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Multiquip MTX70 Building Set User Manual

1. 48 49 Fan Cover 0 50 51 Carburetor Assy S N T 3362 and Below 52 53 Carburetor Assy S N T 3363 and Above 54 55 Air Cleaner 0 56 57 Muffler Assembly 58 59 Flywheel Ignition Assembly 60 61 Control 62 63 Labels Assemb y 64 65 Terms and Condition Of Sale Parts 66 Specification and part number are subject to change without notice PAGE 4 MTX70 OPERATION AND PARTS MANUAL REV 12 02 22 12 PARTS ORDERING PROCEDURES Ordering parts has never been easier Choose from three easy options Effective January 15 2006 Order Internet Dealers Only If you have Account to obtain Username Order parts on line using Multiquip s SmartEquip website and Password E mail us at parts multiquip View Parts Diagrams com Order Parts To obtain an MQ Account contact your District Sales Manager for more information Print Specification Information 1 Goto www multiquip com and click Use the internet and qualify for a 5 Discount Mella Parts log in and save on Standard o
2. INCLUDES ITEMS W MTX70 OPERATION AND PARTS MANUAL REV 12 02 22 12 PAGE 25 MTX70 CRANKCASE AND ENGINE ASSY CRANKCASE AND ENGINE ASSY Na ED mer EON 42 3 S VY DM 4 PAGE 26 MTX70 OPERATION AND PARTS MANUAL REV 12 02 22 12 MTX70 CRANKCASE AND ENGINE ASSY CRANKCASE AND ENGINE ASSY NO 42 1 42 2 42 3 43 1 43 2 45 46 47 48 49 111 PART NO 001220851 030208200 031108160 001210815 030208200 366217340 366460140 366217350 366345980 050200060 009110040 959407670 366118890 366118900 022910260 366460170 001520820 031108160 009110038 366217360 009110039 022910250 366118910 009110038 366900032 956100062 001220620 030206150 031106100 020306050 959006120 366460110 2067550101 959021810 454010020 366345190 366010110 366010111 912210012 PART NAME BOLT 8X55 T WASHER LOCK M8 WASHER FLAT M8 BOLT 8X15 WASHER LOCK M8 COVER CLEANER UPPER RUBBER BUSH 10X16X17 COVER CLEANER LOWER KNOB CLEANER COVER O RING P6 FLANGE BOLT 8X20 SQUARE NUT M8 GUARD LINK GUARD MUFFLER WELL NUT M8 FLANGE COLLAR 8 SOCKET HEAD BOLT 8X20 T WASHER FLAT M8 SOCKET HEAD BOLT 8X30 ZN EX BAR SOCKET HEAD BOLT 6X25 ZN WELL NUT M6 GUARD ENGINE SOCKET HEAD BOLT 8X30 ZN COMBINATION LEVER ASSY W WIRE THROTTLE WIRE BOLT 6X20 T WASHER LOCK M6 WASHER FLAT M6 NUT M6 CLIP TCP2
3. 1 INCLUDES ITEMS W 2 WASHER 1 4 1 NOT SOLD SEPARATELY 2 12347 WASHER 3 8 IN 1 MQ 45T ONLY 12348 HOSE uns A R MAKE LOCALLY 4 12349 1 S N 2345B AND ABOVE NO Column Unique Symbols All items with same unique symbol 96 or gt in the number column belong to the same assembly or kit which is indicated by a note in the Remarks column Duplicate Item Numbers Duplicate numbers indicate multiple part numbers which are in effect for the same general item such as different size saw blade guards in use or a part that has been updated on newer versions of the same machine NOTICE When ordering a part that has more than one item number listed check the remarks column for help in determining the proper part to order PART NO Column Numbers Used Part numbers can be indicated by a number a blank entry or TBD TBD To Be Determined is generally used to show a part that has not been assigned a formal part number at the time of publication A blank entry generally indicates that the item is not sold separately or is not sold by Multiquip Other entries will be clarified in the Remarks Column QTY Column Numbers Used Item quantity can be indicated by a number a blank entry or A R A R As Required is generally used for hoses or other parts that are sold in bulk and cut to length A blank entry generally in
4. VIS pe MTX70 OPERATION AND PARTS MANUAL REV 12 02 22 12 PAGE 5 MTX70 SAFETY INFORMATION not operate or service the equipment before reading the entire manual Safety precautions should be followed at all times when operating this equipment Failure to read and understand the safety 4 messages and operating instructions could lt result in injury to yourself and others SAFETY MESSAGES The four safety messages shown below will inform you about potential hazards that could injure you or others The safety messages specifically address the level of exposure to the operator and are preceded by one of four words DANGER WARNING CAUTION or NOTICE SAFETY SYMBOLS DANGER Indicates a hazardous situation which if not avoided WILL result in DEATH or SERIOUS INJURY Indicates a hazardous situation which if not avoided COULD result in DEATH or SERIOUS INJURY Indicates a hazardous situation which if not avoided COULD result in MINOR or MODERATE INJURY NOTICE Addresses practices not related to personal injury Potential hazards associated with the operation of this equipment will be referenced with hazard symbols which may appear throughout this manual in conjunction with safety messages Symbol Safety Hazard Lethal exhaust gas hazards Explosive fuel hazards Burn hazards iil misil Respiratory hazards Accidental starting hazards Eye
5. 13101200000 131112 0000 13200200000 13200200305 90001ZM7000 90551ZE0000 PART NAME RING SET PISTON PISTON PISTON PIN CONNECTING ROD ASSY CONNECTING ROD ASSY CONNECTING ROD BOLT CLIP PISTON PIN 13MM QTY 1 1 1 1 1 2 2 REMARKS INCLUDES ITEM W Q UNDERSIZE INCLUDES ITEM W MTX70 OPERATION AND PARTS MANUAL REV 12 02 22 12 PAGE 45 HONDA GX100UKRBF ENGINE CAMSHAFT ASSY PAGE 46 MTX70 OPERATION AND PARTS MANUAL REV 12 02 22 12 HONDA GX100UKRBF ENGINE CAMSHAFT ASSY CAMSHAFT ASSY NO PART NO PART NAME QTY REMARKS 1 14320700010 PULLEY COMP CAMSHAFT I 2 14324200000 SHAFT CAM PULLEY I 3 14400200003 TIMING BELT 61YU7 G 200 I 4 14431700000 ROCKER ARM INTAKE VALVE I 5 14441200000 ROCKER ARM EXHAUST VALVE I 14461218000 SHAFT ROCKER ARM 2 7 14711200000 INLET VALVE I 8 14721200000 EXHAUST VALVE I 9 14751200000 SPRING VALVE 2 10 147712M3010 RETAINER VALVE SPRING 2 11 90012333000 SCREW TAPPET ADJUSTING 2 12 90206001000 NUT TAPPET ADJUSTING 2 13 913012 0 21 O RING 6 8X1 9 I 14 12209 7013 SEAL VALVE STEM I MTX70 OPERATION AND PARTS MANUAL REV 12 02 22 12 PAGE 47 HONDA GX100UKRBF ENGINE RECOIL STARTER ASSY PAGE 48 MTX70 OPERATION AND PARTS MANUAL REV 12 02 22 12 HONDA GX100UKRBF ENGINE RECOIL STARTER ASSY RECOIL STARTER ASSY NO PART NO PART NAME QTY REMARK
6. GX100UKRBF ENGINE Qty PIN Description 1 956100062 THROTTLE WIRE 366010070 SECONDARY ELEMENT AIR CLEANER UM 366010080 PRIMARY ELEMENT AIR CLEANER loss 366900020 CAP FUEL TANK W STRAP 1691074 521 FILTER IN LINE FUEL 9805655757 SPARK PLUG 1 959300770 STRAINER FUEL TANK 28462700 02 ROPE RECOIL STARTER Part numbers on this Suggested Spare Parts List may supersede replace the P N shown in the text pages of this book MTX70 OPERATION AND PARTS MANUAL REV 12 02 22 12 PAGE 21 MTX70 NAMEPLATE AND DECALS NAME PLATE AND DECALS 1 1900 2000rpm 3400 3600rpm I on gt rpm oil l huile Ol olio aceite SAE30 25 30cc ntreti ona 2 Manu im r m S sss en Mensue ns 21 i si enzione m pielo cad Mikasa ns A un ensile m PA 1246 11 MODEL OERAL NO DECAL SET BOGE Mikasa series quick manual 0 Engine Oil Use SAE 10W 30 SE or 5 N Fiero 2 ollio 2 ario aceite sf S S i de motor oil BS w igher grade motor oi ung 0 RAMMING CYLINDER OIL sa dB 25 3006 G Lim
7. phone on the job site Also know the phone numbers of the nearest ambulance doctor and fire department This information will be invaluable in the case of an emergency RAMMER SAFETY DANGER E NEVER operate the equipment in an explosive atmosphere or near combustible materials An explosion or fire could result causing severe bodily harm or even death NEVER disconnect any emergency or safety devices These devices are intended for operator safety Disconnection of these devices can cause severe injury bodily harm or even death Disconnection of any of these devices will void all warranties DO NOT use this machine on ground that is harder than the machine can handle or for driving pilings or tamping rock beds Furthermore use of the machine on sloping ground such as the side of an embankment may make the machine unstable and can cause an accident It can also result in premature machine wear due to uneven loads on the machine Use the machine with confidence for tamping earth and sand soil gravel and asphalt DO NOT use the machine for other types of jobs NEVER lubricate components or attempt service on a running machine NOTICE m ALWAYS keep the machine in proper running condition E Fix damage to machine and replace any broken parts immediately m ALWAYS store equipment properly when it is not being used Equipment should be stored in a clean dry location out of the reac
8. 10509B WIRE HARNESS CLAMP SPIRAL TUBE KEP6 L 500 CLAMP TC 100 CRANK GEAR FRONT COVER FRONT COVER ENGINE GX100UKRBF QTY REMARKS 2 2 2 2 2 1 2 1 2 2 4 4 1 1 2 2 4 4 2 1 4 4 1 4 1 1 2 2 2 2 1 1 2 1 3 1 1 1 1 EE INCLUDES ITEMS 0 S N 5 1392 AND BELOW Ge S N 5 1393 AND ABOVE MTX70 OPERATION AND PARTS MANUAL REV 12 02 22 12 PAGE 27 gt lt QD lt lt gt O LLI e MTX70 N Q N gt LLI cc lt lt t o lt Q lt lt lt lt t cc Lu O co gt lt N GUIDE CYLINDER AND FOOT ASSY MTX70 GUIDE CYLINDER AND SPRING ASSY GUIDE CYLINDER AND FOOT ASSY NO BON PART NO 366460100 366459910 366346000 3 1459690 001221230 030212300 952404790 355447260 366459900 366459730 366345990 366217210 050100900 001521020 001521040 953405270 953405260 366217440 050710070 002211035 354010010 050931500 354336352 354442340 001220840 020308060 354446170 953405270 953405260 050200950 366118590 366460300 953404670 MTX70 OPERATION AND PARTS MANUAL REV 12 02 22 12 PAGE 29 PART NAME PISTON PIN PLUG PISTON PINO PISTON ROD PISTON END BOLT 12X30 T WASHER LOCK M12 WAS
9. 13 Oil Drain Plug EVERY 2YEARS Replace the fuel line every 2 years even if there is no visible damage Long Term Storage Slide the throttle lever to the STOP position Drain any fuel including the fuel hose Replace lubrication oil and apply grease to lubrication points Cover the air intake on the air cleaner and the exhaust outlet on the muffler Store unit indoors covered with plastic sheet in moisture free and dust free location out of direct sunlight MTX70 OPERATION AND PARTS MANUAL REV 12 02 22 12 PAGE 17 70 TROUBLESHOOTING GUIDE TABLE 4 ENGINE TROUBLESHOOTING SYMPTOM POSSIBLE PROBLEM Difficult to start SOLUTION Ignition plug being bridge Check ignition system Carbon deposit at ignition Clean or replace ignition Fuel is available but spark plug will not ignite Power available at high tension cable Short circuit due to defective insulators Replace insulators Improper spark gap Set spark plug gap to the correct gap Fuel is available but spark plug Short circuit at stop switch Check stop switch circuit Replace stop switch if defective will not ignite Power NOT available at high tension cable Ignition coil defective Replace ignition coil Muffler clogged with carbon deposits Clean or replace muffler Fuel is available and spark plug ignites compression normal Fuel in use inadequate water Flush fu
10. 5 This opens the fuel cock and the engine electrical circuit is turned on automatically THROTTLE LEVER IDLE POSITION Figure 5 A Throttle Lever Idle Position 2 Units with Carburetor Primer System Push the primer pump bulb four 4 times to deliver fuel to the carburetor Figure 5 B Figure 5 B Primer Pump DO NOT press the primer pump bulb more than four 4 times as this will cause fuel to flood the carburetor 3 Place the choke lever to the closed position When the weather is cold close the choke all the way When it is hot or if the engine is hot open the choke a little or leave it fully open CHOKE LEVER CLOSED POSITION Figure 6 Choke Lever 4 Gripthestarterrope handle Figure 7 handle and pull it until you feel a slight resistance Then pull sharply and quickly Return the handle to the starter case before releasing RE STARTER ROPE Figure 7 Recoil Starter 5 Ifenginefailsto start move the choke lever Figure 6 tothe half open position to avoid flooding 6 Repeatsteps 1 thru 5 7 Ifthe engine does not start after repeated attempts check the spark plug for excess fuel Clean and replace the spark plug as needed MTX70 OPERATION AND PARTS MANUAL REV 12 02 22 12 PAGE 15 MTX70 OPERATION Operation 1 the rammer tamping action move the throttle lever Figure 8 quicklyfrom IDLE to the START position DO NOT move t
11. PLATE INSULATOR I 37 16221700 00 PACKING CARBURETOR 2 380 16552896650 COLLAR LEVER 1 39 950014527050 HOSE FUEL 4 5 X 270 1 40 950024085008 CLAMP TUBE 2 41Q 991017000480 48 OVER 7000 416 991012000500 850 MM 5000 7000 41Q 991017000520 852 MM STANDARD 42 950033602620 TUBE VINYL 11 X 13 X 260 1 440 1601724 532 BODY ASSY AIRPURGE 1 450 1602674 532 COVER PRIMER PUMP 1 460 1603274 532 PUMP PRIMER 1 470 16055274 832 SCREW ASSY 4 MTX70 OPERATION AND PARTS MANUAL REV 12 02 22 12 PAGE 55 HONDA GX100UKRBF ENGINE AIR CLEANER ASSY PAGE 56 MTX70 OPERATION AND PARTS MANUAL REV 12 02 22 12 HONDA GX100UKRBF ENGINE AIR CLEANER ASSY AIR CLEANER ASSY NO PART NO PART NAME QTY REMARKS 8 17228Z0DV01 PACKING AIR CLEANER 1 10 9004274 530 STUD BOLT 5 95 2 11 9405005000 FLANGE NUT 5 2 14 17410Z4ES30 ELBOW AIR CLEANER 1 MTX70 OPERATION AND PARTS MANUAL REV 12 02 22 12 PAGE 57 HONDA GX100UKRBF ENGINE MUFFLER ASSY PAGE 58 MTX70 OPERATION AND PARTS MANUAL REV 12 02 22 12 HONDA GX100UKRBF ENGINE MUFFLER ASSY MUFFLER ASSY NO PART NO PART NAME QTY REMARKS 18310Z0DV20 MUFFLER COMP 1 18321Z0DV20 MUFFLER PROTECTOR 1 18381200000 GASKET MUFFLER 1 90014952000 VOLT FLANGE 6X14 CT200 3 2 2 90048Z0DV00 S
12. REMOVER 1 N O MTX70 OPERATION AND PARTS MANUAL REV 12 02 22 12 PAGE 37 HONDA GX100UKRBF ENGINE CYLINDER BARREL ASSY PAGE 38 MTX70 OPERATION AND PARTS MANUAL REV 12 02 22 12 HONDA GX100UKRBF ENGINE CYLINDER BARREL ASSY CYLINDER BARREL ASSY NO PART NO PART NAME QTY REMARKS 1 12000Z0DV00 BARREL ASSY CYLINDER e INCLUDES ITEMS W Q 20 12201200305 GUIDE ASSY EX VALVE 0 8 1 12204700305 GUIDE INLET VALVE 0 5 1 5 12311200000 COVER HEAD T 1 6 12355Z0D000 COVER COMP A BREATHER 1 7 12365Z0D000 COVER COMP B BREATHER 1 8 15571Z0DV71 VALVE OIL OUTLET 1 9 15572ZM7000 PLATE STOPPER I 10 15721200070 TUBE BREATHER 1 11 90014952000 VOLT FLANGE 6X14 CT200 6 120 91202KJ9003 OIL SEAL 20X32X6 I 13 93500030050 SCREW 3X5 1 14 9805655757 PLUG SPARK U16FSR UB 1 15 15171200000 PIPE BREATHER 1 16 900087 7000 BOLT 4X10 1 MTX70 OPERATION AND PARTS MANUAL REV 12 02 22 12 PAGE 39 HONDA GX100UKRBF ENGINE CRANKCASE COVER ASSY PAGE 40 MTX70 OPERATION AND PARTS MANUAL REV 12 02 22 12 CRANKCASE COVER ASSY NO PART NO PART NAME 1 11300400409 COVER ASSY CRANK CASE 3 15600ZM7003 FILLER 5 4 15625ZE1003 PACKING OIL FILLER CAP 50 16510ZL8000 GOVERNOR ASSY 90 16531ZE1000 SLIDER GOVERNOR 10 16541200000 SHAFT GOVERNOR ARM 1
13. and hearing hazards PAGE 6 MTX70 OPERATION AND PARTS MANUAL REV 12 02 22 12 MTX70 SAFETY INFORMATION GENERAL SAFETY m NEVER operate this equipment without proper protective clothing shatterproof glasses respiratory protection hearing protection steel toed boots and other protective devices required by the job or city and state regulations m NEVER operate this equipment when not feeling well due to fatigue illness or when under medication m NEVER operate this equipment under the influence of i ALWAYS check the equipment for loosened threads bolts before starting DO NOT use the equipment for any purpose other than its intended purposes or applications NOTICE This equipment should only be operated by trained and qualified personnel 18 years of age and older Whenever necessary replace nameplate operation and safety decals when they become difficult read Manufacturer does not assume responsibility for any accident due to equipment modifications Unauthorized equipment modification will void all warranties m NEVER use accessories or attachments that are not recommended by Multiquip for this equipment Damage to the equipment and or injury to user may result ALWAYS know the location of the nearest fire extinguisher m ALWAYS know the location of the nearest first aid kit ALWAYS know the location of the nearest phone or keep a
14. from entering the engine Roller Allows rammer to be moved around easily by rolling the unit Bellows Reservoir for oil bath Foot Laminated wood with tempered steel plate for superior shock absorption Fuel Tank Holds the fuel for the unit up to 3 2 quarts Muffler reduces the noise of the engine when running Engine this unit uses a Honda GX100UKRBF gasoline engine Oil Gauge Sight Glass Indicates the level of oil in the oil bath reservoir Drain Valve Open this valve to remove oil from the bellows PAGE 12 MTX70 OPERATION AND PARTS MANUAL REV 12 02 22 12 MTX70 BASIC ENGINE Figure 1A Engine Controls and Components Honda GX100 INITIAL SERVICING The engine Figure 1A must be checked for proper lubrication and filled with fuel priorto operation Refer to the manufacturers Engine manual for instructions amp details of operation and servicing 1 Choke Lever Used when starting the engine Normally used in cold weather conditions In cold weather turn the choke lever to the fully closed position in warm weather set choke lever half way or completely open 2 Spark Plug Provides spark to the ignition system Set spark plug gap to 0 024 0 028 inch 0 6 0 7 mm Clean spark plug once a week 3 Recoil Starter pull rope Manual starting method the starter grip until resistance is felt then pull briskly and smoothly Operating the
15. 0 050710080 001520825 366346210 366348550 952401450 001220825 030208200 366217180 001710830 022611010 366346280 001211030 030210250 939010270 030208200 020308060 366900010 366010010 366010020 366010030 366010040 366010050 366010070 366010080 366030040 366345470 954407681 954407682 366460160 366460150 PART CRANK CASE STUD BOLT 10 X 30 BEARING 60072 DRUM PINION OIL SEAL 40528 STOP RING 5 35 STOP RING R 62 BEARING 6304 BEARING 6207 STOP RING R 72 STOP RING 5 35 STOP RING 5 25 CONNECTING ROD BEARING 6304 STOP RING R 52 STOP RING 5 20 NEEDLE BEARING FJ 1816 O RING SOCKET HEAD BOLT 8X25 T CLUTCHASSY CLUTOM AS SY WASHER 5X22X3 BOLT 8X25 T WASHER LOCK M8 FLANGE ENGINE FLANGE BOLT 8X30 FLANGE NUT M10 BRACKET SHOCK ABSORBER BOLT 10X30 WASHER LOCK M10 STOPPER RUBBER 70 WASHER LOCK M8 NUT M8 CRANKCASE CP AIR CLEANER COVER CP WASHER FLAT M6 WASHER LOCK M6 COIN BOLT M6 BASE CP AIR CLEANER PRIMARY ELEMENT CP SECONDARY ELEMENT GRIP BELT CP PIPE INTAKE CYCLONE CLAMP CY 1 45 CYCLONE CLAMP CY 1 38 SEALING FORM UNDER SEALING FORM SIDE TY REMARKS 1 4 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 8 1 1 1 1 1 1 4 4 1 4 4 1 1 1 1 1 2 2 2 1 1 1 1 1 1 1 1 1 INCLUDES ITEMS W S N 5 1390 AND BELOW I S N S 1391 AND ABOVE
16. 0 TEEN INCLUDES ITEMS 0 1 366346260 FUELCOCK is SEE NOTE ON DRAWING 1 36634940 FUELCOCK a NEW STYLE SEE NOTE ON DRAWING 2 30600191869 LEVER SEE NOTE ON DRAWING 2 366010310 LEVER EE Lese NEW STYLE SEE NOTE ON DRAWING 3 366010190 SLIDER 1 4 366010200 END CAP 1 5 366010210 WIRE CAP 1 6 366010220 BOLT AND WASHER SET 1 7 020408050 NUT M8 H 5 2 880 959407650 SOCKET HEAD SCREW TH WIRE 1 9 366010260 STOP SWITCH pm SEE NOTE ON DRAWING 990 366010320 STOP SWITCH NEW STYLE SEE NOTE ON DRAWING 108 956100062 THROTTLE WIRE 1 1140 094010051 TAPPING SCREW 4X12 4 12 0 094010052 TAPPING SCREW 4X30 1 1340 050200150 O RING P15 1 1440 050200110 O RING P11 1 MTX70 OPERATION AND PARTS MANUAL REV 12 02 22 12 PAGE 35 TOOLS N Q N JE gt LLI cc lt lt lt o lt Q lt lt lt t cc Lu O gt lt MTX70 TOOLS TOOLS NO PARTNO PART NAME QTY J REMARKS 1 981010400 CLUTCH PULLER A 2 983010060 CLUTCH MOUNTER 3 983910090 PISTON ROD HOLDER 4 009110044 SOCKET HEAD BOLT 8X50 FULL THREAD 983910020 CLUTCH PULLER B 983010040 SPRING CYLINDER REMOVER 1 1 1 CRANK GEAR REMOVER 2 1 1 983910010 PISTON END
17. 1 90121952000 FLANGE BOLT 6x25 12 90131ZE1000 BOLT DRAIN PLUG 130 904512 1000 THRUST WASHER 6 MM 14 90601ZE1000 WASHER DRAIN PLUG 150 906027 1000 CLIP GOVERNOR HOLDER 160 91202 9003 OIL SEAL 20x3x6 170 9410106800 PLAIN WASHER 6 MM 18 9425108000 LOCK PIN 19 9430108200 KNOCK PIN 210 91001200 01 BEARING RADIAL BALL 6204 23 11511Z0DV10 FLANGE JOINT PTO 24 91231891003 OIL SEAL 6x11x4 26 9430306100 KNOCK PIN 6x10 27 957010804500 FLANGE BOLT 8x40 28 934021004000 BOLT WASHER 10x40 HONDA GX100UKRBF ENGINE CRANKCASE COVER ASSY T REMARKS 1 2 2 1 1 1 8 1 1 1 1 1 2 1 2 1 1 1 2 4 2 INCLUDES ITEMS W Q INCLUDES ITEMS W MTX70 OPERATION AND PARTS MANUAL REV 12 02 22 12 PAGE 41 HONDA GX100UKRBF ENGINE CRANKSHAFT ASSY PAGE 42 MTX70 OPERATION AND PARTS MANUAL REV 12 02 22 12 HONDA GX100UKRBF ENGINE CRANKSHAFT ASSY CRANKSHAFT ASSY NO PART NO PART NAME QTY REMARKS 3 13310Z0DV70 CRANK SHAFT INCLUDES ITEM W 60 91001200 01 BEARING RADIAL BALL 2 MTX70 OPERATION AND PARTS MANUAL REV 12 02 22 12 PAGE 43 HONDA GX100UKRBF ENGINE PISTON CONNECTING ROD ASSY PAGE 44 MTX70 OPERATION AND PARTS MANUAL REV 12 02 22 12 NO HONDA GX100UKRBF ENGINE PISTON CONNECTING ROD ASSY PISTON CONNECTING ROD ASSY PART NO 13010200003
18. 10 537 4259 Fax 310 943 2238 Parts Department 800 427 1244 Fax 800 672 7877 310 537 3700 Fax 310 637 3284 Warranty Department 800 421 1244 Fax 310 943 2249 310 537 3700 UNITED KINGDOM Multiquip UK Limited Head Office Tel 0161 339 2223 Fax 0161 339 3226 Carr Fed Mexico Puebla KM 126 5 Momoxpan Cholula Puebla 72760 Mexico Contact pmastretta 9 cipsa com mx Tel 52 222 225 9900 Fax 52 222 285 0420 Unit 2 Northpoint Industrial Estate Globe Lane Dukinfield Cheshire SK16 4UJ Contact sales 9 multiquip co uk CANADA Multiquip 4110 Industriel Boul Laval Quebec Canada H7L 6V3 Contact jmartin multiquip com Tel 450 625 2244 Tel 877 963 4411 Fax 450 625 8664 COPYRIGHT 2012 MULTIQUIP ING Multiquip Inc the MQ logo and the Mikasa logo are registered trademarks of Multiquip Inc and may not be used reproduced or altered without written permission All other trademarks are the property of their respective owners and used with permission This manual MUST accompany the equipment at all times This manual is considered a permanent part of the equipment and should remain with the unit if resold The information and specifications included in this publication were in effect at the time of approval for printing Illustrations descriptions references and technical data contained in this manual are for guidance only and may not be considered as binding Multiquip Inc reserves the righ
19. 12 02 22 12 MTX70 SPECIFICATIONS Table 1 MTX 70 Rammer Specifications Table 2 Engine Specifications G single cylinder gasoline engine Specifications are general and are subject to change without notice If exact measurements are required equipment should be weighed and measured MTX70 OPERATION AND PARTS MANUAL REV 12 02 22 12 PAGE 11 MTX70 CONTROLS AND COMPONENTS Figure 1 MTX70 Rammer Figure 1 shows the location of the controls and components for the MTX70 Tamping Rammer The functions of each control is described below 1 Combination Throttle Lever Used to adjust engine speed rom Move lever forward SLOW to reduce engine speed move lever back toward operator FAST to increase speed Always operate the rammer at full speed rpm Handle To operate rammer GRIP handle assembly firmly on both sides Fuel Tank Remove this cap to add unleaded gasoline to the fuel tank Make sure capis tightened securely DO NOT over fill A WARNING Adding fuel to the tank should be accomplished only when the engine is stopped and has had an opportunity to cool down Inthe event of a fuel spill DO NOT attempt to start the engine until the fuel residue has been completely wiped up and the area surrounding the engine is dry Hook Used to lift rammer for transporting Air Cleaner Cover Protects the air cleaner which prevents dirt and other debris
20. 5 X 11 5 X 80 FUEL HOSE 1M TUBE VINYL L260 PRIMER PUMP KIT NO CARB 1 c p HB PO PO VP WO G QTY 2 4 4 1 4 4 1 1 1 1 1 3 3 2 1 1 1 REMARKS S N T 3362 AND BELOW S N T 3363 AND ABOVE INCLUDES ITEMS W INCLUDES ITEMS W S N T 3363 AND ABOVE RETURN HOSE X 6 X 600 Oo SPIRAL TUBE 6D 200L 1 TE 9 ane 1 S N 1 3363 AND ABOVE S N T 3363 AND ABOVE S N T 3363 AND ABOVE MTX70 OPERATION AND PARTS MANUAL REV 12 02 22 12 PAGE 33 70 COMBINATION LEVER ASSY COMBINATION LEVER ASSY 4 N NOTES OLD STYLE LEVER BODY NO LONGER AVAILABLE NEW STYLE ITEMS 1 2 AND 9 OLD NEW ARE NOT COMPATIBLE WITH OLD STYLE STYLE STYLE BODY IF REPLACEMENT OF ITEMS 1 2 LEVER LEVER OR 9 IS REQUIRED ORDER A TO DETERMINE IF COMBINATION LEVER ASSY IS OLD STYLE OR NEW STYLE SEE ITEM 2 LEVER NEW STYLE LEVER HAS MOLDED TAB AT BOTTOM MOLDED TAB PAGE 34 MTX70 OPERATION AND PARTS MANUAL REV 12 02 22 12 MTX70 COMBINATION LEVER ASSY COMBINATION LEVER ASSY NO PARTNO PARTNAME QTY REMARKS 366900032 COMB LEVER ASSY W THROTTLE WIRE ER INCLUDES ITEMS W REPLACES 366900030 95620011
21. 5000 NUT M5 2 MTX70 OPERATION AND PARTS MANUAL REV 12 02 22 12 PAGE 63 HONDA GX100UKRBF ENGINE LABELS ASSY PAGE 64 MTX70 OPERATION AND PARTS MANUAL REV 12 02 22 12 HONDA GX100UKRBF ENGINE LABELS ASSY LABELS ASSY NO PART NO PART NAME QTY REMARKS 2 87521200 01 LABEL TRADE MARK 1 4 87528Z0D000 MARK CHOKE 1 6 8760124 530 MARK TYPE KRBF 1 14 89216130690 WRENCH SPARK PLUG 1 MTX70 OPERATION AND PARTS MANUAL REV 12 02 22 12 PAGE 65 TERMS AND CONDITIONS OF SALE PARTS PAYMENT TERMS Terms of payment for parts are net 30 days FREIGHT POLICY All parts orders will be shipped collect or prepaid with the charges added to the invoice All shipments are F O B point of origin Multiquip s responsibility ceases when a signed manifest has been obtained from the carrier and any claim for shortage or damage must be settled between the consignee and the carrier MINIMUM ORDER The minimum charge for orders from Multiquip is 15 00 net Customers will be asked for instructions regarding handling of orders not meeting this requirement RETURNED GOODS POLICY Return shipments will be accepted and credit will be allowed subject to the following provisions 1 A Returned Material Authorization must be approved by Multiquip prior to shipment 2 Toobtaina Return Material Authorization a list must be provided to Multiquip Parts Sales that def
22. ATION AND PARTS MANUAL REV 12 02 22 12 MTX70 TANK AND HANDLE ASSY TANK AND HANDLE ASSY NO 1 366346270 2 1 001521020 2 2 033121009 3 366119040 4 1 001211020 4 2 030210250 9 939010270 030208200 7 020308060 9 366900020 10 366118700 11 1 001210815 11 2 030208200 12 952401450 13 031108160 14 954406010 15 366459790 16 366345280 16 366349420 17 020305040 18 030205130 19 959026122 20 954406420 22 009110037 40 366910030 414 366217170 42 091005020 434 022610505 51 955010311 53 955010305 54 366345620 59 454010020 56 954010270 101 954406420 102 10691074 521 103 959026103 104 950014500150 106 950033606020 110 366900060 111 959028301 112 954408170 113 959021814 PART SHOCK ABSORBER SOCKET HEAD BOLT 10 20 TOOTHED LOCK WASHER B M10 HANDLE MTX70 BOLT 10 X 20 H WASHER LOCK M10 STOPPER RUBBER 70 WASHER LOCK M8 NUT M8 CAP ASSY FUEL TANK FUEL TANK MTX70 BOLT 8X15 WASHER LOCK M8 WASHER 8 5 X 22 X 3 WASHER FLAT M8 STRAINER 110 PACKING FUEL TANK HOLDER FILTER HOLDER FILTER W V NUT M5 WASHER LOCK M5 FUEL HOSE L 70 HOSE BAND 10 5 TAPPING SCREW 5 X 20 ROLLER ASSY W SCREW ROLLER SCREW 5 X 20 FLANGE NUT M5 TP22 TACHO HOUR METER CURL CORD TP22 FINISHER METER CLAMP TC100 CLIP AB 3N HOSE BAND 10 5 STRAINER FUEL FUEL HOSE 5
23. DV02 16042Z0EV92 16043Z0DV02 16044Z0DV02 16045Z0DV02 16046Z0DV73 16054Z0DV02 16048Z0DV02 1604974 512 16050Z0DV02 16051Z0DV02 16052Z0DV02 16053Z0DV02 16054Z0DV02 16055Z0DV02 16056Z0DV02 16057Z0DV02 16058Z0DV72 16059Z0DV03 16060Z0DV02 16061Z0DV02 1610044 513 16211Z0DV00 16212Z0DV00 1621324 510 16214Z0DV00 16215Z0DV00 16221Z0DV00 950014527050 950024085008 16552896650 PART NAME GASKET METALING DIAPHRAGM GASKET PUMP DIAPHRAGM ASSY METALING DIAPHRAGM PUMP SCREEN INLET VALVE INLET NEEDLE PIN METALING LEVER LEVER METALING SPRING PUMP COVER PUMP SCREW SPRING COVER METALING DIAPHRAGM SCREW STOPPER THROTTLE LEVER LEVER THROTTLE SCREW VALVE SPACER THROTTLE LEVER SCREW IDLE ADJUSTING SPRING VALVE THROTTLE SHAFT THROTTLE CLIP THROTTLE SHAFT SCREW VALVE SCREW ASSY SPRING BALL SHAFT ASSY CHOKE VALVE CHOKE SCREW SEAL DUST CARBURETOR ASSY HAD 2010 INSULATOR CARBURETOR PACKING INSULATOR INSULATOR B CARBURETOR PACKING B INSULATOR PLATE INSULATOR PACKING CARBURETOR HOSE FUEL 4 5 X 270 CLAMP TUBE COLLAR LEVER HONDA GX100UKRBF ENGINE CARBURETOR ASSY S N T 3362 AND BELOW CARBURETOR ASSY S N T 3362 AND BELOW TY REMARKS rm INCLUDES ITEMS W MTX70 OPERATION AND PARTS MANUAL REV 12 02 22 12 PAGE 53 HONDA GX100UKRBF ENGINE CARBURETOR ASSY S N T 3363 AND ABOVE PAGE 54 MTX70 OPERATI
24. HER 13306 STOPPER LOWER STOPPER BOTTOM MAIN SPRING SPRING CYLINDER FOOT PLATE 12 O RING G 90 SOCKET HEAD BOLT 10X20 T SOCKET HEAD BOLT 10X40 T PLUG 1 4X14 13L PACKING 1 4 CU GUIDE CYLINDER O RING AS568 344 BOLT 10X35 H SW BELLOWS ORANGE O RING JASO3150 BELLOWS CLAMP 1 6T 171D BAND GUIDE BELLOWS BOLT 8X40 T NUT M8 PIN 6D 8 5L PLUG 1 4X14 13L PACKING 1 4 CU O RING P 95 PROTECTION SLEEVE OIL GAUGE ASSY COPPER PACKING 17X25 5X1 QTY 1 2 1 1 1 1 1 1 1 2 1 1 1 4 4 1 1 1 1 4 1 2 2 2 2 2 2 1 1 1 1 1 1 REMARKS FOOT ASSY fr gt lt FOOT ASSY N Q N gt LLI cc lt lt t o lt Q lt lt lt lt t cc Lu O co gt lt co MTX70 FOOT ASSY FOOT ASSY NO PART NO PART NAME QTY REMARKS 1 366910020 FOOT ASSY 285 1 2 022711214 NYLON NUT M12 4 3 030212300 WASHER LOCK M12 4 4 009110034 BOLT SQUARE NECK 12 65 2 5 009110035 BOLT SQUARE NECK 12X95 2 6 363343390 GRIP HANDLEBAR 1 MTX70 OPERATION AND PARTS MANUAL REV 12 02 22 12 PAGE 31 MTX70 TANK AND HANDLE ASSY TANK AND HANDLE ASSY FOR CARBURETORS WITHOUT PRIMING BULBS FOR CARBURETORS WITH PRIMING BULBS ITEM 110 PRIMER PUMP KIT FOR USE ON UNITS WITH S N T 3363 AND ABOVE PAGE 32 MTX70 OPER
25. ON AND PARTS MANUAL REV 12 02 22 12 HONDA GX100UKRBF ENGINE CARBURETOR ASSY S NT 3363 AND ABOVE CARBURETOR ASSY S N 3363 AND ABOVE NO PART PART NAME QTY REMARKS 19 16010200 02 GASKET METERING DIAPHRAGM 1 20 16011200 02 GASKET PUMP 1 30 1601324 532 DIAPHRAGM ASSY METERING 1 40 16014200 02 DIAPHRAGM PUMP 1 50 160187 3004 SCREEN INLET 1 60 160192M3004 VALVE INLET NEEDLE 1 70 16022ZM3014 PIN METERING LEVER 1 80 16023200 02 LEVER METERING 1 90 160307 3004 SPRING PUMP 1 109 16040Z4E802 COVER PUMP 1 119 16041200 02 SCREW 1 120 16042Z0DV02 SPRING 1 140 1604474 802 SCREW 1 150 16045200 02 STOP THROTTLE 1 169 16046200173 LEVER THROTTLE 1 170 16048200 02 SPACER THROTTLE LEVER 1 180 1604974 512 SCREW IDLE ADJUSTING 1 198 16050200 02 SPRING 1 200 16051200 02 VALVE THROTTLE 1 16052200 02 SHAFT THROTTLE 1 220 16053200 02 CLIP THROTTLE SHAFT 1 230 16054200 02 SCREW VALVE 2 240 1605570002 SCREW ASSY 1 250 16056200 02 SPRING 1 260 16057200 02 BALL 1 270 1605870002 SHAFT ASSY 1 280 16059200 03 VALVE CHOKE 1 290 16060200 02 SCREW 1 300 16061200 02 SEAL DUST 2 31 1610074 843 CARBURETOR ASSY W PRIMER user INCLUDES ITEMS W 30 16211700 00 INSULATOR CARBURETOR 1 33 16212Z0DV00 PACKING INSULATOR 1 34 1621374 810 INSULATOR B CARBURETOR 1 35 16214Z0DV00 PACKING B INSULATOR 1 36 16215Z0DV00
26. OPERATION AND PARTS MANUAL v MULTIQUIP Mikasa SERIES MODEL MTX70 TAMPING RAMMER HONDA GX100UKRBF GASOLINE ENGINE Revision 412 02 22 12 THIS MANUAL MUST ACCOMPANY THE EQUIPMENT AT ALLTIMES MTX70 PROPOSITION 65 WARNING CALIFORNIA Proposition 65 Warning Engine exhaust and some of its constituents are known to the State of California to cause cancer birth defects and other reproductive harm PAGE 2 MTX70 OPERATION AND PARTS MANUAL REV 12 02 22 12 NOTES MTX70 OPERATION AND PARTS MANUAL REV 12 02 22 12 PAGE 3 MTX70 TABLE OF CONTENTS MTX70 Tamping Rammer Proposition 65 Warning Table Of Contents Parts Ordering Procedures Safety Information General Information Controls and Components Troubleshooting Guide Explanation Of Codes In Remarks Column ouggested Spare Parts Name Plate and Decals Crankcase and Engine Assembly Guide Cylinder and Foot Assembly Tank and Handle Assembly Combination Lever Assembly HONDA GX100UKRBF ENGINE Cylinder Barrel Assembly 38 39 Crankcase Cover Assembly 40 41 Crankshaft Assembly 42 43 Piston Connecting Rod 44 45 Camshaft Assembly 46 47 Recoil Starter 0
27. S 1 28400Z0DV03ZA RECOIL STARTER AASSY i INCLUDES ITEMS W 20 28410700 027 CASE COMP RECOIL 5 3 5 1 28421700 02 RECOIL STARTER 1 40 284227G0W02 RATCHET STARTER 1 50 28433ZG0W02 GUIDE RATCHET 1 60 28441ZW6003 SPRING FRICTION 1 79 284427 8003 SPRING RECOIL STARTER 1 80 28461 8003 STARTER 1 90 28462700 02 ROPE RECOIL STARTER 1 100 28467Z20DV02 PLATE SIDE 1 28468200 02 PLATE SLIDE 1 120 90003 8003 SET SCREW 1 13 957010600800 BOLT FLANGE 6X8 1 MTX70 OPERATION AND PARTS MANUAL REV 12 02 22 12 PAGE 49 HONDA GX100UKRBF ENGINE FAN COVER ASSY PAGE 50 MTX70 OPERATION AND PARTS MANUAL REV 12 02 22 12 HONDA GX100UKRBF ENGINE FAN COVER ASSY FAN COVER ASSY NO PART N PART NAME 1 19610Z0DV00ZB FAN COVER CP 3 90014952000 BOLT FLANGE 6X14 CT200 QTY 1 4 REMARKS MTX70 OPERATION AND PARTS MANUAL REV 12 02 22 12 PAGE 51 HONDA GX100UKRBF ENGINE CARBURETOR ASSY S N T 3362 AND BELOW PAGE 52 MTX70 OPERATION AND PARTS MANUAL REV 12 02 22 12 NO 10 20 40 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 240 250 260 210 28 0 290 300 PART NO 16010Z0DV02 16011Z0DV02 16013Z0DV02 16014Z0DV02 16018ZM3004 16019ZM3004 16022ZM3014 16023Z0DV02 16030ZM3004 16040Z0DV02 16041Z0
28. TUD BOLT 5X78 90343ZE6000 NUT SELF LOCK 6MM gt MTX70 OPERATION AND PARTS MANUAL 12 02 22 12 PAGE 59 HONDA GX100UKRBF ENGINE FLYWHEEL IGNITION ASSY PAGE 60 MTX70 OPERATION AND PARTS MANUAL REV 12 02 22 12 HONDA GX100UKRBF ENGINE FLYWHEEL IGNITION ASSY FLYWHEEL IGNITION ASSY NO PART NO QTY REMARKS 1 13331ZM7000 WOODRUFF KEY 25X18 1 3 30564ZA5000 GROMMET CORD 1 4 31110Z0D003 FLYWHEEL COMP 1 7 90022888010 FLANGE BOLT 6X20 2 9 9405012000 FLANGE NUT M12 1 10 28451Z0DV02 STARTER PULLEY 1 11 30500Z0DV02 IGNITION COIL ASS mt p INCLUDES ITEMS W 120 1 30700200 01 TERMINAL ASSY 1 MTX70 OPERATION AND PARTS MANUAL REV 12 02 22 12 PAGE 61 HONDA GX100UKRBF ENGINE CONTROL ASSY PAGE 62 MTX70 OPERATION AND PARTS MANUAL REV 12 02 22 12 HONDA GX100UKRBF ENGINE CONTROL ASSY CONTROL ASSY NO PART NO PART NAME QTY REMARKS 3 16555Z0DV00 GOVERNOR ROD 4 16561Z0DV00 GOVERNOR SPRING 5 16562Z0DV00 SPRING THROTTLE RETURN 6 8 1 1 1 16594883010 HOLDER WIRE 1 90014952000 VOLT FLANGE 6X14 CT200 2 9 90015ZE5010 BOLT GOVERNOR ARM 1 100 90605230000 CIR CLIP 1 923010502004 BOLT 5X20 1 120 93500040060 SCREW 4X6 1 15 9405006000 FLANGE NUT 6MM 1 17 16550200 01 GOVERNOR ARM 1 19 1650024 530 CONTROL ASS uuu au usss INCLUDES ITEMS W 200 940010
29. dicates that the item is not sold separately Other entries will be clarified in the Remarks Column REMARKS Column Some of the most common notes found in the Remarks Column are listed below Other additional notes needed to describe the item can also be shown Assembly Kit All items on the parts list with the same unique symbol will be included when this item is purchased Indicated by INCLUDES ITEMS W unique symbol Serial Number Break Used to list an effective serial number range where a particular part is used Indicated by SIN XXXXX AND BELOW SIN XXXX AND ABOVE SIN XXXX TO S N XXX Specific Model Number Use Indicates that the part is used only with the specific model number or model number variant listed It can also be used to show a part is NOT used on a specific model or model number variant Indicated by ONLY NOT USED ON XXXX Make Obtain Locally Indicates that the part can be purchased at any hardware shop or made out of available items Examples include battery cables shims and certain washers and nuts Sold Separately Indicates that an item cannot be purchased as a separate item and is either part of an assembly kit that can be purchased or is not available for sale through Multiquip PAGE 20 MTX70 OPERATION AND PARTS MANUAL REV 12 02 22 12 MTX70 SUGGESTED SPARE PARTS MTX70 RAMMER 1 TO 3 UNITS WITH HONDA
30. el sytem and replace with fresh fuel dust Air Cleaner clogged Clean or replace air cleaner Cylinder worn Replace cylinder Fuel is available and spark plug ignites compression low Spark plug loose Low compression Incorrect valve adjustment Operation not satisfactory Tighten spark plug Check and adjust valves Air cleaner clogged Clean or replace air cleaner Not enough power available compression normal no miss firing Air in fuel line Bleed remove air from fuel line Carbon deposits in cylinder Clean or replace cylinder Ignition coil defective Flush fuel sytem and replace with fresh fuel Not enough power available compression normal miss firing Ignition plug often shorts Replace ignition wires clean ignition Fuel in use inadequate water Flush fuel sytem and replace with fresh fuel dust Excessive carbon depostion in Clean or replace crankcase combustion chamber Engine overheats Exhaust or muffler clogged with Clean or replace muffler carbon Spark plug heat value incorrect Replace spark plug with correct type spark plug Engine high speed incorrect Incorrect engine RPM Check and adjust engine RPM to 3900 4100 RPM PAGE 18 MTX70 OPERATION AND PARTS MANUAL REV 12 02 22 12 70 TROUBLESHOOTING GUIDE TABLE 4 ENGINE TROUBLESHOOTING continued SYMPTOM POSSIBLE PROBLEM SOLUTION Operation not satisfactory Governor adjustm
31. engine without an air filter with a damaged air filter or a filter in need of replacement will allow dirt to enter the engine causing rapid engine wear 4 Muffler Used to reduce noise and emissions I a We Engine components can generate extreme heat To prevent burns DO NOT touch these areas while the engine is running or immediately after operating NEVER operate the engine with the muffler removed 5 Dipstick Oil Filler Cap Remove this cap to determine if the engine oil is low Add oil through this filler port as recommended in Table 3 Cil Drain Plug Remove this plug to remove oil from the engine s crankcase MTX70 OPERATION AND PARTS MANUAL REV 12 02 22 12 PAGE 13 MTX70 OPERATION This section is intended to assist the operator with the initial Engine start up of the MTX70 Tamping Rammer It extremely 1 Fill the fuel tank Figure 3 with unleaded gasoline At the important that this section be read carefully before attempting same time check the engine oil and make it a habit to to operate the rammer replenish it often Figure 4 DO NOT use your rammer until this section is thoroughly understood Failure to understand the operation of the MTX70 Tamping Rammer could result in severe damage to the unit or personal injury Rammer Crankcase and Spring Cylinder Oil Bath This unit uses an oil bath lubrication system Perform the following 1 Checktheoillevelthrou
32. ent improper Adjust governor to correct lever Governor spring defective Clean or replace ignition Rotational speed fluctuates Fuel flow erratic Check fuel line Air taken in through suction Check suction line line 5 Recoil starter not working Dust in rotating Clean recoil starter assembly properly Spring spring failure Replace sprial spring TABLE 5 RAMMER TROUBLESHOOTING SYMPTOM POSSIBLE PROBLEM SOLUTION Operating speed of throttle lever Set throttle lever to correct position incorrectly set Drain excess oil Bring to correct level Engine runs but rammer jumps Clutch slips Replace or adjust clutch erratically or not at all opring Failure Replace sprial spring opeed of engine improper Adjust engine speed to correct operating RPM setting Soil over compacted Shut down machine and test soil MTX70 OPERATION AND PARTS MANUAL REV 12 02 22 12 PAGE 19 MTX70 EXPLANATION OF PARTS SECTION REMARKS The following section explains the different symbols and remarks used in the Parts section of this manual Use the help numbers found on the back page of the manual if there are any questions NOTICE The contents and part numbers listed in the parts section are subject to change without notice Multiquip does not guarantee the availability of the parts listed SAMPLE PARTS LIST NO PART PART REMARKS 1 12345
33. f it is placed inside truck bed with plastic liner Possibility exists of explosion or fire due to static electricity PLASTIC DO NOT start the engine near spilled fuel or combustible fluids Fuel is extremely flammable and its vapors can cause an explosion if ignited m ALWAYS refuel in a well ventilated area away from sparks and open flames m ALWAYS use extreme caution when working with flammable liquids i DO NOT fill the fuel tank while the engine is running or hot DO NOT overfill tank since spilled fuel could ignite if it comes into contact with hot engine parts or sparks from the ignition system Store fuel in appropriate containers in well ventilated areas and away from sparks and flames m NEVER use fuel as a cleaning agent B DO NOT smoke around or near the equipment Fire or explosion could result from fuel vapors or if fuel is spilled on a hot engine PAGE 8 MTX70 OPERATION AND PARTS MANUAL REV 12 02 22 12 MTX70 SAFETY INFORMATION TRANSPORTING SAFETY NEVER allow any person or animal to stand underneath the equipment while lifting NOTICE m Before lifting make sure that the equipment parts hook and vibration insulator are not damaged and screws are not loose or missing Always make sure crane or lifting device has been properly secured to the lifting bail hook of the equipment m ALWAYS shutdown engine before transporting m NEVER lift t
34. g rammer develops a powerful compacting force at the foot of the rammer To maintain optimum performance proper operation and service are essential Construction of Tamping Rammer The Mikasa 70 is equipped with an air cooled four cycle gasoline engine Transmission of the power takes place by increasing the engine speed to engage the centrifugal clutch Rammer Gearbox and Spring Cylinder The Mikasa 70 uses an oil bath lubrication system Always check the oil level through the oil level sight glass at the rear of the tamper foot Controls Before starting the MTX70 Tamping Rammer identify and understand the function of the controls Handle Operation _ Before starting operation check the lifting handle to Make sure that there is no damage on the bolts 2 Makesurethatthere is no crack or breakage on handle 3 Make sure that there is no fissure on the surface If there is any abnormality or damage replace with new one For operation This handle is to be used to lift up the shoe part of the machine with the body laid down on the ground or truck bed Use proper lifting techniques to avoid back injury This handle is for manual lifting only Do not use this handle as a rammer lift point Use the lifting point on the top of the machine Do not move the rammer with the lifting handle and the front rollers more than 16 feet 5b meters PAGE 10 MTX70 OPERATION AND PARTS MANUAL REV
35. ghthe oil level sight glass Figure 2 atthe rear of the tamper foot Figure 4 Engine Oil Dipstick 2 Low levels of oil may result in engine seizure due to high levels of consumption during operations Figure 2 Foot Housing Sight Glass 3 Checkthe engine oil level and if the engine oil level is low it should be refilled Use the proper motor oil as suggested 2 Ifoilisnotvisible add 10W 30 SE SF or higher grade motor in the Table 3 below oil into the oil fill plug opening Figure 2 The bath contains approximately 1 7 pints 800 cc Table 3 Motor Oil Grade Season or Temperature P higher than MS class Spring Summer or Autumn SAE 30 The oil level should be kept at the half way point of 120 F to 15 F he sight glass the sight glass Nate x 140 to 4 15 Below 415 SAE 10W 30 PAGE 14 MTX70 OPERATION AND PARTS MANUAL REV 12 02 22 12 MTX70 OPERATION Inspection 1 Check all nuts bolts fasteners for tightness Retighten as necessary 2 Clean anydirtfromthe recoil starter and foot pedestal Wipe the entire unit clean before operating 3 Replace any missing or damaged Safety Operation decals Adjust height of handle Adjust handle by loosening nuts and moving handle to suit operation Retighten nuts Initial Start up When starting the MTX70 Tamping Rammer perform the following 1 Slide the throttle lever from the stop to the idle position Figure
36. h of children and unauthorized personnel MTX70 OPERATION AND PARTS MANUAL REV 12 02 22 12 PAGE 7 MTX70 SAFETY INFORMATION ENGINE SAFETY B The engine fuel exhaust gases contain poisonous carbon monoxide This gas is colorless and odorless and can cause death if inhaled The engine of this equipment requires an adequate free flow of cooling air NEVER operate this equipment in any enclosed or narrow area where free flow of the air is restricted If the air flow is restricted it will cause injury to people and property and serious damage to the equipment or engine mDO NOT place hands or fingers inside engine compartment when engine is running NEVER operate the engine with heat shields or guards removed m DO NOT remove the engine oil drain plug gt 4 while the engine is hot Hot oil wil i Ol 0022 7 2 m NEVER touch the hot exhaust manifold muffler or cylinder Allow these parts to cool before servicing equipment NOTICE m NEVER run engine without an air filter or with a dirty air filter Severe engine damage may occur Service air filter frequently to prevent engine malfunction m NEVER tamper with the factory settings of the engine or engine governor Damage to the engine equipment can result if operating in speed ranges above the NS maximum allowable FUEL SAFETY DO NOT add fuel to equipment i
37. he equipment while the engine is running Tighten fuel tank cap securely and close fuel cock to prevent fuel from spilling m Use adequate lifting cable wire or rope of sufficient strength Use one point suspension hook and lift straight upwards i DO NOT lift machine to unnecessary heights ALWAYS tie down equipment during transport by securing the equipment with rope Never allow any person or animal to stand underneath the equipment while lifting ENVIRONMENTAL SAFETY NOTICE Dispose of hazardous waste properly Examples of potentially hazardous waste amp are used motor fuel and fuel filters DO NOT use food or plastic containers to dispose of hazardous waste DO NOT pour waste oil or fuel directly onto the ground down a drain or into any water source MTX70 OPERATION AND PARTS MANUAL REV 12 02 22 12 PAGE 9 MTX70 GENERAL INFORMATION Definition of Tamping Rammer The Mikasa MTX70 tamping rammer is a powerful compacting tool capable of applying a tremendous force in consecutive impacts to a soil surface Its applications include soil compacting for road embankments and reservoirs as well as backfilling for gas pipelines water pipelines and cable installation work The impact force of the MTX70 levels and uniformly compacts voids between soil particles to increase dry density Circular motion is converted to create impact force The MTX70 tampin
38. he throttle lever slowly as this may cause damage to the clutch or spring Sa Z THROTTLE LEVER START POSITION Make sure that the throttle lever is moved to the FULL START position Operating the rammer at less than full speeds can result in damage to the clutch springs or foot 2 The MIX70 tamping rammer is designed to run at 3 800 to 4 100 rom At optimum rom the foot hits at the rate between 590 695 impacts per minute Increasing throttle speed past factory setrpm does not increase impacts and may damage unit The MTX70 is designedto advance while tamping For faster advance pull back slightly on the handle so that rear offoot contacts soil first 3 To stop the tamping action move throttle lever quickly from START to IDLE position Figure 9 hu THROTTLE LEVER IDLE POSITION Figure 9 Throttle Lever Idle Position Stopping The Engine Normal Shutdown 1 Movethrottle lever quickly from the START to IDLE position Figure 9 and runthe engine forthree minutes at low speed Afterthe engine cools move the throttle leverto the STOP position Figure 10 The engine will stop and the fuel cock is automatically closed 4 lt THROTTLE LEVER 7 STOP POSITION 55 Figure 10 Throttle Lever Stop Position If the engine does not stop due to a problem with the switch orthelike move the machine to a safe location and hold the throttle lever inthe stop posit
39. ines item numbers quantities and descriptions of the items to be returned a The parts numbers and descriptions must match the current parts price list b Thelist must be typed or computer generated c The list must state the reason s for the return d The list must reference the sales order s or invoice s under which the items were originally purchased e The list must include the name and phone number of the person requesting the RMA 3 Return Material Authorization must accompany the return shipment 4 Freight is at the sender s expense All parts must be returned freight prepaid to Multiquip s designated receiving point 5 Parts must be in new and resalable condition in the original Multiquip package if any and with Multiquip part numbers clearly marked 6 The following items are not returnable a Obsolete parts If an item is in the price book and shows as being replaced by another item it is obsolete b Any parts with a limited shelf life such as gaskets seals O rings and other rubber parts that were purchased more than six months prior to the return date c Any line item with an extended dealer net price of less than 5 00 Special order items Electrical components Paint chemicals and lubricants Decals and paper products Items purchased in kits 7 The sender will be notified of any material received that is not acceptable 8 Such mate
40. ion Letthe machine run on idle and the machine will stop after a few minutes PAGE 16 MTX70 OPERATION AND PARTS MANUAL REV 12 02 22 12 MTX70 MAINTENANCE Maintenance Perform the scheduled maintenance procedures as indicated DAILY Thoroughly remove dirt and oil from the engine and control area Clean or replace the air cleaner elements as necessary Check and retighten all fasteners as necessary Check the spring box and bellows for oil leaks Repair or replace as needed EVERY 50HOURS Remove the fuel filter cap and clean the inside of the fuel tank Figure 11 gt FUEL FILTER 11 Fuel Filter Remove and clean the spark plug then adjust the spark gap to 0 024 0 028 inch 0 6 0 7 mm EVERY 8010 100 HOURS Remove the air cleaner cover Loosen and remove the 2 screws that hold the cover to the air cleaner assembly If the primary element Figure 12 is dirty wash it with gasoline or kerosene Then dip it in engine oil SAE10W 30 and wring the element so that 25 to 30 cc of engine oil remains on the element PRIMARY ELEMENT Figure 12 Air Cleaner Primary Element EVERY 200 HOURS Remove the oil drain plug on foot housing Figure 13 and drain the oil Refill with approximately 1 7 pt 800 cc of 10W 30 SE SF or higher grade motor oil Oil should be midway in sight glass Break in oil should be changed after first 50 hours Figure
41. piello cada mes Use SAE 10W 30 SF or higher grade moter oil Q 7 mo FEN i 0 000 Fue 1900 2000rpm 1900 2000rpm 1900 2000rpm 3800 4100rpm 3400 3600rpm 3500 3700rpm Mm 5 gt mm Z j rm 1 203 1 Mikasa 15 599 Mlikasa 350 TAMPING RAMMER 5310003140 PAGE 22 MTX70 OPERATION AND PARTS MANUAL REV 12 02 22 12 70 NAMEPLATE AND DECALS NAME PLATE AND DECALS NO PARTNO PART NAME QTY REMARKS 920900040 2 SET une PE INCLUDES ITEMS W 14 DEGAL OPERATION 1 2 DECAL AIR CLEANER 1 38 DECAL LEVER OPERATION 1 At DECAL MAX SPEED 1 Dit DECAL MACHINE STOP 1 Git DEGAL EC NOISE REQ 1 7 DECAL ANTI VIB HANDLE 1 8 920212540 QUICK MANUAL 1 11 DECAL NAMEPLATE CONTACT MQ PARTS DEPT W SERIAL NO MTX70 OPERATION AND PARTS MANUAL REV 12 02 22 12 PAGE 23 MTX70 CRANKCASE AND ENGINE ASSY CRANKCASE AND ENGINE ASSY PAGE 24 MTX70 OPERATION AND PARTS MANUAL REV 12 02 22 12 MTX70 CRANKCASE AND ENGINE ASSY CRANKCASE AND ENGINE ASSY NO PART NO 366910010 009120204 041006007 366345170 060404010 080200350 080100620 040006304 040006207 080100720 080200350 080200250 366345230 040006304 080100520 080200200 04794006
42. rchase price of the item with respect to which damages are claimed and in no event shall Multiquip be liable for loss of profit or good will or for any other special consequential or incidental damages LIMITATION OF WARRANTIES No warranties express or implied are made in connection with the sale of parts or trade accessories nor as to any engine not manufactured by Multiquip Such warranties made in connection with the sale of new complete units are made exclusively by a statement of warranty packaged with such units and Multiquip neither assumes nor authorizes any person to assume for it any other obligation or liability whatever in connection with the sale of its products Apart from such written statement of warranty there are no warranties express implied or statutory which extend beyond the description of the products on the face hereof Effective February 22 2006 PAGE 66 MTX70 OPERATION AND PARTS MANUAL REV 12 02 22 12 NOTES MTX70 OPERATION AND PARTS MANUAL REV 12 02 22 12 PAGE 67 OPERATION AND PARTS MANUAL UNITED STATES Multiquip Corporate Office 18910 Wilmington Ave Carson CA 90746 Contact multiquip com Service Department 800 421 1244 310 537 3700 Technical Assistance 800 478 1244 MEXICO Cipsa HERE S HOW TO GET HELP PLEASE HAVE THE MODEL AND SERIAL NUMBER ON HAND WHEN CALLING Tel 800 421 1244 Fax 800 537 3927 Fax 3
43. rders for all orders which include Orde i complete part numbers 4 Note Discounts Are Subject Change 4 1 p Order via Fax Dealers Only Fax your order in and qualify for 2 Discount All customers are welcome to order parts via Fax on Standard orders for all orders which include Domestic US Customers dial complete part numbers 1 800 6 PARTS 7 800 672 7877 Note Discounts Are Subject Change Order via Phone Domestic US Dealers Call 1 800 427 1244 PM 1 SE GE GE lt lt 7 Non Dealer Customers i Data International Customers should contact parts or call 800 427 1244 for help in their local Multiquip Representatives locating a dealer near you Parts Ordering information 4 ee 2 When ordering parts please supply Dealer Account Number C Specify Preferred Method of Shipment Dealer Name and Address UPS Fed Ex DHL Shipping Address different than billing address Priority One Truck Return Fax Number Ground Next Day Applicable Model Number Second Third Day Quantity Part Number and Description of Each Part NOTICE All orders are treated as Standard Orders and will ship the same day if received prior to 3PM PST WWA ALL MAJOR CREDIT CARDS N
44. rial will be held for five working days from notification pending instructions If a reply is not received within five days the material will be returned to the sender at his expense 9 Credit on returned parts will be issued at dealer net price at time of the original purchase less a 15 restocking charge 10 In cases where item is accepted for which the original purchase document can not be determined the price will be based on the list price that was effective twelve months prior to the RMA date 11 Credit issued will be applied to future purchases only PRICING AND REBATES Prices are subject to change without prior notice Price changes are effective on a specific date and all orders received on or after that date will be billed at the revised price Rebates for price declines and added charges for price increases will not be made for stock on hand at the time of any price change Multiquip reserves the right to quote and sell direct to Government agencies and to Original Equipment Manufacturer accounts who use our products as integral parts of their own products SPECIAL EXPEDITING SERVICE A 35 00 surcharge will be added to the invoice for special handling including bus shipments insured parcel post or in cases where Multiquip must personally deliver the parts to the carrier LIMITATIONS OF SELLER S LIABILITY Multiquip shall not be liable hereunder for damages in excess of the pu
45. t to discontinue or change specifications design or the information published in this publication at any time without notice and without incurring any obligations Your Local Dealer is 3 MULTIQUIP

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