Milwaukee 6/1/1676 Drill User Manual
Contents
1. s qukee OPERATOR S MANUAL MANUEL de L UTILISATEUR MANUAL del OPERADOR Catalog No No de Cat Catalogo No 1670 1 1675 1 1675 6 1676 6 HEAVY DUTY HOLE HAWG FOREUSE EXTRA ROBUSTE HOLE HAWG TALADRO HEAVY DUTY HOLE HAWG TO REDUCE THE RISK OF INJURY USER MUST READ OPERATOR S MANUAL AFIN DE REDUIRE LE RISQUE DE BLESSURES L UTILISATEUR DOIT LIRE LE MANUEL DE L UTILISATEUR PARA REDUCIR EL RIESGO DE LESIONES EL USUARIO DEBE LEER EL MANUAL DEL OPERADOR GENERAL SAFETY RULES FOR ALL BATTERY OPERATED TOOLS A WARNING READ ALL INSTRUCTIONS Failure to follow all instructions listed below may result in electric shock fire and or serious injury The term power tool in all of the warnings listed below refers to your mains operated corded power tool or battery operated cordless power tool SAVE THESE INSTRUCTIONS WORK AREA SAFETY PERSONAL SAFETY Keep work area clean and well lit Cluttered or dark areas invite acci dents Do not operate power tools in ex plosive atmospheres such as in the presence of flammable liquids gases or dust Power tools create sparks which may ignite the dust or fumes Keep children and bystanders away while operating a power tool Distrac tions can cause you to lose control ELECTRICAL SAFETY Power t2. S CURIT DU LIEU DE TRAVAIL Maintenir la zone de travail propre et bien clair e Les zones encombr es ou mal clair es sont favorables aux accidents Ne pas utiliser d outil lectrique dans une atmosph re explosive telle qu en en pr sence de liquides de gaz ou de poussi res inflammables Les outils lectriques g n rent des tincelles qui peuvent enflammer les poussi res ou les fum es Tenir les enfants et les personnes non autoris es l cart pendant le fonctionnement d un outil lectrique Un manque d attention de l op rateur risque de lui faire perdre le contr le de l outil S CURIT LECTRIQUE La fiche de l outil lectrique doit cor respondre la prise d alimentation Ne jamais modifier la fiche d une mani re quelconque Ne pas utiliser d adaptateur avec les outils lec triques mis la terre la masse Des fiches non modifi es et des prises d alimentation assorties r duisent le risque de choc lectrique viter tout contact corporel avec des surfaces reli es la masse ou la terre telles que tuyaux radiateurs cuisini res et r frig rateurs Un risque de choc lectrique plus lev existe si le corps est reli la masse ou la terre Ne pas exposer les outils lectriques la pluie ou l humidit Le risque de choc lectrique augmente si de l eau s infiltre dans un outil lectrique 13 7
3. 10 Based on limiting the line voltage drop to five volts at 150 of the rated amperes READ AND SAVE ALL INSTRUCTIONS FOR FUTURE USE TOOL ASSEMBLY A WARNING To reduce the risk of injury always unplug tool before attaching or removing accessories or making adjustments Use only specifically recommended accessories Others may be hazardous Installing Bits into Keyed Chucks Fig 1 Fig 1 Unplug tool 2 Open the chuck jaws wide enough to insert the bit Be sure the bit shank and chuck jaws are clean Dirt particles may prevent the bit from lining up properly 3 Insert the bit into the chuck Center the bit in the chuck jaws and lift it about 1 16 off of the bottom Then tighten the chuck jaws by hand to align the bit 4 Place the chuck key in each of the three holes in the chuck turning it clockwise Tighten securely 5 To remove the bit insert the chuck key into one of the holes in the chuck and turn it counterclockwise Bit Selection e Use sharp bits Sharp bits are less likely to bind when drilling Use the proper bit for the job There are many types of bits designed for specific purposes Check the information on the bit s packaging for proper usage Do not use bits larger than the rated capacity of the drill Gear damage or motor overload may result Pipe Handle The pipe handle
4. Prendre soin du cordon Ne jamais utiliser le cordon pour transporter tirer ou d brancher l outil lectrique Tenir le cordon l cart de la chaleur des huiles des ar tes coupantes ou des pi ces en mouvement Un cordon endommag ou emm l pr sente un risque accru de choc lectrique Se procurer un cordon d alimentation appropri en cas d utilisation d un outil lectrique a l ext rieur Lutilisation d un cordon d alimentation pour usage ext rieur r duit le risque de choc lectrique SECURITE INDIVIDUELLE 10 11 tre sur ses gardes tre attentif et faire preuve de bon sens en utilisant un outil lectrique Ne pas utiliser un outil lectrique en cas de fatigue ou sous l influence de drogues d alcool ou de m dicaments Un instant d inattention lors de l utilisation d un outil lectrique peut entrainer des blessures graves Utiliser un quipement de s curit Toujours porter des lunettes de pro tection Un quipement de s curit comprenant masque anti poussi re chaussures de s curit anti d rapantes casque ou dispositif de protection anti bruit peut dans les circonstances appro pri es r duire le risque de blessure viter tout d marrage accidentel de Poutil S assurer que le commutateur est en position OFF Arr t avant de brancher l outil Le port de l outil avec un doigt sur le commutateur ou son branchement avec le commutateur en posit
5. 2 years from the date of purchase The warranty period for Ni Cd battery Packs Flashlights Radios are warranted for one 1 year from the date of purchase THE REPAIR AND REPLACEMENT REM EDIES DESCRIBED HEREIN ARE EXCLU SIVE IN NO EVENT SHALL MILWAUKEE BE LIABLE FOR ANY INCIDENTAL SPE CIAL OR CONSEQUENTIAL DAMAGES INCLUDING LOSS OF PROFITS THIS WARRANTY IS EXCLUSIVE AND IN LIEU OF ALL OTHER WARRANTIES OR CONDITIONS WRITTEN OR ORAL EX PRESSED OR IMPLIED FOR MERCHANT ABLILITY OR FITNESS FOR PARTICULAR USE OR PURPOSE This warranty gives you specific legal rights You may also have other rights that vary from state to state and province to province In those states that do not allow the exclusion of implied warranties or limitation of incidental or consequential damages the above limi tations or exclusions may not apply to you This warranty applies to the United States Canada and Mexico only REGLES GENERALES DE SECURITE POUR LES OUTILS ALIMENTES PAR BATTERIE A AVERTISSEMENT LIRE SOIGNEUSEMENT TOUTES LES INSTRUCTIONS Le non respect des instructions ci apr s peut entra ner des chocs lectriques des incendies et ou des blessures graves Le terme outil lectrique figurant dans les avertissements ci dessous renvoie l outil lectrique a alimentation par le r seau cordon ou par batterie sans fil CONSERVER CES INSTRUCTIONS
6. or vibration oc curs turn the tool off immediately and have the problem corrected before further use Do not use a damaged tool Tag damaged tools DO NOT USE until repaired see Repairs Under normal conditions relubrication is not necessary until the motor brushes need to be replaced After six months to one year depending on use return your tool to the nearest MILWAUKEE service facility for the following e Lubrication Brush inspection and replacement Mechanical inspection and cleaning gears spindles bearings housing etc e Electrical inspection switch cord armature etc e Testing to assure proper mechanical and electrical operation 11 A WARNING To reduce the risk of injury electric shock and damage to the tool never immerse your tool in liquid or allowa liquid to flow inside the tool Cleaning Clean dust and debris from vents Keep the tool handles clean dry and free of oil or grease Use only mild soap and a damp cloth to clean your tool since certain cleaning agents and solvents are harmful to plastics and other insulated parts Some of these include gasoline turpentine lacquer thinner paint thinner chlorinated cleaning solvents ammonia and household detergents con taining ammonia Never use flammable or combustible solvents around tools Repairs If your tool is damaged return the entire tool to the nearest service cent
7. the low torque setting and is designed for driving Selfeed bits 1 3 8 in diameter and smaller The low setting 300 RPM LO is the high torque setting and is designed for driving Selfeed bits 1 1 2 in diameter and larger Reversing Fig 9 Fig 9 A reversing switch is located below the trig ger switch for removal of bits from holes Permit the motor to come to a complete stop before reversing Reversing the tool with the gears in motion may cause severe damage When removing selfeed bits from partially drilled holes a flick of the trigger switch will free the threaded pilot screw When the threads are loose lift the bit from the work piece with the motor stopped Drilling Before drilling clamp down the material securely A poorly secured piece of material may result in personal injury or inaccurate drilling When drilling in light gauge metal or wood use a wooden block to back up the ma terial to prevent damage to the workpiece Mark the center of the hole to be drilled with a center punch to give the bit a start and to prevent it from walking Lubricate the drill bit with cutting oil when drilling iron or steel Use a coolant when drilling nonferrous met als such as copper brass or aluminum To start a selfeed bit run the threaded feed screw into the work by flicking the trigger switch permitting the bit to coast until the teeth contact the work surface Align the bit properly
8. before proceeding This will reduce cocking and jamming when starting To re duce jamming on breakthrough decrease the drilling pressure when the feed screw point breaks through the workpiece Proceed with steady even pressure A WARNING To reduce the risk of injury always wear eye protection Chuck Removal To remove the chuck from the drill 1 Unplug tool 2 Fully open the chuck jaws 3 Remove the left handed thread screw from inside the chuck by turning it clock wise 4 Pull the chuck off of the spindle NOTE If the chuck does not pull off of the spindle easily tap the side of the chuck with a hammer to loosen it If this doesn t work contact a MILWAUKEE service center MAINTENANCE f A WARNING Toreducetheriskofinjury alwaysun plug your tool before performing any maintenance Neverdisassemblethe tool or try to do any rewiring on the tool s electrical system Contact a MILWAUKEE service facility for ALL repairs Maintaining Tools Keep your tool in good repair by adopting a regular maintenance program Before use examine the general condition of your tool Inspect guards switches tool cord set and extension cord for damage Check for loose screws misalignment binding of moving parts improper mounting broken parts and any other condition that may affect its safe operation If abnormal noise
9. dental starting Ensure the switch is in the off position before plug ging in Carrying tools with your finger on the switch or plugging in power tools that have the switch on invites accidents Remove any adjusting key or wrench before turning the power tool on A wrench or a key left attached to a rotat ing part of the power tool may result in personal injury Do not overreach Keep proper foot ing and balance at all times This enables better control of the power tool in unexpected situations Dress properly Do not wear loose clothing or jewellery Keep your hair clothing and gloves away from moving parts Loose clothes jewellery or long hair can be caught in moving parts If devices are provided for the connec tion of dust extraction and collection facilities ensure these are connected and properly used Use of these de vices can reduce dust related hazards POWER TOOL USE AND CARE SPECIFIC SAFETY RULES 16 Do not force the power tool Use the correct power tool for your applica tion The correct power tool will do the job better and safer at the rate for which it was designed 17 Do not use the power tool if the switch does not turn it on and off Any power tool that cannot be controlled with the switch is dangerous and must be repaired 18 Disconnect the plug from the power source and or the battery pack from the power tool before making any adjustments changi
10. e A If the tool should electrically malfunction or break down grounding provides a low resistance path to carry electricity away from the user reducing the risk of electric shock Co Fig A The grounding prong in the plug is connected through the green wire inside the cord to the grounding system in the tool The green wire in the cord must be the only wire con nected to the tool s grounding system and must never be attached to an electrically live terminal Your tool must be plugged into an appropri ate outlet properly installed and grounded in accordance with all codes and ordinances The plug and outlet should look like those in Figure A Double Insulated Tools Tools with Two Prong Plugs Tools marked Double Insulated do not require grounding They have a special double insulation system which satisfies OSHA requirements and complies with the applicable standards of Underwriters Laboratories Inc the Canadian Standard Association and the National Electrical Code Double Insulated tools may be used in either of the 120 volt outlets shown in Figures B and C ole ur un Fig B Fig C EXTENSION CORDS Grounded tools require a three wire exten sion cord Double insulated tools can use either a two or three wire extension cord As the distance from the supply outlet increases you must use a heavier gauge extension cord Using
11. er ACCESSORIES A WARNING To reduce the risk of injury always unplug the tool before attaching or removing accessories Use only spe cifically recommended accessories Others may be hazardous For a complete listing of accessories refer to your MILWAUKEE Electric Tool catalog or go on line to www milwaukeetool com To obtain a catalog contact your local distributor or a service center Plastic Carrying Case Cat No 48 55 0111 Type E Grease Cat No 49 08 4122 Chuck Key Holder Cat No 48 66 4040 Chuck Key Cat No 48 66 3280 12 FIVE YEAR TOOL LIMITED WARRANTY Every MILWAUKEE tool is tested before leaving the factory and is warranted to be free from defects in material and workman ship MILWAUKEE will repair or replace at MILWAUKEE s discretion without charge any tool including battery chargers which examination proves to be defective in ma terial or workmanship from five 5 years after the date of purchase Return the tool and a copy of the purchase receipt or other proof of purchase to a MILWAUKEE Factory Service Sales Support Branch location or MILWAUKEE Authorized Service Station freight prepaid and insured This warranty does not cover damage from repairs made or attempted by other than MILWAUKEE au thorized personnel abuse normal wear and tear lack of maintenance or accidents The warranty period for V28 Battery Packs is two
12. extension cords with inadequately sized wire causes a serious drop in voltage resulting in loss of power and possible tool damage Refer to the table shown to determine the required minimum wire size The smaller the gauge number of the wire the greater the capacity of the cord For ex ample a 14 gauge cord can carry a higher current than a 16 gauge cord When using more than one extension cord to make up the total length be sure each cord contains at least the minimum wire size required If you are using one extension cord for more than one tool add the nameplate amperes and use the sum to determine the required minimum wire size Guidelines for Using Extension Cords Ifyou are using an extension cord out doors be sure it is marked with the suffix W A W in Canada to indicate that it is acceptable for outdoor use Be sure your extension cord is prop erly wired and in good electrical condition Always replace a damaged extension cord or have it repaired by a qualified person before using it Protect your extension cords from sharp objects excessive heat and damp or wet areas Recommended Minimum Wire Gauge for Extension Cords Nameplate _Extension Cord Length Amperes 25 50 75 100 150 0 2 0 18 18 18 18 16 2 1 3 4 18 18 18 16 14 3 5 5 0 18 18 16 14 12 5 1 7 0 18 16 14 12 12 7 1 12 0 16 14 12 10 12 1 16 0 14 12 10 16 1 20 0 12
13. ill Never put your hands or other body parts between the part of the drill being braced and the object it is be ing braced against Hands or other body parts that are in the path of the reaction can be pinched crushed and broken Bit binding Fig 3 Fig 3 If the bit binds the drill will suddenly react in the opposite direction of the rotation of the bit Figure 3 shows the path of reaction B if the drill bit binds while being driven in forward A The operator should reduce the chances of a sudden reaction by following the instructions listed below The operator should also prepare for a sudden reaction by holding securely using the pipe handle or bracing against a solid fixed object To reduce the chance of bit binding Use sharp bits Sharp bits are less likely to bind when drilling Use the proper bit for the job There are many types of bits designed for specific purposes Use the proper speed for the size bit Larger bits should be run at the lower speed Driving larger bits at high speeds will increase the chance of the bit binding and increase the chance of reaction Avoid drilling warped wet knotty and or pitchy material if possible Avoid drilling in material that you suspect contains hidden nails or other things that may cause the bit to bind The direction of reaction is always opposite of the direction of bit rotation React
14. ion ON Marche sont favorables aux accidents
15. ion is even more likely to occur when enlarging already existing holes and at the point when the bit breaks through the other side of the material Bracing for forward rotation Bracing for reverse rotation When drilling in forward the bit will rotate in a clockwise direction If the bit binds in the hole the bit will come to a sudden stop and drill will suddenly react in a counterclockwise direction Figures 4 and 5 show examples of a Hole Hawg properly braced for forward rota tion A Forward clockwise rotation B Reaction C Brace drill with pipe handle here D Brace drill with motor housing here If the bit binds the pipe handle or the motor housing braced against the stud will hold the drill in position When drilling in reverse the bit will rotate in a counterclockwise direction If the bit binds in the hole the bit will come to a sudden stop and the drill will suddenly react in a clockwise direction Figures 6 and 7 show examples of the Hole Hawg properly braced for reverse rotation A Reverse counterclockwise rotation B Reaction C Brace drill with pipe handle here D Brace drill with motor housing here If the bit binds the pipe handle or the motor housing braced against the stud will hold the drill in position Shifting Speeds Fig 8 Cat No 1675 1 has a gear shift lever on the right side of the gear case The high setting 1200 RPM HI is
16. may be used on either side of the tool Thread pipe handle into one of the threaded holes in the motor housing Spade Handle Fig 2 The spade handle can be attached to the tool in three positions Fig 2 Remove the hex head screws which secure the handle Re move the handle and move it to the desired position To mount the handle in position C itis necessary to reverse the mounting holes by turning the handle around OPERATION A WARNING To reduce the risk of injury wear safety goggles or glasses with side shields Unplug the tool before changing accessories or making adjustments A WARNING To reduce the risk of personal injury when drilling always hold tool by the insulated gripping surfaces when performing an operation where the cutting tool may contact hidden wir ing or its own cord Contact with a live wire will make exposed metal parts of the tool live and shock the operator A WARNING When drilling with a single speed drill or in HI with a two speed drill always hold the drill securely us ing the pipe handle or brace the drill against a solid fixed object in preparation for a sudden reaction When drilling in LO with a two speed drill always brace the drill against a solid fixed object in preparation for a sudden reaction When drilling never use your body to brace dr
17. ng accessories or storing power tools Such preven tive safety measures reduce the risk of starting the tool accidentally 19 Store idle power tools out of the reach of children and do not allow persons unfamiliar with the power tools or these instructions to operate power tools Power tools are dangerous in the hands of untrained users 20 Maintain power tools Check for misalignment or binding of moving parts breakage of parts and any other condition that may affect the power tool s operation If damaged have the power tool repaired before use Many accidents are caused by poorly maintained power tools 21 Keep cutting tools sharp and clean Properly maintained cutting tools with sharp cutting edges are less likely to bind and are easier to control 22 Use the power tool accessories and tool bits etc in accordance with these instructions and in the manner intended for the particular type of power tool taking into account the working conditions and the work to be performed Use of the power tool for operations different from those intended could result in a hazardous situation SERVICE 23 Have your power tool serviced by a qualified repair person using only identical replacement parts This will ensure that the safety of the power tool is maintained Use auxiliary handles supplied with the tool Loss of control can cause personal injury Wear ear protectors with impact drills Ex
18. on O E Mexican Approvals Marking V Volts Alternating Current Noxxxx min No Load Revolutions per Minute RPM A Amperes Specifications Capacity Steel Wood Volts Speed No Load With With Auger WithShip With Cat No AC RPM Twist Bit Bit Auger Bit Selfeed Bit 1670 1 120 z 900 7 16 1 1 2 1 1 2 2 9 16 1675 1 120 High 1200 5 16 1 1 8 1 1 4 1 3 8 Low 300 1 2 1 1 2 1 1 2 4 5 8 1675 6 120 High 1200 5 16 1 1 8 1 1 4 1 3 8 Low 300 1 2 1 1 2 1 1 2 4 5 8 1676 6 120 High 1200 5 16 1 1 8 1 1 4 1 3 8 Low 300 1 2 1 1 2 1 1 2 4 5 8 GROUNDING A WARNING Improperly connecting the grounding wire can result in the risk of electric shock Check with a qualified electri cian if you are in doubt as to whether the outlet is properly grounded Do not modify the plug provided with the tool Never remove the grounding prong from the plug Do not use the tool if the cord or plug is damaged If damaged have it repaired by a MILWAUKEE service facility before use If the plug will not fit the outlet have a proper outlet installed by a qualified electrician Grounded Tools Tools with Three Prong Plugs Tools marked Grounding Required have a three wire cord and three prong grounding plug The plug must be connected to a prop erly grounded outlet See Figur
19. ool plugs must match the outlet Never modify the plug in any way Do not use any adapter plugs with earthed grounded power tools Unmodified plugs and matching outlets will reduce risk of electric shock Avoid body contact with earthed or grounded surfaces such as pipes radiators ranges and refrigerators There is an increased risk of electric shock if your body is earthed or grounded Do not expose power tools to rain or wet conditions Water entering a power tool will increase the risk of electric shock Do not abuse the cord Never use the cord for carrying pulling or unplug ging the power tool Keep cord away from heat oil sharp edges or mov ing parts Damaged or entangled cords increase the risk of electric shock When operating a power tool out doors use an extension cord suitable for outdoor use Use of a cord suitable for outdoor use reduces the risk of elec tric shock 9 10 11 12 13 14 15 Stay alert watch what you are do ing and use common sense when operating a power tool Do not use a power tool while you are tired or under the influence of drugs alcohol or medication Amoment of inattention while operating power tools may result in serious personal injury Use safety equipment Always wear eye protection Safety equipment such as dust mask non skid safety shoes hard hat or hearing protection used for appropriate conditions will reduce personal injuries Avoid acci
20. posure to noise can cause hearing loss Hold power tools by insulated grip ping surfaces when performing an operation where the cutting tool may contact hidden wiring or its own cord Contact with a live wire will make ex posed metal parts of the tool live and shock the operator Maintain labels and nameplates These carry important information If unreadable or missing contact a MILWAUKEE service facility for a free replacement WARNING Some dust created by power sanding sawing grinding drill ing and other construction activities contains chemicals known to cause cancer birth defects or other reproduc tive harm Some examples of these chemicals are lead from lead based paint crystalline silica from bricks and cement and other masonry products and arsenic and chromium from chemically treated lumber Your risk from these exposures varies depending on how often you do this type of work To reduce your exposure to these chemicals work in a well ven tilated area and work with approved safety equipment such as those dust masks that are specifically designed to filter out microscopic particles FUNCTIONAL DESCRIPTION 0 NN D ON IN Spade Handle Chuck Trigger Switch Reversing Switch Switch Handle Motor Housing Gear Shift Lever Pipe Handle Insulated Gripping Surfaces Symbology Underwriters Laboratories Inc AO Canadian Standards Associati
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