the machine indoors e Never store the machine or fuel container where there is an open flame spark or pilot light such as on a water heater or other appliance e Before beginning to refuel minimize the risk of 8011 516 static electricity by touching a metal surface Never fill the fuel tank indoors e Never fill containers inside a vehicle or on a truck or trailer bed with plastic liner Always place containers on the ground away from the vehicle when filling e Remove gas powered equipment from the truck WARNING or trailer and refuel it on the ground If this is not possible refuel such equipment with a portable container rather than from a gasoline dispenser The engine and the exhaus
42. le Observe caution and fill the tank outdoors See Safety WARNING Fill to the bottom of the filler neck Do not overfill Wipe off any spilled oil or fuel Do not store spill or use gasoline near an open flame A WARNING The engine and the exhaust system become very hot during operation Risk for burns if touched Allow engine and exhaust system to cool at least two 2 minutes before refueling 20 LES 8058 833 Fuel tank IMPORTANT INFORMATION Experience indicates that alcohol blended fuels called gasohol ethanol or methanol can attract moisture which leads to separation and formation of acids during storage Acidic gas can damage the fuel system of an engine while in storage To avoid engine problems the fuel system should be emptied before storage of 30 days or longer Drain the gas tank start the engine and let it run until the fuel lines and carburetor are empty Use fresh fuel the next season See Storage Instructions for additional information Never use engine or carburetor cleaners in the fuel tank or permanent damage may occur CONTROLS Ignition Switch The ignition key is placed on the driver s panel and is used to start and stop the engine IMPORTANT INFORMATION Do not run the starter for more than five seconds each time If the engine does not start wait about 10 seconds before retrying Choke Control The choke is used for cold starts to provide the engine with
43. min 90 min 12 2V 5096 45 min 75 min 95 min 180 min 12 0V 25 65 min 115 min 145 min 280 min 11 8V 096 85 min 150 min 195 min 370 min Charging time depends on battery capacity condition age temperature and efficiency of charger IMPORTANT INFORMATION Do not attempt to open or remove caps or covers Adding or checking level of electrolyte is not necessary Always use two wrenches for the terminal screws WARNING Do not short battery terminals by allowing a wrench or any other object to contact both terminals at the same time Before connecting battery remove metal bracelets wristwatch bands rings etc Positive terminal must be connected first to prevent sparks from accidental grounding 8050 109 Remove battery hold down to replace battery MAINTENANCE Safety System The machine is eguipped with a safety system that prevents starting or driving under the following conditions The engine can only be started when e The mower deck is disengaged e The steering controls are in the outer locked neutral position e The driver is sitting in the driver s seat e The parking brake is on Make daily inspections to ensure that the safety system works by attempting to start the engine when one of the conditions is not met Change the conditions and try again If the machine starts when one of these conditions is not met turn the machine off and repair the safety system
44. oved outward When both controls are in the neutral position N the machine stands still By moving both controls an equal amount forward or backward the machine moves in a straight line forward or backward respectively In order for example to turn right while moving forward move the right control towards the neutral position The rotation of the right wheel is reduced and the machine turns to the right Zero turn can be achieved by moving one control backward behind the neutral position and carefully moving the other steering control forward from its neutral position The rotation direction when zero turning is determined by which steering control is moved backward behind the neutral position If the left steering control is pulled backward the machine turns to the left Use extra care when using this maneuver If the steering controls are in uneven positions when standing still or do not fit in the slots for moving the controls outward they can be adjusted 18 8050 833 Steering controls WARNING The machine can turn very rapidly if one steering control is moved much further forward than the other 8050 846 Forward Neutral Neutral slot Neutral lock Reverse Motion control lever pattern right side PONS CONTROLS Seat Adjustment Lever The seat can be adjusted lengthways Release levers are located at the lower front right or on the right side depending on model When making adjustmen
45. results Mowing pattern e Avoid mowing wet lawns The mowing result is poorer because the wheels sink into the soft lawn clumps build and the grass clippings WARNING fasten under the cowling e Hose the mower deck underside with water after each use When cleaning the mower deck shall be raised into the transport position Make sure the mower is cooled and the engine is off e Use compressed air to clean top surface of the deck Avoid flooding water on top surface engine and electrical components e When the mulching kit is used it is important that the mowing interval is frequent Never drive the rider on terrain that slopes more than 10 degrees Mow slopes up and down never side to side Avoid sudden directional changes 31 OPERATION Stopping the Engine Allow the engine to idle a minute in order to attain normal operating temperature before stopping it if it has been worked hard Avoid idling the engine for longer periods as there is a risk of the spark plugs fouling 1 Disengage the mower deck by depressing the blade switch 2 Raise the mower deck by depressing the button and pulling backward to the transport position 3 When the machine is standing still activate the parking brake by pulling the lever upward 4 Move the throttle to the minimum position tortoise symbol Turn the ignition key to the stop position 5 Move the steering controls outward 6 Remove key Always remove key w
46. rm the daily maintenance before starting see Maintenance Schedule in the Maintenance section e Check that there is sufficient fuel in the fuel tank e Adjust the seat to the desired position The following conditions must be fulfilled before the engine can be started e The blade switch for engaging the mower blades must be depressed e _ The parking brake must be on e Both steering controls must be in the locked outer neutral position 8058 019 Starting the Engine e Sit on the seat e Raise the mower deck by pushing the release button on the top of the lifting lever Pull the lifting lever backward to the locked transport position e Activate the parking brake by pushing the release button in and pulling the lever fully upwards 8058 080 1 Disengage the mower blades by depressing the blade switch 8058 113 Blade switch 25 OPERATION Move the steering controls outward to the locked outer neutral position 8058 077 Place controls in neutral position Move the throttle to the middle position 8058 113 Set the throttle If the engine is cold pull the choke control knob up NOTE On models without a separate choke control push throttle control all the way forward to the choke position 8058 113 Set the choke control 26 OPERATION Press in and turn the ignition key to the start position When the engine starts immediately release the ignition key back to the
47. run position IMPORTANT INFORMATION Do not run the starter for more than 5 seconds each time If the engine does not start wait approximately 10 seconds before retrying Set the desired engine speed with the throttle Allow the engine to run at a moderate speed half throttle for 3 5 minutes before loading it too heavily USE FULL THROTTLE WHEN MOWING WARNING Engine exhaust and certain vehicle components contain or emit chemicals considered to cause cancer birth defects or other reproductive system damage The engine exhaust contains carbon monoxide which is a odorless colorless poisonous gas Do not use the machine in enclosed spaces Return to run position Set the engine speed 8050 781 8058 113 27 OPERATION Weak Battery WARNING Lead acid batteries generate explosive gases Keep sparks flame and smoking materials away from batteries Always wear eye protection when around batteries If your battery is too weak to start the engine it should be recharged See Battery in the Maintenance section If jumper cables are used for emergency starting enna follow this procedure SSS IMPORTANT INFORMATION Your mower is equipped with a 12 volt negative grounded system The other vehicle must also be a 12 volt negative grounded system Do not use your mower to start other vehicles 8011 642
48. se protective glasses when handling the battery Cleaning battery and terminals Corrosion and dirt on the battery and terminals can cause the battery to leak power 1 Lift seat and rotate forward 2 Disconnect BLACK battery cable first then the RED battery cable and remove the battery from the machine 3 Rinse the battery with plain water and dry 4 Clean terminals and battery cable ends with wire brush until shiny 5 Coat terminals with grease or petroleum jelly 6 Reinstall battery Replacing battery 1 Lift seat and rotate forward 2 Using two wrenches disconnect BLACK battery cable then RED battery cable 3 Position deck to lowest setting 4 From underside of frame remove the nuts that secure the battery hold down 5 Carefully remove the battery from the mower 6 Install new battery with terminals in the same position as the old battery 7 Reinstall battery hold down and secure with nuts removed in Step 5 8 First connect RED battery cable to positive battery terminal with hex bolt and hex nut 9 Connect BLACK grounding cable to negative battery terminal with remaining bolt and nut 10 Tighten securely 11 Lower seat 36 STANDARD STATE APPROXIMATE BATTERY CHARGING TIME TO FULL CHARGE AT 80 F 27 C Maximum Rate at BATTERY OF 50 Amps 30Amps 20 Amps 10 Amps CHARGE 12 6V 10096 FULL CHARGE 12 4V 7596 20 min 35 min 48
49. special reguirements for any of the states California emission rules etc Do not remove any of these labels Certificates can also be supplied with the machine at delivery or written in the Engine manual Take care of them as they are valuable documents 52 CE requirements If required vibration data corresponding to Directive 2002 44 EC is given in the Technical Data Section The Declaration of Conformity is included in the literature packet SERVICE JOURNAL Action Date mtr reading stamp sign Delivery Service Charge the battery Adjust the tire pressure of all wheels to 15 PSI 1 bar Mount the steering controls in the normal position Connect the contact box to the cable for the seat s safety switch Check that the right amount of oil is in the engine Adjust the position of the steering controls Fill with fuel and open the fuel shut off valve Start the engine Check that there is drive to both wheels 2 OB DN OOF WN gt O Check the mower deck adjustment 1 Check Safety switch for the parking brake Safety switch for the mower deck Safety switch in the seat Safety switch in the steering controls Parking brake functionality Driving forward Driving backward Engaging the blades 12 Check engine high idle speed 13 Inform the customer about Need and advantages of following the service schedule Need and advantages of leaving the machine for service Effects of service and m
50. t system become very hot during operation nozzle There is risk for burns if touched e Keep the nozzle in contact with the rim of the fuel Allow engine and exhaust system to tank or container opening at all times until fueling cool at least two 2 minutes before is complete Do not use a nozzle lock open refueling device e If fuel is spilled on clothing change clothing immediately e Never overfill fuel tank Replace gas cap and tighten securely e Do not start the engine near spilled fuel e Never use gasoline as a cleaning agent e If leaks arise in fuel system engine must not be started until problem has been resolved e Check the fuel level before each use and leave space for the fuel to expand as the heat from the engine and the sun may otherwise cause the fuel to expand and overflow 13 SAFETY General Maintenance 14 Never operate machine in a closed area Keep all nuts and bolts tight to be sure the eguipment is in safe working condition Never tamper with safety devices Check their proper operation regularly Keep machine free of grass leaves or other debris buildup Clean oil or fuel spillage and remove any fuel soaked debris Allow machine to cool before storing If the machine strikes a foreign object stop and inspect the machine Repair if necessary before restarting Never make any adjustments or repairs with the engine running Check grass catcher components and the discharge guard
51. ts sit on the seat Slide the lever and maneuver seat to appropriate placement and release lever IMPORTANT INFORMATION Before pushing or towing tractor transmission must be unlocked and park brake released The tractor should never be pulled at more than 2 miles per hour 3 2 km h or for distances over 1 4 mile 402 km Trailer the unit for distances over mile Bypass Linkage Unlocking Transmission When pushing or pulling the mower engage the EZT Integrated Zeroturn Transaxle bypass linkages The EZT bypass linkages are located on the rear of the frame below the rear engine guard 1 Raise the deck into the highest cutting position 2 Pull the EZT bypass linkages up and out of the keyhole slots Release the levers with the head outside the frame and held in the bypass position 3 To reengage the EZT s to drive reverse the above procedure 8058 032 8058 033 Bypass linkage EZT locked in the bypass position 19 CONTROLS Fuel Tank The machine has one fuel tank just behind the seat The tank capacity is 4 gallons 15 1 liters The engine will run on a minimum of 85 octane unleaded gasoline no oil mix Environmentally adapted alkylate gasoline can be used See also Technical Data concerning ethanol fuel Methanol fuel is not allowed When operating below 32 F 0 C use fresh clean winter grade gasoline to help insure good cold weather starting WARNING Gasoline is highly flammab
52. tting height adjustment lever 6 Engage the mower deck by pulling out the blade switch 8058 019 Mower deck lifting lever 29 OPERATION 7 Move throttle control to full throttle not choke The machine s speed and direction are continuously variable using the two steering controls When both controls are in the neutral position the machine stands still By moving both controls an equal amount forward or backward the machine moves in a straight line forward or backward respectively In order for example to turn right while moving forward move the right control towards the neutral position The rotation of the right wheel is reduced and the machine turns to the right Turning on the spot can be achieved by moving one control backward behind the neutral position and carefully moving the other steering control forward from its neutral BOIS position Set blade engagement and throttle control IMPORTANT INFORMATION Control levers return to neutral when released This may cause the mower to suddenly stop Operating On Hills Read the Safety Instructions Driving on Slopes in the Safety section WARNING Do not drive up or down hills with slopes greater than 10 degrees Do not drive across slopes e The slowest speed possible should be used before starting up or down hills e Avoid stopping or changing speed on hills e f stopping is absolutely necessary pull drive levers into the neutral position
53. uel Clogged air filter Clogged air filter Fouled spark plugs Carburetor incorrectly adjusted Air trapped in hydraulic system Blades are loose Blades are incorrectly balanced Engine is loose 45 TROUBLE SHOOTING Problem Engine overheats Battery not charging The machine moves slowly unevenly or not at all Mower deck not engaging Transaxle leaks oil Uneven mowing results 46 Cause Clogged air intake or cooling fins Engine overloaded Poor ventilation around engine Defective engine speed regulator Too little or no oil in the engine Contamination in the carburetor or fuel line Fouled spark plugs Poor contact of the battery terminal cable connections Charging lead is disconnected Parking brake on Bypass valve on pump open Drive belt for the transmission slack or has come off Air trapped in hydraulic system Drive belt for the mower deck has come loose Contact for the electromagnetic coupling has loosened Blade switch is faulty or has come loose from cable contact Blown fuse Damaged seals housing or gaskets Air trapped in hydraulic system Different air pressure in tires on the left and right sides Bent blades Suspending for the mower deck is uneven Blades are dull Driving speed too high Grass is too long Grass collected under the mower deck STORAGE Winter Storage To ready the machine for storage follow these steps At the end of the mowing season the machine should 1 Thorou
54. until the grease is forced out Front Wheel Bearings Lubricate 3 4 strokes with a grease gun on each set of wheel bearings Deck Spindles Lower the cutting deck completely If a grease gun without rubber hose is used the foot plate must be removed Lubricate with a grease gun 2 3 strokes per spindle IMPORTANT INFORMATION Use minimal lubrication and remove excess lubricant so that is does not come into contact with belts or belt pulley drive surfaces 44 8050 009 Lubricating the front wheels 8058 116 Deck spindle TROUBLE SHOOTING Problem Engine will not start Starter does not turn the engine over Engine runs rough Engine seems weak Machine vibrates Cause Blade switch is engaged Steering controls are not locked in the neutral position Parking brake is not activated Battery is dead Contamination in the carburetor or fuel line Fuel supply is closed or the shutoff valve for the fuel tank is in the wrong position Clogged fuel filter or fuel line Ignition system faulty Battery is dead Poor contact of the battery terminal cable connections Blown fuse Fault in the starter safety circuit See Safety System in the Maintenance section Faulty carburetor Choke control is pulled out with a warm engine Clogged fuel filter or jet Clogged ventilation valve on the fuel cap Fuel tank nearly empty Fouled spark plugs Rich fuel mixture or fuel air mixture Wrong fuel type Water in f
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