Pelican PUV-Basic Marine Sanitation System User Manual
Contents
1. LLI Q lt LL Z lt SLEEVE CLEANING amp LAMP REPLACEMENT Sleeve cleaning Minerals in the water slowly form a coating on the sleeve This coating must be removed because it reduces the amount of UV light reaching the water thereby reducing purification performance Basic models please clean the sleeve regularly 3 4 times per year or more often depending on water quality When only cleaning is required follow instructions and re install the current lamp Lamp replacement The amount of UV light created by the lamp decreases over time requiring that the lamp be replaced every 12 months NOTE The UV system is designed to operate continuously and should not be shut off for short periods of time such as over a period of less than three weeks PUV Basic Model Please keep track of your lamp s life After 12 months follow these instructions to replace system with a new lamp PUV 8 and PUV 16 Models The system will automatically notify you after 12 months to replace the lamp Follow these instructions Equipment required E gt i We F d j j i Clean cotton Scale remover Cloth must be Cotton swab latex or plastic such as vinegar soft lint free and For Plus models gloves are or a citrus based chemical free No only preferred product clean wipes 1 Squeeze tabs Open a tap downstream of the UV unit to Strain relief release pressure Then close this tap wires should re2. Chamber clamp s and Ring clamp 12 Ring clamp 13 Chamber clamp s Solenoid valve kit optional Includes Junction Box CoolTouch valve optional Flow Restrictor PUV Basic PUV 8 PUV 16 All All PUV Basic PUV 8 PUV 16 All All All PUV 8 3 4 PUV 16 PUES PUV 16 PUV Basic PUV 8 PUV 16 Part Number 602805 602806 602665 602732 602733 650717 001 650717 002 650537 440267 R 440268 R DIMENSIONS AND LAYOUT OUTLET Clearance for lamp removal L O lt m JJ lt m To Drain Ff INLET O PUV Basic 4 724 8 5 6 54 10cm 183cm 22cm 15cm 137cm PUV 8 4 72 8 5 6 54 10cm 183cm 22cm 15cm 137cm PUV 16 i 4 TPs 8 5 6 54 10cm 183cm 22cm 15cm 137cm gt cc LL gt O POD QO O00 O 0G Sample valve Allows for sampling of raw water Shut off valve Required to allow maintenance of pre treatment equipment Pre treatment illustrative only For the UV system to operate effectively the water should meet certain water quality parameters as outlined below To meet these pre treatment of the water may be required Pre treatment equipment must be installed BEFORE the UV chamber Pre treatment systems can be comprised of one or more of the following elements sediment filters carbon filters iron removal systems water softeners cyst reduction filters
3. cord rated for less amperes or watts than this system rating may overheat Exercise caution when arranging the cord so that it will not be tripped over or pulled Do not use damaged extension cords Examine extension cord before using and replace if damaged Do not abuse extension cord Keep extension cord away from heat and sharp edges Always disconnect the extension cord from the receptacle before disconnecting this system from the extension cord Never yank cord to pull plug from outlet Always grasp the plug and pull to disconnect WARNING Always shut off water flow and release water pressure before servicing To guard against injury basic safety precautions should be observed including the following READ AND FOLLOW ALL SAFETY INSTRUCTIONS DANGER To avoid possible electric shock special care should be taken since water is employed in the use of this system Unless a situation is encountered that is explicitly addressed by the provided maintenance and troubleshooting sections do not attempt repairs yourself refer to an authorized service facility 3 CAUTION Do not operate with broken or faulty parts as this may result in exposure to ultraviolet radiation Contact supplier for replacement parts 4 Do not operate the system if it has a damaged cord or plug or if it is malfunctioning or if it has been dropped or damaged in any manner 5 Always unplug the system release water pressure before servicing or cleaning Never yank cord to
4. immediately cool affected area and consult physician Electrical Shock Disconnect power to system before performing any maintenance or repair There may be more than one source of power Impalement Never perform any physical inspection repair or maintenance on UV Chamber unless UV chamber has been isolated and depressurized Never service UV Lamps Sleeves or associated hardware until depressurization of UV chamber has been confirmed Hot chamber Allow UV Lamps UV Chamber to cool for a minimum of 10 minutes before handling Cut or ingestion Ensure the quartz sleeve or lamp is not broken cracked or damaged in any way when handling equipment Scald from water When there is no water flow the water in the chamber will become hot To prevent scalding allow the system to cool before draining the system Do not store any combustible or flammable material close to the system Hg Exposure The UV lamp contains mercury If the lamp breaks then avoid inhalation or ingestion of the debris and avoid exposure to eyes and skin Never use a vacuum cleaner to clean up a broken lamp as this may scatter the spilled mercury Obey local regulations and guidelines for the removal and disposal of mercury waste Water leak Use proper plumbing materials to avoid potential material degradation from UV exposure SAFETY INSTRUCTIONS GROUNDING This product must be grounded If it should malfunction or breakdown grounding provides a path of least resistanc
5. remove from outlet grasp the wall plug and pull to disconnect 6 Do not use the system for other than intended use The use of attachments not recommended or sold by the manufacturer may cause an unsafe condition 7 To prevent risk of electrical shock connect this system only to a properly grounded grounding type power supply receptacle that is protected by a Ground Fault Circuit Interrupter GFCI Inspect performance of GFCI as per manufacturer s suggested maintenance schedule If an extension cord is used ensure it is of a sufficient rating and accepts the plug from this system never use an adapter 8 Visually inspect this system prior to installation If the quartz sleeve or lamp is broken cracked or damaged in any way do not use Contact the supplier for replacement parts 9 Keep all connections dry and off the ground Do not touch plug with wet hands 10 The light emitted by the lamp will cause serious eye damage and burn unprotected skin Do not plug system into an electrical outlet without first properly securing the lamp into the chamber Unplug the system prior to removing the lamp from the chamber 11 If the UV system malfunctions or fails water must be boiled prior to consumption until the UV system is operational and the water lines have been shocked System failure is indicated by the system s audible and visual alarms or the absence of any indicator light 12 Intended for indoor use only System must not be exposed to
6. weather elements In seasonal applications chamber must be drained to prevent freezing 13 Installation of this system must be in accordance with local plumbing and electrical codes as well as any and all applicable regulations and laws 14 The UV system is not to be used or played with by children Persons with reduced physical sensory or mental capabilities or lack of experience and knowledge are also not to handle the UV system unless they have been given supervision or instruction 15 SAVETHESE INSTRUCTIONS N WARNING To prevent risk of electrical shock connect this system only to a properly grounded grounding type power supply receptacle that is protected by a Ground Fault Circuit Interrupter Pull plug before servicing or replacing lamp Keep all connections dry and off the ground Do not touch plug with wet hands WARNING Do not look directly at UV lamp when it is operating The light emitted by the lamp will cause serious eye damage and burn unprotected skin WARNING Read manual before installing or servicing this system Only authorized personnel possessing a strong understanding of this system should attempt to replace lamp or service this system WARNING Always shut off water flow and release water pressure before servicing NOTE Maximum pressure rating is 125 PSI 8 62 bar 1 gt oc gt Overview What model do I have Specifications Components Dimensions and layout Inst
7. whether due to an alarm condition a power failure or for any other reason Make sure the UV system is on during the entire disinfecting process Make sure power supply is plugged in for entire disinfection process sodium hypochlorite 11 NOILLVTIVLSNI OVERVIEW INSTALLATION O a cc Lu A O MAINTENANCE WARRANTY Allow water to fill UV chamber Go to a water outlet and allow the cold water to flow until you can smell bleach then stop the flow Allow hot water if present to flow until you can smell bleach then stop the flow Repeat procedure at all water outlets Remember to include all faucets washing machines toilets outside taps and other water outlets Note You will likely run out of bleach if you cannot smell bleach at a given outlet turn off the main water supply depressurize and add more bleach to the filter housing Let the bleach sit in the water lines for at least four hours Flush all water outlets until bleach can no longer be smelled at least 5 minutes AUE LTA E ANO NOILlV4JdO JONVNALNIVIAI S JJ JJ gt 2 gt NOILVTIVLSNI CONTROL PANEL Buttons and Display For all models Lamp timer Counts down from 365 days to show time for annual lamp replacement display Lamp timer After installing a new lamp press and hold for five seconds to reset Lamp timer to reset 365 Mute Press to silence audible alarm When the alarm i
8. Owner s Manual Wv max PUV Basic PUV 8 PUV 16 NSF Standard 55 Class B Certified Congratulations By purchasing this system you have taken the first step in ensuring safe drinking water Designed using the most advanced UV technology available today your UV system is designed to provide you with years of trouble free operation with minimal maintenance required KEY INFORMATION YOU SHOULD KNOW A 5 micron nominal sediment filter must be installed upstream of before any UV system This product is for indoor use only Keep all components clean and dry Clean the sleeve regularly for optimum performance Not for use in salt water applications Date of installation Installed by Installer phone Serial Found on label on side of Power Supply 425 Clair Rd W Guelph Ontario Canada N1L 1R1 NSE C US System Tested and Certified by NSF International against CSA B483 1 and NSF ANSI 55 for Disinfection Performance Class B t 7 519 763 1032 tf 1 800 265 7246 US and Canada only f 7 519 763 5069 t 3173 623 8116 Europe only e mail info viqua com www viqua com 520240 R_RevB Potential Safety Measures Hazard UV Exposure Never illuminate UV Lamp outside of the UV Chamber Never look directly at illuminated UV Lamp even when using protective gear Always use protective gear including gloves and UV safety glasses If accidental exposure occurs
9. UV Basic 125 PSI 862 kPa 4 PSI 27 5 kPa 122 F 50 C 32 F 0 C 100 120 ppm 7 grains per gallon 0 3 ppm 70 Vertical or horizontal Yes NSF Standard 55 Class B 1 year M CE Flow Rates Rated flow for NSF Std 55 Class B Electrical Voltage Frequency Max current Max power consumption Lamp power Other UV Chamber Material Inlet Outlet 8 9 gpm 33 7 lpm 100 240V AC 50 60 Hz 0 5 Amp 50 Watts 40 Watts 304 SST 3 4 NPT 8 9 gpm 33 7 lpm 100 240V AC 50 60 Hz 0 5 Amp 50 Watts 40 Watts 304 SST 3 4 NPT 15 8 gpm 59 8 Ipm 100 240V AC 50 60 Hz 0 85 Amp 83 Watts 70 Watts 316 SST 1 NPT COMPONENTS For replacement components please contact your installer or contact VIQUA directly for a referral 1 800 265 7246 North America 519 763 1032 or info viqua com Components PUV Basic PUV 8 PUV 16 Power supply mounting bracket Reference card Power supply includes Power supply mounting bracket Reference card Safety cap Lamp cord Power cord Junction box optional Safety cap Lamp cord eee e N All All PUV Basic PUV 8 PUV 16 603069 650713 006 650713 007 602636 120V 602637 230V 650705 603000 o lt m JJ lt m z gt cc Lt gt O Components All Models Lamp includes O rings Sleeve includes O rings 11 UV Chamber includes
10. ality standards and value you as our customer Should you need any support or have questions about your system please contact our Technical Support team at 1 800 265 7246 or technicalsupport viqua com and we will be happy to assist you We sincerely hope you enjoy the benefits of clean safe drinking water after the installation of your UVMAX purification system How to Make a Warranty Claim NOTE To maximise the disinfection performance and reliability of your UVMAX product the system must be properly sized installed and maintained Guidance on the necessary water quality parameters and maintenance requirements can be found in your Owner s Manual In the event that repair or replacement of parts covered by this warranty are required the process will be handled by your dealer If you are unsure whether an equipment problem or failure is covered by warranty contact our Technical Support team at 1 800 265 7246 or e mail technicalsupporn viqua com Our fully trained technicians will help you troubleshoot the problem and identify a solution Please have available the model number system type the date of purchase the name of the dealer from whom you purchased your UVMAX product the source dealer as well as a description of the problem you are experiencing To establish proof of purchase when making a warranty claim you will either need your original invoice or have previously completed and returned your product registration card v
11. allation Installing the UV system Disinfecting the water lines Operation Control panel Troubleshooting Maintenance Sleeve cleaning and lamp replacement Warranty TABLE OF CONTENTS N01 BW W O 14 14 15 16 17 20 WHAT MODEL DO I HAVE To find out what model you have look at the label on the side of the power supply o lt m JJ lt m VIQUA a Trojan Technologies Company 425 Clair Road West Guelph ON N1L 1R1 Canada SERIAL 000001 t 519 763 1032 PART tf 1 800 265 7246 www viqua com REPLACEMENT LAMP 602805 LAMPE DE RECHANGE 602805 DATE OF MANUFACTURE ee Model PUV Basic Class B certified Example label of model PUV Basic Model PUV 8 and PUV 16 PUV Basic No tools maintenance Yes Yes Safety cap amp special lamp Yes Yes plug Lamp operation indicator Yes Yes Power supply operation Yes Yes indicator Reference card Yes Yes Lamp timer display Yes Yes Lamp timer reset button Yes Yes Mute button Yes Yes Solenoid valve Optional Optional External control relay Optional Optional SPECIFICATIONS General All Models Operating Parameters OVERVIEW Maximum operating pressure Minimum operating pressure Maximum ambient air temperature Minimum ambient air temperature Maximum humidity Maximum hardness Maximum iron Minimum UVT Installation Flow Restrictor NSF Certification Rated service life of lamp Certification other P
12. between lamp and lamp plug is wet Short circuit in the electrical assembly Threaded pipe fittings are leaking Condensation of moist air on cold chamber slow accumulation O ring damaged deteriorated or incorrectly installed Lamp sleeveassemblynotproperlyinstalled too tight or not tight enough See Control Panel section Equipment downstream of UV system is acting as a breeding ground for pathogens Pathogens are residing in the distribution lines post UV Recontamination from pipe dead ends Unit is unplugged No power at AC power outlet Power cord is damaged Power surge caused damage to electrical assembly Possible solution Reset GFCI and or breaker Replace TVSS Replace power supply and use a TVSS Clean and dry lamp pins and lamp plug check unit for leaks or condensation Replace power supply Clean threads reseal with Teflon tape and retighten Control humidity or relocate unit Inspect and replace if deteriorated Tighten assembly hand tight See Control Panel section Ensure UV is the last piece of treatment equipment Ensure all distribution lines have been disinfected with chlorine see Disinfecting the Water Lines section Remove any pipe dead ends and flush with chlorine see Disinfecting the Water Lines section Plug unit into AC power outlet Replace fuse or reset breaker Replace power cord Replace power supply and use a surge protector 15 e m gt OQ
13. e for electric current to reduce the risk of electrical shock This system is equipped with a cord having an equipment grounding conductor and a grounding plug The plug must be plugged into an appropriate outlet that is properly installed and grounded in accordance with all local codes and ordinances DANGER Improper connection of the equipment grounding conductor can result in a risk of electrocution Check with a qualified electrician or service personnel if you are in doubt as to whether the outlet is properly grounded Do not modify the plug provided with this system if it will not fit the outlet have a proper outlet installed by a qualified electrician Do not use any type of adapter with this system GROUND FAULT CIRCUIT INTERRUPTER PROTECTION To comply with the National Electrical Code NFPA 70 and to provide additional protection from the risk of electric shock this system should only be connected to a properly grounded grounding type power supply receptacle that is protected by a Ground Fault Circuit Interrupter GFCI Inspect operation of GFCI as per manufacturers suggested maintenance schedule EXTENSION CORDS If an extension cord is necessary use only 3 wire extension cords that have 3 prong grounding type plugs and 3 pole cord connectors that accept the plug from this system Use only extension cords that are intended for outdoor use Use only extension cords having an electrical rating not less than the rating of the system A
14. etc Water Quality Requirements Iron lt 3 PPM 3 mg L Hardness lt 120 PPM 7 Grains Per Gallon UVT gt 75 Tannins lt 0 1 PPM IMPORTANT A 5 micron nominal sediment filter must be installed before the UV system and after any water softening equipment Bypass shut off valve Bypass line and valve are optional Intended to provide emergency water supply in the event that the UV system is unavailable Shut off valve Required to allow maintenance of UV system Sample valve Allows for sampling of water entering UV chamber necessary in order to confirm water being treated is of adequate quality UV chamber Provides disinfection of the water Must install Plus model chambers vertically CoolTouch valve Drains water from the chamber that s been warmed by the lamp during periods of no flow Flow Restrictor Restricts water from flowing over the maximum NSF certified flow rate ensuring an adequate UV dose is maintained Sample valve Allows for sampling of water immediately following UV treatment necessary in order to confirm proper operation of UV system Solenoid valve Optional piece of equipment supplied by VIQUA for PUV 8 and PUV 16 models Must be used with a junction box Allows water supply to be shut off when proper purification cannot be lt p assured ee Note If the ground from your electrical panel is tied to your copper water lines and you are using a solenoid valve installation of an app
15. ia mail or online Specific Warranty Coverage Warranty coverage is specific to the following UVMAX products Models PUV Basic PUV 8 and PUV 16 Warranty coverage is subject to the conditions and limitations outlined under the heading General Conditions and Limitations below Ten Year Limited Warranty for UV Chamber VIQUA warrants the UV chamber on the UVMAX product to be free from defects in material and workmanship for a period of ten 10 years from the date of purchase During this time VIQUA will repair or replace at its option any defective UVMAX UV chamber Please return the defective part to your dealer who will process your claim Three Year Limited Warranty for Electrical and Hardware Components VIQUA warrants the electrical power supply and hardware components to be free from defects in material and workmanship for a period of three 3 years from the date of purchase During this time VIQUA will repair or replace at its option any defective parts covered by the warranty Please return the defective part to your dealer who will process your claim One Year Limited Warranty for Lamps Sleeves and UV Sensors VIQUA warrants lamps sleeves and UV sensors to be free from defects in material and workmanship for a period of one 1 year from the date of purchase During this time VIQUA will repair or replace at its option any defective parts covered by the warranty Your dealer will process your claim and advise whethe
16. main connected Hold by sleeve bolt to remove lamp sleeve assembly 3 j amp y j EA f f a JONVNALNIVIA Skip to step 14 Note Sleeve must be replaced if it cannot be completely cleaned or if it appears scratched or cracked For lamp or sleeve replacement Clean sleeve and follow steps 10 13 17 Screw lamp into sleeve hand tight Caution Over tightening will break the sleeve OVERVIEW INSTALLATION Make sure lamp sleeve assembly is centered Caution Over tightening will break the sleeve Z O q oc Lu A O Remove o rings and sleeve bolt from sleeve Align connections by rotating ring clamp if equipped to push lamp plug onto end of lamp Reinstall sleeve bolt with 2 new o rings MAINTENANCE WARRANTY Push safety cap into place Check for leaks If lamp was replaced and you have a PUV 8 and PUV 16 model Press and hold Lamp timer reset button for 5 seconds Display should read 365 Disinfect the water lines Refer to Disinfecting the Water Lines in Installation section VANE At TAVO NOLLVTIVLSNI O 5 m O Z JONVNALNIVIA ALNVYdVM gt a Z lt cc lt 20 WARRANTY Our Commitment VIQUA is committed to ensuring your experience with our products and organization exceeds your expectations We have manufactured your UV purification system to the highest qu
17. r the defective item needs to be returned for failure analysis IMPORTANT NOTE Use only genuine UVMAX replacement lamps and sleeves in your system Failure to do so may seriously compromise disinfection performance and affect warranty coverage General Conditions and Limitations None of the above warranties cover damage caused by improper use or maintenance accidents acts of God or minor scratches or imperfections that do not materially impair the operation of the product The warranties do not cover products that are not installed as outlined in the applicable Owner s Manual Parts repaired or replaced under these warranties will be covered under warranty up to the end of the warranty period applicable to the original part The above warranties do not include the cost of shipping and handling of returned items The limited warranties described above are the only warranties applicable to the UVMAX products listed in the Specific Warranty Coverage section These limited warranties outline the exclusive remedy for all claims based on a failure of or defect in any of these products whether the claim is based on contract tort including negligence strict liability or otherwise These warranties are in lieu of all other warranties whether written oral implied or statutory Without limitation no warranty of merchantability or of fitness for a particular purpose shall apply to any of these products VIQUA does not assume any liability for pe
18. roved ground strap is required This ground strap will maintain continuity between the lines that have been cut to install the solenoid Check your local electrical code for the correct clamp and cable size Shut off valve Required to allow maintenance of UV system Junction box An optional piece of equipment for PUV 8 and PUV 16 models Powers solenoid valves remote alarms and auto dialers Power supply Powers and controls the UV lamp and other devices Provides human interface displaying information and allowing control inputs such as muting the audible alarm Power source Provides power to the power supply For safety reasons the outlet must be protected by a Ground Fault Circuit Interrupter GFCI NOTE to protect the power supply a UL1449 certified or equivalent transient voltage surge suppressor is required INSTALLING THE UV SYSTEM Determine appropriate indoor location of the power supply and chamber referring to Dimensions and Layout drawing Power supply should be installed higher than chamber away from all water sources Ensure adequate clearance above chamber to allow for removal of the lamp and sleeve Screw chamber clamp s to the wall 10 screws recommended Insert chamber and tighten clamp s Make all necessary plumbing connections referring to Dimensions and Layout drawing Safety cap lamp plug and power supply figures will look slightly different than those on your system Install power s
19. rsonal injury or property damage caused by the use or misuse of any of the above products VIQUA shall not in any event be liable for special incidental indirect or consequential damages VIQUA s liability shall in all instances be limited to repair or replacement of the defective product or part and this liability will terminate upon expiration of the applicable warranty period QUALITY MANAGEMENT LISTED C C D System Tested and Certified by TM NSF International against CSA B483 1 and NSF ANSI 55 for Disinfection Performance Class B A TROJAN TECHNOLOGIES BUSINESS Printed in Canada Copyright 2014 VIQUA a Trojan Technologies Business Guelph Ontario Canada
20. s due to the lamp s age the mute button will silence the audible alarm for 7 days this may be repeated up to a maximum of 4 times After that the button will silence for only 24 hours O q am LLI A O When the alarm is due to any other issue the mute button will silence the audible alarm for 24 hours Indicator lights Indicator lights only indicate a problem with the component when flashing red Flashing red Solid red D Lamp operating normally Warning lamp will require Lamp disconnected unplug system Lamp inactive due to power replacement shortly reconnect lamp and plug in system again supply failure Lamp failure replace lamp Power supply operating Air temperature around Power supply failure replace power Power supply inactive due normally system is too warm supply to lamp failure Yellow indicator lights are a function of PUV 8 and PUV 16 models only 14 TROUBLESHOOTING The table below is a list of possible causes and solutions Before replacing parts please contact VIQUA Technical Assistance for any new troubleshooting techniques 1 800 265 7246 GFCI or breaker repeatedly trips Leak at inlet or outlet Leak detected from area of UV chamber Alarm System is operating but water tests reveal bacterial contamination Lamp timer does not read anything Possible cause GFCI and or breaker tripped Transient voltage surge suppressor TVSS damaged Power supply damaged Connection
21. upply mounting bracket to wall using four 8 screws not provided Slide power supply onto mounting bracket Slide Reference card behind power supply Insert Lamp sleeve assembly and screw into chamber Caution Over tightening will break the sleeve Align connections by rotating ring clamp if equipped to push lamp plug onto end of lamp NOILVTIVLSNI INSTALLATION 10 Attach ground green yellow and strain relief red wires from the lamp plug to the ground lug on the chamber Secure both wires with locking screw provided Ground and strain relief wires Push safety cap into place Flow direction must be the same as arrows on the flow restrictor Outlet must be protected by a Ground Fault Circuit Interrupter GFCI Tip t a Ha 4 m fa pe 2 Elana lm Let water flow to one faucet or other water outlet then close the outlet and check for leaks Proceed to Disinfecting The Water Lines DISINFECTING THE WATER LINES UV systems disinfect the water using ultraviolet light treating the water as it passes through the system When there is a risk that water downstream of the UV system has been contaminated it is critical that these water lines be chemically disinfected Disinfection of the water lines is therefore required after initial system installation and following any period of time during which the system is inoperative
Download Pdf Manuals
Related Search