Multiquip MTX70HF Automobile Parts User Manual
Contents
1. Ignition switch wiring defective Replace ignition switch Check wiring MTX70HF RAMMER OPERATION AND PARTS MANUAL REV 0 03 08 12 PAGE 19 TROUBLESHOOTING Troubleshooting Rammer Symptom Possible Problem Solution Operating speed of throttle lever Is 561 throttle lever to correct position incorrectly set Oil in excess Drain excess oil Bring to correct level Engine runs but rammer jumps Clutch slips Replace or adjust clutch erratically or not at all Spring Failure Replace spiral spring Speed of engine improper Adjust engine speed to correct operating RPM setting Soil over compacted Shut down machine and test soil PAGE 20 MTX70HF RAMMER OPERATION AND PARTS MANUAL REV 80 03 08 12 NOTES MTX70HF RAMMER OPERATION AND PARTS MANUAL REV 0 03 08 12 PAGE 21 EXPLANATION OF CODE REMARKS COLUMN QTY Column Numbers Used Item quantity can be indicated by a number a blank entry or A R A R As Required is generally used for hoses or other parts that are sold in bulk and cut to length A blank entry generally indicates that the item is not sold separately Other entries will be clarified in the Remarks Column REMARKS Column Some of the most common notes found in the Remarks Column are listed below Other additional notes needed to describe the item can also be shown Assembly Kit All items on the parts list with the2. 54 55 anions 14 Muffler ASSY 56 57 15 16 Flywheel Ignition 58 59 17 Control ASSy 60 61 Troubleshooting sess 18 20 Labels ASSy 62 62 Explanation Of Code In Remarks Column 22 23 Terms And Conditions Of Sale 64 Component Drawings Nameplates And 6686 24 25 Crankcase And Engine Assy 26 29 nm Guide Cylinder Assy 30 31 d and part numbers are subject to change 32 33 Fuel Tank And Handle Assy 34 35 Combination Lever 5 36 37 PAGE 4 MTX70HF RAMMER OPERATION AND PARTS MANUAL REV 80 03 08 12 PARTS ORDERING PROCEDURES Ordering parts has never been easier Choose from three easy options January 15 2006 Order via Internet Dealers Only If you have an MQ Account to obtain a Username Order parts on line using Multiguip s SmartEquip website and Password E mail us at parts multiquip View Parts Diagrams von Order Parts To obtain an MQ Account contact your Print Specification Information eee District Sales Manager for more information RE 711 Goto www multiquip com and click on Use the internet and qualify for
3. PRIMARY ELEMENT AIR CLEANER 366010080 SECONDARY ELEMENT AIR CLEANER1 366350010 CAP ASSY FUEL TANK 9805655777 SPARK PLUG FF 954406010 STRAINER FUEL TANK 28462Z0DV03 ROPE RECOIL STARTER NOTICE Part numbers on this Suggested Spare Parts list may supersede replace the part numbers shown in the following parts lists MTX70HF RAMMER OPERATION AND PARTS MANUAL REV 0 03 08 12 PAGE 23 NAMEPLATES AND DECALS 4 1900 2000rpm 3400 3600rpm Kos 1 Gasol ol 10 A ES y Compru belo a diario aceite 4 2 WD B Monthly maintenance Entretien Mensuel Monats tung SAE30 wo Manutenzione mensile 25 30cc Limpielo ca 1246 Mikasa series RAMMER quick manual 0 Engine 011 Use SAE 10W 30 SE or higher grade motor oi RAMMING CYLINDER OIL Use SAE 10W 30 SF or higher grade moter oi Fuel Use normal quality gasoline 1900 2000rpm 1900 2000rpm 1900 2000rpm 3800 4100rpm 3400 3600rpm 3500 3700rpm Darm 2 2 1 rpm a 1 Kg gt B h PAGE 24 RAMMER OPERATION AND PARTS MANUAL REV 0 03 08 12
4. NAMEPLATES AND DECALS PART NAME QTY REMARKS DEC AI SEL au Gaa GR OUD DECAL OPERATION DECAL AIR CLEANER DECAL LEVER OPERATION DECAL MAX SPEED DECAL MACHINE STOP DECAL EC NOISE REO DECAL ANTI VIB HANDLE QUICK MANUAL DECAL NAMEPLATE m INCLUDES ITEMS W um L d E CONTACT MQ PARTS DEPT W SERIAL NO DECAL E G FIRE WARNING PART NO 920900040 920212910 920212540 920214100 MTX70HF RAMMER OPERATION AND PARTS MANUAL REV 0 03 08 12 PAGE 25 CRANKCASE AND ENGINE ASSY 36 9 36 PAGE 26 MTX70HF RAMMER OPERATION AND PARTS MANUAL REV 0 03 08 12 CRANKCASE AND ENGINE ASSY PART NAME QTY REMARKS INCLUDES ITEMS W INCLUDES ITEMS W cl cl cl A GA ANO PO i BR 2 BR DH S CH HS ss ss CRANKCASE STUD BOLT 10 X 30 BEARING 60077 DRUM PINION OIL SEAL TC 40528 STOP RING 5 STOP RING R 62 BEARING 6207 BEARING 6305 STOP RING R 72 STOP RING 5 STOP RING 5 CONNECTING ROD BEARING 6304 STOP RING R 52 STOP RING 0 NEEDLE BEARING Fu 1816 O RING SOCKET HEAD BOLT 8X25 T CLUTCH ASSY WASHER 5 22 3 BOLT 8X25 T WASHER LOCK M8 FLANGE ENGINE FLANGE BOLT 8X30 FLANGE NUT M10 BRACKET SHOCK ABSORBER BOLT 10X30 WASHER LOCK M10 STOPPER R
5. 4 90014952000 3 MTX70HF RAMMER OPERATION AND PARTS MANUAL REV 0 03 08 12 PAGE 53 HONDA 621004 305 ENGINE CARBURETOR ASSY PAGE 54 MTX70HF RAMMER OPERATION AND PARTS MANUAL REV 0 03 08 12 HONDA 61004 305 ENGINE CARBURETOR ASSY QTY REMARKS 1 1 1 1 1 1 1 1 Er 1 lNCLUDES ITEMS W 1 1 1 1 1 1 1 1 1 1 1 PART NAME GASKET SET FLOAT VALVE SET FLOAT SET FLOAT CHAMBER SET SCREW SET DRAIN SCREW SET SCREW SET LEVER SET CHOKE CARBURETOR ASSY SCREW THROTTLE STOP MAIN NOZZLE TUBE VENT INSULATOR CARBURETOR PACKING INSULATOR PACKING CARBURETOR SCREW 4X12 TUBE VINYL 3 5X6 5X100 MAIN JET 58 PILOT JET SET 35 CLIP TUBE PART NO 16010Z0DV21 16011ZE0005 16013260811 16015Z0DV21 16016Z0DV21 16024ZB9005 16028ZW6611 16044700501 1 5 16166200003 1 16211700000 0 16221700801 938920401208 950030502131 99101ZG00580 99204ZE00350 90602921000 MTX70HF RAMMER OPERATION AND PARTS MANUAL REV 0 03 08 12 PAGE 55 HONDA 621004 305 ENGINE AIR CLEANER ASSY PAGE 56 MTX70HF RAMMER OPERATION AND PARTS MANUAL REV 0 03 08 12 HONDA 621004 305 ENGINE AIR CLEANER ASSY PART NO PART NAME QTY REMARKS 17228Z0DV21 PACKING AIR CLEANER 8 90042Z4ES30 STUD BOLT 5X95 10 11 9405005000 FLANGE NUT 5 14 17410Z0DS00 ELBOW AIR CLEANER vn MTX70HF RAMMER
6. Below 15 F SAE 10W 30 SAE 30 GENERAL INSPECTION 1 Check all nuts bolts fasteners for tightness Retighten as necessary 2 Clean any dirt from the recoil starter and foot pedestal Wipe the entire unit clean before operating 3 Replace any missing or damaged Safety Operation decals 4 Adjust height of handle Adjust handle by loosening nuts and moving handle to suit operation Retighten nuts It is extremely important that this section be read carefully before attempting to operate the rammer DO NOT use your rammer until this section is thoroughly understood CRANKCASE AND SPRING CYLINDER OIL BATH This unit uses an oil bath lubrication system Perform the following 1 Check the oil level through the oil level sight glass Figure 3 at the rear of the tamper foot Figure 3 Foot Housing Sight Glass NOTICE The oil level should be kept at the half way point of the sight glass 2 lfoilis not visible add 10W 30 SE SF or higher grade motor oil into the oil fill plug opening Figure 3 The bath contains approximately 1 7 pints 820 cC ENGINE 1 Fillthe fuel tank Figure 4 with unleaded gasoline At the same time check the engine oil and make it a habit to replenish it often Figure 5 Figure 4 Fuel Tank PAGE 14 MTX70HF RAMMER OPERATION AND PARTS MANUAL REV 80 03 08 12 OPERATION 3 Grip the starter rope handle Figure 8 and pull it until you feel a slight resista
7. same unique symbol will be included when this item is purchased Indicated by INCLUDES ITEMS W unique symbol Serial Number Break Used to list an effective serial number range where a particular part is used Indicated by SIN XXXXX AND BELOW SIN XXXX AND ABOVE SIN XXXX TO S N XXX Specific Model Number Use Indicates that the part is used only with the specific model number or model number variant listed It can also be used to show a part is NOT used on a specific model or model number variant Indicated by XXXXX ONLY NOT USED ON XXXX Make Obtain Locally Indicates that the part can be purchased at any hardware shop or made out of available items Examples include battery cables shims and certain washers and nuts Not Sold Separately Indicates that an item cannot be purchased as a separate item and is either part of an assembly kit that can be purchased or is not available for sale through Multiquip The following section explains the different symbols and remarks used in the Parts section of this manual Use the help numbers found on the back page of the manual if there are any questions NOTICE The contents and part numbers listed in the parts section are subjectto change without notice Multiquip does not guarantee the availability of the parts listed SAMPLE PARTS LIST NO PART PART REMARKS 1 12345 8 1 lNC
8. LOCK WASHER B M10 4 368119570 HANDLE 1 001211020 BOLT 10 X 20 H 4 030210250 WASHER LOCK M10 4 939010270 STOPPER RUBBER 70 1 030208200 WASHER LOCK M8 1 020308060 NUT M8 1 366010060 STRAP FUEL TANK CAP 1 366350010 CAP ASSY FUEL INCLUDES ITEMS W 366118703 FUEL TANK MTX70 1 011008015 BOLT 8X15 H 3 030208200 WASHER LOCK M8 3 952401450 WASHER 8 5 X 22 X 3 2 031108160 WASHER FLAT M8 1 954406010 STRAINER 110 1 366459790 PACKING FUEL TANK 1 366345280 HOLDER FILTER 1 020305040 NUT M5 3 030205130 WASHER LOCK M5 3 959328401 FUEL HOSE L 70 1 0561080020 HOSE BAND 2 009110037 TAPPING SCREW 5 X 20 2 366910030 ROLLER ASSY W SCREW INCLUDES ITEMS W 366217170 ROLLER 2 091005020 SCREW 5 X 20 4 022610505 FLANGE NUT 5 H 4 955010311 TP22 TACHO HOUR METER 1 980010400 CURL CORD 850L 1 366345620 FINISHER METER 1 454010020 CLAMP TC100 5 954010270 CLIP AB 3N 1 H950024085008 HOSE BAND 2 1 H950024085008 HOSE BAND 5 5 2 1 91434Z4EW51 FUEL HOSE 350 1 920212910 OPERATION DECAL 1 094010053 PAN HEAD SCREW 4 X 8 4 MTX70HF RAMMER OPERATION AND PARTS MANUAL REV 0 03 08 12 PAGE 35 COMBINATION LEVER ASSY PAGE 36 MTX70HF RAMMER OPERATION AND PARTS MANUAL REV 0 03 08 12 COMBINATION LEVER ASSY QTY REMARKS INCLUDES ITEMS W 2 FUEL COCK LE
9. PAGE 15 OPERATION STOPPING THE ENGINE 1 Move throttle lever quickly from the START to IDLE position Figure 6 and run the engine for three minutes at low speed After the engine cools move the throttle lever to the STOP position Figure 10 The engine will stop and the fuel cock is automatically closed z GS THROTTLE LEVE 25 STOP POSITION 2 4 a Figure 10 Throttle Lever Stop Position 2 lf the engine does not stop due to a problem with the switch or the like move the machine to a safe location and hold the throttle lever in the stop position Let the machine run on idle and the machine will stop after a few minutes OPERATION 1 start the rammer tamping action move the throttle lever Figure 9 quickly from IDLE to the START P position DO NOT move the throttle lever slowly as this may cause damage to the clutch or spring THROTTLE LEVER START POSITION Figure 9 Throttle Lever Start Position Make sure that the throttle lever is moved to the FULL START position Operating the rammer at less than full speed can result in damage to the clutch springs or foot 2 MIX70HF tamping rammer is designed to run at 3 800 to 4 100 rpm At optimum rpm the foot hits at the rate between 590 695 impacts per minute Increasing throttle speed past factory set rpm does not increase impacts and may damage unit The MTX70HF is designed to advance while tamping For faster advance pull ba
10. a 5 Discount 611512 Parts tolog in and save on Standard orders for all orders which include complete part numbers L Order via Fax Dealers Only your order in and qualify for 2 Discount All customers are welcome to order parts via Fax on Standard orders for all orders which include Domestic US Customers dial complete part numbers 1 800 6 PARTS 7 800 672 7877 L Note Discounts Are Subject To Change XJ Order via Phone Domestic US Dealers Call 88 1 800 427 1244 5 i P 7 SS SS Se 7 Non Dealer Customers International Customers should contact parts or call 800 427 1244 for help in their local Multiquip Representatives for locating a dealer near you Parts Ordering information 4 1 When ordering parts please supply Dealer Account Number C Specify Preferred Method of Shipment Dealer Name and Address V UPS Fed Ex DHL Shipping Address if different than billing address Priority One v Truck Return Fax Number Ground Next Day Applicable Model Number WI Second Third Day Quantity Part Number and Description of Each Part NOTICE All orders are treated as Standard Orders and will ship the same day if received prior to 3PM PST WWW M U WE ACCEPT ALL MAJOR CREDIT CARDS MG 4 MOLTS MTX70HF RAMMER OPERATION AND PARTS MANUAL R
11. equipment while the engine is running Tighten fuel tank cap securely and close fuel cock to prevent fuel from spilling Use adequate lifting cable wire or rope of sufficient strength Use one point suspension hook and lift straight upwards DO NOT lift machine to unnecessary heights ALWAYS tie down equipment during transport by securing the equipment with rope Never allow any person or animal to stand underneath the equipment while lifting ENVIRONMENTAL SAFETY NOTICE Dispose of hazardous waste properly Examples of potentially hazardous waste amp are used motor oil fuel and fuel filters DO NOT use food or plastic containers to dispose of hazardous waste DO NOT pour waste oil or fuel directly onto the ground down a drain or into any water source MTX70HF RAMMER OPERATION AND PARTS MANUAL REV 0 03 08 12 PAGE 9 SPECIFICATIONS Table 1 Rammer Specifications Overall Height Overall Width Over Length Shoe Size W x L Fuel Tank Capacity Lubrication Oil Capacity No of Impacts Per Second Impact Force 2 855 12 7 Impact Plate Stroke Operating Weight Measured Sound Power Level Guaranteed Sound Power Level Max Sound Pressure Level Table 2 Engine Specifications single cylinder gasoline engine Piston Displacement Max Output Max Governed Speed No Load Cooling System Engine Oil Capacity Lubricant for Engine Starting System S
12. or kerosene Then dip it in engine LONG TERM STORAGE cc of engine oil remains on the element Drain any fuel including in the fuel hose Replace lubrication oil and apply grease to lubrication points Cover the air intake on the air cleaner and the exhaust outlet on the muffler Store unit indoors covered with plastic sheet in moisture free and dust free location out of direct sunlight MTX70HF RAMMER OPERATION AND PARTS MANUAL REV 0 03 08 12 PAGE 17 Jd o 02 m 0 o o 2 0 Troubleshooting Engine Symptom Possible Problem Spark plug bridging Check gap insulation or replace spark plug Carbon deposit on spark plug Clean or replace spark plug Short circuit due to deficient spark plug Check spark plug insulation replace if worn Set to proper gap Check fuel line Improper spark plug gap Fuel reaching carburetor Water in fuel tank Flush or replace fuel tank Fuel filter clogged Replace fuel filter Stuck carburetor Check float mechanism Difficult to start fuel is available but no spark at spark plug If insufficient compression repair or replace opark plug is bluish white engine If injected air leaking correct leak If carburetor jets clogged clean carburetor opark plug is red Check transistor ignition unit Check transistor ignition unit is broken and replace defective unit Check if voltage cord cra
13. shortage or damage must be settled between the consignee and the carrier MINIMUM ORDER The minimum charge for orders from Multiquip is 15 00 net Customers will be asked for instructions regarding handling of orders not meeting this requirement RETURNED GOODS POLICY Return shipments will be accepted and credit will be allowed subject to the following provisions 1 Returned Material Authorization must be approved by Multiquip prior to shipment 2 Toobtain a Return Material Authorization a list must be provided to Multiquip Parts Sales that defines item numbers quantities and descriptions of the items to be returned a The parts numbers and descriptions must match the current parts price list b Thelist must be typed or computer generated c The list must state the reason s for the return d The list must reference the sales order s or invoice s under which the items were originally purchased e The list must include the name and phone number of the person requesting the RMA Acopyofthe Return Material Authorization must accompany the return shipment 4 Freight is at the sender s expense All parts must be returned freight prepaid to Multiquip s designated receiving point PAGE 66 MTX70HF RAMMER OPERATION AND PARTS MANUAL REV 80 03 08 12 NOTES MTX70HF RAMMER OPERATION AND PARTS MANUAL REV 0 03 08 12 PAGE 67 OPERATION AND PARTS MANUAL
14. the choke lever to the fully closed position In warm weather set the choke lever halfway or completely open 6 Oil Drain Plug Remove this plug to remove oil from the engine s crankcase Engine components can generate 2 Spark Plug Provides spark to the ignition system extreme heat To prevent burns DO Set spark plug gap to 0 024 0 028 inch 0 6 0 7 mm Clean spark plug once a week NOT touch these areas while the engine is running or immediately MP after operating NEVER operate the engine with the muffler removed 3 Recoil Starter pull rope Manual starting method Pull the starter grip until resistance is felt then pull briskly and smoothly NOTICE Operating the engine without an air filter with a damaged air filter or a filter in need of replacement will allow dirt to enter the engine causing rapid engine Wear MTX70HF RAMMER OPERATION AND PARTS MANUAL REV 0 03 08 12 PAGE 13 INSPECTION OIL LEVEL Figure 5 Engine Oil Dipstick 2 Low levels of oil may result in engine seizure due to high levels of consumption during operation 3 Check the engine oil level and if the engine oil level is low it should be refilled Use the proper motor oil as suggested in the Table 3 below Table 3 Motor Oil Grade Season or Temperature Grade of motor oll higher than MS class SAE 30 spring Summer or Autumn 120 F to 15 F Winter 40 to 415
15. 883010 HOLDER WIRE 90014952000 BOLT FLANGE 6X14 CT200 900152 5010 BOLT GOVERNOR ARM 90605230000 CIR CLIP 92301050220A BOLT 5X20 0043504060 SCREW 4X6 9405006000 FLANGE NUT 6MM 16550Z0DV21 GOVERNOR ARM 16500Z4ES30 YR OR y 940010500005 NUT M5 e ER INCLUDES ITEMS W RO MTX70HF RAMMER OPERATION AND PARTS MANUAL REV 0 03 08 12 PAGE 63 HONDA 61004 305 ENGINE LABELS ASSY PAGE 64 MTX70HF RAMMER OPERATION AND PARTS MANUAL REV 0 03 08 12 HONDA 61004 305 ENGINE LABELS ASSY PART NO PART NAME QTY REMARKS 87521ZODV02 LABEL TRADE MARK 87516204000 MARK OPERATOR CAUTION 87601Z4EW50 MARK TYPE KRBF 87539700000 MARK EX CAUTION 89216130690 WRENCH SPARK PLUG MTX70HF RAMMER OPERATION AND PARTS MANUAL REV 0 03 08 12 PAGE 65 TERMS AND CONDITIONS OF SALE PARTS Multiquip reserves the right to quote and sell direct to Government agencies and to Original Equipment Manufacturer accounts who use our products as integral parts of their own products SPECIAL EXPEDITING SERVICE A 35 00 surcharge will be added to the invoice for special handling including bus shipments insured parcel post or in cases where Multiquip must personally deliver the parts to the carrier LIMITATIONS OF SELLER S LIABILITY Multiquip shall not be liable hereunder for damages in excess of the purchase price of the ite
16. AMMER OPERATION AND PARTS MANUAL REV 80 03 08 12 HONDA 61004385 ENGINE CRANKSHAFT ASSY NO PART NO PART NAME QTY REMARKS 3 13310Z0DV70 CRANK SHAFT COMP dn INCLUDES ITEM W 60 1 BEARING RADIAL BALL 1 MTX70HF RAMMER OPERATION AND PARTS MANUAL REV 0 03 08 12 PAGE 45 HONDA GX100KRB5 ENGINE PISTON CONN ROD ASSY PAGE 46 MTX70HF RAMMER OPERATION AND PARTS MANUAL REV 0 03 08 12 HONDA GX100KRB5 ENGINE PISTON CONN ROD ASSY PART NAME QTY REMARKS RING SET PISTON 1 PISTON 1 PISTON PIN 1 CONNECTING ROD ASSY i ern INCLUDES ITEM W CONNECTING ROD ASSY UNDERSIZE INCLUDES ITEM W CONNECTING ROD BOLT 2 CLIP PISTON PIN 13MM 2 PART NO 13010Z0D003 13101Z0D000 13111ZE0000 13200Z0D000 13200200305 90001ZM7000 90551ZE0000 MTX70HF RAMMER OPERATION AND PARTS MANUAL REV 0 03 08 12 PAGE 47 O FF 1 OD HONDA GX100KRB5 ENGINE CAMSHAFT ASSY PAGE 48 MTX70HF RAMMER OPERATION AND PARTS MANUAL REV 0 03 08 12 HONDA GX100KRB5 ENGINE CAMSHAFT ASSY REMARKS QTY PART PULLEY CAMSHAFT SHAFT CAM PULLEY TIMING BELT 61YU7 G 200 ROCKER ARM INTAKE VALVE ROCKER ARM EXHAUST VALVE SHAFT ROCKER ARM INLET VALVE EXHAUST VALVE SPRING VALVE
17. ETY INFORMATION ALWAYS know the location of the nearest phone or keep a phone on the job site Also know the phone numbers of the nearest ambulance doctor and fire department This information will be invaluable in the case of an emergency T RAMMER SAFETY AX DANGER NEVER operate the equipment in an explosive atmosphere or near combustible materials An explosion or fire could result causing severe bodily harm or even death NEVER disconnect any emergency or safety devices These devices are intended for operator safety Disconnection of these devices can cause severe injury bodily harm or even death Disconnection of any of these devices will void all warranties DO NOT use this machine on ground that is harder than the machine can handle or for driving pilings or tamping rock beds Furthermore use of the machine on sloping ground such as the side of an embankment may make the machine unstable and can cause an accident It can also result in premature machine wear due to uneven loads on the machine Use the machine with confidence for tamping earth and sand soil gravel and asphalt DO NOT use the machine for other types of jobs NEVER lubricate components or attempt service on a running machine NOTICE ALWAYS keep the machine in proper running condition Fix damage to machine and replace any broken parts immediately ALWAYS store equipm
18. EV 0 03 08 12 PAGE 5 SAFETY INFORMATION Potential hazards associated with the operation of this equipment will be referenced with hazard symbols which may appear throughout this manual in conjunction with safety messages Symbol Safety Hazard Lethal exhaust gas hazards Explosive fuel hazards Burn hazards Respiratory hazards Accidental starting hazards Eye and hearing hazards Do not operate or service the equipment before reading the entire manual Safety precautions should be followed at all times when operating this equipment 6 Failure to read and understand the safety a gt messages and operating instructions could RAA result in injury to yourself and others SAFETY MESSAGES The four safety messages shown below will inform you about potential hazards that could injure you or others The safety messages specifically address the level of exposure to the operator and are preceded by one of four words DANGER WARNING CAUTION or NOTICE SAFETY SYMBOLS 4 DANGER Indicates a hazardous situation which if not avoided WILL result in DEATH or SERIOUS INJURY Indicates a hazardous situation which if not avoided COULD result in DEATH or SERIOUS INJURY Indicates a hazardous situation which if not avoided COULD result in MINOR or MODERATE INJURY NOTICE Addresses practices not related to personal injury PAGE 6 MTX70HF RAMMER OPERATION AND PARTS MANUAL REV 0 03 08 12 SAF
19. HERE S HOW TO GET HELP PLEASE HAVE THE MODEL AND SERIAL NUMBER ON HAND WHEN CALLING UNITED STATES Multiquip Corporate Office MQ Parts Department 18910 Wilmington Ave Tel 800 421 1244 800 427 1244 Fax 800 672 7877 Carson CA 90746 Fax 800 537 3927 310 537 3700 Fax 310 637 3284 Contact mg multiquip com Service Department Warranty Department 800 421 1244 Fax 310 537 4259 800 421 1244 Fax 310 943 2249 310 537 3700 310 537 3700 Technical Assistance 800 478 1244 Fax 310 943 2238 MEXICO UNITED KINGDOM MQ Cipsa Multiquip UK Limited Head Office Carr Fed Mexico Puebla KM 126 5 Tel 52 222 225 9900 Northpoint Industrial Estate Tel 0161 339 2223 Momoxpan Cholula Puebla 72760 Mexico Fax 52 222 285 0420 Globe Lane Fax 0161 339 3226 Contact pmastretta cipsa com mx Dukinfield Cheshire SK16 4UJ Contact sales multiquip co uk CANADA Multiquip 4110 Industriel Boul Tel 450 625 2244 Laval Quebec Canada H7L 6V3 Tel 877 963 4411 Contact jmartin multiguip com Fax 450 625 8664 COPYRIGHT 2012 MULTIQUIP INC Multiquip Inc the MQ logo and the Mikasa logo are registered trademarks of Multiquip Inc and may not be used reproduced or altered without written permission All other trademarks are the property of their respective owners and used with permission This manual MUST accompany the equipment at all times This manual is considered a permanent part of the equipment and should remain with the u
20. ING AS568 344 BOLT 10X35 H SW BELLOWS ORANGE O RING JAS03150 BELLOWS CLAMP 1 6T 171 D BAND GUIDE BELLOWS BOLT 8X40T NUT M8 PIN 6D 8 5L PLUG 1 4X14 13L PACKING 1 4 CU O RING P 95 PROTECTION SLEEVE OIL GAUGE ASSY COPPER PACKING 17X25 5X1 PART NO 366460100 366459910 366346000 3 1459690 001121230 030212300 952404790 355447260 366459900 366459730 366345990 366217210 050100900 001521020 001521040 953405270 953405260 366217440 050710070 002211035 354010010 050931500 354336352 354442340 001220840 020308060 354446170 953405270 953405260 050200950 366118590 366460300 953404670 MTX70HF RAMMER OPERATION AND PARTS MANUAL REV 0 03 08 12 PAGE 31 Oi Oi NO PAGE 32 MTX70HF RAMMER OPERATION AND PARTS MANUAL REV 0 03 08 12 FOOT ASSY FOOT ASSY QTY REMARKS 1 4 4 2 2 1 PART NAME FOOT ASSY 285 NYLON NUT M12 WASHER LOCK M12 BOLT SQUARE NECK 12X65 BOLT SQUARE NECK 12X95 GRIP HANDLEBAR PART NO 85115 0211121409 030212300 009110034 009110035 363343390 MTX70HF RAMMER OPERATION AND PARTS MANUAL REV 0 03 08 12 PAGE 33 FUEL TANK AND HANDLE ASSY 103 PAGE 34 MTX70HF RAMMER OPERATION AND PARTS MANUAL REV 0 03 08 12 FUEL TANK AND HANDLE ASSY PART NO PART NAME QTY REMARKS 366346270 SHOCK ABSORBER W PIN 2 001521020 SOCKET HEAD BOLT 10 X 20T 4 033121009 TOOTHED
21. LUDES ITEMS W 2 WASHER 1 4 IN NOT SOLD SEPARATELY 2 12347 WASHER 3 8 IN 1 MQ 45T ONLY 12348 AR MAKE LOCALLY 4 12349 BEARING 1 S N 23458 AND ABOVE NO Column Unique Symbols All items with same unique symbol 0 96 or gt in the number column belong to the same assembly or kit which is indicated by a note in the Remarks column Duplicate Item Numbers Duplicate numbers indicate multiple part numbers which are in effect for the same general item such as different size saw blade guards in use or a part that has been updated on newer versions of the same machine NOTICE When ordering a part that has more than one item number listed check the remarks column for help in determining the proper part to order PART NO Column Numbers Used Part numbers can be indicated by a number a blank entry or TBD TBD To Be Determined is generally used to show a part that has not been assigned a formal part number at the time of publication A blank entry generally indicates that the item is not sold separately or is not sold by Multiquip Other entries will be clarified in the Remarks Column PAGE 22 MTX70HF RAMMER OPERATION AND PARTS MANUAL REV 80 03 08 12 SUGGESTED SPARE PARTS MTX70HF RAMMER WITH HONDA GX100UKRB5 ENGINE UNITS 3 0 1 Qty P N Description 956100062 THROTTLE WIRE 366010070
22. M8 FLANGE COLLAR 8 SOCKET HEAD BOLT 8X20 T WASHER FLAT M8 SOCKET HEAD BOLT 8X30 ZN EX BAR SOCKET HEAD BOLT 6X25 ZN WELL NUT M6 GUARD ENGINE SOCKET HEAD BOLT 8X30 ZN WASHER 8 4X15 5X1 6 COMBINATION LEVER ASSY W WIRE THROTTLE WIRE BOLT 6X20T WASHER LOCK M6 WASHER FLAT M6 NUT M6 CLIP TCP2 10509B WIRE HARNESS CLAMP SPIRAL TUBE KEP6 L 500 CLAMP TC 100 COLLAR GUARD CRANK GEAR FRONT COVER ENGINE ASSY GX100UKRB5 PART NO 001220851 030208200 031108160 001210815 030208200 366217340 366460140 366217350 366345980 050200060 009110040 959407670 366118893 366118903 022910260 366460170 001520820 033910220 009110038 368217770 009110039 022910250 366118913 009110038 033910220 356200100 956100062 001220620 030206150 031106100 020306050 959006120 366460110 2067550101 959021814 454010020 366461050 366345190 366010111 912210017 MTX70HF RAMMER OPERATION AND PARTS MANUAL REV 0 03 08 12 PAGE 29 PAGE 30 MTX70HF RAMMER OPERATION AND PARTS MANUAL REV 0 03 08 12 GUIDE CYLINDER ASSY GUIDE CYLINDER ASSY QTY REMARKS oo PART NAME PISTON PIN PLUG PISTON PIN PISTON ROD PISTON END BOLT 12 30 WASHER LOCK M12 WASHER 13306 STOPPER LOWER STOPPER BOTTOM MAIN SPRING SPRING CYLINDER FOOT PLATE 12 O RING G 90 SOCKET HEAD BOLT 10X20 T SOCKET HEAD BOLT 10X40 T PLUG 1 4X14 13L PACKING 1 4 CU GUIDE CYLINDER O R
23. OPERATION AND PARTS MANUAL REV 0 03 08 12 PAGE 57 HONDA 6100 305 ENGINE MUFFLER ASSY PAGE 58 MTX70HF RAMMER OPERATION AND PARTS MANUAL REV 0 03 08 12 HONDA GX100KRB5 ENGINE MUFFLER ASSY PART NO PART NAME QTY REMARKS 18310Z0DV20 MUFFLER COMP 18321Z0DV22 MUFFLER PROTECTOR 18381Z0D000 GASKET MUFFLER 90014952000 BOLT FLANGE 6X14 CT200 90048Z0DV00 STUD BOLT 6X78 2000 NUT SELF LOCK 6MM MTX70HF RAMMER OPERATION AND PARTS MANUAL REV 0 03 08 12 PAGE 9 HONDA GX100KRB5 ENGINE FLYWHEEL IGNITION ASSY PAGE 60 MTX70HF RAMMER OPERATION AND PARTS MANUAL REV 0 03 08 12 HONDA 621004 385 ENGINE FLYWHEEL IGNITION ASSY PART NO PART NAME QTY REMARKS 13331ZM7000 WOODRUFF KEY 25X18 30564ZA5000 GROMMET CORD 131110700003 FLYWHEEL COMP 90022888010 FLANGE BOLT 6X20 9405012000 FLANGE NUT M12 28451Z0DV03 STARTER PULLEY 30500Z0DVO2 IGNITION COIL ASSY 30700Z0DV01 TERMINAL ASSY INCLUDES ITEM W MTX70HF RAMMER OPERATION AND PARTS MANUAL REV 0 03 08 12 PAGE 61 HONDA 100 385 ENGINE CONTROL ASSY PAGE 62 MTX70HF RAMMER OPERATION AND PARTS MANUAL REV 0 03 08 12 HONDA 100 385 ENGINE CONTROL ASSY PART NO PART NAME QTY REMARKS 16595Z0DV20 GOVERNOR ROD 16561ZODV20 GOVERNOR SPRING 16562Z0DV20 SPRING THROTTLE RETURN 16594
24. OPERATION AND PARTS MANUAL WRL MULTIQUIP Mikasa SERIES MODEL TAMPING RAMMER HONDA GX100UKRB5 GASOLINE ENGINE Revision 0 03 08 12 To find the latest revision of this publication visit our website at www multiquip com THIS MANUAL MUST ACCOMPANY THE EQUIPMENT AT ALL TIMES PROPOSITION 65 WARNING CALIFORNIA Proposition 65 Warning Gasoline engine exhaust and some of its constituents are known to the State of California to cause cancer birth defects and other reproductive harm PAGE 2 RAMMER OPERATION AND PARTS MANUAL REV 0 03 08 12 NOTES MTX70HF RAMMER OPERATION AND PARTS MANUAL REV 0 03 08 12 PAGE 3 TABLE OF CONTENTS MTX70HF Rammer Honda GX100UKRB5 Engine Proposition 65 2 Oylinder Barrel 5 38 39 Parts Ordering Procedures 5 Crankcase Cover 5 4041 Safety Information 6 9 Crankshaft AsSy t 42 43 Se 10 Rod 5 44 45 General 11 Camshaft ASsy 46 47 12 Carburetor 52 53 Ban 13 Air Cleaner 55
25. RETAINER VALVE SPRING SCREW TAPPET ADJUSTING NUT TAPPET ADJUSTING O RING 6 8X1 9 SEAL VALVE STEM PART NO 14320400010 14324200000 14400400003 14431200000 14441200000 14461218000 14711200000 14721200000 14751200000 147712 3010 90012333000 90206001000 913012 0 31 12209 7013 MTX70HF RAMMER OPERATION AND PARTS MANUAL REV 0 03 08 12 PAGE 49 HONDA 621004 305 ENGINE RECOIL STARTER ASSY PAGE 50 MTX70HF RAMMER OPERATION AND PARTS MANUAL REV 0 03 08 12 HONDA 621004 305 ENGINE RECOIL STARTER ASSY QTY REMARKS INCLUDES ITEMS W CD c PART NAME RECOIL STARTER ASSY CASE COMP RECOIL 5 3 5 REEL RECOIL STARTER RATCHET STARTER GUIDE RATCHET SPRING FRICTION SPRING RECOIL STARTER STARTER KNOB ROPE RECOIL STARTER PLATE SIDE PLATE SLIDE SET SCREW BOLT FLANGE 6X8 PART NO 28400Z0DV04ZA 20410Z0DVO2ZA 28421200 02 222022 28433ZG0W02 28441 83 23 23 28462Z0DV03 28467200 02 28468Z0DV02 90003ZH8003 957010600800 MTX70HF RAMMER OPERATION AND PARTS MANUAL REV 0 03 08 12 PAGE 51 HONDA 610035 ENGINE FAN COVER ASSY PAGE 52 MTX70HF RAMMER OPERATION AND PARTS MANUAL REV 0 03 08 12 HONDA 6100385 ENGINE FAN COVER ASSY PART NO PART NAME QTY REMARKS 19610Z4ES30ZA FAN COVER CP 1 1 BOLT FLANGE 6X14 200
26. UAL REV 0 03 08 12 PAGE 7 SAFETY INFORMATION FUEL SAFETY DO NOT add fuel to equipment if it is placed inside truck bed with plastic liner Possibility exists of explosion or fire due to static electricity DO NOT start the near spilled fuel or combustible fluids Fuel is extremely flammable and 15 vapors can cause an explosion if ignited ALWAYS refuel in a well ventilated area away from Sparks and open flames ALWAYS use extreme caution when working with flammable liquids DO NOT fill the fuel tank while the engine is running or hot DO NOT overfill tank since spilled fuel could ignite if it comes into contact with hot engine parts or sparks from the ignition system Store fuel in appropriate containers in well ventilated areas and away from sparks and flames NEVER use fuel as a cleaning agent B DO NOT smoke around or near the equipment Fire or explosion could result from fuel vapors or if fuel is spilled on a hot engine ENGINE SAFETY B The engine fuel exhaust gases contain poisonous carbon monoxide This gas is colorless and odorless and can cause death if inhaled he engine of this equipment requires an adequate free flow of cooling air NEVER operate this equipment in any enclosed or narrow area where free flow of the air is restricted If the air flow is restricted it will cause injury to people and property and serious damage to the equipmen
27. UBBER 70 WASHER LOCK M8 NUT M8 CRANKCASE AIR CLEANER COVER CP WASHER FLAT M6 WASHER LOCK 6 COIN BOLT 6 BASE CP AIR CLEANER PRIMARY ELEMENT CP SECONDARY ELEMENT GRIP BELT CP PIPE INTAKE CYCLONE CLAMP CY 1 45 CYCLONE CLAMP CY 1 38 SEALING FORM UNDER SEALING FORM SIDE PART NO 366910010 009120204 041006007 366345170 060404010 080200350 080100620 040006207 040006305 080100720 080200350 080200250 366345230 040006304 080100520 080200200 047940060 050710080 001520825 366348550 952401450 001220825 030208200 366217180 001710830 022611010 366346280 001221030 030210250 939010270 030208200 020308060 366900010 366010010 366010020 030206150 366010040 366010050 366010070 366010080 362030040 366345470 954407681 954407682 366460160 366460150 MTX70HF RAMMER OPERATION AND PARTS MANUAL REV 0 03 08 12 PAGE 27 6 NO PR CRANKCASE AND ENGINE ASSY 36 9 36 PAGE 28 MTX70HF RAMMER OPERATION AND PARTS MANUAL REV 0 03 08 12 REMARKS a INCLUDES ITEMS W CRANKCASE AND ENGINE ASSY QTY CD PO PART NAME BOLT 8X55 T WASHER LOCK M8 WASHER FLAT M8 BOLT 8X15 WASHER LOCK M8 COVER CLEANER UPPER RUBBER BUSH 10X16X17 COVER CLEANER LOWER KNOB CLEANER COVER O RING P6 FLANGE BOLT 8X20 SQUARE NUT M8 GUARD LINK GUARD MUFFLER WELL NUT
28. UBE BREATHER VOLT FLANGE 6X14 CT200 OIL SEAL 20 32 6 SCREW 3X5 PLUG SPARK CR5HSB PIPE BREATHER BOLT 4X10 PART NO 12000200405 12201200305 12204200305 12311200000 12355200000 12365200000 1557120071 15572ZM7000 15721Z0DV70 90014952000 91202KJ9003 93500030050A 9805655777 1 0 90008ZM7000 MTX70HF RAMMER OPERATION AND PARTS MANUAL REV 0 03 08 12 PAGE 41 ee OND Oi N HONDA GX100KRB5 ENGINE CRANKCASE COVER ASSY PAGE 42 MTX70HF RAMMER OPERATION AND PARTS MANUAL REV 80 03 08 12 HONDA 6100385 ENGINE CRANKCASE COVER ASSY QTY REMARKS INCLUDES ITEMS W INCLUDES ITEMS W N N cl oO x5 NYO PART NAME COVER ASSY CRANK CASE OIL FILLER CAP ASSY PACKING OIL FILLER CAP GOVERNOR ASSY SLIDER GOVERNOR SHAFT GOVERNOR ARM FLANGE BOLT 6x25 BOLT DRAIN PLUG THRUST WASHER 6 MM WASHER DRAIN PLUG CLIP GOVERNOR HOLDER OIL SEAL 20x32x6 PLAIN WASHER 6 MM LOCK PIN KNOCK PIN BEARING RADIAL BALL 6204 OIL SEAL 6x11x4 PART NO 11300Z0D409 15600ZM7003 3 16510ZL8000 16591ZE1000 16541Z0D000 957010602500 2000 904512 1000 90601ZE1000 90602ZE1000 91202KJ9003 58176 9425108000 9430108200 9100120001 91231891003 MTX70HF RAMMER OPERATION AND PARTS MANUAL REV 0 03 08 12 PAGE 43 NO 4 HONDA 61004385 ENGINE CRANKSHAFT ASSY PAGE 44 MTX70HF R
29. VER SLIDER END CAP WIRE CAP BOLT AND WASHER SET NUT M8 H 5 SOCKET HEAD SCREW W TH WIRE STOP SWITCH THROTTLE WIRE TAPPING SCREW 1 4X12 TAPPING SCREW 1 4X30 O RING P15 O RING P11 PART NO 956200110 366349430 366010310 366010190 366010200 366010210 366010220 020408050 959407650 366010320 956100062 094010051 094010052 050200150 050200110 MTX70HF RAMMER OPERATION AND PARTS MANUAL REV 0 03 08 12 PAGE 37 PAGE 38 MTX70HF RAMMER OPERATION AND PARTS MANUAL REV 0 03 08 12 TOOLS ASSY TOOLS ASSY PART NAME QTY REMARKS CLUTCH PULLER A 1 CLUTCH MOUNTER 1 PISTON ROD HOLDER 1 SOCKET HEAD BOLT 8X50 FULL THREAD CRANK GEAR REMOVER 2 CLUTCH PULLER B 1 SPRING CYLINDER REMOVER 1 PISTON END REMOVER 1 PART NO 981010400 983010060 983910030 009110044 983910021 983010042 983910010 MTX70HF RAMMER OPERATION AND PARTS MANUAL REV 0 03 08 12 PAGE 39 gt N O PAGE 40 MTX70HF RAMMER OPERATION AND PARTS MANUAL REV 0 03 08 12 HONDA GX100KRB5 ENGINE CYLINDER BARREL ASSY HONDA GX100KRB5 ENGINE CYLINDER BARREL ASSY QTY REMARKS m INCLUDES ITEMS W o c c c gt PART NAME BARREL ASSY CYLINDER GUIDE ASSY EX VALVE GUIDE INLET VALVE O S COVER HEAD T COVER COMP A BREATHER COVER COMP B BREATHER VALVE OIL OUTLET PLATE STOPPER T
30. ation of the controls and components for the MTX70HF Tamping Rammer The functions of each control is described below Combination Throttle Lever Used to adjust engine speed rom Move lever forward SLOW to reduce engine speed move lever back toward operator FAST to increase speed Always operate the rammer at full speed rpm Handle To operate rammer GRIP handle assembly firmly on both sides Fuel Tank Cap Remove this cap to add unleaded gasoline to the fuel tank Make sure cap is tightened securely DO NOT over fill Hook Used to lift rammer for transporting Air Cleaner Cover Protects the air cleaner which prevents dirt and other debris from entering the engine Roller Allows rammer to be moved around easily by rolling the unit Bellows Reservoir for oil bath PAGE 12 MTX70HF RAMMER OPERATION AND PARTS MANUAL REV 80 03 08 12 1 BASIC ENGINE Figure 2 Honda GX100 Engine The engine Figure 2 must be checked for proper lubri 4 Muffler Used to reduce noise and emissions cation and filled with fuel prior to operation Refer to the engine manufacturer s manual for detailed operation and service information 5 Dipstick Oil Filler Cap Remove this cap to determine if the engine oil is low Add oil through this filler port as recommended in Table 3 1 Choke Lever Normally used in starting the engine in cold weather conditions In cold weather turn
31. ck slightly on the handle so that rear of foot contacts soil first To stop the tamping action move throttle lever quickly from START to IDLE position Figure 6 PAGE 16 MTX70HF RAMMER OPERATION AND PARTS MANUAL REV 80 03 08 12 MAINTENANCE Perform the scheduled maintenance procedures as indi cated DAILY Thoroughly remove dirt and oil from the engine and control area Clean or replace the air cleaner elements as necessary Check and retighten all fasteners as necessary PRIMARY Check the spring box and bellows for oil leaks Repair ELEMENT Figure 12 Air Cleaner Primary Element EVERY 50 HOURS EVERY 200 HOURS Remove the oil drain plug on foot housing Figure 13 and drain the oil Refill with approximately 1 7 pint 800 cc of 10W 30 SE SF or higher grade motor oil Oil should be midway in sight glass Break in oil should be changed after first 50 hours Remove the fuel filter cap and clean the inside of the fuel tank Figure 11 Figure 11 Fuel Filter Remove and clean the spark plug then adjust the spark gap to 0 024 0 028 inch 0 6 0 7 mm Figure 13 Oil Drain Plug EVERY 80 TO 100 HOURS EVERY 2 YEARS Remove the air cleaner cover Loosen and remove Replace the fuel line every 2 years even if there is no the 2 screws that hold the cover to the air cleaner visible damage assembly If the primary element Figure 12 is dirty wash it with gasoline
32. cked or broken and replace Check if spark plug if fouled and replace No spark present at tip of spark plug No oil Oil pressure alarm lamp blinks upon starting Check automatic shutdown circuit oil if applicable sensor if applicable ON OFF switch is shorted Ignition coil defective Add oil as required Check switch wiring replace switch Replace ignition coil Difficult to start fuel is available and spark is present at the spark plug Set correct spark gap and clean points Improper spark gap points dirty Condenser insulation worn or short circuiting Replace condenser opark plug wire broken or short circuiting Replace defective spark plug wiring Wrong fuel type Flush fuel system and replace with correct type of fuel Difficult to start fuel is available spark is Flush fuel system present and compression is normal Water or dust in fuel system Air cleaner dirty Clean or replace air cleaner Choke open Close choke Suction exhaust valve stuck or protruded Reseat valves Piston ring and or cylinder worn Replace piston rings and or piston Difficult to start fuel is available spark is present and compression 1 low Torque cylinder head bolts and spark plug Head gasket and or spark plug gasket damaged Replace head and spark plug gaskets No fuel in fuel tank Fill with correct type of fuel Apply lubricant to loosen fuel cock lever Fuel cock does no
33. ent properly when it is not being used Eguipment should be stored in a clean dry location out of the reach of children and unauthorized personnel GENERAL SAFETY NEVER operate this eguipment without proper protective clothing shatterproof glasses respiratory protection hearing protection steel toed boots and other protective devices reguired by the job or city and state regulations NEVER operate this eguipment when not feeling well due to fatigue illness or when under medication NEVER operate this eguipment under the influence of ALWAYS check the equipment for loosened threads or bolts before starting DO NOT use the equipment for any purpose other than its intended purposes or applications NOTICE This equipment should only be operated by trained and qualified personnel 18 years of age and older Whenever necessary replace nameplate operation and safety decals when they become difficult read Manufacturer does not assume responsibility for any accident due to equipment modifications Unauthorized equipment modification will void all warranties NEVER use accessories or attachments that are not recommended by Multiquip for this equipment Damage to the equipment and or injury to user may result ALWAYS know the location of the nearest fire extinguisher ALWAYS know the location of the nearest first aid kit MTX70HF RAMMER OPERATION AND PARTS MAN
34. ical components Paint chemicals and lubricants Decals and paper products Items purchased in kits 7 _ The sender will be notified of any material received that is not acceptable 8 Such material will be held for five working days from notification pending instructions If a reply is not received within five days the material will be returned to the sender at his expense 9 Credit on returned parts will be issued at dealer net price at time of the original purchase less a 15 restocking charge 10 In cases where an is accepted for which the original purchase document can not be determined the price will be based on the list price that was effective twelve months prior to the RMA date 11 Credit issued will be applied to future purchases only PRICING AND REBATES Prices are subject to change without prior notice Price changes are effective on a specific date and all orders received on or after that date will be billed at the revised price Rebates for price declines and added charges for price increases will not be made for stock on hand at the time of any price change 2 Q gt o PAYMENT TERMS Terms of payment for parts are net 30 days FREIGHT POLICY All parts orders will be shipped collect or prepaid with the charges added to the invoice All shipments are F O B point of origin Multiquip s responsibility ceases when a signed manifest has been obtained from the carrier and any claim for
35. intain optimum performance proper operation and service are essential CONSTRUCTION OF TAMPING RAMMER The MTX70HF is equipped with an air cooled four cycle gasoline engine Transmission of the power takes place by increasing the engine speed to engage the centrifugal clutch RAMMER GEARBOX AND SPRING CYLINDER The MTX70HF uses an oil bath lubrication system Always check the oil level through the oil level sight glass at the rear of the tamper foot CONTROLS Before starting the MTX70HF Tamping Rammer identify and understand the function of the controls MTX70HF RAMMER OPERATION AND PARTS MANUAL REV 0 03 08 12 PAGE 11 COMPONENTS Figure 1 MTX70HF Rammer Foot Laminated wood with tempered steel plate for superior shock absorption Fuel Tank Holds the fuel for the unit up to 2 1 quarts Muffler reduces the noise of the engine when running Engine this unit uses a Honda GX100UKRB5 gasoline engine Oil Gauge Sight Glass Indicates the level of oil in the oil bath reservoir Drain Valve Open this valve to remove oil from the bellows Adding fuel to the tank should be stopped and has had an opportunity to 8 accomplished only when the engine is cool down In the event of a fuel spill DO NOT attempt to start the engine until the fuel residue has been completely wiped up and the area surrounding the engine is dry Figure 1 shows the loc
36. m with respect to which damages are claimed and in no event shall Multiquip be liable for loss of profit or good will or for any other special consequential or incidental damages LIMITATION OF WARRANTIES No warranties express or implied are made in connection with the sale of parts or trade accessories nor as to any engine not manufactured by Multiquip Such warranties made in connection with the sale of new complete units are made exclusively by a statement of warranty packaged with such units and Multiquip neither assumes authorizes any person to assume for it any other obligation or liability whatever in connection with the sale of its products Apart from such written statement of warranty there are no warranties express implied or statutory which extend beyond the description of the products on the face hereof Effective February 22 2006 5 Parts must be in new and resalable condition in the original Multiquip package if any and with Multiquip part numbers clearly marked 6 The following items are not returnable a Obsolete parts If an item is in the price book and shows as being replaced by another item it is obsolete b Any parts with a limited shelf life such as gaskets seals O rings and other rubber parts that were purchased more than six months prior to the return date c Any line item with an extended dealer net price of less than 5 00 Special order items Electr
37. nce Then pull sharply and Failure to understand the operation of the Tamping quickly Return the handle to the starter case before Rammer could result in severe damage to the unit or releasing personal injury INITIAL STARTUP When starting the MTX70HF Tamping Rammer perform the following 1 Slide the throttle lever from the stop to the idle position m Figure 6 This opens the fuel cock and the engine electrical circuit is turned on automatically STARTER ROPE Figure 8 Recoil Starter THROTTLE LEVER 4 lf engine fails to start move the choke lever Figure 7 IDLE POSITION to the half open position to avoid flooding 5 Repeat steps 1 thru 4 6 Ifthe engine does not start after repeated attempts do the following a Check fuel delivery from fuel tank to carburetor Figure 6 Throttle Lever Idle Position b Check for restrictions to fuel flow at in tank filter 2 Place the choke lever to the closed position When the c Check for restrictions to fuel flow at in line filter weather is cold close the choke all the way When it mE is hot or if the engine is hot open the choke a little or d Inspect spark plug for contamination and proper leave it fully open Figure 7 gap a adjust or replace spark plug as required me SSS LG CHOKE LEVER OPENED POSITION a tar 15 52 Figure 7 Choke Lever MTX70HF RAMMER OPERATION AND PARTS MANUAL REV 0 03 08 12
38. nit if resold The information and specifications included in this publication were in effect at the time of approval for printing Illustrations descriptions references and technical data contained in this manual are for guidance only and may not be considered as binding Multiquip Inc reserves the right to discontinue or change specifications design or the information published in this publication at any time without notice and without incurring any obligations Your Local Dealer 15 MULTIQUIP
39. or leaks or clogs Recoil mechanism clogged with dust and dirt Spiral spring loose Clean recoil assembly with soap and water Recoil starter malfunctions if applicable Replace spiral spring Ensure tight clean connections on battery L m iring oose damaged wiring and starter Starter malfunctions Battery insufficiently charged Recharge or replace battery Starter damaged or internally shorted Replace starter Check and clean valves Check muffler and Over accumulation of exhaust products replace if necessary Burns too much fuel Lubricating oil is wrong viscosity Exhaust color is continuously white Air cleaner clogged Replace spark plug with manufacturer s suggested type Replace lubricating oil with correct viscosity Replace rings Clean or replace air cleaner Choke valve set to incorrect position Adjust choke valve to correct position Carburetor defective seal on carburetor Exhaust color is continuously black broken Replace carburetor or seal Poor carburetor adjustment engine runs too rich ON OFF device not activated ON Adjust carburetor Turn on ON OFF device Check cable connections Charge or replace battery Will not start no power with key ON if applicable Battery disconnected or discharged 5 5 5 EH o 0 e e D o
40. park Plug Type PAGE 10 MTX70HF RAMMER OPERATION AND PARTS MANUAL REV 80 03 08 12 GENERAL INFORMATION 77 Before starting operation check the lifting J handle to wu Make sure that there is no damage on the bolts Make sure that there is no crack or breakage on handle Make sure that there is no fissure on the surface If there is any abnormality or damage replace with new one For operation This handle is to be used to lift up the shoe part of the machine with the body laid down on the ground or truck bed Use proper lifting techniques to avoid back injury This handle is for manual lifting only Do not use this handle as a rammer lift point Use the lifting point on the top of the machine Do not move the rammer with the lifting handle and the front rollers more than 16 feet 5 meters DEFINITION OF TAMPING RAMMER The Multiquip MTX70HF tamping rammer is a powerful compacting tool capable of applying a tremendous force in consecutive impacts to a soil surface Its applications include soil compacting for road embankments and reservoirs as well as backfilling for gas pipelines water pipelines and cable installation work The impact force of the MTX70HF levels and uniformly compacts voids between soil particles to increase dry density Circular motion is converted to create impact force The MTX70HF tamping rammer develops a powerful compacting force at the foot of the rammer To ma
41. t open properly replace if necessary No fuel present at carburetor Fuel filter lines clogged Replace fuel filter Fuel tank cap breather hole clogged Clean or replace fuel tank cap Air in fuel line Bleed fuel line PAGE 18 MTX70HF RAMMER OPERATION AND PARTS MANUAL REV 0 03 08 12 TROUBLESHOOTING Troubleshooting Engine continued Symptom Possible Problem Air cleaner dirty Clean or replace air cleaner Improper level in carburetor Check float adjustment rebuild carburetor Weak in power compression is proper and does not misfire Defective spark plug Clean or replace spark plug Improper spark plug Set to proper gap Flush fuel system and replace with correct Water in fuel system type of fuel Weak in power compression is proper but misfires Dirty spark plug Clean or replace spark plug Ignition coil defective Replace ignition coil Spark plug heat value incorrect Replace with correct type of spark plug Replace with correct type of fuel Cooling fins dirty Clean cooling fins Engine overheats Clear intake of dirt and debris Replace air Intake air restricted cleaner elements as necessary Oil level too low or too high Adjust oil to proper level Governor adjusted incorrectly Adjust governor Rotational speed fluctuates Governor spring defective Replace governor spring Fuel flow restricted Check entire fuel system f
42. t or engine B DO NOT place hands or fingers inside engine compartment when engine is running NEVER operate the engine with heat shields or guards removed DO NOT remove the engine oil drain plug 3 4 while the engine is hot Hot oil will gush 0022 out of the oil tank and severely scald Quy persons in the general area of the rammer 7504 S NEVER touch the hot exhaust manifold muffler or cylinder Allow these parts to cool before servicing equipment NOTICE NEVER run engine without an air filter or with a dirty air filter Severe engine damage may occur Service air filter frequently to prevent engine malfunction NEVER tamper with the factory settings of the engine or engine governor Damage to the engine or equipment can result if operating in speed ranges above the maximum allowable PAGE 8 MTX70HF RAMMER OPERATION AND PARTS MANUAL REV 0 03 08 12 SAFETY INFORMATION TRANSPORTING SAFETY NEVER allow any person or animal to stand underneath the equipment while lifting NOTICE Before lifting make sure that the equipment parts hook and vibration insulator are not damaged and screws are not loose or missing Always make sure crane or lifting device has been properly secured to the lifting bail hook of the equipment ALWAYS shutdown engine before transporting NEVER lift the
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