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Makita 8402VD Cordless Drill User Manual
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1. 4 h 4 4 4 4 A 4 JU N Cordless Hammer Drill Equipped with electric brake MODEL 8402VD MODEL 8402VDW With Fast Charger INSTRUCTION MANUAL SPECIFICATIONS Model 8402VD Capacities 12 mm 10 mm 3 8 mm x 20 mm 260 mm 3 8 18 x 34 0 200 O 10000 10 14 Battery Cartridge 9000 Model DC9700 Fast Charger 9 6 V A C only 50 Hz 60 Hz D C 7 2 V 9 6 V Manufacturer reserves the right to change specifications without notice Note Specifications may differ from country to country Overall length 1 7 kg 3 7 ibs IMPORTANT SAFETY INSTRUCTIONS For All Tools WARNING WHEN USING ELECTRIC TOOLS BASIC SAFE TY PRECAUTIONS SHOULD ALWAYS BE FOLLOWED TO REDUCE THE RISK OF FIRE ELECTRIC SHOCK AND PER SONAL INJURY INCLUDING THE FOLLOWING 10 11 12 13 READ ALL INSTRUCTIONS J 2 KEEP WORK AREA CLEAN Cluttered areas and benches invite injuries CONSIDER WORK AREA ENVIRONMENT Don t use power tools in damp or wet locations Keep work area well lit Don t expose power tools to rain Don t use tool in presence of flammable liquids or gases KEEP CHILDREN AWAY All visitors should be kept away from work area Don t let visitors contact tool or extension cord STORE IDLE TOOLS When not in use tools should be stored in dry and high or locked up place out of reach of children DON T FORCE TOOL It will do the
2. CAUTION Wait for more than 5 seconds after the charging light goes out to press the reset button again Replace it with a new one When the charging light goes out after about one hour you may remove the fully charged battery cartridge After charging unplug the charger from the power source Start button 4 fF Charging light CAUTION e Your new battery cartridge is not charged You will need to charge it before use e Do not keep the button pressed in with tape etc or the circuit will not function pro perly Also a malfunction of the charger may result possibly causing overheating etc e If you try to charge a cartridge from a just operated tool sometimes the charging light will not come on If this occurs let the cartridge cool off for a while Then re insert it and try to charge it once more e When you charge a new battery cartridge or a battery cartridge which has not been used for a long period it may not accept a full charge This is a normal condition and does not indicate a problem You can recharge the battery cartridge fully after discharging tt almost completely a couple of times e If you wish to charge two battery cartridges allow 15 minutes between chargings on the fast charger Selecting action mode Rotation with hammering For drilling in brick concrete block etc move the change lever to the W0 gt posi tion Be sure to use a concrete and masonry drilling bit Change lever Rotation only
3. For drilling in wood metal or plastic mate rials move the change lever to the lt 2227 position Use a conventional bit for drilling in wood or metal Installing or removing drill bit or driver bit CAUTION Always be sure that the tool is switched off and the battery cartridge is removed before installing or removing the bit Hold the ring and turn the sleeve counter clockwise to open the chuck jaws Place the bit in the chuck as far as it will go Hold the ring firmly and turn the sleeve clock wise to tighten the chuck Toremove the bit hold the ring and turn the sleeve counter clockwise When not using the driver bit keep it in the storage cavity on the tool Switch action Move the reversing switch lever to the Reverdi position for clockwise rotation or the RA position for counter clockwise Oe Tool speed is increased by increasing pres sure on the trigger To start the tool simply l pull the trigger Release the trigger to stop Mita When the reversing switch lever is in the l neutral position the tool will not start even if you pull the trigger CAUTION e Before inserting the battery cartridge into the tool always check to see that the trigger switch actuates properly and returns to the OFF position when released e Always check the direction of rotation before drilling e Use the reversing switch lever only when the tool comes to a complete stop Changing the direction of rotation
4. job better and safer at the rate for which it was intended USE RIGHT TOOL Don t force small tool or attachment to do the job of a heavy duty tool Don t use tool for purpose not intended for example don t use circular saw for cutting tree limbs or logs DRESS PROPERLY Don t wear loose clothing or jewelry They can be caught in moving parts Rubber gloves and non skid footwear are recommended when working outdoors Wear protective hair covering to contain long hair USE SAFETY GLASSES Also use face or dust mask if cutting operation is dusty DON T ABUSE CORD Never carry tool by cord or yank it to disconnect from receptacle Keep cord from heat oil and sharp edges SECURE WORK Use clamps or a vise to hold work It s safer than using your hand and it frees both hands to operate tool DON T OVERREACH Keep proper footing and balance at all times MAINTAIN TOOLS WITH CARE Keep tools sharp and clean for better and safer performance Follow instructions for lubricating and changing acces sories Inspect tool cords periodically and if damaged have repaired by autho rized service facility Inspect extension cords periodically and replace if damaged Keep handles dry clean and free from oil and grease DISCONNECT TOOLS When not in use before servicing and when chang ing accessories such as blades bits cutters 14 15 16 17 18 19 20 REMOVE ADJUSTING KEYS AND WRENCHES Form habit
5. before the tool stops may ruin the tool e When not operating the tool keep the reversing switch lever in the neutral position Hammer drilling operation Position the bit at the location for the hole then pull the trigger Do not force the tool Light pressure gives best results Keep the tool in position and prevent it from slipping away from the hole Do not apply more pressure when the hole becomes clogged with chips or particles Instead run the too at an idle then re move from the hole By repeating this several times the hole will be cleaned out Drilling operation e Drilling in wood When drilling in wood best results are obtained with wood drills equipped with a guide screw The guide screw makes drilling easier by pulling the bit into the workpiece e Drilling in metal To prevent the bit from slipping when starting a hole make an indentation with a center punch and hammer at the point to be drilled Place the point of the bit in the indenta tion and start drilling Use a cutting lubricant when drilling metals The exceptions are iron and brass which should be drilled dry CAUTION e Pressing excessively on the tool will not speed up the drilling In fact this excessive pres sure will only serve to damage the tip of your bit decrease the too performance and shorten the service life of the tool e There is a tremendous force exerted on the tool bit at the time of hole breakthrough Hold the tool firmly an
6. d exert care when the bit begins to break through the workpiece eA stuck bit can be removed simply by setting the reversing switch to reverse rotation in order to back out However the tool may back out abruptly if you do not hold it firmly e Always secure small workpieces in a vise or similar hold down device Selecting correct phillips bit Use the chart to determine the best size driver bit for the size of screw that you wish to use No 1 Nominal Diameter mm Wood screw 2 1 2 7 3 32 1 8 3 1 3 8 1 8 5 32 Selecting slotted bit Use a slotted bit that properly fits the screw slot Use of a bit that is too small will damage the screw and or bit Drilling and hammer drilling performance The following reference table indicates the approximate driling and hammer drilling capacities from a single 1 hour battery charge It may differ under some conditions Hammer Brick holes 6 5mm 1 4 drilling 30mm 1 1 8 deep 9 5mm 3 8 Block holes 6 5mm 1 4 30mm 1 1 8 deep 9 5mm 3 8 Drilling Lauan board 9mm 5 16 only 25mm 1 thick 3mm 1 8 6 5mm 1 4 Cold rolled steel plate Sheet thickness 1 6mm 1 16 CAUTION If the tool is operated continuously until the battery cartridge has discharged allow the tool to rest for 15 minutes before proceeding with a fresh battery MAINTENANCE CAUTION Always be sure that the tool
7. empted by others repairs are required because of normal wear and tear The tool has been abused misused or improperly maintained alterations have been made to the tool IN NO EVENT SHALL MAKITA BE LIABLE FOR ANY INDIRECT INCIDENTAL OR CON SEQUENTIAL DAMAGES FROM THE SALE OR USE OF THE PRODUCT THIS DISCLAIMER APPLIES BOTH DURING AND AFTER THE TERM OF THIS WARRANTY MAKITA DISCLAIMS LIABILITY FOR ANY IMPLIED WARRANTIES INCLUDING IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A SPECIFIC PURPOSE AFTER THE ONE YEAR TERM OF THIS WARRANTY This Warranty gives you specific legal rights and you may also have other rights which vary from state to state Some states do not allow the exclusion or limitation of incidental or consequential damages so the above limitation or exclusion may not apply to you Some states do not allow limitation on how long an implied warranty lasts so the above limitation may not apply to you Makita U S A Inc 14930 Northam Street La Mirada California 90638 5753 PRINTED IN U S A 1994 6
8. is switched off and the battery cartridge is removed before attempting to perform inspection or maintenance To maintain product SAFETY and RELIABILITY repairs maintenance or adjustment should be performed by Makita Authorized or Factory Service Centers always using Makita replacement parts RECYCLING THE BATTERY The only way to dispose of a Makita battery is to recycle it The law prohibits any other method of disposal To recycle a battery 1 Remove the battery from the tool 2 a Take the battery to your nearest Makita Factory Service Center or b Take the battery to your nearest Makita Authorized Service Center or Distributor that has been designated as a Makita battery recycling location s Call your nearest Makita Service Center or Distributor to determine the location that provides Makita battery recycling See your local Yellow Pages under Tools Electric OPTIONAL ACCESSORIES The accessories listed in this manual are available at an extra cost from your Makita distributor or Makita factory service center Service centers are listed on the warranty card packed with your tool CAUTION These accessories or attachments are recommended for use with your Makita tool specitied in this manual The use of any other accessories or attachments might present a risk of injury to persons The accessories or attachments should be used only in the proper and intended manner Fast charger 12V Fast automotive cha
9. it to a qualified serviceman when service or repair is required Incorrect reassembly may result in a risk of electric shock or fire To reduce risk of electric shock unplug charger from outlet before attempt ing any maintenance or cleaning Turning off controls will not reduce this risk An extension cord should not be used unless absolutely necessary Use of improper extension cord could result in a risk of fire and electric shock If extension cord must be used make sure a That pins on plug of extension cord are the same number size and shape as those of plug on charger b That extension cord is properly wired and in good electrical condition and c That wire size is at least as large as the one specified in the table below TABLE 1 RECOMMENDED MINIMUM AWG SIZE FOR EXTENSION CORDS FOR BATTERY CHARGERS Length of Cord Feet 100 AWG Size of Cord 18 16 i On Oo 9 ADDITIONAL SAFETY RULES FOR CHARGER amp BATTERY CARTRIDGE Do not charge Battery Cartridge when temperature is BELOW 10 C 50 F or ABOVE 40 C 104 F Do not attempt to use a step up transformer an engine generator or DC power receptacle Do not allow anything to cover or clog the charger vents Do not short the battery cartridge 1 Do not touch the terminals with any conductive material 2 Avoid storing battery cartridge in a container with other metal objects such as nails coins etc 3 Do not expose battery car
10. of checking to see that keys and adjusting wrenches are removed from tool before turning it on AVOID UNINTENTIONAL STARTING Don t carry tool with finger on switch Be sure switch is OFF when plugging in OUTDOOR USE EXTENSION CORDS When tool is used outdoors use only extension cords intended for use outdoors and so marked STAY ALERT Watch what you are doing use common sense Don t operate tool when you are tired CHECK DAMAGED PARTS Before further use of the tool a guard or other part that is damaged should be carefully checked to determine that it wiil operate properly and perform its intended function Check for alignment of moving parts binding of moving parts breakage of parts mounting and any other conditions that may affect its operation A guard or other part that is damaged should be properly repaired or replaced by an authorized serv ice center unless otherwise indicated elsewhere in this instruction manual Have defective switches replaced by authorized service center Don t use tool if switch does not turn it on and off GUARD AGAINST ELECTRIC SHOCK Prevent body contact with grounded surfaces For example pipes radiators ranges refrigerator enclosures REPLACEMENT PARTS When servicing use only identical replacement parts VOLTAGE WARNING Before connecting the tool to a power source receptacle outlet etc be sure the voltage supplied is the same as that specified on the nameplate of the tool A power s
11. ource with voltage greater than that specified for the tool can result in SERIOUS INJURY to the user as well as damage to the tool if in doubt DO NOT PLUG IN THE TOOL Using a power source with voltage less than the nameplate rating is harmful to the motor IMPORTANT SAFETY INSTRUCTIONS 10 11 12 SAVE THESE INSTRUCTIONS This manual contains important safety and operating instructions for battery charger Before using battery charger read all instructions and cautionary markings on 1 battery charger 2 battery and 3 product using battery CAUTION To reduce risk of injury charge only MAKITA Battery 7000 9000 or 9100 Other types of batteries may burst causing personal injury and damage Do not expose charger to rain or snow Use of an attachment not recommended or sold by the battery charger manufacturer may result in a risk of fire electric shock or injury to persons To reduce risk of damage to electric plug and cord pull by plug rather than cord when disconnecting charger Make sure cord is located so that it will not be stepped on tripped over or otherwise subjected to damage or stress Do not operate charger with damaged cord or plug replace them im mediately Do not operate charger if it has received a sharp blow been dropped or otherwise damaged in any way take it to a qualified serviceman Do not disassemble charger or battery cartridge take
12. rger Mode DC 9700 Model DC9112 Part No 113103 2 Part No 113110 5 e Makita Battery cartridge 9000 9 6 V e Battery cover 1 hour fast charge nickel cadmium battery Part No 414938 7 Part No 632007 4 S 10 Too holster Plastic tool case has some bits storage space Part No 824401 6 Use holster to carry drill only after removing bit Also keep the reversing switch lever in neutral position when carrying in the holster Part No 823033 F Part No 823033 G Genuine leather Heavy duty Masonry Hammer Drill Bits CSS a Carbide tipped Resharpenable Wide ftutes for Reduced shanks to for long life for extended life rapid dust removal fit popular drills and hammer drills 711120 A 3 16 3 16 1 711121 A 1 4 4 711122 A 711123 A 711124 A MAKITA LIMITED ONE YEAR WARRANTY Warranty Policy Every Makita tool is thoroughly inspected and tested before leaving the factory It is warranted to be free of defects from workmanship and materials for the period of ONE YEAR from the date of original purchase Should any trouble develop during this one year period return the COMPLETE tool freight prepaid to one of Makita s Factory or Authorized Service Centers If inspection shows the trouble is caused by defective workmanship or material Makita will repair or at our option replace without charge This Warranty does not apply where repairs have been made or att
13. tely after operation they may be extremely hot and could burn your skin SAVE THESE INSTRUCTIONS Installing or removing battery cartridge e Always switch off the tool before insertion or removal of the battery cartridge e To remove the battery cartridge pull out the set plate on the tool and grasp both Set plate sides of the cartridge while withdrawing it from the barrel i ae R Battery cartridge e To insert the battery cartridge align the tongue on the battery cartridge with the groove in the housing and slip it into place Snap the set plate back into place Be sure to close the set plate fully before using the tool e Do not use force when inserting the battery cartridge If the cartridge does not slide in easily it is not being inserted correctly Charging Plug the fast charger into your power source Insert the battery cartridge so that the plus and minus terminals on the bat a Reset button tery cartridge are on the same sides as their A te respective markings on the fast charger Insert the cartridge fully into the port so that it rests on the charger port floor Press the start button red The charging light will come on and charging will begin if the charging light does not come on press the reset button yellow first then the start button red If the charging light 1 goes out within 10 seconds even after pressing the reset button and start button a couple of times the battery cartridge is dead
14. tridge to water or rain A battery short can cause a large current flow overheating possible burns and even a breakdown Do not store the tool and Battery Cartridge in locations where the tempera ture may reach or exceed 50 C 122 F Do not incinerate the Battery Cartridge even if it is severely damaged or is completely worn out The battery cartridge can explode in a fire ADDITIONAL SAFETY RULES Be aware that this tool is always in an operating condition because it does not have to be plugged into an electrical outlet Wear a hard hat safety helmet safety glasses and or face shield It is also highly recommended that you wear a dust mask ear protectors and thickly padded gloves Under normal operation the tool is designed to produce vibration The screws can come loose easily causing a breakdown or accident Check tightness of screws carefully before operation Always be sure you have a firm footing Be sure no one is below when using the tool in high locations Hold the tool firmly Keep hands away from rotating parts Do not leave the tool running Operate the tool only when hand held When drilling into walls floors or wherever live electrical wires may be encountered DO NOT TOUCH ANY METAL PARTS OF THE TOOL Hold the tool by the insulated grasping surfaces to prevent electric shock if you drill into a live wire Do not touch the bit or the workpiece immedia
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