Moeller Marine 05/02 AWB2725-1452GB Stereo System User Manual
Contents
1. 60 3 5 See also dimensions on Page 14 Mounting on a 35 mm top hat DIN rail top left XIOC BP XC1 XIOC BP 3 Figure 5 bottom left XIOC BP XC XIOC BP 2 35 mm top hat rail Signal modules 05 02 AWB2725 1452GB Mounting the signal modules Fixing the terminal block gt Insert the loop on the bottom of the module into the hole in the gt Plug the lower end of the terminal block onto the module board module rack G Screw in the fixing screw a short way J gt Press the top of the module onto the module rack until you gt Push the top end of the terminal block onto the module until hear it click into position 2 you hear it snap into position gt Hold the top end of the terminal block firmly and tighten up the fixing screw B gt Tug on the top end of the terminal block to check that it is firmly seated and cannot come loose g Figure 6 Mounting the signal modules Figure 8 Fixing the terminal block Detaching the signal modules gt Press in the catch gt Keep the catch pressed in and pull the top of the module forwards gt Lift up the module and remove it 3 ms I e 2 Figure 7 Detaching the modules 05 02 AWB2725 1452GB Wiring up the 1 0 signals Wiring up the 1 O signals Wiring up the2. BO Zoho bi SO BL Ag _ 21 Bara BT Ape B3 Ca av TS Figure 39 Terminal assignments for module XIOC 4T PT Figure 38 Module wiring 05 02 AWB2725 1452GB Counter module Counter module gt More information on wiring up the counter module can be found in Chapter 3 from Page 21 Figure 40 Assembly of the counter module No Designation Comments Catch LED display Reset button This is used if a hardware error is generated by the module Note After switching on the supply voltage pressing the reset button will make the ER LED light up Connection for external cabling 30 pole connection 15 pins x 2 for the XIOC TERM30 CNT4 connector Mode switch DIP This switch is used to set the operating mode Switch off the supply power and then detach the module before setting the DIP switch 31 32 Technical data Mode operating mode switch Figure 41 Mode operating mode switch settings as delivered Mode Switch Position Function Channel Type of counter input 1 1 1 OFF 2 phase counter 1 2 7 OFF max 100 kHz 1 2 1 ON 1 phase counter 1 2 7 OFF pulse change 1 3 1 OFF 1 phase counter 1 2 7 OFF polarity reversal 1 4 1 ON 2 phase counter 1 2 7 ON with 4x evaluation max 25 kHz Polarity of the marker i
3. 05 25 F Fault finding for XIOC AT PT 19 Temperature setting XIOC AT PT 0 2 0s ees 15 Fixing the terminal block 000 cece eee 10 Temperature measurement diagram 17 E T E ecuteanees 12 Terminal block arrcti enira tenes 6 Free wheel diodes 0 cece eee eens 12 Fuse to prevent burning out the external wiring 12 Wiring Analogue module o n nannaa 13 l Incremental encoder connection s sennen 21 Counter module 0 eevee eee erent eee 21 Inductive load 0 cc cece eee 12 Digital input module 11 Relay output module 0 0 00 ee eee 12 Screw terminal block 0 00 11 M Module rack Spring loaded terminal block 11 Overview ec ccc ccc cece cc cccccees 5 7 Transistor output module 000 12 Slot assignment n n nnan ccc cece cece ee ees 7 KIDS ADEPT ace a ate N aaah ha 15 Mounting Module tack vinit iri tane Radka ek 8 Signal MOMUIES sess yete aste rors apte ants vs 10 Terminal block 0 cece cece eens 10 N Network modules overvieW 0 0 0eeeeeeee 5 0 Overload currents casg ute alana eg EEES 12 P a eTii ETT E T A A ane dente 12 Project planning cyri tame pe e E EREE 13 PrOxiMitySWITCH Tae porteta tan heh OED ada 11 35
4. Figure 22 Connection for 2 incremental encoders example 21 22 Counter module Incremental encoder with differential output ncremental encoder output 12 24V XIOC 2 1 CNT Figure 23 Connection for an incremental encoder with a differential output example Incremental encoder with NPN transistor output 12 24V Lev f XIOC 2 1 CNT A B Z 7 Vin res VA BZ 1 ot J Aa V Figure 24 Connection for an incremental encoder with an NPN tran sistor output example Incremental encoder with NPN transistor output open collector Incremental encoder output 12 24V XIOC 2 1 CNT Figure 25 Connection for an incremental encoder with an open collector NPN transistor output example 05 02 AWB2725 1452GB Incremental encoder with PNP transistor output open collector ncremental encoder output 12 24V XIOC 2 1 CNT Figure 26 Connection for an incremental encoder with an open collector PNP transistor output example Connecting third party equipment to the comparator output The counter module has 2 open collector transistor outputs per channel The diagram shows how third party equipment should be connected to the counter module Wire in a fuse 0 5 A as shown in the diagram to protect the internal circuitry V Important 12 24V XIOC 2 1 CNT Third party equipment OV F
5. M4 a Dimensions of the module racks 05 02 AWB2725 1452GB 05 02 AWB2725 1452GB 2 Temperature acquisition module XIOC 4T PT Features Wiring Pt100 IEC751 and Pt1000 resistance thermometers can be connected to the XIOC1000T PT temperature acquisition module Three temperature ranges are available that can be selected via DIP switches Figure 18 DIP switch position for temperature setting DIP switch Table 4 Setting the temperature range DIP switch Figure 19 Wiring example Join the terminals of unused inputs b2 B2 A2 in the diagram Unused inputs have an indefinite status The value is 7FFFhex The shielding of the cable can be grounded at one or both ends depending on the interference situation 3 3 5 External supply voltage 24 V DC TE RTD Resistance Temperature Detector NC Not connected unused Pt100 20 to 40 0 5 Pt100 50 to 400 3 Pt1000 50to 400 6 15 Temperature acquisition 05 02 AWB2725 1452GB module XIOC 4T PT Data evaluation Range 1 50 to 400 C Pt100 Pt1000 The temperature is converted into a signed 15 bit value The weighting of the bits can be s
6. Technical data Relay output module Type XIOC 12D0 R Output type Relay output Output voltage 100 240 V AC 24 V DC Switching current minimum 1 mA Maximum load current Per circuit 2A Per common potential terminal 5A Output signal delay OFF ON 10ms ON gt OFF 10ms Number of output channels 12 channels module Number of channels with common reference potential 12 channels per reference potential Overvoltage protection External Fuse External Electrical isolation Through optocouplers Output indication By LED green External connection Plug in terminal block Internal current consumption 5 V DC Typ 40 mA External applied voltage 24 V DC 20 15 for relay operation max 70 mA Weight 0 2 kg 1 The reference potential terminals are internally connected 2 An external 24 V DC voltage must applied NNVNNVVNS 24 V 0V OV N 24 V 100 240 V Figure 31 Terminal assignment for the XIOC 12D0 R module 05 02 AWB2725 1452GB 05 02 AWB2725 1452GB Analogue input modules Type XIOC 8AI I2 XIOC 8Al U1 XIOC 8AI U2 Input current range 0 to 7 channels 4 to 20 mA Input voltage range 0 to 10 V DC 10 to 10 V DC Resolution 12 bit 12 bit 12 bit Conversion time 5ms 5ms 5ms Overall accuracy 1 of end of scale
7. 1 of end of scale 1 of end of scale Input resistance Voltage input 100 kQ 100 kQ Current input Typ 100 Q Electrical isolation Channel to internal circuitry Through optocouplers Through optocouplers Through optocouplers Channel to channel Number of channels 8 8 8 External connection Plug in terminal block Plug in terminal block Plug in terminal block Internal current consumption 5 V DC 100 mA 100 mA 100 mA External supply voltage 24 V DC 20 15 approx 0 15 A approx 0 4 A with supply switched on External cabling 2 core shielded cable 20 m Weight 0 18 kg 0 18 kg 0 18 kg XIOC 8AI I2 XIOC 8AI 12 A mA I V Po 20 7 0 10 2 _ O i l 9 12 O y l A p7 ieee ee i Or a a Q gt 0000 ox O7FF ay OFFF ex Av 24 V XIOC 8AI U1 XIOC 8AI U1 A fics XIOC 8AI U2 OF FF nog pone Ovo Figure 32 Terminal assignments for L vo 07FFhex modules XIOC 8Al I2 and 3 XIOC 8AI U1 U2 V7 Le v 0000 hex eee Figure 33 Module wiring XIOC 8AI U2 WM Figure 34 V I diagram for the modules 28 Technical data 05 02 AWB2725 1452GB Analogue output module Type XIOCZAO UIRAO 2 XIOC 2A0 U2 XIOC 4A0 U1 XIOC 4A0 U2 Output voltage range Oto10VDC 10to10VDC Ot1
8. 02 AWB2725 1452GB Fault finding The following list describes some types of fault and advice on removing them Faults that affect a single channel If the measurement is unstable does not meet the specified accu racy or indicates the value 7FFFhex gt check that the wiring is correct for the channel that shows the error gt check whether the cable from the sensor to the module runs close to mains power supply cables gt check that the terminal connection is firmly seated gt check that the data for the Pt100 1000 that is used conform to IEC751 gt check the resistance of the external wiring lt 400 Q gt check that the temperature to be measured lies within the range of the XIOC 4T PT Faults that affect more than one channel All channels indicate the value 7FFFhex gt check that the external supply voltage is properly connected gt check whether the load capability of the external supply is adequate 21 A 19 20 05 02 AWB2725 1452GB 05 02 AWB2725 1452GB 3 Counter module Wiring of the counter module Connect the incremental encoder to the counter input The counter module has an input circuit that permits the connec tion of various types of incremental encoder The encoder that is connected can have a differential output or an open collector output The following examples illustrate the various connection options Two incremental encoders COUNTER
9. 2 P a ao 110 4506 1199 142 29 55 63283 F733 78 32 120 4915 1333 146 06 50 63488 F800 80 31 130 5325 14CC 149 82 45 63693 F8CC 82 29 140 5734 1666 153 58 40 63898 F999 84 27 150 6144 1800 157 31 35 64102 FA66 86 25 160 6554 1999 161 04 30 64307 FB33 88 22 170 6963 1B33 164 76 25 64512 FCOO 90 19 180 7373 1CCC 168 46 20 64717 FCCC 92 16 190 7782 1E66 172 16 15 64922 FD99 94 12 200 8192 2000 175 84 10 65126 FE66 96 09 210 8602 2199 179 51 5 65331 FF33 98 04 220 9011 2333 183 17 0 0 0000 100 00 230 9421 24CC 186 82 5 205 00CC 101 95 240 9830 2666 190 45 10 410 0199 103 90 250 10240 2800 194 07 15 614 0266 105 85 260 10650 2999 197 69 20 819 0333 107 79 270 11059 2B33 201 29 25 1024 0400 109 73 280 11469 2CCC 204 88 30 1229 04CC 111 67 290 11878 2E66 208 45 35 1434 0599 113 61 300 12288 3000 212 02 40 1638 0666 115 54 310 12698 3199 215 57 45 1843 0733 117 47 320 13107 3333 219 12 50 2048 0800 119 40 330 13517 34CC 222 65 55 2253 08CC 121 32 340 13926 3666 226 17 60 2458 0999 123 24 350 14336 3800 229 67 65 2662 0A66 125 16 360 14746 3999 233 17 70 2867 0B33 127 07 370 15155 3B33 236 65 75 3072 0C00 128 98 380 15565 3CCC 240 13 80 3277 OCCC 130 89 390 15974 3E66 243 59 85 3482 0D99 132 80 400 16384 4000 247 04 90 3686 OE66 134 70 410 16794 4199 250 48 95 3891 0F33 136 60 1 The technical data refer to the range from 50 to 400 C for the 100 4096 1000 138 50 Pog 2 Resistance value Pt1000 10 x resistance value Pt100 05
10. 00 200 AWB2724 1453GB XC CPU400 600 AWB2700 1428GB These manuals are also available online as PDF files under www moeller net gt support Enter the manual number here as the search text Intended users Read this manual carefully before you install the signal module and start using it We assume that you are familiar with basic physical concepts and are experienced in reading technical drawings and dealing with electrical equipment Abbreviations and symbols The abbreviations and symbols used in this manual have the following meanings 1 0 Input Output PLC Programmable Logic Controller lo Input current l1 Output current Uo Input voltage Uy Output voltage All dimensions are in millimetres unless otherwise specified gt Indicates instructions on what to do gt Draws your attention to interesting tips and supplementary information Important Indicates the risk of minor material damage VAN Caution Indicates the risk of major damage to property or slight injury A Warning Indicates the risk of major damage to property or serious or fatal injury For greater clarity the chapter title is shown at the top left of the page and the current section at top right Exceptions are the first page of each chapter and empty pages at the end 05 02 AWB2725 1452GB 05 02 AWB2725 1452GB 1 Signal modules Overview e Digital input output modu
11. 0VDC 10t10VDC Output current range 4 to 20 mA Resolution 12 bit 12 bit 12 bit 12 bit Conversion time 5ms 5ms 5ms 5ms Overall accuracy 1 of end of scale External load resistance Voltage output 210k Q 210k Q 10kQ 10kQ Current output 0 to 500 Q Electrical isolation Channel to internal circuitry Through optocouplers Through optocouplers Through optocouplers Through optocou plers Channel to channel Number of channels Output voltage 2 channels 0 to 1 2 4 4 Output current 2 channels 2 to 3 External connection Plug in terminal block Internal current consumption 5 V DC Typ 100 mA Typ 100 mA Typ 100 mA Typ 100 mA External supply voltage 24 V DC 20 15 approx 0 15 A approx 0 5 A with supply switched on External cabling 2 core shielded cable 20 m Weight 0 18 kg 0 18 kg 0 18 kg 0 18 kg 1 On the XIOC 2A0 U1 2A0 I2 the current and voltage outputs can be used at the same time 05 02 AWB2725 1452GB XIOC 2A0 U2 XIOC 4A0 U1 U2 Figure 35 Terminal assignment not for XIOC 2A0 U2 XIOC 2A0 U2 XIOC 4A0 U1 U2 not for XIOC 2A0 U2 XIOC 2A0 U1 2A0 12 Figure 36 Module wiring XIOC 2A0 U1 2A0 I2 XIOC 2A0 U1 2A0 12 XIOC 2A0 U1 2A0 12 XIOC 4A0 U1 0 0000 0 O7FFhex OF FF rex XIOC 2A0 U2 XIOC 4A0 U2 Figure 37 U I diagram f
12. Input signal delay OFF gt ON 5 ms 4 ms typ 5 ms 4 ms typ 15ms ON gt OFF 5 ms 4 ms typ 5 ms 4 ms typ 25ms Number of input channels 8 channels module 16 channels module 16 channels module Number of channels with common reference potential 8 channels per reference potential 1 16 channels per reference potential 16 channels per reference potential Electrical isolation Through optocouplers Through optocouplers Through optocouplers Input indication By LED green By LED green By LED green External connection Plug in terminal block Plug in terminal block Plug in terminal block Internal current consumption Typ 26 mA Typ 51 mA Typ 51 mA 5 V DC Weight 0 16 kg 0 16 kg 0 18 kg 1 The terminals for the reference potential are internally connected XIOC 8DI XIOC 16DI XIOC 16DI AC XIOC 16D1 XIOC 16DI AC XIOC 8DI XIOC 16DI Figure 28 Internal circuit Internal circuitry Figure 29 Terminal assignment 24 V 470V 230 V OV 24 V 4N 05 02 AWB2725 1452GB Digital output modules Transistor output modules Type Output type XIOC 8D0 Transistor output source type XIOC 16D0 Transistor output source type XIOC 16D0 S Transistor output source type Output voltage 12 24 V DC 20 15 12 24 V DC 20 15 12 24 V DC 20 15 S
13. M If the voltage input is used connect to the open collector signal If the differential input is used connect to the negative polarity 25 not used 10 not used Do not connect anything to these terminals to to 27 12 28 Y2 13 YO Output Comparator output 29 Y3 14 Y1 30 Com2 15 Com1 Reference potential for the comparator output For XIOC 2CNT reference potentials 1 and 2 are independent Note The pin numbers defined for the XIOC 1CNT 100 kHz and XIOC 2CNT 100 kHz do not match those given by the connector manufacturer Figure 42 Encoder with differential outputs Figure 43 Encoder with voltage outputs 33 05 02 AWB2725 1452GB General technical data for the counter Type Electrical isolation XIOC 2CNT 100 kHz 250 V DC between 1 0 signal and bus XIOC 1CNT 100 kHz 250 V DC between 1 0 signal and bus Internal current consumption 5 V DC 200 mA 200 mA Ambient temperature humidity in opera tion 0 to 55 C 20 to 90 relative humidity no condensation Ambient temperature humidity in storage 10 to 75 C 10 to 90 relative humidity no condensation Input Maximum count value 32 bit 0 to 4 294 967 295 32 bit 0 to 4 294 967 295 Maximum frequency 100 kHz 25 kHz with 4x resolution 100 kHz 25 kHz with 4x resolution Number of channels 2 channels 1 channel Differential input current 4mA 2 4mA Differen
14. U1 Voltage output channels 0 to 4 0 to 10 V DC Counter module XIOC 1CNT 100kHz Input for fast counter maximum frequency 100 kHz 1 channel switchable 1 2 phase 2 open collector outputs XIOC 2CNT 100kHz Input for fast counter maximum frequency 100 kHz 2 channels switchable 1 2 phase 2 open collector outputs per channel 1 With short circuit protection Signal modules 05 02 AWB2725 1452GB Accessories PLC connection Designation Type Comments The XIOC modules are the I O modules for the PLC types XC CPU100 200 400 600 The following diagrams show the Spring loaded XIOC TERM 18T For digital and analogue assembly of XIOC modules connected to a PLC terminal 1 0 modules Screw terminals XIOC TERM 18S Assembly Figure 2 XC CPU400 600 with XIOC signal modules Figure 1 Assembly of a signal module Catch LED display 1 0 cover Terminal block Figure 3 XC CPU100 200 with XIOC signal modules 05 02 AWB2725 1452GB Slot assignment in the module racks Slot assignment in the module racks Table 2 Slot assignment in the module racks The XIOC modules are plugged onto module racks that provide the Modd a a connection to the PLC The modules are also interconnected peer 22 through the module rack 1 2 3 sean
15. een in the following diagram b15 b14 b13 b12 b11 b10 b9 b8 b7 b6 b5 b4 b3 b2 b1 bo is 800 200 50 12 5 3 125 0 781 0 195 0 0488 400 100 25 6 25 1 563 0 391 0 0977 0 0244 Example 1 F800hex 1111 1000 0000 0000 Fhex 8hex Ohex Ohex If you enter these bit values in the table above the result is the following value 800 400 200 100 50 50 C Example 2 0600hex 0000 0110 0000 0000 Ohex 6hex Ohex Ohex 25 12 5 37 5 C If the measured value for the temperature lies outside the range lt 51 C or gt 410 C then the data value is displayed as 7FFF hex The relationship between temperature and the measured value is shown by the following equation and the diagram Temperature Decimal value e g 256 0100hex C 7 40 96 6 26 C Figure 20 Temperature measurement diagram 05 02 AWB2725 1452GB Range 2 20 to 40 C Pt100 The temperature is converted into a signed 15 bit value The weighting of the bits can be seen in the following diagram b15 bl4 b13 b12 b11 b10 b9 b8 b7 b6 b5 b4 b3 b2 b1 bo cs 80 20 5 1 25 0 312 0 078 0 019 0 005 40 10 25 0 625 0 156 0 0390 0 01 0 002 Example 1 Conversion tables E000hex 1110 0000 0000 0000 Erer Ohex Ohex O
16. he mounting plate A Caution The expansion module rack must only be plugged in or pulled out when the power is switched off First detach the CPU or I O modules that were plugged into the module rack Discharge yourself from any electrostatic charge before touching electronic modules Voltage peaks on the bus connector may cause malfunction or damage to the modules gt Read the manual AWB2700 1428D for information on mounting the XC CPU400 600 and manual AWB2724 1453D for the XC CPU100 200 Mounting on the top hat rail gt Use a screwdriver to pull out the locking bar until the catch snaps into position The locking bar is then held in this position gt Place the module rack on the top hat mounting rail so that the top edge of the rail fits into the slot and then slide the module rack into the correct position 2 gt Press down the catch of the locking bar The bar snaps in behind the edge of the mounting rail Check that the module rack is firmly seated 5 gt If you want to fit an expansion module rack push it to the left until the bus connector of the expansion module rack can be plugged into the bus connector socket of the XC CPU400 600 or the basic or expansion module rack Take care that the bus connectors of the module racks are completely engaged in order to ensure reliable electrical contact 05 02 AWB2725 1452GB Mounting on the mounting plate The spring contacts
17. hex Table 5 Conversion table for Pt100 20 to 40 C Temperature Decimal Hexadecimal Pt100 If you enter these bit values in the table above the result is the ec 1 value value resistance following value 9 80 40 20 20 C 25 55296 D800 90 19 Example 2 20 57344 E000 92 16 0600hex 0000 0110 0000 0000 15 59392 F800 94 12 hex ae te ae 10 61440 F000 96 09 2 5 1 25 3 75 C 5 63488 F800 98 04 If the measured value for the temperature lies outside the range 0 0 0000 100 00 lt 25 C or gt 45 C then the data value is displayed as 7FFFhex 5 2048 0800 101 95 The relationship between temperature and the measured value is 10 4096 1000 103 90 shown by the following equation and the diagram 15 6144 1800 105 85 Temperature Decimal value e g 256 0100hex gt 20 8192 2000 107 79 C rer 0 626 C 25 10240 2800 109 73 30 12288 3000 111 67 35 14336 3800 113 61 40 16384 4000 115 54 45 18432 4800 117 47 Figure 21 Temperature measurement diagram 1 The technical data refer to the range from 20 to 40 C 17 Temperature acquisition 05 02 AWB2725 1452GB module XIOC 4T PT Table 6 Conversion table for Pt100 Pt1000 50 to 400 C Tempera Decimal Hexadecimal Pt100 Tempera Decimal Hexadecimal Pt100 ture value value resistance ture value value resistance ec Q 2 2c 2 Q
18. igure 27 Connecting third party equipment to the counter module 05 02 AWB2725 1452GB 4 Technical data XControl General Standards and regulations IEC EN 61 131 2 EN 50 178 Ambient temperature 0 to 55 C Storage temperature 25 to 70 C Vibration resistance 10 57 Hz 0 075 mm 57 150 Hz 1 0g Mechanical shock resistance 15 g 11 ms Impact resistance 500 g 50 mm 25 g Overvoltage category Pollution degree 2 Protection class 1 Enclosure protection IP20 Interference emission Electromagnetic compatibility DIN EN 55 011 22 Class A Electrostatic discharge IEC EN 61 000 4 2 Contact discharge 4 kV Radiated IEC EN 61 000 4 3 RFI AM PM 10 V m Burst IEC EN 61 000 4 4 Supply cables 2 kV Signal cables 1 kV Surge IEC EN 61 000 4 5 Supply cables asymmetrical 0 5 kV Conducted IEC EN 61 000 4 6 AM 10V 23 24 Technical data 05 02 AWB2725 1452GB Digital input modules Type XIOC 8DI XIOC 16DI XIOC 16DI AC Input type DC input DC input AC input Input voltage 24V DC 24V DC 200 to 40 V AC Input voltage range 19 2 to 30 V DC 19 2 to 30 V DC 170 to 264 V AC Input resistance Typically 3 5 kQ Typ 5 9 kQ Typ 32 kQ 50 Hz Typ 27 kQ 60 Hz Input current Typically 6 9 mA Typ 4 0 mA 4 3 to 8 0 mA 200 V AC 50 Hz Voltage level ON 2 15V 2 15V 164 V AC OFF 5V 5V 40 VAC
19. le is to be preferred for high frequency switching operations 05 02 AWB2725 1452GB Wiring up the transistor output module Figure 13 External wiring of the transistor output XIOC 8DO 16D0 positive logic source type Fuse Diode Free wheel diode gt When using inductive loads connect a free wheel diode in parallel S and C terminals Always connect up the S and C terminals If the module is operated without these terminals being connected then the free wheel diodes cannot carry out their function and there is a danger that the module will not function correctly or may even be damaged Fuse A fuse is wired into the common current path to prevent the external wiring from being burnt out but it cannot protect the transistors The transistors can therefore be destroyed by a short circuit of the external load If the fuse has blown then no output signals can be produced even though the LED is lit up AN Caution When the blown fuse has been replaced do not switch on the power to the module again until you have found and removed the cause of the fault 05 02 AWB2725 1452GB Wiring up the analogue module gt Short circuit any unused channels on the analogue input module gt Short circuit any unused current outputs on the analogue output module 2 to 3 channels gt Only use shielded cables for connection to external equipment gt Route the cables separatel
20. les e Analogue input output modules The signal modules for the expandable PLC types XC CPU100 e Function modules such as counter and network modules 200 400 600 are divided into The following table provides an overview of the modules Table 1 List of signal modules Designation Type Technical data Module rack XIOC BP XC For CPU with power supply XIOC BP XC1 For CPU with power supply 1 signal module XIOC BP 2 For 2 signal modules XIOC BP 3 For 3 signal modules Digital input module XIOC 8D 8 channels 24 V DC XIOC 16DI 16 channels 24 V DC XIOC 16DI AC 16 channels 200 to 240 V AC Digital output module XIOC 8DO 8 channels transistor output 12 24 V DC source type XIOC 16D0 16 channels transistor output 12 24 V DC source type XIOC 16D0 S1 16 channels transistor output 12 24 V DC source type XIOC 12D0 R 12 channels relay output Analogue input module XIOC 8AI 12 Current input channels 0 to 7 4 to 20 mA 12 bit XIOC 8AI U1 Voltage input channels 0 to 7 0 to 10 V DC 12 bit XIOC 8AI U2 Voltage input channels 0 to 7 10 to 10 V DC 12 bit XIOC 4T PT Pt100 1000 input channels 0 to 3 15 bit signed Analogue output module XIOC 2A0 U1 2A0 I2 Voltage output channel 0 1 0 to 10 V DC current output channel 2 3 4 to 20 mA 12 bit XIOC 2A0 U2 Voltage output channel 0 1 10 to 10 V DC XIOC 4A0 U2 Voltage output channels 0 to 4 10 to 10 V DC XIOC 4A0
21. m installer is responsible for implementing this connection e Connecting cables and signal lines should be installed so that inductive or capacitive interference does not impair the automation functions e Install automation devices and related operating elements in such a way that they are well protected against unintentional operation e Suitable safety hardware and software measures should be implemented for the I O interface so that a line or wire breakage on the signal side does not result in undefined States in the automation devices Ensure a reliable electrical isolation of the low voltage for the 24 volt supply Only use power supply units complying with IEC 60364 4 41 VDE 0100 Part 410 or HD 384 4 41 S2 Deviations of the mains voltage from the rated value must not exceed the tolerance limits given in the specifications otherwise this may cause malfunction and dangerous operation Emergency stop devices complying with IEC EN 60 204 1 must be effective in all operating modes of the automation devices Unlatching the emergency stop devices must not cause restart Devices that are designed for mounting in housings or control cabinets must only be operated and controlled after they have been installed with the housing closed Desktop or portable units must only be operated and controlled in enclosed housings Measures should be taken to ensure the proper restart of programs interrupted after a voltage dip or failure This
22. nput 2 3 4 OFF A voltage on the 1 2 input produces a 0 signal ON A voltage on the input produces a 1 signal CPU stop gt counter 3 5 6 OFF CPU Stop gt 1 2 Counter Stop ON CPU Stop gt Counter Run Linear ring counter 4 7 8 OFF Linear Counter 1 2 ON Ring Counter 9 10 OFF not used 05 02 AWB2725 1452GB 05 02 AWB2725 1452GB Terminal assignment COUNTER Counter module No CH2 No CH1 Meaning of the signal XIOC 2CNT XIOC 2CNT XIOC 1CNT 16 Vin A 1 Vin A Phase A _If voltage input is used connect to 12 to 24 V DC supply 17 A 2 A If the differential input is used connect to the positive polarity 18 A 3 A If the voltage input is used connect to the open RESET O collector signal CHI If the differential input is used connect to the negative polarity 19 Vin B 4 Vin B PhaseB Ifvoltage input is used connect to 12 to 24 V DC supply 8 3 20 B 5 B If the differential input is used connect to the positive oo polarity o0 oo 21 B 6 B If the voltage input is used connect to the open 9o collector signal oc If the differential input is used connect to the negative oo polarity oo 22 Vin M 7 Vin M Marker If voltage input is used connect to 12 to 24 V DC supply 23 M 8 M If the differential input is used connect to the positive polarity 24 M 9
23. or the modules Analogue output module 29 Technical data Temperature acquisition module 05 02 AWB2725 1452GB gt More information on the temperature acquisition module can be found in Chapter 2 from Page 15 onwards Type XIOC 4T PT Platinum RTD Pt100 IEC 751 Pt1000 Temperature resolution 15 bit with sign Accuracy 20 to 40 C Pt100 0 5 C 50 to 400 C Pt100 e3 AC 50 to 400 C Pt1000 6 C Temperature measurement range 20 to 40 C 50 to 400 C constant current 2 mA Number of inputs 4 Conversion time Typ 1 second for 4 channels Electrical isolation Between inputs and the I O bus Through optocoupler Between inputs External supply voltage 24V DC Internal current consumption Max 200 mA External resistance Max 400 Q channel External cabling Shielded cable Additional functions Linearisation Fault detection 20 to 40 C 50 to 400 C The resistance value is 7FFFhex at 25 C or 2 45 C 60 C or 2 410 C Response to cable break or unused inputs In this case the resistance is 7FFFhex Weight 0 18 kg 1 The quoted accuracy applies after 10 minutes of operation The maximum temperature deviation can be somewhat larger just after the start The characteristics of the RTD resistor must also be checked for correctness
24. rectly attached provided that they are current sinking types open collector Sensors that have a voltage output must be connected to the inputs via transistors Use cables with a maximum length of 30 metres 11 12 Signal modules Wiring up the digital output module 24 V DC Wiring up the relay output module O Q 100 240 V Figure 11 Fuse RC peak suppression filter or diode External wiring of the relay output XIOC 12D0 R RC peak suppression filter gt When an inductive load is present wire an RC peak suppression filter capacitor 0 1 uF and resistor about 100 Q parallel to the load For DC loads free wheel diodes must be used Fuse gt There is no fuse inside the module Fit a 6 A fuse in the circuit common to protect the external wiring from being burnt out Supply voltage for relay operation gt Observe the polarity of the 24 V DC connection Incorrect wiring can damage the internal circuitry 1009 24 V DG L load 500 24 V DC R load 240 V AC R load 100 240 V AC L load Switching operations x 10000 0 1 0 5 1 2 Switching current A Figure 12 Operating life diagram for the relay contacts The operating life of a contact is inversely proportional to the square of the current Any overload currents that occur or directly connected capacitive loads can therefore drastically reduce the operating life of a relay The transistor output modu
25. rsion tables 17 Fault finding 19 Faults that affect a single channel 19 Faults that affect more than one channel 19 3 Counter module 21 Wiring of the counter module 21 Connect the incremental encoder to the counter input 21 Connecting third party equipment to the comparator output 22 Contents 05 02 AWB2725 1452GB 4 Technical data XControl Digital input modules Digital output modules Transistor output modules Relay output module Analogue input modules Analogue output module Temperature acquisition module Counter module Mode operating mode switch General technical data for the counter 23 23 24 25 25 26 27 28 30 31 32 34 Index 35 05 02 AWB2725 1452GB About this Manual This manual describes the XIOC signal modules for the expandable PLC types XC CPU100 200 400 600 In Chapter 1 you will find information on mounting and wiring which is applicable to all the signal modules Chapter 4 provides comprehensive technical data This chapter also starts with a general section Specific features are then dealt with separately or there where it is more useful combined in groups Chapter 2 and Chapter 3 include further detailed information on the temperature acquisition module and the counter module Additional manuals The PLC types that are used in conjunction with the signal modules are described in the following manuals PLC type Manual no Article no XC CPU1
26. screw terminal block Figure 9 Wiring up the screw terminal block gt Please observe the following notes All terminals have M3 screws Tighten up the screws to a torque of 0 49 to 0 78 Nm e If cable lugs are to be used then they must have a maximum outside diameter of 6 mm Do not attach more than 2 cable lugs to one terminal Use a cable with a maximum conductor cross section of 0 75 mm2 or 0 5 mm if two cable lugs are going to be fixed to the same terminal Wiring up the spring loaded terminal block The spring loaded terminal block has the same basic design as the screw terminal block The difference lies in the way the cable is connected Table 3 Cable connection Conductor Screw Spring loaded connection connection solid core 0 5 to 2 5 mm2 0 34 to 1 0 mm2 stranded with 0 5 to 1 5 mm2 0 14 to 1 0 mm2 bootlace ferrule Wiring the digital input module 24 V DC Figure 10 Example of external wiring for the DC input XIOC 8DI 16DI here 16 Dl Proximity switch The diodes that are connected in antiparallel to the input circuits of the module enable operation of the inputs from either 24 V DC or 24 V DC see Internal circuit on Page 24 When an ON signal is applied to all inputs the current drawn via the input contacts is typically 6 9 mA XIOC 8DI or 4 mA XIOC 16Dl Sensors such as proximity sensors or photoelectric switches can be di
27. sere aie aan ie ae XIOC BP XC TU viipe 2 etween the individual slots on the bus In addition the bus Basic module rack supply system supplies the individual modules with the voltage that is required for internal signal processing XIOC BP XC1 CPU with power 1 0 module Basic module rack supply The supply voltage for the 1 0 electronics is applied directly to the XIOC BP 2 OIE corresponding I O modules Four different module racks are available Expansion module rack XIOC BP 3 1 0 module Expansion module rack As a rule the first module rack which is used to take the CPU type XC CPU100 200 is a basic module rack You can add on several expansion module racks to the right side The module racks must be arranged so that one CPU module and a maximum of 7 XIOC signal modules can be planned gt fig 4 XIOC BP XC1 XIOC BP XC XIOC BP 3 XIOC BP 2 XC400 XC600 Figure 4 top left expandable basic module rack bottom left expandable XC CPU400 600 top right expansion module rack Slot 1 Slot 2 Slot 3 Bus expansion connector socket Bus expansion connector plug Signal modules Mounting the module rack The module rack can either be snapped onto a top hat DIN rail or screwed directly onto t
28. should not cause dangerous operating states even for a short time If necessary emergency stop devices should be implemented Wherever faults in the automation system may cause damage to persons or property external measures must be implemented to ensure a safe operating state in the event of a fault or malfunction for example by means of separate limit switches mechanical interlocks etc 05 02 AWB2725 1452GB Contents About this Manual 3 Additional manuals 3 Intended users 3 Abbreviations and symbols 3 1 Signal modules 5 Overview 5 Accessories 6 Assembly 6 PLC connection 6 Slot assignment in the module racks 7 Mounting the module rack 8 Mounting on the top hat rail 8 Mounting on the mounting plate 8 Detaching the module rack 8 Mounting the signal modules 10 Detaching the signal modules 10 Fixing the terminal block 10 Wiring up the 1 0 signals 11 Wiring up the screw terminal block 11 Wiring up the spring loaded terminal block 11 Wiring the digital input module 24 V DC 11 Wiring up the digital output module 24 V DC 12 Wiring up the relay output module 12 Wiring up the transistor output module 12 Wiring up the analogue module 13 Project planning 13 Dimensions 13 Signal modules 13 Module rack 13 2 Temperature acquisition module XIOC 4T PT 15 Features 15 Wiring 15 Data evaluation 16 Range 1 50 to 400 C Pt100 Pt1000 16 Range 2 20 to 40 C Pt100 17 Conve
29. that protrude from the back of the module rack are intended to provide a ground for the modules They must have a reliable electrical contact with the mounting plate Take care that the contact areas are protected from corrosion and if you are using painted mounting plates that the paint layer is removed from the contact areas gt Plug the bus connector of the expansion module rack into the bus connector of the XC CPU400 600 or the basic or expansion module rack Take care that the bus connectors of the module racks are completely engaged in order to ensure reliable electrical contact Detaching the module rack gt Use a screwdriver to pull out the locking bar until the catch snaps into position The locking bar is then held in this position gt Only with expansion module racks Slide the expansion module rack along the top hat rail to the right until the bus connectors are disengaged gt Take the module rack off the rail Detaching the module rack 05 02 AWB2725 1452GB SE es TES m l pee 1 l EAE SEE l ieee Re aE J j e i r ee e N i A g oh
30. tial input voltage 12 to 24 V DC 12 to 24 V DC Minimum ON voltage level 10 V DC 10 V DC Maximum OFF voltage level 4V DC 4V DC Electrical isolation Through optocoupler Through optocoupler Number of inputs per channel 3 3 Minimum width of count pulse ON 4 us OFF 4 us ON 2 4 us OFF 4 us Minimum width of marker 10 us during an ON transition 10 us during an ON transition Connection for external cabling 30 pole connector XIOC TERM30 CNT4 30 pole connector XIOC TERM30 CNT4 External cabling Twisted pair shielded Twisted pair shielded Output Type of output Transistor open collector Transistor open collector External voltage 12 24 V DC max 30 V DC 12 24 V DC max 30 V DC Minimum load current 1mA 1mA Maximum load current 20 mA per output 20 mA per output Leakage current Max 0 5 mA Max 0 5 mA Output delay time ON gt OFF 1ms slams OFF ON 1ms aims Votlage drop in ON state Max 1 5 V Max 1 5 V Number of external outputs 4 outputs per module 2 outputs per module Up down counter Actual process value setpoint 1 Actual process value setpoint 1 Ring counter Actual process value setpoint 2 Actual process value setpoint 2 Electrical isolation Through optocouplers Through optocouplers 34 05 02 AWB2725 1452GB Index A Analogue mod
31. tra Combinations Hardware and Engineering XI OC Signal Modules 05 02 AWB2725 1452GB MoE Ler Think future Switch to green All brand and product names are trademarks or registered trademarks of the owner concerned 1st published 2002 edition date 05 02 Moeller GmbH 53105 Bonn Author Peter Roersch Editor Thomas Kracht Translator Patrick Chadwick All rights reserved including those of the translation No part of this manual may be reproduced in any form printed photocopy microfilm or any otherprocess or processed duplicated or distributed by means of electronic systems without written permission of Moeller GmbH Bonn Subject to alteration without notice Moeller GmbH Safety instructions Warning Dangerous electrical voltage Before commencing the installation e Disconnect the power supply of the device e Ensure that devices cannot be accidentally restarted e Verify isolation from the supply e Earth and short circuit e Cover or enclose neighbouring units that are live e Follow the engineering instructions AWA of the device concerned e Only suitably qualified personnel in accordance with EN 50110 1 2 VDE 0105 Part 100 may work on this device system e Before installation and before touching the device ensure that you are free of electrostatic charge e The functional earth FE must be connected to the protective earth PE or to the potential equalisation The syste
32. ules overview 0c eee eee ee 5 RC peak suppression filter 0 0 00 e eae 12 Assembly signal modules 00c cee eeeee 6 Relay contacts operating life 00000 12 Resistance thermometer nananana nuaa 15 B Bus expansion Connector s s s ssaa 7 S terminal osere tedere SESE ENESES OEE 12 SHOMt CirCUit peesaa EEEE EEE A 12 C CterminalS as enanar a aa A a E 12 Signal modules Capactive loads 0 eee 12 Asem B e awa E E wats 6 Catch Fates ices heen AA AA AE A A A A aE E ta NO Waa aha 6 Max number per O ea arene EE E EE SPE EE EOE e EOE 7 Connection of third party equipment to the OVEMIEW onc cara E E A E ees 5 counter Module 0 eee eee 22 Supply voltage Conversion tables for Pt100 Pt1000 17 18 for relay operation n uonane 12 VO electo oeiee ri rer te deine caine deme ees 7 Signal modules nnana 7 AE a Switching operations at high freguengy s 7 Digital modules overview 000eee eee e eee 5 Dimensions Technical data Module rack bei e snd Ea a E snd asendiac cad acon sia ag aacen vant on 13 Analogue input modules eam clan cles cle nue rkeeta 27 Signal modules PLECE LE LLELLE TLL ELTETE 13 Analogue output module r a ds ansaid 28 Digital input modules 00005 24 Relay output module 00000 eee 26 E Expansion module rack 00e cece eee e eens 7 Temperature acquisition module 30 Transistor output modules
33. witching current minimum 1mA 1mA 1mA Leakage current 0 1 mA 0 1 mA 0 1 mA Maximum load current Per circuit 0 3A 0 3A 0 8A Per common potential 2 4A 4A 5A terminal Output signal delay OFF gt ON 0 3 ms 0 3 ms 0 3 ms ON gt OFF ims ims 1ms Number of output channels 8 channels module 16 channels module 16 channels module Number of channels with 8 16 16 common reference potential Overvoltage protection Diode Diode Integrated Fuse 4A 8A None Electrical isolation Through optocouplers Through optocouplers Through optocouplers Output indication By LED green By LED green By LED green External connection Plug in terminal block Plug in terminal block Plug in terminal block Internal current consumption 5 V DC Typ 30 mA Typ 50 mA Typ 50 mA External supply voltage2 12 24 V DC 20 15 max 30 mA3 12 24 V DC 20 15 max 30 mA3 12 24 V DC 20 15 max 30 mA3 Weight 0 16 kg 0 16 kg 0 16 kg Short circuit protection Yes 1 A blown fuse must not be replaced by the user 2 Attach the external supply voltage 12 24 V DC to the C and S terminals 3 Internal current consumption of the module XIOC 8D0 XIOC 16DO S XIOC 16DO S Figure 30 Terminal assignment 25 26
34. y from power leads or signal cables that carry differential voltages gt Depending on the prevailing electromagnetic environment one or both ends of the shielding should be grounded gt Lay the AC supply power cables in separate ducts to those used for signal or data cables gt Lay signal and data cables as close as possible to the grounded surfaces of the switchgear cabinet Project planning Details on project planning can be found in the following manuals XC CPU400 600 AWB2700 1428 XC CPU100 200 AWB2724 1453 Dimensions Signal modules A Y i 30 a gt 21 a 95 al Figure 14 Dimensions of the signal modules Wiring up the analogue module Module rack 39 3 5 60 3 ry I S N r 4 r 4 n wili Hani Rg AE a ioi ty hy ig I i 4 I j KER ioj j y yf i i by H TE MA 4 i 4 i Ioj N i i i a R Le ime an J 16 Figure 15 Dimensions of the module racks XIOC BP XC XIOC BP 2 H ia u i Figure 16 Dimensions of the module rack XIOC BP XC1 XIOC BP 3 13 14 Figure 17 Signal modules
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