Porter-Cable 966 Cordless Drill User Manual
Contents
1. 13 Do not charge battery pack when the temperature is BELOW 40 F 4 44 C or ABOVE 104 F 40 C This is very important for proper operation 14 Do not incinerate battery pack It can explode in a fire 15 Do not charge battery in damp or wet locations 16 Do not attempt to charge any other cordless tool or battery pack with the Porter Cable charger 17 Do not short across the terminals of the battery pack EXTREMELY HIGH TEMPERATURES COULD CAUSE PERSONAL INJURY OR FIRE 18 Double insulated tools are equipped with a polarized plug one blade is wider than the other This plug will fit in a polarized outlet only one way If the plug does not fit fully in the outlet reverse the plug If it still does not fit contact a qualified electrician to install a polarized outlet Do not change the plug in any way Double Insulation Jal eliminates the need for the three wire grounded power cord and grounded power supply system 19 Dispose of expended batteries properly The Porter Cable Model 8823 Battery Pack contains 0YCL rechargeable nickel cadmium batteries These SK batteries must be recycled or disposed of properly Drop off expended battery packs at your local replacement battery retailer your local recycling center AN Y or at a Porter Cable Service Center see list on back amp blii amp 9 822 page of this manual Applicable fees for the collection and recycling of these agro is a Tradem2. under its own weight This could result in damage to both the drill bit and the Hammer Drill ACAUTION Take extreme care if the bit becomes jammed in the Hole Stop the drill immediately See ADDITIONAL SAFETY RULES FOR HAMMER DRILL DRIVERS Number 7 14 MAINTENANCE KEEP TOOL CLEAN All plastic parts should be cleaned with a soft damp cloth NEVER use solvents to clean plastic parts They could very possibly dissolve or otherwise damage the material FAILURE TO START Should your tool fail to start make sure battery pack is charged and properly installed in drill BATTERY The battery pack will discharge by itself without damage if stored for long periods of time and may require recharging before use LUBRICATION For your continued safety and electrical protection lubrication and service on this tool should ONLY be performed by an AUTHORIZED PORTER CABLE SERVICE STATION or a PORTER CABLE DELTA FACTORY SERVICE CENTER At approximately 100 hours of use take or send your tool to your nearest Authorized Porter Cable Service Station to be thoroughly cleaned and inspected worn parts replaced when necessary relubricated with fresh lubricant and performance tested SERVICE AND REPAIRS All quality tools will eventually require servicing or replacement of parts due to wear from normal use These operations including brush inspection and replacement should ONLY be performed by either an AUTHORIZED PORTER CABLE SERVIC
3. A lubricant such as soap or wax may be used on screw threads for ease of driving particularly in hard wood 9 Combination pilot drill shank drill and countersink bits are available from local supply houses for drilling holes in one easy operation DNA DRIVING SELF TAPPING SCREWS 1 Drill pilot hole of correct size as recommended by screw manufacturer 2 Install proper bit that fits screw 3 Set torque adjusting collar for desired torque and set speed selector to LOW 4 Set screwdriver for correct rotation 5 Position bit in head of screw 6 Place end of screw into pre drilled hole remove fingers start screwdriver and drive screw 7 As soon as screw has seated lift screwdriver from screw DRIVING MACHINE SCREWS 1 Drill and tap correct hole size for fastener 2 Start screw in hole with fingers and drive as outlined under DRIVING WOOD SCREWS TO REMOVE SCREWS 1 Set torque adjusting collar for maximum torque and set speed selector to LOW 2 Install proper bit that fits screw 3 Set screwdriver for reverse rotation 4 Place bit in screw and start drill HAMMER DRILLING Drilling Concrete Use carbide tipped masonry bits only Be sure drill bit is securely gripped in chuck and the mode selecting ring is in the hammer position Fig 3B Start drill by squeezing the trigger Place tip of bit in contact with work and apply steady firm pressure Avoid allowing Hammer Drill to bounce or dance
4. for driving very large screws The Model 977 is equipped with a hammer setting A Fig 3B The hammer position is used when impacting is needed to assist in the drilling operation concrete bricks etc The hammering function will not engage unless the torque collar is set to the hammer position AND the drill bit is pushed against the work TWO SPEED GEAR SHIFT The Model 966 977 and 978 cordless tools all have a two speed gear shift which provides spindle speed ranges of approximately 0 to 450 RPM LOW and 0 to 1400 RPM HIGH for Models 977and 978 and 0 400 RPM LOW and 0 1300 RPM HIGH for Model 966 To change speed ranges release trigger switch to stop motor Slide speed selector A Fig 4 backward for HIGH speed or forward for LOW speed 8 The low speed position is normally used when drilling larger holes and when driving or removing screws The high speed position is normally used for drilling small holes DRIVER BIT STORAGE Convenient storage areas with retaining clip B Fig 4 for screwdriver bits are provided on each side of the tool SIDE HANDLE Model 977 is shipped with a side handle A Fig 5 to provide additional control and support during high torque drilling and driving operations To use screw the side handle A into the threaded hole B on either side of the tool ADJUSTABLE GRIPS Three different grip adjustments small medium and large are provided with the drill driv
5. hour INNIN Disconnect charger from power source when not in use DIAGNOSTICS The Model 8604 charger is equipped with a diagnostic system that automatically checks the battery pack when it is inserted into the charger If no problems are found the charger will automatically switch to Fast Charge mode as described in NORMAL CHARGING 10 Problems will be indicated by charger indicator lights see Fig 8 If the green light A continues to flash after battery pack is inserted in charger the battery pack temperature is either too high or too low for charging If left alone the charger will continue to monitor the battery pack temperature and will begin charging when the temperature reaches an acceptable level If the green light A glows continuously and red light B flashes the battery pack is receiving a Fast Charge but the battery pack voltage is low It is not unusual for a new or a fully discharged battery pack to give this indication for the first several minutes of charge If the red light continues to flash throughout the charge cycle it indicates that the pack is weak and will provide reduced performance the pack is still useable but will not provide maximum power or work per charge This battery pack will probably require replacement in the near future If the green light A continues to flash and red light B flashes the battery pack has failed pack is not chargeable and requires replacement I
6. E STATION or a PORTER CABLE DELTA FACTORY SERVICE CENTER All repairs made by these agencies are fully guaranteed against defective material and workmanship We cannot guarantee repairs made or attempted by anyone other than these agencies Should you have any questions about your tool feel free to write us at any time In any communications please give all information shown on the nameplate of your tool model number type serial number etc CHUCK REPLACEMENT Remove battery pack to prevent accidental starting 1 Open chuck jaws A Figs 12 and 13 as wide as possible to gain access to the chuck retaining screw B Fig 12 2 Remove chuck retaining screw by turning it clockwise left hand thread with a hex wrench 3 Use a 19mm wrench on nose of chuck B Fig 13 Turn counter clockwise to remove 4 To install new chuck reverse the procedure 15 Fig 13 REMOVE INSTALL lt 3 x Pm J af Fig 15 ALTERNATE CHUCK REPLACEMENT Remove battery pack to prevent accidental start up 1 Open chuck jaws as wide as possible to gain access to the chuck retaining screw 2 Remove chuck retaining screw by turning it clockwise left hand thread with an hex wrench 3 Place the two speed gear shift selector to the rear LOW position 4 Place the short end of a large hex wrench 4 or larger into the chuck Fig 14 Align wrench flats with chuck jaws and tighten chuck securely While supporting chuck on a solid s
7. ESPA OL P GINA 19 FRANCAISE PAGE 39 Instruction Two Speed Cordless manual Drill Drivers And Hammer Drill Driver Model 966 1 2 12 0V Drill Driver Model 977 1 2 14 4V Model 8623 12V Battery Pack Hammer Drill Driver Model 8723 14 4V Battery Pack Model 8604 Model 978 1 2 14 4V Drill Driver 12 0 14 4V Charger Model 8723 14 4V Battery Pack IMPORTANT PATENT END Please make certain that the person who is to use this equipment carefully reads and To learn more about Porter Cable understands these instructions before starting visit our website at operations nito Oe pore able eo The Model and Serial No plate is located on the main housing of the tool Record these numbers in the spaces below and retain for future reference Model No Type Serial No Copyright 2002 Porter Cable Corporation 905385 11 11 02 SAFETY GUIDELINES DEFINITIONS This manual contains information that is important for you to know and un derstand This information relates to protecting YOUR SAFETY and PRE VENTING EQUIPMENT PROBLEMS To help you recognize this information we use the following symbols Please read the manual and pay attention to these sections da a indicates an imminently hazardous situation which if not avoided will result in death or serious injury Mie indicates a potentially hazardous situation which if not avoided could result in death or serious injury indicates a potentially
8. NSTALLING OR REMOVING BATTERY PACK To remove a battery pack depress the battery release button B Fig 9 and pull battery pack out of tool To install a battery pack align rails A Fig 9 on battery pack with slots on tool and push battery pack onto tool until it locks in place Fig 9 HOW TO HOLD THE DRILL DRIVER The front end of the Drill Driver may be made live if the tool drills into live wiring in the wall TO PREVENT ELECTRICAL SHOCK THE HAMMER DRILL DRIVER MUST BE HELD AS SHOWN IN FIG 10A IT S A DRILL 11 HOW TO HOLD THE HAMMER DRILL DRIVER The front end of the Hammer Drill Driver may be made live if the tool drills into live wiring in the wall TO PREVENT ELECTRICAL SHOCK THE HAMMER DRILL DRIVER MUST BE HELD AS SHOWN IN FIG 10B IPS A HAMMER DRILL Fig 10B GENERAL DRILLING 1 Set torque adjusting collar for drilling operation and set speed selector to appropriate speed 2 Be sure drill bit is securely gripped in chuck 3 Set REVERSING BUTTON for clockwise rotation Make sure work is held securely in vise or clamped in place A CAUTION A A a f prior to starting drilling operation Loose work may spin and cause bodily injury 4 Locate exact center for hole to be drilled and use a center punch to make a small dent in work 5 Place tip of drill bit in dent made by center punch hold drill square with work and start the motor Applying too much pressure may cause the bit t
9. Servicio para su Herramienta en los Siguientes Centros de Porter Cable Delta Locations o vous trouverez les pi ces de rechange n cessaires ainsi qu un service d entretien Authorized Service Stations are located in many large cities Telephone 800 487 8665 or 731 541 6042 for assistance locating one Parts and accessories for Porter Cable e Delta products should be obtained by contacting any Porter Cable Delta Distributor Authorized Service Center or Porter Cable e Delta Factory Service Center If you do not have access to any of these call 888 848 5175 and you will be directed to the nearest Porter Cable Delta Factory Service Center Las Estaciones de Servicio Autorizadas est n ubicadas en muchas grandes ciudades Llame al 800 487 8665 al 731 541 6042 para obtener asistencia a fin de localizar una Las piezas y los accesorios para los productos Porter Cable e Delta deben obtenerse poni ndose en contacto con cualquier distribuidor Porter Cable e Delta Centro de Servicio Autorizado o Centro de Servicio de F brica Porter Cable e Delta Si no tiene acceso a ninguna de estas opciones llame al 888 848 5175 y le dirigir n al Centro de Servicio de F brica Porter Cable e Delta m s cercano Des centres de service agr s sont situ s dans beaucoup de grandes villes Appelez au 800 487 8665 ou au 731 541 6042 pour obtenir de l aide pour en rep rer un Pour obtenir des pi ces et accessoires pour les produits Porter Cable Delta s adre
10. ark of batteries in the United States have been paid to the the Rechargeable Battery RBRC For further information call 1 800 8 BATTERY 9 COTO FUNCTIONAL DESCRIPTION FOREWORD Your Porter Cable Cordless Hammer Drill Driver is designed to drill holes and drive fasteners in various materials as indicated in the following chart MAXIMUM CAPACITIES SPEED DRILLING DRIVING RANGE MILD STEEL ALUMINUM WOOD SELF FEED BIT WOOD SCREWS LOW 3 8 3 8 ile 3 8 HIGH 3 8 3 8 12 10 SWITCH OPERATION Squeeze trigger switch A Fig 1 to start motor Release trigger to stop motor As the trigger is squeezed the motor speed increases NOTE A low volume high pitched tone is normal while the switch is in the variable speed mode FORWARD REVERSE e Make sure that the trigger switch A Fig 1 is in the OFF position PROFESSIONAL POWER TOOLS before attempting to change the direction of rotation Push button B Fig 1 toward the left side of the drill for FORWARD clockwise rotation Push button B Fig 1 toward the right side of the drill for REVERSE counter clockwise rotation Place button B Fig 1 in the center position to lock trigger switch in the OFF position Fig 1 ELECTRIC BRAKE When the trigger switch is released an electric brake automatically engages to stop spindle rotation INSTALLING AND REMOVING DRILL AND SCREWDRIVER BITS tul Always set the reversing b
11. ase up pressure as soon as bit point breaks through work and complete the hole from the opposite side DRILLING METAL In addition to the instructions listed under GENERAL DRILLING the following also apply 1 Use only good quality sharp high speed steel twist bits 2 Start drilling with slow speed and gradually increase speed as drill cuts The harder the material the slower the speed required 3 When drilling a large hole drill a smaller hole first and then enlarge it to the required size 4 The use of a lubricant such as oil on the drill point helps keep the bit cool increases drilling action and prolongs drill bit life DRIVING WOOD SCREWS TSA SCREWDRIVER 1 Drill pilot and shank clearance holes See chart Fig 12 SUGGESTED HOLE SIZES f FOR WOOD SCREWS Shank Drill Pilot Drill Diameter p Screw Clearance Soft Hard Size Diameter Wood Wood EN 6 64 140 e 062 4 109 8 1 4 172 64 078 Ve 125 Pilot 10 S46 1487 32 094 4 140 Drill 12 72 218 76 109 sz2 156 Fig 12 Install proper bit that fits screw to screwdriver Set torque adjusting collar for desired torque and set speed selector to LOW Set screwdriver for correct rotation Start screw straight in hole with fingers Place bit on screw remove fingers start screwdriver and exert pressure to drive screw 7 As soon as screw has seated lift screwdriver from screw 8
12. ee terre a hours MIN haved minutes Soc AA seconds ae ii alternating current Se A direct current Mii E no load RN ee alternating or direct current clado nba Class Il Construction MUA airne revolutions or reciprocation per minute SAFETY INSTRUCTIONS FOR CHARGER AND BATTERIES 1 SAVE THESE INSTRUCTIONS This manual contains important safety and operating instructions for Porter Cable Battery Charger 2 Before using a battery charger read all instructions and cautionary markings on 1 battery charger 2 battery pack and 3 product using battery To reduce risk of injury a Porter Cable charger should only be used to charge a Porter Cable battery pack Other types of batteries may burst causing personal injury and damage Do not charge a Porter Cable battery pack with any other charger 5 3 Do not expose charger to rain snow or frost 4 Do not abuse cord Never carry charger by cord or yank it to disconnect from receptacle Pull by plug rather than cord when disconnecting charger Have damaged or worn power cord and strain reliever replaced immediately DO NOT ATTEMPT TO REPAIR POWER CORD 5 Make sure cord is located so that it will not be stepped on tripped over or otherwise subjected to damage or stress 6 Do not use an extension cord unless absolutely necessary Use of improper extension cord could result in a risk of fire and electric shock If an extension cord must be used make sure A That the pins on plug
13. er Company amp design THE PROFESSIONAL EDGE THE PROFESSIONAL SELECT THIN LINE TIGER TIGER CUB TIGER SAW TORQBUSTER TORQ BUSTER TRU MATCH TWIN LITE _ UNIGUARD Unifence UNIFEEDER Unihead Uniplane Unirip Unisaw Univise Versa Feeder VERSA PLANE WHISPER SERIES WOODWORKER S CHOICE Trademarks noted with and are registered in the United States Patent and Trademark Office and may also be registered in other countries Las Marcas Registradas con el signo de y son registradas por la Oficina de Registros y Patentes de los Estados Unidos y tambi n pueden estar registradas en otros pa ses Marques d pos es indiqu es pi lettre et O sont d pos es au Bureau des brevets d invention et marques d pos es aux Etats Unis et pourraient tre d pos es aux S pays Printed in U S A
14. er to accommodate various hand sizes and to provide maximum user comfort and control Fig 6 Fig 7 The drill is shipped with a medium grip insert A Fig 6 installed To change the grip remove the phillips head screw B Fig 6 from right side of the handle by turning it counter clockwise Lift the grip insert from the back of the hanale Install a new grip insert by first placing the tab A Fig 7 at the top of the grip into the corresponding slot in the drill driver handle The retention fin B Fig 7 will fit in the slot provided Hold the grip against the handle and insert and tighten the phillips head screw B Fig 6 until snug Do not over tighten OPERATION CHARGING THE BATTERY PACK GENERAL Before using your cordless tool for the first time the battery pack should be fully charged If the battery pack is installed in the tool remove it by following instructions under INSTALLING OR REMOVING BATTERY PACK As a battery pack approaches the discharged state you will notice a sharp drop in tool performance When the tool is unable to perform the task at hand it is time to recharge the battery pack Recharging the battery pack before this condition is reached will reduce the total work life of the pack Discharging the pack beyond this point can damage the pack NOTE Battery temperature will increase during and shortly after use Batteries may not accept a full charge if they are charged immediately after use Allow the batt
15. ery pack to cool to room temperature before charging for best results The battery charger may rest on the four pads provided on the bottom of the case or be mounted on a wall by utilizing the two key hole slots provided ACAUTION Vent slots in top and bottom of charger must not be obstructed Do not charge battery when temperature is BELOW 40 F 4 44 C or ABOVE 104 F 40 C NORMAL CHARGING Make sure that the power circuit voltage is the same as that shown on the charger specification plate Connect charger to power source The green light A Fig 8 should begin to flash This indicates the charger is ready to begin charging Position battery pack on charger align rails on battery pack with four tabs C Fig 8 on charger Slide battery forward on charger until it stops The green light A Fig 8 should begin to glow continuously indicating that the battery pack is receiving a Fast Charge if the green light does not glow continuously or if the red light B Fig 8 Fig 8 also begins to flash see DIAGNOSTICS After approximately one hour the Fast Charge indicator light should go out indicating that the battery pack is fully charged and that the charger is now in a Maintenance Charge mode The battery pack can be left on Maintenance Charge until you are ready to use it Depending on room temperature line voltage and existing charge level initial battery charging may take longer than one
16. es or storing the tool Such preventive safety measures reduce the risk of starting the tool accidentally 5 Store idle tools out of reach of children and other untrained persons Tools are dangerous in the hands of untrained users 6 When battery pack is not in use keep it away from other metal objects like paper clips coins keys nails screws or other small metal objects that can make a connection from one terminal to another Shorting the battery terminals together may cause sparks burns or a fire 7 Maintain tools with care Keep cutting tools sharp and clean Properly maintained tools with sharp cutting edge are less likely to bind and are easier to control 8 Check for misalignment or binding of moving parts breakage of parts and any other condition that may affect the tool s operation If damaged have the tool serviced before using Many accidents are caused by poorly maintained tools 9 Use only accessories that are recommended by the manufacturer for your model Accessories that may be suitable for one tool may create a risk of injury when used on another tool SERVICE 1 Tool service must be performed only by qualified repair personnel Service or maintenance performed by unqualified personnel could result in a risk of injury 2 When servicing a tool use only identical replacement parts Follow instructions in the Maintenance Section of this manual Use of unauthorized parts or failure to follow Maintenance Ins
17. flammable liquids gases or dust Power tools create sparks which may ignite the dust or fumes 3 Keep bystanders children and visitors away while operating a power tool Distractions can cause you to lose control 2 ELECTRICAL SAFETY 1 Do not abuse the cord Never use the cord to carry the tool Keep cord away from heat oil sharp edges or moving parts Replace damaged cords immediately Damaged cords increase the risk of electric shock 2 A battery operated tool with integral batteries or a separate battery pack must be recharged only with the specified charger for the battery A charger that may be suitable for one type of battery may create a risk of fire when used with another battery 3 Use battery operated tool only with specifically designated battery pack Use of any other batteries may create a risk of fire PERSONAL SAFETY 1 Stay alert watch what you are doing and use common sense when operating a power tool Do not use tool while tired or under the influence of drugs alcohol or medication A moment of inattention while operating power tools may result in serious personal injury 2 Dress properly Do not wear loose clothing or jewelry Contain long hair Keep your hair clothing and gloves away from moving parts Loose clothes jewelry or long hair can be caught in moving parts 3 Avoid accidental starting Be sure switch is in the locked or off position before inserting battery pack Carrying tools with your fi
18. hazardous situation which if not BERTON avoided may result in minor or moderate injury used without the safety alert symbol indicates potentially CAUTION hazardous situation which if not avoided may result in property damage SOME DUST CREATED BY POWER SANDING SAWING GRINDING DRILLING AND OTHER CONSTRUCTION ACTIVITIES contains chemicals known to cause cancer birth defects or other reproductive harm Some examples of these chemicals are e lead from lead based paints e crystalline silica from bricks and cement and other masonry products and e arsenic and chromium from chemically treated lumber Your risk from these exposures varies depending on how often you do this type of work To reduce your exposure to these chemicals work in a well ventilated area and work with approved safety equipment such as those dust masks that are specially designed to filter out microscopic particles AWARNING Do not operate equipment until you have read Operator s Manual for Safety Assembly Operation and_Mainte nance Instructions GENERAL SAFETY RULES INN iNew READ AND UNDERSTAND ALL INSTRUCTIONS Failure to follow all instructions listed below may result in electric shock fire and or serious personal injury SAVE THESE INSTRUCTIONS WORK AREA 1 Keep your work area clean and well lit Cluttered benches and dark areas invite accidents 2 Do not operate power tools in explosive atmospheres such as in the presence of
19. nger on the switch or inserting the battery pack into a tool with the switch on invites accidents 4 Remove adjusting keys or wrenches before turning the tool on A wrench or a key that is left attached to a rotating part of the tool may result in personal injury 5 Do not overreach Keep proper footing and balance at all times Proper footing and balance enables better control of the tool in unexpected situations 6 Use safety equipment Always wear eye protection Dust mask non skid safety shoes hard hat or hearing protection must be used for appropriate conditions 7 Use certified safety equipment Eye protection equipment should comply with ANSI Z87 1 standards hearing equipment should comply with ANSI S3 19 standards and dust mask protection should comply with MSHA NIOSH certified respirator standards TOOL USE AND CARE 1 Use clamps or other practical way to secure and support the workpiece to a stable platform Holding the work by hand or against your body is unstable and may lead to loss of control 2 Do not force tool Use the correct tool for your application The correct tool will do the job better and safer at the rate for which it is designed 3 Do not use tool if switch does not turn it on or off Any tool that cannot be controlled with the switch is dangerous and must be repaired 4 Disconnect battery pack from tool and place the switch in the locked or OFF position before making any adjustments changing accessori
20. o overheat or ARTO break resulting in bodily injury or damaged drill bits Apply steady even pressure to keep drill bit cutting Too little pressure will keep the bit from cutting and dull the cutting edges due to excessive friction created by sliding over the surface ACAUTION Always be alert and brace yourself against the twisting action of the drill 6 If drill stalls or becomes jammed in the hole release trigger immediately remove drill bit from work and determine cause of stalling or jamming DO NOT SQUEEZE TRIGGER ON AND OFF IN AN ATTEMPT TO FREE A STALLED OR JAMMED DRILL THIS WILL DAMAGE THE MOTOR The direction of rotation may be reversed to help free a jammed bit Be sure direction of rotation is RESET before attempting to continue drilling 7 Reduce the pressure on the drill just before the bit cuts through the work to avoid splintering wood or stalling in metal 8 When bit has completely penetrated work and is spinning freely withdraw it from the work while the motor is still running then turn off drill 12 DRILLING WOOD In addition to the instructions listed under GENERAL DRILLING the following also apply 1 When using twist drills in wood withdraw them from the hole frequently to clear chips built up in flutes to avoid overheating and burning work 2 Ifa backing block is used to keep back of work from splintering clamp it securely in place If a backing block is not used with spade bits or hole saws e
21. of extension cord are the same number size and shape as those of plug on charger B That the extension cord is properly wired and in good electrical condition C Wire Size of cord is at least as specified in following chart LENGTH OF CORD IN FEET 25 50 100 150 AWG SIZE OF CORD 18 18 18 16 D If an extension cord is to be used outdoors it must be marked with the suffix W A or W following the cord type designation For example SJTW A to indicate it is acceptable for outdoor use 7 Do not operate charger with damaged cord or plug have them replaced immediately to avoid a hazard DO NOT ATTEMPT TO REPAIR POWER CORD 8 Do not operate charger if it has received a sharp blow been dropped or otherwise damaged in any way take it to a qualified serviceman 9 Do not disassemble charger or battery pack Take it to a qualified serviceman when service or repair is required Incorrect reassembly may result in a risk of electric shock or fire 10 Unplug charger from outlet before attempting any maintenance or cleaning to reduce risk of electric shock 11 Charge the battery pack in a well ventilated place do not cover the charger and battery pack with a cloth etc while charging 12 Do not store the charger or battery pack in locations where the temperature may reach or exceed 122 F 50 C such as a metal tool shed or a car in the summer which can lead to deterioration of the storage battery
22. on other than for which it was designed If you have any questions relative to its application DO NOT use the tool until you have written Porter Cable and we have advised you Technical Service Manager Porter Cable Corporation 4825 Highway 45 North Jackson TN 38305 ADDITIONAL SAFETY RULES FOR HAMMER DRILL DRIVERS 1 Apply forward force only on pistol grip handle and ONLY with your hands when drilling 2 Do not use bits larger than those recommended They may cause personal injury due to jamming and loss of control Large bits may also overload the drill and damage the motor and gears 3 Verify that the mode selecting ring the speed selector and the reversing switch are in correct positions for the operation being performed 4 Use only percussion type carbide tipped bits when hammer drilling 5 Always wear ear protectors and safety glasses when hammer drilling 6 Do not attempt to cut through reinforcing rods with percussion type bits 7 Should the drill bit become jammed in the work release switch trigger immediately to prevent personal injury Remove the battery from the tool and remove the drill bit from the work Do not attempt to free the stalled bit by starting and stopping the motor This could result in bodily injury SYMBOL DEFINITION Me aaa volts O amperes HZ ua hertz Wo A een watts PSI kasiehecteniies pounds per square inch Mink ea minimum Max cit maximum I lt Sos inch MM camina millimeters DS r
23. sser a tout distributeur Porter Cable Delta centre de service agr ou centre de service d usine Porter Cable e Delta Si vous n avez acc s aucun de ces centres appeler le 888 848 5175 et on vous dirigera vers le centre de service d usine Porter Cable e Delta le plus proche CANADIAN PORTER CABLE DELTA SERVICE CENTERS ALBERTA Bay 6 2520 23rd St N E Calgary Alberta T2E 8L2 Phone 403 735 6166 Fax 403 735 6144 The following are trademarks of PORTER CABLE e DELTA Las siguientes son marcas registradas de PORTER CABLE e DELTA S A Les marques suivantes sont des marques de fabriquant de la PORTER CABLE e DELTA Auto Set BAMMER B O S S Builder s Saw Contractor s Saw Contractor s Saw II Delta DELTACRAFT DELTAGRAM Delta Series 2000 DURATRONIC Emc FLEX Flying Chips FRAME SAW Homecraft INNOVATION THAT WORKS Jet Lock JETSTREAM kickstand LASERLOC MICRO SET Micro Set MIDI LATHE MORTEN NETWORK OMNIJIG POCKET CUTTER PORTA BAND PORTA PLANE PORTER CABLE amp design PORTER CABLE PROFESSIONAL POWER TOOLS Posi Matic Q 3 amp design QUICKSAND amp design QUICKSET QUICKSET l QUICKSET PLUS RIPTIDE 8 amp design SAFE GUARD II SAFE LOC Sanding Center SANDTRAP amp design SAW BOSS Sawbuck Sidekick SPEED BLOC SPEEDMATIC SPEEDTRONIC STAIR EASE The American Woodshop amp design The Lumb
24. tool or accessory transportation prepaid to your nearest Porter Cable Service Center or Authorized Service Station Proof of purchase may be required This warranty does not apply to repair or replacement required due to misuse abuse normal wear and tear or repairs attempted or made by other than our Service Centers or Authorized Service Stations ANY IMPLIED WARRANTY INCLUDING THE IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE WILL LAST ONLY FOR ONE 1 YEAR FROM THE DATE OF PURCHASE To obtain information on warranty performance please write to PORTER CABLE CORPORATION 4825 Highway 45 North Jackson Tennessee 38305 Attention Product Service THE FOREGOING OBLIGATION IS PORTER CABLE S SOLE LIABILITY UNDER THIS OR ANY IMPLIED WARRANTY AND UNDER NO CIRCUMSTANCES SHALL PORTER CABLE BE LIABLE FOR ANY INCIDENTAL OR CONSEQUENTIAL DAMAGES Some states do not allow limitations on how long an implied warranty lasts or the exclusion or limitation of incidental or consequential damages so the above limitation or exclusion may not apply to you This warranty gives you specific legal rights and you may also have other legal rights which vary from state to state 18 PORTER CABLE DELTA SERVICE CENTERS CENTROS DE SERVICIO DE PORTER CABLE DELTA CENTRE DE SERVICE PORTER CABLE DELTA Parts and Repair Service for Porter Cable Delta Power Tools are Available at These Locations Obtenga Refaccion de Partes o
25. tructions may create a risk of shock or injury SPECIFIC SAFETY RULES AND SYMBOLS 1 HOLD TOOL BY INSULATED GRIPPING SURFACES when performing an operation where the cutting tool may contact hidden wiring or its own cord Contact with a live wire will also make exposed metal parts of the tool live and shock the operator 2 DONOT use bits larger than those recommended Larger bits increase the chance of jamming and will overload the drill damaging the motor and gears 3 DO NOT USE CHUCK if jaws or other parts are cracked or worn 4 VERIFY THE DRILL S ROTATION BEFORE STARTING THE DRILL 5 NEVER ATTEMPT TO CHANGE DIRECTION of rotation while switch is ON To do so may damage interlock feature built into switch Be sure switch is OFF and motor has completely stopped before changing direction of rotation 6 NEVER HOLD WORKPIECE IN YOUR HAND LAP OR AGAINST OTHER PARTS OF YOUR BODY during operation 7 DO NOT USE DRILL AS A ROUTER or try to elongate or enlarge holes by twisting the drill Drill bits can break and can cause injury 8 SOME WOOD CONTAINS PRESERVATIVES which can be toxic Take extra care to prevent inhalation and skin contact when working with these materials Request and follow all safety information available from your material supplier 9 THERE ARE CERTAIN APPLICATIONS for which this tool was designed Porter Cable strongly recommends that this tool NOT be modified and or used for any applicati
26. urface position hex wrench to left see Fig 14 and strike wrench a sharp blow with a hammer to loosen chuck Turn chuck counterclockwise to remove 5 Coat mounting face of the replacement chuck with anti seize compound 6 Thread chuck onto spindle by turning chuck clockwise Hand tighten Install hex wrench in chuck While supporting chuck on a solid surface position hex wrench to the right see Fig 15 and strike wrench a sharp blow with a hammer to seat chuck onto spindle 7 Remove hex wrench from chuck 8 Install chuck retaining screw 16 ACCESSORIES A complete line of accessories is available from your Porter Cable e Delta Supplier Porter Cable e Delta Factory Service Centers and Porter Cable Authorized Service Stations Please visit our Web Site www porter cable com for a catalog or for the name of your nearest supplier Since accessories other than those offered by Porter Cable e Delta have not been tested with this product use of such accessories could be hazardous For safest operation only 17 PORTER CABLE LIMITED ONE YEAR WARRANTY Porter Cable warrants its Professional Power Tools for a period of one year from the date of original purchase We will repair or replace at our option any part or parts of the product and accessories covered under this warranty which after examination proves to be defective in workmanship or material during the warranty period For repair or replacement return the complete
27. utton to the center locked OFF position when installing and removing bits 1 The three jaw chuck is designed for self centering of the bit Open jaws large enough by turning the sleeve A Fig 2 counterclockwise when viewing the chuck from the bit end so that the bit shank can be inserted easily 2 Clean and insert the smooth end of the bit as far as it will go into the chuck or up to the flutes for small bits 3 While holding the bit with one hand turn the sleeve A Fig 2 clockwise until the bit is gripped in the chuck 4 Tighten the chuck by turning the sleeve A clockwise Tighten securely OMT Do not operate the drill motor while installing or removing bits This action may cause the bit to be thrown from the chuck causing personal injury 5 To remove the bit reverse procedure Fig 2 ADJUSTING TORQUE COLLAR The clutch unit provides twenty clutch settings a Drill Solid lock up setting and a hammer position for the hammer drill Lowest torque is available at setting 1 with maximum torque available at the Drill setting The amount of output torque may be adjusted by rotating the front collar A Fig 3A so that the desired torque setting is aligned with the index mark B Fig 3A In general lower torque settings are used for driving small screws and other delicate work while higher torque settings are used for driving larger screws The Drill position is used for drilling and
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