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NAD T975 Stereo Amplifier User Manual

1. r GTH M5 TRI Fig B Fig D Dimensions mm Diagram Approx c Rating Inverter type A 8 clfo Connection weight kg VFS9 2002PM VFS9 2007PM P i a PRESQUT 120 200 VFS9S 2002PL VFS9S 2007PL VFS9 2015PM VFS9 2022PM 42 182 20 42 A amp C 0 28 Pep ete 120W 759 VFS9S 2015PL 2022PL PBR 2037 120W 400 VFS9 2037PM PBR3 2055 120W 400 x 2P 240W 200 VFS9 2055PL 320 115 4 PBR3 2075 220W 300 x 2P 440W 15Q VFS9 2075PL 120 Tio 4 5 PBR3 2110 220W 30Q x 3P 660W 10Q VFS9 2110PM 350 190 5 PBR3 2150 220W 300 x 4P 880W 7 5Q VFS9 2150PM 5 5 PBR 2007 120W 2000 VES9 4007PL VFS9 4022PL Note 2 PBR3 4055 120W 1600 x 2P 240W 800 VFS9 4055PL 50 4 PBR3 4075 220W 1200 x2P 440W 600 VFS9 4075PL 120 110 230 B amp D 4 5 PBR3 4110 220W 1200 x3P 660W 400 VFS9 4110PL 350 190 150 5 PBR3 4150 220W 1200 x4P 880W 300 VFS9 4150PL 5 5 Note VFS9 4007PL 4022PL are used breaking resister for 200V class J 11 TOSHIBA E6580757 Devices Parameter writer Exten sion panel Communica tion Con verter unit RS485 External dimensions and connections same as following drawing but the surface of panel are different RS232C Extension panel eR RS485 RS232C Note Dimensions of extension panel are Note Following is RS485 unit Dimensions of RS232C unit are same as following but RS232C doesn t have a conne
2. v O CHI E H f LULU i E T 2 SU eese rl EM E 8 3 alls MUNI t aF z prese R 3 o Og o 9 Ta o z I CUNT T Mounting dimension Vg EE R2 5 RZ R C o a ee W W B n Mounting dimension w by a Y o a yo ES LD VS i B oe c a 5 94 M5 VFS9 2002PM and TU pete VFS9S 2002PL don t 198 have fan 102 Fig A Fig B cR El C3 S d E EA E f E ES s le E RZ a ii 5 wi Mounting dimension z D2 l E e l L 4 TOSHIBA E6580757 13 Before making a service call CJ ra Error code No Trip information and remedies 13 1 Trip causes warnings and remedies When a problem arises diagnose it in accordance with the following table If itis found that replacement of parts is required or the problem cannot be solved by any remedy described in the table contact your Toshiba dealer Trip information Overcurrent during acceleration i deceleration NENNEN The load i is in an abnormal condition start up Overcurrent An overcurrent on the load side at start up Overvoltage during acceleration Overvoltage during deceleration Continued overleaf e The acceleration time AC C is too short The V F setting is improper e A r
3. Otg E Motoroveroadtip EPHO o oump EPH Input phase failure xe e senses Be pm Over tongue wp 3 p Dynamic braking register overload trip 10h Overheat trip uei underotage tie UC 10 srawe EF8 mm Gmmmt E m merseney sop C3 Cc3 il jC C3 C r c3 CI c3 r T rajaja rara wng C3 P ru H 3 TOSHIBA E6580757 Communi mm No error Note Past trip records trip records retained or trips that occurred in the past can be called up Refer to 8 1 Status monitor mode for the call up procedure Strictly speaking this code is not an error code this code is displayed to show the absence of error when the past trip monitor mode is selected E Example of call up of trip information i Key LED Communi Ue Status monitor mode The code blinks if a trip oc 1 curs The motor coasts and comes to a stop coast Parameter setting on mode stop The first basic parameter Automatic accelera Operation fre quency tion deceleration B1 is displayed The operation frequency at the occurrence of a trip Direction of rota tion The direction of rotation at the occurrence of a trip is displayed F forward run c reverse run is displayed Operation fre quency command The operation frequency command value at the occurrence of a trip is di
4. FL relay wiring Grounding plate Grounding terminal Control wiring Shielded cables screw Note 1 RY relay wiring Power supply wiring shielded cables Motor wiring Shielded cables Note 1 Strip and earth the shielded cable following the example shown in Fig TOSHIBA E6580757 Strip the cable and fix it to the metal plate by means of a metal saddle for electrical work or equivalent Shielded cable 9 1 3 About the low voltage directive The low voltage directive provides for the safety of machines and systems All Toshiba inverters are CE marked in accordance with the standard EN 50178 specified by the low voltage directive and can therefore be installed in machines or systems and imported without problem to European countries Applicable standard EN 50178 Electronic equipment for use in power installations Pollution level 2 5 2 15 2 Overvoltage category 3 200V class 3 0mm 5 2 16 1 400V class 5 5mm 5 2 16 1 EN 50178 applies to electrical equipment intended specially for use in power installations and sets out the condi tions to be observed for electric shock prevention when designing testing manufacturing and installing electronic equipment for use in power installations 9 1 4 Measures to satisfy the low voltage directive EN When incorporating the inverter into a machine or system it is necessary to take the following measures so that the inverter satisfies the low voltage directiv
5. If there is something that you do not understand during the Reads the programmed parameter operation press the setting MON key to return to the B 3 indication Changes the parameter setting Saves the changed value of the parameter setting Q gt eee oe Steps in setting are as follows the example shown is one of changing the maximum frequency from 80Hz to 60Hz Key operated LED displa Operation Displays the operation frequency operation stopped When stan TORE dard monitor display selection 7 is set to 0 operation fre quency Press the MON key to display the first basic parameter automatic acceleration deceleration muy Press either the A key or theV key to select E H DOC Co CJ Pressing the ENTER key reads the maximum frequency on co m Press the V key to change the maximum frequency to 60Hz 5200 e EH Press the ENTER key to save the changed maximum frequency M Dd and frequency are displayed alternately Qo TUN After this Displays the same Switches to the Displays names programmed pa display in the of other parame rameter status monitor ters mode TOSHIBA E6580757 4 1 2 How to set extended parameters The VF S9 has extended parameters to allow you to make full use of its functions All extended parameters are expressed with F and three digits io WS FEF 23s Basic parameter FSIS0 F 399 F009 EE fmon
6. Normal operation frequency setting signal input The jog run setting terminal RST CC is enabled when the operation frequency is below the jog run fre quency This connection does not function at an operation frequency exceeding the jog run frequency e The motor can be operated in jog mode while the jog run setting terminals are connected RST CC ON Jog run has Dr oyen when a new operation command is given during operation e Even for 25 D ori an emergency DC braking becomes enabled when setting 5 Q 3 parameter to 2 Setting of jog run setting terminal RST CC Assign control terminal RST 4 reset signal in default setting as the jog run setting terminal Adjustment range Default Seng Input terminal selection RST os jog run ane terminal Note During the jog run mode there is LOW low speed detection signal output but no RCH designated frequency reach signal output and PID control does not work F 20 TOSHIBA E6580757 6 9 Jump frequency jumping resonant frequencies Fe 7 Jump frequency 1 Fc 7 Jumping width 1 Fe ic Jump frequency 2 Fe 23 Jumping width 2 Fc 744 Jump frequency 3 Feo 75 Jumping width 3 BE e Function Resonance due to the natural frequency of the mechanical system can be avoided by jumping the reso nant frequency during operation During jumping hysterisis characteristics with respect to the jump fre quency are given to the motor
7. e Output terminal setting Output of the low speed signal ON signal between the RY and RC terminals is the factory default set ting of the output terminal selection parameter This setting must be changed to invert the polarity of the signal Parameter setting Adjustment range Setting 4 ON signal or 5 OFF signal EF 3 If the signal output from OUT terminal set 13 1 to the value i 6 1 2 Output of designated frequency reach signal Speed reach detection band WO Output terminal selection 1 0 29 RC RY see section 11 e Function When the output frequency becomes equal to the designated frequency the setting of this 10 2 parameter an ON or OFF signal is generated Adjustment range Default setting Speed reach detection band 0 0 4 Hz Co 3 s Output terminal 0 29 selection 2 OUT See section 11 Note Select the F 1 3D parameter to specify RY RC terminal output or the 32 parameter to specify FLA FLC FLB terminal output TOSHIBA E6580757 Output frequency Hz Designated frequency E 223 s Designated frequency Designated frequency mel a e Designated frequency attainment signal 0 P24 OUT Default setting i Time s RY RC E FLA FLC FLB ON l OFF l B ON Speed attainment set frequency Inverted T eae l OFF 6 1 8 Output of set frequency speed reach signal E HG 7 Speed reach setting frequency F jg
8. J 2 TOSHIBA E6580757 10 2 Installation of a magnetic contactor If using the inverter without installing a magnetic contactor MC in the primary circuit use an MCCB with a power cutoff device to open the primary circuit when the inverter protective circuit is activated If using a braking resistor or braking resistor unit install a magnetic contactor MC or non fuse circuit breaker with a power cutoff device to the power supply of the inverter so that the power circuit opens when the failure detection relay FL in the inverter or the external overload relay is activated E Magnetic contactor in the primary circuit A magnetic contactor installed in the power supply circuit of the inverter cuts off the power supply to the cir cuit and prevents the inverter from restarting in case of a power failure a trip of the overload relay Th Ry or the activation of the inverter protective circuit In addition if the FL contact of the failure detection relay in the VF S9 is connected to the operation circuit of the magnetic contactor on the primary side the magnetic contactor MC will be tripped when the inverter protective circuit is activated VF S9 MCCB MC Thermal relay 2 Motor Power supply x x ME Forward run 2651 R Surge killer P everse run Example of connection of a magnetic contactor in the primary circuit Notes on wiring e When frequently switching between st
9. Output frequency Hz Jump frequency3 Fg i Jumping width 3 c 15 Jump frequency 2 E202 Je Jump frequency 1 C 2702 uve Parameter setting Title Setting Peto Fett Fete Eua E274 E215 x Do not set the jump parameters If multiple jump frequency setting width overlap x During acceleration or deceleration the jumping function is disabled for the operation frequency F 21 TOSHIBA E6580757 6 10 Preset speed operation frequency 8 to 15 LOS See Section 5 15 for details Feoy Preset speed operation frequency 8 to 15 6 11 PWM carrier frequency XUL PWM carrier frequency E M Random mode e Function E 1 The F300 parameter allows the tone of the magnetic noise from the motor to be changed by switching i the PWM carrier frequency This parameter is also effective in preventing the motor from resonating with its load machine or its fan cover i E 2 In addition the F300 parameter reduces the electromagnetic noise generated by the inverter Reduce i i the carrier frequency to reduce electromagnetic noise Note Although the electromagnetic noise level is reduced the magnetic noise of the motor is increased 3 The random mode reduces motor electromagnetic noise by changing the pattern of the reduced carrier frequency Allowable operation frequency 80Hz max i Parameter setting Title Function Adjustment
10. command 3 and acceleration deceleration 2 R SS3 AD2 Combination of reverse run preset speed ON Simultaneous input from R SS3 and AD2 command 3 and acceleration deceleration 2 F SS4 AD2 Combination of forward run preset speed ON Simultaneous input from F SS4 and AD2 command 4 and acceleration deceleration 2 command 4 and acceleration deceleration 2 38 FCHG Frequency command forced switching Enabled iff 9i 2 ON VIB 39 THR2 No 2 thermal switching ON No 2 thermal Pe 0 F 1O F Me F ma OFF No 1 thermal Pte setting wi wi cH 40 MCHG No 2 motor switching ON No 2 motor Pr 0 F 3G F Me F mng F558 FSG 31 7593 OFF No 1 motor Piz setting wh wo eRe ACT SEC ESO 41 UP Frequency UP signal input from external contacts Enabled if F200 3 4 ON Increase in frequenc 4 35 36 2 Frequency DOWN signal input from external Enabled ifF 2 274 contacts ON Decrease in frequency 43 Frequency UP DOWN clear signal input from Off ON Resetting of UP DOWN frequency by external contacts means of external contacts 44 CLR RST Combination of frequency UP DOWN clear and ON Simultaneous input from CLR and RST reset by means of external contacts K 9 TOSHIBA E6580757 BI Table of input terminal functions 3 3 Code Function Action No 45 EXTN Inversion of trip stop command from external de OFF trip stop vice 46 OH Thermal trip stop signal input from external device ON Or
11. See section 11 x Valid for the standard default setting P amp 0 V F constant and 1 variable torque Note 1 The optimum value is programmed for each inverter capacity Be careful not to increase the torque boost If you are going to change the set rate too much because it could cause an overcurrent trip at startup values keep them within 2 of the standard default values 5 14 Setting the electronic thermal M M E Electronic thermal protection characteristic selection LL Motor electronic thermal protection level 1 e Function Selects the electronic thermal protection characteristics that fit with the ratings and characteristics of the motor This is the same parameter as the extended parameter F 5 11 The set values will be the same no matter which one is changed E 18 TOSHIBA E6580757 E Parameter setting Adjustment range Setting Overload Overload protection Default setting mom Electronic thermal protection 0 CERA characteristics selection 4 Pe VF motor 1 1 special 8 motor a x cnc i 3 Motor electronic thermal pro 10 100 100 P amp 111 tection level 1 1 valid x invalid 1 Setting the electronic thermal protection characteristics selection L 7 and motor electronic thermal protection level 1 amp Ar The electronic thermal protection characteristics selection GL is used to enable or disable the motor overloa
12. 5 reir ee e eia ni Ce HEC ER E EET UR iai N 1 14d Regularinspectlon oec e rt tete tu einer tige ote dup eu eL doces Ete eae nhe EE ede ade e cete N 1 14 2 Periodical Inispectioni Dre EROR E a a N Ep PM N 2 14 3 Making a call Tor servicinig tete dete tes ipee cae dta ote SOEUR date teres N 4 14 4 Keeping the inverter in Storage ee eee eeseeeesereresceceneeseaeecenenessneessnensceeseaceseseesesueeseaeeseeesssneseeneseseneseaneesaes N 4 T5 Wartanty s tore er hee daria ia ev AS oa a bain a dc i aa e deter re ata O 1 16 Disposal ot the Inverter tiem tio PHENOM el OTRAS edie beeen P 1 TOSHIBA E6580757 l Safety precautions The items described in these instructions and on the inverter itself are very important so that you can use the inverter safely prevent injury to yourself and other people around you as well as prevent damage to property in the area Thoroughly familiarize yourself with the symbols and indications shown below and then continue to read the manual Make sure that you observe all warnings given Explanation of markings Marking Meaning of marking lt gt Danger Indicates that errors in operation may lead to death or serious injury N W Indicates that errors in operation may lead to injury 1 to people or that these errors may arning cause damage to physical property 2 1 Such things as injury burns or shock that will not require hospitalization or long periods of outpatient t
13. Control circul 2 Setting parameters Title Function Programmed value f firi L iiia Command mode selection zi zi A n Hid Frequency setting mode selection 3 Operation Run stop Press the and keys on the panel Frequency setting Set with the 4 v keys on the operation panel To store the set frequencies in memory press the key FE and the set frequency will flash on and off alternately C 3 TOSHIBA E6580757 Example 3 Setting the operation frequency using built in potentiometer and run ning and stopping using external signals 1 Wiring Main circuit Control circuit Common Ee 2 Parameter setting default setting Programmed value Command mode selection 0 Frequency setting mode selection 2 Run stop ON OFF input to F CC and R CC Set JP301 to Sink logic Frequency setting Set adjusting position of notches on the potentiometer C4 TOSHIBA E6580757 Example 4 Operation frequency setting running and stopping using external signals 1 Wiring Main circuit Control Forward rotation signal circuit O Reverse rotation signal Current signal 4 20mA OQ Voltage signal 0 10V External potentiometer or voltage signal to VIA CC 0 10V 2 Parameter setting ai Function Programmed value Command mode selection lo Lr Frequency sett
14. O Methods of setting automatic acceleration deceleration a operated LED dep NX the operation frequency When standard monitor display NX 71 1D is set tot operation frequenc Press the MON key to display the first basic parameter a1 automatic acceleration deceleration L Press the ENTER key to display the parameter setting Lie Press the A key to change the parameter to ore es ogi Press the ENTER key to save the changed parameter M11 and rove 1 the parameter are displayed alternately 5 1 2 Manually setting acceleration deceleration time Set acceleration time from OHz operation frequency to maximum frequency H and deceleration time as the time when operation frequency goes from maximum frequency F H to OHZ Output frequency Hz Au y manual setting Parameter setting Acceleration time 1 0 1 3600 seconds Deceleration time 1 0 1 3600 seconds TOSHIBA E6580757 If the programmed value is shorter than the optimum acceleration deceleration time determined by load conditions overcurrent stall or overvoltage stall function may make the acceleration deceleration time longer than the programmed time If an even shorter acceleration deceleration time is programmed there may be an overcurrent trip or overvoltage trip for inverter protection for further details see 13 1 5 2 Increasing starting torque Automatic torque boost e Function Simultaneously switches inverter out
15. RC5078 PBR 2007 NEMO10Z EMFS2010AZ DINOO1Z 02 04 vrses 20o04PL L 2005S_ DcCL 2007 RCs5078 PBR 2007 NEMO10Z EMFS2010AZ DINOO1Z VFS9 2002PM 0 2 E 04 VFS9S 2007PL L 2011S DCL 2022 RC5078 PBR 2007 NEMO10Z EMFS2010AZ DINOO1Z VFS9S 2015PL L 2018S DcL 2037 RCsore PBR 2002 NEMOa0Z EMFS2016CZ 2 2 0 2 o 22 VFS9S 2022PL L 2018S DCL 2037 RC5078 PBR 2022 NEMO30Z EMFS2005D22 L 2001S DCL 2002 NF3005A MJ RC5078 PBR 2007 NEMO11Z EMF2011BZ DINOO1Z VFS9 2004PM VFS9 2055PL NF3005A MJ NF3005A MJ L 2022 DC po29no0 DcL 2110 NF3050A MJ RC9129 PBR2tT0 Nemosoz tEMreoo0GZ DCL 2220 NF3080A MJ _RC9129 PBR 2150 MNEMosz tEMFeos0GZ pcL207 amp RC5078 PBR 2007 MSF 4015Z_ NEMo2o0z EmF4ooecz pcL2007 RC5078 PBR 2007 _MSF 4015Z_ NEMo207 EMF4006CZ L 2055 Ti VFS9 4110P P h f VFS9 4022PL PI DCL 2022 PBR 2007 MSF 4037Z NEM030Z EMF4022DZ POV 3 7 VFS9 4037PL PFL 4012S DCL 2022 2 RC5078 PBR 2007 MSF 4037Z NEM030Z EMF4022DZ a class 5 5 VFS9 4055P P FL 4025S DCL 4110 2 RC9129 PBR3 4055 _MSF 4075Z NEM040Z EMF4045EZ z L 4025S DCL 4110 gt RC9129 PBR3 4110 MSF 4150Z NEMO050Z EMF4045FZ 15 VFS9 4150PL PFL 4050S pcL 4220 Rcet9
16. Linear acceleration deceleration A general acceleration deceleration pat tern This pattern can usually be used S pattern acceleration deceleration 1 Select this pattern to accelerate decelerate the motor rapidly to a high speed region with an output frequency of 60Hz or more or to minimize the shocks applied during acceleration deceleration This pattern is suitable for pneumatic transport machines S pattern acceleration deceleration 2 Select this pattern to obtain slow accelera tion in a demagnetizing region with a small motor acceleration torque This pattern is suitable for high speed spindle operation F 40 Output frequency Hz Maximum FA frequency Output frequency Hz Maximum z frequency Set frequency Time sec ALE E500 Actual acceleration time Output frequency Hz Maximum zz UN frequency i Set frequency A Base frequency Time sec Actual acceleration time TOSHIBA E6580757 B Switching to acceleration deceleration 1 Selection using parameters Output frequency Hz A EH E 5 a H Time sec FSOM Acceleration deceleration time 1 is initially set as the default Acceleration deceleration time 2 can be selected by changing the setting of the 59H parameter 2 Switching by frequencies Switching the acceleration decel
17. WP 1 F amp c 0 Disabled The inverter is stopped However it is not tripped FL relay deactivated The inverter is stopped when the voltage does not exceed 70 or less of its rating eis Enabled The inverter is stopped It is also tripped FL relay activated only after detec tion of a voltage not exceeding 70 or less of its rating Fic t Disabled Control is continued even at 60 of the rated voltage The inverter stop FL relay deactivated only after detection of a voltage not ex ceeding 45 of its rating An input AC reactor must be used See 10 4 Title Function Adjustment range Default setting am 0 Disabled 1 Enabled Trip at 70 or less 2 Disabled Stop not trip at 4596 or less optional 6 15 10 4 20mA dc calibration Meter bias Undervoltage trip selection e Function Output signals from FM terminals are analog voltage signals Their standard setting range is from 0 to imAdc or from 0 to 7 5Vac These standard setting ranges can be switched to 0 20mAdc by changing the position of the required jumper pin JP302 in the inverter main unit Calibration for 4 20mA dc output is possible by setting this parameter Title Function Adjustment range Default setting FES meter bias 0 50 0 Note Use the jumper pin JP302 to select FMC 0 20mA dc 4 20mA dc output F 49 TOSHIBA E6580757 B Examples of setting roge i eco E 6 16 Operation panel pa
18. ride through control Increase the deceleration time GE Z Install a suitable dynamic braking resistor EnableF 384 dynamic braking selec tion EnableF 34S overvoltage limit opera tion Insert a suitable input reactor M 1 TOSHIBA E6580757 Continued Error code Communication Problem Possible causes Remedies No Overvoltage during constant speed op eration e The input voltage fluctuates abnormally 1 The power supply has a capacity of 200kVA or more 2 A power factor improvement capacitor is opened or closed 3 A system using a thyristor is connected to the same power distribution line e The motor is in a regenerative state be cause the load causes the motor to run at a frequency higher than the inverter out put frequency e Insert a suitable input reactor e Install a dynamic braking resistor The acceleration time AE C is too short The DC braking amount is too large The V F setting is improper A restart signal is input to the rotating motor after a momentary stop etc The load is too large Inverter overload Motor overload The V F setting is improper The motor is locked up Low speed operation is performed con tinuously An excessive load is applied to the motor during operation A phase failure occurred in the output line of the main circuit Output phase failure Input phase failure A phase failure occurred in the input line of the main circuit e I
19. Fom ooo2PL 2004PL 2007PL 2015PL 2022PL 4007PL 4015PL 4022PL 4037PL 4055PL 4075PL 4110PL 4150PL o Capacity KVA Note 1 a Rated output current 1 5 3 3 4 8 7 8 11 0 2 3 4 1 5 5 9 5 14 3 17 0 27 7 c A Note 2 1 5 3 3 4 4 7 5 10 0 2 1 3 7 5 0 8 6 13 0 17 0 25 0 3 phase 380V to 500V 60 seconds at 15096 0 5 seconds at 20096 60 seconds at 150 0 5 seconds at 200 Voltage frequency 3 phase 200V to 240V 50 60Hz 3 phase 380V to 500V 50 60Hz a a a Allowable fluctuation Voltage 10 15 Note 4 frequency 5 Voltage 10 15 Note 4 frequency 5 Protective method IP20 Enclosed type JEM1030 IP20 Enclosed type JEM1030 Self Cooling method Forced air cooled Forced air cooled Color Munsel 5Y 8 0 5 Munsel 5Y 8 0 5 Built in filter High attenuation EMI filter High attenuation EMI filter Note 1 Capacity is calculated at 220V for the 200V models and at 440V for the 400V models Note 2 Indicates rated output current setting when the PWM carrier frequency parameter F300 is 4kHz or less When exceeding 4kHz the rated output current setting is indicated in the parenthesis When the input power voltage of the 400V class model exceeds 480V it is necessary to further reduce the setting The default setting of the PWM car rier frequency is 12kHz Note 3 Maximum output voltage is the same as the input voltage Note 4 10 when the inverter is used continuousl
20. Insert a recommended EMI filter Table 2 on the input side of the inverter to reduce radiation and transmis sion noises In the combinations listed in Table 2 inverters were checked for conformity with the EMC di rective For inverters used in Japan it is recommended to use the NF series of noise filters Table 2 lists noise filters recommended for the inverters Dimensions of EMI filter See 10 4 Page J 11 Table 2 Combinations of inverter and EMI filter VFS9 2110PM VFS9 2150PM Three phase 200V class Three phase 400V class Combination of inverter and filter Inverter Filter for class A Filter for class B Inverter Filter for class A Filter for class B compliance compliance compliance compliance VFS9 2002PM EMF2011BZ VFS9 4007PL With a built in filter EMF4016CZ VFS9 2007PM EMF2011BZ VFS9 4022PL With a built in filter EMF4025DZ VFS9 2015PM__ EMF2011BZ_ With a built in filter EMF4025DZ VFS9 2022PM EMF402507 With a built in filter EMF4045EZ VFS9 20537PM EMF4025DZ_ With a built in filter EMF4045EZ With a built in filter EMF4045FZ With a built in filter EMF4045FZ EMF2080GZ EMF2080GZ EMF2080GZ EMF2080GZ Wire size 6mm or more AWG 9 or more Wire length 29cm or less Wire grounding wire between the EMI filter and EMC plate in order to conform to class A TOSHIBA E6580757 Single phase 200V class Combination of inverter and filter Inverter Filter fo
21. LJ E E Automatically adjusts acceleration and deceleration time within the inverter rated current in a range that goes from 1 8 to infinity of programmed RC Cand d E C time It goes to the optimum value taking a mar inal allowance into consideration Bu Je Automatically adjusts to the shortest time within 120 of the inverter rated current It is a value that is ob tained attaching importance to acceleration deceleration time Output When load is small Output When load is large frequency Hz frequency Hz decrease increase SetFilt automatic acceleration deceleration to org uu E 1 TOSHIBA E6580757 Parameter setting Adjustment range Default setting 0 Disabled manual Automatic acceleration deceleration 1 Optimum rate 2 Minimum rate x When automatically setting acceleration deceleration time always change the acceleration deceleration time so that it conforms with the load For inverters that requires a fixed acceleration deceleration time use the manual settings ATT AGEL Setting acceleration deceleration time A CC oE C in conformance with mean load allows optimum setting that conforms to further changes in load x Use this parameter after actually connecting the motor Acceleration may not be complete if the load is such that the inverter is operated in the rated current vicin ity If acceleration is incomplete set acceleration deceleration time manually AL
22. Speed reach detection band e Function When the output frequency becomes equal to the setting of the F the 1C 2 parameter an ON or OFF signal is generated Ca Function Adjustment range Default setting Speed reach setting frequency 0 0 E H Hz oo e Speed reach detection band 0 0 F H Hz E Parameter setting of output terminal selection Title Function Adjustment range Setting 6 RCH L t 2 Fins Output terminal 0 29 Designated frequency ON signal selection 2 OUT See section 11 Desi Note Select the F 1 3D parameter to specify RY RC terminal output or the 32 parameter to specify FLA FLC FLB terminal output TOSHIBA E6580757 1 If the detection band value the set frequency is less than the designated fre quency Output frequency Hz Set frequency speed reach detection signal Time sec RY RC P24 OUT E m j ON FLA FLC FLB E po OFF Set frequency speed reach signal Inverted OP eH ON OFF 6 2 Input signal selection 6 2 1 Changing the standby signal function JF ST standby signal selection e Function The F103 parameter specifies standby function activation timing depending on the particular status of i the ST standby signal i 1 Standby on only when ST is on ST CC on Standby ST CC off Gate off Coast stop 2 Standby always on 3 Synchronized with F R F R CC on Forward reverse ru
23. output volt age limited 1 S pattern 1 Title Function iga Default setting mo 1 At auto restart after me 3n 1 Auto restart control selection Disabled ean Regenerative power ride through control power ride through control Regenerative power ride through control 1 Enabled Disabled Supply voltage cor rected output voltage limited Linear 5 4 e Function Automatically programs all parameters parameters described below related to the functions by selecting the inverter s operating method The major functions can be programmed simply Parameter setting 0 Disabled 1 Coast stop 2 3 wire operation 3 External input UP DOWN setting Automatic function setting 4 4 20mA current input operation TOSHIBA Automatically programmed functions and parameter set values Default setting 1 Coast stop tion 3 External input UP DOWN set ting E6580757 4 4 20mA current input operation Fn pong s O Terrina board ET gr b wd 0 Terminal board 0 Terminal board 0 Terminal board 0 Terminal board EE zF ZF Fee aR sn r 3 RST 10 RST 10 RST 10 RST 10 RST 10 RST I ng S1 6 SS1 6 SS1 6 SS1 41 UP 6 SS1 Ft 5 S2 7 SS2 7 SS2 7 SS2 42 DOWN 38 FCHG C l 15 S3 8 SS3 49 HD 43 CLR 1 ST 0 Activated by 0 Activated by Age ST 1 Always active turning ST on 1 Always active 1 Always active turning ST on active active row 0 VIA I
24. 2 S pattern 2 0 Acceleration deceleration 1 1 Acceleration deceleration 2 Adjustment range Default User Reference setting setting 100 6 15 1 10 100 10 199 200 disabled 6 15 2 0602 Inverter trip reten 0 Not retained 6 15 3 tion selection 1 Retained External input trip stop mode selec tion 4 0604 Emergency DC EUN S 00 200 m Output phase failure detection mode selection 0 Coast stop 1 Slowdown stop 2 Emergency DC braking GENE ii 0 Disabled 1 Enabled during operation 2 Enabled disabled during auto restart RE ibi TOSHIBA E6580757 Title Communication Function Unit Minimum Adjustment range Default User Reference No setting unit seting setting a 0608 Input phase failure 0 Disabled detection mode 1 Enabled selection selection 1 Enabled lee 0611 Small current 0 100 trip alarm detection current 0612 Small current 0 255 trip alarm detec tion time selection 1 Enabled trip alarm level ap we eme prom p r9 1 detection time T 0619 Over torque trip alarm level hysterisis 0627 Undervoltage trip 0 Disabled selection 1 Enabled Trip at 70 or less 2 Disabled Stop not trip at 50 or less Prohibition of 0 Permitted Cid and ENG change of cannot be changed during parameter settings operation Prohibited 2 Permitted C Mg and Ya also can be changed during operation Unit selection No change 96 A A ampere V
25. 60 NJV60F i5 VFS9 2150PM 125 EJ225F 80 csoa 57 T65J 125 NUV225F 0 75 VFS9 4007PL 5 NJ3ONN 9 City amp t6 TI3J 5 NJVSOE fa St SS aS 2 2 VFS9 4022PL 15 NJ30N C11J 5 0 T13J 15 NJV50E Three phase 3 7 VFS9 4037PL 20 NJ30N 13 C13J 6 8 T13J 20 NJV50E 400V class 15 _ VrSo4t50PL 60o eEJ1ooF 48 csos 28 T35 60 NJV1OOF Note 1 Produced by Schneider Toshiba electric corporation Note 2 Be sure to attach a surge killer to the exciting coil of the relay and the magnetic contactor Selection of surge killers for Toshiba magnetic contactors 200V class Surge absorbing units are optionally available for Toshiba C11J to C65J or Model SS 2 for C50J and C65J 400V class For the operation and control circuits regulate the voltage at 200V or less with a step down transformer Note 3 When using the auxiliary contacts 2a of the magnetic contactor MC for the control circuit connect the contacts 2a in parallel to increase reliability Of the wiring devices listed in the above table the magnetic contactors MC and the overload relays Th Ry are intended for use with the Mighty J series When using the old series ESPER Mighty series refer to the table below showing the correspondence between the two series Magnetic contactor MC Overload rela ESPER Mighty series Mighty J series ESPER Mighty series Mighty J series C13J T11A T13J C50J T65A C65A
26. 9600 bps or less if data exchange between the common serial optional units and the inverter F 54 TOSHIBA E6580757 BI Communication function parameters Common serial options The data transfer speed parity type inverter number and communication error trip time can be set edited by operation panel operation or communication function Function Adjustment range Default setting 0 1200bps 1 2400bps Data transfer speed 2 4800bps 3 9600bps 4 19200bps 0 NON No parity Parity Common serial 1 EVEN Even parity Inverter number Communication error trip time 0 Disabled p 1 100 s Disabled Indicates that the inverter will not be tripped even if a communication error occurs TiDi The inverter trips when a communication time over occurs In this case a trip information Ec cS flashes on and off on the operation panel 6 17 2 Using the RS232C RS485 m E Setting the communication functions Setting commands and frequencies by communications has priority over sending commands from the opera tion panel or the terminal board Command frequency setting by communications can therefore be enabled irrespective of the setting in the command mode C 2 d or the frequency setting mode FG However when the input terminal function selection parameter is set to 48 SC LC Serial Local selection the inverter can be operated with the settings of the command mode f2 d or the frequency setting mo
27. F 52 TOSHIBA E6580757 The WY converts the following parameter settings Adisplay Current monitor display Motor electronic thermal protection level 1 2 cHrc CSSDBF its DC braking current rac Stall prevention level EBD Small current detection level FR tt e Vdisplay Voltage monitor display Torque boost 1 2 ub ede e Free unit Frequency monitor display Frequency related parameters Ci Le i r FesBDn rouu r 0S e ID UE ie Ea Febe Fete i LEIS POM FON Fede Peso FeSi Feo Foe dS ESOS 6 16 3 Changing the status monitor display format Standard monitor display selection e Function This parameter specifies display format while power is on B Changing the display format while power is on When the power is on the standard monitor mode displays the operation frequency default setting in the format of DG Gi or DFE E This format can be changed to any other monitor display format by setting F1 1G This new format however will not display an assigned prefix such as t or E e Standard monitor mode gt Standard monitor display selection F 13 Title Function Adjustment range Default setting 0 Operation frequency Hz Free unit 1 Output current A ean Standard monitor display se 2 Frequency command Hz Free unit lection 3 Inverter rated current A 4 Inverter overload factor F 53 TOSHIBA E6580757 6 17 Communication function Common serial FSGS Data t
28. Function The signal output from the FM terminal is an analog voltage signal For the meter use either a full scale 0 1mAdc ammeter or full scale 0 7 5Vdc or 10Vdc voltmeter Note that the jumper pin JP302 can be set to switch to 0 20mA 4 20mA current output Adjust to 4 20mA with amp az parameter meter bias E 8 TOSHIBA E6580757 B Adjustment scale with meter adjustment f parameter Connect meters as shown below Frequency meter lt Ammeter gt 4 Meter frequency meter g Meter ammeter default setting Ef 1 Pri FM VF S9 cc The reading of the frequency meter will fluctuate during scale adjustment Optional frequency meter QS 60T Make the maximum ammeter scale at least 150 percent of the inverter s rated output current Connected meter selection parameters Title Adjustment range Default setting 0 Output frequency 1 Output current 2 Set frequency ERS 3 For adjustment current fixed at 100 9 4 Inverter load factor 5 Output power ED i i Resolution All FM terminals have a maximum of 1 256 E Example of 4 20mA programmed output for details see 6 15 10 E 9 TOSHIBA E6580757 Example of how to adjustment the FM terminal frequency meter Use the meter s adjustment screw to pre adjust zero point Key operated LED display Operation ooo Displays the operation frequency When standard monitor display selec
29. Oo Operation panel terminal board switching DC braking command O PI control prohibition Oo Permission of parameter editing Thermal trip stop command from external device Remote local control forced switching Frequency UP DOWN signal input from external conta Clearing of UP DOWN frequency with external conta Operation holding ncellati i ae ei a ation o peration Frequency commands forced switching O peer redeem Forthe functions of combined terminals combined functions refer to the table of their respective functions TOSHIBA E6580757 12 Specifications 12 1 Models and their standard specifications Standard specifications Item Specification Input voltage 3 phase 200V Applicable motor KW Type VFS9 2002PM 2004PM 2007PM 2015PM 2022PM 2037PM 2055PL 2075PL 2110PM 2150PM Capacity VA Ne 06 13 18 30 Rated output current 4 8 7 8 A Note 2 Rated output voltage Note 3 Overload current rating 60 seconds at 150 0 5 seconds at 200 Voltage frequency 3 phase 200V to 230V 50 60Hz Allowable fluctuation Voltage 1096 15 Note 4 frequency 5 Protective method IP20 Enclosed type JEM1030 Cooling method Bus Forced air cooled Color Munsel 5Y 8 0 5 Built in filter Standard EMI filter Standard EMI filter Item Specification Input voltage 1 phase 200V 3 phase 400V Applicable motor KW VFS9S VFS9
30. PBR3 4150 MSF 4150Z_ NEMO050Z EMF4045FZ This filter is used wound around the input side power line Number of turns 4 or more This filter can be installed on the output side as well Connecting this reactor to the inverter makes it compliant with the standard General Inverter input current of 20A or less Harmonic Suppression Measures Execution Guidelines set by the Japan Elec tric Industry Association J 6 TOSHIBA E6580757 Devices External dimensions and connections Input AC re actor ACL VF S9 Input AC reactor Terminal box with cover Input AC reactor iS to E E _ ib u X n U Pow Q i 5 T l0 NEN 44Fhoes Sigel RAM i A EMEN Fig A Flg B i i f Approx Type Rating Inverter type Terminals weight kg PFLS2002S _ 1 230V 2 0A 50 60Hz__ VFS9S 2002PL so 55 115 0 85 PFL2001S 3 230V 1 7A 50 60Hz__ VFS9 2002PM 65 115 90 55 5 40 1 0 c VFS9 2004PM 2007PM manes apzaov ssa sorsor _ VFSE2004PM ss ns o ss s 12 E VFS9S 2007PL PFL2011S 230V 11A 50 60Hz VFS9 2015PM 2022PM 70 140 eee 23 gt VFS9 2037PM PFL2018S 30 230V 18A 50 60Hz VFSeS 2015PL VFSoS 2022pL 130 140 115 60 50 2 5 PFL2025S 30 230V 25A 50 60Hz VFS9 2055PL 125 100 13
31. The irr input DC voltage i i displayed Input DC voltage KORELA i Default setting unit 96 The inverter output voltage is displayed Default Output voltage Outputvotage a P FE05 setting unit The ON OFF status of each of the control signal input terminals F R RST S1 S2 and S3 is dis P in bits i Input terminal 2A t KU Input terminal uu S3 Input terminal R us terminal Input terminal rid Input terminal S1 The ON OFF status of each of the control signal output terminals RY OUT and FL is displayed in bits H E ie LI t ON OFF t Output terminal RY Output terminal Output terminal FL Output terminal OUT Continued overleaf H 1 TOSHIBA E6580757 Continued 1 Key LED Communi CPU version a oi FEO08 The version of the CPU is displayed oE inn FEO9 The version of the memory mounted is displayed Past trip 1 displayed alternately at 0 5 sec inter Note 4 Past trip 1 a mom e FE10 vals Note 4 Past trip 2 a DH e2 FE11 ioi 2 displayed alternately at 0 5 sec inter Past trip 3 displayed alternately at 0 5 sec inter Note 4 Past trip 3 a NOD eJ FE12 vals Note 4 Past trip 4 a T FE13 ind 4 displayed alternately at 0 5 sec inter Cumulative The cumulative operation time is displayed 0 01 Torque current a E FE20 The torque current is displayed in 96 The PI feedback value is displayed PI feedback a d DERE Unit pr
32. amp specified level flows for more than the C amp 1i specified time Trip information is displayed as D FE 15 O No trip No tripping FL relay deactivated An overtorque alarm can be put out to the output terminal by setting the output terminal function selection parameter ES IS 1 Trip The inverter is tripped FL relay activated only after a torque current E Ond the amp amp specified level has been detected for more than the amp i3 specified time 0 Disabled 1 Enabled Over torque trip alarm level 0 250 96 150 Over torque trip alarm detection time 0 00 10 0 s Over torque trip alarm level hysterisis 0 100 95 10 F 47 TOSHIBA E6580757 1 Output terminal function 12 OT Over torque detection ES i5 0 No trip Over torque detection signal Less thang E i ce 1m Torque current Time s When setting amp iS tot Trip trip after over torque detection time setting of FE 15 E 2 Output terminal function 20 POT Over torque detection pre alarm FE 15 O No trip Over torque detection pre alarm signal FE 16x0 7 F5 Halle cc 4 7 2 7 SS SS oso Torque current Time s F 48 TOSHIBA E6580757 6 15 9 Undervoltage trip Undervoltage trip selection e Function This parameter is used for selecting the control mode when an undervoltage is detected Trip infor mation is displayed as
33. at the occurrence of a trip is The PI feedback value at the occurrence of a trip PRISBODSER KONEET i is displayed Unit frequency Load factor a FE26 The inverter load factor is displayed in 96 PBR overload A 2A FE28 The overload factor of the braking resistor at the factor ry dE occurrence of a trip is displayed in 96 The output power of the inverter at the occurrence HoT Output power a Rn pent of a trip is displayed in 96 e display x2 cee Nn The cause of the trip is displayed Note 1 Press the a or v key to change items displayed in the status monitor mode an Note 2 If trouble occurs while the CPU is being initialized after the inverter is turned on or reset the trip rec ord retaining function does not record it but displays a status monitor item H 5 TOSHIBA E6580757 9 Taking me sures to satisfy the CE UL directive 9 1 Howtocopewith the CE directive In Europe the EMC directive and the low voltage directive which took effect in 1996 and 1997 respectively make it obligatory to put the CE mark on every applicable product to prove that it complies with the directives Inverters do not work alone but are designed to be installed in a control panel and always used in combination with other machines or systems which control them so they themselves are not considered to be subject to the EMC directive However the CE mark must be put on all inverters because th
34. be done easily B 11 TOSHIBA E6580757 3 Operati Do not touch inverter terminals when electrical power is connected to the inverter even if the motor is stopped Touching the inverter terminals while power is connected to it may result in electric shock Prohibited Do not touch switches when the hands are wet and do not try to clean the inverter with a damp cloth Such practices may result in electric shock Do not go near the motor in alarm stop status when the retry function is selected The motor may suddenly restart and that could result in injury Take measures for safety e g attaching a cover to the motor against accidents when the motor unex pectedly restarts o Turn power on only after attaching the front cover or closing door if enclosed in a cabinet If power is turned on without the front cover attached or closing door if enclosed in a cabinet that may result in electric shock or other injury Mandatory If the inverter begins to emit smoke or an unusual odor or unusual sounds immediately turn power off If the equipment is continued in operation in such a state the result may be fire Call your local sales agency for repairs Always turn power off if the inverter is not used for long periods of time Turn input power on after attaching the front cover When enclosed inside a cabinet and using with the front cover removed always close the cabinet doors first and then turn power on If the power is turn
35. be within the rated cur ammeter rent voltage and tem 3 eee 2 Voltage Occasionally Rectifier type AC perature side voltmeter No significant difference 3 Temperature Occasionally Thermometer from data collected in a normal state The voltage measured may slightly vary from voltmeter to voltmeter When measuring the voltage al ways take readings from the same circuit tester or voltmeter Tactile check of the cabinet 2 Units and components 1 Vibration and noise Occasionally N 1 TOSHIBA E6580757 ll Check points 1 Something unusual in the installation environment 2 Something unusual in the cooling system 3 Unusual vibration or noise 4 Overheating or discoloration 5 Unusual odor 6 Unusual motor vibration noise or overheating Make a periodical inspection at intervals of 3 or 6 months depending on the operating conditions Q Mandatory Prohibited Before inspection perform the following steps 1 Shut off all input power to the inverter 2 Wait for at least ten minutes and check that the charge lamp is no longer lit 3 Use a tester that can measure DC voltages 800V DC or more and check that the voltage to the DC main circuits across PA PC does not exceed 45V Performing an inspection without carrying out these steps first could lead to electric shock Never replace any part This could be a cause of electric shock fire or bodily injury To replace
36. braking time 0 0 20 0 s DC braking current 0 100 Example of terminal assignment Assigning the trip stop function to the RST terminal Adjustment range Setting Notes 1 Emergency stopping via the specified terminal is possible even during panel operation 2 IfF EU Sis set to 2 Emergency DC braking and DC braking is not required for normal stopping set the DC braking time F 252 to 0 0 sec F 44 TOSHIBA E6580757 2 Emergency stopping from the operation panel Emergency stopping from the operation panel is possible by pressing the STOP key on the panel twice while the inverter is not in the panel control mode 1 Press the STOP key ssis EDE F will blink 2 Press the STOP key once again Operation will come to a trip stop in accordance with the setting ofthe F 583 parameter After this E will be displayed and a failure detection signal generated FL relay deactivated 6 15 5 Output phase failure detection Output phase failure detection mode selection e Function This parameter detects inverter output Phase failure If the Phase failure status persists for one sec ond or more the tripping function and the FL relay will be activated At the same time the trip infor mationE P HT will also be displayed Set 55 to 2 to control the opening of the inverter connection to the motor and connecting commercial power to the motor Detection errors may occur for special motors such a
37. by jumper JP302 switching full scale DC am meter Output Common to We CC input output Control circuit s common terminal 24V P24 Output 24Vdc power output 24Vdc 100mA iu Jr PTC The VIA terminal and ll terminal cannot be used at the same time B 8 TOSHIBA Terminal Electrical symbol Input output Function specifications E6580757 Inverter internal circuits Open collector out put 24Vdc 50mA Multifunction programmable open collector output Standard default settings detect and output speed reach signal output fre quencies Sink source switchable JP301A 24V SOURCE ovr FUSE 150 10 IN v 150 250Vac 2A cos 1 at resistance load 30Vdc 1A 250Vac 1A coso 0 4 Multifunction programmable relay contact output Contact ratings 250Vac 2A coso 1 30Vdc 1A 250Vac 1A coso 0 4 Standard default settings detect and out put low speed signal output frequencies Multifunction programmable relay contact f i output Contact ratings 250Vac 2A coso aa 2A gos 1 30Vdc 1A 250Vac 1A cos 0 4 i at resistance load Output Detects the operation of the inverter s 30Vdc 1A protection function Contact across FLA FLC is closed and FLB FLC is opened during prote
38. c RY RC lec via vis PP u EMI F R st s1 S2 S3 CClouT P2a eme SOURCE FMC SINK Wire size Wire size Solid wire 0 3 to 1 5 mm Solid wire 0 3 to 1 5 mm Stranded wire Stranded wire 0 3 to 1 25 mm 0 3 to 1 5 mm AWG 22 to 16 AWG 22 to 16 Sheath strip length 5 mm Sheath strip length 6 mm See 2 3 2 for details on all terminal functions 1 3 3 How to open the front terminal board cover To wire the terminal board remove the front lower cover in line with the steps given below Remove the screw at Pull and lift the front the right hand side of terminal board cover the front cover out toward you TOSHIBA E6580757 1 4 Notes on the application 1 4 1 Motors When the VF S9 and the motor are used in conjunction pay attention to the following items Warning Use an inverter that conforms to the specifications of the three phase induction motor and power supply Q being used If the inverter being used does not conform to those specifications not only will the three phase induction motor not rotate correctly but it may causes serious accidents through overheating and fire Mandatory Comparisons with commercial power operation The VF S9 Inverter employs the sinusoidal PWM system However the output voltage and output cur rent do not assume a precise sine wave they have a distorted wave that is close to sinusoidal wave form This is why compa
39. current input Priority is given to current input and FCHG fre quency command forced switching and ST standby terminal are assigned to the S2 and S3 terminals re spectively Remote manual control by different frequency commands can be switched by input to the S2 terminal The S3 terminal can also be used for coast stop Selection of operation mode Crn Command mode selection riii Frequency setting mode selection e Function These parameters are to program which command to the inverter from operation panel or terminal board will be given priority in running stopping the operation and in frequency setting internal potentiometer op eration panel or terminal board lt Command mode selection gt 0 Terminal board 1 Operation panel Cod Command mode selection ON and OFF of an external signal Runs and stops operation Operation panel Press the and oR keys on the operation panel to Run and stop a run V operation Performs the Run and stop of a run when the optional expansion panel is used There are two types of function the function that conforms to commands selected by E FU d and the func tion that conforms only to commands from the terminal board See the table of input terminal function selection in Chapter 11 When priority is given to commands from a linked computer or terminal board they have priority over the set ting of M T gd Frequency setting mo
40. display the parameter setting E 3 TOSHIBA E6580757 n Press the A key to change the parameter to 1 sensorless vector control auto tuning enm Press the ENTER key to save the changed parameter Ri Z and i the parameter are alternately displayed Note 1 Setting V F control selection P amp to 3 sensorless vector control provides the same characteristics as when F 4G auto tuning is set to 2 gt See 5 12 If vector control cannot be programmed First read the precautions about vector control in 5 12 6 1 If the desired torque cannot be obtained see 6 13 3 t 2 If auto tuning error E amp m appears see 6 13 3 li Z automatic torque boost and PE V F control mode selection Automatic torque boost is the parameter for setting V F control mode selection P 3 and auto tuning F 403 together That is why all parameters related to Rud change automatically when Fil is changed Automatically programmed parameters Check the programmed value of t Jg Displays after resetting i arm LI 2 is not changed it becomes i V F constant Sensorless vector control Executed auto tuning 1 after execution Sensorless vector control 2 Increasing torque manually V F constant control The VF S9 inverter is set to this control mode by factory default This is the setting of constant torque characteristics that are suited for such things as conveyors It c
41. f is set to 3 standard default setting the setup parameter is displayed Setting the setup parameter enable to operate The setup parameter selects either 50Hz or 60Hz for the base motor frequency Set this in line with the specifications of the motor The setup parameters automatically program the base motor frequency and related parameters but those parameters can be reprogrammed later The steps in setting are as follows LED displa Operation EE 50 Displays the base motor frequency a 7 iT ou Press either the A key or the Y key to select 50Hz or 60Hz Press the ENTER key to set the base motor frequency and related pa v iM c rameters im It will be displayed during the setting DEBERI o 0 Displays the operation frequency while stopped Setting of the following parameters can be changed by the setup parameters They are displayed as changed parameters during Gor UU searches If select of 60Hz a and Ea o are not displayed as changed parameters Setting value 50 260 Setting value 60Hz us Base frequency 1 Standard ian 60Hz Base frequency 2 Standard D 7 TOSHIBA E6580757 4 1 5 Parameters that cannot be changed while running For reasons of safety the following parameters have been set up so that they cannot be reprogrammed while the inverter is running Basic parameters Sit Automatic acceleration deceleration Milg Automatic torque boost ALJ A
42. frequency A Hz bcc Time ON ST CC OFF ON F CC OFF ON S1 CC OFF ON S2 CC OFF i ON S3 CC S Example of 7 step speed operation E 24 TOSHIBA E6580757 6 Extended parameters Extended parameters are provided for sophisticated operation fine adjustment and other special purposes Modify pa rameter settings as required See Section 11 Table of extended parameters 6 1 Input output parameters 6 1 1 Low speed signal F I Low speed signal output frequency e Function E When the output frequency exceeds the setting of this parameter an ON signal will be generated This signal can be used as an electromagnetic brake excitation release signal Relay output 250Vac 2A cos 1 30Vdc 1A 250Vac 1A cos 6 0 4 at RY RC or FLA FLC FLB terminals Default setting RY RC Open collector output 24Vdc 50mA maximum can also be set at OUT terminal Parameter setting Adjustment range Default setting iD Lowspeed signal output frequency 0 0 F H Hz oo e Output frequency Hz Set frequency mU pe ASET Time sec Low speed signal outpu RY RC terminals Default setting P24 OUT terminals FLA FLC FLB terminals om signal output Inverted ON OFF ON OFF F 1 TOSHIBA E6580757 Connection diagram for sink logic Incase of relay
43. it done by a specialist in industry waste disposal amp If you throw away the inverter by yourself this can result in explosion of capacitor or produce noxious gases resulting in injury Persons who specialize in the processing of waste and known as industrial waste product collectors Mandatory and transporters or industrial waste disposal persons If the collection transport and disposal of industrial waste is done by someone who is not licensed for that job itis a punishable violation of the law laws in regard to cleaning and processing of waste materials Attach warning labels Shown here are examples of warning labels to prevent in advance accidents in relation to inverters motors and other equipment If the inverter has been programmed for auto restart function after momentary power failure or retry function place warning labels in a place where they can be easily seen and read If the inverter has been programmed for restart se quence of momentary power failure place warning labels in a place where they can be easily seen and read Example of warning label Warning Functions pro grammed for restart Do not go near motors and equipment Motors and equipment that have stopped temporarily af ter momentary power failure will restart suddenly after recovery If the retry function has been selected place warning labels in a location where they can be easily seen and read Exam
44. noise is installed in the peripheral area Zero phase reactor Effective to prevent interference in audio equipment used near the inverter Inductive filter Effective in noise reduction on both input and output sides of the inverter Ferrite core type Provided with attenuation characteristics of several dB in frequencies from AM radio manufactured by bands to 10MHz Soshin Electric Co For noise countermeasures insert on the secondary side of the inverter Foot mounted type High attenuation EMI noise filter requiring only small space mounted on the rear side of noise reduction filter the inverter This filter can be installed to conform to the following classes of EMC stan Soon to be dard EN5501 Group 1 released 3 phase 200V models excluding those of 5 5 7 5KW Conform to Class A All models other than above Conform to Class B Braking resistor Use when rapid deceleration or stop is frequently required or when it is desired to reduce the deceleration time with large load This resistor consumes regenerative energy during power generation braking e Braking resistor With resistor protective thermal relay built in Motor end surge voltage Use an insulation reinforced motor or install the surge voltage restraint filter to prevent 7 suppression filter 400V degrading motor insulation caused by surge voltage generation depending on cable class only length and wiring method or use of a 400V class motor driven with an inverter e S
45. on a base that cannot withstand that weight the unit may fall result S e When transporting or carrying do not hold by the front panel covers ing in injury e f braking is necessary to hold motor shaft install a mechanical brake The brake on the Mandatory inverter will not function as a mechanical hold and if used for that purpose injury may re sult Bi Wiring Do not connect input power to the output motor side terminals U T1 V T2 W T3 That 2 2 will destroy the inverter and may result in fire Q Do not connect resistors to the DC terminals across PA PC or PO PC That may cause a 2 2 fire Prohibited Connect resistors as directed by the instructions for Installing separate braking resistors Within ten minutes after turning off input power do not touch wires of devices MCCB connected to the input side of the inverter That could result in electric shock TOSHIBA o Mandatory Be Grounded E6580757 Electrical construction work must be done by a qualified expert Connection of input power by someone who does not have that expert knowledge may re sult in fire or electric shock Connect output terminals motor side correctly If the phase sequence is incorrect the motor will operate in reverse and that may result in injury Wiring must be done after installation If wiring is done prior to installation that may result in injury or electric shock The following steps must be performe
46. operating Blinks when the inverter is in in parameter setting mode is running automatic monitor mode acceleration deceleration is NY ECN lamp operating Lights when energy saving mode is in operation Displays operation frequency parameters and error causes Up down key lamp Pressing up or down key when this lamp is lighted allows the x x 4 Operation frequency can setting of operation N be changed when the frequency built in potentiometer lamp is lit RUN key lamp Lights when the Enter key RUN key is STOP key RUN key Every pressing of this key Pressing this key while the RUN key lamp is while the RUN key lit will cause a slowdown lamp is lighted stop starts operations Front panel 1 A 3 TOSHIBA E6580757 rial opti Indicates that high voltage is ibas opon still present within the inverter M eins cover toine D h inal board right to use the nol open i e termina oan connectors for options cover while this is lit e Parameter writer Extension panel e RS485 RS232C TOSHIBA carae RUN e VEC o ECN o Terminal board cover Covers the terminal board Always shut tight VF S9 200V 0 75kW DANGER TM EM KROBENMHU ET Read the instruction manual RRBABOREMALKRE SL Do not open the cover while power amp Terminal board cover lock screws OIBETPRUSUEN EF Lp is applied or for 10 minutes after BOEhA EBIRUC C power has be
47. or damage caused by the use of the inverter for any purpose or application other than the intended one 4 All expenses incurred by Toshiba for on site services shall be charged to the customer unless a service contract is signed beforehand between the customer and Toshiba in which case the service contract has priority over this war ranty O 1 TOSHIBA E6580757 16 Dispos inverter e f you throw away the inverter have it done by a specialist in industry waste disposal o If you throw away the inverter by yourself this can result in explosion of capacitor or produce noxious gases resulting in injury Persons who specialize in the processing of waste and known as industrial waste product collectors Mandatory and transporters or industrial waste disposal persons If the collection transport and disposal of industrial waste is done by someone who is not licensed for that job itis a punishable violation of the law laws in regard to cleaning and processing of waste P 1 TOSHIBA TOSHIBA CORPORATION INDUSTRIAL EQUIPMENT DEPT INTERNATIONAL OPERATION DIV 1 1 SHIBAURA 1 CHOME MINATO KU TOKYO 105 8001 JAPAN TEL 3 3457 4894 FAX 3 5444 9268 Manufacturer TOSHIBA INTERNATIONAL CORPORATION 13131 WEST LITTLE YORK RD HOUSTON TX 77041 U S A TEL 713 466 0277 FAX 713 466 8773 TOSHIBA ASIA PACIFIC PTE LTD lt Singapore gt 152 Beach Rd 16 00 Gateway East Singapore
48. parts call the local sales agency E Check items 1 Check to see if all screwed terminals are tightened firmly If any screw is found loose tighten it again with a screwdriver Check to see if all crimped terminals are fixed properly Check them visually to see that there is no trace of overheating around any of them Check visually all cables and wires for damage With a vacuum cleaner remove dirt and dust especially from the vents and the printed circuit boards Always keep them clean to prevent an accident due to dirt or dust When leaving the inverter unused for a long time check it for functioning once every 2 years or so by supplying it with electricity for at least 5 hours with the motor disconnected It is advisable not to supply the commercial power directly to the inverter but to gradually increase the power supply voltage with a transformer If the need arises conduct an insulation test on the main circuit terminal board only using a 500V insu lation tester Never conduct an insulation test on control terminals other than terminals on the printed circuit board or on control terminals When testing the motor for insulation performance separate it from the inverter in advance by disconnecting the cables from the inverter output terminals U V and W When conducting an insulation test on peripheral circuits other than the motor circuit disconnect all ca bles from the inverter so that no voltage is applied to the inverter d
49. pee aal parameter set value are displayed alternately E 14 TOSHIBA E6580757 1 Constant torque characteristics general method of use Setting of V F control mode selection Pp t to a V F constant This is applied to loads with equipment like conveyors and cranes that require the same torque at low speeds as at rated speeds Base frequency voltage 305 zL 9 o o S gt 2 5 2 6 wo Base frequency n Output frequency Hz To increase the torque further increase the setting value of the manual torque boost u b For more details see 5 13 2 Setting for fans and pumps Setting of V F control selection n t to 1 variable torque This is appropriate for load characteristics of such things as fans pumps and blowers in which the torque in relation to load rotation speed is proportional to its square Base frequency voltage FIGS Output voltage we Base frequency wi Output frequency Hz E 15 TOSHIBA E6580757 3 Increasing starting torque Setting V F control selection c toc automatic torque boost Detects load current in all speed ranges and automatically adjusts voltage output torque boost from inverter This gives steady torque for stable runs A Base frequency voltage F306 Output voltage Automatically adjusts the amount of to
50. range Default setting PWM carrier frequency 2 0 16 5 kHz 0 Disabled 1 Enabled oo Load reduction will be required if the PWM carrier frequency is modified for each applicable motor model Load reduction ratios required 200V Class VFS9 VFS9S 2002PL M 1 5A 1 5A 1 5A 1 5A 2004PL M 2007PL M 2015PL M 2022PL M 2037PM 2055PL 2075PL 2110PM 2150PM F 22 TOSHIBA E6580757 400V Class pT 48Voress MorethandBV O AkHzorless 12kHz 15kHz 23A 24A 21A 41A 37A 33A 55A 50A 45A 9 5A 86A 75A 14 3A 13 0A 13 0A 17 0A 170A 148A 27 7A 25 0A 25 0A 33 0A 30 0A 26 4A e Note Default setting of PWM carrier frequency is 12kHz but rated output current of rating label display at 4kHz 6 12 Trip less intensification 6 12 1 Auto restart Restart during coastin M Auto restart control selection If the motor stops due to a momentary power failure the equipment will start suddenly when power is e Stand clear of motors and mechanical equipment o restored This could result in unexpected injury Mandatory e Attach warnings about sudden restart after a momentary power failure on inverters motors and equip ment to prevent accidents in advance e Function The F301 parameter detects the rotating speed and rotational direction of the motor during coasting in the event of momentary power failure and then after power has been restored r
51. s o pos amp m 5 o o i wi Output frequency Hz Title Function Adjustment range Setting after setup Base frequency 1 25 400 Hz 50 or 60 Setting value depending on the end of Type form AN WN 60Hz WP 50Hz E 13 TOSHIBA E6580757 5 12 Selecting control mode E amp VIF control mode selection e Function With VF S9 the V F controls shown below can be selected 1 V F constant 1 Variable torque 1 Automatic torque boost 1 Sensorless vector control 1 Automatic energy saving 1 Automatic torque boost R i parameter can automatically set this parameter and auto tuning at a E Parameter setting Title Function Adjustment range Default setting V F constant Variable torque V F control mode selection Automatic torque boost Sensorless vector control Automatic energy saving Setting V F control mode selection to 3 sensorless vector control Key operated LED display a ER Displays the operation frequency When standard monitor display selection 1D is set to 0 operation frequenc Press the MON key to display the first basic parameter automatic acceleration deceleration Press the A key to change the parameter toP amp V F control mode selection Press the ENTER key to display the parameter setting Standard default setting V F constant FEE Press the A key to change the parameter to 3 sensorless vector control ee
52. s power terminals R L1 S L2 T L3 and wires to the motor terminals U T1 V T2 W T3 BI Control and main power supply The control power supply and the main circuit power supply for the VFS9 are the same If a malfunction or trip causes the main circuit to be shut off control power will also be shut off When checking the cause of the malfunction or the trip use the trip holding retention selection parameter B Wiring Because the space between the main circuit terminals is small use sleeved pressure terminals for the connections Connect the terminals so that adjacent terminals do not touch each other e For ground terminal use wires of the size that is equivalent to or larger than those given in table 10 1 and always ground the inverter 200V voltage class D type ground former type 3 ground 400V class C type ground former special type 3 ground Use as large and short a ground wire as possible and wire it as close as possible to the inverter See the table in 9 1 for wire sizes e The length of the main circuit wire in 10 1 should be no longer than 30 meters If the wire is longer than 30 meters the wire size diameter must be increased B 2 TOSHIBA E6580757 2 2 Standard connections power to the output could destroy the inverter or cause a fire Do not connect resistors to DC terminals across PA PC or across PO PC Prohibited It could cause a fire Connect resistors as directed in the instructions for
53. same way and VIA and VIB are automatically switched by the default settings Set parameters to specify priority For more details see 6 5 Note The VIA terminal and II terminal cannot be used at the same time C 8 TOSHIBA E6580757 2 Setting the frequency using input voltage 0 10V voltage signal Setting frequency using voltage signals 0 10V For more detailed information on adjustments see 6 5 VIA Voltage signal 0 10Vdc 50Hz or 60HZ f m m m a m m m m me m m 1 e m 0 OVdc 10Vdc The input terminal VIB can be used in the same way VIA and VIB are automatically switched by the default settings Set parameters to specify priority For more details see 6 5 Note The VIA terminal and II terminal cannot be used at the same time Current signal Setting frequency using current signals 4 20mA For ES more detailed information on adjustments see 6 5 Current signal 4 20mAdc 50Hz or 60Hz Frequency 4mAdc 20mAdc Setting of parameters also allow 0 20mAdc Note The VIA terminal and II terminal cannot be used at the same time C 9 TOSHIBA E6580757 4 Basic VF S9 operations __ The VF S9 has the following three monitor modes The standard inverter mode This mode is enabled when Standard monitor mode inverter power goes on This mode is for monitoring the output frequency and setting the frequency desig nated value In it is also displayed information abo
54. selection e Function Program the direction of rotation when the running and stopping are made using the RUN key and STOP key on the operation panel Valid when f 31 3 command mode is set to 1 operation panel E Parameter setting Adjustment range Default setting Forward reverse run selection 0 Forward run 1 Reverse run ae a Check the direction of rotation on the status monitor E E Forward run c Reverse run For monitoring see 8 1 When the F and R terminals are used for switching between forward and reverse rotation from the ter minal board the forward reverse run selection is rendered invalid Short across the F CC terminals forward rotation E 11 TOSHIBA E6580757 Short across the R CC terminals reverse rotation Reverse rotation is valid if short across the F CC terminals and R CC terminals at the same time This function is valid only when L1 id is set to 1 operation panel 5 9 Maximum frequency CH Maximum frequency e Function 1 Programs the range of frequencies output by the inverter maximum output values 2 This frequency is used as the reference for acceleration deceleration time Output frequency When Hz E AKSOH i 7 d 80Hz z i This function determines the i When i maximum value in line with the 60Hz F H 60Hz ratings of the motor and load 5 e Maximum frequency cannot be adjusted during operation To adjust first stop
55. terminal function selection 4 S1 P 1 1 H 6 SS1 Terminal S2 Input terminal function selection 5 S2 15 7 SS2 Terminal S3 Input terminal function selection 6 S3 F 1 amp 8 SS3 Terminal RST Input terminal function selection 3 RST F 1 13 9 SS4 SS4is not allocated to standard default setting Use the input terminal function selection to allocate SS4 an idle terminal In the above example the RST terminal is used for SS4 Example of a connection diagram JP301 set to sink logic VF S9 F Forward run Fonyard R Reverse run Reverse cc S1 Preset speed 1 S2 Preset speed 2 S3 Preset speed 3 Preset speed 4 E 23 TOSHIBA E6580757 3 Using other speed commands with preset speed command POTE osha 0 Terminal board 1 Operation panel 0 Terminal i 0 Terminal Frequency setting board tape tation 2 Potentiometer board mode selection 1 Operation panel 2 Potentiometer Analog signal Analog signal Preset speed command Analog signal Operation panel Potentiometer Preset speed Valid Command Valid Valid command Not Analog signal Operation panel Potentiometer Command Valid Valid The inverter doesn t accept Preset speed command Entered Note The preset speed command is always given priority when other speed commands are input at the same time Below is an example of 7 step speed operation with standard default setting Output
56. the available methods It conducts vector control and auto tuning at the same time Set the automatic torque boost parameter Miie to 1 Sensorless vector control auto tuning See Section 5 2 for details of the setting method Selection 2 Setting sensorless vector control and auto tuning independently This method sets sensorless vector control or automatic torque boost and auto tuning independently Specify the control mode in the V F control mode selection parameter Pre and then set auto tuning Set the auto tuning parameter F439 to 2 TOSHIBA E6580757 Parameter setting Adjustment range Default setting 0 Auto tuning disabled Use of internal parameters Mt Auto tuning 1 Application of individual settings of FUG FYOS 2 Auto tuning enabled returns to 1 after auto tuning sef HU Dto 2 Set HG B to t if the motor capacity is one size smaller than the applicable rated capacity of the inverter Precautions on auto tuning 1 Conduct auto tuning only after the motor has been connected and operation completely stopped If auto tuning is conducted immediately after operation stops the presence of a residual voltage may result in abnormal tuning 2 Voltage is applied to the motor during tuning even though it barely rotates 3 Tuning is usually completed within three seconds If it is aborted the motor will trip with the dis play of E amp m and no constants will be set for that moto
57. the inverter gt 0 100 Frequency setting signal 95 If His increased adjust the upper limit frequency L1 as necessary E Parameter setting Adjustment range Default setting Maximum frequency 30 0 400 Hz 5 10 Upper limit and lower limit frequencies y Upper limit frequency LL Lower limit frequency e Function Programs the lower limit frequency that determines the lower limit of the output frequency and the upper limit frequency that determines the upper limit of that frequency E 12 TOSHIBA E6580757 Upper limit Lower limit Output frequency Hz S RUE Output frequency Hz I e gt 0 100 0 100 Frequency setting signal Frequency setting signal Frequencies that go The output frequency higher than 11 will cannot be set at less not be output thani _ E E Parameter setting Tite Function Adjustment range Setting after setup Upper limit frequency 0 5 E H Hz 50 or 60 Lower limit frequency 0 0 LHL Hz Setting value depending on the end of Type form AN WN 60Hz WP 50Hz I i l Fe 5 11 Base frequency Base frequency 1 e Function Sets the base frequency in conformance with load specifications or the motor s rated frequency Note This is an important parameter that determines the constant torque control area A Base frequency voltage foo cumming FACE 0 D
58. to 16 5Hz default 12kHz 0 1 to 3600 seconds switchable between acceleration deceleration time 1 and 2 selectable between S pattern ac celeration deceleration 1 and 2 Restart after a check of the main circuit elements in case the protective function is activated 10 times Max ad justable with a parameter Dynamic braking DC braking Input terminal functions selectable Output terminal functions selectable Failure detection signal Output for frequency meter output for ammeter With a built in dynamic braking circuit external braking resistor available optional start up frequency 0 to maximum frequency braking rate 0 to 100 braking time 0 to 20 seconds Forward reverse run input signal jog run input signal standby signal preset speed operation input signal reset in put signal etc Switching between sink source Frequency lower limit output signal frequency upper limit output signal low speed detection output signal specified Speed attainment output signal etc Open collector RY output 1c contact output 250Vac 2A coso 0 1 250Vac 1A coso 0 4 3Vdc 1A Analog output 1mAdc full scale DC ammeter or 7 5Vdc full scale DC ammeter Rectifier type AC voltmeter 225 current Max 1mAdc 7 5Vdc full scale 4 to 20mA O to 20mA output Protective function Display function Environments Protective function Protection against momentary power failure Electronic thermal characteristic 4 d
59. vices both electrical and mechanical Select the brake that is best for the system Loads that generate negative torque When combined with loads that generate negative torque the protection for overvoltage and overcurrent on the inverter will go into operation and may cause a trip For this kind of situation you must install a dynamic braking resistor etc that complies with the load conditions Motor with brake If a motor with brake is connected directly to the output side of the inverter the brake will not release because voltage at startup is low Wire the brake circuit separately from the motor s main circuits MC2 Non exciting brake FLB FLC ST cc O o O Three phase Three phase power supply power supply MC3 Circuit Configuration 1 Circuit Configuration 2 In circuit configuration 1 the brake is turned on and off through MC2 and MC3 If the circuit is config A 11 TOSHIBA E6580757 ured in some other way the overcurrent trip may be activated because of the locked rotor current when the brake goes into operation Circuit configuration 2 uses low speed signal RY to turn on and off the brake Turning the brake on and off with a low speed signal may be better in such applications as ele vators Please confer with us before designing the system 1 4 2 Inverters Protecting inverters from overcurrent The inverter has an overcurrent protection function However because the programmed current level is se
60. volt Free unit selection enabled Fe 96 A A ampere V volt Free unit selection enabled 7 Free unit selection EE n 0710 Standard monitor display selection 0 Operation frequency Hz free unit 0 6 16 3 1 Output current A 2 Frequency command Hz free unit 3 Inverter rated current A 4 5 Inverter over load factor 96 Output power 96 e Communication parameters Title Communication Function Unit Minimum Adjustment range Default User No setting unit setting setting Communication 0 1200bps 1 2400bps 2 4800bps band speed 3 9600bps 4 19200bps Ha 1 EVEN 2 0DD 6 17 zang 0803 Communication a ee as 1 100 error trip time K 7 TOSHIBA E6580757 E Default settings by inverter rating Inverter model Fapa O Torque boost Slip frequency Motor primary Motor secon Motor excitation ess A constant E PE FM 43 VFS9 2004PM 6 0 3 0Hz 36 39 39 VFS9 2007PM 6 0 3 0Hz 36 28 44 VFS9 2015PM VFS9 2022PM VFS9 2037PM VFS9 2075PL 3 0 2 0Hz 13 12 36 VFSe 2150PM 205 17m 9 n s VFS9 4037PL 5 0 2 7Hz 28 26 41 VES9 4170PL VFS9 4150PL 2 0 1 THz WI Table of input terminal functions 1 3 Disabled Function No 0 Code No function is assigned 1 Standby terminal WhenF 13 is set at ON Gate on OFF Gate off free run When H3 is set at OFF Gate on O
61. 0 50 83 2 6 PFL2050S 36 230V 50A 50 60Hz VFS9 2075PL VFS9 2110PM 115 140 se se T T7 34 PFL2100S 30 230V 100A 50 60Hz VFS9 2150PM 150 210 eo 90 8 82 PFL4012S 30 460V 12 5A 50 60Hz VFS9 4007PL VFS9 4037PL 95 130 50 79 7 2 3 PFL4025S 30 460V 25A 50 60Hz VFS9 4055PL VFS9 4110PL 110 155 50 94 7 49 PFL4050S 30 460V 50A 50 60Hz VFS9 4150PL 140 165 50 t2 7 6 6 Note PFL2002S has 4 terminals J 7 TOSHIBA E6580757 Devices External dimensions and connections DC reactor DCL Terminal box with cover p Name plate r xr z U 4 4 x 6 slotted hole DCLS 2002 h x 4 4 x 6 slotted hole DCL 2007 w LE Ww Pepe al 4 5 D Fig A Fig B Terminal box with cover gg DC reactor Power supply current Inverter type El Terminals weight ESESESESESESESE co DCLS 2002 VFS9S 2002PL VFS9 2002PM 79 50 44 66 0 6 E ca Co EE DC VFS9S 2004PL 92 65 70 82 1 2 VFS9 4007PL 4015PL Note pu iue A OE DC 14 VFS9S 2007PL 10 71 64 2 2 10 VFS9 4022PL 4037PL Note VFS9 2037PM x ERE een ewe is T DC 140 19 DC 150 150 65 88 95 eo c 24 DC vrse 2150PM Cd tt 170 190 90 90 iso 43 DCL esee vrse e Her e e Rd 3 0 DC 105 185 80 100 130 65 3 7 Note VFS9 4007PL are used DC reactor for 200V class J 8 TOSHIBA E6580757 Devices E
62. 0 VIA II 0 VIA I 3 UP DOWN 0 VIA II E20 i Eoo Eo E G a Ek rene NENNEN ee CNN CONNU CHE Feos ZEE Fen le ue 5 ab bp E 3 Fett ft E22 poo ce o Nc Se F2 3 Eo qe o o Ot Disabled ALH Input terminals and parameters are standards programmed at the factory Coast stop Qt 4 1 Setting for coast stopping ST standby signal is assigned to the S3 terminal and the operation is controlled by the on and off of the S3 terminal 3 wire operation QUH 2 Can be operated by a momentary push button HD operation holding is assigned to the terminal S3 A self holding of operations is made in the inverter by connecting the stop switch b contact to the S3 termi nal and connecting the running switch a contact to the F terminal External input UP DOWN setting RH 3 or the R terminal Allows setting of frequency with the input from an external contact Can be applied to changes of frequen cies from several locations UP frequency up signal input from external contact is assigned to the S1 ter E 6 TOSHIBA E6580757 5 5 minal and DOWN frequency down signal input from external contact are assigred to the S2 and CLR fre quency up down clear signal input from external contact are assigned to the S3 terminals respectively Frequencies can be changed by input to the S1 and S2 terminals 4 20mA current input operation BL H Used for setting frequencies with 4 20mA
63. 0V 50 60Hz Cu AWG14 75 C current and 39 33A AIGIOQOA FUSE CC J 5A max 7 1 Ib in 08 Nm it OUTPUT 3PH 200 240V 0 5 400Hz Motor Protective Device Class 10 capacity 15A 0 6kVA SERIAL N 123456789000 Type indication LOT N 99B 360MYO2 Assembled in Indonesia of major components from JAPAN TOSHIBA INDUSTRIAL PRODUCTS MANUFACTURING CORPORATION A 1 TOSHIBA E6580757 1 2 Contents of the product code Here is explained the type and form written on the label Optional circuit board and special Type Form specification code VIF S 918 2 0 1017 P u w N Input voltage Applicable Additional Interface logic TOSVERT gt 200V 240V motor capacity functions AN negative VF S9 Series 200V 230V L Class A WN negative built in filter WP positive Number of power phases l i TU special specification code Logic negative positive is 4 380V 500V M Standard built in filter S single phase switched by one touch AAR None operation See 2 3 2 Special specification code AA is the number three phase Operation panel P Provided Warning Always shut power off first then check the ratings label of inverter held in a cabinet Optional circuit board and TOSHIBA E6580757 1 8 Names and functions 1 3 1 Outside view VEC lamp RUN lamp MON lamp PRG lamp Lights when sensorless Lights when the inverter is Lights when the Lights when the inverter is vector operation control
64. 100 0 1 External connection Pressure transmitter 3 Internal preset speed setting Feedback signals 1 DC 4 20mA 2 DC 0 10V F 33 TOSHIBA E6580757 2 Types of PI control interfaces Process quantity input data frequency and feedback input data can be combined as follows for the PI con trol of the VF S9 Process quantity input data frequency setting Feedback input data Setting method Frequency setting modeF 133 External analog input 1 I DC 4 20mA 2 VIA DC 0 10V Internal preset speed setting External analog setting VIB DC 0 10V Note When PI control is selected F 315174 1 frequency priority selection F 29 is disabled In this case therefore since ll or VIA is reserved for feedback signal input only frequency setting by switching to VIB cannot be executed 3 Setting PI control Set i in the extended parameter F360 PI control 1 Set parameters AcE acceleration time and dcc deceleration time to their minimum values 0 1 sec 2 To limit the output frequency set parameters LIL upper limit frequency and LL lower limit fre quency If process quantities are set from the operation panel however the process quantity setting range will be limited by the settings of LI and LL 4 Adjusting the PI control gain level Adjust the PI control gain level according to the process quantities the feedback signals and the object to be controlled T
65. 189721 Tel 297 7652 Fax 297 5510 lt Bangkok gt 946 Dusit Thani Building Room 805A 8th Floor Rama4 Rd Bangkok 10500 Thailand Tel 02 236 6401 03 Fax 02 237 4682 TOSHIBA INTERNATIONAL CORP PTY LTD 2 MORTON STREET PARRAMATTA NSW2150 AUSTRALIA TEL 02 9768 6600 FAX 02 9890 7542 Toshiba do Brasil S A Estrada dos Alvarengas 5500 Sao Bernardo do Campo S P 09850 550 Brasil TEL 011 7689 7199 FAX 011 7689 7189 TOSHIBA INDUSTRIAL PRODUCTS MANUFACTURING CORPORATION INDUSTRIAL ELECTRONIC PRODUCT DEPARTMENT 2121 NAO ASAHI CHO MIE GUN MIE 510 8521 JAPAN Tel 593 76 6032 For further information please contact your nearest Toshiba Liaison Representative or International Operations Producer Goods The data given in this brochure are subject to change without notice 2000 X
66. 2 Properly change the setting of the ST standby signal selection parameter Fano See 6 2 1 Is any failure message displayed See 13 1 Are c Er Yj and a failure message The inverter is in the process of retrying The retry function can be disabled by A displayed altemiately normal or emergency stop operation or by turning off the inverter Is the LED of the RUN STOP When operation panel operation is selected key lighted Press the RUN key to start the operation heck whether the operation panel operation frequency is set properly See 3 2 2 When another control mode is selected hange the setting of the operation control mode selection CMO See 3 2 1 When operation panel operation is selected hange the setting of the operation control mode selection parameter NOg tot See 5 5 You can check the setting of each input terminal on the monitor See 8 1 When another control mode is selected heck whether the external operation command is entered Is ni displayed Check to see that the frequency setting signal is not set at zero ea Check the settings of the frequency setting signal parameters nOg fom Fgn 7mnd Fgnz See 6 5 Check the frequency setting signal points 1 and 2 settings See 6 5 Check that the start up frequency is not higher than the operation frequency See C 6 6 al Is the LED of the RUN STOP key off heck that the frequency setting preset
67. 5 0 4 VFS9 2004PM 2 0 1 25 1 25 3 5 1 25 85 125 3 5 Three phase 2 0 3 5 5 5 VFS9 2055P 8 0 5 5 5 5 8 0 VFS9 2075PL 55 14 VFS9 2110P 55 14 VFS9 2150PM 55 22 1 5 VFS9 4015PL 2 0 1 25 1 25 3 5 2 2 VFS9 4022PL 2 0 2 0 1 25 3 5 Three phase 1 25 3 5 400V class 2 0 3 5 2 0 5 5 15 VFS9 4150PL 8 0 8 0 3 5 8 0 Note 1 Sizes of the wires connected to the input terminals R S and T and the output terminals U V and W when the length of each wire does not exceed 30m Note 2 For the control circuit use shielded wires 0 75 mm or more in diameter Note 3 For grounding use a cable with a size equal to or larger than the above J 1 TOSHIBA E6580757 ll Selection of wiring devices Capacity of breaker THR breaker Voltage class A Inverter model MCCB ELCB Non fuse circuit Magnetic contactor Overload relay Earth leakage kW Rated Type Rated Type Adjusted current Type Rated Type current Note1 current Note1 A Note1 current Note1 A A For reference A Single phase 0 4 VES9S 2004PL 15 NJ30N 11 C11J 2 3 T13J 15 NJV50E be cunda i5 VFSoS2O15PL 30 NJ3ON 18 C200 amp 68 TI3J 30 NJV5OE 0 75 VFS9 2007PM 10 NJ30N 11 C11J 3 6 T13J 10 NJV50E i5 VFS9 2015PM 15 NJJON 11 City 68 TI3J 15 NJVOE 7 5 VFS9 2075PL 60 EJ100F 50 C50J 28 T35J
68. A cm Mangecessecesscceccoeescoees Overvoltage limiting level Parameter setting Adjustment range Default setting nur 0 Enabled m 3014 Overvoltage limit operation 1 Prohibited NET F 30 TOSHIBA E6580757 6 12 6 Output voltage adjustment Supply voltage correction F 3B Output voltage adjustment Base frequency voltage 307 Supply voltage correction e Function Output voltage adjustment Base frequency voltage TheF 305 parameter adjusts the voltage corresponding to the base frequency 1 so that no voltage exceeding the 306 set value is put out This function is enabled only when F 307 is set to either 0 1 or 2 Supply voltage correction The 344 parameter maintains a constant V F ratio even when the input voltage decreases The torque during low speed operation is prevented from decreasing Supply voltage correction Output voltage adjustment Parameter setting e307 Supply voltage correction 0 Supply voltage uncorrected output voltage limited 1 Supply voltage corrected output voltage limited 2 Supply voltage corrected off during slow down output voltage limited 3 Supply voltage uncorrected output voltage unlimited 4 Supply voltage corrected output voltage unlimited 5 Supply voltage corrected off during decel eration output voltage unlimited Maintains a constant V F ratio even when the input voltage fl
69. BA E6580757 BI Setting of contact input terminal function Adjustment range Default setting 0 Without assigned function 2 Forward run 3 Reverse run 10 Reset R 0 51 See Section 11 table of input termi Note The function that has been selected using ways activated B Connection method 1 A contact input Sink logic Inverter Input terminal cc 2 Connection with transistor output Input terminal CC LB ps Title Function C l 10 Always active function selection F T o L Input terminal selection 1 F R Input terminal selection 2 RST cot Input terminal selection 3 RST S1 moo Input terminal selection 4 S1 S2 Input terminal selection 5 S2 S3 Input terminal selection 6 S3 nal functions 6 Preset speed 1 7 Preset speed 2 8 Preset speed 3 always active function selection parameter is al H fla A contact switch x This function is activated when the input i terminal and CC common are short circuited Use this function to specify forward reverse run or a preset speed operation Programmable controller Operation can be controlled by connecting the input and CC common terminals to the output no contacts switch of the B programmable controller Use this function to specify forward reverse run or a preset Speed operation Use a transistor that operates at 24Vdc 5mA Interface between programmable contro
70. IA I input point 6 5 2 2setting 2frequenc 0210 6 5 2 Frequency UP response time 5 VIB input point 1 0 400 i 6 5 2 frequency Frequency UP step width 5 VIB input point 2 6 5 2 Frequency DOWN response time 5 5 Set the parameter F255 to 3 or H function of F2 13 F2 3 is bottom of paragraph K 3 TOSHIBA E6580757 Title Communication Function Unit Minimum Adjustment range Default User Reference No setting unit setting setting Eg 13 0213 VIB input point 2 0 1 0 400 frequency Frequency DOWN 0 0 400 0 step width 5 pes we Enden e pom emm oe setting frequenc page E pa 0242 Operation starting Hz i frequency hysteri sis starting frequenc rent E pattern pattern 1 Coast stop 2 DC braking Ego 0272 Jump frequency 2 Jumping width 2 LIA Hz Preset speed 0281 operation frequencies 2 Hz o8 Preset speed mo 0282 operation frequencies 3 Preset speed Das 0283 operation frequencies 4 Preset speed 0284 operation frequencies 5 Preset speed Foss 0285 operation frequencies 6 etm Preset speed as 0286 operation frequencies 7 P E a reset speed 0287 operation frequencies 8 Preset speed 0288 operation frequencies 9 Preset speed 0289 operation frequencies 10 P m reset speed 0290 operation frequencies 11 Preset speed 0291 operation frequencies p m reset speed 0292 operation frequencies Preset speed F293 0293 operation frequencies rao 0294 Preset speed i Hz 0 1 NE
71. Installing separate braking resistors S Do not connect input power to the output motor side terminals U T1 V T2 W T3 Connecting input e First shut off input power and wait at least 10 minutes before touching wires on equipment MCCB that is connected to inverter power side Touching the wires before that time could result in electric shock Securely connect to ground with a ground wire If a secure connection to ground is not made this could cause electric shock or fire when a malfunction or leak current occurs Always connect to ground B 3 TOSHIBA E6580757 2 2 1 Standard connection diagram 1 sink common CC This diagram shows a standard wiring of the main circuit DC reactor DCL 2 option v Taaa Braking resistor 1 1 option Main circuit power supply 200V class single phase 200 240V 50 60Hz three phase 200 230V 50 60Hz 400V class three phase 380 500V 50 60Hz LL U T1 Motor K o SE Filter Main circuit KATE 1 e 3 MCCB MCCB 2P Power supply x 2P R L1 Reverse 16200 240V 50 60H2 agg sie VF S9 Reset F9 Forward Oooo PT OOIJRST F Preset 1 1 phase series don t have T L3 terminal relay 2 The PO PA terminals are shorted by speed1 Preset speed2 Preset speed3 Operation panel Connector for common serial communications 3 9 a bar when shipped from the fac
72. MTE 0 0 operation frequencies K 4 TOSHIBA E6580757 e Operation mode parameters Title Communication Function Unit Minimum Adjustment range Default EE d No setting unit setting setting frequenc eon 0301 Auto restart Disabled 6 12 1 control selection At auto restart after momentary stop When turning ST CC on or off At auto restart or when turning ST CC on or off Motion of DC braking at start up at auto restart after momentary stop Motion of DC braking at start up when turning ST CC on or off Motion of DC braking at start up at auto restart or when turning Sal CC on or off power ride m Enabled through control number of times ryw 0304 Dynamic braking 0 E d braking disabled 6 12 4 selection 1 Dynamic braking enabled over load protection disabled 2 Dynamic braking enabled over load protection enabled operation 1 Prohibited adjustment Base frequency voltage r2nn 0307 Supply voltage 0 Supply voltage uncorrected output 6 12 6 correction voltage limited Supply voltage corrected output voltage limited Supply voltage corrected off dur ing deceleration output voltage limited Supply voltage uncorrected output voltage unlimited Supply voltage corrected output voltage unlimited Supply voltage corrected off dur ing deceleration output voltage unlimited zng 0308 Braking resistor ED 1 6 12 4 operation rate r3pg 0312 Rand
73. N Gate off free run Forward run command ON Forward run OF F Slowdown stop Reverse run command ON Reverse run OFF Slowdown stop Reverse run has priority On Jog run OFF Jog run canceled AD2 Acceleration deceleration 2 pattern selection ON Acceleration deceleration 2 OFF Accelera tion deceleration 1 6 SS1 Preset speed command 1 7 SS2 Preset speed command 2 SS3 Preset speed command 3 SS4 Se ection of 15 speed with SS1 to SS4 4 bits a RST Preset speed command 4 Reset command ON OFF Trip reset 11 EXT Trip stop command from external input device ON E trip stop 12 PNL TB Operation panel terminal board switching ON Forced switching from panel control Internal potentiometer to terminal board control ON DC braking DC braking command Prohibition of PI control PWENE Permission of parameter editing ON PI control prohibited OFF PI control permitted ON Parameter editing permitted OFF Parameter editing prohibited TOSHIBA E6580757 BI Table of input terminal functions 2 3 16 ST RST Combination of standby and reset commands ON Simultaneous input from ST and RST ST PNL TB Combination of standby and operation ON Simultaneous input from ST and PNL TB panel terminal board switching F JOG Combination of forward run and jog run ON Simultaneous input from F and JOG R JOG Combination of reverse run and jog run ON Simultaneous input from R and J
74. OG F AD2 Combination of forward run and acceleration ON Simultaneous input from F and AD2 deceleration 2 18 19 20 E z N e 21 R AD2 Combination of reverse run and acceleration Simultaneous input from R and AD2 deceleration 2 22 F SS1 Combination of forward run and preset speed Simultaneous input from F and SS1 command 1 R SS1 ON Simultaneous input from R and SS1 command 1 F SS2 ON Simultaneous input from F and SS2 command 2 R SS2 N Simultaneous input from R and SS2 command 2 F SS3 Combination of forward run and preset speed command 3 23 24 25 26 N Simultaneous input from F and SS3 27 R SS3 Combination of reverse run and preset speed command 3 N Simultaneous input from R and SS3 28 F SS4 Combination of forward run and preset speed command 4 command 4 command 1 and acceleration deceleration 2 N Simultaneous input from F and SS4 29 N Simultaneous input from R and SS4 Oo Of O OF GAO oO 30 N Simultaneous input from F SS1 and AD2 31 R SS1 AD2 ON Simultaneous input from R SS1 and AD2 command 1 and acceleration deceleration 2 F SS2 AD2 ON Simultaneous input from F SS2 and AD2 command 2 and acceleration deceleration 2 32 33 R SS2 AD2 Combination of reverse run preset speed Simultaneous input from R SS2 and AD2 command 2 and acceleration deceleration 2 34 F SS3 AD2 Combination of forward run preset speed Simultaneous input from F SS3 and AD2
75. OSHIBA E6580757 7 Preset speed setting 8 Voltage current switching Current signal Voltage signal Ge toS 7 7 speedrun EUR D FPS toe 294 8 speed run Automatic switching To select 7 speed run use the terminals S1 to S3 bao To select 15 speed run add the terminal S4 Forced switching of FCHG Enter 38 as the S1 terminal function selection ON VIB OFF VIA II 9 Analog addition setting 10 Switching between external contact UPIDOWN and VIA input Current signal Voltage signal Peon 5 Bow n 5 i VIA IL VIB c20 van To switch to VIA II setting use the external PNL TB Operation panel key operation is enabled when the external contact UP DOWN is disabled G 3 TOSHIBA E6580757 11 Switching between analog setting and 12 Switching between analog setting and terminal set preset speed setting ting from the operation panel Current signal Voltage signal To switch to preset speed setting use the external terminals S1 to S4 To switch to VIA II or VIB setting use the ex ternal PNL TB 13 Setting by means of a remote input device 14 Switching between remote control and local control d Serial I F j Serial I F Priority is given to the remote input device Remote control can be switched forcefully to when the remote command faOO0h 14 bit is local control from the external SC LC by setting set at 1 the remote command fa00h 14 bit at 1 The operation
76. REE Ene 388 300 399 4 Press the MON key once and use the i Press the A key and the Y key i A key and the V key to select i to select the parameter to be i changed Then press the i from the basic parameters Monete erit i ita e RAT i ENTER key to display the set i parameter Steps in key entry for extended parameters Switches to the setting monitor mode displaysRi Selects lt 2 from basic parameters Displays the first extended parameter Selects the extended parameter to be changed Reads the programmed parameter setting Changes the parameter setting Saves the changed value of the extended parameter setting Pressing the key instead of the Ent key moves back to the previous status Ce Oo AP Ge 8 lt y Gee D 4 TOSHIBA E6580757 E Example of parameter setting The steps in setting are as follows Example of changing the dynamic braking selection F 304 from 0 to 1 Key operated LED display Operation Displays the operation frequency operation stopped When stan atin dard monitor display selection 1O is set to operation fre quency Qui Press the MON key to display the first basic parameter LE Hi automatic acceleration deceleration Press either the A key or theV key to change to the parameter Poes group C ona Press the ENTER key to display the first extended parameter nona c naa 1 313 m Press t
77. RUPES tiong 1 12 is set tof operation frequency Li Press the MON key to display the first basic parameter automatic acceleration deceleration Press either the A key or the key to select E 71 Press the ENTER key to display the operation frequency Press the A key or the V key to adjust the meter The meter reading will change at this time but be careful because there will be no change in the inverter s digital LED monitor indication Hint It s easier to make the adjustment if you push and hold for several seconds ern The adjustment is complete ZM andthe frequency are displayed alter nately The display returns to its original indications displaying the operation ds al frequency When standard monitor display selection 71 1G is set to operation frequency B Adjusting the meter in inverter stop state If when adjusting the meter for output current there are large fluctuations in data during adjustment making adjustment difficult the meter can be adjusted in inverter stop state When setting FMS tos for adjustment 100 fixed current a signal of absolute values will be output inverter s rated current 100 In this state adjust the meter with the 77 1 Meter adjustment parameter After meter adjustment is ended set RS L toi output current 5 7 Standard default setting e nd Default setting e Function Allows setting of all parameters to the standard default setting etc
78. TOSHIBA Instruction Manual The new generation Compact inverter rosveRT VF S9 1 phase 200V class 0 2 2 2kW 3 phase 200V class 0 2 15kW 3 phase 400V class 0 75 15kW TOSHIBA INDUSTRIAL PRODUCTS MANUFACTURING CORPORATION NOTICE 1 Make sure that this instruction manual is delivered to the end user of the inverter unit 2 Read this marual before installing or operating the inverter unit and store it in a safe place for reference E65807570D Safety I precautions Introduction Connecting 2 equipment Basic VF S9 4 operations Basic S parameters Extended parameters Applied 7 operation Monitoring the operation status Taking measures to satisfy the CE UL directive Peripheral 1 0 devices Table of parameters 1 1 and data Specifications Before making a service call Trip information and l 3 remedies Inspection and 1 4 maintenance Disposal of the 1 6 inverter 2000 Ver 101 TOSHIBA E6580757 Contents l Safety precautionSs uero e det E I P Pe A Ode nitent et Cane e i en e a te abus ae nant 1 Intr duGtioh o zou ree ORC Rt ERE NU ERE ER IRR PERGIT 7 As Bead Tirso atte Me cia Mend dandi eL Ad n cA deae nate eta A 1 1 1 Check product purchase iine ete Let eere ete E Rie pL qe tee e te pneu Ea eee Vote oe ert RN E dig A 1 1 2 Coritents ofthe Product Code eerte ed rete a RP E PER ERI ER RR IRR A 2 1 3 Names arid f ncllOns o eec i en
79. an also be used to manually increase starting torque If V F constant control is programmed after orang Rua Set V F control mode selection to 0 V F constant See 5 12 Note 1 If you want to increase torque further raise the setting value of manual torque boost Ub How to set manual torque boost parameter o See 5 13 Note 2 V F control selection t to 1 variable torque is an effective setting for the load on such equipment as fans and pumps See 5 12 E 4 TOSHIBA 5 3 E6580757 Setting environmental protection Automatic environment setting e Function This automatically programs all parameters related to inverter environmental protection auto restart or ride through control after momentary power failure supply voltage correction acceleration deceleration S pattern This parameter is especially suitable for wind force or hydraulic machinery such as fans and pumps Note Do not use this parameter for equipment such as transporters since it is dangerous to operate automatically such equipment after temporary stops Parameter setting Values of automatically programmed parameters Title Function Adjustment range Default setting P 0 Disabled 114 Q 2 Automatic environment setting 3c Automatic senig 0 m 3n Supply voltage correction ESO Acceleration deceleration Acceleration deceleration 1 pattern Acceleration deceleration 1 pattern 1 Supply voltage corrected
80. and is decoded and processed only by the inverter with the selected inverter number 4 The selected inverter responds by sending the processing results together with its own inverter number to the host computer 5 Asaresult only the selected inverter starts operating in accordance with the operation frequency command by communicating independently F 56 TOSHIBA E6580757 7 Applied op ration _ 7 Setting the operation frequency Applied operation can be performed by selecting the inverter frequency setting using the basic parameter Eig frequency setting mode selection and the extended parameter 2 5 O frequency priority selection 1 Internal potentiometer setting 2 Operation panel key setting BnBd 2 ts i Enter the number with the operation panel keys then press the ENT key to confirm G 1 TOSHIBA 3 External potentiometer setting EnD3 0 E eO 0 VII 5 Input current setting 4 to 20 mAdc Current signal EnDa cann Vn Use the parameters C 27 1to I 2DM for this setting F25 1 20 G 2 E6580757 4 Input voltage setting 0 to 10 Vdc Voltage signal EDDS D Eann n VIA Use the parameters F 20 to P3844 for this setting To use VIB set F200 at 6 External contact UP DOWN E F200 3A External contact UP DOWN Use the parameters 2 iD to forF 2 13 this setting To check the set frequency when the power is off set QOO at T
81. anel frequency incremental gradient F 2 1 1 f 8 iO setting time Panel frequency decremental gradient Fe inFe ie setting time F 14 TOSHIBA E6580757 Set parameters as follows to adjust the output frequency up or down almost in synchronization with the adjustment by the panel frequency command F2 i0 Fe i FE or FP SOG EN Fa ttf setting time BEC or F5 H FH lt Fe 13 F 2 id setting time lt lt Sample sequence diagram 1 Adjustment with continuous signals gt gt RUN command Incrementing UP signal Decrementing DOWN signal i Set frequency clearing signal Upper limit frequency Gradient c 3 Lower limit frequency Frequency E OHz The dotted line denotes the output frequency obtained by combining the slowdown speed and the panel frequency adjustment speed BI Adjustment with pulse signals Parameter setting example 2 Set parameters as follows to adjust the frequency in steps of one pulse FG iG F2 t2 gt Pulse ON time gt 32msec F2 it F2 13 Frequency obtained with each pulse If signal input time less than setting F2 1 72 iZ is not responded 12ms or more of clearing signal is allowed F 15 TOSHIBA E6580757 lt lt Sample sequence diagram 2 Adjustment with pulse signals gt gt RUN command I L Incrementing UP signal Decrementing DOWN signal Set frequency clearing signal Upper limit frequency OHz B Simultaneous input e f input cl
82. art and stop do not use the magnetic contactor on the primary side as an on off switch for the inverter Instead stop and start the inverter by using terminals F and CC forward run or R and CC reverse run Be sure to attach a surge killer to the exciting coil of the magnetic contactor MC E Magnetic contactor in the secondary circuit A magnetic contactor may be installed on the secondary side to switch controlled motors or supply com mercial power to the load when the inverter is out of operation Notes on wiring e Be sure to interlock the magnetic contactor on the secondary side with the power supply to prevent commercial power from being applied to the inverter output terminals When installing a magnetic contactor MC between the inverter and the motor avoid turning the magnetic contactor on or off during operation Turning the magnetic contactor on or off during operation causes a cur rent to rush into the inverter which could lead to malfunction J 3 TOSHIBA E6580757 10 3 Installation of an overload relay 1 The VF S9 inverter has an electronic thermal overload protective function In the following cases however the activation level of the electronic thermal protection unit must be adjusted and an overload relay suitable for the motor installed between the inverter and the motor e When using a motor with a current rating different to that of the corresponding Toshiba general purpose motor When operating a
83. ary power failure on inverters mo 6 12 1 Mandator y tors and equipment for prevention of accidents in advance When retry function is selected inverter e Stand clear of motors and equipment If the motor and equipment stop when the alarm is given selection of the retry function will Q restart them suddenly after the specified time has elapsed This could result in unex pected injury Mandatory Attach warnings about sudden restart in retry function on inverters motors and equipment for prevention of accidents in advance Maintenance and inspection Do not replace parts 14 2 Q This could be a cause of electric shock fire and bodily injury To replace parts call the lo cal sales agency Prohibited The equipment must be inspected every day 14 If the equipment is not inspected and maintained errors and malfunctions may not be dis covered and that could result in accidents Before inspection perform the following steps 14 Q 1 Turn off all input power to the inverter 2 Wait for at least ten minutes and check to make sure that the charge lamp is no longer Mandatory lit 3 Use a tester that can measure DC voltages 800VDC or more and check to make sure that the voltage to the DC main circuits across PA PC is 45V or less If inspection is performed without performing these steps first it could lead to electric shock TOSHIBA Disposal E6580757 e f you throw away the inverter have
84. at one time Title Function Adjustment range Default setting 0 2 invalid 3 Default setting Standard setting mode selection 4 Trip clear 5 Cumulative operation time clear 6 Initialize inverter type information TOSHIBA E6580757 This function will be displayed as a during reading on the right This previous setting is displayed Ex 3 c0 x ic HP cannot be set during the inverter operating Always stop the inverter first and then program Setting values Default setting YP 23 Setting S P to J will return all parameters to the standard values that were programmed at the factory When 3 is programmed fe will be displayed for a short time after setting and will then be erased and displayed the original indication amp 2 setup parameter Trip history data will be cleared at this time For setting setup parameters see 4 1 4 Trip clear P 4 Setting t 9 P to 44initializes the past four sets of recorded error history data x The parameter does not change Cumulative operation time clear E MP S 5 Setting amp M F to 5 allows the initial resetting of the cumulative operation time monitor 0 zero time Initialize inverter type information E MP Setting amp 4 to amp clears the trips when an amp MP format error occurs But if the amp 4 displayed call us 5 8 Selecting forward and reverse runs operation panel only LE Forward reverse run
85. ation of the F Dg and F ZOD parameters Switching via terminal board input Adjustment range Default setting 0 Terminal board Frequency setting mode selection 1 Operation panel 2 Internal potentiometer E Parameter setting Title Function Adjustment range Default setting 0 VIA II VIB 1 VIB VIA II 2 External switching FCHG enabled FOE Frequency priority selection 3 External contact UPIDOWN 4 External contact UP DOWN Setting retained even if the power is turned off 5 VIA II VIB The VIA terminal and II terminal cannot be used at the same time 1 Automatic frequency switching 1 Frequency priority selection parameter 211 f Default setting F Dd 0 Terminal board is selected First priority is assigned to analog input terminals VIA II and second priority to analog input terminals VIB When the input to VIA II with first priority becomes null control will be switched automatically to VIB with sec ond priority TOSHIBA E6580757 2 6 Automatic frequency switching 2 nOg 0 Terminal board is selected First priority is assigned to analog input terminals VIB and second priority to analog input terminals VIA II When the input to VIB with first priority becomes null control will be switched automatically to VIA II with sec ond priority External switching FCHG enabled Frequency priority selection parameter F 2o0 nig 0 Terminal board is selected Enter 38 frequency com
86. ause the motor to coast In this case use the auto restart function along with this parameter function When power is interrupted x The time for which the operation of the j Input voltage motor can be continued depends on the i machine inertia and load conditions Before i using this function therefore perform Motor speed i i verification tests i i Use with the retry function allows the motor i to be restarted automatically without being i brought to an abnormal stop i x The operation continuing time is about Approx 100ms i 100ms when regenerative power ride i through control is enabled F 302 1 If momentary power failure occurs Input voltage Motor speed 100ms maximum F 25 TOSHIBA E6580757 6 12 3 Retry function F 3 3 Retry selection Selecting the number of times the motor is to be restarted automatically AN Warning The motor may suddenly restart which could result in injury e Take measures for safety e g attach a cover to the motor to prevent accidents if the motor suddenly re starts o e Do not go near the motor in alarm stop status when the retry function is selected Mandatory e Function This parameter resets the inverter automatically when the inverter gives an alarm During the retry mode the motor speed search function operates automatically as required and thus allows smooth motor restarting Parameter sett
87. be normal if d disappears when opening the circuit between the terminal and CC Alarms displayed during operation Overcurrent alarm Same as GF overcurrent Overvoltage alarm Same as L1 overvoltage Overload alarm Same as GL 1 04 2 overload Overheat Same as 1H overheat If two or more problems arise simultaneously one of the following alarms appears and blinks CP PL CPL The blinking alarms i H are displayed in this order from left to right M 4 TOSHIBA E6580757 13 2 Restoring the inverter from a trip Do not reset the inverter when tripped because of a failure or error before eliminating the cause Resetting the tripped inverter before eliminating the problem causes it to trip again The inverter can be restored from a trip by any of the following operations By turning off the power Keep the inverter off until the LED turns off Note Refer to 6 15 3 inverter trip retention selection F 622 for details By means of an external signal Short circuiting of control terminals RST and CC By operation panel operation By inputting a trip clear signal from a remote input device Refer to the remote input device operating manual for details N A UQ To reset the inverter by operation panel operation follow these steps 1 Press the STOP key and make sure that _ ris displayed 2 Pressing the STOP key again will reset the inverter if the cause of
88. blem please consult with Toshiba before doing so E Calorific values of the inverter and the required ventilation The energy loss when the inverter converts power from AC to DC and then back to AC is about 5 percent In order to suppress the rise in temperature inside the cabinet when this loss becomes heat loss the interior of the cabinet must be ventilated and cooled The amount of forcible air cooling ventilation required and the necessary heat discharge surface quantity when operating in a sealed cabinet according to motor capacity are as follows Operating motor Cal tific Values Amount of forcible air Heat discharge surface Voltage Class capacity Inverter Type Carrier Carrier cooling ventilation re area required for sealed KW Mo d 1 TER quired m min storage cabinet m 23 29 2002PL i d 2004PL Single Phase 2007PL 200V Class 2015PL 2022PL 2002PM 2004PM 2007PM 2015PM Single Phase E 2022PM 200V Class 2037PM 2055PL 2075PL 2110PM 2150PM 2007PL 2015PL A 2022PL Three Phase g 2037PL 400V Class j 2055PL 2075PL 2110PL 2150PL Notes 1 The heat loss for the optional external devices input reactor DC reactor radio noise reduction filters etc is not included in the calorific values in the table 2 Case of 10096 Load Continuation operation E Panel designing taking into consideration the effects of noise The inverter generates high frequency noise When designing the contr
89. bove parameters to send various signals from the inverter to external equipment Up to 30 functions can be used by setting special parameters for the RY RC OUT and FL FLA FLB FLC terminals on the control terminal board B Examples of application Function of RY RC FLA Can be set using parameter 13D s FLB Function of OUT Can be set using parameter 3 Pe a FL FLC Function of FLA B C 2 Can be set using parameterF 3e RY Specs RY RC P24 RY OUT B Setting of pupu terminal function Terminal Z i2 4 Low speed i38 Output terminal selection 1 aseeton signal EXE Output terminal selection 2 see Section 11 im ken reach Output terminal selection 3 Eas FL Sink logic source logic output OUT Sink logic source logic output terminal logic switching is possible See Section 2 3 for further details TOSHIBA E6580757 6 4 Basic parameters 2 6 4 1 Switching motor characteristics via terminal input 1 Base frequency 2 F 72 Torque boost 2 112 Motor electronic thermal protection level 2 e Function Use the above parameters to switch the operation of two motors with a single inverter and to select motor V F characteristics two types according to the particular needs or operation mode Note The V F control mode selection parameter is enabled only for motor 1 If motor 2 is se lected V F control will be give
90. c trip stop 47 OHN Inversion of thermal trip stop command from ex OFF CH trip stop ternal device Function 48 SC LC Remote local control forced switching Enabled when remote control is exercised ON Local control setting of FAG and C734 OFF Remote control 49 HD Operation holding stop of 3 wire operation ON F forward run R reverse run held 3 wire operation OFF Slowdown stop OFF Slowdown stop OFF Slowdown stop BI Table of output terminal functions 1 2 Function No 0 LL Frequency lower limit ON Output frequency is equal to or higher than LL value OFF Output frequency is lower than Xt value 1 LLN Inversion of frequency lower limit Inversion of LL setting 2 UL Frequency upper limit ON Output frequency is equal to or higher than LA value OFF Output frequency is lower than LA value 3 ULN Inversion of frequency upper limit Inversion of UL setting 4 LOW Low speed detection signal ON Output frequency is equal to or higher than F 350 set value OFF Output frequency is lower than F OD set value 5 LOWN Inversion of low speed detection signal Inversion of LOW setting 6 RCH Designated frequency reach signal completion of ON Output frequency is within input frequency acceleration deceleration f 92 set frequency OFF Output frequency exceeds input frequency E 1 set frequency 7 RCHN Inversion of designated frequency reach signal Inversion of RCH setting inversion of completio
91. ch switches when the hands are wet and do not try to clean the inverter with a damp cloth Such practices may result in electric shock Do not go near the motor in alarm stop status when the retry function is selected The motor may suddenly restart and that could result in injury Take measures for safety e g attaching a cover to the motor against accidents when the motor unexpectedly restarts Turn input power on after attaching the front cover When storing inside the cabinet and using with the front cover removed always close the cabinet doors first and then turn power on If the power is turned on with the front cover or the cabinet doors open it may result in electric shock Make sure that operation signals are off before resetting the inverter after malfunction If the inverter is reset before turning off the operating signal the motor may restart sud denly causing injury TOSHIBA E6580757 Observe all permissible operating ranges of motors and mechanical equipment Refer to 3 Q the motor s instruction manual Not observing these ranges may result in injury Prohibited When sequence for restart after a momentary power failure is selected inverter e Stand clear of motors and mechanical equipment 6 12 1 If the motor stops due to a momentary power failure the equipment will start suddenly af ter power recovers This could result in unexpected injury Attach warnings about sudden restart after a moment
92. city of the inverter by more than two grades F 38 TOSHIBA E6580757 6 14 Acceleration deceleration patterns and acceleration deceleration 2 ACE Acceleration time 1 ciEL Deceleration time 1 GOG Acceleration time 2 Sa Deceleration time 2 IF 5 oe Acceleration deceleration 1 pattern c So E Acceleration deceleration 2 pattern E Sa Acceleration deceleration pattern selection 1 or 2 G 5 Acceleration deceleration 1 and 2 switching frequency e Function These parameters allow selection of the appropriate acceleration deceleration pattern according to the particular needs Switching is also possible to the acceleration deceleration pattern 2 using parameters frequencies and external terminals Title Function Adjustment range Default setting Acceleration time 1 0 1 3600 s Deceleration time 1 0 1 3600 s Acceleration time 2 0 1 3600 s C CI Deceleration time 2 0 1 3600 s 0 Linear 1 S pattern 1 2 S pattern 2 0 Linear 1 S pattern 1 2 S pattern 2 Acceleration deceleration pattern se 0 Acceleration deceleration 1 1 Acceleration deceleration 2 0 UL Hz Acceleration deceleration 1 pattern ra o o E 3 Acceleration deceleration 2 pattern Acceleration deceleration 1 and 2 switching frequenc minj n un jur un F 39 TOSHIBA E6580757 E Acceleration deceleration patterns 1
93. ction e ON 50 or more of calculated value of F 30 set overload protection level OFF Less than 50 of calculated value of 305 set overload protection level Inversion of POHR setting ON EE current is equal to or larger than 7096 16 set value OFF Torque current is smaller than 70 of F amp 15 set value Inversion of POT setting ON When POL POHR or POT is on ort P or H issues an alarm OFF When POL POHR and POT are off and Pand H issue no alarm Inversion of PAL setting ON Output current is equal to or larger than FEE set value and longer than FS i set time OFF Output current is smaller than E set value Inversion of UC setting ON Tripping OTA CCL Ot E EEPI Ein CPR E c e 5 OH UP 1 EFS Ur EHP EPH 1 OFF Failure other than the above Inversion of HFL L Setting E 27 HFLN Inversion of hard fault 28 LFL Soft fault LFLN Inversion of soft fault K 11 ON Tripping oc ra QP i 0 A ee me EPH 1 OFF Failure p than the above Inversion of LFL setting TOSHIBA E6580757 lI Order of precedence of combined functions XX Impossible combination X Invalid Valid under some conditions O Valid 9 Priority dis EO Ed d E D d d E a 42 51 ER E EE EUR EA ESAE Mus qum USES I E ES P E E E O Jog run command 18 19 Ox Acceleration deceleration 2 selection O O Preset speed run commands 1 to 4 Reset command Trip stop command from external input
94. ction function operation 250Vac 1A coso 0 4 TOSHIBA E6580757 E Sink logic negative common source logic positive common logic switching of input output terminals Current flowing out turns control input terminals on These are called sink logic terminals The end of Type form AN WN The general used method in Europe is source logic in which current flowing into the in put terminal turns it on The end of Type form WP Common P24 Output Common Input OUT1 Common cc pitis Ae e RA E Common CC Programmable Inverter controller Programmable Inverter controller B 10 TOSHIBA E6580757 Bi Logic switching voltage current output switching jumper 1 Logic switching JP301 Input JP301A Output Switch logic before wiring to inverter and without supplying power If sink and source are switched when power is supplied first after logic switching or while power is being input to the inverter that will destroy the inverter First check to make sure that switching is correct and then supply power 2 Voltage current output switching JP302 Switch the Fm terminal s voltage current output before wiring to inverter and without supplying power FMV voltage output Case of SOURCE SINK logic ol o amp 5 Ed a D a TA O 5 D FMC 0 20maoutput SINK After switching sink source logic make sure that switching again switching cannot
95. ctor gt Parameter writer type PWUO01Z CAB0011 1m CABO0013 3m CABO0015 5m type Parameter writer cable type Extension panel RS485 communication converter type RS4001Z RS485 cable type CABOO11 1m CAB0013 3m CAB0015 5m PKP001Z Extension panel cable type CABO0011 1m CAB0013 3m CAB0015 5m J 12 connector RS232C communication converter type RS2001Z RS232C cable type CABO011 1m CAB0013 3m CAB0015 5m TOSHIBA E6580757 11 Table o meters and data 11 1 User parameters 1 The end of type form depend AN WN 60Hz WP 50Hz 2 Model depend See section 11 page K 6 Title Function Unit Minimum Adjustment range Default User Reference setting unit Serting setting EEE meer HE frequenc Operation Li L 3 2 frequency of operation panel 8 When the standard setting NP 3 is entered this parameter displayed 11 2 Basic parameters e Four automatic functions No setting unit setting setting zm 0000 Automatic 0 Disabled manual acceleration 1 Optimum rate deceleration 2 Minimum rate boost i Vector control auto tuning environment m Automatic setting setting Automatic function 0 Disabled setting 1 Coast stop 2 3 wire operation 3 External input UP DOWN setting 4 4 20 ma current input operation Other basic parameters Title Communication Function Unit Minimum No sett
96. d before wiring 1 Turn off all input power 2 Wait at least ten minutes and check to make sure that the charge lamp is no longer lit 3 Use a tester that can measure DC voltage 800VDC or more and check to make sure that the voltage to the DC main circuits across PA PC is 45V or less If these steps are not properly performed the wiring will cause electric shock Tighten the screws on the terminal board to specified torque If the screws are not tightened to the specified torque it may lead to fire Check to make sure that the input power voltage is 10 15 of the rated power volt age written on the rating label 21096 when the load is 100 in continuous operation If the input power voltage is not 10 15 of the rated power voltage 1096 when the load is 100 in continuous operation this may result in fire Ground must be connected securely If the ground is not securely connected it could lead to electric shock or fire when a mal function or current leak occurs AN Warning See item Do not attach equipment such as noise filters or surge absorbers that have built in ca pacitors to the output motor side terminals Prohibited That could result in a fire E Operations Prohibited Do not touch inverter terminals when electrical power is going to the inverter even if the motor is stopped Touching the inverter terminals while power is connected to it may result in electric shock Do not tou
97. d trip function GL and the overload stall function While the inverter overload trip GL 1 will be in constant detect operation the motor overload trip 2 Z ey can be selected using the parameter G Our Explanation of terms Overload stall When the inverter detects an overload this function automatically lowers the output frequency before the motor overload trip is activated The soft stall function allows the drive to run with balanced load current frequency without a trip This is an optimum function for equipment such as fans pumps and blowers with variable torque characteristics that the load current decreases as the operating speed de creases i Note Do not use the overload stall function with loads having constant torque characteristics such as conveyor belts in which load current is fixed with no relation to speed Using standard motors other than motors intended for use with inverters When a motor is used in the lower frequency range than the rated frequency that will decrease the cooling effects for the motor This speeds up the start of overload detection operations when a standard motor is used in order to prevent overheating E 19 TOSHIBA E6580757 rm E Setting of electronic thermal protection characteristics selection OL Overload stall 1 valid x invalid B Setting of motor electronic thermal protection level 1 If the capacity of the motor is smaller than the capacity of th
98. de F f18 a by external input B Transmission specifications Item Transmission scheme Connection scheme Synchronization scheme Transmission rate Default 9600 baud parameter setting Option Either 1200 2400 4800 9600 or 19200 baud Character transmission ASCII code JIS X 0201 8 bit fixed Stop bit length Inverter receiving 1 bit Inverter sending 2 bits Error detection Parity Even Odd or None selectable by parameter setting check sum method Binary code Binary 8 bit fixed Character transmission format Receiving 11 bit Sending 12 bit Order of bit transmission Least significant bit first Frame length Variable to a maximum of 15 bytes F 55 TOSHIBA E6580757 m Example of connection for RS485 communication Independent communication gt Perform computer inverter connection as follows to send operation frequency commands from the host computer to inverter No 3 Wiring Host computer z Response data INV host Given away Given away Given away Given away Given away Given away Only the inverter with the selected inverter number conducts data processing All other inverters even if they have received the data give it away and stand by to receive the next data Use the terminal board to branch the cable Data is sent from the host computer 1 2 Data from the computer is received at each inverter and the inverter numbers are checked 3 The comm
99. de selection Adjustment range Default setting 0 Terminal board enn Frequency setting mode selection 1 Operation panel 2 2 Internal potentiometer TOSHIBA E6580757 Setting values Frequency setting commands are entered by external signals VIA VIB termi nals 0 10Vdc or II terminal 4 20mAdc pt Press the 4 key or the Cv key on either the operation panel or the ex o panel pansion panel optional to set frequency Internal The internal potentiometer to the inverter is used for setting frequencies Turning 2 potentiometer the notches clockwise raises the frequency No matter what value the command mode selection fii and the frequency setting mode selection FNG are set to the control input terminal functions described below are always in operative state e Reset terminal default setting RST valid only for tripping e Standby terminal when programmed by programmable input terminal functions e External input trip stop terminal when programmed by programmable input terminal functions To make changes in the command mode selection _ 4c and the frequency setting mode selection FF 1333 first stop the inverter temporarily Can be changed while in operation when FBG is set to e B Preset speed operation rici Set to O Terminal board Frid Valid in all setting values Terminal board 5 6 Meter setting and adjustment G Meter selection Meter adjustment e
100. ding on the check results Circuit breaker and Whether to replace or not depends on the check results relays Timer Whether to replace or not depends on the operation time Fuse 10 years Replacement with a new one Aluminum capacitor 5 years Replace with a new circuit board depending on the on printed circuit check results board Extract from Guide to periodical inspections of general purpose inverters issued by the Japan Electric In dustries Association Note The life of a part greatly varies depending on the environment of use 14 3 Making a call for servicing For the Toshiba service network refer to the back cover of this instruction manual If defective conditions are en countered please contact the Toshiba service section in charge via your Toshiba dealer When making a call for servicing please inform us of the contents of the rating label on the right panel of the inverter the presence or absence of optional devices etc in addition to the details of the failure 14 4 Keeping the inverter in storage Take the following precautions when keeping the inverter in storage temporarily or for a long period of time 1 Store the inverter in a well ventilated place away from heat damp dust and metal powder 2 Ifthe printed circuit board in your inverter has an anti static cover black cover do not leave it detached from the circuit board during storage though the cover must be detached before tur
101. e 1 Wheninstalling the inverter outside the cabinet provide a protective means for the inverter s wiring hole to prevent workers from putting their fingers through the hole and touching an electrically charged part in the inverter 2 Do not connect two or more wires to the main circuit earth terminal of the inverter If necessary install an additional earth terminal on the metal plate on which the inverter is installed and connect another cable to it Or install the EMC plate attached as standard and another cable connect to earth terminal on the EMC plate Refer to the table 10 1 for earth cable sizes 3 Install a non fuse circuit breaker on the input side of the inverter TOSHIBA E6580757 10 Periph e When using switchgear for the inverter it must be installed in a cabinet Failure to do so can lead to risk of electric shock and can result in death or serious injury o Danger Mandatory Be Grounded 10 1 Selection of wiring materials and devices Connect earth cables securely Failure to do so can lead to risk of electric shock or fire in case of a failure short circuit or leak current Capacity o Main circuit DC ET UT Braking resistor Grounding Voltage Glass Sa AES Inverter model mm See Note 1 optional mm Braking unit cable note AR optional mm mm 125 85 7 125 8 5 ree 125 3 5 125 3 5 2 0 5 5 0 2 VFS9 2002PM 2 0 1 25 1 25 3
102. e Make a service call Main unit ROM fault e The control ROM is defective Make a service call CPU fault trip e The control CPU is defective Make a service call etc Inverter type error e The control circuit board main circuit board or drive circuit board is replaced If it does not recover from the error make a service call Auto tuning error Check the settings of the motor parameters 47 to YOR Check that the motor is not two or more sizes smaller in capacity than the inverter Check that the inverter output cable is not too thin Check that the motor is not running Check that the motor is a three phase inductive motor With a parameter you can choose between trip on and off Alarm information Each message in the table is displayed to give a warning but does not cause the inverter to trip Error code Problem Possible causes Remedies ST terminal OFF The ST CC circuit is opened Close the ST CC circuit f AGE Undervoltage in main e The supply voltage between R S and T is e Measure the main circuit supply voltage circuit under voltage If the voltage is at a normal level the inverter requires repairing Retry in process The inverter is in the process of retry The inverter is normal if it restarts after e A momentary stop occurred several tens of seconds The inverter restarts automatically Be careful of the machine because it may suddenly restart Le gun prummumermnmet ho ting
103. e by a qualified expert Connection of input power by someone who does not have that expert knowledge may result in fire or electric shock Connect output terminals motor side correctly If the phase sequence is incorrect the motor will operate in reverse and that may result in injury Wiring must be done after installation If wiring is done prior to installation that may result in injury or electric shock The following steps must be performed before wiring 1 Shut off all input power 2 Wait at least ten minutes and check to make sure that the charge lamp is no longer lit 3 Use a tester that can measure DC voltage 800VDC or more and check to make sure that the voltage to the DC main circuits across PA PC is 45V or less If these steps are not properly performed the wiring will cause electric shock Tighten the screws on the terminal board to specified torque If the screws are not tightened to the specified torque it may lead to fire TOSHIBA E6580757 e Ground must be connected securely If the ground is not securely connected it could lead to electric shock or fire when a malfunction or cur rent leak occurs Be Grounded motor side terminal S Do not attach devices with built in capacitors such as noise filters or surge absorber to the output This could cause a fire Prohibited E Preventing radio noise To prevent electrical interference such as radio noise separately bundle wires to the main circuit
104. e cen e PE ER E Ee e n Ee iret cepit EE A 3 1 4 Notes on the appliCati r s taie Mere git ae eBace ue A 10 2 Gorinection equipment reri EFE unas casa GERNU RDUM ENORMI CEREREM RES 2 1 Cautions Rd E 2 2 Standard connections 2 3 Description of terminals EMO II C 1 3 1 How to operate the VE S9 ree eee e E e ee doce m hber vue C 2 3 2 Simplified Operation of the VF S9 ssssssssssesseseeeeeenenee nennen nennen nennen etenim enne nennen nnne C 6 4 Basie VE 9S9 operatiOris o atre Rete eub i ete da eet ap Dr pere de dade Lee d eet bdo Reo aee 4 1 How to set parameters 5 Basic parameters ette eode d P DP Pe EE DB es E 1 5 1 Setting acceleration deceleration time eese nennen nennen merenti E 1 5 2 Increasing staning torque c ee RE ee E UG T ie ee E 3 5 3 Setting environmental protection eesseesceeseeseeeeeeeseeeseecseeesaeseecseeesaesseeesaesaeseecaeeeaeseaecaeesaeseaeseeeeeesenaetaees E 5 5 4 Setting parameters by operating method nennen nennen nre nennen enne enn E 5 5 5 Selection of operation Mode cite ies 1 nte eie Led e e tap et e He a da eeepc tu eap Ede eene e dr dua E 7 5 6 Meter setting and adjustment E eae EE EA RU GE ERE ERE EE es E 8 5 7 Standard detault SOttin gs P M M E 10 5 8 Selecti
105. e inverter or the rated current of the motor is smaller than the rated current of the inverter adjust the electronic thermal protection level 1 tc so that it fits the motor s rated current Output current reduction factor A EH x1 0 E H x0 55 o i gt 30 Hz Output frequency Hz Note The motor overload protection start level is fixed at 30Hz Example of setting When the VFS9 2007PM is running with a 0 4kW motor having 2A rated current LED displa Displays the operation frequency perform during stop UA r When standard monitor display selection 7 2 is set toG operation frequenc oi Press the MON key to display the first basic parameter R automatic acceleration deceleration Lh Press either the A key or the key to change the parameter to E be iint Press the ENTER key to display the parameter setting Standard net default setting 100 Press the A key to change the parameter to M 1 1 motor rated current inverter output rated current x 100 2 0 4 8 x 100 When PWM carrier frequency E 31111 is set to 12kHz 4 Te hr Press the ENTER key to save the changed parameter 5c Ei and the parameter set value are displayed alternately E 20 TOSHIBA E6580757 Using a VF motor motor for use with inverter B Setting selection of electronic thermal protection characteristics Setting value Overload protection Overload stall 1 valid x invalid A VF motor a motor for
106. e of VIB terminal setting Example of VIA terminal setting Example of II terminal setting F213 ee ee F204 Ee eee ee ee RZD dieu NNUS 50 or 60Hz 50 or 60Hz 50 or 60Hz F211 F202 Hz 0Hz i F202 i ov 10V ov 10V hz AmA 2 OmA F210 F212 F201 F203 F201 F203 0 100 096 10096 2096 10096 F 35 TOSHIBA E6580757 6 13 Setting motor constants E DL Auto tuning FY Slip frequency E Juri Motor primary constant E yo J Motor secondary constant Fog Motor excitation constant F4YiGs Magnification of load inertial moment E YO Rated capacity ratio of motor to inverter To use vector control automatic torque boost and automatic energy saving motor constant setting motor tuning is required The following three methods are available to set motor constants for automatic torque boosting however two methods are available 1 Using the automatic torque boost Au for setting the V F control mode selection Pte and auto tuning 41313 at the same time 2 Setting the V F control mode selection P and auto tuning E 45 3 independently 3 Combining the V F control mode selection P and manual tuning Sensorless vector control may not operate properly if the motor capacity differs from the applicable rated capacity of the inverter by more than two grades Selection 1 Setting by automatic torque boost This is the easiest of
107. e particular rating and characteristics of the motor The E He parameter and extended parameter amp 25 have the same function Modification of either parameter means that the same value is set for both parameters W Parameter setting Adjustment range Default setting car Motor electronic thermal protection FBO level 1 10 100 100 F 42 TOSHIBA E6580757 6 15 2 Setting current stall EEG I Stall prevention level e Function This parameter reduces the output frequency by activating a current stall prevention function against a current exceeding the C 5 specified level E W Parameter setting Adjustment range Default setting Stall prevention level 10 199 200 Disabled Display during an OC alarm status During an QC alarm status that is when there is a current flow in excess of the stall prevention level the output frequency changes At the same time to the left of this value C is displayed flashing on and off Example of display 7 cm eo 6 15 3 Inverter trip retention Inverter trip retention selection e Function If the inverter trips this parameter will retain the corresponding trip information Trip information that has thus been stored into memory can be displayed even after power has been reset Parameter setting Title Function Adjustment range Default setting Inverter trip retention selection 1 Retained aa Up to four sets of latest trip infor
108. e to deformation by the above applicable solvents They are not examples for resistance to fire or explosion A 16 TOSHIBA E6580757 e Do not install in any location of high temperature high humidity moisture condensation and freezing and avoid locations where there is exposure to water and or where there may be large amounts of dust metallic fragments and oil mist e Do not install in any location where corrosive gases or grinding fluids are present Operate in areas where ambient temperature ranges from 10 C to 60 C Operation over 40 C is allowed when peel off the top warning label And operation over 50 C is al lowed when reduce to 70 C or less of rated current Measurement position Measurement amp position 5cm Note The inverter is a heat emitting body Make sure to provide proper space and ventilation when install ing in the cabinet When installing inside a cabinet we recommend peel of the top seal although 40 C or less Do not install in any location that is subject to large amounts of vibration to vibration anti vibration measures are required Please Note If the VF S9 Inverter is installed in a location that is subject j consult with Toshiba about these measures sine iffum 6 If the VF S9 Inverter is installed near any of the equipment listed below provide measures to insure against errors in operation Solenoids Attach surge suppressor on coil Brakes Attac
109. earing signal and decrementing signal at the same time clearing signal is allowed e f input incrementing signal and decrementing signal at the same time difference of both signal is re sponded Ex If 2 1 1S F2 iJ frequency F2 1 1 72 13 increase E Storage of the set frequency Set parameter F 243 to select automatic storage of the frequency setting B Frequency adjustment range The frequency can be set from LL lower limit frequency to UL upper limit frequency The Li value will be set as soon as the set frequency clearing function function number 43 44 is entered from the input terminal E Minimum unit of frequency adjustment If the unit selection parameter FAD t 2 free unit selection enabled and the free unit selection pa rameter F We 1 00 the output frequency can be adjusted in steps of 0 01Hz F 16 TOSHIBA E6580757 6 6 Operation frequency 6 6 1 Starting frequency F c Starting frequency setting e Function The frequency set with the parameter O is put out immediately on completion of frequency set ting Use the 444 parameter when a delay in response of starting torque according to the accelera tion deceleration time is probably affecting operation Setting the starting frequency to a value from 0 5 to 2Hz maximum 5Hz is recommended The occurrence of an overcurrent can be suppressed by setting this frequency below the rated slippage of the motor Parameter setting Adjustme
110. ed on with the front cover or the cabinet doors open it may result in electric shock Make sure that operation signals are off before resetting the inverter after malfunction If the inverter is reset before turning off the operating signal the motor may restart suddenly causing Do not touch heat radiating fins or discharge resisters These device are hot and you ll get burned if you touch them Contact prohibited Always observe the permissible operating ranges of motors and other equipment see the instruction Q manual for the motor If these ranges are not observed it could result in injury Prohibited C 1 TOSHIBA 3 1 How to operate the VF S9 Overview of how to operate the inverter with simple examples Example 1 1 Wiring Setting the operation frequency using built in potentiometer and run ning and stopping using the operation panel R L1 S L2 T L3 Control circuit 2 Parameter setting default setting E6580757 3 Operation Run stop Press the and keys on the panel Frequency setting Set adjusting position of notches on the potentiometer Title Function Programmed value Ciba Command mode selection 1 Fa Frequency setting mode selection 2 TOSHIBA E6580757 Example 2 Setting the operation frequency using the operation panel and run ning and stopping using the operation panel 1 Wiring Main circuit
111. en removed before operation so that the terminal board is not touched accidentally TOSHIBA E6580757 Top warning label Note 1 Wiring hole Cooling fin Ventilation slits n Name Plate Bottom Note 1 If ambient temperature is high peel off this label Removing label invalidates NEMA 1 rating unless enclosed in a cabinet Example of the label lt 40 C A 5 TOSHIBA E6580757 1 3 2 Main circuit and control circuit terminal boards 1 Main circuit terminal board In case of the lug connector cover the lug connector with insulated tube or use the insulated lug con nector VFS9S 2002PL 2022PL mu sre PO 7 PA PB PC Umi V T2 W T3 09 Screw hole of EMC plate M3 screw 2002 2007 M4 screw 2015 2022 Shorting bar 9 Grounding terminal M5 screw TOSHIBA E6580757 VFS9S 2002PM 2015PM R L1 S L2 T L3 M3 screw M4 screw 20020 2007 2015 Shorting bar Grounding terminal M5 screw Screw hole of EMC
112. er recommended by Toshiba is connected to it and wiring is carried out correctly B EMC directive 89 336 EEC The EMC standards are broadly divided into two categories immunity and emission related standards each of which is further categorized according to the operating environment of each individual machine Since inverters are intended for use with industrial systems under industrial environments they fall within the EMC categories listed in Table 1 below The tests required for machines and systems as final products are almost the same as those required for inverters TOSHIBA Table 1 EMC standards E6580757 General standard Test standard and level EN 55011 Group 1 Class A EN 55011 Group 1 Class A Emission Radiation noise _ EN50081 2 Static discharge Radioactive radio frequency magnetic contactor field Immunity First transient burst EN50082 2 Radio frequency induction transmission interference Emission standards other than the above are applied to inverters when used in a commercial environment but not an industrial envi ronment EN 61000 4 2 EN 61000 4 3 EN 61000 4 4 EN 61000 4 5 EN 61000 4 6 Category Subcategory General standard Test standard and level EN 55011 Group 1 Class B m Emission mm 3 EN50081 2 9 1 2 EN 55011 Group 1 Class B Measures to satisfy the EMC directive This subsection explains what measures must be taken to satisfy the EMC directive 1
113. er settings can Change the setting of the parameter 14 prohibition of change of parameter not be changed setting toG permitted if it is set at prohibited For reasons of safety some parameters cannot be reprogrammed while the inverter is running M 7 TOSHIBA E6580757 How to cope with parameter setting related problems If you forget parameters e You can search for all reset parameters and change their settings which have been reset Refer to 4 1 4 for details If you want to return all You can return all parameters which have been reset to their default settings reset parameters to their Refer to 4 1 6 for details respective default set tings M 8 TOSHIBA E6580757 14 Inspecti ntenance The equipment must be inspected every day If the equipment is not inspected and maintained errors and malfunctions may not be discovered which could lead to accidents Before inspection perform the following steps 1 Shut off all input power to the inverter 2 Wait for at least ten minutes and check that the charge lamp is no longer lit 8 Use a tester that can measure DC voltages 800V DC or more and check that the voltage to the DC main circuits across PA PC does not exceed 45V Performing an inspection without carrying out these steps first could lead to electric shock e When using switchgear for the inverter it must be installed in a cabinet Failure to do so can lead to risk o
114. eration time automatically at the frequency setting of F 595 Output frequency Hz am Set frequency E505 Time sec 1 2 3 m 1 Acceleration at the gradient 3 Deceleration at the gradient corresponding to acceleration corresponding to deceleration time Cr time Os 2 Acceleration at the gradient 4 Deceleration at the gradient corresponding to acceleration corresponding to deceleration timer Gn time dz rr F 41 TOSHIBA E6580757 3 Switching using external terminals Switching the acceleration deceleration time via external termi nals Output frequency Hz AD2 switching 1 Acceleration at the gradient l 3 Deceleration at the gradient corresponding to acceleration corresponding to deceleration time RIT time SO 2 Acceleration at the gradient 4 Deceleration at the gradient corresponding to acceleration corresponding to deceleration time F500 time DET In this case set I tte to 0 terminal board A switching signal for the acceleration deceleration 2 is not set as the default Assign function number 5 a3 to an idle terminal by specifying the input terminal function selection parameter 6 15 Protection functions 6 15 1 Setting motor electronic thermal protection cB Motor electronic thermal protection level 1 e Function This parameter allows selection of the appropriate electronic thermal protection characteristics ac cording to th
115. error and 2 are set too close to each other 1 and 2 apart from each other Clear command ac e This message is displayed when pressing Press the STOP key again to clear the ceptable the STOP key while an error code is dis trip Emergency stop The operation panel is used to stop the Press the STOP key for an emergency command accept operation in automatic control or remote stop able control mode To cancel the emergency stop press any other key Setting error alarm e An error is found in a setting when data is e Check whether the setting is made cor An error code and reading or writing rectly data are displayed alternately twice each Continued overleaf M 3 TOSHIBA E6580757 Continued overleaf DC braking e DC braking in process Normal if the message disappears after several tens of seconds See Note 2 Parameters in the e Parameters are being initialized to default e Normal if the message disappears after a process of initializa values while several seconds to several tens of tion nk Setup parameters in e Setup parameters are in the process of Normal if the message disappears after a the process of being being set while several seconds to several tens of set seconds ess several seconds Note 1 ST Terminal of stand by function Note 2 When the ON OFF function is selected for DC braking DB using the input terminal selection pa rameter you can judge the inverter to
116. estart signal is input to the rotating motor after a momentary stop etc A special motor e g motor with a small impedance is used The deceleration time d is too short During deceleration The insulation of the output main circuit or motor is defective The motor has too small impedance The input voltage fluctuates abnormally 1 The power supply has a capacity of 200kVA or more 2 A power factor improvement capacitor is opened or closed 3 A system using a thyristor is connected to the same power distribution line A restart signal is input to the rotating motor after a momentary stop etc The deceleration timed E C is too short Regenerative energy is too large EF 384 dynamic braking resistor activa tion is off 36 overvoltage limit operation is off The input voltage fluctuates abnormally 1 The power supply has a capacity of 200kVA or more 2 A power factor improvement capacitor is opened or closed 3 A system using a thyristor is connected to the same power distribution line e Increase the acceleration time AZ Check the V F parameter UseF 30 auto restart and 302 ride through control e Increase the carrier frequency 30 e Increase the deceleration time d t Reduce the load fluctuation e Check the load operated machine Check the cables and wires for defective insulation Insert a suitable input reactor Use 3D auto restart andF 302
117. estarts the motor smoothly motor speed search function This parameter also allows commercial power operation to be switched to inverter operation without stopping the motor During operation m c Y is displayed F 23 TOSHIBA E6580757 Function Adjustment range Default setting 0 Disabled 1 At auto restart after momentary stop 2 When turning ST CC on or off 3 At auto restart or when turning ST CC on or off Auto restart control 4 Motion of DC braking at start up at auto selection restart after momentary stop 5 Motion of DC braking at start up when turning ST CC on or off 6 Motion of DC braking at start up at auto restart or when turning ST CC on or off If the motor is restarted in retry mode this function will operate regardless of the setting of this parameter 1 Auto restart after momentary power failure Auto restart function Input voltage E o i gt Motor speed F CC ON m L OFF x Setting 30 tto 3 This function operates after power has been restored following detection of an undervoltage by the main circuits and control power 2 Restarting motor during coasting Motor speed search function Motor speed OFF ST CC Sa ON OFF Setting 33 ito 3 This function operates after the ST CC terminal connection has been opened first and then connected again F CC j SN 3 DC braking during restart If this parameter is set to either H 5
118. etting of the frequency becomes enabled VIA IM VIB Frequency priority selection parameter J00 9 EF id 0 Terminal board is selected Analog input terminal data VIA II and analog input terminal data VIB are added in this mode The override function can be executed with analog input terminal data VIA II as the main data and analog in put terminal data VIB as correction data Note This mode disabled during feedback operation based on PI control F 12 TOSHIBA E6580757 6 5 2 Setting frequency command characteristics VIA II input point 1 setting VIA II input point 1 frequency 20 J VIAI input point 2 setting 224 VIAII input point 2 frequency Fe H VIB input point 1 setting Frequency UP response time Fei fs VIB input point 1 frequency Frequency UP step width 2 ia VIB input point 2 setting Frequency DOWN response time Fe 13 Fe 1 3 VIB input point 2 frequency Frequency DOWN step width e Function These parameters adjust the output frequency according to the externally applied analog signal 0 10V dc voltage 4 20mA dc current and the entered command for setting an external contact frequency VIA II input point 2 setting 0 100 96 100 VIB input point 1 setting 0 100 96 Frequency UP response time 0 100 1 0 1 s VIB input point 1 frequency 0 0 400 0 Hz Frequency UP step width 0 0 400 0 VIB input point 2 setting 0 100 96 Frequency DOWN response ti
119. ey are subject to the low voltage directive The CE mark must be put on all machines and systems with built in inverters because such machines and sys tems are subject to the above directives If they are final products they might also be subject to machine related directives It is the responsibility of the manufacturers of such final products to put the CE mark on each one In order to make machines and systems with built in inverters compliant with the EMC directive and the low voltage directive this section explains how to install inverters and what measures should be taken to satisfy the EMC directive We have tested representative models with them installed as described later in this manual to check for confor mity with the EMC directive However we cannot check all inverters for conformity because whether or not they conform to the EMC direction depends on how they are installed and connected In other words the application of the EMC directive varies depending on the composition of the control panel with a built in inverter s the rela tionship with other built in electrical components the wiring condition the layout condition and so on Therefore please verify yourself whether your machine or system conforms to the EMC directive 9 1 1 About the EMC directive The CE mark must be put on every final product that includes an inverter s and a motor s The VF S9 series of inverters complies with the EMC directive if an EMI filt
120. ey or the V key to change to c YP Pressing the ENTER key displays the programmed parameters D n amp MP will always display zero O on the right the previous set a ting on the left Le Press theA key or the V key to change the set value To return to Let 4 ia standard factory default setting change to 3 Pressing the ENTER key displays im it while returning all pa rameters to factory default setting 30 The monitor returns to the display of setup parameters skier Set the setup parameters See 4 1 4 If there is something that you do not understand during this operation press the MON key several times and start over again from the step of AL display D 9 TOSHIBA E6580757 5 Basic Before you operate the inverter the parameters that you must first program are the basic parameters 5 1 Setting acceleration deceleration time i 44 Automatic acceleration deceleration rrj Zu Acceleration time 1 ED Deceleration time 1 NER e Function 1 For acceleration time Ai program the time that it takes for the inverter output frequency to go from i 5 OHz to maximum frequency H 2 For deceleration time e E program the time that it takes for the inverter output frequency to go from maximum frequency Hto OHZ 5 1 1 Automatic acceleration deceleration This automatically adjusts acceleration and deceleration time in line with load size ot obj E
121. f electric shock and can result in death or serious injury Be sure to inspect the inverter regularly and periodically to prevent it from breaking down because of the environment of use such as temperature humidity dust and vibration or deterioration of its components with aging Danger Mandatory 14 1 Regular inspection Since electronic parts are susceptible to heat install the inverter in a cool well ventilated and dust free place This is essential for increasing the service life The purpose of regular inspections is to maintain the correct environment of use and to find any sign of failure or malfunction by comparing current operation data with past operation records Inspection procedure Subject of inspection Inspection item epee Inspection method Criteria for judgement 1 Dust temperature Occasionally 1 Visual check check 1 Improve the environ and gas by means of a ment if it is found to be thermometer smell unfavorable 1 Indoor check environment 2 Drops of water or Occasionally 2 Visual check 2 Check for any trace of other liquid water condensation 3 Room temperature Occasionally 3 Check by means of 3 Max temperature 40 C a thermometer 50 C inside the cabinet If something unusual is found open the door and check the transformer re actors contactors relays cooling fan etc inside If necessary stop the opera tion 1 Load current Occasionally Moving iron type AC To
122. f it makes a noise or vibrates ab normally 2 Smoothing capacitor The smoothing aluminum electrolytic capacitor in the main circuit DC section degrades in performance because of ripple currents etc It becomes necessary to replace the capacitor after it is used for about 5 years under normal conditions If your inverter is intended for a 3 7kW or smaller motor replace the smoothing capacitor together with the printed circuit board on which it is mounted Criteria for appearance check e Absence of liquid leak e Safety valve in the depressed position Measurement of electrostatic capacitance and insulation resistance N 3 TOSHIBA E6580757 The operation time is helpful for roughly determining the time of replacement For the replacement of parts contact the service network or Toshiba branch office printed on the back cover of this instruction manual E Standard replacement cycles of principal parts The table below provides a listing of the replacement cycles of parts when used under normal conditions average ambient temperature 30 C load factor not more than 80 operation time 12 hours per day The replacement cycle of each part does not mean its service life but the number of years over which its failure rate does not increase significantly Part name Standard Replacement mode and others replacement cycle Cooling fan 2 to 3 years Replacement with a new one Smoothing capacitor 5 years Replace with a new one depen
123. free from condensation and vapor Note 1 Above 40 C Remove the protective seal from the top of VF S9 Note 2 Above 50 C Remove the protective seal from the top of VF S9 and derate the rated output current by 3 for every C above 50 C Note 3 Side by side installation e Model of 3 7kW or less from 10 C to 40 C Remove the protective seal from the top of VF S9 Model of 5 5kW or more from 10 C to 50 C L 2 TOSHIBA E6580757 12 2 Outside dimensions and mass E Outside dimensions and mass Applicable motor pimensions mm Approx weight Input voltage KW ae wapo w m mp o Drawing 0 2 VFS9S 2002PL VFS9S 2004PL 105 130 140 93 118 1 phase 200V 0 75 VFS9S 2007PL 15 VFS9S 2015PL 150 150 VFS9S 2022PL 195 163 14 85 VFS9 2015PM VFS9 2022PM VFS9 2037PM VFS9 2055PL VFS9 2075PL rae VFS9 2110PM VFS9 2150PM VFS9 4007P VFS9 4015P VFS9 4022P VFS9 4037P VFS9 4055P VFS9 4075P VFS9 4110PL VFS9 4150PL 245 330 195 315 3 phase 200V 3 phase 400V L 3 TOSHIBA E6580757 E Outline drawing Jes EY seo AUN z A
124. ft The monitor on the inverter at this time will display GF F Motor speed Coast stop 3 2 2 How to set the frequenc 1 Setting the frequency using the potentiometer on the inverter main unit iad 2 Set the frequency with the notches on the potentiometer Move clockwise through the higher notches for the higher frequencies C 7 TOSHIBA E6580757 2 Setting the frequency using the operation panel F ARa t Set the frequency from the operation panel Moves the frequency up v Moves the frequency down B Example of operating a run from the panel Key operated LED display Operation Displays the operation frequency When standard monitor display selection 7 1 1is set to 0 opera tion frequenc a v 52 Set the operation frequency m m ma vc 5 cr Press the ENT key to save the operation frequency F and the set frequency are displayed alternately Pressing theA key or the V key will change the operation frequency even during operation 3 Setting the frequency using external signals to the terminal board F t Li d i B Frequency setting 1 Setting the frequency using external potentiometer Potentiometer control Set frequency using the potentiometer 1 10kQ 1 4W i For more detailed information on adjustments see 6 5 Setting frequency using 50Hz or 60Hz the potentiometer Frequency 0 MIN MAX The input terminal VIB can be used in the
125. ge parameters 3 i F z i 5 and FUE if necessary This is a negative potential terminal in the internal DC main circuit DC common power can be input across the PA terminals positive potential Terminals for connecting a DC reactor DCL optional external device Shorted by a short bar when shipped from the factory Before installing DCL remove the short bar 2 3 2 Control circuit terminals sink logic The control circuit terminal board is the same for all models Wire size See 1 3 2 JP302 FMV SOURCE D O0 0 00000000 O0 OO 0 OO OO OO FMC SINK FLA FLB FLC RY RC cc via viB PP Il FM F R RST S1 S2 S3 CC OUTPP24 Electrical specifications Terminal symbol Input output Function Inverter internal circuits Shorting across F CC causes for ward rotation open causes slow down and stop 24V Shorting across R CC causes re SINK SOURCE verse rotation open causes slow oO J P301 down and stop N tat g 5V Shorting across RST CC causes a du Peur ee s 47K held reset when the inverter protector ua nyc 10K function is operating Note that when E 15K the inverter is operating normally it will not operate even if there is a Sink source short across RST CC n amp Source set speed operation set speed operation Sh
126. h surge suppressor on coil Magnetic contactors Attach surge suppressor on coil Fluorescent lights Attach surge suppressor on coil Resistors Place far away from VF S9 Inverter TOSHIBA E6580757 E How to install Danger Do not install and operate the inverter if itis damaged or any component is missing This can result in electric shock or fire Please consult your local agency for repairs Prohibited Must be installed in nonflammables such as metals The rear panel gets very hot so that if installation is in an inflammable object this can result in fire Do not operate with the front panel cover removed This can result in electric shock e An emergency stop device must be installed that fits with system specifications e g cuts off input Mandatory power then engages mechanical brakes v d Operation cannot be stopped immediately by the inverter alone thus risking an accident or injury All options used must be those specified by Toshiba The use of any other option may result in an acci dent If the unit is installed on a base that cannot withstand that weight the unit may fall resulting in injury If braking is necessary to hold motor shaft install a mechanical brake The brake on the inverter will Mandatory not function as a mechanical hold and if used for that purpose injury may result o The main unit must be installed on a base that can bear the unit s weight Bi In
127. he A key to change to the dynamic braking selection esau Pont E Pressing the ENTER key allows the reading of parameter setting i Press the A key to change the dynamic braking selection from 1 tol Pressing the ENTER key alternately flashes on and off the parameter F 3 and changed value and allows the save of those values If there is anything you do not understand during this operation press the MON key several times to start over from the step of Ai 1 display 4 1 3 Search and resetting of changed parameters Automatically searches for only those parameters that are programmed with values different from the stan dard default setting and displays them in the user parameter group tort Parameter setting can also be changed within this group Notes on operation When a value is reprogrammed that is the same as the standard value there will be no display within r IN ern The parameters programmed by the setup parameter are also displayed as changed parameters D 5 TOSHIBA E6580757 iE How to search and reprogram parameters The operations of search and resetting of parameters are as follows Key operated LED display Operation uU Displays the operation frequency operation stopped When stan LI LI dard monitor display selection 71 1D is set toT operation fre quenc Press the MON key to display the first basic parameter T PL automatic acceleration deceleration Press either theA key or theV
128. he following parameters are provided for gain adjustment Parameter Setting range Default setting F J52 P sain F 3 amp 3 gain F 3 amp 2 P gain adjustment parameter This parameter adjusts the proportional gain level during PI control A correction value proportional to the particular deviation the difference between the set frequency and the feedback value is obtained by multiplying this deviation by the parameter setting A larger P gain adjustment value gives faster response Too large an adjustment value however re sults in an unstable event such as hunting Process quantity setting value Fast response 4 Slow response Time F 34 TOSHIBA E6580757 F 353 I gain adjustment parameter This parameter adjusts the integral gain level during PI control Any deviations remaining unremoved during proportional action are cleared to zero residual deviation offset function A larger gain adjustment value reduces residual deviations Too large an adjustment value however results in an unstable event such as hunting Process quantity setting value Residual deviation Time 5 Adjusting analog command voltages To use external analog setting VIB or feedback input II VIA perform voltage scaling adjustments as re quired See Section 6 5 2 for further details If the feedback input data is too small voltage scaling adjustment data can also be used for gain adjustment Exampl
129. high frequency remedial products Schneider Toshiba electric corporation Esper Mighty Series for earth leakage breakers If you use equipment like this there is no need to reduce the PWM carrier frequency 3 If the sensors and CRT are affected it can be remedied using the reduction of PWM carrier frequency described in 1 above but if this cannot be remedied since there is an increase in the motor s magnetic noise please consult with Toshiba 2 Effects of leak current across lines Thermal relay Inverter Log OE 1 ok pey Leak current path across wires 1 Thermal relays The high frequency component of current leaking into electrostatic capacity between inverter out put wires will increase the effective current values and make externally connected thermal relays operate improperly If the wires are more than 50 meters long it will be easy for the external ther mal relay to operate improperly with models having motors of low rated current several A ampere or less especially the 400V class low capacity 3 7kW models because the leak cur rent will increase in proportion to the motor rating A 14 TOSHIBA E6580757 Remedies 1 Use the electronic thermal built into the inverter The setting of the electronic thermal is done using parameter OL e Ae F805 2 Reduce the inverter s PWM carrier frequency However that will increase the motor s magnetic noise Use parameter 31302 for setting the PWM carrie
130. hree procedures for setting motor constants 1 The sensorless vector control and motor constants auto tuning can be set at a time Set the basic parameter LIC to t For details see 1 in 5 2 2 The motor constant can be automatically set auto tuning Set the extended parameter F 4D D to e For details see selection 2 in 6 13 E 16 TOSHIBA E6580757 3 Each motor constant can be set individually For details see selection 3 in 6 13 Energy saving Setting V F control mode selection i toH automatic energy saving Energy can be saved in all speed areas by detecting load current and flowing the optimum current that fits the load Motor constant must be set The motor you are using is a 4P Toshiba standard motor and if it has the same capacity as the inverter there is basically no need to set the motor constant There are two procedures for setting the motor constant 1 The motor constant can be set automatically auto tuning Set the extended parameter F MOD to e For details see selection 2 in 6 13 2 Each motor constant can be set individually For details see selection 3 in 6 13 Precautions on vector control 1 The sensorless vector control exerts its characteristics effectively in frequency areas below the base fre quency a1 The same characteristics will not be obtained in areas above the base frequency 5 2 Set the base frequency to anywhere from 40 to 120Hz during sensorless vector cont
131. igit 7 segments LED Indicator Use environments Stall prevention current limitation over current output short circuit over voltage over voltage limitation undervolt age ground fault power supply phase failure output phase failure overload protection by electronic thermal func tion armature over load at start up 5 5kW or larger load side over torque at start pre alarm overheat Auto restart non stop control after momentary power failure Switching between standard motor constant torque VF motor overload trip overload stall selection Frequency Alarm Status inverter output frequency stall alarm C overvoltage alarm P overload alarm L overheat alarm H inverter status frequency cause of activation of protective function input output voltage output current etc and parameter settings Free unit display arbitrary unit e g rotating speed corresponding to output frequency Lamps indicating the inverter status by lighting such as RUN lamp MON lamp PRG lamp VEC lamp ECN lamp frequency setting potentiometer lamp UP DOWN key lamp and RUN key lamp The charge lamp indicates that the main circuit capacitors are electrically charged Indoor altitude 1000m Max not exposed to direct sunlight corrosive gas explosive gas or vibration less than 5 9m s 10 to 55Hz Ambient temperature 10 to 60 C Note 1 2 3 Storage temperature 20 to 65 C Relative humidit 20 to 93
132. in electric shock or fire Please consult your local sales agency for repairs Q Do not place any inflammable objects nearby If a flame is emitted due to malfunction it may result in a fire Efonibies Do not install in any location where the inverter could come into contact with water or other fluids This can result in electric shock or fire Must be used in the environmental conditions prescribed in the instruction manual 1 4 4 Use under any other conditions may result in malfunction Must be installed in non inflammables such as metals 1 4 4 The rear panel gets very hot If installation is in an inflammable object this can result in fire e Do not operate with the front panel cover removed This can result in electric shock 1 4 4 Mandatory e An emergency stop device must be installed that fits with system specifications e g shut off input power then engage mechanical brake 1 4 4 Operation cannot be stopped immediately by the inverter alone thus risking an accident or injury All options used must be those specified by Toshiba The use of any other option may re sult in an accident 1 4 4 The covers may come off and the unit will drop out resulting in injury Do not install in any area where the unit would be subject to large amounts of vibration Prohibited That could result in the unit falling resulting in injury The main unit must be installed on a base that can bear the unit s weight Q If the unit is installed
133. ing Adjustment range Default setting Retry selection 0 None 1 10 times E The likely causes of tripping and the corresponding retry processes are listed below Cause of tripping Retry process Canceling conditions Momentary power Up to 10 times in succession The retry function will be canceled at failure 1st retry About 1 sec after tripping once if tripping is caused by an unusual Overcurrent 2nd retry About 2 sec after tripping event other than momentary power fail Overvoltage 3rd retry About 3 sec after tripping ure overcurrent overvoltage or overload Overload oi This function will also be canceled if re 10th retry About 10 sec after tripping trying is not successful within the speci fied number of times The retry function is disabled in the following unusual events eOCA Arm overcurrent at start up Ecrce Main unit RAM fault eOCL Overcurrent on the load side at start up eErc3 Mainunit ROM fault EPH Output phase failure eErcM CPU fault trip eSHe External thermal trip Erc5 Remote control error Dt Overtorque trip EEP EE PROM fault el Small current operation trip eEtn Auto tuning error ef External trip stop UP 1 Undervoltage trip main circuit EFe Ground fault trip EPH i Input phase failure eEEYP Inverter type error x Protective operation detection relay signals FLA FLB FLC terminal signals are not sent during use of the retry function A
134. ing mode selection jo 3 M Run stop ON OFF input to F CC and R CC Set JP301 to Sink logic Frequency setting VIA and VIB 0 10Vdc external potentiometer ll Input 4 20mAdc Note The VIA terminal and II terminal cannot be used at the same time C 5 TOSHIBA E6580757 3 2 Simplified Operation of the VF S9 The procedures for setting operation frequency and the methods of operation can be selected from the following 1 Run and stop using external signals to the terminal board 2 Run and stop from the operation panel 1 Setting using external signals to the terminal board Frequency setting 0 10Vdc 4 20mAdc 2 Setting using the operation panel 3 Setting using the potentiometer on the inverter main unit Use the basic parameters fMi command mode selection and F d frequency setting mode selection for selecting Title Function Adjustment range Default setting Command mode selection 0 Terminal board 1 Operation panel ooa O O nna Frequency setting mode 0 Terminal board 1 Operation panel 2 Ffifid selection 2 Internal potentiometer Key operated LED display Displays the operation frequency operation stopped When standard monitor display selection 1 15 is set to Operation frequency Press the MON key to display the first basic parameter LJ 1 automatic acceleration deceleration Press either theA key or theV key to select T NOg Press the ENTER key to display the pa
135. ing unit i Command mode selection Frequency setting mode selection 0 Terminal board 1 Operation panel 0 Terminal board 1 Operation panel 2 Internal potentiometer 0 1 2 3 Meter selection Output frequency Output current Set frequency For adjustment current fixed at 100 4 Inverter load factor 5 Output Meter adjustment Standard setting 0 2 invalid mode selection 3 Default setting 4 Trip clear 5 Cumulative operation time clear 6 Initialization of type information TOSHIBA No Minimum setting unit Adjustment range 0 Forward run 1 Reverse run 0 1 3600 30 0 400 E6580757 Default User Reference setting setting ce 0008 Forward reverse Operation panel time 1 time 1 0011 Maximum frequency 0012 Upper limit frequency frequenc V F control mode selection 006 0016 Torque boost we Torque boost wv Ene 0041 Motor LIEN electronic thermal protection level 1 Electronic thermal protection characteristic Selection 4 0018 Preset speed to operation 0024 frequencies 1 to 7 E iA ERE parameter Automatic edit function c O5 FH 0 V F constant 1 Variable torque 2 Automatic torque boost 3 Sensorless Vector control 4 Automatic energy saving 0 0 30 0 10 100 VF motor special motor 4 valid x invalid 11 3 Extended param ll E e Input output parameters No output frequenc setti
136. is controlled in accordance with theF Ge setting TOSHIBA E6580757 7 2 Setting the operation mode Applied operation can be performed by selecting the operation mode To set the operation mode use the basic parameter cnag command mode selection and the input terminal selection parameter 1 Operation panel operation 2 Terminal board operation COGS Operation panel Ca D Terminal board G 5 TOSHIBA E6580757 3 Three wire operation Self holding of operation signal Note 1 In case of three wire operation 23 set to andC Dg set toD Select one input terminal and set to HD op eration holding Ex E 1 n4 S1 terminal set to H HD Note 2 Enable to turn the input terminal on at power on Note 3 Enable to turn the terminal F and R on at HD on Note 4 If select Jog run command during three wire operation inverter stop Selecting HD operation holding with the input terminal selection parameter Enable to run at HD ON Stop at HD OFF Output trequency A Forward EA iced 0 Reverse Operation frequency command HD A ON J Lj f OFF gt i ON F J LI Ld LI OO L l OFF R A Si Power 4 supply ON l p OFF Note 2 Note 3 G 6 TOSHIBA E6580757 4 Operation from an external input device 5 Switching from an external input device to the ter minal boa
137. key to select T 11 Press the ENTER key to enable the user parameter automatic edit function C Searches for parameters that are different in value from the standard default setting and displays those parameters Press the ENTER key or the A key to change the parameter displayed Pressing the X7 key moves the search in the reverse direction o 9 2r Press the ENTER key to display the set value a Press the A key and V key to change set value Press the ENTER key to save the changed value The parameter name and the programmed value will flash on and off alternately un J t So a v uo ce Use the same steps as those given above to display parameters that L1 7 you want to search for or change setting with the key and V key a v Oeil When 1 appears again the search is ended rd A search can be canceled by pressing the MON key Press the MON key once while the search is underway to return to the display of pa Ge c d rameter setting mode a zi After that you can press the MON key to return to the status monitor mam mode or the standard monitor mode display of operation frequency IJ x If there is something that you do not understand during this operation press the key several times and start over again from the step of AL 1 display D 6 TOSHIBA E6580757 4 1 4 How to program setup parameters When the standard parameter t 4
138. ller and inverter When operation is to be controlled using a programmable controller of the open collector output type if the programmable controller is turned off with the inverter on the difference in control power potential will cause wrong signals to be sent to the inverter as shown in the diagram below Be sure to provide an interlock so that the programmable controller cannot be turned off when the inverter is on F 7 TOSHIBA Fuse blowout detection arcu EY Programmable controller External 24V power supply d P24 tL 3 Sink logic source logic input Sink logic source logic input output terminal logic switching is possible See Section 2 3 for further details B Example of application Three wire operation Parameter setting Terminal Title START Function Input terminal selection 1 Input terminal selection 6 Run Press START Stop Press STOP 0 51 E6580757 Inverter contact a contact b Adjustment range see Section 11 Inverter internal F 24V power supply Setting 2 Forward running command Operation holding 1 m j i In case of three wire operation F IO 3setto 1 F 8 TOSHIBA E6580757 6 3 3 _ Modifying output terminal functions 130 Output terminal selection 1 RY RC 3 Output terminal selection 2 OUT F 3 Output terminal selection 3 FLA B C Use the a
139. mand forced switching as the input terminal function selection parameter to spec ify the analog input terminals to be used When the frequency command forced switching function is set OFF VIA II ON VIB are selected respec tively and this function is applicable to automatic manual switching External contact UP DOWN Frequency priority selection parameter 211 el Il uu Eng 1 Operation panel is selected Set the NI g parameter to 1 operation panel when the frequency is to be adjusted with external con tacts In this case set the frequency priority selection parameter to 3 External contact UP DOWN Set the input terminal function selection parameter to 41 42 External contact UP DOWN to select external contact input See 6 5 2 The set frequency is cleared automatically after power off External contact UP DOWN Setting retained even if the power is turned off Frequency priority selection parameter F 2O0 4 FiO 1 Operation panel is selected Set the N g parameter to 1 operation panel when the frequency is to be adjusted with external con tacts In this case set the frequency priority selection parameter to 4 External contact UP DOWN Set the input terminal function selection parameter to 41 42 External contact UP DOWN to select external contact input See 6 5 2 The set frequency is stored automatically even if the power is turned off Next time the inverter is operated the previous s
140. mation displayed in status monitor mode can be stored into memory When power is turned back on trip data in the status monitor mode such as trip current and voltage will not be stored Panel terminal reset p Error information reset Normal operation 7 2 Power reset a Inverter tripped Power turned back on z Inverter tripped again Error displayed i Error displayed FL deactivated E FL activated Only when the cause of the error or other errors has not yet been removed F 43 TOSHIBA E6580757 6 15 4 External input trip stop mode selection External input trip stop mode selection Emergency DC braking time e Function These parameters set the method of stopping the inverter in external trip stop mode When the inverter is stopped the trip detection function E display and the FL relay are activated IfF 503 is set to Emergency DC braking also set F Z5 1 DC braking current and amp 29 Emergency DC braking time 1 External trip stop via terminals The external trip stop function can be executed via the a contact Proceed as follows to assign an external stopping terminal and select the stopping method Input terminal cc Parameter setting Title Function Adjustment range Default setting 0 Coast stop 7 amp 12 External input trip stop mode selection 1 Slowdown stop 2 Emergency DC braking 00 2209 19 Emergency DC
141. me 0 100 1 0 1 s VIB input point 2 frequency 0 0 400 0 Hz 50 or 60 1 Frequency DOWN step width 0 0 400 0 50 or 60 1 Note1 Setting value of 2M and 2 t3 depending on the end of Type form AN WN 60Hz WP 50Hz Note2 F2 i 72 iJ can be used as UP DOWN function depend on the setting Note3 Don t set the same value between point 1 and point 2 If set the same value the Err lis displayed F 13 TOSHIBA E6580757 1 0 10Vdc voltage input adjustment VIA VIB VIA VIB terminals The output frequency with roH Fe 3 respect to the voltage input is 50 or 60 Hz adjusted according to the selected reference point e Gradient and bias can be set easily Fete Fei O Hz Fen Fe 30 Fes Fe ie O 96 100 90 o 10y Voltage signal 2 4 20mAdc current input adjustment Il E Il terminal The output frequency with respect to the current input is adjusted according to the selected reference point e Gradient and bias can be set easily e Set 2D to D to create a current input from 0 to 20mA Feo 50 or 60 Hz Fop O Hz FOU F203 2 0 100 96 4 20mA Current signal 3 Setting frequency via external contact input only when P fiBGd 1 F GOOD 3or9 E Adjustment with continuous signals Parameter setting example 1 Set parameters as follows to adjust the output frequency up or down in proportion to the frequency ad justment signal input time P
142. n F R CC off Coast stop B Parameter setting Adjustment range Default setting Fas 0 Standby on when ST is on 1 Standby always on 2 Interlocked with F R 3 Standby on when ST is off ST signal selection TOSHIBA E6580757 1 Standby on when ST is on Motor speed em Coast stop Use this setting if an ST standby x terminal is required The ST terminal is not assigned as standard default setting Assign the ST function to an idle input terminal by the input terminal selection o 1 Fcc ST cc qe qv 2 Standby always on Default setting The inverter enters a standby status irrespective of the ST signal status Motor rotation stops according to the selected deceleration time at the set frequency 3 Interlocked with F R Motor speed Coast stop Turning the operation I K signal F R off causes the motor to coast to a fe l stop ON Pee a fb OFF 4 Standby on when ST is off Inversion of item 1 above 6 2 2 Setting the reset signal FE 104 RST reset signal selection e Function Thef f4 parameter specifies reset function activation timing depending on the particular status of the RST reset signal 1 Standard setting reset on when RST CC on to off 2 Activated by turning RST off reset on when RST CC off to on e This parameter is available in the modifying input terminal functions 1 7 I5 2 10 RST e To reset the
143. n constant torque characteristics B Parameter setting Base frequency 2 25 400 Hz 50 or 60 According to model See section 11 1123 Motor electronic thermal protection level 2 10 100 100 Setting value of F170 depending on the end of Type form AN WN 60Hz WP 50Hz 1 2 Torque boost 2 0 0 30 0 B Setting of switching terminals The terminal for switching to motor 2 needs to be set since this function is not assigned under the default setting Assign this function to an idle terminal The parameters to be switched depend on the particular identification number of the input terminal selection function OFF OFF OFF Parameters to be used Pe oL en FH ACO dEC FSoe OFF OFF ON Parameters to be switched ME aE ESHO So2 gt 5F 505 dels Fst Parameters to be switched Pe gt G ob OF 1710 ob OF He cHe OF Its Parameters to be switched Pe 90 oL OF LIB REC 5FSS0 sae oFS03 dec 2 530 Lob OF 2 tH OF 173 Parameters to be switched Pe 5G oh OF 170 ACC FSS rene F503 JEC ESO Pwo OF 4 fone of Its TOSHIBA E6580757 6 5 Frequency priority selection 6 5 1 Using a frequency command according to the particular situation a Frequency setting mode selection Eeso Frequency priority selection e Function Use the above parameters to select the command to be used for frequency setting and to assign priority to one of the two types of input frequency reference signals e Combin
144. n of acceleration deceleration 8 RCHF Set frequency reach signal ON Output frequency is within E 3 tset frequency 32 set frequency OFF Output frequency exceeds E 33 tset frequency De set frequency 9 RCHFN Inversion of set frequency reach signal Inversion of RCHF setting 1 FL Failure FL trip output ON When inverter is tripped OFF When inverter is not tripped 0 11 FLN Inversion of failure FL inversion of trip output Inversion of FL setting 12 OT Over torque detection ON Torque current is equal to or larger than amp 15 set value and longer than FG 15 set time OFF Torque current is lower than FS 5 set value 13 OTN Inversion of over torque detection Inversion of OT setting 14 RUN RUN STOP ON When operation frequency is output or during DC braking ct OFF Operation stopped TOSHIBA E6580757 BI Table of output terminal functions 2 2 Function Code lone No RUNN Inversion of RUN STOP uu Action Inversion of RUN setting ON 50 or more of calculated value of overload protection level OFF Less than 50 of calculated value of over load protection level Inversion of POL setting 17 POLN Inversion of OL pre alarm 18 POHR Braking resistor overload pre alarm POHRN Inversion of braking resistor overload pre alarm Over torque detection pre alarm 21 POTN Inversion of over torque detection pre alarm PALN Low current detection Inversion of low current dete
145. ncrease the acceleration time AFL e Reduce the DC braking amount 25 1 and the DC braking time 252 e Check the V F parameter setting e User 34 auto restart and 352 ride through control e Use an inverter with a larger rating Check the V F parameter setting Check the load operated machine e Adjust GL f to the overload that the motor can withstand during operation in a low speed range e Check the main circuit output line motor etc for phase failure e EnableF 885 Output phase failure de tection e Check the main circuit input line for phase failure e Enable 628 input phase failure detec tion He External thermal trip A thermal trip command is entered from Check the external input device an external input device e The load torque rises up to the over torque detection level during operation 2Eh i 20h Over torque trip F Dynamic braking re e The deceleration time is too short e The dynamic braking amount is too large sistor overload trip Overheat The cooling fan does not rotate The ambient temperature is too high The vent is blocked up to the inverter The thermistor in the unit is broken Undervoltage trip main circuit The input voltage in the main circuit is too low With a parameter you can choose between trip on and off Continued overleaf M 2 A heat generating device is installed close e EnableF 5 Over torque trip selecti
146. ne en nere enes 6 1t PWM carrier frequency eei tet iie eeu tet ae n ede lea eects 6 12 TripsessintensifiCatlor ss tmt treu onerata E 619 Setting motor constants irr dee eerie tL iR Ra t aaaea aaa AAEE adana AEE AEEA a anana 6 14 Acceleration deceleration patterns and acceleration deceleration 2 sseeenee F 39 6 15 Protection functions ir tite nette reete e ride dues e A REX ree eae e du eei ataiadi ara aret ei F 42 6 16 Operation panel parameter cones ciet tec etre eee ca see atte RE aae Eee e aera sea Poe deae te ape da caen dae F 50 6 17 Communication function Common serial eseseseseseeeeeeeneennen nennen nnne nre nnne enne F 54 Ta Applied operatiori 4 ne oet eee ederet eite eid qu Ri de ee Edda fessa pert ere e En 7 1 Setting the operation frequency 7 2 Setting the Operation MOMS pP 8 Monitoring the operation Status 2 tede toe pud te ed edendis H 1 8 1 Status monitor ModS EET O H 1 8 2 Display of trip information ee ee eee cece e cence ceca ee ea aa aa a a iaa ee aar a AeA rene Ae peaa Sear Aaa Eae Nia era Enoia H 3 9 Taking measures to satisfy the CE UL directive sesesseeeeeeeeeeenee nennen emen nennen nennen nennen l 1 9 1 How to cope with the CE directive 10 Peripheral devices 5 ete niata iiaa A A a aai a A eaa J 1 10 1 Selection of wiring ma
147. nera tion source such as a thyristor unit or a large capacity inverter is connected in the same distribution system Effect Harmonics Suppression Reactor type Power factor E MM CIT External surge improvement Other model suppression or less Input AC reactor 1 1 t 1 Large Large effective effective x ineffective DC reactor Improves the power factor more than the input reactor When the facility applying the inverter requires high reliability it is recommended to use the DC reactor with an input re actor effective for external surge suppression An inverter unit of 200V 3 7kW or less is connected to a reactor selected on page J 8 9 to conform Guides of limits for harmonics current emissions on general purpose inverter having an input current up to and including 20A per phase by the Japan Elec trical Manufacturers Association High attenuation filter These types of filters are not necessary because all single phase 200V or 3 phase 400V LC filter models and 3 phase 200V 5 5kW or 7 5kW models have a built in EMI noise filter con NF type forming to Class A as standard But install these filters if necessarily of noise reduction manufactured by move and more Soshin Electric Co Effective to prevent interference in audio equipment used near the inverter Install on the input side of the inverter Provided with wide range attenuation characteristics from AM radio bands to near 10MHz Use when equipment readily affected by
148. ng forward and reverse runs operation panel only seseeeeenennee ee E 11 5 9 Maximum frequency seesssseeeeeeenenn eene 5 10 Upper limit and lower limit frequencies S241 Base trequency s iso eee ret Er p RUBER RR RR RU RP DR RU RE 512 Selecting control mode ini cede de ec ROO EU Ee co ded REL Ga Rede ra dudas 5 13 Manual torque boost increasing torque at low speeds ssssssssseeeneeenneen nennen E 18 TOSHIBA E6580757 5 14 Setting the electronic thermal icsse a eaaa nennen nnnm rnnnnn eterne nnne rennen enne E 18 5 15 Preset speed operation speed in 15 steps ssssssssssssssssseeeeeeeen rennen ener en eren E 22 6 Extended parameters eiue dede ete erede e a dp doit tap Lade o tot dee tenda de Peek pecie d qeu dhesd 6 1 Input output parameters 6 2 INPUT signal selectiori oett aret tr tit deett eo dap eas d cubes dha p Apo EO d et de UE Ee eeu 6 3 Terminal f rictiori selection eta t PR RE ed E E 6 4 af iege IM 6 5 Frequency priority Selection esi ee ee uev 6 6 Operation freg enCyssseerore a Tikei ri a iaa aaa i ea Seia ura a a aiaga a aAa Ge Natani 6 7 DC brakinGisa0 E 6 8 Noo MAUT MOG ron EE iia tie tei At n AT ont oot dk et nobis tals os 6 9 Jump frequency jumping resonant frequencies 6 10 Preset speed operation frequency 8 to 15 neret reneneree nenne en
149. ng frequenc detection band ST signal selection eters Minimum setting unit 0 0 FH 0 0 7H 0 Stand by on when ST is on 1 Stand by always on 2 Interlocked with F R 3 Stand by on when ST is off Adjustment range Default Reference setting setting RST signal selection 0 Default 1 Activated by turning RST off TOSHIBA E6580757 Title Communication Function Unit Minimum Adjustment range Default User Reference No setting unit setting setting Always active 6 3 1 function selection Input terminal 6 3 2 selection 1 F election 2 R selection 3 RST election 4 S1 election 5 S2 1 T terminal 6 3 2 selection 6 S3 Output terminal 6 3 3 selection 1 RY RC cm 0131 ery 0 29 RCH MM NN 6 3 3 election 2 OUT STER terminal 6 3 3 selection 3 FL Base frequency 2 0 1 25 400 6 4 1 0172 Torque boost 2 9e V 0 1 0 0 30 0 Ex 6 4 1 zs 0173 Motor l A 10 100 100 6 4 1 electronic thermal protection level 2 Frequency parameters Title Communication Function Unit Minimum Adjustment range Default User Reference No setting unit setting setting rena 0200 Frequency priority 0 VIA II VIB 6 5 1 selection 1 VIB VIA II 2 External switching FCHG enabled 3 External contact UP IDOWN 5 4 External contact UP IDOWN 5 Setting retained even if the power is turned off 5 VIAIII VB setting reno 0202 VIA II input point 1 6 5 2 frequency rans 0203 V
150. ning on the inverter 3 If no power is supplied to the inverter for a long time the performance of its large capacity electrolytic ca pacitor declines When leaving the inverter unused for a long time supply it with electricity once every two years for 5 hours or more each to recover the performance of the large capacity electrolytic capacitor and also to check the function of the inverter It is advisable not to supply the commercial power directly to the inverter but to gradually increase the power supply voltage with a transformer etc N 4 TOSHIBA E6580757 15 Warran Any part of the inverter that proves defective will be repaired and adjusted free of charge under the following conditions 1 This warranty applies only to the inverter main unit 2 Any part of the inverter which fails or is damaged under normal use within twelve months from the date of delivery shall be repaired free of charge 3 For the following kinds of failure or damage the repair cost shall be borne by the customer even within the warranty period Failure or damage caused by improper or incorrect use or handling or unauthorized repair or modification of the inverter Failure or damage caused by the inverter falling or an accident during transportation after the purchase Failure or damage caused by fire salty water or wind corrosive gas earthquake storm or flood lightning ab normal voltage supply or other natural disasters Failure
151. nt range Default setting Starting frequency setting 0 5 10 0 Hz Output frequency Hz Starting frequency setting PAQ Lage Ns Time sec F 17 TOSHIBA E6580757 6 6 2 Run stop control with frequency setting signals Fey Operation starting frequency F242 Operation starting frequency hysterisis e Function The Run stop of operation can be controlled simply with frequency setting signals Parameter setting Operation starting frequency 0 0 F M Hz o oo H Operation starting frequency hysterisis 0 0 F H Hz 00 Output frequency Hz A The inverter begins accelerating after the frequency setting signal has reached point B Deceleration begins when the frequency setting signal decreases below point A Fe UP LE He os Fou o A B 100 Frequency command value 6 7 DC braking 6 7 1 DC braking F2SZ DC braking starting frequency FES DC braking current F2S DC braking time e Function A large braking torque can be obtained by applying a direct current to the motor These parameters set the direct current to be applied to the motor the application time and the starting frequency F 18 TOSHIBA Parameter setting Adjustment range Default setting DC braking starting frequency 0 0 F H Hz oo DC braking current 0 0 100 F 252 DC braking time 0 0 20 0
152. ocessed amount Inverter load factor a FE26 The inverter load factor is displayed in 96 PBR overload The overload factor of the braking resistor is dis FE28 factor T played in Output power a HS FE30 The inverter output power is displayed in Default display von eee The operation frequency is displayed mode during operation Note 1 Press the 4 or v key to change items displayed in the status monitor mode Note 2 With the current unit selection parameter or voltage unit selection parameter you can choose between percentage and ampere A for current or between percentage and volt V for voltage respectively Note 3 The input DC voltage displayed is 1 2 times as large as the rectified dc input voltage Note 4 nE c c is displayed to show the absence of error Note 5 The cumulative operation time increments only when the machine is in operation H 2 TOSHIBA E6580757 8 2 Display of trip information If the inverter trips an error code is displayed to suggest the cause In the status monitor mode all trip records are retained B Display of trip information Gti i Owmwendemgaksemn OOOO ece gt Overourent uring deccleraton OOO O Ot3 e _ Overourentauingoperaion OOOO Armature side overcurrent iu start up S6 a Jisseeecemsee n ee a Overvotage dung acceleaton Overvoltage ame deceleration 363 j e oes BL r o meerwewdip SS
153. of the reduction gear to find out about operable gearing area A 10 TOSHIBA E6580757 Extremely low loads and low inertia loads The motor may demonstrate instability such as abnormal vibrations or overcurrent trips at light loads of 50 percent or under of the load percentage or when the load s inertia moment is extremely small If that happens reduce the carrier frequency Occurrence of instability Unstable phenomena may occur under the load and motor combinations shown below Combined with a motor that exceeds applicable motor ratings recommended for the inverter Combined with special motors such as explosion proof motors To deal with the above lower the settings of inverter carrier frequency Do not set to 2 2kHz or lower during vector control Combined with couplings between load devices and motors with high backlash In this case set the S pattern acceleration deceleration function and adjust the response time inertial moment setting during vector control or switch to V f control Combined with loads that have sharp fluctuations in rotation such as piston movements In this case adjust the response time inertial moment setting during vector control or switch to V f control Braking a motor when cutting off power supply A motor with its power cut off goes into free run and does not stop immediately To stop the motor quickly as soon as the power is cut off install an auxiliary brake There are different kinds of brake de
154. ol panel setup consideration must be given to that noise Examples of measures are given below Wire so that the main circuit wires and the control circuit wires are separated Do not place them in the same conduit do not run them parallel and do not bundle them Provide shielding and twisted wire for control circuit wiring e Separate the input power and output motor wires of the main circuit Do not place them in the same conduit do not run them parallel and do not bundle them e Ground the inverter ground terminals b A 19 TOSHIBA E6580757 e Install surge suppressor on any magnetic contactor and relay coils used around the inverter Install noise filters if necessary e Install EMC plate attached as standard and shielded wires fit with the EMC plate E Installing more than one unit in a cabinet If you are installing two or more inverters in one cabinet pay attention to the following e Ensure a space of at least 5 centimeters on the left and right sides of the inverters If the inverters are horizontally arranged with no space between them side by side installation re move the ventilation seals on top of the inverters and operate at 40 C or less model of 3 7kW or less or 50 C model of 5 5kW or more Ensure a space of at least 20 centimeters on the top and bottom of the inverters e Install an air deflecting plate so that the heat rising
155. om mode 0 Disabled 6 11 1 Enabled zgn 0360 PI control 0 Disabled 6 12 7 1 Enabled F362 0362 Proportional gain f oo 0 01 100 0 os 6 12 7 F353 0363 Integral gain ee Wt ox 0 01 100 0 o2 6 12 7 K 5 TOSHIBA E6580757 e Torque boost parameters No 0400 Auto tuning BRI ww Slip frequency Hz frequency Es yn 0402 Motor primary constant Motor secondary constant Minimum setting unit setting setting 0 Auto tuning disabled use of inter nal parameters 1 Application of individual settings of Eun rg FUR 2 Auto tuning enabled returns to 1 after auto tuning Motor excitation constant Magnification of load inertial mo ment Rated capacity ratio of motor to inverter icd 0403 Zup 0404 liga 0405 zi 0408 e Acceleration deceleration time parameters Title Communication Function Unit No EN 0500 Acceleration time 2 0501 Deceleration time 2 Acceleration deceleration 1 pattern Acceleration deceleration 2 pattern Acceleration deceleration pat tern selection 1 or 2 Acceleration deceleration 1 and 2 switching frequenc FSS e Protection parameters No 0600 Motor electronic I A thermal protection level 1 Stall prevention level l A Minimum setting unit Minimum setting unit 1 1 Adjustment range Default User Reference setting setting E al 0 1 3600 0 Linear 1 S pattern 1
156. on Check whether the system is in a normal condition e Increase the deceleration timed E C Use a dynamic resistor with a larger ca pacity W and adjust 30 PBR ca pacity parameter accordingly Restart the operation by resetting the inverter after it has cooled down enough The fan requires replacement if it does not rotate during operation Secure sufficient space around the inverter Do not place any heat generating device near the inverter e Make a service call e Check the input voltage e Enable amp 2 undervoltage trip selec tion To cope with a momentary stop due to undervoltage enable 3152 ride through control and 39 1 auto restart TOSHIBA E6580757 Continued Error code Communication Problem Possible causes Remedies No Small current opera e The output current falls to the low current e EnableF 6 1B low current detection pa tion trip detection level during operation rameter Check whether the detection level is set roperly to the system CB Land to e f no error is found in the setting make a Service call Ground fault trip e A ground fault occurs in the output cable e Check the cable and the motor for ground or the motor faults Emergency stop e During automatic operation or remote op Reset the inverter eration a stop command is entered from the operation panel or a remote input de vice Main unit RAM fault e The control RAM is defectiv
157. oon to be released Soon to be released DIN rail kit Available for the 200V class models of 0 75kW or less Model DINO01Z Soon to be released D c 2 o 2 o g o D o c 2 5 Gs a e a J 5 TOSHIBA E6580757 Device Function and purpose 11 Parameter writer Use this unit for batch read batch copy and batch writing of setting parameters Model PWUO01Z Extension panel 12 Extended operation panel kit provided with LED indication section RUN STOP key UP DOWN key Monitor key and Enter key Model RKP001Z Use to connect a personal computer for data communication with up to 64 units converter unit Model RS4001Z Use to connect a personal computer for data communication converter unit Model RS2001Z Remote panel Provided with built in frequency indicator frequency setting device and RUN STOP for 10 ward reverse switch Model CBVR 7B1 15 Application control unit AP Series is available to enable various types of application control functions when com bined with an inverter Contact your Toshiba representative for further information Table for selection of optional external devices Voltage ee Inverter model hos reduction titer Braking surge voltage Conduit Foot mounted type DIN class Pae Note 2 anao Core type resistor suppression pipe kit noise reduction filter adapter type See Note 1 filter VFS9S 2002PL L 2002S DCLS 2002
158. or 5 DC braking specified by parameter E 25 i orf e s2 will be conducted during the restart of the motor This function is effective when the motor is under a momentary power failure or coasting status and is re versing for some external reason F 24 TOSHIBA E6580757 Application A waiting time of 200 to 1 000msec is preset to allow the residual voltage in the motor to decrease to a certain level during restart For this reason the start up takes more time than usual Use this function when operating a system with one motor connected to one inverter This function may not operate properly in a system configuration with multiple motors connected to one inverter The crane or hoist may have its load moved downward during the above waiting time from input of the operation starting command to the restart of the motor To apply the inverter to such machines therefore set the auto restart control mode selection parameter to 0 Disabled and avoid using the retry function If retry function is enabled the load could move downward causing damage and or injury e Function Regenerative power ride through control continues the operation of the motor by utilizing motor re generative energy in the event of momentary power failure Parameter setting Adjustment range Default setting Regenerative power ride through control 0 Disabled 1 Enabled Note Even when this parameter is set the particular load conditions may c
159. orting across S3 CC causes pre set speed operation Qs tok 0 lu v 3 9K Multifunction programmablecontact input B 7 TOSHIBA E6580757 Terminal Electrical symbol InPut output Function specifications Inverter internal circuits Common to Input output Control circuit s common terminal 24V 10Vdc permissible Analog input setting power output load current ae 10mAdc ZN 45V Multifunction programmable analog input Standard default setting 4 0 20mAdc in put and 0 50Hz 50Hz setting or 0 60Hz 60Hz setting frequency 4 20mA internal imped ance 4000 vial 5K 1K 15K Multifunction programmable analog input 10Vdc 0 14 Standard default setting 0 10Vdc input internal imped and 0 80Hz frequency ance 30kQ 150 250 5V Multifunction programmable analog input 10Vdc l A VIB Standard default setting 0 10Vdc input VIB 15K Input and 0 50Hz 50Hz setting or eerie gt 0 60Hz 60Hz setting frequency 15K 1mA full scale DC Multifunction programmable analog out ammeter or 7 5Vdc put Standard default setting output cur 1mA full scale dc rent Connect a 1mAdc full scale amme voltmeter ter or 7 5Vdc 10Vdc 1mA full scale volt meter Can change to 0 20mA 4 20mA 0 20mA 4 20mA
160. p if the abnormal voltage status of main circuit capacitor persists for ten minutes or more FL relay activated Adjustment range Default setting 6 6 15 7 Control mode for small current Small current trip selection Small current trip alarm detection current Small current trip alarm detection time e Function TheF amp 10 parameter allows the inverter to be tripped if a current smaller than the specified value flows for more than the amp specified time When tripping is se lected enter the detection time to tripping Trip information is displayed as UC F amp IO 0 OFF No tripping FL relay deactivated A small current alarm can be put out by setting the output terminal function selection parameter FE ID NON The inverter is tripped FL relay activated only after a small current has been de tected for more than the amp i C specified time during operation F 46 TOSHIBA E6580757 Adjustment range Default setting com 0 Disabled Small current trip selection 1 Enabled Small current trip alarm detection current 100 Small current trip alarm detection time 0 255 s FS 5 Over torque trip selection FS BE Over torque trip alarm level FS H Over torque trip alarm detection time FS 2 Over torque trip alarm level hysterisis e Function Use the F amp 1 5 parameter to trip the inverter if a torque current exceeding the amp 1
161. plate VFS9 2022PM 2037PM VFS9 4007PL 4037PL mu se ms M4 screw Shorting bar Grounding terminal Screw hole of EMC plate M5 screw A 7 TOSHIBA E6580757 VFS9 2055PL 2075PL 4055PL 4075PL M5 screw e elle lle aol eS 9l eol eo 9l D R L1 S L2 T L3 PA PB PC U T1 V T2 W T3 D Shorting bar C5 Q Grounding terminal M5 screw Screw hole of EMC plate VFS9 2110PM 2150PM 4110PL 4150PL M6 screw Pa PA Shorting bar C Q Q a Grounding terminal M5 screw Screw hole of EMC plate In case of the lug connector cover the lug connector with insulated tube or use the insulated lug con nector A 8 TOSHIBA E6580757 2 Control circuit terminal board The control circuit terminal board is common to all equipment M3 screw 0 5NCm M2 screw 0 25N m F Haast Case of SINK DOO OU oooooooo000000Q Alle 3e not JP301A Output FLA FB F
162. ple of setting for changing voltage current percentage display to V A unit display Set MG ito either i or 3 During the operation of the VFS9 2037PM rated current 17 5A at the rated load 100 load units are dis played as follows F 51 TOSHIBA E6580757 1 Display in percentage terms 2 Display in amperes volts EK ga EA V Output current roa 5 Output current Lo TLILJ 100 oo ff 17 5A t 1 7147 Input DC voltage Q c C37 Input DC voltage ous 100 LL 200V vale of changing to AC E An example of setting for displaying the motor speed or load speed Set HG tto either 2 or a The value obtained by multiplying the displayed frequency by the C i set value will be displayed as fol lows Value displayed Monitor displayed or parameter set frequency x 1 Displaying the motor speed To switch the display mode from 60Hz default setting to 1800min 1 the rotating speed of the 4P mo tor Displaying the speed of the loading unit To switch the display mode from 60Hz default setting to 6m min 1 the speed of the conveyer 500 6 0 60 0 LU Hoe E DODO E iDa D i Note This parameter displays the inverter output frequency as the value obtained by multiplying it by a positive number Even when the actual speed of the motor changes according to the particular changes in load the output frequency will always be displayed
163. ple of warning label Warning Functions pro grammed for retry Do not go near motors and equipment Motors and equipment that have stopped temporarily af ter an alarm will restart suddenly after the speci fied time has elapsed TOSHIBA E6580757 ll Introduction Thank you for your purchase of the Toshiba TOSVERT VF S9 industrial inverter m This is the Ver 101 CPU version inverter Please be informed that this version will be frequently upgraded E Features 1 Built in noise filter 1 All models in both the 200V and 400V series have a noise filter inside 2 These models conform to European CE markings and United States UL standards 3 Reduces space requirements and cuts down on time and labor needed in wiring 2 Simple operation 1 Automatic functions torque boost acceleration deceleration time function programming environment programming Just by wiring the motor to the power supply allows instant operation without the need to program pa rameters 2 Switches and potentiometer dial on the front panel allow immediate and easy operation 3 Superior basic performance 1 Torque from low frequency to 150 and higher 2 Smooth operation Reduced rotation ripple through the use of Toshiba s unique dead band compen sation 3 Built in current surge suppression circuit Can be safely connected even if power load is low 4 Maximum 400Hz high frequency output Optimum for use with high speed motors such as tho
164. protective function on the parameter setting GG c U do any of the following 1 Turn off the power 2 Press the STOP key twice while the protection function is displayed 3 Turn on and off the error reset control input signal F 5 TOSHIBA E6580757 E Parameter setting Title Function Adjustment range Default setting 0 Standard setting reset on when RST CC on to off 1 Activated by turning RST off reset on when RST CC off to on RST signal selection 6 3 Terminal function selection 6 3 4 Keeping an input terminal function always active ON e Function This parameter specifies an input terminal function that is always to be kept active ON Only one function selectable B Parameter setting Adjustment range Default setting Always active function selection 0 51 See section 11 fb ee 6 3 2 Modifying input terminal functions Input terminal selection 1 F F 2 Input terminal selection 2 R 13 Input terminal selection 3 RST E 14 Input terminal selection 4 S1 115 Input terminal selection 5 S2 F 16 Input terminal selection 6 S3 Use the above parameters to send signals from an external programmable controller to various control input terminals to operate and or set the inverter The desired contact input terminal functions can be selected from 51 types This gives system design flexi bility TOSHI
165. put V F control and programs motor constants automatically On line automatic tuning function to improve torque generated by the motor This parameter integrates the setting of special V F control selection such as vector control Adjustment range Default setting 0 Disabled i Automati torqu amp boost 1 Sensorless vector control auto tuning or d Note Parameter displays on the right always return to 0 after setting The pervious setting is displayed on the left Ex 1 When using vector control increasing starting torque and high precision opera tions Set the automatic control HL 12 to sensorless vector control auto tuning Setting automatic control BUgetot sensorless vector control auto tuning provides high starting torque bringing out the maximum in motor characteristics from the low speed range This suppresses changes in motor speed caused by fluctuations in load to provide high precision operation This is an optimum feature for elevators and other load transporting machinery Methods of setting Key operated LED display Operation Displays the operation frequency Perform during operation a ue Stopped When standard monitor display selection 1 19 is set to a 7 operation frequenc TE Press the MON key to display the first basic parameter R au automatic acceleration deceleration i2 Press theA key to change the parameter to AL automatic torque Aud boost Press the ENTER key to
166. put voltage unlimited F306 A Input voltage Input voltage Rated voltage High High Input voltage F305 2 Low o Low S hi 5 t Z 3 amp ao S 2 o 6 o gt o Output frequency vu Output frequency Even iff 306 is set for an output voltage lower than the The above applies en V F dd oe input voltage the output voltage will exceed the voltage selection parameter P E is set to 0 or 1 adjusted byF 386 when the output frequency is higher than the base frequency 1 GL cone the output voltage can be Rated volt 1 prevented from exceeding atea VO lage the input voltage The F 30 settings to 2 and 5 supply voltage corrected off during deceleration mean the same op eration as those to i and 4 respectively except during deceleration These settings prevent overvolt age during deceleration while minimizing decreases in low speed operating torque due to changes in volt age F 32 TOSHIBA E6580757 6 12 7 Conducting PI control 350 Proportional integral control PI control JGA Proportional gain 25 3 Integral gain e Function These parameters provide various types of process control such as maintaining constant air quan tity flow rates and pressures by input of feedback signals from the detector Parameter setting Adjustment range Default setting ES 0 Disabled 360 Pl control 1 Enabled 352 Proportional gain 0 01 100 0 25 3 Integral gain 0 01
167. r 4 High speed motors high slip motors or other special motors cannot be auto tuned For these motors perform manual tuning using Selection 3 described below b Provide cranes and hoists with sufficient circuit protection such as mechanical braking Without i sufficient circuit protection the resulting insufficient motor torque during tuning could create a risk am of machine stalling falling 6 If auto tuning is impossible or an amp auto tuning error is displayed perform manual tuning with Selection 3 Selection 3 Setting vector control and manual tuning independently If an E tuning error is displayed during auto tuning or when vector control characteristics are to be improved independent motor constants can be set Title Adjustment range Default setting 0 Auto tuning disabled Use of internal pa rameters 1 Application of individual settings of Eun 1 FE405 E ari auto tuning 2 Auto tuning enabled returns to 1 after auto tuning FP QD 1 Slip frequency 0 0 10 0 Hz run Motor primary constant 0 255 EF MU Motor secondary constant 0 255 HOH Motor excitation constant 0 255 cun bic aed of load inertia 0 200 time cuna Rated capacity ratio of motor 0 Same capacity as inverter t to inverter 1 One size smaller than inverter The default settings of the above parameters vary with capacity See section 11 F 37 TOSHIBA E6580757 Setting procedu
168. r class A Filter for class B compliance compliance VFS9S 2015PL With a built in filter EMFS2016CZ VFS9S 2022PL With a builtin filter _EMFS2025DZ 2 Use shielded cables for the power and control cables including filter input cables and inverter output ca bles Route the cables and wires so as to minimize their lengths Keep a distance between the power ca ble and the control cable and between the input and output wires of the power cable Do not route them in parallel or bind them together instead cross at right angle 3 Install the inverter and the filter on the same metal plate It is more effective in limiting the radiation noise to install the inverter in a sealed steel cabinet Using wires as thick and short as possible earth the metal plate and the control panel securely with a distance kept between the earth cable and the power cable 4 Route the EMI filter input and output wires apart from each other 5 To limit the radiation noise from cables earth each shielded cable to the metal plate It is effective to earth shielded cables in the vicinity of the inverter cabinet and filter within a radius of 10cm from each of them Inserting a ferrite core in a shielded cable is even more effective in limiting the radiation noise 6 To further limit the radiation noise insert a zero phase reactor in the inverter output line and insert ferrite cores in the earth cables of the metal plate and cabinet Example of wiring
169. r frequency 3 This can be improved by installing 0 1u 0 5uF 1000V film capacitor to the input output terminals of each phase in the thermal relay Thermal relay 2 CT and ammeter If a CT and ammeter are connected externally to detect inverter output current the leak current s high frequency component may destroy the ammeter If the wires are more than 50 meters long it will be easy for the high frequency component to pass through the externally connected CT and be superim posed on and burn the ammeter with models having motors of low rated current several A ampere or less especially the 400V class low capacity 3 7kW or less models because the leak current will in crease in proportion to the motor s rated current Remedies 1 Use a meter output terminal in the inverter control circuit The output current can be output on the meter output terminal FM If the meter is connected use an ammeter of 1mAdc full scale or a voltmeter of 7 5V 1mA full scale 2 Use the monitor functions built into the inverter Use the monitor functions on the panel built into the inverter to check current values A 15 TOSHIBA E6580757 1 4 4 Installation B Installation environment The VF S9 Inverter is an electronic control instrument Take full consideration to installing it in the proper operating environment Do not place any inflammable substances near the VF S9 Inverter If an accident occurs in which flame is emitted
170. rameter 6 16 1 Prohibition of change of parameter settings Prohibition of change of parameter settings e Function This parameter specifies whether parameter setting is changeable or not E Setting methods D Permited Modification of Gt and 1 10 during operation is prohibited default setting Modification of AUC Hti3 RH H PEESMPR ESO FYOoo Fos during operation is also prohibited 1 Prohibited All parameter read write operations are prohibited Permitted Modification of Gt F 11 8 during operation is enabled Modification of Ai AUS ADH EK Pe ep ESOT FYOG EMO during operation however is prohibited F 50 TOSHIBA E6580757 Parameter setting Title Adjustment range Default setting 0 Permitted CnDa EnO ad cannot be modified during operation cann Prohibition of change of parameter settings 1 Prohibited 2 Permitted 7449 FfiBd can be modified during op eration E Resetting method Only the O O parameter is designed so that its setting can be modified even if prohibited is se lected 6 16 2 Changing the display unit to A V min Unit selection Free unit selection e Function These parameters are used to change the unit of monitor display 96 A ampere V volt Frequency lt Motor speed or load speed 0 No change 1 96 A ampere V volt 2 Free unit selection enabled 3 96 A ampere V volt Free unit selection enabled E An exam
171. rameter setting Standard default setting Press the ENTER key to save the changed parameter f Y 1d and the parameter set value are displayed alternately Press either the A key or the V key to select NOg gt Press the ENTER key to display the parameter setting Standard default setting 2 eu Change the parameter tot Operation panel by pressing the A key ec nna Press the ENTER key to save the changed parameter MOJ and the f rac parameter set value are displayed alternately the MON key twice returns the display to standard monitor mode displaying operation frequency C 6 TOSHIBA E6580757 3 2 1 How to start and stop 1 Start and stop using the operation panel keys Fi fid f Use the and keys on the operation panel to start and stop the motor RUN Motor starts STOP Motor stops slowdown stop rrr ar 2 Start and stop using external signals to the terminal board b it Li e af Use external signals to the inverter terminal board to start and stop the motor Set JP301 to sink logic Short F and terminals coast stop run forward i The standard default setting is for slowdown stop To Open and terminals make a coast stop assign an ST terminal function to slow down and Stop an idle terminal using the programmable terminal function And set the 113 ST signal selection For coast stop open the ST CC when stopping the motor in the state described at le
172. ransfer speed f Parity EBD wr Inverter number EBD Communication error trip time Reter to the COMMUNICATIONS EQUIPMENT USER S MANUAL for details e Function The VFS9 Series allows a data communication network to be constructed for exchanging data between a host computer or controller referred to collectively as the computer and the inverter by connecting an optional RS232C or RS485 communication conversion unit lt Computer linking functions gt The following functions are enabled by data communication between the computer and inverter 1 Monitoring inverter status such as the output frequency current and voltage 2 Sending RUN STOP and other control commands to the inverter 3 Reading editing and writing inverter parameter settings lt RS232C communication gt Data can be exchanged between one computer and one inverter lt RS485 communication gt Data can be exchanged between the computer and a maximum of 64 inverters x The following are available as common serial optional units e RS232C communications conversion unit Model RS2001Z Communications cable Model CAB0011 1m long CAB0013 3m long or CAB0015 5m long e RS485 communication conversion unit with terminal board Model RS4001Z Communication cable Model CAB0011 1m long CAB0018 3m long or CAB0015 5m long Note 1 Limit the distance between the common serial optional units and the inverter to 5m 2 Set Data transfer speed to
173. rd Serial I F 7 Serial I F Priority is given to an external input device Remote control can be switched forcefully to when the remote command fa00h 15 bit is local control from the external SC LC by setting set at 1 the remote command fa00h 15 bit at 1 Operation is controlled from the terminal board 6 Switching from the operation panel to the terminal board O S1 HD Q S2 PNL TB mnm P Lo on Doa To switch to terminal board operation use the external PNL TB G 7 TOSHIBA E6580757 8 Monitoring the operation status 8 1 Status monitor mode Note 1 Note 2 Note 3 In this mode you can monitor the operation status of the inverter To display the operation status during normal operation Press the key twice Setting procedure eg operation at 60Hz Key LED Communi The operation frequency is displayed during op 5 eration When the standard monitor display se lection parameter 7 18 is set at 0 operation frequenc Parameter setting ECE The first basic parameter Automatic accelera mode tion deceleration is displayed Operation The operation frequency i is displayed during op frequency F60 FEO9 eration Direction of E E FEO The direction of rotation is ari rotation a F forward run c reverse run Operation fre E EET FEO2 He perator frequency command value is dis quency comman playe The S d output current Mon current is dis i
174. re Adjust the nn m e 1 Caco Hd d Tl L CI e following parameters 1 an a Select to set the motor constant independently using the ceuo FO parameters Set the slip frequency for the motor A higher slip frequency reduces motor slipping correspond ingly The slip frequency can be set on the basis of test records of the motor Adjust the primary resistive component of the motor Decreases in torque due to a possible volt age drop during low speed operation can be suppressed by setting a large value in this parameter Perform adjustments according to the actual operation Adjust the secondary component of the motor This parameter is enabled only when EHO tis setto D A larger adjustment value gives more slip correction Perform adjustments according to the actual operation Set the excitation inductance for the motor A larger inductance creates a smaller no load current Perform adjustments according to the actual operation Set a load inertia moment with a multiple of the motor inertia moment A transient response can be adjusted A larger adjustment value reduces inertial overshoot and thus prevents the occur rence of an overcurrent and an overvoltage correspondingly Set 1 if the rated capacity of the motor is one size smaller than that of the inverter Sensorless vector control may not operate properly if the motor capacity differs from the appli cable rated capa
175. re is no fuse in the inverter s main circuit Thus as the diagram above shows when more than one inverter is used on the same power line you must select interrupting characteristics so that only the MCCB2 will trip and the MCCB1 will not trip when a short occurs in the inverter INV1 When you can not select the proper characteristics install a circuit interrupting fuse between the MCCB2 and the INV1 E Disposal If an inverter is no longer usable dispose of it as industrial waste 1 4 8 What to do about leak current AN Warning Current may leak through the inverter s input output wires because of insufficient electrostatic capacity on the motor with bad effects on peripheral equipment The leak current s value is affected by the carrier frequency and the length of the in put output wires Test and adopt the following remedies against leak current 1 Effects of leak current across ground Leak current may flow not just through the inverter system but also through ground wires to other sys tems Leak current will cause earth leakage breakers leak current relays ground relays fire alarms and sensors to operate improperly and it will cause superimposed noise on the CRT screen or display of incorrect current amounts during current detection with the CT A 13 TOSHIBA E6580757 Power supply Remedies 1 Reduce PWM carrier frequency The setting of PWM carrier frequency is done with the parameter F 300 2 Use
176. reat ment 2 Physical property damage refers to wide ranging damage to assets and materials Meanings of symbols Symbol Meaning of Symbol Indicates prohibition Don t do it What is prohibited will be described in or near the symbol in either text or picture form Indicates something mandatory must be done What is mandatory will be described in or near the symbol in either text or picture form Indicates danger What is dangerous will be described in or near the symbol in either text or picture form Indicates warning What the warning should be applied to will be described in or near the symbol in either text or picture form Bi Limits in purpose This inverter is used for controlling speeds of three phase induction motors in general industrial use AN Safety precautions y The inverter cannot be used in any device that would present danger to the human body or from which malfunction or error in operation would present a direct threat to human life nuclear power control de vice aviation and space flight control device traffic device life support or operation system safety de vice etc If the inverter is to be used for any special purpose first get in touch with the people in charge of sales This product was manufactured under the strictest quality controls but if it is to be used in critical equipment for example equipment in which errors in malfunctioning signal output system would cause a major acciden
177. red to operation with a commercial power there will be a slight increase in mo tor temperature noise and vibration Operation in the low speed area When running continuously at low speed in conjunction with a general purpose motor there may be a decline in that motor s cooling effect If this happens operate with the output decreased from rated load If you want to run continuously low speed operations at rated torque please use the VF motor made especially for Toshiba inverter When operating in conjunction with a VF motor you must change the inverter s motor overload protection level to VF motor use 2L T1 Adjusting the overload protection level The VF S9 Inverter protects against overloads with its overload detection circuits electronic thermal The electronic thermal s reference current is set to the inverter s rated current so that it must be ad justed in line with the rated current of the general purpose motor being used in combination High speed operation at and above 60Hz Operating at frequencies greater than 60Hz will increase noise and vibration There is also a possibility that such operation will exceed the motor s mechanical strength limits and the bearing limits so that you should inquire to the motor s manufacturer about such operation Method of lubricating load mechanisms Operating an oil lubricated reduction gear and gear motor in the low speed areas will worsen the lubri cating effect Check with the manufacturer
178. rol Fe 73 3 Use a general purpose squirrel cage motor with a capacity that is the same as the inverter s rated capac ity or one rank below The minimum applicable motor capacity is 0 1kW 4 Use a motor that has 2 8 P 5 Always operate the motor in single operation one inverter to one motor Sensorless vector control can not be used when one inverter is operated with more than one motor 6 The maximum length of wires between the inverter and motor is 30 meters If the wires are longer than 30 meters set standard auto tuning with the wires connected to improve low speed torque during sen sorless vector control However the effects of voltage drop cause motor generated torque in the vicinity of rated frequency to be somewhat lower 7 Connecting a reactor or surge voltage suppression filter between the inverter and the motor may reduce motor generated torque Setting auto tuning may also cause a trip Et m rendering sensorless vector control unusable E 17 TOSHIBA E6580757 5 13 Manual torque boost increasing torque at low speeds tex Torque boost 1 E Function If torque is inadequate at low speeds increase torque by raising the torque boost rate with this parame Base frequency voltage 4 75 IVV Output voltage a Parameters Adjustment range Default setting gt Base frequency f Output frequency Hz According to model Torque boost 1 0 30
179. rque boost Base frequency wt Output frequency Hz Note This control system can oscillate and destabilize runs depending on the load If that should happen set V F control mode selection P amp to o V F constant and increase torque manually Motor constant must be set If the motor you are using is a 4P Toshiba standard motor and if it has the same capacity as the inverter there is basically no need to set the motor constant There are two procedures for setting the motor constant 1 The motor constant can be set automatically auto tuning Program the extended parameter F4DOtoz2 For details see selection 2 in 6 13 2 Each motor constant can be set individually For details see selection 3 in 6 13 Sensorless vector control increasing starting torque and achieving high precision operation Using sensorless vector control with a Toshiba standard motor will provide the highest torque at the lowest speed ranges The effects obtained through the use of sensorless vector control are described below 1 Provides large starting torque 2 Effective when stable operation is required to move smoothly up from the lowest speeds 3 Effective in elimination of load fluctuations caused by motor slippage Motor constant must be set If the motor you are using is a 4P Toshiba standard motor and if it has the same capacity as the inverter there is basically no need to set the motor constant There are t
180. s high speed motors T on ca um Il ra 9 o pe o D reci ted onry No tripping FL relay deactivated amp OS Enabled during operation m Phase failure detection is enabled during operation The inverter will trip if the Phase failure status persists for one second or more FL relay activated 505 Enabled Disabled during auto restart E eot sud d deat This function however is disabled during auto restart after momentary power fail ure When phase failure detect decrease the output voltage and restart Adjustment range Default setting 0 Disabled cong Output phase failure detection mode 1 Enabled during operation zt selection 2 Enabled Disabled during auto restart F 45 TOSHIBA E6580757 6 15 6 Input phase failure detection Input phase failure detection mode selection e Function This parameter detects inverter input Phase failure If the abnormal voltage status of main circuit ca pacitor persists for few minutes or more the tripping function and the FL relay will be activated At the same time the trip information E FH 1 will also displayed If the power capacity is larger than the inverter capacity more than 200kVA or more than 10 times detection errors may occur If this actually happens install an AC or DC reactor E 608 0 Disabled No tripping FL relay deactivated F608 Enabled Phase failure detection is enabled during operation The inverter will tri
181. se in lumber machinery and milling machines 5 Maximum carrier frequency 16 5kHz quiet operation Toshiba s unique PWM control reduces noise at low carrier 4 Globally compatible 1 Compatible with 240V and 500V power supplies 2 Conforms to CE marking and with UL CUL and C Tick 3 Sink source switching of control input output 5 Options allow use with a wide variety of applications e Communication functions RS485 RS232C e Extension panel Parameter writer e DIN rail kit For 200V class 0 2 to 0 75 kW e Foot mounted type noise reduction filter EMC directive For class A and class B e Other options are common to all models TOSHIBA E6580757 1 Read fi 1 1 Check product purchase Before using the product you have purchased check to make sure that it is exactly what you ordered Use an inverter that conforms to the specifications of power supply and three phase induction motor be ing used If the inverter being used does not conform to those specifications not only will the three phase induction motor not rotate correctly but it may cause serious accidents through overheating and fire Mandatory motor label Lic Warning label T g e Pet name Se za Power supply VF S9 S md 1PH 200V 0 2kW Motor capacity L Name plate Name plate Inverter type TOSHIBA TRANSISTOR INVERTER CE ous Power supply TYPE FORM VF S9S 2002PL AN Qs INO CONT EQ Rated output SOURCE 1PH 200 24
182. sec Output frequency Hz A Set frequency DC braking z DC braking starting frequency Fess o y Time sec Output current A DC braking current Fes DC braking time 7 252 Operation signal F CC Ap d t iA Note During DC braking the overload protection sensitivity of the inverter increases The DC braking cur rent may be adjusted automatically to prevent tripping 6 8 Jog run mode FSG Jog run frequency Fe amp Jog run stopping pattern e Function Use the jog run parameters to operate the motor in jog mode Input of a jog run signal generates a jog run frequency output at once irrespective of the designated acceleration time The motor can be operated in jog mode while the jog run setting terminals are connected RST CC ON Setting Ft t3to F 19 TOSHIBA E6580757 Parameter setting Adjustment range Default setting Jog run frequency 0 0 20 0 Hz 0 Slowdown stop C 5 Jog run stopping pattern 1 Coast stop 2 DC braking lt Examples of jog run gt RST CC JOG ON F CC ON Forward jog run RST CC JOG ON R CC ON Reverse jog run L Normal operation frequency signal input F CC ON Forward run Normal operation frequency signal input R CC ON Reverse run Output frequency Hz Set frequency TEN Forward Forward Forward Reverse ST CC R CC M RsrTcc
183. single motor with an output smaller than that of the applicable standard motor or more than one motor simultaneously 2 When using the VF S9 inverter to operate a constant torque motor such as the Toshiba VF motor adjust the protection characteristic of the electronic thermal protection unit to the VF motor use 3 Itis recommended to use a motor with a thermal relay embedded in the motor coil to give sufficient protec tion to the motor especially when it runs in a low speed range 10 4 Optional external devices The following external devices are optionally available for the VF S9 series of inverters 2 Power supply Non fuse circuit breaker MCCB Magnetic contactor MC 1 Input AC 3 pte ACL 3 High attenuation 5 Foot mounted radio noise filter noise filter N F 4 Zero phase reactor ferrite core type radio noise filter 2 DC reactor VF S9 ES 6 Braking resistor 4 Zero phase reactor N F ferrite core type radio noise filter 7 Motor end surge voltage suppression filter Yor 400V models only Motor J 4 TOSHIBA E6580757 Optional external devices Function and purpose Input AC reactor Used to improve the input power factor reduce the harmonics and suppress external surge on the inverter power source side Install when the power capacity is 500 kVA or more and 10 times or more than the inverter capacity or when a distorted wave ge
184. special setting User parameters Indicates parameters that are different from the stan dard default setting parameters Use them to check automatic edit function after setting and to change setting Parameter title 3 43 When the standard setting 4P 3 is entered this parameter is displayed Setup parameters Adjustment range of parameters H An attempt has been made to assign a value that is higher than the programmable range Or as ai result of changing other parameters the programmed value of the parameter that is now selected exceeds the upper limit l An attempt has been made to assign a value that is lower than the programmable range Or as a result of changing other parameters the programmed value of the parameter that is now selected exceeds the lower limit i If the above alarm is flashing on and off no setting can be done of values that are equal to or greater than or equal to or lower than 1 D While these codes are flashing on and off no change can be made to any parameter CI TOSHIBA E6580757 I Basic parameters 4 1 1 How to set the basic parameters All of the basic parameters can be set by the same step procedures Steps in key entry for basic parameters The invetersare f shipped from the Switches to the setting monitor mode factory with set parameters by default Select the parameter to be changed from Table Selects parameter to be changed of parameters
185. speed operation frequency etc is not set zero Check that the motor is not under a too large load or not locked up gt Reduce the load if necessary Determine the cause using the parameter display function and the status monitoring function Refer to Section 11 for the parameter display function or Section 8 for the status motoring function M 6 TOSHIBA E6580757 13 4 How to determine the causes of other problems The following table provides a listing of other problems their possible causes and remedies Problems Causes and remedies The motor runs in the e Invert the phases of the output terminals U V and W wrong direction e Invert the forward reverse run signal terminals of the external input device See 6 3 Assignment of functions to control terminals The motor runs but its The load is too heavy speed does not change Reduce the load normally The soft stall function is activated Disable the soft stall function See 5 14 The maximum frequency amp 44 and the upper limit frequency 1t are set too low Increase the maximum frequency and the upper limit frequency ui The frequency setting signal is too low Check the signal set value circuit cables etc Check the setting characteristics point 1 and point 2 settings of the frequency setting signal parameters See 6 5 If the motor runs at a low speed check to see that the stall prevention function is activated because the torque boost amo
186. splayed Load current The inverter output current at the occurrence of a trip is displayed Default setting unit 96 PO The inverter input DC voltage at the occurrence Input DC voltage Same Gee of a trip is displayed Default setting unit The inverter output voltage at the occurrence of a mn Output voltage a PUO PEOS trip is displayed Default setting unit The ON OFF status of each of the control signal input terminals F R RST S1 S2 and S3 at the occurrence of a trip is displayed in bits T a a a a ON Input terminal OFF Input terminal F Input terminal p e S3 Input terminal R Input terminal Input terminal RST S2 Input terminal S1 The ON OFF status of each of the control signal output terminals RY OUT and FL at the occur rence of a trip is displayed in bits Output terminal Output terminal Output terminal FL RY Output terminal OUT CPU version a FE08 The version of the CPU is displayed Continued overleaf H 4 TOSHIBA E6580757 Continued ee ER trip 1 displayed alternately at 0 5 sec inter jpasttip2 a QM sel ren En trip 2 displayed alternately at 0 5 sec inter jpasttips A fora e3 Fete Fa trip 3 displayed alternately at 0 5 sec inter e a Fa trip 4 displayed alternately at 0 5 sec inter Cumulative FE14 Cus Istuc operation time 0 01 corresponds to 1 operation time hours m The torque current
187. stallation location Select a location with good indoor ventilation place lengthwise in the vertical direction and attach to a metal wall surface If you are installing more than one inverter the separation between inverters should be at least 5 centime ters and they should be arranged in horizontal rows If the inverters are horizontally arranged with no space between them side by side installation peel of the ventilation seals on top of the inverters and operate at 40 C or less model of 3 7kW or less Operate at 50 C or less model of 5 5kW or more e Standard installation e Horizontal installation side by side installation 10 centimeters or VFS9 VFS9 VFS9 more Remove seals on Ambient temperature of 40 C or less model of 3 7KW or less Ambient temperature of 50 C or less model of 5 5KW or more 10 centimeters or more top 5 centimeters or more 5 centimeters or more 10 centimeters or more The space shown in the diagram is the minimum allowable space Because air cooled equipment has cooling fans built in on the top or bottom surfaces make the space on top and bottom as large as possible to allow for air passage A 18 TOSHIBA E6580757 Note Do not install in any location where there is high humidity or high temperatures and where there are large amounts of dust metallic fragments and oil mist If you are going to install the equipment in any area that presents a potential pro
188. t safety devices must be installed on the equipment Do not use the inverter for loads other than those of properly applied three phase induction motors in general industrial use Use in other than properly applied three phase induction motors may cause an accident TOSHIBA E6580757 E General operation Never disassemble modify or repair This can result in electric shock fire and injury For repairs call your sales agency 2 Disassembly prohibited Never remove the front cover when power is on or open door if enclosed in a cabinet The unit contains many high voltage parts and contact with them will result in electric shock Don t stick your fingers into openings such as cable wiring hole and cooling fan covers This can result in electric shock or other injury Prohibited Don t place or insert any kind of object into the inverter electrical wire cuttings rods wires This can result in electric shock or fire Do not allow water or any other fluid to come in contact with the inverter This can result in electric shock or fire Turn power on only after attaching the front cover or closing door if enclosed in a cabinet If power is turned on without the front cover attached or closing door if enclosed in a cabi net This can result in electric shock or other injury o If the inverter begins to emit smoke or an unusual odor or unusual sounds immediately turn power off Mandatory If the equipment is continued in opera
189. t speed operation of a machine such as a press Parameter setting Title Function Adjustment range Default setting 0 Dynamic braking disabled Dynamic braking enabled overload 31M Dynamic braking selection protection disabled Dynamic braking enabled overload protection enabled SAR Braking resistor operation rate 1 100 96 ED 3 F 27 TOSHIBA E6580757 1 Connecting an external braking resistor optional Separate type optional resistor with thermal fuse i External braking resistor optional Three phase main circuits x Power supply Inverter Connecting thermal relays and an external braking resistor External braking resistor optional Without control power EE D Step down toe C 3 E 21 7 mint MC FLB F Forward run stop uu eT A du _7 Reverse run stop urge suppressor Three phase main circuits Power supply Fuse Power supply TC Parameter setting Dynamic braking selection Braking resistor operation rate Any value Overvoltage limit operation 1 Optional dynamic braking resistor capacities are selected for an operation rate of 3 ED To connect a dynamic braking resistor set the overvoltage limit operation parameter F 30510 1 Disabled To use this inverter in applications that create a continuo
190. t to the inverter s maximum applicable motor if the motor is one of small capacity and it is in opera tion the overcurrent level and the electronic thermal protection must be readjusted If adjustment is necessary see 5 14 in Chapter 5 and make adjustments as directed Inverter capacity Do not operate a large capacity motor with a small capacity kVA inverter even with light loads Current ripple will raise the output peak current making it easier to set off the overcurrent trip Power factor improving capacitors Power factor improving capacitors cannot be installed on the output side of the inverter When a motor is run that has a power factor improving capacitor attached to it remove the capacitors This can cause inverter malfunction trips and capacitor destruction Inverter Em MEE LI 15 W 1 Remove the power factor improving 1 capacitor and surge absorber i 1 Power factor improving capacitor Operating at other than rated voltage Connections to voltages other than the rated voltage described in the rating label cannot be made If a connection must be made to a power supply other than one with rated voltage use a transformer to raise or lower the voltage to the rated voltage A 12 TOSHIBA E6580757 Circuit interrupting when two or more inverters are used on the same power line circuit interupting fuse MCCB1 MCCB2 0 MCCB3 MCCBn 1 X SE we Breaking of selected inverter The
191. tentiometer or input voltage signal across VIA CC terminals 0 10V The VIA terminal and II terminal cannot be used at the same time TOSHIBA E6580757 2 3 Description of terminals 2 39 1 Main circuit terminals This diagram shows an example of wiring of the main circuit Use options if necessary B Power supply and motor connections qt wn ge eer Me mad SE ior a j Power supply j VF S9 f l Power lines are Motor lines are i e connected to R connected to U S and T V and W R L1 Motor S L2 LE umivm Circuit Note Model of 3 phase 200V 0 2 0 4 0 75kW don t have grounding terminal Ground connecting to flame of inverter Flame grounding E Connections with peripheral equipment Motor end surge voltage No fuse Magnetic Input Noise a sur suppression filter breaker contactor reactor reduction filter Inverter Zero phase reactor Braking resistor DC reactor B 6 TOSHIBA E6580757 B Main circuit Terminal symbol Terminal function L Grounding terminal for connecting inverter case 200V class single phase 200 240V 50 60Hz three phase 200 230V 50 60Hz R L1 S L2 T 3 400V class three phase 380 500V 50 60Hz Single phase series don t have T L3 terminal U T1 V T2 W T3 Connect to a three phase induction motor Connect to braking resistors Chan
192. terials and devices ssssssseeeeeeeeenenem en eene enne nnne J 1 10 2 Installation of a magnetic contactor ssssssssssssssssseeeeeeneeeneennerennerenn reet nnr aapon isana eiea nennen J 3 10 3 Installation of an overload relay iret EE Een Ete tee eere een J 4 10 4 Optional external devices inp te tete p me ase Ep e Diet eder id tee tee Eure eap m Ee rendre J 4 TOSHIBA E6580757 11 Table of parameters and data sete prre eee eo OE ne ee eats K 1 iit Bserparamelets ees eee eC eene eme RUNDE EM ED GUU RE qi 11 2 Basic patameters ce e Ee ee baeo e i epi uec te LU Re E a Dr OE t tede 11 8 Extended parameters 12 Specificatioris nh a t eR Ut ancy tocpeedpuaennp case odes tui AA GE RO DUE Red L 1 12 1 Models and their standard specifications ssssssessesssessseeeneneneeeeeenneen nennen reenere nnne L 1 12 2 Outsidedimensioris and mass 4 oue aede catene eet e eee dete L 3 13 Before making a service call Trip information and remedies sssssssseeenenennrennenneenrnns 13 1 Trip causes warnings and remedies seesseessssseeeeeeeeeennene nennen nennen eterne nre emere 13 2 Restoring the inverter from a trip 18 3 If the motor does not run while no trip message is displayed 13 4 How to determine the causes of other problems sssssssssssssssseeeeeeeeenneeen ener entrent 14 Inspection and rmalnternamce
193. the trip has already been elimi nated When any overload function 31 1 inverter overload r1 motor overload 11 braking re sistor overload is active the inverter cannot be reset by inputting a reset signal from an external de vice or by operation panel operation before the virtual cooling time has passed 1 about 30 seconds after the occurrence of a trip about 120 seconds after the occurrence of a trip L 7 about 20 seconds after the occurrence of a trip Virtual cooling time 3t t ca ca c3 In the case of a trip due to overheating the inverter checks the temperature within Wait until the temperature in the inverter falls sufficiently before resetting the inverter Caution Turning the inverter off then turning it on again resets the inverter immediately You can use this mode of re setting if there is a need to reset the inverter immediately Note however that this operation may damage the i System or the motor if it is repeated frequently M 5 13 TOSHIBA E6580757 If the motor does not run while no trip message is displayed If the motor does not run while no trip message is displayed follow these steps to track down the cause The motor does not run Is the 7 segment LED extinguished The ST CC circuit is opened Close the circuit between CC and the terminal to which the ST standby function on the control circuit terminal is assigned See 6 3
194. this could lead to fire Operate under the environmental conditions prescribed in the instruction manual Operations under any other conditions may result in malfunction Do not install the VF S9 Inverter in any location subject to large amounts of vibration This could cause the unit to fall resulting in bodily injury Check to make sure that the input power voltage is 10 15 of the rated power voltage written on the rating label 1096 when the load is 100 in continuous operation If the input power voltage is not 10 15 of the rated power voltage 1096 when the load is 100 in continuous operation this may result in fire Mandatory Avoid operation in any location where there is direct spraying of the following solvents or other chemi cals The plastic parts may be damaged to a certain degree depending on their shape and there is a possibility of the plastic covers coming off and the plastic units being dropped Prohibited If the chemical or solvent is anything other than those shown below please contact us in advance Table 1 Examples of applicable chemicals Table 2 Examples of inapplicable and solvents chemicals and solvents Chemical density of 10 or less kerosene light oil Sulfuric acid density of Turpentine oil 10 or less acid Nitric acid density of Triol Benzol 10 or less Thinner Caustic soda Mesopropanol Ammonia Sodium chloride salt Note The plastic cover has resistanc
195. tion in such a state the result may be fire Call your local sales agency for repairs Always turn power off if the inverter is not used for long periods of time since there is a possibility of malfunction caused by leaks dust and other material If power is left on with the inverter in that state it may resultin fire Do not touch heat radiating fins or discharge resistors These device are hot and you ll get burned if you touch them Prohibited contact Avoid operation in any location where there is direct spraying of the following solvents or other chemicals The plastic parts may be damaged to a certain degree depending on their shape and there is a possibility of the plastic covers coming off and the plastic units S being dropped If the chemical or solvent is anything other than those shown below please contact us in Prohibited advance Table 1 Examples of applicable chemicals Table 2 Examples of unapplicable and solvents chemicals and solvents Chemical Solvent Chemical Solvent Hydrochloric acid Methanol Phenol Gasoline kero density of 10 or less sene light oil Sulfuric acid density of Ethanol Benzenesulfonic Turpentine oil 10 or less acid Nitric acid density of Triol Benzol 10 or less pmhimer Sodium chloride sat TOSHIBA E6580757 E Transportation Alnstallation Do not install or operate the inverter if it is damaged or any component is missing This can result
196. tory Before installing the DC reactor DCL remove the bar VH Dada FMV source CC Common etection signa lt 8 5 e S Oj sn Current signal d sE 8 e 4 20mA oe elol Designated frequency FMC SINK OUTO attainment signal cc VIA VIB PP External potentiometer or input voltage signal across VIA CC terminals 0 10V The VIA terminal and II terminal cannot be used at the same time B 4 TOSHIBA E6580757 2 2 2 Standard connection diagram 2 Source common P24 DC reactor D Main circuit power supply 2 option 1 s 200V class single phase 200 240V 50 60Hz three phase 200 230V 50 60Hz 400V class three phase 380 500V 50 60Hz Braking resistor option mais NE lt Mm a Filter Main circuit Bwa MCCB Ed MCCB 2P Forward Power supply 3 ORIL1 Q 19200 240V Reverse 50 60Hz x Os Ba detection A relay A Operation sand Reset 1 1 phase series don t have T L3 terminal P t 2 The PO PA terminals are shorted by rese a bar when shipped from the factory LL EO IT speed1 Before installing the DC reactor DCL sch S20 remove th bar communications Ae Low speed s3d Preset i i FMV SOURCE detection signal Inc S speed3 P I S Q 8 Current signal a amp B CC 4 20mA O O O Designated frequency FMC SINK OUT pe attainment signal Voltage signal 0 10V External po
197. uctuates Limits the voltage at frequencies exceeding the base frequency Applied when operating a special motor with low induced voltage Title Adjustment range Default setting m Output voltage adjustment F306 Base frequency voltage Deo DOE 08 V 200V 400V If 30 tis set to 0 or 3 the output voltage will change in proportion to the input voltage Even if the base frequency voltage 305 parameter is set above the input voltage the output voltage will not exceed the input voltage The rate of voltage to frequency can be adjusted according to the rated motor capacity For example setting F 30 to 1 or 2 prevents the output voltage from increasing even if the input voltage changes when operation frequency exceeds the base frequency F 31 TOSHIBA E6580757 1 Supply voltage corrected 0 Supply voltage uncorrected output voltage limited output voltage limited Input voltage Input voltage ee Rated voltage High High Input voltage E39 Sg Low 2 Low S S 5 L Za S amp B 3 8 0 Oo Output frequency ch Output frequency The above applies when V F control mode selection parameter is set to 0 or 1 the output voltage can be 21 prevented from exceeding the Rated voltage input voltage 3 Supply voltage uncorrected 4 Supply voltage corrected output voltage unlimited out
198. unt is too large Adjust the torque boost amount G5 and the acceleration time arc c See 5 12 and 5 1 The motor does not ac e The acceleration time AZ or the deceleration time BEC is set too short celerate or decelerate Increase the acceleration time Arr or the deceleration time ggf smoothly A too large current flows The load is too heavy into the motor Reduce the load If the motor runs at a low speed check whether the torque boost amount is too large See 5 13 The motor runs at a The motor has an improper voltage rating higher or lower speed Use a motor with a proper voltage rating than the specified one The motor terminal voltage is too low Check the setting of the base frequency voltage parameter 7 326 See 6 12 6 Replace the cable with a cable larger in diameter The reduction gear ratio etc are not set properly Adjust the reduction gear ratio etc The output frequency is not set correctly Check the output frequency range Adjust the base frequency See 5 11 The motor speed fluctu The load is too heavy or too light ates during operation Reduce the load fluctuation The inverter or motor used does not have a rating large enough to drive the load Use an inverter or motor with a rating large enough Check whether the frequency setting signal changes If the V F control selection parameter is set at 3 check the vector control setting operation conditions etc See 5 12 Paramet
199. up from the inverter on the bottom does not affect the inverter on the top Ventilation fan Inverter Air deflecting plate 4 Inverter A 20 TOSHIBA E6580757 2 Connection equipment e Never disassemble modify or repair This can result in electric shock fire and injury For repairs call your sales agency Disassembly prohibited e Dont stick your fingers into openings such as cable wiring hole and cooling fan covers This can result in electric shock or other injury Don t place or insert any kind of object into the inverter electrical wire cuttings rods wires This can Prohibited result in electric shock or fire Do not allow water or any other fluid to come in contact with the inverter That may result in electric shock or fire e When transporting or carrying do not hold by the front panel covers The covers may come off and the unit will drop out resulting in injury Prohibited 2 1 Cautions on wiring Never remove the front cover when power is on or open door if enclosed in a cabinet The unit contains many high voltage parts and contact with them will result in electric shock Prohibited Turn power on only after attaching the front cover or closing door if enclosed in a cabinet Q If power is turned on without the front cover attached or closing door if enclosed in a cabinet This can result in electric shock or other injury Mandatory Electrical construction work must be don
200. uring the test N 2 TOSHIBA E6580757 Note Before an insulation test always disconnect all cables from the main circuit terminal board and test the inverter separately from other equipment R L1 S L2 T L3 U T1 V T2 W TS3 500V insulation tester megger 7 Never test the inverter for pressure A pressure test may cause damage to its components 8 Voltage and temperature check Recommended voltmeter Input side Moving iron type voltmeter Output side Rectifier type voltmeter HP It will be very helpful for detecting a defect if you always measure and record the ambient temperature before during and after the operation E Replacement of expendable parts The inverter is composed of a large number of electronic parts including semiconductor devices The fol lowing parts deteriorate with the passage of time because of their composition or physical properties The use of aged or deteriorated parts leads to degradation in the performance or a breakdown of the inverter To avoid such trouble the inverter should be checked periodically Note Generally the life of a part depends on the ambient temperature and the conditions of use The life spans listed below are applicable to parts when used under normal environmental conditions 1 Cooling fan The fan which cools down heat generating parts has a service life of about 30 000 hours about 2 or 3 years of continuous operation The fan also needs to be replaced i
201. use with an inverter can be used in lower frequency ranges than the general purpose motor but if that frequency is extremely low the effects of cooling on the motor will deteriorate E Setting the motor electronic thermal protection level 1 amp If the capacity of the motor being used is smaller than the capacity of the inverter or the rated current of the motor is smaller than the rated current of the inverter adjust the electronic thermal protection level 1 i c so that it fits the motor s rated current If the indications are in percentages then 100 equals the inverter s rated output current A Output current reduction factor A EHe x 1 0 EH X 0 6 gt 6Hz Output frequency Hz Setting of motor overload protection start level 6 E 21 TOSHIBA E6580757 2 Inverter over load characteristics Set to protect the inverter unit Cannot be changed or turned off by parameter setting If the inverter overload trip function GL 1 is activated frequently this can be improved by adjusting the stall operation level amp B 1 downward or increasing the acceleration time RC Z or deceleration time dE C Inverter overload Time s A 100 inverter rated output current 6 Oo Output current 26 5 i f y 11096 15096 5 To protect the inverter overload trip may activate in a short period of time when output current reaches 150 or higher In
202. usly regenerative status such as down ward movement of a lift a press or a tension control machine or in applications that require slowdown stopping of a machine with a significant load inertial moment increase the dynamic braking resistor capacity according to the operation rate required To connect an external dynamic braking resistor select one with a resultant resistance value greater than the minimum allowable resistance value Be sure to set the appropriate operation rate in 3135 to ensure overload protection To use a braking resistor without a thermal fuse or to use a braking resistor in mode I of 353 connect thermal relays as shown in the diagram above to make an operation cir cuit for stopping operation F 28 TOSHIBA E6580757 2 Setting the braking resistor operation rate Calculate the braking resistor operation rate as follows A Braking resistor lt gt operating time i Tr 1 cycle operation time T Operation rate Tr T 100 ED 3 Optional dynamic braking resistors Optional braking resistors for higher frequen cies of regenerative braking are also available Optional dynamic braking resistors are listed below All these resistors are 3 ED in operation rate Braking resistor Braking unit ee VFS9S 2002PL 2007PL VFS9 2002PM 2007PM FER 2007 Teo cone VFS9S 2015PL 2022PL VFS9 2037PM PBR 2037 120W 400 VFS9 2055PL 120W 400 x 2P 240W 200 VFS9 2075PL PBR3 2075 220W 300
203. ut status alarms during running and trips e Setting frequency designated values see 3 2 2 e Status alarm If there is an error in the inverter the alarm signal and the frequency will flash alternately in the LED display When a current flows at or higher than the overcurrent stall level When a voltage is generated at or higher than the over voltage stall level When a load reaches 50 or higher of the overload trip value When temperature inside the inverter rises to the overheating protec tion alarm level Model of 3 7kW or less about 115 C Model of 5 5kW or more about 92 C Setting monitor mode The mode for setting inverter parameters For more on how to set parameters see 4 1 Status monitor mode The mode for monitoring all inverter status Allows monitoring of set frequencies output current voltage and terminal information For more on how to use the monitor see 8 1 Pressing the key will move the inverter through each of the modes Status monitor mode Setting monitor mode TOSHIBA E6580757 Setting monitor mod 4 1 How to set parameters The standard default parameters are programmed before the unit is shipped from the factory Parameters can be divided into three major categories Select the parameter to be changed or to be searched and retrieved Basic parameters The basic parameters that must be programmed be fore the first use Extended parameters The parameters for detailed and
204. utomatic environment setting m Automatic function setting 7 ind Command mode selection Set DD and C A1 d and Fi d can E nina Frequency setting mode selection be changed while the inverter is running Cu Maximum frequency 4 Default setting l D V F control mode selection f m Electronic thermal protection characteristics selection Extended parameters E 301 Supply voltage correction Furr Auto tuning MOS Rated capacity ratio of motor to inverter 4 1 6 Returning all parameters to standard default setting Setting the standard default setting parameter tz YF to 3 all parameters can be returned to the those factory default settings Except for En When MP is set to 2 the set up parameter is displayed Setting the setup parameter enable to operate See 4 1 4 Note For more details on the standard default setting parameter SP see 57 Notes on operation We recommend that before this operation you write down on paper the values of those parameters because when setting 4 to 3 all parameters with changed values will be returned to standard factory default setting D 8 TOSHIBA E6580757 BI Steps for returning all parameters to standard default setting Key operated LED display Operation NEN eSI a Displays the operation frequency perform during operation stopped von Qui Press the MON key to display the first basic parameter uw H1 i automatic acceleration deceleration Luo Press the A k
205. verter overload protection characteristics 5 15 Preset speed operation speeds in 15 steps G Sr 1 Presetspeed operation frequencies 1 7 2597 F246 Same as Sri Sr7 297 294 Preset speed operation frequencies 8 15 e Function A maximum of 15 speed steps can be selected just by switching an external contact signal Multi speed frequencies can be programmed anywhere from the lower limit frequency X 1 to the upper limit frequency ru Em Setting method 1 Run stop The starting and stopping control is done from the terminal board Adjustment range Setting 0 Terminal board Note If speed commands analog signal or digital input are switched in line with preset speed operations select the terminal board using the frequency setting mode selection cenad See 3 or 5 5 E 22 TOSHIBA E6580757 2 Preset speed frequency setting Set the speed frequency of the number of steps necessary Setting from speed 1 to speed 7 Title Adjustment range Default setting x Se tsm Preset speed operation frequencies 1 oi or 1 7 Li u Hz 0 0 Fees Fess Setting from speed 8 to speed 15 Default setting Fea E 2344 Preset speed frequencies 8 15 Preset speed ERREREE TPT sicer pr ee ea ee Ee ee ee aE seco 2 2 o o P ESSE ESI DESERT ee E Terminal functions are as follows Terminal S1 Input
206. virtual cooling time is provided for overload tripping QU GC 8 GL c In this case the retry func tion operates after the virtual cooling time and retry time In the event of over voltage tripping GP 1 OP 3 re tripping may result unless the DC voltage de F 26 TOSHIBA E6580757 creases below a predetermined level x Inthe event of overheating caused tripping QH re tripping may result unless the internal temperature decreases below a predetermined level since the internal temperature detection function of the inverter works x Even when trip retention selection parameter 532 is set to 1 the retry function is enabled by 303 setting During retrying the blinking display will alternate between t 3 and the monitor display specified by status monitor display mode selection parameter F 7 13 6 12 4 Dynamic regenerative braking 374 Dynamic braking selection L 308 Braking resistor operation rate e Function The VFS9 does not contain a braking resistor Connect an external braking resistor in the following cases to enable dynamic braking 1 when decelerating the motor abruptly or if overvoltage tripping OP occurs during deceleration i stop 2 when a continuous regenerative status occurs during downward movement of a lift or the wind ing out operation of a tension control machine 3 when the load fluctuates and a continuous regenerative status results even during constan
207. x 2P 440W 159 VFS9 2110PM VFS9 2150PM 220W 300 x 4P 880W 7 5Q VFS9 4007PL 4022PL VFS9 4037PL VFS9 4055PL VFS9 4075PL VFS9 4110PL PBR3 4110 220W 1200 x 3P 660W 400 VFS9 4150PL PBR3 4150 220W 120Q x 4P 880W 309 Note The data in parentheses above refer to the resultant resistance capacities watts and resultant resis tance values ohms of standard braking resistors F 29 TOSHIBA E6580757 4 Minimum resistances of connectable braking resistors The minimum allowable resistance values of the externally connectable braking resistors are listed in the ta ble below Do not connect braking resistors with smaller resultant resistances than the listed minimum allowable resis tance values Inverter rated 200V class 400V class output capacity Resistance of Minimum allowable Resistance of Minimum allowable kW standard option resistance standard option resistance 0 2 2000 po eo J o o T o E 0 4 2002 630 i 2000 420 2000 990 1 5 750 300 2000 990 12 5 Avoiding overvoltage trippin F AGS Overvoltage limit operation e Function This parameter keeps the output frequency constant or increases the frequency to prevent overvolt age tripping due to increases in DC voltage during deceleration or constant speed operation The deceleration time during overvoltage limit operation may increase above the designated time Overvoltage limiting level Output frequency DC voltage
208. xternal dimensions and connections Foot p N mounted D i EVE A noise filter ilo W1 Mounting dimension k 3 Ms Filter H1 Mounting dimension H m m m m Y Type current Inverter type Remarks m aS ee ee eae ra EMFS2010AZ 10 VFS9S 2002PL 2007PL jo 50 85 EMC class B compliance EMF2011BZ VFS9 2002PM 2015PM EMC class A compliance EMFS2016CZ VFS9 2015PL i20 205 ito 190 EMF4006CZ_ 6 _ VFS9S 4007PL 4015PL 8 5 38 387 EMC class B compliance 2 EMFS2025DZ VFS9S 2022PL FS9 2022PM 2037PM 250 120 230 EMC class A compliance 14 EMF4022D7 FS9 4022PL 4037PL FS9 2055PL 2075PL gt EMF4045EZ FS9 4055PL 4075PL 200 351 160 330 x ES o3 EMC class B compliance EMF4045FZ FS9 4110PL 4150PL 245 372 205 360 j EFM2080GZ2 80 VFS9 2110PM 2150PM EMC class A compliance Wire grounding wire between the EMI filter and EMC plate in order to conform to class A Wire size 6mm or more AWG 9 or more Wire length 29cm or less J 10 TOSHIBA E6580757 Devices External dimensions and connections Braking resistor VF S9 Power supply cS L Braking resister Fig C Wire opening R 27 e Power t 2 1s ES CU 7 ON Sii l n OFFE 7 PEE Braking resister MG em THI TH2 r GFB VE SEIS Connect to operation circuit
209. y load of 100 L 1 2 TOSHIBA Item Specification Principal control functions o c 2 zs w O o e a t o Sg c g o Q O Control system Rated output voltage Output frequency range Minimum setting steps of frequenc Frequency accuracy Voltage frequency characteristics Frequency setting signal Start up fre quency frequency jump PWM carrier frequency Note 1 Acceleration deceleration time Retry operation E6580757 Sinusoidal PWM control Adjustable within a range of 100 to 120 of the corrected supply voltage 200 400V Unadjustable to any voltage higher than the input voltage 0 5 to 400Hz default setting 0 5 to 80Hz maximum frequency 30 to 400Hz 0 1Hz operation panel setting 0 2Hz analog input when the max frequency is 100Hz Digital setting within 0 01 of the max frequency 10 to 50 C Analog setting within 0 5 of the max frequency 25 C 10 C V f constant variable torque vector control automatic torque boost Base frequency and torque boost amount ad justable Front potentiometer and external potentiometer rated impedance of connectable potentiometer 1 to 10kQ 0 to 10Vdc input impedance VIA 30 55kQ VB 30kQ 4 to 20mAdc input impedance 4009 The characteristic can be set arbitrarily by two point setting Adjustable within a range of 0 to 10Hz Up to 3 frequencies can be adjusted together with their widths Adjustable within a range of 2 0

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