Perlick DC90ACLT Beverage Dispenser User Manual
Contents
1. 53 3 8 16 Perlick is committed to continuous improvement Therefore we reserve the right to change specifications without prior notice Belick Perlick is committed to continuous improvement Therefore we reserve the right to change specifications without prior notice Form No 22323 11 Rev 06 26 10 8300 West Good Hope Road Milwaukee WI 53223 e Phone 414 353 7060 e Fax 414 353 7069 Toll Free 800 558 5592 e E Mail Perlick Perlick com www Perlick com Perlick is committed to continuous improvement Therefore we reserve the right to change specifications without prior notice Form No 22323 12 Rev 06 26 102. Connecting the Regulator s 5 Adjusting Gas FIOW cisetoeticnrvasutustenweiaatselonuatenusdetens 5 GO Leak Testni peia aan iEn 5 Replacing a CO2 Gas Cylinder 5 Handling CO2 Gas sin cic csesa save dutinsasacd inavdeated aavtaes 5 Cleaning Cleaning the Beer Lines cceesececeeeseeeees 6 Cleaning the Cabimet ces seeecceeeeeeeeeeeeeees 6 General Information How to Pour a Perfect Glass of Beer 7 Wiring COAT Sarees eae atendoas seamen stdsdeateeetensatGcdeaane 8 Glycol Loop DiagraniSity ccdiinenavherteahieasiarute 9 Preventative Maintenance ccceeeeeeeseeeeeeeees 10 8300 West Good Hope Road Milwaukee WI 53223 Phone 414 353 7060 Fax 414 353 7069 Toll Free 800 558 5592 e E Mail Perlick Perlick com www Perlick com Form No 22323 Rev 06 26 10 Installation and Operating Instructions Specifications ArctiCold Draft Dispenser 5 RRS Compressor Warran MODEL NOS DC90ACLT KEG CAPACITY 2 Keg CABINET Length Inches mm 923 4 2311 DIMENSIONS Depth Inches mm 261 2 673 BUMPERS Height Inches mm 5513 16 1354 CONDENSING UNIT H P 1 3 HP SHIP WT Ibs kg 805 366 INTERIOR Door sill High strength polyethylene Door pan and ceiling High impact polystyrene Walls and Floor pan Stainless steel EXTERIOR Stainless steel top and doors Choice of stainless steel or galvanized back and sides Bottom galvanized REFRIGERATION R
3. a 837 10 1 2 iat 356 1211 16 267 85 8 822 220 r i i o 55 13 16 MA7 35 ot6 ee 43 1 16 1904 ue 1094 OO OPENING Y Y y Form No 22323 Rev 06 26 10 Preparing the Cabinet for Use ArctiCold Draft Dispenser Uncrating and Inspection Remove all crating material before operating Carefully inspect cabinet for hidden damage If damage is discovered file your claim immediately Perlick is not responsible for damage in transit DUMP TANK CO2 CYLINDER gt Ensure that the unit is on a level surface and that ACCESS DOOR the brakes on the casters are engaged It is impor tant that the unit is unobstructed on all sides to provide adequate ventilation for the refrigeration decks Blocking the ventilation louvers may damage the compressor and void the warranty REMOVABLE Remove the bottom front grille to access the DUMP TANK machine compartment Connect the power cord to a separate dedicated circuit as described in the electrical section of this manual Turn on the rocker switch labeled circulating pump and check for glycol leaks Next turn on the rocker switch labeled condensing unit The flash chill heat exchangers and evaporator coil circuit will pull down to operating temperature in less than 1 hour in most conditions Electrical The power cord is a 15 amp cord that requires 115 VAC 60Hz and 1 phase electricity Refer to the wiring dia
4. gas by doing so Allow untrained inexperienced personnel to handle high pressure gas Failure to heed this warning could result in personal injury or death Form No 22323 Rev 06 26 10 Cleaning the Beer System ArctiCold Draft Dispenser The entire beer system to include the faucet flexible beer line and tapping devices must be cleaned at regular intervals We recommend flushing the entire system with fresh water immediately after a keg has been emptied Every two weeks or before each use the system should be cleaned chemically It is recommended that you purchase Perlick s Pump Type Cleaning Kit It is equipped with an adapter that attaches directly to the faucet shank jar with pump cleaning solution faucet brush and spanner wrench Cleaning the draft beer system will help to eliminate the buildup of the following materials Bacteria Beer is an excellent food for bacteria none of which is harmful Proper conditions may begin the growth of bacteria in draft beer and on the beer faucet By regular cleaning we prevent this bacterial buildup and maintain the quality of the draft beer Greenish or yellowish colored material on the faucet may indicate bacterial growth Yeast All domestic draft beers contain a small amount of yeast which remains in the beer from the Form No 22323 Rev 06 26 10 fermentation process When the temperature of draft beer exceeds 50 a process of secondary fermentation ma
5. 134a expansion valve system Epoxy coated aluminum fin and copper tube evaporator coil Digital temperature control Self defrosting GLYCOL MIXTURE 1 3 propylene glycol to 2 3 distilled water VENTILATION All sides of unit must be unobstructed to ensure adequate ventilation PLUMBING Evaporator condensate and beer waste is pre plumbed to a waste tank located in the CO2 compartment ELECTRICAL Unit is furnished with 3 prong NEMA 5 15 plug 9 foot long power cord that requires a dedicated 15 amp circuit of 115 volt 60Hz 1 phase AC electricity Disconnect power cord before servicing INSULATION Foamed in place environmentally friendly polyurethane 2 walls 11 2 top and floor OPTIONS amp Options Two single faucet dispensing heads or one dual faucet head ACCESSORIES Accessories e Keg couplers Regulators Faucet locks This product is intended for the storage of non potentially hazardous canned and bottled products only Pe 92 3 4 AN 2355 18 3 4 N R23 1 16 5 19 7 8 KEEN N 586 keo 5o04 BACK OF LINER TO DOOR OPENING INSIDE OF DOOR PAN 12 I 26 1 2 305 24 3 4 673 629 Yy i NOTE Shown with optional ape a z two single faucet draft arms 24 1 16 5 16 610 610 1091 44 33 3 3 16 deep le 11118
6. INSTALLATION AND OPERATION INSTRUCTIONS ARCTICOLD DRAFT DISPENSER IMPORTANT INFORMATION To register your product visit our web site at www perlick com Click on Commercial then Service You will see the link to Warranty Registration Form You must complete and submit this form or the installation date will revert back to the ship Date The unit comes with a one year parts warranty This manual has been prepared to assist you in the installation of your ArctiCold Draft Dispenser and to acquaint you with its operation and maintenance We dedicate considerable time to ensure that our products provide the highest level of customer satisfaction If service is required your dealer can provide you with a list of qualified service agents For your own protection never return merchandise for credit without our approval We thank you for selecting a Perlick product and assure you of our continuing interest in your satisfaction WARNING When lifting the full weight of the cabinet must be supported Lift from the cabinet base and not from the top Improper lifting can result in severe damage to the cabinet MODEL NOS DC90ACLT Sysas Compressor Warran Table of Contents Preparing the Cabinet for Use SPSCIICATIONS nro aie a a 2 ital Setipinna a uses iiiaaa 3 Electrical nea Sethe caatnachabae aaraa 3 Tapping Connecting the Keg Coupler 4 Tapping the Keg Priming the System 65 4
7. eady to tap beer Perlick Perlick is committed to continuous improvement Therefore we reserve the right to change specifications without prior notice Form No 22323 Rev 06 26 10 4 Installation and Tapping ArctiCold Draft Dispenser Connecting the Regulator to the CO2 Cylinder E Remove blue plug from regulator fitting Note Do not remove the carbonic washer E Screw regulator onto gas cylinder valve Tighten with wrench until vertically straight Be sure that shut off valve black lever on regulator is in the OFF horizontal position E Place a screw clamp over end of red air line and push onto regulator tailpiece Tighten clamp with a screwdriver vuz VALVE PRESSURE GAUGE FITTING FOR RED AIR HOSE REGULATOR ADJUSTING SHUT OFF VALVE SCREW BLACK LEVER IN CLOSED POSITION Adjusting the CO2 Gas Flow E Turn regulator adjusting screw counterclock wise until it turns freely m Turn hand valve counterclockwise on CO2 cylinder to the fully open position E Turn regulator adjusting screw clockwise until desired pressure is reached approximately 12 15 Ibs The desired pressure may vary based on location elevation Tighten stop nut on adjusting screw m Open shut off valve on bottom of regulator CO2 Leak Test Dilute a small amount of liquid dish washing soap and rub the soapy mixture around each connec tion If bubbles appear tighten connection P
8. eer run straight down the middle of the glass This ensures proper release of CO2 by producing a 3 4 to 1 foam head STEP 4 TM Close the faucet quickly and completely Brlick Perlick is committed to continuous improvement Therefore we reserve the right to change specifications without prior notice Form No 22323 7 Rev 06 26 10 Wiring Diagrams ArctiCold Draft Dispenser TO CONDENSING UNIT RED co WHITE mM Igi WHITE Li WHITE 2 i 3 ml PUMP lt o m ny i O TI 1 O BLACK BLACK Bf D BLACK o 5 BLACK ui a z E WHITE BLACK BLACK 5 N Ww r l W DANGER sigma StoyzEn CEA BEFORE SERVICING THERMISTOR Feddick Perlick is committed to continuous improvement Therefore we reserve the right to change specifications without prior notice Form No Z2323 Rev 06 26 10 8 Glycol Loop Diagrams ArctiCold Draft Dispenser y PUMP gt gt 5 TUBE TUBE IN IN TUBE TUBE CABINET GLYCOL l TANK Y REFRIG DECK EVAPORATOR FIN COIL HEAT EXCHANGER FLASH CHILL FIN COIL CIRCUIT Perlick is committed to continuous improvement Therefore we reserve the right to change specifications without p
9. erlick is committed to continuous improvement Therefore we reserve the right to change specifications without prior notice Replacing CO2 Gas Cylinder Turn CO2 hand valve clockwise until seated and close shut off valve on regulator Unscrew regulator from cylinder fitting Replace carbonic washer Part No 157F2P if needed and reattach regulator to filled cylinder Turn CO2 hand valve counterclockwise until fully open Turn regulator shut off valve to open position Adjust CO2 gas flow as required turning clock wise for higher pressure Proper CO2 Handling ALWAYS Connect a regulator reducing valve to CO2 cylinder Secure cylinder in upright position whether in storage or in use Keep cylinder away from heat Rupture disc vents at 122 F maximum Ventilate room after high pressure gas leakage Check the last DOT test date on cylinder neck before filling If more than five years old the cylinder must be retested to DOT specifications Be sure CO2 cylinder outlet fitting is free of dust or dirt before attaching regulator Store CO2 cylinder and regulator assembly upright Allow only properly trained and experienced personnel to handle high pressure gas NEVER Connect cylinder directly to a keg without a regulator reducing valve Drop or throw regulator or CO2 cylinder Transport CO2 cylinder in a closed vehicle Apply oil to a regulator Shut off CO2 cylinder when not in use You will not save
10. gram included in this manual for a detailed schematic WARNING Always disconnect power cord before servicing Perlick is committed to continuous improvement Therefore we reserve the right to change specifications without prior notice CABINET ACCESS DRAIN TUBE FROM HOLE DRAINER CHAIN FOR lt 7 SECURING CO2 CYLINDER CO2 TANK Must Be Secured When Moving Cabinet Form No 22323 Rev 06 26 10 Installation and Tapping ArctiCold Draft Dispenser Tapping a Single Valve Keg Sankey m Be sure beer faucet is in closed position m Align keg lugs with lug openings on bottom of coupler m Turn clockwise turn Pull handle out and 25 down Keg is now tapped m Open shut off valve on CO2 distributor located inside of the cabinet IMPORTANT Be sure to close this valve when untapping keg CAUTION Do not use keg coupler as a handle to lift keg Priming the Beer System m Plug in top refrigeration deck 15 amp plug and allow condensing unit to cycle at least once circulation pump will run continuously before tapping the keg Couple beer keg to system Beer temperature in keg should not exceed 42 F m Apply 14 17 PSIG carbon dioxide gas m Open faucet and pour for approximately 15 seconds m Close faucet and wait for at least 15 minutes to allow beer system to pack m You are now r
11. rior notice Form No Z2323 9 Rev 06 26 10 Preventative Maintenance ArcticCold Draft Dispenser Cleaning the Condenser Pump Motors The condensing coil should be inspected before each operation and cleaned if necessary The condensing coil can be accessed by removing the louvered cover located on the customer side of the cabinet The coil can be adequately cleaned with a vacuum stiff bristled brush or forced air Please use care to ensure that the fins of the condenser are not bent or damaged Glycol Level The glycol system should be checked before each operation to ensure an adequate level The glycol reservoir can be accessed by removing the lou vered cover on the refrigeration deck The reservoir is located at the right rear of the deck See figure A Remove the sponge insulation and unscrew the cover While using a mirror ensure the glycol level is at the visible seam inside the reservoir located approximately 2 below the threads Contact the Perlick Corporation for proper glycol solution if needed Form No 22323 Rev 06 26 10 Sleeve bearing pump motors should be oiled at least once per year See figure A Casters The casters should be greased at least once every 6 months This may be required more often if the unit is used in dusty environments There is a grease fitting located on each caster 92 3 4 fe b 26 1 2 24 3 4
12. y take place The beer faucet may exhibit a white colored substance yeast build up if not cleaned on a regular basis m Beer Stone All beer contains calcium which is present from the grains used in the brewing process It is an important natural material in draft systems in that as it oxidizes it coats the internal parts of the beer lines and equipment The beer stone will continue to build if the system is not cleaned properly or regularly and can cause drawing problems if it begins to flake off Beer stone is present if one can see a brownish color on the faucet or inner wall of the beer line or tobacco like flakes in the beer Cleaning the Cabinet Use a mild detergent and water to clean the inside and outside of the cabinet Dry thoroughly Never use a scouring pad or abrasive cleanser NOTE An industrial strength commercial cleaner can be used to clean the outside of painted cabinets Perlick is committed to continuous improvement Therefore we reserve the right to change specifications without prior notice Pouring a Perfect Glass of Beer ArctiCold Draft Dispenser lt ii STEP 1 Start with a clean glass Place the glass at a 45 angle one inch below faucet Do not let the glass touch the faucet Open the faucet all the way STEP 2_ IlIi After the glass has reached half full gradually bring the glass to the upright position illl STEP 3 Let the remaining b
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