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MTD Series 54M Lawn Mower User Manual

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17. zeuoe 299304 SNOA Is esnepuoj sed zeuajal N ejnuo eun p eins e e paid ej Ins assed esnepuoj e enbsJo juasinpoud es seinsse g sasnaiquiou aq sjefqo sep 1ejefoud e seo ue seinsse q sep 1esneo jned jedejo un no ej ep jedejo np eouesqe speid 19 Jayndwe ned eue e7 adnoo ep neejejd snos ue eoeid 9 said spaid no sureui zeoejd N Siuuej sep no sejepues sep 79 104 Is snu spaid snoa Is esnepuoj e sreure zesi rin N sepueuuioo9 1005 0 e senssneuo sep Se 1e seJq se inb uojejued un je seisnfe uerq sap je assieda oj oules e sejsnqoJ seinssneuo 590 4 xne 19559 SNOA 19 1 ejefoid Joyo ue ned jefqo un eun no un ue no ej juesi n ue ep sejeun sep 20 eyooidde s un nbjenb is euigoeu e zejgu v euuonouo 9 juepued ep spaid 6 ne sjuessed sjuejue sa zeuDioje ejroefoud un eJnsse q no awe ep 181119 un nbjanb 19 1 ap sed eu sjenjue
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22. pee ROLE filter colliers et filtre concerne les pieces 951 10358 Fuel Filter Filtre carburant et ou accessoires 15 16 Adressez vous au Service apr s vente 19 20 28 REMARQUE Les pi ces illustr es sans identification num rique ne sont pas des l ments r parables 23 24 N DE N DE R F PI CE DESCRIPTION DESCRIPTION 1 747 1161 Blade Control Handle Black Poign e de commande de la lame noir 2 749 1092A Upper Handle Black Guidon sup rieur noir 3 747 04080 Catcher Lower Frame Sac herbe b ti inf rieur 4 749 0928B Lower Handle Guidon inf rieur 5 720 0279 Knob 1 4 20 Bouton 1 4 20 6 710 1205 Rope Guide Bolt Boulon de guidage de cordon 7 710 1174 Curved Carriage Bolt 5 16 18 x 2 00 Boulon ordinaire courb 5 16 18 x 2 00 8 664 04007A Generic Grasscatcher Bag Black Sac herbe noir 664 04027 Grasscatcher Bag YM Sac herbe YM 664 0401 1 Grasscatcher Bag Troy w label Sac herbe Troy avec tiquette 9 736 0182 Spring Wash 5 x 1 0 w 2 side rear whls Rondelle 0 5 x 1 0 avec 2 po roues arri re 10 710 0606 Hex Cap Screw1 4 20 x 1 5 Lg Vis t te hex 1 4 20 x 1 5 po de lg 11 726 0240 Cable Tie Attache c ble 12 710 0703 Carriage Bolt 1 4 20 x 75 Gr 1 Boulon ordinaire 1 4 20 x 0 75 Qual 1 18 731 04727 Chute Door Porte de goulot
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28. Figure 5 1 General Recommendations 1 Always observe safety rules when performing any maintenance 2 The warranty on this lawn mower does not cover items that have been subjected to operator abuse or negligence To receive full value from warranty operator must maintain the lawn mower as instructed here 3 Changing of engine governed speed will void engine warranty 4 All adjustments should be checked at least once each season 5 Periodically check all fasteners and make sure these are tight Lubrication 1 Lubricate the pivot points on the blade control handle at least once a season with light oil The blade control must operate freely in both directions See Figure 5 1 2 If your mower is equipped with ball bearing wheels lubricate at least once a season with a light oil all other types require no lubrication However if the wheels are removed for any reason lubricate the surface of the axle bolt and the inner surface of the wheel with light automotive oil 3 Lubricate the torsion spring and pivot points periodi cally with light oil to prevent rust See Figure 5 1 Engine 1 Refer to the engine operation and maintenance sections in this manual for detailed instructions 2 Maintain engine oil level 3 Service air cleaner every 25 hours under normal conditions Clean every few hours under extremely dusty conditions 4 Clean the engine regularly with a cloth or brush Keep the cooling system
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33. IMPORTANT Do not overfill Overfilling with oil may cause smoking hard starting spark plug fouling or oil saturation of air cleaner Fuel Recommendations Use automotive gasoline Unleaded or lowleaded to minimize combustion chamber deposits Never use an oil gasoline mixture or dirty gasoline Avoid getting dirt dust or water in the fuel tank WARNING Gasoline is extremely flam mable and is explosive under certain conditions Refuel in a well ventilated area with the engine stopped Do not smoke or allow flames or sparks in the area where the engine is refueled or where gasoline is stored Do not overfill the fuel tank there should be no fuel in the filler neck After refueling make sure the tank cap is closed properly and securely Be careful not to spill fuel when refueling Spilled fuel or fuel vapor may ignite If any fuel is spilled make sure the area is dry before starting the engine Avoid repeated or prolonged contact with skin or breathing of vapor Check Fuel Level 1 Clean around fuel fill before removing cap to fuel 2 Fill tank to approximately 2 cm below lowest portion of neck to allow for fuel expansion Be careful not to overfill IMPORTANT Before refueling allow engine to cool 2 minutes Starting The Engine WARNING Always keep hands and feet clear of equipment moving parts Do not use a pressurized starting fluid Vapors are flammable 1 Move the choke lever on the right s
34. If the cylinder was coated with oil during storage preparation the engine will smoke briefly at startup This is normal 20 For parts and or accessories refer to customer support on page 2 Adressez vous au Service apr s vente la page 2 pour ce qui concerne les pi ces et ou accessoires Engine Moteur 1P70FUA sed IS oO o te 6 9g TE ANNE sss e Ref Part No No No de Description D signation R f pi ce 1 05110868 Fuel Tank 951 10369 Flywheel Shroud D flecteur volant 3 951 10335 Rubber Fuel Tank Mounting Washer Rondelle de montage du r servoir en z 4 951 10334 Oil Filler Tube Assembly Tube du filtre huile P l ces 5 951 10333 Dipstick Assembly Jauge huile 2 951 10413 Cylinder Head Complete d tach es 7 951 10414 Short Block Assembly Bloc moteur embiell 951 10321 Stop Switch and Brake Assembly 10 951 10344 Push Rod Kit Tige de culbuteur 11 951 10345 Ensemble soupape 951 10319 Recoil Spring and Pulley Assembly Ressort du lanceur et poulie 2 95110370 3 951 10366 for pans anerer 14 95110310 Da d 951 1307 E page 2 951 10412 Air Cleaner Housing Assembly Habitacle du filtre air Complete 17 951 10342 Muffler Stud Assembly Support du silencieux l 2 pour 18 951 10364 Fuel Line Kit Inc hoses clamps 8 Conduite de carburant avec boyaux
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41. angle which causes gasoline to spill Do not choke carburetor to stop engine When transporting equipment transport with fuel tank EMPTY When storing gasoline or equipment with fuel in tank store away from furnaces stoves water heaters or other appliances that have pilot light or other ignition source because they can ignite gasoline vapors Starting engine creates spark ing Sparking can ignite nearby flammable gases Explosion and fire could result e fthere is a natural or LP gas leakage in area do not start engine Do not use pressurized starting fluids because vapors are flammable Engines give off carbon mon oxide an odorless colorless poisonous gas Breathing carbon monoxide can cause nausea fainting or death Start and run engine outdoors Do not start or run engine in enclosed area even if doors or windows are open Unintentional sparking can result in fire or electric shock Unin tentional start up can result in entanglement traumatic amputa tion or laceration Before peforming adjustments or repairs disconnect spark plug wire and keep it away from spark plug When testing for spark use approved spark plug tester Do not check for spark with spark plug removed Running engine produces heat Engine parts especially muffler become extremely hot Severe thermal burns can occur on contact Combustible debris such as leaves grass brush etc can
42. assure rapid and complete draining 1 Remove oil fill cap and drain oil by either removing drain plug or turning mower on its side air cleaner side up and allowing oil to drain into a suitable container See Figure 10 1 WARNING Before tipping engine or equipment to drain oil drain fuel from tank by running engine until fuel tank is empty Figure 104 2 Reinstall the drain plug if removed and tighten it Oil Service securely Check oil level regularly 3 Refill with the recommended oil see page 16 and sure correct oil level is maintained Check every check the oil level See Figure 10 1 5 hours or daily before starting engine See oil 4 Reinstall the oil fill cap securely checking procedure on page 16 18 IMPORTANT Used motor oil may cause skin cancer if repeatedly left in contact with the skin for prolonged periods Although this is unlikely unless you handle used oil on a daily basis it is still advisable to thoroughly wash your hands with soap and water as soon as possible after handling used oil NOTE Please dispose of used motor oil in a manner that is compatible with the environment We suggest you take it in a sealed container to your local service station for reclamation Do not throw it in the trash or pour it on the ground Air Cleaner Service A dirty air cleaner will restrict air flow to the carburetor To prevent carburetor malfunction service the air cleaner regularly Servic
43. blower housing area clean to permit proper air circulation which is essential to engine performance and life Be certain to remove all grass dirt and combustible debris from muffler area Deck The underside of the mower deck should be cleaned after each use to prevent a buildup of grass clippings leaves dirt or other matter If this debris is allowed to accumulate it will invite rust and corrosion and may prevent proper mulching The deck may be cleaned by tilting the mower and scrap ing clean with a suitable tool make certain the spark plug wire is disconnected Blade Care WARNING When removing the A cutting blade for sharpening or replacement protect your hands with a pair of heavy gloves or use a heavy rag to hold the blade Periodically inspect the blade adapter for cracks especial ly if you strike a foreign object Replace when necessary Follow the steps below for blade service 1 Disconnect spark plug wire from spark plug 2 Tip mower as specified in separate engine manual If it does not specify turn mower on its side making sure that the air filter and the carburetor are up 3 Remove the bolt and the blade bell support which hold the blade and the blade adapter to the engine crankshaft See Figure 5 1 4 Remove blade and adapter from the crankshaft 5 The blade may be resharpened by removing it and either grinding or filing the cutting edge keeping as close to the original bevel as possible D
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46. fire Inspect and clean before every use IMPORTANT Do not spray engine with water to clean because water could contaminate fuel Using a garden hose or pressure washing equipment can also force water into the air cleaner or muffler opening Water in the air cleaner will soak the paper element and water that passes through the element or muffler can enter the cylinder causing damage Electrode gt lt 0 030 in Figure 10 4 IMPORTANT The spark plug must be securely tight ened An improperly tightened spark plug can become very hot and may damage the engine Spark Plug Part Number 751 10238 Clean Engine If the engine has been running allow it to cool for at least half an hour before cleaning Periodically remove grass and dirt build up from engine Clean finger guard and around muffler Clean with a brush or compressed air IMPORTANT Do not spray engine with water to clean because water could contaminate fuel Using a garden hose or pressure washing equipment can also force water into the air cleaner or muffler opening Water in the air cleaner will soak the paper element and water that passes through the element or muffler can enter the cylinder causing damage WARNING Accumulation of debris around muffler could cause a fire Inspect and clean before every use Storage Engines stored over 30 days need to be drained of fuel to prevent deterioration and gum from forming in fuel
47. other sources of ignition Starter Grass Catcher Chute Deflector optional Know Your Lawn Mower Cutting Height Adjustment Lever for each wheel Figure 4 1 Blade Control Handle The blade control handle is located on the upper handle of the mower See Figure 4 1 The blade control handle must be depressed in order to operate the unit Release the blade control handle to stop the engine and blade Recoil Starter The recoil starter is attached to the right upper handle Stand behind the unit and pull the recoil starter rope to start the unit Mulching Plug optional The mulching plug is used to close the side discharge chute opening when mulching or bagging grass Do not remove the hinged mulching plug at any time even when you are not mulching Cutting Height Adjustment Levers If so equipped One adjustment lever is located on each wheel and is used to adjust the cutting height All four levers have to be at the same relative position to ensure uniform cut Choke Knob Pull the choke knob to activate the choke on the engine Use of the choke may not be necessary if the engine is warm or the air temperature is high Gas and Oil Fill Up Refer to the engine section in this manual for engine information 1 Add oil provided before starting unit for the first time out of the box 2 Service the engine with gasoline as instructed in the engine section of this manual WARNING Use extreme car
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50. shrubs trees or other objects that may obscure your vision of a child who may run into the mower 5 Keep children away from hot or running engines They can suffer burns from a hot muffler 6 Never allow children under 14 years old to operate a power mower Children 14 years old and over should read and understand the operation instructions and safety rules in this manual and should be trained and supervised by a parent Service Safe Handling Of Gasoline 1 To avoid personal injury or property damage use extreme care in handling gasoline Gasoline is extremely flammable and the vapors are explosive Serious personal injury can occur when gasoline is spilled on yourself or your clothes which can ignite 2 Wash your skin and change clothes immediately 3 Use only an approved gasoline container 4 Never fill containers inside a vehicle or on a truck or trailer bed with a plastic liner Always place containers on the ground away from your vehicle before filling 5 Remove gas powered equipment from the truck or trailer and refuel it on the ground If this is not possible then refuel such equipment on a trailer with a portable container rather than from a gasoline dispenser nozzle 6 Keep the nozzle in contact with the rim of the fuel tank or container opening at all times until fueling is complete Do not use a nozzle lock open device 7 Extinguish all cigarettes cigars pipes and other sources of ignition Never fu
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53. 2 Stopping Engine 1 Release blade control handle to stop the engine and the blade 2 Disconnect spark plug wire from spark plug and ground against the engine WARNING Wait for the blade to stop completely before performing any work on the mower or to remove the grass catcher Using Your Lawn Mower WARNING Never operate your mower without either the rear door or the entire grass catcher assembly firmly secured Be sure the lawn is clear of stones sticks wire or other objects which could damage the lawn mower or the engine Such objects could be accidently thrown by the mower in any direction and cause serious personal injury to the operator and others Figure 4 2 WARNING If you strike a foreign A object stop the engine Remove wire from the spark plug thoroughly inspect the mower for any damage and repair the damage before restarting and operating the mower Extensive vibration of the mower during operation is an indication of damage The unit should be promptly inspected and repaired Operating Tips 1 For best results and effective mulching do not cut wet grass 2 New grass thick grass or wet grass may require a narrower cut 3 For a healthier lawn never cut off more than one third of the total length of the grass 4 Your lawn should be cut in the fall as long as there is growth 5 Adjust ground speed according to condition of lawn If the grass has been allowed to
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57. ENT Model Number Serial Number please locate the model plate on the equipment and copy the Num ro de mod le Num ro de s rie model number and the serial number to the sample model plate provided to the right You can locate the model plate by standing at the operating position and looking down at the rear SS MTD fr KITCHENER ON N2G 4J1 For A Growing World 1 800 668 1238 www mtdcanada com Customer Support Please do NOT return the unit to the retailer from which it was purchased without first contacting Customer Support If you have difficulty assembling this product or have any questions regarding the controls operation or maintenance of this unit you can seek help from the experts Choose from the options below 1 Visit www mtdcanada ca for many useful suggestions click on Customer Support button 2 Call a Customer Support Representative at 1 800 668 1238 3 The engine manufacturer is responsible for all engine related issues with regards to performance power rating specifica tions warranty and service Please refer to the engine manufacturer s Owner s Operator s Manual packed separately with your unit for more information Please have your unit s model number and serial number ready when you call See previous section to locate this information You will be asked to enter the serial number in order to process your call Use this page as guide to determine slop
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59. Safety Set Up Adjustments Operation Maintenance Troubleshooting Warranty Parts Lists 5 MANUAL 21 Rotary Mower Model Series 54M IMPORTANT READ SAFETY RULES AND INSTRUCTIONS CAREFULLY BEFORE OPERATING EQUIPMENT 769 02980 PRINTED IN U S A MTD Products Ltd Box 1386 KITCHENER ONTARIO N2G 1 4 2 07 This Operator s Manual is an important part of your new equipment It will help you assemble prepare and maintain the unit for best performance Please read and understand what it says Table of Contents Slope 3 Engine Safe Operation Practices 14 Safe Operation Practices Engine Operation svcccsccssasisseansectversescancaascenasvseads 16 Set Up 8 Adjustments 6 Engine 18 eMeC 8 Illustrated Engine Parts Lists 22 Maintenance amp Off Season Storage 10 Emission Control System Trouble Shooting 12 Warranty Statement 24 Safety Labels icc au Cd Rua 13 Illustrated Parts Lists 26 Warranty oai asta ca tiii RC CIERRE 28 Finding and Recording Model Number BEFORE YOU START ASSEMBLING YOUR NEW EQUIPM
60. Surface Unleaded Fuel Manual International Symbols and Meanings Gasoline Is Flaammable Run Toxic Fumes Start Figure 8 1 15 Engine Safe Operation Practices WARNING Running engine produces heat Engine parts especially muf fler become extremely hot Severe thermal burns can occur on contact Combustible debris such as leaves grass brush etc can catch fire Rotating engine parts can contact or entangle hands feet hair cloth ing or accessories Traumatic amputation or severe laceration can result Rapid retraction of starter cord kickback will pull hand and arm toward engine faster than you can let go Broken bones fractures bruises or sprains could result Operating Your Engine IMPORTANT This engine is shipped without gasoline or oil in the engine Running the engine with insuf ficient oil can cause serious engine damage and void the engine warranty IMPORTANT Using nondetergent oil or 2 stroke engine oil could shorten the engine s service life Be sure to check the engine on a level surface with the engine stopped Know Your Engine Fuel Cap Figure 9 1 The major components of the engine The shroud on your engine may differ Read this section before starting your lawn mower engine Compare the illustrations in Figure 2 with your lawn mower engine to familiarize yourself with the location of various con
61. System or on essential carburetor parts If the gasoline in your engine deteriorates during storage you may need to have the carburetor and other fuel system components serviced or replaced 1 Remove all fuel from tank by running engine until it stops from lack of fuel 2 Change oil See Oil Change on page 18 3 Remove spark plug and pour about 15 ml of engine oil into cylinder Replace spark plug and crank slowly to distribute oil 4 Clean grass and debris from around engine under finger guard and under around and behind muffler Touch up any damaged paint and coat other areas that may rust with a light film of oil 5 Store in a clean dry and well ventilated area away from any appliance that operates with a flame or pilot light such as a furnace water heater or clothes dryer Also avoid any area with a spark producing electric motor or where power tools are operated 6 If possible also avoid storage areas with high humidity because that promotes rust and corrosion 7 Keep the engine level in storage Tilting can cause fuel or oil leakage Removing From Storage 1 Check your engine as described in the Pre Operation Check section of this manual on page 16 2 If the fuel was drained during storage preparation fill the tank with fresh gasoline If you keep a container of gasoline for refueling make certain it contains only fresh fuel Gasoline oxidizes and deteriorates over time causing hard starting 3
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63. all instructions on the machine and in the manual s before operation Be completely familiar with the controls and the proper use of this machine before operating it Keep this manual in a safe place for future and regular reference and for ordering replacement parts 2 This machine is a precision piece of power equipment not a plaything Therefore exercise extreme caution at all times Your unit has been designed to perform one job to mow grass Do not use it for any other purpose 3 Never allow children under 14 years old to operate this machine Children 14 years old and over should read and understand the instructions in this manual and should be trained and supervised by a parent Only responsible individuals who are familiar with these rules of safe operation should be allowed to use this machine 4 Thoroughly inspect the area where the equipment is to be used Remove all stones sticks wire bones toys and other foreign objects which could be tripped over or picked up and thrown by the blade Thrown objects can cause serious personal injury Plan your mowing pattern to avoid discharge of material toward roads sidewalks bystanders and the like Also avoid discharging material against a wall or obstruction which may cause discharged material to ricochet back toward the operator 5 To help avoid blade contact or a thrown object injury stay in the operator zone behind the handles and keep children bystanders helpers and pet
64. als slippery or light engine become tause aburi Do weight e g canvas shoes 21 Only use parts and accessories made for this machine by Your Responsibility Restrict the use of this power machine to persons who read understand and follow the warnings and instructions in this manual and on the machine 8 Do not put hands or feet near rotating parts or under the cutting deck Contact with the blade can amputate hands and feet 9 missing or damaged discharge cover can cause blade contact or thrown object injuries 10 Many injuries occur as a result of the mower being pulled over the foot during a fall caused by slipping or tripping Do not hold on to the mower if you are falling release the handle immediately 11 Never pull the mower back toward you while you are walking If you must back the mower away from a wall or the manufacturer Failure to do so can result in personal injury 22 situations occur which are not covered in this manual use care and good judgment Call customer assistance for the name of your nearest servicing dealer Slope Operation Slopes are a major factor related to slip and fall accidents which can result in severe injury Operation on slopes requires extra caution If you feel uneasy on a slope do not mow it For your safety use the slope gauge included as part of this manual to obstruction first look down and behind to avoid tripping and the
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66. catch fire Allow muffler engine cylinder and fins to cool before touching Keep children away from hot or running engines They can suffer burns from a hot muffler Remove accumulated combustibles from muffler and cylinder area Rotating engine parts can contact or entangle hands feet hair clothing or accessories Traumatic amputation or severe laceration can result e Operate equipment with guards in place Keep hands and feet away from rotating parts Tie up long hair and remove jewelry Do not wear loose fitting clothing dangling draw strings or items that could become caught Rapid retraction of starter cord kickback will pull hand and arm toward engine faster than you can let go Broken bones fractures bruises or sprains could result When starting engine pull cord slowly until resis tance is felt then pull rapidly Remove all external equipment engine loads before starting engine Direct coupled equipment components such as but not limited to blades impellers pulleys sprockets etc must be securely attached Safety Label Location This label warns you of potential hazards that can cause serious injury Read it carefully See Figure 8 1 for explanation of symbols If the label comes off or becomes hard to read contact the dealer for replacement ff p SU Safety Alert LL Read Owner s Hot
67. d Alteration of safety features of the product shall void this warranty You assume the risk and liability for loss damage or injury to you and your property and or to others and their property arising out of the misuse or inability to use the product This limited warranty shall not extend to anyone other than the original purchaser or to the person for whom it was purchased as a gift HOW LOCAL LAWS RELATE TO THIS WARRANTY This limited warranty gives you specific legal rights and you may also have other rights that vary in different jurisdictions IMPORTANT Owner must present Original Proof of Purchase to obtain warranty coverage MTD Products Ltd P BOX 1386 KITCHENER ON 6 4J1 Phone 1 800 668 1238 26 For parts and or accessories refer to customer support on page 2 Adressez vous au Service apr s vente la page 2 pour ce qui concerne les pi ces et ou accessoires LC Ly 9881 2 PIT sionpoad ALIN 8 21 899 008 e nod n e 1 1 yop eireyeudoud 97 LNVLHOdWI 59 inb zeAnod snoA 19 senbijioeds senbipunf sylo1p sep epioooe sno ej 1 31139 13 37907 5101 37 neapeo ue 2 ajjenbe e e
68. d to be free from defects in material and workmanship for a period of thirty 30 days from the date of purchase Normal wear parts include but are not limited to items such as batteries belts blades blade adapters grass bags rider deck wheels seats snow thrower skid shoes friction wheels shave plates auger spiral rubber tires engine oil air filters and spark plugs HOW TO OBTAIN SERVICE Warranty service is available WITH PROOF OF PURCHASE through your local authorized service dealer To locate the dealer in your area contact MTD Products Limited Kitchener ON N2G or call 1 800 668 1238 or log on to our Web site at www mtdcanada com This limited warranty does not provide coverage in the following cases 8 The engine or component parts thereof These items may carry a separate manufacturer s warranty Refer to applicable manufacturer s warranty for terms and conditions The Powermore engine is not excluded under this agreement b Log splitter pumps valves and cylinders have a separate one year warranty c Routine maintenance items such as lubricants filters blade sharpening tune ups brake adjustments clutch adjustments deck adjustments and normal deterioration of the exterior finish due to use or exposure d Service completed by someone other than an authorized service dealer e MTD does not extend any warranty for products sold or exported outside of Canada including possessions and territories f Replac
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71. e more frequently when operating the engine in extremely dusty areas WARNING Never use gasoline or low flash point solvents for cleaning the air cleaner element A fire or explosion could result IMPORTANT Never run the engine without the air cleaner Rapid engine wear will result 1 Remove the wing bolt and the air cleaner cover Remove the elements and separate them See Figure 10 2 Carefully check both elements for holes or tears and replace if damaged 2 Foam element Wash the element in a solution of household detergent and warm water then rinse thoroughly or wash in nonflammable or high flash point solvent Allow the element to dry thoroughly Soak the element in clean engine oil and squeeze out the excess oil The engine will smoke during initial start up if too much oil is left in the foam 3 Paper element Tap the element lightly several times on a hard surface to remove excess dirt or blow compressed air through the filter from the inside out Never try to brush the dirt off brushing will force dirt into the fibers Replace the paper element if it is excessively dirty Foam Element Part Number 751 10239 Paper Element Part Number 751 10240 Spark Plug Service WARNING DO NOT check for spark With spark plug removed DO NOT crank engine with spark plug removed To ensure proper engine operation the spark plug must be properly gapped and free of deposits 1 Remove the spark plug boot and use a spark pl
72. e when han dling gasoline Gasoline is extremely flammable and the vapors are explosive Never fuel the machine indoors or while the engine is hot or running Extinguish cigarettes cigars pipes and other sources of ignition WARNING The operation of any lawn mower can result in foreign objects being thrown into the eyes which can damage your eyes severely Always wear safety glasses while operating the mower or while performing any adjustments or repairs on it Starting Engine WARNING Be sure no one other than the operator is standing near the lawn mower while starting engine or operat ing mower Never run engine indoors or in enclosed poorly ventilated areas Engine exhaust contains carbon monox ide an odorless and deadly gas Keep hands feet hair and loose clothing away from any moving parts on engine and lawn mower 1 Pull out the choke knob located on the left side of the upper handle Figure 4 2 Note Use of the choke may not be necessary if the engine is warm or the air temperature is high 2 Standing behind the mower squeeze and hold the blade control against upper handle Figure 4 2 3 Grasp the starter handle as shown and pull slowly until resistance is felt then pull rapidly to start engine and avoid kickback Return it slowly to the rope guide Important Do not allow the recoil starter to snap back against the rope guide 4 Asthe engine warms slowly push in the choke knob See Figure 4
73. el machine indoors because flammable vapors will accumulate in the area Never remove gas cap or add fuel while the engine is hot or running Allow engine to cool at least two minutes before refueling 10 Never over fill fuel tank Fill tank to no more than 12 inch below bottom of filler neck to provide for fuel expansion 11 Replace gasoline cap and tighten securely 12 If gasoline is spilled wipe it off the engine and equipment Move unit to another area Wait 5 minutes before starting the engine 13 Never store the machine or fuel container near an open flame spark or pilot light as on a water heater space heater furnace clothes dryer or other gas appliances 14 To reduce fire hazard keep mower free of grass leaves or other debris build up Clean up oil or fuel spillage and remove any fuel soaked debris 15 Allow a mower to cool at least 5 minutes before storing General Service 1 Never run an engine indoors or in a poorly ventilated area Engine exhaust contains carbon monoxide an odorless and deadly gas Before cleaning repairing or inspecting make certain the blade and all moving parts have stopped Disconnect the spark plug wire and ground against the engine to prevent unintended starting Check the blade and engine mounting bolts at frequent intervals for proper tightness Also visually inspect blade for damage bent cracked worn Replace blade with the original equipment manufact
74. ement parts that are not genuine MTD parts g Transportation charges and service calls h If Products are used commercially MTD may separately offer Limited Commercial Warranties on certain select products Ask your dealer or retailer for details or contact MTD Service for more information No implied warranty including any implied warranty of merchantability of fitness for a particular purpose applies after the applicable period of express written warranty above as to the parts as identified No other express warranty whether written or oral except as mentioned above given by any person or entity including a dealer or retailer with respect to any product shall bind MTD During the period of the warranty the exclu sive remedy is repair or replacement of the product as set forth above The provisions as set forth in this warranty provide the sole and exclusive remedy arising from the sale MTD shall not be liable for incidental or consequential loss or damage including without limitation expenses incurred for substitute or replacement lawn care services or for rental expenses to temporarily replace a warranted product Some jurisdictions do not allow the exclusion or limitation of incidental or consequential damages or limitations on how long an implied warranty lasts so the above exclusions or limitations may not apply to you In no event shall recovery of any kind be greater than the amount of the purchase price of the product sol
75. en rotat ing at high speeds It may cause damage to mower and could break causing per sonal injury Cutting grass in sandy soil condition causes abrasive wear to the blade GENER Trouble Shooting For repairs beyond the minor adjust ments listed here contact an autho rized service dealer Problem Engine fails to start Engine runs erratic Engine overheats Occasional skip hesitates at high speed Idles poorly Excessive vibration Mower will not mulch grass Uneven cut Cause Blade control handle disengaged Spark plug wire disconnected Fuel tank empty or stale fuel Engine not primed Faulty spark plug Blocked fuel line Engine flooding Spark plug wire loose Blocked fuel line or stale fuel Gas cap vent plugged Water or dirt in fuel system Dirty air cleaner Carburetor out of adjustment Engine oil level low Dirty air filter Air flow restricted Carburetor not adjusted properly Spark plug gap too close Carburetor idle mixture adjustment improperly set Spark plug fouled faulty or gap too wide Carburetor improperly adjusted Dirty air cleaner Cutting Blade loose or unbalanced Bent cutting blade Wet grass Excessive high grass Dull blade Wheels not positioned correctly Dull blade Remedy Engage blade control handle Connect wire to spark plug F
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77. erative and may result in personal injury through contact with the rotating blade The blade control handle must operate easily in both directions and automatically return to the disengaged position when released Never operate the mower in wet grass Always be sure of your footing A slip and fall can cause serious personal injury If you feel you are losing your footing release the blade control handle immediately and the blade will stop rotating within three seconds Mow only in daylight or in good artificial light Walk never run Stop the blade when crossing gravel drives walks or roads If the equipment should start to vibrate abnormally stop the engine and check immediately for the cause Vibration is generally a warning of trouble Shut the engine off and wait until the blade comes to complete stop before removing the grass catcher or unclogging the chute The cutting blade continues to rotate for a few seconds after the engine is shut off Never place any part of the body in the blade area until you are sure the blade has stopped rotating Never operate mower without proper trail shield discharge cover grass catcher blade control handle or other safety protective devices in place and working Never operate mower with damaged safety devices Failure to do so can result in personal injury HEED ITS WARNING and legs and steel toed shoes are recommended Never iun operate this machine in bare feet sand
78. es where you may not operate safely Do not operate your lawn mower on such slopes 0 4 C4 WARNING Do not mow on inclines with a slope in excess of 15 degrees a rise of approximately 2 1 2 feet every 10 feet A riding mower could overturn and cause serious injury If operating a walk behind mower on such a slope it is extremely difficult to maintain your footing and you could slip resulting in serious injury 14 ploy pue 14015 gt Operate RIDING mowers up and down slopes never across the face of slopes UIPIINQ e jo 490000 6 10 gt Operate WALK BEHIND mowers across the face of slopes never up and down slopes ALL ALU AL AA LL ALU A A 7 V 1500 9209 e 10 gt Safe Operation Practices WARNING This symbol points out important safety instructions which if not followed could endanger the personal safety and or property of yourself and others Read and follow all instructions in this manual before at tempting to operate this machine Failure to comply with these instructions may result in personal injury When you see this symbol tive harm instructions could result in serious injury or death General Operation 1 Readthis operator s manual carefully in its entirety before attempting to assemble this machine Read understand and follow
79. et engine cool at least 2 minutes before removing gas cap Fill fuel tank outdoors or in well ventilated area Use only an approved gasoline container Never fill containers inside a vehicle or on a truck or trailer bed with a plastic liner Always place contain ers on the ground away from your vehicle before filling If possible remove gas powered equipment from the truck or trailer and refuel it on the ground If this is not possible then refuel such equipment on a trailer with a portable container rather than from a gasoline dispenser nozzle Keep the nozzle in contact with the rim of the fuel tank or container opening at all times until fueling is complete Do not use a nozzle lock open device Do not overfill fuel tank Fill tank to approximately 2 cm below lowest portion of neck to allow for fuel expansion Keep gasoline away from sparks open flames pilot lights heat and other ignition sources Never fuel equipment indoors because flammable vapors will accumulate in the area Extinguish all cigarettes cigars pipes and other sources of ignition Check fuel line tank cap and fittings frequently for cracks or leaks Replace if necessary When starting engine make sure spark plug muffler fuel cap and air cleaner are in place Do not crank engine with spark plug removed If fuel spills wait until it evaporates before starting engine When operating equipment do not tip engine or equipment at
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81. evier de ressort 31 738 0507B Shoulder Screw 50 Dia Vis paulement 0 50 Dia 32 734 02004A Wheel Ass y 8 x 2 125 Idle Zab BB Ensemble de roue 8 x 2 125 Idle Zag BB 734 1987 Wheel Ass y 8 x 1 8 Spoke Bar Grey Ensemble de roue 8 x 1 8 Gris 734 04033 Wheel Ass y 8 x 2 0 S Wave Ensemble de roue 8 x 2 0 S Wave 33 710 01241 Hex L Scr 1 4 15 x 1 0 Vis hex 1 4 15 x 1 0 34 746 1130 Control Cable 40 0 Lg Snap on w Honda Cable la commande 40 0 po de lg avec Honda 36 731 05642 Rear Flap Abattant de protection arri re 37 712 04064 Flange Locknut 1 4 20 crou de blocage 1 4 20 38 712 0397 Wingnut 1 4 20 crou oreilles 39 747 04588 Pivot Rod Tige de pivotement 40 732 0866 Spring Lever SP w o knob Ressort de levier sans bouton 41 687 02039A Pivot Bar RH SP Barre de pivot Droit 687 02040A Pivot Bar LH SP not shown Barre de pivot Gauche non illustr e 42 710 1652 Hex HD TT Tap Scr 1 4 20 x 5 8 Vis TT rondelle frein hex 1 4 x 5 8 43 712 04065 Flange Locknut 3 8 16 crou de blocage 3 8 16 44 714 0104 Int Cotter Pin 5 16 DIA Goupille fendue 5 16 DIA 45 710 0654A Hex Wash HD Tap Scr 3 8 16 x 88 Vis autotaraud e 3 8 16 x 0 88 46 687 02075A Height Adj Ass y LH w 8 Front Wheels Ensemble de r glage de roue CG avec 8 po pneu 687 02074A Height Adj Ass y RH w 8 Front Wheels Ensemble de r glage de roue CD avec 8 po pneu 47 731 04859 Snap On Bail Cover Grey Couvercle de commande instantan Gris 731 04204 Snap On Bai
82. f yourself and others Read and follow all instructions in this manual before at tempting to operate this machine Failure to comply with these instructions may result in personal injury When you see this symbol HEED ITS WARNING Your Responsibility Restrict the use of this power machine to persons who read understand and follow the warnings and instructions in this manual and on the machine Safe Operation Practices WARNING Gasoline and its vapors are extremely flam mable and explosive Fire or explosion can cause severe burns or death If gasoline is spilled on yourself or your clothes wash your skin and change clothes immediately Starting engine creates sparking Sparking can ignite nearby flamma ble gases Explosion and fire could result Unintentional sparking can result in fire or electric shock Unin tentional start up can result in entanglement traumatic amputation or laceration WARNING Gasoline and its vapors are extremely flammable and explosive Fire or explosion can cause severe burns or death If gasoline is spilled on yourself or your clothes wash your skin and change clothes immediately Gasoline and its vapors are extremely flammable and explosive Fire or explosion can cause severe burns or death If gasoline is spilled on yourself or your clothes wash your skin and change clothes immediately When adding fuel turn engine OFF and l
83. grow in excess of 4 inches mulching is not recommended Mow using the grass catcher to reduce the grass height to 3 1 4 inches or less before mulching WARNING Wait for the blade to stop completely before doing any work on the mower or to remove the grass catcher NOTE To operate your unit using the grass catcher mulcher or optional side discharge refer to page 7 Operating Your Lawn Mower WARNING The operation of any lawn mower can result in foreign objects being thrown into the eyes which can damage your eyes severely Always wear safety glasses while operating the mower or while performing any adjustments or repairs on it Be sure no one other than the operator is standing near the lawn mower while starting engine or operating mower Never run engine indoors or in enclosed poorly ventilated areas En gine exhaust contains carbon monoxide an odorless and deadly gas Keep hands feet hair and loose clothing away from any moving parts on engine and lawn mower Maintenance WARNING Always stop engine disconnect spark plug and ground against engine before cleaning lubricating or doing any kind of maintenance on your machine We do not recommend the use of pressure washers or garden hose to clean your unit These may cause damage to electrical components spindles pulleys bearings or the engine The use of water will result in shortened life and reduce serviceability
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85. ide of the upper handle to START position See Figure 9 4 NOTE Use of the choke is not necessary if the engine is warm or the air temperature is high 2 Standing behind the mower depress the blade control handle and hold it against the upper handle Figure 9 4 3 Pull the starter grip lightly until resistance is felt then pull rapidly to overcome compression prevent kickback and start engine Repeat if necessary See Figure 9 4 IMPORTANT Do not allow the starter grip to snap back against the engine Return it gently to prevent damage to the starter 4 When engine warms up move the choke lever to RUN See Figure 9 4 Stopping The Engine 1 Release the blade control handle See Figure 9 4 17 Operating Your WARNING Always keep hands and feet clear of equip ment moving parts Do not use a pressurized starting fluid Vapors are flammable IMPORTANT Do not allow the starter grip to snap back against the engine Return it gently to prevent damage to the starter 10 Maintaining Your Engine WARNING Shut off the engine before performing any maintenance To prevent accidental start up disconnect the spark plug boot Before tipping engine or equipment to drain oil drain fuel from tank by running engine until fuel tank is empty IMPORTANT Be sure to check engine on a level surface with the engine stopped Drain the oil while the engine is still warm to assure ra
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87. ill tank with clean fresh gasoline Refer to engine manual Clean adjust gap or replace Clean fuel line Wait a few minutes to restart but do not prime Connect and tighten spark plug wire Clean fuel line fill tank with clean fresh gasoline Clear vent Drain fuel tank and carburetor Refill with fresh fuel Refer to engine manual Refer to engine manual Fill crankcase with proper oil Refer to the engine manual packed with your unit Remove blower housing and clean Refer to engine manual Adjust gap to 030 Refer to engine manual Refer to engine manual Reset gap to 030 or replace spark plug Refer to engine manual Refer to engine manual Refer to engine manual Tighten blade and adapter Balance blade Replace blade Do not mow when grass is wet wait until later to cut Mow once at a high cutting height then mow again at desired height or make a narrower cutting path Sharpen or replace blade Place all four wheels in same height position Sharpen or replace blade M ess S30153 Alaa 13 Safety Labels WARNING This symbol points out important safety instructions which if not followed could endanger the personal safety and or property o
88. is attached to the back of the mower deck and is designed to minimize the possibility that objects will be thrown from the rear of the mower toward the operator If the rear flap becomes damaged replace as follows 1 To remove the old rear flap lift rear door and press flap in on either side to remove from hole See Figure 5 8 2 Remove flap from opposite hole and replace with new flap following these steps in reverse order Off Season Storage The following steps should be taken to prepare your lawn mower for storage 1 Clean and lubricate mower thoroughly as described in the lubrication instructions 2 We do not recommend the use of a pressure washer or garden hose to clean your unit 3 Refer to engine manual for correct engine storage instructions 4 Coat mower s cutting blade with chassis grease to prevent rusting 5 Store mower in a dry clean area Do not store next to corrosive materials such as fertilizer NOTE When storing any type of power equipment in a poorly ventilated or metal storage shed care should be taken to rust proof the equipment Using a light oil or silicone coat the equipment especially cables and all moving parts of your lawn mower before storage Maintenance WARNING When removing the cutting blade for sharpening or replacement protect your hands with a pair of heavy gloves or use a heavy rag to hold the blade An unbalanced blade will cause excessive vibration wh
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90. l Cover Red Couvercle de commande instantan rouge 731 2626 Snap On Bail Cover Black Couvercle de commande instantan noir 48 687 02280 LH Rear Height Adj Ass y Complete Ensemble de r glage de roue CG complet 687 02279 RH Rear Height Adj Ass y Complete Ensemble de r glage de roue CD complet 49 687 02273 LH Height Adj Brkt Ensemble de r glage de roue CG 687 02272 RH Height Adj Brkt Ensemble de r glage de roue CD 50 736 0182 Spring Washer 50 ID x 1 0 OD x 022 Rondelle 0 51 DI x 1 0 DE x 0 022 51 687 02055 Complete Hinged Mulching Plug Ass y Plaque de d chiquetage de charni re 52 732 1014 Torsion Spring Ressort de torsion 53 747 0710 Hinge Pin Axe de charni re 54 731 04177 Chute Deflector D flecteur de la goulotte 55 17032A Chute Adapter Adaptateur de d flecteur 56 710 0599 Hex Wash S Tapp Scr 1 4 20 x 50 Vis autotaraudeuse rondelle hex 1 4 20 x 0 50 57 736 0270 Cupped Washer 265 ID x 75 OD x 062 Rondelle creuse 0 265 DI 0 75 DE x 0 062 58 7510042823 Screw Vis 59 751A1466513 Shroud Capot 60 736 0504 Wave Washer 510 x 750 7 Rondelle ondul e 0 510 x 0 750 x 0 017 61 710 0216 Hex Hd Cap Screw 3 8 16 x 75 Vis t te hex 3 8 16 x 0 7 62 720 0312 Knob Bouton 63 731 1426A Hub Cap Yellow Moyeu de chapeau jaune 731 0981A Hub Cap Grey Moyeu de chapeau gris 64 731 04526 Shroud Capot 65 731 05889 Shroud w MTD Engine Capot avec moteur MTD 66 710 04577 Screw Vis 11A 54X 12 13 06 25 12 Parts Lis
91. lug assembly Lower the hinged mulching plug 10 The side discharge is an optional feature If converting to side discharge make sure grass catcher is off unit and rear discharge door is closed NOTE Do not remove the hinged mulching plug at any time even when you are not mulching b Slide the two hooks on the side discharge deflec Setup and Adjustments NOTE Make certain bag is turned right side out before assembling warning label will be on the outside NOTE Make certain cables are routed to the outside of the handle so they are not in the way when attaching the grass catcher WARNING Never operate mower unless the hooks on the grass catcher are firmly seated on the pivot rod and the rear discharge door rests firmly against top of the grass catcher All mowers are equipped with a rear protective guard The guard helps eliminate projectiles thrown by the blade from injuring the operator DO NOT REMOVE THIS GUARD Operating Your Lawn Mower WARNING Read understand and follow all instruc tions and warnings on the machine and in this manual before operating This blade control mechanism is a safety device Never attempt to bypass its operations Use extreme care when handling gasoline Gasoline is extremely flammable and the vapors are explosive Never fuel the machine indoors or while the engine is hot or running Extinguish cigarettes cigars pipes and
92. n follow these steps measure slopes before operating this unit on a sloped or hilly area If the slope is greater than 15 degrees do not mow it Do 1 across the face of slopes never up and down Exercise extreme caution when changing direction on slopes 2 Watch for holes ruts rocks hidden objects or bumps which can cause you to slip or trip Tall grass can hide obstacles 3 Always be sure of your footing A slip and fall can cause serious personal injury If you feel you are losing your balance release the blade control handle immediately and the blade will stop rotating within 3 seconds Do Not 1 Do not mow near drop offs ditches or embankments you could lose your footing or balance 2 Do not mow slopes greater than 15 degrees as shown on the slope gauge 3 Do not mow on wet grass Unstable footing could cause slipping Children Tragic accidents can occur if the operator is not alert to the presence of children Children are often attracted to the mower and the mowing activity They do not understand the dangers Never assume that children will remain where you last saw them 1 Keep children out of the mowing area and under the watch ful care of a responsible adult other than the operator 2 Bealert and turn mower off if a child enters the area 3 Before and while moving backwards look behind and down for small children 4 Use extreme care when approaching blind corners doorways
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94. n uns no enjnoA Jnajneu e e NESANOU 2 sind un e aquey zedno euoes 9 9 zepueny puenb sed 200001 N 90190 159 eure e 2 eure e 200 nejejdepe eure e zaag naow uonesi n p eanou ej 2 naow eanou ej 2 9 np eonou e zejnsuo 9 6000 e 79989 no od 0 0 0 e naow np eonou e 20 np e zans u09 od 050 0 8 2 naow uonesi n p e 2 Jneje ueA np 29 naow np uonesi n p eanou e 191129 np ejnu p e soe naow np e zejnsuo naow np e zejnsuo euoreJj eouesse eun e 9 Z PIA 200000090 euoeJj 19 910020 eouesse eun uie d 9 s pe uonesi eueo e 0 20 0 eiBnoq ep 201105 zeuoueJg 20 0889 0 senbjenb zepueyy uonesieueo e
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97. o not attempt to sharpen the blade while it is still on the mower 6 Itis extremely important that each cutting edge receives an equal amount of grinding to prevent an unbalanced blade 10 Figure 5 2 NOTE Improper blade balance will result in excessive vibration causing eventual damage to the engine and mower Be sure to carefully balance blade after sharpen ing Possible damage resulting from blade unbalance condition is not the responsibility of the manufacturer NOTE Always remove blade from the adapter for testing balance 7 The blade can be tested for balance by balancing it on a round shaft screwdriver Remove metal from the heavy side until it balances evenly 8 Before reassembling the blade and the blade adapter to the unit lubricate the engine crankshaft and the inner surface of the blade adapter with light oil 9 Install the blade adapter on the crankshaft with the star away from the engine See Figure 5 2 Place the blade with the side marked bottom or with part number facing away from the adapter Align the blade bell support over the blade with the tabs in the holes of the blade and insert the hex bolt 10 Tighten the hex bolt to the torque listed below Blade Mounting Torque Center Bolt 450 in Ib min 600 in Ib max To insure safe operation of your unit ALL nuts and bolts must be checked periodically for correct tightness Figure 5 3 Rear Flap Replacement The rear flap
98. omnejndiueu ap seo jnes ajqeqoid ned 159 1989 need e 1263uo9 seo ue need e 9 Jasneo jned e LNYLYOdNI ep ep e 20110550 p 1 04 aanbid ejinup neeAu 2 eaideuo 9 110A 9 sayeJ 81 2 9 zeJJes Ja in Gadus S 919 S ep ep e 2 MM ie iy G 91 29511 ue 9 e 1949 99uesse p auued ua 9 anbeyo sanay 59 sejnoi zerjueA 1109 jueuieonop inb 89 1991109 NESAIU ne ep SNOA Z INSSY 7 0 9 JUESSIE JIOAJ8S91 9 2 JUSANOS 79 e ep epinb ej 19006 jueuredinba 9 inu eeuDiod e sed zessie N jueAy LN3IN3SSILH3AV L OL 0 e1n814 ej eudoudde jue1di991 zessre neu ej jns
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100. per disposal of fluids and materials can harm the environment Safe Operation Practices WARNING This symbol points out important safety instructions which if not followed could endanger the personal safety and or property of yourself and others Read and follow all instructions in this manual before at tempting to operate this machine Failure to comply with these instructions may result in personal injury When you see this symbol HEED ITS WARNING Your Responsibility Restrict the use of this power machine to persons who read understand and follow the warnings and instructions in this manual and on the machine Setup and Adjustments WARNING Disconnect and ground the spark plug wire as instruct ed in the separate engine manual IMPORTANT This unit is shipped WITHOUT GASOLINE or OIL After assem bly service engine with gasoline and oil as instructed in the separate engine manual packed with your unit Make sure to route cable outside the lower handle Do not crimp cable while lifting the handle up NOTE The units illustrated may vary slightly from your unit 1 Attaching Rear Wheels If Not Already Attached a Place rear of the mower deck on raised blocks On models with 2 wide rear wheels only Figure 3 3 b Remove the hex flanged nut on the rear axle from each side and place the rear wheel on the axle On select models these may be included separa
101. pid and complete draining WARNING Shut off the engine before Periodic inspection and adjustment of the engine is performing any maintenance To essential if high level performance is to be maintained prevent accidental start up disconnect Regular maintenance will also ensure a long service life the spark plug boot The required service intervals and the kind of mainte nance to be performed are described in the table below Follow the hourly or calendar intervals whichever occur first More frequent service is required when operating in adverse conditions IMPORTANT If engine must be tipped to transport equipment or to inspect or remove grass keep spark plug side of engine up Transporting or tipping engine spark plug down may cause smoking hard starting spark plug fouling or oil saturation of air cleaner Maintenance Schedule Tasks First 5 Hrs Each Use Every Season Every Season Every Season Service Every 5 Hrs or 25 Hrs or 50 Hrs or 100 Hrs Dates Check Engine a fs _ T Change tt Check Air EE Service Air 1 Eme _ o _ 5 __ FA 16 4 ITI Service more frequently when used in dusty areas TT If operating under heavy load or high ambient temperature Oil Change IMPORTANT Be sure to check engine on a level surface with the engine stopped Drain the oil while the engine is still warm to
102. s at least 75 feet from the mower while it is in operation Stop machine if anyone enters the area 6 Always wear safety glasses or safety goggles during operation and while performing an adjustment or repair to protect your eyes Thrown objects which ricochet can cause serious injury to the eyes 7 Wear sturdy rough soled work shoes and close fitting slacks and shirts Shirts and pants that cover the arms 18 19 WARNING Engine Exhaust some of its constituents and certain vehicle components contain or emit chemicals known to State of California to cause cancer and birth defects or other reproduc DANGER This machine was built to be operated according to the rules for safe operation in this manual As with any type of power equipment carelessness or error on the part of the operator can result in serious injury This machine is capable of amputating hands and feet and throwing objects Failure to observe the following safety a Step back from the mower to fully extend your arms b Besure you are well balanced with sure footing c Pull the mower back slowly no more than half way toward you d Repeat these steps as needed Do not operate the mower while under the influence of alcohol or drugs Do not engage the self propelled mechanism on units so equipped while starting engine The blade control handle is a safety device Never attempt to bypass its operation Doing so makes the safety device inop
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105. ss See Figure 3 4 Figure 3 4 5 Insert post on cable tie into hole provided on the lower handle Pull cable tie tight and trim excess See Figure 3 5 Figure 3 6 6 Each wheel has a height adjustment lever to change the cutting height of the mower To change the height of cut squeeze adjuster lever toward the wheel moving up or down to selected height See Figure 3 6 7 To assemble the grasscatcher a Place bag over frame black plastic side is the bottom of bag Insert the hooks on the frame through the holes in the side plastic channels of the bag See Figure 3 7 b Secure bag to frame by working the plastic chan nels on bag over frame as shown in Figure 3 7 All of the plastic channels except center top of bag attach from the outside of bag Center top of bag attaches from the inside of bag 8 Attaching Grass Catcher to Mower a Liftthe rear discharge door on the mower and place the grass catcher on the pivot rod Let go of discharge door so that it rests on the grass catcher See Figure 3 8 Figure 3 9 9 To remove grass catcher and utilize the mulching feature a Onthe side of the mower deck lift the hinged a Lift rear discharge door on the mower as shown in mulching plug See Figure 3 9 Figure 3 8 Lift grass catcher up and out off of the pivot rod Release rear discharge door to allow it to tor under the hinge pin on the hinged mulching close rear opening of mower p
106. t Pi ces d tach es For parts and or accessories refer to customer support on page 2 Adressez vous au Service apr s vente la page 2 pour ce qui concerne les pi ces et ou accessoires 6 Warranty Failure to comply with suggested maintenance and lubrication specifications will void warranty TWO YEAR LIMITED WARRANTY The limited warranty set forth below is given by MTD Products Limited with respect to new merchandise purchased and used in Canada and or its territories and possessions either entity respectively MTD MTD warrants this product excluding its normal wear parts as described below against defects in material and workmanship for a period of two 2 years commencing on the date of original purchase and will at its option repair or replace free of charge any part found to be defective in materials or workmanship This limited warranty shall only apply if this product has been operated and maintained in accordance with the Operator s Manual furnished with the product and has not been subject to misuse abuse commercial use neglect accident improper maintenance alteration vandalism theft fire water or damage because of other peril or natural disaster Damage resulting from the installation or use of any part accessory or attachment not approved by MTD for use with the product s covered by this manual will void your warranty as to any resulting damage Normal wear parts are warrante
107. te 14 746 04239A Cable Choke 38 Ig w MTD OHV C ble du volant 38 po de 10 avec MTD OHV 15 746 04299 Cable ERS 48 Lg w MTD OHV Cable 48 po de Ig avec MTD OHV 16 732 04090A RH Torsion Spring Ressort de torsion CD 17A 734 04082 Wheel Ass y Comp 12 x 1 8 Bar Grey Ensemble de roue complet 12 x 1 8 Bar Gris 17B 734 04093 Wheel Ass y Comp 12 x 2 125 Idle Grey Ensemble de roue complet 12 x 2 125 Idle Zag Gris 17C 734 04019 Wheel Ass y Comp 12 x 2 125 S Wave Ensemble de roue complet 12 x 2 125 S Wave 18 734 04150C RR Baffle D flecteur de d chiquetage arri re droit 19 720 04072 Knob Star 5 16 18 Bouton toile 5 16 18 20 787 01279 21 Deck w side discharge Plateau de coupe de 21 po avec jection lat rale 22 782 5002B Front Baffle 21 D flecteur de d chiquetage avant 21 po 23A 748 04082 Blade Adapter 25 mm x 2 15 w star Adaptateur de la lame 25 mm x 2 15 23B 748 0377C Blade Adapter 6 x 2 15 w star Adaptateur de la lame no 6 x 2 15 24 742 0641 21 Blade w star Lame 21 po avec toile 742 0741 21 Mulching Blade w star Lame de d chiquetage 21 po avec toile 25 710 1257 Hex Bolt 3 8 24 x 2 5 Lg Gr 8 Vis t te hex 3 8 24 x 2 50 po de Ig Qual 8 26 687 02077A Pivot Bar RH Barre de pivot CD 687 02076A Pivot Bar LH Barre de pivot CG 27 736 0524B Blade Bell Support Support de la lame 28 787 01290 Height Adjuster Plate Plaque de r glage de roue 29 720 0426 Knob Bouton 30 732 0404 Spring Lever Ass y L
108. tely in a plastic bag c On models with 2 wide rear wheels make sure the spring washer is on the inside of the wheel between the wheel and the lawnmower cupped side towards the bracket See Figure 3 1 d Reinsert the flanged nut into the axle as shown and tighten securely Repeat on other side 2 Remove loose parts and any packing material which may be between upper and lower handles Pull up and back on the upper handle to raise the handle from position A into the operating position See Figure 3 2 b Tighten knobs securing upper handle to lower handle Make sure that each carriage bolt is seated properly in the handle 3 Locate hairpin clip in one hole on the weld pin on each side of lower handle Remove hairpin clip from this hole Using a pair of pliers insert hairpin clip into the other hole on the weld pin Repeat on other side See Figure 3 3 b Place one carriage bolt found in the hardware pack included with your unit in the upper hole of the right handle mounting bracket from the inside outward See Figure 3 3 Secure with one wing nut Repeat process on the left side 4 Rope guide Setup as follows see Figure 3 4 Hold the blade control against the upper handle b Slowly pull starter rope out of engine c Slip starter rope into the rope guide d Tighten rope guide wing nut 5 Insert post on cable ties into holes provided on the lower handle Pull cable tie tight and trim exce
109. trols and adjustments Pre Operation Check Oil Recommendations IMPORTANT This engine is shipped without gasoline or oil in the engine Running the engine with insufficient oil can cause serious engine damage and void the engine warranty Before starting engine fill with oil Do not over fill Oil capacity is about 6 liter Use a 4 stroke or an equivalent high detergent premium quality motor oil certified to meet or exceed U S automobile manufacturer s requirements for service classification SG SF Motor oils classified SG SF will show this designation on the container SAE 10W 30 is recommended for general all tem perature use If single viscosity oil is used select the appropriate viscosity for the average temperature in your area from the chart to the right 30C 20 10 0 10 20F 0 20 Figure 9 2 Ambient Temperature 1 Single Viscosity 20 30 40 40 60 80 100 2 Multi Viscosity IMPORTANT Using nondetergent oil or 2 stroke engine oil could shorten the engine s service life Check Oil Level IMPORTANT Be sure to check the engine on a level surface with the engine stopped 1 Remove the oil filler cap and wipe the dipstick clean See Figure 9 3 16 2 Insert the dipstick into the filler neck but do not screw it in 3 If the level is low slowly add oil to the upper limit on the dipstick See Figure 9 3 inset 4 Tighten dipstick firmly before starting engine
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111. ug wrench to remove the plug See Figure 10 3 Spark Plug Boot Figure 10 3 WARNING If the engine has been running the muffler will be very hot Be careful not to touch the muffler 2 Visually inspect the spark plug Discard the spark plug if there is apparent wear or if the insulator is cracked or chipped Clean the spark plug with a wire brush if it is to be reused 3 Measure the plug gap with a feeler gauge Correct as necessary by bending side electrode See Figure 10 4 The gap should be 0 70 0 80 mm 4 Check that the spark plug washer is in good condition and thread the spark plug in by hand to prevent cross threading 5 After the spark plug is seated tighten with a spark plug wrench to compress the washer NOTE When installing a new spark plug tighten 1 2 turn after the spark plug seats to compress the washer When reinstalling a used spark plug tighten 1 8 1 4 turn after the spark plug seats to compress the washer 19 Maintaining Your Engine WARNING Never use gasoline or low flash point sol vents for cleaning the air cleaner element fire or explosion could result DO NOT check for spark with spark plug removed DO NOT crank engine with spark plug removed If the engine has been running the muffler will be very hot Be careful not to touch the muffler 10 Maintaining Your Engine WARNING Accumulation of debris around muffler could cause a
112. ure s O E M blade only listed in this manual Use of parts which do not meet the original equipment specifications may lead to improper performance and compromise safety Mower blades are sharp and can cut Wrap the blade or wear gloves and use extra caution when servicing them Keep all nuts bolts and screws tight to be sure the equipment is in safe working condition Never tamper with safety devices Check their proper operation regularly After striking a foreign object stop the engine discon nect the spark plug wire and ground against the engine Thoroughly inspect the mower for any damage Repair the damage before starting and operating the mower Never attempt to make a wheel or cutting height adjust ment while the engine is running Grass catcher components discharge cover and trail shield are subject to wear and damage which could expose moving parts or allow objects to be thrown For safety protection frequently check components and re place immediately with original equipment manufacturer s O E M parts only listed in this manual Use of parts which do not meet the original equipment specifications may lead to improper performance and compromise safety 10 Do not change the engine governor setting or overspeed the engine The governor controls the maximum safe operating speed of the engine 11 Maintain or replace safety labels as necessary 12 Observe proper disposal laws and regulations Impro

MTD Series 54M Lawn Mower User Manual

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