Home

MTD 12211 Tiller User Manual

1. A R BUSING wis Sockets it N 2 Wheel Shaft Incl Ref 6 1 Hi Pro Key 1 4 X 1 5 16 ceeeee 1 Wheel Drive Worm Gear cast iron 1 Shim between key and gear 1 016 I D x 1 468 O D x 062 MAIOR eeina E 1 Specify GRADE 5 if ordering part locally A R As Required REF No 16 PART No 20712 20879 1442 9055 9622 20757 1100804 97074 20896 1104 20913 WHEEL SHAFT ASSEMBLY A Wheel Shaft Parts DESCRIPTION Wheel Drive Clutch cast iron Eccentric Shaft ccceceseeenes Hex Hd Screw 1 4 20 x 1 2 Ball Bearing n e Tiller Shaft Incl Ref 18 Woodruff Key 1 4 x 1 1 4 Tiller Drive Worm Gear bronze QTY TD Ss So St st st st M PARTS LIST REF PART No No 1 1100043 2 1270 2A 3 1733398 5 1982612 7 1270 1A 8 1902154010 1901118 BOLO TINES WHEELS RONT DESCRIPTION QTY Hex Hd Screw 3 8 16 x 1 1 4 wo 16 Bolo Tine single Right hand tine used on left side of tiller Incl two ea Refs 1 and 3 uu eee 8 Hex Locknut 3 8 16 n 18 Hex Hd Screw 3 8 16 x 2 Grade8 2 Bolo Tine single Left hand tine used on right side of tiller Incl two ea Refs 1 and 3 uu eee 8 Tine Holder For left and right sides 2 Bolo Tine Replacement Set Incl eight ea right hand and left hand tines Specify GRADE 5 if ordering part locally F FORWARD REF No 11 12 13 PART
2. OPERATING THE TILLER The following pages provide guidelines to using your tiller effectively and safely in various gardening applications Be sure to read Tilling Tips amp Techniques in this Section before you actually put the tines into the soil This is a traditional standard rotating tine tiller with forward rotating tines It operates completely differently from CRT Counter Rotating Tines tillers or from low cost front tine tillers 1 Follow the Pre Start Checklist on the previous page Be sure that the Wheel Gear Lever is in the ENGAGE position 2 Put the Depth Regulator Lever in the travel position lever all the way down so that the tines are clear of the ground Use this position when practicing with your tiller or when moving to or from the garden When you are ready to begin tilling you must move the Depth Regula tor Lever to the desired depth setting see Tilling Tips amp Techniques 3 Start the engine and allow it to warm up When warm put Engine Throttle Control Lever in FAST speed setting A WARNING gt A 5 4 EE Keep away from rotating tines Rotating tines will cause injury 17 Section 4 Operation 4 For forward motion of the wheels and tines a Pull one or both of the Forward Clutch Control Levers up and hold them against the handlebars To stop forward motion of the wheels and tines release the levers b As the tiller mov
3. 1 Knob Depth Regulator Incl Ref 11 1 Hex Hd Screw 3 8 16 x 1 1 4 wo 2 Bushing Drag Bar 2 Hex Nut 8 8216 accsilaceaiuncasinduetenseckeesas 2 DAG Bar ninaa tiaunies 1 Decal operating instructions 1 Hex Hd Screw self tapping SIETE ETAS saron 2 Hex Flange Screw self tapping VAOR T2 oere teltahs 2 33 PARTS LIST Models 12211 and 12212 HANDLEBAR ASSEMBLY and CONTROL LEVERS See page 36 Ref 47 for attach ment screw ar p 5A y 7 A TRANSMISSION TOP COVER 34 Models 12211 and 12212 REF No ce o1 WOOOON DPA BRYPwhp _ eh h FN PART No 1918811 9126 1918770 20924 1916784 1186347 9955 1900475001 1100046 9904 9837 1918791 9442 9057 PARTS LIST HANDLEBAR ASSEMBLY and CONTROL LEVERS DESCRIPTION Handlebars Incl Refs 2 3 amp 3A CID aia sealers AE E E Decal Control Panel sasssa Decal Model Name Logo 0008 Reverse Clutch Control Cable Height Adjustment Screw 00 Washer Keyed Bracket Handlebar Height Adjustment Hex Hd Screw 3 8 16 X 1 Loe Washer Plain flat 3 8 S A E Hex Locknut 3 8 16 eeen Cable Forward Clutch Control Wheel Gear Control and Cable Assy Incl Refs 14 15 19 21 22 amp 23 Knob Wheel Gear Control Lever Specify GRADE 5 if ordering part locally REF No 15 16 PART No 1186
4. SAFETY FIRST Before operating this equipment read this Owner s Manual and the separate manual supplied by the engine manufacturer Models 12211 Recoil Start 12212 Electric Start OWNER S MANUAL 7 HP PONY REAR TINE TILLER Safety Assembly e Features and Controls Operation e Maintenance e Parts List Recoil Start Model shown GARDEN WAY INCORPORATED Dear Owner You now own one of the finest standard rotating tine tillers available Your new PONY Model tiller allows you to till and cultivate your garden with ease and accomplish dozens of other property management projects as well Your tiller is famous for its ruggedness performance and high quality engineering We know you ll enjoy using it Please carefully read this Manual It tells you how to safely and easily assemble operate and maintain your machine Be sure that you and any other operators carefully follow the recommended safety practices at all times Failure to do so could result in personal injury or property damage Of course if you should ever have any problems or ques tions please contact your local authorized service dealer or call the factory see back cover of this Manual We want to be sure that you are completely satisfied at all times NOTE Be sure to fill out and return the Warranty Registra tion Card that was supplied with this Manual See Back Cover for Customer Service information Safety Alert Sy
5. i S018 45 ce a DESCRIPTION QTY Gasket Tiller Housing Cover 010 fits all covers ianidndacancteaivastsntiabicden A R Screw Kit Incl three 1 4 20 x 7 8 Self Sealing SCrews n se A R Rear Bearing Cap ccscssesseessreesees 1 Gasket Rear Bearing Cap 010 TRICK a er oar ter ee ene een A R Hex Flange Screw 5 16 18 x 1 4 Screw Kit Incl five 1 4 20 x 5 8 Self Sealing SCreWS nsise A R Lockwashef 3 8 2 Hex Hd Screw 3 8 16 x 3 4 naian 2 PARTS LIST Models 12211 and 12212 On DRIVE SHAFT INPUT PINION SHAFT and GEAR ASSEMBLIES MAIN DRIVE SHAFT ASSEMBLY INPUT PINION SHAFT amp GEAR ASSEMBLY REF PART REF PART No No DESCRIPTION QTY No No DESCRIPTION QTY MAIN DRIVE SHAFT INPUT PINION SHAFT amp GEAR ASSEMBLY 1 1714 Bearing Tapered Roller with Race 1 6 9572 Hex Hd Screw 5 16 24 x 1 1 8 1 2 20718 DUE GEI enteo E 1 7 9944 Washer Disc Spring concave 3 9301 se asi al okays X Togra ea nsis 1 surface faces PUIley ccceceeees 1 4 11603 Main Drive Shaft Drive shaft is one 8 1108841 Key 3 16 sq X 1 1 2 ee 1 piece with integral single lead 9 20880 Transmission Drive Pulley 1 work hardened front worm and 10 1440 Support Washer ceecceesseeesteeeeeees 1 integral six lead work hardened 11 85030 Oil Seal Input Pinion Shaft 1 rear worm Also includes pressed 12 9500 Retaining Ring external 08 1 on
6. 1714 bearing and 9301 key 1 13 9953 TAGUST Washer sieren 2 5 1224 1 Shim Rear Bearing Cap 010 thick 14 9428 BUSHING oei esatattamoteen 1 see Note below ssnsssnnssnnnnennesnn A R 15 9677 Set Screw 5 16 18 X 3 8 1 5 1224 2 Shim same as above but 030 thick 16 20791 Input Pinion steel shaft 1 see Note A R 17 20792 Input Pinion Gear eeeeceeseeeeneees 1 5 1224 3 Shim same as above but 005 thick 18 9093 Retaining Ring external 06 1 SEG Note scaireanna A R 19 20799 Pinion Assy Incl one each Refs 16 1325C Shim Set Incl two 1224 1 two NIT e eenre erterrr ee A R 1224 2 and one 1224 3 wo A R 20 9517 Retaining Ring internal 8 1 NOTE Shim between drive shaft rear bearing and rear bearing cap to achieve 5 to 10 thousandths of an inch 005 010 end play on drive shaft A R As Required Specify GRADE 5 if ordering part locally 39 Models 12211 and 12212 1 ECCENTRIC SHAFT ASSEMBLY A N REF PART No No 1 9621 2 9511 3 1166 1 1166 2 1166 3 1166 4 4 1086 5 2494 6 9373 7 20914 8 9935 PARTS LIST WHEEL SHAFT ECCENTRIC SHAFT and TILLER SHAFT ASSEMBLIES Assembled Internally 1 DESCRIPTION QTY SES EE E sent er enn eee ee 2 Retaining Ring heavy duty external 2 Shim 1 1 64 1 D 062 thick A R Shim as above but 030 thick A R Shim as above but 015 thick A R Shim as above but 010 thick
7. 2 Exercise extreme caution when on or crossing gravel drives walks or roads Stay alert for hidden hazards or traffic Do not carry passengers 3 After striking a foreign object stop the engine and remove the ignition key on electric start models disconnect the spark plug wire and prevent it from touching the spark plug carefully inspect the tiller for any damage and repair the damage before restarting and operating the tiller 4 Exercise caution to avoid slipping or falling 5 If the unit should start to vibrate abnor mally stop the engine and remove the ignition key on electric start models Dis connect the spark plug wire and prevent it from touching the spark plug and check immediately for the cause Vibration is generally a warning of trouble 6 Stop the engine and remove the igni tion key on electric start models discon nect the spark plug wire and prevent it from touching the spark plug whenever you leave the operating position before unclogging the tines or when making any repairs adjustments or inspections Section 1 Safety 7 Take all possible precautions when leaving the machine unattended Stop the engine Remove ignition key on electric start models Disconnect spark plug wire and move it away from the spark plug Move Wheel Gear Lever to ENGAGE 8 Before cleaning repairing or inspect ing stop the engine remove the ignition key on electric start models and make certain all mo
8. Lockwasher 10 not available from factoryy cavorclereihds sca cedeputedinan Hex Nut 10 24 not available fron FACTORY reier Recharge Wire Assembly n se Clip holds recharging line Plastic Wire Tie cccccssesesnecsereees Plastic Wire Tie cccecssesssseeesneees Cable ground wire to starter motor bracket Ground Wire Assy shut off PO PO PY PY P Po Se ee 43 PARTS LIST Models 12211 and 12212 ROW MARKER ATTACHMENT 3 ROW MARKER ATTACHMENT PART 12589 RQ Complete Attaches to Furrower Attachment MAIN SUPPORT YOKE ASSEMBLY PART 1904522001 BUMPER ATTACHMENT KY BUMPER PART 12593 44 Models 12211 and 12212 PARTS LIST ROW MARKER ATTACHMENT amp BUMPER ATTACHMENT REF PART REF PART No No DESCRIPTION QTY No No DESCRIPTION QTY Row Marker Attachment option Part 12589 Row Marker Main Support amp Yoke Assembly Part 1904522001 1 1904522001 Main Support amp Yoke Assy 10 1186349 Screw hex flanged locking complete Incl Ref No s BNO WHO nehra 10 11 12 13 14 15 16 17 amp 18 0 1 11 1593 SOD BaP sanan eee ao enceae 1 2 1594 Marker Blade blade only sssssssees 1 12 1592 MOM e E E E 1 3 1904524001 Marker Arm main arm ssec 1 13 1591 Tube Key SQUAPE secccsseessecseeseceereeees 4 1904523001 Marker Arm extension arm with 14 1590 Washer friction s s s 2 SLOP PIN sees eee teese
9. Spark Arrester Screen Service ccccccecesssesesssseeeesetseeeess 24 ENGINE Clean G isms ateieteee censor ees 24 Carburetor Governor Control Adjustments cc0ccee 24 Throttle Control AGjUStMENt ccccsccssssessssessseeesenees 24 Wheel Gear Cable AdjUStMent cccscescereessseesssteeeseees 25 Off Season Sl0l a0 6 acini eran 25 BOO MNCS amece a NE 25 Checking and Adjusting Tension on the Clutch Belts 26 Checking and Adjusting Forward Clutch Belt Tension 26 Checking and Adjusting Reverse Clutch Belt Tension 27 Forward Clutch Belt Removal Replacement cccce 27 Reverse Clutch Belt Removal Replacement 0008 29 Battery Maintenance ccccccsssssccssssrsssessreessseteesenas 30 TILLER ATTACHMENTS cisceciaiecttctadeucieiatietwdanccias 31 TROUBLESHOOTING csresc Seis crsweoreces tess cemeeoeinhace 32 PARTS UST sai a AAAA 33 CUSTOMER SERVICE INFORMATION BACK COVER Section 1 Safety SPARK ARRESTER WARNING TO RESIDENTS OF CALIFORNIA AND SEVERAL OTHER STATES Under California law and under the laws of several other states you are not permitted to operate an internal combustion engine using hydrocarbon fuels on any forest brush hay grain or grass covered land or land covered by any flammable agricultural crop without an engine spark arrester in continuous effective working order i N The engine on the unit is an internal combustion engin
10. deeply Cultivating on a regular basis not only eliminates weeds it also loosens and aerates the soil for better moisture absorption and faster plant growth Avoid tilling soggy wet soil Tilling wet soil often results in large hard clumps of soil that can interfere with planting If time permits wait a day or two after heavy rains to allow the soil to dry before tilling Test soil by squeez ing it into a ball If it compresses too easily it is too wet to till Avoid making footprints When possible walk on the untilled side of the unit to avoid making footprints in the freshly tilled soil Footprints cause soil compaction that can hamper root penetration and contribute to soil erosion They can also plant unwanted weed seeds back into the freshly tilled ground Choosing correct wheel and tine speeds With experience you will find the just right tilling depth and tilling speed com bination that is best for your garden Set the Engine Throttle Control Lever to a speed to give the engine adequate power and yet allow it to operate at the slowest possible speed at least until you have achieved the maximum tilling depth you desire Faster engine speeds may be desirable when making final passes through the seedbed or when cultivating Selection of the correct engine speed in relation to the tilling depth will ensure a sufficient power level to do the job without causing the engine to labor Sug
11. 5 10 Use two 1 2 open end wrenches to loosen the two jam nuts A Figure 5 12 a few turns More Belt a Tension gt Figure 5 12 Move forward clutch cable adjuster down for more belt tension 3 Move cable adjuster B Figure 5 12 downward for more belt tension see Figure 5 12 4 Hand tighten the jam nuts and pull the Forward Clutch Control levers up against the handlebar Measure the spring coll Figure 5 11 The extended length of the coil should be 2 1 2 Repeat this proce dure until the extended spring length is correct 5 Tighten both jam nuts securely Checking and Adjusting Reverse Clutch Belt Tension Checking Reverse Clutch Belt Tension The reverse clutch belt D Figure 5 9 needs adjustment if the belt slips in reverse or if there is no reverse See Adjusting Reverse Clutch Belt below Adjusting Reverse Clutch Belt 1 Before adjusting the belt shut off engine allow the engine and muffler to cool down disconnect the spark plug wire and remove the ignition key on elec tric start models 2 Remove the two nuts C Figure 5 13 and remove the belt cover Figure 5 13 Belt cover 3 Reverse belt tension adjustments are done with the reverse clutch cable adjuster located on the left side of the machine near the engine D Figure 5 14 Use two 1 2 open end wrenches to loosen the two adjuster jam nuts E a few turns Section 5 Maintenance Ps Move cable ad
12. No 2475 1 2475 2 10802 9380 9338 1917487 FRONT FORWARD Models 12211 and 12212 BLUNT END TOWARDS YOU aye LEFT HAND TINE RIGHT HAND TINE NOTE 1 Custom Tilling Tines are available for your tiller These are special hard faced tines that are thicker than standard tines IMPORTANT Left and right sides of tiller are determined by standing in operator position and facing direc tion of forward travel DESCRIPTION QTY and sixteen ea Refs 1 and 3 1 Custom Tilling Bolo Tine Left hand tine see Note 1 above i s 8 Custom Tilling Bolo Tine Right hand tine see Note 1 above u 8 Custom Tilling Bolo Tine Replacement Set Incl eight ea right hand and left hand custom tines and sixteen each of Refs 1 and 3 n se 1 Clevis Pin 312 X 1 3 4 wececceescesseeeee 2 NCI Mri AN AE EE E 2 Wheel and Tire Assembly cee 2 41 42 PARTS LIST ENGINE ELECTRIC START ASSEMBLY Models 12211 and 12212 Models 12211 and 12212 REF No _ Oo oR OW YP PP PART No 96512 9462 9248 9009 1475 9224 9552 11361 1908112 1904570 1904548 96520 96509 96510 1908118 ELECTRIC START ASSEMBLY DESCRIPTION Battery 12 Volt 9 Amp Incl RETT easels Matte Saeae sara Battery Cap yellow ceeeeeeeees Battery Cap white Vent TUDO onsen cee eeetemartes Hex Flange Screw Self Threading 1 4 20 X 1 2 codecs leshetuieveiecuedateast
13. Start the Electric Start Engine With the Recoil Starter Rope If necessary the electric start engine can be started with the recoil starter rope by following the steps below 1 If the battery is not dead or damaged leave it connected to the tiller so it will be recharged during engine oper ation Make sure the battery cells are filled to the UPPER LEVEL line with electrolyte 2 If the battery is dead or damaged remove it refer to Battery Removal and Installation in Section 5 and have it tested Before starting engine cover the terminal on the loose end of the positive cable with the insulated boot and secure it in place with electrical tape to prevent electrical sparks 3 Put the ignition key in the RUN position and then follow Steps 1 8 of Starting the Engine STOPPING THE ENGINE 1 To stop the wheels and tines release the Forward Clutch Control levers or the Reverse Clutch Control knob whichever control is engaged 2 To stop the engine on the recoil start model move the Engine Throttle Control Lever to the STOP position 3 To stop the engine on an electric start model move the ignition key to OFF IMPORTANT After stopping an electric start engine remove the ignition key from the switch to reduce the possibility of unauthorized starting of the engine Section 4 Operation ee el ee a Figure 4 2 Use one hand to guide tiller when moving forward
14. and Controls Sec tions in this Manual Read the separate Engine Owner s Manual provided by the engine manufacturer 2 Check unit for loose or missing hard ware Service as required 3 Check engine oil level See Engine Owner s Manual 4 Check that all safety guards and covers are in place 5 Check air cleaner and engine cooling system See Engine Owner s Manual 6 Attach spark plug wire to spark plug DANGER GASOLINE IS HIGHLY FLAMMABLE AND ITS VAPORS ARE EXPLOSIVE Follow gasoline safety rules in this manual see Section 1 and in the sepa rate Engine Owner s Manual Failure to follow gasoline safety instruc tions can result in serious personal injury and property damage 7 Fill the fuel tank with gasoline accord ing to the directions in the separate Engine Owner s Manual Follow all instructions and safety rules carefully STARTING THE ENGINE The following steps describe how to start and stop the engine Do not attempt to engage the tines or wheels until you have read all of the operating instruc tions in this Section Also review the safety rules in Section 1 Safety and the tiller and engine controls information in Section 3 Features and Controls 1 Complete the Pre Start Checklist on the previous page 2 Put the Wheel Gear Lever Figure 4 1 in the ENGAGE position 3 Put the Depth Regulator Lever in the travel position lever all the way down
15. any spark or flame producing sources such as stoves heaters electrical switches pilot lights dryers etc 3 Remove and discard the short sealing tube if so equipped that covers the vent fitting located on the negative side of the top of the battery 4 Remove the six filler caps from the top of the battery Leave the caps off while activating and charging the battery 5 Put on protective clothing rubber gloves and eye protection For best results the temperature of the battery and electrolyte should be between 60 F to 80 F Carefully fill each of the six cells with electrolyte battery grade sulfuric acid with a specific gravity of 1 265 up to the UPPER LEVEL line printed on the battery Do not add water or any other liquid during this initial activation 6 Allow battery to stand for 30 minutes and then recheck the electrolyte level in each cell Add more electrolyte solution if needed Do not overfill the battery as this could result in flooding from the cells during charging Figure 2 16 DANGER DANGER Batteries produce explosive gases e Keep sparks flame and cigarettes away e Ventilate area when charging or using battery in an enclosed space e Make sure venting path of battery is always open once battery is filled with acid e Follow safety rules and instructions supplied by manufacturers of battery and charger unit e During charging do not leave battery unattended Charging ti
16. bearing The sooner this is done the better as tender green matter is easier to till under Use the deepest depth regula tor setting possible without causing the engine to labor or the tiller to jump ahead Standing cornstalks of reasonable height can be power composted Pushing over but not uprooting cornstalks will often make it easier for your tiller to chop up the stalks Keep the tines clear of exces sive tangling by fishtailing or frequently using reverse Make several passes then return a few days later to finish off any remaining stubble After tilling under crop residues add more organic matter such as leaves grass clippings and even kitchen scraps When tilled into the soil this organic matter will decompose and add even more important nutrients to the soil After power composting you may want to plant a green manure cover crop to protect the soil during the off season You simply grow acrop of clover alfalfa buckwheat peas beans rye grass grain or kale and then till it into the soil prior to the planting season LOADING AND UNLOADING THE TILLER WARNING Loading and unloading the tiller into a vehicle is potentially hazardous and we don t recommend doing so unless abso lutely necessary as this could result in personal injury or property damage However if you must load or unload the tiller follow the guidelines given next Before loading or unloading stop the engine
17. belt 3 From the front of tiller insert the forward clutch belt in between the bottom of the engine drive pulley 1 and the top of transmission pulley K Figure 5 20 4 Insert the bottom half of belt into the smaller rear most groove of the trans mission pulley F Figure 5 19 Now slip the top half of belt under the belt guide D Figure 5 18 and onto the large groove of engine drive pulley L Figure 5 19 5 Reconnect the forward clutch cable to the correct hole in the idler arm bracket as shown in Figure 5 17 NOTE Be sure to run the reverse clutch cable on the pulley side of the cover support brackets G Figure 5 21 Figure 5 21 Correct forward clutch cable positioning IMPORTANT Belt must be installed on the inside of the belt guide H Figure 5 21 6 Reinstall the reverse clutch belt Insert the bottom of the belt into the frame then A WARNING Before inspecting cleaning or servicing the unit shut off engine wait for all parts to come to a t complete stop disconnect spark plug wire and move wire away from spark plug Remove ignition key on elec tric start models property damage pull down on the belt and roll it onto the large forward most groove of the trans mission pulley P Figure 5 20 7 Reinstall the belt cover 8 Test for correct tension on the forward clutch belt see Checking Forward Belt Tension REVERSE CLUTCH BELT REMOVAL AND INSTALLATION Figure 5 22 Ri
18. crops while they are green moist and tender e While power composting try swaying the handlebars from side to side about 6 to 12 This fishtailing action often clears the tines of debris e f tangling occurs lift the tines out of the soil and run the tiller in reverse for a few feet This reversing action should unwind a good deal of debris e f reversing the tiller doesn t clear the debris it may be necessary to remove the debris by hand a pocket knife will help you to cut away the material WARNING Before clearing the tines by hand stop the engine allow all moving parts to stop and disconnect the spark plug wire Remove the ignition key on elec tric start models Failure to follow this warning could result in personal injury e Terraces should be only 2 to 3 feet wide Digging too far into the side of the slope will expose poor subsoil that is unproductive for plants Tilling on slopes If you must garden on a moderate slope please follow two very important guidelines 1 Till only on moderate slopes never on steep ground where footing is difficult review safety rules in the Safety Section of this Manual 2 We recommend tilling up and down slopes rather than terracing Tilling vertically on a slope allows maximum planting area and also leaves room for cultivating IMPORTANT When tilling on slopes be sure the correct oil level is maintained in the engine check every one
19. descriptions may be used on the tiller and engine l REVERSE CHOKE ROTATING OFF TINES lt o gt LEVER DIRECTION H gt lt amp TILLER DIRECTION ENGAGED DISENGAGED DECALS For your safety and the safety of others various safety message decals are on your unit see Figure below Keep the decals clean and legible at all times Contact your local service dealer or the factory for Control Descriptions Tine Warning on right taw s side of hood flap Section 1 Safety replacements if any decals are damaged or missing Refer to the Parts List pages for decal locations and part numbers Keyswitch Warning electric start unit only a Starting Stabilization on now J top of engine or fuel tank 7 N f EP Y Operating Instructions and 7 pK i Warning Messages Hot Surfaces Moving Belts on top of belt cover Figure 1 Location of Safety and Operating Decals AX WARNING TO AVOID SERIOUS INJURY e READ THE OWNER S MANUAL e KNOW LOCATIONS AND FUNCTIONS OF ALL CONTROLS e KEEP ALL SAFETY DEVICES AND SHIELDS IN PLACE AND WORKING e NEVER ALLOW CHILDREN OR UNINSTRUCTED ADULTS TO OPERATE TILLER SHUT OFF ENGINE AND DISCONNECT SPARK PLUG WIRE BEFORE MANUALLY UNCLOG GING TINES OR MAKING REPAIRS e KEEP BYSTANDERS AWAY FROM MACHINE e KEEP AWAY FROM ROTATING PARTS USE EXTREME CAUTION WHEN REVERSING OR PULLING THE MACHINE TOWARDS YOU Section 2 Assem
20. from the top NOTE If the lever does not move lift the tine hood flap and look for a plastic tie securing the lever in place Cut and remove the tie Figure 2 10 Put lever in second notch 2 Remove the oil level check plug M Figure 2 11 on the left side of the trans mission Due to dried paint on the plug threads it may require some force to remove the plug the first time The gear oil level is correct if oil starts to flow out of the hole as the plug is removed If so securely reinstall the plug Figure 2 11 Gear oil level check plug 3 If oil does not flow from the check hole add oil as follows Figure 2 12 Adding gear oil NOTE Do not use automatic transmission fluid or motor oil in the transmission a Clean area around the fill hole N Figure 2 12 and unscrew gear oil fill plug b If adding only a few ounces of gear oil use API rated GL 4 or GL 5 gear oil having a viscosity of SAE 140 SAE 85W 140 or SAE 80W 90 If refilling an empty transmission use only GL 4 gear oil having a viscosity of SAE 85W 140 or SAE 140 c Using aclean funnel slowly add gear oil until it flows from the gear oil level check hole N Figure 2 12 d Reinstall and tighten securely the gear oil fill plug M Figure 2 11 STEP 6 ADD MOTOR OIL TO ENGINE The tiller is shipped without oil in the engine IMPORTANT Do not start the engine without first adding motor oil Severe engine damage will result if
21. models only Section 3 Features and Controls ELECTRIC START KEYSWITCH ELECTRIC START MODEL The ignition keyswitch on the electric start model H Figure 3 5 is used to start and stop the engine The keyswitch settings are described below Figure 3 5 Electric start keyswitch IMPORTANT See Starting and Stopping the Engine in the Operation Section for detailed engine starting and stopping instructions OFF Stops engine RUN After starting key returns to run position START Starts engine Release key when engine starts avoid cranking engine for longer than 15 seconds at atime Section 4 Operation WARNING Before operating your machine care fully read and understand all safety Section 1 controls Section 3 and operating instructions Section 4 in this Manual in the separate Engine Owner s Manual and on the decals on the machine Failure to follow these instructions can result in serious personal injury INTRODUCTION Read this Section of the manual thor oughly before you start the engine Then take the time to familiarize yourself with the basic operation of the tiller before using it in the garden Find an open level area and practice using the tiller controls without the tines engaging the soil put tines in travel setting Only after you ve become com pletely familiar with the tiller should you begin using it in the garden BREAK IN OPERATION
22. on the decals on the machine Failure to follow these instructions can result in serious personal injury INTRODUCTION This Section describes the location and function of the controls on your tiller Refer to the following section Operation for detailed operating instructions Practice using these controls with the engine shut off until you understand the operation of the controls and feel confi dent with each of them IMPORTANT Refer to the separate engine manufacturer s Engine Owner s Manual for information about the controls on the engine ENGINE CONTROLS Refer to the engine manufacturer s Engine Owner s Manual included in the tiller lit erature package to identify the controls on your engine IMPORTANT The control for stopping the engine is located on the engine WHEEL GEAR LEVER This lever A Figure 3 1 has two posi tions ENGAGE and DISENGAGE In the ENGAGE position the wheels will start turning when either the Forward Clutch Control or the Reverse Clutch Control is engaged the tines will also start turning when either clutch is engaged Figure 3 1 Controls located on handlebar The DISENGAGE position places the wheels in the freewheeling mode to allow the unit to be moved without the engine running Use the DISENGAGE position only when the engine is not running See DANGER statement that follows To shift to ENGAGE gently do not force move the lever forward while al
23. so that the tines are clear of the ground 4 Release all controls on the tiller 5 Put the Engine Throttle Control Lever Figure 4 1 in the FAST setting 6 On engines equipped with a fuel valve turn valve to open position as instructed in the separate engine manual 7 Choke or prime engine as instructed in the separate Engine Owner s Manual 8 For recoil non electric starting models a Place one hand on fuel tank to stabi lize unit when you pull the starter handle b Use the recoil starter rope to start the engine as instructed in the sepa rate Engine Owner s Manual When the engine starts gradually move the choke lever on engines so equipped to the NO CHOKE CHOKE OFF or RUN position c Leave the Engine Throttle Control Lever in the FAST setting 9 For electric starting models a Turn the engine ignition key to the START setting and allow the starter motor to crank the engine for several seconds Avoid cranking the engine longer than 15 seconds at a time as doing so could damage the starter motor NOTE Refer to the Engine Owner s Manual for detailed starting instructions b When the engine starts release the key and it will return to the RUN setting c Gradually move choke lever on engines so equipped to NO CHOKE CHOKE OFF or RUN position d Leave the Engine Throttle Control Lever in the FAST setting To
24. the engine is run without oil 1 Refer to the separate Engine Owner s Manual for motor oil specifications and Capacities 2 With the unit on level ground move the Depth Regulator Lever L Figure 2 10 up or down until the engine is level 3 Add motor oil as described in the Engine Owner s Manual 4 Move the Depth Regulator Lever all the way down until the highest notch is engaged This places the tines in the travel position STEP 7 ATTACH WHEEL GEAR LEVER 1 Insert the Wheel Gear Lever P Figure 2 13 up through the slot in the control panel that is labeled WHEEL GEAR 2 Insert two 10 32 x 1 2 round head screws down through the marks on the control panel decal and securely attach the wheel gear mounting bracket using two 10 lockwashers and 10 32 nuts 3 Using a board tap the Wheel Gear Lever knob securely onto the lever 4 Secure the wheel gear cable and the reverse clutch control cable to the left side handlebar with two plastic ties S Figure 2 14 located about two feet apart Snip off any excess tie length with scissors STEP 8 CHECK AIR PRESSURE IN TIRES Use a tire pressure gauge to check the air pressure in both tires Deflate or inflate both tires equally to 15 to 20 PSI pounds per square inch Be sure that both tires are inflated equally or the unit will pull to one side STEP 9 CHECK HARDWARE FOR TIGHTNESS Inspect the hardware on the unit and tighten
25. 211 1100068 1100243 1735531 1114748 1100240 1186208 9390 1918840 9853 20806 9552 DESCRIPTION Hex NUTS O22 4a ii ett ee Hex Hd Screw 3 8 16 x 3 4 oo Lockwasher 3 8 ideinalceitices seoachaceceteent Cable Ties Plastic Round Hd Screw 10 32 x 1 2 na Lockwasher 10 ecce Hex Nut 10 32 cc EA O E E EE E ATAT Bail Forward Clutch Control Incl Bracket Bail SUPPOFt ccceeeeeeeees Hex Flange Screw self tapping A20 COMI oa oovniarentieet es 35 PARTS LIST Models 12211 and 12212 ENGINE SUPPORT BRACKETS PULLEYS BELTS BELT COVER Reverse Clutch Cable a 2 36 Models 12211 and 12212 PARTS LIST ENGINE SUPPORT BRACKETS PULLEYS BELTS BELT COVER REF PART REF PART No No DESCRIPTION QTY No No DESCRIPTION QTY 1 iii Engine standard recoil start 1 26 1900396 Hex Hd Screw 10 32 x 1 2 g Engine electric start ceeeeeeee 1 SeliTaD DING sera weenie 4 2 1917326 Bracket Clutch Cable a se 1 27 1916189001 Guard Belts Pulleys cesses 1 3 1100242 Lockwasher 5 16 ccccscssssseessrseeees 6 28 1186230 Hex Nut 5 16418 4 4 1111696 Hex Hd Screw 5 16 24 x 1 2 nuse 2 29 1186329 Hex Flange Screw 5 16 18 x 3 4 4 5 1904557 Decal Hot Surfaces Belt Warning 1 30 1916797001 Engine Support Bracket left side 1 6 1917139 Cover Incl Ref 5 ccceseseseesseees 1 31 1916796001 Engine Support Bracket right si
26. Gear L VEL cccccccsscccsssssscssssseeesssneseesssseesseeeeeess 13 Forward Clutch COntnol asccssntinncestenendaaiendianaunonmenenreeies 13 Reverse Clutch Control cccccccccssccssscessssessseessssneesees 14 Depth Regulator crosan aaa ache 14 Handlebar Height Adjustment cccesseesessteeeessteeeesenes 14 Engine Throttle Control Lever ccccsscessssseesesseeseensees 15 Electric Start Keyswitch ccccescssseesssesesssseessseessstreesens 15 SECTION 4 OPERATION ccccceeseeeeeeeeeeeeeaeens 16 Starting and Stopping the Engine sesser 16 Operating the Tiler a nssnvt vow coctescuttatoees laws nsnesreotecnenivels 17 Tilling Tips amp Techniques c cccccsssssseceessssesseeeeesssseaeees 19 Power COMPOSTING erniet e aa iea 21 Loading and Unloading the Tiller cccsccesseessseeeeeeeees 21 SECTION 5 MAINTENANCE ccccceeeeeeeeeeeeeeees 22 Required Maintenance SChedule cccccsscseseessseeeen 22 Tiller HE UDIC ANI ON sess tances ge icteces 1 hant vee T 22 Check Hard Wal 01s cnsacamiotcwnnieennelineonaans 23 Check Tire PreSSUN Cs cncistencs om betivnendivavegadascaneadensurnedvaieerars 23 Check fOr Ol LGaKs ctncticce cise cueieiee daiwa keanae 23 Transmission Gear Oil S rviCe ccccccscessseesssseeeseseeeeess 23 ENGIN OSEN E Sweeter Hie eee eee eee 24 Air Cleaner ServiCe ccccccccccssccsessssscecsssssseessseeeeesseseeess 24 Spark UG SERVIC unr a rises 24
27. Perform the following maintenance during the first hours of new operation see Maintenance in this manual and in the Engine Owner s Manual 1 Change engine oil after first two 2 hours of new engine operation 2 Check for loose or missing hardware on unit Tighten or replace as needed 3 Check transmission gear oil level after first two 2 hours of operation 4 Check tension on forward clutch belt after first two 2 hours of operation Forward Clutch Control Lever Handlebar Height Adjustment Screw THALL Engine Throttle Control Lever Reverse Clutch nee a a Wheel Gear Lever _ raf a i i Forward Clutch Control Lever A ___ Depth Regulator Lever Figure 4 1 Location of main tiller controls STARTING AND STOPPING THE ENGINE To help prevent serious personal injury or damage to equipment e Before starting engine put Wheel Gear Lever in ENGAGE position e Before starting engine put Forward Clutch Control levers and Reverse Clutch Control in neutral disengaged positions by releasing controls e Never run engine indoors or in enclosed poorly ventilated areas Engine exhaust contains carbon monoxide an odorless and deadly gas e Avoid engine muffler and nearby areas Temperatures in these areas may exceed 1500F PRE START CHECKLIST Make the following checks and perform the following services before starting the engine 1 Read the Safety
28. al Engine overheats 1 Engine cooling system clogged 1 Clean air cooling area see Engine Owner s Manual 2 Carburetor out of adjustment 2 See Engine Service Dealer 3 Oil level is low 3 Check oil level See Engine Owner s Manual Engine does not 1 Misadjusted throttle control cable recoil start model 1 See Engine Owner s Manual or Engine Service Dealer shut off 2 Keyswitch wire harness malfunction electric start model 2 See Engine Service Dealer Wheels and Tines 1 Improper use of controls 1 Review Sections 3 and 4 will not turn Forward Clutch Misadjusted forward clutch control cable 2 Adjust cable tension Section 5 Reverse Clutch Misadjusted clutch control cable 3 Adjust cable tension Section 5 Worn or broken clutch belt s 4 Check belts Replace parts as needed Section 5 Internal transmission wear or damage 5 Contact local dealer or the factory Bolt and key loose in transmission pulley 6 Tighten bolt check that key is in place Tines turn but Wheel mounting hardware missing 1 Replace hardware wheels don t Bolt and key loose in transmission pulley 2 Tighten bolt check that key is in place Internal transmission wear or damage 3 Contact local Dealer or the Factory Misadjusted wheel gear cable 4 See Wheel Gear Cable Adjustment Section 5 Wheel Gear Lever not fully engaged 5 Engage lever see Section 3 Wheels Turn but Tine holder mounting hard
29. any loose screws bolts and nuts IMPORTANT e This completes the assembly steps for the standard recoil start tiller Be sure to read the rest of this Manual and the separate Engine Owner s Manual before you operate your tiller e f you have an electric start model con tinue with the following electric start assembly steps Section 2 Assembly Figure 2 13 Attach Wheel Gear Lever RS SS As eae i G2 Q N N Figure 2 14 Attach wheel gear cable and reverse clutch cable with cable ties S Section 2 Assembly Electric Start Assembly Steps The following steps explain how to prepare and install the battery FOR YOUR SAFETY CAREFULLY FOLLOW ALL STEPS AND OBSERVE ALL ACCOM PANYING SAFETY MESSAGES Before beginning check that you have received the following items see Figure 2 16 1 Battery installed on tiller 2 Clear plastic vent tube 3 Two hex screws and hex nuts WARNING Remove metal jewelry before working near the battery or near the electrical system Failure to comply may cause a short circuit resulting in electrical burns electrical shock or an explosion of battery gases STEP 1 Battery Activation and Charging The battery is shipped dry It must be filled with battery electrolyte battery grade sulfuric acid and fully charged before it can be used Adding electrolyte and charging the battery can be dangerous The electrolyte contains acid that can bu
30. arting the engine 3 Do not operate the tiller without wearing adequate outer garments Avoid loose garments or jewelry that could get caught in moving parts 4 Do not operate the tiller when barefoot or wearing sandals sneakers or light footwear Wear protective footwear that will improve footing on slippery surfaces 5 Do not till near underground electric cables telephone lines pipes or hoses If in doubt contact your telephone or utility company 6 Warning Handle fuel with care it is highly flammable and its vapors are explo sive Take the following precautions a Store fuel in containers specifically designed for this purpose b The gas cap shall never be removed or fuel added while the engine is running Allow the engine to cool for several minutes before adding fuel c Keep matches cigarettes cigars pipes open flames and sparks away from the fuel tank and fuel container d Fill fuel tank outdoors with extreme care Never fill fuel tank indoors Use a funnel or spout to prevent spillage e Replace all fuel tank and container Caps securely f If fuel is spilled do not attempt to start the engine but move the machine away from the area of spillage and avoid creating any source of ignition until fuel vapors have dissipated 7 Never make adjustments when engine is running unless recommended by manufacturer OPERATION 1 Do not put hands or feet near or under rotating parts
31. belt make sure that the widest flat side of the belt rides against the reverse idler pulley N Figure 5 22 and transmission pulley L If needed the belt can be twisted inside out so that the V shaped side is on the outside and the widest side is on the inside 3 Insert the belt down into the front of the transmission housing Slip the top half of the belt onto the reverse idler arm pulley N 4 Pull the belt downward and loop the bottom half of belt around the front groove of transmission pulley L Figure 5 22 5 Mount the belt guide between the two flat washers and tighten snugly The guide needs adjusting before fully tightening Section 5 Maintenance gt 2 Z z as Z 5 Z z bbb bey A 4 i DER 7E a x i Eos e ee Figure 5 23 Reverse belt guide positioning 6 You will need an assistant to help with this step Pull the reverse idler pulley N up to its highest point and position the belt guide R horizontally level as shown in Figure 5 23 Securely tighten the screw and lock nut M Figure 5 22 7 Pull back on the Reverse Clutch Control knob and make sure that the reverse clutch belt fully contacts the groove in the engine pulley Release knob and make sure that the belt doesn t engage the reverse engine pulley This may cause the unit to move in reverse when the Wheel Gear Lever is engaged Adjust the cable for less tension if this condition
32. bly WARNING To prevent personal injury or property damage do not start the engine until all assembly steps are complete and you have read and understand the safety and operating instructions in this Manual INTRODUCTION Carefully follow these assembly steps to correctly prepare your tiller for use It is recommended that you read this Section in its entirety before beginning assembly INSPECT UNIT Inspect the unit and carton for damage immediately after delivery Contact the carrier trucking company if you find or suspect damage Inform them of the damage and request instructions for filing aclaim To protect your rights put your claim in writing and mail a copy to the carrier within 15 days after the unit has been delivered Contact us at the factory if you need assistance in this matter UNPACKING AND ASSEMBLY INSTRUCTIONS STEP 1 UNPACKING INSTRUCTIONS 1 Remove any cardboard inserts and packaging material from the carton Remove any staples from the bottom of the carton and remove the carton 2 Cut the large plastic tie strap that secures the transmission tube to the ship ping pallet Leave the handlebars on top of the tiller to avoid damaging any cables 3 A bag with loose hardware is inside the literature envelope Check the contents against the following list and Figure 2 1 Contact your local dealer or the factory if any items are missing or damaged NOTE For electric start units a second ha
33. ch Control or the Reverse Clutch Control when the wheels are not engaged could allow the tines to rapidly propel the tiller forward or backward Failure to follow this warning could result in personal injury or property damage 13 Section 3 Features and Controls REVERSE CLUTCH CONTROL The Reverse Clutch Control C Figure 3 1 controls the engagement of reverse drive to the wheels and tines The revers ing feature is used for maneuvering the tiller only never engage the tines in the ground while going in the reverse direction WARNING e Use extreme caution when reversing or pulling the machine towards you Look behind to avoid obstacles Never attempt to till in reverse Failure to follow this warning could result in personal injury or property damage To Operate the Reverse Clutch Control 1 Put the Wheel Gear Lever in the ENGAGE position see the WARNING statement on previous page 2 Stop all tiller motion by releasing the Forward Clutch Control levers 3 Lift up the handlebars until the tines clear the ground look behind you to avoid any obstacles and then pull the Reverse Clutch Control knob out The tines and wheels will rotate in a reverse direction 4 Release the Reverse Clutch Control knob to disengage stop the wheels and tines All reverse motion will stop the engine will continue to run WARNING Do not attempt to till too deeply too quickly Gradually work dow
34. charged before placing it in storage Before reinstalling the battery after storage give it a thorough recharge Battery Removal and Installation When removing and installing the battery disconnect and connect the cables in this order to avoid sparking 1 To remove the battery first disconnect the negative cable from the grounding screw on the back of the battery bracket post Bend the cable away from any metal parts 2 Disconnect the negative cable from the negative battery post 3 Disconnect the positive cable from the positive battery post and bend it away from any metal parts Cover the cable terminal with its rubber boot 4 Remove the battery clamp 5 To install the battery reverse the above steps Be sure that the battery posts face to the rear of the tiller and that the posi tive post is on the left side as you face forward from the handlebars 6 Insert the vent tube into the vent tube shield Make sure the vent tube is not crimped pinched or folded anywhere along its length Section 5 Maintenance complete stop disconnect spark plug wire and move wire away from spark plug Remove ignition key on elec tric start models Failure to follow these instructions can result in serious personal injury or property damage A WARNING Before inspecting cleaning or servicing the unit shut off engine wait for all parts to come to a t a TILLER ATTACHM ENTS The attachments listed be
35. de 1 7 1186391 Flange Lock Nut 5 16 18 2 2 35 1100799 Hex Hd Screw 5 16 18 x 1 1 2 3 8 1108841 Key 3 10 X 1 1 2 rrn naa 2 36 1915810 Decal Stabilization ccsceseesseeeees 1 9 1138 1 S E E TE A E 1 37 1918774001 Mounting Bar eeen 2 10 1916520 Pulley Engine Drive s 1 38 1186331 Hex Flange Screw 5 16 18 x 1 2 11 9944 Belleville Wash r nn 2 39 1111606 Hex Hd Screw 5 16 18 x 2 1 4 2 12 9572 Hex Hd Screw 5 16 24 x 1 1 8 2 40 1107382 Flat Washer 5 16 seese 1 13 1111606 Hex Hd Screw 5 16 18 X 2 wee 1 41 1720717 Belt Guide Wire Formed Fwd Belt 2 14 1918731 Reverse Idler Arm nsec 1 42 55088 Pivot BUSHING cenieni 2 15 1916535 Pulley Reverse Idler cccssseeeee 1 43 1100242 Lockwasher 5 10 2 16 1107382 Flat Washer 5 16 eseese 2 44 1186230 Hex Nut 5 16 18 eeen 2 17 1916725 Belt Guide Wire Formed acceca 1 45 1917746 Washer Shoulder nnn 2 18 1100005 Hex Head Screw 5 16 24 X 1 000000100 1 46 1918744 Idler Arm Forward Tiller Direction 1 19 1917746 Washer Shoulder asais 1 47 1767754 Screw self tapping 10 24 oise 1 20 9929 Washer Flat 1 1 8 2 48 1916727 SPNO O 1 21 1916728 Spring Reverse Return 1 49 1110107 Hex Locknut 5 16 18 aseeseen 2 22 1916522 Transmission Pulley 1 50 9090 Idler Pulley Forward sese 1 23 1440 Support WaShe ccscesessseseeseeeeeteees 1 51 1100779 Screw 5 16 18 X 3 4 eeeseseeteee 1 24 1918812 Reverse Clutc
36. e Battery Hardware Kit Includes two M6 x 11mm Bolts and two M6 Nuts Metric sizes ceeeeerees Ignition Switch Incl two ignition keys Ref 11 one lockwasher and one nut lockwasher and nut not available separately c ccccee Battery Hold Down Clamp Switch Mounting Plate Assy Incl Ref 10 Decal Ignition Switch Ignition Key pair osses Battery Cable n os Cable solenoid to starter motor Wire Harness Assy available as complete assembly only Incl wire assy w connector to large solenoid stud red wire wire assy w connector to small solenoid stud red wire wire assy w connector to solenoid grounding screw red wire wire assy w connector to engine ground shut off green wire plastic protector tube wire terminal Specify GRADE 5 if ordering part locally A R As Required N REF No 15 16 17 18 19 20 21 22 23 24 25 26 PART No 97020 96514 1918831001 1186023 1186331 1177548 1186389 1100242 1186211 9853 1901894 9218 9265 9202 1901202 1917262 PARTS LIST DESCRIPTION Boot Insulating seee Solenoid Incl nuts and washers for cables and wires ceeceee Battery Brac kelna Round Hd Screw Square Neck 1 4 20 X 1 1 4 eeens Hex Flange Screw 5 16 18 x 1 Lockwasher External Tooth Hex Locknut 1 4 20 cc Lockwasher 5 16 Hex Nut 5 10 24 n Hex Locknut 10 32 eee
37. e and all moving parts from damage caused by overspeed Authorized service shall be sought if a problem exists THROTTLE CONTROL ADJUSTMENT If the engine does not respond to various throttle lever settings refer to the separate Engine Owner s Manual for service infor mation or contact your local authorized engine service dealer Section 5 Maintenance A WARNING Before inspecting cleaning or servicing the unit shut off engine wait for all parts to come to a complete stop disconnect spark plug wire and move wire away from spark plug Remove ignition key on elec t Failure to follow these instructions can result in serious personal injury or tric start models property damage WHEEL GEAR CABLE ADJUSTMENT OFF SEASON STORAGE When the Wheel Gear Lever is in DISEN GAGE the wheels will roll freely free wheel The wheels should not roll freely when the lever is in ENGAGE If the wheels roll freely when the Wheel Gear Lever is in ENGAGE the wheel gear cable needs to be adjusted as described below 1 With the engine shut off and the spark plug wire disconnected put the Wheel Gear Lever in ENGAGE 2 Loosen the top adjustment nut A Figure 5 4 on the wheel gear cable bracket that is located on the left side rear of the transmission 3 Push the wheel gear cable B down and roll the tiller slightly forward or back ward until the eccentric lever C engages locks the wheels Hold the cable in that position and t
38. e or missing hardware can lead to equipment failure poor performance or oil leaks Be sure to check the three end cap mounting screws located at the rear of the transmission Figure 5 2 Lift the tine flap to service those screws CHECK TIRE PRESSURE Check the air pressure in both tires Deflate or inflate both tires evenly to 15 to 20 PSI pounds per square inch Be sure that both tires have the same air pressure or the unit will tend to pull to one side CHECK FOR OIL LEAKS Before each use check your tiller for signs of an oil leak usually a dirty oily accumulation either on the unit or on the floor where it has been parked A little seepage around a cover or oil seal is usually not a cause for alarm However if the oil drips overnight then immediate attention is needed as ignoring a leak can result in severe transmission damage If a cover is leaking try tightening any loose screws or bolts If the fasteners are tight anew gasket or oil seal may be required If the leak is from around a shaft and oil seal the oil seal probably needs to be replaced See your autho rized dealer or contact the factory for service or advice IMPORTANT Never operate the tiller if the transmission is low on oil Check the oil level after every 30 hours of operation and whenever there is any oil leakage TRANSMISSION GEAR OIL SERVICE Check the transmission gear oil level after every 30 hours of operation or whenever you no
39. e provide may vary slightly in shape color or texture from the original parts any variations will not affect the fit or performance of these parts on your unit Engine Service and Repair For engine service or repair contact your nearest authorized engine dealer look in the lt Yellow Pages under Engines Gasoline The engine is warranted by the engine man ufacturer Any unauthorized work performed on the engine during the warranty period may void this warranty For complete details on the engine warranty refer to the engine owner manual WARNING We urge using only genuine replacement parts which meet all the latest requirements Replacement parts manufactured by others could present safety hazards even though they may fit on the unit For customer assistance contact your nearest authorized dealer or GARDEN WAY INCORPORATED 1 Garden Way Troy New York 12180 Customer Service 1 800 437 8686 Technical Service 1 800 520 5520 Parts Service 1 800 648 6776 FAX 518 233 4622 WEBSITE www troybilt com Outside the United States and Canada Customer Service 518 233 4807 Technical Service 518 233 4808 Parts Service 518 233 4806 FAX 518 233 4622 1905624 2 01 Printed in U S A 2001 Garden Way Incorporated
40. e spark plug wire remove the ignition key on electric start models A WARNING Before inspecting cleaning or servicing the unit shut off engine wait for all parts to come to a complete stop disconnect spark plug wire and move wire away from spark plug Remove ignition key on elec Failure to follow these instructions can result in serious personal injury or tric start models property damage 2 The coiled part of the forward clutch spring E Figure 5 10 measures 2 in length when the Forward Clutch Control levers are not pulled up Pull either Forward Clutch Control Lever up against the handlebar and measure the length of the coil on the forward clutch spring Tension is correct if the length of the extended coil is 2 1 2 see Figure 5 11 The forward clutch control cable needs adjustment if extended length of the coil is less than 2 1 2 See Adjusting the Forward Clutch Belt for a procedure If the extended length is more than 2 1 2 there is no need to adjust as long as the unit operates correctly when moving Forward Adjusting the Forward Clutch Cable Do this procedure if the forward clutch spring measurement is not correct see Checking Forward Belt Tension 1 Before adjusting the belt shut off engine allow the engine and muffler to cool down disconnect the spark plug wire and remove the ignition key on elec tric start models 2 Belt adjustments are done with the forward clutch cable adjuster F Figure
41. e two nuts C Figure 5 13 and remove the belt cover 3 Move the reverse clutch belt B Figure 5 16 out of the way You do not need to completely remove the belt Press the reverse idler pulley inward for slack and then slip the bottom half of the belt com pletely off the transmission pulley A Figure 5 16 Pull the bottom half of the belt out of the housing and let it hang off the outside of the unit B 4 Disconnect the forward clutch cable from the forward clutch idler arm bracket Failure to follow these instructions can result in serious personal injury or Figure 5 19 Left side view Figure 5 17 Note the hole from which you disconnect the cable It is important that you reconnect the cable to the same hole 5 Slide the belt off the engine pulley C Figure 5 18 away from engine out from under the belt guide D and completely off the pulley 6 Slip the belt off the front of the trans mission pulley F Figure 5 19 7 Work the belt out from between the pulley and the frame around the trans mission cover spring then up and out of the machine Installing Forward Clutch Belt 1 Stop engine allow it to cool and dis connect spark plug wire before working near belts Also remove ignition key on electric start models 2 Remove the old forward clutch belt as described in Removing Forward Clutch Belt a i J E Figure 5 20 Arrow K shows insertion point for installing new forward clutch
42. e wheels if you need to stop the tiller from rolling down the ramp Also use the blocks to temporar ily keep the tiller in place on the ramps if necessary and to chock the wheels in place after the tiller is in the vehicle When the tiller is in the vehicle prevent it from rolling by engaging the wheels in the wheel drive position put Wheel Gear Lever in ENGAGE Chock the wheels with blocks and securely tie the tiller down 21 22 Section 2 Maintenance REQUIRED MAINTENANCE SCHEDULE Before Every Every Each 10 30 Use Hours Hours PROCEDURE Check engine oil level And every 5 operating hours Clean engine Check clutch belt tension Check nuts and bolts Change engine oil Lubricate tiller Service foam pre cleaner air filter if so equipped Service paper air filter if So equipped Check gear oil level in transmission Check tines for wear Check air pressure in tires Service spark plug Change more frequently in dusty or dirty conditions Change after first 2 hours of break in operation t Check after first 2 hours of break in operation A See Engine Owner s Manual for service recommendations WARNING Before inspecting cleaning or servicing the machine shut off engine wait for all moving parts to come to a complete stop disconnect spark plug wire and move wire away from spark plug Remove ignition key on electric start models Failure to follow these instructions can resu
43. e which burns gasoline a hydrocarbon fuel and must be equipped with a spark arrester muffler in continuous effective working order The spark arrester must be attached to the engine exhaust system in such a manner that flames or heat from the system will not ignite flammable material Failure of the owner operator of the unit to comply with this regulation is a misdemeanor under California law and other states and may also be a violation of other state and or federal regulations laws ordinances or codes Contact your local fire marshal or forest service for specific information about which regulations apply in your area TRAINING 1 Carefully read this Owner s Manual the sepa rate Engine Owner s Manual and any other literature you may receive Be thoroughly familiar with the controls and the proper use of the tiller and its engine Know how to stop the unit and disengage the controls quickly 2 Never allow children to operate the tiller Never allow adults to operate the tiller without proper instruction 3 Keep the area of operation clear of all persons particularly children and pets 4 Keep in mind that the operator or user is responsible for accidents or hazards occurring to other people their property and themselves PREPARATION 1 Thoroughly inspect the area where the tiller is to be used and remove all foreign objects 2 Be sure all controls are released and the Wheel Gear Lever is in ENGAGE before st
44. elax your arm but use a secure hand grip b Use shallower depth regulator set tings working gradually deeper with each pass c Use slower engine speeds d Clear the tilling area of all large stones roots and other debris e Avoid using downward pressure on handlebars If need be use slight upward pressure to keep the tines from digging too deeply f Before contacting hard packed soil at the end of a row reduce engine speed and lift handlebars to raise tines out of the soil g Inanemergency stop tines and wheels by releasing whichever Clutch Lever is engaged Do not attempt to restrain the tiller 15 Do not overload the tiller s capacity by attempting to till too deeply at too fast a rate 16 Never operate the tiller at high trans port speeds on hard or slippery surfaces Look behind and use care when backing up 17 Do not operate the tiller on a slope that is too steep for safety When on slopes slow down and make sure you have good footing Never permit the tiller to freewheel down slopes 18 Never allow bystanders near the unit 19 Only use attachments and acces sories that are approved by the tiller manufacturer 20 Use tiller attachments and acces sories when recommended 21 Never operate the tiller without good visibility or light 22 Never operate the tiller if you are tired or under the influence of alcohol drugs or medication 23 Operators shall not tamper with the e
45. es forward relax and let the wheels pull the unit along while the tines dig Walk behind and a little to one side of the tiller Usea light but secure grip with one hand on the handlebars but keep your arm loose See Figure 4 2 Let the tiller move ahead at its own pace and do not push down on the han dlebars to try and force the tiller to dig deeper this takes weight off the wheels reduces traction and causes the tines to try and propel the tiller WARNING Do not push down on the handlebars to try to make the tiller till more deeply This prevents the wheels from holding the tiller back and can allow the tines to rapidly propel the tiller forward which could result in loss of control property damage or personal injury 5 For reverse motion of the wheels and tines a Look behind and exercise caution when operating in reverse Do not till while in reverse b Stop all forward motion before reversing Lift the handlebars with one hand until the tines are off the ground and then pull the Reverse Clutch Control knob out to engage reverse motion see Figure 4 3 To stop reverse motion let go of the Reverse Clutch Control knob 18 behind when moving in reverse 6 To Turn the Tiller Around a Practice turning the tiller in a level open area Be very careful to keep your feet and legs away from the tines b To make a turn reduce the engine speed and then lift the handlebars until the eng
46. finished to avoid making foot prints in the freshly tilled soil and lightly but securely grip the handlebar with just one hand Avoid pushing down on the handlebars in an attempt to force the tiller to dig deeper Doing so takes the weight off the powered wheels causing them to lose traction Without the wheels helping to hold the tiller back the tines will attempt to propel the tiller often causing the tiller to skip rapidly across the ground Sometimes slight down ward pressure on the handlebars will help get through a particularly tough section of sod or unbroken ground but in most cases this won t be necessary at all Tilling depths e Avoid trying to dig too deeply too quickly especially when busting sod or when tilling soil that hasn t been tilled for some time Use shallow depth reg ulator settings only an inch or two deep for the first passes through the garden area With each succeeding pass adjust the depth regulator to dig another inch or two deeper Watering the garden area a few days prior to tilling will make tilling easier as will letting the newly worked soil set for a day or two before making a final deep tilling pass When cultivating breaking up the surface soil around plants to help destroy weeds use very shallow depth settings to prevent injury to plants whose roots often grow close to the surface If needed lift up on the handlebars slightly to prevent the tines from digging too
47. gested tilling patterns e When preparing a seedbed go over the same path twice in the first row then overlap one half the tiller width on the rest of the passes see Figure 4 6 When finished in one direction make a second pass at aright angle as shown in Figure 4 7 Overlap each pass for best results in very hard ground it may take three or four passes to thoroughly pulverize the soil e f the garden size will not permit lengthwise and then crosswise tilling then overlap the first passes by one half a tiller width followed by succes sive passes at one quarter width see Figure 4 8 e With planning you can allow enough room between rows to cultivate see Figure 4 9 Leave room for the hood width plus enough extra room for future plant growth Figure 4 6 Figure 4 7 o Es SEs Figure 4 8 igs r lt r etre ate T Se ey To alele Maa gt Figure 4 9 20 Section 4 Operation Tilling Tips amp Techniques Clearing the tines The tines have a self clearing action which eliminates most tangling of debris in the tines However occasionally dry grass stringy stalks or tough vines may become tangled Follow these proce dures to help avoid tangling and to clean the tines if necessary e To reduce tangling set the depth regu lator deep enough to get maximum chopping action as the tines chop the material against the ground Also try to till under crop residues or cover
48. ght side view The reverse clutch belt J Figure 5 22 is driven by the engine drive pulley I Figure 5 20 When the Reverse Clutch Control knob is pulled out it pulls the reverse idler arm and pulley N which tightens the belt against the engine drive pulley This drives the transmission drive pulley L resulting in reverse motion Removing Reverse Clutch Belt 1 Stop engine allow it to cool and dis connect spark plug wire before working near belts Also remove ignition key on electric start models 2 Remove belt cover Figure 5 13 by removing two flange locknuts 3 Pull the reverse clutch belt downward and slip it off the transmission pulley L Figure 5 22 Failure to follow these instructions can result in serious personal injury or 4 Use two 1 2 wrenches to loosen and remove wire belt guide R Figure 5 22 from the reverse idler arm pulley Do not remove locknut and screw 5 Remove the reverse belt and pull it out through front of transmission housing Installing Reverse Clutch Belt 1 Stop engine allow it to cool and dis connect spark plug wire before working near belts Also remove ignition key on electric start models IMPORTANT The forward clutch belt must be installed before the reverse clutch belt 2 Install the forward clutch belt see Installing Forward Clutch Belt in this section before installing reverse belt IMPORTANT The reverse belt has a V shape When installing the
49. gulator Lever up or down as needed 3 Clean the area around the oil dipstick or oil fill tube to prevent dirt from falling into the crankcase 4 On engines with an oil fill tube remove the filler cap add oil if required until it reaches the top of the tube and reinstall the filler cap 24 WARNING Before inspecting cleaning or servicing the unit shut off engine wait for all parts to come to a complete stop disconnect spark plug wire and move wire away from spark plug Remove ignition key on elec Failure to follow these instructions can result in serious personal injury or 5 On engines with a dipstick remove it wipe it clean and reinstall it finger tight Remove the dipstick and check the reading Add oil if required to bring the level to the FULL mark Do not overfill B To Change the Engine Oil Change the engine oil as instructed in the separate Engine Owner s Manual AIR CLEANER SERVICE The engine air cleaner filters dirt and dust out of the air before it enters the carbure tor Operating the engine with a dirty clogged air filter can cause poor perfor mance and damage to the engine Never operate the engine without the air cleaner installed Inspect and service the air cleaner more often if operating in very dusty or dirty conditions Service the air cleaner as instructed in the separate Engine Owner s Manual SPARK PLUG SERVICE Inspect and clean or replace the spark plug after every 100 ope
50. gure 2 3 is under the bracket 7 Move the handlebars up or down to align the threaded hole in the cross brace with one of the four slots in the curved height adjustment bracket Place the keyed washer E Figure 2 3 on the flange head height adjustment screw F with the raised keys edges of the washer facing down 8 Thread the height adjustment screw F Figure 2 3 into the hole in the handle bar cross brace making sure that the raised keys on the washer fit into the slot on the height adjustment bracket Tighten the height adjustment screw securely Next securely tighten the two screws and nuts in the ends of the han dlebar M Figure 2 3 Figure 2 5 Carefully unwrap Wheel Gear Lever and move lever to DISENGAGE 9 To remove the tiller from its shipping platform first carefully unwrap the wheel gear cable with attached lever see Figure 2 5 from around the chassis Move the Wheel Gear Lever G to the DISENGAGE position this allows the wheels to rotate Use the handlebars to roll the tiller off the platform NOTE The Wheel Gear Lever will be installed later in this procedure IMPORTANT Use the DISENGAGE posi tion only when the engine is not running Before starting the engine the Wheel Gear Lever must be placed in the ENGAGE position see Section 3 for details STEP 3 ATTACH REVERSE CLUTCH CONTROL CABLE Left Side Handlebar Ama 7 B ZAK Figure 2 6 Attach reverse clutch control assembl
51. h Belt 1 25 1909404 Forward Clutch Belt 1 Specify GRADE 5 if ordering part locally See your local authorized engine service dealer for engine parts or service Refer to engine nameplate for engine type and code information 38 Models 12211 and 12212 REF No oor OON PART No 9621 9726 97076 1186329 85030 11513 20694 1916197001 9467 1916198001 97073 90038 1916273001 A R As Required PARTS LIST TRANSMISSION HOUSING COVERS SEALS GASKETS PLUGS DESCRIPTION Oil Seal Double Lip Wheel Shaft Pipe Plug 1 4 noces Seal Transmission Bore Hex Flange Screw 5 16 18 x Oil Seal Input Pinion Shaft Transmission Cover Incl four Ref 18 and two ea Refs 21 amp 22 Gasket Transmission Top Co E deste VEF errs Transmission Case Assy Incl Tube and Rear Housing PIO a Mounting Plate Wheel Clutch Oil Seal Tiller Shaft Hex Flange Screw 5 16 18 x Tiller Housing Cover left side Specify GRADE 5 if ordering part locally Cable 2 ko Kaan REF No 14 15 16 17 18 19 21 22 PART No 1129 1 1915089 1115 1124 2 1186331 1915087 1100243 1100068 NOTE 1 These screws are a special sealing screw that cannot be reused without risking the loss of transmission oil If these screws are loosened or removed they must be replaced with new screws See Note 1 16 N Z gaf 15
52. half hour of operation The incline of the slope will cause the oil to slant away from its normal level and this can starve engine parts of required lubrication Keep the engine oil level at the full point at all times e To create a terrace start at the top of the slope and work down Go back and forth across the first row as shown in Figure 4 10 e Each succeeding lower terrace is started by walking below the terrace you re preparing For added stability of the tiller always keep the uphill wheel in the soft newly tilled soil Do not till the last 12 or more of the downhill outside edge of each terrace This untilled strip helps prevents the ter races from breaking apart and washing downhill It also provides a walking path between rows A Tilling up and down slopes e To keep soil erosion to a minimum be sure to add enough organic matter to the soil so that it has good moisture holding texture and try to avoid leaving footprints or wheel marks e When tilling vertically try to make the first pass uphill as the tiller digs more deeply going uphill than it does down hill In soft soil or weeds you may have to lift the handlebars slightly while C Tilling across slopes without going uphill When going downhill using terraces overlap the first pass by about one half e If vertical or terracing gardening aren t the width of the tiller practical for you then you can till later ally across a slope We don t rea
53. he 26 Figure 5 8 Forward clutch belt C Left side view no belt cover Figure 5 9 Reverse clutch belt D Right side view no belt cover first two 2 hours of operation and after every ten 10 hours of operation The reverse clutch belt D Figure 5 9 because it is used more sparingly may not require tension adjustment until a sig nificant number of operating hours has passed A tension adjustment is required only if there is little or no reverse move ment when the Reverse Clutch Control knob is pulled out Checking and Adjusting Forward Clutch Belt Tension It is important to maintain correct tension on the forward clutch belt A loose belt will cause the tines and wheels to slow down or stop completely even though the engine is running at full speed Ps Figure 5 10 Location of forward clutch cable spring E and forward cable adjuster F w a a a a k P extended spring length PEP f 4 Figure 5 11 Correct spring length when Forward Clutch Levers are engaged is 2 1 2 e Check belt tension after the first two hours of break in operation and after every 10 operating hours e At the end of each tilling season check the belt for cracks cuts or frayed edges and replace it as soon as possible Checking Forward Belt Tension 1 Before checking shut off engine allow the engine and muffler to cool down dis connect th
54. ighten the top A and bottom D adjustment nuts 4 Move the Wheel Gear Lever to ENGAGE and DISENGAGE several times to check the adjustment The wheels should not roll when the lever is in ENGAGE but they should roll when the lever is in DISENGAGE Readjust the cable as required Figure 5 4 Wheel gear cable assembly When the tiller won t be used for extended periods prepare it for storage as follows 1 Clean the tiller and engine 2 Do routine tiller lubrication and check for loose parts and hardware 3 Protect the engine and perform recom mended engine maintenance by following the engine storage instructions found in the separate Engine Owner s Manual NOTE Be sure to protect the fuel lines carburetor and fuel tank from gum deposits by removing fuel or by treating fuel with a fuel stabilizer follow engine manufacturer s recommendations 4 On electric start units follow Battery Storage instructions in this Section 5 Store unit in a clean dry area 6 Never store the tiller with fuel in the fuel tank in an enclosed area where gas fumes could reach an open flame or spark or where ignition sources are present space heaters hot water heaters furnaces etc BOLO TINES The tines will wear with use and should be inspected at the beginning of each tilling season and after every 30 operating hours Tines can be replaced individually or as acomplete set Never inspect or service the tine
55. in FAST position 3 Fuel tank empty 3 Add fuel 4 Choke control if So equipped in incorrect position 4 See Engine Owner s Manual 5 Stale gasoline 5 Drain fuel and add fresh fuel 6 Dirty air filter s 6 Clean or replace filter s 7 Defective or incorrectly gapped spark plug 7 Inspect spark plug 8 Carburetor out of adjustment 8 See Engine Service Dealer 9 Misadjusted throttle control 9 See Engine Service Dealer 10 Dirt or water in fuel tank 10 See Engine Service Dealer Keyswitch does 1 Electrical connections loose or disconnected 1 Tighten or reconnect wiring not start engine 2 Battery discharged 2 Charge battery see Battery Maintenance Section 5 electric start 3 Broken wire in wiring system 3 Replace broken wiring model only 4 Malfunctioning starter motor 4 See Engine Service Dealer 5 Corroded battery terminals 5 Clean terminals see Battery Maintenance Section 5 6 Poor contact on ground wire terminals 6 Scrape paint off terminals Engine runs poorly 1 Defective or incorrectly gapped spark plug 1 Inspect spark plug see Engine Owner s Manual 2 Dirty air filter s 2 Clean or replace see Engine Owner s Manual 3 Carburetor out of adjustment 3 See Engine Service Dealer 4 Stale gasoline 4 Replace with fresh gasoline 5 Dirt or water in fuel tank 5 See Engine Service Dealer 6 Engine cooling system clogged 6 Clean air cooling system see Engine Owner s Manu
56. ine and tines are bal anced over the wheels Figure 4 4 c With the tiller balanced push side ways on the handlebar to move the tiller in the direction of the turn Figure 4 5 After completing the turn slowly lower the tines into the soil and increase the engine speed Stopping the Tiller and Engine 1 To stop the wheels and tines release the Forward Clutch Control levers or the Reverse Clutch Control knob whichever is engaged 2 To stop the recoil start engine move the Engine Throttle Control Lever to STOP On electric start models turn the ignition keyswitch to OFF to stop the engine Figure 4 3 Raise tines off ground and look WARNING Before tilling contact your telephone or utilities company and inquire if underground equipment or lines are used in your area Their representative will be glad to answer your questions and tell you if any of their equipment or lines are buried underground on your property Figure 4 4 To begin turn reduce engi speed and lift handlebars until engine and tines are balanced over wheels os i 3 r ae coe Me tiller balanced over Figure 4 5 With wheels and tines out of the ground push handlebars sideways to turn tiller Section 4 Operation Tilling Tips amp Techniques Let the tiller do the work e While tilling relax and let the wheels pull the tiller along while the tines do the digging Walk on the side that is not yet
57. juster away from pulleys to Figure 5 14 Reverse clutch cable adjuster Left side view with belt cover removed 4 Move the cable adjuster D Figure 5 14 away from the pulleys to increase belt tension 5 Tighten both jam nuts securely 6 Reinstall the belt cover 7 Move the unit to an open area and test the reverse operation Repeat this proce dure if the unit does not respond when the reverse clutch is engaged FORWARD CLUTCH BELT REMOVAL AND INSTALLATION The forward clutch belt K Figure 5 15 engages the engine pulley 1 and the transmission pulley J when either Forward Clutch Control Lever is pulled up against the handlebar This tightens the forward clutch cable G which causes the forward clutch idler pulley H to apply pressure to the forward clutch belt This causes the pulleys to turn for Forward movement Figure 5 15 Forward clutch control assembly 27 28 Section 5 Maintenance A WARNING Before inspecting cleaning or servicing the unit shut off engine wait for all parts to come to a complete stop disconnect spark plug wire and move wire away from spark plug Remove ignition key on elec tric start models property damage DN Forward Clutch Cable Connection u i NA a Figure 5 17 Removing Forward Clutch Belt 1 Stop engine allow it to cool and dis connect spark plug wire before working near belts Also remove ignition key on electric start models 2 Remove th
58. lly recommend this method as it can create unsure footing and invites soil erosion Figure 4 10 B Terrace Gardening e When a slope is too steep or too short for vertical tilling it may be necessary to till across the slope and create ter raced rows Terraces are rows that are cut into the side of a slope creating a narrow but flat area on which to plant e As in terrace gardening start at the top of the slope and overlap the first pass by half the width of the tiller For added stability of the tiller always keep the On along slope you can make several Uphill wheel in the soft newly tilled soil terraces one below the other POWER COMPOSTING Power composting simply means tilling under and burying in the soil all manner of organic matter such as crop residues leaves grass clippings and cover crops This material will decompose during the non growing season and add important natural nutrients to the soil WARNING When power composting do not keep the Depth Regulator Lever at a deep setting if the tiller jumps or bucks If jumping or bucking occurs move the Depth Regulator Lever down to one of the shallower settings and then slowly increase the tilling depth on later passes Failure to follow this warning could result in personal injury The first place to begin is with crop residues such as leftover vines stalks stems and roots Power compost these crop residues as soon as they finish
59. low are available for your tiller The information is the most current at the time this manual was printed Contact your authorized dealer or the factory for current information BUMPER The tubular steel bumper helps to protect the engine from damage HILLER FURROWER The furrower blade attaches to the back of the depth regulator assembly and is used to create rows trenches and ditches up to 8 deep depending on soil conditions The two hiller wings attach to the sides of the furrower blade and are used to make hilled rows and raised bed gardens ROW MARKER The row marker attaches to the hiller furrower attachment and is used to scratch lines in the seedbed for laying out furrows trenches raised beds etc eliminates the need for stakes string and measuring tape The row marker is adjustable in length from 28 to 49 3 4 allowing you to vary the width of the marked rows as required 31 TROUBLESHOOTING Before performing any corrections refer to the appropriate information in this Manual or in the Engine Owner s Manual for the correct safety precautions and operating or maintenance procedures Contact your local authorized Engine Service Dealer for engine service Contact your local authorized equipment dealer or the factory for all other service problems PROBLEM POSSIBLE CAUSE CORRECTION Engine does 1 Spark plug wire disconnected 1 Reconnect wire not start 2 Engine Throttle Control Lever incorrectly set 2 Put lever
60. lt in serious personal injury or property damage TILLER LUBRICATION Proper lubrication of the tiller is an essen tial part of your maintenance program After every 10 operating hours oil or grease the lubrication points shown in Figure 5 1 as described below Use a good quality lubricating oil 30 weight engine oil is suitable and a good quality general purpose grease grease that has a metal lubricant is preferred if available e Remove wheels clean wheel shaft A Figure 5 1 and apply thin coating of grease to shaft e Grease back front and sides of depth regulator lever B Figure 5 1 e Remove tines clean tine shafts C Figure 5 1 and inspect for rust rough spots or burrs especially around holes File or sand smooth and coat ends of shaft with grease e Oil the threads on the handlebar height adjustment screw D Figure 5 1 e Oil the threads on the handlebar attach ing screws E Figure 5 1 A WARNING Before inspecting cleaning or servicing the unit shut off engine wait for all parts to come to a complete stop disconnect spark plug wire and move wire away from spark plug Remove ignition key on elec Failure to follow these instructions can result in serious personal injury or tric start models property damage E 7 rent Figure 5 2 CHECK HARDWARE At least every 10 operating hours check the unit for loose or missing hardware screws bolts nuts hairpin cotters etc Loos
61. mbol This is a safety alert symbol It is used in this A manual and on the unit to alert you to potential hazards When you see this symbol read and obey the message that follows it Failure to obey safety messages could result in personal injury or property damage This machine meets voluntary safety standard B71 8 1996 which is sponsored by the Outdoor Power Equipment Institute Inc and is published by the American National Standards Institute WARNING The engine exhaust from this product contains chemicals known to the State of California to cause cancer birth defects or other reproductive harm Table of Contents SECTION 1 SAFELY ein E 3 salety Decals zerre in T TA 5 SECTION 2 ASSEMBLY wiivicsedsusntee vundinss vovebwniende 6 Atacm Handlebar Sziria oakin ainne N E 6 Attach Reverse Clutch Control cccccccseesssrsesserreeseees 7 Attach Forward Clutch Control Cable s es 7 Check Transmission Gear Oil LeVel cccceccesseeeeeeeeeees 8 Add Motor Oil to ENGIN visssansashczcatareranguitsuwsveauniieraysdbaceanens 8 Attach Wheel Gear LeVEel cccccsccssssesssssesesssesssseesenees 9 Check Air Pressure in TireS cc ccccsssessssseessssteeesesseeeess 9 Check Hardware for TIiQhtn Ss cccccsssesssseessseeeeneess 9 Electric Start Assembly Steps ccecesscesssteesssteeesstseeeees 10 SECTION 3 FEATURES amp CONTROLS cccceeeeeeeeees 13 ENGING CONTOS ccs tae AA 13 Wheel
62. me need not be continuous e When checking the battery for gassing always wear safety goggles and use a flashlight to look down into the cells B To Charge the Battery To obtain maximum battery life charge the battery using the following method until all cells are gassing freely A battery is gassing freely when the surface of the electrolyte is covered with tiny bubbles Be sure to follow all instructions provided by the manufacturer of the battery charg ing unit that is being used to charge the battery 1 Charge the battery approximately three to five hours at a rate of 1 to 2 amperes Turn the battery charger off and disconnect the charger cables from the battery terminals 2 Check the electrolyte level in each cell If the electrolyte level has fallen refill the battery with distilled water until the level reaches the UPPER LEVEL line 3 Securely replace all six filler caps Use a baking soda and water solution to rinse of any electrolyte that may have spilled Then dry the battery e Do not touch positive battery terminal and any surrounding metal with tools jewelry or other metal objects Failure to comply could cause a short circuit that could cause electri cal burns or an explosion of battery gases e Incorrect installation of the battery can result in electrical system damage Follow installation instruc tions carefully to avoid damage STEP 2 Install Battery 1 Reinstall the battery o
63. n the battery mounting base with the two cable mount ing posts facing to the rear of the tiller Be sure that the positive post is on the left side of the tiller and the negative post is on the right side as viewed from rear of tiller See Figure 2 17 2 Reinstall the battery hold down bracket over the battery with the ignition switch T Figure 2 17 toward the front of the unit Attach the bracket to the mounting base using the two 1 4 20 x 1 1 4 carriage screws insert screws up from beneath mounting base 1 4 lock washers and 1 4 20 nuts removed previ ously Tighten the nuts securely but not so much as to bend the tabs on the hold down bracket mp z ee Ez i opal Section 2 Assembly STEP 3 Attach Battery Cables and Vent Tube 1 Locate the positive battery cable which is connected to the starter solenoid on the left side of the battery post a rubber boot covers the connection A second rubber boot is loosely installed on the cable Using the small screw and nut from the hardware bag connect the loose end of the cable to the positive post on the battery See Figure 2 18 2 Slide the rubber boot over the positive battery post s e X Figure 2 18 Attach positive battery cable Cover connection with rubber boot 3 The negative battery cable is con nected to the upper mounting screw that attaches the starter solenoid to the back of the battery post This is the gro
64. n to deeper tilling depths e Place the Depth Regulator Lever in the travel position before starting the engine This position prevents the tines from touching the ground until you are ready to begin tilling Failure to follow this warning could result in personal injury or property damage DEPTH REGULATOR This lever D Figure 3 2 controls the tilling depth of the tines Pull the lever straight back and slide it up or down to engage the notched height settings Figure 3 2 Depth Regulator Lever The highest notch lever all the way down raises the tines approximately 1 1 2 inches off the ground This travel position allows the tiller to be moved without the tines digging into the ground Moving the lever up increases the tilling depth The lowest notch allows a tilling depth of approximately six to eight inches depending on soil conditions For best results always begin tilling at a very shallow depth setting and gradu ally increase the tilling depth Complete details on using the Depth Regulator are found in the Operation Section of this manual Figure 3 3 Handlebar height adjustment HANDLEBAR HEIGHT ADJUSTMENT The handlebar height is adjustable to four different settings Set the handlebar height to a comfortable setting but keep in mind that the handlebars will be lower when the tines are engaged in the soil To Adjust the Handlebar Height 1 Stop the engine wait for all parts
65. ng to a different angle in order to get the z connector into the hole Section 2 Assembly Completed Connection Figure 2 8 Forward clutch control spring connection to forward control linkage Figure 2 9 Adjusting forward clutch control cable 3 The cable is pre adjusted at the factory but must be checked for correct tension as explained next The forward clutch spring coil between points A in Figure 2 9 measures 2 in length when neither Forward Clutch Control Lever is pulled up Lift either Forward Clutch Control Lever up against the handlebar and measure the length of the coil Tension is correct if the length of the extended coil is 2 1 2 points A Figure 2 9 The forward clutch cable needs adjustment if the extended coil length is less than 2 1 2 See Checking and Adjusting Forward Clutch Belt Tension in Section 5 for a procedure If the measurement is greater there is no need to adjust as long as the unit oper ates correctly when moving Forward STEP 5 CHECK TRANSMISSION GEAR OIL LEVEL The transmission was filled with gear oil at the factory However be sure to check the oil level at this time to make certain it is correct IMPORTANT Do not operate the tiller if the gear oil level is low Doing so will result in severe damage to the transmis sion components 1 With the tiller on level ground pull the Depth Regulator Lever L Figure 2 10 back and then slide it to the second notch
66. ngine governor settings on the machine the governor controls the maximum safe operating speed to protect the engine and all moving parts from damage caused by overspeed Authorized service shall be sought if a problem exists 24 Do not touch engine parts which may be hot from operation Let parts cool down sufficiently 25 The battery on electric start model tillers contains sulfuric acid Avoid contact with skin eyes or clothing Keep out of the reach of children Antidote External Contact Flush imme diately with lots of water Antidote Internal Drink large quantities of water or milk Follow with milk of magnesia beaten eggs or vegetable oil Call a doctor immediately Antidote Eye Contact Hush with water for 15 minutes Get prompt medical attention 26 Batteries produce explosive gases Keep sparks flame and smoking materials away Ventilate when charging batteries or when using a battery in an enclosed space ALWAYS wear safety goggles when working near batteries 27 Please remember You can always stop the tines and wheels by releasing the Forward Clutch Control Lever or the Reverse Clutch Control knob whichever control you have engaged or by moving the Engine Throttle Control Lever located on engine to STOP on recoil start models or by turning the ignition key to OFF on electric start models 28 To load or unload the tiller see the instructions in Section 4 of this Manual 29 Use extreme ca
67. ning removable gasket sealant to the threads and securely reinstall the drain plug 7 Using a clean funnel slowly add SAE 140 or SAE 85W 140 weight gear oil with an API rating of GL 4 only to the transmission The transmission holds approximately 3 1 4 pints 52 54 ounces Tilt the tiller slightly backwards to make sure the gear oil reaches the rear tine end of the transmission Stop adding gear oil when it begins to flow from the oil level check hole on the side of the transmission 8 Securely reinstall the oil level check plug 9 Securely reinstall the gear oil fill plug on top of the transmission 10 Reinstall the wheel and remove the prop 23 Section 5 Maintenance A tric start models property damage Figure 5 3 Remove drain plug to drain transmission gear oil also remove oil fill plug and oil level check plug ENGINE OIL SERVICE Check the engine oil level before starting the engine each day and check it after each 5 hours of continuous operation Running the engine when it is low on oil will quickly ruin the engine It is recommended that you change the motor oil after every 10 hours of opera tion and even sooner when operating in extremely dirty or dusty conditions Refer to the separate Engine Owner s Manual for detailed service instructions A To Check the Engine Oil Level 1 Move the tiller to a level area and shut off the engine 2 Level the engine by moving the Depth Re
68. occurs See Checking and Adjusting Reverse Belt Tension for more information 8 Reinstall the belt cover and secure it with two flange locknuts 9 Test the unit in an open location 29 Section 5 Maintenance A WARNING Before inspecting cleaning or servicing the unit shut off engine wait for all parts to come to a t complete stop disconnect spark plug wire and move wire away from spark plug Remove ignition key on elec tric start models property damage BATTERY MAINTENANCE Use extreme caution when working on or near batteries To help prevent per sonal injury or property damage Follow the battery safety rules in Sec tions 1 and 2 of this Manual Failure to follow all safety rules may result in personal injury or property damage from such causes as an explosion of battery gases acid burns or electrical burns Electrolyte is a sulfuric acid solution Avoid spillage and contact with skin eyes and clothing Wear protective clothing rubber gloves and shield eyes with safety goggles when working near the battery Batteries generate explosive gases Keep sparks and flames away from the battery at all times Ventilate the area when charging or using the battery in an enclosed area 30 Failure to follow these instructions can result in serious personal injury or Battery Care in Service 1 Once a month or every 10 operating hours whichever occurs first check the electrolyte level If the electroly
69. of the tines will enter the soil first when the tiller moves forward Secure the tine assembly to the tine shaft using the screw and locknut previously removed Tighten securely ry Wale 25 Section 5 Maintenance A WARNING Before inspecting cleaning or servicing the unit shut off engine wait for all parts to come to a complete stop disconnect spark plug wire and move wire away from spark plug Remove ignition key on elec Failure to follow these instructions can result in serious personal injury or tric start models property damage Cutting Edge of Tine Cutting Edge of Tine Figure 5 7 Removing a tine assembly WARNING Follow the belt adjustment instructions carefully An incorrect adjustment could result in the clutch control mechanism engaging too soon This could cause loss of tiller control and result in per sonal injury or property damage CHECKING AND ADJUSTING TENSION ON CLUTCH BELTS Maintaining correct belt tension is impor tant to good tilling performance and long belt life A loose belt will slip on the engine and transmission pulleys and cause the tines and wheels to slow down or stop even though the engine is running at full speed A loose belt will also result in premature belt wear While checking belt tension also check for cracks cuts or frayed edges A belt in poor condition should be replaced Tension on a new forward clutch belt C Figure 5 8 should be checked after t
70. ranty Service The warranty statement is included in the unit s literature package Model Serial Numbers A Model Serial Numbers decal is located on top of the trans mission For ready reference record these numbers in the spaces below Model Number Serial Number Authorized Dealer Information If you purchased your unit from an authorized dealer record the dealer s address and phone number below for ready reference Dealer Name Address Phone IMPORTANT Left and right sides of the unit are determined by standing behind the unit in the operator s position and facing in the direction of forward travel NOTICE We reserve the right to change specifications add improvements or discontinue the manufacture of any of our equipment without notice or obligation to purchasers of our equipment If you have questions or problems with the unit contact your local dealer or the factory When calling or writing provide the Model Serial Numbers of the unit Customer Service and Technical Service d Dis Replacement Parts Factory specified replacement parts are available from your authorized dealer or directly from the factory When ordering parts be sure to provide the following e Model Serial Numbers of the unit e Part number of the part needed e Part Description e Quantity needed NOTE All replacement parts must conform to our rigid quality specifications Although some replacement parts w
71. rating hours or annually Clean the plug and set the gap as described in the separate Engine Owner s Manual In some areas local law requires using resistor spark plugs to suppress ignition signals If the engine was originally equipped with a resistor spark plug use the same type for replacement SPARK ARRESTER SCREEN SERVICE If the engine muffler is equipped with a spark arrester screen remove and clean it according to the time intervals and instructions in the separate Engine Owner s Manual Ps ENGINE CLEANING The engine must be kept clean to assure smooth operation and to prevent damage from overheating Refer to the separate Engine Owner s Manual for specific repair and cleaning instructions All inspections and services must be done with the engine shut off and cool to the touch CARBURETOR GOVERNOR CONTROL ADJUSTMENTS The carburetor was adjusted at the factory for best operating speed Refer to the sep arate Engine Owner s Manual for any adjustment information or see your autho rized engine service dealer The governor controls the maximum safe operating speed and protects the engine and all moving parts from damage caused by overspeeding Do not tamper with the engine governor settings Seek authorized service if a problem exists WARNING Operators shall not tamper with the engine governor settings on the machine the governor controls the maximum safe operating speed to protect the engin
72. rdware bag is located near the battery 4 The tiller is heavy You should not attempt to remove it from the shipping platform until instructed to do so in these Assembly steps HARDWARE BAG PARTS LIST Fig Ref Qty Description 1 2 3 8 16 x 1 Hex Hd Screw 2 1 Keyed Washer 3 1 Wheel Gear Lever Knob 4 1 Height Adjustment Flange Screw See Figure 2 1A 5 2 3 8 Flat Washer 6 2 10 Lockwasher 7 2 3 8 16 Nylock Lock Nut 8 2 10 32 x 1 2 Round Hd Screw 9 2 10 32 Nut 10 1 Cotter Pin not used 11 4 Plastic Tie Strap 2 not used Tools Materials Needed for Assembly 1 3 8 open end wrench 1 7 16 open end wrench electric start unit only 2 9 16 open end wrench 1 7 8 open end wrench or 8 long adjustable wrench 1 Scissors to trim plastic ties Ruler Small board to tap plastic knob on lever 1 Tire pressure gauge 1 Clean oil funnel 1 Clean high quality motor oil Refer to the separate Engine Owner s Manual for motor oil specifications and quantity required Adjustable wrenches may be used IMPORTANT Motor oil must be added to the engine crankcase before the engine is started Follow the instructions in this Assembly Section and in the separate Engine Owner s Manual Figure 2 1 Loose hardware shown in reduced size flange Figure 2 1A Handlebar height adjustment uses the flange head screw NOTE LEFT and RIGHT sides of the tiller are as
73. rn or blind you Battery charging produces potentially explosive gases It is strongly recommended that you have the battery serviced by a trained profes sional your authorized tiller dealer a reli able service station a battery store etc Do not attempt to activate and charge the battery unless you are fully experi enced in battery activation and charging procedures To ensure that the battery is properly acti vated and charged you should review the activating and charging instructions with your battery technician 10 Battery electrolyte is a sulfuric acid solution that is poisonous and causes severe burns e Avoid spills or contact with skin eyes clothing e To prevent accidents wear protective clothes rubber gloves and shield eyes with safety goggles when working on or near the battery e Neutralize acid spills with a baking soda and water solution Neutralize electrolyte container with same solu tion Then rinse with clear water ANTIDOTE External Flush with water Eyes Flush with water for 15 minutes and get immediate medical attention ANTIDOTE Internal Drink a large quantity of water or milk Follow with milk of magnesia beaten eggs or vegetable oil Call physician immediately A To Activate the Battery 1 Remove the battery from the tiller by removing the screws lockwashers and nuts from the battery hold down clamp 2 Place battery on a level surface safely away from
74. s unless the engine is stopped the spark plug wire is discon nected and the ignition key is removed on electric start models A Tine Inspection With use the tines will become shorter narrower and pointed Figure 5 5 Badly worn tines will result in a loss of tilling depth and reduced effectiveness when chopping up and turning under organic matter Use Figure 5 5 as a guide to when the tines should be replaced Moderate Wear Replace Figure 5 5 Checking tines for wear B Removing a Single Tine 1 Remove the two screws and nuts that attach a single tine to the tine holder Figure 5 6 If needed use penetrating oil to help free the nuts 2 When installing a single tine be sure to position it so that its cutting edge will enter the soil first as the tiller moves forward C Removing a Tine Assembly 1 If removing both tine assemblies mark them left and right before removal Doing so will help ensure that the assem blies are reinstalled on the correct sides of the tiller 2 Remove the screw and locknut that secure the tine assembly to the tine shaft Photo 5 7 Pull the tine assembly off the shaft if necessary use a rubber mallet to tap the tine assembly outward 3 Before reinstalling the tine assembly inspect the tine shaft for rust rough spots or burrs and file or sand as needed Apply athin coat of grease to the shaft 4 Install each tine assembly so that the cutting edge
75. so rolling the tiller a few inches forward or back ward Moving the tiller helps to align the shift mechanism with the transmission wheel drive gears To shift to DISENGAGE freewheel move the lever rearward without rolling the tiller The wheels will roll freely when the lever is properly set in the DISENGAGE position A DANGER Never place the Wheel Gear Lever in DISENGAGE Freewheel when the engine is running Having the Wheel Gear Lever in DISENGAGE and then engaging the tines wheels with either the Forward Clutch Control or the Reverse Clutch Control could allow the tines to propel the tiller rapidly forward or backward Failure to follow this instruction could result in personal injury or property damage FORWARD CLUTCH CONTROL The two interconnected levers B Figure 3 1 control the engagement of forward drive to the wheels and tines To Operate the Forward Clutch Control 1 Before engaging the Forward Clutch Control put the Wheel Gear Lever in the ENGAGE position see WARNING below 2 Pull up and hold one or both of the levers against the handlebar grips to engage the wheels and tines 3 Release BOTH levers to disengage stop the wheels and tines All forward motion will stop the engine will continue to run WARNING Never engage the wheels and tines with the Forward Clutch Control or the Reverse Clutch Control unless the Wheel Gear Lever is in ENGAGE Engaging the Forward Clut
76. ssetesies 1 15 1588 Man Suppo Meersen 1 5 9347 Hitch Pin incl in Hardware Pkg 16 1589 Washer square hole ccscseeee 1 1837 EATA EER TAA ANANN E 1 17 9995 Washer disc spring Steet EEE 6 9786 Thumbscrew 1 4 20 x 1 2 not 18 1186231 Nut hex 3 8 16 vccssccssssesssseessseeesseeees 1 avail sep see hardware pkg A TA ean AA 2 7 1596 Nut Bar incl in hardware pkg Bumper Part 12593 ial hs e TA Deere tt TAE A 1 19 1918749001 Bumper includes Ref 20 8 9828 Nut hex 10 24 w attached start 20 1448 Decal Caution c cccccecsesseseeeeeees 1 washers not avail sep see 21 1111607 Screw hex hd 5 16 18 x 2 1 4 hardware pkg 1 837 EE E EE 2 not avail separately 9 1100135 Screw round hd 10 24 x 1 not order 1918781 hardware kit 4 avail sep see hardware pkg 22 1100242 Lockwasher 5 16 not avail PEST ren ae 2 separately order 1918781 1837 Hardware Package includes one hardware kit naisiin 4 9347 hitch pin Ref 5 two 23 1186230 Nut hex 5 16 18 not avail 9786 thumbscrews Ref 6 separately order 1918781 one 1596 nut bar Ref 7 hardware kif lt czcsntactaniet Seatecriccesens 4 two 9828 hex nuts Ref 8 1918781 Hardware Kit Incl four each of two 1100135screws Ref 9 1 Refs 21 22 and 23 v ccccsseseeenees 1 12582 Row Marker Attachment amp Pony Hiller Furrower Attachment complete incl 12579 Pony Hiller Furrower and 12589 ROW Marker n 1 12589 Row Marker A
77. te level is not at the UPPER LEVEL line marked on the battery case add distilled or deminer alized water NEVER USE BATTERY ACID TO REFILL THE BATTERY Replace the battery caps securely and wipe the battery top Run the engine outdoors for about 20 minutes at 3 4 throttle speed to recharge and recirculate the electrolyte solution For safety do not leave the tiller unattended while the engine is running 2 Keep the battery clean Any acid deposits should be neutralized with a baking soda and water solution remove battery from unit and tighten the battery caps to prevent any solution from enter ing the cells Clean any remaining solu tion off the battery Clean the posts and terminals with a wire brush sandpaper or steel wool After cleaning coat the terminals with a thin coat of petroleum jelly or silicone grease to protect against corrosion 3 Periodically check the electrical system for loose or dirty connections 4 Periodically check that the battery clamp is tight However do not over tighten the clamp as doing so could damage the battery case 5 Periodically check that the vent tube on the side of the battery is not crimped or pinched anywhere along its length u u J E Battery Storage The electric start system has a recharging circuit that will maintain the battery s state of charge during the tilling season When storing the tiller for extended periods it is recommended that the battery be fully
78. tice any oil leak Operating the tiller when the transmission is low on oil can result in severe damage A To Check Transmission Gear Oil Level 1 Check the gear oil level when the trans mission is cool Gear oil will expand in warm operating temperatures and this expansion will provide an incorrect oil level reading 2 To check the gear oil level and to add oil if necessary refer to STEP 5 Check Gear Oil Level in Transmission in Section 2 of this manual Section 5 Maintenance B To Drain and Refill the Transmission The transmission gear oil does not need to be changed unless it has been contami nated with dirt sand or metal particles 1 Prop up the left side of the unit so that it will be securely supported when the left side wheel is removed Remove the left side wheel by removing the wheel mount ing hardware 2 Unscrew the plastic gear oil fill plug from the top of the transmission 3 Place a clean pan below the transmis sion drain plug see Figure 5 3 and remove the drain plug The oil will start flowing out of the drain hole it may flow slowly especially in cold temperatures 4 Remove the transmission gear oil level check plug that is located a few inches above the left side wheel shaft 5 When the oil stops flowing tilt the transmission forward to drain oil from the rear of the transmission 6 After draining the oil clean the threads of the drain plug apply a non harde
79. to stop moving and then disconnect the spark plug wire Remove the ignition key on electric start models 2 Loosen the two screws at the lower ends of the handlebar 3 Loosen the height adjustment screw E Figure 3 3 and pull the keyed washer F free of the slots in the curved height adjustment bracket 4 Move the handlebars to the new slot setting and insert the raised keys on the keyed washer into the slot Tighten the height adjustment screw securely 5 Retighten the two screws at the ends of the handlebar ENGINE CONTROLS Refer to the engine manufacturer s Engine Owner s Manual included in the tiller lit erature package to identify the controls on your engine The following two con trols are used when stopping or starting the engine ENGINE THROTTLE CONTROL LEVER The Engine Throttle Control Lever located on engine see Figure 4 1 is used to reg ulate the engine speed On the recoil start model only it is also used to stop the engine on the electric start model the electric start keyswitch is used to stop the engine The throttle settings are shown below IMPORTANT See Starting and Stopping the Engine in the Operation Section for detailed engine starting and stopping instructions FAST Use for most tilling and cul tivating projects Mm SLOW Use when idling engine or when slower tilling and cultivating speeds are needed Grr STOP Stops the engine on recoil start
80. ttachment complete attaches to furrower attachment 12579 includes 1904522001 Main Support amp Yoke ASS Vaiss ioseeedtactenosceiee 1 Note Common hardware listed above as not available separately can be found at most hardware stores Specify GRADE 5 if ordering part locally Models 12211 and 12212 46 REF No CONDOR WD PART No 1900771001 1186098 1177548 9902 9824 1900773001 1900774001 1900772001 DESCRIPTION Furrower Blade Carriage Bolt 5 16 18 x HILLER FURROWER ATTACHMENT ee Star Washer External Tooth 5 16 Plain Washer 5 16 S A E Wing Nut 5 16 18 Hiller Wing left Hiller Wing right Blade Mounting Bracket QTY Ss SS Aa Aa HDB c REF No PART No 9725 1100243 1186231 9318 12579 PARTS LIST HILLER FURROWER PART 12579 Viewed from front of tiller DESCRIPTION Carriage Bolt 3 8 16 x 1 1 2 Lockwasher 3 8 plated Hex Nut 3 8 16 plated SIGH PUN sapnu Complete Hiller Furrower Attachment Incl blade bracket hiller wings and mounting hardware PO PO Po NOTES 47 CUSTOMER SERVICE INFORM ATION Owner Registration Card Please fill out and mail the enclosed owner registration card The purpose of this card is to register each unit at the factory so that we can provide you with warranty benefits and informational bulletins MANS War
81. und for the negative cable Using the second screw and nut attach the loose end of the cable to the negative battery post See Figure 2 19 11 Section 2 Assembly 4 Check the tightness of the upper mounting screw that secures the negative cable and starter solenoid to the battery post See Figure 2 20 Scrape away any paint between the cable and the screw as the paint can prevent a good electrical ground 5 Install one end of the clear plastic vent tube over the vent fitting U Figure 2 21 on the battery Insert the other end down into the vent tube shield V WARNING Improper venting can cause a battery to explode resulting in severe personal injury or property damage Be sure that the vent tube does not become kinked folded or pinched along its entire length STEP 4 Connect Wiring Harness Attach the wiring harness receptacle to the prongs on the back of the ignition switch see Figure 2 22 IMPORTANT This completes the assem bly steps for the electric start tiller Be sure to read the rest of this Manual and the separate Engine Owner s Manual before you operate your tiller Keyswitch f Wiring Harness Figure 2 22 Attach wiring harness to keyswitch 12 Section 3 Features and Controls WARNING Before operating your machine care fully read and understand all safety controls and operating instructions in this Manual the separate Engine Owner s Manual and
82. ution when reversing or pulling the machine towards you 30 Start the engine carefully according to instructions and with feet well away from the tines 31 Never pick up or carry a machine while the engine is running MAINTENANCE AND STORAGE 1 Keep the tiller attachments and acces sories in safe working condition 2 Check all nuts bolts and screws at frequent intervals for proper tightness to be sure the equipment is in safe working condition 3 Never store the tiller with fuel in the fuel tank inside a building where ignition sources are present such as hot water and space heaters furnaces clothes dryers stoves electric motors etc Allow engine to cool before storing in any enclosure 4 To reduce the chances of a fire hazard keep the engine free of grass leaves or excessive grease 5 Store gasoline in a cool well venti lated area safely away from any spark or flame producing equipment Store gasoline in an approved container safely away from the reach of children 6 Refer to the Maintenance section of this Manual and in the separate Engine Owner s Manual for instructions if the tiller is to be stored for an extended period 7 Never perform maintenance while the engine is running or the spark plug wire is connected except when specifi cally instructed to do so 8 If the fuel tank has to be drained do this outdoors Operating Symbols Various symbols shown here with word
83. viewed from the operator s posi tion behind the handlebars STEP 2 ATTACH HANDLEBARS 1 On electric start units remove one screw and lockwasher from the curved height adjustment bracket A Figure 2 2 loosen the second screw and swing the bracket to one side Figure 2 2 On electric start units move height adjustment bracket aside 2 Cut the large plastic cable ties that secure the handlebar ends to the handle bar mounting tabs on the transmission top cover 3 Gently lift handlebar do not over stretch attached cable and place handle bar cross brace B Figure 2 3 in front of curved height adjustment bracket C Figure 2 3 Forward clutch control cable not shown for clarity 3 With forward clutch cable N Figure 2 4 on inside of handlebar position handlebar ends on outside of the two mounting tabs M Figure 2 3 on trans mission top cover NOTE The curved handlebar height adjustment bracket appears as shown in C Figure 2 3 for non electric start units For electric start units the bracket is loos ened and moved to one side Figure 2 4 Attach handlebars 5 Loosely attach the handlebars to the mounting tabs with two 3 8 16 x 1 screws heads of screws go to inside of tabs 3 8 flat washers and 3 8 16 lock nuts O Figure 2 4 6 On electric start units reattach the height adjustment bracket A Figure 2 2 Tighten both screws securely Make sure the handlebar cross brace B Fi
84. ving parts have stopped Disconnect the spark plug wire and prevent it from touching the spark plug to prevent accidental starting On electric start models always remove the cable from the negative side of the battery 9 Always keep the tiller tine hood flap down unless using the hiller furrower attachment 10 Never use the tiller unless proper guards plates or other safety protective devices are in place 11 Do not run engine in an enclosed area Engine exhaust contains carbon monoxide gas a deadly poison that is odorless colorless and tasteless 12 Keep children and pets away 13 Never operate the tiller under engine power if the Wheel Gear Lever is in DISENGAGE FREEWHEEL In this position the wheels will not hold the tiller back and the revolving tines could propel the tiller rapidly possibly causing loss of control Always move the Wheel Gear Lever to ENGAGE before starting the engine or engaging the tines wheels with the Forward Clutch Control or the Reverse Clutch Control 14 Be aware that the tiller may unex pectedly bounce upward or jump forward if the tines should strike extremely hard packed soil frozen ground or buried obstacles like large stones roots or stumps If in doubt about the tilling conditions always use the following operating precautions to assist you in maintaining control of the tiller a Walk behind and to one side of the tiller using one hand on the han dlebars R
85. wait for all parts to stop moving disconnect the spark plug wire and let the engine and muffler cool Remove the ignition key on electric start models e The tiller is too heavy over 170 Ibs depending on model and bulky to lift safely by one person Two or more people should share the load e Use sturdy ramps and manually engine shut off roll the tiller into and out of the vehicle Two or more people are needed to do this Section 4 Operation Ramps must be strong enough to support the combined weight of the tiller and any handlers The ramps should provide good traction to prevent slip ping they should have side rails to guide the tiller along the ramps and they should have a locking device to secure them to the vehicle The handlers should wear sturdy footwear that will help to prevent slipping Position the loading vehicle so that the ramp angle is as flat as possible the less incline to the ramp the better Turn the vehicle s engine off and apply its parking brake When going up ramps stand in the normal operating position and push the tiller anead of you Have a person at each side to turn the wheels When going down ramps walk back ward with the tiller following you Keep alert for any obstacles behind you Position a person at each wheel to control the speed of the tiller Never go down ramps tiller first as the tiller could tip forward Use wooden blocks to place on the downhill side of th
86. ware missing 1 Replace hardware Tines Don t Internal transmission wear or damage 2 Contact local Dealer or the Factory Poor tilling Worn tines 1 See Bolo Tines Section 5 performance Improper Depth Regulator setting 2 See Tilling Tips amp Techniques Section 4 Incorrect throttle setting 3 See Section 4 Belt s slipping 4 See Checking Clutch Belt Tension Section 5 Battery if so Broken wiring in engine recharging circuit 1 Contact Engine Service Dealer equipped does not Malfunctioning engine recharging system 2 Contact Engine Service Dealer charge during Discharged or dead battery 3 See Battery Maintenance Section 5 engine operation 32 PARTS LIST REF No 1 Po OO OND OF Ff PART No 1917605 1100243 2527 90038 9811 1100069 9384 9438 9308 1117A HOOD BRACKET and DEPTH REGULATOR 13 DESCRIPTION Tine Hood Incl hood flap and EE O ETE E EE ETET Lockwasher 3 8 Bracket hood amp depth regulator Incl Ref No 9 Hex Flange Screw 5 16 18 x 5 8 Hex Locknut 1 4 20 wo eee Depth Adjustment Bar Assembly Incl Refs 11 and 12 0 013012 Specify GRADE 5 if ordering part locally Roll Pin spiral 1 4 X 1 ww 1 REF No PART No 9120 9119 1100043 1113 1 1186231 20775 1917536 9553 9552 Models 12211 and 12212 DESCRIPTION QTY Retaining Ring tolerance ring
87. y to slotted hole in handlebar panel Reverse Clutch Control Knob Section 2 Assembly 1 Carefully unwrap the reverse clutch control cable H Figure 2 6 from its shipping position and route it up along the inside edge of the left side handlebar A knob and large hex nut I is installed on the cable 2 Insert the cable into the slot in the control panel and fit the threaded assem bly into the hole in the slot see Figure 2 6 Be sure that the flat side of the threaded assembly is aligned with the flat side of the hole Slide the hex nut I up the cable and tighten it securely 3 Test the function of the reverse clutch control cable by pulling the knob out and releasing it The knob should return to its neutral position against the tapered bushing when it is released If it doesn t contact your local dealer or the factory for technical assistance STEP 4 ATTACH FORWARD CLUTCH CONTROL CABLE 1 Remove any fasteners rubber bands tape etc that may secure the Forward Clutch Control levers J Figure 2 7 to the handlebar Fe z N Figure 2 7 Forward Clutch Control levers J Forward clutch control linkage K 2 The forward clutch control cable is connected to the right side handlebar P Figure 2 4 Uncoil the cable wire and insert the z connector at the end of the spring R Figure 2 8 into the hole at the end of the forward clutch control linkage K Figure 2 7 You may need to move the spri

MTD 12211 Tiller User Manual

Contents

Download Pdf Manuals

Related Search

Related Contents