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Poulan 151673 Lawn Mower Accessory User Manual

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Contents

1. Do not coast down a hill in neutral you may lose control of the tractor CAUTION Tow only the attachments that are recommended by and comply with specifications of the manufacturer of your tractor Use common sense when towing Operate only at the lowest possible speed when on a slope Too heavy of a load while on a slope is dangerous Tires can lose traction with the ground and cause you to lose control of your tractor CAUTION Inorderto prevent accidental starting when setting up transporting adjusting or making repairs always disconnect spark plug wire and place wire where it cannot contact spark plug CONGRATULATIONS on your purchase of a new Grass Catcher It has been designed engineered and manufactured to give you the best possible dependability and performance Should you experience any problems you cannot easily remedy please contact your nearest authorized service center department They have competent well trained technicians and the proper tools to service or repair this unit Please read and retain this manual The instructions will enable you to assemble and maintain your Grass Catcher properly Always observe the SAFETY RULES TABLE OF CONTENTS SAFETY RULES eu een 2 CUSTOMER RESPONSIBILITIES 12 BAG OF 4 5 oyjopnc 12 ASSEMBBYG6 6 10 REPAIR PARTS center
2. of the support MARKS plate Tighten all hardware securely HEX BOLTS THREADED UPPER HOLES SUPPORT SUPPORT POST See Fig 3 Use Hardware GROUP B 1 Rotate cover assembly onto its side as shown 2 Secure supporttubes to cover assembly using short hex bolts long hex bolts and locknuts as shown Tighten all hardware securely DRAWBAR COVER ASSEMBLY N SHORT HEX BOLTS Fig 1A MOUNTING BRACKET SUPPORT LONG HEX BOLTS LOCKNUTS SUPPORT POSTS THREADED Fig 3 LOWER HOLES DRAWBAR Fig 1B MOUNTING TO TRACTOR See Fig 4 Use Hardware GROUP C NOTE For ease of assembly you may wish to obtain the assistance of another person for mounting assembly to tractor 1 Raise seat on tractor to allow assembly to be mount ed 2 With cover closed lift assembly and place support posts into mounting bracket Allow assembly to rest on bottom of mounting bracket 3 Line up holes in mounting bracket with holes in support posts and insert support post clevis pins Secure with retainer springs 4 Install the four 4 tubing end caps onto container sup port Tap each end cap onto container support tubes to seat securely COVER ASSEMBLY END CAP RETAINER SPRINGS SUPPORT POST MOUNTING BRACKET DRAWBAR Fig 4 CONTAINER ASSEMBLY See Fig 5 No hardware required 1 Place bottom half inside of top half as shown 2 Place one foot inside bottom half
3. 140572 532087175 819061216 532007206 532060867 810071000 532109808 532125004 532130760 532130759 532145578 871161010 874780712 DESCRIPTION Nut Crownlock 10 24 Screen Cover Cover Assembly Includes 3 37 38 39 Chute Upper Screw Special 10 14x1 2 Dump Bagger Indicator Screw 10 24 x 1 1 8 Washer 3 16x3 4x16 Ga Spacer Split Nut Acorn 10 24 Washer Lock Latch Chute Nut Weld Latch Hook Rubber Latch Chute Lower Screw 10 24 x 5 8 Bolt 7 16 14 x 3 4 Ecrou auto serrant 10 24 Ecran de couvercle Couvercle Y compris 3 37 38 39 Glissi re sup rieure Vis sp ciale 10 14x1 2 Indicateur du sac de d chargement Vis 10 24 x 1 1 8 Rondelle 3 16x3 4x16 Ja Entretoise fendue Ecrou borgne 10 24 Rondelle frein Loquet de glissi re Axe de loquet Crochet de loquet Loquet de caoutchoc Glissi re inf rieure Vis 10 24 x 5 8 Boulon H 7 16 14 x 3 4 KEY PART NO 532063124 532124670 874760512 874760536 532144840 532144839 532174083 532134639 532128600 532127534 532183286 532129586 532134637 532130895 532186601 871141008 532145326 532145892 532151673 4 Electrolux DESCRIPTION Locknut 5 16 x 18 Spring Retainer Bolt Hex 5 16 18 x 3 4 Bolt Hex 5 16 18 x 2 1 4 Bagger Support Post Bracket Mounting Plug Tubing End Bagger Frame Pin Hinge Gasket Cover Container Top Container Bottom Seal Cover Latch Handle Cover Strip Reinforc
4. DLE CHUTE e COVER 2 A 7 1 I LOWER CHUTE il 1 FI iil Fig 9A ALIGNMENT SLOT LATCH PIN JA DA 2 RUBBER LATCH 1124 SS 1 V0 1 BOSSES of Fig 9B LEVEL MOWER DECK No hardware required 1 e Be sure deck is properly leveled for best mower performance See your tractors owner s manual for instructions OPERATION TIPS FOR IMPROVED BAGGING OPERATION Follow the mower operation instructions in your tractor owner s manual When operating your grass catcher on a lawn where grass and leaf bagging equipment has not been used you are picking up thatch and debris that has accumulated for long periods of time The amount collected and the total time of operation may be greater than you will experience with regular use of your grass catcher e Always run throttle at full speed when bagging e Select a gear low enough to give good mower cutting performance good quality cut and good bagging performance NOTE It may be necessary to overlap width of cut to suit your conditions e If grass is extremely tall it should be mowed twice The first time relatively high the second time to desired height Use left hand side of mower for trimming e Plastic trash bags can be inserted inside grass catcher containers for ease of debris disposal To remove the plastic trash bags when full a Disengage blades shift into neutral engage the parking brake and sto
5. E When right hand R H and left hand L H are mentioned in this manual it means when you are seated on the tractor in the operator s position 1 2 Wrench 1 3 or longer Extension THESE ARE THE TOOLS YOU WILL NEED TO 1 2 Socket 1 Short Handle ASSEMBLE YOUR GRASS CATCHER 5 8 Socket Phillips Screwdriver Drive Ratchet CAUTION BEFORE ASSEMBLING GRASS CATCHER TO TRACTOR Depress clutch brake pedal fully and set parking brake Place gearshift motion control lever in NEUTRAL position Place attachment clutch in DISENGAGED position Turn ignition key OFF and remove key Make sure the blade and all moving parts have completely stopped Disconnect spark plug wire from spark plug and place wire where it cannot come in contact with plug 1 REAR MOUNTING BRACKET and COVER SEAL See Fig 2 SUPPORT PLATE See Figs 1A amp 1B No hardware required Use Hardware GROUP A 1 Align mark on seal with mark at cover opening 1 Install support plate to inside of drawbar as shown 2 Work seal into opening so cover sits between flanges using two 2 7 16 14 x 3 4 hex bolts and the two of seal threaded upper holes in the plate Do not tighten at this time NOTE Be sure to align the four 4 lower threaded holes of the support plate with the holes in the drawbar 2 Assemblethe mounting bracket as shown to the outside of the drawbar using four 4 7 16 14 x 3 4 hex bolts ALIGNMENT and the four 4 lower threaded holes
6. Printed in U S A OWNER S MANUAL Model No CG46A Product No 964 04 06 07 46 Inch Mower Grass Catcher Assembly Operation Customer Responsibilities Repair Parts 151673 Rev 4 5 20 03 rad SAFETY RULES A Safe Operation Practices for Ride On Mowers A IMPORTANT THIS CUTTING MACHINE IS CAPABLE OF AMPUTATING HANDS AND FEET AND THROWING OBJECTS FAILURE TO OBSERVE THE FOLLOWING SAFETY INSTRUCTIONS COULD RESULT IN SERIOUS INJURY OR DEATH DO NOT I GENERAL OPERATION Read understand and follow all instructions in the manual and on the machine before starting e Only allow responsible adults who are familiar with the instructions to operate the machine e Clear the area of objects such as rocks toys wire etc which could be picked up and thrown by the blade e sure the area is clear of other people before mowing Stop machine if anyone enters the area e Never carry passengers e Donotmowin reverse unless absolutely necessary Always look down and behind before and while backing e Be aware of the mower discharge direction and do not point it at anyone Do not operate the mower without either the entire grass catcher or the guard in place e Slow down before turning e Never leave a running machine unattended Always turn off blades set parking brake stop engine and remove keys before dismounting e Turn off blades when not mowing e Stop engi
7. and lift top half to meet bottom half 3 Press halves tightly together while lifting top to lock into place as shown IMPORTANT BEFORE LOCKING THE TABS HOOKED EDGES ON BOTH HALVES MUST OVERLAP TO FORM SEAL AS SHOWN IN INSET 4 Repeat for other containers CONTAINER CONTAINER TOP HALF PRESS TOGETHER TO FORM SEAL WHILE LIFTING TOP HALF CONTAINER TOP HALF CONTAINER BOTTOM HALE LOCKING TAB FIG 5 ASSEMBLY CHECK Squeeze sides of lower half of con tainer and check that there is no gap between upper and lower halves If a gap appears unlock tabs to separate container halves and repeat instructions above 6 CONTAINER MOUNTING See Fig 6 No hardware required 1 Install one container to left side first with warning to outside of unit Install another container to center posi tion and one in right position NOTE Right container should always overlap left container at center supports 2 Close cover and lock latch handles over center support tubes COVER LATCH CONTAINER WARNING CENTER SUPPORT TUBES CONTAINER HANDLE CONTAINER WARNING 7 LOWER CHUTE See Fig 7A 8 7B Use Hardware GROUP D 1 Press weld nut into rubber latch and install two latch hook assemblies to lower chute using screw washer and lock washer as shown 2 Tighten hardware securely 3 Raise and hold deflector shield in upright position 4 Place rear o
8. and service as required SAFETY RULES A Safe Operation Practices for Ride On Mowers A Be sure the area is clear of other people before mowing Stop machine if anyone enters the area Never carry passengers or children even with the blades off Do not mow in reverse unless absolutely necessary Always look down and behind before and while backing Never carry children They may fall off and be seriously injured or interfere with safe machine operation Keep children out of the mowing area and under the watchful care of another responsible adult Be alert and turn machine off if children enter the area Before and when backing look behind and down for small children Mow up and down slopes 15 Max not across Remove obstacles such as rocks tree limbs etc Watch for holes ruts or bumps Uneven terrain could overturn the machine Tall grass can hide obstacles Use slow speed Choose a low gear so that you will not have to stop or shift while on the slope Avoid starting or stopping on a slope If tires lose traction disengage the blades and proceed slowly straight down the slope If machine stops while going uphill disengage blades shift into reverse and back down slowly Do not turn on slopes unless necessary and then turn slowly and gradually downhill if possible Look for this symbol to point out im portant safety precautions It means CAUTION BECOME ALERT YOUR SAFETY IS INVOLVED CAUTION
9. ement Screw 10 24 x 1 2 Pin Clevis Plate Reinforcement Owner s Manual crou frein 5 16 x 18 Ressort de retenue Boulon H 5 16 18 x 3 4 Boulon H 5 16 18 x 2 1 4 Support du ramasse herbe Support de montage Capuchon d extr mit de tuyau Cadre de ramasse herbe Goupille de charni re Garniture de couvercle Bac gazon sup rieur Bac gazon inf rieur Sceau de couvercle Poign e de loquet de couve Bande Vis 10 24 x 1 2 Axe de chape Plaque de renforcement Manuel de propri taire
10. f chute over rear of mower deck opening Push chute down and forward to guide extended edge of chute between discharge guard and mower deck 5 Hook front latch into tab hole on front of mower deck 6 Hook rear latch into flange hole on back of mower deck CAUTION Donotremove discharge guard from mower Raise and hold guard when attaching lower chute and allow it to rest on chute while in operation LOCK WASHER WASHER DEFLECTOR 8 CHUTE LATCH ASSEMBLY See Fig 8 Use Hardware GROUP E amp 1 Assemble hardware shown latch pin to upper chute 2 Press weld nut into rubber latch and assemble rubber latch to lower chute as shown 3 Tighten all hardware securely WASHERS 10 x 1 1 8 SCREW 3 16 x 3 4 x 16 GA SPLIT SPACER UPPER CHUTE ACORN NUT 10 x SCREW TED RUBBER acts LATCH LOWER CHUTE WELD WASHER NUT 3 16 x 3 4 16 GA LOCK WASHER Fig 8 UPPER CHUTE See Fig 9A amp 9B No hardware required 1 Lower mower deck to its lowest cutting position 2 Assemble upper chute by inserting curved end into hole in back of cover NOTE Handle carefully so as not to damage dump bag ger indicator 3 Pushin and turn upper chute until it is in line with lower chute 4 Align the bosses on lower chute with alignment slots on upper chute and slide together 5 Secure with rubber latch by hooking hole in latch over latch pin DUMP BAGGER UPPER INDICATOR HAN
11. h could develop into a fire For best results mower blades must be kept sharp Replace bent or damaged blades e See BLADE CARE instructions in your tractor owner s manual CAUTION BEFORE PERFORMING ANY MAINTENANCE SERVICE OR ADJUST MENTS Depress clutch brake pedal fully and set parking brake Place gearshift motion control lever in NEUTRAL position Place clutch control in DISENGAGED position Turn ignition key to OFF position Make sure blades and all moving parts have completely stopped Disconnect spark plug wire s from spark plug s and place wire where it cannot come in contact with plug CAUTION Grass catcher components are subject to wear damage and deterioration which could expose moving parts or allow objects to be thrown Frequently check components and replace with manufacturer s recommended parts when necessary NOTES REPAIR PARTS PIECES DE RECHANGE GRASS CATCHER MODEL NUMBER CG46A RAMASSE HERBE NUM RO DE MOD LE CG46A PRODUCT NUMBER 954 04 06 07 NUM RO DE PRODUIT 954 04 06 07 YL REPAIR PARTS PIECES DE RECHANGE SL KEY NO D NOOO 10 11 12 13 14 15 16 18 20 24 GRASS CATCHER MODEL NUMBER CG46A RAMASSE HERBE NUMERO DE MODELE CG46A PRODUCT NUMBER 954 04 06 07 NUMERO DE PRODUIT 954 04 06 07 PART NO 532069180 532127533 532139850 532126840 818021008 532
12. ne before removing grass catcher or unclogging chute e Mow only in daylight or good artificial light e Do not operate the machine while under the influence of alcohol or drugs e Watch for traffic when operating near or crossing roadways e Use extra care when loading or unloading the machine into a trailer or truck e Data indicates that operators age 60 years and above are involved a large percentage of riding mower related injuries These operators should evaluate their ability to operate the riding mower safely enough to protect themselves and others from serious injury Keep machine free of grass leaves or other debris build up which can touch hot exhaust engine parts and burn Do not allow the mower deck to plow leaves or other debris which can cause build up to occur Clean any oil or fuel spillage before operating or storing the machine Allow machine to cool before storage Il SLOPE OPERATION Slopes are a major factor related to loss of control and tipover accidents which can result in severe injury or death All slopes require extra caution If you cannot back up the slope or if you feel uneasy on it do not mow it DO e Mow up and down slopes not across Remove obstacles such as rocks tree limbs etc e Watch for holes ruts or bumps Uneven terrain could overturn the machine Tall grass can hide obstacles e Useslow speed Choose a low gear so that you will not have to stop or shift while
13. ne operation Never allow children to operate the machine Use extra care when approaching blind corners shrubs trees or other objects that may obscure vision SERVICE Use extra care in handling gasoline and other fuels They are flammable and vapors are explosive Use only an approved container Never remove gas cap or add fuel with the engine running Allow engine to cool before refueling Do not smoke Never refuel the machine indoors Never store the machine or fuel container inside where there is an open flame such as a water heater Never run a machine inside a closed area Keep nuts and bolts especially blade attachment bolts tight and keep equipment in good condition Nevertamper with safety devices Checktheir proper operation regularly Keep machine free of grass leaves or other debris build up Clean oil or fuel spillage Allow machine to cool before storing Stopandinspectthe equipmentif you strike an object Repair if necessary before restarting Never make adjustments or repairs with the engine running Grass catcher components are subject to wear damage and deterioration which could expose moving parts or allow objects to be thrown Frequently check components and replace with manufacturer s recommended parts when necessary Mower blades are sharp and can cut Wrap the blade s or wear gloves and use extra caution when servicing them Check brake operation frequently Adjust
14. of manual OPERATION 4 55 a 11 Know Your Grass Catcher READTHIS OWNER S MANUAL AND SAFETY RULES BEFORE ASSEMBLING OR OPERATING YOUR GRASS CATCHER Compare the illustrations with the carton contents to familiarize yourself with the parts before starting the assembly Study the operating instructions and safety precautions thoroughly to insure proper functioning of your Grass Catcher and to prevent injury to yourself and others Save this manual for future reference WEAR YOUR The operation of any tractor can result in foreign objects thrown into the eyes which can result in severe eye damage Always wear safety glasses or eye shields before starting your tractor and while mowing We recommend a wide vision safety mask for over the spectacles or standard THAN NO SIGHT safety glasses FORESIGHT IS BETTER UNPACKING INSTRUCTIONS CARTON CONTENTS e Remove all parts and packing materials from carton e hi Mounting eae 3 Container Bottoms 1 Mounting Support Plate e Fold flaps to inside of carton and turn carton upsid edown on floor of work area To protect grass catcher 1 Upper Chute 1 Cover Assembly cover during assembly place cover upsidedown on 1 Lower Chute 1 Cover Seal overturned carton 1 Support Post 1 Bag of Parts 1 Owner s Manual e Check carton contents against list Be sure all parts are there NOTE For ease of assembly aside of your work area lay out all hardware in the f
15. ollowing groups Each step of the as sembly instructions will identify the group needed for that step BAG OF PARTS CONTENTS ASSEMBLY LOCATION HARDWARE SHOWN ACTUAL SIZE REAR MOUNTING BRACKET AND SUPPORT PLATE TO DRAW BAR 6 Bolt 7 16 14 x 3 4 Self Tapping SUPPORT POSTS TO COVER ASSEMBLY 2 Bolt 5 16 18 x 2 1 4 E 2 Bolt 5 16 18 x 3 4 4 Locknut 5 16 18 BAG OF PARTS CONTENTS continued ol SUPPORT 2 Support Clevis Pin POSTS TO MOUNTING BRACKET 2 Retainer Spring 4 Tubing End Caps eS AT 2 Latch Hook Assembly LOWER CHUTE ASSEMBLY e 2 Screw 10 x 5 8 2 Washer Lock 10 2 Washer 3 16 x 3 4 x 16 2 Nut Weld 10 GROUP E CHUTE LATCH ASSEMBLY 110 1 to UPPER 1 Screw 10 x 1 1 8 1 Spacer Split 10 CHUTE 2 Washer 3 16 x 3 4 x 16 Ga 1 Nut Acorn 10 GROUP F 1 Rubber Latch CHUTE lt LATCH ASSEMBLY to LOWER CHUTE 1 Screw 10 x 5 8 1 Washer Lock 10 1 Washer 3 16 x 3 4 x 16 Ga 1 Nut Weld 10 ASSEMBLY PARTS IDENTIFICATION UPPER CHUTE DUMP BAG INDICATOR CHUTE LATCH LOWER CHUTE GRASS CATCHER CONTAINERS LOWER CHUTE ATTACHING STRAPS NOT
16. on the slope e Followthemanufacturer s recommendations for wheel weights or counterweights to improve stability e Use extra care with grass catchers or other attachments These can change the stability of the machine Keep all movement on the slopes slow and gradual Do not make sudden changes in speed or direction e Avoid starting or stopping on a slope If tires lose traction disengage the blades and proceed slowly straight down the slope Do not turn slopes unless necessary and then turn slowly and gradually downhill if possible Do not mow near drop offs ditches or embankments The mower could suddenly turn over if a wheel is over the edge of a cliff or ditch or if an edge caves in Do not mow on wet grass Reduced traction could cause sliding Do not try to stabilize the machine by putting your foot on the ground Do not use grass catcher on steep slopes CHILDREN Tragic accidents can occur if the operator is not alert to the pres ence of children Children are often attracted to the machine and the mowing activity Never assume that children will remain where you last saw them IV Keep children out of the mowing area and under the watchful care of another responsible adult Be alert and turn machine off if children enter the area Before and when backing look behind and down for small children Never carry children They may fall off and be seriously injured or interfere with safe machi
17. p the engine Raise seat Unlatch and raise cover c Remove one container at a time by grasping container handles and pulling toward the rear off of the tube rails d With the container resting on the ground close and secure the top of the plastic lawn bag e Tipthe container on its side and slide the filled bag from the container f Install a new plastic lawn bag with the edges of the bag draped over upper lip of the container g Repeat for other containers h Reinstall containers making sure right container overlaps left container at center supports j Close cover and secure latches over center support tubes e Avoid cutting wet grass or in the morning while the dew is still heavy Grass clippings collected under these conditions tend to be sticky and adhere to the walls of the flow path causing clogging e Your bagger is equipped with a dump bag indicator As the bags become full the flow indicating ball will drop down in its slot indicating that the bags are full or the chutes have become clogged Care should be taken not to damage the parts and that the ball moves freely at the beginning of each use NOTE To help prevent clogging of chutes check empty bags when ball begins to drop down in the slot Experience will teach you the best time to empty the bags e grass catcher fails to pick up cut grass or leaves it is an indication that clogging has occurred in the System or that the grass catcher containe
18. rs are full a Disengage blades shift into neutral engage the parking brake and stop the engine Raise seat Unlatch and raise cover Slide out containers and dispose of clippings Replace containers close cover and latch b Unlatch chutes and check for clogging Remove all debris in chutes Reassemble and latch chutes c Checktoinsure dump bagindicator has not become clogged The air passage hole must be clear of debris Gently inserta smalltwig or wire into passageway to clear A CAUTION Do not operate mower with grass catcher partially installed Disengage blades and stop engine before leaving tractor seat to empty containers unclogging chutes etc Close cover before starting Disengage mower when crossing driveways or gravel surfaces and other areas where thrown objects could be a hazard Do not attempt to vacuum up cans or other potentially hazardous projectiles CUSTOMER RESPONSIBILITIES GENERAL RECOMMENDATIONS STORAGE Always observe safety rules when performing any main When grass catcher is to be stored for a period of time tenance clean it thoroughly remove all dirt grass leaves etc Store in a clean dry place e Before each use check for loose fasteners Clean unit thoroughly after each use CAUTION Do not leave grass in bagger containers Empty containers after each BLADE CARE use and before storing Failure to do so may result in spontaneous combustion whic

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