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MTD 134-618-000 Lawn Mower User Manual

1. 70 NOTICE Specification and part number are subject to change without notice PAGE 4 MT55F RAMMER OPERATION AND PARTS MANUAL REV 5 01 06 12 PARTS ORDERING PROCEDURES Ordering parts has never been easier Choose from three easy options January 1 2006 Order via Internet Dealers Only If you have an MQ Account to obtain a Username Order parts on line using Multiquip s SmartEquip website LJ and Password E mail us at parts multiquip E View Parts Diagrams com Order Parts To obtain an MQ Account contact your District Sales Manager for more information Print Specification Information FE FE SEE SEER ENGE 7 Goto www multiquip com and click on Use the internet and qualify for a 5 Discount Parts to log in and save on Standard orders for all orders which include complete part numbers L p com Order via Fax Dealers Only Fax your order in and qualify for a 2 Discount All customers are welcome to order parts via Fax on Standard orders for all orders which include Domestic US Customers dial complete part numbers 1 800 6 PARTS 7 800 672 7877 Note Discounts Are Subject To Change Order via Phone Domestic US Dealers Call 1 800 427 1244 tiqu TT I p c gt n SS SS 7 Non Dealer Customers Contact your local Multiquip Dealer for 1 den parts or
2. PAGE 36 MT55F RAMMER OPERATION AND PARTS MANUAL REV 5 01 06 12 NO PARTNO 84 954406000 86 362117940 86 362117941 87 959026102 88 954406420 89 361910040 90 091005025 91 022610505 92 031105080 PART NAME FUEL COCK ASSY N18L 02 HANDLE cia ions TANK AND HANDLE ASSY QTY REMARKS 1 REPLACES P N 362116960 S N N2299 AND BELOW HANDLE M FUEL HOSE 320L HOSE BAND 10 5 ROLLER W PIN SCREW 5X25 FLANGE NUT M5 H WASHER M5 dd S N N2300 AND ABOVE MT55F RAMMER OPERATION AND PARTS MANUAL REV 5 01 06 12 PAGE 37 ROBIN EH 090D ENGINE CRANKCASE ASSY PAGE 38 MT55F RAMMER OPERATION AND PARTS MANUAL REV 5 01 06 12 NO PART NO 10 2741010121 20 2371420203 26 2371600801 304 0440200070 404 0600200140 504 0310060020 60 0013906600 61 0105060200 62 0105060170 70 0105060160 75 0440060010 80 0401140030 90 0211140020 150 2741600113 160 0011408250 210 2741100131 220 0440200110 230 0600200140 250 2304500301 260 2054190103 265 0013908500 270 2306360113 280 0213160020 300 0130060200 610 2741300131 620 2741550103 630 0110080210 680 2741550223 690 2741600403 700 0310060020 710 0011406600 727 0566000250 820 2741440101 821 2741620103 825 2741440503 850 2741610203 850 1 0566000331 852 0569000010 860 0011305100 960 2749900107 MT55F RAMMER OPERATION AND PARTS MANUAL REV
3. MAINTENANCE PAPER ELEMENT GRAY OUTER FOAM ELEMENT CLEAN WITH COMPRESSED AIR Figure 17 Engine Air Cleaner Tap the paper filter element Figure 17 several times on a hard surface to remove dirt or blow compressed air not exceeding 30 psi 207 kPa 2 1 kgf cm through the filter element from the air cleaner case side NEVER brush off dirt Brushing will force dirt into the fibers Replace the paper filter element if it is excessively dirty 200 300 HOURS Oil Bath Mi Drain oil reservoir on foot housing Figure 18 Refill with approximately 1 0 pt 520 cc of 10W 30 SE SF or higher grade motor oil Oil should be midway in sight glass Break in oil should be changed after first 50 hours OIL FILL CLEAN WITH KEROSENE OIL DRAIN PLUG Figure 18 Foot Housing Drain Plug Yearly Check the fuel line and the oil line regularly for damage and to ensure that there are no leaks Replace the oil and fuel lines every two years to maintain the performance and flexibility lines Long Term Storage Drain fuel from fuel tank fuel line and carburetor Remove spark plug and pour a few drops of motor oil into cylinder Crank engine 3 to 4 times so that oil reaches all internal parts Clean exterior with a cloth soaked in clean oil Store unit covered with plastic sheet in moisture free and dust free location out of direct sunlight PAGE 18 MT55F RAMMER OPERATION A
4. GASKET BOLT amp WASHER ADAPTER FLANGE NUT SPRING WASHER WASHER CYLINDER HEAD ASSY GASKET HEAD FLANGE BOLT BOLT ROCKER COVER OIL SHELTER PLATE GASKET ROCKER COVER PIPE KNOCK FLANGE BOLT BREATHER PLATE LEAF VALVE BREATHER PLATE OIL SHELTER PLATE SCREW amp WASHER ASSY SCREW amp WASHER ASSY COVER CASE GASKET TAPPET COVER NA BOLT amp WASHER ASSY GASKET SET QTY REMARKS 1 2 1 1 1 2 2 1 1 1 1 4 2 1 1 1 1 1 1 4 2 1 1 9 1 4 4 4 1 1 1 2 1 1 3 2 4 1 1 1 1 2 1 1 1 2 1 RE INCLUDES ITEMS W INCLUDES ITEMS W INCLUDES ITEMS W RA INCLUDES ITEMS W amp ROBIN EH 092D ENGINE CRANKSHAFT AND PISTON ASSY 310 PAGE 54 MT55F RAMMER OPERATION AND PARTS MANUAL REV 5 01 06 12 ROBIN EH 092D ENGINE CRANKSHAFT AND PISTON ASSY NO PART NO 10 2842030101 40 0230200100 40 0230200110 40 0230200120 50 0021814000 60 0032014000 70 0053203101 80 0053204201 105 0173120010 310 2842250130 320 2842300103 350 2302330103 360 28423401 3 360 28423402 3 360 28423403 3 370 2842351107 370 2842351207 370 2842351307 380 0565110010 MT55F RAMMER OPERATION AND PARTS MANUAL REV 5 01 06 12 PAGE 55 PART NAME CRANKSHAFT CP SPACER T 0 8 SPACER T 1 0 SPACER T 1 2 NUT SPRING WASHER WOODRUFF KEY WOODRUFF KEY LOCK NUT CONNECTING ROD ASSY CONN
5. MT55F RAMMER OPERATION AND PARTS MANUAL REV 5 01 06 12 PAGE 17 Maintenance Perform the scheduled maintenance procedures as indicated DAILY Thoroughly remove dirt and oil from the engine and control area Clean or replace the air cleaner elements as necessary Check and retighten all fasteners as necessary Check the spring box and bellows for oil leaks Repair or replace as needed WEEKLY Remove the fuel filter cap and clean the inside of the fuel tank Remove or clean the filter at the bottom of the tank Remove and clean the spark plug then adjust the spark gap to 0 02 0 03 inch 0 6 0 7 mm This unit has electronic ignition which requires no adjustments Clean air cleaner cover 200 300 HOURS Pre Cleaner Remove the element from the pre cleaner Figure 16 at the top of the crankcase body side and clean it with cleaning oil kerosene ELEMENT GRAY 7 9CC SAE 30 ELEMENT YELLOW 2 5CC Figure 16 Primary Air Filter Lubricate the top element yellow with 2 5 cc of engine oil SAE 30 Lubricate bottom element gray with 7 9 cc of engine oil SAE 30 and completely squeeze out the excess oil from the element before installing Theaircleaner Figure 17 on the engine side will hardly be contaminated if itis clean the outer foam gray element with cleaning solvent Tightly squeeze outer foam element to remove any excess solvent before re installing
6. OPERATION AND PARTS MANUAL dd MULTIQUIP Huk ae SERIES MODEL MT55F TAMPING RAMMER ROBIN EHO90D EHO92D GASOLINE ENGINES Revision 5 01 05 12 To find the latest revision of this publication visit our website at www multiquip com THIS MANUAL MUST ACCOMPANY THE EQUIPMENT AT ALL TIMES PROPOSITION 65 WARNING CALIFORNIA Proposition 65 Warning Engine exhaust and some of its constituents are known to the State of California to cause cancer birth defects and other reproductive harm PAGE 2 MT55F RAMMER OPERATION AND PARTS MANUAL REV 5 01 06 12 NOTES MT55F RAMMER OPERATION AND PARTS MANUAL REV 5 01 06 12 PAGE 3 MT55F Tamping Rammer Proposition 65 Warning 3 Table Of Contents osasuna sales 4 Parts Ordering Procedures 5 Safety Information 6 9 General Information 10 SPE MICA ONS asesinar 11 Controls and Components 12 Basic Engine ene 19 SA 14 17 Maintenance EE 18 Troubleshooting Guide 20 21 Explanation Of Codes In Remarks Column 22 Suggested Spare Parts 23 Co
7. DCLMT55F PART NAME DECAL MIKASA LOGO DECAL READ MANUAL DECAL GASOLINE ONLY DECAL CAUTION OPERATION DECAL NOTICE DECAL CLEANING ELEMENT DECAL NAMEPLATE DECAL PRIMARY AIRFILTER DECAL CAUTION READ MANUAL DECAL RAMMER BOOT amp HEARING DECAL OIL 7 9 cc DECAL FUEL COCK DECAL START SWITCH DECAL 3800 4100 RPM KIT QTY REMARKS 1 1 k mk dk 1 m NPA 329 CONTACT MQ PARTS DEPT W MODEL S N ds NPA 399 NPA293 ET INCLUDES ITEMS W MT55F RAMMER OPERATION AND PARTS MANUAL REV 5 01 06 12 PAGE 25 CRANKCASE AND ENGINE ASSY PAGE 26 MT55F RAMMER OPERATION AND PARTS MANUAL REV 5 01 06 12 NO PARTNO 1 362116510 2 362341650 3 040006305 4 040006203 5 952401450 6 001220825 7 030208200 8 362455660 9 050100350 10 002210620 11 303010060 12 040006304 13 080100520 14 952400130 15 001220825 16 030208200 17 303010084 18 040006007 19 041006007 20 351437750 21 080200350 22 351421900 23 060404010 24 050300900 25 362454440 25 1 943020020 25 2 943050050 25 3 943060090 25 4 943060020 25 5 943030021 26 0053204201 27 301010210 28 0173120010 29 362341610 30 002210620 31 2741500123 32 0011408400 33 0021808000 34 0032008000 35 00311
8. Indicates a hazardous situation which if not avoided COULD result in DEATH or SERIOUS INJURY Indicates a hazardous situation which if not avoided COULD result in MINOR or MODERATE INJURY NOTICE Addresses practices not related to personal injury SAFETY INFORMATION Potential hazards associated with the operation of this equipment will be referenced with hazard symbols which may appear throughout this manual in conjunction with safety messages Symbol Safety Hazard Lethal exhaust gas hazards Explosive fuel hazards Burn hazards Respiratory hazards Accidental starting hazards Eye and hearing hazards PAGE 6 MT55F RAMMER OPERATION AND PARTS MANUAL REV 5 01 06 12 GENERAL SAFETY NEVER operate this equipment without proper protective clothing shatterproof glasses respiratory protection hearing protection steel toed boots and other protective devices required by the job or city and state regulations NEVER operate this equipment when not feeling well due to fatigue illness or when under medication NEVER operate this equipment under the influence of m ALWAYS check the equipment for loosened threads or bolts before starting DO NOT use the equipment for any purpose other than its intended purposes or applications NOTICE m This equipment should only be operated by trained and qualified personnel 18 years of age and older i Whenever necessary replace
9. MUFFLER CP BRACKET CP MUFFLER GASKET CP EXHAUST SELF LOCK NUT FLANGE NUT BOLT AND WASHER ASSY FLANGE BOLT AIR CLEANER ASSY GASKET ELEMENT SET 09 INSULATOR GASKET INSULATOR GASKET 2 INSULATOR SELF LOCK NUT QTY REMARKS 1 NDA PO PO POP PP A INCLUDES ITEMS W REPLACES 0023806000 REPLACES 0011406120 REPLACES 0110060010 INCLUDES ITEMS W ROBIN EH 090D ENGINE GOVERNOR ASSY PAGE 44 MT55F RAMMER OPERATION AND PARTS MANUAL REV 5 01 06 12 NO PART NO 10 2744230103 10 2744230101 20 2304220103 30 2744270103 30 2744270113 40 1064280113 50 0031305000 60 0011406250 70 0186060020 80 2744250103 200 2304330210 210 0043104140 230 0140040070 235 2684500103 280 2264310301 345 0217100020 360 0043106300 370 0022706000 385 2744510101 386 0110060050 480 2264500313 486 0230100040 MT55F RAMMER OPERATION AND PARTS MANUAL REV 5 01 06 12 PAGE 45 ROBIN EH 090D ENGINE GOVERNOR ASSY PART NAME QTY REMARKS GOVERNOR LEVER GOVERNOR LEVER GOVERNOR SHAFT GOVERNOR ROD GOVERNOR ROD ROD SPRING CLIP BOLT AND WASHER ASSY NUT GOVERNOR SPRING SPEED CONTROL ASSY SCREW PAN HEAD SCREW CONTROL SPRING LINK PIVOT CP FRICTION WASHER SCREW NUT aia BASE PLATE CP FLANGE RETURN SPRING
10. SPACER 1 1 1 1 1 1 2 1 1 1 1 1 1 1 1 1 1 1 1 2 1 1 mm REPLACES 0022706000 ER REPLACES 0110060010 ROBIN EH 090D ENGINE RECOIL STARTER ASSY PAGE 46 MT55F RAMMER OPERATION AND PARTS MANUAL REV 5 01 06 12 ROBIN EH 090D ENGINE RECOIL STARTER ASSY NO PART NO PART NAME QTY REMARKS 10 2745120211 BLOWER HOUSING CP 1 11 2745510121 BLOWER BKT 1 CP 1 12 2745520101 BLOWER H BKT 2 CP 1 13 0110060020 FLANGE BOLT 2 14 0011606140 BOLT AND WASHER ASSY 2 19 2745500101 BLOWER GUIDE CP 1 16 0110060050 FLANGE BOLT 1 20 2749170103 LABEL TRADE MARK 1 20 2749170203 LABEL TRADE MARK 1 40 0110060050 FLANGE BOLT so a 1 41 0110060020 FLANGE BOLT 1 46 0110060020 FLANGE BOLT 2 60 2745260103 CYLINDER BAFFLE 1 1 1 1 1 1 2 1 1 1 1 1 1 3 REPLACES 0110060010 m REPLACES 0110060010 210 2745020120 RECOIL STARTER ASSY 210 1 2745011508 SPIRAL SPRING 210 2 2745012018 REEL 210 3 2745011108 STARTER ROPE 210 4 2615010008 STARTER KNOB 210 5 2705012508 RATCHET 210 6 2275013108 FRICTION SPRING 210 11 2745014508 STARTING PULLEY 210 24 1315015008 SLIDE PLATE 210 35 2705026108 RATCHET GUIDE 210 49 2275015208 SET SCREW 216 2069170103 LABEL TRADE MARK 220 0110060020 FLANGE BOLT INCLUDES ITEM W MT55F RAMMER OPERATION AND PARTS MANUAL REV 5 01 06 12 PAGE 47 ROBIN EH 090D ENGINE CARBURETOR ASSY
11. the machine unstable and can cause an accident It can also result in premature machine wear due to uneven loads on the machine Use the machine with confidence for tamping earth and sand soil gravel and asphalt DO NOT use the machine for other types of jobs m NEVER lubricate components or attempt service on a running machine NOTICE m ALWAYS keep the machine in proper running condition B Fix damage to machine and replace any broken parts immediately m ALWAYS store equipment properly when it is not being used Equipment should be stored in a clean dry location out of the reach of children and unauthorized personnel MT55F RAMMER OPERATION AND PARTS MANUAL REV 5 01 06 12 PAGE 7 ENGINE SAFETY The engine fuel exhaust gases contain poisonous carbon monoxide This gas is colorless and odorless and can cause death if inhaled M The engine of this equipment requires an adequate free flow of cooling air NEVER operate this equipment in any enclosed or narrow area where free flow of the air is restricted If the air flow is restricted it will cause injury to people and property and serious damage to the equipment or engine B DO NOT place hands or fingers inside engine compartment when engine is running m NEVER operate the engine with heat shields or guards removed DO NOT remove the engine oil drain plug 2 while the engine is hot Hot oil will gush mw out of the oil tank and severel
12. the price will be based on the list price that was effective twelve months prior to the RMA date 11 Credit issued will be applied to future purchases only PRICING AND REBATES Prices are subject to change without prior notice Price changes are effective on a specific date and all orders received on or after that date will be billed at the revised price Rebates for price declines and added charges for price increases will not be made for stock on hand at the time of any price change e Multiquip reserves the right to quote and sell direct to Government agencies and to Original Equipment Manufacturer accounts who use our products as integral parts of their own products SPECIAL EXPEDITING SERVICE A 35 00 surcharge will be added to the invoice for special handling including bus shipments insured parcel post or in cases where Multiquip must personally deliver the parts to the carrier LIMITATIONS OF SELLER S LIABILITY Multiquip shall not be liable hereunder for damages in excess of the purchase price of the item with respect to which damages are claimed and in no event shall Multiquip be liable for loss of profit or good will or for any other special consequential or incidental damages LIMITATION OF WARRANTIES No warranties express or implied are made in connection with the sale of parts or trade accessories nor as to any engine not manufactured by Multiquip Such warranties made in connection with
13. 12 Throttle Lever Full Open PAGE 16 MT55F RAMMER OPERATION AND PARTS MANUAL REV 5 01 06 12 OPERATION CAUTION Throttle Lever 2 Aftertheengine cools turnthe engine start stop switchtothe OFF position Figure 14 impacts per minute Increasing throttle speed pastfactory gt 97 NOFFON 5 9 setrpmdoesnotincrease impacts and may damage unit The MT55F is designed to advance while tamping For faster Figure 14 ON OFF Switch Off Position advance pull back slightly on the handle so that rear of foot contacts soil first Make sure that the throttle lever is moved to the FULL OPE position Operating the rammer at less than full speeds can resul in damage to the clutch springs or foot 2 The MT55F Tamping rammeris designedto run at 3 600 rpm At optimum rpm the foot hits at the rate between 600 695 2 Closethe fuel shut off valve Figure 15 by movingthefuel OPERATOR S js lt POSITION cock lever tothe CLOSED position THROTTLE COCK OPEN Figure 13 Throttle Lever Idle Stopping The Engine Figure 15 Fuel Shut OFF Valve Off Position Normal Shutdown 1 Move throttle lever quickly from the FULL OPEN to IDLE position Figure 13 and runthe engine forthree minutesat Emergency Showdown lowspeed 1 Move the throttle lever quickly to the IDLE position and turn the engine start stop switch to the OFF position Turn fuel valve lever to the CLOSED position
14. 5 01 06 12 PAGE 39 PART NAME CRANKCASE VALVE GUIDE STEM SEAL CP OIL SEAL 20X32X6 BALL BEARING DOWEL PIN STUD STUD STUD STUD OIL SEAL 6X10X2 5 PLUG GASKET STIFFENER BOLT amp WASHER MAIN BEARING COVER OIL SEAL 20X32X6 BALL BEARING GOVERNOR GEAR CP GOVERNOR SLEAVE STUD OIL GAUGE GASKET BOLT amp WASHER CYLINDER HEAD CP GASKET HEAD FLANGE BOLT ROCKER COVER GASKET ROCKET COVER DOWEL PIN BOLT amp WASHER ASSY CLAMP BREATHER PLATE CP GASKET BREATHER PLATE OIL SHELTER PLATE BREATHER PIPE CLAMP BREATHER PIPE HOSE CLIP BOLT amp WASHER ASSY GASKET SET ROBIN EH 090D ENGINE CRANKCASE ASSY QTY REMARKS 1 2 1 1 1 2 1 1 2 2 1 1 1 1 2 1 1 1 1 1 4 1 1 9 1 1 4 1 1 2 4 1 1 1 1 1 1 1 2 1 INCLUDES ITEMS W ee INCLUDES ITEMS W subici INCLUDES ITEMS W ROBIN EH 090D ENGINE CRANKSHAFT AND PISTON ASSY PAGE 40 MT55F RAMMER OPERATION AND PARTS MANUAL REV 5 01 06 12 ROBIN EH 090D ENGINE CRANKSHAFT AND PISTON ASSY NO PART NO 10 2742010141 40 0230200100 40 0230200110 40 0230200120 50 0021812000 60 0032012000 70 0053203101 758 0053204201 170 0173120010 310 2302250120 320 2302300123 350 2302330103 360 2742340103 360 2742340203 360 2742340303 370 2742350107 370 2742350207 370 2742350307 380 0565110010 MT5
15. call 800 427 1244 for help in O locating a dealer near you Parts Ordering information pL eum es 1 1 When ordering parts please supply Dealer Account Number CJ Specify Preferred Method of Shipment Dealer Name and Address Y UPS Fed Ex Y DHL Shipping Address if different than billing address Priority One Truck Return Fax Number Ground B Next Day Applicable Model Number Second Third Day Quantity Part Number and Description of Each Part NOTICE All orders are treated as Standard Orders and will ship the same day if received prior to 3PM PST WWW WE ACCEPT ALL MAJOR CREDIT CARDS MT55F RAMMER OPERATION AND PARTS MANUAL REV 5 01 06 12 PAGE 5 Do not operate or service the equipment before reading the entire manual Safety precautions should be followed at all times when operating this equipment e Failure to read and understand the safety O messages and operating instructions could Y result in injury to yourself and others SAFETY MESSAGES The four safety messages shown below will inform you about potential hazards that could injure you or others The safety messages specifically address the level of exposure to the operator and are preceded by one of four words DANGER WARNING CAUTION or NOTICE SAFETY SYMBOLS DANGER Indicates a hazardous situation which if not avoided WILL result in DEATH or SERIOUS INJURY
16. engine oil level place the rammer on secure level ground with the engine stopped 2 Remove the filler cap dipstick from the engine oil filler hole Figure 5 and wipe it clean ENGINE OIL DIPSTICK ENGINE OIL FILLER HOLE Figure 5 Engine Oil Dipstick Insertandremovethe dipstick withoutscrewingitintothe filler neck Check the oil level shown on the dipstick 4 Ifthe oil level is low Figure 6 fill to the edge of the oil filler hole with the recommended oiltype Table 3 Maximum oil capacity is 079 gallons 0 3 liters PAGE 14 MT55F RAMMER OPERATION AND PARTS MANUAL REV 5 01 06 12 OPERATION Initial Start up When starting the MT55F Tamping Rammer perform the following 1 Openthe fuel shut off valve by movingthe fuel cock lever to the open position Figure 7 Figure 6 Engine Oil Dipstick Oil Level Table 3 Motor Oil Grade Season or Temperature Grade of motor oil I higher than MS class Spring Summer or Autumn 120 F to 15 F zi Winter 40 F to 15 Below 15 F SAE 10W 30 Figure 7 Fuel Shut Off Valve ON 2 Set the engine ON OFF switch Figure 8 to the ON Inspection position start 1 Check all nuts bolts fasteners for tightness Retighten as RS OFFO ON spe necessary 2 Clean any dirtfromthe recoil starter and foot pedestal Wipe Figure 8 On Off Switch the entire unit clean before operating Replace any missing or dama
17. is not sold separately Other entries will be clarified in the Remarks Column REMARKS Column Some of the most common notes found in the Remarks Column are listed below Other additional notes needed to describe the item can also be shown Assembly Kit All items on the parts list with the same unique symbol will be included when this item is purchased Indicated by INCLUDES ITEMS W unique symbol Serial Number Break Used to list an effective serial number range where a particular part is used Indicated by SIN XXXXX AND BELOW SIN XXXX AND ABOVE SIN XXXX TO S N XXX Specific Model Number Use Indicates that the part is used only with the specific model number or model number variant listed It can also be used to show a part is NOT used on a specific model or model number variant Indicated by XXXXX ONLY NOT USED ON XXXX Make Obtain Locally Indicates that the part can be purchased at any hardware shop or made out of available items Examples include battery cables shims and certain washers and nuts Not Sold Separately Indicates that an item cannot be purchased as a separate item and is either part of an assembly kit that can be purchased or is not available for sale through Multiquip PAGE 22 MT55F RAMMER OPERATION AND PARTS MANUAL REV 5 01 06 12 SUGGESTED SPARE PARTS MT55F RAMMER 3TO 5 UNITS WITH ROBIN EH 09D45050 EH 092D45010 ENGINES Qty P N D
18. must be checked for proper lubrication and filled with fuel prior to operation Refer to the manufacturers Engine manualfor instructions amp details of operation and servicing 1 Secondary Air Cleaner Prevents dirt and other debris from entering the fuel system Remove wing nut on top of air filter cannister to gain access to filter element Choke Lever Used when starting the engine Normally used in cold weather conditions In cold weather turn the choke lever to the fully closed position in warm weather set choke lever half way or completely open Spark Plug Provides spark to the ignition system Set spark plug gap to 0 02 0 03 inch 0 6 0 7 mm Clean spark plug once a week Engine ON OFF Switch Controls the starting and stopping of the engine Switch must be in the ON position when starting the engine Operating the engine without an air filter with a damaged air filter or a filter in need of replacement will allow dirt to enter the engine 5 Recoil Starter pull rope Manual starting method Pull the starter grip until resistance is felt then pull briskly and smoothly 6 Muffler Used to reduce noise and emissions AX CAUTION Burn Hazard Engine components can generate extreme heat To prevent burns DO NOT touch these areas while the engine is running or immediately after operating NEVER operate the engine with the ZN ii muffler removed 7 Dipstick Oil Filler Cap R
19. the sale of new complete units are made exclusively by a statement of warranty packaged with such units and Multiquip neither assumes nor authorizes any person to assume for it any other obligation or liability whatever in connection with the sale of its products Apart from such written statement of warranty there are no warranties express implied or statutory which extend beyond the description of the products on the face hereof Effective February 22 2006 PAGE 70 MT55F RAMMER OPERATION AND PARTS MANUAL REV 5 01 06 12 NOTES MT55F RAMMER OPERATION AND PARTS MANUAL REV 5 01 06 12 PAGE 71 OPERATION AND PARTS MANUAL HERE S HOW TO GET HELP PLEASE HAVE THE MODEL AND SERIAL NUMBER ON HAND WHEN CALLING UNITED STATES Multiquip Corporate Office 18910 Wilmington Ave Carson CA 90746 Contact multiquip com Service Department 800 421 1244 310 537 3700 Technical Assistance 800 478 1244 MEXICO MO Cipsa Tel 800 421 1244 Fax 800 537 3927 Fax 310 537 4259 Fax 310 943 2238 Carr Fed Mexico Puebla KM 126 5 Momoxpan Cholula Puebla 72760 Mexico Contact pmastretta O cipsa com mx Tel 52 222 225 9900 Fax 52 222 285 0420 MQ Parts Department 800 427 1244 Fax 800 672 7877 310 537 3700 Fax 310 637 3284 Warranty Department 800 421 1244 Fax 310 943 2249 310 537
20. worn Replace cylinder Spark plug loose Tighen spark plug Operation not satisfactory Not enough power available compression normal no miss firing Air cleaner clogged Clean or replace air cleaner Air in fuel line Bleed remove air from fuel line Fuel level in carbureator float chamber improper Adjust carbureator float Carbon deposits in cylinder Clean or replace cylinder Not enough power available compression normal miss firing Ignition coil defective Flush fuel sytem and replace with fresh fuel Ignition plug often shorts Replace ignition wires clean ignition Fuel in use inadequate water dust Flush fuel sytem and replace with fresh fuel Engine overheats Mixed fuel quality is inadequate Check fuel to oil mixture Excessive carbon depostion in combustion chamber Clean or replace crankcase Exhaust or muffler clogged with carbon Clean or replace muffler Spark plug heat value incorrect Replace spark plug with correct type spark plug PAGE 20 MT55F RAMMER OPERATION AND PARTS MANUAL REV 5 01 06 12 TROUBLESHOOTING TABLE 4 ENGINE TROUBLESHOOTING continued SYMPTOM POSSIBLE PROBLEM SOLUTION Operation not satisfactory Rotational speed fluctuates Governor adjustment improper Adjust governor to correct lever Governor spring defective Clea
21. 0 ACCESSORY TOOL KIT MT55F RAMMER OPERATION AND PARTS MANUAL REV 5 01 06 12 PAGE 69 TERMS AND CONDITIONS OF SALE PARTS PAYMENT TERMS Terms of payment for parts are net 30 days FREIGHT POLICY All parts orders will be shipped collect or prepaid with the charges added to the invoice All shipments are F O B point of origin Multiquip s responsibility ceases when a signed manifest has been obtained from the carrier and any claim for shortage or damage must be settled between the consignee and the carrier MINIMUM ORDER The minimum charge for orders from Multiquip is 15 00 net Customers will be asked for instructions regarding handling of orders not meeting this requirement RETURNED GOODS POLICY Return shipments will be accepted and credit will be allowed subject to the following provisions 1 A Returned Material Authorization must be approved by Multiquip prior to shipment 2 Toobtain a Return Material Authorization a list must be provided to Multiquip Parts Sales that defines item numbers quantities and descriptions of the items to be returned 8 Theparts numbers and descriptions must match the current parts price list b Thelist must be typed or computer generated c The list must state the reason s for the return d The list must reference the sales order s or invoice s under which the items were originally purchased e The list must include the name and
22. 08000 36 0310060020 37 959006120 38 362341620 39 362341630 40 002400820 MT55F RAMMER OPERATION AND PARTS MANUAL REV 5 01 06 12 PAGE 27 PART NAME CRANK CASE CRANK GEAR 1300 59Z BEARING 6305 BEARING 6203 WASHER 8 5X22X3 BOLT 8X25 T SW M8 BEARING COVER O RING G 35 BOLT 6X20 H SW CONNECTING ROD BEARING 6304 STOP RING R 52 WASHER 9304 BOLT 8X25 T SW M8 PINION BEARING 6007 BEARING 6007Z SPACER 35 4 42 7 11 STOP RING 5 35 SPACER CLUTCH DRUM OIL SEAL 40528 O RING S 90 CLUTCH ASSY CE120M 0 5 CLUTCH SHOE C812 CLUTCH BOSS C812 CLUTCH GUIDE A CLUTCH GUIDE B CLUTCH SPRING WOODRUFF KEY LOCK WASHER CLUTCH LOCK NUT PACKING FRONT COVER BOLT 6X20 H SW ADAPTER FLANGE BOLT amp WASHER ASSY NUT SPRING WASHER WASHER DOWEL PIN CLIP TCP2 10509B OIL GAUGE PROTECTOR LINK PROTECTOR BOLT 8X20 SW PW CRANKCASE AND ENGINE ASSY QTY R PO 4 0 SK HSH dd REMARKS INCLUDES ITEMS W CRANKCASE AND ENGINE ASSY PAGE 28 MT55F RAMMER OPERATION AND PARTS MANUAL REV 5 01 06 12 NO PARTNO 41 2741600113 42 0011408250 43 0011408300 44 362116870 4418 362030010 44 24 362030020 44 34 362030030 44 44 362030040 44 54 050300070 45 362341210 46 507010110 47 362455670 48 031108160 49 911210
23. 3700 UNITED KINGDOM Multiquip UK Limited Head Office Tel 0161 339 2223 Fax 0161 339 3226 Unit 2 Northpoint Industrial Estate Globe Lane Dukinfield Cheshire SK16 4UJ Contact sales multiquip co uk CANADA Multiquip 4110 Industriel Boul Laval Quebec Canada H7L 6V3 Contact jmartin multiquip com Tel 450 625 2244 Tel 877 963 4411 Fax 450 625 8664 COPYRIGHT 2012 MULTIQUIP INC Multiquip Inc the MQ logo and the Mikasa logo are registered trademarks of Multiquip Inc and may not be used reproduced or altered without written permission All other trademarks are the property of their respective owners and used with permission This manual MUST accompany the equipment at all times This manual is considered a permanent part of the equipment and should remain with the unit if resold The information and specifications included in this publication were in effect at the time of approval for printing Illustrations descriptions references and technical data contained in this manual are for guidance only and may not be considered as binding Multiquip Inc reserves the right to discontinue or change specifications design or the information published in this publication at any time without notice and without incurring any obligations Your Local Dealer is IVI MULTIQUIP
24. 50 BAND GUIDE BELLOWS 2 111 001210840 BOLT 8X40 H 2 112 020308060 NUT M8 2 113 050100800 O RING G 80 1 114 002211040 BOLT 10X40 H SW 4 115 351109020 PROTECTION SLEEVE 1 118 959010150 LEVEL GAUGE PLUG TYPE 1 119 953404670 COPPER PACKING 17X25 5X1 1 120 353332870 BELLOWS OR 1 MT55F RAMMER OPERATION AND PARTS MANUAL REV 5 01 06 12 PAGE 31 FOOT ASSY OPTION PAGE 32 MT55F RAMMER OPERATION AND PARTS MANUAL REV 5 01 06 12 PART NO 362910050 001611253 022711214 030212300 001611051 030210250 022711012 362341760 362341770 362455760 301010540 022711012 PART NAME FOOT ASSY 265 SUNK HEAD BOLT 10x55 NYLON NUT M12 WASHER LOCK M12 SUNK HEAD BOLT 10x55 WASHER LOCK M10 NYLON NUT M10 FOOT 265W METAL SHEET 265W FOOT FITTING WASHER 11 x 34 x 3 2 NYLON NUT M10 BNR FOOT ASSY OPTION REMARKS B lt INCLUDES ITEMS W MT55F RAMMER OPERATION AND PARTS MANUAL REV 5 01 06 12 PAGE 33 TANK AND HANDLE ASSY A lt B 88 60 20 5758 gt 2 a 87 84 59 C MOS 51 i 64 63 42 i PAGE 34 MT55F RAMMER OPERATION AND PARTS MANUAL REV 5 01 06 12 TANK AND HANDLE ASSY NO PART NO PART NAME QTY REMARKS A 305910031 AY 2L GRAY je INCLUDES ITEMS W x B 362910060 THROTTLE
25. 5F RAMMER OPERATION AND PARTS MANUAL REV 5 01 06 12 PAGE 41 PART NAME CRANKSHAFT CP SPACER T 0 8 SPACER T 1 0 SPACER T 1 2 NUT SPRING WASHER WOODRUFF KEY WOODRUFF KEY LOCK NUT CONNECTING ROD ASSY CONNECTING ROD BOLT PISTON PIN PISTON PISTON 0 25MM PISTON 0 50MM PISTON RING SET PISTON RING SET 0 25MM PISTON RING SET 0 50MM CLIP QTY REMARKS 1 1 1 1 1 1 1 1 1 1 2 1 1 1 1 1 1 1 2 INCLUDES ITEMS W REPLACES 0032012000 ROBIN EH 090D ENGINE INTAKE AND EXHAUST ASSY PAGE 42 MT55F RAMMER OPERATION AND PARTS MANUAL REV 5 01 06 12 ROBIN EH 090D ENGINE INTAKE AND EXHAUST ASSY PART NO 2743170101 2273860123 2743640103 0051904100 0031517000 2743870103 2743330103 2743360103 2743370103 2743340103 2743350103 13210KA031 2743530103 2743600103 2693580103 0170060090 2743650103 2743010101 2743010211 2743700111 2743520101 0176060020 0023806000 0110060010 0011306120 2743260400 2303262008 2743260307 2303290103 2303590103 2303590203 0176060020 MT55F RAMMER OPERATION AND PARTS MANUAL REV 5 01 06 12 PAGE 43 PART NAME CAMSHAFT CP PIN SPRING RELEASE LEVER SPRING PIN SNAP RING RETURN SPRING TAPPET VALVE SPRING SPRING RETAINER INTAKE VALVE EXHAUST VALVE COLLET VALVE PUSH ROD ROCKER ARM BOLT PIVOT NUT GUIDE PLATE MUFFLER CP
26. 905 49 911210909 50 64016 514 031108160 52 362010040 CRANKCASE AND ENGINE ASSY QTY PART NAME STIFFENER BOLT AND WASHER BOLT AND WASHER ASSY AIR CLEANER ASSY COVER CP AIR CLEANER PACKING AIR CLEANER ELEMENT CP AIR CLEANER BOLT CP AIR CLEANER O RING 5 7 INTAKE PIPE CLAMP TC 200 ELEMENT CRANKCASE PW M8 ENGINE ASSY EH09D45050 ENGINE ASSY EH092D45010 HOSE CLAMP 13x16 1 1 2 SS WASHER PW M8 COVER FRONT 1 4 cl kk m REMARKS INCLUDES ITEMS W S N N2299 AND BELOW S N N2300 AND ABOVE MT55F RAMMER OPERATION AND PARTS MANUAL REV 5 01 06 12 PAGE 29 GUIDE CYLINDER ASSY PAGE 30 MT55F RAMMER OPERATION AND PARTS MANUAL REV 5 01 06 12 GUIDE CYLINDER ASSY NO PARTNO PART NAME QTY REMARKS 93 351420390 PISTON PIN 1 94 080100120 STOP RING R 12 2 95 391324120 PISTON ROD 1 96 362455680 PISTON END 1 97 020116130 NUT M16 P1 5 1 98 351434200 STOPPER UPPER 1 99 391434211 STOPPER LOWERD 30 1 100 362452830 MAIN SPRING A B 2 101 362341640 SPRING CYLINDER 1 102 362214820 FOOT PLATE 1 103 050100750 O RING G 75 1 104 050930850 O RING JASO3085 1 105 001521020 SOCKET HEAD BOLT 10X20 T 4 106 001521035 SOCKET HEAD BOLT 10X35 T 4 107 351209590 GUIDE CYLINDER 1 108 050100950 O RING G 95 2 109 351316870 BELLOWS CLAMP W B40L N SV 2 110 3514332
27. DO ID PAGE 48 MT55F RAMMER OPERATION AND PARTS MANUAL REV 5 01 06 12 PART NO PART NAME 2746230100 2746253508 2306252508 2376245108 2346242108 2746252008 2746253008 2246254308 2268250208 2146251508 2306255308 2078234508 2306254008 2306250608 2746240008 2266270118 2746235108 2246245008 2106231808 2306258108 1066239308 2066244608 2306258208 2746235008 2276240408 MT55F RAMMER OPERATION AND PARTS MANUAL REV 5 01 06 12 PAGE 49 ROBIN EH 090D ENGINE CARBURETOR ASSY QTY CARBURETOR nen 1 THROTTLE VALVE CHOKE VALVE SCREW PILOT JET SHAFT ASSY CHOKE SHAFT ASSY THROTTLE BOLT NEEDLE VALVE ASSY PIN FLOAT CHAMBER BODY INSERT WASHER PACKING FLOAT ASSY MAIN JET CLIP HOSE SCREW SPRING SEAL SCREW SPRING PACKING HOSE MAIN JET e INCLUDES ITEMS W ROBIN EH 090D ENGINE ELECTRIC DEVICE ASSY PAGE 50 MT55F RAMMER OPERATION AND PARTS MANUAL REV 5 01 06 12 ROBIN EH 090D ENGINE ELECTRIC DEVICE ASSY NO PART NO PART NAME QTY REMARKS 10 2307020831 FLYWHEEL CP 1 11 2747020101 IGNITION COIL CP 1 30 0011706250 BOLT amp WASHER ASSY 2 60 0660000361 SWITCH ASSY 1 70 0150040090 TAPPING SCREW 2 75 0566030010 CLAMP 1 95 0659000010 PLUG TERMINAL 1 100 0650140470 SPARK PLUG NGK 1 110 2307510113 SPARK PLUG CAP 1 MT55F
28. ECTING ROD BOLT PISTON PIN PISTON PISTON 0 25MM PISTON 0 50MM PISTON RING SET PISTON RING SET 0 25MM PISTON RING SET 0 50MM CLIP QTY REMARKS 1 1 1 1 1 1 1 1 1 1 2 1 1 1 1 1 1 1 2 REPLACES 0032012000 INCLUDES ITEMS W ROBIN EH 092D ENGINE INTAKE AND EXHAUST ASSY PAGE 56 MT55F RAMMER OPERATION AND PARTS MANUAL REV 5 01 06 12 NO 10 34 35 36 37 38 50 60 70 80 90 95 210 220 230 240 260 310 340 351 357 365 366 370 540 550 560 570 PART NO 2843170121 2273860123 2843640103 0051904100 0031517000 2743870123 2743330103 2743360103 2743370203 2743340103 2743350103 13210KA031 2743530103 2743600303 2693580103 0170060090 2743650103 2843010401 2843520103 0023808000 0200080170 0110060460 0011408160 0130080240 1063292103 2843590203 1573500103 0176060030 MT55F RAMMER OPERATION AND PARTS MANUAL REV 5 01 06 12 PAGE 57 PART NAME CAMSHAFT PIN SPRING RELEASE LEVER SPRING PIN SNAP RING RETURN SPRING TAPPET VALVE SPRING SPRING RETAINER INTAKE VALVE EXHAUST VALVE COLLET VALVE PUSH ROD ROCKER ARM BOLT PIVOT NUT GUIDE PLATE MUFFLER CP GASKET EXHAUST FLANGE NUT WASHER FLANGE BOLT BOLT amp WASHER 8X16 BOLT amp WASHER ASSY INSULATOR GASKET INSULATOR GASKET 2 INSULATOR SELF LOCK NUT ROBIN EH 092D ENGINE INTAKE AND EXHAUST ASSY QTY REMA
29. EH 092D ENGINE BLOWER HOUSING ASSY PART NO 2845110213 2849510203 0010408350 0010408200 2845260123 0110060010 2845410103 920100240 0110060010 0110060020 MT55F RAMMER OPERATION AND PARTS MANUAL REV 5 01 06 12 PAGE 65 PART NAME BLOWER HOUSING CP LABEL FLANGE BOLT FLANGE BOLT CYLINDER BAFFLE FLANGE BOLT COOLING BLOWER DECAL M MARK FLANGE BOLT FLANGE BOLT QTY REMARKS 1 1 1 1 1 2 1 1 3 4 ROBIN EH 092D ENGINE RECOIL STARTER ASSY PAGE 66 MT55F RAMMER OPERATION AND PARTS MANUAL REV 5 01 06 12 NO 1x 2 3 4k 5 6 7 11 24 25 49 ROBIN EH 092D ENGINE RECOIL STARTER ASSY PART NO 2845021120 2745011508 2745012018 2745011208 2615010008 2705012508 2745013108 2275013508 2705026108 2845014508 2745015208 1315015008 2275015208 PART NAME RECOIL STARTER ASSY SPIRAL SPRING REEL STARTER ROPE STARTER KNOB RATCHET FRICTION SPRING RETURN SPRING RATCHET GUIDE STARTING PULLEY SLIDE PLATE B SLIDE PLATE SET SCREW QTY REMARKS 1 JO INCLUDES ITEM W MT55F RAMMER OPERATION AND PARTS MANUAL REV 5 01 06 12 PAGE 67 ROBIN EH 092D ENGINE ACCESSORIES ASSY PAGE 68 MT55F RAMMER OPERATION AND PARTS MANUAL REV 5 01 06 12 ROBIN EH 092D ENGINE ACCESSORIES ASSY NO PART NO PART NAME QTY REMARKS 1 10 226903071
30. INCLUDES ITEMS W 2 WASHER 1 4 IN NOT SOLD SEPARATELY 2 12347 WASHER 3 8 IN 1 MQ 45T ONLY 3 12348 HOSE AR MAKE LOCALLY 4 12349 BEARING 1 S N 2345B AND ABOVE NO Column Unique Symbols All items with same unique symbol or gt in the number column belong to the same assembly or kit which is indicated by a note in the Remarks column Duplicate Item Numbers Duplicate numbers indicate multiple part numbers which are in effect for the same general item such as different size saw blade guards in use or a part that has been updated on newer versions of the same machine NOTICE When ordering a part that has more than one item number listed check the remarks column for help in determining the proper part to order PART NO Column Numbers Used Part numbers can be indicated by a number a blank entry or TBD TBD To Be Determined is generally used to show a part that has not been assigned a formal part number at the time of publication A blank entry generally indicates that the item is not sold separately or is not sold by Multiquip Other entries will be clarified in the Remarks Column QTY Column Numbers Used Item quantity can be indicated by a number a blank entry or A R A R As Required is generally used for hoses or other parts that are sold in bulk and cut to length A blank entry generally indicates that the item
31. LEVER ASSY INCLUDES ITEMS W 514 362341550 THROTTLE BODY 1 524 362455610 THROTTLE GEAR 1 594 362455620 SLIDER 1 544 362455630 THROTTLE LEVER 1 55 050100450 O RING G 45 1 56 050200100 O RING P 10 1 574 031110160 SCREW M10 3 584 033910070 CONICAL SPRING WASHER 2 594 096206006 SOCKET HEAD SCREW 6X6 1 60 022131008 CAP NUT M10 1 614 020410060 NUT M10 H 6 1 624 096208020 SOCKET HEAD SCREW 8X20 1 634 020408050 NUT M8 H 5 2 644 956100040 THROTTLE WIRE 620 710 1 65 001220620 BOLT 6X20 T 2 66 030206150 WASHER M6 2 67 022130605 CAP NUT M6 2 68 351325590 SHOCK ABSORBER 100D 45B 2 69 1 033121009 SOCKET HEAD BOLT 10x20 T 4 69 2 033121009 TOOTHED LOCK WASHER B M10 4 70 002211020 BOLT 10X20 H SW 4 Ti 939010210 STOPPER RUBBER 1002 danita S N N2299 AND BELOW 71 939010270 STOPPER RUBBER EH 70 A S N N2300 AND ABOVE 72 030208200 WASHER M8 1 73 020308060 NUT M8 1 74 361910021 TANK CAP CP INCLUDES ITEM W 74 1 353449010 STRAP FUEL TANK 1 75 351437785 HOLDER COCK 1 76 954406020 PACKING FUEL TANK 1 77 954406010 STRAINER 110 1 78 001220830 BOLT 8X30 T 2 79 030208200 WASHER M8 2 80 022710809 NYLON NUT M8 2 81 952401450 WASHER 8 5X22X3 2 83 362116890 FUEL TANK 2L GRAY 1 MT55F RAMMER OPERATION AND PARTS MANUAL REV 5 01 06 12 PAGE 35 TANK AND HANDLE ASSY
32. N MT55F RAMMER OPERATION AND PARTS MANUAL REV 5 01 06 12 PAGE 9 Definition of Tamping Rammer The Mikasa MT55F tamping rammer is a powerful compacting tool capable of applying a tremendous force in consecutive impacts to a soil surface Its applications include soil compacting for road embankments and reservoirs as well as backfilling for gas pipelines water pipelines and cable installation work The impact force of the MT55F levels and uniformly compacts voids between soil particles to increase dry density Circular motion is converted to create impact force The MT55F tamping rammer develops a powerful compacting force at the foot of the rammer To maintain optimum performance proper operation and service are essential Construction of Tamping Rammer The Mikasa MT55F is equipped with an air cooled two cycle gasoline engine Transmission of the power takes place by increasing the engine speed to engage the centrifugal clutch Rammer Gearbox and Spring Cylinder The Mikasa MT55F uses an oil bath lubrication system Always check the oil level through the oil level sight glass at the rear of the tamper foot Controls Before starting the MT55F Tamping Rammer identify and understand the function of the controls see Figure 1 on page 13 GENERAL INFORMATION Handle Operation 1 Before starting operation check the lifting _ handle to 1 Make sure that there is no damage on the bolts 2 Make sure that th
33. ND PARTS MANUAL REV 5 01 06 12 NOTES MT55F RAMMER OPERATION AND PARTS MANUAL REV 5 01 06 12 PAGE 19 SYMPTOM POSSIBLE PROBLEM TROUBLESHOOTING TABLE 4 ENGINE TROUBLESHOOTING SOLUTION Difficult to start Fuel is available but spark plug will not ignite Power available at high tension cable Ignition plug being bridge Check ignition system Carbon deposit at ignition Clean or replace ignition Short circuit due to defective insulators Replace insulators Improper spark gap Set spark plug gap to the correct gap Fuel is available but spark plug will not ignite Power NOT available at high tension cable Short circuit at stop switch Check stop switch circuit Replace stop switch if defective Ignition coil defective Replace ignition coil Fuel is available and spark plug ignites compression normal Muffler clogged with carbon deposits Clean or replace muffler Mixed fuel quality is inadequate Check fuel to oil mixture Fuel in use inadequate water dust Flush fuel sytem and replace with fresh fuel Air Cleaner clogged Clean or replace air cleaner Fuel is available and spark plug ignites compression low Defective cylinder head gasket Tighten cylinder head bolts or replace head gasket Oylinder
34. ONNECT ELECTRICAL PLUG gt NEVER LEAVE MACHINE UNATTENDED WHEN OPERATING ALWAYS STOP ENGINE AND ALLOW ENGINE TO COOL BEFORE ADDING FUEL OR OIL NPA329 0 caution OPERATION To START engine ts and bots for tightness Open fuel tar valve and close choke lever on carburator Check ol aveis in both the engine and th ower und Place starter OM and slart rope Keep machine tha upright operating postion o check engine starts open fever and warm up T Lower unt assembly Check sight gass for proper level engine for 4 5 minus before operation 2 Engine FR to be lower outer rim Move te throtle levar quickly from ON to OFF postion Then move starter swtch to OFF and close the fel fitervalve When you stop the fuel cock EROS et CAUTION ATTENZIONE ATENGAO PReCAUCION manus arty before Lae com ae o anal de mates artes de s CLEANING ELEMENT NPA963Q Remove the element from the pre cleaner Clean the element with solvent Apply SAE30 motor oil with 7 9 cc and squeeze out excess oil before re installing PRIMARY AIRFILTER CHECK DAILY PAGE 24 MT55F RAMMER OPERATION AND PARTS MANUAL REV 5 01 06 12 NAMEPLATE AND DECALS NO PART NO 1 920106460 2 920203290 3 DCL205 4 NPA975 5 NPA831 6 NPA963 7 8 DCL207 gx NPA769 10 NPA910 11 NPA961 12 920203990 13 920202930 14 NPA957
35. R OPERATION AND PARTS MANUAL REV 5 01 06 12 ROBIN EH 092D ENGINE AIR CLEANER ASSY PART NO PART NAME QTY REMARKS 2843260300 AIR CLEANER ASSY 1 INCLUDES ITEMS W 2743260307 ELEMENT SET 09 1 0176060030 SELF LOCK NUT 2 2841600403 RUBBER PIPE 1 0732004430 LABEL CHOKE 1 MT55F RAMMER OPERATION AND PARTS MANUAL REV 5 01 06 12 PAGE 61 ROBIN EH 092D ENGINE GOVERNOR OPERATION ASSY PAGE 62 MT55F RAMMER OPERATION AND PARTS MANUAL REV 5 01 06 12 ROBIN EH 092D ENGINE GOVERNOR OPERATION ASSY NO PART NO PART NAME QTY REMARKS 10 2844230403 GOVERNOR LEVER 1 20 2304220103 GOVERNOR SHAFT 1 30 2844270201 GOVERNOR ROD 1 35 2844560103 LINKAGE BUSHING 1 40 2844280403 ROD SPRING 1 50 0031305000 CLIP 2 60 0011406300 BOLT amp WASHER ASSY 1 70 2844900201 WEIGHT CP 1 80 2524250323 GOVERNOR SPRING 1 200 2304330210 SPEED CONTROL ASSY 1 201 2744510101 BASE PLATE 1 207 0110060010 FLANGE BOLT 2 210 0043104140 SCREW PAN HEAD 1 213 0230100040 SPACER 1 215 2264500313 RETURN SPRING 1 230 0043106300 SCREW 1 240 0022706000 NUT 1 255 0217100020 FRICTION WASHER 1 260 0140040070 SCREW 1 265 2684500113 CONTROL SPRING 1 280 2264310301 LINK PIVOT 1 MT55F RAMMER OPERATION AND PARTS MANUAL REV 5 01 06 12 PAGE 63 ROBIN EH 092D ENGINE BLOWER HOUSING ASSY 20 FIG 520 PAGE 64 MT55F RAMMER OPERATION AND PARTS MANUAL REV 5 01 06 12 ROBIN
36. RAMMER OPERATION AND PARTS MANUAL REV 5 01 06 12 PAGE 51 ROBIN EH 092D ENGINE CRANKCASE ASSY 960 GASKET SET PAGE 52 MT55F RAMMER OPERATION AND PARTS MANUAL REV 5 01 06 12 NO PART NO 10 2841010411 208 2371420203 26 amp 2771601001 304 0440200070 404 0600200110 504 0310060020 10 0105060430 75 0440060020 80 0401140030 90 0211140020 150 2741600113 160 0011408250 161 0011408300 205 0241090060 210 2841100121 220 0440200110 230 0600200110 250 2844500301 260 2054190103 265 0013908500 268 0310060020 270 2306360101 280 0213160020 300 0130060200 430 2741500123 437 0021808000 438 0032008000 439 0031108000 610 2841300110 620 2841500113 630 0110080210 631 0100080410 680 2841550203 685 2841450203 690 2841600403 700 2771501103 710 0110060400 721 2841560203 722 2841600103 723 2841600203 724 2841450103 725 0131050020 726 0131050020 810 2841700103 830 2301600613 860 0011406160 960 2849900117 MT55F RAMMER OPERATION AND PARTS MANUAL REV 5 01 06 12 PAGE 53 ROBIN EH 092D ENGINE CRANKCASE ASSY PART NAME CRANKCASE OP aas VALVE GUIDE STEM SEAL CP OIL SEAL 20X32X6 BALL BEARING 60074C3 DOWEL PIN STUD OIL SEAL PLUG GASKET STIFFENER BOLT amp WASHER BOLT amp WASHER ASSY GROMMET MAIN BEARING COVER OIL SEAL 20X32X6 BALL BEARING 6004C3 GOVERNOR GEAR CP GOVERNOR SLEAVE STUD DOWEL PIN OIL GAUGE scans casa
37. RKS 1 D A PO B INCLUDES ITEMS W ROBIN EH 092D ENGINE CARBURETOR ASSY PAGE 58 MT55F RAMMER OPERATION AND PARTS MANUAL REV 5 01 06 12 ROBIN EH 092D ENGINE CARBURETOR ASSY PART NO 2846233200 2846253908 2846256008 2846231608 2516255908 2846253308 2846253508 2846245508 2846252908 2846252308 2846252908 2846240108 2846242008 2516244908 2776258108 2846251508 2846250508 2796250008 2846254008 2846255208 2516266108 2846233508 2516235008 2846246508 2846246008 2846245008 2846245108 2846256308 2846245608 2846246008 2846243008 2516256508 2844550103 PART NAME CARBURETOR ASSY ae aaa LEVER SUB ASSY THROTTLE COLLAR SPRING THROTTLE BUSH SHAFT THRO THROTTLE VALVE SCREW LEVER CHOKE SHAFT CHOKE VALVE CHOKE MAIN JET 68 SLOW JET SRING SCREW ADJUST PIN FLOAT LEVER FLOAT ASSY VALVE NEEDLE GASKET CHAMBER CHAMBER ASSY FLOAT DRAIN SCREW SCREW GASKET NUT SPRING WASHER O RING O RING PLATE SCREW JET COLLAR RUBBER PIPE BUSH THRO QTY REMARKS iaa 1 PO PO PO DO DO INCLUDES ITEMS W MT55F RAMMER OPERATION AND PARTS MANUAL REV 5 01 06 12 PAGE 59 ROBIN EH 092D ENGINE AIR CLEANER ASSY 850 PAGE 60 MT55F RAMME
38. emove this cap to determine if the engine oil is low Add oil through this filler port as recommended in Table 3 8 Oil Drain Plug Remove this plug to remove oil from the engine s crankcase MT55F RAMMER OPERATION AND PARTS MANUAL REV 5 01 06 12 PAGE 13 This section is intended to assist the operator with the initial start up of the MT55F Tamping Rammer It extremely important that this section be read carefully before attempting to operate the rammer DO NOT use your rammer until this section is thoroughly understood A CAUTION Read Manual DO NOT attempt to operate the Tamping Rammer until the Safety General Information and Inspection sections of this manual have been read and thoroughly understood Rammer Gearbox and Spring Cylinder Oil Bath This unit uses an oil bath lubrication system Perform the following 1 Check the oil level through the oil level sight glass Figure 3 the rear of the tamper foot OIL FILL PLUG OIL DRAIN PLUG Figure 3 Foot Housing Sight Glass 2 lfoilisnotvisible add 10W 30 SE SF orhigher grade motor oil into the oil fill plug opening Figure 3 The bath contains approximately 1 0 pints 520 cc The oil level should be kept at the half way point of the sight glass OPERATION Fuel 1 Fillthefueltank Figure 4 with unleaded gasoline DO NOT overfill wipe up spilled fuel immediately Figure 4 Fuel Tank Engine Oil Check 1 Tocheckthe
39. ere is no crack or breakage on handle 3 Make sure that there is no fissure on the surface If there is any abnormality or damage replace with new one For operation This handle is to be used to lift up the shoe part of the machine with the body laid down on the ground or truck bed Use proper lifting techniques to avoid back injury This handle is for manual lifting only Do not use this handle as a rammer lift point Use the lifting point on the top of the machine Do not move the rammer with the lifting handle and the front rollers more than 16 feet 5 meters PAGE 10 MT55F RAMMER OPERATION AND PARTS MANUAL REV 5 01 06 12 SPECIFICATIONS Table1 MT 55F Rammer Specification 1 650 2 250 Ibs blow 750 1 000 kg blow Table 2 Specifications Engine Horizontal Shaft Gasoline Engine Dry Net Weight 20 7 lbs 9 4 Kg Specifications are general and are subject to change without notice If exact measurements are required equipment should be weighed and measured MT55F RAMMER OPERATION AND PARTS MANUAL REV 5 01 06 12 PAGE 11 COMPONENTS Figure 1 MT55F Rammer Figure 1 shows the location of the controls and components forthe MT55F Tamping Rammer The functions of each control is described below 1 Throttle Lever Usedto adjust engine speed rpm Move lever forward SLOW to reduce engine speed move lever back toward operator FAST to increase speed 2 Fue
40. escription A 362910060 LEVER THROTTLE 956100040 THROTTLE WIRE Dec 362030030 ELEMENT AIR CLEANER Dont 362030020 PACKING AIR CLEANER 362455670 ELEMENT CRANKCASE 2 nans 351316870 CLAMP BELLOWS 353332870 BELLOWS pe 361910021 CAP FUEL TANK W STRAP A 954406000 COCK FUEL ASSY 301419750 FILTER IN LINE FUEL SPEM 2743260307 ELEMENT SET ENGINE 0660000361 STOP SWITCH sciens 0650140470 SPARK PLUG NKG dices 362454440 CLUTCH 2745011108 STARTER ROPE ca 954404890 FILTER FUEL TANK UPPER 954406010 STRAINER FUEL TANK LOWER NOTICE Part number on this Suggested Spare Parts List may supersede replace the P N shown in the text pages of this book MT55F RAMMER OPERATION AND PARTS MANUAL REV 5 01 06 12 PAGE 23 NAMEPLATE AND DECALS READ OWNERS SERVICE MANUAL BEFORE OPERATING OR SERVICING THIS MACHINE e ALWAYS KEEP UNAUTHORIZED INEXPERIENCED UNTRAINED PEOPLE AWAY FROM THIS MACHINE Je MAKE SURE ALL SAFETY DEVICES ARE OPERATIONAL BEFORE THIS MACHINE IS STARTED MAKE SURE ENGINE IS TURNED OFF AND SPARK PLUG WIRE DISCONNECTED BEFORE SERVICING THE MACHINE OR COMING IN CONTACT WITH ANY MOVING PART IF EQUIPMENT IS POWERED BY AN ELECTRIC MOTOR DISC
41. ged Safety Operation decals 4 Adjustheightof handle Adjust handle by loosening nuts and moving handle to suit operation Retighten nuts 3 Move the throttle lever to the IDLE position Figure 9 MT55F RAMMER OPERATION AND PARTS MANUAL REV 5 01 06 12 PAGE 15 OPERATION OPERATOR S POSITION STARTER o GRIP Figure 9 Throttle Lever Idle Figure 11 Recoil Starter 4 n cold weather start the unit with choke lever Fully Closed Figure 10 In warm weather or when the engine is the unit tarted with choke half 6 Ifengine fails to start move the choke lever Figure 10 tothe pletely open half open position to avoid flooding CLOSED 7 Repeatsteps 1 thru 6 If the engine does not start after repeated attempts check the spark plug for excess fuel Clean and replace the spark plug as needed go Operation 1 Tostart the rammer tamping action move the throttle lever Figure 12 quicklyfrom IDLE close to the FULL OPEN position DO NOT move the throttle lever slowly as this may cause damage to the clutch or spring OPERATOR S POSITION THROTTLE L Figure 10 Choke Lever Closed T 5 Gripthe recoil starter Figure 11 handle and pullituntil you feela slight resistance Then pull sharply and quickly Return the recoil starter handle to the starter case before releasing Figure
42. l Shut Off Valve Supplies fuel from the fuel tank to the engine To begin fuel flow move the fuel shut off valve downward 3 Oil Bath Fill Plug Open this plug to add oil to the oil bath reservoir 4 Drain Valve Open this valve to remove oil from the bellows 5 Primary Air Cleaner Pre cleans first stage dirt and other debris from entering the engine 6 Foot Laminated wood with tempered steel plate for superior shock absorption 7 Oil Level Sight Glass Indicates the level of oil in the oil bath reservoir 8 FuelTank Cap Remove this cap to add unleaded gaso line to the fuel tank Make sure cap is tightened securely DO NOT over fill AX CAUTION Fueling The Engine Adding fuel to the tank should be done only when the engine is stopped and has had an e opportunity to cool down In the event of a fuel spill DO NOT attempt to start the engine until the fuel residue has been completely wiped up 9 Bellows Reservoir for oil bath 10 Handle To operate rammer GRIP handle assembly firmly on both sides 11 Nameplate Displaysinformation regardingthe rammer 12 Engine Air Cleaner Prevents dirt second stage and other debris form entering the engine 13 Muffler Used to reduce noise and emissions PAGE 12 MT55F RAMMER OPERATION AND PARTS MANUAL REV 5 01 06 12 BASIC ENGINE Figure 2 Engine Controls and Components INITIAL SERVICING The engine Figure 2
43. mponent Drawings Name Plate and Decals 24 25 Crankcase and Engine Assembly 26 27 Guide Cylinder Assembly 28 29 Tank and Handle Assembly 30 31 Foot Assembly ias inca 32 33 Narrow Foot Assembly Option 34 35 Trench Shoe Assembly Option 36 37 TABLE OF CONTENTS ROBIN EH 090D45050 ENGINE Crankcase Assembly 38 39 Crankshaft and Piston Assembly 40 41 Intake and Exhaust Assembly 42 43 Governor Assembly 44 45 Blower Housing and Recoil Starter Assembly 46 47 Carburetor Assembly 48 49 Electric Device Assembly 50 51 ROBIN EH 092D45010 ENGINE Crankcase Assembly 52 53 Crankshaft and Piston Assembly 54 55 Intake and Exhaust Assembly 56 57 Carburetor Assembly 58 59 Air Cleaner ASSEMDIy 60 61 Governor Operation Assembly 62 63 Blower Housing Assembly 64 65 Recoil Starter 66 67 Accessories Assembly 68 69 Terms and Condition Of Sale Parts
44. n or replace ignition Fuel flow erratic Check fuel line Air taken in through suction line Check suction line Recoil starter not working properly Dust in rotating part Clean recoil starter assembly Spring spring failure Replace sprial spring TABLE 5 RAMMER TROUBLESHOOTING SYMPTOM POSSIBLE PROBLEM SOLUTION Engine runs but rammer jumps erratically or not at all Operating speed of throttle lever is incorrectly set Set throttle lever to correct position Oil in excess Drain excess oil Bring to correct level Clutch slips Replace or adjust clutch Spring Failure Replace sprial spring Speed of engine improper Adjust engine speed to correct operating RPM setting Soil over compacted Shut down machine and test soil MT55F RAMMER OPERATION AND PARTS MANUAL REV 5 01 06 12 PAGE 21 EXPLANATION OF CODES IN THE REMARKS COLUMN The following section explains the different symbols and remarks used in the Parts section of this manual Use the help numbers found on the back page of the manual if there are any questions NOTICE The contents and part numbers listed in the parts section are subject to change without notice Multiquip does not guarantee the availability of the parts listed SAMPLE PARTS LIST NO PARTNO PART REMARKS 1 12345 BOLT 1
45. nameplate operation and safety decals when they become difficult read M Manufacturer does not assume responsibility for any accident due to equipment modifications Unauthorized equipment modification will void all warranties m NEVER use accessories or attachments that are not recommended by Multiquip for this equipment Damage to the equipment and or injury to user may result ALWAYS know the location of the nearest re fire extinguisher B ALWAYS know the location of the nearest first aid kit SAFETY INFORMATION m ALWAYS know the location of the nearest phone or keep a phone on the job site Also know the phone numbers of the nearest ambulance doctor and fire department This information will be invaluable in the case of an emergency GER looo ZEE ooo A RAMMER SAFETY 4 DANGER NEVER operate the equipment in an explosive atmosphere or near combustible materials An explosion or fire could result causing severe bodily harm or even death NEVER disconnect any emergency or safety devices These devices are intended for operator safety Disconnection of these devices can cause severe injury bodily harm or even death Disconnection of any of these devices will void all warranties DO NOT use this machine on ground that is harder than the machine can handle or for driving pilings or tamping rock beds Furthermore use of the machine on sloping ground such as the side of an embankment may make
46. near the equipment Fire or explosion could result from fuel vapors or if fuel is spilled on a hot engine PAGE 8 MT55F RAMMER OPERATION AND PARTS MANUAL REV 5 01 06 12 TRANSPORTING SAFETY NEVER allow any person or animal to stand underneath the equipment while lifting NOTICE m Before lifting make sure that the equipment parts hook and vibration insulator are not damaged and screws are not loose or missing m Always make sure crane or lifting device has been properly secured to the lifting bail hook of the equipment m ALWAYS shutdown engine before transporting E NEVER lift the equipment while the engine is running m Tighten fuel tank cap securely and close fuel cock to prevent fuel from spilling m Use adequate lifting cable wire or rope of sufficient strength H Use one point suspension hook and lift straight upwards DO NOT lift machine to unnecessary heights B ALWAYS tie down equipment during transport by securing the equipment with rope Never allow any person or animal to stand underneath the equipment while lifting ENVIRONMENTAL SAFETY NOTICE m Dispose of hazardous waste properly Examples of potentially hazardous waste 7 are used motor oil fuel and fuel filters m DO NOT use food or plastic containers to dispose of hazardous waste DO NOT pour waste oil or fuel directly onto the ground down a drain or into any water source SAFETY INFORMATIO
47. phone number of the person requesting the RMA 3 Return Material Authorization must accompany the return shipment 4 Freight is at the sender s expense All parts must be returned freight prepaid to Multiquip s designated receiving point 5 Parts must be in new and resalable condition in the original Multiquip package if any and with Multiquip part numbers clearly marked 6 The following items are not returnable a Obsolete parts If an item is in the price book and shows as being replaced by another item it is obsolete b Any parts with a limited shelf life such as gaskets seals O rings and other rubber parts that were purchased more than six months prior to the return date c Any line item with an extended dealer net price of less than 5 00 Special order items Electrical components Paint chemicals and lubricants Decals and paper products Items purchased in kits 7 The sender will be notified of any material received that is not acceptable 8 Such material will be held for five working days from notification pending instructions If a reply is not received within five days the material will be returned to the sender at his expense 9 Credit on returned parts will be issued at dealer net price at time of the original purchase less a 15 restocking charge 10 In cases where an item is accepted for which the original purchase document can not be determined
48. y scald any Q h persons in the general area of the rammer m NEVER touch the hot exhaust manifold muffler or cylinder Allow these parts to cool before servicing equipment NOTICE NEVER run engine without an air filter or with a dirty air filter Severe engine damage may occur Service air filter frequently to prevent engine malfunction m NEVER tamper with the factory settings EN of the engine or engine governor Damage to the engine or equipment can result if operating in speed ranges above the maximum allowable SAFETY INFORMATION FUEL SAFETY m DO NOT add fuel to equipment if it is placed inside truck bed with plastic liner Possibility exists of explosion or fire due to static electricity Dor PLASTIC TRUCK BED DO NOT start the engine near spilled fuel or combustible fluids Fuel is extremely flammable and its vapors can cause an explosion if ignited ALWAYS refuel in a well ventilated area away from sparks and open flames m ALWAYS use extreme caution when working with flammable liquids m DO NOT fill the fuel tank while the engine is running or hot DO NOT overfill tank since spilled fuel could ignite if it comes into contact with hot engine parts or sparks from the ignition system m Store fuel in appropriate containers in well ventilated areas and away from sparks and flames NEVER use fuel as a cleaning agent B DO NOT smoke around or

MTD 134-618-000 Lawn Mower User Manual

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