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Multiquip DCA-220SSJ Portable Generator User Manual

1. 94 95 Enclosure Assembly 96 101 Rubber Seals Assembly 102 103 Nameplate and Decals 104 105 Terms and Condition of Sale Parts 106 Specification and part number are subject to change without notice PAGE 4 DCA 220SSJ OPERATION AND PARTS MANUAL REV 1 03 22 07 PARTS ORDERING PROCEDURES When ordering parts please supply the following information Dealer account number O Dealer name and address Shipping address if different than billing address Return fax number CO Applicable model number Quantity part number and description of each part Specify preferred method of shipment ERT Note Unless otherwise indicated by customer all v FedEx or UPS Second Day or Third Day orders are treated as Standard Orders and will FedEx or UPS Next Day ship within 24 hours We will make every effort to Federal Express Priority One ship Air Shipments the same day that the order is DHL received if prior to 2PM west coast time Stock Orders must be so noted on fax or web forms V Truck Here s how to aet hel Place Your Parts Order Via Web Fax ere NOW 10 get For Even More Savinas Please have the model and serial number or Even more Savings
2. 6 Select the 4 Up Custom Setup from the 4 Up Setup 2 The main menu will pop up on the display Use the Arrow menu Buttons to scroll through the menu until the Setup 4 Up Display is USE DEFAULTS CUSTOM SETUP GO TO 1 UP DISPLAY STORED CODI ENGINE mE SETUP 1 UP DISPLAY ISETUP 4 UP SELECT TIER ADJUST BACKLIGHT 7 The quadrant with the backlit parameter value is the current selected parameter Use the Arrow Buttons to highlight 3 Once the Setup 4 Up Display menu item has been the parameter value in the quadrant you wish to place highlighted touch the Enter Button to activate the new parameter Setup 4 Up Display menu GO TO 1 UP DISPLAY STORED GONE ENGINE CO SETUP 1 DISPLAY 5 4 1 er Herd SELECT U ADJUST BAGKUGHT 8 Touch the Enter Button and a list of parameters will appear 4 Touch the Enter Button to activate the Use Defaults function This action will reset the unit to the factory default y PAGE 32 DCA 220SSJ OPERATION AND PARTS MANUAL REV 1 03 22 07 10 11 12 13 DCA 220SSJ DIAGNOSTIC DISPLAY The parameter that is highlighted is the selected 14 Touch the Menu Button to return to the main menu parameter for the screen Use the Arrow Buttons to highlight the new parameter to be placed in the quadrant selected in the pu screen ENGINE SPEED ENGINE HOURS ENGINE CO
3. ELECTRIC SHOCK HAZARD e Do not touch output terminals while this machine is operating e Turn power off before servicing M Do not touch until ms the machine has sufficiently cooled 1191010000 P N M9510100004 P N M9520100503 e WARNING CAUTION ELECTRIC SHOCK HAZARD D tt hint I wiri Usu This machine stops and starts Automatically and without notice or connections while this machine is operating e Turn power off before SSS M92010000 P N B15200010 P N B15200010 PIN M9520100004 Figure 3 Generator Decals Cont inued DCA 220SSJ OPERATION AND PARTS MANUAL REV 1 03 22 07 PAGE 15 DCA 220SSJ INSTALLATION TON Wa GENERATOR GROUND LUG 52 GROUND ROD FOR EARTH GROUND CONNECT TO BUILDING GROUND GROUND CABLE 8 FT MINIMUM REFERENCE 250 83 C Figure 4 Typical Generator Grounding Application PAGE 16 DCA 220SSJ OPERATION AND PARTS MANUAL REV 1 03 22 07 DCA 220SSJ INSTALLATION Outdoor Installation Install the generator in a area that is free of debris bystanders and overhead obstructions Make sure the generator is on secure level ground so that it cannot slide or shift around Also install the generator in manner so that the exhaust will not be discharged in the direction of nearby homes The installation site must be relatively free from
4. Figure 8 Engine Operating Panel Panel Light Normally used in dark areas or at night time When activated panel lights will illuminate When the generator is not in use be sure to turn the panel light switch to the OFF position Panel Light Switch When activated will turn on control panel light Oil Pressure Gauge During normal operation this gauge be should read between 35 to 65 psi 241 448 kPa When starting the generator the oil pressure may read a little higher but after the engine warms up the oil pressure should return to the correct pressure range Water Temperature Gauge During normal operation this gauge be should read between 180 and 230 82 and 110 C Charging Ammeter Gauge Indicates the current being supplied by the engine s alternator which provides current for generator s control circuits and battery charging system Fuel Gauge Indicates amount of diesel fuel available Tachometer Indicates engine speed in RPM s for 60 Hz operation This meter should indicate 1800 RPM s when the rated load is applied In addition built in hour meter will record the number of operational hours that the generator has been in use PAGE 38 DCA 220SSJ OPERATION AND PARTS MANUAL REV 1 03 22 07 DCA 220SSJ ENGINE OPERATING PANEL 8 10 11 12 13 14 Engine Speed Switch This switch controls the speed of the engine low high Pre Heat Lamp When lit
5. If wattage is not given on the equipment s name plate approximate wattage may be determined by multiplying nameplate voltage by the nameplate amperage WATTS VOLTAGE x AMPERAGE The power factor of this generator is 0 8 See Table 5 below when connecting loads Table 5 Power Factor By Load Single phase induction motors 0 4 0 75 Electric heaters incandescent 1 0 lamps Fluorescent lamps mercury lamps 0 4 0 9 Electronic devices communication 10 equipment Common power tools 0 8 Table 6 Cable Selection 60 Hz Single Phase Operation Load In Watts Maximum Allowable Cable Length Current in Amperes At 100 Volts At 200 Volts 10 Wire 12 Wire 14 Wire 16 Wire 300 600 1000 ft 600 ft 600 1200 500 ft 300 ft 00 9 375 ft 250 ft 1200 1800 CAUTION Equipment damage can result from low voltage Three Phase Load When calculating the power requirements for 3 power use the following equation VOLTAGE X AMPERAGE X 1 732 1000 KVA If 3 load KVA is not given on the equipment nameplate approximate 3 load output maybe determined by multiplying voltage by amperage by 1 732 Motors and motor driven equipment draw much greater current for starting than during operation An inadequate size connecting cable which cannot carry the required load can cause voltage drop which can burn out the
6. REMARKS DCA 220SSJ OPERATION AND PARTS MANUAL REV 1 03 22 07 PAGE 103 DCA 220SSJ NAMEPLATE AND DECALS ASSY NAMEPLATE AND DECALS ASSY PAGE 104 DCA 220SSJ OPERATION AND PARTS MANUAL REV 1 03 22 07 DCA 220SSJ NAMEPLATE AND DECALS ASSY NAMEPLATE AND DECALS ASSY 8 1 8 2 8 3 8 4 8 5 8 6 8 7 8 8 8 9 PART NO M4550000303 B9521100404 C9521 100003 1550000102 0800520904 0800520814 B9531 100604 M9520200404 C0551000903 M9522000504 C9521007504 6360620204 6360610304 B9504000404 1320610603 B9504100104 B9504000304 M1550000703 0840614104 9039209064 M9520000704 0840619904 M9520100503 0800689504 0800689404 C9505300004 B9504200004 1320620904 6360620004 0840625902 0600500090 0021106016 C1560100303 0560100403 1560100204 1560100404 1560100004 1560100103 0560100303 9503200104 QTY DECAL OPERATING PROCEDURES DECAL SAFETY INSTRUCTIONS DECAL CAUTION gt CONTROL PANEL amp BOX GROUP DECAL CONTROL M VM L inita i PLATE AMMETER CHANGE OVER SWITCH PLATE VOLTMETER CHANGE OVER SWITCH DECAL WARNING ELECTRIC SHOCK HAZARD DECAL OVER CURRENT RELAY gt DECAL SETTING FO
7. hand when calling Domestic USA Dealers Only MQ POWER CORPORATE OFFICE 18910 Wilmington Ave 800 421 1244 Extra Discounts Carson CA 90746 FAX 310 632 2656 All parts orders which include complete part numbers and Email mqpower multiquip com are received by our automated web parts order system or Internet www mqpower com by fax qualify for the following extra discounts PARTS DEPARTMENT Ordered Standard Stock orders 800 427 1244 FAX 800 672 7877 via orders 750 list and above 310 537 3700 FAX 310 637 3284 Fax 3 10 SERVICE DEPARTMENT Web 5 10 2 310 638 8046 Special freight allowances TECHNICAL ASSISTANCE when you order 10 or more 800 835 2551 FAX 310 638 8046 line items via Web or Fax WARRANTY DEPARTMENT f FedEx Ground Service at charge for freight EE gt FAX 310 638 8046 No other allowances on freight shipped by any other carrier MEUS Common nuts bolts and washers all items under 1 00 list price do not count towards the 10 line items NOTE DISCOUNTS ARE SUBJECT TO CHANGE ami Direct TOLL FREE access POST OFFICE BOX 6254 to our Parts Department CARSON CA 90749 p Toll free nationwide 800 427 1244 POWER FAX 310 632 2656 E MAIL mgpower multiquip com Erol 141 9 p KS a a UR ANT 0 5 4714 YA INTERNET www mqpower com DCA 220SSJ OPERATION AND PARTS MANUAL REV 1 03 22 07 PAGE 5 DCA 220SSJ SPEC
8. Press this button to select the parameter that is highlighted on the screen 5 Emergency Stop LED When lit RED indicates a major fault has occured This condition will shudown the generator 6 Warning LED When lit AMBER indicates a engine parameter has exceeded its limits minor fault The generator will still run in this condition 7 Display Screen Graphical backlight LCD screen Back lighting is controlled via menu or external dimmer potentiometer The display can show either single parameter or a quadrant display showing four parameters simultaneously 8 Diagnostic Switch When placed in the ON position will activate the diagnostic display panel 9 CAN Diagnostic Connector Controller Area Network connector This connector outputs diagnostic error codes Connect scanner or similar device into this connector to read error codes Display Parameters The following are some of the engine and transmission parameters displayed on the diagnostic disply panel Engine RPM s Engine Hours System Voltage Engine Load at current RPM Coolant Temperature Oil Pressure Fuel Economy Current Fuel Consumption Throttle Position Engine Manifold Air Temperature Active Service Codes Set Units for Display English or Metric English Configuration Parameters PAGE 20 DCA 220SSJ OPERATION AND PARTS MANUAL REV 1 03 22 07 DCA 220SSJ DIAGNOSTIC DISPLAY First Time Start Up 1 When
9. Procedures 3 Open cabinet doors on the right side of the generator from generator control panel position Remove fuel cap WARNING RESPIRATORY HAZARDS and fill tank Figure 33 Diesel fuel and its vapors are dangerous amd EE to your health and the surrounding environment Avoid skin contact and or inhaling fumes WHISPERWATT 1 Level Tanks Make sure fuel cells are level with the DIESEL J J ground Failure to do so will cause fuel to spill from the FUEL 1 E 1 tank before reaching full capacity Figure 32 Figure 33 Fueling the Generator FUEL TANK FILLER PORT CAUTION REFUELINGTHE GENERATOR ALWAYS place trailer on firm level ground before refueling to prevent spilling and maximize the amount of fuel that can be pumped into the tank DO NOT fill on unlevel ground 1 3 NEVER overfill fuel tank It is important to read the fuel gauge when filling trailer fuel tank DO NOT wait for ll evel Ground fuel to rise in filler neck Figure 34 Figure 32 Only Fill on Level Ground FUEL GAUGE LOCATED ON CONTROL PANEL ONLY use 2 diesel fuel when refueling DO NOT OVER FILL fuel system Leave room for fuel expansion Fuel expands when heated Figure 35 Fuel EXPANDS we 2 When Heated ved Figure 35 Fuel Expansion DCA 220SSJ OPERATION AND PARTS MANUAL REV 1 03 22 07 PAGE 49 DCA 220SSJ PRE SET
10. 34 0016908020 HEX HEAD BOLT 35 M4310300903 FAN GUARD 36 M4310301003 FAN GUARD 37 0016908020 HEX HEAD BOLT 38 M4310300403 FAN GUARD 39 0016908020 HEX HEAD BOLT 40 M4310500803 RADIATOR HOSE UPPER 41 M4310500903 RADIATOR HOSE LOWER 42 0605515143 HOSE BAND 43 0605515142 HOSE BAND 44 M4310401004 INTER COOLER PIPE 45 M4310501303 INTER COOLER HOSE 46 M4310501003 INTER COOLER HOSE 47 M4310501403 INTER COOLER HOSE 48 0605515207 HOSE BAND 49 0605515208 HOSE BAND 50 0605515209 HOSE BAND 51 M4310600404 BRACKET INTER COOLER PIPE 52 0016908020 HEX HEAD BOLT 53 0602326063 U BOLT 54 0602046538 AIR CLEANER 54A 0602046617 OUTER ELEMENT AIR CLEANER 54B 0602046618 INNER ELEMENT AIR CLEANER 55 0602040690 INDICATOR AIR CLEANER 56 0602040559 BAND AIR CLEANER 57 0016908020 HEX HEAD BOLT 58 0207008000 HEX NUT 59 M4373200304 BRACKET AIR CLEANER 60 0016908020 HEX HEAD BOLT 61 M4383000104 PIPE AIR CLEANER 62 0602040365 90 DEGREE ELBOW 63 0605515260 HOSE BAND 64 0602022580 ADAPTER 65 0602022561 90 DEGREE ELBOW 66 0603306590 CONNECTOR 67 0603300285 ROCKNUT 68 0605511395 VALVE 69 0603306395 HOSE JOINT DCA 220SSJ OPERATION AND PARTS MANUAL REV 1 03 22 07 PAGE 85 PE N G gt 812363 gt P838813 DCA 220SSJ ENGINE AND RADIATOR ASSY ENGINE
11. 6 Voltmeter Change Over Switch This switch allows the AC voltmeter to indicate phase to phase voltage between any two phases of the output terminals or to be switched off 7 Main Circuit Breaker This three pole 600A main breaker is provided to protect the the U V and W Output Terminal Lugs from overload Located behind the generator control panel is the Generator Control Box This box contains some of the necessary electronic components required to make the generator function The Control Box is equipped with the following major components Over Current Relay Voltage Rectifer AVR Starter Relay Current Transformer Voltage Selector Switch Three Phase Circuit Breaker Remember the overcurrent relay monitors the current flowing from the U V and W Output Terminal Lugs to the load In the event of a short circuit or over current condition it will automatically trip the 600 amp main breaker To restore power to the Output Terminal Panel press the reset button on the overcurrent relay and place the main circuit breaker in the closed position ON DCA 2208SJ OPERATION AND PARTS MANUAL REV 1 03 22 07 PAGE 37 DCA 220SSJ ENGINE OPERATING PANEL The definitions below describe the controls and functions of the DCA 220SSJ Engine Operating Panel Figure 8 AUTO MANUAL OFF RESET v LOWOIL PRESSURE HIGH COOLANT TEMPERATURE L OVERCRANK OVERSPEED ENGINE RUNNING
12. Bar C LI ESPANOL FRANCAIS DEUTSCH 2 The main menu will pop up on the display Use the Arrow Buttons to scroll through the menu until the I Setup 1 up Display is highlighted NS GO TO 1 UP DISPLAY STORED CODI ENGINE SONEG ISETUP 1 UP DISPLAY SETUP 4 UP DISPLAY SELECT UNITS ADJUST BACKLIGHT MO DCA 220SSJ OPERATION AND PARTS MANUAL REV 1 03 22 07 PAGE 29 DCA 220SSJ DIAGNOSTIC DISPLAY 3 Once the Setup 1 up Display menu icon has been highlighted touch the Enter Button to access the Setup 1 up display function GO TO 1 UP DISPLAY STORED CODES ENGINE CONFG ISETUP 1 UP DISPLAY SETUP 4 UP DISPLAY SELECT UNITS ADJUST BACKLIGHT Three options are available for modification of the 1 Up display a Use defaults This option contains a set of engine parameters Engine Hours Engine RPM System Voltage Battery Voltage Engine Load at Current RPM Coolant Temperature Oil Pressure b Custom Setup This option allows for the modification of what parameter the number of parameters and the order in which the parameters are being displayed Automatic scan Selecting the scan function will cause the 1 Up Display to scroll through the selected set of parameters one at time momentarily pausing at each Use Defaults To select Use Defaults use the arrow buttons to scroll to and highlight Use Defaults in the menu di
13. DCA 220SSJ RULES FOR SAFE OPERATION Maintenance Safety The electrical voltage required to operate the generator can cause severe injury or even death through physical contact with live circuits Turn all circuit breakers OFF before performing maintenance on the generator NEVER lubricate components or attempt service on a running machine ALWAYS disconnect the NEGATIVE battery terminal before performing service on the generator Follow all Battery Safety Guidelines listed in this manual when handleing or servicing the generator ALWAYS allow the machine proper amount of time to cool before servicing Keep the machinery in proper running condition Fix damage to the machine immediately and always replace broken parts ALWAYS service air cleaner frequently to prevent engine malfunction A WARNING BURN HAZARDS To prevent burns DO NOT touch or open any of the below mentioned components while the engine is running or immediately after operations Always allow sufficient time for the engine and generator to cool before performing maintenance Radiator Cap Removing the radiator cap while the engine is hot will result in high pressurized boiling water to gush out of the radiator causing severe scalding to any persons in the general area of the generator Coolant Drain Plug Removing the coolant drain plug while the engine 15 hot will result in hot coolant gushing out of the c
14. SELECT U ADJUST Engine Configuration Data T Starting at the single or four engine parameter display touch the Menu Button DCA 220SSJ DIAGNOSTIC DISPLAY 2 The main menu will pop up on the display Use the Arrow FAULTS AND WARNINGS Buttons to scroll through the menu until the Engine Configuration menu item has been highlighted Auxiliary Gage Fault 1 During normal operation the single or four parameter TUP DISPLAY screen will be displayed ENGINE CONF G U U STORED CODES SETUP 1 UP DISPLAY SETUP 4 UP DISPLAY SELECT UNITS ADJUST BACKLIGHT 1800 RPM Net COOL TEMP 3 Once the Engine Configuration menu item has been highlighted touch the Enter Button to view the engine configuration data 2 The PVA Series of auxiliary gages can be attached to the PowerView These auxiliary gages communicate with GOTO LUP DISPLAY the Modbus master PowerView via a daisy chained RS STORED CODES x nnm SETUP FUP 485 port If at any time during system initialization or SETUP 4 UP DISPLAY Hr SELEGTUNTS normal operation an auxiliary gage should fail the single or four parameter screen will be replaced with the MLink Gage Fault message 4 Use the Arrow Buttons to scroll through the engine configuration data ENGINE SPEED PT 1 1800 RPM acknowledge and Hide the fault and return to the si
15. SPN110 FMI10 HIGH COOLANT TEMP von HIDE 4 6 To acknowledge and Hide the fault and return to the single or four parameter display touch the Enter Button The display will return to the single or four parameter display but the display will contain the Active Fault warning icon Touching the Enter Button will redisplay the hidden fault 1800 RPM Ne COOL TEMP Touching the Enter Button once again will hide the fault and return the screen to the single or four parameter display The Single or Four parameter screen will display the fault icon until the fault condition is corrected NOTE Ignoring active fault codes could result in severe engine damage COTO LUP PLA STORED CODES ENGINE CONFG SETUP 1 UP DISPLAY SETUP 4 UP DISPLAY SELECT UNITS ADJUST BACKLIGHT PAGE 26 DCA 220SSJ OPERATION AND PARTS MANUAL REV 1 03 22 07 DCA 220SSJ DIAGNOSTIC DISPLAY Shut Down Codes 5 1 During normal operation the single four parameter screen will be displayed 1800 RPM 9 0 2 When the diagnostic display receives a severe fault code from an engine control unit the single or four parameter screen will be replaced with the Shutdown message COOL TEMP 3 acknowledge and Hide the fault and return to the single or four parameter display touch the Enter Button 4 The display will return to the sing
16. dry location out of the reach of children PAGE 10 DCA 220SSJ OPERATION AND PARTS MANUAL REV 1 03 22 07 DCA 220SSJ RULES FOR SAFE OPERATION Generator Grounding To guard against electrical shock and possible damage to the equipment it is important to provide good EARTH ground Article 250 Grounding of the National Electrical Code provides guide lines for proper grounding and specifies that the cable ground shall be connected to the grounding system of the building as close to the point of cable entry as practical The following safety recommendations should also be followed ALWAYS make sure generator is properly grounded NEVER use gas piping as an electrical ground ALWAYS make sure that electrical circuits are properly grounded per the National Electrical Code NEC and local codes before operating generator Severe injury or DEATH by electrocution can result from operating an ungrounded generator ALWAYS be sure to use the ground terminal green wire when connecting load to the U V and W output terminal lugs Electrical Safety ALWAYS have a qualified electrician perform the generator wiring installation ALWAYS make sure generator installation is accordance withthe National Electrical Code NEC and local codes before operating generator NEVER use a defective or frayed power cable Check the cable for cuts in the insulation NEVER use a
17. on Magnetic pick up dirty Clean magnetic pick up PAGE 68 DCA 220SSJ OPERATION AND PARTS MANUAL REV 1 03 22 07 DCA 220SSJ OPERATION AND PARTS MANUAL REV 1 03 22 07 PAGE 69 DCA 220SSJ EXPLANATION OF CODE INREMARKS COLUMN The following section explains the different symbols and remarks used in the Parts section of this manual Use the help numbers found on the back page of the manual if there are any questions The contents and part numbers listed in the parts section are subject to change without notice Multiquip does not guarantee the availibility of the parts listed Sample Parts List PARTNO PART QTY REMARKS 1 12345 _ __ 1 INCLUDES ITEMS VV X 2 WASHER 1 4 IN NOT SOLD SEPARATELY 2 12347 WASHER 3 8 IN 1 MQ 45T ONLY 3 12348 oodd A R MAKE LOCALLY 4 12349 BEARING 1 SIN 2345B AND ABOVE NO Column Unique Symbols All items with same unique symbol or gt in the number column belong to the same assembly or kit which is indicated by a note in the Remarks column Duplicate Item Numbers Duplicate numbers indicate multiple part numbers are in effect for the same general item such as different size saw blade guards in use or a part that has been updated on newer versions of th
18. 5 Use the Arrows to scroll to the Serial Port menu to highlight it then touch Enter USE FACTORY DEFAULT ERIAL PO ETUP SOFTWARE VERSION SLAVE ADDRESS SETUP MASTERACTIVE 6 Use the Arrow button to scroll to each selection to 2 Th i ill ispl the A ei de kal configure the MODBUS values for your application Buttons to scroll through the menu until the Utilities is highlighted then touch Enter BAUD RATE STORED CODES DATAENE ENGINE CONFG SETUP 1 UP DISPLAY SETUP 4 UP DISPLAY SELECT UNITS ADJUST BACKLIGHT MO 3 in the Utilities menu use the Arrows to scroll 7 When finished touch Menu to return to the previous through the menu until the Modbus Setup menu is screen highlighted then touch Enter GAGE DATA REMOVE ALL GAGES SOFTWARE VERSION MODBUS SETUP FAULT CONVERSION DCA 220SSJ OPERATION AND PARTS MANUAL REV 1 03 22 07 PAGE 35 DCA 220SSJ DIAGNOSTIC DISPLAY GLOSSARY Troubleshooting information CANBUS FAILURE Diagnostic Display has not received any CAN messages for at least 30 seconds NO DATA Diagnostic Display has not received the particular message being displayed for at least 5 seconds NOT SUPPORTED Diagnostic Display has received message from the ECU stating the displayed message 15 not supported DATA ERROR Diagnostic Display has received an error message from the ECU for the displaye
19. AND RADIATOR ASSY PAGE 86 DCA 220SSJ OPERATION AND PARTS MANUAL REV 1 03 22 07 DCA 220SSJ ENGINE AND RADIATOR ASSY ENGINE AND RADIATOR ASSY NO PART NAME 70 0602021070 CAP 71 0269200660 DRAIN HOSE 72 0802081003 RESERVE TANK 73 0602010900 RESERVE TANK CAP 74 M4316100103 RESERVE TANK BRACKET 75 0016910025 HEX HEAD BOLT 76 0199901500 HOSE 77 0193601600 HOSE 78 0193600700 HOSE 79 0605515106 HOSE BAND 80 0191601700 BLOWBY HOSE 82 M4483600003 HOSE GUIDE 83 0016908020 HEX HEAD BOLT 84 0602017090 DRAIN VALVE 85 0602042601 LEAK OFF LINE 86 0017110020 HEX HEAD BOLT 86A 0040510000 TOOTHED WASHER 87 0602220911 CLAMP 88 0602220910 CLAMP 89 0602202452 ENGINE WIRE HARNESS 90 0602015230 FAN BELT 91 813NLU0000T COOLANT LEVEL SWITCH QTY 1 1 1 1 1 2 1 1 1 3 1 1 2 1 1 1 1 1 1 1 1 1 REMARKS mnm REPLACES P N 0602123290 DCA 2208SJ OPERATION AND PARTS MANUAL REV 1 03 22 07 PAGE 87 DCA 220SSJ OUTPUT TERMINAL ASSY OUTPUT TERMINAL ASSY PAGE 88 DCA 220SSJ OPERATION AND PARTS MANUAL REV 1 03 22 07 DCA 220SSJ OUTPUT TERMINAL ASSY OUTPUT TERMINAL ASSY NO 1 M4230700003 2 M9220100304 3 0801830804 4 0039316000 5 0040016000 6 0041416000 7 3461860504 8 0019208040 9 M4236100403 10 M4236100504 11 0605010040 12 0027103010 12A 00
20. Check all wheel lug nuts periodically Table 18 Tire Torque Requirements FT LBS FT LBS FT ETE 47 PNEUMATIC AIR GUN TORQUE WRENCH Figure 62 Wheel Lug Nuts Tightening Sequence NEVER use an pneumatic air gun to tighten wheel lug nuts DCA 220SSJ OPERATION AND PARTS MANUAL REV 1 03 22 07 PAGE 63 DCA 220SSJ TRAILER WIRING DIAGRAM TOWING TRAILER SIDE VEHICLE SIDE DOUBLE FILAMENT BULB CONNECT RIGHT TO CHASSIS TAIL LIGHT eee SINGLE YELLOW BROWN GREEN STOP amp TURN LEFT LICENSE TAIL LIGHT 1 DOUBLE FILAMENT BULB FLAT 4 PIN MOLDED FLAT 4 PIN MOLDED CONNECTOR MATING CONNECTOR LEFT TAIL LIGHT I 1 1 1 1 DOUBLE i FILAMENT BULB I RIGHT TO CHASSIS I TAIL LIGHT me L 1 WHITE WHITE COMMON GROUND SINGLE BLUE TURN RIGHT FILAMENT I is GREEN TALL A LICENSE BULB YELLOW STOP RED TURN LEFT LICENSE TAIL LIGHT I DOUBLE i FILAMENT BULB FLAT 5 PIN ROUND FLAT 5 PIN ROUND CONNECTOR CONNECTOR t LEFT TAIL LIGHT i I Figure 63 Trailer Towing Vehicle Wiring Diagram PAGE 64 DCA 220SSJ OPERATION AND PARTS MANUAL REV 1 03 22 07 DCA 220SSJ GENERATOR WIRING DIAGRAM CONTROL PANEL UP Ul V I IM 9726
21. HEX HEAD BOLT DUCT COVER HEX HEAD BOLT COVER HEX HEAD BOLT GUTTER HEX HEAD BOLT HEX HEAD BOLT SPLASHER PANEL ACOUSTICSHEET HEX HEAD BOLT SPRING WASHER PLAIN WASHER QTY 11 10 Ho SH SH ha r REMARKS DCA 220SSJ OPERATION AND PARTS MANUAL REV 1 03 22 07 PAGE 99 DCA 220SSJ ENCLOSURE ASSY ENCLOSURE ASSY CONT ADD THE FOLLOWING DIGITS AFTER THE PART NUMBER WHEN ORDERING ANY PAINTED PANEL TO INDICATE COLOR OF UNIT 1 ORANGE 5 BLACK 2 WHITE 6 CATERPILLAR YELLOW 3 SPECTRUM GREY 7 CATO GOLD 4 SUNBELT GREEN 8 RED THE SERIAL NUMBER MAY BE REQUIRED PAGE 100 DCA 220SSJ OPERATION AND PARTS MANUAL REV 1 03 22 07 ENCLOSURE ASSY NO 51 M4453001203 4493403804 52 M4453001303 52A 4493403904 53 M4453001003 53A 4493403004 54 M4453001103 54A 4493403104 55 M4453301004 55 4493404004 56 M4453300504 56A 4493403204 57 M4453300704 57 4493403404 58 M4453300804 58 14493403504 59 0207008000 60 89114000002 61 0825007362 62 0021806016 62A 0030006000 63 M4453600004 64 M4453600104 65 0019206016 66 0845046904 66A 0845045004 67 0845047004 67A 0845045004 68 0019208020 69 0601850097 70 0025408025 71 0845031504 DCA 220SSJ ENCLOSURE ASS
22. Lugs or the convienience receptacles Figure 14 Make sure to read the operation manual before attempting to connect a load to the generator To protect the output terminals from overload 3 pole 600A main circuit breaker is provided Make sure to switch ALL circuit breakers to the OFF position prior to starting the engine CS 6369 TWIST LOCK RECEPTACLES HARD WIRE HOOKUP PANEL RECEPTACLE LOAD GROUND NEUTRAL Figure 14 Connecting Loads Over Current Relay An over current relay Figure 15 is connected to the main circuit breaker In the event of an overload both the circuit breaker and the over current relay may trip If the circuit breaker can not be reset the reset button on the over cur rent relay must be pressed The over current relay is lo cated in the control box Figure 15 Over Current Relay PAGE 42 DCA 220SSJ OPERATION AND PARTS MANUAL REV 1 03 22 07 DCA 220SSJ LOAD APPLICATION Single Phase Load Always be sure to check the nameplate on the generator and equipment to insure the wattage amperage frequency and voltage requirements are satisfactorily supplied by the generator for operating the equipment Generally the wattage listed on the nameplate of the equipment is its rated output Equipment may require 130 150 more wattage than the rating on the nameplate as the wattage is influenced by the efficiency power factor and starting system of the equipment
23. Panel Familiarization Load ADBIIGSUO coii nocte v DEO uS ERROR x Generator Outputs boom Rte irae Gauge REANO aaa ataq aaa auqa su Output Terminal Panel Connections AN Generator Start up Procedure Manual Generator Start up Procedure Auto Mode 55 Generator Shut Down Procedure 56 Maintenance 57 58 Maintenance Jacket Water Heater Battery 59 Maintenance Trailer 60 63 gt 7220 64 Generator Wiring Diagram 65 Engine Wiring Diagram 66 Generator Troubleshooting 67 Engine Controller Troubleshooting 68 Explanation of Code in Remarks Column 70 Suggested Spare Parts 71 DRAWINGS Generator Assembly sss 72 74 Control Panel Assembly 76 77 Control Box Assembly rera toin 78 81 Engine and Radiator Assembly 82 87 Output Terminal Assembly a 88 89 _ _ 90 91 Muffler Assembly _ _ 92 93 Fuel Tank Assembly
24. appliance or tool and overheat the cable See Table 6 When connecting a resistance load such as incandescent lamp or electric heater a capacity of up to the generating set s rated output kW can be used When connecting a fluorescent or mercury lamp capacity of up to the generating set s rated output kW multiplied by 0 6 can be used When connecting an electric drill or other power tools pay close attention to the required starting current capacity When connecting ordinary power tools a capacity of up to the generating set s rated output kW multiplied by 0 8 can be used AX DANGER ELECTRICAL SYSTEM HAZARDS Before connecting this generator to any building s electrical system a licensed electrician must install an isolation transfer switch Serious damage to the building s electrical system may occur without this transfer switch DCA 220SSJ OPERATION AND PARTS MANUAL REV 1 03 22 07 PAGE 43 DCA 220SSJ GENERATOR OUTPUTS Generator Output Voltages A wide range of voltages are available to supply voltage for many different applications Voltages are selected by apply ing jumpers 6 to the voltage change over board Figure 15 To obtain some of the voltages as listed in Table 6 see below will require a fine adjustment using the voltage regu lator VR control knob located on the control panel Voltage Change Over Board The voltage change over board Figure 16 is
25. damaged if you do not follow instructions DCA 220SSJ OPERATION AND PARTS MANUAL REV 1 03 22 07 PAGE 9 DCA 220SSJ RULES FOR SAFE OPERATION AX DANGER READTHIS MANUAL Failure to follow instructions in this manual may lead to serious injury or even DEATH This equipment is to be operated by trained and qualified personnel only This equipment is for industrial use only The following safety guidelines should always be used when operating the DCA 220SSJ Whisperwatt AC Generator General Safety DO NOT operate or service this equipment before reading this entire VV manual The operator MUST BE familiar with proper safety precautions and operations techniques before using generator This equipment should not be operated by persons under 18 years of age NEVER operate this equipment without proper protective clothing shatterproof glasses steel toed boots and other protective devices required by the job NEVER operate this equipment when not lt feeling well due to fatigue illness or taking medicine NEVER operate this equipment under the influence or drugs or alcohol t ND A NEVER use accessories or attachments which not recommended by MQ Power for this equipment Damage to the equipment and or injury to user may result Manufacturer does not assume responsibility for any accident due to equipment modifications Unauthorized equipment modifica
26. electrician must install an isolation transfer switch Serious damage to the building s electrical system may occur without this transfer switch 16 The coolant temperature gauge Figure 51 will indicate the coolant temperature Under normal operating conditions the coolant temperature should be between 180 230 F 82 110 C Green Zone CAUTION BACKUP GENERATOR USE Figure 51 Coolant Temperature Gauge When connecting the generator to isolation transfer switch ALWAYS have power applied to the generator s internal battery charger This will ensure that the engine will not fail due to a dead battery 17 The tachometer gauge Figure 52 willindicate the speedofthe engine when the generator is operating Under normal operating conditions this speed is approximately 1800 RPM s When the generator is set in the AUTO mode the generator will automically start in the event of comercial power falling below a prescribed level by means of a contact closure that is generated automatically by a transfer switch Figure 52 Engine Tachometer Gauge PAGE 54 DCA 220SSJ OPERATION AND PARTS MANUAL REV 1 03 22 07 DCA 220SSJ GENERATOR START UP PROCEDURE AUTO MODE When starting generator in AUTO mode use the Manual OOD HEM Start up procedure except where noted see below When running the generator in the AUTO mode remember the generator can start up at any time w
27. extension cord that is frayed or damaged where the insulation has been cut ALWAYS make certain that proper extension cord has been selected for the job See Table 6 NEVER power cables or cords lay in water NEVER stand in water while AC power from the generator is being transfer to load AX DANGER ELECTROCUTION HAZARDS During operation of this generator there exists the possibility of electrocution electrical shock or burn which can cause severe bodily harm or even DEATH To avoid these hazards NEVER use damaged or worn cables when connecting equipment to the generator Make sure power connecting cables are securely connected to the generator s output terminals insufficient tightening of the terminal connections may cause damage to the generator and electrical shock NEVER grab or touch live power 4 6 cord with wet hands NEVER touch output terminals eoweron during operation This is extremely dangerous ALWAYS stop the machine and place the circuit breaker in the OFF position when contact with the output terminals is required Backfeed to a utility system can cause electrocution and or property damage DO NOT connect to any building s electrical system except through an approved device or after building main switch is opened ALWAYS have a licensed electrician perform the installation DCA 2208SJ OPERATION AND PARTS MANUAL REV 1 03 22 07 PAGE 11
28. indicates engine is in the pre heating mode for starting during cold weather operating conditions When lamp goes off engine is ready for starting Warning Lamp This lamp will illuminate when critical engine fault has occured Emergency Stop Lamp This lamp will illuminate when the emergency stop button has been pressed or a critical engine fault has occured Emergency Stop Button In the event of an emergency press this button to shutdown the generator Diagnostic Display This display monitors crtical engine functions If any abnormal conditions occur an Active Fault Code will be displayed This diagnostic display can be located inside the control box Auto On Off Engine Controller This controller has a vertical row of status LED s inset that when lit indicate that an engine malfunction fault has been detected When a fault has been detected the engine auto controller will evaluate the fault and all major faults will shutdown the generator During cranking cycle The MPEC will attempt to crank the engine for 10 seconds before disengaging 5 LOW OIL PRESSURE HIGH COOLANT TEMPERATURE OVERCRANK OVERSPEED ENGINE RUNNING If the engine does not engage start by the third attempt the engine will be shutdown by the engine controller s Over Crank Protection mode If the engine engages at speed RPM s that is not safe the controller will shut
29. moisture and dust All electrical equipment should be protected from excessive moisture Failure to do will result in deterioration of the insulation and will result in short circuits and grounding Foreign materials such as dust sand lint and abrasive materials have tendency to cause excessive wear to engine and alternator parts AX CAUTION EXHAUST HAZARD Pay close attention to ventilation when operating the generator inside tunnels and caves The engine exhaust contains noxious elements Engine exhaust must be routed to a ventilated area Indoor Installation Exhaust gases from diesel engines are extremely poisonous Whenever an engine is installed indoors the exhaust fumes must be vented to the outside The engine should be installed at least two feet from any outside wall Using an exhaust pipe which is too long or too small can cause excessive back pressure which will cause the engine to heat excessively and possibly burn the valves Mounting The generator must be mounted on a solid foundation such as concrete and set firmly on the foundation to isolate vibration of the generator when it is running The generator must set at least 6 inches above the floor or grade level in accordance to NFPA 110 Chapter 5 4 1 DO NOT remove the metal skids on the bottom of the generator They are to resist damage to the bottom of the generator and to maintain alignment Generator Grounding To guard against electrical shoc
30. objects such as a screwdriver Tighten both cocks and replace the overflow tank Replace with coolant as recommended by the engine manufaturer Close radiator cap tightly Allow engine to cool when flushing out radiator Flushing the radiator while hot could cause serious burns from water or steam ch Generator Storage For longe term storage of the generator the following is recommended e Fill the fuel tank completely Treat with a fuel stabilizer if necessary Completely drain the oil from the crankcase and refill if necessary with fresh oil Clean the entire generator internal and external Cover the generating set and store in a clean dry place Disconnect the battery Make sure engine coolant is at proper level If generator is mounted on a trailer jack trailer up and place on blocks so tires do not touch the ground or block and completely remove the tires PAGE 58 DCA 220SSJ OPERATION AND PARTS MANUAL REV 1 03 22 07 DCA 220SSJ MAINTENANCE HEATER CHARGER Jacket Water Heater and Internal Battery Charger 120 VAC Input Receptacles OPTIONAL This generator can be optionally equipped with two 120 VAG 20 amp input receptacles located on the output terminal panel The purpose of these receptacles is to provide power via commercial power to the jacket water heater and internal battery charger These receptacles will ONLY function when commercial power has been
31. of the Generator If the problem cannot be remedied consult our company s business office or service plant TABLE 19 GENERATOR TROUBLESHOOTING SYMPTOM POSSIBLE PROBLEM SOLUTION No Voltage Output AC Voltmeter defective Check output voltage using voltmeter Is wiring connection loose Check wiring and repair Is AVR defective Replace if necessary Defective Rotating Rectifier Check and replace Defective Exciter Field Check for 17 3 ohms across J amp K on CN1 Low Voltage Output Is engine speed correct Turn engine throttle lever to High Is wiring connections loose Check wiring and repair Defective AVR Replace if necessary High Voltage Output Is wiring connections loose Check wiring and repair Defective AVR Replace if necessary Circuit Breaker Tripped Short Circuit in load Check load and repair Over current Confirm load requirements and reduce Defective circuit breaker Check and replace Over current Relay actuated Confirm load requirement and replace DCA 220SSJ OPERATION AND PARTS MANUAL REV 1 03 22 07 PAGE 67 DCA 220SSJ TROUBLESHOOTING ENGINE CONTROLLER Practically all breakdowns can be prevented by proper handling and maintenance inspections but in the event of a breakdown use Table 20 Engine Controller Troubleshooting as a basic guideline for tro
32. 00014 RADIATOR 12 4493601304 ACOUSTIC SHEET 13 0602011062 14 9200101004 ADAPTOR 15 0150000016 O RING 16 M4310201103 SUPPORT RADIATOR 17 M4310201203 SUPPORT RADIATOR 17A M4493601504 ACOUSTIC SHEET 18 0016908020 HEX HEAD BOLT 1 19 M4310600304 RUBBER SHEET 20 0010112060 HEX HEAD BOLT 21 0030012000 HEX NUT 22 0041212000 WASHER FLAT 23 M4310200904 BRACKET RADIATOR 24 0016910025 HEX HEAD BOLT 25 0016910025 HEX HEAD BOLT 26 M4923200044 INTER COOLER 27 M4310201304 BRACKET INTER COOLER 27A M4493601604 ACOUSTIC SHEET 28 M4310201404 BRACKET INTER COOLER 28A 4493601604 ACOUSTIC SHEET 29 0010110040 HEX HEAD BOLT 29A 0030010000 HEX NUT 29B 0040010000 WASHER LOCK 290 0041210000 WASHER FLAT 30 0016910025 HEX HEAD BOLT CC Q HK C He 31 M4310301103 FAN SHROUD DCA 220SSJ OPERATION AND PARTS MANUAL REV 1 03 22 07 PAGE 83 DCA 220SSJ ENGINE AND RADIATOR ASSY ENGINE AND RADIATOR ASSY p PER 64 65 6968 66 6770 VIEW Z 15 14 91 Fun SR as PAGE 84 DCA 220SSJ OPERATION AND PARTS MANUAL REV 1 03 22 07 DCA 220SSJ ENGINE AND RADIATOR ASSY QTY REMARKS ENGINE AND RADIATOR ASSY NO PART NAME 32 M4310301203 FAN SHROUD M4493601204 ACOUSTIC SHEET 33 0016908020 HEX HEAD BOLT
33. 20040 C05100090 M92200050 C92100750 B90400040 S1760 B90410010 B90400030 M15000070 S2635 M92000070 S2731 M92010050 S2090 C90530000 B90420000 A90400000 DCA 220SSJ OPERATION AND PARTS MANUAL REV 1 03 22 07 PAGE 105 Effective February 22 2006 TERMS AND CONDITIONS OF SALE PARTS 5 Terms of payment for parts are net 30 days FREIGHT POLICY All parts orders will be shipped collect or prepaid with the charges addedto the invoice All shipments are F O B point of origin Multiquip s responsibility ceases when signed manifest has been obtained from the carrier andany claim forshortage ordamage mustbe settled betweenthe consignee andthe carrier MINIMUM ORDER The minimum charge for orders from Multiquip is 15 00 net Customers will be asked for instructions regarding handling of orders not meeting this requirement RETURNED GOODS POLICY Return shipments will be accepted and credit will be allowed subjectto the following provi sions 1 A Returned Material Authorization must be approved by Multiquip prior to ship ment 2 ToobtainaReturn Material Authorization alistmustbe providedto Multiquip Parts Salesthatdefinesitem numbers quanti ties and descriptions of the items to be returned Theparts numbers and descriptions must match the current parts price list b The list must be typed or computer generated c The list must state the
34. 3 Once the Adjust Contrast menu item has been highlighted touch the Enter Button to activate the Adjust Contrast function STORED CODES ENGINE CONFG SETUP 1 UP DISPLAY SETUP 4 UP DISPLAY SELECT UNITS ADJUST BACKLIGHT ADJU ONTRA 6 Touch the Menu Button to exit the Main menu and return to the engine parameter display 4 Use the Arrow Buttons to select the desired contrast intensity ADJUST CONTRAST Qi CF QO 5 Touching the Menu Button will take you back through the menus PAGE 28 DCA 220SSJ OPERATION AND PARTS MANUAL REV 1 03 22 07 DCA 220SSJ DIAGNOSTIC DISPLAY Select Units 5 Touch the Enter Button to select the highlighted units 1 Starting at the single or four engine parameter display touch the Menu Button 6 2 Themain menu will pop up on the display Use the arrow buttons to scroll through the menu until the Select Units is highlighted 7 Touch the Menu Button to exit the Main menu and return to the engine parameter display Once the Select Units menu item has been highlighted touch the Enter Button to access the Select Units function Setup 1 Up Display 1 Starting at the single engine parameter display touch the Menu Button 4 Use the arrows to highlight the desired units English for imperial units i e PSI F or Metric kPa Metric Bar for IS units i e kPa
35. 30003000 12B 0041203000 13 0027103015 13A 0030003000 14 M9220100804 14A 0040006000 148 0042806000 14C 0080200005 15 0019206015 16 4236400004 17 4236400104 18 0019206015 19 0601815194 20 0025304015 21 0601850275 22 0601851780 23 0601808803 24 0601808804 25 C3261600704 25 1 0222100150 26 0019206020 27 0601812598 28 0601812565 29 0025304015 29A 0207004000 30 M4236400204 31 0019206015 32 M4236100303 33 0010112045 34 0041212000 35 0805009804 36 0030012000 37 0605011505 38 0025305015 39 M4236100604 40 M4236400304 41 0019206015 PART NAME TERMINAL BOARD OUTPUT TERMINAL BOLT TIE BOLT HEX NUT SPRING WASHER PLAIN WASHER TERMINAL PLATE HEX HEAD BOLT TERMINAL COVER OUTPUT WINDOW HINGE MACHINE SCREW HEX NUT WASHER FLAT MACHINE SCREW HEX NUT SET SCREW SPRING WASHER PLAIN WASHER RETAINING RING HEX HEAD BOLT OUTLET CABLE COVER OUTLET CABLE COVER SUPPORTER HEX HEAD BOLT TERMINAL BLOCK MACHINE SCREW GROMMET GROMMET CIRCUIT BREAKER 1P 204 CIRCUIT BREAKER 2P 50 CIRCUIT BREAKER BRACKET RUBBER CUSHION HEX HEAD BOLT RECEPTACLE GF 530EM 20A RECEPTACLE CS6369 50 MACHINE SCREW HEX NUT COVER HEX HEAD BOLT TERMINAL COVER HEX HEAD BOLT PLAIN WASHER STAY RUBBER HEX NUT STAY HEX HEAD BOLT COVER BRACKET HEX HEAD BOLT QTY 1 8 8 16 24 32 qe o 00 c n9 00
36. 6617 ELEMENT AIR OUTER 0602046618 ELEMENT AIR INNER 0601808803 CIRCUIT BREAKER 1P 20 0601808804 CIRCUIT BREAKER 2P 50 _ LY2DUS12VDC RELAY Part number on this Suggested Spare Parts list may supercede replace the P N shown in the text pages of this book DCA 220SSJ OPERATION AND PARTS MANUAL REV 1 03 22 07 PAGE 71 DCA 220SSJ GENERATOR ASSY GENERATOR ASSY PAGE 72 DCA 220SSJ OPERATION AND PARTS MANUAL REV 1 03 22 07 DCA 220SSJ GENERATOR ASSY GENERATOR ASSY NO PART NO 1 1 1 7 10 7 11 7 12 C1110000002 0601842334 0601823282 0018205020 0040005000 0041205000 8171070002 8171611003 C1164200004 8171015003 0012116045 0042616000 0601000209 C1112500004 0071906314 M4163400003 0343206120 0043606000 0012112040 0042512000 C1130100103 0226100420 8171323004 0223300120 8171323103 0221200300 0010110035 0041210000 C1132200003 0226000510 0225000470 0017106016 0601850144 C1154999992 C1138000003 PART NAME ROTOR ASSEMBLY FIELD ASSEMBLY RESISTOR 80W 100K OHM RECTIFIER RM50TC 24 HEX SOCKET HEAD CAP SCREW SPRING WASHER PLAIN WASHER FAN COUPLING DISK WASHER COUPLING HUB BALANCING PLATE cernitis HEX HEAD BOLT SPRING WASHER BALANCING WEIGHT KIT BEARING FLANGE BEARING 6314DDU C3 COUPLING RING HEX HEAD BOLT SPRING WSHER HEX HEAD BOL
37. 9 M4333300304 BRACKET 1 10 0016908020 HEX HEAD BOLT 4 11 0602326062 U BOLT SET 1 DCA 220SSJ OPERATION AND PARTS MANUAL REV 1 03 22 07 PAGE 93 DCA 220SSJ FUEL TANK ASSY FUEL TANK ASSY PAGE 94 DCA 220SSJ OPERATION AND PARTS MANUAL REV 1 03 22 07 DCA 220SSJ FUEL TANK ASSY FUEL TANK ASSY NO PARTNO 1 C1363001403 1 1 0845500104 1 2 0810105400 2 0605501092 2A 0605516090 3 0022905015 4 M4363200104 5 0805003414 6 0016908020 7 0207308000 8 0222100120 9 0222100180 10 0130206000 11 8085512104 12 0603325011 13 0132006000 14 0191302200 15 0191302800 16 0605515109 DCA 220SSJ OPERATION AND PARTS MANUAL REV 1 03 22 07 PAGE 95 PART NAME FUELTANK CAP FUEL TANK FUEL FILTER FUEL GAUGE SENDER GASKET MACHINE SCREW TANK BAND SUPPORTER SHEET HEX HEAD BOLT HEX NUT RUBBER SHEET RUBBER SHEET STREET ELBOW 1 2 LONG NIPPLE VALVE 1 2 PLUG 1 2 SUCTION HOSE RETURN HOSE HOSE BAND QTY 1 1 1 1 1 5 2 4 2 2 2 2 1 1 1 1 1 1 4 DCA 220SSJ ENCLOSURE ASSY ENCLOSURE ASSY ADD THE FOLLOWING DIGITS AFTER THE PART NUMBER WHEN ORDERING ANY PAINTED PANEL TO INDICATE COLOR OF UNIT 1 ORANGE 5 BLACK 2 WHITE 6 CATERPILLAR YELLOW 3 SPECTRUM GREY 7 CATO GOLD 4 SUNBELT GREEN 8 RED THE SERIAL NUMBER MAY BE REQUIRED PAGE 96 DCA 220SSJ OP
38. 98 o Ammeler Engine Wiring Diagram 2 ___ _ i u IL I I T 3 B 3 C 3 CN3 NA y EE VI t 2 a fy 1 a i N VR CM LJ LJ 1234 CN2 8 k I II gt I CJ L I 12 3 CN3 Ulv 12 3 3 2 1 mn R e1 T1 12 L I L I L I CM AVR CONNECTOR CONNECTOR VIEW FROM INSERTING WIRE SIDE VIEW FROM INSERTING WIRE SIDE Voltage Change Over Voltage Change Over Board 240V Set Board 480V Set Figure 64 Generator Wiring Diagram DCA 220SSJ OPERATION AND PARTS MANUAL REV 1 03 22 07 PAGE 65 DCA 220SSJ ENGINE WIRING DIAGRAM Figure 65 Engine Wiring Diagram STOP LAUNOSTIE ECTOR 2 9 CED DIAGNOSTIC OVER vili SEALD wink mE BALD WIRE A _____ Aa tu o L 5 OIOIOIQ EEEF EE O ustp x BE BBSHSSSSSSEE a lt lt ule 123 71 13431 38330 NHOTI PAGE 66 DCA 220SSJ OPERATION AND PARTS MANUAL REV 1 03 22 07 DCA 220SSJ TROUBLESHOOTING GENERATOR Practically all breakdowns can be prevented by proper handling and maintenance inspections but in the event of a breakdown use Table 19 shown below for diagnosis
39. AKERS FOR GFCI RECEPTACLES CIRCUIT BREAKERS FOR CS 6369 TWIST LOCK RECEPTACLES 120 VAC 20 AMP GFCI RECEPTACLES ACCESS DOOR LIFT TO OPEN RECEPTACLE AND CIRCUIT BREAKER gt PANEL CS 6369 TWIST LOCK AUX POWER RECEPTACLES 120 240V 50 AMPS Figure 9 Output Terminal Panel PAGE 40 DCA 220SSJ OPERATION AND PARTS MANUAL REV 1 03 22 07 DCA 220SSJ OUTPUT TERMINAL PANEL FAMILIARIZATION 100 VAC GFCI Receptacles There are two 120 VAG 20 amp GFCI Duplex Nema 5 20R recepacles provided on the output terminal panel These receptacles can be accessed in any voltage selector switch position Each receptacle is protected by 20 amp circuit breaker These breakers are located directly above the GFCI receptacles Remember the load output current of both GFCI receptacles is dependent on the load requirements of the U V and W output terminal lugs Pressing the reset button resets the GFCI receptacle after being tripped Pressing the Test Button See Figure 10 in the center of the receptacle will check the GFCI function Both receptacles should be tested at least once month 100 VAC GF C l RECEPTACLE BUTTON TEST BUTTON Figure 10 G F C I Receptacle Twist Lock Dual Voltage 120 240 Receptacles There are three 240 139V 50 amp auxilliary twist lock CS 6369 recepacles Figure 11 provided on the output terminal panel These receptacles can only be accessed when the vol
40. ANUAL REV 1 03 22 07 PAGE 33 DCA 220SSJ DIAGNOSTIC DISPLAY 4 Touch Select to enter the Gage Data display When Gage Data is selected the PowerView will communicate with the analog gages at a fixed rate of 38 4k Band 8 data bits no parity check 1 stop bits half duplex DATA REMOVE ALL GAGES SOFTWARE VERSION MODBUS SETUP FAULT CONVERSION ADJUST BACKLIGHT DEMO MODE ON Use the Arrow Buttons to scroll through the items or touch Menu to return to the Utilities menu ENGINE OIL PRESSURE ADDRESS 20 SOFTWARE REVISION ff ERRORS NONE ENGINE OIL PRESSURE ADDRESS 20 SOFTWARE REVISION ERRORS NONE Use the Arrows to highlight Remove All Gages Touch Select to clear gage data from memory It takes a moment to clear all gages 8 When the gage data has cleared the display automatically returns to the Utilities menu Scroll to Software Version Touch Select to view the software version currently in the diagnostic display SOFTWARE VERSION MURPHY X XX 9 Touch Menu to return to Utilities Highlight Fault Conversion using the Arrows Touch Select to enter the Fault conversion menu GAGE DATA REMOVE ALL GAGES SOFTWARE VERSION FAULT CONVERSION 10 Use the Arrows to scroll to and highlight the desired version then touch Select An asterisk denotes which version is currently se
41. ATION AND PARTS MANUAL REV 1 03 22 07 PAGE 75 CONTROL PANEL ASSY DCA 220SSJ CONTROL PANEL ASSY yen isa N Jg Sadr 2000 gt d LS os a Ye PAGE 76 DCA 220SSJ OPERATION AND PARTS MANUAL REV 1 03 22 07 DCA 220SSJ CONTROL PANEL ASSY CONTROL PANEL ASSY PARTNO PART NAME QTY REMARKS 1 M4223000303 CONTROL PANEL 1 2 M4223000404 CONTROL PANEL 1 2 1 0222100100 RUBBER SEAL 2 22 0222100165 RUBBER SEAL 2 3 0605011211 PIN 2 4 0016908035 HEX HEAD BOLT 4 5 0601807642 FREQUENCY METER 45 65HZ 240V 1 6 0601808992 AC AMMETER 0 400A 0 800A 1 7 0601801040 SWITCH AMMETER 1 8 0601800275 AC VOLTMETER 0 600V 1 9 0601801041 CHANGE OVER SWITCH VOLTMETER 1 10 0601840073 RHEOSTAT VR 2W 1K OHM 1 11 0601840121 KNOB 1 12 0602202593 CONTROLLER ECU 1 13 0027104035 MACHINE SCREW 2 13 0207004000 HEX NUT 2 14 0601831340 SWITCH 1 15 0601831395 ENGINE SPEED SWITCH 1 16 0602120096 TACHOMETER 1 17 0602122098 OIL PRESSURE GAUGE 1 18 0602122272 OIL PRESSURE UNIT 1 19 0602123092 WATER TEMPERATURE GAUGE 1 20 0602123263 WATER TEMPERATURE UNIT 1 21 0602121081 CHARGING AMMETER 1 22 0602125090 FUEL GAUGE 1 23 0602103092 ALARM LAMP 3 23A 0601810245 BULB DC 18V 3 24 0601810160 PANEL LIGHT DC 12V 1 24A 0601810213 BULB 1 25 0207004000 HEX NUT 2 26 0601831330 PANEL LIGHT SWITCH 1 27 0601831557 EMERG
42. BOX COVER HEX HEAD BOLT CONTROL BOX BACK PANEL HEX HEAD BOLT EDGING EDGING HEX HEAD BOLT HEX NUT HEX HEAD BOLT HEX HEAD BOLT QTY 1 1 1 1 2 1 2 1 1 1 1 8 1 8 1 1 3 3 8 7 REMARKS DCA 220SSJ OPERATION AND PARTS MANUAL REV 1 03 22 07 PAGE 81 DCA 220SSJ ENGINE AND RADIATOR ASSY ENGINE AND RADIATOR ASSY NES 49 i IB LI 12 46 En jj gn o d m n O1 I X Eee s 8 tt i dal Dc 6 20 8 9 22 27 330 y PAGE 82 DCA 220SSJ OPERATION AND PARTS MANUAL REV 1 03 22 07 DCA 220SSJ ENGINE AND RADIATOR ASSY ENGINE AND RADIATOR ASSY NO PART NAME QTY REMARKS 1 M4923200034 ENGINE JOHN DEERE 6068HF485 1 1 1 0602041292 OIL FILTER CARTRIDGE OIL FILTER disons RE504836 1 2 0602042596 PRIMARY FUEL FILTER CARTRIDGE t RE529643 1 3 0602042597 FINAL FUEL FILTER CARTRIDGE RE522878 2 0602060015 8 2 4735 42599 02 3 0602061003 FAN SPACER R81876 4 0012110110 HEX HEAD BOLT 5 0042510000 WASHER LOCK 6 M3303200404 ENGINE FOOT 7 0010312030 HEX HEAD BOLT 8 0042512000 WASHER LOCK 9 0605000011 RUBBER SUSPENSION 10 0030016000 HEX NUT 11 0040016000 WASHER LOCK 12 M49232
43. Cleaner Periodic cleaning replacement is necessary Inspect it in accordance with the John Deere Engine Owner s Manual Fan Belt Tension slack fan belt may contribute to overheating or to insufficient charging of the battery Inspect the fan belt for damage and wear and adjust it in accordance with the John Deere Engine Owner s Manual The fan belt tension is proper if the fan belt bends 10 to 15 mm Figure 36 when depressed with the thumb as shown below 10 15 MM DEFLECTION NEVER place hands near the belts or fan while the generator set is running PAGE 50 DCA 220SSJ OPERATION AND PARTS MANUAL REV 1 03 22 07 DCA 220SSJ PRE SETUP Battery This unit is of negative ground DO NOT connect in reverse Always maintain battery fluid level between the specified marks Battery life will be shortened if the fluid level are not properly maintained Add only distilled water when replenishment is necessary DO NOT over fill Check to see whether the battery cables are loose Poor contact may result in poor starting or malfunctions Always keep the terminals firmly tightened Coating the terminals with an approved battery terminal treatment compound Replace battery with only recommended type battery The battery is sufficiently charged if the specific gravity of the battery fluid is 1 28 at 68 F If the specific gravity should fall to 1 245 or lower it indicates that the battery is dead and need
44. Decals PAGE 14 DCA 220SSJ OPERATION AND PARTS MANUAL REV 1 03 22 07 DCA 220SSJ GENERATOR DECALS ELECTRIC SHOCK HAZARD ELECTRIC SHOCK HAZARD Before connecting this generator to any building s electrical system a licensed electrician must install Do not touch output Always complete the grounding an isolation transfer switch terminals when this path from the ground terminal ci 500 on this genset to an external ae 5 hende source See instruction Serious injury or death may result without this Turn power off before manual for details transfer switch servicing M9520100503 WARNING WARNING WARNING P N M9520100503 WARNING HOT COOLANT can cause severe burns WARNING ENGINE EXHAUST can cause Do not remove cap if severe injury or death radiator is hot Use only in open well ventilated areas or vent exhaust outside P N M9503100004 80320000 CAUTION Stop engine before switching M90310000 PIN M9503200004 CAUTION P N M9520100204 Mk M9520100204 HIGH VOLTAGE P N M9520100404 Do not operate with doors open Stop engine before servicing To use 50 amp receptacles adjust the voltage selector switch to the single phase position P N M9503000004 and the main line circuit breaker to the on position P N M1500020 P N M1550000204 CAUTION HOT PARTS can burn skin
45. ENCY STOP BUTTON 1 28 M9220100004 SET SCREW 2 28A 0080200007 SNAP RING 2 29 M4246700304 WIRE HARNESS GENERATOR 1 30 M4357200102 WIRE HARNESS ENGINE DCA 220SSJ OPERATION AND PARTS MANUAL REV 1 03 22 07 PAGE 77 DCA 220SSJ CONTROL BOX ASSY CONTROL BOX ASSY PAGE 78 DCA 220SSJ OPERATION AND PARTS MANUAL REV 1 03 22 07 DCA 220SSJ CONTROL BOX ASSY CONTROL BOX ASSY NO PART NAME QTY REMARKS 1 M4213000102 CONTROL BOX 1 2 0601809667 CURRENT TRANSFORMER 400 5A 3 3 0027106016 MACHINE SCREW 6 4 0601870422 CIRCUIT BREAKER 600A 1 5 0601815168 REAR CONNECTOR KIT 1 6 M4273000003 TERMINAL BOARD VOLTAGE CHANGE OVER 1 7 M4276400004 CHANGE TERMINAL 10 8 0017106025 HEX HEAD BOLT 20 9 M4276200004 TERMINAL PLATE 3 10 M4276300004 CHANGE OVER PLATE 6 11 M4276100004 TIE BOLT 13 12 M9220100104 TIE BOLT 13 13 0040010000 WASHER LOCK 26 14 0041410000 WASHER FLAT 26 15 0016908030 HEX HEAD BOLT 4 16 0601820625 AUTOMATIC VOLTAGE REGULATOR 1 17 0027105016 MACHINE SCREW 4 18 0601820847 OVER CURRENT RELAY 1 19 0601820848 OVER CURRENT RELAY 1 20 0027104016 MACHINE SCREW 2 20A 0207004000 HEX NUT 2 21 M4260600304 BRACKET DIAGNOSTIC GAUGE 1 22 0016908020 HEX HEAD BOLT 2 23 0602120690 POWER VIEW 1 24 0601831330 DIAGNOSTIC SWITCH 1 25 0601813977 RECEPTACLE 1 25A 0601812891 DUST CAP 1 258 0601812890 STRAIN RELIEF 1 26 M4270500003 SET PANEL ELEC
46. ERATION AND PARTS MANUAL REV 1 03 22 07 DCA 220SSJ ENCLOSURE ASSY ENCLOSURE ASSY NO PARTNO 1 C1413004402 2 M1413400404 3 0019208020 4 M4423000302 4 M4493102503 5 M4423000402 5A M4493102503 6 0016908020 7 0019210035 8 M4423200304 8A M4493102704 9 0019208020 10 M4423200403 11 0019208020 12 M4423300004 12A 4493601404 13 M4423300104 13 M4493601404 14 0019206020 15 M4423200204 15A 4493102604 16 0019208020 17 M4433000102 17 M4493200104 18 0010114050 18A 0030014000 18B 0040014000 18C 0041214000 19 0010120045 19A 0030020000 198 0040020000 19C 0041220000 20 4443000102 20 4493301904 21 0019210035 22 M4443300204 22A 14493302004 HEX HEAD BOLT FRONT FRAME ACOUSTIC SHEET FRONT FRAME ACOUSTIC SHEET HEX HEAD BOLT HEX HEAD BOLT COVER FRONT FRAME ACOUSTIC SHEET HEX HEAD BOLT OVER COVER FRONT FRAME HEX HEAD BOLT DISCHARGE GUIDE ACUSTIC SHEET DISCHARGE GUIDE ACOUSTIC SHEET HEX HEAD BOLT FRONT FRAME COVER ACOUSTIC SHEET HEX HEAD BOLT CENTER FRAME ACOUSTIC SHEET HEX HEAD BOLT HEX NUT SPRING WASHER PLAIN WASHER HEX HEAD BOLT HEX NUT SPRING WASHER PLAIN WASHER REAR FRAME ACOUSTIC SHEET HEX HEAD BOLT COVER REAR FRAME ACOUSTIC SHEET QTY 1 1 4 1 1 1 1 0 8 1 1 6 1 4 1 1 1 1 2 1 1 0 1 1 4 4 4 8 4 4 4 8 1 1 4 1 1 REMARKS DCA 220SSJ OPERATION AND PART
47. IFICATIONS Table 1 Generator Specifications C ON open protected type synchronous generator 3 gt gt om mea ELI Table 2 Engine Specifications Gmm S PAGE 6 DCA 220SSJ OPERATION AND PARTS MANUAL REV 1 03 22 07 DCA 220SSJ DIMENSIONS SIDE AND FRONT TOP VIEW TABLE 3 DIMENSIONS Dimension ft Reference Letter Dimension ft mm rongo Figure 1 Dimensions DCA 220SSJ OPERATION AND PARTS MANUAL REV 1 03 22 07 PAGE 7 DCA 220SSJ SAFETY MESSAGE ALERT SYMBOLS FOR YOUR SAFETY AND THE SAFETY OF OTHERS Safety precautions should be followed at all times when operating this equipment Failure to read and understand the Safety Messages and Operating Instructions could result in injury to yourself and others This Owner s Manual has been developed to provide complete instructions for the safe and efficient operation of the MQ Power Model DCA 220SSJ Whisperwatt Generator Before using this generator ensure that the operatin individual has read and understands all instructions in this manual SAFETY MESSAGE ALERT SYMBOLS The three 3 Safety Messages shown below will inform you about potential hazards that could injure you or others The Safety Messages specifically address the level of exposure
48. OLANT TEMPERATURE 1 BATTERY POTENTIAL ENGINE OIL TEMPERATURE ENGINE OIL PRESSURE 15 Touch the Menu Button to exit the Main menu and return to the engine parameter display Touch the Enter Button to change the selected parameter in the quadrant to the new parameter ENGINE ATE 3 ENGINE HOI ENGINE COOLANT TEMPERATURE 1 BATTERY POTENTIAL ENGINE OIL TEMPERATURE ENGINE OIL PRESSURE Utilities information and troubleshooting 1 Starting at the single or four engine parameter display Use the Menu Button to return to the 4 Up Custom Menu Button Setup screen ENGINE SPEED ENGINE HOURS ENGINE COOLANT TEMPERATURE 1 3 BATTERY POTENTIAL ENGINE OIL TEMPERATURE ENGINE OIL PRESSURE 2 The main menu will be displayed Use the Arrow Buttons The parameter in the selected quadrant has changed to scroll through the menu until the Utilities is to the parameter selected in the previous screen highlighted STORED CODES ENGINE CONFG SETUP 1 UP DISPLAY SETUP 4 I pat DISPLAY SELECT UNI ADJUST BADI LIGT 3 Once the Utilities menu item has been highlighted touch the Enter Button to activate the Utilities functions Repeat parameter selection process until all spaces are filled STORED CODES ENGINE CONFG SETUP 1 UP DISPLAY SETUP 4 UP DISPLAY SELECT UNIT ADJUST BACKLIGHT DCA 2208SJ OPERATION AND PARTS M
49. OPERATION AND PARTS MANUAL POWER WHISPERWATT SERIES MODEL DCA 220SSJ 60 Hz GENERATOR PARTS LIST NO C1870300404 Revision 1 03 22 07 THIS MANUAL MUST ACCOMPANY THE EQUIPMENT AT ALLTIMES CALIFORNIA Proposition 65 Warnin Diesel engine exhaust and some its constituents are known to the State of California to cause cancer birth defects and other reproductive harm PAGE 2 DCA 220SSJ OPERATION AND PARTS MANUAL REV 1 03 22 07 NOTE PAGE DCA 220SSJ OPERATION AND PARTS MANUAL REV 1 03 22 07 PAGE 3 TABLE CONTENTS MQ POWER DCA 220SSJ WHISPERWATT GENERATOR California Proposition 65 Warning 2 Table Of Contents a 4 Parts Ordering Procedures 5 Specifications MEMINI IR a 6 Dimensions Top Side Front 7 Safety Message Alert Symbols 8 9 Rules for Safe Operation 10 13 14 15 C _ 16 17 General Information 18 racine aaepe da un 19 Diagnostic Display 20 36 Generator Control Panel aaa Engine Operating Output Terminal
50. R OUTPUT VOLTAGE iuseriass DECAL CIRCUIT BREAKER m DECAL DIAGNOSTIC SWITCH T iiaa ENGINE amp RADIATOR GROUP DECAL OIL DRAIN PLUG DECAL WARNING MOVING L II AE DECAL WATER OIL CHECK DECAL WARNING HOT COOLANT DECAL CAUTION HOT PARTS ronis OUTPUT TERMINAL GROUP DECAL RECEPTACLE amp CIRCUIT BREAKER DECAL GROUND darles iidem ET DECAL START CONTACT jp DECAL 3 PHASE OUTPUT TERMINAL o DECAL DANGER HIGH VOLTAGE DECAL WARNING BATTERY GROUP a C C jp MUFFLER GROUP DECAL WARNING ENGINE EXHAUST FUEL TANK GROUP DECAL FUEL DRAIN PLUG scenam Vi BONNET GROUP EE NE EMBLEM 2 MACHINE SCREW 4 STRIPE 1 STRIPE 1 STRIPE 2 STRIPE 1 STRIPE 2 STRIPE 1 STRIPE 1 DECAL DANGER EXHAUST GAS INDOOR jp REMARKS M45000030 B92110040 C92110000 C15000010 N 2438 B93110060 M920
51. S MANUAL REV 1 03 22 07 PAGE 97 DCA 220SSJ ENCLOSURE ASSY CONT ENCLOSURE ASSY ADD THE FOLLOWING DIGITS AFTER THE PART NUMBER WHEN ORDERING ANY PAINTED PANEL TO INDICATE COLOR OF UNIT 1 ORANGE 5 BLACK 2 WHITE 6 CATERPILLAR YELLOW 3 SPECTRUM GREY 7 CATO GOLD 4 SUNBELT GREEN 8 RED THE SERIAL NUMBER MAY BE REQUIRED PAGE 98 DCA 220SSJ OPERATION AND PARTS MANUAL REV 1 03 22 07 ENCLOSURE ASSY NO 24 0207306000 25 0019208020 26 M4443200403 27 M4443600004 28 0207306000 28A 0041206000 29 B9114000002 30 0021806016 30A 0030006000 31 0845047104 0845045004 32 0019208020 33 0845031504 34 0600800320 35 0027106016 36 M4463100202 36A M4493501003 37 M3310600004 38 0019208020 39 M4463200202 39A 14493501903 40 M4463200403 40A 4493502004 41 0016908020 42 M4463400003 43 0016908020 44 M4463200304 45 0016906020 46 M4465300204 47 0019206016 48 0019208020 49 M4453200102 49 4493404604 50 0019108065 50A 0042308000 50B 0042408000 DCA 220SSJ ENCLOSURE ASSY PART NAME HEX NUT HEX HEAD BOLT DOOR REAR FRAME WINDOW PLATE HEX NUT PLAIN WASHER DOOR HANDLE MACHINE SCREW HEX NUT HINGE WASHER HEX HEAD BOLT BLIND PLUG MANUAL PAK MACHINE SCREW ROOF PANEL ACOUSTIC SHEET COVER HEX HEAD BOLT ROOF PANEL ACOUSTIC SHEET REAR ROOF DUCT ACOUSTIC SHEET
52. T SPRING WASHER STATOR ASSEMBLY RUBBER SEAL CLAMPER RUBBER SEAL CLAMPER RUBBER SEAL HEX HEAD BOLT PLAIN WASHER COVER RUBBER SEAL RUBBER SEAL HEX HEAD BOLT GROMMET END BRACKET FIELD ASSEMBLY EXCITER TY REMARKS Q 1 1 1 1 2 2 2 1 9 1 1 8 8 1 1 1 1 8 8 8 8 1 1 1 1 1 1 2 2 1 1 1 6 1 1 1 REN INCLUDES ITEMS W PURCHASE ITEM 1 11 AS A SET INCLUDES ITEMS W DCA 2208SJ OPERATION AND PARTS MANUAL REV 1 03 22 07 PAGE 73 DCA 220SSJ GENERATOR ASSY CONT GENERATOR ASSY PAGE 74 DCA 220SSJ OPERATION AND PARTS MANUAL REV 1 03 22 07 DCA 220SSJ GENERATOR ASSY CONT GENERATOR ASSY CONT PARTNO PART NAME QTY REMARKS 10 0012110065 HEX HEAD BOLT 4 10A 0042610000 SPRING WASHER 4 108 0041210000 PLAINWASHER 4 11 0017112045 HEX HEAD BOLT 6 12 C1154400004 COVER BEARING 1 13 C1154300004 GASKET BEARING 1 14 0010106060 HEX HEAD BOLT 4 14A 0040006000 SPRING WASHER 4 14B 0041206000 PLAIN WASHER 4 15 C1154400103 SUCTION COVER 1 16 0017106016 HEX HEAD BOLT 8 17 0343205150 HEX HEAD BOLT 12 18 0043605000 SPRING WASHER 12 19 C1132300114 COVER FAN 1 20 0010106030 HEX HEAD BOLT 1 20A 0041206000 PLAINWASHER 1 20B 0600815000 NUT 1 21 0605000012 RUBBER SUSPENSION 2 22 0030020000 HEX NUT 4 22 0040020000 SPRING WASHER 4 23 0070506907 BEARING 690777 1 DCA 220SSJ OPER
53. TRIC PARTS 1 27 0016908020 HEX HEAD BOLT 4 28 0602202592 STARTER RELAY 1 29 0027106016 MACHINE SCREW 2 30 LY2DUS12VDC RELAY REPLACES P N 0601827656 30A M 1 REPLACES P N 0601823109 308 1 CLIP I AR REPLACES P N 0601824400 31 0027104020 MACHINE SCREW 2 32 0601821370 RECTIFIER DES aa aaa alus ETE REPLACES P N 0601823240 33 0027104020 MACHINE SCREW 2 34 M4260600404 BRACKET RESISTOR UNIT 1 35 0016906016 HEX HEAD BOLT 2 36 M4266600004 RESISTOR UNIT 1 37 020106050 HEX EE _ REPLACES P N 0030006000 DCA 220SSJ OPERATION AND PARTS MANUAL REV 1 03 22 07 PAGE 79 DCA 220SSJ CONTROL BOX ASSY CONT CONTROL BOX ASSY CONT PAGE 80 DCA 220SSJ OPERATION AND PARTS MANUAL REV 1 03 22 07 CONTROL BOX ASSY NO 38 0027106020 39 0601802218 39A 0601806653 398 0601802149 40 0027103020 41 0601815154 42 0027104016 43 3871824004 4 0041206000 45 0605010502 46 M4213500104 47 0016908020 48 M4213400104 49 0016908020 50 0226900300 51 0226900215 52 0017110040 52A 0207010000 53 0016908020 54 0016908020 DCA 220SSJ CONTROL BOX ASSY CONT PART NAME MACHINE SCREW FUSE HOLDER 3P FUSE RIGHT SIDE 204 FUSE CENTER 104 MACHINE SCREW TERMINAL BLOCK MACHINE SCREW CONTROL PANEL STOPPER WASHER FLAT SNAP PIN CONTROL
54. UP Coolant Antifreeze John Deere recommends Antifreeze Summer Coolant for use in thier engines which can be purchased in concentrate and mixed with 50 demineralized water pre diluted See the John Deere Engine Owner s Manual for further details WARNING BURN HAZARDS If adding coolant antifreeze mix to the radiator DO NOT remove the radiator cap can cause severe burns Day to day addition of coolant is done from the recovery tank When adding coolant to the radiator DO NOT remove the radiator cap until the unit has completely cooled See Table 12 for engine radiator and recovery tank coolant capacities Make sure the coolant level in the recovery tank is always between the and the L markings Table 12 Coolant Capacity Engine and Radiator 6 4 Gal 24 liters 2 Quarts 1 9 liters Operation Freezing Weather When operating in freezing weather be certain the proper amount of antifreeze Table 13 has been added Table 13 Anti Freeze Operating Temperatures Freezing Point Vol Anti Freeze When the antifreeze is mixed with water the antifreeze mixing ratio must be less than 50 Cleaning the Radiator The engine may overheat if the radiator fins become overloaded with dust or debris Periodically clean the radiator fins with compressed air Cleaning inside the machine is dangerous so clean only with the engine turned off and the negative battery terminal disconnected Air
55. Y The language choices will be displayed Use the Arrow 4 buttons to scrollthrough the selections and touch Enter to make a selection ESPANOL FRANCAIS DEUTSCH Now that you have selected the language touch the Menu button to return to the main menu display Stored Fault Codes Starting at the single or the four engine parameter display touch the Menu button 1800 RPM COOL TEMP The main menu will pop up on the display Use the Arrow Buttons to scroll through the menu until the Stored Fault Codes is highlighted eo TO is DE DISPLAY ENGINE CONFG SETUP 1 UP DISPLAY SETUP 4 UP DISPLAY SELECT UNITS ADJUST BACKLIGHT Once the Stored Fault Codes menu item has been highlighted touch the Enter Button to view the Stored Fault Codes when applicable consult engine or transmission manufacturer for SAE J1939 supported parameters PAGE 24 DCA 220SSJ OPERATION AND PARTS MANUAL REV 1 03 22 07 5 If the word MORE appears above the Arrow Buttons there are more stored fault codes that may be viewed Use the Arrow Buttons to scroll to the next Stored Diagnostic Code SPN110 FMI10 HIGH COOLANT TEMP HIDE Touch the Menu Button to exit the Main menu and return to the engine parameter display 1 UP DISPLA STORED CODES ENGINE CONFG SETUP 1 UP DISPLAY SETUP 4 I rot DISPEAY
56. Y CONT Q PART NAME SIDE DOOR ACOUSTIC SHEET SIDE DOOR ACOUSTIC SHEET SIDE DOOR ACOUSTIC SHEET SIDE DOOR ACOUSTIC SHEET DUCT ACOUSTIC SHEET DUCT ACOUSTIC SHEET DUCT ACOUSTIC SHEET DUCT ACOUSTIC SHEET HEX NUT DOOR HANDLE DOOR HANDLE MACHINE SCREW HEX NUT GUTTER GUTTER HEX HEAD BOLT HINGE WASHER HINGE WASHER HEX HEAD BOLT STOPPER MACHINE SCREW BLIND PLUG TY cO CI C UTN CO REMARKS DCA 220SSJ OPERATION AND PARTS MANUAL REV 1 03 22 07 PAGE 101 RUBBER SEALS ASSY 220SSJ lt RUBBER SEALS ASSY N pra lt lt 72 lt a lt lt LLI 42 72 S lt LLI a RUBBER SEALS ASSY NO 1 0229201240 2 0228900945 3 0228901200 4 0228901260 5 0228901055 6 0228900600 7 0228900660 8 0229201060 9 0229200660 10 0228801050 11 0228800595 12 0228800635 13 0228100560 14 0228100370 15 0229201020 16 0228301200 PART NAME SEAL RUBBER SEAL RUBBER SEAL RUBBER SEAL RUBBER SEAL RUBBER SEAL RUBBER SEAL RUBBER SEAL RUBBER SEAL RUBBER SEAL RUBBER SEAL RUBBER SEAL RUBBER SEAL RUBBER SEAL RUBBER SEAL RUBBER SEAL RUBBER QTY 4 4 3 3 4 1 1 1 2 2 1 1 2 2 2 2 DCA 220SSJ RUBBER SEALS ASSY
57. ange without prior notice Electric Governor System The electric governor system controls the RPMs of the en gine When the engine demand increases or decreases the governor system regulates the frequency variation to 25 Extension Cables When electric power is to be provided to various tools or loads at some distance from the generator extension cords are normally used Cables should be sized to allow for distance in length and amperage so that the voltage drop between the generator and point of use load is held to a minimum Use the cable selection chart Table 6 as guide for selecting proper extension cable size PAGE 18 DCA 220SSJ OPERATION AND PARTS MANUAL REV 1 03 22 07 DCA 220SSJ MAJOR COMPONENTS Figure 5 Major Components Table 4 Generator Major Components DESCRIPTION Output Terminal Panel Assembly s euma _ s DCA 220SSJ OPERATION AND PARTS MANUAL REV 1 03 22 07 PAGE 19 DCA 220SSJ DIAGNOSTIC DISPLAY FE Figure 6 Diagnostic Display Panel The diagnostic display panel located inside the control box on the generator Figure 6 is designed to meet the needs for instrumentation and control of electronically controlled engine communication using the SAEJ1939 Controller Area Network CAN This diagnostic display is multifunction tool that enables equipment operators to view many different engine parame
58. ating ALWAYS inspect the hitch and coupling for wear NEVER tow a trailer with defective hitches couplings chains etc Check the tire air pressure on both towing vehicle and trailer Trailer tires should be inflated to 50 psi cold Also check the tire tread wear on both vehicles ALWAYS make sure the trailer is equipped with a Safety Chain ALWAYS attach trailer s safety chains to towing vehicle properly ALWAYS make sure the vehicle and trailer directional backup brake and trailer lights are connected and working properly DOT Requirements include the following Connect and test electric brake operation Secure portable power cables in cable tray with tie wraps The maximum speed for highway towing is 55 MPH unless posted otherwise Recommended off road towing is not to exceed 15 MPH or less depending on type of terrain Place chock blocks underneath wheel to prevent rolling while parked Use the trailers swivel jack to adjust the trailer height to a level position while parked Avoid sudden stops and starts This can cause skidding or jack knifing Smooth gradual starts and stops will improve towing Avoid sharp turns Trailer should be adjusted to a level position at all times when towing Raise and lock trailer wheel stand in up position when transporting The maximum speed for highway towing is 55 MPH unless posted otherwise Recommended off road towi
59. ator is level The oil level must be between the two notches on the dipstick as shown in Figure 31 Replacing Oil Filter Remove the old oil filter Apply a film of oil to the gasket on the new oil filter Install the new oil filter After the oil cartridge has been replaced the engine oil will drop slightly Run the engine for while and check for leaks before adding more oil if needed Clean excessive oil from engine Cleaning the Fuel Strainer Clean the fuel strainer if it contains dust or water Remove dust or water in the strainer cap and wash it in gasoline Securely fasten the fuel strainer cap so that fuel will not leak Check the fuel strainer every 200 hours of operation or once month Replacing Fuel Filter Replace the fuel filter cartridge with new one every 500 hours so Loosen the drain plug at the lower top of the fuel filter Drain the fuel in the fuel body together with the mixed water DO NOT spill the fuel during disassembly Vent any air Flushing Out Radiator and Replacing Coolant Open both cocks located at the crankcase side and at the lower part of the radiator and drain coolant Open the radiator cap while draining Remove the overflow tank and drain Check hoses for softening and kinks Check clamps for signs of leakage Flush the radiator by running clean tap water through radiator until signs of rust and dirt are removed DO NOT clean radiator core with any
60. ce and maintenance guidelines referenced in this section refer to a wide range of trailers Remember periodic inspection of the trailer will ensure safe towing of the generator and will prevent personal injury and damage to the equipment The definitions below describe some of the major components of a typical trailer that would be used with the DCA 220SSJ Whisperwatt Generator Fuel Provides an adequate amount of fuel for the equipment in use Fuel cells must be empty when trans porting equipment Braking System System employed in stopping the trailer Typical braking systems are electric surge hy draulic hydraulic surge and air GVWR Gross Vehicle Weight Rating GVWR is the maximum number of pounds the trailer can carry in cluding the fuel cell empty Frame Length Measurement is from the ball hitch to the rear bumper reflector Frame Width Measurement is from fender 10 fender Jack Stand Trailer support device with maximum pound requirement from the tongue of the trailer Coupler Type of hitch used on the trailer for towing 8 11 16 Tire Size Indicates the diameter of the tire in inches 10 12 14 etc and the width in millimeters 175 185 205 etc The tire diameter must match the diameter of the tire rim Tire Ply The tire ply layers number is rated in letters 2 ply 4 ply 6 ply etc Wheel Hub The wheel hub is connected to the trailer s axle Tire R
61. connections to the UVWO terminals are secure and tight The possibility of arcing exists that could cause a fire DCA 220SSJ OPERATION AND PARTS MANUAL REV 1 03 22 07 PAGE 47 DCA 220SSJ PRE SETUP Circuit Breakers To protect the generator from an overload a 3 pole 600 amp main circuit breaker is provided to protect the U V and W Output Terminals from overload In addition two single pole 20 amp GFCI circuit breakers are provided to protect the GFCI receptacles from overload Three 50 amp load circuit breakers have also been provided to protect the auxiliary receptacles from overload Make sure to switch ALL circuit breakers to the OFF position prior to starting the engine Lubrication Oil Fill the engine crankcase with lubricating oil through the filler hole but DO NOT overfill Make sure the generator is level and verify that the oil level is maintained between the two notches Figure 30 on the dipstick See Table 9 for proper selection of engine oil ADD FULL LIMIT Figure 30 Engine Oil Dipstick When checking the engine oil be sure to check if the oil is Clean If the oil is not clean drain the oil by removing the oil drain plug and refill with the specified amount of oil as outlined in the John Deere Engine Owner s Manual Oil should be warm before draining Other types of motor oils may be substituted if they meet the following requirements API Service Classification CC SC API Se
62. d message EMPTY No parameter selected for this 4 UP quadrant WAIT TO START PREHEATING This is a message from the engine indicating it is in a preheating cycle Wait until this message clears before starting the engine TIMEOUT ECU NOT RESPONDING The ECU did not respond to the PowerView request NO GAGE DATA The Diagnostic Display has no record of connected gages to the RS485 bus DISPLAY NOT VISIBLE Press and hold the Menu button for approximately 3 seconds PAGE 36 DCA 220SSJ OPERATION AND PARTS MANUAL REV 1 03 22 07 DCA 220SSJ GENERATOR CONTROL PANEL Figure 7 Generator Control Panel The definitions below describe the controls and functions of the DCA 220SSJ Generator Control Panel Figure 7 1 Frequency Meter Indicates the output frequency in hertz Hz Normally 60 Hz 2 AC Ammeter Indicates the amount of current the load is drawing from the generator per leg selected by the ammeter phase selector switch 3 Ammeter Change Over Switch This switch allows the AC ammeter to indicate the current flowing to the load connected to any phase of the output terminals or to be switched off This switch does not effect the generator output in any fashion it is for current reading only 4 Voltage Regulator Control Allows 15 manual adjustment of the generator s output voltage 5 AC Voltmeter Indicates the output voltage present at the U V and W Output Terminal Lugs
63. diately after operations NEVER operate the engine with heat shields or heat guards removed kf meu AX DANGER ELECTROCUTION HAZARDS During operation of this generator there exists the possibility of electrocution electrical shock or burn which can cause severe bodily harm or even DEATH PAGE 8 DCA 220SSJ OPERATION AND PARTS MANUAL REV 1 03 22 07 DCA 220SSJ SAFETY MESSAGE ALERT SYMBOLS WARNING ROTATING PARTS AX CAUTION RESPIRATORY HAZARDS WM operate equipment with covers or guards removed Keep fingers hands ALWAYS wear approved respiratory f hair and clothing away from all moving gt protection parts to prevent injury AX CAUTION ACCIDENTAL STARTING CAUTION SIGHT AND HEARING HAZARDS OFF ALWAYS place the MPEC control switch in the OFF RESET position when the 248 ALWAYS wear approved eye and generator is not in use gt hearing protection AX CAUTION OVER SPEED CONDITIONS CAUTION EQUIPMENT DAMAGE MESSAGES NEVER tamper with the factory settings Other important messages are provided throughout this of the engine governor or settings manual to help prevent damage to your generator other Personal injury and damage to the engine property or the surrounding environment or equipment can result if operating in speed ranges above maximum allowable This generator other property or the surrounding environment could be
64. down the engine by initializing the Over Speed Protection mode Also the engine controller will shut down the engine in the event of low oil pressure high coolant temperature low coolant level and loss of magnetic pickup These conditions can be observed by monitoring the LED status indicators on the front of the controller module Control Switch This switch controls the running of the unit If this switch is set to the OFF RESET position the unit will not run When this switch is set to the MANUAL position the generator will start immediately If the generator 15 to be connected to building s AC power source via an automatic transfer switch isolation place the switch in the AUTO position In this position should an outage occur the automatic transfer switch ATS will start the generator automatically via the generator s auto start contacts connected to the ATS s start contacts Please refer to your ATS installation manual for further instructions for the correct installation of the auto start contacts of the generator to the ATS Low Oil Pressure Indicates the engine pressure has fallen below 15 psi The oil pressure is detected using variable resistive values from the oil pressure sending unit This is considered major fault High Coolant Temperature Indicates the engine temperature has exceeded 239 F The engine temperature is detected using variable resistive values from the temperature s
65. e 6 different output voltages at for 240V operation as shown in Figure 21 the UVWO output terminals The generator is shipped from the factory in the 240V configuration The voltage regulator VR allows the user to increase or decrease the selected voltage 3 240V UVWO Terminal Output Voltages 1 Jumper the voltage change over board for 240V operation as shown in Figure 21 2 Connect the load wires to the UVWO terminals as shown in Figure 24 JUMPER 6 PLACES GROUND CONNECTION MUST BE USED AT ALL TIMES SINGLE PHASE 240 VAC LOAD CONNECTIONS Figure 24 UVWO Terminal Lugs 1 240V Connections Figure 21 Voltage Change Over Board 240V Configuration 10 139V UVWO Terminal Output Voltages 1 Make sure the voltage change over board is jumpered for 240V operation as shown in Figure 21 2 Connect the load wires to the UVWO terminals as shown in Figure 25 2 Connect the load wires to the UVWO terminals as shown in Figure 22 GROUND CONNECTION MUST BE USED THREE PHASE AT ALL TIMES 240 VAC LOAD CONNECTIONS GROUND Figure 22 UVWO Terminal Lugs CONNECTION MUST BE USED 3 240V Connections ANGLE PHASE AT ALL TIMES 3 Turn the voltage regulator knob Figure 23 clockwise to increase voltage output turn counterclockwise to Figure 25 UVWO Terminal Lugs decrease voltage output Use voltage regulator 19 139V Connections adjustment knob whenever fine tuning of the output voltage is requ
66. e Diagnostic Display Panel located inside the Control Box 1 Before starting the engine make sure the diagnostic switch Figure 38 on the Diagnostic Display Panel Assembly is in the OFF position DIAGNOSTIC Figure 38 Diagnostic Switch OFF poistion 2 Place the main G F C I and aux circuit breakers Figure 39 in the OFF position prior to starting the engine MAIN GFCI AUXILIARY CIRCUIT CIRCUIT CIRCUIT BREAKER BREAKER BREAKER __ I Figure 39 Main and GFCI Circuit Breakers OFF 3 Make sure the the voltage change over board has been configured for the desired output voltage 4 Connect the load to the receptacles or the output terminal lugs as shown in Figure 14 These load connection points can be found on the output terminal panel and the output terminal panel s hard wire hookup panel 5 The outputterminal lugs are protected by a plastic cover Remove this cover to gain access to the terminals Tighten terminal nuts securely to prevent load wires from slipping out 6 Close all engine enclosure doors Figure 40 CORRECT INCORRECT Figure 40 Engine Enclosure Doors Starting Manual 1 Place the engine speed switch Figure 41 in the LOW down position 5 Q LOW DOWN Figure 41 Engine Speed Switch Low 2 Place the MPEC Control Switch in the MANUAL position to start the engine Figure 42 Observe that the Warning and Emergency Stop lamps on the Eng
67. e same machine When ordering a part that has more than one item number listed check the remarks column for help in determining the proper part to order PART NO Column Numbers Used Part numbers can be indicated by a number a blank entry or TBD TBD To Be Determined is generally used to show a part that has not been assigned a formal part number at time of publication A blank entry generally indicates that the item is not sold separately or is not sold by Multiquip Other entries will be clarified in the Remarks Column QTY Column Numbers Used Item quantity can be indicated by a number a blank entry As Required is generally used for hoses or other parts that are sold in bulk and cut to length A blank entry generally indicates that the item is not sold separately Other entries will be clarified in the Remarks Column REMARKS Column Some of the most common notes found in the Remarks Column are listed below Other additional notes needed to describe the item can also be shown Assembly Kit items on the parts list with the same unique symbol will be included when this item is purchased Indicated by INCLUDES ITEMS W unique symbol Serial Number Break Used to list an effective serial number range where a particular part is used Indicated by S N XXXXX AND BELOW S N XXXX AND ABOVE S N XXXX TO S N XXX Specific Model Number Use Indicates that
68. ections and touch Enter to make a selection 3 Now that you have selected the language touch the Menu button to return to the main menu display Stored Fault Codes 1 Starting at the single or the four engine parameter display touch the Menu button 1800 RPM COOL TEMP The main menu will pop up on the display Use the Arrow Buttons to scroll through the menu until the Stored Fault Codes is highlighted eo TO is DE DISPLAY ENGINE CONFG SETUP 1 UP DISPLAY SETUP 4 UP DISPLAY SELECT UNITS ADJUST BACKLIGHT Once the Stored Fault Codes menu item has been highlighted touch the Enter Button to view the Stored Fault Codes when applicable consult engine or transmission manufacturer for SAE J1939 supported parameters PAGE 22 DCA 220SSJ OPERATION AND PARTS MANUAL REV 1 03 22 07 5 If the word MORE appears above the Arrow Buttons there are more stored fault codes that may be viewed Use the Arrow Buttons to scroll to the next Stored Diagnostic Code SPN110 FMI10 HIGH COOLANT TEMP HIDE Touch the Menu Button to exit the Main menu and return to the engine parameter display 1 UP DISPLA STORED CODES ENGINE CONFG SETUP 1 UP DISPLAY SETUP 4 I rot DISPEAY SELECT U ADJUST Engine Configuration Data T Starting at the single or four engine parameter display touch t
69. ed Use the arrow buttons to scroll to the next active fault code If desired the type of fault code cause of error and the countermeasures ofthe error can be referenced in aseparate engine operator s manual Before the engine can be started the engine fault must be corrected Also observe that there are no active fault codes displayed on the diagnostic panel If no fault codes are displayed place the diagnostic switch in the OFF position DCA 220SSJ OPERATION AND PARTS MANUAL REV 1 03 22 07 10 Verify that the Engine Running 8 To restart the engine due to error codes place MPEC Control Switch in the MANUAL position Figure 42 9 If the engine is running smoothly place the engine speed switch Figure 44 in the HIGH up position O UP Figure 44 Engine Speed Switch High AUTO 6 MANUAL status LED on the MPEC unit OFF RESET Figure 45 is ON lit after the engine has been started LOWOIL PRESSURE HIGH COOLANT TEMPERATURE OVERCRANK OVERSPEED ENGINE RUNNING Figure 45 Engine Running LED ON 11 Observe that the Warning and Emergency Stop lamps on the Engine Operating Panel are OFF 12 The generator s frequency meter Figure 46 should be displaying the 60 cycle output frequency in HERTZ Figure 46 Frequency Meter Hz 13 The generator s AC voltmeter Figure 47 will display the generator s output in VOLTS If the voltage is not withi
70. ed in the OFF position before attempting to shut down the generator perder The OFF RESET switch on the MEC controller will not shut down the generator if the diagnostic switch is left in the ON position Normal Shutdown Procedure Stop To shutdown the generator use the following procedure Figure 58 Emergency Stop Button 1 Place both the MAIN GFCI and LOAD circuit breakers as shown in Figure 39 to the OFF position 2 Place the engine speed switch Figure 56 in the LOW down position i LOW DOWN Figure 56 Engine Speed Switch Low Let the engine cool by running it at low speed for 3 5 minutes with no load applied 4 Place the MPEC Control Switch Figure 57 to the OFF RESET position AUTO MANUAL OFF RESET Figure 57 MPEC Control Switch Off Reset 5 Verify that the all status LED on the MPEC display are OFF not lit 6 Remove all loads from the generator 7 Inspect entire generator for any damage or loosening of components that may have occured during operation PAGE 56 DCA 220SSJ OPERATION AND PARTS MANUAL REV 1 03 22 07 DCA 220SSJ MAINTENANCE ENGINE TABLE 14 INSPECTION MAINTENANCE Check Engine Fluid Levels Check Air Cleaner Check Battery Acid Level ois Ee lear bwename Cean rasar ara cresc coour Preen aer mE _ FM Replace Air Filter Element Check all Hoses and Clamps Clean Inside of Fue
71. ed using steps 1 through 8 and Table 15 as listed below Brake Adjustment 1 Place the trailer on jack stands Make sure the jack stands are placed on secure level ground Check the wheel and drum for free rotation Remove the adjusting hole cover from the adjusting slot at the bottom brake backing plate 4 Witha screwdriver or standard adjusting tool rotate the star wheel of the adjuster assembly to expand the brake shoes 5 Adjust the brake shoes outward until the pressure of the lining against the wheel drum makes the wheel difficult to turn 6 Adjust rotate the star wheel in the opposite direction until the wheel rotates freely with slight lining drag 7 Replace the adjusting hole cover and lower the trailer to the ground 8 Repeat steps 1 through 7 on the remaining brakes Table 15 Hydraulic Brake Troubleshooting Brake line broken or kinked Repair or replace Brake lining glazed Reburnish or replace Trailer overloaded Symptom No Brakes Hydraulic Surge Brakes Hydraulic surge brakes Figure 60 should not require any special attention with the exception of routine maintenance such as shoe and lining replacement Brake lines should be periodically checked for cracks kinks or blockage Anchor Post Hydraulic Wheel Reiractor Springs Cylinder _ Actuating Pin Pl Hold Down Secondary 47 Spring Shoe Primary Shoe Adjuster Spring Adjuster Assembly Figure 60 Hydraulic Brake Co
72. ending unit This is considered a major fault Overcrank Shutdown Indicates the unit has attempted to start a pre programmed number of times and has failed to start The number of cycles and duration are programmable It is pre set at 3 cycles with 10 second duration This is considered major fault Overspeed Shutdown Indicates the engine is running at an unsafe speed This is considered a major fault Engine Running Indicates that engine is running at a safe operating speed DCA 220SSJ OPERATION AND PARTS MANUAL REV 1 03 22 07 PAGE 39 DCA 220SSJ TERMINAL PANEL FAMILIARIZATION Output Terminal Panel Output Terminal Familiarization The OutputTerminal Panel Figure 9 shown below is located The OutputTerminal Panel Figure 8 is provided with the onthe right hand side left from control panel ofthe generator following Lift up on the cover to gain access to receptacles andterminal m Thre lugs 3 120 240V output receptacles 50 amp Three 3 Circuit Breakers 50 amps Two 2 100V GFCI receptacles 20 am Terminal legs O and Ground are considered bonded grounds Two 2 Circuit Breakers 20 amps m Five 5 Output Terminal Lugs U V W O Ground 1 AND 30 480 120 OUTPUT TERMINALS NEUTRAL GROUND TERMINAL TERMINAL HARD WIRE HOOKUP PANEL BLACK RED BLUE WHITE GREEN CIRCUIT BRE
73. ery Engine Operating Panel The Engine Operating Panel 15 provided with the following Tachometer Water Temperature Gauge Oil Pressure Gauge Charging Ammeter Gauge Fuel Level Gauge Engine Speed Switch Panel Light Panel Light Switch Auto ON OFF Engine Controller Preheat Lamp Warning Lamp Emergency Stop Lamp Emergency Stop Button Generator Control Panel The Generator Control Panel is provided with the following Frequency Meter Hz AC Ammeter Amps AC Voltmeter Volts Ammeter Change Over Switch Voltmeter Change Over Switch Voltage Regulator 3 Pole 600 amp Main Circuit Breaker Control Box located behind the Gen Control Panel Automatic Voltage Regulator Diagnostic Display Current Transformer Over Current Relay Voltage Rectifer Starter Relay Engine Controller Computer Controlled Voltage Change over Board Output Terminal Panel The Output Terminal Panel is provided with the following Three 120 240V output receptacles CS 6369 50A Three auxilliary circuit breakers 50A Two 120V output receptacles GFCI 204 Two circuit breakers 204 Five output terminal lugs 30 power Battery Charger Optional Water Heater Optional Open Delta Excitation System The DCA 220SSJ generator is equipped with the state of the art Open Delta excitation system The open delta system consist of an electrically independent winding wound among stationary windings of
74. he Menu Button DCA 220SSJ DIAGNOSTIC DISPLAY First Time Start Up 1 When power is first applied to the diagnostic display the Logo is displayed 2 The Wait to Start message will be displayed for engines with pre startup sequence Once the Wait to Start message 15 no longer displayed the operator may start the engine Note Displays only when SAE J1939 message is supported by engine manufacturer WAIT TO START PREHEAT Once the engine has started the single engine parameter is displayed COOL TEMP Main Menu Navigation 1 Starting at the single or four engine parameter display touch Menu DCA 220SSJ OPERATION AND PARTS MANUAL REV 1 03 22 07 2 first seven items of the Main Menu will be displayed Touching the Arrow Buttons will scroll through the menu selection Touching the right arrow button will scroll down to reveal the last items of Main Menu screen highlighting the next item down ADJUST BACKLIGHT ADJUST CONTRAST UTILITIES 4 Touch the Arrows to scroll to the desired menu item or touch Menu to exit the Main menu and return to the engine parameter display Selecting a Language 1 Starting at the main menu display use the Arrows to scroll to the Language menu and once highlighted touch the Enter button SELECT UNITS QO PAGE 23 DCA 220SSJ DIAGNOSTIC DISPLA
75. im Tires mounted on a tire rim The tire rim must match the size of the tire Lug Nuts Used to secure the wheel to the wheel hub Always use a torque wrench to tighten down the lug nuts See Table 16 and Figure 59 for lug nut tightening and sequence Axle Indicates the maximum weight the axle can sup port in pounds and the diameter of the axle expressed ininches Please note that some trailers have a double axle This will be shown as 2 6000 Ibs meaning two axles with a total weight capacity of 6000 pounds Suspension Protects the trailer chassis from shocks transmitted through the wheels Types of suspension used are leaf Q flex and air ride Electrical Electrical connectors looms are provided with the trailer so the brake lights and turn signals can be connected to the towing vehicle Application Indicates which units can be employed on a particular trailer PAGE 60 DCA 220SSJ OPERATION AND PARTS MANUAL REV 1 03 22 07 DCA 220SSJ MAINTENANCE TRAILER Brakes Trailer brakes should be inspected the first 200 miles of operation This will allow the brake shoes and drums to seat properly After the first 200 mile interval inspect the brakes every 3 000 miles II driving over rough terrain inspect the brakes more frequently Figure 59 displays the major hydraulic surge brake components that will require inspection and maintenance Please inspect these components as requir
76. ine Operating Panel are lit during the initial starting of the engine If no abnormal conditions exists both lamps will turn off gt AUTO MANUAL OFF RESET Figure 42 MPEC Control Switch Manual Position PAGE 52 DCA 220SSJ OPERATION AND PARTS MANUAL REV 1 03 22 07 DCA 220SSJ GENERATOR START UP PROCEDURE MANUAL When the MPEC Control switch is placed in the manual position preheating of the glow plugs will begin automatically and the preheat lamp will stay lit until the glow plugs are warmed When the preheat lamp goes off this signals the completion of the preheating cycle and the starting of the engine 3 N Preheat Lamp If any abnormalities exists the Warning and Emergency Stop lamps on the Engine Operating Panel will be lit Place the MPEC Control Switch Figure 42 in the OFF RESET position Place the Diagnostic ON OFF switch in the position Verify that an Active Fault Code message is being displayed Diagnostic Display Panel The fault code message will continued to be displayed until the fault has been corrected Figure 43 shown below is a typical example of an active fault code message Low Radiator Coolant DIAGNOSTIC Figure 43 Active Fault Code Message In a situation where several engine problems occur simultaneously the word MORE appears above the arrow buttons indicating that there are more fault codes that need to be view
77. ing supplied produced at the UVWO terminals lugs When the voltage change over board Figure 16 is jumpered for 30 240V operation place the AC Voltmeter Change Over Switch Figure 17 to the W U position and the AC Ammeter Change Over Switch Figure 19 to the U or W position Use the AC voltmeter or AC ammeter Figures 18 and 20 to read the output on the selected leg of the UVWO terminals V W U V OFF Figure 17 AC Voltmeter Figure 18 AC Voltmeter Gauge Change Over Switch Volt reading on W U Lug V U W OFF Figure 20 AC Ammeter Amp reading on U lug Figure 19 AC Ammeter Change Over Switch The ammeter gauge will only show a reading when the Output Terminal Lugs are connected to a load and in use DCA 220SSJ OPERATION AND PARTS MANUAL REV 1 03 22 07 PAGE 45 DCA 220SSJ OUTPUT TERMINAL PANEL CONNECTIONS UVWO Terminal Output Voltages DECREASE INCREASE Various output voltages can be obtained using the UVWO output terminal lugs The voltages at the terminals are de pendent on the placement of the jumpers plates 6 on the Voltage Change Over Board and the adjustment of the Voltage Regulator Control Knob Figure 23 Voltage Regulator Knob Remember the voltage change over board determines the 10 240 UVWO Terminal Output Voltages range of the output voltage and can be configured in two 1 Make sure the voltage change over board is jumpered different positions that provid
78. ired PAGE 46 DCA 220SSJ OPERATION AND PARTS MANUAL REV 1 03 22 07 DCA 220SSJ OUTPUT TERMINAL PANEL CONNECTIONS 3 480V UVWO Terminal Output Voltages 1 480V UVWO Terminal Output Voltages 1 Jumper the voltage change over board for 480V operation 1 Make sure the voltage change over board is jumpered as shown in Figure 26 This configuration uses 6 jumper for 480V operation as shown in Figure 26 plates in different positions Remember there are 2 2 Connect the load wires to the UVWO terminals as shown jumper plates at every position Every jumper plate must in Figure 28 be used USE 2 JUMPER PLATES AT EACH POSITION GROUND CONNECTION MUST BE USED SINGLE PHASE Figure 26 Voltage Change Over Board 480 LOAD CONNECTIONS 480106000 009000 Figure 28 UVWO Terminal Lugs 2 Connect the load wires to the UVWO terminals as shown 104800 Connections in Figure 27 1 277V UVWO Terminal Output Voltages 1 Make sure the voltage change over board is jumpered for 480V operation as shown in Figure 26 2 Connect the load wires to the UVWO terminals as shown in Figure 29 GROUND CONNECTION MUST BE USED THREE PHASE AT ALL TIMES 480 VAC LOAD CONNECTIONS Figure 27 UVWO Terminal Lugs GROUND 3 480V Connections MUST BE USED AT ALL TIMES SINGLE PHASE 277 VAC LOAD CONNECTIONS Figure 29 UVWO Terminal Lugs ALWAYS make sure that the 1 277V Connections
79. ith the sale of parts or trade accessories nor asto any engine not manufac tured by Multiquip Such warranties made in connection withthe sale ofnew complete units are made exclusively by statement of war ranty packaged with such units and Multiquip neitherassumes nor authorizes any personto assume for it any other obligation or liability whatever in connection with the sale of its products Apartfrom such written statement of warranty there are no warranties express implied or statutory which extend beyond the description ofthe products on the face hereof PAGE 106 DCA 220SSJ OPERATION AND PARTS MANUAL REV 1 03 22 07 NOTE PAGE DCA 220SSJ OPERATION AND PARTS MANUAL REV 1 03 22 07 PAGE 107 OPERATION AND PARTS MANUAL HERE S HOW GET HELP PLEASE HAVE THE MODEL AND SERIAL NUMBER ON HAND WHEN CALLING MQ POWER CORPORATE OFFICE 18910 Wilmington Ave 800 421 1244 Carson CA 90746 FAX 310 632 2656 Email mqpower multiquip com Internet www mqpower com PARTS DEPARTMENT 800 427 1244 FAX 800 672 7877 310 537 3700 FAX 310 637 3284 SERVICE DEPARTMENT 800 835 2551 FAX 310 638 8046 310 537 3700 TECHNICAL ASSISTANCE 800 835 2551 FAX 310 638 8046 WARRANTY DEPARTMENT 800 835 2551 EXT 279 FAX 310 638 8046 310 537 3700 EXT 279 Manufactured for Multiquip Inc y DENYO CO LTD JAPAN You
80. ithout warning L 36051 uo ie dele Starting section NEVER attempt to perform any maintenance when the as outlined in the Manual Starting Procedure generator is in the auto mode 2 Place the engine speed switch Figure 54 in the HIGH position HIGH UP AX CAUTION ENGINE SPEED SWITCH 4 The Engine Speed Switch must be to the High position when running in the Auto Startmode Failing to set the switch in the proper position can result in damage Figure 54 Engine Speed Switch High to your generator when it turns on 3 Place the MPEC Control Switch Figure 55 in the AUTO position lt Whenthe MPEC Control Switch AUTO MANUAL is placed in the AUTO position the engine glow plugs will be OFF RESET warmed and the engine will start Figure 55 MPEC Control Switch AUTO automatically 4 Continue operating generator as s outlined in the Manual Start up procedure start at step 5 DCA 220SSJ OPERATION AND PARTS MANUAL REV 1 03 22 07 PAGE 55 DCA 220SSJ GENERATOR SHUT DOWN PROCEDURES eddie Emergency Shutdown Procedure 1 shut down the engine in the event of emergency t NEVER stop the engine suddenly except in an push the Emergeney Stop Button Figure 58 2 Switch the MAIN GFCI and LOAD Figure 38 circuit breakers to OFF position AX CAUTION DIAGNOSTIC SWITCH ALWAYS make sure the diagnostic switch is plac
81. k and possible damage to the equipment it is important to provide a good EARTH ground Article 250 Grounding of the National Electrical Code NEC provides guide lines for proper grounding and specifies that the cable ground shall be connected to the grounding system of the building as close to the point of cable entry as practical NEC articles 250 64 b and 250 66 set the following grounding requirements 1 Use one of the following wire types to connect the generator to earth ground a Copper 10 AWG 5 3 mm or larger b Aluminum 8 AWG 8 4 mm or larger 2 When grounding the generator Figure 4 connect the ground cable between the lock washer and the nut on the generator and tighten the nut fully Connect the other end of the ground cable to earth ground 3 NEC article 250 52 c specifies that the earth ground rod should be buried aminimum of 8 ft into the ground When connecting the generator to any buildings electrical system ALWAYS consult with a licensed electrician DCA 220SSJ OPERATION AND PARTS MANUAL REV 1 03 22 07 PAGE 17 DCA 220SSJ GENERAL INFORMATION DCA 220SSJ Whisperwatt Series Familiarization Generator The MQ Power Model DCA 220SSJ is a 176 kW generator Figure 5 that is designed as a high quality portable requires atrailer for transport power source for telecom sites lighting facilities power tools submersible pumps and other industrial and construction machin
82. l Tank Measure Insulation Resistance Over 3M ohms GENERATOR Check Rotor Rear Support Bearing 10 Hrs DAILY 250 Hrs 500 Hrs 1000 Hrs X X 1 Replace engine oil anf filter at 100 hours first time only 2 Add Supplemental Coolant Addatives SCA S to recharge the engine coolant 8 Replace primary air filter element when restriction indicator shows a vaccum of 625 mm 25 in H 0 4 II blowby hose needs to be replaced ensure that the slope of the bloby hose is at least 1 2 inch per foot with no sags or dips that could collect moisture and or oil General Inspection Prior to each use the generator should be cleaned and inspected for deficiencies Check for loose missing or damaged nuts bolts or other fasteners Also check for fuel oil and coolant leaks Use Table 14 as a general maintenance guideline Engine Side Refer to the Engine Instruction Manual Air Cleaner Every 250 hours Remove air cleaner element and clean the heavy duty paper element with light spray of compressed air Replace the air cleaner as needed Air Cleaner with Dust Indicator This indicator is attached to the air cleaner When the air cleaner element is clogged air intake restriction becomes greater and the dust indicator signal shows RED meaning the element needs changing or service After changing the air element press the dust indicator button to reset the indicator Service Daily If the engine is operating in ve
83. le or four parameter display but the display will contain the Shut Down icon Touching the Enter Button will redisplay the hidden fault Touching the Enter Button once again will hide the fault and return the screen to the single or four parameter display The Single or Four parameter screen will display the fault icon until the fault condition is corrected NOTE Ignoring active fault codes could result in severe engine damage 10 1800 E COOL TEMP Backlight Adjustment 1 Starting the single or four engine parameter display touch the Menu Button The main menu will pop up on the display Use the Arrow Buttons to scroll through the menu until the Adjust Backlight is highlighted MAO DCA 220SSJ OPERATION AND PARTS MANUAL REV 1 03 22 07 PAGE 27 DCA 220SSJ DIAGNOSTIC DISPLAY 3 Once the Adjust Backlight menu item has been Contrast Adjustment highlighted touch the Enter Button to activate the Adjust Backlight function Starting at the single or four engine parameter display touch the Menu Button 4 Use the Arrow Buttons to select the desired backlight 2 intensity The main menu will pop up on the display Use the Arrow Buttons to scroll through the menu until Adjust Contrast is highlighted STORED COLES ENGINE CONFG SETUP 1 UP DISPLAY SETUP 4 UP DISPLAY SELECT UNITS ADJUST BACKLIGHT
84. lected NOTE There are four 4 different methods for converting fault codes The diagnostic display always looks for J1939 Version 4 and can be set to read the code as one of three 3 other J1939 versions if Version 4 is not being used Most engine ECU s use Version 4 therefore in most cases adjustment of this menu option will not be required Upon receiving an unrecognizable fault change to a different J1939 Version If the fault SPN does not change when the version is changed the ECU generating the fault is using Fault Conversion method 4 If the SPN number does not change but is still unrecognizable try changing to another J1939 Version not yet used and continue to check the SPN number _ 1939 VERSION 2 J1939 VERSION 3 PAGE 34 DCA 220SSJ OPERATION AND PARTS MANUAL REV 1 03 22 07 DCA 220SSJ DIAGNOSTIC DISPLAY 11 Touch the Menu button to return to Utilities menu 4 Use the Arrows to scroll down to and highlight either Touch the Menu button again to return to the Main the Slave Active or Master Active modes Touch the menu Enter button to toggle between master and slave STORED CODES ENGINE CONFG SETUP 1 UP DISPLAY SETUP 4 UP DISPLAY SELECT UNITS ADJUST BACKLIGHT W USE FACTORY DEFAULT SERIAL PORT SETUP SOFTWARE VERSION SLAVE ADDRESS SETUP MODBUS SETUP 1 Starting at the single or four engine parameter display touch the Menu Button
85. lfuric acid comes in contact with clothing or skin rinse skin or clothing immediately with plenty of water In case the battery liquid dilute sulfuric acid comes in contact with your EYES rinse eyes immediately with plenty of water and contact the nearest doctor or hospital to seek medical attention PAGE 12 DCA 220SSJ OPERATION AND PARTS MANUAL REV 1 03 22 07 DCA 220SSJ RULES FOR SAFE OPERATION Towing amp Transporting Safety To reduce the possibility of an accident while transporting the generator on public roads always make sure the trailer that supports the generator and the towing vehicle are in good operating condition and both units are mechanically sound The following list of safety precautions should be followed when towing your generator CAUTION FOLLOW TOWING REGULATIONS Check with your local county or state safety towing regulations in addition to meeting Department of Transportation DOT Safety Towing Regulations before towing your generator ALWAYS shutdown engine before transporting Tighten both fuel tank caps securely generator is mounted on a trailer make sure trailer complies with all local and state safety transportation laws Follow the listed Towing amp Transporting Safety guidelines for basic towing techniques Make sure the hitch and coupling of the towing vehicle are rated equal to or greater than the trailer gross vehicle weight r
86. located on the control box behind the generator control panel This board has been provided for ease of voltage selection JUMPER 6 PLACES Figure 16 Voltage Change Over Board AX CAUTION CHANGING VOLTAGES NEVER attempt to place jumper plates on the voltage change over board while the generator is in operation There exist the possibility of electrocution electrical shock or burn which can cause severe bodily harm or even death Table 7 Available Three Phase Selectable 208V 220V 240V 416V 440V 480V 120V 127V 139V 240V 254V 277V Single Phase Selectable Generator Amperage Tables 8 and 9 describe the generator s current output capa bility for both 1 phase and 30 phase applications Table 8 Generator Ampere Ratings 1 _ VI 9 so am me 99 am 6 9 1 3 5 7 13 15 Table 9 Generator Ampere Ratings 3 PAGE 44 DCA 220SSJ OPERATION AND PARTS MANUAL REV 1 03 22 07 DCA 220SSJ GENERATOR OUTPUTS GAUGE READING Maximum Amps Table 10 shows the maximum amps the generator can pro vide DO NOT exceed the maximum amps as listed Table 10 Generator Maximum Amps E NE E32 3 How to Read the Output Terminal Gauge The AC ammeter and AC voltmeter change over switches on the control panel DO NOT effect the generator output They are provided to help observe how much power is be
87. mponents Actuator Hydraulic surge braking requires the installation of an actuator at the tongue of the trailer Remember the surge or push of the trailer toward the tow vehicle automatically synchronizes the trailer brakes with the tow vehicle brakes As the trailer pushes against the tow vehicle the actuator telescopes together and applies force to the master cylinder supplying hydraulic pressure to the trailer brakes Periodically check and test the surge actuator to make sure that it is functioning correctly Never use an undersize actuator Correct weight Weak Brakes or Brakes Pull to One Side Brake drums scored or grooved Machine or replace Locking Brakes Noisy Brakes Tire pressure correct Tires unmatched on the same axle Match tires Brake components correct Inflate all tires equally Brake components loose bent or broken Replace components Brake drums out of round System lubricated Replace and correct Dragging Brakes Brake lining thickness incorrect or not adjusted correctly Replace rubber parts Enough brake fluid or correct fluid fill with dot 4 fluid Install new shoes and linings DCA 220SSJ OPERATION AND PARTS MANUAL REV 1 03 22 07 PAGE 61 DCA 220SSJ MAINTENANCE TRAILER Tires Wheels Lug Nuts Suspension Tires and wheels very important and critical The leaf suspension springs and associated components component
88. n the specified tolerance use the voltage adjustment control knob Figure 48 to increase or decrease the desired voltage Figure 47 Voltmeter PAGE 53 DCA 220SSJ GENERATOR START UP PROCEDURE MANUAL 18 Place the main GFCI and aux circuit breakers in the ON position Figure 53 MAIN GFCI AUXILIARY DECREASE INCREASE CIRCUIT CIRCUIT CIRCUIT BREAKER BREAKER BREAKER Figure 48 Voltage Adjust Control Knob 14 The ammeter Figure 49 will indicate zero amps with load 4 applied when a load IS applied me Figure 53 Main Aux and GFCI ammeter will indicate the amount of Circuit Breakers ON current that the load is drawing from the generator 19 Observe the generator s ammeter Figure 49 Ammeter Figure 54 and verify it reads the No Load anticipated amount of current with respect to the load The ammeter will only display a current reading if aload is in use 15 The engine oil pressure gauge Figure 50 will indicate the oil pressure of the engine Under normal operating conditions the oil pressure 15 approximately 35 to 65 si 241 448 kPa When startin a 4 Starting Auto Mode Figure 50 Oil Pressure Gauge Figure 54 Ammeter Load 20 The generator will run until manually stopped or an abnormal condition occurs DANGER ELECTRICAL SYSTEM HAZARDS Before connecting this generator to any building s electrical system a licensed
89. n9 010 REMARKS DCA 220SSJ OPERATION AND PARTS MANUAL REV 1 03 22 07 PAGE 89 DCA 220SSJ BATTERY ASSY BATTERY ASSY hr II See ANT PAGE 90 DCA 220SSJ OPERATION AND PARTS MANUAL REV 1 03 22 07 DCA 220SSJ BATTERY ASSY BATTERY ASSY NO 1 0168614551 2 C9109100604 3 0805000904 4 0805002904 5 0037808000 6 0040008000 7 0041608000 8 C1346600004 9 C1346600104 10 11 0347010003 12 0208110000 13 0845040414 14 0845041304 15 0017116030 16 0040516000 17 0040520000 BATTERY 145051 BATTERY SHEET BATTERY BAND BATTERY BOLT WING NUT SPRING WASHER PLAIN WASHER BATTERY CABLE BATTERY CABLE EARTH CABLE HEX HEAD BOLT HEX NUT TERMINAL CAP TERMINAL CAP HEX HEAD BOLT TOOTHED WASHER TOOTHED WASHER REMARKS MAKE LOCALLY DCA 220SSJ OPERATION AND PARTS MANUAL REV 1 03 22 07 PAGE 91 DCA 220SSJ MUFFLER ASSY MUFFLER ASSY PAGE 92 DCA 220SSJ OPERATION AND PARTS MANUAL REV 1 03 22 07 DCA 220SSJ MUFFLER ASSY MUFFLER ASSY PART NAME QTY REMARKS 1 M4330100602 MUFFLER 1 2 0016910025 HEX HEAD BOLT 4 3 M4333000303 EXHAUST PIPE 1 4 0602325066 CLAMP 1 5 M4333200004 GASKET 1 6 0010112055 HEX HEAD BOLT 4 6A 0040012000 SPRING WASHER 4 6B 0041212000 PLAIN WASHER 4 7 M4330300004 COVER 2 8 0016908020 HEX HEAD BOLT 4
90. ng is not to exceed 15 MPH or less depending on type of terrain Place support blocks underneath the trailers bumper to prevent tipping while parked Avoid sharp turns to prevent rolling DO NOT transport generator with fuel in tank gr eae l gt FIRSTAID KIT Emergencies ALWAYS know the location of the nearest fire extinguisher ALWAYS know the location of the nearest and first aid kit ALWAYS know the location of the nearest phone or keep phone on the job site in case of emergencies ALWAYS have easy access to the phone numbers of the nearest Ambulance Doctor and Fire Department This information will be invaluable in the case of an emergency 000 AMBULANCE 0 DCA 220SSJ OPERATION PARTS MANUAL REV 1 03 22 07 PAGE 13 DCA 220SSJ GENERATOR DECALS The DCA 220SSJ generator is equipped with a number of safety decals Figures 2 amp 3 These decals are provided for operator safety and maintenance information The illustration below and on the preceding page show the decals as they appear on the machine Should any of these decals become unreadable replacements can be obtained from your dealer OPERATING PROCEDURES Manual Stopping BEER SAFETY INSTRUCTIONS 2 Set the Engine speed switch to ti 2 Place al Qi em Breakers inthe OFF position 2 e unitto cool ror a few minutes Improper operati
91. ngle or four parameter display touch the Enter Button ENGINE OIL PRESSURE GAGE NOT RESPONDING HIDE ENGINE SPEED PT 1 1800 RPM 4 The display will return to the single or four parameter screen 6 Touch the Menu Button to exit the Main menu and return to the engine parameter display 1800 RPM COOL TEMP DCA 220SSJ OPERATION AND PARTS MANUAL REV 1 03 22 07 PAGE 25 DCA 220SSJ DIAGNOSTIC DISPLAY indicates Auxiliary Gage Fault Indicates Fault Warning Indicates Derate Shutdown Condition Fault 5 Touching the Enter Button will redisplay the hidden fault Touching the Enter Button once again will hide the fault and return the screen to the single or four parameter display NOTE The fault can only be cleared by correcting the cause of the fault condition ENGINE OIL PRESSURE GAGE NOT RESPONDING HIDE Active Fault Codes 1 During normal operation the single or four parameter screen will be displayed 4 4 BATT W 2 When the PowerView receives a fault code from an engine control unit the single or four parameter screen will be replaced with the Active Fault Codes message 57 PSI OIL PRES 3 word MORE appears above the Arrow Buttons there are more active fault codes that may be viewed Use the Arrow Buttons to scroll to the next Active Fault Code
92. on of this machine can cause 3 ths Velado elea or the Voltage change over severe injury or death th Read the instruction manual carefully before operating or servicing This machine should only be operated by a ceding thee the for starting during cold gt Manual Slarngistopping L 2 onditions utilize the water heater until water 3 n weather operating conditions push the Intake heater SEC EE person with sufficient knowledge and skill Manual Starting to ensure safe operation 1 Place the Generator Circuit Breakers in the OFF position High voltage circuits are located inside the 2 the Auto OfffReset Manual switch to the OfffReset pesten output terminal cover and control panel Close the cover and control panel before operating Moving parts and hot surfaces are contained within the enclosure M35200010 Close all doors and lock them before operating M92010030 P N M9520100304 U OIL DRAIN PLU C W M9000000 P N M950000004 OFF M9520000104 M9520000204 OVER CURRENT RELAY If it is Impossible to reset the CIRCUIT BREAKER open the control panel and push the RESET BUTTON as below M92020010 M9520200104 PIN 9510200002 PIN M9500300104 P N M9500300004 DIESEL FUEL WATER OIL CHECK AND FILL DAILY M90050000 M90300010 P N M9500500004 P N M9503000103 Figure 2 Generator
93. oolant drain plug therefore causing severe scalding to any persons in the general area of the generator Engine Oil Drain Plug Removing the engine oil drain plug while the engine is hot will result in hot oil gushing out of the oil drain plug therefore causing severe scalding to any persons in the general area of the generator Battery Safety Use the following guidelines when handling the battery M The battery contains acids that can cause injury to the eyes and skin gt avoid eye irritation always wear safety 527 glasses M Use well insulated gloves when picking up the battery DANGER EXPLOSION HAZARDS The risk of an explosion exists when performing service on the battery To avoid severe injury or DEATH DO NOT drop the battery There is the possibility of risk that the battery may explode DO NOT expose the battery to open flames sparks cigarettes etc The battery contains combustible gases and liquids If these gases and liquids come in contact with a flame or spark an explosion could occur ALWAYS keep the battery charged If the battery is not charged buildup of combustible gas will occur ALWAYS keep battery charging and cables in good working condition Repair or replace all worn cables ALWAYS recharge the battery an vented air environment to avoid risk of a dangerous concentration of combustible gases n case the battery liquid dilute su
94. ooting will help pinpoint the causes and solutions of tire wear problems 1 2 U BOLT TABLE 16 TIRE WEAR TROUBLESHOOTING SHACKLE BOLT SNUG FIT ONLY PARTS MUST ROTATE FREELY LOCKING NUTS OR COTTER PINS ARE PROVIDED LUTION SPRING EYE BOLT WEAR PATTERN CAUSE 21110 TO RETAIN NUT BOLT ASSEMBLY f Adjust pressure to Center Wear Over Inflation particular load per tire manufacturer SHOULDER TYPE MIN 30 MAX 50 Adjust pressure to SHACKLE BOLT Edge Wear Under Inflation i i particular load per tire manufacturer sideWear Lossofcamber f teceedaxie ratin or overloading 9 Align wheels toe Align wheels Check bearing adjustment n t of balan f Cupping and balance tires Wheel lockup amp Avoid sudden stops when 4 Flat Spots tire skidding possible and adjust brakes PAGE 62 DCA 220SSJ OPERATION AND PARTS MANUAL REV 1 03 22 07 DCA 220SSJ MAINTENANCE TRAILER Lug Nut Torque Requirements It is extremely important to apply and maintain proper wheel mounting torque on the trailer Be sure to use only the fasteners matched to the cone angle of the wheel Proper procedure for attachment of the wheels is as follows 1 Start all wheel lug nuts by hand 2 Torque all lug nuts in sequence see Figure 62 DO NOT torque the wheel lug nuts all the way down Tighten each lug nut in 3 separate passes as defined by Table 18 3 After first road use retorque all lug nuts in sequence
95. power is first applied to the diagnostic display the Logo is displayed 2 The Wait to Start message will be displayed for engines with pre startup sequence Once the Wait to Start message 15 no longer displayed the operator may start the engine Note Displays only when SAE J1939 message is supported by engine manufacturer WAIT TO START PREHEAT Once the engine has started the single engine parameter is displayed COOL TEMP Main Menu Navigation 1 Starting at the single or four engine parameter display touch Menu DCA 220SSJ OPERATION AND PARTS MANUAL REV 1 03 22 07 2 The first seven items of the Main Menu will be displayed Touching the Arrow Buttons will scroll through the menu selection Touching the right arrow button will scroll down to reveal the last items of Main Menu screen highlighting the next item down ADJUST BACKLIGHT ADJUST CONTRAST UTILITIES 4 Touch the Arrows to scroll to the desired menu item or touch Menu to exit the Main menu and return to the engine parameter display Selecting a Language 1 Starting at the main menu display use the Arrows to scroll to the Language menu and once highlighted touch the Enter button SELECT UNITS QO PAGE 21 DCA 220SSJ DIAGNOSTIC DISPLAY 2 Thelanguage choices will be displayed Use the Arrow 4 buttons to scrollthrough the sel
96. r Local Dealer is MQPOWER A Division of Multiquip Inc POST OFFICE BOX 6254 CARSON CA 90749 310 537 3700 800 421 1244 FAX 310 632 2656 POWE E mail mqpower multiquip com Internet www mqpower com
97. r is negative grounding type When an inverted circuit connection takes place the circuit will be in short circuit instantaneously resulting the alternator failure DO NOT put water directly on the alternator Entry of water into the alternator can cause corrision and damage the alternator Wiring Inspect the entire generator for bad or worn electrical wiring or connections If any wiring or connections are exposed insulation missing replace wiring immediately Piping and Hose Connection Inspect all piping oil hose and fuel hose connections for wear and tightness Tighten all hose clamps and check hoses for leaks If any hose fuel or oil lines are defective replace them immediately DCA 220SSJ OPERATION AND PARTS MANUAL REV 1 03 22 07 PAGE 51 DCA 220SSJ GENERATOR START UP PROCEDURE MANUAL Before Starting A CAUTION LETHAL EXHAUST HAZARD The engine s exhaust contains harmful emissions ALWAYS have adequate ventilation when operating Direct exhaust away from nearby personnel WARNING STARTINGTHE GENERATOR NEVER manually start the engine with the main GFCI or auxiliary circuit breakers in the ON closed position The Engine Control Unit ECU used with this generator diagnosis engine faults that arise with the the engine control system and the engine itself Engine faults can be determined by viewing the Diagnostic Trouble Codes Active Fault Codes which are displayed on th
98. reason s for thereturn d The list must reference the sales order s orinvoice s under whichthe items were originally purchased e Thelist must include the name and phone number ofthe person request ingthe RMA 3 Acopyofthe Return Material Authoriza tionmustaccompanythe return shipment 4 Freight is at the sender s expense All parts must be returned freight prepaid to Multiquip s designated receiving point 5 Partsmustbe in new andresalable con dition inthe original Multiquip package if any and with Multiquip part numbers clearly marked 6 Thefollowingitemsare not returnable a Obsolete parts If an item is in the price book and shows as being re placedby another item itis obsolete b Any parts with a limited shelf life such as gaskets seals O rings and other rubber parts that were pur chased more than six months priorto the return date Anylineitemwith an extended dealer netprice of less than 5 00 d Special order items e Electricalcomponents f Paint chemicals and lubricants g Decals and paper products h Items purchasedin kits 7 Thesenderwillbe notified of any material received thatis not acceptable 8 Suchmaterial willbe heldforfive working days from notification pending instruc tions Ifa reply is not received within five days the material will be returnedtothe sender at his expense 9 Crediton returned parts will be issued at dealer net price at
99. rvice Classification CC SD 0 API Service Classification CC SE API Service Classification CC SF Table 11 Recommended Motor Oil ARCTIC OIL Fuel Check AX DANGER EXPLOSION FIRE HAZARDS Fuel spillage on a hot engine can cause a fire or explosion If fuel spillage occurs wipe up the spilled fuel completely to prevent fire hazards NEVER smoke around or near the generator gt 2 DIN og Refilling the Fuel System A CAUTION REFUELING THE GENERATOR ONLY properly trained personel who have read and understand this section should refill the fuel tank system This generator has an internal fuel tank located inside the trailer frame and may also be equipped with an environmental fuel tank Figure 31 ALWAYS fill the fuel tanks with clean fresh 2 diesel fuel DO NOT fill the fuel tanks beyond their capacities Pay attention to the fuel tank capacity when replenishing fuel The fuel tank cap must be closed tightly after filling Handle fuel in a safety container If the container does not have a spout use a funnel Wipe up any spilled fuel immediately L WHISPERWATT 220 TRAILER MOUNTED FUEL TANK OPTION dits SI ENVIRONMENTAL OPTION Figure 31 Internal Fuel Tank System PAGE 48 DCA 220SSJ OPERATION AND PARTS MANUAL REV 1 03 22 07 DCA 220SSJ PRE SETUP
100. ry dusty or dry grass conditions a clogged air cleaner will result This can lead to a loss of power excessive carbon buildup in the combustion chamber and high fuel consumption Change air cleaner more frequently if these conditions exists Fuel Addition Add diesel fuel the grade may vary according to season and locations Removing Water from the Fuel Tank After prolonged use water and other impurities accumulate in the bottom of the tank Occasionally inspect the fuel tank for water contamination and drain the contents if required During cold weather the more empty volume inside the tank the easier it is for water to condense This can be reduced by keeping the tank full with diesel fuel DCA 220SSJ OPERATION AND PARTS MANUAL REV 1 03 22 07 PAGE 57 DCA 220SSJ MAINTENANCE ENGINE Air Removal If air enters the fuel injection system of a diesel engine starting becomes impossible After running out of fuel or after disassembling the fuel system bleed the system according to the following procedure See the John Deere Engine Manual for details To restart after running out of fuel turn the switch to the ON position for 15 30 seconds Try again if needed This unit is equipped with an automatic air bleeding system Check Oil Level Check the crankcase oil level prior to each use or when the fuel tank is filled Insufficient oil may cause severe damage to the engine Make sure the gener
101. s of the trailer When specifying or replacing Figure 61 should be visually inspected every 6 000 miles trailer wheels it is important the wheels tires and axle are for signs of excessive wear elongation of bolt holes and properly matched loosening of fasteners Replace all damaged parts suspension immediately Torqued suspension components AX CAUTION EYESIGHT HAZARD as detailed in Table 17 ALWAYS wear safety glasses when BRACKET IS WELDED TO FRAME removing or installing force fitted parts gt Failure to comply may result in serious 7 injury SHACKLE HANGER SUPPORT BRACKET IS WELDED TO FRAM SHACKLE BOLTS CAUTION REPAIRING TRAILER WHEELS LEAF DO NOT attempt to repair or modify a wheel DO NOT FRONT install in inner tube to correct a leak through the rim If the HANGER NUT rim is cracked the air pressure in the inner tube may cause pieces of the rim to gt explode break off with great force and 27 cause serious eye or bodily injury FRONT BOLT HANGER BOLT LOCKING TIE PLATE Figure 61 Major Suspension Components Tire Wear Inflation Tire inflation pressure is the most important factor in tire life Table 17 Suspension Torque Requirements Pressure should be checked cold before operation DO NOT bleed air from tires when they are hot Check inflation tem Torque Ft Lbs pressure weekly during use to insure the maximum tire life andtread wear Table 16 Tire Wear Troublesh
102. s to be recharged or replaced Before charging the battery with an external electric source be sure to disconnect the battery cables Battery Cable Installation ALWAYS be sure the battery cables Figure 37 are properly connected to the battery terminals as shown below The Red Cable is connected to the positive terminal of the battery and the Black Cable is connected to the negative terminal of the battery CAUTION BATTERY SERVICING SAFETY ALWAYS disconnect the negative terminal FIRST and reconnect negative terminal LAST POSITIVE NEGATIVE BATTERY Figure 37 Battery Connections When connecting battery do the following 1 NEVER connect the battery cables to the battery terminals when the MPEC Control Switch is in either the MANUAL or AUTO position ALWAYS make sure that the MPEC Control Switchis in the OFF RESET position when connecting the battery 2 Place a small amount of battery terminal treatment compound around both battery terminals This will ensure a good connection and will help prevent corrosion around the battery terminals If the battery cable is connected incorrectly electrical damage to the generator will occur Pay close attention to the polarity of the battery when connecting the battery CAUTION BATTERY SERVICING SAFETY Inadequate battery connections may cause poor starting of the generator and create other malfunctions Alternator The polarity of the alternato
103. splay USE DEFAULTS CUSTOM SETUP AUTOMATIC SCAN OFF Touch the Enter Button to activate the Use Defaults function USE DEFAULTS CUSTOM SETUP AUTOMATIC SCAN OFF 7 10 message indicating the Single Engine parameter display parameters are resetto the factory defaults will be displayed then the display will return to the Custom Setup menu Custom Setup To perform custom setup of the 1 Up Display use the arrow buttons to scroll to and highlight Custom Setup on the display USE DEFAULTS CUSTOM SETUP AUTOMATIC SCAN OFF Touching the Enter Button will display a list of engine parameters Use the Arrow Buttons to scroll to and highlight a selected parameter parameter with a symbol to right of it PERCENT LOAD AT CURRENT RPM 3 ENGINE OIL PRESSURE ENGINE COOLANT TEMPERATURE PAGE 30 DCA 2208SJ OPERATION AND PARTS MANUAL REV 1 03 22 07 DCA 220SSJ DIAGNOSTIC DISPLAY 11 12 13 14 15 Touch the Enter Button to deselect the selected parameter removing it from the list of parameters being displayed on the 1 up display PERCENT LOAD AT CURRENT RPM 3 ENGINE OIL PRESSURE ENGINE COOLANT TEMPERATURE Use the Arrow Button to scroll and highlight the desired parameter that has not been selected for display ENGINE SPEED PERCENT LOAD AT CURRENT RPM 2 ENGINE OIL PRESSURE ENGINE COOLANT TEMPERATURE To
104. supplied to them Figure 59 To apply commercial power to these receptacles power cord of adequate size will be required See Table 6 When using the generator in hot climates there is no reason to apply power to jacket water heater However if the generator will be used in cold climates it is always good idea to apply power to the jacket water heater at all times To apply power to the jacket water heater simply apply power to the jacket water heater receptacle via commercial power using an power cord of adequate size Ifthe generator will be used daily the battery should normally not require charging If the generator will be idle not used for long periods of time apply power to the battery charger receptacle via commercial power using an power cord of adequate size To ensure adequate starting capability always have power applied to the generator s internal battery charger OUTPUT TERMINAL BATTERY CHARGER 120 VAC INPUT RECEPTACLE CONNECT TO EXTERNAL 120 VAC POWER SOURCE JACKET WATER HEATER 120 VAC INPUT RECEPTACLE REFERENCE TABLE 6 FOR PROPER SIZE EXTENSION CORD Figure 59 DCA 220SSJBattery Charger amp Jacket Water Heater Power Connections DCA 220SSJ OPERATION AND PARTS MANUAL REV 1 03 22 07 PAGE 59 DCA 220SSJ MAINTENANCE TRAILER Trailer Maintenance This section is intended to provide the user with generic trailer service and maintenance information The servi
105. tage change over board 15 configured for three phase 240 operation 5 6369 TWIST LOCK RECEPTACLES SINGLE PHASE 240 139 VAC 50 AMP OUTPUT Figure 11 240 139V Twist Lock Auxiliary Receptacles Each auxilliary receptacle is protected by a 50 amp circuit breaker These breakers are located directly above the GFCI receptacles Remember the load output current on allthree receptacles is dependent on the load requirements of the Output Terminal Lugs Turn the voltage regulator control knob Figure 12 on the control panel to obtain the desired voltage Turning the knob clockwise will increase the voltage turning the knob counter clockwise will decrease the voltage DECREASE INCREASE Figure 12 Voltage Regulator Control Knob Removing the Plastic Face Plate Hard Wire Hookup Panel The Output Terminal Lugs are protected by plastic face plate cover Figure 13 Un screw the securing bolts and lift the plastic terminal cover to gain access to the terminal enclosure After the load wires have been securely attached to the terminal lugs reinstall the plastic face plate HARD WIRE PLASTIC HOOKUP PANEL TERMINAL COVER SECURING BOLTS Figure 13 Plastic Face Plate Output Terminal Lugs DCA 220SSJ OPERATION AND PARTS MANUAL REV 1 03 22 07 PAGE 41 DCA 220SSJ OUTPUT TERMINAL PANEL FAMILIARIZATION Connecting Loads Loads can be connected to the generator by the Ouput Terminal
106. ters and service codes The keypad on the diagnostic display panel is capacitive touch sensing system There are no mechanical switches to wear or stick This keypad display unit will operate in extreme hot or cold weather conditions Other components in the system are microprocessor based components for displaying critical engine data broadcast by an electronic engine or transmission s Engine Control Unit ECU engine RPM oil pressure coolant temperature system voltage etc and combination audible alarm and relay unit for warning and shutdown annunciation The Engine Control Unit ECU used with this generator diagnosis engine faults that arise with the the engine control system and the engine itself Engine faults can be determined by viewing the Diagnostic Trouble Codes Active Fault Codes which are displayed on the Diagnostic Display Panel See the John Deere Engine Operator s Manual for complete listing of active fault codes and countermeasures The following definitions describe the controls and functions of the Diagnostic Display Panel Figure 6 1 Button Press this button to enter or exit menu screens 2 Left Arrow Button Press this button to scroll through the screen either moving the parameter selection toward the left or upward 3 Right Arrow Button Press this button to scroll through the screen either moving the parameter selection toward the right or downward 4 Enter Key Button
107. the AC output section There are four connections of the open delta A B C and D During steady state loads the power from the voltage regulator is supplied from the parallel connections of to B A to D and C to D These three phases of the voltage input to the voltage regulator are then rectified and are the excitation current for the exciter section When heavy load such as motor starting or short circuit occurs the automatic voltage regulator AVR switches the configuration of the open delta to the series connection of B to C This has the effect of adding the voltages of each phase to provide higher excitation to the exciter section and thus better voltage response during the application of heavy loads The connections of the AVR to the AC output windings are for sensing only No power is required from these windings The open delta design provides virtually unlimited excitation current offering maximum motor starting capabilities The excitation does not have fixed ceiling and responds according the demands of the required load Engine The DCA 220SSJ is powered by 6 cylinder water cooled direct injection turbocharged John Deere 6068HF485 Turbo Diesel Engine This engine is designed to meet every performance requirement for the generator Reference Table 1 for engine specifications In keeping with MQ Power s policy of constantly improving its products the specifications quoted herein are subject to ch
108. the part is used only with the specific model number or model number variant listed It can also be used to show a part is NOT used on a specific model or model number variant Indicated by ONLY NOT USED ON Make Obtain Locally Indicates that the part can be purchased at any hardware shop or made out of available items Examples include battery cables shims and certain washers and nuts Not Sold Separately Indicates that an item cannot be purchased as a separate item and is either part of an assembly kit that can be purchased or is not available for sale through Multiquip PAGE 70 DCA 220SSJ OPERATION AND PARTS MANUAL REV 1 03 22 07 DCA 220SSJ SUGGESTED SPARE PARTS DCA 220SSJ WHISPER WATTGENRATOR W JOHN DEERE 6068HF485 TURBO DIESEL ENGINE 1TO 3 UNITS Qty P N Description ms M4310500808 HOSE RADIATOR UPPER ipee 4310500903 HOSE RADIATOR LOWER 2242 060202011062 RADIATOR CAP d s 0845500104 FUEL CAP 0602015230 V BELT SET FAN Vassnes 0602122272 UNIT OIL PRESSURE _ 0602122281 SWITCH OIL PRESSURE 0602123282 TEMP SENSOR UNIT 0602123261 SWITCH TEMPERATURE SENSOR 0810105400 FILTER FUEL FUEL D us 0602042596 FILTER FUEL PRIMARY 0602042597 FILTER FUEL FINAL Deos 0602041292 FILTER OIL CARTRIDGE 060204
109. time of the original purchase less a 15 restocking charge 10 cases where an item is accepted for which the original purchase document can not be determined the price will be based onthe list price that was effective twelve months prior to the RMA date 11 Credit issued will be applied to future purchases only PRICING AND REBATES Prices are subject to change without prior notice Price changes are effective on a spe cific date and all orders received on or afterthat date willbe billed atthe revised price Rebates for price declines and added charges for price increases will not be made for stock on hand atthe time of any price change Multiquip reserves the right to quote and sell directto Government agencies andto Original Equipment Manufacturer accounts who use our products as integral parts of their own products SPECIAL EXPEDITING SERVICE A 35 00 surcharge willbeaddedtothe invoice for special handling including bus shipments insured parcel post or in cases where Multiquip mustpersonally deliverthe partstothe carrier LIMITATIONS OF SELLER S LIABILITY Multiquip shall not be liable hereunder for damagesin excess ofthe purchase price ofthe item with respect to which damages are claimed and in no event shall Multiquip be liable for loss of profit or good will or for any otherspecial consequential orincidental dam ages LIMITATION OFWARRANTIES No warranties express orimplied are made in connection w
110. tion will void all warranties Whenever necessary replace nameplate operation and safety decals when they become difficult read ALWAYS check the machine for loosened threads or bolts before starting NEVER operate the generator in an explosive atmosphere or near combustible materials An explosion or fire could result causing severe bodily harm or even death NEVER touch the hot exhaust manifold muffler or cylinder Allow these parts to cool before servicing engine or generator HighTemperatures Allow the engine to cool before performing service and maintenance functions Contact with hot components can cause serious burns The engine of this generator requires an adequate free flow of cooling air NEVER operate the generator in any enclosed or narrow area where free flow of the air is restricted If the air flow is restricted it will cause serious damage to the generator or engine and may cause injury to people The generator engine gives off DEADLY carbon monoxide gas DO NOT place hands or fingers inside generator engine compartment when engine is running NEVER run engine without air filter Severe engine damage may occur DO NOT leave the generator running in the manual mode unattended Refer to the John Deere Engine Owner s Manual for engine technical questions or information ALWAYS store equipment properly when it is not being used Equipment should be stored in a clean
111. to the operator and are preceded by one of three words DANGER WARNING or CAUTION You WILL be KILLED or SERIOUSLY injured if you do not follow directions You COULD be KILLED or SERIOUSLY injured if you do not follow directions You CAN be injured if you do not follow directions HAZARD SYMBOLS Potential hazards associated with the operation of this equipment will be referenced with Hazard Symbols which appear throughout this manual and will be referenced in conjunction with Safety Message Alert Symbols AX WARNING LETHAL EXHAUST GASES poisonous carbon monoxide This gas is colorless and odorless and can cause DEATH if inhaled NEVER operate this equipment in a confined area or enclosed structure that does not provide ample free flow air WARNING EXPLOSIVE FUEL its vapors can cause an explosion if ignited DO NOT start the engine near spilled fuel or combustible fluids DO NOT fill the fuel tank while the engine DO NOT overfill tank since spilled fuel could ignite if it comes into contact with hot engine parts or sparks from the ignition system Store fuel in approved containers in well ventilated areas and away from sparks and flames Gasoline is extremely flammable and is running or hot NEVER use luel as a cleaning agent WARNING BURN HAZARDS Engine components can generate extreme heat To prevent burns DO NOT touch these areas while the engine is running or imme
112. ubleshooting the Microprocessor Engine Controller unit MPEC Ifthe problem cannot be remedied consult our company s business office or service plant TABLE 20 ENGINE CONTROLLER TROUBLESHOOTING MPEC SYMPTOM POSSIBLE PROBLEM SOLUTION Low oil level Fill oil level Low oil pressure light is Oil pressure sending unit failure Replace oil pressure sending unit OM Time delay malfuntion in Controller Refer to dealer Wire shorted Inspect repair wire Low coolant level Fill coolant level on Optionally Installed Sending unit failure Replace sending unit Low battery voltage Replace charge battery Fan belt tension incorrect Tighten replace fan belt Air flow is not circulation through radiator Clean repair radiator grill High coolant temperture Exhaust leaking Replace repair gaskets or faulty part light is on Generator being overloaded Check reduce load Thermostat failure Replace thermostat Air intake blocked Clear all air intakes Temperature switch failure Replace temperature switch No or low Fuel Fill fuel level Overcrank light is on Controller needs to be calibrated Refer to dealer RPM engine speed too high Adjust RPM Governor actuator needs to be adjusted Adjust governor actuator Overspeed light is on Governor controller needs to be adjusted Adjust governor controller Engine Controller needs to be calibrated Refer to dealer Loss of MPU light s or Magnetic pick up out of adjustment Adjust magnetic pick up
113. uch the Enter Button to select the highlighted parameter for inclusion in the Single Engine Parameter Display ENGINE SPEED PERCENT LOAD AT CURRENT RPM 2 ENGINE OIL PRESSURE ENGINE COOLANT TEMPERATURE 3 Continue to scroll and select additional parameters for the custom 1 up Display Touch the Menu Button at any time to return to the Custom Setup menu Automatic Scan Selecting the scan function will cause the 1 Up Display to scroll through the selected set of parameters one at a time Use the Arrow Buttons to scroll to the Automatic Scan function 16 Touching the Enter Button toggles the Automatic Scan function on 17 Touching the Enter Button again toggles the Automatic Scan function off 18 Once the Use Defaults Custom Setup and Automatic Scan functions have been set touch the Menu Button to return to the main menu USE DEFAULTS CUSTOM SETUP OMAT N ON 19 Touch the Menu Button to exit the Main menu and return to the engine parameter display COOL TEMP DCA 220SSJ OPERATION AND PARTS MANUAL REV 1 03 22 07 PAGE 31 DCA 220SSJ DIAGNOSTIC DISPLAY Setup 4 Up Display 5 The Use Defaults screen will be displayed during the 1 From the single or four engine parameter display touch resetting period me will automatically return to the the Menu Button Setup 4 Up Display menu

Multiquip DCA-220SSJ Portable Generator User Manual

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