MGE UPS Systems 5000 RT Power Supply User Manual
Contents
1. Optional battery extension cable 6 ft 1 8 m This extended battery cable will be used instead of the standard battery cable when battery modules are distant from each other located in two different enclosures for instance 1 4 Presentation 86 87050 00 01 Installation 2 1 Unpacking and Contents Check UPS Module Contents 87050 option 66102 Optional Transformer Module Contents 87102 Step down transformer is designed to provide isolated 120 volts AC outlets Optional Battery Module Contents 87103 40 Pulsar MX 5000 UPS 48 Network Management card optional 41 Two sets of tower stands 49 Transformer 5000 42 RS232 communications cable 50 Pulsar MX EXB RT battery module 43 Product documentation 51 Tower stand expanders 45 Telescopic rails for rack enclosure with 52 Battery cable mounting hardware 53 Battery communication cable 46 Screw driver 54 Stabilizer bracket 4 screws included2. 5 3 86 87050 00 01 Contents ci Pulsar MX Life Cycle Monitoring LCM 6 1 Description OO 6 1 Maintenance 7 1 Hot Swapping the Power Sub Module 7 1 7 2 Hot Swapping the Battery Sub Module sss 7 2 Appendices Technical Specifications c tr iaa 8 1 MGE Warranty amp Proprietary Rights for Single Phase Products MGE Standard Single Phase Warranty Proprietary Rights Statement Customer Care Center Single Phase Products Technical Support and Product Services Who to Contact Scheduling Field Service Engineer Support Return Policy for Repair of Single Phase Products RGA Glossary c ii Contents 86 87050 00 A01 Introduction Thank you for selecting an MGE UPS SYSTEMS product to protect your electrical equipment The Pulsar MX range has been designed with the utmost care We recommend that you take the time to read this manual to take full advantage of the many features of your UPS Uninterruptible Power System Warning This is a class A UPS product In a domestic environment this product may cause radio interference in which case the user may be required to take additional measures If the device must be installed in overvoltage category III or IV environments additional upstream overvoltage protection must be provided for Before installing Pulsar MX please read the booklet on the required safety inst
3. pestana asd 2 5 Communication POS uns tata 2 6 Required Protective Devices and Cable 2 6 2 7 Hardwire Connection of Output Power Cable to UPS 2 8 Connection to Output Receptacles 2 9 Connection of Extended Battery Module UPS and Transformer 2 8 Operation 3 1 IitialzStart Up s irt rtr rer Ene e tiere t ed t meet ote iia te tad 3 1 3 2 Final Start U p SequeriCe oin eA ada 3 1 3 3 Operating MODES pectet aa 3 2 3 4 Operation on Battery POWER sus saias dade E ai Ae a 3 3 3 5 Return t Normal AC SOUECe iia 3 4 3 6 UPS Shutdown When AC Present iia E 3 4 3 7 UPS Shutdown When On Battery 5 ntt Re YE EORR Es 3 4 Access to Maintenance and Personalization Data 4 1 Display ONGAMIZATIONN ostensis brandon 4 1 42 Access to Measurements n nnne sentes esten entren 4 1 4 3 Access to UPS Set Up and Maintenance Using the Control Panel 4 1 4 4 UPS SERUP csi aislada 4 2 4 5 Maintenance AR 4 3 4 6 Personalization Using External Software 4 3 Troubleshooting 5 1 Troubleshooting LEDS 21 and LD ida 5 2 Troubleshooting Not Requiring MGE UPS SYSTEMS 5 3 Troubleshooting Requiring MGE UPS SYSTEMS After Sales Support
4. 47 Solution Pac power management suite CD ROM Please see the appropriate manual for packing contents of the optional battery module and transformer module Packaging must be destroyed according to waste management standards Recycling icons are displayed for easy selection carried out on these modules must be done so by qualified personnel A A dangerous voltage is present inside the power module and the battery module Any operations to be 86 87050 00 01 Installation 2 1 Pulsar MX 2 2 Internal Battery Connection Battery Start up 1 Remove the two mounting screws 59 to free the battery disconnect switch 60 2 Push the battery disconnect switch so that 69 you can read Connected 3 Secure the two mounting screws 59 L A Cable L6 30P 2 3 Installation in Tower Position Follow steps 1 to 3 in the illustration below to adjust the tower stands for the upright position 6 inches aem 17 7 inches T_T e Always keep 6 inches free space behind the UPS rear panel The distance between the tower stands should be 17 7 inches 2 2 Installation 86 87050 00 1 Installation and User Manual 2 4 Installation in Rack Position Adjustment of the orientation of the logo and control panel To adjust the display position 1 Pull display panel straight out 2 Rotate display 90 counter clockwise 3 Push display back into desi
5. L1 x 12 UPS Normal AC source Upstream Circuit UPS Power Rating Broaker 5000 RT D curve 35A G L2 N 11 Required cable cross sections P Terminal block cable capacity 6 mm solid or stranded wire maximum AWG 10 P Capacity for earthing conductor 6 mm solid or stranded wire maximum AWG 10 2 6 Installation 86 87050 00 A01 Installation and User Manual 2 7 Hardwire Connection of Output Power Cable to UPS P This type of connection must be carried out by qualified electrical personnel Before carrying out any connection check that the battery circuit breaker and the upstream protection device Normal AC source is open 0 off 1 Remove the top of the terminal box cover 2 screws with the included screwdriver 2 Insert the output cable conduit provided by others through the cable knockout 2 3 Connect the outlet cable to the output terminal block 4 Tighten the cable conduit flange and refit the terminal box cover by means of the 2 screws Always connect the ground wire first Note 10 Input cable with L6 30P 3 comes attached by MGE UPS SYSTEMS Output cable conduit 2 is not included provided by others Output Terminal Oj O GND L2 N L1 86 87050 00 A01 Installation 2 7 Pulsar MX 2 8 Connection to Output Receptacles 1 Connect the equipment to the UPS 4 NEMA L6 30R If mor
6. Current 2 A max P Power 62 5 VA 30 W Example for 48 V DC Imax 625 mA 86 87050 00 A01 Installation 2 5 Pulsar MX Remote Power Off communication port 9 Installation of a Remote Power Off function must be carried out in compliance with applicable regulations In order to fully de energize Pulsar MX RT with the RPO port it is necessary to use a two position switch Normally Open or Closed contact Once switch is energized de energized the UPS shuts off the display and the output of the UPS The output devices can be powered again through auto bypass when the two position switch is released open or closed The output devices will remain powered lt 1 sec after RPO activation Push the start button to return to normal operation Note The internal batteries will remain connected to the power sub module after RPO activation The cable is not included Remote power off contact normally open 9 Installation of optional communication card 66102 ES RJ12 5VDCto27v Dc Remote power off contact normally closed 9 men Communication card m optional 66102 D Signal activation voltage 5 V DC to 27 V DC current 10 mA max 2 6 Required Protective Devices and Cable Cross Sections Recommended upstream protection 2 poles circuit breaker gt
7. may cause harmful interference to radio communications Operation of this equipment in a residential area is likely to cause harmful interference in which case the user will be required to correct the interference at his own expense Certification Standards IEEE 587 1980 ANSI C62 41 1980 Standards for Surge Withstand Ability FCC rules and regulations of Part 15 Subpart J Class A UL listed under 1778 Standards for Uninterruptible Power Supply Equipment IEC 61000 4 2 ESD level 4 IEC 61000 4 3 Radiated field level 3 IEC 61000 4 4 EFT level 4 IEC 61000 4 5 Fast transients level 4 IEEE C6241 Category B ring wave IEC 61000 4 6 electromagnetic field IEC 61000 4 8 conducted magnetic field Safety of persons system has its own power source the battery Consequently the power outlets may be energized even if the systems is disconnected from the AC power source Dangerous voltage levels are present within the system It should be opened exclusively by qualified service personnel system must be properly grounded The battery supplied with the system contains small amounts of toxic materials To avoid accidents the directives listed below must be observed Never burn the battery risk of explosion Do not attempt to open the battery the electrolyte is dangerous for the eyes and skin Comply with all applicable regulations for the disposal of the battery Batteries constitute a danger electri
8. 1 Press and hold the O off button 28 for 3 seconds The buzzer beeps once The load is no longer protected by the UPS It is powered via the Normal AC source bypass If the UPS is set in frequency converter mode the equipment will not be powered If the Normal AC source is out of tolerance the UPS will generate a 10ms output calibrated break LEDs 22 is ON LEDs 33 and 34 are green For a full shutdown of UPS and connected load the upstream circuit breaker not included should be set to the off position or remove the Normal AC source 1 Press and hold the O off button 28 for 3 seconds The buzzer beeps once 2 The display asks for confirmation 3 Press the scroll button 25 to select yes Press confirm button 27 The UPS is now fully shut down 86 87050 00 A01 Access to Maintenance and Personalization Data 4 1 Display Organization Status and Alarms Measurements UPS input measurements UPS Set up UPS output measurements Battery measurements Maintenance y Local settings Model Output settings Alarm History ON OFF settings Battery settings 4 2 Access to Measurements Manual battery test Led and Buzzer test LCM Statistics Operation limits Press the scroll button 25 to access measurements for voltage current frequency power output an
9. Anticipate needed maintenance actions thanks to automatically displayed warnings LCM warning details Signification END OF WARRANTY SOON CONTACT MGE AT Get your product warranty extension by contacting MGE UPS SYSTEMS at www mge ups com Icm www mgeups com lcm BATTERY CHECK RECOMMENDED Battery is approaching its reliability end of life Risk of dramatically reduced CONTACT MGE AT backup time www mgeups com Icm TECHNICAL CHECK RECOMMENDED CONTACT MGE AT Www mgeups com lem OPERATION LIMITS REACHED One of the following parameters is close to the limit of your product Autonomy time with CONTACT MGE AT mains 2 out of tolerance overloads load level in battery environment temperature Www mgeups com lem Wearing parts of your product must be checked Reset or disable LCM In case of any LCM messages displayed P For temporary reset Press ESC for more than seconds in the Status and Alarm screen to temporarily cancel the alarm status The alert will be repeated twice in 30 days P For permanent reset Press ENT for more than 3 seconds in the LCM warning screen to permanently cancel this LCM event At any time To Disable all LCM messages select disable all in LCM menu with LCD navigation il You will not be aware of any LCM events that can happen on the UPS if you disable all LCM messages 6 2 Life Cycle Monitoring LCM 86 87050 00 01 Maintenance 7 1 Hot Swapping the Power Sub
10. preparation of the warranted item for return to MGE s factory or for prepara tion work for field repair or replacement and MGE will not be responsible to pay any invoice therefore This warranty shall be exclusive of any and all other warranties express or implied and may be modified only by a writing signed by an authorized officer of MGE UPS SYSTEMS INC This warranty shall extend to the Purchaser but to no one else Accessories supplied by MGE but manufactured by others carry any warranty the manufacturers have made to MGE and which can be passed on to Purchaser MGE UPS SYSTEMS INC makes no warranty with respect to whether the products sold hereunder infringe any patent U S or foreign and Purchaser represents that any specially ordered products do not infringe any patent Purchaser agrees to indemnify and hold MGE UPS SYSTEMS INC harmless from any liability by virtue of any patent claims where Purchaser has ordered a product conforming to Purchaser s specifications or conforming to Purchaser s specific design Purchaser has not relied and shall not rely on any oral representation regarding any products sold hereunder and any oral representation shall not bind MGE UPS SYSTEMS INC and shall not be part of any warranty There are no warranties which extend beyond the description on the face hereof In no event shall MGE UPS SYSTEMS INC be responsible for consequential damages or for any other damages except as expressly stated her
11. 0P Connector for additional battery module Slot for optional communication card Input voltage selecting 240V 208 Transformer protection CB 6 USB communication port 7 RS232 communication port 8 Communication port by relay 9 Connector for Remote Power Off control 10 Connector for automatic detection of battery module s 11 Connectors for automatic detection of battery module s 12 Connectors for battery modules to the UPS or to the other battery modules 13 DC Battery circuit breaker 14 Resetable 20Amp circuit breakers for NEMA 5 15 20 receptacle 15 6 NEMA 15 20 receptacle 16 Resetable 20Amp circuit breakers to protect each L5 20R receptacle 17 Input cable with L6 30P plug 18 Input resetable CB 19 2 NEMA L5 20R receptacle 63 64 1 2 Presentation 86 87050 00 A01 1 3 Display and Control Panel b ONLINE MODE Es IL e 0 2 j Q la 1 4 Accessories for Rack Mount Rack Mounting Kit 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 Installation and User Manual Load protected LED Downgraded operation LED Load not protected LED Alphanumeric display Escape cancel button Function buttons scroll down Function buttons scroll up Enter confirm button UPS OFF button UPS ON button Rectifier LED Battery LED Inverter LED Bypass LED Load supplied LED Telescopic rails for Pulsar MX
12. Internal chassis fault detected Use Call the after sales support department at FRAME FAULT Enter button 27 to display details 1 800 523 0142 Follow the frame replacement procedure see sections 7 1 and 7 2 Note In case of multiple fault press the Enter button 27 and the scroll button 25 to get access to further details 5 2 Troubleshooting 86 87050 00 01 Life Cycle Monitoring LCM 6 1 Description This function embedded in the UPS displays messages on screen and communication channels at every important stage of the UPS s life allowing you to Press the Enter button 27 to display LCM warning details b LCM WARNING 0006 Get free offers LCM warning details Signification 3 MONTHS FREE WARRANTY Get free offer after registration at www mgeups com Icm REGISTRATION CONTACT 9 mgeups MGE AT www mgeups com lem FREE STATISTIC FEATURE FOR PRODUCT WEB REGISTRATION CONTACT MGE AT www mgeups com Icm Get free offer after registration at www mgeups com lcm These statistics will allow you to have an accurate follow up on the display of the major environmental parameters of your installation P Autonomy time with mains 2 out of tolerance overloads number load level in 96 Battery ambient temperature time on inverter time on mains 2 86 87050 00 01 Life Cycle Monitoring LCM 6 1 Pulsar MX Secure your installation power continuity
13. Life Cycle Monitoring LCM Enable Disable Life cycling monitoring alarms Statistics Auto Statistics Statistics Custom Statistics Reset Date No Yes Statistics You need to register at www mgeups com lcm to get the code and get access to free statistics Operation Limits Operation Limits Automatic alarms displayed when UPS is operating near the limits 4 6 UPS Set Up Using External Software Insert the Solution Pac CD ROM in the drive On the first navigation screen select Point to Point solution and follow the instructions on how to install the Personal Solution Pac software Then select Settings Advanced settings and UPS settings Note This feature is only supported through Windows and the RS232 communication 86 87050 00 A01 Access to Maintenance and Personalization Data Pulsar MX This page left blank intentionally 86 87050 00 1 5 1 Troubleshooting LEDS 21 and 22 NFT Np VN ZON A 5 2 Troubleshooting Not Requiring MGE UPS SYSTEMS After Sales Support b ENVIRONMENT FAULT d w ESC Y 000 i ES Press the Enter button 27 to display the details below Troubleshooting If LED 21 is ON The equipment is protected by the UPS but the operation is downgraded If LED 22 is ON The equipment is no longer protected by the UPS Displayed details Signification Correction NO BATTE
14. Module This operation must be carried out by qualified electrical personnel only N This operation can be performed without interrupting the equipment 1 Remove the 6 mounting screws to free the main front panel bezel 2 Place the front panel above the UPS 3 Remove the 2 mounting screws on each side of the power sub module 4 Withdraw the power sub module Note There is a safety pin at the rear of the module Lift the sub module slightly and the sub module will slide out follow the arrow in the diagram When reconnecting the sub module carry out the above instructions in reverse order A red button will be depressed behind plate 3 reestablishing connection Reconnecting the power sub module e 2 Hot Swapping the Battery Sub Module Carry out the above instructions in reverse order Replace the faulty power sub module by another one with same power rating Pulsar MX 5000 This operation must be carried out by qualified electrical personnel only The battery can cause electrocution and high short circuit currents The following safety cautions are required before servicing the battery components P Remove watches rings bracelets and all other metal objects from the hands and arms P Use tools with an insulated handle This operation can be performed without interrupting the equipments This operation must be carried out by qualified electrical personnel only Disconnecting the battery sub mod
15. RT mounting in 19 enclosure with mounting hardware 86 87050 00 1 Presentation 35 36 37 Front mounting bracket Rear support bracket Telescopic rails 639 mm to 1005 mm length 27 36 to 39 96 Pulsar MX 1 5 Extended Battery EXB Pulsar MX RT offers a standard backup time of 5 minutes at full load To increase backup time it is possible to connect Pulsar MX EXB RT modules to the UPSs for backup times up to 62 minutes at full load Battery extensions for Pulsar MX RT Pulsar MX Pulsar MX Pulsar MX Pulsar MX 5000 RT EXB RT EXB RT EXB RT gt gt gt gt Pulsar MX 5000 RT 5 min 22 min 41 min 62 min Battery Integration System Kit with Casters 86005 The Battery Integration System is intended for extended backup time configurations to conveniently stack and secure up to 5 modules on the same cart swivel wheels with brakes leveling feet seismic side panels plates to lock modules and screws included
16. RY The battery is incorrectly connected Check battery connections see section 2 9 BAD CONNECTION AC source is not connected to the correct terminals Check AC wiring NO POWER MODULE The power sub module is not inserted Check power sub module connections see section 7 1 NO BATTERY MODULE The battery sub module is incorrectly connected Check battery connections see section 7 2 INV THERM OVERLOAD The UPS shuts down automatically because of a major overload Check the power drawn by the connected devices and disconnect any non priority devices INVERT LIMITATION Short circuit conditions on output devices Check the installation at the UPS output wiring fault equipment 86 87050 00 A01 Troubleshooting Pulsar MX 5 3 Troubleshooting Requiring MGE UPS SYSTEMS After Sales Support xxx FAULT Display Signification Correction e Call the after sales support department at POWER MODULE FAULT Internal power sub module fault 1 800 523 0142 Follow the power sub module vee pane 27 1o replacement procedure see sections 7 1 and 7 2 display details Battery fault detected during the bat Call the after sales support department at BATT MODULE FAULT tery test Use Enter button 27 to 1 800 523 0142 Follow the battery sub module and display details battery module replacement procedure see section 7 2
17. cal shock burns The short circuit current may be very high Precautions must be taken for all handling remove watches rings bracelets and any other metal objects use tools with insulated handles Do not lay tools or metal parts on top of batteries Product Safety The UPS connection instructions and operation described in the manual must be followed in the indicated order Aprotection circuit breaker must be installed upstream and be easily accessible The system can be disconnected from the AC power source by opening this circuit breaker Check that the indications on the rating plate correspond to your AC powered system and to the actual electrical consumption of all the equipment to be connected to the system Never install the system near liquids or in an excessively damp environment Never let a foreign body penetrate inside the system Never block the ventilation grates of the system Never expose the system to direct sunlight or source of heat If the system must be stored prior to installation storage must be in a dry place The admissible storage temperature range is 20 C to 40 C Special Precautions All handling operations will require at least two people unpacking installation in rack system Before and after the installation if the UPS remains de energized for a long period the UPS must be energized for a period of 24 hours at least once every 6 months for a normal storage temperature less than 25 C Thi
18. d battery capacity 4 3 Access to UPS Set Up and Maintenance Using the Control Panel 23 UPS SET UP MAINTENANCE ESC R lt P Press the scroll button 25 a number of times to point to the UPS set up or Maintenance menu P Press the Enter button 27 to get access 0006 gt IT OO 86 87050 00 01 Access to Maintenance and Personalization Data Pulsar MX 4 4 UPS Set Up Local Settings Function Factory Setting Options Language English French German Italian Portuguese Spanish Date Time Format International format DD MM YYYY HH MM US MM DD YYYY HH MM AM PM Date Time Change GMT 1 Continental Europe MM DD YYYY HH MM adjustable Audible Alarm Yes No Output Settings Function Factory Setting Options Comments 200V 230V 220V Output Voltage 208V 240 250V Freq Converter Disabled Enabled Output Frequency 60 Hz 50 Hz User selectable under frequency converter mode Eco Mode Disabled Enabled See glossary Slew rate 1 Hz sec 0 5 Hz sec Bypass Transfer Yes No Transfer to bypass if Normal AC source is out of tolerance Break time calibration during load Interrupt Time 10 ms 20 ms 200 ms transfer on Normal AC source out of tolerance Overload Prealarm 105 40 50 70 Alarm if threshold is overrun ON OFF Settings Function Factory Setting Opt
19. e than one load is connected to the UPS the total capacity of the loads should not exceed 30 Amps 2 9 Connection of Extended Battery Module UPS and Transformer BATTERY BATTERY UPS MODULE TRANSFORMER MODULE MODULE Pulsar MX MODULE Da a 9m a 2 TRANSFORMER INPUT CABLE J 89 ER o NU Wo e JP Biz ne ER dt m IRES _ PESE a TI io tt CA 1 Check that the battery circuit breaker s 13 is OFF 0 position Connect the battery power cable 52 to the connector 4 of the power module and to the connector 12 of the battery module Connect the battery detection cable 53 to the connector 10 of the power module and to the connector 11 of the battery module Boo mol Switch on the battery circuit breaker s 13 2 8 Installation 86 87050 00 A01 Operation 3 1 Initial Start Up To ensure that your system is configured in complete accordance with safety regulations and to benefit from the manufacturer s warranty please contact Technical Support 1 Check that the battery disconnect switch 60 on top cover is connected see section 2 2 Internal Battery Connection 2 Set the upstream circuit breaker not included to the on position The equipment is powered via the Normal AC source but not protected by the UPS Batteri
20. ein Proprietary Rights Statement The information in this manual is the property of MGE UPS SYSTEMS INC and represents a proprietary article in which MGE UPS SYSTEMS INC retains any and all intellectual property rights including exclusive rights of use and or manufacture and or sale Possession of this information does not convey any permission to reproduce print manufacture or have made the article or articles shown herein Such permission may be granted only by specific written authorization signed by an authorized officer of MGE UPS SYSTEMS INC IBM PC AT ES 9000 and AS 400 are trademarks of International Business Machines Corporation MGE and MGE UPS SYSTEMS are trademarks of MGE UPS SYSTEMS INC Other trademarks that may be used herein are owned by their respec tive companies and are referred to in an editorial fashion only For Single Phase Warranty applicable outside of the United States Canada and Mexico refer to Single Phase International Warranty 86 87050 00 01 MGE Customer Care Center Single Phase Products Technical Support and Product Services Technical questions If you encounter a problem while following the instructions in this manual or have questions about the operation repair or servicing of your equipment please direct calls to MGE UPS SYSTEMS INC Customer Care Center or visit our web site www mgeups com for complete service information To insure that your questions are correctly ans
21. es are recharging an 8 hour recharge period is necessary to get full backup time LED 22 is ON LEDs 33 and 34 are green UPS Set Up If UPS personalization is desired it is advised to enter the personalization mode at this time see the 4 4 Personalization section 3 2 Final Start Up Sequence 3 Press and hold the I on button 29 for 3 seconds The buzzer beeps once and after UPS internal test sequence the LED 20 is ON LEDs 30 32 34 are green The equipment is protected by the UPS If LED 21 or 22 is ON an alarm has occurred see the troubleshooting section 86 87050 00 01 Operation 3 1 Pulsar MX 3 3 Operating Modes Normal mode AC out of tolerance ml bep sly ee 99 94 Operation This is the standard operating mode set by default in the factory Under normal condition Normal AC source available LED 20 is ON LEDs 30 32 34 are green The equipment is protected by the UPS The main advantage of the Eco mode see glossary is that it reduces the consumption of electrical power Under normal condition Normal AC source available LED 20 is ON LEDs 33 34 are green The equipment is supplied in ECO mode If normal AC source is out of tolerance LEDs 20 21 are ON LEDs 30 32 34 are green The equipment is protected by the UPS 86 87050 00 1 3 4 Operation on Ba
22. ions Comments Cold Start Disabled Enabled Start on battery Enables automatic restart of the system even if Normal AC source Forced Reboot Enabled Enabled is restored before the end of the shutdown sequence Auto Restart Enabled Disabled UPS restarts automatically when Normal AC source is restored 2 Automatic shutdown on battery if Energy Saving Disabled Enabled output load level lt 10 Sleep Mode Enabled Disabled Enables consideration of Remote Command Enabled Disabled shutdown or restart orders from software to be authorized Access to Maintenance and Personalization Data 86 87050 00 A01 Battery Settings Installation and User Manual Function Factory Setting Options Comments Auto Battery Test Every week No test daily monthly Low Batt warning 20 0 to 100 1 increment User Battery Settings UPS reads number of battery modules connected From 0 to 40 Ah 5 Ah increment Deep Discharge Protect Yes No Protection against deep discharge If disable MGE UPS SYSTEMS warranty will be void 4 5 Maintenance Function Sub Function Option Display Comments SN XXXXXXXXX Serial number Model Power Module SOFT xxx Soft version NT xxx Technical level Description Read Date Hour 2 7 a be stored Alarm History Alarm xxx automatically Erase No Yes Manual Batt Test Manual Battery Test No Yes Led amp Buzzer Test Led amp Buzzer Test No Yes
23. nited States MGE UPS SYSTEMS 1660 Scenic Ave Costa Mesa CA 92626 Tel 714 557 1636 800 523 0142 Fax 714 557 9788 email info mgeups com www mgeups com Canada MGE UPS SYSTEMS 9 2789 Thamesgate Drive Mississauga ON L4T 4E8 Tel 905 672 0990 877 672 0990 Fax 905 672 7667 email info mgeups com www mgeups com Latin America and Other International MGE UPS SYSTEMS 1660 Scenic Ave Costa Mesa CA 92626 Tel 714 513 7831 800 523 0142 ext 7831 Fax 714 434 0199 email info mgeups com www mgeups com MGE UPS SYSTEMS 1660 Scenic Avenue Costa Mesa California 92626 714 557 1636
24. or repair or replacement must be sent freight prepaid to its factory Purchaser must obtain MGE s Return Goods Authorization RGA prior to returning items The conditions stated herein must be met for MGE s warranty to be valid MGE will not be liable for any damage done by unauthorized repair work unauthorized replacement parts from any misapplica tion of the subject product for damage due to accident abuse or act of God such as earthquake flood inclement weather rain or fire or relating to Purchaser s failure to follow proper environmental conditions for the product In no event shall MGE be liable for loss damage or expense directly or indirectly arising from the use of or any defects in the subject product or from any other cause except as expressly stated in this warranty EXCEPT AS EXPRESSLY STATED IN THIS WARRANTY MGE UPS SYSTEMS INC MAKES NO WARRANTIES EXPRESS OR IMPLIED INCLUDING ANY WARRANTY AS TO MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE OR USE OR NON INFRINGEMENT MGE is not liable for and Purchaser waives any right of action it has or may have against MGE for any consequential or special damages arising out of any breach of warranty and for any damages Purchaser may claim for damage to any property or injury or death to any person arising out of its purchase or the use operation or maintenance of the subject product In no event will MGE be liable for any labor subcontracted or performed by Purchaser for
25. power is 5000VA 4500W 2 With one EXB module or more the standard output power is 5000VA 4000W 3 Values for 7096 10096 of UPS output 4 Programmable 200V 208V 220V 230V 240V 250V using the Personal Solution Pac software 5 Frequency converter mode is programmable using the Personal Solution Pac software 6 Step down transformer is available for 120V output 86 87050 00 A01 Appendix 8 1 Pulsar MX MGE Warranty amp Proprietary Rights for Single Phase Products Standard Warranty Form Applicable within the United States Canada and Mexico MGE Standard Single Phrase Warranty MGE UPS SYSTEMS INC MGE warrants single phase products manufactured by MGE to be free from defects in materials and workmanship for the following applicable time periods beginning with the date of purchase by or for the first end user Purchaser The Pulsar MX is covered by a two 2 year warranty period Any defects in materials or workmanship must be reported to MGE within the applicable warranty period Where labor is not included in the warranty any labor performed by MGE shall be billed to Purchaser at and Purchaser agrees to pay MGE s standard labor rates then in effect for all warranty work performed hereunder MGE shall have the sole right to determine if any defective parts are to be repaired at the job site or whether they are to be returned to the factory for repair or replacement All items returned to MGE f
26. red position UPS module rack mounting Pulsar MX RT is very heavy To ease its rack integration we strongly recommend to remove the battery tray as shown below 1 See Section 7 2 for complete instructions on battery removal 86 87050 00 1 Installation 2 3 Pulsar MX Do not install the UPS or battery module in hermetic closed environments without any exchange of air Follow steps 1 to 4 for rack mounting the UPS onto the rails 7 e The rails and the necessary mounting hardware supplied by UPS SYSTEMS il Note for step 1 Itis possible to adjust the position of both front mounting brackets Rear bracket system included with rail kits To be used if you need to move the rack enclosure with UPS already rack mounted inside 2 4 Installation 86 87050 00 1 Installation and User Manual 2 5 Communication Ports Pulsar MX RT provides 4 communication methods 1 The RS232 port provides communications using MGE UPS SYSTEMS Serial HID UPS transfer SHUT protocol The SHUT protocol is compatible with the power management applications available on the enclosed Solution Pac 2 CD Rom 2 The Output contacts port is used for basic signaling or for protection of IT systems like IBM iSeries formerly AS400 and more 3 The USB port is compatible with the power management applications available on the enclosed Solution Pac 2 CD Rom 4 The
27. rter Normal AC source Low battery warning Relay contacts Personalization UPS 86 87050 00 1 Glossary Time that the connected equipment can operate on battery power Source supplying the bypass line The equipment can be transferred to the bypass line if an overload occurs on the UPS output for maintenance or in the event of a malfunction Operating mode by which the equipment is supplied directly by the AC source if it is within the tolerances defined by the user This mode reduces the consumption of electrical power Devices or systems connected to the UPS output The normal UPS operating mode in which the AC source supplies the UPS which in turn supplies the connected equipment after electronic double conversion Operating mode used to convert the AC power frequency between the UPS input and output 50 Hz gt 60 Hz or 60 Hz gt 50 Hz Normal source of power for the UPS This is a battery voltage level indicating that battery power is low and that the user must take action to prevent the imminent break in the supply of power to the load Contacts supplying information to the user in form of signals It is possible to modify certain UPS parameters set at the factory Certain UPS functions can also be modified by the MGE UPS SYSTEMS power management products to better suit user needs Uninterruptible Power System Glossary Pulsar MX Notes 86 87050 00 1 www mgeups com Contact MGE U
28. ructions Then follow the indications in this manual To discover the entire range of MGE UPS SYSTEMS products and the options available for the Pulsar MX range we invite you to visit our web site at www mgeups com or contact your MGE UPS SYSTEMS representative Environmental protection MGE UPS SYSTEMS has implemented an environmental protection policy Products are developed according to an eco design approach Substances This product does not contain CFCs HCFCs or asbestos Packing To improve waste treatment and facilitate recycling separate the various packing components The cardboard we use comprises over 50 of recycled cardboard Sacks and bags are made of polyethylene A Packing materials are recyclable and bear the appropriate identification symbol ey PET Material Abbreviation ee s Polyethylene terephthalate PET 01 High density polyethylene HDPE 02 Polyvinyl chloride 03 Low density polyethylene LDPE 04 Polypropylene PP 05 Polystyrene PS 06 Follow all local regulations for the disposal of packing materials End of life MGE UPS SYSTEMS will process products at the end of their service life in compliance with local regulations MGE UPS SYSTEMS works with companies in charge of collecting and eliminating our products at the end of their service life Product The product is made up of recyclable materials Dismantling and destruction must take place in compliance wi
29. s charges the battery thus avoiding possible irreversible damage During the replacement of the Battery Module it is imperative to use the same type and number of element as the original Battery Module provided with the UPS to maintain an identical level of performance and safety In case of doubt don t hesitate to contact your MGE representative Environment This product has been designed to respect the environment It does not contain any Chlorofluorocarbon CFC or Hydrochlorofluorocarbon HCFC UPS recycling at the end of service life MGE UPS SYSTEMS INC undertakes to recycle by certified companies and in compliance with all applicable regulations all UPS products recovered at the end of their service life contact your MGE UPS SYSTEMS INC branch office Packing UPS packing materials must be recycled in compliance with all applicable regulations WARNING This product contains lead acid batteries Lead is a dangerous substance for the environment if it is not properly recycled by specialized companies 2 Introduction 86 87050 00 01 Installation and User Manual Symbol Usage Important instructions that must always be followed Information advice help Visual indication aj y e Action Audible signal LED off NL CH LED on 86 87050 00 01 Introduction 3 Pulsar MX This page left blank intentionally 4 86 87050 00 1 1 1 Standard Positions Tower Posi
30. slot is compatible with the optional 66102 Network Management Card NMC 2006 Edition and the 66103 Status Card Note All communications options can be used simultaneously except for the SHUT RS232 and USB port If both the USB and SHUT ports are connected then the USB takes control Connection to the RS232 or USB communication port 42 1 Connect the RS232 42 or USB 44 communi cation cable to the serial or USB port on the computer equipment 2 Connect the other end of the RS232 cable 42 to the RS232 7 communication port or the USB cable not included to the USB port 6 on the UPS The UPS can now communicate with various MGE UPS SYSTEMS power management application software H Please note that Personal Solution Pac can be used to configure personalize the UPS parameters such as voltage frequency battery test etc See section 4 6 for more details P Pin 1 2 not used Pin 3 Remote Power Off signal 5 to 27 V DC 10 mA max Pin 4 Operation on mains not on battery Pin 5 User common Pin 6 Operation on automatic by pass Pin 7 Low battery Pin 8 Load protected Pin 9 Operation on battery common n o contact normally open n c contact normally closed When the status is active the contact between the common Pin 5 and the relevant information pin is closed Output relays specifications P Voltage 48 V DC max
31. th all local regulations concerning waste At the end of its service life the product must be transported to a processing centre for electrical and electronic waste Battery The product contains lead acid batteries that must be processed according to applicable local regulations concerning batteries The battery may be removed to comply with regulations and in view of correct disposal The Material Safety Data Sheets MSDS for the batteries are available on our web site For more information or to contact the Product Environmental manager use the Environmental Form on the site www mgeups com gt About us gt Environment 86 87050 00 01 Introduction 1 Pulsar MX IMPORTANT SAFETY INSTRUCTIONS SAVE THESE INSTRUCTIONS This manual contains important instructions that should be followed during installa tion and maintenance of the UPS and batteries The Pulsar MX models that are covered in this manual are intended for installation in an environment within to 40 free of conductive contaminant This equipment has been tested and found to comply with the limits for a Class A digital device pursuant to Part 15 of the FCC Rules These limits are designed to provide reasonable protection against harmful interference when the equipment is operated in a commer cial environment This equipment generates uses and can radiate radio frequency energy and if not installed and used in accordance with the instruction manual
32. tion Rack Position 86 87050 00 1 Presentation Dimensions H x W x D in inches mm Pulsar MX 5000 RT 17 5 x 5 16 x 29 2 444 5 x 131 x 741 4 Pulsar MX EXB RT 17 5 x 5 16 x 25 6 444 5 x 131 x 650 Transformer 5000 17 5 x 3 5 x 25 6 444 5 x 88 9 x 650 Weights in Ibs kg Pulsar MX 5000 RT 125 57 Pulsar MX EXB RT 154 70 Transformer 5000 84 38 Dimensions H x W x D in inches mm Pulsar MX 5000 RT 5 16 x 17 5 x 29 2 131 x 444 5 x 741 4 Pulsar MX EXB RT 5 16 x 17 5 x 25 6 131 x 444 5 x 650 Transformer 5000 3 5 x 17 5 x 25 6 88 9 x 444 5 x 650 Weights in Ibs kg Pulsar MX 5000 RT 125 57 Pulsar MX EXB RT 154 70 Transformer 5000 84 38 Pulsar MX 1 2 Rear Panels Pulsar MX 5000 RT Pulsar MX EXB RT Transformer 5000 p E 5 1 42 E 45 E 80 4 000 0000 E a is E E O 40 43 49 18 42 63 64 One group of 4 L6 30R outlets for connection of equipment Output terminal block Normal AC source input cable with L6 3
33. ttery Power Installation and User Manual When the Normal AC source is not available the load continues to be protected by the UPS Power is supplied by the battery Transfer to battery power Siy ps m m gt O ST Es 86 87050 00 1 LEDs 20 21 are ON LEDs 31 32 34 are green The audible alarm beeps every 10 seconds The equipment is protected by the UPS and supplied by the battery The display indicates the battery remaining backup time LEDs 20 21 are ON LEDs 31 32 34 are green The audible alarm beeps every 3 seconds The remaining battery power is low Shut down all applications on the connected equipment because automatic UPS shutdown is imminent LED 22 is ON LED 34 is red The audible alarm beeps continuously The equipment is not powered The UPS displays End of backup time Battery low Operation 3 3 Pulsar MX 3 5 Return to Normal AC Source After an outage the UPS restarts automatically when Normal AC source is restored unless this function has been disabled via UPS personalization and the load is supplied again 3 6 UPS Shutdown When AC Present Before shutdown please read ALL instructions below ON AUTO BYPASS 3 7 UPS Shutdown When on Battery Before shutdown please read ALL instructions below pu P NO YES v 4 o o gt sary OO mu 3 4 Operation
34. ule 87101 1 Remove the 6 mounting screws to free the main front panel bezel aj 2 Place the front panel above the UPS 3 Remove the 4 mounting screws on the sides of the battery sub module 4 Withdraw the battery sub module Reconnecting the battery sub module Carry out the above instructions in reverse order To ensure safety and high performance use only batteries supplied by MGE UPS SYSTEMS Caution The battery is heavy approx 60 Ibs 86 87050 00 01 Maintenance 7 1 Pulsar MX 86 87050 00 1 Appendix 8 1 Technical specifications Pulsar MX 5000 Pulsar MX EXB 5000 VA 1 Output power 4500 W 2 Electrical supply network P Rated input voltage Single phase 208 V P Input voltage range 120 156 V to 280 V 3 P Frequency 50 60 Hz autoselect P Power factor gt 0 99 P Leakage current 7 mA Load output Voltage Single phase 208 V 3 4 Frequency 50 60 Hz 0 5 5 Harmonic distortion 396 P Overload capacity 105 continuous 110 2min 125 1min gt 150 0 5s 15 12V 5Ah Two 15 x 12 V 5Ah Battery sealed lead acid strings sealed lead acid maintenance free maintenance free Environment Operating temperature range 0 C to 40 C Relative humidity 20 to 90 non condensing P Storage temperature range 25 C to 40 P Altitude 1000 m P Noise level 45 dBA 1 If the output voltage is 200V 250V the output
35. wered please obtain the part number assembly number and serial number of the unit and include them in any discussions or correspondence Part Number Assembly Number Serial number Who To Contact Technical Support 1 800 523 0142 during business hours Customer Care Center 1 800 438 7373 Hours 24 7 Customer FAQ or International calls 1 714 557 1636 Commitment MGE UPS SYSTEMS INC is committed to providing easy to access factory trained experts that will provide responses to any questions that you might have Scheduling Field Service Engineer Support Scheduling of the MGE Field Service Engineers typically should be done 7 to 10 days before they are required on site If the startup of the UPS is critical to maintaining your schedule please call the MGE toll free telephone number at 1 800 438 7373 to insure a safe installation and startup that will maintain the MGE warranty and insure smooth performance Return Policy for Repair of Single Phase Products RGA Should you require factory service for your equipment contact MGE Customer Care Center and obtain a Return Goods Authorization RGA prior to shipping your unit Never ship equipment to MGE without first obtaining an RGA number Date RGA Number Contact Name Rev 00 5 2005 86 87050 00 01 Pulsar MX 86 87050 00 1 Backup time Bypass AC source ECO mode Equipment Normal double conversion mode Frequency conve
36. www mgeups com MGE UPS SYSTEMS Pulsar MX 5000 RT UPS EXB RT Extended Battery Transformer 5000 Installation and User Manual Installation and User Manual Revision History Pulsar MX Installation and User Manual 86 87050 00 Revision AOO ECN 004747 04 2006 Revision 01 ECN 004773 05 2006 Copyright 2006 MGE UPS SYSTEMS INC All rights reserved Printed in U S A MGE UPS SYSTEMS INC 1660 Scenic Avenue Costa Mesa CA 92626 714 557 1636 Technical Support 1 800 523 0142 during business hours Customer Care Center 1 800 438 7373 Hours 24 7 86 87050 00 1 Pulsar MX Installation and User Manual MGE UPS SYSTEMS 222 Pulsar MX 86 87050 00 1 Contents introduction ass SS terre na 1 Important Safety 2 SVINDOWWSAGE RARE LEE I 3 Presentation 1 1 Standard POSION Siasea as 1 1 1 2 Rear Panels 1 3 Display and Control Panel siii et 1 3 14 Accessories for Rack 1 3 1 5 Extended Battery EXB ssp temen ica 1 4 Installation 2 1 Unpacking and Contents Check 2 1 2 2 Internal Batteries Connection Battery Start Up a 2 2 2 3 Installation in Tower Position 2 4 Installation in RACK POSIHOM Gs uc retos tto ee tees to e
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