Porter-Cable 3700L Saw User Manual
Contents
1. straight cut off position release the lever B and tighten the locking knob A 2 For proper operation and adjustment of the table refer to sections ROTATING TABLE FOR MITER CUTTING and ADJUSTING SLIDING FIT BE TWEEN MOVABLE TABLE AND BASE ATTACHING EXTENSION TABLE AND FENCE SLIDE 1 Thread the two M8 x 1 25 x 20 Hex Head Screw into the holes A Fig 4 on the left side of the saw NOTE Loosely tighten the hardware for further adjustment 2 3 4 Attach the table extension B Figs 4 and 5 to left side of saw table making sure that the groove of the table extension B is inside the flat washers C Fig 4 Use a straight edge A Fig 6 to ensure that the extension table B is even with the saw table D Tighten the two screws C Fig 5 Attach the fence slide support E Fig 7 to the extension table B by using the two M8 x 1 25 x 30 socket head screws F Insert the two screws up through the two holes G in the table extension and thread them into the two threaded holes H on the bottom of the fence slide support NOTE Loosely tighten the hardware for further adjustment 5 6 Use a straight edge to align the fence slide support with the saw fence and tighten the two screws Position the fence slide K Fig 8 in the valley on the top of the saw fence J and the fence slide support E Move the fence slide K back and forth several times to check the alignment of the fence slide sup2. 13 M8 x 1 25 x 20 Hex Head Screw 14 M6 x 1 0 x 16 Set Screw UNPACKING AND CLEANING 1 Carefully remove the machine from the carton Retain all packing materials until you have inspected and satisfactorily operated the machine Do not operate this machine until you read and understand the entire instruction manual 2 Place the machine on a firm level surface with extra room for handling and proper support of the workpiece 3 Familiarize yourself with all features and controls explained in this manual 4 The machine is shipped with the cuttinghead locked in the down position and the table rotated to 45 left Fig 2 To release the head and move it to the operating position see MOVING CUTTINGHEAD TO THE UP POSITI N and MOVING THE TABLE TO THE 0 CUT OFF POSITION in this manual Fig 5 amp 7 ASSEMBLY ASSEMBLY TOOLS REQUIRED Arbor and fence wrench supplied 5mm Hex Wrench Supplied 3mm Hex wrench supplied Phillips Screwdriver 1 8 Hex Wrench supplied ASSEMBLY TIME ESTIMATE Assembly time for this unit is approximately 30 minutes MOVING THE CUTTINGHEAD TO THE UP POSITION 1 Pull out the cuttinghead lockpin A Fig 1 and move the cuttinghead B to the up position 2 Fig 2 shows a close up of the lockpin A pulled out and the cuttinghead B in the up position 1 Rotate the locking knob A Fig 3 counter clockwise Lift the lever B and rotate the table C to the 0
3. NY 10036 www ansi org ANSI 01 1Safety Requirements for Woodworking Machines and the U S Department of Labor regulations www osha gov SAVE THESE INSTRUCTIONS SAFETY GUIDELINES DEFINITIONS It is important for you to read and understand this manual The information it contains relates to protecting YOUR SAFETY and PREVENTING PROBLEMS The symbols below are used to help you recognize this information Indicates an imminently hazardous situation which if not avoided will result in death or serious injury NEMUS Indicates a potentially hazardous situation which if not avoided could result in death or serious injury yXe HIN Indicates a potentially hazardous situation which if not avoided may result in minor or moderate injury RT EMEN Used without the safety alert symbol indicates potentially hazardous situation which if not avoided may result in property damage CALIFORNIA PROPOSITION 65 SOME DUST CREATED BY POWER SANDING SAWING GRINDING DRILLING AND OTHER CONSTRUCTION ACTIVITIES contains chemicals known to cause cancer birth defects or other reproductive harm Some examples of these chemicals are lead from lead based paints crystalline silica from bricks and cement and other masonry products and arsenic and chromium from chemically treated lumber Your risk from these exposures varies depending on how often you do this type of work To reduce your exposure to these chemicals work in a well ventilated area
4. and work with approved safety equipment always wear MSHA NIOSH approved properly fitting face mask or respirator when using such tools GENERAL SAFETY RULES 9 READ AND UNDERSTAND ALL WARNINGS AND OPERATING INSTRUCTIONS BEFORE USING THIS EQUIPMENT Failure to follow all instructions listed below may result in electric shock fire and or serious personal injury or property damage IMPORTANT SAFETY INSTRUCTIONS FOR YOUR OWN SAFETY READ INSTRUCTION MANUAL BEFORE OPERATING THE TOOL Learn the tool s application and limitations as well as the specific hazards peculiar to it KEEP GUARDS IN PLACE and in working order ALWAYS WEAR EYE PROTECTION Wear safety glasses Everyday eyeglasses only have impact resistant lenses they are not safety glasses Also use face or dust mask if cutting operation is dusty These safety glasses must conform to ANSI Z87 1 requirements NOTE Approved glasses have Z87 printed or stamped on them REMOVE ADJUSTING KEYS AND WRENCHES Form habit of checking to see that keys and adjusting wrenches are removed from tool before turning it on KEEP WORK AREA CLEAN Cluttered areas and benches invite accidents DON T USE IN DANGEROUS ENVIRONMENT Don t use power tools in damp or wet locations or expose them to rain Keep work area well lighted KEEP CHILDREN AND VISITORS AWAY All children and visitors should be kept a safe distance from work area MAKE WORKSHOP CHILDPROOF with padlocks
5. master switches or by removing starter keys DON T FORCE TOOL It will do the job better and be safer at the rate for which it was designed USE RIGHT TOOL Don t force tool or attachment to do a job for which it was not designed WEAR PROPER APPAREL No loose clothing gloves neckties rings bracelets or other jewelry to get caught in moving parts Nonslip footwear is recommended Wear protective hair covering to contain long hair SECURE WORK Use clamps or a vise to hold work when practical It s safer than using your hand and frees both hands to operate tool DON T OVERREACH Keep proper footing and balance at all times MAINTAIN TOOLS IN TOP CONDITION Keep tools sharp and clean for best and safest performance Follow instructions for lubricating and changing accessories 20 21 22 23 24 DISCONNECT TOOLS before servicing and when changing accessories such as blades bits cutters etc USE RECOMMENDED ACCESSORIES The use of accessories and attachments not recommended by Porter Cable may cause hazards or risk of injury to persons REDUCE THE RISK OF UNINTENTIONAL STARTING Make sure switch is in OFF position before plugging in power cord In the event of a power failure move Switch to the OFF position NEVER STAND ON TOOL Serious injury could occur if the tool is tipped or if the cutting tool is accidentally contacted CHECK DAMAGED PARTS Before further use of the tool a guard or other pa
6. and installed according to the instructions OBTAIN ADVICE from your supervisor instructor or another qualified person if you are not familiar with the operation of this machine FOLLOW ALL WIRING CODES and recommended electrical connections MOUNT THE TOOL SECURELY to a stable supporting surface prior to operation USE THE GUARDS WHENEVER POSSIBLE Check to see that they are in place secured and working correctly USE ONLY CROSSCUT SAW BLADES Use only zero degree or negative hook angles when using carbide tipped blades Do not use blades with deep gullets These can deflect and contact the guard USE ONLY BLADES OF THE CORRECT SIZE AND TYPE specified for this tool USE A SHARP BLADE Check blade to see if it runs freely and is free from vibration INSPECT BLADE FOR CRACKS or other damage prior to operation Replace cracked or damaged blade immediately CLEAN THE BLADE AND BLADE FLANGES prior to operation Check for any damage and tighten the arbor nut securely USE ONLY BLADE FLANGES specified for this tool CLEAR THE AREA OF FLAMMABLE LIQUIDS and or gas prior to operation CLEAN THE MOTOR AIR SLOTS of chips and sawdust TIGHTEN THE TABLE CLAMP HANDLE and any other clamps prior to operation NEVER START THE TOOL with the workpiece against the blade KEEP HANDS out of path of saw blade Clamp all workpieces that would require your hand to be in the Table Hazard Zone within the red lines ALLOW THE MOTOR to come
7. from accurately indicating the line of cut ADJUSTING LOWER BLADE GUARD After an extended period of use the movable lower blade guard A Fig 32 may not operate smoothly when the cuttinghead is lowered You can correct this by adjusting the nut B until the lower blade guard A moves freely AWARNING the guard hard to move MACHINE USE TYPICAL OPERATIONS AND HELPFUL HINTS 1 2 Before cutting make certain the cutting arm and table are at their correct settings and firmly locked in place Place the workpiece on the table and hold or clamp it firmly against the fence Fig 33 illustrates the work clamp A The clamp A can also be used on the right side of the machine If the position or size of the workpiece causes your hand to be in the Hazard Zone use the work clamp to secure the workpiece Keep your hands out of the Hazard Zone For best results cut at a slow even cutting rate Never attempt freehand cutting wood that is not held firmly against the fence and table 16 Do not over tighten the nut as this can make AUXILIARY WOOD FENCE When performing multiple or repetitive operations that result in small cut off pieces one inch or less the saw blade can catch the cut off pieces and project them out of the machine or into the blade guard and housing causing damage or injury To limit the risk mount an auxiliary wood fence on your saw Fig 34 Holes are provided in the fe
8. to full speed prior to starting cut NEVER REACH AROUND or behind the saw blade 19 20 21 22 23 24 25 26 27 28 29 30 31 NEVER CUT FERROUS METALS or masonry NEVER RECUT SMALL PIECES NEVER LOCK THE SWITCH in the ON position NEVER APPLY LUBRICANT to a running blade DO NOT PERFORM FREE HAND OPERATIONS Hold the work firmly against the fence and table Use clamps to hold the work when possible PROPERLY SUPPORT LONG or wide workpieces AFTER COMPLETING CUT release power switch and wait for coasting blade to come to a complete stop before returning saw to raised position TURN OFF TOOL AND ALLOW THE BLADE TO COME TO A COMPLETE STOP prior to cleaning the blade area or removing debris in the path of the blade A coasting blade can be dangerous TURN OFF TOOL AND ALLOW BLADE TO COME TO A COMPLETE STOP before removing or securing workpiece changing workpiece angle or changing the angle of the blade NEVER PERFORM LAYOUT ASSEMBLY or set up work on the table work area when the machine is running TURN THE MACHINE OFF AND DISCONNECT THE MACHINE from the power source before installing or removing accessories before adjusting or changing set ups or when making repairs TURN THE MACHINE OFF disconnect the machine from the power source and clean the table work area before leaving the machine LOCK THE SWITCH IN THE OFF POSITION to prevent unauthorized use ADDITIONAL I
9. 2897 St Louis 63119 7574 Watson Road Phone 314 968 8950 Fax 314 968 2790 NEW YORK Flushing 11365 1595 N Y C 175 25 Horace Harding Expwy Phone 718 225 2040 Fax 718 423 9619 NORTH CAROLINA Charlotte 28270 9129 Monroe Road Suite 115 Phone 704 841 1176 Fax 704 708 4625 OHIO Columbus 43214 Cleveland 44125 8001 Sweet Valley Drive Unit 19 Phone 216 447 9030 Fax 216 447 3097 OREGON Portland 97230 4916 NE 122 nd Ave Phone 503 252 0107 Fax 503 252 2123 PENNSYLVANIA Willow Grove 19090 Philadelphia 520 North York Road Phone 215 658 1430 Fax 215 658 1433 TEXAS Carrollton 75006 Dallas 1300 Interstate 35 N Suite 112 Phone 972 446 2996 Fax 972 446 8157 Houston 77043 4321 Sam Houston Parkway West Suite 180 Phone 713 983 9910 Fax 713 983 6645 WASHINGTON Auburn 98001 Seattle 3320 West Valley HWY North Building D Suite 111 4560 Indianola Avenue Phone 614 263 0929 Fax 614 263 1238 Authorized Service Stations are located in many large cities Telephone 800 438 2486 or 731 541 6042 for assistance locating one Parts and accessories for Porter Cable Delta products should be obtained by contacting any Porter Cable Delta Distributor Authorized Service Center or Porter Cable Delta Factory Service Center If you do not have access to any of these call 800 223 7278 and you will be directed to the nearest Porter Cable Delta Factory
10. A temporary adapter which looks like the adapter illustrated in Fig B may be used to connect this plug to a matching 2 conductor receptacle as shown in Fig B if a properly grounded outlet is not available The temporary adapter should be used only until a properly grounded outlet can be installed by a qualified electrician The green colored rigid ear lug and the like extending from the adapter must be connected to a permanent ground such as a properly grounded outlet box Whenever the adapter is used it must be held in place with a metal Screw NOTE In Canada the use of a temporary adapter is not permitted by the Canadian Electric Code IN ALL CASES MAKE CERTAIN THE RECEPTACLE IN QUESTION IS PROPERLY GROUNDED IF YOU ARE NOT SURE HAVE A QUALIFIED ELECTRICIAN CHECK THE RECEPTACLE GROUNDED OUTLET BOX GROUNDING MEANS ADAPTER Fig B EXTENSION CORDS Use proper extension cords Make sure your extension cord is in good condition and is a 3 wire extension cord which has a 3 prong grounding type plug and matching receptacle which will accept the machine s plug When using an extension cord be sure to use one heavy enough to carry the current of the machine An undersized cord will cause a drop in line voltage resulting in loss of power and overheating Fig D shows the correct gauge to use depending on the cord length If in doubt use the next heavier gauge The smaller the gauge number the heavier the cord MI
11. E 1 Qum O no Adjust the saw so that both the bevel and miter pointers are set at 0 Tighten the bevel lock handle A Fig 25 and lock the cuttinghead in the down position Place one end of a square A Fig 25 on the table and the other end against the blade The blade should be 90 to the table To adjust loosen the bevel lock handle Loosen the locknut B Fig 26 and turn the adjusting screw C with the provided wrenches until the blade is 90 to the table Tighten the locknut B and the bevel lock handle H When the blade is 90 to the table adjust the pointer to line up with the 0 mark on the bevel scale Loosen the bevel lock handle and move the cuttinghead all the way to the left bevel position and tighten the bevel lock handle Use a square A Fig 27 to see if the blade is at 45 to the table To adjust loosen the bevel lock handle Loosen the locknut E Fig 28 and turn the adjusting screw F with the provided wrench until the blade is 45 to the table Tighten the locknut E and the bevel lock handle ADJUSTING THE TENSION OF CUTTINGHEAD RETURN SPRING The cuttinghead return spring tension was adjusted at the factory to make the cuttinghead return to the up position after a cut is made To adjust the spring tension turn the adjusting screw A Fig 29 clockwise to increase or counterclockwise to decrease the spring tension ADJUSTING SLIDING FIT BETWEEN CUTTING
12. ESPANOL P GINA 23 FRAN AISE PAGE 45 Instruction 10 Compound Laser Miter Saw Manual iit qu IMPORTANT To learn more about Porter Cable Please make certain that the person who is to use visit our website at this equipment carefully reads and understands these instructions before starting operations The Model and Serial No plate is located on the main housing of the tool Record these numbers in the PORTER CRIBLE Spaces below and retain for future reference PROFESSIONAL POWER TOOLS Model No http www porter cable com Type Serial No Copyright 2004 PORTER CABLE Corporation Part No A05636 08 06 04 TABLE OF CONTENTS IMPORTANT SAFETY INSTRUCTIONS essere 2 SAFETY GUIDELINES 0 00 cece cee eee eee e eee ree 3 GENERAL SAFETY RULES 2 00 ccc eee eee eee cent ree 4 ADDITIONAL SPECIFIC SAFETY RULES s sse rere 5 FUNCTIONAL DESCRIPTION sese rl 6 CARTON CONTENTS sees rere 7 ASSEMBLY 2 122i aaa aaa aaa a eae ERO LSU Ide LEO Pid iuis PbizsSelg ld LIE ddr EM aA 7 OPERATION 2 ossi ib ibiduivosisdiriceiidzsbisd adu fsdamiudd b b ebeedectie eiii 10 TROUBLESHOOTING ccc cece cee cence nee e 20 MAINTENANCE 000 c cece eee eee e eee e bene e 20 SERVICE 2665 5 enra E cabs oa dha Goede aui S du LEE ECC aa 21 ACCESSORIES 2214n2iRR Bed LERReISGd4 PPseibbgR rq budwdiddld db dade iud E as 21 WARRANTY co
13. EXPOSURE Laser radiation is emitted SAVE THESE INSTRUCTIONS Refer to them often and from this aperture use them to instruct others Fig 1A POWER CONNECTIONS A separate electrical circuit should be used for your machines This circuit should not be less than 12 wire and should be protected with a 20 Amp time lag fuse If an extension cord is used use only 3 wire extension cords which have 3 prong grounding type plugs and matching receptacle which will accept the machine s plug Before connecting the machine to the power line make sure the switch s is in the OFF position and be sure that the electric current is of the same characteristics as indicated on the machine All line connections should make good contact Running on low voltage will damage the machine DO NOT EXPOSE THE MACHINE TO RAIN OR OPERATE THE MACHINE IN DAMP LOCATIONS MOTOR SPECIFICATIONS Your machine is wired for 120V 60 HZ alternating current Before connecting the machine to the power source make sure the switch is in the OFF position GROUNDING INSTRUCTIONS THIS MACHINE MUST BE GROUNDED WHILE IN USE TO PROTECT THE OPERATOR FROM ELECTRIC SHOCK 1 All grounded cord connected machines In the event of a malfunction or breakdown grounding provides a path of least resistance for electric current to reduce the risk of electric shock This machine is equipped with an electric cord having an equipment grounding conductor and a grounding
14. FORNIA Ontario 91761 Los Angeles 3949A East Guasti Road Phone 909 390 5555 Fax 909 390 5554 San Diego 92111 7638 Clairemnot Blvd Phone 858 277 9595 Fax 858 277 9696 San Leandro 94577 Oakland 3039 Teagarden Street Phone 510 357 9762 Fax 510 357 7939 COLORADO Arvada 80003 Denver 8175 Sheridan Blvd Unit S Phone 803 487 1809 Fax 803 487 1868 FLORIDA Davie 33314 Miami 4343 South State Rd 7 441 Unit 107 Phone 954 321 6635 Fax 954 321 6638 Tampa 33609 4538 W Kennedy Boulevard Phone 813 877 9585 Fax 813 289 7948 GEORGIA Forest Park 30297 Atlanta 5442 Frontage Road Suite 112 Phone 404 608 0006 Fax 404 608 1123 ILLINOIS Addison 60101 Chicago 400 South Rohlwing Rd Phone 630 424 8805 Fax 630 424 8895 Woodridge 60517 Chicago 2033 West 75th Street Phone 630 910 9200 Fax 630 910 0360 MARYLAND Elkridge 21075 Baltimore 7397 102 Washington Blvd Phone 410 799 9394 Fax 410 799 9398 MASSACHUSETTS Franklin 02038 Boston Franklin Industrial Park 101E Constitution Blvd Phone 508 520 8802 Fax 508 528 8089 MICHIGAN Madison Heights 48071 Detroit 30475 Stephenson Highway Phone 248 597 5000 Fax 248 597 5004 MINNESOTA Minneapolis 55429 5522 Lakeland Avenue North Phone 763 561 9080 Fax 763 561 0653 MISSOURI North Kansas City 64116 1141 Swift Avenue Phone 816 221 2070 Fax 816 221
15. HEAD ARM AND TRUNNION After a long period of time an adjustment of the sliding fit between the cuttinghead arm B Fig 30 and the trunnion C may be necessary To adjust tighten the nut D This adjustment should not be so tight that it restricts the sliding movement of the cuttinghead arm B or so loose that it affects the accuracy of the saw cut 13 ADJUSTING DOWNWARD TRAVEL OF SAW BLADE DISCONNECT THE MACHINE FROM THE POWER SOURCE 1 The downward travel of the saw blade can be limited to prevent the saw blade from contacting any metal surfaces of the machine Make this adjustment by loosening the locknut A Fig 31 and turning the adjusting screw B in or out until other end of the screw B contacts the stop at the full downward travel of the saw blade 2 Lower the blade as far as possible Rotate the blade by hand to make certain that the teeth do not contact any metal surfaces After adjusting tighten the locknut A Fig 31 LASER USE AND ADJUSTMENT PHILLIPS The TwinLaser laser units are mounted in a housing that is fitted into the upper blade guard of the miter saw Fig A The lasers project a beam of light downward along both sides and parallel to the saw blade This beam of light produces a line of cut indicator a red outline of where the saw blade will cut on the workpiece ADJUSTING THE TwinLaser LINES Each of the laser lines have
16. NFORMATION regarding the safe and proper operation of this tool is available from the Power Tool Institute 1300 Summer Avenue Cleveland OH 44115 2851 Information is also available from the National Safety Council 1121 Spring Lake Drive Itasca IL 60143 3201 Please refer to the American National Standards Institute ANSI 01 1 Safety Requirements for Woodworking Machines and the U S Department of Labor OSHA 1910 213 Regulations ADDITIONAL SAFETY RULES FOR THE LASER 1A LASER LIGHT DO NOT STARE INTO BEAM APERTURE or into a reflection from a mirror like surface Figs 1 LASER RADIATION and 1A DO NOT STARE INTO 2A POMII voip EXPOSURE LASER LIGHT IS EMITTED ERES VEN OPTICAL INSTRUMENTS 3 4A USE OF CONTROLS OR ADJUSTMENTS OR PERFORMANCE OF PROCEDURES OTHER THAN THOSE SPECIFIED HEREIN MAY RESULT IN HAZARDOUS RADIATION FROM FRONT GUARD APERTURE Use of controls or adjustments or performance of procedures other than those specified herein may result in hazardous laser light exposure DO NOT DISASSEMBLE LASER MODULE The laser is a CLASS II LASER PRODUCT that can emit laser power up to 1 mW MAX at 635 nm which could result in exposure with the module disassembled The laser unit complies with 21 CFR 1040 10 and 1040 11 EXPOSURE 5 mW MAX AT 650nm CLASS Illa LASER PRODUCT AVOID EXPOSURE LASER LIGHT IS EMITTED FROM FRONT GUARD APERTURE COMPLIES WITH 21 CFR 1040 10 AND 33O NO H3Ss v1 Fig 1 AVOID
17. NIMUM GAUGE EXTENSION CORD RECOMMENDED SIZES FOR USE WITH STATIONARY ELECTRIC MACHINES Total Length Gauge of of Cord in Feet Extension Cord Ampere Rating Volts 120 120 120 120 120 up to 25 120 25 50 120 50 100 120 100 150 120 120 120 120 120 120 120 FUNCTIONAL DESCRIPTION FOREWORD Porter Cable Model 3700L is a high capacity 10 compound laser miter saw designed to cut wood and non ferrous metals This unit incorporates the latest technology TwinLaser line of cut indicator feature It can crosscut 5 1 2 x 2 3 8 and 3 1 2 x 3 1 16 miter at 45 right 3 3 8 x 3 1 16 miter at 45 left 2 5 8 x 3 7 16 bevel at 45 left 5 1 2 x 1 9 16 and 3 5 8 x 1 7 8 and compound 45 x 45 3 15 16 x 1 9 16 and 2 7 16 x 2 13 64 It has positive miter stops at 0 15 22 5 30 and 45 both left and right and bevel stops at 0 and 45 left NOTICE The photo on the manual cover illustrates the current production model All other illustrations contained in the manual are representative only and may not depict the actual color labeling or accessories and are intended to illustrate technique only Miter Saw Dust bag Fence slide Clamp Fence slide support Extension table 3mm hex wrench 1 8 Hex Wrench OoONoahwnh gt CARTON CONTENTS 9 5mm Hex Wrench 10 Arbor and Fence Wrench 11 Fence Clamping Screw 12 M8 x 1 25 x 30 Hex Head Screw
18. Service Center Las Estaciones de Servicio Autorizadas est n ubicadas en muchas grandes ciudades Llame al 800 438 2486 6 al 731 541 6042 para obtener asistencia a fin de localizar una Las piezas y los accesorios para los productos Porter Cable Delta deben obtenerse poni ndose en contacto con cualquier distribuidor Porter Cable Delta Centro de Servicio Autorizado o Centro de Servicio de Fabrica Porter Cable Delta Si no tiene acceso a ninguna de estas opciones llame al 800 223 7278 y le dirigir n al Centro de Servicio de F brica Porter Cable Delta m s cercano CANADIAN PORTER CABLE e DELTA SERVICE CENTERS ALBERTA Bay 6 2520 23rd St N E Calgary Alberta T2E 8L2 Phone 403 735 6166 Fax 403 735 6144 Phone 253 333 8353 Fax 253 333 9613 QUEBEC 1515 ave St Jean Baptiste Suite 160 Qu bec Qu bec G2E 5E2 Phone 418 877 7112 Fax 418 877 7123 MANITOBA 1699 Dublin Avenue Winnipeg Manitoba R3H 0H2 Phone 204 633 9259 Fax 204 632 1976 ONTARIO 505 Southgate Drive Guelph Ontario N1H 6M7 Phone 519 767 4132 Fax 519 767 4131 BRITISH COLUMBIA 8520 Baxter Place Burnaby B C V5A 4T8 Phone 604 420 0102 Fax 604 420 3522 The following are trademarks of PORTER CABLE DELTA Las siguientes son marcas registradas de PORTER CABLE e DELTA S A Les marques suivantes sont des marques de fabriquant de la PORTER CABLE DELTA Auto Set BAMMER B O S S Builder s Saw Co
19. been aligned parallel to the blade at the factory and should not need any adjustment prior to use However left to right adjustment to the laser lines may be necessary if you change to a thicker or thinner kerf blade For information on changing your blade refer to the MAINTENANCE CHANGING THE BLADE section of this manual To adjust the laser lines to the edge of the cut follow the instructions below HOW THE LASERS WORK The laser units are mounted in a housing that is fitted into the upper blade guard of the miter saw Fig A The laser units are aligned to the original equipment blade at the factory and are secured in place A test cut has been made with each saw to verify laser setup If your saw becomes misaligned or you desire additional precision this guide is intended to assist you in fine tuning your laser miter saw HOW TO CHECK LASER ALIGNMENT Make sure the saw is set to 0 degrees miter and bevel and clamp a 2 x 6 board on the saw Create a partial test cut in the workpiece Fig C Turn the laser ON OFF switch Fig B to the ON position Leave the workpiece clamped in place for the remainder of the adjustment Observe the laser CAUTION label L Fig B Place a padlock A Fig B with 3 16 shackle through the hole in the trigger switch and lock to prevent accidental motor startup This padlock MUST remain in place during the adjustment procedure The laser lines are properly positioned when the beams of
20. bibe rA ERI babe ch LL ICI ME MEL ILLE Ee CL LU 25 ESPA OL 1 ousiiilbesrhi dlRusel SfLLRCISc dic lel rn p Ppir Pl ADI i REI S 23 FRAN AISE MARNE TTE TD E 45 SERVICE CENTER LOCATIONS sesee n RR n hne nnn back cover IMPORTANT SAFETY INSTRUCTIONS FXZSUIDTJ Read and understand all warnings and operating instructions before using any tool or equipment When using tools or equipment basic safety precautions should always be followed to reduce the risk of personal injury Improper operation maintenance or modification of tools or equipment could result in serious injury and property damage There are certain applications for which tools and equipment are designed Porter Cable strongly recommends that this product NOT be modified and or used for any application other than for which it was designed If you have any questions relative to its application DO NOT use the product until you have written Porter Cable and we have advised you Online contact form at http www porter cable com Postal Mail Technical Service Manager Porter Cable 4825 Highway 45 North Jackson TN 38305 Information regarding the safe and proper operation of this tool is available from the following sources Power Tool Institute 1300 Sumner Avenue Cleveland OH 44115 2851 www powertoolinstitute org National Safety Council 1121 Spring Lake Drive Itasca IL 60143 3201 American National Standards Institute 25 West 43rd Street 4 floor New York
21. e material and workmanship We cannot guarantee repairs made or attempted by anyone other than these agencies Should you have any questions about your tool feel free to write us at any time In any communications please give all information shown on the nameplate of your tool model number type serial number etc ACCESSORIES A complete line of accessories is available from your Porter Cable Delta Supplier Porter Cable Delta Factory Service Centers and Porter Cable Authorized Service Stations Please visit our Web Site www porter cable com for a catalog or for the name of your nearest supplier ZEWARNING Since accessories other than those offered by Porter Cable Delta have not been tested with this product use of such accessories could be hazardous For safest operation only Porter Cable Delta recommended accessories should be used with this product WARRANTY PORTER CABLE LIMITED ONE YEAR WARRANTY Porter Cable warrants its Professional Power Tools for a period of one year from the date of original purchase We will repair or replace at our option any part or parts of the product and accessories covered under this warranty which after examination proves to be defective in workmanship or material during the warranty period For repair or replacement return the complete tool or accessory transportation prepaid to your nearest Porter Cable Service Center or Authorized Service Station Proof of purchase may be required This war
22. e of the cut is changed by 1 SNNT POWER SOURCE ADJUSTING THE FENCE 90 TO THE BLADE IMPORTANT Before making this adjustment set the blade at 0 to the table See section ADJUSTING 0 AND 45 BEVEL POSITIVE STOPS DISCONNECT THE MACHINE FROM THE POWER SOURCE 1 2 3 Rotate the movable table so that the blade is 90 to the fence and the positive stop is set for 0 Place one end of a square A Fig 18 against the front of the fence B located under the motor and the other end against the blade with the blade locked in the down position The fence should be 90 to the blade To adjust the fence B Fig 18 use the supplied wrench to loosen the two screws C that attach the fence to the base Adjust the fence B and tighten the screws C Check the opposite fence D Fig 19 To adjust remove the extension fence loosen the two screws E adjust the fence D and tighten the screws G 11 TABLE HAZARD ZONE The area inside the two red lines A Fig 20 on the table is designated as a HAZARD ZONE Never place your hands inside this area while the tool is being operated Always use a clamp to secure short workpieces TILTING CUTTINGHEAD FOR BEVEL CUTTING DISCONNECT THE MACHINE FROM THE POWER SOURCE IMPORTANT Move the sliding fence to provide clearance for the blade and guard The degree of tilt determines how far to move the slid
23. e saw is the ease of cutting crown moulding The following is an example of cutting both inside and outside corners on 52 38 wall angle crown moulding 1 Move the table to the 31 62 right miter position and lock the table in position NOTE A positive stop is provided to find this angle quickly 2 Tilt the saw blade to the 33 86 left bevel position and tighten bevel lock handle NOTE A triangle indicator is provided on the bevel scale to find this angle quickly 3 Place the crown moulding on the table with the CEILING EDGE of the moulding against the fence and make the cut as shown in Fig 40 NOTE The piece of crown moulding used for the outside corner will always be on the right hand side of the blade as shown at A Fig 40 The piece of crown moulding used for the inside corner will always be on the left hand side of the blade as shown at B Fig 40 4 To make the matching halves of the inside and outside corners rotate the table to the 31 62 left miter position NOTE A positive stop is provided to find this angle quickly The saw blade is already tilted to the 33 86 bevel position from the previous cut 5 Place the crown moulding on the table with the WALL EDGE of the crown moulding against the fence and make the cut Again the piece of crown moulding used for the outside corner will always be on the right side of the blade as shown at C Fig 41 The piece of crown moulding used for the inside corner w
24. ertical alignment set screw counter clockwise Fig F 4 Reinstall the cover removed in STEP 1 and continue to TO SET LEFT AND RIGHT KERF ADJUSTMENT 15 TO SET LEFT and RIGHT KERF ADJUSTMENT Use the 1 8 hex wrench to turn the left or right kerf adjustment screws and set the laser lines to either side of the test cut Fig G To adjust the left line turn the left kerf adjustment screw counter clockwise to move the line toward the blade and clockwise to move the line away from the blade To adjust the right line turn the right kerf adjustment screw counter clockwise to move the line toward the blade and clockwise to move the line away from the blade Fig H N Observe the laser CAUTION label L 2 Fig H Remove the padlock and use the saw normally TwinLaser MAINTENANCE For best laser performance perform the following maintenance regularly DISCONNECT THE MACHINE FROM THE POWER SOURCE Carefully clean sawdust from each laser lens A Fig J with a cotton swab B Do not use solvents of any kind since they may damage the lens Avoid touching sharp points of the saw blade with your hands or fingers Dust build up can block the laser and prevent it from accurately indicating the line of cut cad be x LEFT LASER z ADJUSTMENT i SCREW EMIT Remove the blade from the saw and clean pitch build up from the blade Fig K Pitch build up can block the laser and prevent it
25. ill always be on the left side of the blade as shown at D Fig 41 6 Fig 42 illustrates the two outside corner pieces 1 being the piece cut at A Fig 40 and 2 being the piece cut at C Fig 41 7 Fig 43 illustrates the two inside corner pieces 1 being the piece cut at B Fig 40 and 2 being the piece cut at D Fig 41 45 45 CROWN MOULDING NOTE If you are cutting crown moulding that is 45 45 follow the same procedure above with the exception that the bevel position will always be at 30 and the miter position will be 35 1 4 to the right or left OTHER ANGLES NOTE The above instructions are assuming the angle between the walls is 90 If you need help cutting crown moulding for walls set at angles other than 90 see the instruction sheet CUTTING CROWN MOULDING on the Delta Machinery web site at www deltamachinery com 19 TROUBLESHOOTING For assistance with your tool visit our website at www porter cable com for a list of service centers or call the Porter Cable help line at 1 800 487 8665 MAINTENANCE CHANGING THE BLADE PN lel Use only cross cutting saw blades When using carbide tipped blades do not use blades with deep gullets as they can deflect and contact the guard Use only 10 diameter saw blades that are rated for 5200 RPM or higher and have 5 8 dia
26. ine LUBRICATION This tool has been lubricated with a sufficient amount of high grade lubricant for the life of the unit under normal operating conditions No further lubrication is necessary BRUSH INSPECTION If applicable For your continued safety and electrical protection brush inspection and replacement on this tool should ONLY be performed by an AUTHORIZED PORTER CABLE SERVICE STATION or a PORTER CABLEeDELTA FACTORY SERVICE CENTER At approximately 100 hours of use take or send your tool to your nearest authorized Porter Cable Service Station to be thoroughly cleaned and inspected Have worn parts replaced and lubricated with fresh lubricant Have new brushes installed and test the tool for performance Any loss of power before the above maintenance check may indicate the need for immediate servicing of your tool DO NOT CONTINUE TO OPERATE TOOL UNDER THIS CONDITION If proper operating voltage is present return your tool to the service station for immediate service SERVICE REPLACEMENT PARTS When servicing use only identical replacement parts SERVICE AND REPAIRS All quality tools will eventually require servicing or replacement of parts due to wear from normal use These operations including brush inspection and replacement should ONLY be performed by either an AUTHORIZED PORTER CABLE SERVICE STATION or a PORTER CABLE DELTA FACTORY SERVICE CENTER All repairs made by these agencies are fully guaranteed against defectiv
27. ing fence Refer to the section ADJUSTING SLIDING FENCE 1 The cuttinghead can be tilted to cut any bevel angle from 90 to 45 left bevel Loosen the bevel lock handle A Fig 21 tilt the cuttinghead B to the desired angle and tighten the lock handle A 2 Positive stops are provided to rapidly position the saw blade at 90 and 45 Refer to the section of this manual titled ADJUSTING 90 AND 45 BEVEL POSITIVE STOPS The bevel angle of the cutting arm is determined by the position of the pointer C Fig 22 on scale D 3 In addition a marked indicator E Fig 22 is provided on the bevel scale 33 9 for cutting crown moulding Refer to the CUTTING CROWN MOULDING section of this manual Fig 21 ADJUSTING SLIDING FENCE The sliding fence A Fig 23 provides support for extra large workpieces used with your saw Set it as close as possible to the saw blade When miter cutting blade 90 to the table and at an angle to the right or left set the fence all the way toward the blade Fig 23 When bevel cutting however blade tilted at an angle to the table move the fence A Fig 24 far enough away from the blade to allow for proper clearance To reposition the fence loosen the lock handle B and slide the fence A to the desired location Tighten the lock handle B 12 ADJUSTING 0 AND 45 BEVEL POSITIVE STOPS DISCONNECT THE MACHINE FROM THE POWER SOURC
28. light fall on the edge of the cut created by the blade Fig D 14 NOTE The ON OFF switch for the laser beam is spring loaded for longer battery life and is located on the handle at A Fig B1 NOTE The laser beam is powered by 3 AA batteries not supplied located at B Fig B1 Use a Phillips screwdriver to remove the screw of the cover and insert the batteries VERTICAL ALIGNMENT SET SCREWS TO CHECK FOR ROTATIONAL ALIGNMENT The rotation of the lines is set parallel at the factory and permanently secured No user adjustment is available for the rotational alignment Never twist the brass hex nuts in Fig E TO CHECK FOR VERTICAL ALIGNMENT WRONG RIGHT 1 The vertical alignment is set correctly when the lines do not move horizontally sideways as the saw head is raised and lowered If vertical alignment is correct go to TO SET LEFT AND RIGHT KERF ADJUSTMENT 2 To adjust turn the left and right kerf adjustment screws one half turn clockwise Take off the laser unit cover by removing the phillips screw on either side of the cover Fig A 3 Use the 1 8 hex wrench to turn the left or right vertical alignment set screws If as the saw head goes from a raised to a lowered position the laser line moves horizontally away from the blade turn the vertical alignment set screw clockwise to correct If the laser line moves horizontally towards the blade turn the v
29. meter arbor holes DISCONNECT MACHINE FROM POWER SOURCE 1 Remove the screw A Fig 44 and rotate the cover B to the rear Fig 45 2 To remove the saw blade insert the supplied hex wrench C Fig 46 into the hex hole located on the rear end of the motor shaft to keep the shaft from turning 3 Use a wrench G Fig 47 to loosen arbor screw E by turning it clockwise 4 Remove arbor screw E Fig 47 outside blade flange F and saw blade from saw arbor 5 Attach new saw blade MAKING CERTAIN TEETH OF SAW BLADE ARE POINTING DOWN AT THE FRONT Re attach outside blade flange F Fig 47 and arbor screw E by turning it counterclockwise using wrench G Fig 47 At the same time use hex wrench C Fig 46 to keep the arbor from turning 6 Replace screw and cover that was rotated to the rear in STEP 1 Remove the wrenches C FIG 46 AND G FIG 47 before starting the machine 20 KEEP TOOL CLEAN Periodically blow out all air passages with dry compressed air All plastic parts should be cleaned with a soft damp cloth NEVER use solvents to clean plastic parts They could possibly dissolve or otherwise damage the material Wear ANSI Z87 1 safety glasses while using compressed air FAILURE TO START Should your tool fail to start check to make sure the prongs on the cord plug are making good contact in the outlet Also check for blown fuses or open circuit breakers in the l
30. nce to attach an auxiliary fence A Fig 34 This auxiliary fence is constructed of straight wood approximately 1 2 thick by 3 high by 20 long NOTE The auxiliary fence A is used ONLY with the saw blade in the 0 degree bevel position 90 degrees to the table When bevel cutting blade tilted remove the auxiliary fence GENERAL CUTTING OPERATIONS 1 Your machine has the capacity to cut standard 2 x 4 s lying flat or on edge at the 45 degree right and left miter angles Figs A1 and A2 A standard 2 x 6 can be cut in the 90 degree straight cut off position in one pass Fig A3 Cutting a standard 4 x 4 can be accomplished with one pass Fig A4 This machine has the capacity to accurately cut crown mouldings and other bevel type cuts Fig A5 Cutting various sizes of plastic pipe is an easy job with this machine Fig A6 o RON 17 CUTTING ALUMINUM Aluminum extrusions such as used for making aluminum screens and storm windows can easily be cut with your compound miter saw When cutting aluminum extrusions or other sections that can be cut with a saw blade and are within the capacity of the machine position the material so the blade is cutting through the smallest cross section Fig 35 The wrong way to cut aluminum angles is illustrated in Fig 36 Be sure to apply a stick wax to the blade before cutting aluminum stock This stick wax is available at most industrial mill su
31. ntractor s Saw Contractor s Saw II Delta DELTACRAFT DELTAGRAM Delta Series 2000 DURATRONIC Emc FLEX Flying Chips FRAME SAWS Grip Vac Homecraft INNOVATION THAT WORKSS Jet Lock JETSTREAMS kickstand LASERLOC MICRO SET Micro Set MIDI LATHE MORTEN NETWORK OMNIJIG POCKET CUTTER PORTA BAND PORTA PLANE PORTER CABLE amp design PORTER CABLE PROFESSIONAL POWER TOOLS PORTER CABLE REDEFINING PERFORMANCE Posi Matic Q 3 amp design QUICKSAND amp design QUICKSET QUICKSET II QUICKSET PLUS RIPTIDE amp design SAFE GUARD II SAFE LOC Sanding Center SANDTRAP amp design SAW BOSS Sawbuck Sidekick SPEED BLOC SPEEDMATIC SPEEDTRONIC STAIR EASE The American Woodshop amp design The Lumber Company amp design THE PROFESSIONAL EDGE THE PROFESSIONAL SELECT THIN LINE TIGER TIGER CUB TIGER SAWS TORQBUSTER TORQ BUSTER TRU MATCH TWIN LITE UNIGUARDS Unifence UNIFEEDER Unihead Uniplane Unirip Unisaw Univise Versa Feeder VERSA PLANE WHISPER SERIES WOODWORKER S CHOICE Trademarks noted with and are registered in the United States Patent and Trademark Office and may also be registered in other countries Las Marcas Registradas con el signo de y son registradas por la Oficina de Registros y Patentes de los Estados Unidos y tambi n pueden estar registradas en ot
32. plug The plug must be plugged into a matching outlet that is properly installed and grounded in accordance with all local codes and ordinances Do not modify the plug provided if it will not fit the outlet have the proper outlet installed by a qualified electrician Improper connection of the equipment grounding conductor can result in risk of electric shock The conductor with insulation having an outer surface that is green with or without yellow stripes is the equipment grounding conductor If repair or replacement of the electric cord or plug is necessary do not connect the equipment grounding conductor to a live terminal Check with a qualified electrician or service personnel if the grounding instructions are not completely understood or if in doubt as to whether the machine is properly grounded Use only 3 wire extension cords that have 3 prong grounding type plugs and matching 3 conductor receptacles that accept the machine s plug as shown in Fig A Repair or replace damaged or worn cord immediately GROUNDED OUTLET BOX CURRENT CARRYING PRONGS GROUNDING BLADE ra IS LONGEST OF THE 3 BLADES 2 Grounded cord connected machines intended for use on a supply circuit having a nominal rating less than 150 volts If the machine is intended for use on a circuit that has an outlet that looks like the one illustrated in Fig A the machine will have a grounding plug that looks like the plug illustrated in Fig A
33. port E Make any necessary final adjustments to the fence slide support Use the 3mm hex wrench A Fig 9 to thread the M6 x 1 0 x 16 set screw B in the fence slide support C to secure the extension fence Thread the fence clamping screw N Fig 10 into the fence extension E to hold the fence extension in place ATTACHING THE DUST BAG Depress the spring clips A Fig 11 of the dust bag B and clip the dust bag B over the ribs of the dust chute OPERATION OPERATING CONTROLS AND ADJUSTMENTS FASTENING MACHINE TO SUPPORTING SURFACE Before operating your miter saw firmly mount it to a workbench or other supporting surface Four holes A Fig 12 are provided for fastening the saw to a supporting surface When frequently moving the saw from place to place mount the saw on a 3 4 piece of plywood The saw can then be easily moved from place to place and the plywood can be clamped to the supporting surface using C clamps STARTING AND STOPPING MACHINE To start the machine depress the switch trigger A Fig 13 To stop the machine release the switch trigger This saw is equipped with an automatic electric blade brake As soon as the switch trigger A Fig 13 is released the electric brake is activated and stops the blade in seconds N AGADI A rotating saw blade can be dangerous After completing the cut release the switch trigger A Fig 13
34. pply houses The wax provides proper lubrication and keeps chips from adhering to the blade NEVER APPLY LUBRICANT TO THE BLADE WHILE THE MACHINE IS RUNNING CUTTING BOWED MATERIAL When cutting flat pieces first check to see if the material is bowed If it is make sure the material is positioned on the table as shown in Fig 37 FENCE NM If the material is positioned the wrong way as shown in Fig 38 the workpiece will pinch the blade near the completion of the cut RIGHT WRONG Fig 37 Fig 38 WORK SUPPORT EXTENSIONS For support when cutting long pieces construct a work support extension Fig 39 illustrates the miter saw mounted on two standard 2 x 4 s A Fasten the four mounting legs two of which are shown at B Fig 39 to the 2 x 4 s using four screws not supplied through the four holes in the mounting legs The length of the 2 x 4 s A can vary depending on the workpiece NOTE Ensure that the top of the support 2 x 4 s C are level with the miter saw table This is critical because the distance from the top of the 2 x 4 s A to the miter saw table varies from saw to saw In most cases standard 2 x 4 s C can used If these are too high cut them to fit If the 2 x 4 s are too low use 2 x 6 s If these are high cut them to the correct height 18 CUTTING CROWN MOULDING One of the many features of th
35. ranty does not apply to repair or replacement required due to misuse abuse normal wear and tear or repairs attempted or made by other than our Service Centers or Authorized Service Stations ANY IMPLIED WARRANTY INCLUDING THE IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE WILL LAST ONLY FOR ONE 1 YEAR FROM THE DATE OF PURCHASE To obtain information on warranty performance please write to PORTER CABLE CORPORATION 4825 Highway 45 North Jackson Tennessee 38305 Attention Product Service THE FOREGOING OBLIGATION IS PORTER CABLE S SOLE LIABILITY UNDER THIS OR ANY IMPLIED WARRANTY AND UNDER NO CIRCUMSTANCES SHALL PORTER CABLE BE LIABLE FOR ANY INCIDENTAL OR CONSEQUENTIAL DAMAGES Some states do not allow limitations on how long an implied warranty lasts or the exclusion or limitation of incidental or consequential damages so the above limitation or exclusion may not apply to you This warranty gives you specific legal rights and you may also have other legal rights which vary from state to state 22 PORTER CABLE e DELTA SERVICE CENTERS CENTROS DE SERVICIO DE PORTER CABLE DELTA Parts and Repair Service for Porter Cable Delta Machinery are Available at These Locations Obtenga Refaccion de Partes o Servicio para su Herramienta en los Siguientes Centros de Porter Cable Delta ARIZONA Tempe 85282 Phoenix 2400 West Southern Avenue Suite 105 Phone 602 437 1200 Fax 602 437 2200 CALI
36. ros paises 1447 Begin St Laurent Montr al Qu bec H4R 1V8 Phone 514 336 8772 514
37. rt that is damaged should be carefully checked to ensure that it will operate properly and perform its intended function check for alignment of moving parts binding of moving parts breakage of parts mounting and any other conditions that may affect its operation A guard or other part that is damaged should be properly repaired or replaced DIRECTION OF FEED Feed work into a blade or cutter against the direction of rotation of the blade or cutter only NEVER LEAVE TOOL RUNNING UNATTENDED TURN POWER OFF Don t leave tool until it comes to a complete stop STAY ALERT WATCH WHAT YOU ARE DOING AND USE COMMON SENSE WHEN OPERATING A POWER TOOL DO NOT USE TOOL WHILE TIRED OR UNDER THE INFLUENCE OF DRUGS ALCOHOL OR MEDICATION A moment of inattention while operating power tools may result in serious personal injury MAKE SURE TOOL IS DISCONNECTED FROM POWER SUPPLY while motor is being mounted connected or reconnected THE DUST GENERATED by certain woods and wood products can be injurious to your health Always operate machinery in well ventilated areas and provide for proper dust removal Use wood dust collection systems whenever possible SAVE THESE INSTRUCTIONS Refer to them often and use them to instruct others ADDITIONAL SAFETY RULES FOR MITER SAWS FAILURE TO FOLLOW THESE RULES MAY RESULT IN SERIOUS PERSONAL INJURY 10 11 12 13 14 15 16 17 18 DO NOT OPERATE THIS MACHINE UNTIL it is assembled
38. to activate the blade brake Keep the cuttinghead down until the blade has come to a complete stop INGONI The torque developed during braking may loosen the arbor screw The arbor screw should be checked periodically and tightened if necessary LOCKING SWITCH IN THE OFF POSITION IMPORTANT When the miter saw is not in use the switch should be locked in the OFF position using a padlock B Fig 14 with a 3 16 diameter shackle to prevent unauthorized use of the saw In the event of a power outage always lock switch in OFF position until the main power is restored ROTATING THE TABLE FOR MITER CUTTING 1 2 3 DISCONNECT THE MACHINE FROM THE To adjust the sliding fit between the movable table and the base turn the nut A Fig 17 clockwise to increase the sliding fit opposite to decrease the fit This adjustment should not be so tight that it restricts the rotating movement of the table or so loose that it affects the accuracy of the saw This miter saw will cut any angle from 0 to 47 right and left Turn the locking knob A Fig 15 counter clockwise lift the miter detent trigger B and rotate the table The compound miter saw is equipped with positive stops at 0 15 22 5 30 and 45 left and right The pointer C Fig 16 indicates the actual angle of cut Each scale line B represents 1 When the center line C is moved from one line to the next on the scale the angl
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