MTD 1438 Lawn Mower User Manual
Contents
1. Mode Driving Position Mode Stop 4 position Start position Figure 5 1 15 4 Once activated indicator light ON the tractor can be driven in reverse with the cutting blades PTO engaged 5 Always look down and behind before and while backing to make sure no children are around 6 After resuming forward motion return the key to the NORMAL MOWING position IMPORTANT The REVERSE CAUTION MODE will remain activated until a key is placed in either the NORMAL MOWING position or STOP position b The operator engages the parking brake by fully depressing the clutch brake pedal and holding it down while moving the speed control lever into the PARK BRAKE position Engaging the Parking Brake To engage the parking brake 1 Fully depress the clutch brake pedal and hold it down with your foot 2 Move the speed control lever all the way down and into the parking brake position 3 Release the clutch brake pedal to allow the parking brake to engage To release the parking brake 1 Depress the clutch brake pedal and move the speed control lever out of the parking brake position and into a desired speed Setting the Cutting Height 1 Select the height position of the cutting deck by placing the deck lift lever in any of the six different cutting height notches on the right side of the fender 2 Adjust the deck wheels as instructed in the Assembly amp Set Up section earlier i2. 2 Lower the deck by moving the deck lift lever into the bottom notch on the right fender 3 Removing the self tapping screw A that secures the belt keeper rod from around the tractor s engine pulley then remove the belt keeper rod B See Fig 7 1 Note Make a mental note what hole the other end of the belt keeper rod is inserted in for reinstallation purposes Figure 7 1 4 Remove the belt C from around the tractor s engine pulley See Fig 7 1 WARNING Avoid pinching injuries Never place your fingers on the idler spring or between the belt and a pulley while removing the belt On 38 Decks Looking at the cutting deck from the left side of the tractor locate the bovv tie pin that secures the deck support rod on the rear left side of the deck See Fig 7 2 Remove the bovv tie pin that secures the deck support rod and carefully remove the deck support from the deck lift arm Figure 7 2 Repeat the above steps on the tractor s right side NOTE The bow tie hair pin clips should be installed from the top down 23 24 On 46 Decks Looking at the cutting deck from the left side of the tractor locate the deck support pin on the rear left side of the deck Pull the deck support pin outward to release the deck from the deck lift arm See Fig 7 3 Deck Lift Arm Figure 7 3 Repeat the above steps on the tractor s right side O
3. 5 Depress clutch brake pedal 6 Place speed control lever in desired position 7 Place shift lever in either FORWARD or REVERSE and follow normal operating procedures Driving On Slopes Refer to the SLOPE GAUGE in the Important Safe Operation Practices section of the manual to help determine slopes where you may operate the tractor safely WARNING Do not mow on inclines with a slope in excess of 15 degrees a rise of approximately 2 1 2 feet every 10 feet The tractor could overturn and cause serious injury up and down slopes NEVER across Exercise extreme caution when changing direction on slopes Watch for holes ruts bumps rocks or other hidden objects Uneven terrain could overturn the machine Tall grass can hide obstacles Avoid turns when driving on a slope If a turn must be made turn down the slope Turning up a slope greatly increases the chance of a roll over Avoid stopping when driving up a slope If it is necessary to stop while driving up a slope start up smoothly and carefully to reduce the possibility of flipping the tractor over backward Engaging the Blades Engaging the PTO Blade Engage transfers power to the cutting deck or other separately available attachments To engage the blades proceed as follows 1 Move the throttle control lever to the FAST rabbit position 2 Grasp the PTO Blade Engage lever and pivot it all the way forward into the engaged ON
4. n n FACTORY PARTS DESCRIPTION PART NO Drive Belt Mowing Deck 38 Deck 954 04062 Drive Belt Mowing Deck 42 Deck 954 04060B Drive Belt Mowing Deck 46 Deck 954 04219 Deck Blade 38 Deck 942 0610A Deck Blade 42 Deck 942 04308 Deck Blade 46 Deck 942 04290 Deck Spindle 38 Deck 918 04474 Deck Spindle 42 Deck 918 04822 Deck Spindle 46 Deck 918 04636A Deck Wheel Rear 734 0973 Deck Wheel Front 42 8 46 Deck 734 04155 925 17070 Tire Front 15 x 6 x 6 Round Shoulder 734 04240A Tire Rear 20 x 8 x 8 Sguare Shoulder NOTE This Operators Manual covers a range of product specifications for various models Characteristics and features discussed and or illustrated in this manual may not be applicable to all models MTD LLC reserves the right to change product specifications designs and eguipment without notice and without incurring obligation NOTE Download a complete Parts Manual free of charge at www mtdproducts com or phone 800 800 7310 to purchase a Parts Manual Be sure to have your model number and serial number ready These can be found on the model plate located under the seat Refer to page 2 for more information regarding locating your model and serial numbers 29 30 Attachments Accessories 1 0 he following attachments and accessories are compatible for Model Series 700 Lawn Tractors See the retailer from which you purchased your tractor an authorized MTD Service Dealer or phone 800 800
5. Refer to Speed Control Lever Depress the pedal all the way down to engage the disc brake and bring the tractor to a complete stop NOTE The pedal must be depressed to start the engine Refer to Safety Interlock Switches in the Operation section of this manual Parking Brake To set the parking brake fully depress the clutch brake pedal Move the speed control lever all the way down and into the parking brake position Release the clutch brake pedal to allow the parking brake to engage To release the parking brake depress the clutch brake pedal and move the speed control lever out of the notches to the desired position Release the speed control lever and the clutch brake pedal NOTE The parking brake must be set if the operator leaves the seat with the engine running or the engine will automatically shut off Shift Lever The shift lever is located on the left side of the fender and has three positions FORWARD NEUTRAL and REVERSE The brake pedal must be depressed and the tractor must not be in motion when the moving shift lever See Fig 4 4 IMPORTANT Never force the shift lever Doing so may result in serious damage to the tractor s transmission SECTION 4 CONTROLS AND FEATURES Fi FORWARD NUETRAL Ri REVERSE Y Figure 4 4 Speed Control Lever The speed control lever located on the left side of the tractor s dash console allows you to regulate the ground speed of the lawn tractor To use
6. Safe Operation Practices Set Up Operation Maintenance Service Troubleshooting Warranty OPERATOR S MANUAL Rover Raider 1438 8 1842 Lawn Tractor Ai WARNING READ AND FOLLOW ALL SAFETY RULES AND INSTRUCTIONS IN THIS MANUAL BEFORE ATTEMPTING TO OPERATE THIS MACHINE FAILURE TO COMPLY WITH THESE INSTRUCTIONS MAY RESULT IN PERSONAL INJURY MTD LLC P O BOX 361131 CLEVELAND OHIO 44136 0019 Printed In USA Form No 769 05382 September 7 2009 To The Owner Thank You Thank you for purchasing a lawn tractor manufactured by MTD LLC It was carefully engineered to provide excellent performance when properly operated and maintained Please read this entire manual prior to operating the eguipment It instructs you how to safely and easily set up operate and maintain your machine Please be sure that you and any other persons who will operate the machine carefully follow the recommended safety practices at all times Failure to do so could result in personal injury or property damage All information in this manual is relative to the most recent product information available at the time of printing Review this manual freguently to familiarize yourself with the machine its features and operation Please be aware that this Operator s Manual may cover a range of product specifications for various models Characteristics and features discussed and or illustrated in this manual may not be applicable to all m
7. area c Before and vvhile backing look behind and dovvn for small children 4 Never carry children even with the blade s shut off They may fall off and be seriously injured or interfere vvith safe machine operation e Use extreme care when approaching blind corners doorways shrubs trees or other objects that may block your vision of a child who may run into the path of the machine f To avoid back over accidents always disengage the cutting blade s before shifting into Reverse If equipped the Reverse Caution Mode should not be used when children or others are around g Keep children away from hot or running engines They can suffer burns from a hot muffler h Remove key when machine is unattended to prevent unauthorized operation Never allow children under 14 years of age to operate this machine Children 14 and over should read and understand the instructions and safe operation practices in this manual and on the machine and should be trained and supervised by an adult Towing 1 Tow only with a machine that has a hitch designed for towing Do not attach towed eguipment except at the hitch point Follow the manufacturers recommendation for weight limits for towed eguipment and towing on slopes Never allow children or others in or on towed equipment On slopes the vveight of the tovved equipment may cause loss of traction and loss of control Alvvays use extra caution vvhen tovving vvi
8. UPHILL STOP BLADE S AND BACK DOWNHILL SLOWLY KEEP SAFETY DEVICES GUARDS SHIELDS AND SWITCHES ETC IN PLACE AND WORKING REMOVE OBJECTS THAT COULD BE THROWN BY THE BLADE S KNOW LOCATION AND FUNCTION OF ALL CONTROLS e BE SURE BLADE S AND ENGINE ARE STOPPED BEFORE PLACING HANDS OR FEET NEAR BLADE S BEFORE LEAVING OPERATOR S POSITION DISENGAGE BLADE S ENGAGE PARKING BRAKE SHUT OFF AND REMOVE KEY READ OPERATOR S MANUAL Safety Interlock Switches This tractor is equipped with a safety interlock system for the protection of the operator If the interlock system should ever malfunction do not operate the tractor Contact an authorized MTD service dealer The safety interlock system prevents the engine from cranking or starting unless the parking brake is engaged and the PTO Blade Engage lever is in the disengaged OFF position The engine will automatically shut off if the operator leaves the seat before engaging the parking brake The engine will automatically shut off if the operator leaves the tractor s seat with the PTO Blade Engage lever in the engaged ON position regardless of whether the parking brake is engaged Models without Reverse Caution Mode The engine will automatically shut off if the PTO Blade Engage lever is moved into the engaged ON position with the shift lever in Reverse Models with Reverse Caution Mode With the ignition key in the NORMAL MOWING p
9. and proper viscosity of motor oil Air Cleaner Service the pre cleaner if so equipped and cartridge air cleaner element as instructed in the Engine Operator Owner Manual packed with your unit Spark Plug The spark plug should be cleaned and the gap reset once a season Spark plug replacement is recommended at the start of each mowing season Refer to the Engine Operator Owner Manual for correct plug type and gap specifications Lubrication WARNING Before lubricating repairing or inspecting always disengage PTO move shift lever into neutral position set parking brake stop engine and remove key to prevent unintended starting Engine Lubricate the engine with motor oil as instructed in the Engine Owner Manual packed with your unit Pivot Points amp Linkage Lubricate all the pivot points on the drive system parking brake and lift linkage at least once a season with light oil Rear Wheels The rear wheels should be removed from the axles once a season Lubricate the axles and the rims well with an all purpose grease before re installing them Front Axles Each end of the tractor s front pivot bar may be equipped with a grease fitting Lubricate with a grease gun after every 25 hours of tractor operation Battery The battery is sealed and is maintenance free Acid levels cannot be checked Always keep the battery cables and terminals clean and free of corrosive build up After cleaning the battery
10. and terminals apply a light coat of petroleum jelly or grease to both terminals Always keep the rubber boot positioned over the positive terminal to prevent shorting IMPORTANT If removing the battery for any reason disconnect the NEGATIVE Black wire from it s terminal first followed by the POSITIVE Red wire When re installing the battery always connect the POSITIVE Red wire its terminal first followed by the NEGATIVE Black wire Be certain that the wires are connected to the correct terminals reversing them could change the polarity and result in damage to your engine s alternating system 19 20 Cleaning Battery Clean the battery by removing it from the tractor and washing with a baking soda and water solution If necessary scrape the battery terminals with a wire brush to remove deposits Coat terminals and exposed wiring with grease or petroleum jelly to prevent corrosion Battery Failures Some common causes for battery failure are Incorrect initial activation Overcharging Freezing Undercharging Corroded connections These failures are NOT covered by your tractor s warranty Cleaning the Engine And Deck Any fuel or oil spilled on the machine should be wiped off promptly Do NOT allow debris to accumulate around the cooling fins of the engine or on any other part of the machine IMPORTANT The use of a pressure washer to clean your tractor is NOT recommended It may cause damage to e
11. carry children even with the blades off DANGER ROTATING BLADES Always look down and behind before and while backing to avoid a back over accident WARNING ROTATING BLADES Do not put hands or feet near rotating parts or under the cutting deck Contact with the blade s can amputate hands and feet WARNING THROWN OBJECTS This machine may pick up and throw and objects which can cause serious personal injury WARNING THROWN OBJECTS This machine may pick up and throw and objects which can cause serious personal injury BYSTANDERS Keep bystanders helpers children and pets at least 75 feet from the machine while it is in operation WARNING SLOPE OPERATION Do not operate this machine on a slope greater than 15 degrees WARNING HOT SURFACE Engine parts especially the muffler become extremely hot during operation Allow engine and muffler to cool before touching DANGER ROTATING BLADES To reduce the risk of injury keep hands and feet away Do not operate unless discharge cover or grass catcher is in its proper place If damaged replace immediately WARNING TOWING Avoid jack knifing when towing go slow and make wide turns SECTION 2 IMPORTANT SAFE OPERATION PRACTICES 590015 JO ade y SSOJDE JDADU sadojs umop pue dn SIDMOLU 1900 Aunful sn l s asned pue 1870 samou Burpu y OL Alara 1931 2 1 A p1euuixoadde jo SH V soa1Bap GL JO SS92X3
12. drive belt replaced or phone Customer Support as instructed on page 2 for information on ordering a Service Manual Engine Pulley Idler Bracket o 27 lt 62 38 Inch Deck 42 amp 46 Inch Deck SECTION 7 SERVICE 27 Troubleshooting Problem Engine fails to start Engine runs erratic Engine overheats Engine Idles rough 1 PTO Blade engaged 2 Spark plug wire disconnected 3 Fuel tank empty or stale fuel 4 Choke not activated 5 Faulty spark plug 6 Blocked fuel line 7 Engine flooded 8 Parking brake not engaged 9 Throttle control lever not in correct starting position 1 Unit running with CHOKE activated 2 Spark plug wires loose 3 Blocked fuel line or stale fuel 4 Vent in gas cap plugged 5 Water or dirt in fuel system 6 Dirty air cleaner 1 Engine oil level low 2 Air flow restricted 1 Spark plug fouled faulty or gap too wide 2 Dirty air cleaner 1 Place knob or lever in disengaged OFF position 2 Connect wire to spark plug 3 Fill tank with clean fresh less than 30 days old gas 4 Place the throttle control in CHOKE position 5 Clean adjust gap or replace plug 6 Clean fuel line and replace fuel filter 7 Crank engine with throttle in FAST position 8 Engage parking brake 9 Place throttle lever to FAST position 1 Move the throttle
13. high ground speed especially if a mulch kit or grass collector is installed For best results it is recommended that the first two laps be cut with the discharge thrown towards the center After the first two laps reverse the direction to throw the discharge to the outside for the balance of cutting This will give a better appearance to the lawn Do not cut the grass too short Short grass invites weed growth and yellows guickly in dry weather Mowing should always be done with the engine at full throttle Under heavier conditions it may be necessary to go back over the cut area a second time to get a clean cut Do NOT attempt to mow heavy brush and weeds and extremely tall grass Your tractor is designed to mow lawns NOT clear brush Keep the blades sharp and replace the blades when worn Refer to Cutting Blades in the Service section of this manual for proper blade sharpening instructions Mulching Select models come eguipped with a mulch kit which incorporates special blades already standard on the tractor in a process of recirculating grass clippings repeatedly beneath the cutting deck The ultra fine clippings are then forced back into the lawn where they act as a natural fertilizer Observe the following points for the best results when mulching Never attempt to mulch if the lawn is damp Wet grass tends to stick to the underside of the cutting deck preventing proper mulching of the clippings Do NOT
14. is subjected to wear during normal operation Adjust and service as reguired Check the blade s and engine mounting bolts at freguent intervals for proper tightness Also visually inspect blade s for damage e g excessive wear bent cracked Replace the blade s with the original equipment manufacturer s O E M blade s only listed in this manual Use of parts which do not meet the original equipment specifications may lead to improper performance and compromise safetyl Movver blades are sharp VVrap the blade or vvear gloves and use extra caution vvhen servicing them Keep all nuts bolts and screvvs tight to be sure the equipment is in safe vvorking condition Never tamper vvith the safety interlock system or other safety devices Check their proper operation regularly After striking a foreign object stop the engine disconnect the spark plug vvire s and ground against the engine Thoroughly inspect the machine for any damage Repair the damage before starting and operating Never attempt to make adjustments or repairs to the machine vvhile the engine is running Grass catcher components and the discharge cover are subject to wear and damage which could expose moving parts or allow objects to be thrown For safety protection freguently check components and replace immediately with original equipment manufacturer s O E M parts only listed in this manual Use of parts which do not meet the original egui
15. spindle for cracks or damage especially after you ve struck a foreign object Do not operate the machine until damaged components are replaced To remove the blades proceed as follows Remove the deck from beneath the tractor refer to Cutting Deck Removal earlier in this section then gently flip the deck over to expose its underside 2 Place a block of wood between the center deck housing baffle and the cutting blade to act as a stabilizer See Fig 7 6 3 Remove the hex flange nut that secures the blade to the spindle assembly See Fig 7 6 Figure 7 6 4 To properly sharpen the cutting blades remove equal amounts of metal from both ends of the blades along the cutting edges parallel to the trailing edge at a 25 to 30 angle Always grind each cutting blade edge equally to maintain proper blade balance See Fig 7 7 CAUTION If the cutting edge of the blade has previously been sharpened or if any metal separation is present replace the blades with new ones WARNING A poorly balanced blade will cause excessive vibration may cause damage to the tractor and or result in personal injury 5 Test the blade s balance using a blade balancer Grind metal from the heavy side until it balances evenly SECTION 7 SERVICE 25 26 Figure 7 7 NOTE When replacing the blade be sure to install the blade with the side of the blade marked Bottom or with a part number stamped in it facing the g
16. while operating the tractor Doing so will result in a rich fuel mixture and cause the engine to run poorly Stopping the Engine WARNING If you strike a foreign object stop the engine disconnect the spark plug wire s and ground against the engine Thoroughly inspect the machine for any damage Repair the damage before restarting and operating 1 If the blades are engaged place the PTO Blade Engage lever in the disengaged OFF position 2 Turn the ignition key counterclockwise to the STOP position 3 Remove the key from the ignition switch to prevent unintended starting Driving The Tractor WARNING Avoid sudden starts excessive speed and sudden stops WARNING Do not leave the seat of the tractor without first placing the PTO Blade Engage lever in the disengaged OFF position depressing the brake pedal and engaging the parking brake If leaving the tractor unattended also turn the ignition key off and remove the key WARNING Always look down and behind before and while backing up to avoid a back over accident 1 Depress the brake pedal to release the parking brake and let the pedal up 2 Move the throttle lever into the FAST rabbit position 3 Place the shift lever in either the FORWARD or REVERSE position IMPORTANT Do NOT use the shift lever to change the direction of travel when the tractor is in motion Always use the brake pedal to bring the tractor to a complete stop before shif
17. 22 23 24 25 26 27 28 29 A missing or damaged discharge cover cause blade contact or thrown object injuries Stop the blade s when crossing gravel drives walks or roads and while not cutting grass Watch for traffic when operating near or crossing roadways This machine is not intended for use on any public roadway Do not operate the machine while under the influence of alcohol or drugs Mow only in daylight or good artificial light Never carry passengers Disengage blade s before shifting into reverse Back up slowly Always look down and behind before and while backing to avoid a back over accident Slow down before turning Operate the machine smoothly Avoid erratic operation and excessive speed Disengage blade s set parking brake stop engine and wait until the blade s come to a complete stop before removing grass catcher emptying grass unclogging chute removing any grass or debris or making any adjustments Never leave a running machine unattended Always turn off blade s place transmission in neutral set parking brake stop engine and remove key before dismounting Use extra care when loading or unloading the machine into a trailer or truck This machine should not be driven up or down ramp s because the machine could tip over causing serious personal injury The machine must be pushed manually on ramp s to load or unload properly Muffler and engine become hot an
18. 7310 for information regarding price and availability CAUTION Model Series 700 Lawn Tractors are NOT designed for use with any type of ground engaging attachments e g tiller or plow Use of this type of eguipment WILL void the tractors warranty Model Number Description Double Bagger Kit 42 amp 46 Notes 32 Section 11 Notes
19. STMENTS 21 Maintenance Schedule Before Every Every Every Every Prior Each use 10 Hours 25 Hours 50 Hours 100 Hours to Storing Clean Hood Dash Louvers 7 Check Engine 0il Level Check Air Filter for Dirty Loose or Damaged Parts Clean and Re oil Air Filter s Foam Pre cleaner 7 Replace Air Filter Hement Change Engine Oil and Replace Oil Filter 7 Clean Battery Terminals 7 Lube Font Axles and Rims Clean Engine Cooling Fins 7 Lube Pedal Pivot Points 7 Check Spark Plug Condition 8 Gap 7 m Replace Fuel Filter NOTE This Operators Manual covers a range of product specifications for various models Characteristics and features discussed and or illustrated in this manual may not be applicable to all models MTD LLC reserves the right to change product specifications designs and equipment vvithout notice and vvithout incurring obligation IMPORTANT Since this manual covers a range of various tractor models it is important to consult the specific engine operator s manual included with this machine for detailed engine maintenance procedures and intervals 22 SECTION 6 MAINTENANCE amp ADJUSTMENTS Service Cutting Deck Removal NOTE Models eguipped with a 38 inch deck have one deck idler pulley Models eguipped with a 42 and 46 inch deck have two deck idler pulleys To remove the cutting deck proceed as follows 1 Place the PTO Blade Engage lever in the disengaged OFF position and engage the parking brake
20. attempt to mulch more than 1 3 the total height of the grass or approximately 1 1 2 inches Doing so will cause the clippings to clump up beneath the deck and not be mulched effectively Maintain a slow ground speed to allow the grass clippings more time to effectively be mulched Alvvays position the throttle control lever in the FAST rabbit position and allow it to remain there while movving Failing to keep the engine at full throttle places strain on the tractor s engine and does not allovv the blades to properly mulch grass Ground speed should be controlled using the speed control lever SECTION 5 OPERATION NOTE lt is not necessary to remove the discharge chute to operate the movver vvith the mulch kit installed VVARNINGI Never operate the movver vvithout the discharge chute properly attached To operate the cutting deck vvithout mulching simply remove the mulch plug by unthreading the plastic wing nut which fastens it to the cutting deck This vvill allovv the clippings to discharge out the side See Fig 5 2 Figure 5 2 Note If your rider is not equipped vvith a mulch kit one can be purchased See the Attachments 8 Accessories section of this manual for more information Headlights On some models the lamps are ON whenever the tractor s engine is running On other models the lamps are ON whenever the ignition key is moved into the lights position with the engine running O
21. ch gauge wheel into the index hole that leaves approximately 72 between the bottom of the wheel and the pavement Secure with the flange lock nut previously removed Refer to Leveling the Deck in the Maintenance section of this manual for more detailed instructions regarding various deck adjustments Section 3 ASSEMBLY amp Set Up 11 12 Controls and Features 4 l ba Speed Control 8 Ammeter Parking Brake Lever On some models 7 Clutch Brake Ped I Throttle Choke Lever Ignition Switch Module Shift Lever PTO Blade Engage Lever Deck Lift Laver 4 Figure 4 1 Lawn Tractor controls and features are illustrated in Fig 4 1 and described on the following pages WARNING Read and follow all safety rules and instructions in this manual including the entire Operation section before attempting to operate this machine Failure to comply with all safety rules and instructions may result in personal injury Throttle Control Lever On Lights The throttle control lever is located on the right side of the tractor s dash panel This lever controls the speed of the engine and on some models when pushed all the way forward the choke control also When set in a given position the throttle will maintain a uniform engine speed See Fig 4 2 sLow i Figure 4 2 IMPORTANT When operating
22. contol out of the CHOKE position 2 Connect and tighten spark plug wire 3 Clean fuel line fill tank with clean fresh gasoline and replace fuel filter is so equipped 4 Clear vent or replace cap if damaged 5 Drain fuel tank Refill with clean fresh gasoline 6 Replace air cleaner paper element or clean foam precleaner is so equipped 1 Fill crankcase with proper amount and weight of oil 2 Clean grass clippings and debris from around the engine s cooling fins and blower housing Engine hesitates at high 1 Spark plug gap too close 1 Remove spark plug and reset the gap RPM 1 Replace spark plug Set plug gap 2 Replace air cleaner element and or clean pre cleaner if so equipped Excessive vibration 1 Cutting blade loose or unbalanced 1 Tighten blade and spindle Balance blade 2 Damaged or bent cutting blade 2 Replace blade Mower will not mulch grass Uneven cut 1 Engine speed too low 2 Wet grass 3 Excessively high grass 4 Dull blade 1 Deck not leveled properly 2 Dull blade 3 Uneven tire pressure 1 Place throttle in FAST rabbit position 2 Do not mulch when grass is wet 3 Mow once at a high cutting height then mow again at desired height or make a narrower cutting swath 4 Sharpen or replace blade 1 Perform side to side deck adjustment 2 Sharpen or replace blade 3 Check tire pressure in all four tires MTD mm Replacement Parts EMUTME 9
23. d can cause a burn Do not touch Check overhead clearances carefully before driving under low hanging tree branches wires door openings etc where the operator may be struck or pulled from the machine which could result in serious injury Disengage all attachment clutches depress the brake pedal completely and shift into neutral before attempting to start engine Your machine is designed to cut normal residential grass of a height no more than 10 Do not attempt to mow through unusually tall dry grass e g pasture or piles of dry leaves Dry grass or leaves may contact the engine exhaust and or build up on the mower deck presenting a potential fire hazard Use only accessories and attachments approved for this machine by the machine manufacturer Read understand and follow all instructions provided with the approved accessory or attachment Data indicates that operators age 60 years and above are involved in a large percentage of riding mower related injuries These operators should evaluate their ability to operate the riding mower safely enough to protect themselves and others from serious injury If situations occur which are not covered in this manual use care and good judgment Contact your customer service representative for assistance SECTION 2 IMPORTANT SAFE OPERATION PRACTICES Slope Operation Slopes are a major factor related to loss of control and tip over accidents which can result in severe i
24. depress the clutch brake pedal and move the lever out of the parking brake notch and forward to increase the tractor s ground speed When a desired speed has been reached release the lever into an appropriate notch to maintain that speed To slow the tractor s ground speed depress the clutch brake pedal and move the speed control lever rearward and release it into a notch NOTE Lawn tractors vary by model and are available with either a 6 or 7 speed control lever PTO Blade Engage Lever Found on the tractor s right fender the PTO blade engage lever is used to engage power to the cutting deck or other separately available attachments To operate move the lever all the way forward Moving the lever all the way rearward into the PTO OFF position disengages power to the cutting deck attachment NOTE The PTO blade engage lever must be in the disengaged PTO OFF position when starting the engine Deck Lift Lever Found on your tractor s right fender the deck lift lever is used to change the height of the cutting deck To use move the lever to the left then place in the notch best suited for your application 1 CENTI f gt N A r 440 39V9NA 30 18 OLd mm NO Old 501 Operation TO AVOID SERIOUS INJURY OR DEATH GO UP AND DOWN SLOPES NOT ACROSS AVOID SUDDEN TURNS DO NOT OPERATE THE UNIT WHERE IT COULD SLIP OR TIP e IF MACHINE STOPS GOING
25. disengage the blade s and proceed slowly straight down the slope Do Not 1 Do not turn on slopes unless necessary then turn slowly and gradually downhill if possible Do not mow near drop offs ditches or embankments The mower could suddenly turn over if a wheel is over the edge of a cliff ditch or if an edge caves in Do not try to stabilize the machine by putting your foot on the ground Do not use a grass catcher on steep slopes Do not mow on wet grass Reduced traction could cause sliding Do not shift to neutral and coast downhill Over speeding may cause the operator to lose control of the machine resulting in serious injury or death Do not tow heavy pull behind attachments e g loaded dump cart lawn roller etc on slopes greater than 5 degrees When going down hill the extra weight tends to push the tractor and may cause you to loose control e g tractor may speed up braking and steering ability are reduced attachment may jack knife and cause tractor to overturn Children 1 Tragic accidents can occur if the operator is not alert to the presence of children Children are often attracted to the machine and the movving activity They do not understand the dangers Never assume that children will remain where you last savv them a Keep children out of the mowing area and in vvatchful care of a responsible adult other than the operator b Be alert and turn machine off if a child enters the
26. e Exhaust some of its constituents and certain vehicle components contain or emit chemicals known to State of California to cause cancer and birth defects or other reproductive harm WARNING Battery posts terminals and related accessories contain lead and lead compounds chemicals known to the State of California to cause cancer and reproductive harm Wash hands after handling this manual As with any type of power eguipment carelessness or error on the part of the operator can result in serious injury This machine is capable of amputating hands and feet and throwing objects Failure to observe the following safety instructions could result in serious injury or death DANGER This machine was built to be operated according to the safe operation practices in General Operation 6 Thoroughly inspect the area where the equipment is to be used Remove all stones sticks wire bones toys and other 1 Read understand and follow all instructions on the foreign objects which could be picked up and thrown by machine and in the manual s before attempting to the blade s Thrown objects can cause serious personal assemble and operate Keep this manual in a safe place for injury future and regular reference and for ordering replacement 7 Plan your mowing pattern to avoid discharge of material parts toward roads sidewalks bystanders and the like Also 2 Be familiar with all controls and their proper operation avoid discharging ma
27. from the top notch second highest position and rotate both blades so that they are perpendicular with the tractor 2 Measure the distance from the outside of the left blade tip to the ground and the distance from the outside of the right blade tip to the ground Both measurements taken should be equal If they re not proceed to the next step 3 Loosen but do NOT remove the hex cap screw on the left deck hanger bracket See Fig 6 5 Figure 6 5 4 Balance the deck by using a wrench to turn the adjustment gear found immediately behind the hex cap screvv just loosened clockwise up or counterclockwise down The deck is properly balanced when both blade tip measurements taken earlier are egual 5 Retighten the hex cap screw on the left deck hanger bracket when proper adjustment is achieved Seat Adjustment Refer to the Set Up and Assembly section of this manual for seat adjustment instructions Parking Brake Adjustment WARNING Never attempt to adjust the brakes while the engine is running Always disengage PTO move shift lever into neutral position stop engine and remove key to prevent unintended starting If the tractor does not come to a complete stop when the brake pedal is completely depressed or if the tractor s rear wheels can roll with the parking brake applied the brake is in need of adjustment See an authorized MTD Service Dealer to have your brakes properly adjusted SECTION 6 MAINTENANCE 8 ADJU
28. gine Operator Owner Manual packed with your tractor Read the instructions carefully IMPORTANT Your tractor is shipped with motor oil in the engine However you MUST check the oil level before operating Be careful not to overfill For California Models For California models equipped with a tethered ratcheting fuel cap STOP filling tank once fuel is seen inside the filler neck This ensures that a proper expansion volume is created otherwise the fuel can overflow creating a hazardous situation Do NOT top off the fuel tank Setting the Deck Gauge Wheels if so equipped Move the tractor on a firm and level surface preferably pavement and proceed as follows 1 Select the height position of the cutting deck by placing the deck lift lever in the normally desired mowing height setting any of the six different cutting height notches on the right fender 2 Check the gauge wheels for contact or excessive clearance with the surface below The deck gauge wheels should have between inch and inch clearance above the ground as follows If the gauge wheels have excessive clearance or contact with the surface adjust as follows a Raise the deck lift handle to its highest setting b Remove the gauge wheels by removing the lock nuts and shoulder screws which secure them to the deck See Fig 3 7 Figure 3 7 c Place the deck lift lever in the desired mowing height setting d Reinsert the shoulder screw with ea
29. grooves in the seat pivot bracket 2 Slide the seat rearward and align the center mounting hole in the seat with the slot in the seat pan Insert the hex screw or knob screw if applicable previously removed Do not tighten at this point 3 Adjust the seat to the optimal operator preferred location this may mean actually sitting in the seat to decide what feels best to the operator Keep in mind the operator needs to be able to fully operate all pedals comfortably while sitting back in the seat 4 Tighten the hex screw or knob screw if applicable at this time To adjust the position of the seat loosen the hex screw or knob screw if applicable on the bottom of the seat Slide the seat forward or backward as desired Retighten the hex screw or knob screw if applicable See Fig 3 5 Knob Screw Adjust Figure 3 3 3 Place the steering wheel cap over the center of the steering wheel and push downward until it clicks into place Attaching The Dash Collar If the tractor s dash collar did not come attached from the factory the screws for attaching it can be found in either side of the dash console Remove the two screws from the console and secure the dash collar as illustrated in Fig 3 4 Figure 3 5 Mulch Plug if equipped On tractor models so equipped a mulch plug can be found within the cutting deck s discharge opening NOTE Refer to Mulching in the Operation section of this manual for mo
30. hange or replace the deck belt on your tractor proceed as follows 1 Remove the deck as instructed earlier in this section 2 Remove the belt covers by removing the hex screws that fasten them to the deck See Fig 7 8 gt Hex Washer Screws Spindle Pulley Belt Cover Belt Guard Figure 7 8 3 It may also be necessary to loosen the hex nut on the left idler pulley to get the belt off the pulley and around the belt guard 4 Carefully remove the deck belt from around the two spindle pulleys and the two deck idler pulleys See Fig 7 8 5 To place the new belt begin by routing the belt around the two outer spindle pulleys as shown in Fig 7 8 6 Then route the belt around the two deck idler pulleys as shown in Fig 7 8 Retighten the belt keeper rod loosened earlier 8 Remount the belt guards removed earlier Re install the deck making sure the belt remains routed around the pulleys as instructed See Fig 7 10 10 Pull the right side of the belt and place the narrow V side of the belt into the PTO pulley 11 While holding the belt and pulley together rotate the pulley to the left Continue holding and rotating the pulley and belt until the belt is fully rolled into the PTO pulley Changing the Transmission Drive Belt NOTE Several components must be removed and special tools i e air impact wrench in order to change the tractor s drive belt See an authorized MTD Service Dealer to have your
31. ilated area and keep away from an open flame or pilot light as on a water heater space heater furnace clothes dryer or other gas appliances CAUTION When charging your tractor s battery use only a charger designed for 12V lead acid batteries Read your battery charger s Owner s Manual prior to charging your tractor s battery Always follow its instructions and heed its warnings If your tractor has not been put into use for an extended period of time charge the battery as follows 1 Set your battery charger to deliver a max of 10 amperes If your battery charger is automatic charge the battery until the charger indicates that charging is complete If the charger is not automatic charge for no fewer than eight hours Fuse One 20 fuse is installed in your tractor s wiring harness to protect the tractor s electrical system from damage caused by excessive amperage If the electrical system does not function or your tractor s engine will not crank first check to be certain that the fuse has not blown It can be found at the rear of the unit underneath the fender located by the battery WARNING Always use a fuse with the same amperage capacity for replacement Cutting Blades WARNING Shut the engine off and remove ignition key before removing the cutting blade s for sharpening or replacement Protect your hands by using heavy gloves when grasping the blade WARNING Periodically inspect the blade and or
32. l onto the end of your garden hose 4 Attach the hose coupler to the water port on the deck s surface See Fig 6 3 SN Ox NG SQ CS iS x Figure 6 3 Turn the water on 6 While sitting in the operator s position on the tractor start the engine and place the throttle lever in the FAST rabbit position Move the tractor s PTO Blade Engage into the ON position 8 Remain in the operator s position with the cutting deck engaged for a minimum of two minutes allowing the underside of the cutting deck to thoroughly rinse 9 Move the tractor s PTO Blade Engage into the OFF position 10 Turn the ignition key to the STOP position to turn the tractor s engine off 11 Turn the water off and detach the hose coupler from the water port on your deck s surface 12 On 46 decks repeat steps 4 through 11 on the opposite side of the cutting deck IMPORTANT After cleaning your deck with the Deck Wash System return to the operator s position and engage the PTO Keep the cutting deck running for a minimum of tvvo minutes allovving the underside of the cutting deck to thoroughly dry Adjustments WARNING Never attempt to make any adjustments while the engine is running except where specified in the operator s manual Leveling the Deck NOTE Check the tractor s tire pressure before performing any deck leveling adjustments Refer to Tires in the Service sec
33. lectrical components spindles pulleys bearings or the engine On some decks a hex plug can be found on your tractor s deck surface as seen in Fig 6 2 Or on some units there could be a 1 4 screw holding in a plug On either configuration this plug can be replaced with a water port to be used as part of a separately available deck wash system Figure 6 2 The Deck Wash System is used to rinse grass clippings from the deck s underside and prevent the buildup of corrosive chemicals NOTE Refer to the Attachments 8 Accessories section of this manual for information regarding this and other separately available attachments amp accessories for your tractor SECTION 6 MAINTENANCE amp ADJUSTMENTS Deck Wash System If your tractor s deck is equipped with a water port on its surface as part of its Deck Wash System follow these instructions to utilize this feature Use the Deck Wash System to rinse grass clippings from the deck s underside and prevent the buildup of corrosive chemicals Complete the following steps AFTER EACH MOWING ik Drive the tractor to a level clear spot on your lavvn near enough for your garden hose to reach CAUTION Make certain the tractor s discharge chute is directed AWAY from your house garage parked cars etc 2 Disengage the PTO Blade Engage set the parking brake and stop the engine 3 Thread the hose coupler packaged with your tractor s Operator s Manua
34. n all decks Move the deck lift lever into the top notch on the right fender to raise the deck lift arms up and out of the way On 38 Decks Gently slide the cutting deck toward the front of the tractor carefully guiding the hooks on the deck off of the deck stabilizer rod On 42 amp 46 Decks Remove the bow tie cotter pin securing the deck stabilizer rod to the deck Slide the deck lift rod from the mounting weldment on the deck as seen in Fig 7 4 gt G C 2 GD 2 Dd 3 2 cc gt OD Co CD CC 3 65 ECC U 7 ce 2 E Jo Figure 7 4 SECTION 7 SERVICE 9 Carefully remove the PTO cable from the rear of the cutting deck by removing the hair pin clip vvhich secures it Remove the spring from the deck idler bracket See Fig 7 5 Figure 7 5 10 Gently slide the cutting deck from the left side out from underneath the tractor Tires WARNING Never exceed the maximum inflation pressure shovvn on the sidevvall of tire The recommended operating tire pressure is Approximately 10 psi for the rear tires Approximately 14 psi for the front tires IMPORTANT Refer to the tire sidewall for exact tire manufacturer s recommended or maximum psi Do not overinflate Uneven tire pressure could cause the cutting deck to movv unevenly Battery CALIFORNIA PROPOSITION 65 WARNING Battery pos
35. n all models the lamps turn OFF when the ignition key is moved to the STOP position Maintenance amp Adjustments Maintenance WARNING Before performing any maintenance or repairs disengage PTO move shift lever into neutral position set parking brake stop engine and remove key to prevent unintended starting Engine Refer to the Engine Operator Owner Manual for engine maintenance instructions Check engine oil level before each use as instructed in the Engine Operator Owner Manual packed with your unit Follow the instructions carefully Changing Engine Oil For draining oil from the engine s crankcase of select model tractors a plastic oil drain sleeve is packed with this Operator s Manual To drain the oil proceed as follows 1 Unscrew the oil fill cap and remove the dipstick from the oil fill tube 2 Snap the small end of oil drain sleeve onto the oil sump See Fig 6 1 Figure 6 1 3 Remove drain plug and drain oil into a suitable container with a capacity of no less than 64 oz 4 Service oil filter if so equipped as instructed in the separate Engine Operator Owner Manual packed with your unit Perform the above steps in the opposite order after oil has finished draining 5 Refill the engine with new motor oil as instructed in the Engine Operator Owner Manual packed with your machine NOTE Refer to the Engine Operator Owner Manual packed with your unit for information regarding the quantity
36. n this manual if eguipped so that they are between inch and 12 inch above the ground when the tractor is on a smooth flat surface such as a driveway WARNING Keep hands and feet away from the discharge opening of the cutting deck NOTE On models so eguipped the deck wheels are an anti scalp feature of the deck and are not designed to support the weight of the cutting deck Refer to Leveling in the Maintenance section of this manual for more detailed instructions regarding various deck adjustments SECTION 5 OPERATION Starting the Engine WARNING Do not operate the tractor if the interlock system is malfunctioning This system was designed for your safety and protection NOTE Refer to the Gasoline and Oil fill up instructions in the Assembly amp Set up section of this manual 1 Insert the tractor key into the ignition switch 2 Place the PTO Blade Engage lever in the disengaged OFF position Engage the tractor s parking brake 4 Activate the choke control Turn the ignition key clockwise to the START position After the engine starts release the key It will return to the ON or Normal Mowing position CAUTION Do NOT hold the key in the START position for longer than ten seconds at a time Doing so may cause damage to your engine s electric starter 6 After the engine starts deactivate the choke control and place the throttle control in the FAST position NOTE Do NOT leave the choke control on
37. ngine will run with the headlights off in this position To activate the headlights turn the key one more position to the left The engine will continue to run with the headlights on To stop the engine turn the ignition key counterclockwise to the OFF position See Fig 4 3A SECTION 4 CONTROLS AND FEATURES 13 To stop the engine turn the ignition key counterclockwise to the OFF position See Fig 4 3B Ignition Switch Module To start the engine insert the key into the ignition switch and turn clockwise to the START position Release the key into the NORMAL MOWING MODE position once the engine has fired The headlights will be activated in the Normal and Reverse Caution Modes To stop the engine turn the ignition key counterclockwise to the OFF position See Fig 4 3C WARNING Never leave a running machine unattended Always disengage PTO move shift lever into neutral position set parking brake stop engine and remove key to prevent unintended starting IMPORTANT Prior to operating the tractor refer to both Safety Interlock Switches and Starting The Engine in the Operation section of this manual for detailed instructions regarding the Ignition Switch Module and operating the tractor in REVERSE CAUTION MODE Clutch Brake Pedal The clutch brake pedal is located on the left side of the lawn tractor along the running board Depress the clutch brake pedal part way down when slowing the tractor by changing speeds
38. njury or death All slopes require extra caution If you cannot back up the slope or if you feel uneasy on it do not mow it For your safety use the slope gauge included as part of this manual to measure slopes before operating this machine on a sloped or hilly area If the slope is greater than 15 degrees as shown on the slope gauge do not operate this machine on that area or serious injury could result Do 1 Mow up and down slopes not across Exercise extreme caution when changing direction on slopes Watch for holes ruts bumps rocks or other hidden objects Uneven terrain could overturn the machine Tall grass can hide obstacles Use slow speed Choose a low enough speed setting so that you will not have to stop or shift while on the slope Tires may lose traction on slopes even though the brakes are functioning properly Always keep machine in gear when going down slopes to take advantage of engine braking action Follow the manufacturer s recommendations for wheel weights or counterweights to improve stability Use extra care with grass catchers or other attachments These can change the stability of the machine Keep all movement on the slopes slow and gradual Do not make sudden changes in speed or direction Rapid engagement or braking could cause the front of the machine to lift and rapidly flip over backwards which could cause serious injury Avoid starting or stopping on a slope If tires lose traction
39. odels MTD LLC reserves the right to change product specifications designs and equipment without notice and without incurring obligation Table of Contents Safe Operation Practices m PVE Assembly amp Set Up 9 Controls Features ununu s12 Operatioh ob Maintenance 8 Adjustment 19 Service 0 23 Record Product Information Before setting up and operating your new eguipment please locate the model plate on the eguipment and record the information in the provided area to the right You can locate the model plate by looking beneath the seat This information will be necessary should you seek technical support via our web site Customer Support Department or with a local authorized service dealer Customer Support f you have any problems or questions concerning the machine phone your local authorized MTD service dealer or contact us directly MTD s Customer Support telephone numbers website address and mailing address can be found on this page We want to ensure your complete satisfaction at all times Throughout this manual all references to right and left side of the machine are observed from the operating position The engine manufacturer is responsible for all engine related issues with regards to performance power rating specifications warrant
40. osition the engine will automatically shut off if the PTO Blade Engage lever is moved into the engaged ON position with the shift lever in Reverse WARNING Do not operate the tractor if the interlock system is malfunctioning This system was designed for your safety and protection Reverse Caution Mode Models equipped with ignition switch module WARNING Use extreme caution while operating the tractor in the REVERSE CAUTION MODE Always look down and behind before and while backing Do not operate the tractor when children or others are around Stop the tractor immediately if someone enters the area The REVERSE CAUTION MODE position of the key switch module allows the tractor to be operated in reverse with the blades PTO engaged IMPORTANT Mowing in reverse is not recommended To use the REVERSE CAUTION MODE IMPORTANT The operator MUST be seated in the tractor seat 1 Start the engine as instructed in the Operation section of this manual 2 Turn the key from the NORMAL MOWING Green position to the REVERSE CAUTION MODE Yellow position of the key switch module See Fig 5 1 3 Depress the REVERSE PUSH BUTTON Orange Triangular Button at the top right corner of the key switch module The red indicator light at the top left corner of the key switch module will be ON while activated See Fig 5 1 Reverse Push Indicator NO cHILDREN AROUND UT Button Light BUTTON r i REVERS Caution
41. pment specifications may lead to improper performance and compromise safetyl Do not change the engine governor settings or over speed the engine The governor controls the maximum safe operating speed of the engine Maintain or replace safety and instruction labels as necessary Observe proper disposal laws and regulations for gas oil etc to protect the environment According to the Consumer Products Safety Commission CPSC and the U S Environmental Protection Agency EPA this product has an Average Useful Life of seven 7 years or 270 hours of operation At the end of the Average Useful Life have the machine inspected annually by an authorized service dealer to ensure that all mechanical and safety systems are working properly and not worn excessively Failure to do so can result in accidents injuries or death Do not modify engine To avoid serious injury or death do not modify engine in any way Tampering with the governor setting can lead to a runaway engine and cause it to operate at unsafe speeds Never tamper with factory setting of engine governor Notice Regarding Emissions Engines which are certified to comply with California and federal EPA emission regulations for SORE Small Off Road Eguipment are certified to operate on regular unleaded gasoline and may include the following emission control systems Engine Modification EM Oxidizing Catalyst OC Secondary Air Injection SAI and Three Way Catalys
42. position 3 Keep the throttle lever in the FAST rabbit position for the most efficient use of the cutting deck or other separately available attachments Models with Reverse Caution Mode The engine will automatically shut off if the PTO is engaged with the shift lever in position for reverse travel with the ignition key in the NORMAL MOWING position Models without Reverse Caution Mode The PTO Blade Engage lever must be in the disengaged OFF position when starting the engine when traveling in reverse and if the operator leaves the seat Refer to Safety Interlock Switches in the Operation section of this manual Using the Deck Lift Lever To raise the cutting deck move the deck lift lever to the left then place it in the notch best suited for your application Refer to Setting The Cutting Height earlier in this section SECTION 5 OPERATION 17 Mowing WARNING To help avoid blade contact or a thrown object injury keep bystanders helpers children and pets at least 75 feet from the machine while it is in operation Stop machine if anyone enters the area The following information will be helpful when using the cutting deck with your tractor WARNING Plan your mowing pattern to avoid discharge of materials toward roads sidewalks bystanders and the like Also avoid discharging material against a wall or obstruction which may cause discharged material to ricochet back toward the operator Do not mow at
43. re detailed information If you d prefer to operate the cutting deck without mulching simply remove the mulch plug by unthreading the plastic wing nut which fastens it to the cutting deck This will allow the clippings to discharge out of the discharge opening during operation See Fig 3 6 Figure 3 4 10 Section 3 ASSEMBLY amp Set Up Figure 3 6 Note See the Attachments amp Accessories section if you would like information regarding adding a mulching system for your model of tractor Tire Pressure WARNING Maximum tire pressure under any circumstances is 30 psi Egual tire pressure should be maintained at all times Never exceed the maximum inflation pressure shown on the sidewall of the tire The recommended operating tire pressure is Approximately 10 psi the rear tires Approximately 14 psi for the front tires IMPORTANT Refer to the tire sidewall for exact tire manufacturer s recommended or maximum psi Do not overinflate Uneven tire pressure could cause the cutting deck to mow unevenly Gas and Oil Fill up The gasoline tank is located under the hood Do not overfill WARNING Use extreme care when handling gasoline Gasoline is extremely flammable and the vapors are explosive Never fuel machine indoors or while the engine is hot or running Extinguish cigarettes cigars pipes and other sources of ignition Service the engine with gasoline and oil as instructed in the separate En
44. round when the mower is in the operating position CAUTION Use a torque wrench to tighten the blade spindle hex flange nut to between 70 Ibs ft and 90 Ibs ft Changing the Deck Belt WARNING Be sure to shut the engine off remove ignition key disconnect the spark plug wire s and ground against the engine to prevent unintended starting before removing the belt WARNING All belts on your tractor are subject to wear and should be replaced if any signs of wear are present IMPORTANT The V belt found on your tractor is specially designed to engage and disengage safely A substitute non OEM V belt can be dangerous by not disengaging completely For a proper working machine use factory approved belts For 38 Decks To change or replace the deck belt on your tractor proceed as follows 1 Lower the deck by moving the deck lift lever into the bottom notch on the right fender 2 Remove the belt guards by removing the self tapping screws that fasten them to the deck 3 Remove the belt keeper rod from around the engine pulley WARNING Avoid the possibility of a pinching injury Do not place your fingers on the idler spring or between the belt and a pulley while removing the belt 4 Remove the deck belt from around all pulleys including the deck idler pulley SECTION 7 SERVICE 5 Route the new belt as shown in Fig 7 9 6 Remount the belt guards removed earlier For 42 amp 46 Decks To c
45. s marked Pos The negative battery terminal is marked Neg 1 Remove the plastic cover if present from the positive battery terminal and attach the red cable to the positive battery terminal with the bolt and hex nut See Fig 3 1 Figure 3 1 2 Remove the plastic cover if present from the negative battery terminal and attach the black cable to the negative battery terminal with the bolt and hex nut See Fig 3 1 3 Position the red rubber boot over the positive battery terminal to help protect it from corrosion 3 NOTE If the battery is put into service after the date shown on top side of battery charge the battery as instructed in the Maintenance section your Operator s Manual prior to operating the tractor Shipping Brace Removal WARNING Make sure the riding mower s engine is off remove the ignition key and set the parking brake before removing the shipping brace Refer to the Controls and Features section for instructions on how to set the parking brake Locate the shipping brace if present and accompanying warning tag found on the right side of the mower between the discharge chute and the cutting deck See Fig 3 2 Figure 3 2 Place the deck lift lever in the highest cutting position Refer to Setting the Cutting Height in the Operation section of this manual While pushing the discharge chute towards the machine with your left hand remove the shipping brace with your righ
46. t TWC if so eguipped Spark Arrestor WARNING This machine is eguipped with an internal combustion engine and should not be used on or near any unimproved forest covered brushcovered or grass covered land unless the engine s exhaust system is eguipped with a spark arrester meeting applicable local or state laws if any If a spark arrester is used it should be maintained in effective working order by the operator In the State of California the above is reguired by law Section 4442 of the California Public Resources Code Other states may have similar laws Federal laws apply on federal lands A spark arrester for the muffler is available through your nearest engine authorized service dealer or contact the service department P O Box 361131 Cleveland Ohio 44136 0019 WARNING Your Responsibility Restrict the use of this power machine to persons who read understand and follow the warnings and instructions in this manual and on the machine SAVE THESE INSTRUCTIONS SECTION 2 MPORTANT SAFE OPERATION PRACTICES Safety Symbols This page depicts and describes safety symbols that may appear on this product Read understand and follow all instructions on the machine before attempting to assemble and operate Description READ THE OPERATOR S MANUAL S Read understand and follow all instructions in the manual s before attempting to assemble and operate DANGER ROTATING BLADES Never carry passengers Never
47. t hand by grasping it between your thumb and index finger and rotating it clockwise WARNING The shipping brace used for packaging purposes only must be removed and discarded before operating your riding mower throwing objects Failure to operate the riding mower without the discharge cover in the proper operating position could result in serious personal injury and or property damage WARNING The mowing deck is capable of Attaching The Steering Wheel Attaching The Seat If the steering wheel for your tractor did not come attached the If the seat for your tractor was not attached at the factory follow hardware for attaching it has been packed within the steering the applicable instructions below to attach it wheel beneath the steering wheel cap Carefully pry off the NOTE For shipping reasons some seats are not attached at steering wheel cap and remove the hardware the factory If this is the case free the seat from its shipping 1 With the wheels of the tractor pointing straight forward position and remove the hex screvv or knob screvv if applicable place the steering wheel over the steering shaft from the bottom of seat before proceeding vvith the follovving 2 Place the vvasher vvith the cupped side dovvn over the instructions steering wheel and secure with the hex bolt See Fig 3 3 1 Position the seat facing forward over the seat pivot bracket with the two forward seat mount tabs fitting into the provided
48. terial against a wall or obstruction Know how to stop the machine and disengage them which may cause discharged material to ricochet back quickly tovvard the operator 3 Neverallow children under 14 years of age to operate this 8 Always wear safety glasses or safety goggles during machine Children 14 and over should read and understand operation and while performing an adjustment or repair the instructions and safe operation practices in this manual to protect your eyes Thrown objects which ricochet can and on the machine and should be trained and supervised cause serious injury to the eyes by an adult 9 Wear sturdy rough soled work shoes and close fitting 4 Neverallow adults to operate this machine without proper slacks and shirts Loose fitting clothes and jewelry can be instruction caught in movable parts Never operate this machine in 5 To help avoid blade contact or a thrown object injury bare feet or sandals keep bystanders helpers children and pets at least 75 feet 10 Be aware of the mower and attachment discharge direction from the machine while it is in operation Stop machine if and do not point it at anyone Do not operate the mower anyone enters the area without the discharge cover or entire grass catcher in its proper place 11 Do not put hands or feet near rotating parts or under the cutting deck Contact with the blade s can amputate hands and feet 12 13 14 15 16 17 18 19 20 21
49. th a machine capable of making tight turns e g zero turn ride on mower Make wide turns to avoid jack knifing Travel slowly and allow extra distance to stop Do not shift to neutral and coast downhill Service Safe Handling of Gasoline 1 To avoid personal injury or property damage use extreme care in handling gasoline Gasoline is extremely flammable and the vapors are explosive Serious personal injury can occur when gasoline is spilled on yourself or your clothes which can ignite Wash your skin and change clothes immediately Use only an approved gasoline container b Never fill containers inside a vehicle or on a truck or trailer bed with a plastic liner Always place containers on the ground away from your vehicle before filling When practical remove gas powered equipment from the truck or trailer and refuel it on the ground f this is not possible then refuel such equipment on a trailer with a portable container rather than from a gasoline dispenser nozzle d Keep the nozzle in contact vvith the rim of the fuel tank or container opening at all times until fueling is complete Do not use a nozzle lock open device e Extinguish all cigarettes cigars pipes and other sources of ignition f Never fuel machine indoors g Never remove gas cap or add fuel while the engine is hot or running Allow engine to cool at least two minutes before refueling h Never over fill fuel tank Fill tank
50. the tractor with the cutting deck engaged be certain that the throttle lever is always in the FAST rabbit position Choke Control On some models moving the throttle lever all the way forward activates the Reverse NO CHILDREN AROUND engine s choke control On all other Caution Mode BUTTON gt Normal models the choke control can be found Mowing on the left side of the dash panel and is activated by pulling the knob outward chorion ne Activating the choke control closes the x Start choke plate on the carburetor and aids in starting the engine Refer to Starting The Engine in the Operation section of this manual for detailed starting instructions Position Position Ignition Switch Your new lawn tractor will have one of the following ignition switches Use Fig 4 3 to identify which switch your machine utilizes and follow these instructions for proper operation 3 Position Ignition Switch Figure 4 3 The ignition switch is activated to start the engine Insert key 4 Position Ignition Switch into the ignition switch and turn clockwise to the START position The ignition switch is activated to start the engine Insert key Release the key into the ON position once engine has fired See into the ignition switch and turn clockwise to the START position Fig 4 3A The engine will run with the headlights on Release the key into the ON position once engine has fired See Fig 4 3B The e
51. ting 4 Release the parking brake by depressing the clutch brake pedal and positioning the speed control lever in desired position IMPORTANT First time operators should use speed positions 1 or 2 Become completely familiar with the tractor s operation and controls before operating the tractor in higher speed positions 5 Release clutch brake pedal slowly to put unit into motion 6 Thelawn tractor is brought to a stop by depressing the clutch brake pedal NOTE When operating the unit initially there will be little difference between the highest two speeds until after the belts have seated themselves into the pulleys during the break in period WARNING Before leaving the operator s position for any reason disengage the blades place the shift lever in neutral engage the parking brake shut engine off and remove the key IMPORTANT When stopping the tractor for any reason while on a grass surface always 1 Place the shift lever in neutral 2 Engage the parking brake 3 Shutengine off and remove the key Doing so will minimize the possibility of having your lawn brovvned by hot exhaust from your tractor s running engine If unit stalls with speed control in high speed or if unit will not operate with speed control lever in a low speed position proceed as follows 1 Place shift lever in NEUTRAL 2 Restart engine 3 Place speed control lever in highest speed position 4 Release clutch brake pedal fully
52. tion of this manual for more information regarding tire pressure Front To Rear The front of the cutting deck is supported by a stabilizer bar that can be adjusted to level the deck from front to rear The front of the deck should be between inch and inch lower than the rear of the deck Adjust if necessary as follows 1 With the tractor parked on a firm level surface place the lever for lifting the platform on the second to the top notch second highest position and rotate the blade as close to the discharge channel that is parallel to the tractor 2 Measure the distance from the front of the blade tip to the ground and the rear of the blade tip to the ground The first measurement taken should be between 4 and 34 less than the second measurement Determine the approximate distance necessary for proper adjustment and proceed if necessary to the next step 3 Locate the jam nut and lock nut on the front side of the stabilizer bracket See Fig 6 4 After loosening the jam nut Figure 6 4 Tighten the lock nut to raise the front of the deck Loosen the lock nut to lower the front of the deck 4 Retighten the jam nut loosened earlier when proper adjustment is achieved Side to Side If the cutting deck appears to be mowing unevenly a side to side adjustment can be performed Adjust if necessary as follows 1 With the tractor parked on a firm level surface place the deck lift lever in the second
53. to no more than 12 inch below bottom of filler neck to allow space for fuel expansion i Replace gasoline cap and tighten securely j f gasoline is spilled wipe it off the engine and equipment Move machine to another area Wait 5 minutes before starting the engine k To reduce fire hazards keep machine free of grass leaves or other debris build up Clean up oil or fuel spillage and remove any fuel soaked debris Never store the machine or fuel container inside where there is an open flame spark or pilot light as on a water heater space heater furnace clothes dryer or other gas appliances m Allow a machine to cool at least five minutes before storing General Service 1 Never run an engine indoors or in a poorly ventilated area Engine exhaust contains carbon monoxide an odorless and deadly gas Before cleaning repairing or inspecting make certain the blade s and all moving parts have stopped Disconnect the spark plug wire and ground against the engine to prevent unintended starting SECTION 2 MPORTANT SAFE OPERATION PRACTICES 10 11 12 13 14 15 Periodically check to make sure the blades come to complete stop within approximately 5 five seconds after operating the blade disengagement control If the blades do not stop within the this time frame your machine should be serviced professionally by an authorized MTD Service Dealer Check brake operation freguently as it
54. ts terminals and related accessories contain lead and lead compounds chemicals known to the State of California to cause cancer and reproductive harm Wash hands after handling CAUTION If removing the battery disconnect the NEGATIVE Black wire from it s terminal first followed by the POSITIVE Red wire When re installing the battery always connect the POSITIVE Red wire its terminal first followed by the NEGATIVE Black wire Jump Starting WARNING Never jump start a damaged or frozen battery Be certain the vehicles do not touch and ignitions are off Do not allow cable clamps to touch 1 Connect positive cable to positive post of your tractor s discharged battery 2 Connect the other end of the cable to the positive post of the jumper battery 3 Connect the second cable negative to the other post of the jumper battery 4 Make the final connection on the engine block of the tractor away from the battery Attach to a unpainted part to assure a good connection CAUTION If the jumper battery is installed on a vehicle i e car truck do NOT start the vehicle s engine when jump starting your tractor 5 Start the tractor as instructed in the Operation section of this manual 6 Set the tractor s parking brake before removing the jumper cables in reverse order of connection Charging WARNING Batteries give off an explosive gas while charging Charge the battery in a well vent
55. ul 900 5 e YUM SDUI DUI UO mou JOU OG s dojs U2NS UO JDMOUU UMEJ JNO 31e13dO JOU OG IDNINHYM 5 ojezado you Aew no s dofs aulwajap 01 e se abed siy asp TON ONTO ONT ONT ONTO OR OT ONTO EON OT OT OT OTT 1500 9909 e 10 _ gt lt ulpilnq e jo 490109 e 10 gt gt 77991 JIA V UJIM 949 SILI Ploy pue 1615 IMPORTANT SAFE OPERATION PRACTICES SECTION 2 Assembly amp Set Up Tractor Set Up NOTE This Operators Manual covers a range of product specifications for various models Characteristics and features discussed and or illustrated in this manual may not be applicable to all models MTD LLC reserves the right to change product specifications designs and equipment without notice and without incurring obligation Connecting the Battery Cables CALIFORNIA PROPOSITION 65 WARNING Battery posts terminals and related accessories contain lead and lead compounds chemicals known to the State of California to cause cancer and reproductive harm Wash hands after handling CAUTION When attaching battery cables always connect the POSITIVE Red wire to its terminal first followed by the NEGATIVE Black wire For shipping reasons both battery cables on your equipment may have been left disconnected from the terminals at the factory To connect the battery cables proceed as follows NOTE The positive battery terminal i
56. y and service Please refer to the engine manufacturer s Owner s Operator s Manual packed separately with your machine for more information Troubleshooting unu Replacement Parts uz Attachments 8 Accessories unu 30 CA Emission Control Statement 37 V arranty Spanish xama 0 MoDEL NUMBER SERIAL NUMBER Please do NOT return the machine to the retailer or dealer without first contacting our Customer Support Department If you have difficulty assembling this product or have any guestions regarding the controls operation or maintenance of this machine you can seek help from the experts Choose from the options below 9Visit us on the web at www rovermowers com au Call a Customer Support Representative at 1800 803 537 Write us at Rover Mowers C o MTD Products Australia 6 Zenith Rd Dandenong VIC 3175 Important Safe Operation Practices 2 WARNING This symbol points out important safety instructions which if not followed could endanger the personal safety and or property of yourself and others Read and follow all instructions in this manual before attempting to operate this machine Failure to comply with these instructions may result in personal injury When you see this symbol HEED ITS WARNING CALIFORNIA PROPOSITION 65 WARNING Engin
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