Monarch PLT200 Automobile Parts User Manual
Contents
1. CE DECLARATION OF CONFORMITY MONARCH INSTRUMENT Instruction Manual As Manufacturer Monarch Instrument Division of Monarch International Inc 15 Columbia Drive Amherst NH 03031 USA declares under Monarch s sole responsibility that the product C ASD EE Ka Pocket Laser Tach 200 to which this declaration relates is in conformity with the following directives and standards when installed and operated in accordance with the user manual Directives EMC 89 336 EEC Standards EMC EN61326 1997 Electrical Safety IEC61010 1 2001 Laser Safety IEC60825 1 2001 References Retlif Testing Laboratories Report No R 4283N Technical Construction File PLT 0704 of July 2004 Pocket Laser Tach 200 PLT200 Tachometer Rate Meter Totalizer Timer 24 June 2004 Manufacturer Amherst NH Alan Woolfson VP Engineering Authorized Signature 15 Columbia Drive Printed in the U S A Amherst NH 03031 2334 USA f Phone 603 883 3390 Copyright 2004 Monarch Instrument all rights reserved Fax 603 886 3300 E mail support monarchinstrument com 1071 4838 112 Website www monarchinstrument com A SAFEGUARDS AND PRECAUTIONS LASER RADIATION AVOID DIRECT EYE EXPOSURE CLASS 3R LASER PRODUCT MAX OUTPUT POWER 3mW EMITTED WAVELENGTH 650nm CLASSIFIED TO IEC 60825 1 2001 WARNING This product emits a visible beam of laser light Avoid exposure to the laser radiation The use of optical v2. IPS 3 Enter selection Ce Om Last Mode selected i of Mode e Si displayed Inches per Minute 10cm 1 969 to 78 740 IPM L XXXXX 12 in 6 000 to 144 000 IPM 4 Select TIMER ag Co OR CHE A Repeat until Inches per Hour 10 em 118 11 to 999 990 IPH aa C ee slaved 12 in 360 00 to 999 990 IPH Feet per Second 10cm 0 003 to 109 36 FT S 12 in 0 009 to 200 00 FT S 5 Save and Cy GN CA If advance Z SEEUP Feet per Minute 10cm 0 164 to 6 561 7 FT M LIME 12 in 0 500 to 12 000 FT M 6 Enter selection AS AIAN or AUTO Feet per Hour ven 2 84 to E of Timer 2 eT VA 12 in 30 000 to 720 00 function Yards per Second 10cm 0 001 to 36 453 YPS 7 SelectTimer AW OR Q Gee Toggles between ee R function a Manual and Yards per Minute 10cm 0 055 to 2 187 2 YPM Auto 12 in 0 167 to 4 000 0 YPM 19 4 Contact Measurements Ranges continued RATES Wheel Circumference Yards per Hour 10cm 3 281 to 131 233 YPH 12in 10 000 to 240 000 YPH Miles per Hour 10cm 0 002 to 74 564 MPH 12in 0 006 to 136 36 MPH Centimeters per Second 10cm 0 084 to 3 333 3 CM S 12in 0 21 to 3 048 0 CM S Centimeters per Minute 10 cm 5 000 to 200 000 CM M 12in 15 240 to 365 760 CM M Centimeters per Hour 10cm 300 00 to 999 990 CM H 12in 914 40 to 999 990 CM H Meters per Second 10cm 0 001 to 33 333 M SEC 12 in 0 003 to 60 960 M SEC Meters per Minute 10cm 0 050 to 2 000 0 M MIN 12in 0 153 to 3 657 6 M MIN Meters per Hour 10cm 3 000 to 120 000 M H 12in 9 144 to 219
3. Plug sensor into Q Input socket A D In oe Remote Contact Assembly RCA shown with optional 12 inch wheel 7 cae ae Infrared Sensor ee Sensor Sensor ROS P IRS P with Amplifier MT 190P 6 0 TACHometer Mode 11 6 1 TACHometer Setup Save and advance La SEE UP 1 Turn Power ON la To toggle Lock On Off Last Units selected are VV VV disp layed H AAAKAKA BA vi Jia S Press and Hold bei PXAXXX 4 Locked On 2 Enter Lei pe T Setup SE tuP Mode HUE 3 Enter SA Os Last Mode selected is a e selection 4 XXXXX displayed of Mode 4 Select La wW OR M Den Repeat until TACH TACH e w displayed Mode 5 Save and advance 6 Enter selection of Units NITS GA Ge RPS RPI or RPH a E VV AAANINAN 12 Exit Setup en Ready to measure DONE USE CONTACT TIP or wheel selected then Units selected ZVV V ANAANANA Unit will remember these settings including lock on off even if turned off and back on 7 2 RATE Operation Measure v eRe fa fol Ae Press and hold Recall Max m e ei P Recall Min La e 2 If unit Locked on a Ae Power Off C j MENU amp B OR Di A Ne Lock on pp Max Speed UU MAX _ Min Speed Resets Max Min OR Automatic after 90 seconds if unit not Locked on 14 13 RATE Setup continued 6 Enter selection Lei AG Rotational C pp of Units CRPI or CRPH VV ANAAANAN Lin
4. 460 M H TOTALIZER Counts 0 to 999 999 Scale Totals in Inches Feet Yards Centimeters or Meters Input Internal or External optics or linear contact wheel Timer Specifications Minutes Seconds Tenths to 99 59 9 Accuracy 0 2 second Resolution 0 1 second 8 2 TOTALizer Operation Measure we OR Ce A E WD A Press and hold Lock on Recall Max m e CS nA Max Speed P UU MAX Recall Min AC a nn Min Speed Z LU MIN If unit is zo Resets Max Min and Total Locked on 5 Oy Power Off S KM Q OR SS 2 Automatic after 90 seconds if unit not Locked on 18 TOTALizer Setup continued 9 Enter selection v ew NONE 1 2 or of number of none decimal places Hee 10 Select decimal om O OR 5 a IC Repeat until places E CT desired decimal places displayed 11 Save and advance La SEE uP HUE 12 Exit Setup Ready to LG XXXXX measure fei GE Units COUNT Rotational Linear Units MAN MAN DUT WUTC then Units selected USE CONTACT TIP or wheel selected then Units selected Unit will remember these settings including lock on off even if turned off and back on 17 Display 5x 0 5 12 7mm numeric digits plus 5 Alpha numeric LCD Batteries 2 AA 1 5 V I7 DC alkaline included Note Batteries are NOT rechargeable Battery Life 30 hours continuous typical with batteries provided External Input Absolute max 0 3 V to5 V DC Minimu
5. RPM 10 cm 12 inch Wheel 0 5 to 12 000 RPM 1 10 above 99 999 0 001 to 1 0 10 above 99 999 Resolution Fixed Auto ranging 8 Save and advance i TS SEtUP MIIE 9 Exit Setup G Pane then Units Ready to ci XXXXX selected measure ei Unit will remember these settings including lock on off even if turned off and back on 9 2 TIMER Operation Measure Manual VI D I 4 Each press toggles Start and Stop oO A Auto r 4 OR Start and Stop triggered by Remote Optical Sensor ROS Reset LX Lee Q With Timer stopped CL Resets time to 00 00 0 Lap m ee ei With Timer running 7 Stops at elapsed time to date To continue press again Si m OR Automatic after 90 seconds gt e if unit not Locked on Power Off 20 9 0 TIMER Mode 9 1 TIMER Setup 1 Turn Power v Mee Ca 7 Last Units selected ON are displayed Contact Specifications continued Accuracy Revs 0 05 of reading RPM or resolution limit with no slippage 0 5 of reading or resolution limit with no slippage Linear Contact Measurements Ranges la To toggle Lock 7 Sa r TACHOMETER On Off Ke oXXXXX Revolutions per Minute RPM 0 5 to 20 000 RPM Press and Hold A Revolutions per Second RPS 0 0833 to 333 33 RPS ees Revolution per Hour RPH 30 to 999 990 RPH 2 Enter Setup TS SEE ID Mode 2 UF RATES Wheel Circumference TT Inches per Second 10 em 0 033 to 1312 3 IPS 12 in 0 100 to 2 400 0
6. TOTALIZer Setup REENEN 15 8 2 TOTALIizer Operation seen 18 9 0 TIMER Mode ices siccccscccescsececcsssneedcseecuncai eu stduesusedveceansedvasaeedaid 19 9 1 TIMER Setup EE 19 9 2 TIMER Operation 2 21 cccceseeeeceeeeseseeeeeeeseeseeeeeeees 20 10 0 MAKING MEASUREMENTS ccccceeeeeeeseeeeeeeeeeneseeeneseenes 21 10 1 Non Contact Measurements RER 21 10 2 Direct Contact Measurements c ceeeeeeeee 21 11 0 INPUT OUTPUT 0 0 0 cee ceeeneeeeeeneeneneneeesnsneeesneeneneneenensnneeens 22 12 0 BATTERIES cscs ccstiscices vi ticessadeusanceducicedncudaevddeorduviddewnedueddedeeda ud 23 13 0 CLEANING ci taseisscicensasty annata sdavwccecdedvacuvevddnedaendeeuaeceeddadaccawe 23 14 0 OPTIONS ACCESSORIES ceeccsseeeeeeeseeeeseeeenenseneeseeeeenes 24 1 00VERVIEW The Pocket Laser Tach 200 is a precision hand held multifunction Tachometer Ratemeter Totalizer and Timer It is programmable to display directly in Revs Inches Feet Yards Miles Centimeters and Meters or function as a stopwatch or interval timer Input output sockets allow for remote sensing and pulse output to external indicating devices For ease of use the instrument can be Locked on for continuous operation 2 0 FEATURE LOCATIONS LCD display Min Scroll Down arrow Menu Select and Lock on Tripod mounting bushing button underside Start Reset button Belt clip Max Scroll Up arrow AVOID E
7. U a Aw H a DAS nn Min Speed UU MIN Resets Max Min OR Automatic after 90 seconds if unit not Locked on 7 0 RATE Mode NOTE 7 1 l External Remote Contact Assembly RCA must be inserted into input socket RATE Setup Turn v DE a EXTRN then scrolling Power gare o message then last Units oO XXXXX ON A selected la To toggle Lock e a Onor AR oXXXXX Press and Hold e Locked On Enter De pe Iesel ui Setup La SE tuP Mode MIIE Enter D D Last Mode selected is selection displayed KXXNN p 2 AAA AAA of Mode Select AGG OR Ce e Toggles between RATE e CL RATE and TOTAL Mode Select RATE Save and Ce ae 4 If advance SS 5Et H P a 12
8. XPOSURE LASER RADIATION IS EMITTED FROM THIS APERTURE 11 0 INPUT OUTPUT Signal Input 3V Out to Sensor Common GND Input Accepts remote sensor or Remote Contact Assembly RCA 1 8 3 5mm stereo phone plug Output 1 pulse per revolution TTL Input socket Output socket W output on internal operation Pulse repeater with external sensors 1 8 3 5mm mono phone plug Common GND Fj 3V Out to Sensor ff fff Signal Input Input Connector Detail Stereo plug Signal Input Common GND Output Connector Detail Mono plug __ Common Es GND Ce Signal Input va H gt 22 10 0 MAKING MEASUREMENTS 10 1 Non Contact Measurements Hand held OR External Sensor ROS shown i Not shown IRS P MT 190P 10 2 Direct Contact Measurements Rotational Linear Use concave tip for small shafts from PLT200 from PLT200 ONLY USE MODERATE PRESSURE WARNING Making measurements in direct contact with rotating equipment can be dangerous Keep all loose clothing and hair away from exposed moving machinery Keep the hand holding the instrument well behind the back end of the Remote Contact Assembly Properly replace all machinery guards after completing measurement Do not use for rotation greater than 20 000 RPM 21 3 0LCD DISPLAY SYMBOLS ff ky lt e gt
9. e for all sensors Amplified Magnetic Sensor Infrared Sensor Padded Nylon Carrying Case Latching Carrying Case for Pocket Tach and accessories N LS T Traceable Certificate of Calibration 24 12 0 BATTERIES When displayed replace D I 988 WARNE Remove battery Install two 1 5V AA alkaline batteries NOTE Both batteries face the same direction 13 0 CLEANING To clean the instrument wipe with a damp cloth using mild soapy solution 23 TABLE OF CONTENTS LD OVERVIEW ciisccccnsticcceciiineuercsteccsnecveissssevsruvenssedevindevenercenuen 1 2 0 FEATURE LOCATIONS ccceseeceseneeeseeeenseeesneeeeesseeeensneeenes 1 3 0 LCD DISPLAY SYMBOLS cccceseeeneeeeeeeseneeseeeeenseeeeensnneeees 2 4 0 PLT200 SPECIFICATIONS ccccseeeseseeseseeeeeeeeneeseeeeenseeeeenes 3 5 0 PREPARATION FOR MEASUREMENT c csscseesseeeenseeeees 7 5 1 Non Contact Preparation ee 7 5 2 Direct Contact Preparatton SEENEN 7 5 3 Connecting External Sensors ss eeeeeeeeeeeee 8 6 0 TACHometer Mode ccceeeeeeeeceeeeeeeeeeeseeeeseeeeeeeeeeeenes 9 6 1 TACHometer Setup ccceeecesseeessseneeeeeeeeeseneeseeeeeeenes 9 6 2 TACHometer Operation SEENEN 11 7 0 RATE Mode ceeeccessneeeeeeeeeeeeeeeeseneeseseeseeeeeeeesaneeseeeeaeeseaeen 12 TA RATE Setup EE 12 7 2 RATE Operation EEN 14 8 0 TOTALIZGr Mode eugs egeetee eEdeeReE Nee docesssecsconachieevansue ccs 15 8 1
10. ear IPS IPA IPH FT S FT A FT H YPS YPM YPH APH CAS DHA RAN M SEC HAN RAN Am OR Oi B 7 Select Units Repeat until desired Units displayed 8 Save and 83 ES IT advance A EEU uP OR SEE UF Rotational Units Linear Units Only for Linear Units 8a Enter Ce ae D selection of e Last Wheel yyyyy Ze selected is Wheel In displayed 8b Select Com LO OR M ax ei Toggles Wheel e CL between IEF and ici 8c Save and SA ae a f Advance DEE YE EUP LF I 9 Enter selection m CO a NONE 1 2 or of number of E RI decimal places 10 Select decimal places Repeat until desired decimal places displayed IA Lo OR Ce fam A 7 Select Units 8 Save and advance 9 Enter selection of number of decimal places 10 Select decimal places 11 Save and advance 12 Exit Setup Ready to measure La OR M Gag Q FA a TELPT A7 nonk WCPT CO Loi OR Lei LA GEEUP MATE Repeat until desired Units displayed Repeat until E a e desired decimal places displayed A d GNE then Units YXXXX selected LON AAAA P Unit will remember these settings including lock on off even if turned off and back on 10 11 6 2 TACHometer Operation Measure Vv we fa Press and hold Recall Max Cy w Q P Recall Min ra es 2 If unit Locked E a on oN A Power OFF S CEN e gt P OR MPa S N A Lock on nn Max Speed U
11. election of Internal or External operation Units Internal or External ROS External RCA Fah NT Rotational REV Only xxx Linear INCH FEET YARDS Ci METER ZVY VY NAAA A Se Repeat until Select Units LG 9 OR Mm Ge 4 desired Units displayed Save and Cy e 4 advance z sEEUP OR SEEU JCT WHEEL COUNT or REV Linear Units Only for Linear Units 8a Enter selection Ce fa Last Wheel of Wheel e ney Ee selected is AAA AAA displayed 8b Select Wheel oC CO OR M en Q Toggles w between 10Cf and Iein 8c Save and Advance ee SE t H 16 8 0 TOTALizer Mode 8 1 TOTALizer Setup 15 1 Turn Power l Different messages displayed for ON f _ Internal or External operation H Internal or External ROS External RCA Last Units pii then scrolling vyyyy selected vyyyy message then last AAA AAAA Units selected la To toggle Lock On v Si a Ge tT o XXXXX Press and Hold A 7 Locked On Enter Setup if Mode A SEEUP MIIE Enter w SS Co Last Mode selected selection of a ee 7 is displayed Mode AANANANAN Select C 4 OR M Gat Repeat until TOTAL e TOTAL displayed Mode Save and Ga pe La A l advance SEL EUR LANA 13 2 10 cm Wheel OR 3 12 inch Wheel Va IN LE ed et Install with pin in shaft Tighten screw fully seated ag securely into flat in slot JINI on shaft Tighten lt l S i screw oe 5 3 Connecting External Sensors
12. iewing aids binoculars for example may increase the ocular hazard CAUTION The laser beam should not be intentionally aimed at people or animals CAUTION Use of controls or adjustments or performance of procedures other than those specified herein may result in hazardous radiation exposure Read and follow all instructions in this manual carefully and retain this manual for future reference Do not use this instrument in any manner inconsistent with these operating instructions or under any conditions that exceed the environmental specifications stated This instrument is not user serviceable For technical assistance contact the sales organization from which you purchased the product Monarch Instrument s Limited Warranty applies See www monarchinstrument com for details Warranty Registration and Extended Warranty coverage available online at www monarchinstrument com 14 0 OPTIONS ACCESSORIES T 5 RCA CTE 12 inch Wheel CA 4044 6 ROS P ROS P 25 EC 25P MT 190 P IRS P CC 10 CC 11 CAL N LS T Reflective Tape 5 foot 1 5 m roll inch 13 mm wide Remote Contact Assembly with 10 cm wheel concave and convex tips Concave convex contact tips and 10 cm linear contact wheel 12 inch circumference wheel for use with RCA 6 foot Input Output cable 1 8 mono phone plug to BNC connector Remote Optical Sensor Remote Optical Sensor with 25 foot cable 25 foot extension cabl
13. lt ae lt a lt a a h I I I j S TTS T T H Te 9 700 a O DNDNDNDNDN On Target Indicator Blinks on whenever there is an input signal Will appear to be solid on at higher frequencies Kl Low Battery icon Indicates that the batteries are low and need to be replaced x1 0 Times Ten icon Indicates that the value shown is ten times that which is displayed 26 Laser Indicator Red laser is on when this indicator is illuminated Ch Lock icon Indicates that the unit is Locked on and making continuous measurements Lock mode 4 0PLT200 SPECIFICATIONS Laser Specifications Classification Class 3R per IEC 60825 1 Ed 1 2 2001 8 Complies with FDA performance standards for laser products except for deviations pursuant to Laser Notice No 50 dated July 26 2001 Maximum Laser Output 3mW Pulse Duration Continuous Laser Wavelength 650 nm Beam Divergence lt 1 5 mrad Beam Diameter 4x 7 mm typical at 2 meters Laser Diode Life 8 000 operating hours MTBF 1 year watranty Non Contact Specifications Ranges RPM 5 200 000 RPS 0 084 3 333 3 RPH 300 999 990 Resolution Fixed 1 10 above 99 999 Auto ranging 0 001 to 1 0 10 above 99 999 Accuracy 0 01 of reading or resolution limit Operating Range up to 25 feet 7 62 m or up to 70 degrees off perpendicular to T 5 tape target Contact Specifications using optional Remote Contact Assembly Range Contact Tips 0 5 to 20 000
14. m low below 1 2 V and high above 2 V TTL compatible Edge Triggers on Positive edge Power Out 3 0 V nominal approx 2 8 V 20 mA max Pulse Output 0 V to 3 3 V DC pulse Same shape as External Input signal or high when internal optics sees a reflection Dimensions 6 92 17 58 cm Hx 2 4 6 10 cm W x 1 6 4 06 cm D Weight Approx 7 oz 210 g This product is designed to be safe for indoor use under the following conditions per IEC61010 1 Installation Category IE per IEC 664 Pollution Degree Level II per IEC 664 Temperature 40 F to 105 F 5 C to 40 C Humidity Maximum relative humidity of 80 for temperatures up to 88 F 31 C decreasing linearly to 50 relative humidity at 100 F 40 C Humidity non condensing Specifications subject to change without notice 5 0 PREPARATION FOR MEASUREMENT 5 1 5 2 Non Contact Preparation For Internal operation Red laser or External operation using optional Remote Optical Sensor ROS Red LED 1 Clean KN 2 Apply 1 2 N Shaft L gt square T 5 Ia Lf Reflective 775 7 tape For Small Shafts 7 As small as 1 8 wide on side or radius edge Direct Contact Preparation For External operation ONLY using optional Remote Contact Assembly RCA Select and install contact option 1 Contact Tip Convex tip shown AY Use Concave tip for small shafts E lt i Align flats Enter e Different options displayed for s
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