MBW AP1400 Bouncy Seat User Manual
Contents
1. 400 GP1400 GP1800H GP1800R CENTRIFUGAL FORCE 1925lbs 873kg 1925lbs 873kg 2300lbs 1043kg 2300lbs 1043kg EXCITER VPM 5240 5240 4710 4710 85 ft min 85 ft min 100 ft min 100 ft min TRAVEL SPEED 26 m min 26 m min 30 m min 30 m min 10 in 10 in 12 in 12 in 25 cm 25 cm 30 cm 30 cm 14x21in 14x21in 18x21in 18x21in D TEE CEN GEN 36 x 53 cm 36 x 53 cm 46 x 53 cm 46 x 53 cm OPERATING WEIGHT HONDA 149 Ibs 68 kg 129 Ibs 59 kg ies E 65 s ROBIN 152 Ibs 69kg 132 Ibs 60kg 9 9 ENGINE SPEED RPM 3400 3400 3400 3400 NOISE LEVEL 85 92 dBA 85 92 dBA 85 92 dBA 85 92 dBA ENGINE MODEL Honda GX120 Robin EX130 Honda GX120 Robin EX130 Specifications subject to change without notice OPERATION Introduction MBW equipment is intended for use in very severe applications They are powered by four cycle engines and are available in different sizes and a selection of engines This parts manual contains only standard parts Variations of these parts as well as other special parts are not included Contact your local MBW distributor for assistance in identifying parts not included in this manual The MBW 1400 amp 1800 compactors are intended to compact various types of soil Recommended soil types include granular soils and gravel amp sand mixtures These compactors are not intended to be used on cohesive soils such as clay or hard surfaces like concrete Before Starting amp Op2. 6 After the oil is drained tilt the plate to its normal upright position and wipe any excess oil from the plate Do not get debris in the exciter drain hole 7 Fill the exciter housing with 4 oz 120 ml of MBW Inc Grounder Pounder amp exciter oil DO NOT OVERFILL over filling can result in excessive temperatures in the exciter Apply pipe sealant to the plug and reinstall Discard the used oil and any contaminated debris in a proper container 10 Refill engine with oil or reinstall engine Cleanup 1 Remove dirt and debris from plate daily 2 dfrepainting plate be sure that all decals are masked 3 Replace any decals that are damaged Belt Adjustment Refer to MAIN ASSEMBLY page 14 1 Remove all hardware securing beltgaurd to engine deck and remove beltguard Apply moderate thumb pressure to belt about half way between pulleys When properly adjusted the belt should deflect approximately 3 8 9mm If the belt is adjusted correctly reinstall beltguard and hardware To adjust belt tension loosen 4 hex head cap screws securing engine to engine deck Push engine towards the back of the plate While holding pressure on the engine retighten 4 hex head cap screws securing engine to engine deck Recheck belt tension as described in step 2 and readjust if necessary until the proper tension is reached 6 Figure 3 Reinstall beltguard using hardware from step 1 Engine Removal Refer to MAI
3. u 00330 WATER TANK ASM INCLUDES TANK CAP amp VALVE TANK CAP USE WITH 1 75 OD TANK 00196 TANK CAP USE WITH 1 50 OD TANK MEINEN 08442 CLAMP WORM DRIVE SMALL Xl mci 18639 MOUNTING BRACKET WATER TANK U BOLT 5 16 16 FOR 1 0 ROUND F05SW PLAIN WASHER 5 16 F081307HCS HEAD CAP SCREW 1 2 13 X 7 8 LG 15 NIO O1 5 OJN A ALA A A ALA A AJR gt N N N N I mm EE d N 1400 SERIES d 1800 SERIES HANDLE ASSEMBLY 16 ITEM PART NO DESCRIPTION 1400 1800 1 01018 NYLON BUSHING OUTER 2 2 ow gt 15248 RUBBER BUMPER 3 4 X 5 8 16906 HANDLE STOP LEFT 1800 1 HANDLE STOP RIGHT 1800 16908 RUBBER SHOCKMOUNT 2 O D X 2 1 8 LG a HANDLE 1800 INCLUDES 2 EACH 01018 amp 010198 16954 HANDLE STOP LEFT 1400 HANDLE STOP RIGHT 1400 18634 HANDLE REMOVABLE INCLUDES 2 16959 BUSHINGS 1 HANDLE BUSHING 2 16963 HANDLE MOUNT PLATED 2 HANDLE STOP BRACKET 17261 SPACER SLEEVE M HANDLE SPACER 1400 F051804FWS HEAD FLANGE SCREW 5 16 18 X 1 2 LG 2 F061606FWS HEAD FLANGE SCREW 3 8 16 X 3 4 LG F0616ELN 3 8 16 NYLOC F06SW WASHER 3 8 1 F081310HCS HEX HEAD CAP SCREW 1 2 13 X 1 1 4 LG FO8LW LOCKWASHER 1 2 M12ETLW LOCKWASHER M12 EXTERNAL TOOTH E I OJIN 9 12 1 14 1 16 1 1 20 2 2
4. Bolton BL3 6BN United Kingdom or MBW FRANCE SARL at ZA D Outreville 5 Rue Jean Baptiste Neron Bornel 60540 France within ten 10 days after purchase assignment to a rental fleet or first use This signed warranty card is the buyer s affirmation that he has read understood and accepted the warranty at the time of purchase Failure to return the warranty card as specified herein renders the warranty null and void In order to receive warranty coverage consideration warranty claims must be submitted within thirty 30 days after the New Machine or Demonstration Machine fails Warranty claims must be submitted to MBW Inc MBW UK Ltd or MBW FRANCE SARL and written authorization for the return of merchandise or parts under the warranty must be obtained before shipment to MBW WHAT WILL MBW DO MBW s obligation under this warranty is limited to the replacement or repair of parts for a New Machine or Demonstration Machine at MBW factory branches or at authorized MBW distributors and such replacement or repair is the exclusive remedy provided hereunder Labor must be performed at an authorized MBW distributor MBW reserves the right to inspect and render a final decision on each warranty case and MBW s repair or replacement is solely within the discretion of MBW IT IS EXPRESSLY AGREED THAT THIS SHALL BE THE SOLE AND EXCLUSIVE REMEDY UNDER THIS WARRANTY UNDER NO CIRCUMSTANCES SHALL MBW BE LIABLE FOR ANY COSTS LOSS EXPENSE DAMAGES S
5. OSHA specified hearing protection devices EYE PROTECTION Wear OSHA specified eye shields safety glasses and sweat bands FOOT PROTECTION Wear OSHA specified steel tipped safety shoes HEAD PROTECTION Wear OSHA specified safety helmets DUST PROTECTION Wear OSHA specified dust mask or respirator OPERATOR Keep children and bystanders off and away from the equipment ODDE REFERENCES For details on safety rules and regulations in the United States contact your local Occupational Safety and Health Administration OSHA office Equipment operated in other countries must be operated and serviced in accordance and compliance with any and all safety requirements of that country The publication of these safety precautions is done for your information MBW does not by the publication of these precautions imply or in any way represent that these are the sum of all dangers present near MBW equipment If you are operating MBW equipment it is your responsibility to insure that such operation is in full accordance with all applicable safety requirements and codes All requirements of the United States Federal Occupational Safety and Health Administration Act must be met when operated in areas that are under the jurisdiction of that United States Department Safety Decals Carefully read and follow all safety decals Keep them in good condition If decals become damaged replace as required If repainting the unit replace
6. clean fresh unleaded gasoline FUEL FILTER If clogged or damaged replace Starting Engine Open fuel valve Turn engine switch to ON oet throttle to idle Choke engine if necessary you may not need to choke a warm engine 75 e Pull starter rope repeatedly until engine starts 6 After starting engine open choke gradually and let engine warm up at idle Operating 1 After engine warms up open fully open throttle The compactor will begin vibrating and moving forward The number of passes required to reach a desired compaction level will depend on the type and moisture content of soil Maximum soil compactions has been reached when excessive kickback is noticed in the compactor 2 When using a compactor on asphalt a water sprinkling system is required to help prevent the bottom plate from adhering to the hot asphalt surface Stopping Engine Move throttle to idle position Let engine idle for one or two minutes Turn switch on engine to STOP position c E Turn off fuel valve LIFTING TRANSPORTING A WARNING A 1 The unit can be lifted by the handles in front and back Always stop the engine before of the unit as shown in figure 2 2 The unit must be transported in the upright position Adding fuel DO NOT lay machine on its side or top Leaving the equipment unattended for any 3 Secure or tie down unit using the lifting handles amount of time Before making any rep
7. decals carefully before attempting to operate the unit Make sure every individual who operates or works with this equipment is familiar with all safety precautions A WARNING A GENERAL WARNING Indicates information important to the proper operation of the equipment Failure to observe may result in damage to the equipment and or severe bodily Injury or death A CAUTION A GENERAL CAUTION Indicates information important to the proper operation of the equipment Failure to observe may result in damage to the equipment Safety Precautions 9 LETHAL EXHAUST GAS An internal combustion engine discharges carbon monoxide a poisonous odorless invisible gas Death or serious illness may result if inhaled Operate only in an area with proper ventilation NEVER OPERATE IN A CONFINED AREA DANGEROUS FUELS Use extreme caution when storing handling and using fuels as they are highly volatile and explosive in vapor state Do not add fuel while engine is running otop and cool the engine before adding fuel DO NOT SMOKE SAFETY GUARDS It is the owner s responsibility to ensure that all guards and shields are in place and in working order S C9 IGNITION SYSTEMS Breakerless magneto and battery ignition systems can cause severe electrical shocks Avoid contacting these units or their wiring SAFE DRESS Do not wear loose clothing rings wristwatches etc near machinery NOISE PROTECTION Wear
8. practical MAY THIS WARRANTY BE TRANSFERRED This warranty is non transferable and only applies to the original end user of a new machine or demonstration machine WHAT DOES THIS WARRANTY NOT COVER 1 This warranty does not cover any Used Equipment Used Equipment means any MBW machine or equipment that is not a New Machine or a Demonstration Machine All Used Equipment is sold AS IS WHERE IS WITH ALL FAULTS 2 This warranty does not cover any New Machine Demonstration Machine or their equipment parts or components altered or modified in any way without MBW s prior written consent This warranty does not cover the use of parts not specifically approved by MBW for use on MBW products This warranty does not cover misuse neglect shipping damage accidents acts of God the operation of any New Machine or Demonstration Machine in any way other than recommended by MBW in accordance with its specifications or any other circumstances beyond MBW s control This warranty does not cover any New Machine or Demonstration Machine repaired by anyone other than MBW factory branches or authorized MBW distributors 3 This warranty does not cover and MBW affirmatively disclaims liability for any damage or injury resulting directly or indirectly from design materials or operation of a New Machine or Demonstration Machine or any other MBW product MBW s liability with respect to any breach of warranty shall be limited to the provisions of this do
9. 2 2 24 2 26 2 2 2 30 3 32 3 34 3 36 3 3 3 40 4 42 4 44 4 46 4 4 3 5 f 9 1 3 5 f 8 9 1 3 5 f 8 9 1 3 5 f 8 9 1 2 2 2 2 6 17 WARRANTY WHAT DOES THIS WARRANTY COVER MBW Incorporated MBW warrants each New Machine against defects in material and workmanship for a period of twelve 12 months New Machine means a machine shipped directly from MBW or authorized MBW dealer to the end user This warranty commences on the first day the machine is sold assigned to a rental fleet or otherwise put to first use MBW warrants each Demonstration Machine against defects in material and workmanship for a period of six 6 months Demonstration Machine means a machine used by MBW or its agents for promotional purposes This warranty commences on the first day the machine is sold assigned to a rental fleet or otherwise put to first use This warranty covers the labor cost for replacement or repair of parts components or equipment on New Machines or Demonstration Machines and MBW shall pay labor costs at MBW s prevailing rate to affect the warranted repair or replacement MBW reserves the right to adjust labor claims on a claim by claim basis This warranty covers the shipping cost of replacement parts components or equipment via common ground carriers from MBW to an authorized MBW dealer Air freight is considered only in cases where ground transportation is not
10. N ASSEMBLY page 14 1 Remove hardware and beltguard as described in earlier section Remove 4 bolts securing engine to engine deck Slide engine forward and remove belt and engine Exciter Disassembly Refer to EXCITER ASSEMBLY page 12 1 Remove engine and beltguard as described in earlier section Remove 4 hex head cap screws securing engine deck to shockmounts base plate and remove engine deck Clean the entire baseplate to remove all dirt and debris Drain exciter oil as described in Changing Exciter Oil section of this manual Remove screw and washer securing pulley to exciter shaft Remove pulley and shaft key Remove hex head flange screws securing exciter covers to exciter housing Remove exciter covers and gaskets Remove exciter shaft by pressing the pulley end of the exciter shaft towards the opposite side of the housing This will push the exciter shaft and the bearing opposite the pulley side out of the exciter housing Press the bearing off of the exciter shaft Press the remaining bearing out of the exciter housing Check bearings for wear and replace if necessary as described in Parts Replacement Cycles and Tolerances section of this manual Exciter Assembly Refer to EXCITER ASSEMBLY page 12 1 Prior to assembly clean all parts in a suitable solvent cleaning solution Inspect all part for wear or failure and replace if necessary as described in Parts Replacement Cycles a
11. OPERATOR S SAFETY AND SERVICE MANUAL AP1400 amp GP1800 This manual covers the following serial numbers and higher for each model listed jo 00 1230050 1800154 VIBRATORY PLATES MBW Inc 250 Hartford Rd PO Box 440 Slinger WI 53086 0440 Phone 262 644 5234 Fax 262 644 5169 Email mbow mbw com Website www mbw com MBW UK Ltd Units 2 amp 3 Cochrane Street Bolton BL3 6BN England Phone 01204 387784 Fax 01204 387797 MBW FRANCE S A R L d Outreville 11 rue Jean Baptiste N ron 60540 BORNEL FRANCE Tel fono 33 0 3 44 07 15 96 Fax 33 0 3 44 07 41 28 Correo electr nico mbwfrance free fr L 18677 04 08 G MBW Inc 2008 Printed in the USA TABLE OF CONTENTS Safety Information do addc 7 inigerelbieirog PENNE RT 1 Torque Cha sieri e E SERA 7 Safety Precautions 0 0 0000 cece 1 service Tools d nt Bk hr oe eee 7 Safety Decals 2 2 0 2 ee 1 Engine 7 S f 3 PST De deca TO Ga ere er EO Ua 7 AES rates addu qu Checking Exciter Oil Level 7 4 Changing Exciter 8 i 8 MOGUCOM 202 y ss deco t dese ooo f erede dr e 4 i i Belt Adjustm
12. PECIAL DAMAGES INCIDENTAL DAMAGES OR PUNITIVE DAMAGES ARISING DIRECTLY OR INDIRECTLY FROM THE USE OF THE NEW MACHINE OR DEMONSTRATION MACHINE WHETHER BASED UPON WARRANTY CONTRACT NEGLIGENCE STRICT LIABILITY OR ANY OTHER LEGAL THEORY THE FOREGOING WARRANTY IS EXPRESSLY IN LIEU OF ALL OTHER WARRANTIES EXPRESS OR IMPLIED INCLUDING THE WARRANTIES OF MERCHANTABILITY FITNESS FOR USE AND FITNESS FOR A PARTICULAR PURPOSE AND ALL OTHER OBLIGATIONS OR LIABILITY ON MBW S PART MBW NEITHER ASSUMES NOR AUTHORIZES ANY OTHER PERSON TO ASSUME ON BEHALF OF MBW ANY OTHER LIABILITY OR WARRANTY IN CONNECTION WITH THE SALE OR SERVICE OF ANY NEW MACHINE DEMONSTRATION MACHINE OR ANY OTHER MBW PRODUCT 18
13. XCITER COVER SEALED 1 1 13 15956 GASKET 2 2 HEX HAED FLANGE SCREW 1 4 20 X 1 LG 16 F051808FSS FLAT HEAD SET SCREW 5 16 18 X 1 LG 1 1 4 ME E 17 F0618SPPP PIPE S PAVER PAD KIT L mms Ls wee a 19 18646 PAVER PAD RUBBER 1 18682 PAVER PAD RUBBER 1 Lm ses 21 F061612HCS HEX HEAD CAP SCREW 3 8 16 X 1 1 2 LG 3 4 23 F0616ELN LOCKNUT 3 8 16 NYLOC 3 4 JN Oo N WATER TANK CAPS 1 75 USE CAP 19495 1 50 USE CAP 00196 UE MAIN ASSEMBLY 14 ITEM PARTNO DESCRIPTION 1400H 1400R 1800H 1800R 00031 ENGINE MOUNTING BAR z oo vore so x taie E Hi dom mue n ies EHEREN 07636 1 1 ce CT E 17210 ENGINE ROBIN 4 5HP umi EIE CLUTCH CENTRIFUGAL 3 4 DIA BORE 1 La AP eaaa x dem ener a 11 15994 SPACER NOT USED ON 1400 WITH WATER KIT ENGINE DECK F04200FWS HEAD FLANGE SCREW 1 4 20 X 1 2 LG HHHH 16 F051814HCS HEX HEAD CAP SCREW 5 16 18 X 1 3 4 LG lalalale 18 F05SW PLAIN WASHER 5 16 HEX HEAD FLANGE SOREN aesexseo 1 F061605FWS HEAD FLANGE SCREW 3 8 16 X 5 8 LG PER d N all nie HII I Lk rosomecs HEX HEAD CAP Some peto 00 F081306HCS HEX HEAD CAP SCREW 1 2 13 X 3 4 LG OPTIONS EISE E F051806FWS HEX HEAD FLANGE SCREW 5 16 18 X 3 4 LG sus pas MEER WATER TANK 01026 CLAMP WORM DRIVE LARGE x x n EHE
14. airs or adjustments to the machine LIFT AND SECURE HERE LIFT AND SECURE HERE FIGURE 2 MAINTENANCE A WARNING A A CAUTION A Always exercise the stopping procedure before Always verify fluid levels and check for leaks after servicing or lubricating the unit changing fluids After servicing the unit replace and fasten all Do not drain oil onto ground into open streams guards shields and covers to their original or down sewage drains positions before resuming operation Maintenance Schedule EVERY 50 EVERY 250 SYSTEM MAINTENANCE EACH USE HOURS HOURS YEARLY Tmghten Bots Hardware Check and tighten as needed Check all hardware after the first 5 hours of use then follow the maintenance schedule Fluid Levels SYSTEM FLUID VOLUME RECOMMENDED OIL Refer to engine operator owner manual MBW 01058 6 Pack 8 oz bottles MBW 17320 1 quart 32 oz Engine Maintenance Engine Speed Refer to the engine owner s manual for maintenance 1 The engine speed is factory reset according to the intervals and procedures specifications section of this manual Do not tamper with the governor setting The governor establishes safe operating limits which must not be exceeded SERVICE Assembly and disassembly should be performed by a service technician who has been factory trained on MBW equipment The unit should be clean and free of debris Pressure washing before disassembly is recommen
15. all decals Decals are available from authorized MBW distributors Order the decal set listed on the following page s 1400 SERIES OPTIONAL ROLLCAGE amp WATER TANK ASPHALT ea efo equi 88 peo equi i ROTATING amp ke sure all e MOVING PARTS al guards and safety evices are in place ear approved hearing protection ection eye protection an ri ot protectio d rotection gzgsz 2a DO NOTRUNin an enclosed area he engine produces carbon monoxide a POISONOUS GAS ROTATING PARTS can crush and cut Keep hands away GROUND POUNDER DIV M B W INC SLINGER WI 53086 3 Choke engine A warm engine may not need to be choked MODEL SERIAL NO 4 Open throttle part way 5 Pull starter rope 6 After starting open choke return throttle to idle position 7 During operation when excessive kickback is noticed maximum compaction has been reached 18676 1400 16944 1800 8 To stop Return throttle to idle position use engine stop switch close fuel valve 13482 Unit may fall and cause injury or HOT SURFACE damage if lifted improperly Use handles on deck and base to lift DO NOT TOUCH GP1300 129 Ibs 59kg GP1400 132 Ibs 60kg SURFACE CHAUDE ee NE PAS TOUCHER 01064 d M B W INC 1800 SERIES _MADE IN N 12500 Safety Decals Decal Set 12100 SPECIFICATIONS i 1800 SERIES 1400 SERIES
16. cument and in no event shall exceed an amount equal to the purchase price of the New Machine or Demonstration Machine purchased from MBW 4 This warranty does not cover engines motors and other assemblies or components produced by other manufacturers and used on a New Machine or Demonstration Machine as said engines motors and other assemblies or components may have warranties provided by the manufacturer thereof This warranty does not apply to consumable items such as v belts filters trowel and screed blades seals shock mounts batteries and the like all of which are sold AS IS WHERE IS WITH ALL FAULTS 5 This warranty does not cover the cost of transportation and other expenses which may be connected with warranty service but not specifically mentioned herein 6 This warranty does not cover any updates to any New Machine Demonstration Machine or any other MBW product MBW reserves the right to improve or make product changes without incurring any obligation to update refit or install the same on New Machines or Demonstration Machines previously sold WHAT MUST YOU DO TO OBTAIN WARRANTY COVERAGE Each New Machine or Demonstration Machine is accompanied by a Warranty Registration Card You must sign date and return the Warranty Registration Card to the place of origin of the New Machine or Demonstration Machine either to MBW Inc at P O Box 440 Slinger Wisconsin 53086 MBW UK Ltd at Units 2 amp 3 Cochrane Street
17. ded Prior to assembly wash all parts in a suitable cleaner or solvent Check moving parts for wear and failure Refer to the Replacement section in this manual for tolerance and replacement cycles All shafts and housings should be oiled prior to pressing bearings Also ensure that the bearings are pressed square and are seated properly All bearings should be replaced when rebuilding any exciter or gearbox All gaskets and seals should be replaced after any disassembly Torque Chart 1 4 20 1 4 28 9 16 18 9 16 24 3 8 16 3 8 24 7 16 14 7 16 20 1 2 13 1 2 20 9 16 12 9 8 11 5 8 18 M6 M8 M 10 49 in lbs 56 in lbs 8 ft lbs 9 ft lbs 15 ft lbs 17 ft lbs 24 ft lbs 27 ft lbs 37 ft lbs 41 ft lbs 53 ft lbs 73 ft lbs 83 ft lbs 3 ft lbs 6 ft lbs 10 ft lbs 76 in Ibs 87 in lbs 13 ft lbs 14 ft lbs 23 ft lbs 26 ft lbs 37 ft lbs 41 ft lbs 57 ft lbs 64 ft lbs 82 ft lbs 112 ft lbs 112 ft lbs 4 ft lbs 10 ft lbs 20 ft lbs CONVERSIONS inelbs x 0 083 ft lbs ft lbs x 12 in lbs ft los x 0 1383 kg m ft lbs x 1 3558 Nem 9 ft lbs 10 ft lbs 18 ft lbs 20 ft lbs 33 ft lbs 37 ft lbs 52 ft lbs 58 ft lbs 80 ft lbs 90 ft lbs 115 ft lbs 159 ft lbs 180 ft lbs 7 ft lbs 18 ft lbs 30 ft lbs Service Tools Part No Description 01058 6 Pack Grounder Pounder Exciter Oil 016129 Rubber Test Mat Decal Set Engine Maintenance 1 Refer to engine Owner s Manual for maint
18. e pulley onto exciter shaft Replace washer and screw securing pulley to shaft and torque to proper setting Fill exciter housing with oil as described in Changing Exciter Oil section of this manual Replace anytime a bearing is rough binding discolored or removed from housing or shaft be grade 5 and zinc plated unless otherwise specified Replace if a leak is detected and at every overhaul or teardown Replace if cracked torn or stretched to the point the belt won t tension properly Replace once every season or every 250 hours Use 4 ounces of oil from the 6 pack of MBW Inc 01058 Grounder Pounder Exciter Oil REPLACEMENT PARTS The warranty is stated in this book on page 22 Failure to return the Warranty Registration Card renders the warranty null and void MBW has established a network of reputable distributors dealers with trained mechanics and full facilities for maintenance and rebuilding and to carry an adequate parts stock in all areas of the country Their sales engineers are available for professional consultation If you cannot locate an MBW distributor in your area contact MBW or one of our oales Branches listed below When ordering replacement parts be sure to have the following information available e Model and Serial Number of machine when ordering MBW parts e Model and Serial Number of engine when ordering engine parts e Part Number Description and Quantity Company Name Address Z
19. enance shcedule Engine RPM 1 Refer to the engine Owner s Manual for procedure to set the operating and idle speed The engine operating speed should be set to 3400 RPM The engine idle speed should not exceed 1800 RPM If the idle speed is greater than 1800 RPM the clutch may not disengage Checking Exciter Oil Level Clean all dirt and debris from exciter Place the plate on a level surface Remove plug from top of exciter housing Place a clean metal rod or screwdriver less than 1 4 diameter and at least 6 long into the exciter housing Use the rod to rotate the exciter shaft into the position shown in Figure 2 The exciter should have approximately 11 16 of oil in the bottom of the housing If the oil level is low add MBW Inc Ground Pounder exciter oil to bring the oil up to the proper level Drain any excess oil see Changing Exciter Oil section Apply pipe sealant to the plug and reinstall Changing Exciter Oil Refer to EXCITER ASSEMBLY page 12 1 Allow machine to completely cool down before performing any service or maintenance 2 Clean debris from exciter engine deck and base plate Drain all gasoline from fuel tank Drain oil from engine or remove engine from engine deck before proceeding to next step Failure to do this could result in damage to the engine o Tilt plate forward so the oil drains from the exciter housing into a pan as shown in Figure 3
20. ent 12 2 aoe ed oe a a ead 8 Before Starting amp Operating 4 i i Engine 8 Stating ENGNG ss codi wee ae 4 i Exciter 58558 0 8 4 i i Exciter 9 Stopping 8 4 Parts Replacement Cycles and Tolerances 9 LIFTING TRANSPORTING 5 Replacement Parts 10 Maintenance leeren 6 i EXCITER ASSEMBLY Rei EE 12 Maintenance i 14 FIUO EeVelSi s vega dua Sn ah oec eb aoa 6 i l HANDLE ASSEMBLY 16 Engine 6 etis ox Py deg Gin ott Grip od a cese Warranty iaa b b aed sd es 18 A WARNING A CALIFORNIA PROPOSITION 65 WARNING Engine exhaust and some of its constituents are known in the state of California to cause cancer birth defects and other reproductive harm SAFETY INFORMATION Introduction This Safety Alert Symbol is used to call attention to items or operations which may be dangerous to those operating or working with this equipment The symbol can be found throughout this manual and on the unit Please read these warnings and cautions along with all
21. erating e 1400 Series Handle installation Refer to HANDLE ASSEMBLY page 16 Install handle on 1400 series plate by removing hairpin form handle mounts Slide handle over handle mounts and reinstall hairpins e 1800 Series Handle installation Figure 1 Refer to HANDLE ASSEMBLY page 16 Remove hex head cap screws lockwashers handle stops and spacers from shockmounts Reinstall spacer handle stop lockwasher and hex head cap screw through the handle from the outside in Make sure nylon inserts inside of handle handle stay in place the handle stop bracket should be positioned as shown in figure 1 when hardware is tight e REMEMBER It is the owners responsibility to communicate information on the safe use and proper operation of this unit to the operators Review ALL of the Safety Precautions listed on page 1 of this manual Familiarize yourself with the operation of the machine and confirm that all controls function properly Know how to STOP the machine in case of an emergency e Make sure hands feet and clothing are at a safe distance from any moving parts OIL LEVEL Check the oil level in the engine For more information see Lubrication under the respective engine s Owners Manual or the Maintenance section of this manual AIR CLEANER Check to ensure element is in good condition and properly installed e FUEL SUPPLY The engines on MBW equipment require an automotive grade of
22. ip Code and Purchase Order Number Preferred method of shipping REMEMBER You own the best If repairs are needed use only MBW parts purchased from authorized MBW distributors Write Model Number here Write Serial Number here The units serial number can be found in the following locations The model serial number decal is located on the back of the engine deck behind the belt guard The serial number is stamped on the back end of the base plate between the vertical shock mount plates Contact Information MBW Inc 250 Hartford Rd PO Box 440 Slinger WI 53086 0440 Phone 262 644 5234 Fax 262 644 5169 Email mow mbw com Website www mbw com MBW UK Ltd Fax 01204 387797 10 Units 2 amp 3 Cochrane Street Bolton BL3 6BN England Phone 01204 387784 MBW FRANCE S A R L Z A d Outreville 11 rue Jean Baptiste N ron 60540 BORNEL FRANCE Tel fono 33 0 3 44 07 15 96 Fax 33 0 3 44 07 41 28 Correo electr nico mbwfrance free fr This page intentionally left blank 11 OPTIONAL PAVER PAD KIT EXCITER ASSEMBLY ITEM PARTNO DESCRIPTION 1400 1800 00348 PULLE EXCITER H 01002 SEAL OIL Al am Gi sme jil 01191 RETAINING RING INTERNAL 01283 KEY 1 4 SQUARE X 1 1 4 ROUND ENDS AR oe beu 3 13974 EXCITER SHAFT ms S L me wu CdS dg 16912 BOTTOM PLATE 1 11 15946 E
23. nd Tolerances section of this manual Replace all seals and gaskets at every overhaul or disassembly All shafts and housings should be oiled prior to pressing in bearings Ensure that all bearings and seals are pressed squarely and properly seated For proper hardware torque setting refer to Torque Chart table in this section of the manual Press one of the bearings into the exciter housing opposite of the pulley side Press the second bearing onto the pulley side of the exciter shaft Support the bearing in the exciter housing while pressing the exciter shaft into the housing Press the Parts Replacement Cycles and Tolerances Bearings Clutch Engine Components Hardware Safety Decals Seals amp Gaskets V Belts 11 12 13 14 exciter shaft into the housing until the bearing on the pulley side of the shaft is properly seated in the housing Place a washer seal onto the exciter shaft Install a new seal into the pulley side exciter cover Lubricate lip of seal with fresh exciter oil Assemble a new gasket and pulley side exciter cover to the exciter housing Apply medium strength thread locking liquid to the hex head flange screws securing the cover to the housing and torque to proper setting Assemble opposite side exciter cover and new gasket to exciter housing Install hex head flange screws applying medium strength thread locking liquid and torque to proper setting Install shaft key and slid
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