MGE UPS Systems 1100 Tower Power Supply User Manual
Contents
1. 9 It is not necessary to shut down the UPS to install the communications card 4 This operation must be carried out by gualified personnel 3400723200 AC Page 17 3 Operation 3 1 Start up SAN 3 2 Shift to booster or fader mode Os Pg DO Dh g g M a OY O O II F O Press the ON OFF button 0 The buzzer beeps and all the LEDs come ON The buzzer beeps twice during the self test then button 0 remains ON indicating that the receptacles are supplied with power AC power is present Only button is ON The protected equipment is supplied by the AC power source AC power is absent Button and LED GD are ON The protected equipment is supplied by the UPS operating on battery power All the connected equipment is supplied with power If button or LED KD are not ON or if LED 42 is ON there is a fault see section 4 1 Note The battery is charged as soon as the UPS is connected to the AC power source even if button O is in the OFF position during voltage variations in the AC input power Page 18 3400723200 AC O AS AOB do Wi B2 2 OOOG The booster and fader functions maintain the output voltage supplied by the UPS within close tolerances around the rated value even if significant voltage variations occur in the AC input power This avoids calling on bat2. Voltage 50 60 Hz 1 Hz Frequency Battery sealed lead acid maintenance free Tower models 2x12V 7 2Ah 2x12V 9Ah 3x12V 9Ah Rack models 2x6V 9Ah 4x6V 7 2Ah 4x6V 9Ah 6x6V 9Ah Environment Noise level operation on lt 40 dBA lt 40 dBA AC input power Operating temperature 0 to 35 C 0 to 40 C Relative humidity without condensation 20 to 9096 20 to 9096 1 The upper and lower thresholds may be set using the UPS Driver software 2 Or 40 Hz in low sensitivity mode may be set using the UPS Driver software 3 Adjustable from 100 to 127 V using the UPS Driver software 3400723200 AC Page 29 6 Appendices Examples of battery backup times Pulsar Evolution 500 2 rack optimized dense servers 1 router 1 hub Pulsar Evolution 800 3 rack optimized dense servers 2 file print servers 1 data server 1 hub 1 router 1 router 1 hub Pulsar Evolution 1100 3 rack optimized dense servers 2 file print servers 1 data server 1 hub 1 router 1 router 1 hub Pulsar Evolution 1500 5 rack optimized dense servers 3 file print servers 2 data servers 1 hub 1 router 1 router Page 30 3400723200 AC 10 20 30 40 50 60 70 80 90 100 110 120 t min 10 20 30 40 50 60 70 80 90 100 110 120 t min 10 20 30 40 50 60 70 80 90 100 110 120 t min 10 20 30 40 50 60 70 80 90 100 110 120 t min 6 2 Glossary Backup time Bargraph Booster mode De energi
3. OFF conditions tab etre tette tree Mattias ER CE e vta det ete TE du get 20 Ball ao Eae a 20 Moltage thresholds tab i ia tette tr ah IIa ice 21 sra 21 3400723200 AC Page 5 Contents Page 6 3400723200 AC 4 Maintenance 4 1 Trouble shooting iuueni O 22 4 2 Replacement of the battery module ooo o ooo oom anna 23 Tower MOde S ec 23 Rack Models iii 25 Environment e e 27 Appendices 6 1 Technical data Simplified diagram i 28 Technical characteristics ii 29 Examples of battery backup times ie 30 6 2 Glossary A aa aa aga me aon 31 M 32 1 1 Overall view Tower models Rack models 1 Presentation Dimensions in inches WxHxD Evolution 800 Tower 5 9 x 9 3 x 16 3 Evolution 1100 Tower 5 9 x 9 3 x 16 3 Evolution 1500 Tower 5 9 x 9 3 x 19 Weight in Ibs Evolution 800 Tower 23 Evolution 1100 Tower 25 4 Evolution 1500 XL Tower 33 Dimensions in inches WxHxD Evolution 500 Rack 17 2 19 x 1 7 1U x 18 9 Evolution 800 Rack 17 2 19 x 1 7 1U x 19 6 Evolution 1100 Rack 17 2 19 x 1 7 1U x 19 6 Evolution 1500 Rack 17 2 19 x 1 7 1U x 20 5 Weight in Ibs Evolution 500 Rack 20 Ev
4. NN N e AN 7 N RS232 communications cable for Windows Operating Systems For Unix Linux Operating Systems please order for free the following part number 66090 22 USB communications cable 63 CD ROM with the Solution Pac and UPS Driver software Product documentation Page 10 3400723200 AC Rack models 2 Installation NES F i DE 3 se e RS232 communications cable for Windows Operating Systems free the following part number 66090 CI USB communications cable CD ROM with the Solution Pac and UPS Driver software Product documentation 5 Telescopic rails for mounting in 19 bay with mounting hardware Securing system for equipment power cords For Unix Linux Operating Systems please order for 3400723200 AC Page 11 2 Installation 2 2 Installation Tower models Page 12 3400723200 AC 2 Installation 800 1100 1500 Rack models Follow steps 1 to 6 for rack mounting of the UPS on the rails The rails and the necessary mounting hardware are supplied by MGE UPS SYSTEMS For step 1 screw quantity shown is for 1500 VA 800 and 1100 VA use two screws for each side 3400723200 AC Page 13 2 Installation 500 Rack model Follow steps 1 to 3 for rack mounting of the UPS on the rails Floor Mount Configuration Wall Mount Configuration Page 14 3400723200 AC 2 3 Connecting the protected equipment A
5. tery power The values defining the voltage range may be set using the UPS Driver software During operation in booster or fader mode LED is ON signalling a significant voltage variation in the AC input power E ARI 3 Operation 3 3 Operation on battery power following failure of AC input power Transfer to battery power LAN Threshold for the low battery warning do EJ D2 Xx OOOO The AC input power is out of tolerances LED 11 goes ON During operation on battery power the buzzer beeps every ten seconds The equipment connected to the UPS is supplied by the battery When the threshold is reached the buzzer beeps every three seconds The low battery warning threshold can be set by the user with the UPS Driver software There is very little remaining battery backup time Close all applica tions because UPS automatic shutdown is imminent When the battery reaches the end of its backup time the UPS shuts down and all the LEDs go OFF The equipment is no longer supplied with power The UPS automatically restarts when power returns If the UPS does not restart check that the automatic restart when power returns function has not been disabled see sec tion 3 4 Personalization 3400723200 AC Page 19 3 Operation 3 4 Personalization optional Function Personalization parameters can be set and modified using the UPS Driver
6. Audio indication In the illustrations on the following pages the symbols below are used O LED off a LED on LED flashing Page 4 3400723200 AC Contents Presentation AAA 7 SP aaa leleine 7 Rack models 5 2 in aan eerie eit A ail 7 1 2 BACK 8 1 3 Control pannel sii eni nia 9 Installation 2 1 Unpacking and parts check ena 10 A O ON 10 clesie m a anni 11 2 2 Installation p 12 A DAN AN 12 800 1100 1500 Rack MOdeElS Wo WWW enne RR REAR RESA RSKR SKAR RSS RSKR SR annan nn 13 500 Rackimodel asini aaa ara 14 2 3 Connecting the protected equipment o oooo oooo oo oo 15 2 4 Connection to the RS232 or USB communications port optional ees 16 2 5 Connection to the data line protection port optional iii 16 2 6 Installation of the communications card option erre ieri iii 17 Operation A aaa aci 18 3 2 Shift to booster or fader mode during voltage variations in the AC input power 18 3 3 Operation on battery power following failure of AC input power 19 Transfer to battery POW aren pee et ena 19 Threshold for the low battery warning oom 19 3 4 Personalization optional 25 npn caasa inni cua unc ura eua tiran Fa Wo Wood kapan nikah 20 FUNCION p tion Pn an AN AA E NN Pi 20 ON
7. module by pulling on the plastic tab and proceed with replacement Installation of the new battery module Carry out the above operation in reverse order CAUTION risk of electric arc when connecting the battery PAN To maintain an identical level of performance and safety use a battery module identical to that previously mounted in the UPS Press the two parts of the battery connector tightly together to ensure proper connection Page 24 3400723200 AC Rack models Removal of the battery module This operation may be carried out with the UPS supplying power to the load 4 Maintenance A Unclip the small plate with the MGE logo on the front panel of the UPS B Remove the two screws Remove the left hand side of the front panel by pulling it forward D Disconnect the battery module by pulling apart the connectors never pull on the cables 3400723200 AC Page 25 4 Maintenance B Remove the cover Remove the battery module by pulling on the plastic tab and proceed with replacement Installation of the new battery module Carry out the above operation in reverse order CAUTION risk of electric arc when connecting the battery N To maintain an identical level of performance and safety use a battery module identical to that previously mounted in the UPS Press the two parts of the battery connector tightly togethe
8. software installed on a computer that is connect ed to the UPS see section 2 4 Connection to the RS232 or USB communications port Check that the RS232 29 communications cable is connected UPS Driver installation 1 Insert the Solution Pac CD ROM containing the UPS Driver software in the drive of a PC running Windows 2 Open the Windows File manager or Explorer and select the CD ROM drive 3 Double click Emb Evolutio Config upsdriv exe Once UPS Driver has been installed UPS parameters can be modified in a window containing a number of tabs each pre senting a set of parameters ON OFF conditions tab Battery tab Configurable function Default setting Options Automatic restart Enabled Disabled Cold start Enabled Disabled Forced reboot Enabled Disabled Energy saving Disabled Enabled UPS ON OFF via software Enabled Disabled Configurable function Default setting Options Every day Interval between automatic battery tests Once a week Once a month No test Low battery warning threshold 20 of the remaining battery back 10 to 40 of the remaining battery up time backup time Protection against deep discharges Enabled Disabled Page 20 3400723200 AC Voltage thresholds tab 3 Operation Sensitivity tab Configurable function Default setting Options Output voltage on battery power 120V 100 127 V Upper thres
9. MGE UPS SYSTEMS www mgeups com Pulsar Evolution 1500 Tower 1500 Rack 1100 Tower 1100 Rack 800 Tower 800 Rack 500 Rack Installation and user manual UPS SYSTEMS MGE UPS Systems 1660 Scenic Avenue Costa Mesa CA 92626 714 557 1636 For service call 1 800 438 7373 www mgeups com IMPORTANT SAFETY INSTRUCTIONS Read before installing product Note Page 2 3400723200 AC SAVE THESE INSTRUCTIONS This manual contains important instructions for 89340 89346 that should be followed during installation and maintenance of the UPS and batteries Thank you for selecting an MGE UPS SYSTEMS product to protect your electrical equipment The Pulsar Evolution range has been designed with the utmost care We recommend that you take the time to read this man ual to take full advantage of the many features of your UPS MGE UPS SYSTEMS pays great attention to the environmental impact of its products Measures that have made Pulsar Evolution a reference in environmental protection include The eco design approach used in product development recycling of Pulsar Evolution at the end of its service life To discover the entire range of MGE UPS SYSTEMS products and the options available for the Pulsar Evolution range we invite you to visit our web site at www mgeups com or contact your MGE UPS SYSTEMS representative This manual contains important instructions for Pulsar Evolution Models that must be followed during installa
10. Pulsar Evolution 1500 tower UPS has been used below to illustrate the instructions The principle is the same for all the other tower and rack models 2 Installation Check that the indications on the rating plate on the back of the UPS correspond to your AC power system and to the actual electrical consumption of all the equipment to be connected to the UPS 345005400 N 1 Remove the power cord supplying the equipment to be protected 2 Connect the power cord to the AC power wall receptacle 8 3 Connect the protected equipment to the UPS using the cord C Connect critical loads to the two standard receptacles Gand any non critical loads to the two program mable receptacles 1 and 2 If the UPS is connected to a computer running MGE communi cations software it is possible to 2 program the interruption of power to the programmable receptacles e a Y 6 during operation on battery power thus reserving backup power for the critical loads 4 Lock the connections using the securing system 26 for rack models only As soon as the UPS is energized the battery begins charging Eight hours are required to charge to the full rated backup time 3400723200 AC Page 15 2 Installation A Pulsar Evolution 1500 tower UPS has been used below to illustrate the instructio
11. de the UPS Never block the ventilation grates of the UPS Never expose the UPS to direct sunlight or source of heat If the UPS must be stored prior to installation storage must be in a dry place The admissible storage temperature range is 25 C to 55 C Special precautions All handling operations will require at least two people unpacking installation in rack system Once installed and connected to the AC power source for the first time the battery will start to charge Full charging to obtain the rated battery backup time requires at least 8 hours Before and after the installation if the UPS remains de energized for a long period the UPS must be energized for a period of 24 hours at least once every 6 months for a normal storage temperature less than 25 C This charges the battery thus avoiding possible irreversible damage During the replacement of the battery module it is imperative to use the same type and number of element previously mounted in the UPS in order to maintain an identical level of performance and safety In case of doubt don t hesitate to contact our after sales department for more information refer to the web site www mgeups com 3400723200 AC Page 3 Foreword Using this document Information may be found in two ways using the contents the index Pictograms Important instructions that must always be followed Information advice help Visual indication Action
12. ersonnel The UPS must be properly earthed Measurements are required to ensure that the total leakage current of the UPS and the protected equipment does not exceed 3 5 mA by checking their characteristics maximum leakage current of the UPS 2 mA The battery supplied with the UPS contains small amounts of toxic materials To avoid accidents the directives listed below must be observed Never burn the battery risk of explosion Do not attempt to open the battery the electrolyte is dangerous for the eyes and skin Comply with all applicable regulations for the disposal of the battery Batteries constitute a danger electrical shock burns The short circuit current may be very high Precautions must be taken for all handling remove watches rings bracelets and any other metal objects use tools with insulated handles Do not lay tools or metal parts on top of batteries CAUTION Product safety The UPS connection instructions and operation described in the manual must be followed in the indicated order UPS must be connected to a nearby wall outlet that is easily accessible The UPS can be disconnected from the AC power Source by removing the power cord Check that the indications on the rating plate correspond to your AC power system and to the actual electrical consumption of all the equipment to be connected to the UPS Never install the UPS near liquids or in an excessively damp environment Never let a foreign body penetrate insi
13. hold for transfer to battery power 151 V 141 to 153 V Fader mode cut in threshold 132V 127 to 138 V Booster mode cut in threshold 102V 92 to 108 V Lower threshold for transfer to battery power 89 V 80 to 94 V Maximum input voltage range Disabled Enabled 1 1 Lower threshold for transfer to battery mode 70 V Configurable function Default setting Options UPS sensitivity level Normal High or low For more information about these settings refer to the Help function of the UPS Driver software 3400723200 AC Page 21 4 Maintenance 4 1 Trouble shooting Page 22 3400723200 AC Troubleshooting not Indication requiring MGE UPS SYSTEMS after sales support all versions Signification Correction LED 3 flashes and the buzzer beeps once UPS overload The power drawn by the connected equipment exceeds UPS capacity Check the power drawn by the equipment and disconnect any non priority devices LED 19 flashes A battery fault was detected during the automatic bat tery test Replace the battery module see section 4 2 Troubleshooting requiring MGE UPS SYSTEMS after sales support Indication Signification Correction LED 3 goes ON and the buzzer sounds contin uously UPS electronics have detected a UPS fault The connected equipment is no longer supplied 9 The equipment connected to the UPS is no e longer protected Call the after sales su
14. ic start 20 O Overloads ii LEALE ms aa 9 22 P Personalization ocio nata sa laica E rataan Battery iii ON OFF conditions S Sri AT 23 cciam M 18 T Technical characteristics i 29 Temperature excessive ambient 29 U UPSIDAVET crine 18 19 20 29 UPS ON OFF via software i iooooWoo Woo 20 W WebSite 27 Weight 7 MGE UPS SYSTEMS THE UNINTERRUPTIBLE POWER PROVIDER 1660 Scenic Avenue Costa Mesa CA 92626 M G F USA www mgeups com UPS SYSTEMS
15. ns The principle is the same for all the other tower and rack models 2 4 Connection to the RS232 or USB communications port optional The RS232 and USB communica N tions ports cannot operate simulta neously 1 Connect the RS232 ey or USB 63 com munications cable to the serial port or the USB port on the computer 2 Connect the other end of the communica tions cable 21 or 92 to the RS232 2 or USB O communications port on the UPS The UPS can now communicate with all MGE UPS SYSTEMS supervision set up or safety software 2 5 Connection to the data line protection port optional Page 16 3400723200 AC The data line protection function on the UPS eliminates overvoltages flowing on the com puter network lines Simply connect the line to be protected to the UPS using the data line protection connec tors IN and OUT as indicated opposite RJ45 cables not supplied 2 Installation 2 6 Installation of the communications card option wi 1 Remove the slot cover secured by two ES Screws qM TT A A 2 Insert the card in the slot TT Restricted access slot for 3 Secure the card with the two screws Fla 3 the communications card a Tell r a H
16. olution 800 Rack 34 Evolution 1100 Rack 35 Evolution 1500 Rack 42 3400723200 AC Page 7 1 Presentation 1 2 Back Page 8 3400723200 AC Pulsar Evolution 800 1100 1500 Tower Pulsar Evolution 5 6 8 O E Pulsar Evolution 500 800 1100 Rack Pulsar Evolution 1500 Rack f 1 O USB communications port O RS232 communications port 9 Data line protection 4 Slot for communications card option Receptacle for direct connection of protected equipment 6 Programmable receptacles 1 and 2 D Input circuit breaker Connection to the utility 1 3 Control panel GIS 1 Presentation Illuminated ON OFF button for the receptacles Operation on battery power Battery fault Overload Group 1 programmable receptacles supplied with power 15 Group 2 programmable receptacles supplied with power Booster or fader mode 17 Bargraph indicating percent load at output 18 Bargraph indicating the battery charge level 76 to 100 51 to 75 26 to 50 0 to 25 3400723200 AC Page 9 LL cg 2 Installation 2 1 Unpacking and parts check Tower models SE SS e S TEN V NN
17. pport depart ment 4 Maintenance 4 2 Replacement of the battery module Tower models Safety rules Servicing of batteries should be performed or supervised by personnel knowledgeable of batteries and required precautions Keep unauthorized personnel away from batteries Batteries constitute a danger electrical shock burns The short circuit current may be very high Precautions must be taken for all handling remove all watches rings bracelets and any other metal objects use tools with insulated handles Removal of the battery module When replacing batteries use the Battery Replacement Chart below to determine the correct battery This operation may be carried out with the UPS supplying power to the load A Unclip the small plate with the MGE logo on the front panel of the UPS Remove the two screws C Remove the left hand side of the front panel by pulling it slightly up and then for ward D Disconnect the battery module by pulling apart the connectors never pull on COLLA Temo the cables Battery Replacement Chart Component Manufacturer Manufacturer s Catalog Number 6V 7 2A Bat in 800VA Rack Panasonic LC R067R2CH1 12V 7 2A Bat in 800VA Tower CSB GP1272F2 6V 9A Bat in 1100VA Rack and 500VA Panasonic UP RW0645CH1 12V 9A Bat in 1100VA Tower CSB HR1234wF2 3400723200 AC Page 23 4 Maintenance Remove the battery
18. r to ensure proper connection Page 26 3400723200 AC 5 Environment This product has been designed to respect the environment It does not contain CFCs or HCFCs UPS recycling at the end of service life MGE UPS SYSTEMS undertakes to recycle by certified companies and in compliance with all applicable regulations all UPS products recovered at the end of their service life contact your MGE branch office Packing UPS packing materials must be recycled in compliance with all applicable regulations WARNING This product contains lead acid batteries Lead is a dangerous substance for the environment if it is not properly recycled by specialized companies Web site www mgeups com 3400723200 AC Page 27 6 Appendices 6 1 Technical data Booster fader transformer Simplified diagram Filter al con ran mu a Charger Input j INANAL Inverter Output Battery Page 28 3400723200 AC 6 Appendices Technical characteristics didici piis 500 800 Tower 800 Rack 1100 Tower 1100 Rack 1500 Tower 1500 Rack Outp t rating 500 VA 350 W 800 VA 560 W 1100 VA 700 W 1500 VA 1000 W AC input power Voltage Single phase 80 V to 153 V 1 Frequency 47 Hz to 70 Hz 50 Hz system or 56 5 Hz to 70 Hz 2 60 Hz system Output power operation on battery power Single phase 120 V 3 6 10
19. supplied with the UPS Receptacle that allows you to connect the equipment you want to protect For UPS connection to a computer via the serial port MGE UPS SYSTEMS safety set up and supervision software suite on the CD ROM supplied with the UPS Uninterruptible Power Supply Communications software on the CD ROM supplied with the UPS It may be used to personalize the default settings For UPS connection to a computer via the USB port 3400723200 AC Page 31 6 Appendices 6 3 Index A Automatic start iaia rc oan 20 B A 9 Battery BACKUP time visionar 30 End of backup tiMe oooWooo Woo 19 RU MET PEE 9 Persohnallzatiorn 5 e stet unes 20 REGycling E 27 Replacement Woo oom 22 23 24 Threshold for low battery warning eee 19 Transfer to battery power eee 9 19 Buttons Buzzer C Circuit breakers Battery circuit breaker sese 8 Input circuit breaker i 8 Communication Cards i uh eee mri 8 17 o 8 16 Connections Data line protection rn 16 RS232 communications port nn 16 USB communications port i 16 D DIMENSIONS ES 7 E EhVitOntment ieii ize imr rent tee ean 27 F Fault UPS HH 9 L Hz m 9 M Mode Page 32 3400723200 AC Booster mode Fader mode ness Sleep mode automat
20. tion operation and maintenance of the UPS and batteries The Pulsar Evolution UPS Models that are covered in this manual are listed below Pulsar Evolution 500 800 1100 1500 The normal battery voltage for all models is as follows Pulsar Evolution 500 12V 800 24V 1100 24V 1500 36V The Pulsar Evolution UPS is intended for installation in a temperature within 0 to 35 C Pulsar Evolution from 500 to 1100 VA or within 0 40 C for Pulsar Evolution 1500 free of conductive contaminants This equipment has been tested and found to comply with the limits for a Class A digital device pursuant to Part 15 of the FCC Rules These limits are designed to provide reasonable protection against harmful interference when the equipment is operated in a commercial environment This equipment generates uses and can radiate radio frequency energy and if not installed and used in accordance with the instruction manual may cause harmful interference to radio communications Operation of this equipment in a residential area is likely to cause harmful interference in which case the user will be required to correct the interference at his own expense Introduction CAUTION Safety of persons The UPS has its own internal power source the battery Consequently the power outlets may be energized even if the UPS is disconnected from the AC power source Dangerous voltage levels are present within the UPS It should be opened exclusively by qualified service p
21. zed Equipment Fader mode Input circuit breaker Personalization Programmable receptacles Receptacles RS232 communications port Solution Pac UPS UPS Driver USB communications port 6 Appendices Time that the connected equipment can operate on battery power if AC input power fails Device on the front panel indicating the percent remaining backup time or the percent load Automatic UPS operating mode whereby the input power voltage is increased if it drops below a value set in the personalization parameters thus avoiding a battery discharge The UPS must be physically disconnected from the AC input power Devices and systems connected to the UPS output Automatic UPS operating mode whereby the input power voltage is decreased if it rises above a value set in the personalization parameters thus avoiding a battery discharge Circuit breaker protecting the upstream distribution system against UPS faults The parameters for a number of UPS functions may be modified using the UPS Driver software to adapt UPS operation to user needs Pulsar Evolution has two programmable receptacles They may be used for sequential start up of protected equipment shedding of non critical loads during operation on battery power or management of operating priorities to provide the most critical devices with more backup time before battery power runs out These receptacles may be programmed using the Solution Pac software on the CD ROM
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