Poulan 437970 Snow Blower User Manual
Contents
1. 15 1 Remove safety ignition key and disconnect spark plug wire from spark plug Place wire where it cannot come in contact with plug Clean area around drain plug Remove drain plug and drain oil in a suitable container Install drain plug and tighten securely Wipe off any spilled oil from snow thrower and engine Install left wheel if removed for draining oil Be sure to install klik pin into proper hole in wheel axle See TO REMOVE WHEELS in the Service and Adjustments section of this manual 7 Remove oil fill cap dipstick Be careful not to allow dirt to enter the engine 8 Refill engine with oil through oil dipstick tube Pour slowly Do not overfill For approximate capacity see PRODUCT SPECIFICATIONS section ofthis manual 9 Use gauge on oil fill cap dipstick for checking level Be sure dipstick cap is tightened securely for accurate reading Keep oil at FULL line on dipstick 10 Wipe off any spilled oil MUFFLER Inspect and replace corroded muffler as it could create a fire hazard and or damage SPARK PLUG Replace spark plug at the beginning of each season or after every 100 hours of operation whichever occurs first Spark plug type and gap setting are shown in the PRODUCT SPECIFICATIONS section of this manual CLEANING IMPORTANT For best performance keep snow thrower housing free of any dirt or trash Clean the outside of your snow thrower after each use oar won2. See ENGINE in Maintenance section General Purpose Grease Engine oil Auger grease fittings V BELTS Check V belts for deterioration and wear after every 50 hours of operation and replace if necessary The belts are not adjustable Replace belts if they begin to slip from wear See TO REMOVE BELT COVER in the Service and Adjustments section of this manual The V belts on your snow thrower are of special construction and shouldbe replaced by original equipment manufacturer OEM belts available from your nearest dealer Using other than OEM belts can cause personal injury or damage to 14 the snow thrower MAINTENANCE AUGER GEAR CASE e The gear case was filled with lubricant to the proper level at the factory The only time the lubricant needs attention is if service has been performed on the gear case e flubricant is required use only Ronex ED 1 grease TRACTION DRIVE SYSTEM DO NOT lubricate the drive components inside the snow thrower The sprockets hex shafts drive disc and friction wheel require no lubrication The bearings and bushings are lifetime lubricated and require no maintenance CAUTION Any lubricating of the above compo nents can cause contamination of the friction wheel and damage to the drive system of your snow thrower ENGINE See engine manual LUBRICATION Use only high quality detergent oil rated with API service classification
3. ENGINE SPEED Never tamper with the engine governor which is factory set for proper engine speed Overspeeding the engine above the factory high speed setting can be dangerous and will void the warranty If you think the engine governed high speed needs adjusting contact a qualified service center which has proper equipment and experience to make any necessary adjustments STORAGE Immediately prepare your unit for storage at the end of the season or if the unit will not be used for 30 days or more WARNING Never store the snow thrower with gasoline in the tank inside a building where fumes may reach an open flame spark or pilot light as ona furnace water heater clothes dryer or gas appliance Allow the engine to cool before storing in any enclosure SNOW THROWER When snow thrower is to be stored for a period of time clean it thoroughly remove all dirt grease leaves etc Store in a clean dry area 1 Clean entire snow thrower See CLEANING in the Maintenance section of this manual 2 Inspect and replace belts if necessary See TO RE PLACE BELTS inthe Service and Adjustments section of this manual 3 Lubricate as shown in the Maintenance section of this manual 4 Besurethatall nuts bolts screws and pins are securely fastened Inspect moving parts for damage breakage and wear Replace if necessary 5 Touch up all rusted or chipped paint surfaces sand lightly before painting
4. DESCRIPTION SKID PLATE LH SKID PLATE RH CARRIAGE BOLT 5 16 18 X 75 NUT 5 16 18 1 inch 25 4 mm IMPORTANT Use only Original Equipment Manufacturer O E M replacement parts Failure to do so could be hazardous damage your snow thrower and void your warranty 25 REPAIR PARTS SNOW THROWER MODEL XT11530ES 96192003503 CONTROL PANEL DISCHARGE CHUTE KEY PART NO NO DESCRIPTION 12 1 435023X505 CHUTE WELDMENT 178633X505 DEFLECTOR WELDMENT 3 420673 DEFLECTOR CONTROL ASSEMBLY 4 420325 DEFLECTOR SEAL 5 414280 KNOB BLACK 6 128415 POP RIVET 7 17501010 SCREW 10 24 X 625 01 09 015 B 8 430324 CHUTE SNOW SHIELD 9 419822X431 SHIELD RETAINER STRAP 10 179829 SHOULDER BOLT 1 4 20 X 375 11 191730 NUT 1 4 20 12 72250505 CARRIAGE BOLT 3 8 16 X 625 13 751153 NUT 5 16 18 14 184505 DEFLECTOR SPRING 15 420679 SERVICE PART DEFLECTOR CONTROL 16 420672 SERVICE PART DEFLECTOR CABLE BLACK NOTE 1 ALL ITEMS INDICATED WITH AN ARE PROVIDED IN THE BAG OF ITEMS SHIPPED LOOSE WITH PRODUCT 2 ITEMS 15 AND 16 ARE SERVICE PART NUMBERS TO ALLOW PURCHASE OF INDIVIDUAL ITEMS IF NECESSARY NOTE All component dimensions given in U S inches 1 inch 25 4 mm IMPORTANT Use only Original Equipment Manufacturer O E M replacement parts Failure to do so could be hazardous damage your snow thrower and void your warranty 26 REPAIR PARTS SNOW THROWER MODEL XT11530ES 96192003503 CONTROL PANEL DISCHARGE CHUTE KEY NO j
5. OOOO Naas 2 LOCKNUTS 2 CARRIAGE BOLTS BOLT 1 4 20 x 1 3 4 1 4 20 3 8 16 x 2 25 192090 73800400 l ROTATOR HEAD MOUNTING aC 3 RETAINER yy O T 2 HANDLE KNOBS Sy 1 WASHER 3 8 1 LOCKNUT 3 8 Se ee 19131316 73800600 iT CHUTE DEFLECTOR REMOTE CONTROL mors 1 LOCKNUT 1 CARRIAGE BOLT 1 LOCKNUT 5 16 18 5 16 18 x 5 8 1 4 20 751153 72250505 191730 1 SHOULDER BOLT 1 4 20 179829 1 SPRING 184505 ASSEMBLY PRE OPERATION Read these instructions and this manual in its entirety before you attempt to assemble or operate your new snow thrower Reading the entire manual will familiar ize you with the unit which will assist you in assembly operation and maintenance of the product Your new snow thrower has been assembled at the factory with the exception of those parts left unassembled for ship ping purposes All parts such as nuts washers bolts etc necessary to complete the assembly have been placed in the parts bag To ensure safe and proper operation of your snow thrower all parts and hardware you assemble must be tightened securely Use the correct tools as necessary to ensure proper tightness REMOVE SNOW THROWER FROM CARTON 1 Remove all accessible loose parts and parts boxes from carton 2 Cut down all four corners of
6. tory for shipping purposes Correct and equal tire pressure is important for best snow throwing performance Reduce tire pressure to 14 17 PSI OPERATION KNOW YOUR SNOW THROWER READ THIS OWNER S MANUAL AND ALL SAFETY RULES BEFORE OPERATING YOUR SNOW THROWER Compare the illustrations with your snow thrower to familiarize yourself with the location of various controls and adjustments Save this manual for future reference These symbols may appear on your snow thrower or in literature supplied with the product Learn and understand their meaning A oosa DANGER ENGINE ENGINE FAST SLOW CHOKE PRIMER OR WARNING ON OFF L i yTy F R READ AND FOLLOW ALL SAFETY INFORMATION AND INSTRUCTIONS BEFORE USE OF THIS PRODUCT FUEL OIL FORWARD REVERSE KEEP THESE INSTRUCTIONS FOR FUTURE REFERENCE A DANGER 4 DANGER BLOCKAGES MUST NOT BE TO AVOID INJURY FROM CLEARED OUT UNTIL THE ENGINE ROTATING AUGER KEEP IS SHUT OFF AND THE CLEAN HANDS FEET AND NEVER USE YOUR HAND TO CLOTHING AWAY CLEAN OUT THE CHUTE IGNITION KEY INSERT TO START AND RUN PULL OUT TO STOP ww DISENGAGED amp e READ AND FOLLOW OWNER S MANUAL e NEVER ALLOW CHILDREN TO OPERATE SNOWTHROWERS e KEEP ALL SHIELDS AND GUARDS IN PLACE WHILE OPERATING e SHUT OFF ENGINE AND REMAIN BEHIND HANDLES UNTIL ALL MOVING PARTS HAVE STOPPED BEFORE UNCLOGGING OR SERVICING UNIT B Dil ENGAGED SNOW TRACTION GRAVEL SURFACES DI
7. Empty fuel tank amp carburetor refill with fresh clean gasoline 11 Water in fuel 11 Empty fuel tank amp carburetor refill with fresh clean gasoline Loss of power 1 Spark plug wire loose 1 Reconnect spark plug wire 2 Throwing too much snow 2 Reduce speed and width of swath 3 Fuel tank cap is covered 3 Remove ice and snow on and around fuel tank cap with ice or snow 4 Dirty or clogged muffler 4 Clean or replace muffler Engine idles or 1 Choke is in FULL position 1 Move choke to OFF position runs roughly 2 Blockage in fuel line 2 Clean fuel line 3 Stale fuel 3 Empty fuel tank amp carburetor refill with fresh clean gasoline 4 Water in fuel 4 Empty fuel tank amp carburetor refill with fresh clean gasoline 5 Carburetor is in need of 5 Contact an authorized service center department Excessive vibration adjustment or overhaul Loose parts or damaged augers or impeller Tighten all fasteners Replace damaged parts If vibration remains contact an authorized service center department Recoil starter is hard to pull Loss of traction l Frozen recoil starter Drive belt is worn l See IF RECOIL STARTER HAS FROZEN in the Operation section of this manual Check replace drive belt drive slowing 2 Drive beltis off of pulley 2 Check reinstall drive belt of drive speed 3 Friction drive wheel is worn 3 Contact an authorized service center depart
8. 2 HUTE BRACKET TIGHTENING LOCKNUT Place discharge chute assembly on top of chute base with discharge opening toward front of snow thrower Position chute rotator head over chute bracket If neces sary rotate chute assembly to align square and pin on un derside of chute rotator head with holes in chute bracket With chute rotator head and chute bracket aligned position chute rotator head on pin and threaded stud of mounting bracket Install 3 8 washer and locknut on threaded stud and tighten securely 3 8 LOCKNUT 3 8 WASHER THREADED STUD ROTATOR HEAD MOUNTING BRACKET ALIGN BEFORE FIG 7 ASSEMBLY PRE OPERATION INSTALL CHUTE DEFLECTOR REMOTE CONTROL See Figs 8 and 9 1 Install remote cable bracket to discharge chute with 5 16 18 carriage bolt and 5 16 18 locknut as shown Tighten securely 2 Install remote cable eyelet to chute deflector with 1 4 20 shoulder bolt and 1 4 20 locknut as shown Tighten nut securely Eyelet will be loose on shoulder bolt 3 Install spring hooks between hex nuts on chute rotater head and into hole in chute deflector as shown ija20 SPRING CHUTE SHOULDER BOLT k DEFLECTOR HOOK BETWEEN HEX NUTS y P ON CHUTE 1 4 20 2 ROTATER LOCKNUT CABLE EYELET REMOTE CABLE BRACKET 5 16 18 LOCKNUT CHUTE DEFLECTOR CONTROL LEVER FIG 9 CHECK TIRE PRESSURE The tires on your snow thrower were overinflated at the fac
9. 33 401619 CHAIN 7 198580 CLEVIS PIN 34 417234 SPROCKET WELDMENT 8 403097X008 SHIFTER PLATE 35 401984X431 SHIFTER BRACKET 9 402881 SHOULDER BOLT 36 180135 SPRING 10 403096X431 SHIFTER BRACKET 37 402652 PLATE PIVOT ROD 11 191730 NUT 1 4 20 38 428288 E RING 375 12 402856X008 CLUTCH PLATE 39 184471 SHOULDER SCREW 13 416717X431 CLUTCH BRACKET 40 410877 BOTTOM PAN 14 187101 SHIFTER LINK 41 413429X431 SPRING BRACKET 15 700279 RETAINER 42 402689 DRIVE PLATE ASSEMBLY 16 427542 CONTROL SHAFT 43 414557 IDLER SPRING 17 402568 CLUTCH ROD 44 178828 IDLER SPRING 18 169675 RETAINER 45 402504 PULLEY SHAFT 19 401732 SHIFTER YOKE 46 401820 DRIVE PLATE 20 402310 PIVOT ROD 47 198791 BEARING 21 12000036 RETAINER 48 402393 PULLEY HALF 22 402878 RETURN SPRING 49 17541008 SCREW 10 24 X 50 23 751153 NUT 5 16 18 50 402511 SPACER BEARING 24 408981 BEARING 51 418894X431 SWING PLATE 25 73930500 NUT 5 16 18 52 132010 NUT 3 8 16 26 198176X431 RUBBER WHEEL PLATE 53 428867 SCREW 5 16 18 X 750 NOTE All component dimensions given in U S inches 1 inch 25 4 mm IMPORTANT Use only Original Equipment Manufacturer O E M replacement parts Failure to do so could be hazardous damage your snow thrower and void your warranty 33 REPAIR PARTS DRIVE 01 03 002 A KEY PART NO NO 1 404923 ta 404307 1b 9456M1 2 402691 3 174697 4 179830 5 146315 6 17490508 7 155443 8 189282 NOTE All component dimensions given in U S inches SNOW THROWE
10. 427147 IMPELLER SHAFT 30 7836M ROLL PIN 31 174681 THRUST WASHER 32 174684 THRUST BEARING 33 407769 BEARING 34 407768 O RING 35 407767 SCREW 5 16 18 X 750 36 427317 GEARBOX COVER LH 37 192090 SHEAR BOLT NOTE All component dimensions given in U S inches 1 inch 25 4 mm IMPORTANT Use only Original Equipment Manufacturer O E M replacement parts Failure to do so could be hazardous damage your snow thrower and void your warranty 23 REPAIR PARTS SNOW THROWER MODEL XT11530ES 96192003503 AUGER HOUSING IMPELLER ASSEMBLY PART NO 404930X505 404933X431 72270505 155377 01 07 003 A KEY PART NO NO 1 420497X431 2 420498X431 01 07 019 A DESCRIPTION AUGER HOUSING SCRAPPER BAR CARRIAGE BOLT 5 16 18X 625 NUT 5 16 18 DESCRIPTION AUGER 30 LH AUGER 30 RH NOTE All component dimensions given in U S inches 1 inch 25 4 mm IMPORTANT Use only Original Equipment Manufacturer O E M replacement parts Failure to do so could be hazardous damage your snow thrower and void your warranty 24 REPAIR PARTS AUGER HOUSING IMPELLER ASSEMBLY amp i 2 KEY PART D NO NO 1 420478 2 411939 3 3 179582 01 07 024 B 4 Y Le n N KEY PART NO NO W 1 174762X431 Po 2 178777X431 3 72270506 4 4 751153 01 11 001 B NOTE All component dimensions given in U S inches SNOW THROWER MODEL XT11530ES 96192003503 DESCRIPTION AUGER BEARING BEARING PLUG SCREW 5 16 18 X 1 00
11. 8 RELIEVE TENSION ON TRACTION DRIVE BELT IDLER and remove traction drive belt from around pulleys HINT Insert a 3 8 drive ratchet in the ON position into the square hole in idler arm and rotate ratchet clockwise to relieve tension 9 Withtension relieved on idler install new traction drive belt around pulleys and inside belt keepers 10 Install clutch rod in swing plate secure with hairpin 11 Place auger belt around and inside the groove of auger pulley only 12 While your assistant slowly raises handles to rejoin the auger housing and frame assembly pull up on the auger belt and squeeze sides together above pulley so belt is fully seated in groove of pulley 13 Move idler arm so it does not hit impeller pulley as you bring snow thrower completely together and check carefully for proper routing of belts If auger belt has become dislodged from the pulley by catching the idler arm bracket while bringing snow thrower together separate the snow thrower and repeat step 12 Belt must be fully seated in pulley groove when bringing the snow thrower together 14 Install the two 2 hex bolts and tighten securely 15 INSTALLENGINE PULLEY Place beltin pulley groove and slide pulley on crankshaft Install flat washer bolt and tighten securely 41 47 N m torque Make sure belt is inside belt keeper 16 INSTALL BELT COVER and two 2 screws Tighten securely 17 INSTALL DISCHARGE CHUTE See INSTALL DI
12. A CAUTION Alcohol blended fuels called gaso hol or using ethanol or methanol can attract moisture which leads to separation and forma tion of acids during storage Acidic gas can damage the fuel system of an engine while in storage To avoid engine problems the fuel system should be emptied before storage of 30 days or longer Drain the gas tank start the engine and let it run until the fuel lines and carburetor are empty Use fresh fuel next season See Storage Instructions for additional information Never use engine or carburetor cleaner products in the fuel tank or permanent damage may occur CHOKE CONTROL GASOLINE FILLER CAP SS ENGINE OIL FILL CAP DIPSTICK STARTER PRIMER RECOIL STARTER HANDLE ON OFF SWITCH SAFETY IGNITION KEY NOTE ALL ITEMS ARE SHOWN IN THEIR TYPICAL LOCATION ACTUAL LOCATION MAY VARY WITH ENGINE ON YOUR UNIT FIG 18 OPERATION TO START ENGINE Your snow thrower engine is equipped with both a 120 Volt A C electric starter and a recoil starter The electric starter is equipped with a three wire power cord and plug and is designed to operate on 120 Volt A C household current e Be sure your house is a 120 Volt A C three wire grounded system If you are uncertain consult a licensed electrician WARNING Do not use the electric starter if your house is not a 120 Volt A C three wire grounded system Seri ous personal injury or damage to your snow thrower coul
13. ENGINE See engine manual FUEL SYSTEM IMPORTANT Itis important to prevent gum deposits from forming in essential fuel system parts such as carburetor fuel hose or tank during storage Also alcohol blended fuels called gasohol or using ethanol or methanol can attract moisture which leads to separation and formation of acids during storage Acidic gas can damage the fuel system of an engine while in storage 19 Empty the fuel tank by starting the engine and letting it run until the fuel lines and carburetor are empty e Never use engine or carburetor cleaner products in the fuel tank or permanent damage may occur e Use fresh fuel next season NOTE Fuel stabilizer is an acceptable alternative in min imizing the formation of fuel gum deposits during storage Add stabilizer to gasoline in fuel tank or storage container Always follow the mix ratio found on stabilizer container Run engine at least 10 minutes after adding stabilizer to allow the stabilizer to reach the carburetor Do not drain the gas tank and carburetor if using fuel stabilizer ENGINE OIL Drain oil with engine warm and replace with clean engine oil See ENGINE in the Maintenance section of this manual CYLINDER 1 Remove spark plug 2 Pour one ounce 29 ml of oil through spark plug hole into cylinder 3 Pullrecoil starter handle slowly a few times to distribute oil 4 Replace with new spark plug OTHER e Remove safety ignit
14. WARNING Remove safety ignition key and disconnect spark plug wire from spark plug Place wire where it cannot come in contact with plug e Keepfinished surfaces wheels free of gasoline oil etc e We do not recommend using a garden hose to clean your snow thrower unless the electrical system muffler and carburetor are covered to keep water out Water in engine can result in shortened engine life SERVICE AND ADJUSTMENTS WARNING To avoid serious injury before performing any service or adjustments A Remove safety ignition key with plug SNOW THROWER TO ADJUST SNOW THROWER HEIGHT See TO ADJUST SKID PLATES and SCRAPER BAR in the Operation section of this manual CHUTE DEFLECTOR The chute deflector attached to the top of the discharge chute is provided to direct discharging snow away from the operator If the deflector becomes damaged it should be replaced A e Tochange direction and or distance snowis discharged see TO CONTROL SNOW DISCHARGE in the Op eration section of this manual SHEAR BOLTS See Fig 19 AUGER SHEAR BOLTS Both right and left hand augers are secured to the auger shaft with a shear bolt and hex nut Should a foreign ob ject or ice become lodged in the augers the shear bolts are designed to break preventing damage to any other components If one or both augers do not turn when auger control lever is engaged check to see if one or both of the bolts have shea
15. machine a few minutes after throwing snow to prevent freeze up of the collector impeller PRODUCT SPECIFICATIONS Gasoline Capacity 3 0 Quarts 2 83 Liters and Type Unleaded Regular only Oil Type SAE 5W 30 or 10W 30 API SG SL Synthetic SAE 5W 30 Oil Capacity 28 Ounces 0 82 Liters Spark Plug Champion QC12YC Gap 0 030 0 762 mm CUSTOMER RESPONSIBILITIES Read and observe the safety rules e Follow a regular schedule in maintaining caring for and using your snow thrower e Followthe instructions under Maintenance and Stor age sections of this owner s manual MAINTENANCE 0 0ccccccseeseeseeeesseeeseeessensneesenenees 14 15 SERVICE AND ADJUSTMENTS s cccceeeeerens 16 18 STORAG Bet i scssseccscecsieecscesecvveneeventeenseessnivecensuvveunvscreinn 19 TROUBLESHOOTING cccceeseeeseeeeseeeeeeseeesseensees 20 REPAIR PARTS ecccceseeseesenesseessneessensneeneneeees 22 40 MAINTENANCE SCHEDULE cesseeeseeeeeeeseeeee 14 3 WARRANTY 0 0 ccc ccctsestteesesseeessteeesenees BACK PAGE PARTS PACKED SEPARATELY IN CARTON FRESH START KEEPS FUEL FRESH H il 1 POWER CORD 198563 1 MULTI WRENCH 180684 SAFTEY IGNITION KEY S 193071 1 DISCHARGE CHUTE 1 AUGER CONTROL ROD 2 FLAT WASHERS EXTRA SHEAR BOLTS AND NUTS WN 2 SHOULDER IEN p 7 m O
16. on the underside of each handle When a trigger is squeezed it disen gages the drive wheel on that side of snow thrower and allows it to turn in that direction e To turn left squeeze left side trigger e To turn right squeeze right side trigger LH TURN TRIGGER RH TURN TRIGGER FIG 16 OPERATION TO ADJUST SKID PLATES See Fig 17 NOTE The wrench provided in your parts bag may be used to adjust the skid plates Skid plates are located on each side of the auger housing and adjust the clearance between the scraper bar and the ground surface Adjust skid plates evenly to proper height for current surface conditions For removal of snow in normal conditions such as a paved driveway or sidewalk place skid plates in the highest position lowest scraper clearance to give a 1 8 clearance between the scraper bar and the ground Use a middle position if the surface to be cleared is uneven NOTE It is not recommended to operate the snow thrower over gravel or rocky surfaces Objects such as gravel rocks or other debris can easily be picked up and thrown by the impeller which can cause serious personal injury property damage or damage to the snow thrower e Ifsnow thrower must be operated over gravel surface use extra caution and be sure skid plates are adjusted to lowest highest scraper clearance position 1 Shut off engine and wait for all moving parts to stop 2 Adjust skid
17. plates by loosening the hex nuts then moving skid plate to desired position Be sure both plates are adjusted evenly Tighten securely l HIGH POSITION LOW GROUND a LOW POSITION HIGH GROUND CLEARANCE SCRAPER BAR See Fig 17 The scraper bar is not adjustable but is reversible After considerable use it may become worn When it has worn almost to the edge of the housing it can be reversed providing additional service before requiring replacement Replace a damaged or worn scraper bar BEFORE STARTING THE ENGINE CHECK ENGINE OIL LEVEL See Fig 18 The engine on your snow thrower has been shipped from the factory already filled with oil 1 Check engine oil with snow thrower on level ground 2 Remove oil fill cap dipstick and wipe clean reinsert the dipstick and screw tight wait for a few seconds remove and read oil level If necessary add oil until FULL mark on dipstick is reached Do not overfill To change engine oil see TO CHANGE ENGINE OIL in the Maintenance section of this manual ADD GASOLINE See Fig 18 e Fill fuel tank to bottom of tank filler neck Do not over fill Use fresh clean regular unleaded gasoline with a minimum of 87 octane Do not mix oil with gasoline Purchase fuel in quantities that can be used within 30 days to assure fuel freshness 12 WARNING Wipe off any spilled oil or fuel Do not store spill or use gasoline near an open flame
18. return the product to an authorized service dealer Should you have any unanswered questions concerning this Warranty please contact Poulan P In Canada contact oulan Pro Customer Service Department Poulan Customer Service Department 1030 Stevens Creek Road 5855 Terry Fox Way Mississauga Ontario Augusta GA 30907 USA L5V 3E4 giving the complete mfg ID serial number and date of purchase of your product and the name and address of the authorized dealer from whom it was purchased THIS WARRANTY DOES NOT APPLY TO INCIDENTAL OR CONSEQUENTIAL DAMAGES AND ANY IMPLIED WARRANTIES ARE LIMITED TO THE SAME TIME PERIODS STATED HEREIN FOR OUR EXPRESSED WAR RANTIES Some areas do not allow the limitation of consequential damages or limitations of how long an implied Warranty may last so the above limitations or exclusions may not apply to you This Warranty gives you specific legal rights and you may have other rights which vary from locale to locale This is a limited Warranty within the meaning of that term as defined in the Magnuson Moss Act of 1975 Poulan PRO y
19. to disengage FIG 11 TO CONTROL SNOW DISCHARGE See Fig 12 WARNING Snow throwers have ex posed rotating parts which can cause severe injury from contact or from ma terial thrown from the discharge chute Keep the area of operation clear of all persons small children and pets at all times including startup WARNING If the discharge chute or auger become clogged shut off engine and wait for all moving parts to stop Use the clean out tool NOT YOUR HANDS to unclog the chute and or auger The DIRECTION in which snow is to be thrown is controlled by the discharge chute control lever e Tochange the discharge chute position press downward on discharge chute control lever and move lever left or right until chute is in desired position Be sure lever springs back and locks into desired position The DISTANCE that snow is thrown is controlled by the position of the chute deflector Set the deflector low to throw snow a short distance set the deflector higher to throw snow farther e Press downward on chute deflector control lever and move lever forward to raise the deflector and increase the distance Move lever back to lower the deflector and decrease the distance Be sure lever springs back and locks into desired position DISCHARGE CHUTE CONTROL LEVER CHUTE DEFLECTOR REMOTE CONTROL LEVER FIG 12 TO THROW SNOW See Fig 13 The auger rotation is controlled by the auger cont
20. 0520 SCREW 5 16 18 X 1 00 14 59289 WASHER 15 73800500 NUT 5 16 18 16 851084 SCREW 3 8 24 X 1 375 17 400026 WASHER 18 426491 PULLEY ENG IMPELLER P 19 426490 PULLEY ENG TRACTION 20 74610516 SCREW 5 16 18 X 1 00 2 21 10040500 LOCKWASHER 5 16 22 155452 BELT GUIDE 23 11050500 LOCKWASHER 5 16 01 21 003 C 24 175331 IDLER BUSHING KEY PART NO NO DESCRIPTION 1 428684 COVER ASSEMBLY 01 21 013 B NOTE All component dimensions given in U S inches 1 inch 25 4 mm IMPORTANT Use only Original Equipment Manufacturer O E M replacement parts Failure to do so could be hazardous damage your snow thrower and void your warranty 36 REPAIR PARTS WHEELS 01 15 001 B wane 01 15 003 C NOTE All component dimensions given in U S inches IMPORTANT Use only Original Equipment Manufacturer O E M replacement parts A m lt PART NO NO 405161 184471 12000045 192126 182466 187622 194941 179139 189282 10 194940 11 174697 12 193506X431 13 179148X431 14 17490508 15 194943x008 16 194944xX008 OANDAABRWN 17 181847 18 17600406 19 405077 20 700279 21 85179 22 193885 23 182015 24 194939X008 KEY PART NO NO 1 410293 2 410294 3 17490408 4 17600406 SNOW THROWER MODEL XT11530ES 96192003503 DESCRIPTION COVER SHOULDER SCREW RETAINER RING WHEEL DRIVER RETAINER RING WHEEL LOBE CLUTCH SLIDE SPRING SQUARE KEY AXLE LOBE THRUST WASHER STEERING YOKE STEERING BRACKET SCREW 5 16 18
21. 2 3 4 5 6 7 PART NO 428272 17501010 420678 405932 420675 428273 428310 NOTES 1 ITEMS INDICATED WITH AN ARE LISTED AS REFERENCE FOR SERVICE PARTS ONLY KEY NO PART NO 421249 74041024 DESCRIPTION LEVER CABLE ROTATOR ASSEMBLY SCREW 10 24 X 625 ROTATOR HEAD 4 ROTATOR PIVOT BRACKET PULLEY PIVOT CABLE ASSEMBLY ADJUSTABLE CABLE ASSEMBLY HEAT SHIELD 01 09 010 B 1 01 15 009 A DESCRIPTION STEER CABLE SCREW 10 24 X 1 50 NOTE All component dimensions given in U S inches 1 inch 25 4 mm IMPORTANT Use only Original Equipment Manufacturer O E M replacement parts Failure to do so could be hazardous damage your snow thrower and void your warranty 27 REPAIR PARTS SNOW THROWER MODEL XT11530ES 96192003503 HANDLES KEY PART NO NO 1 419798X431 2 419799X431 3 74780524 4 751153 ia 3 01 08 004 B KEY PART NO NO 1 419797X431 2 427513X431 3 428867 4 17000616 01 05 013 A DESCRIPTION LOOP HANDLE LH LOOP HANDLE RH SCREW 5 16 18 X 1 50 NUT 5 16 18 DESCRIPTION LOWER HANDLE PIVOT SUPPORT WELDMENT SCREW 5 16 18 X 750 SCREW 3 8 16 X 1 00 NOTE All component dimensions given in U S inches 1 inch 25 4 mm IMPORTANT Use only Original Equipment Manufacturer O E M replacement parts Failure to do so could be hazardous damage your snow thrower and void your warranty 28 REPAIR PARTS SNOW THROWER MODEL XT11530ES 96192003503 HAND
22. 252X431 PET 7 1 Ne 6 01 08 007 B KEY PART a NO NO 1 182906 178668 3 180927 4 184471 5 175262 6 178770 7 183784 DNN 01 10 007 B DESCRIPTION INTERLOCK SPRING INTERLOCK CAM TORSION SPRING RETAINER SCREW 1 4 20 X 625 INTERLOCK STOP DESCRIPTION CONSOLE PANEL HEADLIGHT BEZEL FLOOD HEADLIGHT SHOULDER SCREW 10 24X 625 SCREW 10 24 X 1 25 WIRE HARNESS BULB NOTE All component dimensions given in U S inches 1 inch 25 4 mm IMPORTANT Use only Original Equipment Manufacturer O E M replacement parts Failure to do so could be hazardous damage your snow thrower and void your warranty 31 REPAIR PARTS SNOW THROWER MODEL XT11530ES 96192003503 DRIVE 42 EXPLODED N A N S s NG 47 M J i WY ae 5 18 01 02 013 A NOTE All component dimensions given in U S inches 1 inch 25 4 mm IMPORTANT Use only Original Equipment Manufacturer O E M replacement parts Failure to do so could be hazardous damage your snow thrower and void your warranty 32 REPAIR PARTS SNOW THROWER MODEL XT11530ES 96192003503 DRIVE KEY PART KEY PART NO NO DESCRIPTION NO NO DESCRIPTION 1 198875 SPEED SELECTOR 27 179831 RUBBER RING ASSEMBLY 28 175344 BEARING 2 17501010 SCREW 10 24 X 625 29 178613 WHEEL HUB 3 402685X505 END PLATE 30 74760514 SCREW 5 16 18 875 4 17490508 SCREW 5 16 18 X 50 31 12000012 RETAINER RING 5 57079 WASHER 32 402187 SPROCKET SHAFT 6 405485 CONTROL ARM
23. 4 times if the temperature is below 15 F or two 2 times if temperature is between 15 and 50 F If temperature is above 50 F priming is not necessary NOTE Over priming may cause flooding preventing the engine from starting If you do flood the engine wait a few minutes before attempting to start and DO NOT push the primer a Fon w 13 5 Pull recoil starter handle quickly Do not allow starter rope to snap back 6 Whenthe engine starts release the recoil starter handle and slowly move the choke control to the OFF posi tion Allow the engine to warm up for a few minutes Engine will not develop full power until it has reached normal operat ing temperature WARM START RECOIL STARTER Follow the steps above keeping the choke in the OFF position DO NOT push the primer BEFORE STOPPING Run the engine for a few minutes to help dry off any mois ture on the engine IF RECOIL STARTER HAS FROZEN If the recoil starter has frozen and will not turn the engine proceed as follows 1 Grasp the recoil starter handle and slowly pull as much rope out of the starter as possible 2 Release the recoil starter handle and let it snap back against the starter If the engine still fails to start repeat the above steps or use the electric starter SNOW THROWING TIPS e Go slower in deep freezing or heavy wet snow Use the drive speed control NOT the ON OFF switch to adjust speed e itis easie
24. 8 X 75 4 155377 NUT 5 16 18 NOTE All component dimensions given in U S inches 1 inch 25 4 mm IMPORTANT Use only Original Equipment Manufacturer O E M replacement parts Failure to do so could be hazardous damage your snow thrower and void your warranty 39 REPAIR PARTS SNOW THROWER MODEL XT11530ES 96192003503 BAG OF PARTS KEY PAR NO NO DESCRIPTION 1 435840 KIT HARNESS CONN B amp S NOTE All component dimensions given in U S inches 1 inch 25 4 mm IMPORTANT Use only Original Equipment Manufacturer O E M replacement parts Failure to do so could be hazardous damage your snow thrower and void your warranty 40 REPAIR PARTS SNOW THROWER MODEL XT11530ES 96192003503 DECALS CL a A Co 1 KEY PART NO NO DESCRIPTION 1 181037 DECAL DANGER 3 181035 DECAL DANGER DEFLECTOR 4 181042 DECAL DANGER 6 181033 DECAL INSTRUC 9 429591 DECAL CONS RT SPD LEV PWRST 10 429590 DECAL CONS LT DEF LEV PWRST 437970 OWNER S MANUAL ENGLISH 23 437971 OWNER S MANUAL FRENCH NOTE All component dimensions given in U S inches 1 inch 25 4 mm IMPORTANT Use only Original Equipment Manufacturer O E M replacement parts Failure to do so could be hazardous damage your snow thrower and void your warranty 41 SERVICE NOTES SERVICE NOTES LIMITED WARRANTY The Manufacturer warrants to the original consumer purchaser that this product as manufactured is free from defects in material
25. IMPORTANT MANUAL Do Not Throw Away Poulan PRO y OWNER S MANUAL MODEL NUMBER A WARNING follow all Warnings and Safety XT1 d 530 E S Read the Owner s Manual and Instructions Failure to do so SNOW THROWER can result in serious injury p 437970 08 18 10 JA Always Wear Eye Protection During Operation Printed in the U S A IMPORTANT Safe Operation Practices for Walk Behind Snow Throwers This snow thrower is capable of amputating hands and feet and throwing objects Failure to observe the following safety instructions could result in serious injury Look for this symbol to point out im portant safety precautions It means CAUTION BECOME ALERT YOUR SAFETY IS INVOLVED WARNING Always remove safety igni tion key and disconnect spark plug wire and place it where it cannot contact plug in order to prevent accidental starting when setting up transporting adjusting or making repairs WARNING This snow thrower is for use on sidewalks driveways and other ground level surfaces Caution should be exercised while using on sloping sur faces Do not use snow thrower on surfaces above ground level such as roofs of residences garages porches or other such structures or buildings Training 1 Read understand and follow all instructions on the machine and in the manual s before operating this unit Be thoroughly familiar with the controls and the proper use of the equipment Know how to stop th
26. ION DRIVE CONTROL ROD See Figs 3 and 4 The traction drive control rod is installed on the snow thrower 1 Remove plastic tie securing rod to lower handle 2 With top end of rod positioned under left side of control panel push rod down and insert top end of rod into hole in drive control bracket Secure with retainer spring PLASTIC TIE TRACTION DRIVE CONTROL ROD VINYL SLEEVE FIG 3 TRACTION DRIVE CONTROL LEVER RETAINER SPRING CONTROL BRACKET FIG 4 ASSEMBLY PRE OPERATION INSTALL DISCHARGE CHUTE CHUTE ROTATOR INSTALL AUGER CONTROL ROD See Figs 5 and 6 1 Retrieve vinyl sleeve and spring from bag of parts and retrieve the auger control rod from carton chute tray Slide straight rod end through the small hole in the vinyl sleeve Hook spring in hole in rod end Hook end of spring into control arm with loop opening up as shown See Fig 5 With top end of rod positioned under right side of control panel push down on rod and insert end of rod into hole in auger control bracket Secure with retainer spring AUGER CONTROL ROD VINYL SLEEVE CONTROL ARM FIG 5 AUGER AUGER CONTROL ROD NTROL RETAINER ali SPRING BRACKET FIG 6 HEAD See Fig 7 NOTE The multi wrench provided in your parts bag may be used to install the chute rotator head 1
27. LES KEY PART m A NO NO DESCRIPTION 1 180480 IMPELLER ROD 4 2 405740 TRACTION ROD 3 180445 SHIFTER ROD TOP 4 187716 SHIFTER ROD BOTTOM 5 180447 SPRING SLEEVE 6 178669 IMPELLER SPRING 7 180926 TRACTION SPRING 8 72270505 CARRIAGE BOLT 5 16 18 X 625 9 155377 NUT 5 16 18 10 169675 RETAINER NY A 01 12 001 E NOTE All component dimensions given in U S inches 1 inch 25 4 mm IMPORTANT Use only Original Equipment Manufacturer O E M replacement parts Failure to do so could be hazardous damage your snow thrower and void your warranty 29 REPAIR PARTS SNOW THROWER MODEL XT11530ES 96192003503 HANDLES 11 01 08 002 G i KEY PART NO NO DESCRIPTION 1 412683X431 CONTROL PANEL 2 424517X431 CONTROL LEVER LH 3 424516X431 CONTROL LEVER RH 4 412679X008 TRACTION ROD ARM 5 426918X008 IMPELLER ROD ARM 6 412677 INTERLOCK BAIL 7 421613 SPACER 8 169675 RETAINER 9 17060410 SCREW 1 4 20 X 62 10 414280 KNOB BLACK 11 414281 KNOB RED 12 178899 HANDLE KNOB 13 19131316 WASHER 3 8 14 72120618 CARRIAGE BOLT 3 8 16 X 2 25 NOTE All component dimensions given in U S inches 1 inch 25 4 mm IMPORTANT Use only Original Equipment Manufacturer O E M replacement parts Failure to do so could be hazardous damage your snow thrower and void your warranty 30 REPAIR PARTS SNOW THROWER MODEL XT11530ES 96192003503 HANDLES 4 A KEY PART NO NO 1 412675X431 an ie 414572 EH 3 178831 P 4 169675 5 5 17060410 6 421
28. R MODEL XT11530ES 96192003503 DESCRIPTION AXLE ASSEMBLY assy of 1a 1b AXLE SHAFT ROLL PIN 3 16 X 1 50 SPROCKET THRUST WASHER BEARING SCREW 5 16 18 X 625 SCREW 5 16 18 X 500 KLIK PIN 1 4 X 1 50 SQUARE KEY 1 inch 25 4 mm IMPORTANT Use only Original Equipment Manufacturer O E M replacement parts Failure to do so could be hazardous damage your snow thrower and void your warranty REPAIR PARTS SNOW THROWER MODEL XT11530ES 96192003503 CHASSIS ENGINE PULLEYS 01 00 034 A 3 KEY NO 1 01 01 007 B NOTE All component dimensions given in U S inches 418694X505 150406 428867 PAR NO 436146X505 DESCRIPTION B amp S ENGINE MODEL 15C114 1465 E8 FRAME BOLT 3 8 16 SCREW 5 16 18 X 750 DESCRIPTION ENGINE MOUNT PLATE 1 inch 25 4 mm IMPORTANT Use only Original Equipment Manufacturer O E M replacement parts Failure to do so could be hazardous damage your snow thrower and void your warranty 35 REPAIR PARTS SNOW THROWER MODEL XT11530ES 96192003503 CHASSIS ENGINE PULLEYS KEY PART 22 NO NO DESCRIPTION 1 408007 IMPELLER BELT 419744 TRACTION BELT 3 423723X431 IDLER ARM BRACKET 4 180523 IDLER PULLEY 5 426589 NUT 5 16 18 6 74780524 SCREW 5 16 18 X 1 50 7 423990X431 IDLER BRACKET 8 428867 SCREW 5 16 18 X 625 9 424297 SHOULDER BOLT 5 16 18 X 500 10 751153 NUT 5 16 18 NYLOCK 11 187786 TRACTION IDLER ARM 12 180522 TRACTION PULLEY 13 7478
29. S CHARGE CHUTE CHUTE ROTATER HEAD in the Assembly Pre Operation section of this manual BELT KEEPER TRACTION DRIVE BELT ENGINE ELAT WASHER AUGER IDLER ARM K BELT SQUARE HOLE CLUTCHING IDLER ARM BRACKET AUGER HOUSING FIG 21 SERVICE AND ADJUSTMENTS TO REMOVE WHEELS See Fig 22 e Remove the klik pin and remove wheel from axle IMPORTANT When installing wheel be sure to use the axle hole closest to the end of the shaft do not use the hole in the wheel hub if equipped Inner hole in axle and hole in wheel hub are not used for your model snow thrower KLIK PIN INSTALL IN OUTER HOLE OF AXLE ONLY OUTER HOLE WHEEL HUB FIG 22 NOTE To seal punctures or prevent flat tires due to slow leaks tire sealant may be purchased from your local parts dealer Tire sealant also prevents tire dry rot and corrosion 18 TO ADJUST CABLE TENSION See Fig 23 Adjust cable tension by turning the adjuster turn buckle located on the right hand cable Grasp the long section tightly and turn the short section to lengthen the adjuster Adjust until cable is snug ADJUSTER TURN BUCKLE FIG 23 ENGINE See engine manual CARBURETOR Your carburetor is not adjustable Engine performance should not be affected at altitudes up to 7 000 feet 2 134 meters If your engine does not operate properly due to suspected carburetor problems take your snow thrower to a qualified service center
30. SCHARGE DRIVE CONTROL e TO AVOID THROWN OBJECT INJURIES NEVER DIRECT DISCHARGE AT BYSTANDERS USE EXTRA CAUTION WHEN OPERATING ON OPERATION er aa DISCHARGE CHUTE CONTROL LEVER FILLER CAP START BUTTON CONTROL SPEED RECOIL LEVER CONTROL DEFLECTOR REMOTE CONTROL LEVER MUFFLER AUXILIARY LEVER STARTER HANDLE TRACTION CHUTE CHOKE DRIVE CON DEFLECTOR X f CONTROL TROL LEVER PRIMER LH TURN TRIGGER SAFETY IGNITION KEY ON OFF DISCHARGE LIGHT SWITCH CHUTE HANDLE KNOB MUFFLER NOTE ITEMS ABOVE ARE SHOWN IN THEIR TYPICAL TOOLBOX LOCATION ON THE ENGINE ACTUAL LOCATION MAY VARY WITH THE ENGINE ON YOUR UNIT SKID PLATE AUGERS MEETS A N S I SAFETY REQUIREMENTS Our snow throwers conform to the standards of the American National Standards Institute Toolbox used to store spare shear bolts locknuts and wrench Safety ignition key must be inserted for the engine to start and run Remove when snow thrower is not in use Electric start button used for starting the engine Recoil auxiliary starter handle used for starting the engine Primer pumps additional fuel from the carburetor to the cylinder for use when starting a cold engine LH and RH turn triggers used to steer the snow thrower Choke control used for starting a cold engine ON OFF switch used to STOP the engine Traction drive control lever used to engage power pr
31. SG SL Select the oil s SAE viscosity grade according to your expected operating temperature SAE VISCOSITY GRADES 5W30 or 10W30 Synthetic 5W30 or 10W30 F 20 30 32 40 C 30 20 10 0 10 TEMPERATURE RANGE ANTICIPATED BEFORE NEXT OIL CHANGE NOTE Although multi viscosity oils 5W30 10W30 etc improve starting in cold weather these multi viscosity oils will result in increased oil consumption when used above 32 F Check your engine oil level more frequently to avoid possible engine damage from running low on oil Change the oilafter every 25 hours ofoperation oratleastonce ayear ifthe snow thrower is not used for 25 hours in one year Check the crankcase oil level before starting the engine and after each five 5 hours of continuous use Tighten oil fill cap dipstick securely each time you check the oil level TO CHANGE ENGINE OIL Determine temperature range anticipated before next oil change All oil must meet API service classification SG SL e Be sure snow thrower is on level surface e Oil will drain more freely when warm e Catch oil in a suitable container NOTE The left side wheel may be removed from snow thrower for easier access to the oil drain plug and place ment of a suitable container The unit tilted resting on the frame with the left wheel removed will help drain any oil trapped inside the engine See TO REMOVE WHEELS in the Service and Adjustments section of this manual
32. SHOULD RECORD BOTH SERIAL NUMBER AND DATE OF PURCHASE AND KEEP IN A SAFE PLACE FOR FUTURE REFERENCE SAFETY RULES ccccccsecsseesseeesneeeseeeseeeesenseeeeesnens 2 3 PRODUCT SPECIFICATIONG cccscssseesseerseeeseeeees 3 CUSTOMER RESPONSIBILITIEG scsseseeseeeeres 3 ASSEMBLY PRE OPERATION ccs eseeeseeesees 4 7 OPERATION ovicvcisccetscciseccdacvwiutssecverviscertevisnensievuee 8 13 16 Never touch a hot engine or muffler Clearing a Clogged Discharge Chute Hand contact with the rotating impeller inside the discharge chute is the most common cause of injury associated with snow throwers Never use your hand to clean out the dis charge chute To clear the chute 1 SHUT THE ENGINE OFF 2 Wait 10 seconds to be sure the impeller blades have stopped rotating 3 Always use a clean out tool not your hands Maintenance and Storage 1 Check shear bolts and other bolts at frequent intervals for proper tightness to be sure the equipment is in safe working condition 2 Never store the machine with fuel in the fuel tank inside a building where ignition sources are present such as hot water heaters space heaters or clothes dryers Allow the engine to cool before storing in any enclosure 3 Always refer to operator s manual for important details if the snow thrower is to be stored for an extended period 4 Maintain or replace safety and instruction labels as necessary 5 Run the
33. X 50 PIVOT BRACKET BELLCRANK BELLCRANK PIN SCREW 1 4 20 X 375 STEERING LINK RETAINER RETAINER SPRING LEVER PIN PIVOT BRACKET DESCRIPTION CABLE BRACKET LH CABLE BRACKET RH SCREW 1 4 20 X 500 SCREW 1 4 20 X 375 1 inch 25 4 mm Failure to do so could be hazardous damage your snow thrower and void your warranty 37 REPAIR PARTS SNOW THROWER MODEL XT11530ES 96192003503 WHEELS KEY PART NO NO DESCRIPTION 1 432337X428 WHEEL ASSEMBLY LH 2 432338X428 WHEEL ASSEMBLY RH 01 06 015 A NOTE All component dimensions given in U S inches 1 inch 25 4 mm IMPORTANT Use only Original Equipment Manufacturer O E M replacement parts Failure to do so could be hazardous damage your snow thrower and void your warranty 38 REPAIR PARTS SNOW THROWER MODEL XT11530ES 96192003503 BAG OF PARTS D KEY PART 4 NO NO DESCRIPTION ae 1 198563 POWER CORD 5 2 169675 RETAINER PIN sP Asg 3 180684X008 WRENCH 7 4 184505 REMOTE SPRING 5 179829 SHOULDER BOLT 1 4 20 3 6 191730 LOCKNUT 1 4 20 a 7 72250505 CARRIAGE BOLT 5 16 18 X 5 8 Qi 10 8 751153 LOCKNUT 5 16 18 9 73800600 LOCKNUT 3 8 16 10 19131316 WASHER 3 8 11 192090 SHEAR BOLT 1 4 20 X 1 13 16 2 12 73800400 LOCKNUT 1 4 20 Ss 4 L Q12 11 01 14 003 B KEY PART NO NO DESCRIPTION 1 193071 SAFETY IGNITION KEY 01 14 012 A KEY PART NO NO DESCRIPTION 1 180445 SHIFTER ROD TOP 2 187716 SHIFTER ROD BOTTOM 3 72270505 CARRIAGE BOLT 5 16 1
34. afety ignition key and disconnect spark plug wire from spark plug Place wire where it cannot come in contact with spark plug 3 Align holes in impeller hub with holes in impeller shaft and install two 2 new 1 4 20 x 1 5 8 capscrew shear bolts Install 1 4 20 locknuts and tighten securely CAUTION Do not substitute Use only original equipment capscrew shear bolts as supplied with your snow thrower 4 Insert safety ignition key and reconnect spark plug wire to spark plug 1 4 20 LOCKNUT 1 4 20 x 1 5 8 CAPSCREW SHEAR BOLT 1 4 20 x 2 SHOULDER SHEAR BOLT 1 4 20 LOCKNUT FIG 19 TO REMOVE BELT COVER See Fig 20 1 Remove the two screws securing belt cover to frame 2 Remove belt cover e Replace belt cover by installing cover and screws and tighten securely BELT COVER a SCREWS FIG 20 SERVICE AND ADJUSTMENTS TO REPLACE BELTS See Fig 21 The auger and traction drive belts are not adjustable If the belts are damaged or begin to slip from wear they should be replaced It is recommended that the belt s be replaced by a service center department NOTE It is recommended that both the auger and traction drive belt be replaced at the same time The V belts on your snow thrower are of special construc tion and should be replaced by original equipment manu facturer OEM belts available from your nearest service center department Using other than OEM belts can cause personal inju
35. ation 1 2 Do not put hands or feet near or under rotating parts Keep clear of the discharge opening at all times Exercise extreme caution when operating on or cross ing gravel drives walks or roads Stay alert for hidden hazards or traffic After striking a foreign object stop the engine motor remove the wire from the spark plug disconnect the cord on electric motors thoroughly inspect the snow thrower for any damage and repair the damage before restarting and operating the snow thrower If the unit should start to vibrate abnormally stop the engine motor and check immediately for the cause Vibration is generally a warning of trouble Stop the engine motor whenever you leave the oper ating position before unclogging the collector impeller housing or discharge chute and when making any repairs adjustments or inspections 6 Whencleaning repairing or inspecting the snow thrower stop the engine and make certain the collector impel ler and all moving parts have stopped Disconnect the spark plug wire and keep the wire away from the plug to prevent someone from accidentally starting the engine 7 Do not run the engine indoors except when starting the engine and for transporting the snow thrower in or out of the building Open the outside doors exhaust fumes are dangerous 8 Exercise extreme caution when operating on slopes 9 Neveroperate the snow thrower without proper guards and other safety
36. carton and lay panels flat Remove the two 2 screws securing the auger housing to the pallet 4 Removeall packing materials except plastic tie holding speed control rod to lower handle 5 Remove the two 2 plastic ties securing the upper handle to the pallet 6 Remove snow thrower from carton and check carton thoroughly for additional loose parts HOW TO SET UP YOUR SNOW THROWER TOOL BOX See Fig 10 A toolbox is provided on your snow thrower The toolbox is located on top of the belt cover Store the extra shear bolts nuts and multi wrench provided in parts bag in the toolbox w ASSEMBLY PRE OPERATION NOTE The multi wrench may be used for assembly of the chute rotator head to snow thrower and making adjustments to the skid plates UNFOLD UPPER HANDLE 1 Raise upper handle to the operating position and tighten handle knobs securely Additional carriage bolts washers and handle knobs are in bag of parts Use to secure upper handle to lower handle Install in lower holes in handles INSTALL SPEED CONTROL ROD See Figs 1 and 2 1 Remove plastic tie securing rod to lower handle 2 Insert rod into speed control bracket and secure with retainer spring Zo UPPER HANDLE HANDLE KNOB LOWER Pa HANDLE FIG 1 SPEED CONTROL ROD RETAINER SPRING SPEED CONTROL BRACKET LEVER CONTROL FIG 2 INSTALL TRACT
37. d result A COLD START ELECTRIC STARTER 1 Insert safety ignition key tied to recoil start cord into ignition slot until it clicks DO NOT turn the key Keep the extra safety ignition key in a safe place Place ON OFF switch in ON position Rotate choke control to FULL position Connect the power cord to the engine Plug the other end of the power cord into a three hole grounded 120 Volt A C receptacle NOTE Do not use primer when starting engine with the electric starter 6 Push starter button until engine starts IMPORTANT Do not crank engine more than five continu ous seconds between each time you try to start Wait 5 to 10 seconds between each attempt 7 When the engine starts release the starter button and slowly move the choke control to the OFF position 8 Disconnect the power cord from the receptacle first then from the engine Allow the engine to warm up for a few minutes Engine will not develop full power until it has reached normal operat ing temperature WARM START ELECTRIC STARTER Follow the steps above keeping the choke control in the OFF position COLD START RECOIL STARTER 1 Insert safety ignition key tied to recoil start cord into ignition slot until it clicks DO NOT turn the key Keep the extra safety ignition key in a safe place 2 Place ON OFF switch in ON position Rotate choke control to FULL position 4 Push the primer four
38. e unit and disengage the controls quickly Never allow children to operate the equipment Never allow adults to operate the equipment without proper instruction Keep the area of operation clear of all persons par ticularly small children Exercise caution to avoid slipping or falling especially when operating the snow thrower in reverse Preparation 1 Thoroughly inspect the area where the equipment is to be used and remove all doormats sleds boards wires and other foreign objects Disengage all clutches and shift into neutral before starting the engine motor Do not operate the equipment without wearing adequate winter garments Avoid loose fitting clothing that can get caught in moving parts Wear footwear that will improve footing on slippery surfaces Handle fuel with care it is highly flammable a Use an approved fuel container b Never add fuel to a running engine or hot en gine Fill fuel tank outdoors with extreme care Never fill fuel tank indoors d Never fill containers inside a vehicle or on a truck or trailer bed with a plastic liner Always place containers on the ground away from your vehicle before filling e When practical remove gas powered equipment from the truck or trailer and refuel it on the ground If this is not possible then refuel such equipment on a trailer with a portable container rather than from a gasoline dispenser nozzle c wa WARNING Snow throwe
39. forward and reverse movement of the snow thrower is controlled by the traction drive control lever located on the left side handle e Squeeze traction drive control lever to handle to engage the drive system e Release traction drive control lever to stop the forward or reverse movement of the snow thrower SPEED and DIRECTION are controlled by the drive speed control lever e Press downward on the speed control lever and move lever to desired position BEFORE engaging the trac tion drive control lever Be sure lever springs back and locks into desired position CAUTION Do not move speed control lever when traction drive control lever is engaged Damage to the snow thrower can result e Slower speeds are for heavier snow and faster speeds are for light snow and transporting the snow thrower It is recommended that you use a slower speed until you are familiar with the operation of the snow thrower NOTE When both traction drive and auger control levers are engaged the traction drive control lever will lock the auger control lever in the engaged position This will allow you to release your right hand from the handle and adjust the discharge chute direction without interrupting the snow throwing process TRACTION DRIVE CONTROL LEVER DRIVE SPEED CONTROL LEVER FIG 15 POWER STEERING OPERATION See Fig 16 Steering triggers are used to assist in steering your snow thrower The triggers are located
40. ion key store it in a safe place e Do not store gasoline from one season to another e Replace your gasoline can if your can starts to rust Rust and or dirt in your gasoline will cause problems e If possible store your snow thrower indoors and cover it to protect it from dust and dirt e Cover your snow thrower with a suitable protective cover that does not retain moisture Do not use plastic Plastic cannot breathe which allows condensation to form and will cause your snow thrower to rust IMPORTANT Never cover snow thrower while engine ex haust area is still warm TROUBLESHOOTING See appropriate section in manual unless directed to an authorized service center department PROBLEM CAUSE CORRECTION Does not start Fuel shut off valve if so equipped in OFF position Turn fuel shut off valve to OPEN position 2 Safety ignition key 2 Insert safety ignition key is not inserted 3 Out of fuel 3 Fill fuel tank with fresh clean gasoline 4 Throttle in STOP position 4 Move throttle to FAST position or ON OFF switch is OFF or ON OFF switch to ON position 5 Choke in OFF position 5 Move to FULL position 6 Primer not depressed 6 Prime as instructed in the Operation section of this manual 7 Engine is flooded 7 Wait a few minutes before restarting DO NOT prime 8 Spark plug wire is 8 Connect wire to spark plug disconnected 9 Bad spark plug 9 Replace spark plug 10 Stale fuel 10
41. ment Loss of snow 1 Auger belt is off of pulley 1 Check reinstall auger belt discharge or 2 Auger belt is worn 2 Check replace auger belt slowing of 3 Clogged discharge chute 3 Clean snow chute snow discharge 4 Augers impeller jammed 4 Remove debris or foreign object from augers impeller 20 SERVICE NOTES REPAIR PARTS SNOW THROWER MODEL XT11530ES 96192003503 AUGER HOUSING IMPELLER ASSEMBLY NOTE All component dimensions given in U S inches 1 inch 25 4 mm IMPORTANT Use only Original Equipment Manufacturer O E M replacement parts Failure to do so could be hazardous damage your snow thrower and void your warranty 22 REPAIR PARTS SNOW THROWER MODEL XT11530ES 96192003503 AUGER HOUSING IMPELLER ASSEMBLY KEY PART NO NO DESCRIPTION 1 175321X431 IMPELLER 427148 GEARBOX ASSEMBLY 3 188909 BEARING 4 427146 IMPELLER PULLEY 5 175322 DISCHARGE BASE 6 178675X431 CORNER BRACKET 7 192199 CLEAN OUT TOOL 8 405400 TOOL CLIP 9 73800400 NUT 1 4 20 10 74780426 SCREW 1 4 20 X 625 11 427942 NUT 5 16 18 12 163183 SCREW 5 16 18 X 625 13 427145 IMPELLER HUB 14 427154 IMPELLER SLEEVE 15 73900600 NUT 3 8 16 16 180355 CARRIAGE BOLT 17 194189 SCREW 13 16 X 625 18 407760 PLUG 19 427302 GEARBOX COVER RH 20 427345 GASKET 21 407770 SEAL 22 407762 BEARING 23 174697 THRUST WASHER 1 00 24 407763 WORM GEAR 25 407764 AUGER SHAFT 26 189282 SQUARE KEY 27 407758 BEARING 28 174683 THRUST WASHER 29
42. opelled forward or reverse motion of snow thrower Auger control lever used to engage auger motion throw snow Deflector remote control lever used to change the distance the snow is thrown Discharge chute control lever used to change the di rection the snow is thrown Skid plate used to adjust height of scraper bar from the ground OPERATION fetta he operation of any snow thrower can result in foreign objects thrown into the eyes which can resultin severe eye damage Always wear sea safety glasses or eye shields while operating ees your snow thrower or performing any adjust ments or repairs We recommend standard safety glasses or a wide vision safety mask worn over spectacles HOW TO USE YOUR SNOW THROWER Know how to operate all controls before adding fuel or attempting to start the engine STOPPING TRACTION DRIVE e Release traction drive control lever to stop the forward or reverse movement of the snow thrower AUGER e Release the auger control lever to stop throwing snow ENGINE 1 Move ON OFF switch to OFF position 2 Remove do not turn safety ignition key to prevent unauthorized use NOTE Never use choke to stop engine TO USE CHOKE CONTROL See Fig 11 The choke control is located on the engine Use the choke control whenever you are starting a cold engine Do not use to start a warm engine To engage choke turn knob counterclockwise Slowly turn knob clockwise
43. protective devices in place and work ing 10 Never direct the discharge toward people or areas where property damage can occur Keep children and others away 11 Do not overload the machine capacity by attempting to clear snow at too fast a rate 12 Never operate the machine at high transport speeds on slippery surfaces Look behind and use care when operating in reverse 13 Disengage power to the collector impeller when snow thrower is transported or not in use 14 Use only attachments and accessories approved by the manufacturer of the snow thrower such as wheel weights counterweights or cabs 15 Never operate the snow thrower without good visibility or light Always be sure of your footing and keep a firm hold on the handles Walk never run CONGRATULATIONS on your purchase of a new snow thrower It has been designed engineered and manufac tured to give best possible dependability and performance Should you experience any problem you cannot easily remedy please contact your nearest authorized service center We have competent well trained technicians and the proper tools to service or repair this unit Please read and retain this manual The instructions will enable you to assemble and maintain your snow thrower properly Always observe the SAFETY RULES SERIAL NUMBER DATE OF PURCHASE THE MODELAND SERIAL NUMBERS WILL BE FOUND ONADECALATTACHED TO THE REAR OF THE SNOW THROWER HOUSING YOU
44. r and more efficient to remove snow imme diately after it falls e The best time to remove snow is the early morning At this time the snow is usually dry and has not been ex posed to the direct sun and warming temperatures e Slightly overlap each successive path to ensure all snow will be removed e Throw snow downwind whenever possible e Adjust the skid plates to proper height for current snow conditions See TO ADJUST SKID PLATES in this section of this manual e For extremely heavy snow reduce the width of snow removal by overlapping previous path and moving slowly e Keep engine clean and clear of snow during use This will help air flow and extend engine life e Aftersnow throwing is completed allow engine to run for a few minutes to melt snow and ice off the engine e Clean the entire snow thrower thoroughly after each use and wipe dry so it is ready for next use WARNING Do not operate snow thrower if weather conditions impair visibility Throwing snow during a heavy windy snowstorm can blind you and be hazardous to the safe operation of the snow thrower MAINTENANCE MAINTENANCE SCHEDULE FILL IN DATES AS YOU COMPLETE REGULAR SERVICE aaa Pe es T E ow J f w i w pl Clean Inspect Snow Thrower Check iadi V Belts tw Se A E rrera e wi ft v pt ft Check Replace Spark Plug Empty Fuel Tank GENERAL RECOMMENDATIONS The warran
45. red To replace the shear bolts 1 Disengage all controls and move throttle control to STOP position Wait for all moving parts to stop 2 Remove safety ignition key and disconnect spark plug wire from spark plug Place wire where it cannot come in contact with spark plug 3 Align hole in auger hub with hole in auger shaft and install a new 1 4 20 x 2 shear bolt Install 1 4 20 lock nut and tighten securely WARNING To avoid serious injury never operate your snow thrower with the deflector removed or damaged CAUTION Do not substitute Use only original equipment shear bolts as supplied with your snow thrower 4 Insert safety ignition key and reconnect spark plug wire to spark plug IMPELLER SHEAR BOLTS The impeller is secured to the impeller shaft with two 2 capscrew shear bolts and hex nuts Should a foreign object or ice become lodged in the impeller the capscrews are designed to break preventing damage to any other com ponents If impeller does not turn when auger control lever is engaged check to see if the capscrews have sheared To replace the capscrew shear bolts 1 Disengage all controls and move throttle control to STOP position Wait for all moving parts to stop 16 Be sure the on off switch is in the OFF position Make sure the augers and all moving parts have completely stopped Disconnect spark plug wire from spark plug and place wire where it cannot come in contact 2 Remove s
46. rol lever located on the right side handle e Squeeze auger control lever to handle to engage the auger and throw snow e Release the auger control lever to stop throwing snow AUGER CONTROL FIG 13 OPERATION USING THE CLEAN OUT TOOL See Fig 14 In certain snow conditions the discharge chute may be come clogged with ice and snow Use the clean out tool to dislodge this blockage When cleaning repairing or inspecting make certain all controls are disengaged and the au ger impeller and all moving parts have stopped Disconnect the spark plug wire and keep the wire away from the spark plug to prevent ac cidental starting e Release the auger control lever and shut offthe engine e Removethe clean outtoolfromit s mounting clip Grasp the tool firmly by the handle and push and twist the tool into the discharge chute to dislodge the blockage After the packed snow has been dislodged return the clean out tool to it s mounting clip by pushing it into the clip e Makesurethedischarge chute is pointed in asafe direc tion no vehicles buildings people or other objects are inthe direction of discharge before restarting the engine e Restart the engine then squeeze the auger control lever to the handle to clear snow from the auger hous ing and the discharge chute DISCHARGE CHUTE CLEAN OUT TOOL MOUNTING CLIP FIG 14 TO MOVE FORWARD AND BACKWARD See Fig 15 SELF PROPELLING
47. rs have ex posed rotating parts which can cause severe injury from contact or from ma terial thrown from the discharge chute Keep the area of operation clear of all persons small children and pets at all times including startup CAUTION Muffler and other engine parts become extremely hot during operation and remain hot after engine has stopped To avoid severe burns on contact stay away from these areas WARNING Engine exhaust some of its constituents and certain vehicle components contain or emit chemi cals known to the State of California to cause cancer and birth defects or other reproductive harm f Keep the nozzle in contact with the rim of the fuel tank or container opening at all times until refuel ing is complete Do not use a nozzle lock open device g Replace gasoline cap securely and wipe up spilled fuel h If fuel is spilled on clothing change clothing im mediately Use extension cords and receptacles as specified by the manufacturer for all units with electric drive motors or electric starting motors Adjust the collector housing height to clear gravel or crushed rock surface Never attempt to make any adjustments while the engine motor is running except when specifically recommended by manufacturer Always wear safety glasses or eye shields during op eration or while performing an adjustment or repair to protect eyes from foreign objects that may be thrown from the machine Oper
48. ry or damage to the snow thrower WARNING Belt replacement requires separation of the snow thrower While separating the auger housing from the frame assembly it is important that an assistant stand in the operating position and hold the snow thrower handles Serious personal injury and or damage to the unit could occur if the snow thrower should fall during the belt changing process FRAME AUGER ASSEMBLY HOUSING HANDLES 1 REMOVE GASOLINE FROM FUEL TANK Drain gasoline from fuel tank into a suitable container out doors away from fire or flame Wipe up any spilled gasoline 2 REMOVE DISCHARGE CHUTE Loosen locknut securing chute rotator head to mounting bracket only enough to allow chute rotator head to be raised and discharge chute to be removed from snow thrower 3 REMOVE BELT COVER See TO REMOVE BELT COVER in this section of this manual 4 REMOVEENGINE PULLEY Remove bolt flatwasher securing pulley to engine crankshaft Remove outside auger pulley only from crankshaft 5 SEPARATE SNOW THROWER With your assistant standing in the operating position holding the handles remove the two 2 bolts holding the auger housing and frame together WARNING As the last bolt is removed have your assistant carefully lower the handles down to the ground 6 REMOVE HAIRPIN FROM CLUTCH ROD and re move clutch rod from swing plate Tip swing plate forward 7 REMOVE AUGER BELT from around pulley
49. s and workmanship For a period of two 2 years from date of purchase by the original consumer pur chaser we will repair or replace at our option without charge for parts or labor incurred in replacing parts any part which we find to be defective due to materials or workmanship This Warranty is subject to the following limitations and exclusions This warranty does not apply to the engine or components parts thereof Please refer to the applicable manu facturer s warranty on these items Transportation charges for the movement of any power equipment unit or attachment are the responsibility of the purchaser Transportation charges for any parts submitted for replacement under this warranty must be paid by the purchaser unless such return is requested by the manufacturer The Warranty period for any products used for rental or commercial purposes is limited to 90 days from the date of original purchase This Warranty applies only to products which have been properly assembled adjusted operated and maintained in accordance with the instructions furnished This Warranty does not apply to any product which has been sub jected to alteration misuse abuse improper assembly or installation delivery damage or to normal wear of the product 5 Exclusions Excluded from this Warranty are belts shear pins normal wear normal adjustments standard hard ware and normal maintenance 6 Inthe event you have a claim under this Warranty you must
50. ty on this snow thrower does not cover items that have been subjected to operator abuse or negligence To receive full value from the warranty operator must maintain snow thrower as instructed in this manual Some adjustments will need to be made periodically to properly maintain your snow thrower All adjustments in the Service and Adjustments section of this manual should be checked at least once each season e Once a year you should replace the spark plug and check belts for wear A new spark plug will help your engine run better and last longer e Follow the maintenance schedule in this manual NOTE Use only Original Equipment Manufacturer OEM parts to service this unit Failure to do so can cause the unit to malfunction and pose a risk of injury to the operator BEFORE EACH USE 1 Check engine oil level 2 Check for loose fasteners 3 Check controls to be sure they are functioning properly LUBRICATION Keep your snow thrower well lubricated See LUBRICATION CHART SNOW THROWER Always observe the safety rules when performing any maintenance TIRES e Maintain proper air pressure in both tires 14 17 PS 1 e Keeptires free of gasoline and oil which can harm rubber NOTE To seal tire punctures and prevent flat tires due to slow leaks tire sealant may be purchased from your local parts dealer Tire sealant also prevents tire dry rot and corrosion LUBRICATION CHART SAE 5W 30 Motor Oil
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