Lincoln 1000 Convection Oven User Manual
Contents
1. GAS male EARTH GROUND CHANGE FUSES KILOWATTS HR e RESET FUSE 06 65 o LI q 1 2 COOK TIME POWER ON C POWER OFF D DISCONNECT POWER HEAT CYCLE ORIFICE LOW FIRE 0 54 ALARM BURNER FLAME OUT VOLTAGE SERVICE ACCESSIBILITY PROVIDE MIN REAR AND x2 SIDE CLEARANCE Lincoln has developed a worldwide sales and service network second to none in our industry It is headed by a sales service and marketing management staff of more than 60 seasoned foodservice professionals We manufacture and market Impinger amp Conveyor ovens Wear Ever amp and Centurion cookware Redco food slicers cutters and wedgers and Fresh O Matic amp food warmers that are stocked by a network of more than 1 400 distributors nationwide Adding to this extensive dealer base over 70 master parts distributors supply more than 400 independent service agencies throughout the world Those agencies employ nearly 1 200 service representatives The end result a cohesive international network designed to serve every need of the professional foodservice operation With the products experience and service network that Lincoln provides any foodservice operation can be sure that expert assistance is never more than a phone call away For additional information on sales service warranties and parts just call the Lincoln Technical Service Department at 800 678 9511 We ll be happy to solve2. THE OVEN WILL CLEAR THROUGH A 30 762 mm DOORWAY BY USING THE FOLLOWING PROCEDURE 1 Model 1000 and 1400 Series A Remove conveyor see page 16 for instructions Some units may have conveyor packed separately B Remove thumb screws and baffle from the left side of the oven C Place the left side on a four wheel moving dolly and it will clear a 30 762 mm doorway 2 Model 1200 Series A Remove conveyor see page 16 for instructions Some units may have conveyor packed separately B Place wood strips on a 4 wheel dolly C Place oven on its back on the 4 wheel dolly placing the wood strips in proper place to avoid crushing wire way and BACK COVER Unit will clear a 30 762 mm doorway EXTERIOR DIMENSIONS Gas and electrical services should be located as shown below If flexible services are provided they must meet code requirements for such installation MANUAL GAS VALVE INSTALLATION When installing the gas valve that is supplied with the oven as shown in the drawing to the right it is our suggestion that an elbow be placed on the oven pipe first This will allow the flexible hose to be attached in a downward direction eliminating possible stress to the hose SPECIFICATIONS Body Stainless Steel Power Gas and or Electric DB Level x 71dba Operating Temperature Range 300 600 F 149 316 C Impinger 1000 Series Ops Manual 9 This appliance must be properly grounded at time of installatio
3. 3 Clean the interior by sweeping up all loose particles then wash with a mild detergent solution and rinse with clean water 4 Clean the conveyor belt by wiping with a clean cloth or brushing with a soft wire brush Lincoln catalog 369217 NOTE DO NOT USE A CAUSTIC OR ALKALINE BASE CLEANER ON INTERIOR OF THE OVEN THIS WILL RUIN THE ALUMINIZED FINISH OF THE OVEN INTERIOR On exterior of oven deposits of baked on splatter oil grease or light discoloration may be removed with any of several commercial cleaners Consult with your local supplier a WHEN USING CLEANING SOLUTIONS BE SURE THEY MEET LOCAL AND CA UTI O N NATIONAL HEALTH STANDARDS WEEKLY 1 Remove fingers disassemble and clean Instructions on page 16 2 Remove conveyor disassemble and clean Instructions on page 16 NOTE Be sure to clean and inspect the ventilation hood in accordance with the ventilation hood manufacturer s specifications Impinger 1000 Series Ops Manual 15 FINGER REMOVAL AND DISASSEMBLY FOR CLEANING 1 2 9 4 5 Open door and remove upper fingers Note any particular placement of fingers that you may have such as fully closed half closed or fully open columnating plates Remove conveyor and then remove bottom fingers For finger disassembly see page 11 figures 6 7 and 8 Reassemble fingers in reverse order with the step of the columnating plate facing downward so it fits under the lip of the finger housing Re i
4. oven is to be operated only on the type of gas and or electricity as shown on the specification plate he power burner will not operate and gas will not flow through the burner without electrical power This manual should be retained for future reference electrical wiring diagram is located under the control box covers WARRANTY Lincoln Foodservice Products LLC warrants to the original purchaser for use of each new Impinger Conveyor Oven as follows any part which proves to be defective in materials or workmanship within the warranty period will subject to the terms of this warranty be repaired or replaced at Lincoln s option Repair or replacement is to be done by the assigned Lincoln Authorized Service Agency Any claims under this warranty must be presented in writing to Lincoln through the assigned Authorized Service Agency promptly and within the warranty period For ovens installed in the United States and Canada defective parts of the original equipment are warranted for one year from the date of the START UP CHECKOUT and the cost of repair or replacement labor shall be at the expense of Lincoln Foodservice Products LLC for one year from the date of the START UP CHECKOUT START UP CHECKOUT must occur within 24 months of manufacturing date for warranty to be in effect For ovens installed in locations other than the United States or Canada defective parts of the original equipment are warranty for one year fro
5. Impinger III with the addition of a flue cap part 1456 Supplied with the oven to the bottom unit Since the 1400 Series units are flueless they may be mounted below an Impinger or III without a flue extension The 1400 Series units are not approved to be mounted with on or below any equipment except an indicated above DO NOT ATTEMPT TO OPERATE THE OVEN until connection of utility service and installation has been fully inspected START UP CHECKOUT by an Authorized Service Technician or a Lincoln Foodservice Products LLC Service Representative This service is required by Lincoln Foodservice Products LLC in order to insure the oven s is properly installed and in working order The warranty becomes effective upon verification of proper installation The warranty shall not apply if the oven s are started up and operated prior to the START UP CHECKOUT being performed by an Authorized Service Technician or a Lincoln Foodservice Products LLC Service Representative WAHR N IF THE SUPPLY CORD APPEARS BE DAMAGED DO NOT ATTEMPT TO OPERATE UNIT CONTACT A SERVICE AGENT OR QUALIFIED ELECTRICIAN TO REPAIR HOW TO OBTAIN SERVICE If the oven fails to operate check the circuit breaker to be sure it is turned on on a gas oven check the manual gas valve to insure it is in the ON position and check the fuses on the back of the oven to be sure they are good before you call the Authorized Service Agency The name and pho
6. Installation Instructions and applicable local municipal building codes IN CANADA All electrical connections are to be made in accordance with CSA C22 2 latest version Canadian Electrical Code and or local codes ALL OTHER COUNTRIES Local gas and or electrical codes will prevail 1 Strain Relief is provided with each oven International Dealer Distributors provide applicable power cord plug for each customer 2 All pole disconnection switch 3mm open contact distance 3 To prevent electrical shock an equal potential bonding ground lug is provided in the back This allows the oven to be connected to an external bonding system 4 f used as double or triple stack and each oven has its own disconnection switch all switches should be close together RESTRAINT REQUIREMENT GAS OVEN S ON CASTERS U S AND AUSTRALIA 1 The installation shall be made with a gas connector that complies with the Standard for Connectors for Movable Gas Appliances ANSI Z21 69 latest version and a quick disconnect device that complies with the Standard for Quick Disconnect Devices for Use With Gas Fuel ANSI Z21 41 latest version IN CANADA The installation shall be made with gas connectors that comply with Canadian Code CSA 6 16 latest version and quick disconnects complying to Canadian Code CSA 6 9 latest version IN AUSTRALIA To be installed in accordance with AS 5601 2004 and 4563 2004 Gas Installation Code 2 The installation of the restrain
7. WARNING DANGER DISCONNECT POWER SUPPLY BEFORE SERVICING OR CLEANING THIS OVEN SAFEGUARD POWER SO IT CAN NOT BE ACCIDENTALLY RESTORED FAILURE TO DO SO COULD RESULT IN DISMEMBERMENT ELECTROCUTION OR FATAL INJURY THERE IS MORE THAN ONE POWER SUPPLY CONECTION POINT WHEN OVENS ARE STACKED SO MAKE SURE THAT ALL SWITCHES ARE IN OFF POSITION BEFORE CLEANING OR MAINTENANCE To maintain maximum efficiency of the oven it is necessary to keep it clean all ventilation louvers on the oven must be cleaned regularly Oven use and type of product will actually determine the frequency of cleaning The conveyor drive chain should be checked during the weekly cleaning cycle to see if it has become loose Loose chain operation will DAMAGE the conveyor drive motor If the oven fails to operate check the circuit breaker to be sure it is turned on Also check the fuses on the control panel to be sure that they are good before you call the Authorized Service Agency The name and phone number of the Authorized Service Agency should be located at the bottom of the data plate CLEANING INSTRUCTIONS _ OVEN MUST BE COOL DO NOT USE POWER CLEANING EQUIPMENT STEEL C AUTI ON WOOL OR WIRE BRUSHES ON STAINLESS STEEL SURFACES DAILY 1 Clean exterior surfaces of the oven by wiping it down with a mild detergent and clean water or a commercial stainless cleaner 2 Clean crumb pans and guards by washing with a mild detergent solution and rinsing with clean water
8. Australia Single Phase 240VAC 50Hz 20 Amp one neutral amp one earth ground Three Phase 240 415 VAC 20 Amp three active one neutral amp one earth ground AGA Australian Gas Association n Australia use a 10 Amp General Purpose Outlet Reference Model Key All ovens require separate service and dedicated neutral GAS PRESSURE CONVERSION CHART For proper operation the gas valve Inches of Millimeters of requires a nominal inlet pressure of 7 inches H20 a column for natural gas 11 inches of H20 column for L P gas A minimum inlet pressure of 1 0 inch of H20 above the manifold setting NAT manifold 3 5 H20 L P manifold 10 H20 must be maintained with no pressure drop from the no load to full load condition The maximum inlet pressure must be maintained at or below PSIG 14 5 inches gt column Refer to the chart on the left for pressure conversions Impinger 1000 Series Ops Manual 5 COUNTRY 1 France 2 Germany 3 Italy 4 Spain 5 United Kingdom 6 Luxembourg Portugal 8 Denmark 9 Belgium 10 Netherlands 11 Ireland 12 Greece 13 Austria 14 Finland 15 Norway 16 Sweden EXAMPLE 1433 B 1433 00 LANGUAGE French German Italian Spanish English French Portuguese Danish Dutch French Dutch English Greek German Finnish Norwegian owedish 00 E MODEL NUMBER KEY CODE NOT USED B A C D O E Q
9. F B H J K L F M C N P R A x A Advantage Style E EC Marked Units 00 Special Unit Designation 02 All Stainless Unit B Language 1433 Main Model Number NOTE Date of manufacture is stamped on the rating plate of each oven at the end of the serial number Example XXX 01 96 Impinger 1000 Series Ops Manual SPACING The oven must have 5 inches 127 mm of clearance from combustible surfaces In case other equipment is located on the right side of oven a minimum clearance of 24 inches 609 mm is required from that equipment FOR ALL OVENS A 24 inch 609 mm clearance at the rear of the oven must be obtainable for service access FOR 1000 and 1400 OVENS A permanently installed unmovable oven requires a minimum of 11 feet clearance on the right hand side to allow for conveyor removal cleaning and servicing NOTE On 1200 Series 11 feet on left NOTE Do not install this these oven s any area with an ambient temperature in excess of 95 F 35 C Doing so will cause damage to the unit A CAUTION Oven must be operated on approved basis only VENTILATION A VENT IS REQUIRED Local codes prevail These are the authority having jurisdiction as stated by the NATIONAL FIRE PROTECTION ASSOCIATION INC in NFPA 96 latest edition In addition to be in compliance with the NFPA 54 Section 10 3 5 2 this unit must be installed with a ventilation hood interlock that prevents
10. right side of the conveyor NOTE For Model Series 1200 step 1 is 7 Lift conveyor just enough to allow you to pull the performed on the left end of the conveyor conveyor toward you until the locking bar is outside of the oven cavity at the same time push the conveyor downward so that the bar locks on the outside of the oven wall Next slide the conveyor hold down clips so 6 Slide conveyor through the oven chamber until the locking bar on driving end of the conveyor is approximately 2 3 50 76 mm into the oven chamber Install drive chain by placing it over the driving sprocket and placing it over the conveyor the screw head is in the left side of the slot rotate clip clockwise to down position and slide so the screw head is in right side of the slot to lock sprocket A CAUTION Impinger 1000 Series Ops Manual 17 8 Reinstall convevor crumb pans and chain auard cover SET TENSION ON THE CONVEYOR BELT THE BELT SHOULD BE ABLE TO BE LIFTED ENOUGH TO ALLOW IT TO 12 6 MM FROM THE TOP OF THE CONVEYOR OPENING ON THE OVEN DO NOT OVER TIGHTEN BELT CONCEPTS The Impinger Conveyor Oven produced by Lincoln Foodservice Products LLC utilizes a revolutionary cooking concept called AIR IMPINGEMENT It provides exceptional baked food product quality in far less time than conventional devices on the market The AIR IMPINGEMENT system directs a high velocity stream of heated air at the food produ
11. E HOLES conveyor installation instructions POINT IN THE PROPER DIRECTION Top fingers point down bottom fingers point up Motor Cover bolts provided N A s 1506 Impinger 1000 Series Ops Manual FINGER HOUSING BAFFLE PLATE ADJUSTEMENTS OF OVEN Finger Housing 2 5 8 1 16 Sie View Bending Baffie Downward 13 TO REAR increases Air Fiow to Rear of Oven OF OVEN FINGER HOUSING BAFFLE PLATE DIMENSIONS ARE FACTORY SETTINGS DOWN The finger housing has a baffle mounted inside to balance the air flow to the rear and front of the oven If the product is cooking more or less in the rear of the oven than in the front it is possible the finger housing baffle needs to be adjusted If itis deemed necessary to adjust the air balancing baffle be sure to adjust all eight 8 finger housing to exactly the same opening Determine if more air heat is required at front or rear of oven then open or close off that air by bending the baffle in the proper direction See drawing above PROGRAMMING THE DIGITAL ADVANTAGE 1450 SERIES TOUCH PAD INTRODUCTION START UP AND SUT DOWN For the operator the panel has a power up run and program menu modes To start the oven turn the power switch on To shut down the oven turn the power switch off FRONT PANEL LAYOUT The front panel contains four 4 momentary push buttons TEMP TIME UP amp DOWN There is a 2 line x 16 character VFD display TEMPERATURE SETPOINTS For Digita
12. INSTALLATION amp OPERATING INSTRUCTIONS for IMPINGER CONVEYOR OVENS MODEL SERIES 1000 1200 and 1400 0063404580 7 STA UL CERTIFIED at 0063 LISTED gt Lincoln 7 f i 1000seriesops HEV 4 3 07 Part Number 2810197 WARNING AND SAFETY INFORMATION IMPORTANT FOR YOUR SAFETY DO NOT STORE OR USE GASOLINE OR OTHER FLAMMABLE VAPORS OR LIQUIDS IN THE VICINITY OT THIS OR ANY OTHER APPLIANCE DO NOT SPRAY AEROSOLS IN THE VICINITY OF THIS APPLIANCE WHILE IT IS IN OPERATION WARNING IMPROPER INSTALLATION ADJUSTMENT ALTERATION SERVICE OR MAINTENANCE CAN CAUSE PROPERTY DAMAGE INJURY OR DEATH READ THE INSTALLATION OPERATING AND MAINTENANCE INSTRUCTIONS THOROUGHLY BEFORE INSTALLING OR SERVICING THIS EQUIPMENT Obtain from your local gas provider and post in a prominent location instructions to be followed in the event gas odors are detected It is required that the oven be placed under a ventilation hood to provide for adequate air supply and ventilation Minimum clearances must be maintained from all walls and combustible materials See spacing instruction on Page 7 Keep the oven free and clear of combustible material Adequate clearance for air openings to the combustion control chamber on both sides of the oven is required not obstruct the ventilation holes in the control panels as these provide the combustion air for the burner and cooling air for the controls
13. UNIT CANOPY VENTILATION RECOMMENDATIONS Capture Area Capture Area Ns 5 Min 127 mm AFF Above Finished Floor SMOKE CANDLE TEST VENTILATION SYSTEM VERIFICATION OVEN SET UP FOR THIS TEST 1 This test is to be done on the bottom oven of a multiple oven system or a single oven 2 conveyor must be off The oven temperature must be set and operating at 550 F 288 C TEST PROCEDURE Note Use Lincoln Smoke Candle 369361 in Australia an alternate method of coloring the air may be used 1 Wear heat resistant gloves to prevent burns to your hands 2 Putthe smoke candle in a cake pan approximately 8 inches 200 mm x 8 inches 200 mm x 2 inches 50 mm deep or equivalent 3 Open the optional access window in the oven door or insert candle through conveyor opening 4 Light the fuse of the smoke candle and immediately put the pan and candle into the center of the oven cavity on the conveyor belt Close the access window or door 5 Observe the smoke pattern coming out of the oven openings and the collection of this smoke by the ventilation system 6 The ventilation system must capture all the smoke from the oven GENERAL INFORMATION The instructions that follow are intended as a guide for preparing for the installation of the Impinger Conveyor Ovens Series 1000 1200 and 1400 First and foremost each crate should be examined before signing the Bill of La
14. c intervals for preventive cleaning may very greatly depending on the environment in which the oven is operating You must discuss the need for preventive maintenance with your Authorized Service Agency to establish a proper program If there are any questions that the service agency cannot answer please contact Lincoln Foodservice Technical Service Department at 800 678 9511 14 Impinger 1000 Series Ops Manual INFORMATION ON USE OF OVEN As explained in Concepts the Impinger oven functions by directing high velocity streams of heated air directly on the food products Because air is the heat source it is effective even on sensitive foods Compared to conventional ovens and even convection ovens the cooking time of products in the Impinger Conveyor ovens can be as much as two 2 to four 4 times faster Several factors may affect the cooking time of any special product such as 1 oven temperature setting 2 conveyor speed 3 position of columnating plate in oven and 4 adjustments of the 2 baffles on the conveyor openings We encourage you to experiment with the oven by trying different temperature settings and belt speeds Also try to control the cooking of the product by re arranging the optional columnating plates DO NOT WORK AROUND CONVEYOR BELT WITH LONG HAIR LOOSE CAUTI ON a CLOTHING DANGLING JEWELRY GETTING CAUGHT IN THE BELT COULD RESULT IN DISMEMBERMENT OR FATAL INJURY OPERATOR MAINTENANCE A
15. cooking area or rear of oven Performance will be evaluated during Start up Checkout by conducting a smoke candle test The hood must capture all smoke from the oven This is required to assure proper performance of the oven and to eliminate additional service calls that occur when ambient temperatures are too high In all cases the ambient temperature around the oven must be less than 95 F 35 C when the oven is operating In certain localities other chemical or gaseous methods of detecting adequate capture will be the requirement to meet the local code authority The drawing shown on page 8 is a typical installation and is intended to be a guideline lt is not a rigid specification Hood dimensions and the positioning of the hood over the oven will vary with hood manufacturers NOTE Lincoln can provide oven spec sheets that show the dimensions of the oven KW or BTU ratings and other information that will be useful to both the ventilation hood supplier and the HVAC contractor IN AUSTRALIA Refer to Standard AS 5601 This standard specifies the requirements for piping flueing ventilation and appliance installation associated with use of or intended use of fuel gases The requirements of AS 5601 are to be used in conjunction with but do not take precedence over any statutory regulations that may apply in any area Impinger 1000 Series Ops Manual 7 LINCOLN IMPINGER OVEN MODEL SERIES 1000 1200 AND 1400 DOUBLE DECK OR SINGLE
16. ct being baked This blast effect penetrates the boundary layer of air encircling the product and heats the food more efficiently because the air concentrates heat on the product Greater heat transfer rates which result in products baking two to four times faster than conventional means are possible with AIR IMPINGEMENT The AIR IMPINGEMENT process develops the high velocity air stream with a specially designed fan that draws super heated air from a heat source either gas or electric This air is directed through a plenum chamber to patented JET FINGERS which have hundreds of focused jet ports that impinge the heated air onto the product surface The heated air is recycled to the heat source after striking the product thus reducing energy consumption A variable speed conveyor system moves food products through the oven one after another to improve product flow during the cooking process The AIR IMPINGEMENT process is tolerant enough for sensitive food products and effects proper crisping and even browning of such products as they pass through the oven because air is the medium which heats the food product STACKING THE 1000 1200 1400 SERIES WITH OTHER IMPINGER OVENS The Model 1100 Series Ovens Impinger may be mounted on top of the 1000 1200 1400 Series units special mounting kit catalog 1126 and 1122 MUST BE USED The model 1400 Series units may be mounted on either a 1000 Impinger I or a 1200
17. ding to report any visible damage caused by the trucker in transit and to account for the proper number of crates 8 Impinger 1000 Series Ops Manual UNLOADING When the oven arrives it should consist of 1 Acrate containing oven body conveyor fingers crumb pans and pan stops Some models may have the conveyor packed separately 2 package containing the stand and top It is recommended that you a material handling device available to unload DO NOT LIFT EXCESSIVE WEIGHT IF THERE IS APPARENT DAMAGE UNITED STATES AND CANADA Arrangements should be made to file a claim against the carrier as Interstate Commerce Regulations require that the consignee initiate a claim ALL SHIPMENTS TO OTHER COUTRIES Freight terms will be developed and extended on an individual basis Proper and secure storage facilities should be arranged for the oven s If necessary protect it from outdoor or damp conditions at all times before installation UNCRATING When you have all the crates unloaded open the crates and remove the plastic covers Inspect at once for concealed damage If anything appears to be damaged contact the appropriate persons immediately to file a damage claim After completing this inspection finish unpacking the oven and all other components Be sure to remove the cardboard from the plenum shroud Move all components inside near the area where they will be assembled in the order in which they will be assembled
18. en being inspected and check out made by an Authorized Service Technician or a Lincoln Foodservice Products LLC Service Representative TABLE OF CONTENTS WARNING AND SAFETY INFORMATION einen star EE oaa e p oOx e EFE Ex REEF reas ce Esp RES 2 llame kunhikhha 2 PURGHASEHR S HESPONSIBILILY 3 UTILITY SPECIFICATIONS MODEL SERIES 1000 amp 1200 GAS amp ELECTRIC 4 UTILITY SPECIFICATIONS MODEL SERIES 1400 GAS amp 5 MODEL ism 6 SPACING REQUIREMENTS uuu desc ive a d da Metu a sane UPON RM 7 VENTILATIONGUIDELINEG u umu 7 AMBIENT TEMPERATURE 7 CANOPY VENTILATION 65 2 2 1 8 GENERAL INFOHMATION snc 8 UNLOADING AND UNCHATINQ uu u l iu u u 9 EXTERIOR DIMENSIONSu En 9 UTILITY SERVICE LAYOUT y Lee dud 9 CODE iui 2 0 Xe 10 RESTRAINT Lisellll isi 10 OVEN ASSEMBLY u uui PR 11 FINGER ASSEMBEN fe
19. ent Phase Hz Specifications Listing dx 5 Wires 3 Poles 1021 xxx E Electric 27 kW 400 230 VAC 40 Amps 3 50 Hz 1N 1G F G 380Y 220 5 Wires 3 Poles I 380Y 220 5 Wires 3 Poles i 380Y 220 5 Wires 3 Poles UTILITY SPECIFICATIONS REQUIRED GAS Pg 7 Model Energy Power Voltage Current Phase Frequency opecification Gas Fisting i 120 000 120 230 4 Wires 1 Pole 120 000 BTU at 11 120 000 230 3 Wires 1 Pole 120 000 BTU at 7 120 000 230 3 Wires 1 Pole 120 000 BTU at 11 NOTE All ovens require separate service and dedicated neutral 4 Impinger 1000 Series Ops Manual IMPINGER CONVEYOR OVENS MODEL SERIES 1400 UTILITY SPECIFICATIONS REQUIRED ELECTRIC Recommended Electrical Model Energy Power Voltage Current Phase Hz Specifications Listing dx 5 Wires 3 Poles 1421 xxx E Electric 27 kW 400 230 VAC 40 Amps 3 50 Hz F G 1452 27kW 120 208 VAC 80 Amps dip oe A B D F 1453 Electric 27kW 120 240 VAC 70 Amps 60 Hz 2 7 A B D F 1454 27kW 380 220 VAC 41 Amps ELEM 1455 27kW 415 240 38 Amps 3 50Hz ib s ELEM UTILITY SPECIFICATIONS REQUIRED GAS Lum em ne wee Lane nee men KE Model Energy Power Voltage Current Phase Frequency peccator Gas Listing ETT ETT E Nat Nat Gas kW 290 VAC 290 VAC ma 50Hz Hz 22 eme oa aw ane leen E A B C D E F G H deg Loe wj men vom w oe isting Electrical Supply for
20. ergent solution to soak Rinse with clean water Impinger 1000 Series Ops Manual CONVEYOR REASSEMBLY CONVEYOR BELT INSTALLATION BELT Put conveyor belt back on by setting the rolled belt to the left of the conveyor and thread approximately 2 3 of the belt over the bottom slider bed Put the loose end of the belt around the idler shaft and back on the conveyor The belt must lay on top of the upper conveyor slider bed NOTE The belt should curl around the conveyor f L CONNECTING LINKS 6 PLACES Replace belt and reconnect splice clips as shown in step 7 on page 16 3 The conveyor has no adjustments Series 1200 and 1400 If belt becomes too tight or loose a link will have to be installed or removed Proper tension allows the belt to be lifted within 14 from the top of the conveyor opening sprockets and lay flat on top of the sprockets If the belting does not curl around the sprockets and lay flat remove the belting and turn the belting over Reinstall Pull all of the slack belt through the conveyor until both ends are on top of the conveyor on the left end 4 Model 1000 Series Only Pull idler shaft toward the end of the conveyor and screw tension adjustment knobs back in DO NOT OVER TIGHTEN BELT Tiahten the iam nuts aaainst the adiustment plate TO INSTALL CONVEYOR IN OVEN 5 Insert the conveyor through the opening in the right side Sprocket should be to the
21. et 11 12 FINGER COLUNNATING PLATESuu asss u 12 PROGRAMMING amp OPERATION DIGITAL ADVANTAGE OVEN 13 OVEN OPERATION 1000 1200 SERIES amp 1400 w ANALOG CONTROLS 14 PREVENTIVE MAINTENANCE 5 oed u 14 INFORMATION ON USE OF 15 OPERATOR x devi quss uu S MER 15 CLEANING INSTRUGTIONS 15 16 FINGER REMOVAL amp DISASSEMBLY FOR 2 1 16 CONVEYOR REMOVAL 16 CONVEYOR DISASSEMBLY FOR CLEANING amp REASSENBLY 16 17 IMPINGER CONCEPTS aa ali udis 18 OVEN STACKING INFORMATION ions 18 HOW TO OBTAIN SERVIGE alex 18 FUNCTIONS THERMAL CUT OUT 5 0 18 APPENDIX A LABEL DEFINITIONS e eb a n Oc or cawsanachectesdeiseaceadtesSenseceasne tec 19 Impinger 1000 Series Ops Manual 3 IMPINGER AND Ill CONVEYOR OVENS MODEL SERIES 1000 AND 1200 UTILITY SPECIFICATIONS REQUIRED ELECTRIC Model Energy Power Voltage Curr
22. housing and the plate lies flush with the housing side edge Impinger 1000 Series Ops Manual set it on the stand The control panel should be on the right rear as you face the oven Be sure that the oven sets squarely on the stand and is fully seated For a single oven install top For double see step 3 5 Rotate the finger brackets until the notches in the brackets sit on the retaining pins If you purchased a double stack oven place the second oven on top of the first one Be sure that it sets on squarely and is fully seated The control panel goes on the right rear Now install oven top NUMBER STAMPED IN PANEL 6 Assemble fingers as shown in steps 7 and 8 8 Install cover by sliding it on the small end 9 Insert assembled finger through door opening starting with lower left NOTE The customer MUST tell you what position to place the assembled finger in for their application 11 10 Install finger in the oven by sliding 11 Repeat step 10 until all eight 8 NOTE Prior to inserting into the oven 12 Attach Motor Cover as shown with 12 it over the plenum flange and fingers are installed opening slide the conveyor hold down setting the front bracket BE SURE clips so the screw head is in the left THAT THE FINGER SETS Install conveyor and crumb pans side slot then rotate counter SQUARELY OVER THE PLENUM before operation See page 17 for clockwise to the up position FLANGES AND TH
23. ignal as opposed to the normal cyclical cavity temperature is being sent to the controller from the baking chamber CAUTION This message can also occur when there is no gas supply to the oven If the oven does not detect a temperature fluctuation in 5 minutes the error message will appear Be sure to check the gas valve and gas hose for proper connections BELT JAM This occurs when the conveyor motor fails Impinger 1000 Series Ops Manual 13 CONVEYOR The conveyor for the Digital Advantage oven has a different drive cog than the Full Featured Impinger amp oven The drive cog on the conveyor for the Digital Advantage oven is a 15 tooth cog where the Full Featured Impinger oven has a 10 tooth cog CAUTION On installations where a Digital Advantage Oven is stacked with a Full Featured Impinger oven THE CONVEYORS CANNOT BE INTERCHANGED INTERCHANGING CONVEYORS WILL AFFECT COOKING TIMES The conveyor for the Digital Advantage oven will have a label to identify proper use ADVANT AGE OVENS ONLY REVERSING SWITCH The Digital Advantage ovens have a belt direction reversing switch located on the back of the control box IMPINGER MODEL SERIES 1000 AND 1200 START UP 1 Push switches for FAN CONVEYOR and HEAT to ON The electric oven should come on immediately The gas oven should light in 45 50 seconds 2 GAS OVEN ONLY If the indicator lamp does not light turn HEAT switch off wait 5 minutes and turn HEAT switch
24. l Advantage ovens there is one setpoint To enter the setpoint mode press the TIME amp TEMP buttons together and hold for 5 seconds Pressing the UP or DOWN push buttons will raise or lower the temperature to the desired setting In the Fahrenheit F mode the temperature is adjusted in 5 degree increments When in Centigrade C mode the temperature adjustment will be in 1 degree increments Pressing and holding the UP DOWN keys will allow the settings to roll at a much faster rate When the desired temperature is indicated release all keys After 5 seconds the selected setpoints will be stored and remain in memory TIME SETPOINTS There is one setpoint for the conveyor speed Enter the setpoint mode as mentioned above The speed can be set as follows 1 00 to 9 55 in 5 second increments 10 00 to 12 45 in 15 second increments 13 00 to 19 30 in 30 second increments 20 00 to 30 00 in 1 minute increments JUMPING BETWEEN MENUS Pressing the TIME push button while in the TEMP setting mode and vice versa will cause the menu selection to jump over to that mode DIAGNOSTIC MESSAGES The Digital Advantage ovens have diagnostic messages within the control In the unexpected event that there is a failure in the oven operation the following messages will appear in the control OPEN PROBE This occurs when there is no temperature being sent to the controller from the baking chamber SHORTED PROBE This occurs when a constant temperature s
25. m the date of START UP CHECKOUT and the cost of repair or replacement labor shall be at the expense of Lincoln Foodservice Products LLC for 90 days from the date of START UP CHECKOUT START UP CHECKOUT must occur within 24 months of manufacturing date for warranty to be in effect Warranty shall not apply if the oven s are started up and operated prior to the utilities and oven s having a START UP CHECKOUT performed by an Authorized Service Technician or a Lincoln Foodservice Products LLC Service Representative Also this warranty shall not apply if the oven or any part is subjected to accident casualty alteration misuse abuse faulty installation or if the date of manufacture is altered or removed The obligation of Lincoln Foodservice Products LLC is limited to the above and except as expressly stated herein Lincoln Foodservice Products LLC makes no guarantee or warranty express or implied including without limitation warranties of fitness of merchant ability with respect to Impinger amp Conveyor Oven and Lincoln Foodservice Products LLC has no other liability with respect thereto including without limitation liability for incidental special or consequential damages The following items are not covered by warranty Any item that is defective because of utility services power surges high and low voltage high or low gas pressure or volume or improper connections conveyor belt replacement fuses bulbs gaskets and m
26. n Failure to ensure WARNIN S INT L CE By 2 equipment is properly grounded can result in electrocution dismemberment or fatal injury CODE REFERENCE GAS CODE REFERENCE oafe and satisfactory operation of this oven depends to a great extent upon its proper installation and it should be installed as applicable in accordance with the National Fuel Gas Codes ANSI Z223 1 NFPA 54 latest version Manufacturers installation Instructions and local municipal building codes 1 The oven and its individual shut off valve must be disconnected from the gas supply piping system during any pressure testing of that system at test pressures in excess of 2 psig 3 45kPa 2 he oven must be isolated from the gas supply piping system by closing its individual manual shut off valve during any pressure testing of the gas supply system at test pressures equal to or less than 1 2 psig 3 45kPa IN MASSACHUSETTS The minimum length of a flexible gas supply hose is thirty six 36 inches IN CANADA The installation of these appliances is to be in accordance with CSA B 149 1 latest version Natural Gas and Propane Installation Code and or local codes IN AUSTRALIA To be installed in accordance with AS 5601 2004 and 4563 2004 Gas Installation Code ELECTRICAL CODE REFERENCE When installed this appliance must be electrically grounded and its installation must comply with the National Electric Code ANSI NFPA 70 latest edition the Manufacturers
27. ne number of the Authorized Service Agency should be located on the oven or contact the factory at 800 678 9511 for the name of the nearest agency FUNCTIONS THERMAL CUT OUT SWITCH The Impinger unit includes a safety thermal cut out switch for your protection This safety related device is designed to insure that the Impinger unit will not overheat and damage the unit In the unlikely event that the Impinger unit would exceed the specified operating temperature range the safety thermal cut out switch will activate thus blocking power to the Impinger unit and causing it to turn off IN ORDER TO AVOID A HAZARD DUE TO INADVERTENT RESETTING OF THE THERMAL CUTOUT CAUTION THIS APPLIANCE MUST NOT BE SUPPLIED THROUGH AN EXTERNAL SWITCHING DEVISE SUCH AS A TIMER OR CONNECTED TO A CIRCUIT THAT IS REGULARLY SWITCHED ON AND OFF THE UTILITY 18 Impinger 1000 Series Ops Manual APPENDIX A LABEL DEFINITIONS NY eom 8 TRANSFORMER O C CONVEYOR I TEMPERATURE HEAT CAUTION HOT SURFACE kW vors HIGH TEMPERATURE HEAT 5 EQUIPOTENTIALITY GROUND CLOCK TIME SWITCH TIMER PROTECTIVE EARTH GROUND OOD MODEL SERIES 1400 NOTE TO REVERSE DIRECTION OF CONVEYOR SWITCH WIRE 24 A WITH 30 A MODEL SERIES 1000 1200 TO MOVE BELT DIRECTION MOVE SWITCH 1 TO NEXT m POSITION READY INDICATOR Impinger 1000 Series Ops Manual om
28. nstall finger in oven Be sure that they are fully seated over the plenum flanges and the holes are pointing toward the conveyor CONVEYOR DISASSEMBLY FOR CLEANING TO REMOVE CONVEYOR FROM OVEN CONVEYOR HOLD DOWN CLIP SHOWN IN DOWN AND LOCKED POSITION Hemove conveyor chain guard Remove crumb 2 Next slide the conveyor hold down clips so the pans screw is in the left side of the slot then rotate counterclockwise to the up position Lift right end of conveyor and push in 4 Pull conveyor out the right end Place on table or approximately 3 76 mm Remove drive chain work surface NOTE For the Model 1200 Series steps 3 and 4 are performed on the left end of conveyor TO REMOVE CONVEYOR BELT CONNECTING LINKS 6 PLACES 5 Locate connecting links on the conveyor belt turn 6 On Model Series 1000 ONLY loosen jam nut and belt to place the links on the top left end of the unscrew the tension adjustment screws Push the idler conveyor approximately 8 203 mm from the shaft in against the conveyor support bars shaft 16 7 You can easily remove the connecting links by grasping them with a pair of pliers and slipping the eye of the connecting link over the wire of the other links Also notice the direction of the opening on the links The belts will have to be reinstalled with the opening facing the same way Carefully pull out the belt rolling it up as you go After removal it may be placed in a pan of det
29. on again 3 Turn oven dial to desired temperature 4 Preheat oven for 30 minutes 5 To belt speed slowly adjust oven time dial to reach desired time 6 After preheat adjust oven temperature and conveyor to final desired settings SHUT DOWN 1 Push switches for FAN CONVEYOR and HEAT to OFF NOTE Prior to serial 20657 the main fan will continue of run until the internal oven wall temperatures fall below 200 F 93 C Temperature indicator will show a lower figure than actual wall reading Temperature display shuts off when oven fan is turned off ADVANTAGE MODEL SERIES 1400 WITH ANALOG CONTROLS START UP 1 Turn switch on 2 Turn thermostat to desired setting NOTE For gas ovens the lamp should light in 45 50 second If lamp does not light turn switch off wait 5 minutes and restart 3 Preheat oven for 30 minutes NOTE The amber light above the temperature control dial should go on and off indicating heating system operation 4 Adjust conveyor speed time control and readjust if necessary SHUT DOWN 1 To shut down turn off switch PREVENTIVE MAINTENANCE Although this oven has been designed to be as trouble free as possible periodic preventive maintenance is essential to maintain peak performance It is necessary to keep the motors fans and electronic controls free of dirt dust and debris to insure proper cooling Overheating is detrimental to the life of all components mentioned The periodi
30. otor brushes adjustments and calibrations for temperatures speed and air flows 2 Impinger 1000 Series Ops Manual PURCHASER S RESPONSIBILITY It is the responsibility of the purchaser 1 Tosee that the gas and electric services for the oven are installed on site in accordance with the manufacturers specification 2 To unload uncrate and install the oven in its proper location in accordance with this installation operation manual see that the gas and electric services are connected properly by a qualified installer of your choice For installation in the State of Massachusetts Installation of this oven must be performed by a licensed plumber or gas fitter All such connections must be in accordance with applicable code requirements Refer to Page 10 for specific code references 4 Toarrange for inspection and operation check out by an Authorized Service Technician as described below Do not attempt to operate the oven until connection of utility service has been fully inspected by an Authorized Service Technician or a Lincoln Foodservice Products LLC Service Representative This service is required by Lincoln Foodservice Products LLC in order to assist the purchaser in proper start up of the oven on site Please note the specific details on the Warranty and make certain connections are made to proper utility services The warranty shall not apply if the oven s are started up and operated prior to the utilities and ov
31. t must limit the movement of the oven s without depending on the connector the quick disconnect device or its associated piping to limit the oven movement 3 If the restraint must be disconnected during maintenance or cleaning it BACK OF DOUBLE OVEN must be reconnected after the oven has been returned to its originally installed position OPERATIONS 1 Screw lifting eye B of cable assembly to hole A 2 Screw eye bolt C of cable assembly to stud in wall D or floor anchor E IQ srup wau il NOTE Installation point is the same for single and double stack oven s 10 Impinger 1000 Series Ops Manual STAND AND FINGER ASSEMBLY 1 The stand is a 40 1016 mm x 49 1245 2 Remove the oven from the dolly and mm rectangle Set it in place with a 40 side facing out This will be the front of the oven Using a carpenter s level level all four 4 sides of the stand To raise or lower the stand use the leg adjusters Ovens on casters require a level floor NOTE The oven top is packed with oven stand Remove top from stand before assembly 4 Before installing the retaining brackets in the oven s be sure all of the packing material is removed from the plenum shroud Install the finger retaining brackets by placing them upside down and hooking the retaining pin as shown above 7 Insert columnating plate so the step goes under the lip of the finger
32. the unit from operating when the ventilation hood is off For further ventilation information see below VENTILATION GUIDELINES A ventilation hood is required to remove heat and cooking odors For gas ovens a ventilation hood is also required to remove the products of combustion The hood and HVAC installation must meet local codes to gain approval by the authority having jurisdiction Requirements may vary throughout the country depending on the location by city county and state Obtain information from the authority having jurisdiction to determine the requirements for your installation Obtain information and review copies of codes or documents that will be used to inspect and approve your installation Your ventilation hood supplier and HVAC contractor should be contacted to provide guidance A properly engineered and installed ventilation hood and HVAC system will expedite approval and reduce oven maintenance costs Proper ventilation is the oven owner s responsibility The ventilation hood must operate in harmony with the building HVAC system It typically requires between 1200 and 3500 CFM exhaust The Efficiency of various hood designs makes it necessary to specify such a wide range of ventilator CFM Make up air must be supplied by either a hood design or the HVAC system This will vary with hoods from various manufacturers CAUTION Prevent airflow through the cooking tunnel Air must NOT be directed onto the oven front or at side of
33. your problem Lincoln Lincoln Foodservice Products LLC 1111 North Hadley Road Fort Wayne Indiana 46804 United States of America Phone 260 459 8200 U S Fax 888 790 8193 Int Fax 260 436 0735 Technical Service Hot Line 800 678 9511 www lincolnfp com 20 Impinger 1000 Series Ops Manual
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