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Poulan 430092 Lawn Mower User Manual

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39. ENGINE LUBRICATION Only use high quality detergent oil rated with API service classification SG SL Select the oil s SAE viscosity grade according to your expected operating temperature NOTE Although multi viscosity oils BW30 10W30 etc improve starting in cold weather they will resultin increased oil consumption when used above 32 F Check your engine oil level more frequently to avoid possible engine damage from running low on oil Change the oil after every 50 hours of operation or at least once a year ifthe tractor is not used for 50 hours in one year Check the crankcase oil level before starting the engine and after each eight 8 hours of operation Tighten oil fill cap dipstick securely each time you check the oil level TO CHANGE ENGINE OIL See Figs 16 amp 17 Determine temperature range expected before oil change All oil must meet service classification SG SL e Be sure tractor is on level surface Oil will drain more freely when warm Catch oil in a suitable container Remove oil fill cap dipstick Be careful not to allow dirt to enter the engine when changing oil e Remove yellow cap from end of drain valve and install the drain tube onto the fitting SAE VISCOSITY GRADES 20 0 30 32 40 60 80 30 20 10 0 10 20 30 40 TEMPERATURE RANGE ANTICIPATED BEFORE NEXT OIL CHANGE Fig 16 100 16 OIL DRAIN VALVE CLOSED AND LOCKED POSITION YELLOW CAP Fig
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44. poo woe PON rOO PN oP oO Nis Check wiring switches and connections If not corrected contact an authorized service center department Replace blade Tighten blade bolt Level mower deck Clean underside of mower housing Replace blade mandrel Clean around mandrels to open vent holes Remove obstruction Replace mower drive belt Replace idler pulley Replace blade mandrel Place throttle control in FAST position Shift to slower speed Allow grass to dry before mowing Level mower deck Check tires for proper air pressure Replace blade Tighten blade bolt Clean underside of mower housing Replace mower drive belt Reinstall blades sharp edge down Replace with blades listed in parts manual Clean around mandrels to open vent holes Turn switch ON Replace bulb s lamp s Check replace light switch Check wiring and connections Replace fuse Replace battery Check clean all connections Replace regulator Replace alternator Place freewheel control in engaged position See CLEANING in the maintenance section Replace motion drive belt Purge transmission Install axle key at rear wheel See TO REMOVE WHEEL in the Service and Adjustments section Move throttle control between half and full speed fast position before stopping engine Turn ignition key to ROS ON position See Operation section SUGGESTED GUIDE FOR SIGHTING SLOPES FOR SAFE OPERATION T
45. S in place See Fig 10 Fig 10 REVERSE OPERATION SYSTEM ROS See Fig 11 Your tractor is equipped with a Reverse Operation System ROS Any attempt by the operator to travel in the reverse direction with the attachment clutch engaged will shut offthe engine unless ignition key is placed in the ROS ON position A WARNING Backing up with the attachment clutch en gaged while mowing is strongly discouraged Turning the ROS to allow reverse operation with the attachment clutch engaged should only be done when the operator decides it is necessary to reposition the machine with the attachment engaged Do not mow in reverse unless absolutely necessary USING THE REVERSE OPERATION SYSTEM Only use if you are certain no children or other bystanders will enter the mowing area Depress brake pedal all the way down e Withengine running turn ignition key counterclockwise to ROS ON position ROS ON POSITION ENGINE ON POSITION NORMAL OPERATING Fig 11 11 e down and behind before and while backing Slowly depress reverse drive pedal to start movement When use of the ROS is no longer needed turn the ignition key clockwise to engine ON position TO OPERATE ON HILLS CAUTION Do not drive up or down hills with slopes greater than 15 and do not drive across any slope the slowest speed before starting or down ills Avoid stopping or changing speed
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49. ENGINE e Move throttle control D between half and full speed fast position NOTE Failure to movethrottle control between half and full speed fast position before stopping may cause engine to backfire e Turnignition key F to STOP position and remove key Always remove key when leaving tractor to prevent unauthorized use e Never use the choke to stop the engine IMPORTANT LEAVING THE IGNITION SWITCH IN ANY POSITION OTHER THAN STOP WILL CAUSE THE BATTERY TO BE DISCHARGED DEAD NOTE Under certain conditions when tractor is standing idle with the engine running hot engine exhaust gases may cause browning of grass To eliminate this possibility al ways stop engine when stopping tractor on grass areas CAUTION Always stop tractor com pletely as described above and set parking brake before leavingthe opera tor s position TO USE THROTTLE CONTROL D See Fig 6 Always operate engine at full speed fast e Operating engine at less than full speed fast reduces engines operating efficiency e Full speed fast offers the best bagging and mower performance OPERATION TO MOVE FORWARD AND BACKWARD See Fig 7 The direction and speed of movement is controlled by the forward and reverse drive pedals e Start tractor and release parking brake Slowly depress forward K or reverse L drive pedal to begin movement Ground speed increases the further down the pedal is depressed
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51. TO USE CRUISE CONTROL J See Fig 7 The cruise control feature can used for forward travel only Fig 7 SYSTEM CHARACTERISTICS The cruise control should only be used while mowing or transporting on relatively smooth straight surfaces Other conditions such as trimming at slow speeds may cause the cruise control to disengage Do not use the cruise control on slopes rough terrian or while trimmimg or turning e With forward drive pedal depressed to desired speed pull cruise control lever J up and hold while lifting your foot off the pedal then release the lever To disengage the cruise control depress the brake pedal or tap on forward drive pedal TO ADJUST MOWER CUTTING HEIGHT See Fig 8 The position of the attachment lift lever A determines the cutting height Fig 8 e Put attachment lift lever in desired cutting height slot The cutting height range is approximately 1 to 4 The heights are measured from the ground to the blade tip with the engine notrunning These heights are approximate and may vary depending upon soil conditions height of grass and types of grass being mowed The average lawn should be cut to approximately 2 1 2 during the cool season and to over 3 during hot months For healthier and better looking lawns mow often and after moderate growth For best cutting performance grass over 6 in height should be mowed twice Make the first cut relatively high the s
52. gloves and use extra caution when servicing them Check brake operation frequently Adjust and service as required Maintain or replace safety and instruction labels as necessary Be sure the area is clear of bystanders before operat ing Stop machine if anyone enters the area Never carry passengers Do not mow in reverse unless absolutely necessary Always look down and behind before and while back ing Never carry children even with the blades shut off They may fall off and be seriously injured or interfere with safe machine operation Children who have been given rides in the past may suddenly appear in the mowing area for another ride and be run over or backed over by the machine Keep children out of the mowing area and in the watchful care of a responsible adult other than the operator Be alert and turn machine off if a child enters the area Before and while backing look behind and down for small children Mow up and down slopes 15 Max not across Choose a low ground speed so that you will not have to stop or shift while on the slope Avoid starting stopping or turning on a slope If the tires lose traction disengage the blades and proceed slowly straight down the slope If machine stops while going uphill disengage blades shift into reverse and back down slowly Do not turn on slopes unless necessary and then turn slowly and gradually downhill if possible PRODUCT SPECIFICATIONS Gasoline Cap
53. short against tractor chassis e Connect one end ofthe BLACK cable to the NEGATIVE terminal C of fully charged battery Connectthe other end of the BLACK cable D to good chassis ground away from fuel tank and battery TO REMOVE CABLES REVERSE ORDER BLACK cable first from chassis and then from the fully charged battery RED cable last from both batteries FULLY CHARGED BATTERY WEAK OR DEAD BATTERY Fig 34 SERVICE AND ADJUSTMENTS REPLACING BATTERY See Fig 35 WARNING Do not short battery termi nals by allowing a wrench or any other object to contact both terminals at the same time Before connecting battery remove metal bracelets wristwatch bands rings etc Positive terminal must be connected first to prevent sparking from accidental grounding Lift hood to raised position Remove terminal cover e Disconnect BLACK battery cable then RED battery cable and carefully remove battery from tractor Install new battery with terminals in same position as old battery e Reinstall terminal cover First connect RED battery cable to positive battery terminal with bolt and nut as shown Tighten securely e Connect BLACK grounding cable to negative battery terminal with remaining bolt and nut Tighten securely Close hood NEGATIVE TERMINAL REPLACE HEADLIGHT BULB Raise hood e Pull bulb holder out of the hole in the backside of the grill e Rep
54. BLADE CARE For bestresults mower blades must be kept sharp Replace bent or damaged blades CAUTION Use only a replacement blade ap proved by the manufacturer of your tractor Using a blade not approved by the manu facturer of your tractor is hazardous could damage yourtractor and void your warranty BLADE REMOVAL See Fig 15 e Raisemowertohighestpositiontoallow accesstoblades NOTE Protect your hands with gloves and or wrap blade with heavy cloth Remove blade bolt by turning counterclockwise e Install new or resharpened blade with stamped THIS SIDE UP facing deck and mandrel assembly IMPORTANT TOENSUREPROPERASSEMBLY CENTERHOLE IN BLADE MUST ALIGN WITH STAR ON MANDREL ASSEMBLY e Install and tighten blade bolt securely 45 55 Ft Lbs torque IMPORTANT SPECIAL BLADE BOLT HEAT TREATED MANDREL ASSEMBLY BLADE BOLT SPECIAL wr CENTER HOLE Fig 15 BATTERY Yourtractor has a battery charging system which is sufficient for normal use However periodic charging of the battery with an automotive charger will extend its life e Keep battery and terminals clean Keep battery bolts tight Keep small vent holes open Recharge at 6 10 amperes for 1 hour NOTE The original equipmentbattery on yourtractor is main tenance free Do not attemptto open or remove caps or cov ers Adding or checking level of electrolyte is not necessary TO CLEAN BATTERY AND TERMINALS Corrosion an
55. EVERY BEFORE 100 SEASON STORAGE HOURS HOURS HOURS p _ _ j Ew dE FA Check for Loose Fasteners 16 T Lubrication Chart EET EAE _____ J J l L do J f Z EE o ______ Lv Change Engine Oil with oil filter ae ew Lo PL J we Clean Air Filter Lo LE Vel l l vet __ pcc C E E He ee ee ___ a Lo Lo ee ee ___ Lo Lo vw k __ _ __ 1 __ 1 Change more often when operating under a heavy load or in high ambient temperatures 2 Service more often when operating in dirty or dusty conditions GENERAL RECOMMENDATIONS The warranty on this tractor does not cover items that have been subjected to operator abuse or negligence Toreceive full value from the warranty operator must maintain tractor as instructed in this manual Some adjustments will need to be made periodically to properly maintain your tractor At least once a season check to see if you should make any of the adjustments described in the Service and Adjustments section of this manual e Atleast once a year you should replace the spark plug clean or replace air filter and check blades and belts for wear A new spark plug and clean air filter assure proper air fuel mixture and help your engine run better and last longer BEFORE EACH USE e Check engine oil level e Check brake operation
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58. all parts to come to a complete stop before cleaning the machine removing the grass catcher or unclogging the discharge chute Operate machine only in daylight or good artificial light Do not operate the machine while under the influence of alcohol or drugs Watch for traffic when operating near or crossing roadways Use extra care when loading or unloading the machine into a trailer or truck Always wear eye protection when operating machine Data indicates that operators age 60 years and above are involved in a large percentage of riding mower related injuries These operators should evaluate their ability to operate the riding mower safely enough to protect themselves and others from serious injury Follow the manufacturer s recommendation for wheel weights or counterweights Keep machine free of grass leaves or other debris build up which can touch hot exhaust engine parts and burn Do not allow the mower deck to plow leaves or other debris which can cause build up to occur Clean any oil or fuel spillage before operating or storing the machine Allow machine to cool before storage Il SLOPE OPERATION Slopes are a major factor related to loss of control and tip over accidents which can result in severe injury or death Operation on all slopes requires extra caution If you cannot back up the slope or if you feel uneasy on it do not mow it Mow up and down slopes not across Watch for holes ruts bumps rocks
59. any unanswered questions concerning this Warranty please contact HOP In Canada contact Outdoor Products Customer Service Dept HOP 1030 Stevens Creek Road 5855 Terry Fox Way Augusta GA 30907 USA Mississauga Ontario L5V 4 giving the model number serial number and date of purchase of your product and the name and address of the authorized dealer from whom it was purchased THIS WARRANTY DOES NOT APPLY TO INCIDENTAL OR CONSEQUENTIAL DAMAGES AND ANY IMPLIED WARRAN TIES ARE LIMITED TO THE SAME TIME PERIODS STATED HEREIN FOR OUR EXPRESSED WARRANTIES Some areas do not allow the limitation of consequential damages or limitations of how long an implied Warranty may last so the above limi tations or exclusions may not apply to you This Warranty gives you specific legal rights and you may have other rights which vary from locale to locale This is a limited Warranty within the meaning of that term as defined in the Magnuson Moss Act of 1975 28 8c 8761 JOY Ssoy uosnuDe N 10 ej suep eau eun 1se oyeg egne un e soup zeAnod snoa 5 sop euuop SNOA enueJeB 91395 snoa e sed juenbijdde s eu snssep io suoisn oxe je 5 591 enb penod as Jed 49 eun p e ep no sjuenbesuoo sep uono
60. be replaced without tools Park the tractor on level surface Engage parking brake BELT REMOVAL e Remove mower from tractor See TO REMOVE MOWER in this section of manual Work belt off both mandrel pulleys and idler pulleys e Pull belt away from mower BELT INSTALLATION e Work belt around both mandrel pulleys and idler pulleys sure belt is in all pulley grooves and inside all belt guides e Install mower See To Install Mower in this section of manual IDLER PULLEYS MANDREL PULLEY MANDREL PULLEY Fig 31 TO CHECK BRAKE If tractor requires more than five 5 feet to stop at highest speed in highest gear on a level dry concrete or paved surface then brake must be serviced You may also check brake by Park tractor on a level dry concrete or paved surface depress brake pedal all the way down and engage parking brake e Disengage transmission by placing freewheel control in transmission disengaged position Pull freewheel control out and into the slot and release so it is held in the disengaged position The rear wheels must lock and skid when you try to manu ally push the tractor forward If the rear wheels rotate then the brake needs to be serviced Contact a qualified service center TO REPLACE MOTION DRIVE BELT See Fig 32 Park the tractor on level surface Engage parking brake For assistance there is a belt installation guide decal on bottom side of le
61. blades and all moving parts have completely stopped Disconnect spark plug wire from spark plug and place wire where it cannot come in contact with plug REMOVE MOWER See Fig 21 Place attachment clutch in DISENGAGED position Lower attachment lift lever to its lowest position Roll belt off engine pulley M and belt keepers G Remove retainer spring K slide collar L off and push housing guide P out of bracket Remove clutch cable spring from idler arm Disconnect front link E from mower remove retainer spring and washer Go to either side of mower and disconnect mower suspension arm A from chassis pin B and rear lift link C from rear mower bracket D remove retainer springs and washers CAUTION AFTER REAR LIFT LINKS ARE DISCONNECTED THE ATTACH MENT LIFT LEVER WILL BE SPRING LOADED HAVE A TIGHT GRIP ON LIFT LEVER WHEN CHANGING POSITION OF THE LEVER Slide mower out from under right side of tractor 18 IMPORTANT IF AN ATTACHMENT OTHER THAN THE MOWER IS TO BE MOUNTED ON THE TRACTOR REMOVE THE FRONT LINK E AND REAR LIFT LINKS C FROM TRACTOR AND HOOK THE CLUTCH SPRING Q INTO THE CABLE GUIDE ON FRONT EDGE OF LOWER DASH TO INSTALL MOWER See Fig 21 26 Be sure tractor is on level surface and engage parking brake Lower attachment lift lever to its lowest position CAUTION LIFT LEVER IS SPRING LOADED HAVE A TIGHT GRIP ON LIFT LEVER LOWER IT SLOWLY AND ENG
62. death serious injury and or result in death serious injury property damage and or property damage OPERATION KNOW YOUR TRACTOR READ THIS OWNER S MANUAL AND SAFETY RULES BEFORE OPERATING YOUR TRACTOR Compare the illustrations with your tractor to familiarize yourself with the locations of various controls and adjustments Save this manual for future reference Our tractors conform to the applicable safety standards of the American National Standards Institute A ATTACHMENT LIFT LEVER Usedto raise and lower the mower or other attachments mounted to your tractor B BRAKE PEDAL Used for braking the tractor and starting the engine C PARKING BRAKE Locks clutch brake pedal into the brake position D THROTTLE CHOKE CONTROL Used for starting and controlling engine speed E ATTACHMENT CLUTCH LEVER Used to engage the mower blades or other attachments mounted to your tractor F IGNITION SWITCH Used for starting and stopping the engine G REVERSE OPERATION SYSTEM ROS ON POSITION Allows operation of mower or other powered attachment while in reverse H LIGHT SWITCH Turns the headlights on and off J CRUISE CONTROL LEVER Used to set forward movement of tractor at desired speed without holding the forward drive pedal K FORWARD DRIVE PEDAL Used for forward move ment of tractor L REVERSE DRIVE PEDAL Used for reverse move ment of tractor M FREEWHEEL CONTROL Dise
63. e Check tire pressure e Check operator presence and ROS systems for proper operation e Check for loose fasteners 3 Replace blades more often when mowing in sandy soil 14 5 See Cleaning in Maintenance Section 4 Not required if equipped with maintenance free battery LUBRICATION CHART D SPINDLE ZERK D SPINDLE ZERK FRONT WHEEL BEARING BEARING D STEERING 2 ENGINE SECTOR GEAR TEETH D General Purpose Grease Refer to Maintenance ENGINE Section IMPORTANT DO NOT OIL OR GREASE THE PIVOT POINTS WHICH HAVE SPECIAL NYLON BEARINGS VISCOUS LUBRICANTS WILL ATTRACT DUST AND DIRT THAT WILL SHORTEN THE LIFE OF THE SELF LUBRICATING BEARINGS IF YOU FEEL THEY MUST BE LUBRICATED USE ONLY A DRY POWDERED GRAPHITE TYPE LUBRICANT SPARINGLY MAINTENANCE TRACTOR Always observe safety rules when performing any maintenance BRAKE OPERATION If tractor requires more than five 5 feet to stop at highest speed in highest gear on a level dry concrete or paved surface then brake must be checked and adjusted See TO CHECK BRAKE in the Service and Adjustments section of this manual TIRES e M Maintain proper air pressure in all tires See the sides of tires for proper PSI e Keep tires free of gasoline oil or insect control chemicals which can harm rubber e Avoid stumps stones deep ruts sharp objects and other hazards that may cause tire damage NOTE To seal tir
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68. for storage do not store battery directly on concrete or damp surfaces 24 ENGINE FUEL SYSTEM IMPORTANT ITISIMPORTANT TO PREVENT GUM DEPOSITS FROM FORMING IN ESSENTIAL FUEL SYSTEM PARTS SUCH AS CARBURETOR FUEL FILTER FUEL HOSE OR TANK DURING STORAGE ALSO EXPERIENCE INDICATES THAT ALCOHOL BLENDED FUELS CALLED GASOHOL OR USING ETHANOL OR METHANOL CAN ATTRACT MOISTURE WHICH LEADS TO SEPARATION AND FORMATION OF ACIDS DURING STORAGE ACIDIC GAS CAN DAMAGE THE FUEL SYSTEM OF AN ENGINE WHILE IN STORAGE Empty the fuel tank by starting the engine and let it run until the fuel lines and carburetor are empty e Never use engine or carburetor cleaner products the fuel tank or permanent damage may occur Use fresh fuel next season NOTE Fuel stabilizer is an acceptable alternative in mini mizing the formation of fuel gum deposits during storage Add stabilizer to gasoline in fuel tank or storage container Always follow the mix ratio found on stabilizer container Run engine at least 10 minutes after adding stabilizer to allow the stabilizer to reach the carburetor Do not empty the gas tank and carburetor if using fuel stabilizer ENGINE OIL Drain oil with engine warm and replace with clean engine oil See ENGINE in the Maintenance section of this manual CYLINDER S Remove spark plug s e Pour one ounce of oil through spark plug hole s into cylinder s Turn ignition key to START position fo
69. instructions have been completed No remaining loose parts in carton Battery is properly prepared and charged Seat is adjusted comfortably and tightened securely All tires are properly inflated For shipping purposes the tires were overinflated at the factory S 44444 Be sure mower deck is properly leveled side to side front to rear for best cutting results Tires must be properly inflated for leveling lt Check mower drive belts Be sure they routed properly around pulleys and inside all belt keepers v Check wiring See that all connections are still secure and wires are properly clamped v Before driving tractor be sure freewheel control is in transmission engaged position See TO TRANSPORT in the Operation section of this manual WHILE LEARNING HOW TO USE YOUR TRACTOR PAY EXTRA ATTENTION TO THE FOLLOWING IMPORTANT ITEMS Engine oil is at proper level Fuel tank is filled with fresh clean regular unleaded gasoline Become familiar with all controls their location and function Operate them before you start the engine Be sure brake system is in safe operating condition SOS Se ONS Be sure Operator Presence System and Reverse Op eration System ROS are working properly See the Operation and Maintenance sections in this manual Y Itisimportantto purge the transmission before operat ing your tractor for the first time Follow proper starting and transmission purging
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75. the transmission which may have devel oped during shipping of your tractor IMPORTANT SHOULD YOUR TRANSMISSION REQUIRE REMOVAL FOR SERVICE OR REPLACEMENT IT SHOULD BE PURGED AFTER REINSTALLATION BEFORE OPERATING THE TRACTOR Place tractor safely on a level surface that is clear and open with engine off and parking brake set e Disengage transmission by placing freewheel control in freewheeling position See TO TRANSPORT in this section of manual Sitting in the tractor seat start engine After the en gine is running move throttle control to slow position Disengage parking brake A Depress forward drive pedal to full forward position hold for five 5 seconds and release pedal Depress reverse drive pedal to full reverse position hold for five b seconds and release pedal Repeat this procedure three 3 times e Shut off engine and set parking brake Engage transmission by placing freewheel control in engaged position See TO TRANSPORT in this sec tion of manual e Sittinginthe tractor seat start engine After the engine is running move throttle control to half 1 2 speed Disengage parking brake Drive tractor forward for approximately five feet then backwards for five feet Repeat this driving procedure three times Your transmission is now purged and now ready for normal operation CAUTION At any time there may be movement of the drive wheels 13 OWING TIPS Mower shoul
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77. 17 Unlock drain valve by pushing inward and turning counterclockwise e To open pull out on the drain valve After oil has drained completely close and lock the drain valve by pushing inward and turning clockwise until the pin is in the locked position as shown Remove the drain tube and replace the cap onto to the bottom fitting of the drain valve e Refill engine with oil through oil fill dipstick tube Pour slowly Do not overfill For approximate capacity see PRODUCT SPECIFICATIONS section of this manual Use gauge on oil fill cap dipstick for checking level Be sure dipstick cap is tightened securely for accurate reading Keep oil at FULL line on dipstick Tighten cap onto the tube securely when finished ENGINE OIL FILTER Replace the engine oil filter every season or every other oil change ifthe tractor is used more than 100 hours in one year CLEAN AIR SCREEN Air screen must be kept free of dirt and chaff to prevent en gine damage from oveRHeating Clean with a wire brush or compressed air to remove dirt and stubborn dried gum fibers AIR FILTER Your engine will not run properly using a dirty air filter Ser vice air cleaner more often under dusty conditions CLEAN AIR INTAKE COOLING AREAS To ensure proper cooling make sure the grass screen cooling fins and other external surfaces of the engine are kept clean at all times Every 100 hours of operation more often under extremely dus
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80. AGE IN LOWEST POSITION NOTE Be sure mower side suspension arms A are point ing forward before sliding mower under tractor Slide mower under tractor until it is centered under tractor 03042tex SERVICE AND ADJUSTMENTS ATTACH MOWER SIDE SUSPENSION ARMS A TO e Insert end of link E into hole in front mower bracket CHASSIS Position hole in arm over pin B on outside and secure with washer and retainer spring J of tractor chassis and secure with retainer spring p Repeat on opposite side of tractor Fig 24 Hook end of clutch cable spring Q into hole in idler Fig 22 arm R e Push clutch cable housing guide P into bracket slide ATTACH REAR LIFT LINKS C Lift rear corner of collar L onto guide and secure with retainer spring K mower and position slot in link assembly over pin D on rear mower bracket and secure with washer and ee pulley M pol Keepers 9 retainer spring Fig 25 IMPORTANT CHECK BELT FOR PROPER ROUTING IN ALL MOWER PULLEY GROOVES Raise attachment lift lever to highest position e f necessary adjust gauge wheels before operating Fig 23 mower as shown inthe Operation section of this manual ATTACH FRONT LINK E Work from left side of trac i tor Insert rod end of link assembly through front hole in tractor front suspension bracket F 03042tex SERVICE AND ADJUSTMENTS TO LEVEL MOWER Make sure tires are p
81. ENERAL OPERATION Read understand and follow all instructions on the machine and in the manual before starting Do not put hands or feet near rotating parts or under the machine Keep clear of the discharge opening at all times Only allow responsible adults who are familiar with the instructions to operate the machine Clearthe area of objects such as rocks toys wire etc which could be picked up and thrown by the blades Be sure the area is clear of bystanders before operating Stop machine if anyone enters the area Never carry passengers Do not mow in reverse unless absolutely necessary Always look down and behind before and while backing Never direct discharged material toward anyone Avoid discharging material against a wall or obstruction Material may ricochet back toward the operator Stop the blades when crossing gravel surfaces Do not operate machine withoutthe entire grass catcher discharge chute or other safety devices in place and working SAFETY RULES Safe Operation Practices for Ride On Mowers DANGER THIS CUTTING MACHINE IS CAPABLE OF AMPUTATING HANDS AND FEET AND THROWING OBJECTS FAILURE TO OBSERVE THE FOLLOWING SAFETY INSTRUCTIONS COULD RESULT IN SERIOUS INJURY OR DEATH A Slow down before turning Never leave a running machine unattended Always turn off blades set parking brake stop engine and remove keys before dismounting Disengage blades when not mowing Shut off engine and wait for
82. FRONT TO BACK ADJUSTMENT See Figs 29 amp 30 IMPORTANT Deck must be level side to side To obtain the best cutting results the mower blades should be adjusted so the front tip is 1 8 to 1 2 lower than the rear tip when the mower is in its highest position CAUTION Blades are sharp Protect your hands with gloves and or wrap blade with heavy cloth Raise mower to highest position Position blade so the tip is pointing straight forward Measure distance B to the ground at front and rear tip of the blade Fig 29 e ffronttip of blade is not 1 8 to 1 2 lower than the rear tip go to the front of tractor e With an 11 16 or adjustable wrench loosen jam nut A several turns to clear adjustment nut B e With a 3 4 or adjustable wrench turn front link adjust ment nut B clockwise tighten to raise the front of mower or counterclockwise loosen to lower the front mower LOOSEN ADJUST NUT B TO LOWER MOWER TIGHTEN ADJUST NUT B TO RAISE MOWER LOOSEN JAM NUT A FIRST Fig 30 NOTE Each full turn of the adjustment nut will change mower height about 1 8 e Recheck measurements adjust if necessary until front tip of blade is 1 8 to 1 2 lower than the rear tip e Holdadjustment nut in position with wrench and tighten jam nut securely against adjustment nut SERVICE AND ADJUSTMENTS TO REPLACE MOWER BLADE DRIVE BELT See Fig 31 The mower blade drive belt may
83. HIS A ONG Dor d eer dn o ONLY RIDE UP AND DOWN HILL NOT ACROSS HILL CEA 15 DEGREES MAX yess WARNING To avoid serious injury operate your tractor up and E down the face of slopes never across the face Do not mow slopes greater than 15 degrees Make turns gradually to prevent tipping or loss of control Exercise extreme caution when changing direction on slopes 1 Fold this page along dotted line indicated above 2 Hold page before you so that its left edge is vertically parallel to a tree trunk or other upright structure 3 Sight across the fold in the direction of hill slope you want to measure 4 Compare the angle of the fold with the slope of the hill 27 LIMITED WARRANTY The Manufacturer warrants to the original consumer purchaser that this product as manufactured is free from defects in materi als and workmanship For a period of two 2 years from date of purchase by the original consumer purchaser we will repair or replace at our option without charge for parts or labor incurred in replacing parts any part which we find to be defective due to materials or workmanship This Warranty is subject to the following limitations and exclusions 1 This warranty does not apply to the engine transaxle transmission components battery except as noted below or com ponents parts thereof Please refer to the applicable manufacturer s warranty on these items 2 Transporta
84. IMPORTANT MANUAL DO NOT THROW AWAY PoulanPRO OPERATOR S MANUAL A WARNING Read this Manual and follow all Warnings MODEL and Safety Instructions Failure to do so p B22 H 46YT can result in serious injury LAWN TRACTOR ALWAYS WEAR EYE PROTECTION DURING OPERATION Visit our website www poulan pro com 430092 1 11 11 09 TH Printed in the U S A A WARNING In order to prevent accidental starting when setting up transporting adjusting or making repairs always disconnect spark plug wire and place wire where it cannot contact spark plug WARNING Donotcoastdownahill inneu tral you may lose control of the tractor WARNING Towonly the attachments that are recommended by and comply with specifications ofthe manufacturer of your tractor Use common sense when towing Operate only atthe lowest possible speed when on a slope Too heavy of a load while on a slope is dangerous Tires can lose traction with the ground and cause youto lose control of your tractor A WARNING 4 Engine exhaust some of its constituents and certain vehicle components contain or emit chemicals known to the State of California to cause cancer and birth defects or other reproductive harm A WARNING Battery posts terminals and related accessories contain lead and lead compounds chemicals known to the State of California to cause cancer and birth defects or other reproductive harm Wash hands after handling G
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87. TEERING SYSTEM DASH FENDER AND MOWER NOT SHOWN Fig 19 e Keep finished surfaces and wheels free of all gasoline oil etc e Protect painted surfaces with automotive type wax We do not recommend using a garden hose or pressure washer to clean your tractor unless the engine and trans mission are covered to keep water out Water in engine or transmission will shorten the useful life of your tractor Use compressed air or a leaf blower to remove grass leaves and trash from tractor and mower DECK WASHOUT PORT See Fig 20 Your tractor s deck is equipped with a washout port on its surface as part of its deck wash system It should be utilized after each use 1 Drive the tractor to a level clear spot on your lawn near enough to a water spigot for your garden hose to reach IMPORTANT Make certain the tractor s discharge chute is directed AWAY from your house garage parked cars etc Remove bagger chute or mulch cover if attached 2 Make sure the attachment clutch control is in the DISENGAGED position set the parking brake and stop the engine 3 Thread the nozzle adapter packaged with yourtractor s Operator s Manual onto the end of your garden hose 4 Pull backthe lock collar of the nozzle adapter and push the adapter onto the deck washout port at the left end of the mower deck Release the lock collar to lock the adapter on the nozzle HOSE NOZZLE ADAPTER WASHOUT IMPORTANT Tug hose
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89. acity 3 0 Gallons and type Unleaded Regular Oil Type API SG SL SAE 30 above 32 F SAE 5W 30 below 32 F W Filter 64 oz W O Filter 60 oz Champion QC12YC Gap 040 Ground Speed MPH Forward 0 Reverse 0 3 AMPS Battery 5 AMPS Headlights AMP HR 28 MIN CCA 230 Case Size U1R 45 55 FT LBS Oil Capacity Spark Plug 5 4 5 2 Charging System Battery Blade Bolt Torque CONGRATULATIONS on your purchase of a new tractor It has been designed engineered and manufactured to give you the best possible dependability and performance Should you experience any problem you cannot easily rem edy please contact your nearest authorized servicecenter department We have competent well trained technicians and the proper tools to service or repair this tractor Please read and retain this manual The instructions will enable you to assemble and maintain your tractor properly Always observe the SAFETY RULES CUSTOMER RESPONSIBILITIES Read and observe the safety rules e Follow a regular schedule in maintaining caring for and using your tractor e Followtheinstructions under Maintenance and Stor age sections of this manual WARNING This tractor is equipped with an internal com bustion engine and should not be used on or near any un improved forest covered brush covered or grass covered land unless the engine s exhaust system is equipped with a spark arrester meeting ap
90. ason or if the tractor will not be used for 30 days or more WARNING Never store the tractor with gasoline in the tank inside a building where fumes may reach an open flame orspark Allowthe engine to cool before storing in any enclosure TRACTOR Remove mowerfromtractorfor winter storage When mower isto bestoredfora period oftime clean itthoroughly remove all dirt grease leaves etc Store in a clean dry area e Clean entire tractor See CLEANING in the Mainte nance section of this manual Inspect and replace belts if necessary See belt re placement instructions in the Service and Adjustments section of this manual Lubricate as shown in the Maintenance section of this manual e sure that all nuts bolts and screws are securely fastened Inspect moving parts for damage breakage and wear Replace if necessary e Touch up all rusted or chipped paint surfaces sand lightly before painting BATTERY Fully charge the battery for storage After a period of time in storage battery may require recharging e To help prevent corrosion and power leakage during long periods of storage battery cables should be dis connected and battery cleaned thoroughly See TO CLEAN BATTERY AND TERMINALS in the Mainte nance section of this manual After cleaning leave cables disconnected and place cables where they cannot come in contact with battery terminals e f battery is removed from tractor
91. ces Never fill containers inside a vehicle or on a truck or trailer bed with plastic liner Always place containers on the ground away from your vehicle when filling Remove gas powered equipment from the truck or trailer and refuel it on the ground If this is not possible then refuel such equipment with a portable container rather than from a gasoline dispenser nozzle Keepthe nozzle in contact with the rim ofthe fueltank or container opening at all times until fueling is complete Do not use a nozzle lock open device If fuel is spilled on clothing change clothing immedi ately Never overfill fuel tank Replace gas cap and tighten securely SAFETY RULES Safe Operation Practices for Ride On Mowers A GENERAL SERVICE HHS Never operate machine in a closed area Keep all nuts and bolts tight to be sure the equipment is in safe working condition Never tamper with safety devices Check their proper operation regularly Keep machine free of grass leaves or other debris build up Clean oil or fuel spillage and remove any fuel soaked debris Allow machine to cool before storing If you strike a foreign object stop and inspect the machine Repair if necessary before restarting Never make any adjustments or repairs with the engine running Check grass catcher components and the discharge chute frequently and replace with manufacturer s rec ommended parts when necessary Mower blades are sharp Wrap the blade or wear
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93. d be properly leveled for best mowing performance See TO LEVEL MOWER HOUSING in the Service and Adjustments section of this manual The left hand side of mower should be used for trim ming Drive so that clippings are discharged onto the area that has been cut Have the cut area to the right of the machine This will result in a more even distribution of clippings and more uniform cutting When mowing large areas start by turning to the right so that clippings will discharge away from shrubs fences driveways etc After one or two rounds mow in the opposite direction making left hand turns until finished See Fig 13 Fig 13 If grass is extremely tall it should be mowed twice to reduce load and possible fire hazard from dried clip pings Make first cut relatively high the second to the desired height Do not mow grass when it is wet Wet grass will plug mower and leave undesirable clumps Allow grass to dry before mowing Always operate engine at full throttle when mow ing to assure better mowing performance and proper discharge of material Regulate ground speed by se lecting a low enough gear to give the mower cutting performance as well as the quality of cut desired When operating attachments select a ground speed that will suit the terrain and give best performance of the attachment being used MAINTENANCE BEFORE EACH USE MAINTENANCE SCHEDULE EVERY 8 HOURS EVERY EVERY EVERY
94. d dirt on the battery and terminals can cause the battery to leak power Raise hood e Disconnect BLACK battery cable first then RED bat tery cable and remove battery from tractor Rinse the battery with plain water and dry e Clean terminals and battery cable ends with wire brush until bright e Coat terminals with grease or petroleum jelly e Reinstall battery See REPLACING BATTERY in the SERVICEAND ADJUSTMENTS section ofthis manual MAINTENANCE V BELTS Check V belts for deterioration and wear after 100 hours of operation and replace if necessary The belts are not adjustable Replace belts if they begin to slip from wear TRANSAXLE COOLING The transmission fan and cooling fins should be kept clean to assure proper cooling Do not attempt to clean fan or transmission while engine is running or while the transmission is hot To prevent pos sible damage to seals do not use high pressure water or steam to clean transaxle e Inspect cooling fan to be sure fan blades are intact and clean e Inspect cooling fins for dirt grass clippings and other materials To prevent damage to seals do not use com pressedairorhigh pressure sprayer toclean cooling 115 TRANSAXLE PUMP FLUID The transaxle was sealed at the factory and fluid mainte nance is not required for the life of the transaxle Should the transaxle ever leak or require servicing contact your nearest authorized service center department
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96. e punctures and prevent flat tires due to slow leaks tire sealant may be purchased from your local parts dealer Tire sealant also prevents tire dry rot and corrosion OPERATOR PRESENCE SYSTEM AND REVERSE OPERATION SYSTEM ROS See Fig 14 Be sure operator presence and reverse operation systems are working properly If your tractor does not function as described repair the problem immediately The engine should not start unless the brake pedal is fully depressed and the attachment clutch control is in the disengaged position CHECK OPERATOR PRESENCE SYSTEM e Whentheengineis running any attempt by the operator to leave the seat without first setting the parking brake should shut off the engine e When the engine is running and the attachment clutch is engaged any attempt by the operator to leave the seat should shut off the engine The attachment clutch should never operate unless the operator is in the seat CHECK REVERSE OPERATION ROS SYSTEM When the engine is running with the ignition switch in the engine ON position and the attachment clutch engaged any attempt by the operator to shift into reverse should shut off the engine e When the engine is running with the ignition switch in the ROS ON position and the attachment clutch engaged any attempt by the operator to shift into reverse should NOT shut off the engine ROS ON ENGINE ON POSITION NORMAL OPERATING POSITION Fig 14
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98. econd to desired height TO ADJUST GAUGE WHEELS See Fig 9 Gauge wheels are properly adjusted when they are slightly off the ground when mower is at the desired cutting height in operating position Gauge wheels then keep the deck in proper position to help prevent scalping in most terrain conditions NOTE Adjust gauge wheels with tractor on a flat level surface Adjustmowertodesiredcutting height See TO ADJUST MOWER CUTTING HEIGHT in this section of manual e With mower in desired height of cut position gauge wheels should be assembled so they are slightly off the ground Install gauge wheel in appropriate hole Tighten securely Repeat for all installing gauge wheel in same adjust ment hole Fig 9 TO OPERATE MOWER Yourtractor is equipped with an operator presence sensing Switch Any attempt by the operator to leave the seat with the engine running and the attachment clutch engaged will shut off the engine You must remain fully and centrally positioned in the seat to prevent the engine from hesitat ing or cutting off when operating your equipment on rough rolling terrain or hills Select desired height of cut with attachment lift lever e Start mower blades by engaging attachment clutch control OPERATION TO STOP MOWER BLADES e Disengage attachment clutch control CAUTION Do not operate the mower without either the entire grass catcher on mowers so equipped orthe deflector shield
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100. ensuring connection is secure 5 Turn the water on 6 While sitting in the operators position on the tractor re start the engine and place the throttle lever in the Fast position IMPORTANT Recheck the area making certain the area is Clear 7 Move the tractor s attachment clutch control to the EN GAGED position Remain in the operator s position with the cutting deck engaged until the deck is cleaned 8 Move the tractor s attachment clutch control to the DISENGAGED position Turn the ignition key to the STOP position to turn the tractor s engine off Turn the water off 9 Pull backthe lock collar of the nozzle adapter to discon nect the adapter from the nozzle washout port 10 Move the tractor to a dry area preferably a concrete or paved area Place the attachment clutch control in the ENGAGED position to remove excess water and to help dry before putting the tractor away fitting could expose you or others to 1 WARNING A broken or missing washout thrownobjectsfromcontactwiththe blade Replace broken or missing washout fitting immediately prior to using mower again Pluganyholesin mower with bolts and locknuts TO SERVICE AND ADJUSTMENTS WARNING TO AVOID SERIOUS INJURY BEFORE PERFORMING ANY SERVICE OR ADJUSTMENTS Depress brake pedal fully and set parking brake Place attachment clutch in DISENGAGED position Turn ignition key to STOP and remove key Make sure the
101. eople and objects TO ROLL TRACTOR OFF SKID See Operation section for location and function of controls Raise attachment lift lever to its highest position Release parking brake by depressing brake pedal Place freewheel control in disengaged position to dis engage transmission See TO TRANSPORT in the Operation section of this manual Roll tractor forward off skid Continue with the instructions that follow CHECK TIRE PRESSURE The tires on your tractor were overinflated at the factory for shipping purposes Correct tire pressure is important for best cutting performance Reduce tire pressure to PSI shown on tires CHECK DECK LEVELNESS For best cutting results mower housing should be properly leveled See TO LEVEL MOWER HOUSING in the Service and Adjustments section of this manual CHECK FOR PROPER POSITION OF ALL BELTS See the figures that are shown for replacing motion and mower blade drive belts inthe Service and Adjustments sec tion of this manual Verify that the belts are routed correctly CHECK BRAKE SYSTEM After you learn howto operate your tractor check to see that the brake is operating properly See TO CHECK BRAKE in the Service and Adjustments section of this manual CHECKLIST BEFORE YOU OPERATE YOUR NEW TRACTOR WE WISH TO ASSURE THAT YOU RECEIVE THE BEST PERFORMANCE AND SATISFACTION FROM THIS QUALITY PRODUCT PLEASE REVIEW THE FOLLOWING CHECKLIST All assembly
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103. ft footrest BELT REMOVAL 1 Remove mower See TO REMOVE MOWER section in this manual NOTE Observe entire motion drive belt and position of all belt guides and keepers 2 Remove belt from stationary idler A and clutching idler B 3 Remove belt from centerspan idler C 4 Pull belt slack toward rear of tractor Remove belt upwards from transaxle input pulley D 5 Remove belt downward from engine pulley E 6 Slide belt toward rear of tractor off the steering plate F and remove from tractor BELT INSTALLATION 1 Install new belt from tractor rear to front over the steer ing plate F and above clutch brake pedal shaft G 2 Pull belt toward front of tractor and roll belt onto engine pulley E 3 Pull belttoward rear of tractor Carefully work belt down around transaxle input pulley D Be sure belt is inside the belt keeper 4 Install belt on centerspan idler C 5 Install belt through stationary idler A and clutching idler B 6 Make sure belt is in all pulley grooves and inside all belt guides and keepers 7 Install mower See TO INSTALL MOWER section in this manual SERVICE AND ADJUSTMENTS FRONT WHEEL TOE IN CAMBER Your new tractor front wheel toe in and camber is set at the factory and is normal The front wheel toe in and camber are not adjustable If damage has occurred to affect the factory set front wheel t
104. he engine in your tractor has been shipped from the fac tory already filled with summer weight oil e Check engine oil with tractor on level ground Remove oil fill cap dipstick and wipe clean reinsert the dipstick and screw cap tight wait for a few seconds remove and read oil level If necessary add oil until FULL mark on dipstick is reached Do not overfill e For cold weather operation you should change oil for easier starting See OIL VISCOSITY CHART in the Maintenance section of this manual e To change engine oil see the Maintenance section in this manual AUD GASOLINE Fill fuel tank to bottom of filler neck Do not overfill Use fresh clean regular unleaded gasoline with a minimum of 87 octane Use of leaded gasoline will increase carbon and lead oxide deposits and reduce valve life Do not mix oil with gasoline Purchase fuel in quantities that can be used within 30 days to assure fuel freshness CAUTION Wipe off any spilled oil or fuel Do not store spill or use gasoline near an open flame IMPORTANT WHEN OPERATING IN TEMPERATURES BELOW 32 F 0 C USE FRESH CLEAN WINTER GRADE GASOLINE TO HELP ENSURE GOOD COLD WEATHER STARTING CAUTION Alcohol blended fuels called gasohol or using ethanol or methanol canattract moisture which leads to separation and formation of acids during storage Acidic gas can damage the fuel system of an engine while in storage To avoid engine problems the fue
105. ildren Never carry children even with the blades shut off They may fall off and be seriously injured or interfere with safe machine operation Children who have been given rides in the past may suddenly appear in the mowing area for another ride and be run over or backed over by the machine Never allow children to operate the machine Use extra care when approaching blind corners shrubs trees or other objects that may block your view of a child IV TOWING Tow only with a machine that has a hitch designed for towing Do not attach towed equipment except at the hitch point Follow the manufacturer s recommendation for weight limits for towed equipment and towing on slopes Never allow children or others in or on towed equipment On slopes the weight of the towed equipment may cause loss of traction and loss of control Travel slowly and allow extra distance to stop V SERVICE SAFE HANDLING OF GASOLINE To avoid personal injury or property damage use extreme care in handling gasoline Gasoline is extremely flammable and the vapors are explosive Extinguish all cigarettes cigars pipes and other sources of ignition Use only approved gasoline container Never remove gas cap or add fuel with the engine running Allow engine to cool before refueling Never fuel the machine indoors Never store the machine or fuel container where there is an open flame spark or pilot light such as on a water heater or other applian
106. instructions See TO START ENGINE and PURGE TRANSMISSION inthe Opera tion section of this manual OPERATION These symbols may appear on your tractor or in literature supplied with the product Learn and understand their meaning R N H LNS REVERSE NEUTRAL HIGH LOW CHOKE FAST IGNITION SWITCH 588 00 0 ENGINE OFF REVERSE ENGINE ENGINE START PARKING BRAKE MOWER HEIGHT MOWER LIFT OPERATION SYSTEM ROS UM D i ft f i LIGHTS ON FUEL BATTERY REVERSE FORWARD CRUISE CONTROL SEHTSEUBHARE Sons ATTACHMENT ATTACHMENT DANGER KEEP HANDS CLUTCH DISENGAGED CLUTCH ENGAGED AND FEET AWAY KEEP AREA CLEAR SLOPE HAZARDS SEE SAFETY RULES SECTION DANGER indicates a hazard which if not avoided will result in death or serious injury WARNING indicates a hazard which if not avoided could result in death or serious injury FREE WHEEL Automatic Models only CAUTION indicates a hazard which if not avoided might result in minor or moderate injury A CAUTION when used without the alert symbol indicates a situation that could result in damage to the tractor and or engine Failure to follow instructions death The safety alert symbol us if not avoided could result in death serious injury and or property damage is used to identify safety inform abb dad ation about hazards which can Uf indicates a hazard which if not avoided could result in
107. l system should be emptied before storage of 30 days or longer Drain the gas tank start the engine and letit run until the fuel lines and carburetor are empty Use fresh fuel next season See Storage Instructions for additional information Never use engine or carburetor cleaner products in the fuel tank or permanent damage may occur 12 TO START ENGINE See Fig 3 When starting the engine for the first time or if the engine has run out of fuel it will take extra cranking time to move fuel from the tank to the engine e Besure freewheel controlisinthe transmission engaged position Siton seat in operating position depress brake pedal and set parking brake e Move attachment clutch to DISENGAGED position e Move throttle control to choke position NOTE Before starting read the warm and cold starting procedures below e nsertkeyinto ignition and turn key clockwise to START position and release key as soon as engine starts Do not run starter continuously for more than fifteen seconds per minute If the engine does not start after several attempts move throttle control to fast position wait a few minutes and try again If engine still does not start move the throttle control back to the choke position and retry WARM WEATHER STARTING 50 F and above When engine starts move the throttle control to the fast position The attachments and ground drive can now be used If the engine does not accep
108. lace bulb in holder and push bulb holder securely back into the hole in the backside of the grill Close hood TO INTERLOCKS AND RELAYS Loose or damaged wiring may cause your tractor to run poorly stop running or prevent it from starting e Checkwiring See electrical wiring diagram inthe Repair Parts section TO REPLACE FUSE Replace with 20 amp automotive type plug in fuse The fuse holder is located behind the dash 23 TO REMOVE HOOD AND GRILL ASSEMBLY See Fig 36 Raise hood e Unsnap headlight wire connector e Stand in front of tractor Grasp hood at sides tilttoward engine and lift off of tractor e To replace reverse above procedure HEADLIGHT WIRE CONNECTOR Fig 36 TRANSMISSION REMOVAL REPLACEMENT Should your transmission require removal for service or replacement it should be purged after reinstallation and before operating thetractor See PURGE TRANSMISSION in the Operation section of this manual ENGINE TO ADJUST THROTTLE CONTROL CABLE The throttle control has been preset at the factory and adjustment should not be necessary If adjustment is nec essary see engine manual TO ADJUST CARBURETOR Your carburetor is not adjustable If your engine does not operate properly due to suspected carburetor problems take your tractor to an authorized service center for repair and or adjustment STORAGE Immediately prepare your tractor for storage at the end of the se
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111. nd trash around mandrels Mower blades will Obstruction in clutch mechanism not rotate Worn damaged mower drive belt Frozen idler pulley Frozen blade mandrel Engine speed too slow Travel speed too fast Wet grass Mower deck not level Low uneven tire air pressure Worn bent or loose blade Buildup of grass leaves trash under mower Mower drive belt worn Blades improperly installed Improper blades used Clogged mower deck vent holes from buildup of grass leaves trash around mandrels Headlight s not Switch is OFF working Bulb s or lamp s burned out if so equipped Faulty light switch Loose or damaged wiring Blown fuse Poor grass discharge cO ODN O Battery will not Bad battery cell s charge Poor cable connections Faulty regulator if so equipped Faulty alternator Loss of drive Freewheel control in disengaged position Debris on steering plate if equipped Motion drive belt worn damaged or broken Air trapped in transmission during shipment or servicing Axle key missing Engine back Engine throttle control not set between a when turn half and full speed fast position before ing engine OFF stopping engine Engine dies when 1 Reverse operation system ROS is not ON tractor is shifted while mower or other attachmentis engaged into reverse 26 CORRECTION 1 OPO Nor PON OW Bo Nor
112. ngages transmission for pushing or slowly towing the tractor with the engine off OPERATION WEAR YOUR The operation of any tractor can result in foreign objects thrown into the eyes which can result in severe eye damage Always wear safety glasses or eye shields while operating your tractor FORESIGHT IS BETTER THAN NO SIGHT or performing any adjustments or repairs We recommend standard safety glasses or a wide HOW TO USE YOUR TRACTOR TO SET PARKING BRAKE See Fig 4 Your tractor is equipped with an operator presence sens ing switch When engine is running any attempt by the operator to leave the seat without first setting the parking brake will shut off the engine Depress brake pedal B all the way down and hold Pull parking brake lever C up and hold release pres sure from brake pedal B then release parking brake lever Pedal should remain in brake position Make sure parking brake will hold tractor secure wj j Fig 4 STOPPING See Fig 5 MOWER BLADES Tostop mower blades place attachment clutch control in the DISENGAGED position gum ATTACHMENT CLUTCH LEVER ENGAGED a ATTACHMENT CLUTCH LEVER DISENGAGED Fig 5 GROUND DRIVE To stop ground drive depress brake pedal into full BRAKE position IMPORTANT FORWARD AND REVERSE DRIVE PEDALS RETURN TO NEUTRAL POSITION WHEN NOT DEPRESSED vision safety mask worn over spectacles
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114. oe in or camber contact a qualified Service center TO REMOVE WHEEL See Fig 33 Block up axle securely Remove axle cover retaining ring and washers to allow wheel removal rear wheel contains a square key Do not lose e Repair tire and reassemble e On rear wheels only align grooves in rear wheel hub and axle Insert square key Replace washers and snap retaining ring securely in axle groove Replace axle cover NOTE To seal tire punctures and prevent flat tires due to slow leaks tire sealant may be purchased from your local parts dealer Tire sealant also prevents tire dry rot and corrosion WASHERS RETAINING RING AXLE COVER SQUARE KEY REAR WHEEL ONLY Fig 33 TO START ENGINE WITH A WEAK BATTERY See Fig 34 WARNING Lead acid batteries gen erate explosive gases Keep sparks flame and smoking materials away from batteries Always wear eye protection when around batteries If your battery is too weak to start the engine it should be recharged See BATTERY in the MAINTENANCE sec tion of this manual If jumper cables are used for emergency starting follow this procedure IMPORTANT YOUR TRACTOR IS EQUIPPED WITHA 12 VOLT SYSTEM THE OTHER VEHICLE MUST ALSO BE A 12 VOLT SYSTEM DO NOT USE YOUR TRACTOR BATTERY TO START OTHER VEHICLES Te ATTACH JUMPER CABLES Connect one end of the RED cable to the POSITIVE terminal of each battery A B taking care not to
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116. on hills e If stopping is absolutely necessary push brake pedal quickly to brake position and engage parking brake e Torestart movement slowly release parking brake and brake pedal Slowlydepressappropriate drive pedaltoslowestsetting Make all turns slowly TO TRANSPORT See Figs 3 and 12 When pushing or towing your tractor be sure to disengage transmission by placing freewheel control in freewheeling position Free wheel control is located at the rear drawbar of tractor JhRaiseattachmentliftto highest position with attachment lift control e Pull freewheel control out and down into the slot and release so it is held in the disengaged position e Do not push or tow tractor at more than two 2 MPH To reengage transmission reverse above procedure NOTE To protect hood from damage when transporting your tractor on a truck or a trailer be sure hood is closed and secured to tractor Use an appropriate means of tying hood to tractor rope cord etc TRANSMISSION ENGAGED TRANSMISSION DISENGAGED Fig 12 TOWING CARTS AND OTHER ATTACHMENTS Tow only the attachments that are recommended by and comply with specifications of the manufacturer of your trac tor Use common sense when towing Too heavy of a load while on a slope is dangerous Tires can lose traction with the ground and cause you to lose control of your tractor OPERATION BEFORE STARTING THE ENGINE CHECK ENGINE OIL LEVEL T
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118. or other hidden objects Uneven terrain could overturn the machine Tall grass can hide obstacles Choose a low ground speed so that you will not have to stop or shift while on the slope Do not mow on wet grass Tires may lose traction Always keep the machine in gear when going down slopes Do not shift to neutral and coast downhill Avoid starting stopping or turning on a slope If the tires lose traction disengage the blades and proceed slowly straight down the slope Keep all movement on the slopes slow and gradual Do not make sudden changes in speed or direction which could cause the machine to roll over Use extra care while operating machine with grass catchers or other attachments they can affect the stability of the machine Do no use on steep slopes Do not try to stabilize the machine by putting your foot on the ground Do not mow near drop offs ditches embankments The machine could suddenly roll over if a wheel is over the edge or if the edge caves in A CHILDREN Tragic accidents can occur if the operator is not alert to the presence of children Children are often attracted to the machine and the mowing activity Never assume that children will remain where you last saw them Keep children out ofthe mowing area and in the watchful care of a responsible adult other than the operator Be alert and turn machine off if a child enters the area Before and while backing look behind and down for small ch
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120. plicable local or state laws if any If a spark arrester is used it should be maintained in effective working order by the operator In the state of California the above is required by law Section 4442 of the California Public Resources Code Other states may have similar laws Federal laws apply on federal lands A spark arrester for the muffler is available through your nearest authorized service center department TABLE OF CONTENTS SAFETY RULES esent 2 3 PRODUCT SPECIFICATIONS eene 4 CUSTOMER RESPONSIBILITIES 4 ASSEMBLY eue rnit eonun inmane nau nnn duda 5 6 OPERATION 2 nete nennt nna nana dna danda ando 7 13 MAINTENANCE SCHEDULE 14 MAINTENANCE eene 14 17 SERVICE AND 18 23 5 24 TROUBLESHOOTING nennen 25 26 UNASSEMBLED PARTS Key 2 Slope Sheet c 1 Oil Drain Tube 0 ASSEMBLY Your new tractor has been assembled at the factory with the exception of those parts left unassembled for shipping purposes TOOLS REQUIRED FOR ASSEMBLY A socket wrench set will make assembly easier Standard wrench sizes are listed 1 1 2 wrench 2 7 16 wrenches Tire pressure gauge Utility knife Pliers When right or left hand is mentioned in
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124. r a few seconds to distribute oil e Replace with new spark plug s OTH ER Do not store gasoline from one season to another Replace your gasoline can if your can starts to rust Rust and or dirt in your gasoline will cause problems f possible store your tractor indoors and cover it to give protection from dust and dirt e Cover your tractor with a suitable protective cover that does not retain moisture Do not use plastic Plastic cannot breathe which allows condensation to form and will cause your tractor to rust IMPORTANT NEVER COVER TRACTOR WHILE ENGINE AND EXHAUST AREAS ARE STILL WARM PROBLEM Will not start Hard to start Engine will not turn over Engine clicks but will not start Loss of power Excessive vibration CAUSE 1 2 3 4 5 6 8 9 CON OO Op ON TROUBLESHOOTING CORRECTION Out of fuel 1 Fill fuel tank Engine not CHOKED properly 2 See TO START ENGINE in Operation section Engine flooded 3 Wait several minutes before attempting to start Bad spark plug 4 Replace spark plug Dirty air filter 5 Clean replace air filter Dirty fuel filter 6 Replace fuel filter Water in fuel 7 Empty fuel tank and carburetor refill tank with fresh Loose or damaged wiring Carburetor out of adjustment Engine valves out of adjustment 1 Dirty air filter Bad spark plug Weak or dead battery Dirty fuel filter Stale or dirty fuel Loose or damaged wi
125. ring Carburetor out of adjustment Engine valves out of adjustment Brake pedal not depressed Attachment clutch is engaged Weak or dead battery Blown fuse Corroded battery terminals Loose or damaged wiring Faulty ignition switch Faulty solenoid or starter Faulty operator presence switch es Weak or dead battery Corroded battery terminals Loose or damaged wiring Faulty solenoid or starter Cutting too much grass too fast Throttle in CHOKE position Build up of grass leaves trash under mower Dirty air filter Low oil level dirty oil Faulty spark plug Dirty fuel filter Stale or dirty fuel Water in fuel Spark plug wire loose 10 Dirty engine air screen fins 11 Dirty clogged muffler 12 Loose or damaged wiring 13 Carburetor out of adjustment 14 Engine valves out of adjustment 15 Worn bent or loose blade qi Bent blade mandrel 2 Loose damaged part s 3 25 eo Boo gasoline and replace fuel filter Check all wiring See To Adjust Carburetor in Service Adjustments section Contact an authorized service center department Clean replace air filter Replace spark plug Recharge or replace battery Replace fuel filter Empty fuel tank and refill tank with fresh clean gas Check all wiring See To Adjust Carburetor in Service Adjustments section Contact an authori
126. roperly inflated to the PSI shown on tires If tires are over or under inflated it may affect the appearance of your lawn and lead you to think the mower is not adjusted properly VISUAL SIDE TO SIDE ADJUSTMENT See Fig 27 e With all tires properly inflated and if your lawn appears unevenly cut determine which side of mower is cutting lower With a 3 4 or adjustable wrench turn lift link adjust ment nut A to the left to lower LH side of mower or to the right to raise LH side of mower Turn nut left to lower mower Turn nut right to raise mower Fig 27 NOTE Each full turn of adjustment nut will change mower height about 3 16 e Test your adjustment by mowing some uncut grass and visually checking the appearance Readjust if necessary until you are satisfied with the results PRECISION SIDE TO SIDE ADJUSTMENT See Fig 28 With all tires properly inflated park tractor on level ground or driveway CAUTION Blades are sharp Protect your hands with gloves and or wrap blade with heavy cloth Raise mower to its highest position At both sides of mower position blade at side and measure the distance A from bottom edge of blade to the ground The distance should be the same on both sides e f adjustment is necessary see step in Visual Adjust ment instructions above Recheck measurements adjust if necessary until both sides are equal
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130. t the load restart the engine and allow it to warm up for one minute using the choke as described above COLD WEATHER STARTING 50 F and below e When engine starts allow engine to run with the throttle control in the choke position until the engine runs roughly then move throttle control to fast posi tion This may require an engine warm up period from several seconds to several minutes depending on the temperature AUTOMATIC TRANSMISSION WARM UP Before driving the unitin cold weather the transmission should be warmed up as follows sure the tractor is on level ground e Release the parking brake and let brake slowly return to operating position Allow one minute for transmission to warm up This can be done during the engine warm up period attachments can also be used during the engine warm up period afterthetransmissionhas been warmed up NOTE If at a high altitude above 3000 feet or in cold temperatures below 32 F the carburetor fuel mixture may need to be adjusted for best engine performance See TO ADJUST CARBURETOR in the Service and Adjustments section of this manual OPERATION PURGE TRANSMISSION CAUTION Never engage or disengage freewheel lever while the engine is running To ensure proper operation and performance it is recom mended that the transmission be purged before operating tractor for the first time This procedure will remove any trapped air inside
131. this manual it means when you are in the operating position seated behind the steering wheel TO REMOVE TRACTOR FROM CARTON UNPACK CARTON e Remove all accessible loose parts and parts cartons from carton e Cut along dotted lines on all four panels of carton Remove end panels and lay side panels flat e Check for any additional loose parts or cartons and remove BEFORE REMOVING TRACTOR FROM SKID TO CHECK BATTERY See Fig 1 Lift hood to raised position NOTE If this battery is put into service after month and year indicated on label label is located between terminals charge battery for minimum of one hour at 6 10 amps See BATTERY in Maintenance section of this manual for charging instructions For battery and battery cable installation see RE PLACING BATTERY inthe Service and Adjustments section in this manual AD JUST SEAT See Fig 2 Sit in seat Lift up adjustment lever A and slide seat until a com fortable position is reached which allows you to press clutch brake pedal all the way down Release lever to lock seat in position Fig 2 ASSEMBLY NOTE You may now roll your tractor offthe skid Follow the instructions below to remove the tractor from the skid WARNING Before starting read understand and follow all instructions in the Operation section of this manual Be sure tractor is in a well ventilated area Be sure the area in front of tractor is clear of other p
132. tion charges for the movement of any power equipment unit or attachment are the responsibility of the purchas er Transportation charges for any parts submitted for replacement under this warranty must be paid by the purchaser un less such return is requested by the manufacturer Battery Warranty On products equipped with a Battery we will replace without charge to you any battery which we find to be defective in manufacture during the first ninety 90 days of ownership After ninety 90 days we will exchange the Battery charging you 1 12 of the price of a new Battery for each full month from the date of the original sale Battery must be maintained in accordance with the instructions furnished The Warranty period for any products used for rental or commercial purposes is limited to 90 days from the date of original purchase This Warranty applies only to products which have been properly assembled adjusted operated and maintained in ac cordance with the instructions furnished This Warranty does not apply to any product which has been subjected to altera tion misuse abuse improper assembly or installation delivery damage or to normal wear of the product Exclusions Excluded from this Warranty are belts blades blade adapters normal wear normal adjustments standard hardware and normal maintenance 7 Inthe event you have a claim under this Warranty you must return the product to an authorized service dealer Should you have
133. ty dirty conditions remove the blower housing and other cooling shrouds Clean the cooling fins and external surfaces as necessary Make sure the cooling shrouds are reinstalled NOTE Operating the engine with a blocked grass screen dirty or plugged cooling fins and or cooling shrouds removed will cause engine damage due to oveRHeating MUFFLER Inspect and replace corroded muffler and spark arrester if equipped as it could create a fire hazard and or damage SPARK PLUGS Replace spark plugs at the beginning of each mowing season or after every 100 hours of operation whichever occurs first Spark plug type and gap setting are shown in PRODUCT SPECIFICATIONS section of this manual MAINTENANCE IN LINE FUEL FILTER See Fig 18 The fuel filter should be replaced once each season If fuel filter becomes clogged obstructing fuel flow to carburetor replacement is required e With engine cool remove filter and plug fuel sec tions e Place new fuel filter in position in fuel line with arrow pointing towards carburetor Be sure there are no fuel line leaks and clamps are properly positioned Immediately wipe up any spilled gasoline FUEL FILTER Fig 18 CLEANING Clean engine battery seat finish etc of all foreign matter e Clean debris from steering plate Debris can restrict clutch brake pedal shaft movement causing belt slip and loss of drive CAUTION PINCH POINTS S
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137. zed service center department Depress brake pedal Disengage attachment clutch Recharge or replace battery Replace fuse Clean battery terminals Check all wiring Check replace ignition switch Check replace solenoid or starter Contact an authorized service center department Recharge or replace battery Clean battery terminals Check all wiring Check replace solenoid or starter Raise cutting height reduce speed Adjust throttle control Clean underside of mower housing Clean replace air filter Check oil level change oil Clean and regap or change spark plug Replace fuel filter Empty fuel tank and refill tank with fresh clean gas Empty fuel tank and carburetor refill tank with fresh gasoline and replace fuel filter Connect and tighten spark plug wire Clean engine air screen fins Clean replace muffler Check all wiring See To Adjust Carburetor in Service Adjustments Contact an authorized service center department Replace blade Tighten blade bolt Replace blade mandrel Tighten loose part s Replace damaged parts TROUBLESHOOTING PROBLEM CAUSE Engine continues 1 Faulty operator safety presence control to run when oper system ator leaves seat with attachment clutch engaged Poor cut uneven Worn bent or loose blade Mower deck not level Buildup of grass leaves trash under mower Bent blade mandrel Clogged mower deck vent holes from buildup of grass leaves a

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2SC3076  Roadstar TTL-830UEPC audio turntable  This is the Internet version of the user's guide © Print only for  DriveShield  

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