Porter-Cable 7401 Sander User Manual
Contents
1. 092439 TI 30 00 0 D 2 29 02 8223 MM Rage 1 Ny ESPA OL P GINA 13 FRAN AISE PAGE 27 Instruction Double Insulated manual 7 Disc Sander 7 Polisher Py MODEL 7401 7 Polisher Be ei gt TS ae MODEL 7402 7 Disc Sander IMPORTANT To learn more about Porter Cable Please make certain that the person who is visit our website at to use this equipment carefully reads and understands these instructions before starting operations http www porter cable com The Model and Serial No plate is located on the main housing of the tool Record these numbers in the spaces below and retain for future reference PORTER CABLE Model No PROFESSIONAL POWER TOOLS Copyright 2000 Porter Cable Corporation Part No 892459 0011 EN Ny 692459 11 30 00 0XD 2 25 02 6323 AM Badge 2 sl IMPORTANT SAFETY INSTRUCTIONS AN WARNING When using electric tools basic safety precautions should always be followed to reduce the risk of fire electric shock and personal injury including the following WARNING SOME DUST CREATED BY POWER SANDING SAWING GRINDING DRILLING AND OTHER CONSTRUCTION ACTIVITIES contains chemicals known to cause cancer birth defects or other reproductive harm Some examples of these chemicals are lead from lead based paints crystalline silica from bricks and cement and other masonry products and arsenic and chromium from chemically treated lumber2. ATTEMPT TO REPAIR POWER CORD 11 SECURE WORK Use clamps or a vise to hold work It s safer than using your hand and it frees both hands to operate tool 12 DON T OVERREACH Keep proper footing and balance at all times 13 MAINTAIN TOOLS WITH CARE Keep tools sharp and clean for better and safer performance Follow instructions for lubricating and changing accessories Inspect tool cords periodically and if damaged have repaired by authorized service facility Inspect extension cords periodically and replace if damaged Have all worn broken or lost parts replaced immediately Keep handles dry clean and free from oil and grease 14 DISCONNECT TOOLS when not in use before servicing and when changing accessories such as blades bits cutters etc 15 REMOVE ADJUSTING KEYS AND WRENCHES Form habit of checking to see that keys and adjusting wrenches are removed from the tool before turning it on 16 AVOID UNINTENTIONAL STARTING Do not carry a plugged in tool with finger on switch Be sure switch is off when plugging in Keep hands body and clothing clear of blades bits cutters etc when plugging in the tool 17 OUTDOOR USE EXTENSION CORDS When tool is used outdoors use only extension cords marked Suitable for use with outdoor appliances store indoors when not in use If an extension cord is to be used outdoors it must be marked with the suffix W A following the cord type designation 18 STAY ALERT Watch what
3. Sy 692499 11 30 00 0XD 2 25 02 6323 AM Bages J sl USING DISC SANDER 1 CAUTION Secure work to prevent it from moving during the sanding operation Friction between the sanding disc and work will try to spin work away from sander and may cause bodily injury 2 CAUTION Wear safety glasses and dust mask 3 Hold sander firmly by the rear and auxiliary handles making sure sanding disc is clear of work and foreign objects Start sander and lower at an angle so that approximately 1 to 11 4 of the sanding disc contacts the work see Fig 7 Too great an angle may result in gouging or snagging the work while too small an angle results in extreme difficulties in controlling the sander Fig 7 4 Move sander in long sweeping overlapping strokes as you go back and forth Do not move sander in a circular motion or stay in one spot too long as this will produce swirls and an uneven finish The weight of the sander applies sufficient pressure for fast stock removal Additional pressure will only slow the sander down and decrease removal of stock 5 Lift sander from work before turning off motor 6 Always be sure motor has stopped before setting sander down 7 For rough sanding and quick stock removal use a coarse grit sanding disc For a fine finish use a medium grit disc followed by a fine grit disc Do not go directly from a coarse grit to a fine grit as it is difficult to remove marks left by the coarse g
4. Your risk from these exposures varies depending on how often you do this type of work To reduce your exposure to these chemicals work in a well ventilated area and work with approved safety equipment such as those dust masks that are specially designed to filter out microscopic particles READ AND FOLLOW ALL INSTRUCTIONS There are certain applications for which this tool was designed Porter Cable strongly recommends that this tool NOT be modified and or used for any application other than for which it was designed If you have any questions relative to its application DO NOT use the tool until you have written Porter Cable and we have advised you Technical Service Manager Porter Cable Corporation 4825 Highway 45 North Jackson TN 38305 POLARIZED PLUGS To reduce the risk of electric shock this equipment has a polarized plug one blade is wider than the other This plug will fit in a polarized outlet only one way If the plug does not fit fully in the outlet reverse the plug If it still does not fit contact a qualified electrician to install the proper outlet Do not change the plug in any way 1 KEEP WORK AREA CLEAN Cluttered areas and benches invite injuries 2 AVOID DANGEROUS ENVIRONMENT Don t expose power tools to rain Don t use power tools in damp or wet locations Keep area well lit Avoid chemical or corrosive environment Do not use tool in presence of flammable liquids or gases 3 GUARD AGAINST ELECTRIC SHOCK Pr
5. 63119 7574 Watson Road Phone 314 968 8950 Fax 314 968 2790 NEW YORK Flushing 11365 1595 N Y C 175 25 Horace Harding Expwy Phone 718 225 2040 Fax 718 423 9619 NORTH CAROLINA Charlotte 28270 9129 Monroe Road Suite 110 Phone 704 841 1176 Fax 704 708 4625 OHIO Columbus 43214 4560 Indianola Avenue Phone 614 263 0929 Fax 614 263 1238 Cleveland 44125 8001 Sweet Valley Drive Unit 19 Phone 216 447 9030 Fax 216 447 3097 OREGON Portland 97230 4916 NE 122 nd Ave Phone 503 252 0107 Fax 503 252 2123 PENNSYLVANIA Willow Grove 19090 520 North York Road Phone 215 658 1430 Fax 215 658 1433 TENNESSEE Nashville 37214 2262 Lebanon Pike Phone 615 882 0320 Fax 615 882 0051 TEXAS Carroliton 75006 Dallas 1300 Interstate 35 N Suite 112 Phone 972 446 2996 Fax 972 446 8157 Houston 77055 West 10 Business Center 1008 Wirt Road Suite 120 Phone 713 682 0334 Fax 713 682 4867 WASHINGTON Renton 98055 Seattle 268 Southwest 43rd Street Phone 425 251 6680 Fax 425 251 9337 Authorized Service Stations are located in many large cities Teleohone 800 487 8665 or 901 541 6042 for assistance locating one Parts and accessories for Porter Cable e Delta products should be obtained by contacting any Porter Cable e Delta Distributor Authorized Service Center or Porter Cable e Delta Factory Service Center If you do not have access to any of these
6. call 888 848 5175 and you will be directed to the nearest Porter Cable Delta Factory Service Center Las Estaciones de Servicio Autorizadas est n ubicadas en muchas grandes ciudades Llame al 800 487 8665 6 al 901 541 6042 para obtener asistencia a fin de localizar una Las piezas y los accesorios para los productos Porter Cable Delta deben obtenerse poni ndose en contacto con cualquier distribuidor Porter Cable e Delta Centro de Servicio Autorizado o Centro de Servicio de F brica Porter Cable e Delta Si no tiene acceso a ninguna de estas opciones llame al 888 848 5175 y le dirigir n al Centro de Servicio de F brica Porter Cable e Delta m s cercano Des centres de service agr s sont situ s dans beaucoup de grandes villes Appelez au 800 487 8665 ou au 901 541 6042 pour obtenir de l aide pour en rep rer un Pour obtenir des pi ces et accessoires pour les produits Porter Cable e Delta s adresser a tout distributeur Porter Cable e Delta centre de service agr ou centre de service d usine Porter Cable e Delta Si vous n avez acces a aucun de ces centres appeler le 888 848 5175 et on vous dirigera vers le centre de service d usine Porter Cable e Delta le plus proche CANADIAN SERVICE CENTERS ALBERTA Bay 6 2520 23rd St N E Calgary Alberta T2E 8L2 Phone 403 735 6166 Fax 403 735 6144 BRITISH COLUMBIA 8520 Baxter Place Burnaby B C V5A 478 Phone 604 420 0102 Fax 604 420 3522 MANITOBA 1699 Dublin
7. from inside to outside 2 REMOVE OR COVER any carpets rugs furniture clothing cooking utensils and air ducts 3 PLACE DROP CLOTHS in the work area to catch any paint chips or peelings Wear protective clothing such as extra work shirts overalls and hats 4 WORK IN ONE ROOM AT A TIME Furnishings should be removed or placed in the center of the room and covered Work areas should be sealed off from the rest of the dwelling by sealing doorways with drop cloths 5 CHILDREN PREGNANT OR POTENTIALLY PREGNANT women and nursing mothers should not be present in the work area until the work is done and all cleanup is complete 6 WEAR A DUST RESPIRATOR or a dual filter dust and fume respirator mask which has been approved by the Occupational Safety and Health Administration OSHA the National Institute of Safety and Health NIOSH or 4 ah ee 692459 11 50 00 0XD 2 25 02 8223 AM Rage Y sl the United States Bureau of Mines These masks and replaceable filters are readily available at major hardware stores Be sure the mask fits Beards and facial hair may keep the masks from sealing properly Change filters often DISPOSABLE PAPER MASKS ARE NOT ADEQUATE 7 KEEP FOOD AND DRINK out of the work area Wash hands arms and face and rinse mouth before eating or drinking Do not smoke or chew gum or tobacco in the work area 8 CLEAN UP ALL REMOVED PAINT and dust by wet mopping the floors Use a wet cloth to c
8. Avenue Winnipeg Manitoba R3H 0H2 Phone 204 633 9259 Fax 204 632 1976 ONTARIO 505 Southgate Drive Guelph Ontario N1H 6M7 Phone 519 836 2840 Fax 519 767 4131 QUEBEC 1515 Ave St Jean Baptiste Qu bec Qu bec G2E 5E2 Phone 418 877 7112 Fax 418 877 7123 1447 Begin St Laurent Montr al Qu bec H4R 1V8 Phone 514 336 8772 Fax 514 336 3505 The following are trademarks of PORTER CABLE DELTA Corporation Las siguientes son marcas registradas de PORTER CABLE DELTA S A Les marques suivantes sont des marques de fabriquant de la PORTER CABLE DELTA Corporation BAMMER LASERLOC OMNIJIG POCKET CUTTER PORTA BAND PORTA PLANE PORTER CABLE QUICKSAND SANDTRAP SAW BOSS SPEED BLOC SPEEDMATIC SPEEDTRONIC STAIR EASE THE PROFESSIONAL EDGE THE PROFESSIONAL SELECT TIGER CUB TIGER SAW TORQ BUSTER VERSA PLANE WHISPER SERIES DURATRONIC FRAME SAW INNOVATION THAT WORKS JETSTREAM MICRO SET MORTEN NETWORK RIPTIDE TRU MATCH WOODWORKER S CHOICE Trademarks noted with are registered in the United States Patent and Trademark Office and may also be registered in other countries Las Marcas Registradas con el signo de son registradas por la Oficina de Registros y Patentes de los Estados Unidos y tambi n pueden estar registradas en otros paises Marques d pos es indiqu es par la lettre sont d pos es au Bureau des brevets
9. N warnine Since accessories other than those listed have not been tested with this product use of such accessories could be hazardous FOR DISC SANDER ONLY 55741 7 Abrasive Back Up Kit 55747 Replacement Abrasive Retaining Nut FOR POLISHER ONLY 54740 Hook amp Loop Back Up Pad 54741 Hook amp Loop Polishing Pad 54742 Hook amp Loop Compounding Pad POWER PAINT REMOVER ACCESSORIES Tungsten Carbide Discs All 6 diameter No 18024 46 grit No 18027 36 grit No 18030 24 grit No 18018 Sponge Rubber Back Up Pad No 48233 Spanner Wrench for 48235 Nut PORTER CABLE LIMITED ONE YEAR WARRANTY Porter Cable warrants its Professional Power Tools for a period of one year from the date of original purchase We will repair or replace at our option any part or parts of the product and accessories covered under this warranty which after examination proves to be defective in workmanship or material during the warranty period For repair or replacement return the complete tool or accessory transportation prepaid to your nearest Porter Cable Service Center or Authorized Service Station Proof of purchase may be required This warranty does not apply to repair or replacement required due to misuse abuse normal wear and tear or repairs attempted or made by other than our Service Centers or Authorized Service Stations ANY IMPLIED WARRANTY INCLUDING THE IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTIC
10. ULAR PURPOSE WILL LAST ONLY FOR ONE 1 YEAR FROM THE DATE OF PURCHASE To obtain information on warranty performance please write to PORTER CABLE CORPORATION 4825 Highway 45 North P O Box 2468 Jackson Tennessee 38302 2468 Attention Product Service THE FOREGOING OBLIGATION IS PORTER CABLE S SOLE LIABILITY UNDER THIS OR ANY IMPLIED WARRANTY AND UNDER NO CIRCUMSTANCES SHALL PORTER CABLE BE LIABLE FOR ANY INCIDENTAL OR CONSEQUENTIAL DAMAGES Some states do not allow limitations on how long an implied warranty lasts or the exclusion or limitation of incidental or consequential damages so the above limitation or exclusion may not apply to you This warranty gives you specific legal rights and you may also have other legal rights which vary from state to state 12 ais ar 892459 1LI 30 00 0XD 2 25 02 8 23 AM TRage 40 LA Sl PORTER CABLE DELTA SERVICE CENTERS CENTROS DE SERVICIO DE PORTER CABLE DELTA CENTRE DE SERVICE PORTER CABLE DELTA Parts and Repair Service for Porter Cable e Delta Power Tools are Available at These Locations Obtenga Refaccion de Partes o Servicio para su Herramienta en los Siguientes Centros de Porter CableeDelta Locations o vous trouverez les pieces de rechange n cessaires ainsi qu un service d entretien ARIZONA Tempe 85282 Phoenix 2400 West Southern Avenue Suite 105 Phone 602 437 1200 Fax 602 437 2200 CALIFORNIA Ontario 91761 Los Ange
11. d invention et marques d pos es aux Etats Unis et pourraient tre d pos es aux autres pays EN UE Printed in U S A
12. d condition free of cracks or chips and that RATED SPEED EXCEEDS THAT INDICATED ON THE TOOL SPECIFICATION PLATE 6 DO NOT install a grinding wheel on a sander or polisher Grinding wheels are hazardous if used without proper guarding 7 USE PROPER SAFETY EQUIPMENT Wear safety goggles to protect your eyes and wear a protective mask to minimize breathing in the fine dust created while sanding NOTE Some wood contains preservatives which can be toxic Take extra care to prevent inhalation and skin contact when working with these materials 8 SANDING OF LEAD BASED PAINT IS NOT RECOMMENDED Lead based paint should only be removed by a professional ADDITIONAL SAFETY RULES FOR PAINT REMOVAL AN WARNING Extreme care should be taken when removing paint The peelings residue and vapors of paint may contain lead which is poisonous Exposure to even low levels of lead can cause irreversible brain and nervous system damage young and unborn children are particularly vulnerable Before beginning any paint removal process you should determine whether the paint you are removing contains lead This can be done by your local health department or by a professional who uses a paint analyzer to check for lead LEAD BASED PAINT SHOULD ONLY BE REMOVED BY A PROFESSIONAL Persons removing paint should follow these guidelines 1 KEEP THE WORK AREA WELL VENTILATED Open the windows and put an exhaust fan in one of them Be sure the fan is moving air
13. e Fig 1 3 Place collar C over the hex spacer and position the bolt assembly to either the left or right handle boss A Bolt B Hex Spacer C Collar D Left Handle Boss E Right Handle Boss F Washer 2 G Hex Nut Fig 1 4 Align and seat hex spacer into the hex socket of the handle boss 5 Place the other washer onto bolt and secure with hex nut G Tighten securely See Fig 2 A Bolt C Collar NING SAF ERSE GEETON a D Left Handle Boss po Garea PROTECTION T F Washer mot G Hex Nut Fig 2 6 Thread auxiliary handle into collar The handle and collar may be tightened in any one of four positions See Fig 3 Move handle and collar to approximate desired position and tighten securely oe 692459 L1l 30 000 D 2 28 02 8323 AM Rage Y ae Fig 3 SWITCH A trigger switch A Fig 4 with lock button B Fig 4 is conveniently located in the machine handle To start machine depress switch trigger To stop machine release trigger If it is desired to keep machine running without holding finger on trigger depress trigger push in on switch locking button in left side of handle and while holding button in release trigger To release locking button depress trigger and release CAUTION ALWAYS MAKE SURE SWITCH IS IN THE OFF POSITION BEFORE CONNECTING MACHINE TO THE POWER CIRCUIT VARIABLE SPEED Speed is adjusted by turning the thumbwheel C Fig 4 Thumbwheel pos
14. event body contact with grounded surfaces For example pipes radiators ranges refrigerator enclosures 4 KEEP CHILDREN AWAY Do not let visitors contact tool or extension cord All visitors should be kept away from work area 5 STORE IDLE TOOLS When not in use tools should be stored in dry and high or locked up place out of reach of children 6 DON T FORCE TOOL It will do the job better and safer at the rate for which it was intended 7 USE RIGHT TOOL Don t force small tool or attachment to do the job of a heavy duty tool Don t use tool for purpose not intended for example do not use a circular saw for cutting tree limbs or logs as SE 892439 11 50 00 0XD 2 29 02 6223 AM Rage 3 Ny 8 DRESS PROPERLY Do not wear loose clothing or jewelry Loose clothing draw strings and jewelry can be caught in moving parts Rubber gloves and non skid footwear are recommended when working outdoors Wear protective hair covering to contain long hair 9 USE SAFETY GLASSES Wear safety glasses or goggles while operating power tools Also face or dust mask if operation creates dust All persons in the area where power tools are being operated should also wear safety glasses and face or dust mask 10 DON T ABUSE CORD Never carry tool by cord or yank it to disconnect from receptacle Keep cord from heat oil and sharp edges Have damaged or worn power cord and strain reliever replaced immediately DO NOT
15. ition 1 provides the slowest operating speed see chart and position 6 the fastest Soeed may be changed while motor is running or while Fig 4 it is stopped Model Low Speed High Speed 7401 1500 RPM 2000 RPM 7402 3300 RPM 4500 RPM E Ny 692459 gt 1I 30 000XD 2 29 02 8323 AM Rage 6 SA SPINDLE LOCK A spindle lock A Fig 5 is located on the right side of the gear case To Operate Depress spindle lock pin with thumb while rotating spindle B BY HAND until pin engages and stops spindle rotation CAUTION Do not depress spindle lock while tool is running Fig 5 THE DISC SANDER TO INSTALL SANDING DISC The Porter Cable sander has a wrenchless type backup pad and locknut No wrenches are required to install or remove sanding disc 1 CAUTION DISCONNECT TOOL FROM POWER SOURCE 2 Depress spindle lock pin See Fig 6 and rotate back up pad clockwise onto spindle until it seats Then rotate the flexible disc onto shaft until it seats 3 Place retaining nut through hole in sanding disc and rotate clockwise onto shaft until it seats Normal operation of the Sander will tighten the sanding disc 4 To remove sanding disc disconnect machine from power source depress spindle lock pin and rotate sanding disc together with the flexible disc counterclockwise and remove A Spindle Lock Pin D Flexible Disc B Spindle E Sanding Disc C Back up Pad F Retaining Nut 8 Max
16. lean all walls sills and any other surfaces where paint or dust is clinging DO NOT SWEEP DRY DUST OR VACUUM Use a high phosphate detergent or trisodium TSP to wash and mop areas 9 AT THE END OF EACH WORK SESSION put the paint chips and debris in a double plastic bag close it with tape or twist ties and dispose of properly 10 REMOVE PROTECTIVE CLOTHING and work shoes in the work area to avoid carrying dust into the rest of the dwelling Wash work clothes separately Wipe shoes off with a wet rag that is then washed with the work clothes Wash hair and body thoroughly with soap and water MOTOR Many Porter Cable tools will operate on either D C or single phase 25 to 60 cycle A C current and voltage within plus or minus 5 percent of that shown on the specification plate on the tool Several models however are designed for A C current only Refer to the specification plate on your tool for proper voltage and current rating CAUTION Do not operate your tool on a current on which the voltage is not within correct limits Do not operate tools rated A C only on D C current To do so may seriously damage the tool EXTENSION CORD SELECTION If an extension cord is used make sure the conductor size is large enough to prevent excessive voltage drop which will cause loss of power and possible motor damage A table of recommended extension cord sizes will be found in this section This table is based on limiting line voltage drop to 5
17. les 3949A East Guasti Road Phone 909 390 5555 Fax 909 390 5554 San Leandro 94577 Oakland 3039 Teagarden Street Phone 510 357 9762 Fax 510 357 7939 COLORADO Denver 80216 5855 Stapleton Drive North Suite A 140 Phone 303 370 6909 Fax 303 370 6969 FLORIDA Davie 33314 Miami 4343 South State Rd 7 441 Unit 107 Phone 954 321 6635 Fax 954 321 6638 Tampa 33609 4538 W Kennedy Boulevard Phone 813 877 9585 Fax 813 289 7948 GEORGIA Forest Park 30297 Atlanta 5442 Frontage Road Suite 112 Phone 404 608 0006 Fax 404 608 1123 ILLINOIS Addison 60101 Chicago 311 Laura Drive Phone 630 628 6100 Fax 630 628 0023 Woodridge 60517 Chicago 2033 West 75th Street Phone 630 910 9200 Fax 630 910 0360 MARYLAND Elkridge 21075 Baltimore 7397 102 Washington Blvd Phone 410 799 9394 Fax 410 799 9398 MASSACHUSETTS Braintree 02185 Boston 719 Granite Street Phone 781 848 9810 Fax 781 848 6759 Franklin 02038 Boston Franklin Industrial Park 101E Constitution Blvd Phone 508 520 8802 Fax 508 528 8089 MICHIGAN Madison Heights 48071 Detroit 30475 Stephenson Highway Phone 248 597 5000 Fax 248 597 5004 MINNESOTA Minneapolis 55429 4315 68th Avenue North Phone 612 561 9080 Fax 612 561 0653 MISSOURI North Kansas City 64116 1141 Swift Avenue P O Box 12393 Phone 816 221 2070 Fax 816 221 2897 St Louis
18. mage surface being polished 4 Lift polisher from work before turning off motor 5 Always be sure motor has stopped before setting polisher down POLISHING TIPS USE ONLY QUALITY POLISH MADE FOR POWER POLISHING APPLICATION and apply per manufacturer s instructions For best results thoroughly clean surface to be polished When polishing automobiles wash the car thoroughly to remove dust dirt and other abrasives that may scratch the finish Buffs or pads may become gummed up after a period of use They may be washed out with soap and water Shake out as much water as possible and then spin dry on machine Do this in an area where you will not splatter articles 10 A Sd 92499 11 30 00 0XD 2 25 02 6323 AM age 11 sl MAINTENANCE KEEP TOOL CLEAN Periodically blow out all air passages with compressed air Remove buildup of grime resulting from working with green or sappy woods All plastic parts should be cleaned with soft cloths NOTE Never use solvents to clean plastic parts Plastics can be easily damaged by such solvents CAUTION Wear safety glasses while using compressed air FAILURE TO START Should your tool fail to start check to make sure the prongs on the cord plug are making good contact in the outlet Also check for blown fuses or open circuit breakers in the line BRUSH INSPECTION AND LUBRICATION At approximately 100 hours of use take or send your tool to your nearest Authorized Po
19. rit disc THE POLISHER TO INSTALL POLISHING PAD The Porter Cable Polisher has a Hook and Loop style back up pad and buffing pad A Hook and Loop compounding pad is available as an accessory see list in back of this manual No wrenches are required for installation or removal 1 CAUTION DISCONNECT TOOL FROM POWER SOURCE 2 Depress spindle lock pin see Fig 8 and rotate back up pad clockwise onto spindle until it seats 3 Align the buffing pad or the accessory compounding pad with the back up pad and press in place firmly as UE 892459 11 30 00 0XD 2 2 02 8 23 AM tRage 10 Fig 8 A Spindle Lock Pin B Spindle C Back up Pad D Buffing Pad 4 TO REMOVE DISCONNECT TOOL FROM POWER SOURCE grasp edge of the buffing pad or compounding pad and peel away from back up pad engage spindle lock pin and rotate back up pad counterclockwise to remove USING POLISHER 1 If item to be polished is light enough to be moved by the rotating polishing pad it should be securely anchored to prevent possible bodily injury 2 Hold polisher firmly by the rear and auxiliary handles making sure polishing pad is clear of work and foreign objects Start polisher and lower at an angle so that approximately 1 2 or slightly less of the polishing pad contacts the work 3 Move polisher in long continuous sweeping strokes DO NOT HOLD POLISHER IN ONE SPOT as this will create heat and possibly da
20. rter Cable Service Station to be thoroughly cleaned and inspected worn parts replaced when necessary relubricated with fresh lubricant if required reassembled with new brushes and performance tested Any loss of power before the above maintenance check may indicate the need for immediate servicing of your tool DO NOT CONTINUE TO OPERATE TOOL UNDER THIS CONDITION If proper operating voltage is present return your tool to the Service Station for immediate service SERVICE AND REPAIRS All quality tools will eventually require servicing or replacement of parts due to wear from normal use These operations including brush inspection and replacement should ONLY be performed by either an AUTHORIZED PORTER CABLE SERVICE STATION or a PORTER CABLE SERVICE CENTER All repairs made by these agencies are fully guaranteed against defective material and workmanship We cannot guarantee repairs made or attempted by anyone other than these agencies Should you have any questions about your tool feel free to write us at any time In any communications please give all information shown on the nameplate of your tool model number type serial number etc 11 di ar 892499 1I 30 00 0XD 2 25 02 8223 AM Bage 12 sl ACCESSORIES The testing of this tool has been accomplished with the use of the following accessories ONLY For safest operation it is recommended that ONLY these accessories be used with this product VA
21. volts 10 volts for 230 volts at 150 of rated amperes If an extension cord is to be used outdoors it must be marked with the suffix W A following the cord type designation For example SUTW A to indicate it is acceptable for outdoor use RECOMMENDED EXTENSION CORD SIZES FOR USE WITH PORTABLE ELECTRIC TOOLS Length of Cord in Feet 115V 25 Ft 50Ft 100 Ft 150 Ft 200 Ft 250 Ft 300 Ft 400 Ft 500 Ft 230V 50Ft 100Ft 200 Ft 300 Ft 400 Ft 500 Ft 600 Ft 800 Ft 1000 Ft 0 2 18 18 18 16 16 14 14 12 12 2 3 18 18 16 14 14 12 12 10 10 E 3 4 18 18 16 14 12 12 10 10 8 E 45 18 18 14 12 12 10 10 8 8 S 5 6 18 16 14 12 10 10 8 8 6 2 6 8 18 16 12 10 10 8 6 6 6 a 8 10 18 14 12 10 8 8 6 6 4 a 10 12 16 14 10 8 8 6 6 4 4 3 12 14 16 12 10 6 6 6 4 2 S 14 16 16 12 10 8 6 6 4 4 2 16 18 14 12 8 8 6 4 4 2 2 18 20 14 12 8 6 6 4 4 2 2 NOTE Wire sizes shown are AWG American Wire Gage 5 as UE 892459 11 30 00 0XD 2 25 02 8 23 AM tRage 6 THE BASIC MACHINES AUXILIARY HANDLE An Auxiliary Handle is supplied with this tool and can be mounted on either side of the gear housing This handle should be used to give complete control of the machine Assemble handle to machine as follows 1 CAUTION DISCONNECT TOOL FROM POWER SOURCE 2 Slide one of the washers F and then the hex spacer B onto the bolt Se
22. you are doing Use common sense Do not operate tool when you are tired or while under the influence of medication alcohol or drugs 19 CHECK DAMAGED PARTS Before further use of the tool a guard or other part that is damaged should be carefully checked to determine that it will operate properly and perform its intended function Check for alignment of moving parts binding of moving parts breakage of parts mounting and any other conditions that may affect its operation A guard or other part that is damaged should be properly repaired or replaced by an authorized service center unless otherwise indicated elsewhere in this instruction manual Have defective switches replaced by authorized service center Do not use tool if switch does not turn it on and off 20 WEAR EAR PROTECTION to safeguard against possible hearing loss SAVE THESE INSTRUCTIONS REPLACEMENT PARTS When servicing use only identical replacement parts 3 as SE 692459 11 30 00 0XD 2 25 02 6323 AM Bage 4 Ny ADDITIONAL SAFETY RULES FOR DISC SANDERS 8 POLISHERS 1 ALWAYS disconnect the cord plug from the power circuit before changing abrasive discs pile fabric pad or lamb s wool buff 2 KEEP machine away from body while it is running 3 MAKE SURE switch is in the OFF position before connecting tool to power circuit 4 NEVER use the spindle lock pin to stop the spindle from rotating 5 MAKE SURE that discs pads etc are in goo
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