Nikon 3699 Digital Camera User Manual
Contents
1. Viton 5150 5155 5200 amp 5255 www wayne dalton com LIMITED WARRANTY The Manufacturer warrants that its door and its hardware fittings will be free from defect in workmanship and material Should any defects in workmanship or material appear within ONE YEAR of delivery manufacture shall upon notification correct such nonconformity at its option by repairing or replacing any defective part or parts See maintenance and painting instructions for prepainted steel doors listed below or contact Wayne Dalton Distributor for a copy of the maintenance and finishing instructions for prepainted steel doors The Manufacturer warrants the steel skin of the THERMOMARK Series insulated garage door for a period of 10 YEARS from the time of delivery against cracking splitting or deterioration due to rust through Other conditions and exceptions as contained herein apply The Manufacturer warrants the steel skin of the THERMOMARK Series insulated garage door for a period of 7 YEARS from the time of delivery against separation of the polyurethane foam from the steel skin of the panel Other conditions and exceptions as contained herein apply NO EMPLOYEE DISTRIBUTER OR REPRESENTATIVE IS AUTHORIZED TO CHANGE THE FOREGOING WARRANTIES IN ANY WAY OR GRANT ANY OTHER WARRANTY ON BEHALF OF MANUFACTURER The Manufacturer shall not be responsible for any damage resulting to or caused by its products by reason of installation the warranty becomes null and void i2. R Couplers Girt Ns Pa J i NOTE Do Not Bolt 2 3 3 4 Torsion Springs to One a Heavy Perforated Angle Center Bracket LB Tex 2 3 8 x11 GA NOTE These Spring Mounting Techniques Are Not zi Cena e Bake Supported For 800 32 6375 164 1100 18 1350 28 IxT AE amp 800 120 Drums These Instructions Are Also Not gt lt Bolt z Shaped Assembly Using 4 Applicable For 5750 120 Drums With 72 Or More High PS 3 8 x 1 1 4 Bolts And Nuts Lift x 2 3 8 x 1 1 4 Bolts To NOTE Maximum Spacing For Dimension Y is oy lt 7 ft Secure Bracket Is Angli 84 in 7 ft These Instructions Are Not 2 3 8 x 1 1 4 Bolts amp Nuts Applicable Fot A S G Than 84i Top amp Bottom pplicable For A Span Greater Than 84 in Maximum Door Size 9 x 9 Maximum Door Weight 210 Ib Fig AA Cut perforated angle 1 5 8 x 2 3 8 x 11 GA to Dim Y Thru bolt top and bottom of angle to each girt using 4 3 8 x 1 1 4 bolts and nuts Thru bolt center bracket to perforated angle using 2 3 8 x 1 1 4 bolts and nuts See Fig N 2 Maximum Door Size 14 x 12 Maximum Door Weight 400 Ib Fig BB Cut 2 perforated angle 1 5 8 x 2 3 8 x 11 GA to Dim Y Thru bolt top and bottom of each angle to each girt using 4 3 8 x 1 1 4 bolts and nuts Thru bolt each center bracket to perforated angle using 2 3 8 x 1 1 4 bolts and nuts See Fig N 3 Maximum Door Size 14 2 x 1
3. Side Lock y jipa a L N Outside Step Plate gee 3 16 holes drilled 1 3 16 8 Self Tapping Pa A Screw 2 A A 8 Washer 2 _ of section yo Disk for 3 track oe 1 8 X 1 1 8 X 1 1 8 12 1 2 Steel welded to lock plate 7 8 Extension oe Lock Plate Rim Cylinder Plate 2 1 7 8 X 12 pan head screws broken to length 1 7 8 or 1 1 4 Night Latch 4 3 4 X 8 screws Inside T Handle Tinnerman Nut see note Fig W 5 8 X 20 self drilling gt Lock Plate PG 15 TEK screw 2 PG 15 and 3 3 8 from bottom Fi g T Rim Cylinder 4 1 4 Sq Trim Ring Shk 1 1 4 Outside Handle 1 5 16 PVC Spacer 5150 amp 5155 1 11 16 PVC Spacer 5200 amp 5255 STEP 13 Operator Trolley Bracket Installation Attach the operator trolley bracket as illustrated in Fig AA This trolley bracket is limited to doors 1 2 X 10 5 Sections high and smaller For doors 14 2 X over 10 5 sections and 143 thru 20 2 by all heights see Fig BB For doors over 20 2 by all heights see Fig CC 3 1 4 20 X 7 8 SELF DRILLING TEK SCREWS x MODELS 5150 5155 5200 amp 5255 PART NUMBER 107319 DOORS UP TO 14 ft 2 in WIDE X 10 a 5 SECTIONS HIGH A J NOTE TROLLEY BRACKE
4. inch TRACK 5 16 X1 DRILLING TAPPING SCREW 3 8X3 MIN 3 8X3 MIN SLEEVE SLEEVE ANCHOR ANCHOR FLUSH 1 OVERLAP 1 OVERLAP 1 OVERLAP 5 8 Eja 5 8 1 2 5 8 PMN To e oun T 7 L a saan a E gies d gt ar EE es aes r 5 16X1 A e L 5 16X15 8 et e DRILLING n LAG SCREW a TAPPING 4 SCREW gee T Aye 2 X 6 JAMB IS OPTIONAL OPTIONAL RECOMENDED MOUNTING MOUNTING BRACKET BRACKET PRECAST WALL WITH PRECAST WALL WITHOUT STEEL JAMBS WOOD JAMBS CORNER ANGLE CORNER ANGLE 3 TRACK 3 TRACK 3 TRACK 3 TRACK PG 3 1 4 GRADUATION 8 SECTIONS HIGH OR LESS 5 HINGE 2in Track 7 HINGE 3in Track 4 HINGE 2in Track 6 HINGE 3in Track 3 HINGE 2in Track 5 HINGE 3in Track 2 HINGE 2in Track Single Wide 2 amp 3 secure A 4 HINGE 3in Track AA 1 HINGE 2in Track ae Wide A 3 HINGE 3in Track amp 3 secure using 10 screws Single Wide 2 secure using 5 screws FIG D Secure Bracket using 5 screws No Spacer 2 use 3 16 Z spacer 18 o c 3 use 3 16 a spacer 5 to 8 eee Refer to Fig R Page 12 5200 amp 5255 Single Wide FIG A 9 amp 3 5150 amp 5155 1 8 GRADUATION Single Wide secure using OVER 8 SECTIONS HIGH ee fea ing 5 NOTE For doors over 8 SIGS S TENS SN sections high and
5. serious eye injury could result 3 Operate door ONLY when properly adjusted and free of obstructions 4 Keep door in full view while operating it Watch the door open or close completely before leaving the area 5 Should the door become hard to operate or completely inoperative a qualified door agency should correct the problem to prevent damage to the door or serious personal injury 6 DO NOT PERMIT children to play with the garage door or the electrical controls Fatal injury could result should the child become entrapped between the door and the floor 7 To prevent serious injury or death avoid standing in the open doorway or walking through the doorway while the door is moving 8 Use lift handles step plate when manually operating the door DO NOT place fingers into section joints when operating the door 9 Remove pull rope if door is operated by an electric opener 10 Door is constantly under EXTREME SPRING TENSION To prevent possible serious injury or death adjustments repairs removal or installation ESPECIALLY of SPRING ASSEMBLIES CABLES or BOTTOM BRACKETS should be performed ONLY by qualified door service people 11 Check door and its hardware monthly for loose worn or broken parts Have any repairs or adjustments made by a qualified door agency 12 Have the door professionally inspected once a year PART 295276 CONTENTS Operating Zone Door Preparation Leveling Door Installing Door Sections
6. to 5150 5155 section with 2 1 x 8 self tapping screws and 2 washers Step Plate Installation 5200 5255 See Fig V Page 15 Install outside step in pre cut opening and bolt together with inside step plate using 2 1 4 x 1 carriage bolts and nuts If your door does not have the pre cut opening you can cut a 7 5 8 wide by 3 high opening 3 from the bottom edge of the bottom section This will need to be in vertical alignment with your lock Short Lock Bar Installation See Fig W Page 15 Install lock on second section of door Make two measurements from the bottom rib and mark at 4 and 8 1 4 These marks must be 12 1 2 from section edge Drill 1 4 hole thru section at each mark From the outside enlarge the bottom hole to 7 8 without drilling thru the inner skin of door Enlarge this hole in inner skin to 7 16 Enlarge top hole to 1 1 4 all the way thru door section Align inside lock plate with two holes in section and drill 2 3 8 holes thru door section above and below 7 16 hole using lock plate as template Install outside handle to section with 2 10 pan head screws and propet spacer From inside secure the rim cylinder to the section with 2 12 pan head screws broken to correct length Secure the night latch to the lock plate with 4 3 4 x 8 screws Attach spring to section with 1 1 2 x 12 screw Secure the inside T handle over square shank of outside handle with push nut Se
7. top corners of the bottom section Refer to the illustrations matching your track size PG 4 Intermediate hangers for all doors over 11 high and over 14 wide Positioned half way between jamb and rear hanger Lateral brace all hanger NOTE Use a chalk line or line level to ensure all bearing brackets are in line 1 8 Use a 3 8 X 3 4 truss bolt for roller 3 4 clearence Doors 16 to 18 use 2 intet mediate hangers i Over 18 use hangers at 6 ae max centers Apply locking pliers to secure while attaching hangers Use 12 ga minimum angle 1 5 8 X 2 3 8 Inside Side Lock Installation See Fig T Page 15 Install lock on second section of door Secure the lock to the section with 4 5 8 x 20 self drilling TEK screws The side lock should be spaced approximately 1 8 from the section edge Ensure that lock is square with section and lock bolt aligns with lock hole in vertical track Step Plate Installation 5150 5155 See Fig U Page 15 At the desired location typically below the lock make two measurements from bottom of section and mark at 1 3 16 and 3 3 8 Drill 3 16 hole thru section at each mark From the outside enlarge both holes to 7 16 without drilling thru the inner skin of doot Secure
8. top section high arc Secure support brackets and perforated angle to block using 4 3 8 x 2 1 2 sleeve anchors as detailed in Fig N Page 11 Secure the stationary cone s dead end to the spring support bracket s using 3 8 bolts and nuts Keep spring warning tags clearly visible NOTE The coupler support brackets only requite 2 fasteners The spring support brackets require 2 fasteners in the lower slot and hole then 1 fastener in the top slot WARNING Failure to use proper number of fasteners can result in sudden spring tension release causing severe injury or death NOTE Each 3 3 4 6 and Duplex spring is secured to a separate center support bracket DO NOT attach two springs of this size to one support bracket STEP 11 Feed the cable attached to the left hand bottom bracket up the vertical track behind the roller shafts and secute to the left hand drum Push the drum up against the end bearing bracket and secure to the shaft by tightening the set screws solid shafts use 1 4 key s and set screws to secure drums Rotate drum and shaft until cable is taut then apply vice grips to shaft with end resting against header This will hold cable taut and on drum There must be at least 1 2 wrap of cable on the drum If not contact Wayne Dalton for proper length cables Attach other cable to right hand drum Push drum against end bearing bracket and rotate drum until cable is taut Secure drum to shaft by tighteni
9. using FIG E 2 use 3 16 3 in track start with Secure Bracket spacer 2 3 hinges 2 4 hinges p lt using 5 screws L m 3 use 1 2 2 5 hinges etc spacer 5 HINGE 3in Track l 4 HINGE 3in Track 4 HINGE 3in Track l 3 HINGE 3in Track er 3 HINGE in Track Lo STEP 3 Locate the bottom section attach bottom seal using 1 4 self drilling and tapping screws as shown in Fig A Locate the left and right hand bottom brackets secure the counterbalance cable using clevis pin washer and cotter key shown in Fig C Locate the left and right hand bottom brackets secure the counterbalance cable over the large milford pin shown in Fig D Secure bottom bracket to section using 1 4 drilling and tapping screws shown in Fig E for doors over 18 2 wide use doublewide bottom brackets as shown in Fig H For doors using Broken Cable Safety Device Refer to Fig B and page 12 Fig R Align the appropriate end hinge to the pre punched holes in the endstile and secure using 2 1 4 x 5 8 self drilling and tapping screws per hinge leaf Products 14 2 wide and less require 1 end hinge Fig G and doors over 14 2 wide require double end hinges Fig F The end hinge sequence is dependent on track size 2 or 3 2 track applications begin with a number 1 hinge attached to the top corners of the bottom section 3 track applications begin with a number 3 hinge attached to the
10. 00 U bars amp struts to be secured to the section using 2 1 4 20 x 7 8 TEK screws at each end Additional 1 4 20 x 7 8 TEK screws will need to be used at each hinge location U bars and struts are to be mounted at the top of section under hinges and across top brackets as seen in Fig K Refer to STRUTTING SCHEDULE for strut placement NOTE Strut clips used at top bracket If strutting is required for a raised panel glazed section place U bar over hinge leaf and attach with 1 4 self drilling tapping screws and strut clips STEP 4 MODEL 5155 amp 5255 U bars are to be secured to the sections using 1 4 20 x 7 8 TEK screws and strut clips Mount U barts at top of section across hinge leafs and top brackets 5150 amp 5155 Strutting Schedule Standard Section Reinforcement Non Brown Doors Door Widths 8 0 10 2 None 103 14 2 1 2 U Bar 1 3 U Bar Every Other Section 1 3 U Bar 20 Ga Every Section 1 3 U Bar 16 Ga Every Section Plus 1 1 6 Girt Every Other Section Brown Doors 14 3 16 2 16 3 1872 183 20 2 20 3 2672 Door Widths 8 0 10 2 None 10 3 12 2 1 2 U Bar 1 3 U Bar Every Section Plus 1 1 3 U Bar 20 Ga Every Section 1 3 U Bar 16 Ga Every Section Plus 1 1 6 Girt Every Other Section 12 3 16 2 16 3 18 2 183 20 2 203 262 5200 amp 5255 Struttin
11. 2 1 Maximum Door Weight 800 Ib Fig CC Cut 2 pieces of perforated angle 1 5 8 x 2 3 8 x 11 GA to Dim Y and 2 more pieces at Dim Y minus 3 Bolt the angles together into a Z shape using 4 3 8 x 1 1 4 bolts and nuts Thru bolt top and bottom of each Z shaped angle to each girt using 4 3 8 x 1 1 4 bolts and nuts Thru bolt each center bracket to perforated angle assembly using 2 3 8 x 1 1 4 bolts and nuts See Fig N 4 NOTE Do NOT Bolt 2 3 3 4 Torsion Springs To ONE Center Bracket PG 11 WARNING Apply locking pliers to the tracks ABOVE the third roller or lock door if applicable before winding the spring s to prevent door from rising unexpectedly possibly resulting in severe injury or death recommended on the spring tag Wind up as shown Fig M When the propert number of turns is reached tighten the set screws on the winding cone Release the vice grips from the spring shaft s Adjust 24 MINIMUM SPRING PAD TWO SPRINGS WIDTH 6 SPLIT SOLID SHAFT RIGHT HAND DRUM A BLACK WINDING CONE DAO BLACK 4 COUPLING SEE NOTE J O EXTRA SUPPORT BRACKET USED WITH SPLIT SHAFT j WINDING CONE RED LEFT HAND DRUM RED RIGHT HAND DRUM BLACK FOUR SPRINGS 6 12 MIN SPLIT SOLID WIDTH WINDING GONG EACLE SHAFT WINDING CONE BLACK WINDING CONE RED COUPLING SEE NOTE EXTRA SUPPORT BRACKET USED WITH SPLIT SH
12. 8 10 Assemble torsion spring system components to applicable configuration shown on pages 8 10 Ensure that spring warning tags ate securely wired to all stationary spring cones WARNING Install support brackets to solid structural members only Do not install over dry wall or paneling NOTE Use a chalk line or line level to ensure all support brackets are in line STEP 10 Position shaft s with spring system components to proper elevation level and secure each end bracket to the horizontal reinforcing angle using 2 3 8 x 3 4 truss bolts and nuts Anchor the wall mounting flange of the end bracket to the jamb using 2 5 16 x 1 5 8 lags wood 2 5 16 x 1 self drilling and tapping screws steel or 2 3 8 x 3 sleeve anchors precast NOTE Spring pads must be securely anchored before proceeding The pads must by flush with the jambs Attach the spring support brackets to the pad s using the following fasteners Pre Cast Secure each spring support bracket using 2 1 2 x 3 sleeve anchors This installation will require the 1 2 anchors to be secured to the building then securing the brackets to the anchors as detailed in Fig N Page 11 Steel Secure each spring support bracket using 3 5 16 x 1 self drilling and tapping screws as detailed in Fig N Page 11 Block Construction Attach perforated angle 18 long to support bracket s using 2 3 8 x 1 1 4 bolts and nuts Chamfer angle to clear
13. 9 16 aalis g track bolt and nut Doors 16 to 18 high use 2 ack bolt and nu intermediate hangers Doors over 18 use hangers at 6 max centers b RIGHT SIDE ILLUSTRATES DOUBLE ENDCAPS AND HARDWARE LEFT SIDE ILLUSTRATES SINGLE ENDCAPS AND HARDWARE o WA SINGLE SPRING RIGHT HAND DRUM BLACK WINDING CONE BLACK 3 MINIMUM SPRING PAD WIDTH x 6 IF FOR TROLLEY OPERATOR pE LEFT HAND DRUM L RED TWO SPRINGS Pr at WINDING conEe ACK 2 ONLY y BLACK WINDING CONE RED LEFT HAND DRUM PG 8 RED half way between jamb and rear hanger RIGHT HAND DRUM TWO SPRINGS 3 3 4 TUBULAR OR 1 PIECE SOLID SHAFT 3 1 2 N RIGHT HAND DRUM N BLACK WINDING CONE 2 j WINDING CONE RED VA BLACK 9 MINIMUM SPRING PAD WIDTH i LEFT HAND DRUM RED NOTE 6 SPRINGS UTILIZE SOLID SHAFTS 24 MINIMUM SPRING PAD WIDTH RAF TWO SPRINGS The o T N 3 3 4 RIGHT HAND DRUM BLACK SPLIT SOLID WINDING CONE SHAFT BLACK COUPLING SEE NOTE EXTRA SUPPORT BRACKET USED WITH SPLIT SHAFT RED RIGHT HAND DRUM 8 MIN BLACK LEFT HAND DRUM SPRING ye RED PAD _ FOUR SPRINGS wun TET 3 3 4 WDT v f WINDING CONE BLACK WINDING CONE RED COUPLING SEE NOTE EX
14. AFT RED WINDING CONES ALWAYS POINT TO THE LEFT SIDE BLACK OR PLAIN WINDING CONES ALWAYS POINT THE RIGHT SIDE STANDING INSIDE OF THE BUILDING LOOKING OUT LEFT HAND DRUM RED DRUMS GO ON THE LEFT SIDE RED BLACK DRUMS GO ON THE RIGHT SIDE NOTE COUPLING USED ON SOLID SHAFT ONLY TIGHTEN CONNECTING BOLTS AFTER WINDING SPRING WARNING Winding bars must fit snuggly into holes in spring winding cones Attempting to wind springs with loosely fitting rods screwdrivers ot other improper tools can result in sever injury or death Wind springs toward ceiling Standard lift applications Wind spring 1 4 turn at a time to the number of complete revolutions Fig M the coupler on split solid shafts until drums are in time check door level and tighten coupler PG 10 spacing is achieved Doors over 11 ft high and over 14ft wide must have 1 intermediate drop hanger as shown in Fig S on Page 13 Doors between 16 and 18 high must have 2 intermediate drop hangers as shown in Fig S on Page 13 Doors over 18 high must have intermediate drop hangers placed on 6 centers STEP 13 Release the locking pliers from vertical track and check the doot s counterbalance Adjust springs if necessary STPE 14 Vertical tracks can now receive final adjustments Open and close the door a few times checking and adjusting side clearance if necessary Tighten jamb fasteners lags teks or anchors to permanently secure ver
15. EPLACE AT ITS OPTION ANY PRODUCT OR PART FOUND BY MANUFACTURER TO BE DEFECTIVE IN MATERIAL OR WORKMANSHIP MANUFACTURER SHALL NOT BE LIABLE FOR COST OF REMOVAL OR INSTALLATION OR SHALL NOT BE RESPONSIBLE FOR ANY DIRECT INDIRECT SPECIAL OR CONSEQUENTIAL DAM AGES OF ANY NATURE This warranty gives you specific legal rights which may vary from state to state However some states do not allow limitations on how long an implied warranty lasts or the exclusion or limitation of incidental or consequential damages so the above limitations or exclusions may not apply to you Yearly maintenance as described in the Maintenance and Painting Instructions for Prepainted Steel Doors is required Should you need an additional copy contact your local authorized Wayne Dalton distributor MAINTENANCE AND FINISHING INSTRUCTIONS MAINTENANCE While factory applied finishes for steel garage doors are so durable that they will last many years longer than ordinary paints it is desirable to clean them thoroughly on a routine basis Apparent discoloration of the paint may occur when it has been exposed in dirt laden atmospheres for long periods of time Slight chalking may also cause some change in appearance in areas of strong sunlight A good cleaning will generally restore the appearance of these coatings and render repainting unnecessary An occasional light cleaning will also help maintain an aesthetically pleasing appearance To maintain the original finish of the g
16. Installing Track Torsion Springs Chain Hoist Trolley Operator Auxiliary Components WARNING It is recommended that installation repairs or adjustments of this product be made by a qualified door agency ISOJI UT JEM IY 0 PIENE 9q ISAN enuew siyy et D Q e oO tt Rev 6 01 2002 OPERATING ZONE You Can Save Time And Effort If You First Establish All The Facts About The Operating Zone The Operating Zone is the area surrounding the door opening extending upward and backward as far as the door will travel We call it the Operating Zone because it is the area that the door will have to operate within and the dimensions are critical and must be known in advance of a door and operator installation TRACK DEPTH DIM A DIM B SIZE INTO SIDEROOM SIDEROOM ROOM TRACK TORSION SHAFT STEEL and WOOD SOLID TUBE MASONRY BACKROOM DOOR HEIGHT 2 2 1 2 3 1 2 10 PLUS 18 R HEIGHT 3 DOO GI 3 10 PLUS 24 SIDE ROOM BZ HEADROOM DAYLIGHT amp gt OPENING DAYLIGHT HEIGHT OPENING WIDTH a 7 ae SIDE ROOM 1 Daylight Opening Exact size of finished opening 2 Sideroom required distance from the door opening to a wall or any obstruction Refer To Sideroom Chart 3 Headroom required distance from top of door opening to the ceiling or underside of joists Refer To Headroom Chart 4 Backroom required distance from door ope
17. K SA AM 5 16 x 1 5 8 PN 5 16 x 1 Self drilling and Lag Screws J tapping screw 1 1 2 Bol g ai ale 1 2 x 3 Sleeve anchor f ale NOTE Must secure sleeve Perimeter seal ale anchors to building first o o then attach brackets to ale anchors ae sl ojo ojo p Q Bearing Bracket lie Sleeve anchor positioned in 3 8 X 1 1 4 Hex Head bottom slot of bearing bracket 9 l Bolt and Nut 2 Perforated Angle Second anchor from bottom must be below bearing Sleeve Anchor 4 bracket NOTE All anchors must be positioned a minimum of 1 from block edge Fig N Alternate Steel Spring Pad Applications Contact Manufacturer For Applications Not Covered Below Trimmed to clear door high arc Space Center Brackets 12 14 73 Apart On Applications Requiring a A Couplers 7 Heavy Perforated Angle _ Heavy Perforated Angle __ 15 8x 2 3 8 x 11 GA 1 5 8 x 2 3 8 x 11 GA A Spring Bracket Center Spring Bracket lt Center opring Bracke a a A ge we XO 2 3 8 x 1 1 4 Bolts To wy 2 3 8 x 1 1 4 Bolts To Secure Bracket To Angle Secure Bracket To Angle lt 7 ft lt 7 ft 2 2 3 8 x 1 1 4 Bolts amp Nuts s WA 2 3 8 x 1 1 4 Bolts amp Nuts 5 o cin Top amp Bottom Pa Girt Top amp Bottom wre Fig BB _ Fig AA D Space Center Brackets 12 14 lt N Apart On Applications Requiring
18. PENING HEIGHT plus DIM Y plus 11 2 MINIMUM LENGTH Z N I O MINIMU HEADROOM DIM Y REQUIRED HEADER TO A REFER TO SHAFT HEADROOM CENTERLINE CHART TORSION SHAFTS REQUIRE 10 OF 8 for 2 TRACK SIDEROOM FOR SOLID SHAFTS and 12 for 3 TRACK 5 OF SIDEROOM FOR TUBULAR SHAFTS o NOTE HEADROOM CAN BE REDUCED 2 1 2 BY a USING THE QUICK CLOSING TOP FIXTURE OR o BY SHORTENING THE VERTICAL TRACKS BY 3 MAX 2inch TRACK 5 16 X1 g Wy DRILLING Z TAPPING SCREW 3 83 MIN 3 8 MIN Rete ANCHOR E FLUSH 1 OVERLAP PECE 1 OVERLAP i o 570 1 OVERLAP yas FIN iarsa a oan i 7 4 J i CLL AZ f ZAHAR i swexoom fe gt SIDE ROOM j SDE ROUN i se E 43 4 i j RN r JH e 1 pise l L TAG SCREW PT 31 2 Ta A 1 2 TAPPING A iN 4 SCREW 2 X 6 JAMB IS Readies MOUNTA RECOMENDED BRACKET BRACKET PRECAST WALL WITH PRECAST WALL WITHOUT STEEL JAMBS WOOD JAMBS CORNER ANGLE CORNER ANGLE 2 TRACK 2 TRACK 2 TRACK 2 TRACK 3
19. T TO BE C A Bo INSTALLED OFFSET FOR ODD PANELS Me ON Ei OPERATOR BRACKET N lt ee oo Ox 9 1 4 20 X 5 8 SELF E DRILLING TEK SCREWS Fig AA 7 6 1 4 20 X 7 8 SELF UBAR Pz DRILLING TEK SCREWS er OPERATOR BRACKET 4 1 4 20 X 5 8 SELF DRILLING TEK SCREWS MODELS 5150 5155 5200 amp 5255 LE PART NUMBER 295689 4 1 4 20 X 7 8 SELF a 2 y THIS DESIGN IS FOR DOORS UP TO THROUGH OPERATOR BS 10 5 SECTIONS HIGH AND BRACKET INTO GIRT e 143 THRU 20 2 BY ALL HEIGHTS NOTE TROLLEY BRACKET TO BE ZT p INSTALLED OFFSET FOR ODD Pe BB PANELS 6 GIRT 12 1 4 20 X 7 8 SELF DRILLING TEK SCREWS OPERATOR lt MODELS 5155 amp 5255 BRACKET PART NUMBER 293009 38in WIDE X 19 5 8 in HIGH FOR 24 in TOP SECTION PART NUMBER 293010 38in WIDE X 16 7 16 in HIGH FOR 21 in TOP SECTION A ATTACH USING 12 PRE DRILLED HOLES MODELS 5150 amp 5200 PART NUMBER 295687 50 in WIDE X 17 1 4 in HIGH FOR 24 in TOP SECTION PART NUMBER 295686 50 in WIDE X 14 in HIGH FOR 21 in TOP SECTION MOUNT BRACKET OVER HINGES IN CENTER OF SECTION DRILL 2 9 32 HOLES IN EACH CORNER AND SECURE USING 12 14 20 X 7 8 SELF DRILLING TEK SCREWS SEE NOTE BELOW THIS RECTANGULAR DESIGN IS FOR DOORS OVER 20 ft 2 in WIDE NOTE MODEL 5150 amp 5200 DOORS BETWEEN 20 ft 2 in AND 24 ft 2 in REQUIRE THAT THE OPERATOR BE MOUNTED OFF CENTER SO THE OPERATOR BRACKET MOUNTS TO THE HINGE POINTS PG 14 EXTEND JAMBS TO O
20. TRA SUPPORT BRACKET USED WITH SPLIT SHAFT SPLIT SOLID ra SHAFT WINDING CONE BLACK K ia ISS WINDING CONE RED LEFT HAND DRUM RED NOTE COUPLING USED ON SOLID SHAFT ONLY TIGHTEN CONNECTING BOLTS AFTER WINDING SPRINGS PG 9
21. arage doors the only regular maintenance necessary is that of annual washing Mild solutions of detergents or household ammonia will aid in the removal of most dirt and the following are recommended levels One cup of Tide or other common detergents which contain less than 0 5 phosphate dissolved into five gallons of warm water NOTE The use of detergents containing greater than 0 5 phosphate is not recommended for use in general cleaning of garage doors NEVER BLEND CLEANSERS OR DETERGENTS WITH BLEACH SURFACE PREPARATION FOR PAINTING Wax on the surface must be removed or paint peeling flaking will result To remove this wax it will be necessary to lightly scuff the surface with a gray not green 3M ScotchBrite pad saturated with soapy water A final wipe and rinse should be done with clean water only to remove any loose dust or soap film Surface scratches which have not exposed the metal substrate can be lightly buffed or sanded with 0000 steel wool or No 400 sand paper to create a smoother surface Care must be taken to not expose the substrate under the paint see Note No 2 Once this exposed condition exists the likelihood for rusting is greatly increased See the following paragraph ifthe metal substrate is observed Exposed substrate must be treated to prevent rust from forming see Note No 2 Sand the exposed area lightly and paint with high quality metal primer to protect from corrosion Follow drying time on primer can label be
22. brasive soap or detergent and water Use the bare hand to feel and dislodge any caked dirt or mud A soft grit free cloth sponge or chamois may be used to wipe the surface Do not use hard or rough cloth that will scratch the acrylic glazing Dry with a clean damp chamois 2 Grease and oil may be removed with kerosene or a good grade of naphtha No aromatic content Users of these solvents should become familiar with their properties to handle them safely 3 Do not use Window cleaning fluids scouring compounds gritty cloths leaded or ethyl gasolines or solvents such as alcohol acetone carbon tetrachloride etc Copyright 2001 Wayne Dalton Corporation Copyright 2001 Wayne Dalton Corp www wayne dalton com ThermoMark 5150 5155 5200 amp 5255 COMMERCIAL GARAGE DOOR INSTALLATION INSTRUCTIONS AND OWNERS MANUAL Read these instructions carefully before attempting installation If in question about any of the procedures Do Not perform the work Instead have a qualified door agency do the installation or repairs A IMPORTANT An overhead door is a large heavy object that moves with the help of springs under high tension Moving objects and springs under tension can cause injuries For your safety and the safety of others follow these instructions 1 Wear protective gloves during installation to avoid possible cuts from sharp metal edges 2 It is always recommended to wear eye protection when using tools otherwise
23. e location Fasten using 2 1 4 20 x 7 8 self drilling tapping screws and 1 L Bracket at each hinge location Install L Bracket over lower hinge leaf Attach Girt at end of section using 4 1 4 20 x 7 8 self drilling tapping screws a lt 6 Girt Z 5155 5255 Girt Attachment 1 1 4 20 x 7 8 self drilling tapping screws Fig K Top 2 Section Shown STEP 5 Center and level or support to a known grade level the bottom section in the opening as seen in Fig K Temporarily attach the vertical tracks to the jambs Allow 1 2 clearance between the section and the track as illustrated in the sideroom illustrations page 3 It is important that the top of each track is at the same level shim if necessary Products being installed to precast or block must use a 3 8 x 3 long sleeve anchor to attach the verticals to the building Use the slots in the wall angle as a drill template drill a 3 8 hole 3 1 2 deep and secure to anchor PG 5 STEP 6 Secure the end hinges one side only center hinges and strutting if applicable as previously illustrated Locate the Lock Section usually the second section and insert a roller into the end hinge Stack this section into the opening by hooking the roller in the vertical track and lowering it onto the bottom section Insert a roller into the appropriate end hinge and insert roller into vertical track o
24. e note NOTE Use a short piece of 7 16 to 1 2 ID steel pipe to tap push nut onto square shank Exhaust Port Installation See Fig X Page 12 Install the exhaust port using 3 10 x 1 1 2 counter sunk bolts and nuts Exhaust port goes on the inside of bottom section PG 13 SPRING TURN CHART DOOR HEIGHT 16 gt 14 6 Ei O ME EE a oe 7 re an jsej 1 1 Attach the broken cable safety device with cable attached to the section using 8 1 4 20 X 5 8 self drilling TEK screws as seen in Fig R 2 Place the bottom section in the opening 3 Install the verticals over the rollers 4 Follow the rest of the door installation per the instruction manual 5 After the door installation is complete rotate the cam arm up and connect the cable arm to the cam arm with the clevis and cotter pins 6 Operate the door to verify that there is clearance between the track and section for the cable arm 7 Adjust the track as needed Broken Cable Safety Device Installation Broken Cable Safety Se Device SES 10 Hex Nuts 3 Cable Arm Cable Arm S SC Outside Trim Ring Cam Arm Lo Br N Gasket To Gasket _ V Exhaust Port _ 1 1 2 X 10 Counter Sunk Bolt 3 N i asf a TAAN e r 5 8 X 20 me ar TEK screw 8 gt rama QR 10 X 1 1 2 BOLT W LOCK NUT Fig X 4 Cam Arm PG 12 STEP 4 MODEL 5150 amp 52
25. f other than Manufacturer s specified holes are drilled improper storage unauthorized service alteration of products neglect or abuse or attempt to use the products for other than the customary usage or for their intended purposes The above warranty does not cover normal wear or any damage beyond Manufacturer s control or replacement labor THIS WARRANTY COVERS A COMMERCIAL PRODUCT THE FORGOING WARRANTIES ARE LIEU OF ALL OTHER WARRANTIES AND NO REPRESENTA TIONS GUARANTEES OR WARRANTIES EXPRESSED OR IMPLIED INCLUDING BUT NOT LIMITED TO THE WARRANTY OF MERCHANTABILITY OR FIT NESS FORA PARTICULAR PURPOSE ARE MADE BY MANUFACTURE IN CONNECTION WITH TH MANUFACTURE OR SALE OF ITS PRODUCTS Claims for defects in material and workmanship covered by this warranty shall be made in writing to the dealer from whom the product was purchased within the warranty period Manufacturer may either send a service representative or have the product returned to the Manufacturer at Buyer s expense for inspection If judged by Manufacturer to be defective in material or workmanship the product will be replaced or repaired at the option of Manufacturer free from all charges except authorized transportation and replacement labor THE REMEDIES OF BUYER SET FORTH HEREIN ARE EXCLUSIVE AND ARE IN LIEU OF ALL OTHER REMEDIES THE LIABILITY OF MANUFACTURER WHETHER IN CONTRACT TORT UNDER ANY WARRANTY OR OTHERWISE SHALL NOT EXTEND BEYOND ITS OBLIGATION TO REPAIR OR R
26. fore applying topcoat The surface to be recoated must not be to smooth or the repaint material will not adhere to it see Note No 2 It is advisable to test a representative area to evaluate adhesion If poor adhesion is observed the surface must be abraded by sanding or buffing using grades mentioned above Care must be taken to not expose the substrate under the paint PAINTING After the surface has been properly prepared it must be allowed to dry thoroughly then coated immediately with a premium quality latex house paint Follow the paint label directions explicitly Oil base paint is not recommended Please note that if substrate is exposed painting with latex paint may cause accelerated rusting of steel NOTES 1 Repainting of finish painted steel doors cannot be warranted as this condition is totally beyond door manufacturer s control 2 Ifthe steel door surface has a finish painted textured surface representing wood grain stucco etc this step should not be attempted as danger of exposing substrate is greatly increased 3 Consult a professional coatings contractor if in doubt about any of the above directions 4 Follow directions explicitly on the paint and solvent container labels for proper applications of coatings and disposal of containers Pay particular attention to those directions involving acceptable conditions in which to paint ACRYLIC GLAZING CLEANING INSTRUCTIONS 1 To clean acrylic glazing wash with plenty of nona
27. g Schedule Standard Section Reinforcement Non Brown Doors Door Widths 80 12 2 None 12 3 14 2 1 2 U Bar 1 2 U Bar Every Other Section 1 3 U Bar Every Section Plus 1 1 3 U Bar 20 Ga Every Section Plus 1 1 6 Girt Every Other Section 14 3 16 2 163 18 2 18 3 20 2 203 2672 Brown Doors Door Widths 8 0 10 2 None 10 3 12 2 1 2 U Bar 1 2 U Bar Every Other Section Plus 1 1 3 U Bar Every Other Section Plus 1 1 3 U Bar 20 Ga Every Section Plus 1 1 6 Girt Every Other Section 12 3 16 2 16 3 18 2 18 3 20 2 203 2672 Top bracket installation illustration Secure each bracket using 4 1 4 20 x 7 8 self drilling tapping screws and 2 strut clips Doors over 142 wide require double top brackets Place 2 1 4 20 x 7 8 self drilling tapping screws __ at each hinge location 3 U Bar Fasten using 2 1 4 20 x 7 8 self drilling tapping screws at each Strut clips are required on raised panel _ glazed sections hinge location Fasten using 2 1 4 20 x 7 8 self drilling tapping screws at each hinge location Fasten using 4 1 4 20 x 7 8 self drilling tapping screws Fasten using 5 1 4 20 x 7 8 lt 5150 5200 Girt Attachment self drilling tapping screws and 1 L Bracket at each hing
28. n the opposite end Secure end hinge to the section using the self drilling and tapping screws Align the section edges flip up the upper hinge leafs and secure to the lock section using the self drilling and tapping screws Continue to hardwate and stack the remaining sections in the proper sequence Attach the top brackets to the upper corners of the top section using self drilling and tapping screws as shown in Fig J NOTE Top section maybe installed now or may wait until the last step installer preference STEP 7 Adjust the vertical track from 1 2 spacing at the bottom section to 3 4 at the top section Refer to page 3 Permanently secure each vertical to the jambs using the following fasteners Steel Jambs 5 16 x 1 self drilling and tapping screw Wood Jambs 5 16 x 1 5 8 lag screw Precast ot Block 3 8 x 3 sleeve anchor The left hand vertical track assembly indicates the standard fastener spacing Fig K page 7 STEP 8 Use chain or cable to temporarily suspend the rear of the horizontal tracks Secure the horizontal reinforcing angle to the wall angle using 1 3 8 x 3 4 truss bolt and nut then secure the horizontal track to the splice plate or flagangle using 2 track bolts and hex flange nuts STEP 9 Torsion spring assemblies can be of several configurations depending on door size and weight Left or right hand spring s must be identified by the color of the winding cone Refer to Fig L and pages
29. ng the set screws Cable tension must be equal on both drums on single shaft applications On split shaft applications apply vice grips to both shafts and secure bolts in coupling after springs are fully wound If top section is not installed do so now before winding springs Make sure hardware is securely attached to all sections Carefully following spring winding instructions detailed in Fig M on Page 10 wind spring s using the appropriate 1 2 5 8 or 3 4 diameter winding rods of sufficient length STEP 12 After spring s are wound cautiously remove locking pliers from vertical tracks while pushing downward on door to prevent it from raising unexpectedly in case spring s were over wound Carefully and slowly raise door until one and a half sections are in the horizontal tracks Lock door in this position using locking pliers attached to vertical tracks above bottom roller on one side and below bottom roller on other side of door Space the horizontal tracks 3 4 from section edge and level Using 1 5 8 x 23 8 x 12 Ga angle fabricate back hangers and attach them to building as shown in Fig S on Page 13 using 3 8 bolts and nuts Laterally brace all drop angles once proper Spring mounting pad 2 X 6 White Pine or denser Secured with min 4 5 16 x 4 lag bolts into header Pre Cast A Top plate AE i 3 8 Nuts a Ay ee and Washers 3 8 x1 or
30. ning header to the furthest back point to which the door track or operator unit and their brackets will extend HEADROOM CHART For Standard Lift Track Minimum Distance Required 3 TRACK 2 TRACK 2 TRACK 15 RADIUS 15 RADIUS 12 RADIUS 400 8 HEADROOM 15 1 2 15 12 400 12 DIMY 13 12 1 2 91 2 5250 18 DIMY 14 1 2 14 11 800 32 DIMY 16 1 2 16 NA Dim Y INDICATES THE DISTANCE FROM THE HEADER TO THE CENTER LINE OF TORSION SHAFT NOTE 2 1 2 OF ADDITIONAL HEADROOM IS REQUIRED FOR SINGLE TROLLEY OPERATOR INSTALLATIONS STEP 1 Verify The OPERATING ZONE Dimensions A Exact size of finished daylight opening Do you have the correct door size B Sideroom requirements for track and spring shaft Refer to sideroom chart C Headroom requirements Refer to headroom chart D Backroom depth into room Manual lift Door height plus 18 Operators Door height plus 48 E Jambs must be plumb and solidly attached to the building Floor must be level or exact gradeline established before you start STEP 2 Shipping tags show important information door size track size and type spring size and hardwate type DRUMS DIMS Verify that all material is present and correct before attempting installation PG 2 NN 1 4 20 Nut 2 jic vm Inside Step Plate Step Dish AT Cut Out 1 4 X 5 8 A carriage bolt 2 Vertical Track Align with slot in track 5 8 X 20 self drilling TEK screws 4 A
31. ticals Adjust door in ot out from jamb by loosening the track to obtain proper seal Permanently tighten all track bolts Adjust top bracket roller carrier so that the top section is sealed against header STEP 15 Lubricate springs rollers and bearing with oil DO NOT GREASE THE INSIDE OF THE TRACKS 5 16 X 15 8 Lag T I screw for use on amp wood jambs Angle out wood jambs 5 16 X 1 Self drilling amp tapping screw fot use on steel jambs Reverse angle H steel or precast block i 3 8 X 3 Sleeve anchor for use on pre cast concrete Drill a 3 8 x 3 1 2 deep hole Install hardware onto left side of section install roller into vertical track rotate the section into position and stack align sections and secure right hand hardware NOTE Typical Ls fastener spacing PG 7 This illustration shows 15 radius track W TEK Screw to Steel 3 3 8 x 3 4 truss bolts and nuts 2 for securing end bracket This illustration shows 1 for securing horizontal angle 12 radius track W Lag Bolt to Wood This illustration shows 15 radius track W Concrete Anchor BLACK Intermediate hangers for all doors over 1P high and over 14 wide Positioned Laterial brace all hanger angles 1 4 x
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