Mitel Version 5.7 SP1 Telephone User Manual
Contents
1. Drawbar f operator bracket Alignment f Lock section sticker 1 4 20 x 7 8 Bo e ROA Self drilling screws 9 aa E o Left double graduated Vertical Q end hinge with long ae stem track roller tracks Sp oe bld Sa eea Drawbar operator N ge zoxie l d Alignment 4 bracket in place e Gye Self drilling screws e sticker under strut eee E a Right double graduated op section l end hinge with long 1 4 14 x 5 8 Self tapping screw locations Tools Required Hammer Power drill 7 16 Socket driver 7 16 Socket 7 16 stem track roller A Secure top a Wrench Ratchet wrench Step ladder Tape measure middle o hole first Center p 7 Right graduated end hinge hinge s with short stem track roller Place the top section in the opening Temporarily secure the top section by driving a nail in the header near the center of the door and bending it over the top section Now flip up the hinge leaves hold tight against section and fasten center hinges first and end hinges last refer to step Stacking Sections Vertical track alignment is critical Position flag angle or wall angle between 1 11 16 43 mm to 1 3 4 44 mm from the edge of the door tighte2. 13 Optional Installation TorqueMaster Plus Reset Instructions Ratchet Jna Ganie cabio paw rum rum 2 on Glad QH view Drum Ne Drum IN IMPORTANT THE DRAWBAR OPERATOR FORCE SETTINGS MUST BE ADJUSTED AC pawl pawl CORDING TO THE MANUFACTURER S INSTRUCTIONS SOME LIGHTER WEIGHT DOORS ARE F 5 DESIGNED TO OPERATE WITH A SINGLE COUNTERBALANCE SPRING IF THAT COUNTER BALANCE SPRING BREAKS AND THE DRAWBAR OPERATOR S FORCE SETTINGS ARE NOT ADJUSTED ACCORDING TO THE MANUFACTURER S SPECIFICATIONS THE DRAWBAR pane Ct ae tes ae ate pace between e i OPERATOR MAY THEN HAVE THE CAPABILITY OF LIFTING THE DOOR TO THE OPEN POSI TION DESPITE THE BROKEN COUNTERBALANCE SPRING THIS SCENARIO WILL CAUSE THE COUNTERBALANCE LIFT CABLES TO GO SLACK AND ENGAGE THE TORQUEMASTER PLUS SAFETY SYSTEM IF A PERSON IS UNAWARE OF THE SLACK COUNTERBALANCE LIFT CABLES AND THE ENGAGED TORQUEMASTER PLUS SAFETY SYSTEM AND ACTIVATES THE Below MISADJUSTED DRAWBAR OPERATOR DAMAGE WILL LIKELY OCCUR TO THE DOOR AND view 7 DRAWBAR OPERATOR THE POTENTIAL ALSO EXISTS THAT THE PERSON ACTIVATING THE DRAWBAR OPERATOR UNDER THIS SCENARIO COULD BE SEVERELY INJURED A WARNING _ READ THESE INSTRUCTIONS CAREFULLY BEFORE ATTEMPTING TO RE irappicatl SET THE TORQUEMASTER PLUS SYSTEM IF IN QUESTION ABOUT ANY pP OF THE PROCEDURES DO NOT PERFORM THE WORK INSTEAD HAVE A QUAL
3. w 1 4 20 x 9 16 Quick Install Fully Adjustable Track bolts vertical vertical track track Quick Install Jamb Brackets Tools Required None NOTE If you have Fully Adjustable jamb brackets Riveted Track or Angle Mount Track skip this step Measure the length of the vertical tracks Using the jamb bracket schedule determine the placement of the jamb brackets for your door height and track length To install the jamb brackets align the Quick Install tab on the Quick Install jamb bracket with the Quick Install feature in the vertical track and turn the bracket perpendicular to the track so the mounting flange is toward the back flat leg of the track Repeat for other side Vertical track Top of track st hole set 2nd hole set 3rd hole set ee ome Jomef omef Jomt 0 0 0 eae 000 YY l Bottom hole Middle hole Top hole S N ES Jamb bracket Q I tab in place Mounting flange Q I jamb bracket 9800 Non Sonoma Jamb Bracket Schedule TRACK 1ST SET 2ND SET 3RD SET LENGTH JAMB BKT POSITION JAMB BKT POSITION DOOR HEIGHT rh 57 50 eo 1461mm 63 50 1613mm 65 50 1664mm 67 50 1715mm 69 50 1765mm 72 50 1842mm 75 50 1918mm 78 50 1994mm 81 50 2070mm B 6 e 6 3 6
4. Table Of Contents Pre Installation 2 9 8 O O Important Safety Instructions 2 Tools Required 2 Package Contents 2 Door Section Identification 3 TORQUEMASTER aes Removing an Existing Door 3 Preparing the Opening 3 FRONT Mount Low HEADROOM ene 3 nstallation 6 Optional Installation 14 TorqueMaster Plus Reset Instructions 14 MH Daer Arm Hookup 14 Inside Lock 14 INSTALLATION INSTRUCTIONS AND OwnER S MANUAL Fudan Fone iE Maintenance 16 Cleaning Your Garage Door 16 Painting Your Garage Door 16 Fiberglass Refinishing and Finishing 16 Operation And Maintenance 16 Warranty 18 PLEASE DO NOT RETURN THIS PRODUCT IMPORTANT NOTICES TO THE STORE Please Do Not Return This Product To The Store Please call 1 866 569 3799 Press Option 1 and follow the prompts to contact the appropriate customer service agent They will be happy to handle any questions that you may have Copyright 2013 Wayne Dalton a Division Of Overhead Door Corporation Wayne Dalton highly recommends that you read and fully understand the Installation Instructions and Owner s Manual before you attempt this installation To avoid possible injury read the enclosed instructions carefully before installing and operating the garage door Pay close attention to all warnings and notes After installation is complete fasten this manual near garage door for easy reference The complete Installation Instructions and Owner s Manual are available at no ch
5. 3 catches 3rd rib 3rd rib Counterbalance it cable Pull to Heena N clear latch 4 hinged latch Rear Back Hangs Tools Required Ratchet wrench Socket 1 2 5 8 Wrench 1 2 5 8 2 Vice clamps Tape measure Level Hammer Step Ladder IMPORTANT HOLD THE DOOR DOWN TO PREVENT IT FROM RISING UNEXPECTEDLY IN THE EVENT THE SPRING S WAS OVER WOUND AND CAUTIOUSLY REMOVE VICE CLAMPS FROM VERTICAL TRACKS Raise the door until the top section and half of the next section are in the horizontal track radius Do not raise door any further since rear of horizontal tracks are not yet supported A WARNING RAISING DOOR FURTHER CAN RESULT IN DOOR FALLING AND CAUSE SEVERE OR FATAL INJURY Clamp a pair of vice clamps onto the vertical tracks just above the second track roller on one side and just below the second track roller on the other side This will prevent the door from raising or lowering while installing the rear back hangs Using the chart Perforated Angle Gauge Weight Limitations below use the appropriate perforated angle may not be supplied 2 5 16 x 1 5 8 hex head lag screws and 3 5 16 bolts with nuts may not be supplied fabricate rear back hangs for the horizontal tracks Attach the horizontal tracks to the rear back hangs with 5 16 18 x 1 hex bolts and nuts may not be supplied Horizontal tracks must be level and parallel with door within 3 4 to 7 8 maximum o
6. above the third track roller This is to prevent the garage door from rising while winding springs A WARNING FAILURE TO PLACE VICE CLAMPS ONTO VERTICAL TRACK CAN ALLOW DOOR TO RAISE AND CAUSE SEVERE OR FATAL INJURY Vice clamps above third track roller on both sides of door J Bottom section Vice clamps attached to inner and outer rail of vertical track Lift Cable Adjustments Tools Required Locking pliers Flat tip screwdriver Step ladder Tape measure Pliers Wire cutters P Starting on the right side adjust the cable drum assembly by rotating the drum until the set screw faces directly away from the header The position of the cam peak on the TorqueMas ter spring tube should be pointing straight up Loosen the set screw no more than 1 2 turn Ensure counterbalance lift cable is aligned and seated in the first and second grooves of the cable drum Pull on the end of the cable to remove all cable slack Snug the set screw and then tighten an additional 1 1 2 turns Measure approximately 6 of cable and cut off excess cable Insert end of the cable into the hole of cable drum Repeat for eft hand cable drum assembly IMPORTANT ENSURE THE COUNTERBALANCE LIFT CABLE IS ALIGNED AND SEATED IN THE FIRST AND SECOND GROOVES OF THE CABLE DRUM PRIOR TO WINDING SPRINGS NOTE Illustration shows
7. broken of the steel in the exposed area parts Tighten any loose screws and or bolts Check exterior surface of the door sections i for any minor cracks Verify door has not shifted right or left in the opening If you suspect NOTES ae problems have a trained door system technician make the repairs 1 Re painting of finish painted steel doors cannot be warranted as this condition is totally beyond the door manufacturer s control 2 Consult a professional coatings contractor if in doubt about any of the above directions 3 Follow directions explicitly on the paint container labels for proper applications of coatings and disposal of containers Pay particular attention to acceptable weather and temperature conditions in which to paint A WARNING GARAGE DOOR SPRINGS COUNTERBALANCE LIFT CABLES BRACK ETS AND OTHER HARDWARE ATTACHED TO THE SPRINGS ARE UNDER EXTREME TENSION AND IF HANDLED IMPROPERLY CAN CAUSE SEVERE OR FATAL INJURY ONLY A TRAINED DOOR SYSTEMS TECHNICIAN SHOULD ADJUST THEM BY CAREFULLY FOLLOWING THE MANUFAC TURER S INSTRUCTIONS NOTE Prior to finishing and or refinishing your door refer to the procedures outlined in the DASMA Technical Data Sheets 179 and 162 at www dasma com REFINISHING 16 A WARNING NEVER REMOVE ADJUST OR LOOSEN THE BOLTS SCREWS AND OR LAG SCREWS ON THE COUNTERBALANCE END OR CENTER BEARING BRACKETS SYSTEM OR BOTTOM CORNER BRACKETS OF THE DOOR THESE BRA
8. entrapped between the door and the floor Riveted vertical track assemblies RH LH as required 11 Due to constant extreme spring tension do not attempt any adjustment repair or alteration to any part of the door especially to springs spring brackets bottom corner brackets fasteners counterbalance lift cables or supports To avoid possible severe or atal injury have any such work performed by a trained door systems technician using proper tools and instructions 12 On electrically operated doors pull down ropes must be removed and locks must be removed or made inoperative in the open unlocked position 13 Top section of door may need to be reinforced when attaching an electric opener Check door and or opener manufacturer s instructions 14 Visually inspect door and hardware monthly for worn and or broken parts Check to ensure door operates freely 15 Test electric opener s safety features monthly following opener manufacturer s instruc tions 16 NEVER hang tools bicycles hoses clothing or anything else from horizontal tracks Track systems are not intended or designed to support extra weight 17 This door may not meet the building code wind load requirements in your area For your safety you will need to check with your local building official for wind load code requirements and building permit information After installation is complete fasten this manual near the garage door IMPORTANT STAINLESS STEEL OR PT2000 C
9. lock in place Level the horizontal track assembly and bolt the top rail of the horizontal track to the encountered slot in the flag angle using 1 1 4 20 x 9 16 track bolt 1 1 4 20 flange hex nut and 1 5 16 washer Repeat for other side Flagangle Af 1 4 20 x 9 16 O Track bolt Flag angle 0 Q Bottom rail g of horizontal Quick Install AN track tab i place 6 f Eor nal Tracks flush P Q 0 eee Ad Key slot track 1 4 20 Flange hex Vertical Vertical nut track tack FOR OTHER FLAG ANGLES To install horizontal track place the top rail end over the top rack roller of the top section Align the bottom rail end of the horizontal track with the top of the vertical track If you have Quick Install horizontal track tighten the bottom rail of the horizontal track to the flag angle with 1 stud plate and 2 1 4 20 flange hex nuts If you have Universal horizontal track tighten the bottom rail of the horizontal track to the flag angle with 2 1 4 20 x 9 16 track bolts and 2 1 4 20 flange hex nuts Bottom rail Bottom rail Fully Flaganole su 1 4 20 x 9 16 Quick Install Adjustable gang SmI oO Track bolt Horizontal Horizontal al N track track Z a 1 4 20 1 4 20 ON eee Fla Flange hex Wa
10. screw Repeat same process for left hand end bracket NOTE If ratchet wheel falls out of end bracke orientation NOTE On single spring applications refer to illustration for proper insertion no ratchet wheel is required on the left hand side Grooves Windin Disconnect cable guide hole Flag angle Warning tag Right hand end bracket 10 Right hand end bracket 5 16 Hex nut fe Ratchet wheel teeth pointing 5 16 x 1 5 8 upwards Lag screw 5 16 18 x 3 4 Carriage bolt Flag angle Black tooth gag Securing Center Bracket Bushing Assembly Tools Required Power drill 3 16 Drill bit 7 16 Socket driver Step ladder Level IMPORTANT TORQUEMASTER SPRING TUBE MUST BE LEVEL BEFORE SECURING CE BRACKET BUSHING ASSEMBLY TO HEADER TER To locate the center bracket bushing assembly mark the header halfway between the flag angles and level the TorqueMaster spring tube Drill 3 16 pilot holes into header for the lag screws Fasten the center bracket bushing assembly to the header using 2 5 16 x 1 5 8 ag screws TorqueMaster Center bracket spring tube bushing assembly 2 5 16 x 1 5 8 Lag screws ep Securing Door For Winding Spring s Tools Required Vice Clamps With the door in the fully closed position place vice clamps onto both vertical tracks just
11. the drawbar operator and Surface scratches which have not exposed the metal substrate can be lightly buffed or or drawbar operator bracket supplied with the door To avoid possible damage to your door sanded with 0000 steel wool or no 400 sand paper to create a smoother surface Care must Wayne Dalton recommends reinforcing the top section on models 8000 8100 8200 and be taken to not expose the substrate under the paint Once the substrate is exposed the 9100 doors with a strut may or may not be supplied The installation of the drawbar opera likelihood for rusting is greatly increased If substrate is exposed it must be treated to prevent rust from forming Sand the exposed area lightly and paint with a high quality metal primer specifically intended for galvanized surfaces to protect the area from corrosion Allow for drying time on primer can label before applying topcoat The surface of the factory applied finish that is being painted must not be too smooth or the paint will not adhere to it It is advisable to test in an inconspicuous area to evaluate adhesion If poor adhesion is observed surface preparation for painting the factory applied finish must be repeated until desired results are achieved Again care must be taken to not expose the substrate under the paint PAINTING After surface has been properly prepared it must be allowed to dry thoroughly and then coated immediately with premium quality latex house pain
12. the ga mended e factory applied finishes on garage doors are durable it is desirable to clean them on ation of the finish may occur when a door has been exposed chalking may also occur as a result of of the finish To maintain an aestheti The top coat on factory finished door may require a re coat after 1 3 years if the surface appears chalky or faded Reapply a top coat as follows Always test on a small area prior to top coating the entire door 1 Clean surfaces with soap and water mineral spiri NOTE Light scuffing of surface may be required usi 2 Apply top coat A high quality clear polyurethane FINISHING It is recommended that the door be purchased pre fi required spray equipment and quality problems that no liability for non factory finished doors If finishing s or naptha ng Scotch Brite pads following the manufacturer instructions nished due to the size of the door could result Wayne Dalton assumes is performed use exterior commercial grade finishing kits approved for use on fiberglass or commercially available exterior grade water based or oil based paint The customer assum es all liability for the finishing THE FOLLOWING CLEANING SOLUTION IS RECOMMENDED A mild detergent solution consisting of one cup detergent with less than 0 5 phosphate dissolved into five gallons of warm water will aid in the removal of most dirt NOTE The use of detergents containing greater than 0 5 phos
13. 10 7o 73 7e 79 8 0 4 Sec BOTTOM HOLE M MIDDLE HOLE T TOP HOLE 9800 Sonoma Jamb Bracket Schedule TRACK 1ST SET 2ND SET 3RD SET LENGTH JAMB BKT POSITION JAMB BKT POSITION JAMB BKT POSITION DOOR HEIGHT sa 63 50 6 6 1613mm 3 B 6 M iai 65 50 6 8 1664mm M 67 50 1715mm 69 50 1765mm 73 50 1867mm 75 50 1918mm 77 50 1969mm 79 50 2019mm 81 50 2070mm B BOTTOM HOLE M MIDDLE HOLE T TOP HOLE Fully Adjustable Jamb Brackets Tools Required None 610 7o 74 re 73 710 8 0 4 Sec 3 B il NOTE If you have Quick Install jamb brackets Riveted Track or Angle Mount Track skip this step NOTE The bottom jamb bracket is always the shortest bracket while the center jamb bracket is the next tallest If three jamb brackets per side are included with your door you will have received a top jamb bracket which is the tallest To attach the bottom jamb bracket locate lower hole of the hole slot pattern of the 1st hole set on the vertical track Align the slot in the jamb bracket with the lower hole of the hole slot pattern Secure jamb bracket using 1 1 4 20 x 9 16 track bolt and 1 1 4 20 flange hex nut Repeat for other side To attach the center jamb bracket locate lower
14. Breakdown to determine if you have drum wraps Drum wraps are marked right and left hand Beginning with the left hand side slide the left hand drum wrap onto the TorqueMaster spring tube Repeat for the right hand side The drum wrap will be secured later in Step Securing Drum Wraps Right hand drum wrap Left hand drum wrap TorqueMaster spring tube Label Cable Drum Assemblies Tools Required Tape measure Step ladder Shake the TorqueMaster spring tube assembly gently to extend the winding shafts out about 5 on each side For single spring applications there will be no left hand spring in the TorqueMaster spring tube assembly Lift the TorqueMaster spring tube assembly and rest it on top of the flag angles NOTE Cable drum assemblies are marked right and left hand Cable drums and TorqueMas ter spring tube assembly is cam shaped to fit together only one way Starting on the right hand side pre wrap the cable drum with the counterbalance lift cable 1 1 2 wraps as shown Position the TorqueMaster spring tube assembly so the cam peak is pointing straight up Slide the cable drum over the winding shaft until the cable drum seats against the Torque Master spring tube assembly The winding shaft must extend past the cable drum far enough to expose the splines and the grooves Align the winding shaft grooves with the round notch in the flag angle FOR DOUBLE SPRING APPLICATIONS Rep
15. CKETS ARE CONNECTED TO THE SPRING S AND ARE UNDER EXTREME TENSION TO AVOID POSSIBLE SEVERE OR FATAL INJURY HAVE ANY SUCH WORK PERFORMED BY A TRAINED DOOR SYSTEMS TECHNICIAN USING PROPER TOOLS AND INSTRUCTIONS TorqueMaster Plus Springs Pawl knob s located on the TorqueMaster end brackets above the door should be engaged to prevent the door from rapidly descending in case of spring failure or forceful manual operation Torsion Springs The torsion springs located above the door should only be adjusted by a trained door systems technician DO NOT attempt to repair or adjust torsion springs yourself Extension Springs A restraining cable or other device should be installed on the extension spring located above the horizontal tracks to help contain the spring if it breaks 2 Door Balance Periodically test the balance of your door If you have a garage door drawbar operator use the release mechanism so you can operate the door by hand when do ing this test Start with the door in the fully closed position Lift the door to check its balance Adjust TorqueMaster or Extension spring s if door lifts by itself hard to pull down or if door is difficult to lift easy to pull down DO NOT attempt to repair or adjust Torsion Springs yourself To adjust TorqueMaster or Extension spring s refer to your installation instructions and owner s manual If in question about any of the procedures do not perform the work Instead have
16. E YOU RE WINDING IN THE PROPER DIRECTION AS STATED IN THE INSTALLATION INSTRUCTIONS OTHERWISE THE SPRING FITTINGS MAY RELEASE FROM SPRING IF NOT WOUND IN THE PROPER DIRECTION AND COULD RESULT IN SEVERE OR FATAL INJURY 5 16 oe Hex puts as required 1 4 20 Flanged hex nuts as requited 3 8 ie Hex nuts as required 2 5 16 Washers Lol 3 Graduated end hinge Warning labels Only on a 4 Section High Door a T i Warning label Top section 1 3 8 3 E E A os j Intermediate section f jP MS Mes 1 8 ni E 2 Graduated j 4 raduate 3 8 16 x 3 4 1 4 14 x 5 8 Self tappin 4 20 x 11 16 Self eae Truss head bolts as required screws as required drilling screws as required Warning labels Only on a 3 Section High Door a J d hinge Lock section 7 8 1 E kt 1 4 20 x 9 16 2 5 16 18 x 3 4 4 Graduated Track bolts as required Carriage hats as required Bottom corner bracket warning labels end hinge p4 Bottom weather Bottom section O seal Dpical graduated 5 8 Hex head as required Bottom corner bracket Bottom weather seal 5 16 x1 end hinge 3 lag screws 5 16 x 1 1 4 Clevis pin stamping locatio
17. IFIED DOOR SYSTEMS TECHNICIAN RESET THE SYSTEM Ratchet Ww wrench qe Pawl knob in lower position A WARNING TO AVOID SEVERE OR FATAL INJURY DO NOT STAND OR WALK UNDER A MOVING DOOR OR PERMIT ANYONE TO STAND OR WALK UNDER AN ELECTRICALLY OPERATED DOOR Pawl knob in End bracket upper position This door is equipped with a TorqueMaster plus system a safety feature which prevents Ratchet wheel j the door from rapidly descending in case of spring failure or forceful manual operation If the TorqueMaster Plus system engages with the door in the open position personal items that are left unattended in reset instructions tag 5 8 socket the garage or home are at risk to theft To ensure the safekeeping of these items close the garage door Typical signs of an engaged system Single spring system Visually inspect the TorqueMaster Plus right hand end bracket to confirm that the system has engaged see illustration If the system is engaged then the door will not close If the drawbar operator force settings were properly set during the initial installation the door will not open If the drawbar operator can physically overcome the weight of the door and lift it to the open position then the counterbalance lift cables will be slack If the system is engaged DO NOT attempt to make the repairs Instead have a trained door system technician make the necessary repairs to counterbalance l
18. OATED LAG SCREWS MUST BE USED WHEN INSTALLING CENTER BEARING BRACKETS END BRACKETS JAMB BRACKETS DRAWBAR OPERATOR MOUNTING SUPPORT BRACKETS AND DISCONNECT BRACKETS ON TREATED LUMBER PRESERVATIVE TREATED STAINLESS STEEL OR PT2000 LAG SCREWS ARE NOT gS NECESSARY WHEN INSTALLING PRODUCTS ON UN TREATED LUMBER f lt NOTE It is recommended that 5 16 lag screws are pilot drilled using a 3 16 drill bit prior eae Jose ome l 00 Vertical tracks RH LH as required Horizon al tracks RH LH Door stop amp nails F A jamb brackets If included Q I jamb brackets as required as required 9 rope if included Weather seals amp nails If included Drawbar operator Track rollers bracket if included 2 Top fixtures to fastening IMPORTANT WHEN INSTALLING 5 16 LAG SCREWS USING AN ELECTRIC DRILL DRIVER THE DRILL DRIVERS CLUTCH MUST BE SET TO DELIVER NO MORE THAN 200 IN LBS OF TORQUE FASTENER FAILURE COULD OCCUR AT HIGHER SETTINGS Center bracket 7 Cable drum bushing assembly assemblies RH LH End brackets RH LH A WARNING PRIOR TO WINDING OR MAKING ADJUSTMENTS TO THE SPRINGS EN Stud Plate as required Drum wraps RH LH as required Loose winding shaft single spring only Strut ened if included SUR
19. PORTANT INSIDE LOCK S MUST BE REMOVED OR MADE INOPERATIVE IN THE UN 7 Raise door 2 3 and then lower door Repeat this process until the system resets see LOCKED POSITION IF AN OPERATOR IS INSTALLED ON THIS DOOR disengaged system illustrations IMPORTANT BE PREPARED TO SUPPORT THE TOTAL WEIGHT OF THE DOOR Second section Bi gt K Square hole in Door Arm Hookup Align hole in the door arm with holes in drawbar operator bracket tabs as shown Insert 5 16 x 1 1 4 clevis pin making sure hole in clevis pin is outside of second tab of drawbar operator bracket Insert hairpin cotter into clevis pin hole and spread hairpin cotter to secure assembly as shown Clevis pin 5 16 x 1 1 4 Drawbar operator Clevis pin bracket Spread cotter pin Inside Lock fes ed by pulling or placing the emergency discon vertical track 8 Cautiously remove the vice clamps from the vertical tracks With assistance lower door oQ Checking springs for tension 9 Starting on the right hand side place a ratchet wrench 5 8 socket and a 3 extension Inside lock on the TorqueMaster Plus winding shaft see illustration Ensure ratchet is set so that it will lt tighten counter clockwise on the right hand side and clockwise on the left hand side If ten sion is present remove the ratchet and che
20. S 160 for general garage door terminology at www dasma com Quick Install Flag Angles Tools Required None NOTE If you have Fully Adjustable Flag Angles Riveted Track or Angle Mount Track skip this step NOTE Flag angles are right and left handed Place the lower Quick Install tab of the left hand flag angle in the Quick Install feature of the left hand vertical track Give the flag angle 1 4 turn to lock in place Repeat for other side 1 4 Turn Flag angle g ee Vertical Lower track Quick Install tab Quick Install feature Fully Adjustable Flag Angles Tools Required None NOTE If you have Quick Install flag angles Riveted Track or Angle Mount Track skip this step NOTE Flag angles are right and left handed f you have Quick Install vertical tracks hand tighten the left hand flag angle to the left hand vertical track using 1 stud plate and 2 1 4 20 flange hex nuts Repeat for the other side f you have Fully Adjustable vertical tracks hand tighten the left hand flag angle to the left hand vertical track using 2 1 4 20 x 9 16 track bolts and 2 1 4 20 flange hex nuts Repeat for other side Flange nuts will be secured after flag angle spacing is completed in step Top Section Flag angle 1 4 20 Flange hex nuts A Stud plate Flag angle 1 4 20 Flange hex nuts wz
21. ack rollers and the door jamb Drill 3 16 pilot holes into the door jamb for the lag screws FOR QUICK INSTALL FLAG ANGLES FULLY ADJUSTABLE FLAG ANGLES OR RIVETED D VERTICAL TRACK ASSEMBLIES Loosely fasten jamb brackets and flag angle to the jamb sing 5 16 x 1 5 8 lag screws Tighten lag screws securing the bottom jamb bracket to jamb maintain 3 8 to 5 8 spacing between the bottom section and vertical track Hang counterbalance lift cable over flag angle Repeat same process for other side gt o Se a o Flag e 70 angle ar es Vertical track 5 16 x 1 5 8 z o gt assembly Lag screws N N C ie C E e Jamb bracket A 12RFA 15RFA 12RQI 15RAI Flag angle lag screw locations N l 3 8 to 5 8 Spacing KE Bottom _Track i p x section rollers Bottom section Vertical track vA eile ae Track roller Floor Stacking Sections Tools Required Power drill 7 16 Socket driver Drawhbar Operator Bracket ools Required Power drill 7 16 Socket driver NOTE The sections can be identified by the graduation of the factory installed end hinges The smallest graduated end hinge on section should be stacked on top of the bottom section with each graduated end hinge increasing as the sections are stacke
22. arge from Wayne Dalton a Division Of Overhead Door Corporation P O Box 67 Mt Hope OH 44660 Or Online At www Wayne Dalton com PartNumber 346454 REV3 02 20 2013 Pre Installation DEFINITION OF KEY WORDS USED IN THIS MANUAL A WARNING INDICATES A POTENTIALLY HAZARDOUS SITUATION WHICH IF NOT AVOIDED COULD RESULT IN SEVERE OR FATAL INJURY A CAUTION PROPERTY DAMAGE OR INJURY CAN RESULT FROM FAILURE TO FOLLOW INSTRUCTIONS IMPORTANT RIGHT AND LEFT HAND IS ALWAYS DETERMINED FROM INSIDE THE BUILDING LOOKING OUT e Power drill e Drill bits 1 8 3 16 7 16 e Ratchet wrench e Socket driver 7 16 e Sockets 7 16 1 2 9 16 5 8 e Phillips head screwdriver e Flat tip screwdriver e Pliers Wire cutters e Needle nose pliers e Locking Pliers e 2 Vice clamps e Hammer e Tape measure e Step Ladder e Level e Pencil e Leather gloves e Socket extension 3 Wrenches 7 16 e Safety glasses IMPORTANT REQUIRED STEP FOR SAFE AND PROPER DOOR OPERATION 1 2 9 16 5 8 NOTE Information assuring proper installation of the door READ THESE INSTRUCTIONS CAREFULLY BEFORE ATTEMPTING INSTALLATION IF IN QUES TION ABOUT ANY OF THE PROCEDURES DO NOT PERFORM THE WORK INSTEAD HAVE A TRAINED DOOR SYSTEMS TECHNICIAN DO THE INSTALLATION OR REPAIRS 1 READ AND FOLLOW ALL INSTALLATION INSTRUCTIONS 2 Wear protective gloves during installation to avoid possible c
23. ceiling height Minimum side clearance required from the open ing to the wall is 3 1 2 89 mm IMPORTANT CLOSELY INSPECT JAMBS HEADER AND MOUNTING SURFACE ANY WOOD FOUND NOT TO BE SOUND MUST BE REPLACED For TorqueMaster counterbalance systems a suitable mounting surface 2 x 6 must be firmly attached to the wall above the header at the center of the opening NOTE Drill a 3 16 pilot hole in the mounting surface to avoid splitting the lumber Do not attach the mounting surface with nails WEATHERSTRIPS MAY NOT BE INCLUDED Depending on the size of your door you may have to cut or trim the weatherstrips if neces sary to properly fit into the header and jambs NOTE If nailing product at 40 F or below pre drilling is required NOTE Do not permanently attach weatherstrips to the header and jambs at this time For Quick Install track For the header align the weatherstrip with the inside edge of the header and temporarily secure it to the header with equally spaced nails Starting at either NOTE 4 graduated end hinges are used on the fourth section of five section doors side of the jamb fit the weatherstrip up tight against the temporarily attached weatherstrip in the header and flush with the inside edge of the jamb Temporarily secure the weatherstrip with equally spaced nails Repeat for other side This will keep the bottom section from fallin
24. ck the left hand side If spring s have tension the door will need to be balanced refer to step Balancing Door to do this If no spring tension is oO present contact a qualified trained door system technician to replace the spring s IMPORTANT TO AVOID POSSIBLE INJURY HAVE A TRAINED DOOR SYSTEMS TECHNICIAN End cap MAKE ADJUSTMENTS REPAIRS TO COUNTERBALANCE LIFT CABLES SPRING ASSEMBLIES AND OTHER HARDWARE 4 1 4 20 x 11 16 elf drilling screws 14 Pull Down Rope A WARNING DO NOT INSTALL PULL DOWN ROPE ON DOORS WITH OPERATORS CHILDREN MAY BECOME ENTANGLED IN THE ROPE CAUSING SEVERE OR FATAL INJURY Measure and mark the jamb approximately 48 to 50 1220 to 1270 mm from floor on the right or left side of jamb Drill 1 8 pilot hole for no 6 screw eye Tie the pull down rope to the no 6 screw eye and to the bottom corner bracket as shown lo 6 Screw eye 48 to 50 From floor l Pull down rope Pull down rope Bottom corner bracket 15 Maintenance IMPORTANT DO NOT USE A PRESSURE WASHER ON YOUR GARAGE DOOR Whi a routine basis Some discolo to dirt laden atmosphere for a period of time Slight direct exposure to sunlight Cleaning the door will generally restore the appearance age door a periodic washing of the garage door is recom cally pleasing finish of
25. d see Parts Breakdown NOTE Make sure graduated end and center hinges are flipped down when stacking another section on top NOTE Larger doors will use long stem track rollers with double graduated end hinges Place track rollers into graduated end hinges of remaining sections With assistance lift second section and guide the track rollers into the vertical tracks Lower section until it is seated against bottom section Align vertical marks in the upper alignment sticker with the lower alignment sticker on right hand side on the back of door Keep sec tions aligned and fasten center hinge s first then end hinges last using 1 4 14 x 5 8 self tapping screws NOTE If you re installing a drawbar operator the drawbar operator bracket must be mounted and secured prior to installing top section IMPORTANT WHEN CONNECTING A DRAWBAR OPERATOR TYPE GARAGE DOOR OPENER TO THIS DOOR A WAYNE DALTON OPERATOR DRAWBAR OPERATOR BRACKET MUST BE SECURELY ATTACHED TO THE TOP SECTION OF THE DOOR ALONG WITH ANY STRUT PROVIDED WITH THE DOOR THE INSTALLATION OF THE DRAWBAR OPERATOR MUST BE AC CORDING TO MANUFACTURER S INSTRUCTIONS AND FORCE SETTINGS MUST BE ADJUSTED PROPERLY Remove but retain 4 6 1 4 20 x 7 8 self drilling screws from the center of the strut allowing the drawbar operator bracket to slide between the section and the strut NOTE For retro fit applications the drawbar operator bracket must be aligned with an
26. eat for left hand side FOR SINGLE SPRING APPLICATIONS Pre wrap the left hand cable drum with the counter balance lift cable 1 1 2 wraps and insert the loose winding shaft into the cable drum prior to sliding the cable drum over the TorqueMaster spring tube assembly NOTE On single spring applications take care in handling the loose winding shaft left hand side so that it does not slide back into the TorqueMaster spring tube assembly Winding shaft Counterbalance lift cable Cable drum Cam peak 1 1 2 wraps straight Grose Windin sha 5 TorqueMaster sprin tube assembly une Round notch ae Splines LK Right cable drum Loose winding shaft End Brackets Tools Required Power drill 7 16 Socket driver 1 2 Wrench Step ladder IMPORTANT WARNING TAGS MUST BE SECURELY ATTACHED TO BOTH END BRACKETS End brackets are right and left hand You can identify the right hand end bracket by the disconnect cable guide hole located at the top of the end bracket Beginning with the right hand side slide the end bracket onto the winding shaft so that the splines in the ratchet wheel fit onto the winding shaft grooves Attach the end bracket to the flag angle using 1 5 16 18 x 3 4 carriage bolt 1 5 16 washer and 1 5 16 18 hex nut Then secure the end bracket to the jamb using 1 5 16 x 1 5 8 lag
27. exist ing drawbar operator NOTE To prevent center hinge leaf s from rotating first secure the top middle hole of the rae the emer a m p I and ie ao operator bracket under strut until the center hinge leaf with one 1 4 14 x 5 8 self tapping screw then secure the other two rawbar operator bracket Is seated against the strut Tange holes NOTE Prior to fastening drawbar operator bracket to top section ensure the top edge of NOTE Larger doors with double graduated end hinges fasten both hinges to connect the drawbar operator bracket is aligned with the top edge of the section as shown sections using 1 4 14 x 5 8 self tapping screws Attach the drawbar operator bracket using 8 1 4 20 x 11 16 self drilling screws as Repeat same process for other sections except top section shown Finish re attaching the strut using the self tapping screws removed previously IMPORTANT PUSH amp HOLD THE HINGE LEAFS SECURELY AGAINST THE SECTIONS WHILE SECURING WITH 1 4 14 X 5 8 SELF TAPPING SCREWS THERE SHOULD BE NO GAP BETWEEN THE HINGE LEAFS AND THE SECTIONS Top section
28. f door edge EXCEEDING THE RECOMMENDED LISTED DOOR WEIGHT LIMITATIONS OF SPECIFIC GAUGE PERFORATED ANGLES MAY RESULT IN DOOR FALLING WHEN RAISED CAUSING SEVERE OR FATAL INJURY A WARNING VERIFY PERFORATED BACK HANG ANGLE LOAD RATINGS WITH BACK HANG ANGLE SUPPLIER Perforated Angle Gauge Weight Limitations Door Weight Door Weight Less Than 800 Ibs Door Weight Less Than 305 Ibs Door Weight Less Than 220 Ibs Door Weight Less Than 175 Ibs Perforated Angle Gauge 2 x 2 x 12 Gauge 1 1 4 x 1 1 4 x 13 Gauge 1 1 4 x 1 1 4 x 15 Gauge 1 1 4 x 1 1 4 x 16 Gauge NOTE If an opener is installed position horizontal tracks one hole above level when securing it to the rear back hangs A WARNING KEEP HORIZONTAL TRACKS PARALLEL AND WITHIN 3 4 TO 7 8 MAXI MUM OF DOOR EDGE OTHERWISE DOOR COULD FALL RESULTING IN SEVERE OR FATAL INJURY IMPORTANT DO NOT SUPPORT THE WEIGHT OF THE DOOR ON ANY PART OF THE REAR BACK HANGS THAT CANTILEVERS 4 OR MORE BEYOND A SOUND FRAMING MEMBER NOTE If rear back hangs are to be installed over drywall use 2 5 16 x 2 hex head lag screws and make sure lag screws engage into solid structural lumber NOTE 26 angle must be attached to sound framing members and nails should not be used ow permanently attach the weatherstrips on both door jambs and header The weather strips were temporarily attached in Preparing the Opening in the pre installa
29. g out of the opening during installation Equally space nails approximately 12 to 18 apart For other track systems For the header align the weatherstrip 1 8 to 1 4 inside the header edge and temporarily secure it to the header with equally spaced nails Starting at either side of the jamb fit the weatherstrip up tight against the temporarily attached weatherstrip in the header and 1 8 to 1 4 inside the jamb edge Temporarily secure the weatherstrip with equally spaced nails Repeat for other side This will keep the bottom section from falling out of the opening during installation Equally space nails approximately 12 to 18 apart Headroom requirement Headroom is defined as the space needed above the top of the door for tracks springs etc to allow the door to open properly If the door is to be motor operated 2 1 2 64 mm of additional headroom is required Backroom requirement Backroom is defined as the distance needed from the opening back into the garage to allow the door to open fully BACKROOM REQUIREMENTS Door Height Track Manual Lift Motor Operated 6 0 to 70 6 Low Headroom 102 2591 mm 125 3175 mm 7 1 to 8 0 6 Low Headroom 114 2896 mm 137 3480 mm HEADROOM REQUIREMENTS Track Type Space Needed 6 Low Headroom 6 152 mm P Min Side A room Suitable mounting surface Headroom Clearance 2 x 6 lumber minimum
30. h h 5 8 socket t hand side and 3 socket ratchet wheel pass over the pawl creating th Remove spring tension To remove spring winding shaft Pull down on the wrench to rel wheel Push in on the pawl to allow the three carefully allow the wrench to be allow it to engage with the ratchet wheel IMPORTANT BE PREPARED TO HOLD THE FI otated upward ee clicks ension place a regular 5 8 wrench onto the ieve pressure between the pawl and the ratchet ratchet wheel teeth to pass by the pawl as you by the spring tension release the pawl to ULL TENSION OF THE SPRING IMPORTANT DO NOT ADD OR REMOVE MORE THAN 1 SPRING TURNS 1 SPRING TURN EQUALS 10 TEETH ON RATCHET WHEEL FROM THE RECOMMENDED NUMBER OF TURNS SHOWN ON THE WI If the door still does not operate easily lower k Check the door for level N 1 2 Check the coun Rewind the spring s Make sure door isn t rubbing on jambs Qo ww DING SPRING TURN CHART spring s completely and recheck the following the door into the closed position unwind items Check the TorqueMaster spring tube and flag angles for level and plumb Check the distance between the flag angles which must be door width plus 3 3 8 to erbalance lift cables for equal tension adjust if necessary Ratchet wrench Ratchet wheel Pawl knob in lower position Pawl knob in upper position
31. hole of the hole slot pattern of the 2nd hole set on the vertical track Secure jamb bracket using 1 1 4 20 x 9 16 track bolt and 1 1 4 20 flange hex nut Repeat for other side f a top jamb bracket was included secure it to vertical track using the lower hole of the hole slot pattern in the 3rd hole set using 1 1 4 20 x 9 16 track bolt and 1 1 4 20 flange hex nut Repeat for other side Vertical track Top of track st hole set 2nd hole set 3rd hole set ae 77 00 eae jec o J 90 0 0 ome C00 Y l Lower hole of N hole slot pattern 1 4 20 R Flange hex nut Jamb bracket IN 4 4 20x ASSN in place 9 16 Track bolt Se FA jamb bracket LJ LJ Counterbalance Cables and Track Rollers Tools Required None NOTE The bottom section can be identified by the smallest graduated edge hinge of the factory installed graduated edge hinges see Door Section Identification A WARNING FAILURE TO ENSURE TIGHT FIT OF CABLE LOOP OVER MILFORD PIN COULD RESULT IN COUNTERBALANCE LIFT CABLE COMING OFF THE PIN ALLOWING THE DOOR TO FALL POSSIBLY RESULTING IN SEVERE OR FATAL INJURY NOTE Cable drum assemblies are marked right and left hand Uncoil the counterbalance lift cables from the cable drum assemblies Starting on the left hand side place the left hand cable loop on the left hand
32. hole__ N Feature set X ks gt i ISS r i 3rd R t Bt Quick hole st Feature 2nd S N hole set l6 i i ond i hole set j To hole 1st hole N Middle N set R hole R Ist i Lower hole Bottom hole set z of hole hole slot pattern 11 Left Hand Horizontal Track Assembly 12 Ri ght Hand Horizontal Track Assembly 13 Left Hand Vertical Track 14 Ri ight Hand Vertical Track 15 Left Hand Riveted Vertical Track Assembly l6 Ri J TORQUE J1 C ght Hand Riveted Vertical Track Assembly MASTER PLUS SPRING ASSEMBLY enter Bracket Bushing Assembly J2 TorqueMaster Spring Tube Single Or Double Springs J3 Left Hand End Bracket J4 Ri ght Hand End Bracket Disconnect Cable Guide J5 Left Hand Cable Drum Assembly J6 Ri ght H D nd Cable Drum Assembly J7 Loose Winding Shaft Single Spring Only J8 Left Hand Drum Wrap As Required J9 Ri ght H D nd Drum Wrap As Required K REAR BACK HANGS K1 Left Hand Rear Back Hang Assemblies K2 Ri ight Hand Rear Back Hang Assemblies INSTALLATION Before installing your door be certain that you have read and followed all of the instruc tions covered in the pre installation section of this manual Failure to do so may result in an improperly installed door NOTE Reference TD
33. hould open with little resistance Closing a Door From inside the garage pull door downward using lift handles gripping point only or a high friction area only If you are unable to reach the lift handles suitable gripping points only use pull down rope affixed to the side of door Door should close completely with ittle resistance Using an electric operator IMPORTANT PULL DOWN ROPES MUST ADE INOPERATIVE IN THE U hands to feel and dislodge any caked on particles A soft grit free cloth sponge or chamois may be used to wipe the surface Do not use hard or rough cloths that will scratch the acrylic glazing Dry glazing with a clean damp chamois NOTE Do not use any window cleaning fluids scouring compounds gritty cloths or solvent based cleaners of any kind SURFACE PREPARATION FOR PAINTING BE REMOVED AND LOCKS MUST BE REMOVED OR Wax on the surface must be removed or paint peeling flaking wil LOCKED POSITION result To remove this wax it will be necessary to lightly scuff the surface with a fine steel wool pad saturated with When connecting a drawbar trolley type garage door operator to this door an drawbar soapy water A final wipe and rinse should be done with clean water only to remove any loose operator and o i awbar er r y type ga E be ait attached to the top section of particles and any soapy film residue the door along with any struts provided with the door Always use
34. ift cables spring assemblies and other hardware Drawbar Double spring system Visually inspect the TorqueMaster Plus end brackets to confirm operator mz that the system has engaged see illustration Door will open but will not close Door makes L a distinct clicking noise upon being opened If the system is engaged carefully follow the reset instructions below or refer to the reset tag attached to right hand end bracket to reset the TorqueMaster Plus system Resetting an engaged TorqueMaster Plus double spring system only 1 First locate and visually inspect the TorqueMaster plus end brackets to confirm that the system has engaged see illustration 2 Disengage the drawbar operator if inst nect in the manually operated position 3 With assistance raise the door to the fully open position i Install the inside lock on the second section of the door Secure the lock to the section with 4 Place vice clamps onto both vertical tracks just below the bottom track roller on both sides A 1 4 20 x 11 16 self drilling screws Square the lock assembly with the door section 5 Now is a good time to remove vehicles or personal items from garage to provide clear and align with the square hole in the vertical track The inside lock should be spaced ap access to end brackets proximately 1 8 away from the section edge 6 Flip the ratchet pawl knob on both end brackets to the upper position see illustration IM
35. is 3 1 2 Header board 2 x 6 lumber preferred Min Side room Clearance is 3 1 2 jambs 8 NY xe jPumd aay oo ys stall tra 1 8 to 1 a 1 8 to 1 4 Fully Adjustable track NOTE The illustrations shown on this page are general representations of the door parts Each specific door models may have unique variations A FLAG ANGLES AS REQUIRED A1 Quick Install Q 1 Flag Angles A2 Fully Adjustable F A Flag Angles B JAMB BRACKETS AS REQUIRED B1 Quick Install Q 1 Jamb Brackets B2 Fully Adjustable F A Jamb Brackets C TRACK ROLLERS AS REQUIRED C1 Short Stem Track Rollers C2 Long Stem Track Rollers D GRADUATED END HINGES D1 Single Graduated End Hinges S E H Anti Pinch D2 Double Graduated End Hinges D E H Anti Pinch E STACKED SECTIONS E1 Top Section E2 Intermediate s Section E3 Lock Section E4 Bottom Section F TOP FIXTURE ASSEMBLIES F1 Top Fixtures G STRUT S AS REQUIRED G1 Strut U shaped H DRAWBAR OPERATOR BRACKET FOR TROLLEY OPERATED DOORS H1 Drawbar Operator Bracket TRACKS AS REQUIRED Top of vertical Top of vertical track track B2 ay Adjustable 3rd
36. is leveled temporarily hold it in place by driving a nail into the jamb and bending it over the edge of the bottom section on both sides Weather seal Level Ss D Bottom section Wooten shims If necessary Vertical Tracks Tools Required Power Drill 3 16 Drill bit 7 16 Socket driver Tape measure Level Step ladder NOTE Depending on your door you may have Quick Install Flag Angles Fully Adjustable Flag Angles or you may have Riveted Vertical Track Assemblies Refer to Package Contents Parts Breakdown to determine which Flag Angles Vertical Track Assemblies you have IMPORTANT IF YOUR DOOR IS TO BE INSTALLED PRIOR TO A FINISHING CONSTRUCTION OF THE BUILDING S FLOOR THE VERTICAL TRACKS AND THE DOOR BOTTOM SECTION ASSEMBLY SHOULD BE INSTALLED SUCH THAT WHEN THE FLOOR IS CONSTRUCTED NO DOOR OR TRACK PARTS ARE TRAPPED IN THE FLOOR CONSTRUCTION C IMPORTANT THE TOPS OF THE VERTICAL TRACK ASSEMBLIES MUST BE LEVEL FROM SIDE TO SIDE IF THE BOTTOM SECTION WAS SHIMMED TO LEVEL IT THE VERTICAL TRACK AS SEMBLY ON THE SHIMMED SIDE MUST BE RAISED THE HEIGHT OF THE SHIM Starting on the left hand side of the bottom section remove the nail Position the left hand vertical track assembly over the track rollers of the bottom section Make sure the coun terbalance lift cable is located between the tr
37. it adjusted by a trained door systems technician 3 Lubrication The door should open and close smoothly Ensure the door track rollers are rotating freely when opening and closing the door If track rollers do not rotate freely clean the door tracks removing dirt and any foreign substances Clean and lubricate use anon silicon based lubricant graduated end hinges center hinge s steel track rollers bearings and torsion spring s torsion spring coil surfaces DO NOT lubricate plastic idler bearings nylon track rollers door track DO NOT oil a cylinder lock if actuation is difficult use a graphite dust to lubricate Warranty Limited Warranty Model 9800 Wayne Dalton a division of Overhead Door Corporation Seller warrants to the original purchaser of the Model 9800 Product subject to all of the terms and conditions hereof that the Product and all components thereof will be free from defects in materials and workmanship for the following period s of time measured from the date of installation e Limited Lifetime Warranty Against the Product becoming inoperable due to rust through of the steel skin backer caused by cracking splitting or other de terioration of the steel skin due to structural failure caused by separation or degradation of the foam insulation or due to failure of metal hardware components excluding springs or track e Three 3 Years Again
38. m the horizontal track angle IMPORTANT PAWL KNOB MUST BE IN UPPER POSITION TO ADD REMOVE REQUIRED NUMBER OF SPRING TURNS After 2 to 3 turns remove the ratchet wrench and adjust the counterbalance lift cable on the left side Ensure counterbalance lift cables are in the first and second grooves of the cable drums as shown in step Lift Cable Adjustments NOTE Single spring applications require no spring winding on the left hand side but lift cable tension needs to be adjusted IMPORTANT COUNTERBALANCE LIFT CABLE TENSION MUST BE EQUAL ON BOTH SIDES PRIOR TO FULLY WINDING SPRINGS See the Winding Spring Turn Chart for the required number of winding turns FOR SINGLE SPRING APPLICATIONS Return to the right hand end bracket and continue winding the spring to the required number of turns for your door Place pawl knob in lower position F OR DOUBLE SPRING APPLICATIONS ither use the black tooth on the ratchet wheel for winding reference or place a mark on the winding shaft and end bracket Place the ratchet wrench with 5 8 socket and a 3 extension onto the left hand winding shaft end To wind the spring rotate the winding shaft clockwise while watching the black tooth on the ratchet wheel or the mark on the winding shaft Rotate he winding shaft to the required number of winding turns for your door Then return to the right hand side and wind the right hand spring to the required numbe
39. milford pin of the bottom corner bracket and the right hand cable loop on the right hand milford pin of the factory attached bottom corner bracket Insert a short stem track roller into the factory attached bottom corner bracket and another into the 1 graduated end hinge at the top of the bottom section Repeat for other side NOTE Check to ensure cable loops fits tightly over the milford pins NOTE Larger doors will use long stem track rollers with double graduated end hinges They will also use short stem track rollers for the factory attached bottom corner brackets NOTE Verify bottom weather seal is aligned with bottom section If there is more than 1 2 excess weather seal on either side trim weather seal even with bottom section 1 Single graduated end hinge Hinge tube cable drum assembly Short stem d track roller Counterbalance Double graduated Bottom lift cable end hinge section Hinge tube Long stem track Counterbalance roller lift cable Bottom corner bracket Bottom warning label section 5 0 Cable Cable loop loop IE Milford DC Z P pin N seal Bottom Bottom Milford corner corner pin bracket Oj Snort Sem bracket Bottom Section Tools Required Level Wooden shims if necessary Center the bottom section in the door opening Level the section using wooden shims if necessary under the bottom section When the bottom section
40. mps Tape measure Level Step Ladder NOTE Windows will cause the top section to be significantly heavier than the remaining sections Wayne Dalton attempts to balance the door at the top and bottom To prevent any sudden door acceleration between the top and bottom we recommend motor operating all doors with windows Doors with windows in the top section should not be manually operated Remove any vice clamps Lift the door and check its balance Adjust spring s if door lifts by itself hard to pull down or if door is difficult to lift easy to pull down Anytime spring adjust ments are made ratchet pawl knob must be in the upper position An unbalanced door can cause operator or TorqueMaster Plus operation problems Close the door and place vice clamps onto both vertical tracks just above the third track roller This is to prevent the garage door from rising while adjusting the counterbalance spring s IMPORTANT TO ADJUST SPRI GS ONLY ADD OR REMOVE A MAXIMUM OF 3 10 OF A TURN THREE TEETH ON THE RATCHET WHEEL AT A TIME BOTH SIDES NEED TO BE ADJUSTED EQUALLY ON DOUBLE SPRING DOORS chet wheel is made of 10 teeth To add spring tension ensure Add spring tension The ra the ratchet and socket is set so and clockwise on the left hand s extension onto the winding shaft ide Place the ratchet wrench wi pull down to add 3 10 of a turn Watch as three teeth of the hat it will tighten counter clockwise on the rig
41. n TT 5 16 x 2 Hex head lag screws as required Section side view illustration pin IMPORTANT COUNTERBALANCE SPRING TENSION MUST ALWAYS BE RELEASED BEFORE ANY ATTEMPT IS MADE TO START REMOVING AN EXISTING DOOR Graduated end and center hinges are always pre attached at the top of each section except A WARN I N G top section and the graduated end hinges are stamped for identification 1 2 3 and 4 4 only on five section doors The stamp identifies the stacking sequence of the section ERE ee LE LAD LEYE A RAIRE ny The sequence is always determined by 1 being the bottom section to 3 or 4 being the g highest intermediate section If the stamp on the graduated end hinge is illegible refer to SYSTEMS TECHNICIAN USING PROPER TOOLS AND INSTRUCTIONS the section side view illustration The section side view illustration shows the graduated end RELEASE THE SPRING TENSION hinge profile of all sections and can also be used to identify each section a z The BOTTOM SECTION can be identified by 1 graduated end hinges the factory attached For detailed information see supplemental instructions Removing an Existing Door Prepar ing the Opening These instructions are not supplied with the door but are available at no charge from Wayne Dalton A Division Of Overhead Door Corporation P O Box 67 Mt Hope OH 44660 or at www Wayne Dalton com bottom a
42. n the bottom lag screw Flag angles or wall angles must be parallel to the door sections Repeat for other side Left graduated end hinge with short stem track roller Top Fixtures Tools Required Power drill 7 16 Socket driver IMPORTANT THE DIMENSION BETWEEN THE FLAG ANGLES OR WALL ANGLES MUST BE DOOR WIDTH PLUS 3 3 8 86MM TO 3 1 2 89 MM FOR SMOOTH SAFE DOOR OPERA Remove but retain 2 4 1 4 14 x 7 8 self drilling screws from the right side of the strut TION allowing enough room to slide the top fixture between the section and the strut Slide the top fixture assembly between the strut and section Align the edge of the top fixture parallel to the top section edge Secure the top fixture and strut to the top section with 3 1 4 20 x 7 8 self drilling screws through the upper and lower slots of the top fixture Fin ish re attaching the strut using the 1 4 20 x 7 8 self drilling screws removed previously Insert track roller into top fixture Repeat for left hand side Top Short stem section anut track roller Top fixture base 3 1 4 20 x 7 8 elf drilling screws End cap FOR QUICK INSTALL TRACK Complete the vertical track installation by securing the jamb bracket s and tightening the other lag screws Repeat or other side FOR FULLY ADJUSTABLE TRACK OR RIVETED TRACK Complete the vertical track instal lation by securing the jamb bracket s and tighteni
43. ng the other lag screws Push the vertical track against the track rollers so that the track rollers are touching the deepest part of the curved side of the track tighten all the track bolts and nuts Repeat or other side Door width f 3 3 8 to 3 1 2 7 Flag angle i i Nail Top section 1 11 16 to 1 3 4 E q A Fla F Ea a angle Top a section S q H gt Vertical track against track rollers Horizontal Tracks Tools Required Ratchet wrench 9 16 Socket 9 16 Wrench level Step ladder NOTE Depending on your door you may have Quick Install Flag Angles Fully Adjustable Flag Angles or you may have Riveted Vertical Track Assemblies Refer to Package Contents Parts Breakdown to determine which Flag Angles Vertical Track Assemblies you have A WARNING DO NOT RAISE DOOR UNTIL HORIZONTAL TRACKS ARE SECURED AT REAR AS OUTLINED IN STEP REAR BACK HANGS OR DOOR COULD FALL FROM OVERHEAD POSITION CAUSING SEVERE OR FATAL INJURY IF YOU HAVE QUICK INSTALL FLAG ANGLES To install horizontal track place the curved end over the top track roller of the top section Align key slot of the horizontal track with the Quick Install tab of the flag angle Push curved portion of horizontal track down to
44. ntification as the original purchaser may be required There are no established informal dispute resolution procedures of the type described in the Magnuson Moss Warranty Act e SELLER e SELLER S ADDRESS 18 Thank you for your purchase PLEASE DO NOT RETURN THIS PRODUCT TO THE STORE Please Do Not Return This Product To The Store Please call 1 866 569 3799 Press Option 1 and follow the prompts to contact the appropriate customer service agent They will be happy to handle any questions that you may have AFTER INSTALLATION IS COMPLETE FASTEN THIS MANUAL NEAR GARAGE DOOR FOR EASY REFERENCE
45. phate is not recommended for use in general cleaning of garage doors NOTE Be sure to clean behind weatherstrips on both sides and top of door A CAUTION NEVER MIX CLEANSERS OR DETERGENTS WITH BLEACH GLASS CLEANING INSTRUCTIONS Clean with a mild detergent solution thoroughly OPERATING YOUR GARAGE DOOR Before you begin read all warning labels affixed to the door and the installation instructions and owner s manual When correctly installed your Wayne Dalton door will operate smoothly Always operate your door with controlled movements Do not slam your door or throw your door into the open position this may cause damage to the door or its components If your door has an electric opener refer to the owner s manual to disconnect the opener before performing manual door operation below Manual door operation same as above and a soft cloth After cleaning rinse For additional information on manual garage door operations go to www dasma com and ACRYLIC CLEANING INSTRUCTIONS reference TDS 165 Clean acrylic glazing with nonabrasive soap or detergent and plenty of water Use your bare IMPORTANT DO NOT PLACE FINGERS OR HANDS INTO SECTION JOINTS WHEN OPENING AND OR CLOSING A DOOR ALWAYS USE LIFT HANDLES SUITABLE GRIPPING POINTS WHEN OPERATING THE DOOR MANUALLY Opening a Door Make sure the lock s are in the unlocked position Lift the door by using the ift handles suitable gripping points only Door s
46. r of turns Place paw knob in lower position on both sides IMPORTANT MARK THE NUMBER OF SPRING TURNS ONTO THE END BRACKET WARNING TAG NOTE Since total turns to balance door can deviate from winding spring turn chart values by 1 2 turn adjustments to the recommended number of turns may be required after rear back hangs are installed 5 8 Black tooth on ratchet wheel Mark the number of spring turns onto the end bracket warning tag Pawl knob in lower position Ratchet wrench Pawl knob in upper position WINDING SPRING TURN CHART DOOR HEIGHT 6 0 Tools Required Step ladder NOTE If you don t have drum wraps then ski Breakdown to determine if you have drum wraps Starting on the left hand side position the left drum wrap over the cable drum assembly IMPORTANT PULL THE COUNTERBALANCE CLEAR THE LATCH WHILE SIMULTANEOUSLY Secure the hinge latch by rotating upward un fully engaged by lightly tugging on it Repeat Securing Drum Wraps p this step Refer to Package Contents Parts hand drum wrap as shown Slide the left hand LIFT CABLE AWAY FROM THE HEADER TO SLIDING THE DRUM WRAP AGAINST THE LAST RIB UNTIL THE THREE CATCHES ENGAGE THE 3RD RIB il a distinct snap is felt Confirm the catch is he same process for right hand side Last rib Drum wrap Cable
47. sher nu nuts O4 i Top rail of Ne D horizontal Flag angle Flag angle rac upper slot upper slot 1 4 20 Vertical Vertical Flange hex track 7 track nut Stud plate 1 4 20 x 9 16 Track bolts ext level the horizontal track assembly and bolt the top rail of the horizontal track to the encountered slot in the flag angle using 1 1 4 20 x 9 16 track bolt 1 1 4 20 flange hex nut and 1 5 16 washer Repeat for other side Next remove the nail that was temporar ily holding the top section in place installed in step Top Section IMPORTANT FAILURE TO REMOVE NAIL BEFORE ATTEMPTING TO RAISE DOOR COULD CAUSE PERMANENT DAMAGE TO TOP SECTION TorqueMaster Spring Tube Tools Required None TorqueMaster springs come lubricated and pre assembled inside the TorqueMaster spring tube To prepare for install lay the spring tube assembly on the floor inside garage in front of the door and with the labeled end to the left TorqueMaster spring tube Center Bracket Bushing Assembly Tools Required None Being cam shaped the center bushing only fits one way Slide the center bracket bushing as sembly towards the center of the TorqueMaster spring tube from the right side as shown TorqueMaster spring tube Drum Wraps Tools Required None NOTE If you don t have drum wraps then skip this step Refer to Package Contents Parts
48. st delamination of the fiberglass skin resulting from a defect in the fiberglass skin or peeling cracking chalking or fading of the original factory applied coating Repainting or refinishing of the Product will void the factory applied coating warranty e One 1 year All other components Limited Lifetime means for so long as the original purchaser owns the home in which the product was originally installed Seller s obligation under this warranty is specifically limited to repairing or replacing at its option any part which is determined by Seller to be defective during the applicable warranty period Any labor charges are excluded and will be the responsibility of the purchaser This warranty gives you specific legal rights and you may also have other rights which vary from state to state This warranty is made to the original purchaser of the Product only and is not transferable or assignable This warranty applies only to Product installed in a residential or other non commercial application It does not cover any Product installed in commercial or industrial building applications This warranty does not apply to any unauthorized alteration or repair of the Product or to any Product or component which has been damaged or deteriorated due to misuse neglect accident failure to provide necessary maintenance normal wear and tear acts of God or any other cause beyond the reasonable control of Seller or as a result of having been exposed to to
49. stragal the factory attached bottom corner brackets and by the bottom corner bracket warning labels on each end stile The LOCK SECTION can be identified by 2 graduated end hinges on a 4 section high door and by 3 graduated end hinges on a 3 section high door Also on a 3 section door the lock section will come with a warning label attached to the right or left endstile The INTERMEDIATE SECTION can be identified by 3 graduated end hinges Only on a 4 Sc Ngn doan The section will have a warning label attached to either the right or left IMPORTANT IF YOU JUST REMOVED YOUR EXISTING DOOR OR YOU ARE INSTALLING A NEW DOOR COMPLETE ALL STEPS IN PREPARING THE OPENING EA i To ensure secure mounting of track brackets side and center brackets or steel angles to The TOP SECTION can be identified with no pre installed graduated end or center hinges new or retro fit construction it is recommended to follow the procedures outlined in DASMA technical data sheets 156 161 and 164 at www dasma com The inside perimeter of your garage door opening should be framed with wood jamb and header material The jambs and header must be securely fastened to sound framing members It is recommended that 2 x 6 lumber be used The jambs must be plumb and the header level The jambs should extend a minimum of 12 305 mm above the top of the opening for TorqueMaster counterbalance systems For low headroom applications the jambs should extend to the
50. t Follow paint label directions explicitly Oil base or solvent base paints are not recommended Please note that if subs tor must be according to manufacturer s instructions and force settings must be adjusted properly Refer to the owner s manual supplied with your drawbar operator for complete details on installation operation maintenance and testing of the operator MAINTAINING YOUR GARAGE DOOR Before you begin read all warning labels affixed to the door and the installation instruc tions and owner s manual Perform routine maintenance steps once a month and have the door professionally inspected once a year Review your Installation Instructions and Owner s Manual for the garage door These instructions are available at no charge from Wayne Dalton A Division Of Overhead Door Corporation P O Box 67 Mt Hope OH 44660 or at www wayne dalton com For additional information on garage door operator maintenance go to www dasma com and reference TDS 151 167 and 179 Monthly Inspections 1 Visual Inspection Closely inspect jambs header and mounting surface Any wood found not to be structurally sound must be replaced Inspect the springs counterbalance lift cables a rate is exposed and not properly primed painting with latex paint may cause accelerated rusting track rollers pulleys rear back hangs and other door hardware for signs of worn or
51. the right hand cable drum assembly left hand cable drum assembly is symmetrically opposite First and second grooves _ Cam peak pointing straight up Set screw TorqueMaster spring tube Counterbalance lift cable Winding Springs Tools Required Ratchet wrench 5 8 Socket 3 Socket extension Pliers Wire cutters Flat tip screwdriver Step ladder A WARNING IT IS RECOMMENDED THAT LEATHER GLOVES BE WORN WHILE WINDING SPRINGS FAILURE TO WEAR GLOVES MAY CAUSE INJURY TO HANDS Double check to ensure the counterbalance lift cable is aligned in the first and second grooves of the cable drum see step Lift Cable Adjustments There are two methods for counting the spring turns as you wind One method is to identify the black tooth on the ratchet wheel inside of the end bracket When the wheel makes one revolution and the tooth returns to its starting point one turn has been made The other method is to make a mark on the winding shaft or socket and end bracket and count your turns in this manner Starting on the right hand side turn the pawl knob on the end bracket to the upper position Using a ratchet wrench with a 5 8 socket and a 3 extension wind the spring by rotating the winding shaft counter clockwise while watching either the black tooth on the ratchet wheel or the mark on the winding shaft NOTE A 3 extension is recommended for added clearance fro
52. tion section of his manual NOTE When permanently attaching the weatherstrips erstrips too tightly against the face of door o the jambs avoid pushing the weath Horizontal tracks fat Vice clamp Vice clamp 2nd Track roller 12 Sound framing ee members oe E Perforated angle bolted using 2 5 16 x 1 5 8 hex head lag screws to ceiling member and parallel to door Horizontal track 3 5 16 Bolts and nuts Perforated angle 5 16 18 x 1 1 4 Hex bolts must extend into the track to serve as a roller stop ie he oe Sound framing eae ae members 3 5 16 Bolts and nuts Horizontal track Perforated angle bolted using 2 5 16 x 1 5 8 hex head lag screws to ceiling member and parallel to door ao doooopoooe pao 7 7 Perforated angle 5 16 18 x 1 1 4 Hex bolts must extend into the track to serve as a roller stop Sood0000 aK ESO lt 3 4 To 7 8 3 4 To 7 8 gt e Door edges _ gt ee Horizontal tracks gt gt lag Balancing Door Tools Required Ratchet wrench Socket 5 8 3 Socket extension Wrench 5 8 2 Vice cla
53. uts from sharp metal edges 3 Itis always recommended to wear eye protection when using tools otherwise eye injury could result 4 Avoid installing your new door on windy days Door could fall during the installation causing severe or fatal injury 5 Doors 12 0 wide and over should be installed by two persons to avoid possib njury 6 Operate door only when it is properly adjusted and free from obstructions 7 If a door becomes hard to operate inoperative or is damaged immediately have necessary adjustments and or repairs made by a trained door system technician using proper tools and instructions JEE 8 DO NOT stand or walk under a moving door or permit anybody to stand or walk under ae 4 A5 3 an electrically operated door S Ss Ss SoS De as required Fully Adjustable flag angles RH LH as required NOTE Depending on the door model some parts listed will not be supplied if not required Rear Back Hangs may not be included with your door e Door sections as required TorqueMaster spring tube oo SS 9 DO NOT place fingers or hands into open section joints when closing a door Use lift Quick Install flag angles RH LH handles gripping points when operating door manually i N 10 DO NOT permit children to operate garage door or door controls Severe or fatal injury De Pz Pa I could result should the child become
54. xic or abrasive environments including blowing sand salt water salt spray and toxic chemicals and fumes ALL EXPRESS AND IMPLIED WARRANTIES FOR THE PRODUCT INCLUDING BUT NOT LIMITED TO ANY IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE ARE LIMITED IN TIME TO THE APPLICABLE WARRANTY PERIOD REFLECTED ABOVE NO WARRANTIES WHETHER EXPRESS OR IMPLIED WILL APPLY AFTER THE LIMITED WARRANTY PERIOD HAS EXPIRED Some states do not allow limitations on how long an implied warranty lasts so the above limitation may not apply to you IN NO EVENT SHALL SELLER BE RESPONSIBLE FOR OR LIABLE TO ANYONE FOR SPECIAL INDIRECT COLLATERAL PUNITIVE INCIDENTAL OR CONSEQUENTIAL DAMAGES even if Seller has been advised of the possibility of such damages Such excluded damages include but are not limited to loss of use cost of any substitute product or other similar indirect financial loss Some states do not allow the exclusion or limitation of incidental or consequential damages so the above limitation or exclusion may not apply to you Claims under this warranty must be made promptly after discovery within the applicable warranty period and in writing to the authorized distributor or installer whose name and address appear below The purchaser must allow Seller a reasonable opportunity to inspect any Product claimed to be defective prior to removal or any alteration of its condition Proof of the purchase and or installation date and ide
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