Multiquip MVC80VH/VHW Trash Compactor User Manual
Contents
1. PARTNAME QTY REMARKS 1 12945 BOLT 1 INCLUDES ITEMS W 2 WASHER 1 4 IN NOT SOLD SEPARATELY 2 12347 WASHER 3 8 IN 1 MQ 45T ONLY 3 12348 AR MAKE LOCALLY 4 12349 BEARING 1 S N 23458 AND ABOVE NO Column Unique Symbols All items with same unique symbol or gt in the number column belong to the same assembly or kit which is indicated by a note in the Remarks column Duplicate Item Numbers Duplicate numbers indicate multiple part numbers which are in effect for the same general item such as different size saw blade guards in use or a part that has been updated on newer versions of the same machine NOTICE When ordering a part that has more than one item number listed check the remarks column for help in determining the proper part to order PART NO Column Numbers Used Part numbers can be indicated by a number a blank entry or TBD TBD To Be Determined is generally used to show a part that has not been assigned a formal part number at the time of publication A blank entry generally indicates that the item is not sold separately or is not sold by Multiquip Other entries will be clarified in the Remarks Column QTY Column Numbers Used Item quantity can be indicated by a number a blank entry or A R As Required is generally used for hoses or other parts that2. Table 5 Engine Maintenance Schedule DESCRIPTION 3 OPERATION BEFORE m xf I I owe x ett Air Cleaner CHANGE Necessary CHECK CLEAN CLEAN Spark Plug CHECK Every 2 years replace if necessary 2 1 Service more frequently when used in DUSTY areas 2 These items should be serviced by your service dealer unless you have the proper tools and are mechanically proficient Refer to the HONDA Shop Manual for service procedures 3 For commercial use log hours of operation to determine proper maintenance intervals PAGE 20 MVC80VH VHW PLATE COMPACTOR OPERATION AND PARTS MANUAL REV 3 1 13 11 MAINTENANCE TABLE 6 MACHINE INSPECTION Item Hours of Operation Starting check Every 8 hours every day Loose or lost screws Every 8 hours every day Every 8 hours every day Damage of any part Function of controlling system part Every 8 hours every day Vibrator oil check Every 100 hours Vibrator oil replacement Every 300 hours V belt clutch check Every 200 hour Daily Service ll Check for leakage of fuel or oil Check engine oil Mi Check for loose screws including tightness See Table 6 below tightening torque for retightening TABLE 7 TIGHTENING TORQUE in kg cm Diameter Material 6mm 8mm 10mm 12mm 14mm 16mm 18mm 20mm 4T 70 150 300 500 750 1 00 1
3. REV 3 1 13 11 NO PART NO 1 28400ZH8023ZB 2 28410ZH8003ZB 2842128801 5 2842228801 6x 28431ZH8801 T 2843328801 8x 28441ZH8801 9 28442ZH8003 10 28443ZH8001 11 28461ZH8003 12 2846228003 13 90003ZH8801 14 90008ZE2003 15 90008ZE2003 PART NAME STARTER ASSY RECOIL CASE RECOIL STARTER REEL RECOIL STARTER RATCHET STARTER PLATE FRICTION GUIDE RATCHET SPRING FRICTION SPRING RECOIL STARTER SPRING RETURN KNOB RECOIL STARTER ROPE RECOIL STARTER CLIP CORD BOLT FLANGE 6 X 10 BOLT FLANGE 6 X 10 RECOIL STARTER ASSY QTY REMARKS m 1 A a INCLUDES ITEMS W x MVC80VH VHW PLATE COMPACTOR OPERATION AND PARTS MANUAL REV 3 1 13 11 PAGE 49 FAN COVER ASSY PAGE 50 MVC80VH VHW PLATE COMPACTOR OPERATION AND PARTS MANUAL REV 3 1 13 11 NO PART NO 2 196102 10002 6 19611ZH8810 10 19630ZH8000 14 34150ZH7003 16 36101ZE1010 17 36100ZF6P81 20 90013883000 21 90022888010 22 90601ZH7013 25 957010600800 PART NAME COVER FAN BLACK PLATE SIDE OIL ALERT SHROUD ALERT UNIT OIL CORD STOP SWITCH 370MM SWITCH ASSY ENGINE STOP BOLT FLANGE 6 X 12 BOLT FLANGE 6 X 20 CLIP HARNESS BOLT FLANGE 6 X 8 Q FAN COVER ASSY REMARKS T 1 1 1 1 1 1 6 1 1 1 MVC80VH VHW PLATE COMPACTOR OPERATION AND PARTS MANUAL REV 3 1 13
4. FOAM FILTER ELEMENT Figure 15 Air Cleaner MVC80VH VHW PLATE COMPACTOR OPERATION AND PARTS MANUAL REV 3 1 13 11 PAGE 21 MAINTENANCE Spark Plug 1 Remove and clean the spark plug Figure 16 2 Adjust the spark gap to 0 028 0 031 inch 0 6 0 7 mm This unit has electronic ignition which requires no adjustments GAP 0 028 0 031 IN 1 07 08 MM Figure 16 Spark Plug Gap Changing Vibrator Oil 1 When changing the vibrator oil remove the drain plug Figure 8 and simply tip the compactor to drain the oil Note that the oil will drain more easily while it is hot Remember to use only 10W 30 motor oil when replacing vibrator oil Checking and Replacing the V Belt and Clutch 1 After 200 hours of operation remove the upper belt cover to check the V belt tension Tension is proper if the belt bends about 10 mm when depressed strongly with finger between shafts Loose or worn V belts reduces power transmission efficiency causing weak compaction and reduces the life of the belt itself Replacing the V belt Remove the upper and lower belt covers Engage an offset wrench 13 mm or the like to vibrator pulley lower fastening bolt Engage waste cloth or the like at midway of V belt on the left side and while pulling it back strongly rotate the offset wrench clockwise so that the V belt will come off Reinstalling the V belt Engage V belt to lower vibrator pulley and push the V be
5. OPERATION AND PARTS MANUAL REV 3 1 13 11 MVC80VH VHW PLATE OPERATION AND PARTS MANUAL REV 3 1 13 11 PAGE 55 PART NO 162712 1000 172102 1517 172182 1507 172302 1820 17232891000 172352 1831 172382 7010 172392 1000 174102 1020 90325044000 9405006000 957010602000 PART GASKET ELBOW ELEMENT AIR CLEANER FILTER OUTER COVER AIR CLEANER GROMMET AIR CLEANER NOISE MUFFLER COLLAR AIR CLEANER COLLAR B AIR CLEANER ELBOW AIR CLEANER WINGNUT TOOL BOX SETTING NUT CAP 6 MM BOLT FLANGE 6 X 20 AIR CLEANER ASSY QTY 1 1 po A REMARKS INCLUDES ITEMS W INCLUDES ITEMS W MUFFLER ASSY MUFFLER ASSY PAGE 56 MVC80VH VHW PLATE COMPACTOR OPERATION AND PARTS MANUAL REV 3 1 13 11 MUFFLER ASSY MUFFLER ASSY NO PART NO PART NAME QTY REMARKS 2 183107 8810 MUFFLER 1 4 18320ZF1H01 PROTECTOR MUFFLER 1 5 183252 1010 PROTECTOR LOWER 1 6 183402 1010 DEFLECTOR CP 1 7 183552 1000 ARRESTER SPARK 1 9 183817 8800 GASKET MUFFLER 1 15 18522 1000 GUIDE MUFFLER 1 16 90002290003 SCREW TAPPING 4 X 8 2 17 94001080000S NUT HEX 8 2 19 90050ZE 1000 SCREW TAPPING 5 X 8 4 22 90055ZE 1000 SCREW TAPPING 4 X 6 1 23 900552 1000 SCREW TAPPING 4 6 4 MVC80VH VHW PLATE COMPACTOR OPERATION AND PARTS MANUAL REV
6. OPERATION AND PARTS MANUAL 44 1 MULTIQUIP lihane SERIES MODEL MVC80VH VHW ONE WAY PLATE COMPACTOR HONDA GX160U1SM1 2 GASOLINE ENGINE Revision 3 01 13 11 To find the latest revision of this publication visit our website at www multiquip com THIS MANUAL MUST ACCOMPANY THE EQUIPMENT AT ALL TIMES PROPOSITION 65 WARNING CALIFORNIA Proposition 65 Warning Gasoline engine exhaust and some of its constituents are known to the State of California to cause cancer birth defects and other reproductive harm PAGE 2 MVC80VH VHW PLATE COMPACTOR OPERATION AND PARTS MANUAL REV 3 1 13 11 5 MVC80VH VHW PLATE OPERATION AND PARTS MANUAL REV 3 1 13 11 PAGE 3 MVCS8OVH VHW Plate Compactor Proposition 65 Warning crasas 2 Table Of Contents 4 Parts Ordering Procedures 5 Safety Information acustico talon bienes 6 10 Specifications rines 11 DIMENSIONS RCRUM 12 General Information 13 S ua eim EEE EN EN 14 BASIC ENGINE 15 INSpectiOn 16 17 SAP m 18 19 Operation AAA 19 Maintenance ansiada 20 22 Preparation For Long Term Storage 23 Troubleshooting 24 25 Explanation Of Codes In Remarks Column 26 Suggested Spare Parts ies
7. 3 1 13 11 PAGE 57 FUEL TANK ASSY PAGE 58 MVC80VH VHW PLATE COMPACTOR OPERATION AND PARTS MANUAL REV 3 1 13 11 NO PART NO 3 168547 8000 7 169557 1 000 11 17510ZE1020ZF 12 1762024 000 13 17631207812 14 17672ZE2W01 17 900047 7003 18 90404680000 20 91319ME5003 21 91353671004 24 9405006000 27 950014514040 27 950014500160M 28 9500202080 PART NAME RUBBER SUPPORTER 107MM JOINT FUEL TANK TANK FUEL BLACK GAR FUEL FILLER GASKET FUEL FILLER CAP FILTER FUEL BOLT FLANGE 6 X 29 WASHER 6 5 X 25 X 1 5 O RING 5 5 X 1 4 O RING 14 MM NUT FLANGE 6MM FUEL TUBE 4 5 X 140 BULK HOSE FUEL 4 5 X 1M CLIP TUBE FUEL TANK ASSY QTY REMARKS 1 1 1 po DN NN INCLUDES ITEMS W MVC80VH VHW PLATE COMPACTOR OPERATION AND PARTS MANUAL REV 3 1 13 11 PAGE 59 COOLING FAN AND FLYWHEEL ASSY PAGE 60 MVC80VH VHW PLATE COMPACTOR OPERATION AND PARTS MANUAL REV 3 1 13 11 COOLING FAN AND FLYWHEEL ASSY NO PART NO PART NAME QTY REMARKS 1 13331357000 KEY SPECIAL WOODRUFF 25 X 18 1 2 195112 1000 FAN COOLING 1 5 28451ZH8001 PULLEY STARTER 1 6 31100ZE1010 FLYWHEEL 1 10 90201878003 NUT SPECIAL 14MM 1 MVC80VH VHW PLATE COMPACTOR OPERATION AND PARTS MANUAL REV 3 1 13 11 PAGE 61 IGNITION ASSY PAGE 62 MVC80VH VHW PLATE COMPACTOR OPERATION AND
8. If a reply is not received within five days the material will be returned to the sender at his expense 9 Credit on returned parts will be issued at dealer net price at time of the original purchase less a 15 restocking charge 10 In cases where an item is accepted for which the original purchase document can not be determined the price will be based on the list price that was effective twelve months prior to the RMA date 11 Credit issued will be applied to future purchases only PRICING AND REBATES Prices are subject to change without prior notice Price changes are effective on a specific date and all orders received on or after that date will be billed at the revised price Rebates for price declines and added charges for price increases will not be made for stock on hand at the time of any price change Multiquip reserves the right to quote and sell direct to Government agencies and to Original Equipment Manufacturer accounts who use our products as integral parts of their own products SPECIAL EXPEDITING SERVICE A 35 00 surcharge will be added to the invoice for special handling including bus shipments insured parcel post or in cases where Multiquip must personally deliver the parts to the carrier LIMITATIONS OF SELLER S LIABILITY Multiquip shall not be liable hereunder for damages in excess of the purchase price of the item with respect to which damages are claimed and in no eve
9. If so wash with water and remove Remember the compactor does not work as efficiently on clay or soils that have a high moisture content level If the soil has a high moisture level dry soil to appropriate moisture content level or carry out compaction twice Stopping the Engine NOTICE NEVER stop the engine suddenly while working at high speeds Normal Shutdown 1 Place the throttle lever Figure 12 in slow position and listen for the engine speed to decrease 2 Place the Engine ON OFF switch Figure 10 inthe OFF position 3 Place the fuel valve lever Figure 9 in the OFF position Emergency Shutdown 1 Move the throttle lever quickly to the slow position and place the Engine ON OFF switch in the OFF position MVC80VH VHW PLATE COMPACTOR OPERATION AND PARTS MANUAL REV 3 1 13 11 PAGE 19 MAINTENANCE Inspection and other services should always be carried out on hard and level ground with the engine shutdown These inspection intervals are for operation under normal conditions Adjust your inspection intervals based on the number hours plate compactor is in use and particular working conditions Inspection and Maintenance Service Tables 1 To make sure your plate compactor is always in good working condition before using carry out the maintenance inspection in accordance with Tables 5 through 7 Fuel piping and connections should be replaced every 2 years
10. OPERATION AND PARTS MANUAL REV 3 1 13 11 PAGE 11 DIMENSIONS TABLE 3 DIMENSIONS REFERENCE LETTER DESCRIPTION DIMENSION in mm Height Handle Upright 36 inches 1000 mm 24 inches 620 22 inches 570 mm Length Handle Lowered 37 inches 930 mm Height Compactor Only 23 inches 590 mm 35 x 19 x 26 inches 860 x 480 x 670 mm Shipping Dimensions PAGE 12 MVC80VH VHW PLATE COMPACTOR OPERATION AND PARTS MANUAL REV 3 1 13 11 GENERAL INFORMATION Definition of Plate Compactor The Mikasa MVC80VH VHW is a walk behind plate compactor designed for the compaction of sand mixed soils and asphalt This plate compactor is a powerful compacting tool capable of applying a tremendous force in consecutive high frequency vibrations to a soil surface Its applications include compacting for road embankments and reservoirs as well as backfilling for gas pipelines water pipelines and cable installation work Vibratory Plates The vibratory plates of the MVC80VH VHW produce low amplitude high frequency vibrations designed to compact granular soils and asphalt The resulting vibrations cause forward motion The engine and handle are vibration isolated from the vibrating plate Frequency Speed The compactor s vibrating plate has a frequency range between 5600 vpm vibrations per minute The travel speed of the compactor is approximately 72 ft minut
11. REV 3 1 13 11 PAGE 65 LABELS ASSY PAGE 66 MVC80VH VHW PLATE COMPACTOR OPERATION AND PARTS MANUAL REV 3 1 13 11 LABELS ASSY NO PART NO PART NAME QTY REMARKS 2 87516ZH7000 MARK OPERATOR CAUTION 1 4 875217 8030 EMBLEM 5 5 1 6 87528ZH7000 MARK CHOKE GRAY 1 7 875327 7000 MARK THROTTLE INDICATION 1 MVC80VH VHW PLATE OPERATION AND PARTS MANUAL REV 3 1 13 11 PAGE 67 TERMS AND CONDITIONS OF SALE PARTS PAYMENT TERMS Terms of payment for parts are net 30 days FREIGHT POLICY All parts orders will be shipped collect or prepaid with the charges added to the invoice All shipments are F O B point of origin Multiquip s responsibility ceases when a signed manifest has been obtained from the carrier and any claim for shortage or damage must be settled between the consignee and the carrier MINIMUM ORDER The minimum charge for orders from Multiquip is 15 00 net Customers will be asked for instructions regarding handling of orders not meeting this requirement RETURNED GOODS POLICY Return shipments will be accepted and credit will be allowed subject to the following provisions 1 A Returned Material Authorization must be approved by Multiquip prior to shipment 2 Toobtain a Return Material Authorization a list must be provided to Multiquip Parts Sales that defines item numbers quantities and descriptions of the items to be re
12. REV 3 1 13 11 WATER TANK ASSY NO 92 101 102 103 104 105 107 108 109 110 111 113 114 115 116 151 152 153 154 PART NO 418118580 002211025 418910080 954300342 001241030 033910010 022910180 954403241 959403790 418458320 418345150 418345160 001740825 033910110 020308064 418459330 416453780 418217120 031118260 025203030 959300370 PART NAME GUARD HOOK BOLT 10X25 H SW WATER TANK ORANGE CAP WATER TANK BOLT 10X30 U WASHER 10 5X21X2 SUS NYLON NUT M10 COCK PT1 4 BH 1211 AL NUT PS 1 4 PACKING 11 5X19 5X2 PIPE HOLDER SPRINKLING PIPE FLANGE BOLT 8X2 WASHER FLAT M8 NUT M8 RUBBER CAP PACKING 8X19X2T SHAFT CARRY WASHER FLAT M18 SPLIT COTTER PIN 3X30 WHEEL 200X50 po A a HSH Ap 4 dt dt hd dt REMARKS INCLUDES ITEM W MVC80VH VHW PLATE COMPACTOR OPERATION AND PARTS MANUAL REV 3 1 13 11 PAGE 35 CYLINDER HEAD ASSY PAGE 36 MVC80VH VHW PLATE COMPACTOR OPERATION AND PARTS MANUAL REV 3 1 13 11 NO PART NO 1 122042 1306 2 122052 1315 3 122107 8405 4 122162 5300 5 122512 1800 6 123102 1020 7 123912 1000 8 157212 8000 9 90013883000 10 900432 1020 11 900472 1000 12 9430110160 14 957230806000 15 9807956846 MVC80VH VHW PLATE OPERATION AND PARTS MANUAL REV 3 1 13 11 PAGE 37 PART NAME GUIDE IN VALVE OS OPTIONAL GUIDE EX VA
13. if not avoided WILL result in DEATH or SERIOUS INJURY Indicates a hazardous situation which if not avoided COULD result in DEATH or SERIOUS INJURY Indicates a hazardous situation which if not avoided COULD result in MINOR or MODERATE INJURY NOTICE Addresses practices not related to personal injury Potential hazards associated with the operation of this equipment will be referenced with hazard symbols which may appear throughout this manual in conjunction with safety messages Symbol Safety Hazard Lethal exhaust gas hazards Explosive fuel hazards Burn hazards 7 7 Respiratory hazards Accidental starting hazards Eye and hearing hazards Rotating parts hazards PAGE 6 MVC80VH VHW PLATE COMPACTOR OPERATION AND PARTS MANUAL REV 3 1 13 11 SAFETY INFORMATION GENERAL SAFETY NEVER operate this equipment without proper protective clothing shatterproof glasses respiratory protection hearing protection steel toed boots and other protective devices required by the job or city and state regulations NEVER operate this equipment when not feeling well due to fatigue illness or when under medication NEVER operate this equipment under the influence of drugs or alcohol m ALWAYS check the equipment for loosened threads or bolts before starting DO NOT use the equipment for any purpose other than its intended purposes or applications m A
14. of a fuel spill DO NOT attempt to start the engine until the fuel residue has been completely wiped up and the area surrounding the engine is dry Engine components can generate extreme heat To prevent burns DO NOT touch these areas while the engine is running or immediately after operating NEVER operate advanced forward SLOW lever back toward operator FAST 8 Spark Plug Provides spark to the ignition system Set 3 Engine ON OFF Switch ON position permits engine starting OFF position stops engine operations 4 Recoil Starter pull rope Manual starting method Pull the starter grip until resistance is felt then pull briskly and smoothly 10 spark plug gap to 0 6 0 7 mm 0 028 0 031 inch Clean spark plug once a week Muffler Used to reduce noise and emissions Fuel Tank Holds unleaded gasoline For additional information refer to engine owner s manual MVC80VH VHW PLATE COMPACTOR OPERATION AND PARTS MANUAL REV 3 1 13 11 PAGE 15 INSPECTION Before Starting NOTICE 1 Read safety instructions at the beginning of manual 2 Clean the compactor removing dirt and dust particularly the engine cooling air inlet carburetor andair cleaner 3 Check the air filter for dirt and dust If air filter is dirty replace The Oil Alert System will automatically stop the engine before the engine falls below safe limits Always be sure to check the engine oil level p
15. 400 2 000 6 8T 100 250 500 800 11 300 2 000 2 700 3 800 11T 150 400 800 11 200 2 000 2 900 4 200 5 600 100 6mm 300 350 8mm 650 700 10mm In case counter part is of aluminum Threads in use with this machine are all right handed Material and quality of material is marked on each bolt and screw ENGINE OIL 1 Replace the engine oil in first 20 hours of operation and every 100 hours afterwards 2 Drainthe engine oil when the oil is warmafter operation Removethe oilfiller capthen unscrewthe engine oil drain plug located atthe base ofthe engine Drain the old oil into a pan Figure 14 3 Replace engine oil with recommended type oil as listed in Table 4 For engine oil capacity see Table 2 engine specifications DO NOT overfill 4 Reinstall drain bolt with sealing washer and tighten se curely DRAIN SEALING BOLT WASHER Figure 14 Engine Oil Draining Air Filter 1 Theairfilter element should be cleaned because a clogged air cleaner can cause poor engine starting lack of power and shorten engine life substantially 2 Toclean or replace air filter loosen the wing nut on the air filter housing Figure 15 remove the cover and take out air filter cartridge If only cleaning of the air filter is desired blow through the air filter cartridge from the inside moving a jet of dry compressed air up and down until all dust is removed PAPER FILTER ELEMENT
16. PARTS MANUAL REV 3 1 13 11 e AD IGNITION COIL ASSY PART NO PART NAME QTY REMARKS 305002 1063 COIL ASSY IGNITION 1 307002 1013 ASSY 1 361012 1010 WIRE STOP SWITCH 370MM 1 90121952000 BOLT FLANGE 6 25 2 MVC80VH VHW PLATE COMPACTOR OPERATION AND PARTS MANUAL REV 3 1 13 11 PAGE 63 CONTROL ASSY PAGE 64 MVC80VH VHW PLATE COMPACTOR OPERATION AND PARTS MANUAL REV 3 1 13 11 NO PART NO 3 16500ZH8U43 5 165512 0010 6 16555ZE 1000 7 165612 1020 8 165622 1020 10 16571298020 11 16574ZE1000 12 1657528000 13 16576891000 14 16578ZE1000 15 16580498813 16 16584883300 17 16592ZE1810 18 16594883010 20 90013883000 21 90015ZE5010 23 901145 0000 24 90605230000 25 93500040060H 26 93500050160 27 93500050250 28 9405006000 PART NAME CONTROL ASSY ica ARM GOVERNOR ROD GOVERNOR SPRING GOVERNOR SPRING THROTTLE RETURN LEVER CONTROL SPRING LEVER WASHER CONTROL LEVER HOLDER CABLE SPACER CONTROL LEVER BASE CONTROL SPRING CONTROL ADJUSTING SPRING CABLE RETURN HOLDER WIRE BOLT FLANGE 6 X 12 BOLT GOVERNOR ARM NUT SELF LOCK 6MM CIRCLIP SCREW PAN 4 X 6 SCREW PAN 5 X 16 SCREW PAN 5 X 25 NUT FLANGE 6MM CONTROL ASSY QTY REMARKS 1 A PP INCLUDES ITEMS W x MVC80VH VHW PLATE COMPACTOR OPERATION AND PARTS MANUAL
17. T WASHER LOCK M10 RUBBER HANDLE SOCKET HEAD BOLT 8X45 T NUT M8 GRIP HANDLE RUBBER VIB PROOF HANDLE BOLT SUNK HEAD 10X20 T NUT VIB PROOF HANDLE po D NNN d dl dd dd dl dd dd dd dd Kr 0000 1414 MAIN BODY ASSY TY REMARKS INCLUDES ITEMS W VIBRATOR ASSY VIBRATOR ASSY PAGE 32 MVC80VH VHW PLATE COMPACTOR OPERATION AND PARTS MANUAL REV 3 1 13 11 VIBRATOR ASSY PARTNO 61 418117730 62 001221445 63 030214350 64 031114260 65 418456950 66 060403020 67 418456960 68 418456970 69 002400820 70 418456990 71 418343630 72 040306307 72 040406307 73 418456981 74 951401920 75 952403450 77 002211030 78 953400270 79 953405260 80 418910110 VIBRATING CASE BOLT 14X45 T WASHER LOCK M14 WASHER FLAT M14 CASE COVER PULLEY OIL SEAL TC 30458 CASE COVER SHUT OFF PACKING BOLT 8X20 SW PW COVER SEAL VIB ECC ROTOR SHAFT BEARING 6307C3 BEARING 6307C4 PULLEY VIBRATOR KEY 7X7X30 WASHER 11X35X4 5 BOLT 10X30 SW PLUG 1 4X14 10L PACKING VIBRATOR 5 VIBRATOR ASSY QTY REMARKS INCLUDES ITEMS W MVC80VH VHW PLATE COMPACTOR OPERATION AND PARTS MANUAL REV 3 1 13 11 PAGE 33 WATER TANK ASSY SENS 108 AS 116 Q XAYO e 113 PAGE 34 MVC80VH VHW PLATE COMPACTOR OPERATION AND PARTS MANUAL
18. are sold in bulk and cut to length A blank entry generally indicates that the item is not sold separately Other entries will be clarified in the Remarks Column REMARKS Column Some of the most common notes found in the Remarks Column are listed below Other additional notes needed to describe the item can also be shown Assembly Kit All items on the parts list with the same unique symbol will be included when this item is purchased Indicated by INCLUDES ITEMS W unique symbol Serial Number Break Used to list an effective serial number range where a particular part is used Indicated by S N XXXXX AND BELOW S N XXXX AND ABOVE S N XXXX TO S N XXX Specific Model Number Use Indicates that the part is used only with the specific model number or model number variant listed It can also be used to show a part is NOT used on a specific model or model number variant Indicated by ONLY NOT USED XXXX Make Obtain Locally Indicates that the part can be purchased at any hardware shop or made out of available items Examples include battery cables shims and certain washers and nuts Not Sold Separately Indicates that an item cannot be purchased as a separate item and is either part of an assembly kit that can be purchased or is not available for sale through Multiquip PAGE 26 MVC80VH VHW PLATE COMPACTOR OPERATION AND PA
19. battery in a well ventilated environment to avoid the risk of a dangerous concentration of combustible gases W f the battery liquid dilute sulfuric acid gt comes into contact with clothing or skin rinse skin or clothing immediately with plenty of water W f the battery liquid dilute sulfuric acid comes into contact with eyes rinse eyes immediately with plenty of water and contact the nearest doctor or hospital to seek medical attention m ALWAYS disconnect the NEGATIVE battery terminal before performing service on the equipment m ALWAYS keep battery cables in good working condition Repair or replace all worn cables MVC80VH VHW PLATE COMPACTOR OPERATION AND PARTS MANUAL REV 3 1 13 11 PAGE 9 SAFETY INFORMATION TRANSPORTING SAFETY NEVER allow any person or animal to stand underneath the equipment while lifting NOTICE E Before lifting make sure that the equipment parts hook and vibration insulator are not damaged and screws are not loose or missing m Always make sure crane lifitng device has been properly secured to the lifting bail hook of the equipment m ALWAYS shutdown engine before transporting E NEVER lift the equipment while the engine is running Tighten fuel tank cap securely and close fuel cock to prevent fuel from spilling Use adequate lifting cable wire or rope of sufficient strength Use one point suspension hook and lift straight upwar
20. 11 PAGE 51 CARBURETOR ASSY PAGE 52 MVC80VH VHW PLATE COMPACTOR OPERATION AND PARTS MANUAL REV 3 1 13 11 MVC80VH VHW PLATE COMPACTOR OPERATION AND PARTS MANUAL REV 3 1 13 11 PAGE 53 PART NO 160102 1812 160112 0005 160132 0005 160152 0831 16016ZH7W01 16024ZE1811 160282 0005 16044ZE0005 16100ZH8W51 161242 0005 16166ZH8W50 16173001004 162112 1000 162122 8800 16220ZE1020 16221ZH8801 16610ZE1000 169532 1812 169542 1812 169562 1811 169572 1812 16967ZE0811 93500030061H 9430520122 991017 80700 992042 00350 GASKET SET VALVE SET FLOAT FLOAT SET CHAMBER SET FLOAT SCREW SET SCREW SET DRAIN SCREW SET Batan CHOKE SET CARBURETOR ASSY BE65B B SCREW THROTTLE STOP NOZZLE MAIN O RING INSULATOR CARBURETOR GASKET INSULATOR SPACER CARBURETOR GASKET CARBURETOR LEVER CHOKE STD LEVER VALVE PLATE LEVER SETTING SPRING VALVE LEVER GASKET VALVE CUP FUEL STRAINER SCREW PAN 3 X 6 PIN SPRING 2 X 12 JET MAIN 470 JET SET PILOT 835 sida di 1 1 l CARBURETOR ASSY REMARKS INCLUDES O RING INCLUDES GASKET INCLUDES GASKET INCLUDES ITEMS W INCLUDES ITEMS W INCLUDES GASKET CLEANER ASSY PAGE 54 MVC80VH VHW PLATE COMPACTOR
21. LVE OS OPTIONAL HEAD COMP CYLINDER CLIP VALVE GUIDE GASKET CYLINDER HEAD COVER HEAD GASKET CYLINDER HEAD COVER TUBE BREATHER BOLT FLANGE 6 X 12 BOLT STUD 6 X 112 BOLT STUD 8 X 32 PIN A DOWELL 10 X 16 BOLT FLANGE 8 X 55 SPARK PLUG BPR6ES CYLINDER HEAD ASSY QTY REMARKS 1 A PO PO Pe A HH HSH HS INCLUDES ITEMS W INCLUDES ITEMS W CYLINDER BARREL ASSY PAGE 38 MVC80VH VHW PLATE COMPACTOR OPERATION AND PARTS MANUAL REV 3 1 13 11 NO PART NO 1 120007 8426 2 155102 1033 3 165102 1000 7 165312 1000 8 165412 1000 9 901312 1000 10 904512 1000 11 906012 1000 12 906022 1000 13 910012 1003 14 91201207801 15 91353671004 16 9405010000 17 9410106800 18 9425108000 19 957010601200 MVC80VH VHW PLATE OPERATION AND PARTS MANUAL REV 3 1 13 11 PAGE 39 PART NAME CYLINDER BARREL ASSY SWITCH ASSY OIL LEVEL GOVERNOR ASSY SLIDER GOVERNOR SHAFT GOVERNOR ARM BOLT DRAIN PLUG WASHER THRUST 6MM WASHER DRAIN PLUG 10 2MM CLIP GOVERNOR HOLDER BEARING RADIAL BALL 6205 OIL SEAL 25 X 41 X 6 O RING 14 MM NUT FLANGE 10MM WASHER PLAIN 6MM PIN LOCK 8 BOLT FLANGE 6 X 12 CYLINDER BARREL ASSY QTY REMARKS TOM 1 po PN KS INCLUDES ITEMS W CRANKCASE COVER ASSY PAGE 40 MVC80VH
22. LWAYS clear the work area of any debris tools etc that would constitute a hazard while the equipment is in operation NOTICE m This equipment should only be operated by trained and qualified personnel 18 years of age and older Whenever necessary replace nameplate operation and safety decals when they become difficult read Manufacturer does not assume responsibility for any accident due to equipment modifications Unauthorized equipment modification will void all warranties m NEVER use accessories or attachments that are not recommended by Multiquip for this equipment Damage to the equipment and or injury to user may result ALWAYS know the location of the nearest re fire extinguisher m ALWAYS know the location of the nearest first aid kit m ALWAYS know the location of the nearest phone or keep aphone on the job site Also know the phone numbers of the nearest ambulance doctor and fire department This information will be invaluable in the case of an emergency MVC80VH VHW PLATE COMPACTOR OPERATION AND PARTS MANUAL REV 3 1 13 11 PAGE 7 SAFETY INFORMATION COMPACTOR SAFETY DANGER NEVER operate the equipment in an explosive atmosphere or near combustible materials An explosion or fire could result causing severe bodily harm or even death NEVER disconnect any emergency or safety devices These devices are intended for operator safety Disconnection of the
23. OMPACTOR OPERATION AND PARTS MANUAL REV 3 1 13 11 PARTS ORDERING PROCEDURE Ordering parts has never been easier Choose from three easy options Effective January 1 2006 Order via Internet Dealers Only If you have MQ Account to obtain Username Order parts on line using Multiquip s SmartEquip website and Password E mail us at parts View Parts Diagrams com Order Parts To obtain an MQ Account contact your sank District Sales Manager for more information Il Print Specification Information ES 1 Goto www multiquip com and click on Use the internet and qualify for 5 Discount Parts log in and save on Standard orders for all orders which include complete part numbers L Order via Fax Dealers Only Fax your order in and qualify for a 2 Discount All customers are welcome to order parts via Fax on Standard orders for all orders which include Domestic US Customers dial complete part numbers 1 800 6 PARTS 7 800 672 7877 L Note Discounts Are Subject To Change Order via Phone Domestic US Dealers Call 1 800 427 1244 a tiquip com 1 3 1 1 4 H PES eS SS Non Dealer Customers Contact your local Multiquip Dealer for E weil parts or call 800 427 1244 for help in EL 100a 1 lo
24. ON STD RING SET PISTON 08 0 25 RING SET PISTON 08 0 50 RING SET PISTON 08 0 75 PISTON STD PISTON OS 0 25 PISTON OS 0 50 PISTON 0 75 PIN PISTON ROD ASSY CONNECTING BOLT CONNECTING ROD CLIP PISTON PIN 18MM PISTON RINGS ASSY REMARKS INCLUDES ITEMS W MVC80VH VHW PLATE COMPACTOR OPERATION AND PARTS MANUAL REV 3 1 13 11 PAGE 45 CAMSHAFT ASSY CAMSHAFT ASSY PAGE 46 MVC80VH VHW PLATE COMPACTOR OPERATION AND PARTS MANUAL REV 3 1 13 11 CAMSHAFT ASSY NO PART NO 1 122097 8003 2 141002 1812 4 144102 1010 6 144312 1000 7 144412 1010 8 144512 1013 9x 14568ZE1000 10 14711ZF1000 11 14721ZF0000 12 14751ZF1000 13 14771ZE1000 14 14773ZE1000 15 14781ZE1000 16 14791ZE1010 17 90012ZE0010 18 90206ZE1000 PART NAME SEAL VALVE STEM CAMSHAFT ASSY ROD PUSH ARM VALVE ROCKER LIFTER VALVE PIVOT ROCKER ARM SPRING WEIGHT RETURN VALVE INLET VALVE EXHAUST SPRING VALVE RETAINER IN VALVE SPRING RETAINER EX VALVE SPRING ROTATOR VALVE PLATE PUSH ROD GUIDE BOLT PIVOT 8MM NUT PIVOT ADJ CAMSHAFT ASSY QTY REMARKS 1 Po po PN PO PO PO ND INCLUDES ITEMS W MVC80VH VHW PLATE COMPACTOR OPERATION AND PARTS MANUAL REV 3 1 13 11 PAGE 47 RECOIL STARTER ASSY PAGE 48 MVC80VH VHW PLATE COMPACTOR OPERATION AND PARTS MANUAL
25. RTS MANUAL REV 3 1 13 11 SUGGESTED SPARE PARTS MVC80VH VHW COMPACTOR WITH HONDA GX160U1SM12 ENGINE 1 to 5 Units Qty P N Description 5 070100912 V BELT 939010254 SHOCK ABSORBER B aspis 9807956846 SPARK PLUG 28462ZH8003 ROPE RECOIL STARTER 172102 1517 ELEMENT AIR CLEANER sn 1762024 000 CAP FUEL TANK 17672ZE2W01 FUEL FILTER FUEL TANK MVC80VH VHW PLATE COMPACTOR OPERATION AND PARTS MANUAL REV 3 1 13 11 PAGE 27 NAMEPLATE AND DECALS WATER TANK MVC 80VHW ONLY PAGE 28 MVC80VH VHW PLATE COMPACTOR OPERATION AND PARTS MANUAL REV 3 1 13 11 NAMEPLATE AND DECALS PART NAME QTY REMARKS 920203290 920203989 920101410 920201580 920105070 920201950 920101410 NAMEPLATE SERIAL Tia CONTACT MQ PARTS DEPT DECAL READ OWNERS MANUAL 1 NPA 329 DECAL BELT GUARD WARNING dices NPA 989 DECAL MIKASA 120 X 60 WATER TANK DECAL MQ LOGO 71 X 55 MQ WATER TANK DECAL MIKASA LOGO 125 MM m WATER TANK DECAL MOTOR fene NPA 195 DECAL MIKASA LOGO TRIANGLE 1 NPA 141 MVC80VH VHW PLATE COMPACTOR OPERATION AND PARTS MANUAL REV 3 1 13 11 PAGE 29 MAIN BODY A
26. SSY MAIN BODY ASSY 2 9 PAGE 30 MVC80VH VHW PLATE COMPACTOR OPERATION AND PARTS MANUAL REV 3 1 13 11 MAIN BODY ASSY NO 558 MVC80VH VHW PLATE COMPACTOR OPERATION AND PARTS MANUAL REV 3 1 13 11 PAGE 31 PART NO 418118530 418216501 939010254 959404350 020310080 030210250 031110160 912216004 418457750 413436870 001220840 030208200 031108160 031108160 022710809 408421270 413332920 0053005201 952400130 001220820 030208200 070100312 418216470 001221035 030210250 031110160 418216480 001221053 030210250 031110160 418343420 020308060 030208200 031108160 418910070 404433430 952403450 001221020 030210250 413436720 001520845 020308060 418217060 416459340 009120407 416459320 PART NAME VIBRATING PLATE 570X450 BASE SHOCK ABSORBER D45 H41 EARTH WIRE NUT M10 WASHER LOCK M10 WASHER FLAT M10 ENGINE ASSY GX160U1SM12 BOLT ENGINE ENGINE NUT REAR BOLT 8X40 T WASHER LOCK M8 WASHER FLAT M8 WASHER FLAT M8 NYLON NUT M8 CLUTCH SPACER 20 2X25X9 4 CLUTCH ASSY S 20 A1 124 KEY 5X 5 X35 WASHER 9304 BOLT 8 X 20T WASHER LOCK M8 V BELT RPF 3310 BELT COVER BOLT 10X35 T WASHER LOCK M10 WASHER FLAT M10 BELT COVER INSIDE BOLT 10 65 WASHER LOCK M10 WASHER FLAT M10 COVER SEAL NUT M8 WASHER LOCK M8 WASHER FLAT M8 VIB PROOF HANDLE ASSY RUBBER 20X32X28 5 52H WASHER 11X35X4 5 BOLT 10X20
27. VHW PLATE COMPACTOR OPERATION AND PARTS MANUAL REV 3 1 13 11 NO PART NO 1 113002 1642 3 11381218801 4 156002 1003 5 15600264003 9s 156252 1003 10 156252 1003 114 91201201801 12 9430108140 13 957010803200 14 961006205000 MVC80VH VHW PLATE OPERATION AND PARTS MANUAL REV 3 1 13 11 PAGE 41 CRANKCASE COVER ASSY PART NAME QTY REMARKS COVER ASSY CRANKCASE GASKET CRANKCASE ASSY OIL FILLER GRAY ASSY OIL FILLER GASKET OIL FILLER CAP GASKET OIL FILLER CAP OIL SEAL 25 X 41 X 6 PIN A DOWEL 8 X 14 BOLT FLANGE 8 X 32 BEARING RADIAL BALL 6205 1 INCLUDES ITEMS W INCLUDES ITEMS W INCLUDES ITEMS W CRANKSHAFT ASSY PAGE 42 MVC80VH VHW PLATE COMPACTOR OPERATION AND PARTS MANUAL REV 3 1 13 11 CRANKSHAFT ASSY NO PART NO PART NAME QTY REMARKS 1 133102 1000 CRANKSHAFT 1 MVC80VH VHW PLATE COMPACTOR OPERATION AND PARTS MANUAL REV 3 1 13 11 PAGE 43 PISTON RINGS ASSY PAGE 44 MVC80VH VHW PLATE COMPACTOR OPERATION AND PARTS MANUAL REV 3 1 13 11 PART NO H HK 13010710003 13011710003 13012710003 13013210003 13101ZH8010 131027 8010 131032 8010 131047 8010 131112 1000 132002 1010 900012 1000 905512 1000 RING SET PIST
28. cating a dealer near you Parts Ordering information EE 4 wg iet oie 4 When ordering parts please supply Dealer Account Number O Specify Preferred Method of Shipment Dealer Name and Address UPS Fed DHL Shipping Address if different than billing address Priority One v Truck Return Fax Number Ground B Next Day Applicable Model Number Second Third Day Quantity Part Number and Description of Each Part NOTICE All orders are treated as Standard Orders and will ship the same day if received prior to 3PM PST WWW M UI WE ACCEPT ALL MAJOR CREDIT CARDS 1 VULIIQUIP N 2 MVC80VH VHW PLATE COMPACTOR OPERATION AND PARTS MANUAL REV 3 1 13 11 PAGE 5 SAFETY INFORMATION Do not operate or service the equipment before reading the entire manual Safety precautions should be followed at all times when operating this equipment Failure to read and understand the safety messages and operating instructions could Y result in injury to yourself and others SAFETY MESSAGES The four safety messages shown below will inform you about potential hazards that could injure you or others The safety messages specifically address the level of exposure to the operator and are preceded by one of four words DANGER WARNING CAUTION or NOTICE SAFETY SYMBOLS DANGER Indicates a hazardous situation which
29. ds DO NOT lift machine to unnecessary heights B ALWAYS tie down equipment during transport by securing the equipment with rope ENVIRONMENTAL SAFETY NOTICE B Dispose of hazardous waste properly Examples of potentially hazardous waste e 7 are used motor oil fuel and fuel filters m DO NOT use food or plastic containers to dispose of hazardous waste DO NOT pour waste oil or fuel directly onto the ground down a drain or into any water source PAGE 10 MVC80VH VHW PLATE COMPACTOR OPERATION AND PARTS MANUAL REV 3 1 13 11 SPECIFICATIONS TABLE 1 Specifications Compactor Centrifugal Force Number of Vibrations Plate Size LxW eae A Overall Dimensions L x W x H AME DS Operating Weight VH 161 106 80 5 kg Operating Weight VHW 183 lbs 88 5 kg Water Tank Capacity VHW Model Only 13 8 qt 13 0 liters Max Area Of Compaction 6 827 sq ft hr 660 sq m hr Table 2 Specifications Engine Model HONDA GX160U1SM12 Air cooled 4 stroke Single Type Cylinder OHV Horizontal Shaft Gasoline Engine 2 7 in X 1 8 in Bore X Stroke 68 mm x 45 mm 5 5 H P 3600 R PM Fuel Tank Capacity Approx ONES gallons Fuel Unleaded Automobile Gasoline Lube Oil Capacity 60 liters 0 63 qts Speed Control Method EN wali Type Dimension 120 x 14 2 x 13 2 in L x W x H 304 x 362 x 335 mm Dry Net Weight 23 1 Ibs 10 48 Kg MVC80VH VHW PLATE COMPACTOR
30. e 22 meters minute Engine The Mikasa MVC80VH VHW Plate Compactor is equipped with a Honda GX160U1SM12 gasoline engine Controls Before starting the MVC80VH VHW Plate Compactor identify and understand the function of the controls and components MVC80VH VHW PLATE COMPACTOR OPERATION AND PARTS MANUAL REV 3 1 13 11 PAGE 13 5 WATER TANK MVC 80VHW ONLY Figure 1 Plate Compactor Controls Figure 1 shows the location of the basic controls and components of the MVC80VH VHW Plate Compactor The function of each control is described below Water Tank VHW Only Remove this to add water to the water tank Fuel Tank Cap Remove this cap to add fuel Lifting Bale When lifting of the compactor is required either by forklift crane etc tie rope or chain around this lifting point Handle Bar When operating the compactor use this handle bar to maneuver the compactor Gasoline Engine This plate compactor uses a HONDA GX160U1SM12 engine Refer to the HONDA owner s manual for engine information and related topics 6 10 Belt Cover Remove this cover to gain access to the V belts NEVER run the compactor without the V belt cover If the V belt cover is not installed the possibility exists that your hand may get caught between the V belt and clutch Causing serious injury and bodily harm Vibrating Plate A flat open plate made of durab
31. ignited m ALWAYS refuel in a well ventilated area away from sparks and open flames ALWAYS use extreme caution when working with flammable liquids m DO NOT fill the fuel tank while the engine is running or hot DO NOT overfill tank since spilled fuel could ignite if it comes into contact with hot engine parts or sparks from the ignition system Store fuel in appropriate containers in well ventilated areas and away from sparks and flames NEVER use fuel as a cleaning agent B DO NOT smoke around or near the equipment Fire or explosion could result from fuel vapors or if fuel is spilled on a hot engine BATTERY SAFETY ELECTRIC START ONLY DANGER DO NOT drop the battery There is a possibility that the battery will explode DO NOT expose the battery to open flames sparks cigarettes etc The battery contains combustible gases and liquids If these gases and liquids come into contact with a flame or spark an explosion could occur B ALWAYS wear safety glasses when handling the battery to avoid eye irritation The battery contains acids that can cause injury to the eyes and skin Use well insulated gloves when picking up the battery m ALWAYS keep the battery charged If the battery is not charged combustible gas will build up DO NOT charge battery if frozen Battery can explode When frozen warm the battery to at least 61 F 16 C ALWAYS recharge the
32. ion is low Cylinder head and or spark plug not Torque cylinder head bolts and tightened properly spark plug Head gasket and or spark plug gasket Replace head and spark plug damaged gaskets Fuel not available in fuel tank Fill with correct type of fuel Apply lubricant to loosen fuel Fuel cock does not open properly cock lever replace if necessary No fuel present at carburetor Fuel filter clogged Replace fuel filter Fuel tank cap breather hole clogged Clean or replace fuel tank cap Air in fuel line Bleed fuel line Spark plug bridging PAGE 24 MVC80VH VHW PLATE COMPACTOR OPERATION AND PARTS MANUAL REV 3 1 13 11 TROUBLESHOOTING TABLE 8 ENGINE TROUBLESHOOTING CONTINUED SYMPTOM Weak in power compression is proper and does not misfire Weak in power compression is proper but misfires Engine overheats Rotational speed fluctuates Recoil starter malfunction Air cleaner not clean Improper level in carburetor Defective Spark plug Defective Spark plug Water in fuel system Dirty spark plug Ignition coil defective Spark plug heat value improper Correct type of fuel Cooling fins dirty Governor adjusted correctly Governor spring defective Fuel flow restricted Recoil mechanism clogged with dust and dirt Sprial spring loose POSSIBLE CAUSE SOLUTION Clean or replace air cleaner Check float adjustment re build carbureator Clean o
33. le cast iron construction used in the compacting of soil Vibration Case Encloses the eccentric gears and counter weights Water Shut Off Valve VHW only Turn this valve downward to let water flow from the water tank to the water tube Water Tank VHW only Holds 13 8 quarts of water removable no tools required PAGE 14 MVC80VH VHW PLATE COMPACTOR OPERATION AND PARTS MANUAL REV 3 1 13 11 BASIC ENGINE Figure 2 Engine Controls amp Components ENGINE COMPONENTS 5 Fuel Valve Lever OPEN to let fuel flow CLOSE to stop The engine Figure 2 must be checked for proper lubrication and filled with fuel priorto operation Refer tothe manufacturers Engine 6 Choke Lever Used in the starting of a cold engine or in manual for instructions amp details ofoperation and servicing ink weather conditions The choke enriches the fuel mixture 7 Air Cleaner Prevents dirt and other debris from entering the fuel system Remove wing nut on top of air filter cannister to gain access to filter element NOTICE Operating the engine without an air filter with a damaged air filter or a filter in need of replacement will allow dirt to enter the engine causing rapid engine wear 1 Fuel Filler Cap Remove this cap to add unleaded gasoline to the fuel tank Make sure cap is tightened securely DO NOT over fill Add fuel to the tank only when the engine is stopped and has cooled down Inthe event
34. lt to left side of upper clutch and in the same manner as in removal rotate offset wrench clockwise so that the V belt goes back on Checking Clutch Check the clutch simultaneously with V belt checking With belt removed check outer drum of the clutch for seizure and V groove for wear or damage with your eyes Clean the V groove as necessary Wear of lining or shoe should be checked with running check Ifthe shoe is worn power transmission becomes deficient and slipping will result NEVER attempt check the V belt with the engine run ning Severe injury can occur if yourhand Figure 5 gets caught between the V belt and the clutch Always use safety gloves Whenever the compactor s vibration becomes weak or lost during normal operation regardless of operation hours check the V belt and clutch immediately PAGE 22 MVC80VH VHW PLATE COMPACTOR OPERATION AND PARTS MANUAL REV 3 1 13 11 PREPARATION FOR LONG TERM STORAGE Plate Compactor Storage For storage of the plate compactor for over 30 days the following is required Drain the fuel tank completely or add STA BIL to the fuel Run the engine until the fuel is completely consumed Completely drain the oil from the engine crankcase and follow procedures described in the HONDA engine Owner s Manual for engine storage Completely drain the compactor s hydraulic oil from the vibrating case Clean entire plate compactor especially
35. m trutina 27 Component Drawings Nameplate and 28 29 Main Body 30 31 Vibrator Assembly usann 32 33 Water Tank Assembly Option 34 35 Transport Wheel Assembly Option 36 37 NOTICE Specification and part number are subject to change without notice TABLE OF CONTENTS Honda GX160U1SM12 Engine Cylinder Head Assembly 38 39 Cylinder Barrel Recoil Assembly 40 41 Crankcase Cover Assembly 42 43 Crankshaft Assembly 44 45 Piston Rings 46 47 Camshaft Assembly 48 49 Recoil 518 coca 50 51 Fan Cover 52 53 Carburetor Assembly 54 55 Air Cleaner 56 57 Muffler Assembly 58 59 Fuel Tank Assembly siones 60 61 Cooling Fan amp Flywheel Assembly 62 63 Ignition Coil 64 65 Control rcge M 66 67 Terms and Conditions Of Sale Parts 68 PAGE 4 MVC80VH VHW PLATE C
36. nt shall Multiquip be liable for loss of profit or good will or for any other special consequential or incidental damages LIMITATION OF WARRANTIES No warranties express or implied are made in connection with the sale of parts or trade accessories nor as to any engine not manufactured by Multiquip Such warranties made in connection with the sale of new complete units are made exclusively by a statement of warranty packaged with such units and Multiquip neither assumes nor authorizes any person to assume for it any other obligation or liability whatever in connection with the sale of its products Apart from such written statement of warranty there are no warranties express implied or statutory which extend beyond the description of the products on the face hereof Effective February 22 2006 PAGE 68 MVC80VH VHW PLATE COMPACTOR OPERATION AND PARTS MANUAL REV 3 1 13 11 5 MVC80VH VHW PLATE OPERATION AND PARTS MANUAL REV 3 1 13 11 PAGE 69 OPERATION AND PARTS MANUAL HERE S HOW TO GET HELP PLEASE HAVE THE MODEL AND SERIAL NUMBER ON HAND WHEN CALLING UNITED STATES Multiquip Corporate Office MQ Parts Department 18910 Wilmington Ave Tel 800 421 1244 800 427 1244 Fax 800 672 7877 Carson CA 90746 Fax 800 537 3927 310 537 3700 Fax 310 637 3284 Contact multiquip com Service Department War
37. or change specifications design or the information published in this publication at any time without notice and without incurring any obligations Your Local Dealer is 2 MULTIQUIP
38. r Figure 11 to the CLOSED position If the engine has not started repeat steps 1 through 5 7 Beforethe compactoris putinto operation runthe engine for 3 5 minutes 8 Check for abnormal engine noises or fuel leaks Operation Make sure to follow all safety rules referenced in the safety section of this manual before operating compactor Keep work area clear of debris and other objects that could cause damage to the compactor or bodily injury 1 Oncethe engine has started move the engine throttle lever quickly to the fastposition 2 Withthe throttle lever in the fast position the engine speed should be around 2 300 RPM therefore engaging the cen trifugal clutch NOTICE ALWAYS move the throttle lever quickly without hesitation because increasing the engine speed slowly causes the clutch to slip 5 Firmly grasp the compactor s handle bar with both hands the compactor will begin moving forward 6 Slowly walk behind the compactor and be onthe lookout for anylarge objects orforeign matterthat might cause damage to the compactor or bodily injury 7 Compactortraveling speed may drop on soils which contain clay however there may be cases where traveling speed drops because the compaction plate does not leave the ground surface easily due to the composition of the soil To rectify this problem do the following Check the bottom plate to see if clay or equivalent material has been lodged in the plate mechanism
39. r replace spark plug Flush fuel system and replace with correct type of fuel Clean or replace spark plug Replace ignition coil Replace with correct type of spark plug Replace with correct type of fuel Clean cooling fins Adjust governor Replace governor spring Check entire fuel system for leaks or clogs Clean recoil assembly with soap and water Replace sprial spring TABLE 9 PLATE COMPACTOR TROUBLESHOOTING SYMPTOM Travel speed too low and vibration is weak POSSIBLE CAUSE Engine speed too low Clutch slips V belt slips Excessive oil in vibrator Malfunction in vibrator housing Bearing Failure Insufficient engine output SOLUTION Set engine speed to correct RPM Check or replace clutch Adjust or replace V belt Drain excess oil and fill to proper level Check eccentric gears and counter weights Replace Bearing Check engine compression etc MVC80VH VHW PLATE COMPACTOR OPERATION AND PARTS MANUAL REV 3 1 13 11 PAGE 25 EXPLANATION OF CODES IN REMARKS COLUMN The following section explains the different symbols and remarks used in the Parts section of this manual Use the help numbers found on the back page of the manual if there are any questions NOTICE The contents and part numbers listed in the parts section are subject to change without notice Multiquip does not guarantee the availability of the parts listed SAMPLE PARTS LIST
40. rain plug while the engine is hot Hot coolant will 9 gush out of the coolant tank and severely Q scald any persons in the general area the compactor m DO NOT remove the engine oil drain plug while the engine 15 hot Hot oil will gush out of the oil tank and severely scald any persons in the general area of the compactor m NEVER touch the hot exhaust manifold gt y muffler or cylinder Allow these parts to cool before servicing equipment NEVER run engine without an air filter or with a dirty air filter Severe engine damage may occur Service air filter frequently to prevent engine malfunction m NEVER tamper with the factory settings EN of the engine or engine governor Damage to the engine or equipment can result if operating in speed ranges above the maximum allowable NEVER tip the engine to extreme angles during lifting as it may cause oil to gravitate into the cylinder head making the engine start difficult PAGE 8 MVC80VH VHW PLATE COMPACTOR OPERATION AND PARTS MANUAL REV 3 1 13 11 SAFETY INFORMATION FUEL SAFETY DO NOT add fuel to equipment if it is placed inside truck bed with plastic liner Possibility exists of explosion or fire due to static electricity PLASTIC TRUCK BED LINER start the engine near spilled fuel or combustible fluids Diesel fuel is extremely flammable and its vapors can cause an explosion if
41. ranty Department 800 421 1244 Fax 310 537 4259 800 421 1244 Fax 310 943 2249 310 537 3700 310 537 3700 Technical Assistance 800 478 1244 Fax 310 943 2238 MEXICO UNITED KINGDOM MQ Cipsa Multiquip UK Limited Head Office Carr Fed Mexico Puebla KM 126 5 Contact pmastretta O cipsa com mx Tel 52 222 225 9900 Momoxpan Cholula Puebla 72760 Mexico Fax 52 222 285 0420 Unit 2 Northpoint Industrial Estate Tel 0161 339 2223 Globe Lane Fax 0161 339 3226 Dukinfield Cheshire SK16 4UJ Contact sales multiquip co uk CANADA Multiquip 4110 Industriel Boul Tel 450 625 2244 Laval Quebec Canada H7L 6V3 Tel 877 963 4411 Contact martin multiquip com Fax 450 625 8664 O COPYRIGHT 2011 MULTIQUIP INC Multiquip Inc the MQ logo and the Mikasa logo are registered trademarks of Multiquip Inc and may not be used reproduced or altered without written permission All other trademarks are the property of their respective owners and used with permission This manual MUST accompany the equipment at all times This manual is considered a permanent part of the equipment and should remain with the unit if resold The information and specifications included in this publication were in effect at the time of approval for printing Illustrations descriptions references and technical data contained in this manual are for guidance only and may not be considered as binding Multiquip Inc reserves the right to discontinue
42. re 6 V Belt Cover Removal MVC80VH VHW PLATE COMPACTOR OPERATION AND PARTS MANUAL REV 3 1 13 11 PAGE 17 STARTUP NOTICE DO NOT attempt to run the compactor The CLOSED position of the choke lever enriches the fuel mixture for starting a COLD engine The OPEN position provides the correct fuel mixture for normal operation after starting and for restarting a warm engine until the Safety and Initial Start up sections have been read and understood de 4 Place the throttle lever Figure 12 halfway between fast and slow THROTTLE LEVER Figure 9 Fuel Valve Lever 2 Place the Engine ON OFF switch Figure 10 in the ON position ENGINE Su ON OFF Figure 12 Throttle Lever SWITCH 5 Grasp the starter grip Figure 13 and slowly pull it out The OFF resistance becomes the hardest ata certain position corre sponding the compression point Rewind the rope alittle from that point and pull out sharply Figure 10 Engine ON Off Switch DO NOT pull the starter rope all the way to the end 3 Placethe Choke Lever Figure 11 inthe OPEN position DO NOT release the starter rope after pulling Allow it to rewind as soon as possible CHOKE LEVER STARTER GRIP Figure 11 Choke Lever Figure 13 Starter Gri PAGE 18 MVC80VH VHW PLATE COMPACTOR OPERATION AND PARTS MANUAL REV 3 1 13 11 STARTUP OPERATION 6 If the engine has started slowly return the choke leve
43. rior to starting the engine Table 4 Oil Type 9 JE air filter with a new one as required 2 T t il T 4 Check carburetor for external dirt and dust Clean with dry Tempe Me compressed air Summer 25 C or Higher SAE 10W 30 5 Check fastening nuts and bolts for tightness Loosened Spring Fall 25 C 10 C SAE 10W 30 20 screws or bolts due to vibration could lead to unexpected accident Winter 0 C or Lower SAE 10W 10 Engine Oil Check 1 check the engine oil level place the pump on secure level ground with the engine stopped EXPLOSIVE FUEL 2 Remove the filler dipstick from the engine oil filler hole Motor fuels are highly flammable and can Figure 3 and wipe clean DANGER be dangerous if mishandled DO NOT smoke while refueling DO NOT attempt to refuel if the engine is hotor running Fuel Check 1 Removethe gasoline cap located on top of fuel tank 2 Visually inspect to see if the fuel level is low If fuel is low Figure 3 Engine Oil Dipstick Removal replenish with unleaded fuel 3 Insertandremovethedipstickwithoutscrewingitintothefiler 3 When refueling be sure to use strainer for filtration DO neck Check the oil level shown on the dipstick NOT top off fuel Wipe up any spilled fuel immediately 4 If the oil level is low Figure 4 fill to the edge ofthe oil filler hole with the recommended oil type Table 4 Maximum oil capacity is 0 63 qua
44. rts 0 60 liters Figure 4 Engine Oil Dipstick Oil Level PAGE 16 MVC80VH VHW PLATE COMPACTOR OPERATION AND PARTS MANUAL REV 3 1 13 11 INSPECTION 2 The V belt tension is proper if the V belt bends 10 to 15 mm Figure 7 when depressed with finger at midway between NEVER attempt to check the V belt with the engine run the clutch and vibration pulley shafts ning Severe injury can occur of your hand Figure 5 gets caught between the V belt and the clutch Always use safety gloves CORRECT V BELT TENSION 10 15 MM WHEN DEPRESSED CLUTCH AS SHOWN Figure 7 V Belt Tension A loose V belt will decrease the power transmission output causing reduced compaction and premature wear of the PULLEY belt 4 Ifthe V belt becomes worn or loose replace it Figure 5 V Belt Hazard 1 check the V belt tension remove the three bolts that vibrator Oil Check secure the belt cover to the frame as shown in Figure 6 1 Placethe MVC80VH VHW plate compactor horizontally on aflatsurface Make sure the compactor is level when check ing the oil in the vibrator assembly 2 Check vibratoroillevelby removing the plug vibrator oil gauge as shown in Figure 8 The oil level should be up to the oil plug The vibrator holds 140 approximately 4 0z IMPORTANT if oil is required replace using only SAE10W 30 motor oil VIBRATOR OIL PLUG Figure 8 Vibrator Oil Plug V BELT COVER Figu
45. se devices can cause severe injury bodily harm or even death Disconnection of any of these devices will void all warranties NEVER lubricate components or attempt service on a running machine NOTICE m ALWAYS keep the machine in proper running condition E Fix damage to machine and replace any broken parts immediately m ALWAYS store equipment properly when it is not being used Equipment should be stored in a clean dry location out of the reach of children and unauthorized personnel ENGINE SAFETY DANGER The engine fuel exhaust gases contain poisonous carbon monoxide This gas is colorless and odorless and can cause death if inhaled The engine of this equipment requires an adequate free flow of cooling air NEVER operate this equipment in any enclosed or narrow area where free flow of the air is restricted If the air flow is restricted it will cause injury to people and property and serious damage to the equipment or engine M DO NOT place hands or fingers inside engine compartment when engine is running B NEVER operate the engine with heat shields or guards removed Keep fingers hands hair and clothing away from all moving parts to prevent injury ao DO NOT remove the radiator cap while the engine 15 hot High pressure boiling water will gush out of the radiator and severely scald any persons in the general area of the compactor m DO NOT remove the coolant d
46. the bottom plate removing all dirt and foreign matter Cover plate compactor and engine with plastic covering or equivalent and store in a clean dry place MVC80VH VHW PLATE COMPACTOR OPERATION AND PARTS MANUAL REV 3 1 13 11 PAGE 23 TROUBLESHOOTING TABLE 8 ENGINE TROUBLESHOOTING Check gap insulation or replace spark plug i Difficult to start fuel is available but no Carbon deposit on spark plug Clean or replace spark plug SPARK at spark plug Short circuit due to deficient spark plug Check spark plug insulation insulation replace if worn Improper spark plug gap Set to proper gap ON OFF switch is shorted Check switch wiring replace switch Ignition coil defective Replace ignition coil Difficult to start fuel is available and Improper spark gap points dirtry SPARK is present at the spark plug Cean insulation worn or short Replace condenser Spark plug wire broken or short circuiting aa defective spark plug Flush fuel system and replace 7 Wrong fuel type with correct type of fuel Difficult to start fuel is available spark is present and compression is normal Water or dust in fuel system Flush fuel system Air cleaner dirty Clean or replace air cleaner Suction exhaust valve stuck or protruded Piston ring and or cylinder worn piston rings and r Difficult to start fuel is available spark is present and compress
47. turned Theparts numbers and descriptions must match the current parts price list b The list must be typed or computer generated c The list must state the reason s for the return d The list must reference the sales order s or invoice s under which the items were originally purchased e The list must include the name and phone number of the person requesting the RMA 3 Acopyofthe Return Material Authorization must accompany the return shipment 4 Freight is at the sender s expense All parts must be returned freight prepaid to Multiquip s designated receiving point 5 Parts must be in new and resalable condition in the original Multiquip package if any and with Multiquip part numbers clearly marked 6 The following items are not returnable a Obsolete parts If an item is in the price book and shows as being replaced by another item it is obsolete b Any parts with a limited shelf life such as gaskets seals O rings and other rubber parts that were purchased more than six months prior to the return date c Any line item with an extended dealer net price of less than 5 00 Special order items Electrical components Paint chemicals and lubricants Decals and paper products Items purchased in kits 7 Thesenderwill be notified of any material received that is not acceptable 8 Such material will be held for five working days from notification pending instructions
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