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Omega DPG3000 Marine Instruments User Manual

1. 61 PART 5 FACTORY PRESET VALUES Table 5 1 Factory preset value MENU ITEMS FACTORY PRESET VALUES NOTES Set Point 1 SP1 000 0 Set Point 2 SP2 000 0 Input Input Type INPT TC type K Reading Configuration RDG Decimal Point DEC P FFF F Temperature unit TEMP F Filter value FLTR 0004 Alarm 1 amp 2 Alarm 1 ALR1 Alarm 2 ALR2 Disable DSBL Absolute Deviation ABSO DEV Absolute ABSO Latch Unlatch LTCH UNLT Unlatch UNLT Contact Closure CT CL Normally Open NO Active ACTV Above ABOV Alarm At Power On A P ON Disable DSBL Alarm 1 onl Alarm Low ALR L 100 0 Alarm High ALR H 400 0 LOOP Loop Break Time LOOP Disable DSBL Loop Value B TIM 00 59 Reading Adjust Value R ADJ 000 0 ANALOG OUTPUT Retransmission Analog Output ANLG Enabled ENBL Current Voltage CURR VOLT Voltage VOLT Scale and Offset Reading 0 999 9 cts Output 0 10 V OUTPUT 1 amp 2 Self SELF Disabled DSBL Output 1 onl Low Value LO 0000 Output 1 onl High Value HI 0099 Output 1 onl Control Type CTRL On Off Action Type ACTN Reverse RVRS Dead Band DEAD 020 0 PID Auto AUTO Disable DSBL Anti Integral ANTI Disable DSBL Output 1 onl Proportion Value PROP 020 0 Reset Value REST 0180 Output 1 onl Rate Value RATE 0000 Output 1 onl Cycle Value CYCL 0007 Damping Factor DPNG 0003 62 MENU ITEMS Ramp amp Soak RAMP Ramp RAMP Soak
2. 46 Ramp amp Soak provides users with the flexibility to slowly bring the Process Variable PV to the desired setpoint Ramp amp Soak values are specified in HH MM format The Ramp value indicates the time specified to bring the process variable to Setpoint 1 SP1 Once the set point is reached the PID takes over and the Process Variable will be controlled at the desired set point indefinitely If Soak is enabled PID will control the Process Variable at the specified Setpoint for the duration of Soak time and then will turn off Output 1 To start a new Ramp Soak cycle reset the instrument by pressing ei and then button An active Ramp Soak will change SP1 one degree above the PV and will cause the most significant digit to blink The SP1 will be incremented by one degree until it reaches the original SP1 The minimum Ramp time must be at least twice the time that it will take the PV to reach the Setpoint Value SV with OUT 1 fully ON RAMP VALUE SUBMENU Press 10 Display flashes 15 digit of previous stored Ramp Value Press amp 11 Press O and buttons to enter a new Ramp Value Press 12 Display shows R I stored message momentarily and then advances to Soak Value Submenu SOAK VALUE SUBMENU Press 13 Display flashes 1 digit of previous stored Soak Value Press amp 14 Press and buttons to enter a new Soak Value Press 15 Display shows EEE stored message a
3. Example 4 Qutput 1 Relay Setpoint 1 200 Qutput 2 Relay Setpoint 2 200 Alarm 1 Setup Deviation Band ALR H 20 Alarm 2 Setup Deviation Hi Low ALR H 10 ALR L 5 Color Display Setup N CLR Green 1 CLR Amber 2 CLR Red Display colors change sequences AMBER RED GREEN GREEN RED AMBER e gt e e gt 0 180 195 200 210 220 Reset The instrument automatically resets after the last menu of the Configuration Mode has been entered After the instrument resets it advances to the Run Mode 58 PART 4 SPECIFICATIONS Accuracy 0 5 C temp 0 03 reading process Resolution 1 0 1 10 uV process Temperature Stability 1 RTD 0 04 C C 2 TC 25 C 77 F 0 05 C C Cold Junction Compensation 3 Process 50 ppm C NMRR 60 dB CMRR 120 dB A D Conversion Dual slope Reading Rate 3 samples per second Digital Filter Programmable Display 4 digit or 6 digit 7 segment LED 57 2 mm 2 25 or 101 6mm 4 00 red green and amber programmable colors for process variable set point and temperature units Warm up to Rated Accuracy 60 min INPUT Input Types Thermocouple RTD Analog Voltage Analog Current Thermocouple Type ITS 90 J K T E R S B C N L Thermocouple Lead Resistance 100 ohm max RTD Input ITS 68 100
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5. Figure 2 12 Excitation Output Excitation is not available if communication option is installed This device has snubber circuits designed to protect the contacts of the mechanical relays when it switches to inductive loads i e solenoids relays These snubbers are internally connected between the Common C and Normally Open NO relay contacts of Output 1 and Output 2 If you have an inductive load connected between Common C and Normally Closed NC contacts of the mechanical relays and you want to protect them from the rush current during the switching period you have to connect an external snubber circuit between Common C and Normally Closed NC contacts as indicated in the figure below TB5 RC CIRCUIT OR VARISTOR 0 033 100 Q 1 4 W 275 V Figure 2 13 Snubber Circuits Wiring Hookup 13 PART 3 OPERATION Configuration Mode 3 1 Introduction The instrument has two different modes of operation The first Run Mode is used to display values for the Process Variable and to display or clear Peak and Valley values The other mode Menu Configuration Mode is used to navigate through the menu options and configure the controller Part 3 of this manual will explain the Menu Configuration Mode For your instrument to operate properly the user must first program or configure the menu options Turning your Controller On for the First Time The device becomes active as soon as it is connected to a power source It
6. ID CODE Press Press Press O amp O Press Enter HE menu Repeat steps from 1 to 3 10 Display advances to MEME Change ID Code Submenu 11 Display shows HEE message with flashing 13t digit If you want to change your default ID Code you can do it now otherwise press and menu will skip to Full Security Submenu 12 Press and buttons to enter your new ID Code number 13 Display shows BEI stored message momentarily and then advances to the MM Full Security Submenu FULL SECURITY LEVEL SUBMENU Press Press Press 14 Display flashes HI Enable or BER Disable 15 Scroll through the available selections Enable or Disable 16 Display shows EIE stored message momentarily and then advances to EME Setpoint ID Submenu If Full Security Level is Enabled and the user attempts to enter the Main Menu they will be prompted for an ID Code The ID Code should be correct to enter the instrument Menu item SETPOINT ID SECURITY LEVEL SUBMENU Press Press Press This Security Level can be functional only if B N Security Level is Disabled 17 Display flashes Enable or EET Disable 18 Scroll through the available selections Enable or Disable 19 Display shows EIME stored message momentarily and then advances to Rb Communication Submenu If Setpoint ID Security Level is Enabled and the user attempts to advance into the HEIMA Configur
7. In1 Input 1 and In2 Input 2 are represented and entered as a product of the input voltage current and the conversion number from the Table 3 1 The following instructions include details for a specific scenario in which a 4 20 mA input in the 20 mA Process Mode is to be represented as a measurement of 0 100 percent Press 14 Press at the BUBI prompt Display shows HHH Input 1 submenu Press 15 Display shows Input 1 value with 15 digit flashing Press amp 16 Use O and buttons to enter HEM value The HMI value min input value conversion number Geng Disregard the position of the decimal point such that 2000 counts may actually appear as 200 0 20 00 or 2 000 Example 4 mA as 4 mA x 500 2000 Press 17 Display advances to Reading 1 Submenu Press amp 18 Use and buttons to enter value This value represents in terms of some meaningful engineering units To show the 4 mA as zero percent enter EN value 0000 Example BER value 0000 Press 19 Display HE Input 2 Submenu Press 20 M shows Input 2 value with 15 digit flashing The value max input value conversion number Example 20 mA x 500 10000 9999 Press amp 21 Use O and buttons to enter value Press 22 Display advances to GEN Reading 2 Submenu Press amp 23 Use and buttons to enter value Example BEM value 0100 Press 24 Display flashes EGE stored message
8. would be called Direct Acting If a negative error should cause the output to decrease i e heating it would be called Reverse Acting Press 6 Display flashes ERBA Direct or Reverse Press Q 7 Scroll through the available selections Direct or Reverse Press 8 Display shows ESE stored message momentarily and then advances to EIR only if it was changed otherwise press to advance to HIER Auto PID Submenu If PID Control type was selected If ON OFF was selected in the Control Type the display skips to the Dead Band Submenu AUTO PID SUBMENU Press 9 Display flashes EINER Enable or ERIM Disable Press Q 10 Scroll through the available selections Enable or Disable If Enabled the PID parameter of Output 1 will be copied to Output 2 Press 11 Display shows ESE stored message momentarily and then advances to the next submenu only if it was changed otherwise press to advance to the next submenu lf AUTO PID was ENABLED the display skips to the WEI CYCLE TIME submenu If AUTO PID was DISABLED the display will show EIS PROPORTIONAL BAND Submenu allowing the user to manually enter the Proportional Band value The Reset and Rate value are the same as Output 1 PROPORTIONAL BAND SUBMENU Press 12 Display flashes 1S digit of the previous Proportional Band value Press amp 13 Press and buttons to enter a new Proportional Band value Press 14 Display
9. 41 DAMPING FACTOR SUBMENU Press 42 Display flashes the previous Damping Factor selection Press Bo SS through the available selections E DIR DDR Press Ge flashes BR stored message and then advances only if it was changed otherwise press to advance GEER Output 2 Menu Damping Factor is a measure of speed overshoot and undershoot in which the process variable responds to the output changes of the instrument which were used during the Auto Tune This value is typically set to the ratio of Rate to Reset This Default value is 0003 For fast response time this value should be decreased while for slow response time it should be increased The DEADBAND Submenu will only appear if ON OFF was selected from the Control Type Menu DEADBAND SUBMENU Press 45 Display flashes 1S digit of the previous EBEE Deadband value Press amp 46 Press and buttons to enter a new Deadband value Press a Display shows ESE stored message and then advances to only if it was changed otherwise press to advance to EEE Output 2 Menu Dead Band units are the same as Proportional Band units Za De Dead Band or neutral zone is the number of degrees or counts if Input Type is Process around the Setpoint which the Process Variable must pass above or below the Setpoint before the output changes state 42 3 2 11 Output 2 Output 2 and Alarm 2 share the same contacts on the rear panel
10. COMMUNICATION OUTPUTS T C INPUT INPUTS PWR PROGRAMMER Ge TB7 TB8 TBSA TBSB_TBSC 12 3 4 5 6 2 Na De d OUTPUT2 OUTPUT1 iLD24 OUTPUTS Figure 2 5 Inside Cover Rear View 2 3 2 Thermocouple The figure below shows the wiring hookup for any thermocouple type For example for Type K hookup connect the yellow wire to the TB7 terminal and the red wire to the TB8 terminal When configuring your controller select Thermocouple and Thermocouple Type in the Input Type menu see Part 3 TB7 TB8 Figure 2 6 Thermocouple Wiring Hookup Table 2 3 TC Wire Color Chart Input Connector Jacket external insulation Terminal 8 Terminal 7 Extension Grade Red White dark Brown Black Red Yellow dark Brown Yellow Red Blue dark Brown Blue Red Purple dark Brown Purple Red Orange dark Brown Brown Red Black Green Red Green Red Black 2 3 3 Two Three Four Wire RTD The figures below show the input connections and input connector jumpers shown in bold lines required to hookup a 2 3 or 4 wire RTD TB9 TB9 INPUT INPUT R D RTD 1000 5000 4 Wire RTD 1000 4 Wire RTD 1000 5000 3 Wire RTD 1000 5000 2 Wire Figure 2 7 a RTD 1000 ohm and 500 ohm b RTD 100 ohm Wiring Hookup Wiring Hookup RTD 1000 3 Wire RTD 100
11. DEVIATION ENABLE DISABLE SUBMENU Press 13 Display advances to Setpoint Deviation HET Enable or EEN Disable Submenu and flashes the previous selection Press 14 Scroll through the available selections HET or FEET Press 15 Display shows EEE stored message momentarily and then advances to HERA Menu Setpoint Deviation Submenu if enabled allows changes to Setpoint 1 to be made automatically to Setpoint 2 This mode is very helpful if the Process Value changes often In Setpoint Deviation Mode set SP2 a certain number of degrees or counts away from SP1 this relation remains fixed when SP1 is changed For instance Setting SP1 200 and SP2 20 and enabling RSR means that the absolute value of SP2 220 Moving SP1 to 300 the absolute value of SP2 becomes 320 34 THERMOCOUPLE FIELD CALIBRATION SUBMENU CAUTION Do not perform the following steps until you fully understand this entire section RTD and Process are perfectly calibrated This section is applicable to Thermocouple TC calibration only Be sure that the TC being used to calibrate the meter is of the type selected in the TC submenu Place the TC in an ice bath or other 0 C 32 F environment In ambient temperature conditions connect the TC to the meter apply power to the meter CAUTION Do not proceed with TC calibration unless the above conditions have been in effect for at least one hour Press 7 Display shows MEPE Press 8 Di
12. Display flashes or ERE 25 Scroll through the available selections Enable or Disable 26 Display shows Elska stored message momentarily and then advances to EEG only if it was changed otherwise press to advance to EEG to Start Auto Tune PID Submenu If auto PID was Enabled If Auto PID was disabled display advances to EA Proportional Band Submenu 39 If Anti Integral Anti Windup Submenu Enabled this feature allows the error term outside the proportional band to be calculated and accumulated for integration This may be an important feature in applications where fast response time is desirable START AUTO TUNE PID Press 27 Display flashes or EEE Press Q 28 Scroll through the available selections Enable or Disable Press 29 Display shows ER stored message momentarily and then advances to MEH only if it was changed otherwise press to advance to BEINN Cycle Time Submenu If Enabled the controller is ready to calculate P PI or PID parameters The instrument performs this by activating the output and observing the delay and rate at which the Process Value changes The setpoints must be at least 18 F or 10 C above the PV Process Value in order to perform Auto Tune otherwise an error message will be displayed To start Auto Tune PID select PID enable Auto PID and enable Start PID Sometimes Auto PID parameter needs fine tuning i e for each 5 F over shoot in
13. Press ei if necessary until HG prompt appears Press 2 Display shows previous value of Setpoint 1 Press 8 0 3 Press O and to increase or decrease Setpoint 1 respectively Holding 8 buttons down for approximately 3 seconds will speed up the rate at which the Setpoint value increments or decrements Press amp 4 Continue to use O and to enter your 4 digit Setpoint 1 value Press 5 Display shows EEE stored message momentarily and then advances to EH only if a change was made otherwise press to advance to Setpoint 2 Menu SETPOINT 2 Press 6 Display shows previous value of Setpoint 2 Press amp Q 7 Press O and to increase or decrease Setpoint 2 respectively Holding O amp buttons down for approximately 3 seconds will speed up the rate at which the setpoint value increments or decrements Press 8 Display shows EEEE stored message momentarily and then advances to only if a change was made otherwise press to advance to Configuration Menu 17 3 2 3 Configuration Menu CONFIG MENU ones ALARM 1 OR neor Ema ANALOG OUT ALARM 2 QUTRUT A RAMP amp COLOR OUTPUT 2 SOAK ID CODE COMM DISPLAY Figure 3 2 Flow Chart for Configuration Menu Enter Configuration Menu Press 1 Press if necessary until WISS prompt appear Press 2 Display advances to Wem Input Menu Press 3 Pressing and releasing to scroll through all available menus of Configuratio
14. connector If Alarm 2 is Enabled Output 2 is automatically Disabled 7 It is recommended that you put the controller in the Standby Mode for any configuration change other than CONTROL Setpoints amp Alarms REVERSE REVERSE es kb em E rororo efron d E eea Figure 3 10 Flow Chart for Output 2 ENTER OUTPUT 2 MENU Press 1 Press if necessary until BSA prompt appears Press 2 Display advances to Input Menu Press 3 Press ei if necessary until Display advances to RIDER Output 2 Menu Press 4 Display advances to MSMS Control Type Submenu CONTROL TYPE SUBMENU Press 3 Display flashes HEM ON OFF or GE PID Press Q 4 Scroll through the available selections ON OFF or PID Press 5 Display shows EEE stored message momentarily and then advances to ED only if it was changed otherwise press to advance to BD Action Type Submenu The ON OFF control is a coarse way of controlling the Process The Dead Band improves the cycling associated with the ON Off control The PID control is best for processes where the Setpoint is continuously changing and or tight control of the Process Variable is required 43 ACTION TYPE SUBMENU The error that results from the measurement of the Process Variable may be positive or negative since it may be greater or smaller than the Setpoint If a positive error should cause the instrument output to increase i e cooling it
15. has no On or Off switch The device at first momentarily shows the software version number followed by reset M and then proceeds to the Run Mode Table 3 1 Button Function in Configuration Mode MENU To enter the Menu the user must first press button e Use this button to advance navigate to the next menu item The user can navigate through all the top level menus by pressing While a parameter is being modified press to escape without saving the parameter e UP e Press the up button to scroll through flashing selections When a numerical value is displayed press this key to increase value of a parameter that is currently being modified e Holding the button down for approximately 3 seconds will speed up the rate at which the set point value increments In the Run Mode press causes the display to flash the PEAK value press again to return to the Run Mode e DOWN e Press the down button to go back to a previous Top Level Menu item Press this button twice to reset the controller to the Run Mode When a numerical value is flashing except set point value press to scroll digits from left to right allowing the user to select the desired digit to modify e When a setpoint value is displayed press to decrease value of a setpoint that is currently being modified Holding the button down for approximately 3 seconds will speed up the rate at which the setpoint value i
16. the wiring hookup for Process Voltage 0 100 mV 0 1V 0 10V ABABA 1Vor10V 100 mV 1Vor10V Figure 2 9 a Process Voltage Wiring Hookup b Process Voltage Wiring Hookup with Sensor Excitation without Sensor Excitation RL Voltage limiting resistor which allows conversion of the 24 Vdc internal excitation voltage to the appropriate process input value For instance if the potentiometer value is equal to 10 kQ the minimum RL is 14 KQ for 10 V process input When configuring your instrument select Process Type in the Input Type Menu see Part 3 11 2 3 6 Wiring Outputs This meter has two factory installed outputs The SPDT Mechanical Relay SPST Solid State Relay Pulse and Analog Output Connection are shown below TBS TBS OUTPUT 2 OUT OUTPUT 2 OUTPUT 1 ol219o 2 2 A LA y C A CG SS SS Sch RTN PUL RTN V CUR L A RELAY SSR I IL I 0 5A T Fuse 2 PULSE ANALOG output 1 only External N L e 3 A T Fuse 1 External N Figure 2 10 a Mechanical Relay and SSR b Pulse and Analog Outputs Wiring Hookup Outputs Wiring Hookup This device may have a programmable communication output The RS 232 and RS 485 Output Connection are shown below TB4 TB4 RS232 485 RS232 485 gt gt amp fat Tx RX Tx Rx RTN Rx Tx Figure 2 11 a RS 232 Output Wiring Hookup b RS 485 Output Wiring Hookup 12 This device may also have an excitation output TB9
17. 0 2 Wire d The two wire connection is simplest method but does not compensate for lead wire temperature change and often requires calibration to cancel lead wire resistance offset The three wire connection works best with RTD leads closely equal in resistance The device measures the RTD plus upper and lower lead drop voltage and the subtracts twice the measured drop in the lower supply current lead producing excellent lead resistance cancellation for balanced measurements The four wire RTD hookup is applicable to unbalanced lead resistance and enables the device to measure and subtract the lead voltage which produces the best lead resistance cancellation When configuring your controller select RTD type and RTD value in the Input Type menu see Part 3 If the input wires of the meter get disconnected or broken it will display Input Open message S in case of 500 1000 Q 2 wire RTD In this case the display shows Input Open message For safety purpose you may want to set up your alarm to be triggered when input is open See Alarm 1 amp 2 chapters for details 10 2 3 4 Process Current The figure below shows the wiring hookup for Process Current 0 20 mA External Excitation Figure 2 8 Process Current Wiring Hookup Internal and External Excitation When configuring your instrument select Process Type in the Input Type Menu see Part 3 2 3 5 Process Voltage The figure below shows
18. 14 Communication Options Menu 50 3 2 15 Display Color Selection Menu 56 Part 4 Specifications 0000 59 Part 5 Factory Preset Values EE 62 CE APPROVAL INFORMATION etern 65 Figure 2 1 Figure 2 2 Figure 2 3 Figure 2 4 Figure 2 5 Figure 2 6 Figure 2 7 Figure 2 8 Figure 2 9 Figure 2 10 Figure 2 11 Figure 2 12 Figure 2 13 Figure 3 1 Figure 3 2 Figure 3 3 Figure 3 4 Figure 3 5 Figure 3 6 Figure 3 7 Figure 3 8 Figure 3 9 Figure 3 10 Figure 3 11 Figure 3 12 Figure 3 13 Figure 3 14 Table 2 1 Table 2 2 Table 2 3 Table 3 1 Table 3 2 Table 4 1 Table 5 1 LIST OF FIGURES Mounting EE 5 Rear Panel Power and Output Connector Labels 7 Rear Panel Input Connector Labels 7 Main Power Connecthons rr 8 Inside Cover Rear View 8 Thermocouple Wiring Hookup 0000aanrrrrrrrrrrr 9 Two Three Four wire RTD a RTD 1000 ohm and 500 ohm Wiring Hookup 10 b RTD 100 ohm Wiring Hookup eee 0000 10 Process Current Wiring Hookup Internal and External Excitaton rn 11 Process Voltage Wiring Hookup a Without Sensor Excitation eee tann 11 b With Sensor Excitation etern 11 Output Connections a Mechanical Relay and SSR Outputs Wiring Hook up 12 b Pulse and Analog Outputs Wiring Hook up 12 Communication Output a RS 232 Output Wiring Hook up 12 b RS 485 Ou
19. 2 00 37 The above corrections need to be applied only for Input scaled below 1 of FS and Output scaled below 3 of FS or if you need the Analog Output accuracy to be better than 1 of FS 31 3 2 8 Alarm 2 This unit is equipped with two physical outputs that can only be configured as follows Alarm 1 amp Alarm 2 Alarm 1 amp Output 2 Output 1 8 Alarm 2 Output 1 amp Output 2 Analog Out 1 amp Alarm 2 Analog Out 1 amp Output 2 Analog Out available only if Analog Output Option board is factory installed LOOP Alarm must be DISABLED DE it Ramp is ENABLED ENABLED ABSOLUTE ABSOLUTE DEVIATION LATCH LATCH ABOVE UNLATCH NORM OPEN BELOW NORM CLOSED HI LO Yes BAND LOW VALUE CONTACT CLOSURE ACTIVE ALARM 2 LOW ALARM 2 HIGH HIGH VALUE Figure 3 7 Flow Chart for Alarm 2 ENTER ALARM 2 MENU Press 1 Press if necessary until MA prompt appears Press 2 Display advances to Input Menu Press 3 Press ei if necessary until Display advances to Menu Press 4 Display advances to Alarm 2 HREIN Enable or ERD Disable Submenu A 2 ALARM 2 ENABLE DISABLE SUBMENU Press 5 Display flashes previous selection Press until BRET displays to use Alarm 2 Press 6 Display shows H stored message momentarily and then advances to IER only if it was changed otherwise press to advance to BEER Absolute Deviation Submenu Ir EEE Alarm 2 Disabled was select
20. 500 1000 Q Pt sensor 2 3 or 4 wire 0 00385 or 0 00392 curve Voltage Input 0 to 100 mV 0 to 1 V 0 to 10 Vdc Input Impedance 10 MQ for 100 mV 1 MQ for 1 or 10 Vdc Current Input 0 to 20 mA 5 ohm load 59 Configuration Single ended Polarity Unipolar Step Response 0 7 sec for 99 9 Decimal Selection None 0 1 for temperature None 0 1 0 01 or 0 001 for process Setpoint Adjustment 1999 to 9999 counts Span Adjustment 0 001 to 9999 counts Offset Adjustment 1999 to 9999 CONTROL Action Reverse heat or direct cool Modes Time and Amplitude Proportional Control Modes selectable Manual or Auto PID Proportional Proportional with Integral Proportional with Derivative with Anti reset Windup and ON OFF Rate 0 to 399 9 seconds Reset 0 to 3999 seconds Cycle Time 1 to 199 seconds set to 0 for ON OFF operation Gain 0 5 to 100 of span Setpoints 1 or 2 Damping 0000 to 0008 Soak 00 00 to 99 59 HH MM or OFF Ramp to Setpoint 00 00 to 99 59 HH MM or OFF Auto Tune Operator initiated from front panel CONTROL OUTPUT 1 amp 2 Relay 250 Vac or 30 Vdc 3A Resistive Load configurable for on off PID and Ramp and Soak Output 1 SPDT type can be configured as Alarm 1 output Output 2 SPDT type can be configured as Alarm 2 output SSR 20 265 Vac 0 05 0 5A Resistive Load continuous DC Pulse Non lsolated 10 Vdc 20 mA Analog Output Output 1 only Non lsolated Propo
21. 60 Table 4 1 Input Properties TC Input Type Range Accuracy Iron Constantan 210 to 760 C 346 to 1400 F 0 4 C o CHROMEGA ALOMEGA 270 to 160 C 160 to 1372 C 454 to 256 F 256 to 2502 F o o o o Copper Constantan 270 to 190 C 190 to 400 C 454 to 310 F 310 to 752 F o o o o 270 to 220 C o J 0 7 F 1 0 C K 0 4 C 1 8 F 0 7 F 1 0 C T 0 4 C 1 8 F 0 7 F 1 0 C E CHROMEGA 220 to 1000 C 0 4 C Constantan 454 to 364 F 1 8 F 364 to 1832 F 0 7 F 50 to 40 C 1 0 C R Pt 13 Rh Pt 40 to 1788 C 0 5 C 58 to 104 F 1 8 F 104 to 3250 F 0 9 F 50 to 100 C 1 0 C S Pt 10 Rh Pt 100 to 1768 C 0 5 C 58 to 212 F 1 8 F 212 to 3214 F 0 9 F 200 to 640 C 1 0 C B 30 Rh Pt 640 to 1820 C 0 5 C 6 Rh Pt 212 to 1184 F 1 8 F 1184 to 3308 F 0 9 F C 5 Re W 0 to 2354 C 0 4 C 26 Re W 32 to 4253 F 0 7 F 250 to 100 C 1 0 C N Nicrosil Nisil 100 to 1300 C 0 4 C 418 to 148 F 1 8 F 148 to 2372 F 0 7 F L J 200 to 900 C 0 4 C DIN 328 to 1652 F 0 7 F RTD Pt 0 00385 100 Q 200 to 900 C 0 4 C 500 Q 1000 Q 328 to 1652 F 0 7 F RTD Pt 0 00392 100 Q 200 to 850 C 0 4 C 500 Q 1000 Q 328 to 1562 F 0 7 F Voltage 0 to 100 mV 0 to 1 V 0 03 rd PROCESS 9 0 to 10 Vdc 0 03 rag PROCESS Current 0 to 20 mA 4 to 20 mA 0 03 rdg
22. 7 29 00 FAX 33 1 30 57 54 27 Toll Free in France 0800 466 342 e mail sales omega fr Daimlerstrasse 26 D 75392 Deckenpfronn Germany TEL 49 7056 9398 0 FAX 49 7056 9398 29 Toll Free in Germany 0800 639 7678 e mail info omega de One Omega Drive River Bend Technology Centre Northbank Irlam Manchester M44 5BD United Kingdom TEL 44 161 777 6611 FAX 44 161 777 6622 Toll Free in England 0800 488 488 e mail sales omega co uk It is the policy of OMEGA to comply with all worldwide safety and EMC EMI regulations that apply OMEGA is constantly pursuing certification of its products to the European New Approach Directives OMEGA will add the CE mark to every appropriate device upon certification The information contained in this document is believed to be correct but OMEGA Engineering Inc accepts no liability for any errors it contains and reserves the right to alter specifications without notice WARNING These products are not designed for use in and should not be used for patient connected applications At device is marked with the international caution symbol It is important to read the Setup Guide before installing or commissioning this device as it contains important information relating to safety and EMC TABLE OF CONTENTS Part 1 Introduction isss nakran annara a aa kb 2 1 1 Description raka unna lan 2 1 2 Safety Considerations rr 3 1 3 Before You Begin s s ag askan tn england ea
23. ESI Break Alarm warning will flash and Output 1 will be turned off 33 LOOP BREAK TIME VALUE SUBMENU Press 7 Display flashes 1S digit of previous Loop Value Press amp 8 Press O and buttons to enter a new Loop Value 0 to 99 59 Press 9 Display shows ESE stored message momentarily and then advances to IER Reading Adjust Submenu Loop Break Time Value allows the user to determine the time interval in MM SS from zero to 99 minutes and 59 seconds that the Process Value changes at least 10 counts or if the Input Type is either RTD or Thermocouple the value changes 4 Fahrenheit or 2 Celsius At the specified time interval if the process value change is less than the stated rate flashing ERE will be displayed the output 1 will be de energized and Alarm 1 energized Loop break time will be disabled when the Process Value PV enters the control band C J READING ADJUST SUBMENU Press 10 Display flashes 1St digit of previous reading adjust value Press amp 11 Press O and buttons to enter a new Reading Adjust value 1999 to 9999 Press 12 Display shows R I stored message momentarily and then advances to Setpoint Deviation Menu Reading Offset Adjust C J allow the user to fine tune a minor error of the transducer however some applications may require a large offset adjust Displayed Process Value Measured Process Value R ADJ R ADJ is adjustable between 1999 to 9999 SETPOINT
24. Feed appended to the end useful for viewing or logging results on separate lines when displayed on communications software at a computer Press 22 Display flashes previous selection for Line Feed Press Q 23 Scroll through the available selections NO YES Press 24 Display shows H stored message momentarily and then advances to BS only if it was changed otherwise press to advance to HAP Echo Submenu ECHO SUBMENU When valid commands are sent to the instrument this determines whether the command will be echoed to the Serial Bus Use of echo is recommended in most situations especially to help verify that data was received and recognized by the controller 52 Press 25 Display flashes previous selection for Echo Press Q 26 Scroll through the available selections NO YES Press 27 Display flashes EI stored message momentarily and then advances to only if it was changed otherwise press to advance to Communication Standard Submenu COMMUNICATION INTERFACE STANDARD SUBMENU Determines whether device should be connected to an RS 232C serial port as is commonly used on IBM PC compatible computers or via an RS 485 bus connected through appropriate RS 232 485 converter When used in RS 485 Mode the device must be accessed with an appropriate Address Value as selected in the Address Submenu described later Press 28 Display flashes previous selection for Standard Press Q 29 Scr
25. GF Proportional Integral Derivative Press 16 Scroll through the available selections ON OFF or PID Press 17 Display flashes EGE stored message momentarily and then advances to ED only if it was changed otherwise press to advance to HIS Action Type Submenu The ON OFF control is a coarse way of controlling the process The Dead Band improves the cycling associated with the On Off control The PID control is best for processes where the Setpoint is continuously changing and or a tight control of the process variable is required PID control requires tuning and adjustment of the Proportional Integral or Reset and Derivative or Rate terms by a trial and error method The instrument provides an Auto Tuning feature making the tuning process automatic possibly optimum If Aar Output Current Voltage is your control Output 1 this menu i e sta type will not appear instead Gees Current will be displayed Select HREIN for a 20 mA current 2 10 V Voltage outputs or BIO for a 0 20 mA current 0 10 V Voltage outputs If 4 20 mA is enabled HI LO setting will have no effect Both Current and Voltage control outputs are active simultaneously 38 ACTION TYPE SUBMENU The error that results from the measurement of the Process Variable may be positive or negative since it may be greater or smaller than the Setpoint If a positive error should cause the instrument output to increase i e cool
26. Menu Press 3 Press ei if necessary until Display advances to Hii Communication Options Menu Press 4 Display advances to MELIN Communication Parameters Submenu If Communication Option is not installed the display shows Et and skips to the Color Display Menu COMMUNICATION PARAMETERS SUBMENU Allows the user to adjust Serial Communications Settings of the instrument When connecting an instrument to a computer or other device the Communications Parameters must match Generally the default settings as shown in Section 5 should be utilized Press 5 Display advances to BEBE Baud Submenu BAUD SUBMENU Press 6 Display flashes previous selection for I value Press 7 Scroll through the available selections EREM EER ERR Press 8 Display shows EEE stored message momentarily and then advances to only if it was changed otherwise press to advance to HE Parity Submenu PARITY SUBMENU Press 9 Display flashes previous selection for Parity Press 10 Scroll through the available selections NO ODD EVEN Press 11 Display shows BEEE stored message momentarily and then advances to EI only if it was changed otherwise press to advance to EG Data Bit Submenu DATA BIT SUBMENU Press 12 Display flashes previous selection for Data Bit Press 13 Scroll through the available selections 7 BIT 8 BIT Press fe Display shows ESE stored message and then advance
27. R NON WARRANTY REPAIRS consult OMEGA for following information available BEFORE current repair charges Have the following information contacting OMEGA available BEFORE contacting OMEGA 1 Purchase Order number under which the product 1 Purchase Order number to cover the COST was PURCHASED of the repair 2 Model and serial number of the product under 2 Model and serial number of product and warranty and 3 Repair instructions and or specific problems 3 Repair instructions and or specific problems relative to the product relative to the product OMEGA s policy is to make running changes not model changes whenever an improvement is possible This affords our customers the latest in technology and engineering Copyright 2004 OMEGA ENGINEERING INC All rights reserved This document may not be copied photocopied reproduced translated or reduced to any electronic medium or machine readable form in whole or in part without the prior written consent of OMEGA ENGINEERING INC TRADEMARK NOTICE E omega com CE OMEGA and are Trademarks of OMEGA ENGINEERING INC PATENT NOTICE This product is covered by one or more of the following patents U S Pat No Des 336 895 5 274 577 6 243 021 CANADA 2052599 2052600 ITALY 1249456 1250938 FRANCE BREVET No 91 12756 SPAIN 2039150 2048066 UK PATENT No GB2 249 837 GB2 248 954 GERMANY DE 41 34398 C2 Other US and International Patents pending or applied for Wh
28. SOAK Ramp Value RAMP Soak Value SOAK ID ID Value Full ID FULL Set Point ID ID SP Communication Parameters Display Color COLR Alarm 2 Color 2 CLR FACTORY PRESET VALUES Disable DSBL Disable DSBL 00 00 00 00 0000 Disable DSBL Disable DSBL 9600 Odd 7 bit 1 bit No No Yes RS 232 232C Command CMD Space SPCE No Yes No No No 0001 0016 Green GRN Red RED Amber AMBR 63 NOTES CE APPROVAL INFORMATION 1 Electromagnetic Compatibility EMC This device conforms with requirements of EMC Directive 89 336 EEC amended by 93 68 EEC This instrument complies with the following EMC Immunity Standards as tested per EN 61326 2 1998 Industrial Locations Phenomena Test Specification Basic Standard Electrostatic 4 kV contact discharge IEC 1000 4 2 Discharge 8 kV air discharge Performance Criteria B Radio Frequency 27 1000 MHz IEC 1000 4 3 electromagnetic 3 V m Performance field 80 AM 1 KHz Criteria A Fast Transients 2 kV ac mains IEC 1000 4 4 1 kV dc signal I O Performance 5 50 ns Tr Th 5 KHz rep freq Criteria B Surge 1 0 kV AC Port L L IEC 1000 4 5 2 0 kV AC Port L PE Performance 1 0 kV DC Port L L Criteria B 2 0 kV DC Port L PE Radio Frequency 0 15 80 MHz IEC 1000 4 6 conducted 3 Vrms Performance 80 AM 1 KHz Criteria A This instrument complies with the following EMC Emiss
29. Submenu NORMAL COLOR DISPLAY SUBMENU Press 5 Display flashes the previous selection for Normal Color Press 6 Scroll through the available selections HAM GF or MHEG Press 7 Display shows EEE stored message momentarily and then advances to EMI only if it was changed otherwise press to advance to BBSS Alarm 1 Display Color Submenu The menu below allows the user to change the color of display when alarm is triggered ALARM 1 DISPLAY COLOR SUBMENU Press 8 Display flashes previous selection for Alarm 1 Color Display Press 9 Scroll through the available selections HI GEE or Press 10 Display shows BI stored message momentarily and then advances to RS only if it was changed otherwise press to advance to ESM Alarm 2 Display Color Submenu 56 ALARM 2 DISPLAY COLOR SUBMENU Press 11 Display flashes previous selection for Alarm 2 Color Display Press 12 Scroll through the available selections MEM or ano Fl Press 13 Display shows BI stored message momentarily and then momentarily shows the software version number followed by Reset and then proceeds to the Run Mode IN ORDER TO DISPLAY ONE COLOR SET THE SAME DISPLAY COLOR ON ALL THREE SUBMENUS ABOVE If user wants the Display to change color every time when both Alarm 1 and Alarm 2 are triggered the Alarm values should be set in such a way that Alarm 1 value is always on the top of Alarm 2 value otherwis
30. advances to HI Press amp Q 3 Press O to increase digit 0 9 Press to activate next digit flashing Continue to use and to enter your 4 digit ID code Press 4 If the correct ID code is entered the menu will advance to the Setpoint 1 Menu otherwise an error message DER will be displayed and the instrument will return to the Run Mode To change ID Code see ID Menu in the Configuration section ENTERING YOUR NON DEFAULT SETPOINT ID SECURITY ID NUMBER Press 5 Display shows El Setpoint 1 Menu Press 6 Display shows H Setpoint 2 Menu Press 7 Display shows HE ID Code Menu Press 8 Display advances to Press amp 9 Use O and to change your ID Code Press 10 If correct ID Code is entered the display will advance to the pn Input Menu otherwise the error message BR will be displayed and the controller will return to the Run Mode To prevent unauthorized tampering with the setup parameters the instrument provides protection by requiring the user to enter the ID Code before allowing access to subsequent menus If the ID Code entered does not match the ID Code stored the controller responds with an error message and access to subsequent menus will be denied Use numbers that are easy for you to remember If the ID Code is forgotten or lost call customer service with your serial number to access and reset the default to BPP 16 3 2 2 Set Points SETPOINT 1 Press 1
31. al and power connections e Do not use this instrument on a work bench without its case for safety reasons e Do not operate this instrument in flammable or explosive atmospheres e Do not expose this instrument to rain or moisture e Unit mounting should allow for adequate ventilation to ensure instrument does not exceed operating temperature rating e Use electrical wires with adequate size to handle mechanical strain and power requirements Install without exposing bare wire outside the connector to minimize electrical shock hazards EMC Considerations Whenever EMC is an issue always use shielded cables Never run signal and power wires in the same conduit Use signal wire connections with twisted pair cables Install Ferrite Bead s on signal wires close to the instrument if EMC problems persist e e e e Failure to follow all instructions and warnings may result in injury 1 3 Before You Begin Inspecting Your Shipment Remove the packing slip and verify that you have received everything listed Inspect the container and equipment for signs of damage as soon as you receive the shipment Note any evidence of rough handling in transit Immediately report any damage to the shipping agent The carrier will not honor damage claims unless all shipping material is saved for inspection After examining and removing the contents save the packing material and carton in the event reshipment is necessary Customer Service If yo
32. alue Use and to enter new value Press amp 18 Use and to enter Alarm 1 Low Value Press 19 Display shows BI storage message momentarily and then advances to IR only if it was changed otherwise press to advance to EMEN Alarm 1 Hi Value Submenu ALARM 1 HI VALUE SUBMENU Press 20 Display flashes 13t digit of previous value Use and to enter new value Press O amp 21 Use and to enter Alarm Hi Value Press 22 Display shows H stored message momentarily and then advances to the next menu only if it was changed otherwise press to advance to the next menu 28 3 2 7 Analog Output Retransmission Analog Output can be configured as Retransmission or Control outputs In this section we will discuss Retransmission Output This unit is equipped with two physical outputs that can only be configured as follows Alarm 1 amp Alarm 2 Alarm 1 amp Output 2 Output 1 amp Alarm 2 Output 1 amp Output 2 Analog Out 1 amp Alarm 2 Analog Out 1 amp Output 2 Analog Output is available only if Analog Output Option board is factory installed If Analog Output Option is not installed the instrument will skip to Alarm 2 Menu ALARM 2 CURRENT VOLTAGE Figure 3 6 Flow Chart for Analog Output Retransmission ENTER ANALOG OUTPUT MENU Press 1 Press if necessary until prompt appears Press 2 Display advances to Input Menu Press 3 Press wei if necessa
33. ample 00 00 Press 15 Display advances to Reading 2 Submenu READING 2 Press 16 Display flashes 1St digit of previous Reading 2 value Press amp 17 Enter Reading 2 value Example 9999 Press 18 Display advances to Out 2 Submenu OUT 2 Press 19 Display flashes 1S digit of previous Out 2 value Press O amp 20 Enter Out 2 value Example 10 00 Press 21 Display advances to the Alarm 2 Menu The above example is for 0 10 V of the entire range of the Process Input and Analog Output For 0 20 mA output you need to set Analog Type to Current and OUT 2 to 20 00 af Accuracy of Analog Output board is 1 of FS Full Scale when following conditions are satisfied 1 The input is not scaled below 1 of Input FS 10 mV 1 V or 0 2 mA 20 mA input ranges 2 Analog Output is not scaled below 3 of Output FS 300 mV 10 V or 0 6 mA 20 mA output ranges Otherwise certain corrections need to be applied For example For entire range of process input the Analog Output on 10 V FS scaled for 300 mV output range Rd1 0000 Out1 00 00 RD2 9999 Out2 00 30 The measured output will be as follows Rd1 0000 Outi 0 07 V Rd2 9999 Out2 0 23 V This means that for 300 mV output range we have 70 mV offset at zero and at full scale In order to compensate this 70 mV offset the correct scaling will be as follows Rd1 0000 Out1 00 07 Rd2 9999 Out
34. appears 2 Display advances to Input Menu 3 Press wi if necessary until Display advances to HE Alarm 1 Menu 4 Display advances to Alarm 1 ENEWS Enable or ERIE Disable Submenu and flashes the previous selection ALARM 1 ENABLE DISABLE SUBMENU Press Q 5 Scroll though the available selection until ED displays to use Alarm 1 Press 6 Display shows EEE stored message momentarily and then advances to IER only if it was changed otherwise press to advance to BER Alarm 1 Absolute Deviation Submenu Ir EEE Alarm 1 Disabled was selected all submenus of Alarm 1 Menu will be skipped and meter advances to EGE Alarm 2 Menu If EEH Alarm 1 Enabled was selected Output 1 would be automatically Disabled and reassigned as Alarm 1 ALARM 1 ABSOLUTE DEVIATION SUBMENU Press 7 Display flashes previous selection Press to DIER Absolute or EIS Deviation Press 8 Display shows EEE stored message momentarily and then advances to MH only if it was changed otherwise press to advance to ED Alarm 1 Latch Unlatch Submenu Absolute Mode allows Alarm 1 to function independently from Setpoint 1 If the process being monitored does not change often then Absolute Mode is recommended Deviation Mode allows changes to Setpoint 1 to be made automatically to Alarm 1 Deviation mode is typically the ideal mode if the process temperature changes often In Deviation Mode set Alarm 1 a certain number of degrees or counts away fro
35. ater amp Wastewater Treatment ch pH Conductivity amp Dissolved Oxygen Instruments
36. ation Menu he will be prompted for ID Code number The ID Code should be correct to proceed into the Configuration Menu otherwise display will show an Error and skip to the Run Mode If Full and Setpoint ID Security Levels are Disabled the ID code will be Disabled and user will not be asked for ID Code to enter the Menu items ID Submenu will not show up in ID Setpoint Menu 49 3 2 14 COMMUNICATION OPTION Purchasing the controller with Serial Communications permits an instrument to be configured or monitored from an IBM PC compatible computer using software available from the website or on the CD ROM enclosed with your shipment For complete instructions on the use of the Communications Option refer to the Serial Communications Reference Manual NONE No COMM i BAUD 300 600 1200 2400 4800 9600 19200 Yes COMM PARA DATA BIT STOP BIT MODBUS LINE FEED lt m ECHO lt mi BUS FORMAT 232C STANDARD COMMAND MODE CONTINUOUS CARRIAGE RET SEPARATOR SPACE STATUS READING PEAK DATA FORMAT VALLEY m UNIT lt lt E IS E E E E Sc o kv o co w i l l ADDRESS gt ADDR VALUE T ee Figure 3 13 Flow Chart for Communication Option oa 0 ENTER COMMUNICATION OPTION MENU Press 1 Press if necessary until MA prompt appears Press 2 Display advances to Input
37. crease the Proportional Band PB by 15 and for each 1 F fluctuation at the Setpoint SP increase reset by 20 Once started display show with letters blinking in the rotating pattern When auto tune stops display will show process value Do not perform any operations or settings before first stopping Auto Tune Any alarms or other output is disabled during Auto Tune If AUTO PID was DISABLED the display will show the following three submenus This allows the user to manually enter values for Proportional Reset and Rate terms corresponding to P and D It also can be used for auto PID for disabling unwanted parameter i e Pl enter 0000 for rate PROPORTIONAL BAND SUBMENU Press 30 Display flashes 1t digit of the previous P Ma Proportional band value Press Q amp 31 Press and buttons to enter a new Proportional Band value Press 32 Display sh m stored message momentarily and then only if it was changed otherwise press to 4 Reset Setup Submenu Proportional band is in degrees of temperature or counts of process Proportional band is defined as the change in the instrument input to cause a 100 change in the controller output 40 RESET SETUP SUBMENU Press 33 Display flashes 15 digit of the previous HEI Reset value Press O amp 34 Press and buttons to enter a new Reset value Press 35 Display shows EEE stored message momentarily and then adva
38. d otherwise press to advance to Bais Ramp Value Menu Dead Band units are the same as Proportional Band units n The Dead Band is the number of degrees or counts around the Setpoint which the Process Variable must pass through before the output changes state 45 3 2 12 Ramp amp Soak y Itis recommended that you put the controller in the Standby Mode for any configuration change other than Setpoints amp Alarms ma Alarm must be p Note t DISABLED if Ramp is ENABLED RAMP amp FA E RAMP VALUE SOAK VALUE Figure 3 11 Flow Chart for Ramp and Soak ENTER RAMP AND SOAK MENU Press ei 1 Press if necessary until MEAS prompt appears Press 2 Display advances to Input Menu Press 3 Press if necessary until Display advances to HE Ramp and Soak Menu RAMP ENABLE DISABLE SUBMENU Press 4 Display advances to Ramp Enable Disable Submenu and flashes or EEE Press Q 5 Scroll through the available selections Enable or Disable Press 6 Display shows ESSE stored message momentarily and then advances to EEE Soak Enable Disable Menu If Disable was selected display skips to the next menu item ID Code SOAK ENABLE DISABLE SUBMENU Press 7 Display flashes HREIN or ERE Press Q 8 Scroll through the available selections Enable or Disable Press 9 Display shows ESE stored message momentarily and then advances to Ramp Value Submenu
39. d then not flashing Press 6 Display flashes previous Process type selection i e ME see below for Process types selection Press 7 Scroll through the available Process types to the selection of your choice Press 8 Display shows ESSE stored message and then advances to Reading Configuration Menu Process Types 100 mV 1V 10 V 0 20 mA Display A FERRY ERD 20 For 4 20 mA Input select 0 20 mA then adjust the Input Reading accordingly To adjust 4 20 mA input see example under INPUT READING submenu The factory preset value is 4 20 mA It is recommended that you put the 3 2 5 Reading Configuration controller in the Standby Mode for any configuration change other than Setpoints amp Alarms READING CONFIG Figure 3 4 Flow Chart for Reading Configuration Menu 21 ENTER READING CONFIGURATION MENU Press 1 Press if necessary until BSI prompt appears Press 2 Display advances to Input Menu Press ei 3 Display advances to Reading Configuration Menu Press 4 Display advances to EIS Decimal Point DECIMAL POINT SUBMENU Press 5 Display flashes previous selection for Decimal location Press Q 6 Scroll though the available selections and choose Decimal location or GG also GG and Ga if Process type was selected in the Input Type Menu Press 7 Display shows EEE stored message momentarily and then advances to HEI Temperature Unit Decimal Point for Process Input Typ
40. d when 2 Bail Mounted and appropriate liquid proof fittings are used such as Heyco or Sealcon When Panel Mounted the display will be ASKET NEMA4 rated only from the front Figure 2 1 Mounting Mounting iLD Big Display Through Panel 1 2 3 4 5 Using the panel cutout diagram shown in your Quick Start Manual cut an opening in the panel Remove six or eight screws at the back of iLD Big Display to remove back cover Insert the unit into the opening from the front of the panel so the gasket seals between the bezel and the front of the panel Pass all wiring through customer drilled holes in back cover and connect wiring to terminal blocks Align back cover to iLD Big Display and reinstall screws Mounting iLD Big Display on Bail 1 oe Remove six or eight screws at the back of ILD Big Display to remove back cover Pass all wiring through customer drilled holes in back cover and connect wiring to terminal blocks Align back cover to iLD Big Display and reinstall screws Mark the location of mounting screws on the flat surface Be sure to leave enough room around the bail to allow for removal and rotation of the display The display can be rotated for the best viewing angle Table 2 1 Front Panel Annunciators Output 1 Setpoint 1 Alarm 1 indicator Output 2 Setpoint 2 Alarm 2 indicator C unit indicator F unit indicator Changes display to Configuration Mode and advances through
41. e in percent is specified Press 9 Display flashes 1st digit of previous Percent Low setting Press amp 10 Use O and buttons to enter a new value for Percent Low Press 11 Display shows SI stored message momentarily and then advances to BEER Maximum Percent High Submenu 37 MAXIMUM PERCENT HIGH SUBMENU Specify in percent the maximum value 99 for control output If the output is analog proportional Current or Voltage then the maximum voltage or current in porcen is specified If the output is time proportional Relay SSR or Pulse hen the maximum duty cycle in percent is specified Press 12 Display flashes 1S digit of previous Percent High setting Press 8 13 Use O and buttons to enter a new value for Percent High Press 14 Display shows B stored message momentarily and then advances to H Control Type Submenu Example On an Analog Output of 0 10 Vdc a setting of LO 10 and HI 90 cause the minimum on the control output to be 1 V and the maximum on the control output to be 9 V The same setting on a time proportional output will cause 10 duty cycle for the minimum control output and 90 duty cycle for maximum control output To disable LO HI set LO to 00 and HI to 99 If LO HI is at other values than the default LO 00 HI 99 BER is disabled CONTROL TYPE OUTPUT Relay SSR Pulse or Analog Press 15 Display flashes ERNA On Off or
42. e 4 Karte SE EE EE 5 2 1 Nountpg eege tA atte di a Grease ee 5 2 2 Rear Panel Connecthons eneeier ereer eere eereeereeee een 7 2 3 Electrical Installation 8 2 3 1 Power Connechons eee erat 8 2 3 2 Thermocouple Input Connection 9 2 3 3 Two Three Four Wire RTD Hookups 10 2 3 4 Process Current Wiring Hookunp 11 2 3 5 Process Voltage Wiring Hookup eeeeeeeseeeeeees 11 2 3 6 Wiring Outputs Wiring Hookup ee 12 Part 3 Operation Configuration Mode nneeeerrrrnnn rr 14 3 1 INTRODUCTION a tae Retain A 14 Turning your Instrument On for the First Time Buttons Functions in Configuration Mode 3 2 Menu Configuration c ccc eeeeeeeee eter eee eeennaaeeeeeeeeeee 15 3 2 1 ID NUMDER cesses iin he ene ee 16 3 2 2 Setpoint visi EE EENS en 17 3 2 3 Configuration Menu eee renn 18 3 2 4 Input Type Menu 18 Input Type Thermocouple 00 0n nn 19 Input Type RD andans a a As ik kanni a 20 Input Type Process E 21 3 2 5 Reading Configuration Menu 0000000 21 3 2 6 Alarm 1 Menu 00 00 0000 25 3 2 7 Analog Output Retransmission Menu 29 3 2 8 Alarm 2 Menu 32 3 2 9 Loop Break Time Menu Field Calibration 33 3 2 10 Output 1 Menu 36 3 22 11 Output 2 Men NEE 43 3 2 12 Ramp and Soak Menu 46 3 2 13 1D Code Men deeg Eed 48 3 2
43. e is passive TEMPERATURE UNIT SUBMENU Press 8 Display flashes previous Temperature Unit selection Press Q 9 Scroll though the available selections to the Temperature Unit of your choice i or H Press 10 Display shows EEE stored message momentarily and then advances to SS Filter Constant FILTER CONSTANT SUBMENU Press 11 Display flashes previous selection for Filter Constant Press Q e Scroll though the available selections Press 13 Display shows EBEE stored message momentarily only if change was made otherwise press to advance to the next menu If Process was selected in the Input Type Menu the display will advance to XA Input Reading Submenu otherwise the display advances to the DIR Alarm 1 Menu The Filter Constant Submenu allows the user to specify the number of readings stored in the Digital Averaging Filter For PID control select filter value 0001 0004 A filter value of 2 is approximately equal to 1 second RC low pass time constant 22 Reading Configuration If Process was selected INPUT READING SCALE AND OFFSET SUBMENU Input Voltage or Current can be converted or scaled into values appropriate for the process or signal being measured So a reading may be displayed for example in units of weight or velocity instead of in amperes or volts The instrument determines Scale and Offset values based on two user provided input values entered with the corresponding readings Note that
44. e repaired or replaced at no charge OMEGAs WARRANTY does not apply to defects resulting from any action of the purchaser including but not limited to mishandling improper interfacing operation outside of design limits improper repair or unauthorized modification This WARRANTY is VOID if the unit shows evidence of having been tampered with or shows evidence of having been damaged as a result of excessive corrosion or current heat moisture or vibration improper specification misapplication misuse or other operating conditions outside of OMEGA s control Components which wear are not warranted including but not limited to contact points fuses and triacs OMEGA is pleased to offer suggestions on the use of its various products However OMEGA neither assumes responsibility for any omissions or errors nor assumes liability for any damages that result from the use of its products in accordance with information provided by OMEGA either verbal or written OMEGA warrants only that the parts manufactured by it will be as specified and free of defects OMEGA MAKES NO OTHER WARRANTIES OR REPRESENTATIONS OF ANY KIND WHATSOEVER EXPRESS OR IMPLIED EXCEPT THAT OF TITLE AND ALL IMPLIED WARRANTIES INCLUDING ANY WARRANTY OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE ARE HEREBY DISCLAIMED LIMITATION OF LIABILITY The remedies of purchaser set forth herein are exclusive and the total liability of OMEGA with respect to this order whether based on c
45. e value of Alarm 1 will overwrite value of Alarm 2 and Display Color would not change when Alarm 2 is triggered Example 1 Output 1 amp Output 2 SSR Alarm Setup Absolute Above Alarm 2 HI Value ALR H 200 Alarm 1 HI Value ALR H 400 Color Display Setup Normal Color N CLR Green Alarm 1 Color 1 CLR Amber Alarm 2 Color 2 CLR Red Display Colors change sequences 0 AL2 H 200 AL1 H 400 Example 2 Output 1 amp Output 2 Pulse Alarm Setup Absolute Below Alarm 2 Low Value ALR L 300 Alarm 1 Low Value ALR L 100 Color Display Setup N CLR Green 1 CLR Amber 2 CLR Red Display Colors change sequences AMBER lt 0 AL1 L 100 AL2 L 300 57 Example 3 Output 1 Analog Output Alarm 1 disabled Setpoint 1 300 Output 2 Relay Setpoint 2 200 Alarm 1 amp 2 Setup Deviation Band ALR H 10 Color Display Setup N CLR Green 1 CLR Amber 2 CLR Red Display Colors change sequences RED RED RED GREEN RED o gt 0 e 9 e gt 0 190 200 210 290 300 310 wy Alarm 1 is designed to monitor the Process Value around the Setpoint 1 Alarm 2 is designed to monitor the Process Value around the Setpoint 2 If Analog Output Option board is installed Alarm 1 is disabled only Alarm 2 is active and only two colors are available
46. ed all submenus of Alarm 2 will be skipped and meter advances to MEH Loop Break Time Menu If HEE Alarm 2 Enabled was selected Output 2 will automatically Disabled and reassigned as Alarm 2 The remaining Alarm 2 menu items are identical to Alarm 1 Menu Modifying Alarm Settings will not reset the instrument 3 2 9 Loop Break Time CAL 0000 LOOP BR READING TIME ADJUST READING VALUE Figure 3 8 Flow Chart for Loop Break Time SETPOINT DEVIATION ENTER LOOP BREAK TIME MENU Press ei 1 Press if necessary until MAAS prompt appears Press 2 Display advances to Input Menu Press 3 Press if necessary until Display advances to BEE Loop Break Time Menu Press 4 Display advances to Loop Break Time Enable or EEE Disable Submenu and flashes the previous selection LOOP BREAK ENABLE DISABLE SUBMENU Press 5 Scroll through the available selections BEET or FEET Press 6 Display shows EEE stored message momentarily and then advances to MEIA Loop Break Time Value Submenu Loop Break is an additional safety feature intended to monitor the rate of change of the process value while approaching the SP1 It is strictly intended as an additional warning system therefore its use is entirely optional An active Loop Break will cause the Process Value digits to blink in a rotating pattern If the process value reaches the set point the blinking will stop and is completed successfully otherwise
47. ere Do I Find Everything I Need for Process Measurement and Control OMEGA Of Course Shop on line at www omega com M3716 0204 TEMPERATURE 4 Thermocouple RTD amp Thermistor Probes Connectors Panels amp Assemblies A Wire Thermocouple RTD r Thermistor L Calibrators r Ice Point References Jh Recorders Controllers amp Process Monitors A Infrared Pyrometers PRESSURE STRAIN AND FORCE ch Transducers amp Strain Gauges ch Load Cells amp Pressure Gauges 4 Displacement Transducers 4 Instrumentation amp Accessories FLOW LEVEL 4 Rotameters Gas Mass Flowmeters amp Flow Computers 4 Air Velocity Indicators ch Turbine Paddlewheel Systems LA Totalizers amp Batch Controllers pH CONDUCTIVITY 4 pH Electrodes Testers amp Accessories ch Benchtop Laboratory Meters 4 Controllers Calibrators Simulators amp Pumps ch Industrial pH amp Conductivity Equipment DATA ACQUISITION ch Data Acquisition amp Engineering Software eh Communications Based Acquisition Systems ch Plug in Cards for Apple IBM r Compatibles ch Datalogging Systems A Recorders Printers amp Plotters HEATERS ch Heating Cable ch Cartridge amp Strip Heaters 4 Immersion amp Band Heaters A Flexible Heaters 4 Laboratory Heaters ENVIRONMENTAL MONITORING AND CONTROL 4 Metering amp Control Instrumentation A Refractometers ch Pumps amp Tubing L Air Soil amp Water Monitors A Industrial W
48. evice is configured as an RS 232C Standard device Also one or more options under the Data Format Submenu must be enabled Press 57 Display advances to Transmit Time Value Submenu TRANSMIT TIME INTERVAL VALUE SUBMENU Determines the interval at which data will be emitted to the RS 232 Serial Bus when the instrument is in Continuous Data Flow Mode Press 58 Display flashes 15 digit of previous Transmit Time Value in seconds Press Q amp 59 Press and to enter new Transmit Time Value e g 0030 will send the data every 30 seconds in Continuous Mode Press 60 Display shows EIS stored message momentarily and then advances to HMA only if it was changed otherwise press to advance to HMA Color Display Selection Menu For more details refer to the Communication Manual available at the website listed in the cover page of this manual or on the CD ROM enclosed with your shipment 55 3 2 15 DISPLAY COLOR SELECTION This submenu allows the user to select the color of the display GREEN DISPLAY ALARMA D re COLOR COLOR CE mee H ALARM 2 COLOR Figure 3 14 Flow Chart for Display Color Selection ENTER DISPLAY COLOR SELECTION MENU Press 1 Press if necessary until EGE prompt appears Press 2 Display advances to Input Menu Press ei 3 Press if necessary until Display advances to HE Display Color Selection Menu Press 4 Display advances to Normal Color
49. he risk of electrical shock CAUTION WARNING or IMPORTANT Tells you of circumstances or practices that can effect the instrument s functionality and must refer to accompanying documents gt gt Tip ss TIP Provides you helpful hints PART 1 INTRODUCTION 1 1 Description This device can be purchased as monitor read process value only or as a controller e The iLD Big Display controller offers unparalleled flexibility in process measurement Each unit allows the user to select the input type from 10 thermocouple types J K T E R S B C N and J DIN Pt RTDs 100 500 or 1000 Q with either 385 or 392 curve DC voltage or DC current The voltage current inputs are fully scalable to virtually all engineering units with selectable decimal point perfect for use with pressure flow or other process input e The temperature control can be achieved by using on off or PID heat cool control strategy Control can be optimized with an auto tune feature The instrument offers a ramp to setpoint with timed soak period before switching off the output e The iLD Big Display device features a large three color programmable display with capability to change a color every time the Alarm is triggered The standard features include dual outputs with relay SSR dc pulse analog voltage or current Options include programmable RS 232 or RS 485 serial communication and excitation Analog Output is fully scalable and may be configured a
50. ing it would be called Direct Acting If a negative error should cause the output to increase i e heating it would be called Reverse Acting Press Press Press 18 Display flashes Eli mabe Reverse 19 Scroll through the available selections Direct or Reverse 20 Display shows ERE stored message momentarily and then advances to EIS only if it was changed otherwise press to advance to EEE Auto PID Submenu if PID Control Type was selected If ON OFF was selected in the Control Type the display skips to the Dead Band Submenu AUTO PID SUBMENU Press Press Press 21 Display flashes or ERE 22 Scroll through the available selections Enable or Disable 23 Display shows EEE stored message momentarily and then advances to only if it was changed otherwise press to advance to EDD Anti Integral Submenu If Enabled the controller can determine by enabling Start PID the optimum values for the three adjustments Proportional Reset and Rate corresponding to P and D These values may be changed once the auto tuning is complete If Disabled is selected the user will manually enter these three adjustment values If you want the instrument to do the auto PID and the P Pl or PID first select auto disable and enter 0000 for unwanted parameter i e for Pl enter 0000 for the rate ANTI INTEGRAL SUBMENU Press Press Q Press 24
51. ion Standards as tested per EN 61326 2 1998 Class B equipment Phenomena Frequency Limits Basic Range Standard Radiated 30 230 MHz 30 dB Mim at 10m CISPR 22 Emission 230 1000 MHz 37 dB Mim at 10m Class B quasi peak Conducted 0 15 0 5 MHz 66 56 dB_V quasi peak CISPR 22 Emission 0 5 5 MHz 56 dB_V quasi peak Class B 5 30 MHz 60 dB_V quasi peak 2 Safety This device conforms with Low Voltage Directive 73 23 EEC amended by 93 68 EEC The following LVD requirements have been met to comply with EN 61010 1 1993 Electrical equipment for measurement control and laboratory use 1 Pollution Degree 2 2 Installation Category II 3 Class Equipment 100 240 Vac Powered Units 64 NOTES 65 MADE USA WARRANTY DISCLAIMER OMEGA ENGINEERING INC warrants this unit to be free of defects in materials and workmanship for a period of one 1 year from the date of purchase In addition to OMEGA s standard warranty period OMEGA Engineering will extend the warranty period for four 4 additional years if the warranty card enclosed with each instrument is returned to OMEGA If the unit should malfunction it must be returned to the factory for evaluation OMEGA s Customer Service Department will issue an Authorized Return AR number immediately upon phone or written request Upon examination by OMEGA if the unit is found to be defective it will b
52. ler Use the Data Format Submenus to determine what data will be sent in this preformatted data string Refer to the iSeries Communications Manual for more information about the data format At least one of the following suboptions must be enabled and hence output data to the Serial Bus This menu is applicable for Continuous Mode of RS 232 communication Press 37 Display advances to BD Alarm Status Submenu ALARM STATUS SUBMENU Includes Alarm Status bytes in the data string Press 38 Display flashes previous selection for Status alarm status Press Q 39 Scroll through the available selections NO YES Press 40 Display shows EBEE stored message momentarily and then advances to only if it was changed otherwise press to advance to Reading Submenu MAIN READING SUBMENU Includes Main Reading in the data string Press 41 Display flashes previous selection for Reading Press 42 Scroll through the available selections NO YES Press 43 Display shows stored message momentarily and then advances to BEBER only if it was changed otherwise press to advance to ac Peak Submenu PEAK VALUE SUBMENU Includes Peak Value in the data string Press 44 Display flashes previous selection for MEKKA Submenu Press Q 45 Scroll through the available selections NO YES Press 46 Display shows EI stored message momentarily and then advances to MEISE only it was changed otherwise press
53. m Setpoint 1 this relation remains fixed even if Setpoint 1 is changed ALARM 1 LATCH UNLATCH SUBMENU Press 9 Display flashes previous selection Press to MSS Latched or Unlatched Press 10 Display shows stored message momentarily and then advances to HMM only if it was changed otherwise press to advance to MEN Contact Closure Submenu Latched Mode Relay remains latched until reset To reset already latched alarm select Alarm Latch and press Max twice i e Unlatch and then back to Latch or from a Run Mode push twice to pa the controller in Standby Mode and then push one more time to return to the Run Mode Unlatched Mode Relay remains latched only as long as the alarm condition is true 26 CONTACT CLOSURE SUBMENU Press 11 Display flashes previous selection Press to Normally Closed or DES Normally Open Press 12 Display shows stored message momentarily and then advances to only if it was changed otherwise press to advance to Eis Active Submenu Normally Open If this feature is selected then the relay is energized only when an alarm condition occurs Normally Closed Fail Safe Mode Relay is energized under normal conditions and becomes de energized during alarm or power failure ACTIVE SUBMENU Press 13 Display flashes previous selection Press to scroll through the available selections DIER Above AE Below Hl Low and Band Band is active if MEIER Deviati
54. menu items Used in Program Mode and Peak Recall Used in Program Mode and Valley Recall Accesses submenus in Configuration Mode and stores selected values See Part 3 Operation Configuration Mode 2 2 Rear Panel Connections The rear panel connections are shown in Figures 2 2 and 2 3 TBS POWER OUTPUT 2 OUTPUT 1 RELAY ojo olo aee Z 0 FIZT rO zz TB9 THERMOCOUPLE RTD 100 Q RTD 1000 500 Q es TB7 TB8 ILL TB4 PROCESS VOLTS PROCESS CURRENT PROCESS CURRENT BEG ARFS SEET Re IL aiii Lat fl kee Return External Excitation SH Figure 2 3 Rear Panel Input Connections Table 2 2 Rear Panel Connector POWER AC Power Connector All models INPUT Input Connector TB7 amp TB8 for TC models TB9 for PR Process amp RTD models OUTPUT 1 Based on one of the following models Relay SPDT Solid State Relay Pulse Analog Output Voltage and Current OUTPUT 2 Based on one of the following models Relay SPDT Solid State Relay Pulse OPTION Based on one of the following models RS 232C or RS 485 2 3 Electrical Installation 2 3 1 Power Connections Caution Do not connect power to your device until you have completed all input and output connections Failure to do so may result in injury Connect the main power connections as shown in Figure 2 4 TB1 AC POWER POWER Perr ss LIN 100 240 Vac Figure 2 4 Main Power Connections DC REMOTE
55. momentarily and then advances to only if change was made otherwise press to advance to Alarm 1 Menu 23 Conversion number is a coefficient of conversion between input values and real full display range 10000 counts shown as 9999 See Table 3 2 below for proper conversion number Tips Table 3 2 Conversion Table RANGE CONVERSION NUMBER 100 mV 10000 100 x 1 100 1V 10000 1000 x 1 10 10V 10000 1000 x 10 1 0 20 mA 10000 20 x 1 500 Example 0 1V 0 100 0 Ini 0 Rd1 0 Inp 2 9999 Rd 2 100 0 24 3 2 6 Alarm 1 This unit is equipped with two physical outputs that can only be configured as follows Alarm 1 amp Alarm 2 Alarm 1 amp Output 2 Output 1 amp Alarm 2 Output 1 amp Output 2 Analog Out 1 amp Alarm 2 Analog Out 1 amp Output 2 Analog Out available only if Analog Output Option board is factory installed ALARM 1 If Analog Output Option is installed the controller will skip Alarm 1 Menu item to Analog Output ALARM 2 Era Alarm must be DISABLED ENABLED Note if Ramp is ENABLED ABSOLUTE ABSOLUTE DEVIATION LATCH LATCH UNLATCH CONTACT NORM OPEN CLOSURE NORM CLOSED ACTIVE ALARM AT DISABLE POWER ON ENABLE LOW VALUE ALARM 1 LOW ALARM 1 HIGH HIGH VALUE Figure 3 5 Flow Chart for Alarm 1 ENTER ALARM 1 MENU Press Press Press Press 1 Press if necessary until HHA prompt
56. n section 3 2 4 Input Type Menu fs Pe tf ef nw fw eR sj be 100 Ohm 500 Ohm 1000 Ohm TYPE PROC TYPE 0 0 1V 0 1 0V 0 10V 0 20mA Figure 3 3 Flow Chart for Input Type Menu 18 Input Type Thermocouple ENTER INPUT TYPE MENU Press gi Press Press 1 Press if necessary until prompt appears 2 Display advances to Input Menu 3 Display flashes EX or Thermocouple RTD or Process If the displayed input type is EH press to skip to step 6 stops flashing THERMOCOUPLE SUBMENU Press Press Press Press Q Press 4 Scroll through the available selection to EE flashing 5 Display shows B I stored message momentarily and then not flashing 6 Display flashes previous thermocouple type selection i e BH see below for types 7 Scroll through the available thermocouple types to the selection of your choice 8 Display shows EEE stored message momentarily and then advances to the HEI Reading Configuration Menu Use the Input Type Thermocouple RTD or Process and verify your Electrical Installation see Section 2 3 Thermocouple Types e S T E N DINJ R S B Display C H ERR a Aa 19 Input Type RTD ENTER INPUT TYPE MENU Press 1 Press if necessary until prompt appears Press 2 Display advances to Input Menu Press 3 Display flashes EX or Thermocouple RTD or Process If the displayed input type is HEI p
57. nces to MGI only if it was changed otherwise press to advance to Is Rate Setup Submenu Reset unit is in seconds 0 3999 RATE SETUP SUBMENU Press 36 Display flashes 1St digit of previous DI Rate value Press O amp 37 Press and buttons to enter a new HIG value Press 38 Display shows H stored message momentarily and then advances to the MEH only if it was changed otherwise press to advance to HEIM Cycle Time submenu for RTD and Thermocouple types Rate unit is in seconds 000 0 399 9 If the Output 1 is Analog Option the display skips to Damping Factor CYCLE TIME SUBMENU Press 39 Display flashes 15 digit of the previous BEES Cycle Time value Press amp 40 Press and buttons to enter a new Cycle Time value 1 to 199 as Press 41 Display shows stored message momentarily and then advances to only if it was changed otherwise press to advance to EIER Damping Factor Submenu A Cycle Time selected between 1 and 199 seconds determines the total On Off time of each proportional cycle For example a 15 second cycle time means that every 15 seconds the output will turn on for part or all of the cycle For Relay control outputs do not select a cycle time of less than 7 seconds or the relays lifetime will be shortened For a cycle time of less than 7 seconds select SSR or DC pulse Use an external SSR with the DC pulse option for higher currents higher than 1 Amp
58. nd advances to the ID Code Menu The Ramp and Soak time is 00 00 to 99 59 i e HH MM from zero to 99 hours and 59 minutes During Ramp amp Soak do not perform any operations or settings before first stopping it Any alarms or other output are disabled during this time To stop Ramp amp Soak first put instrument into Standby Mode then go to Ramp amp Soak Menu and disable it 47 3 2 13 ID CODE gt Yes CHANGE CHANGE ID CODE ID CODE ENABLE DISABLE ENABLE SET POINT ID DISABLE Figure 3 12 Flow Chart for ID Code ENTER ID CODE MENU Press 1 Press if necessary until prompt appears Press 2 Display advances to Input Menu Press 3 Press ei if necessary until Display advances to HE ID Code Menu ENTERING OR CHANGING YOUR NON DEFAULT ID CODE Press 4 Display advances to BM with 1St under score flashing Press O amp 5 Press and to enter your 4 digit ID Code number Press 6 Display advances to CH i Change ID Code Submenu If entered ID Code is incorrect display shows BGI Error message momentarily and then skips to the Run Mode Press 7 Display flashes the first digit of previous entered ID Code number Press Q amp 8 Press and buttons to enter your new ID Code number Press 9 Display shows H I stored message momentarily and then advances to the GMM Full Security Submenu 48 ENTERING OR CHANGING YOUR DEFAULT
59. oll through the available selections 232C 485 Press 30 Display shows stored message momentarily and then advances to WEH only if it was changed otherwise press to advance to EIA Data Flow Mode Submenu DATA FLOW MODE SUBMENU Determines whether the instrument will wait for commands and data requests from the Serial Bus or whether the instrument will send data automatically and continuously to the Serial Bus Devices configured for the RS 485 Communications Standard operate properly only under Command Mode Press 31 Display flashes previous selection for Mode Press Q 32 Scroll through the available selections HEF Command Continuous Press 33 Display shows SI stored message momentarily and then advances to EI only if it was changed otherwise press to advance to l s Data Separation Submenu DATA SEPARATION CHARACTER SUBMENU Determines whether data sent from the device in Continuous Data Flow Mode will be separated by spaces or by Carriage Returns Press 34 Display flashes previous selection for Separation Submenu Press 35 Scroll through the available selections Space or Carriage Return Press 36 Display shows EEG stored message momentarily and then advances to BRI only if it was changed otherwise press to advance to EINA Data Format Submenu 53 DATA FORMAT SUBMENU Preformatted data can be sent automatically or upon request from the control
60. on was selected Press 14 Display shows BEEE stored message momentarily and then advances to only if it was changed otherwise press to advance to ERMIN Alarm Enable Disable at Power On Submenu Above Alarm 1 condition triggered when the process variable is greater than the Alarm Hi Value Low value ignored Below Alarm 1 condition triggered when the process variable is less than the Alarm Low Value Hi value ignored Hi Low Alarm 1 condition triggered when the process variable is less than the Alarm Low Value or above the Hi Value Band Alarm 1 condition triggered when the process variable is above or below the band set around Setpoint 1 Band equals Hi Value Low Value ignored A band is set around the Setpoint by the instrument only in the Deviation Mode 27 ALARM ENABLE DISABLE AT POWER ON Press 15 Display flashes previous selection Press O to BI enable or disable Press 16 Display shows H stored message momentarily and then advances to E A only if it was changed otherwise press to advance to the HEDAS Alarm 1 Low Value Submenu If the alarm is enabled at Power On the alarm will be active right after reset If the alarm is disabled at Power On the alarm will become enabled when the process value enters the non alarm area The alarm is not active while the process value is approaching Setpoint 1 ALARM 1 LOW VALUE SUBMENU Press 17 Display flashes 1S digit of previous v
61. ontract warranty negligence indemnification strict liability or otherwise shall not exceed the purchase price of the component upon which liability is based In no event shall OMEGA be liable for consequential incidental or special damages CONDITIONS Equipment sold by OMEGA is not intended to be used nor shall it be used 1 as a Basic Component under 10 CFR 21 NRC used in or with any nuclear installation or activity or 2 in medical applications or used on humans Should any Product s be used in or with any nuclear installation or activity medical application used on humans or misused in any way OMEGA assumes no responsibility as set forth in our basic WARRANTY DISCLAIMER language and additionally purchaser will indemnify OMEGA and hold OMEGA harmless from any liability or damage whatsoever arising out of the use of the Product s in such a manner RETURN REQUESTS INQUIRIES Direct all warranty and repair requests inquiries to the OMEGA Customer Service Department BEFORE RETURNING ANY PRODUCT S TO OMEGA PURCHASER MUST OBTAIN AN AUTHORIZED RETURN AR NUMBER FROM OMEGA S CUSTOMER SERVICE DEPARTMENT IN ORDER TO AVOID PROCESSING DELAYS The assigned AR number should then be marked on the outside of the return package and on any correspondence The purchaser is responsible for shipping charges freight insurance and proper packaging to prevent breakage in transit FOR WARRANTY RETURNS please have the FO
62. ress to skip to step 6 stops flashing RTD SUBMENU Press O 4 Scroll through the available selection to HE flashing Press S Display shows EEE stored message momentarily and then not flashing Press 6 Display flashes previous RTD type selection i e ERIE see below for RTD types selection Press 7 Scroll through the available RTD types to the selection of your choice Press 8 Display shows EI stored message momentarily and then advances to B I RTD value RTD Types 392 385 Two Three or Four wire Display EEB ERE EEEN EEE EEE EGER Last digit indicates 2 3 or 4 wire input RTD VALUE SUBMENU Press 9 Display flashes previous RTD value selection i e HEH see below for RTD value selection Press 10 Scroll through the available RTD values to the selection of your choice Press 11 Display shows BEI stored message momentarily and then advances to HEI Reading Configuration Menu RTD Values 100 ohm 500 ohm 1000 ohm Display soo 1000 20 Input Type Process ENTER INPUT TYPE MENU Press 1 Press if necessary until prompt appears Press 2 Display advances to Input Menu Press 3 Display flashes EX or Thermocouple RTD or Process If the displayed input type is HME press to skip to step 6 stops flashing PROCESS SUBMENU Press Q 4 Scroll through the available selection to flashing Press 3 Display shows BEEE stored message momentarily an
63. rtional 0 to 10 Vdc or 0 to 20 mA 500 Q max COMMUNICATIONS optional RS 232 or RS 485 programmable 300 to 19 2 K baud complete programmable setup capability program to transmit current display alarm status Peak and Valley value RS 485 Addressable from 0 to 199 Connection Screw terminals ALARM 1 amp 2 programmable Type Same as Output 1 amp 2 Operation High low above below band latch unlatch normally open normally closed and process deviation front panel configurations ANALOG OUTPUT programmable Non lsolated Retransmission 0 to 10 Vdc or 0 to 20 mA 500 Q max Output 1 only Accuracy is 1 of FS when following conditions are satisfied 1 Input is not scaled below 1 of Input FS 2 Analog Output is not scaled below 3 of Output FS EXCITATION optional in place of Communication 24 Vdc 25 mA INSULATION Power to Input Output 2500 Vac per 1 minute test RS 232 485 Input or Output Between Inputs 500 Vac per 1 minute test Approvals See CE Approval Section GENERAL Power 100 240 Vac 10 50 60 Hz 22 5 W Fuse 4A 250V GFE 5x20mm Environmental Conditions 0 to 40 C 32 to 104 F 90 RH non condensing Installation Category ll per EN61010 1 Equipment Class per EN61010 1 Pollution Degree 2 per EN61010 1 Protection NEMA 4x IP65 front bezel Dimensions and Panel Cutout Refer to Quickstart Specifications Weight Refer to Quickstart Specifications
64. ry until Display advances to DS Analog Output Menu Press 4 Display advances to Analog Output Enable or EEE Disable Submenu and flashes the previous selection 29 ANALOG OUTPUT ENABLE DISABLE SUBMENU Press Q 5 Scroll though the available selection until displays to use Analog Output Retransmission output proportional to the input signal Press 6 Display shows EEE stored message momentarily and then advances to HMA or Submenu only if it was changed otherwise press to advance to ID or Gees Current Voltage Submenu lf EEE Analog Output Disabled was selected all submenus of Analog Output Menu will be skipped and the meter will advance to EA Alarm 2 Menu URB Analog Output Enabled was selected Output 1 would be automatically Disabled and reassigned as Analog Output CURRENT VOLTAGE SUBMENU Press 7 Display flashes HIG Current or Voltage Press Q 8 Scroll through the available selection Current or Voltage Example Mott Press 9 Display shows H stored message momentarily and then advances to Submenu only if it was changed otherwise press to advance to Reading 1 Submenu READING 1 Press 10 Display flashes 1St digit of previous Reading 1 value Press amp 11 Enter Reading 1 value Example 0000 Press 12 Display advances to Out 1 Submenu OUT 1 Press 13 Display flashes 1S digit of previous Out 1 value Press 8 14 Enter Out 1 value Ex
65. s a proportional controller or retransmission to follow your display Universal power supply accepts 100 to 240 Vac 1 2 Safety Considerations A This device is marked with the international caution symbol It is important to read this manual before installing or commissioning this device as it contains important information relating to Safety and EMC Electromagnetic Compatibility A A This instrument is protected in accordance with Class of EN 61010 110 240 AC power connections Installation of this instrument should be done by qualified personnel In order to ensure safe operation the following instructions should be followed This instrument has no power on switch An external switch or circuit breaker shall be included in the building installation as a disconnecting device It shall be marked to indicate this function and it shall be in close proximity to the equipment within easy reach of the operator The switch or circuit breaker shall meet the relevant requirements of IEC 947 1 and IEC 947 3 International Electrotechnical Commission The switch shall not be incorporated in the main supply cord Furthermore to provide protection against excessive energy being drawn from the main supply in case of a fault in the equipment an overcurrent protection device shall be installed Do not exceed voltage rating on the label located on the top of the instrument housing e Always disconnect power before changing sign
66. s decremented In the Run Mode press causes the display to flash the VALLEY value press again to return to the Run Mode e e e ENTER e Press the enter button to access the submenus from a Top Level Menu item Press to store a submenu selection or after entering a value the display will flash a Eil message to confirm your selection To reset flashing Peak or Valley press In the Run Mode press twice to enable Standby Mode with flashing EEE e e e Reset Except for Alarms modifying any settings of the menu configuration will reset the instrument prior to resuming Run Mode 14 3 2 Menu Configuration It is recommended that you put the controller in the Standby Mode for any configuration change other than Setpoints amp Alarms SET POINT VALUE SET POINT VALUE Figure 3 1 Flow Chart for ID and Setpoints 15 3 2 1 ID Number SEE ID MENU SELECTION IN CONFIGURATION SECTION FOR ENABLE DISABLE OR CHANGE ID CODE If ID Code is Disabled or set as Default 0000 the menu will skip ID step to Setpoint Menu If ID Code is set to Full Security Level and user attempts to enter the Main Menu they will be prompted for an ID Code If ID Code is set to Setpoint ID Security Level and user attempts to enter the Configuration Menu they will be prompted for an ID Code ENTERING YOUR NON DEFAULT FULL SECURITY ID NUMBER Press 1 Display shows HEI Press 2 Display
67. s to only if it was changed otherwise press to advance to EA Stop Bit Submenu 51 STOP BIT SUBMENU Press 15 Display flashes previous selection for Stop Bit Press 16 Scroll through the available selections 1 BIT 2 BIT Press 17 Display shows EISE stored message momentarily and then advances to EMER only if it was changed otherwise press to advance to EMER Bus Format Submenu BUS FORMAT SUBMENU Determines Communications Standards and Command Data Formats for transferring information into and out of the controller via the Serial Communications Bus Bus Format submenus essentially determine how and when data can be accessed via the Serial Communications of the device Press 18 Display advances to HEHE Modbus Submenu MODBUS PROTOCOL SUBMENU Press 19 Display flashes previous selection for HRM Press Q 20 Scroll through the available selections NO YES Press 21 Display shows II stored message momentarily and then advances to MEE only if it was changed otherwise press to advance to MEE Line Feed submenu To select iSeries Protocol set Modbus submenu to No To select Modbus Protocol set Modbus submenu to Yes If Modbus Protocol was selected the following Communications Parameters must be set as No Parity 8 bit Data Bit 1 Stop Bit Do not attempt to change these parameters LINE FEED SUBMENU Determines if data sent from the instrument will have a Line
68. shows SI stored message momentarily and then advances to EES only if it was changed otherwise press to advance to the BEINN Cycle Time Submenu Refer to Proportional Band Submenu of Output 1 Menu 44 CYCLE TIME SUBMENU Press 15 Display flashes 1S digit of the previous Cycle Time value Press amp 16 Press and buttons to enter a new Cycle Time value 1 to 199 seconds Press 17 Display shows stored message momentarily and then advances to BEHA only if it was changed otherwise press to advance to BIN Ramp Value Submenu A cycle time selected between 1 to 199 seconds indicates the total On Off time of each proportional cycle For example a 15 second cycle time means that every 15 seconds the output will turn on for part or all of the cycle For Relays Control Outputs do not select a cycle time of less than 7 seconds or the relays lifetime will be shortened For a cycle time of less than 7 seconds select SSR or DC pulse Use an external SSR with the DC pulse option for higher current higher than 1 Amp The DEADBAND Submenu will only appear if the ON OFF was selected from the Control Type Submenu DEADBAND SUBMENU Press 18 Display flashes 1 digit of the previous Dead Band value Press O amp 19 Press and buttons to enter a new Dead Band value Press 20 Display shows EGE stored message momentarily and then advances to only if it was change
69. splay shows flashing El Press ei 9 Display will still show flashing MEEI Press 10 Display shows HIE meaning Calibration is complete Ifyou accidently engage the flashing EBER CAL alert simply re press the last button you pressed to avoid unintentionally mis calibrating your meter 35 3 2 10 Output 1 Alarm 1 and Output 1 or Analog Output Retransmission share the same contacts on the rear panel connector If Alarm 1 or Analog Output Retransmission is Enabled Output 1 is automatically Disabled OUTPUT 1 It is recommended that you put the controller in the Standby Mode for any configuration change other than A Setpoints amp Alarms ENABLED OUTPUT 2 RUN gt SELF VALUE mon kass HI HIVALUE ENABLE DISABLE CONTROL TYPE SECH Se OSS REVERSE p action REVERSE i DIRECT EA PID BAND 280 ___9 ocaowatve DEAD vaLUE H auto DISABLED ENABLE PZN i HS ENABLE INTEGRAL oss ABLE oe INTEGRAL E ost p PRoPoRToN PROPORTION ProrwaLue PROP VALUE Ze ENABLE d ses k e ees H me CYCLIVALUE DAMPING El ae DAMP VALUE x La Oe CYCLE TIME CYCL VALUE DAMPING FACTOR DAMP VALUE Figure 3 9 Flow Chart for Output 1 36 ENTER OUTPUT 1 MENU Press 1 Press if necessary until prompt appears Press 2 Display advances to Input Menu Press 3 Press if necessary until Display advances to HEH Output 1 Menu Press 4 Displa
70. to advance to MEPE Valley Submenu VALLEY VALUE SUBMENU Includes Valley Value in the data string Press 47 Display flashes previous selection for Valley Press 48 Scroll through the available selections NO YES Press 49 Display shows Elsi stored message momentarily and then advances to only if it was changed otherwise press to advance to Temperature Unit Submenu 54 TEMPERATURE UNIT SUBMENU Includes a byte in the data string to indicate whether reading is in Celsius or Fahrenheit Press 50 Display flashes previous selection for HAMIS Press Q 51 Scroll through the available selections NO YES Press 52 Display shows Elsie stored message momentarily and then advances to EEE only if it was changed otherwise press to advance to BEER Address Setup Submenu ADDRESS SETUP SUBMENU This menu is applicable to the RS 485 Option only Press 53 Display advances to Address Value 0000 to 0199 Submenu ADDRESS VALUE SUBMENU Press 54 Display flashes 1St digit of previously stored Address Value Press amp 55 Press and to enter new Address Value Press 56 Display shows B I stored message momentarily and then advances to BSAH only if it was changed otherwise press to advance to HIGH Transmit Time Interval Submenu TRANSMIT TIME INTERVAL SUBMENU This menu is applicable if Continuous Mode was selected in the Data Flow Mode Submenu and the d
71. tput Wiring Hook up e 12 Excitation Output 13 Snubber Circuits Wiring Hookup rr 13 Flow Chart for ID and Setpoints 0000nsnnnnenneeeeeeeeeenerrnrnneneeeeerene 15 Flow Chart for Configuration Menu 18 Flow Chart for Input Type Menu 18 Flow Chart for Reading Configuration e0 00000ee rn 21 Flow Chart for Alarm 1 25 Flow Chart for Analog Output Retransmtssion 29 Flow Chart for Alarm 2 32 Flow Chart for Loop Break Time Field Calibration 33 Flow Chart for Output 36 Flow Chart for Output 2 43 Flow Chart for Ramp and Soak rr 46 Flow Chart for ID Code err 48 Flow Chart for Communication Option 00000000 rr 50 Flow Chart for Display Color Selection nnnennceneeeeeeeeen 56 LIST OF TABLES Front Panel Annunciators rr 6 Rear Panel Connector ss A LA an 7 PE Wire COLOT G Nat d ses dd eene eege eege 9 Button Function in Configuration Mode 14 GONVErSION Table a ns a a a a na fd a 24 Input Properties beggen EE R AR 61 Factory Preset Values eeeeeeeeeeirrteerrrreetrrrrsstrrnrrerrnneene 62 NOTES WARNINGS and CAUTIONS Information that is especially important to note is identified by following labels e NOTE WARNING or CAUTION IMPORTANT TIP NOTE Provides you with information that is important to successfully setup and use the Programmable Digital Meter CAUTION or WARNING Tells you about t
72. u need assistance please call the nearest Customer Service Department listed in this manual Manuals Software The latest Operation and Communication Manual as well as free configuration software and ActiveX controls are available from the website listed in this manual or on the CD ROM enclosed with your shipment For first time users Refer to the QuickStart Manual for basic operation and set up instructions If you have the Serial Communications Ethernet Option you can easily configure the controller on your computer or on line To Disable Outputs Standby Mode is useful during setup of the instrument or when maintenance of the system is necessary When the instrument is in standby it remains in the ready condition but all outputs are disabled This allows the system to remain powered and ready to go When the instrument is in RUN Mode push twice to disable all outputs and alarms It is now in STANDBY Mode Push once more to resume RUN Mode PUSH TWICE to disable the system during an EMERGENCY To Reset the Meter When the controller is in the MENU Mode push once to direct controller one step backward of the top menu item Push O twice to reset controller prior to resuming Run Mode except after Alarms that will go to the Run Mode without resetting the controller PART 2 SETUP 2 1 Mounting FP BACK COVER PANEL CG D onie 4 8 for ee A NOTE The display will be NEMA4 rate
73. y advances to BEINA Self Submenu SELF SUBMENU The Self Option allows the output of the instrument to be controlled manually from the front panel Press 5 Display flashes the current setting of Self Enabled or Disabled Press 6 Press the button to select between Enable and Disable Press 7 If Self H IN Enabled was selected display shows stored message momentarily and then advances to the next menu Output 1 setting is completed The output is now under the direct control of the operator and can be adjusted in the Run Mode WEER to by pressing the and buttons where M calls for the Manual Self Control For example setting of ERR of an Analog Output of 0 to 10 Vdc would produce roughly 5 Vdc at the output 8 If Self BE IN Disabled was selected display shows BEIGE stored message momentarily and then advances to Minimum Percent Low Submenu of Output 1 Menu There is a shorter way to Enable or Disable Self Mode From a Run Mode press and then press ei Self Mode is Enabled now Press or to display MXX X To disable Self press and then press ei Display goes to the Run Mode Self Mode is Disabled now MINIMUM PERCENT LOW SUBMENU Specify in percent the minimum value 0000 for control output If the output is analog proportional Current or Voltage then the minimum voltage or current in percent is specified If the output is time proportional Relay SSR or Pulse then the minimum duty cycl

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