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Makita 1911B Planer User Manual

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1. Powen Planen 110 mm 4 3 8 MODEL 1911B INSTRUCTION MANUAL a DOUBLE INSULATION SPECIFICATIONS Planing width Planing depth No eo Overall length 2mm 1 16 16 000 355 mm 14 Manufacturer reserves the right to change specifications without notice Note Specifications may differ from country to country Net weight 110 mm 4 3 8 4 2 kg 9 3 Ibs IMPORTANT SAFETY INSTRUCTIONS For All Tools WARNING WHEN USING ELECTRIC TOOLS BASIC SAFE TY PRECAUTIONS SHOULD ALWAYS BE FOLLOWED TO REDUCE THE RISK OF FIRE ELECTRIC SHOCK AND PER SONAL INJURY INCLUDING THE FOLLOWING he 2 10 11 12 13 READ ALL INSTRUCTIONS KEEP WORK AREA CLEAN Cluttered areas and benches invite injuries CONSIDER WORK AREA ENVIRONMENT Don t use power tools in damp or wet locations Keep work area well lit Don t expose power tools to rain Don t use tool in presence of flammable liquids or gases KEEP CHILDREN AWAY All visitors should be kept away from work area Don t let visitors contact tool or extension cord STORE IDLE TOOLS When not in use tools should be stored in dry and high or locked up place out of reach of children DON T FORCE TOOL It will do the job better and safer at the rate for which it was intended USE RIGHT TOOL Don t force small tool or attachment to do the job of a heavy duty tool Don t use tool for purpose not intende
2. FOR ANY INDIRECT INCIDENTAL OR CON SEQUENTIAL DAMAGES FROM THE SALE OR USE OF THE PRODUCT THIS DISCLAIMER APPLIES BOTH DURING AND AFTER THE TERM OF THIS WARRANTY MAKITA DISCLAIMS LIABILITY FOR ANY IMPLIED WARRANTIES INCLUDING IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A SPECIFIC PURPOSE AFTER THE ONE YEAR TERM OF THIS WARRANTY This Warranty gives you specific legal rights and you may also have other rights which vary from state to state Some states do not allow the exclusion or fimitation of incidental or consequential damages so the above limitation or exclusion may not apply to you Some states do not allow limitation on how long an implied warranty tasts so the above limitation may not apply to you 11 8 3 chome Sumiyoshi cho Anjo Aichi 446 Japan 883098 062 PRINTED IN JAPAN 1989 5 N
3. is used outdoors use only extension cords intended for use outdoors and so marked STAY ALERT Watch what you are doing use common sense Don t operate tool when you are tired CHECK DAMAGED PARTS Before further use of the tool a guard or other part that is damaged should be carefully checked to determine that it will operate properly and perform its intended function Check for alignment of moving parts binding of moving parts breakage of parts mounting and any other conditions that may affect its operation A guard or other part that is damaged should be properly repaired or replaced by an authorized serv ice center unless otherwise indicated elsewhere in this instruction manual Have defective switches replaced by authorized service center Don t use tool if switch does not turn it on and off GUARD AGAINST ELECTRIC SHOCK Prevent body contact with grounded surfaces For example pipes radiators ranges refrigerator enclosures REPLACEMENT PARTS When servicing use only identical replacement parts VOLTAGE WARNING Before connecting the tool to a power source receptacle outlet etc be sure the voltage supplied is the same as that specified on the nameplate of the tool A power source with voltage greater than that specified for the tool can result in SERIOUS INJURY to the user as well as damage to the tool If in doubt DO NOT PLUG IN THE TOOL Using a power source with voltage less than the nameplate rating is harmfu
4. Sharpening planer baldes Always keep your blades sharp for the best performance possible Use the sharpening holder to remove nicks and produce a fine edge First loosen the two wing nuts on the holder and insert the blades A and B so that they contact the sides C and D Then tighten the wing nuts Wing nut Blade B Side D Fig 13 Immerse the dressing stone in water for 2 or 3 minutes before sharpening Hold the holder so that the blades both contact the dressing stone for simultaneous sharpening at the same angle Fig 14 MAINTENANCE CAUTION Always be sure that the tool is switched off and unplugged before attempting to perform inspection or maintenance The tool will stop when the carbon brushes wear to a certain length When this occurs both carbon brushes should be replaced To maintain product SAFETY and RELIABILITY repairs carbon brush inspection and replacement any other maintenance or adjustment should be performed by Makita Authorized or Factory Service Centers always using Makita replacement parts ACCESSORIES CAUTION These accessories or attachments are recommended for use with your Makita too specified in this manual The use of any other accessories or attachments might present a risk of injury to persons The accessories or attachments should be used only in the proper and intended manner Planer blade Width 110 mm 4 3 8 Part No 793008 8 Dressing stone Part N
5. blades CAUTION Always be sure that the tool is switched off and unplugged before removing or installing the blade The blade is secured with four bolts Re move the inner two bolts entirely with the socket wrench and loosen the outer two bolts two turns each Press down on the pin in the middle of the drum with one end of the socket wrench handle The blade can be pushed and jiggled out so as to be removed If the blade becomes so short that it cannot be grasped you must remove the four bolts and the drum cover Then push the blade out with one end of the socket wrench handle To install the blades first clean out all chips or foreign matter adhering to the drum or blades Use blades of the same dimensions and weight or drum oscilla tion vibration will result causing poor planing action and eventually tool break down Insert the blade holding both ends so that it protrudes from between the blade holder and the drum Then secure the four bolts only finger tight Fig 1 Stopper pin Anati Align the blade edge with the mark and make the drum stationary by means of the stopper pin Place the leveller over the rear base and blade and press the leveller down slightly Release the stopper pin Stopper pin When released When secured Fig 4 Turn the drum in the direction of the arrow Fig 6 to check the blade protru sion holding the leveller flush against the Leveller blade and
6. d DRESS PROPERLY Don t wear loose clothing or jewelry They can be caught in moving parts Rubber gloves and non skid footwear are recommended when working outdoors Wear protective hair covering to contain long hair USE SAFETY GLASSES Also use face or dust mask if cutting operation is dusty DON T ABUSE CORD Never carry tool by cord or yank it to disconnect from receptacle Keep cord from heat oil and sharp edges SECURE WORK Use clamps or a vise to hold work It s safer than using your hand and it frees both hands to operate tool DON T OVERREACH Keep proper footing and balance at all times MAINTAIN TOOLS WITH CARE Keep tools sharp and clean for better and safer performance Follow instructions for lubricating and changing acces sories Inspect tool cords periodically and if damaged have repaired by autho rized service facility Inspect extension cords periodically and replace if damaged Keep handles dry clean and free from oil and grease DISCONNECT TOOLS When not in use before servicing and when chang ing accessories such as blades bits cutters 14 15 16 17 18 19 20 REMOVE ADJUSTING KEYS AND WRENCHES Form habit of checking to see that keys and adjusting wrenches are removed from tool before turning it on AVOID UNINTENTIONAL STARTING Don t carry plugged in tool with finger on switch Be sure switch is OFF when plugging in OUTDOOR USE EXTENSION CORDS When tool
7. er Pin 6 21 1 Compression Spring 18 50 1 Rubber Pin 4 22 1 Rubber Packing 51 2 Blade Holder 23 1 Front Base 52 4 Pan Head Screw M4x8 With Washer 24 6 Pan Head Screw M5x20 With Washer 53 2 Drum Plate 25 1 Rear Base 54 8 Hex Flange Head Bolt M6x17 26 1 Baffle Plate 55 3 Leaf Spring 27 1 Rubber Pin 4 56 1 Pin 28 1 Ball Bearing 6O8LLB 57 1 Stop Ring E 3 29 1 Rubber Pin 4 58 1 Stopper Pin 30 1 FIELD ASSEMBLY 59 1 Compression Spring 5 31 2 Hex holt M5x65 With Washer 60 1 Pin 2 32 1 Insulation Washer 61 1 Nut M4 12 Note The switch and other part specifications may differ from country to country MAKITA LIMITED ONE YEAR WARRANTY Warranty Policy Every Makita tool is thoroughly inspected and tested before leaving the factory It is warranted to be free of defects from workmanship and materials for the period of ONE YEAR from the date of original purchase Should any trouble develop during this one year period return the COMPLETE tool freight prepaid to one of Makita s Factory or Authorized Service Centers If inspection shows the trouble is caused by defective workmanship or material Makita will repair or at our option replace without charge This Warranty does not apply where repairs have been made or attempted by others repairs are required because of normal wear and tear e The tool has been abused misused or improperly maintained alterations have been made to the tool IN NO EVENT SHALL MAKITA BE LIABLE
8. l to the motor N YOCOAOU 9 10 11 12 13 14 15 ADDITIONAL SAFETY RULES Rags cloth cord string and the like should never be left around the work area Avoid cutting nails Inspect for and remove all nails from the workpiece be fore operation Handle the blades very carefully Be sure the blade installation bolts are securely tightened before operation Hold the tool firmly with both hands Keep hands away from rotating parts Before using the tool on an actual workpiece let it run for a while Watch for vibration or wobbling that could indicate poor installation or a poorly balanced blade Make sure the blade is not contacting the workpiece before the switch is turned on Wait until the blade attains full speed before cutting Keep at least 200 mm 8 away from the tool at all times Always switch off and wait for the blades to come to a complete stop be fore any adjusting Never stick your finger into the chip chute Chute may jam when cutting damp wood Clean out chips with a stick Do not leave the tool running Operate the tool only when hand held When leaving the planer switch off and set it with the front base up ona wooden block so that the blades do not contact anything Always change both blades or covers on the drum otherwise the resulting imbalance will cause vibration and shorten tool life SAVE THESE INSTRUCTIONS Removing or installing planer
9. o 794061 7 Extension guide set Part No 191725 8 Socket wrench Part No 782209 3 e Cutter leveller Part No 155270 7 10 e Planer blade Material Tungsten carbide Width 110 mm 4 3 8 Part No 793009 6 Guide rule Part No 164371 0 Sharpening holder assembly Part No 123055 9 e Screwdriver Part No 783002 8 110 mm 4 3 8 POWER PLANER Model 1911B Dec 10 87 EN Note The switch noise suppressor and other part configurations may differ from country to country MODEL 1911B Mar 31 89 US TEM sep DESCRIPTION ITEM NO DESCRIPTION MACHINE MACHINE 1 1 Cord 33 1 ARMATURE ASSEMBLY 2 1 Cord Guard With Items 28 amp 32 36 3 1 Strain Relief 34 1 Fan 68 4 2 Pan Head Screw M4x18 With Washer 35 1 Dust Seai 10 5 1 Switch 36 1 Ball Bearing 6200LLB 7 1 Handle Cover 37 1 Bracket 8 3 Pan Head Screw M4x40 With Washer 38 6 Pan Head Screw M4x30 With Washer 9 1 Pan Head Screw M4x30 With Washer 39 1 V Pulley 4 24L 10 1 Name Plate 40 1 Poiy V Belt 4 272 11 4 Rivet 0 5 41 1 Belt Cover 12 2 Brush Holder 42 1 Pan Head Screw M4x16 With Washer 13 2 Carbon Brush 43 1 V Pulley 4 38 14 1 Pan Head Screw M4x40 With Washer 44 1 Ball Bearing 600022 15 2 Pan Head Screw M4x14 With Washer 45 1 Washer 10 16 1 Rear Cover 46 t Drum 17 1 Knob 50 47 1 Washer 12 18 1 Fiat Washer 10 48 1 Ball Bearing 620122 19 1 Main Frame 49 1 Rubb
10. of cut may be adjusted by simply turning the knob on the front of the tool Fig 7 Switch action To start the tool simply pull the trigger Release the trigger to stop For continuous a pe Trioger switch operation pull the trigger and then push in G the lock button To stop the tool from the locked position pull the trigger fully then release it Lock button Fig 8 CAUTION Before plugging in the tool always check to see that the trigger switch actuates properly and returns to the OFF position when released Planing operation First rest the tool front base flat upon the workpiece surface without the blades mak ing any contact Switch on and wait until the blades attain full speed Then move the tool gently forward Apply pressure on the front of tool at the start of planing and at the back at the end of planing Planing will be easier if you incline the workpiece in stationary fashion so that you can plane somewhat downhill The speed and depth Fig 9 of cut determine the kind of finish The power planer keeps cutting at a speed that will not result in jamming by chips For rough cutting the depth of cut can be increased while for a good finish you should reduce the depth of cut and advance the tool more slowly Chamfering To make a cut as shown at the right align the V groove in the front base with the edge of the workpiece and plane it as shown in the figure A Fig 10
11. rear base The blade edge should just contact the underside of the leveller When the blade edge does not protrude far enough from the base press down on the pin in the middle of the drum with the socket wrench handle and adjust the blades again as mentioned above After adjusting both blades tighten the four in Stallation bolts evenly and alternately with the socket wrench Fig 6 CATUION Tighten the blade installation bolts carefully when attaching the blades to the tool A loose installation bolt can be dangerous Always check to see they are tightened securely For the correct planer blade setting Your planing surface will end up rough and uneven unless the blade is set properly and securely The blade must be mounted so that the cutting edge is absolutely level that is parallel to the surface of the rear base Below are some examples of proper and improper settings A Front base Movable shoe B Rear base Stationary shoe Corret Although this side view cannot show setting it the edges of the blades run perfectly SSS parallel to the rear base surface Nicks in Cause One or both blades fails to have surface edge parailel to rear base line ENO Ay Gouging Cause One or both balde edges fails at start to protrude enough in relation to rear base line Gouging IATA ea Cause One or both blade edges pro at end Se gt z trudes too far in relation to rear Pa base line Adjusting depth of cut Depth

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