Nokia FPS-8 Power Supply User Manual
Contents
1. installation 2 Step6 close four crosshead screws Phillips screws AN WS wun LI A WA CA Pic 24 DCT3 power supply module ACS 10 connector e gt 25 30 bee A ded Fi m E D i Pic 25 DCT3 power supply module ACS 10 wire connection NOKIA 26 30 Pic 26 DCT3 power supply module ACS 10 installation 1 e Q y 27 30 Pic 27 DCT3 power supply module ACS 10 installation 2 NI 28 30 B gt 8 Troubleshooting 8 1 Flash programming problems Symptoms Flashing fails when proper cables are not used between FPS 8 and phone Possible error codes many different errors during flash programming Cure Use only shielded cable between FPS 8 and phone e g XCS 4 code 0730178 Symptoms The phone does not go to flash mode and the flashing does not start at all Possible error codes error C102 or error 0x8004C102 Cure Use the newest available FPS 8 Application and Algorithm files Check the cables and connectors between FPS 8 and phone Symptoms The flashing attempt fails with error code A407 or 0x8004A407 This error can mean that FPS 8 is not activated FPS 8 is activated with a wrong activation file FPS 8 is not powered off on after activation the activation process has failed for some reason Cure Check that you have a right activation file The number in the file name must match with the2. files in to the FPS 8 more flash memory needed SRAM module 8MB SF12 0080346 and FLASH module 64MB SF13 0080347 Additional SRAM and Flash modules can be plugged into the FPS 8 mother board fto extend the storage capability The SRAM memory can be expanded up to 64MBytes 8 SF12 cards stacked to the connector The FLASH memory can be expanded up to 512M Bytes 8 SF13 cards stacked to the connector Size of SF12 SRAM add on module is 8 MBytes and SF13 FLASH module 64 MBytes NOTE Enclosure of FPS 8 limits the number of pieces to 5 SRAM flash Tot SRAM Tot flash Notes cards cards Bank MB Bank MB LIE 8 8 16 16 64 80 In total counts include memories on SF 11 EE 8 48740 16 64 80 8135x8532 16 2x64 144 5 0 8 5x8 48 Max SRAM memory capacity with SF12 cards o 56 8 16 5x64 325 Max Flash memory capacity with SF13 cards Figure 1 Example of possible memory combinations ae mepo pit ES H F Mollie ul Pa ari wors Eed M i y Tu 3 iis IF SS in JEE AN ib EE 0n poe Pe SL Der EE ioraa BOET es Pic 16 Flash memory module 64MB SF13 0080347 NO 20 30 3 1 1 Memory module installation instructions NOTE When opening the prommer box or installing power memory modules all work should be done in an ESD safe environment Stepl power off FPS 8 FPS 8 has to be powered off when mounting memory modules or DCT 3 power supply ACS 10
3. memory data is lost when power is lost FPS 8 prommer box can have 64 MB of SRAM See picture of FPS 8 main board Service Software for DCT 3 generation phones service Software for DCT 4 generation phones 1 Overview FPS 8 is a programming device for DCT4 phones When equipped with power supply module ACS 10 it can also be used for programming latest DCT 3 phones Software for FPS 8 Prommer is delivered in one installation package file When the new installation package 1s installed to the control PC the Phoenix or WinTesla updates the new files to the FPS 8 The PCSW controlling the FPS 8 is integrated in the Phoenix DCT 4 phones or WinTesla DCT 3 phones To be able to update the Prommer SW when using WinTesla a separate prommer support module dll must be installed FPS 8 can be equipped with extra memory modules to increase its memory capacity NOTE When opening the prommer box or installing power memory modules all work Should be done in an ESD safe environment e gt 6 30 2 Contents of the Sales package FPS 8 Sales package 0080321 contains following items o FPS 8 FLASH prommer 0750123 o Power supply ACF 8 0680032 o CDROM contains user guide and install sw 0774271 o FPS 8 activation sheet 9359289 o Cables AXS 4 Serial Cable connects to PC COM port 0730090 Centronics Cable connects to PC parallel port 073F000 zm FPS ACTIVATH
4. module Mounting modules with power supply connected may cause permanent damages Step2 open four crosshead screws Phillips screws from rear side of the FPS 8 box Step3 carefully remove rear panel Pic 13 FPS 8 rear panel and the cover Step4 take out SF12 or SF13 from the package Pic 21 SRAM amp FLASH memory sales packages and attach it to Pic 17 Memory extension connector memory extension connector Make sure that memory card screw holes are positioned along with screws on the board correctly Pic 18 Mounting fnemory module mory module Press directly downwards as far as memory card can go Make sure that memory card connector is attached properly with main board memory extension connector Step5 Take two plastic screws that came along the add on memory package and drive them in to the two other screws Step6 put cover and rear panel back and close four crosshead screws Phillips screws Pic 17 Memory extension connector e O gt 21 30 re a x Ta al FY k 1 4 1 OW Lo o XA N lek is E n N igi 1 zl s to NOM gut E a Y pee we Af ch og ef AY SPA am pom a e p P Pic 18 Mounting memory module Pic 19 SRAM memory module installed NI 22 30 B gt Pic 20 FLASH memory card installed above SRAM memory card SN oo a ee SWA e E ceo 92 oa SS Ce s NS aww We Pic 21
5. separately to FPS 8 To do this just press right mouse button in Flash box files window and select file type to be loaded 4FPS 8 Maintenance FPS B Info E Hh sF11 08 Hashi size tii Pahl size hel Erg Boot sw 2013 FPGA faga0306 mes vO306 Application sw 0 48 calftest status mmm Details Frogress into Version Fpaa fpgalallk mes valk Wersion HW SET11 D8 Getting file information File information qat Pic 5 FPS 8 maintenance UI More information and help can be found from dialogs help press F1 or Help button 4 5 Phone programming with Phoenix Phone is programmed by selecting FPS 8 flash from Flashing menu Files Parameters Output Reading data from phone Reading product type Reading product code Reading USP Version Reading FSM Get flash file names Reading flash settings from file s Image File GA mcu swreleasesi demi b55 0 301 lf Save Settings Automatic Flashing Log flashing LPT Port Flash box files File ID Version u amd fia u amd btfia u atmelfia u cbushbt fia u intbtfia u intel fia u stfia u st ifia iz Bfb4l fia Wend fia 4 Log file write productiannhm 5 PPM File G mcu_sw releases demi b55_0301 production nhm 5503 01 a Save PPC Vo J Cc T I co FA Manual Selection 001 006 000 001 006 000 001 006 000 001 006 000 001 006 000 001 006 000 001 006 000 001 006 000 001 0
6. 010 nhm75503 01a are used only as an example in the following instructions 4 2 FPS 8 Activation Before FPS 8 can be successfully used for phone programming it must be first activated Fill in first FPS 8 activation request sheet which came with FPS 8 sales package and follow the instructions in the sheet When activation file is received e g 71007 in copy it to BoxActivation subdirectory under the Phoenix directory Start BoxActivation exe and follow the instructions in the screen NOTE Phoenix should be closed before running BoxActivation exe BoxActivation Welcome 21x Box activation software Copyright 2001 Nokia Corporation All rights reserved Version 0z 00 005 Pic 2 BoxActivation Welcome screen e a 9 Q0 4 3 FPS 8 Deactivation If there is a need to send FPS 8 box to somewhere e g for repair box must be first deactivated FPS 8 can be deactivated with BoxActivation sw Just select Deactivate when asked to choose function Pic 3 Deactivation 4 4 FPS 8 Maintenance with Phoenix Select FPS 8 FPS 8C maintenance from Flashing menu If new FPS 8 update package 1s installed to computer you get a notice Pro Pic 4 FPS 8 sw update dialog Select Yes to update FPS 8 sw FPS 8 sw can also be updated by pressing Update button and selecting appropriate fps8upd ini file NI 10 30 B gt All files can also be loaded
7. 12 000 001 005 002 P 4 FPS 8 Flash ox Help NI 11 30 B gt Pic 6 FPS 8 flash UI Press Flash button to start flashing It tries first to read phone type and product code to automatically determinate flash files If reading fails or appropriate files are not found Flash File Selection dialog is opened Flash File Selection 3 ae Cancel Help Phone Information Product Product Code 0504485 7 This Is an optional description for 0504455 Files Image File G mcu_sw releases demi p55_0301 production n set Jm PPM File G mcu_sw releases demi b55_0301 Woroductionin Se Pic 7 Flash file selection dialog Flash files can be selected by using Product and Product Code combo boxes or by selecting Set button When flash files are set programming starts when OK button is pressed More information and help can be found from dialogs help press F1 or Help button 4 51 Programming Dead Phone Difference in a Dead Phone programming comparing to normal programming is that none of the needed information can be read automatically So product and product code must be set manually See Pic 7 Flash file selection dialog NI 12 30 B gt 5 FPS 8DCT3 setup Needed devices for DCT3 phone programming o PC with WinTesla Service SW Diskette Code 0774046 equipped with product specific su
8. NOKIA 1 30 FPS 8 Flashing User Guide Z 0 Contents e gt Introduction This 1s a user guide for installing service sw and phone programming in FPS 8 environment This guide will help you with the installation and with the basic problem solving NOTE Pictures in this document may differ from the actual e D gt Glossary Algorithm code Application code Asic Boot Bootstrap code DCT3 DCT4 FLASH FPS 8 IR TSS4 Secondary bootstrap SRAM WinTesla Phoenix Flash programming algorithm code This code runs in the target system and it must support used Flash type and phone hw The prommer box can contain several algorithm codes each code supports one or more different Flash devices E g u intel fia supports a number of Intel flash chips Software which FPS 8 prommer box MCU runs See Bootstrap code Code that resides in target hardware usually in ASIC ROM or in MCU internal ROM Bootstrap code loads secondary bootstrap code into target RAM Third generation Digital Core Technology Fourth generation Digital Core Technology Nonvolatile electronically erasable memory Both phone and prommer hw have Flash memory See prommer main board The name of the FLASH prommer Infrared Test and Service Software 4 Generation Second bootstrap code loads algorithm code into target RAM Executed in target hardware E g u 2nd fia Random access
9. OIN REGUEST yo Pe Tu ALL eee eee LG ART Cw aui eee ee ms rtg eom 7 la mu m ad Ere Wi Cos wd pe HEET Eh pie ma ED mad me GE up eu Paid HEER ee Ss See db pee Tee an Peed tr bergen ER Haak N ee EER Ser d mean FELA ok Goes JR eee mde etm fete ete To PEL Pam Med as pce nd Wena Cono dem gai b dae amd oe oae tue FEEL os pete mah Qna oo Ub PER cee Zee me POEIER sat Canal Masked oF Pot i H se aas of usa PSELECTEUNDERLING ONE Prococson Aar Sales i Deceme Tae Mura o ed Post e DK wi Sate of Tue eos PAR Pic 1 Contents of a FPS 8 sales package e D gt 7 30 3 Minimum PC hardware requirements o Processor Pentium 233 Mhz o RAM 64 MB o Needed disk space 50 100 MB o Supported Operating Systems Windows 95 Windows 98 Windows NT 4 0 Windows 2000 e 0 gt 4 FPS 8 Usage For successful use of FPS 8 also pc sw is needed All needed sw modules are supplied with the Phoenix software Official service software for DCT 4 and with WinTesla sw official service software for DCT3 phones 4 1 SW Installations Before anything can be done some installations must be made 1 Install latest Phoenix software 2 Install latest data package for the phone 3 Install latest Flash update package In the following instructions it is assumed that all these steps are already made Flash update package flash update 01 00 048a exe and phone sw files nhm75503
10. ON MODE2 OFF ON OUTPUT AV OFF Events mm mm mm mm mm i i ee ee mm mm am 4 Bee iss 255 mad R02 1 2 3 4 5 1 Power plug is connected to FPS 8 2 FPS 8 starts running the code from the Boot flash 3 FPS 8 has executed the startup self tests and starts running the Application code 4 FPS 8 is now running the code from the Application flash and starts to load the code to the FPGA chip 5 FPGA 1s now successfully loaded and FPS 8 is waiting for commands from the PC 30 30 8 4 What to do with malfunctioning FPS 8 devices If trouble shooting does not help then fill in Repair Request Note which comes with the sales package NOTE Deactivate box before sending See 4 3 FPS 8 Deactivation
11. SRAM amp FLASH memory sales packages NI 23 30 p 7 4 DCT3 power supply module ACS 10 If FPS 8 prommer box is wanted to be used for programming DCT3 phones additional DCT3 power supply module ACS 10 is needed to provide correct current and voltage levels FPS 8 add on rear panel zT E ATA Pic 22 DCT3 power supply module ACS 10 from inside SERVICE BATTERY DCT 3 SERVICE CO COMMUNICATOR BATTERY 8 5 FUSE IN FRONT PANEL PHONE CONNECTOR E o POWER SERIAL INPUT 5 5 8 VDC RS 232 gt 9 PARALLEL INPUT CENTRONICS Pic 23 DCT3 power supply module ACS 10 outside NI 24 30 D gt 141 DCT3 power supply module ACS 10 installation instructions DCT3 power supply module ACS 10 will replace Stepl power off FPS 8 FPS 8 has to be powered off when mounting memory modules or DCT 3 power supply ACS 10 module Mounting modules with power supply connected may cause permanent damages Step2 open four crosshead screws Phillips screws from rear side of the FPS 8 box Step3 carefully remove original rear panel Pic 13 FPS 8 rear panel Step4 Connect wire from ACS 10 panel to the FPS 8 connector Pic 24 DCT3 power supply module ACS 10 connector and Pic 25 DCT3 power supply module ACS 10 wire connection Step5 Slide ACS 10 panel in to the socket like in Pic 26 DCT3 power supply module ACS 10 installation land Pic 27 DCT3 power supply module ACS 10
12. pport dlls o FPS 8 FLASH prommer box 0750123 o DCT3 power supply module ACS 10 0770340 o Power Supply ACF 8 0680032 o Cables AXS 4 Serial Cable Connects to PC COM port 0730090 Centronics Cable Connects to PC parallel port 073F000 Product specific cables and adapters please refer to service manual for instructions O Pic 8 FPS 8 DCT3 environment front B gt NI 13 30 Pic 9 FPS 8 DCT3 environment rear NI 14 30 B gt Pic 11 FPS 8 DCT3 Communicator environment rear NI 15 30 B gt 6 FPS 8 DCT4 setup Needed devices for DCT4 phone programming o PC with Phoenix Service SW CD ROM Code 0775311 o Product specific data package o FPS 8 FLASH prommer box 0750123 o Power supply ACF 8 0680032 o Cables AXS 4 Serial Cable Connects to PC COM port 0730090 Centronics Cable Connects to PC parallel port 073F000 Product specific cables and adapters please refer to service manual for instructions Pic 12 FPS 8 DCT4 environment NI B gt 16 30 7 7 1 FPS 8 hardware FPS 8 Front panel FPS 8 front panel and LEDs are shown like they are when prommer is in normal mode If everything is OK prommer should be in this state after power is connected FPS 8 FLASH PROMMER NOKIA S Connectors Phone service cable connector DCT 4 power outp
13. serial number of FPS 8 Check that the Phoenix is not running when you run the activation program Disconnect the power plug from FPS 8 for a while after the activation 1s completed 8 2 Other problems in operation Symptoms Although all cables are connected FPS 8 seems not to be ON Cure Check main fuse front panel or AC adapter Symptoms FPS 8 does not respond when the user opens new connection from the Phoenix Error window Open connection failed is displayed Cure The COM port you are using may be open already or used by another program e g PC suite or another Phoenix So close that program first and try again If above did not help then the COM port may be broken try another PC If any above did not help contact FPS 8 service Symptoms The loading of files to FPS 8 fails FPS 8 or and Phoenix freezes in the middle of file transfer Cure Check that you use a proper Centronics cable between PC and FPS 8 The proper cable has text 1284 1994 compliant The Centronics cables shipped with the old FPS 4 devices have no text at all NOTE Do not use FPS 4 Centronics cables with FPS 8 NI 29 30 B gt 8 3 Meaning of the LEDs in the front panel during startup Disconnect all cables from FPS 8 Connect power plug to POWER 5 5 8VDC connector Inspect the mode leds while FPS 8 is starting The leds in the front panel should flash as follows ON PWR OFF ON MODE1 OFF
14. ut connectors for DCT 4 service battery Main fuse check if no leds are lit on Smart card connector Not used Infra Red module connector Q N 17 30 1 2 FPS 8rear panel Without DCT3 power supply module ACS 10 Connectors Parallel input Centronics Phone connector Serial input RS232 PWR power connector Pic 13 FPS 8 rear panel NI 18 30 D gt 1 3 FPS 8 main board Prommer main board has 8 MB SRAM and 16 MB Flash memory for MCU file storing The mainboard has a socket for add on memory modules SRAM module SF12 8 MBytes 0080346 FLASH module SF13 64 MBytes 0080347 The mainboard has also a socket Pic 24 DCT3 power supply module ACS 10 connector for DCT3 power supply module ACS 10 a L D TYE AME am _ AT x r IG 9 TL HEER PUJA EA AA TE EE 1 Yana AA Ri Iii IN bo dubai BI DE 2 NE gy j ee eo ee SEER ERE EH a ie 1 A 1 As i Li f LES KILIN N i uL d 4 Y N ET 101 Fa d b a a Pa aTa ME d d l ee NN MA Her Se e nar E T ma MEME EE IERE Baj erie eE s 1 L s a a m S A Le MU SI LL ITEMS Pic 14 FPS 8 mainboard NI 19 30 B gt 131 Memory modules Additional Memory modules are needed when bigger than 8MB files are needed program to the phone more SRAM needed or there is need to store several MCU
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