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LG Electronics 42PX8DC Flat Panel Television User Manual

1. _ Ql _ od Le Ee EA Ea EA eee ea Ea EA _ 12 1 YAMAHA MOTOR CORPORATION U S A SIDE x SIDE VEHICLE LIMITED WARRANTY Yamaha Motor Corporation U S A hereby warrants that new Yamaha Side x Side vehicles purchased from an authorized Yamaha Side x Side Vehicle dealer in the continental United States will be free from defects in material and workmanship for the period of time stated herein subject to certain stated limitations THE PERIOD OF WARRANTY for YXR OR YXP Yamaha Side x Side vehicles shall be six 6 months from the date of purchase with no mileage limitation MODELS EXCLUDED FROM WARRANTY include those used for non Yamaha authorized renting leasing or other commercial purposes DURING THE PERIOD OF WARRANTY any authorized Yamaha Side x Side Vehicle dealer will free of charge repair or replace at Yamaha s option any part adjudged defective by Yamaha due to faulty workmanship or material from the factory Parts used in warranty repairs will be warranted for the balance of the product s warranty period All parts replaced under warranty become property of Yamaha Motor Corporation U S A GENERAL EXCLUSIONS from this warranty shall include any failures caused by a Competition or racing use b Installation of parts or accessories that are not qualitatively equivalent to genuine Yamaha parts Abnormal strain neglect or abuse Lack of proper
2. CAUTION It is advisable to have a Yamaha dealer make this adjustment To raise the beam turn the adjusting screw in direction To lower the beam turn the adjusting screw in direction 1 Headlight beam adjusting screw 8 49 Tail brake light bulb replacement If a tail orake light bulb burns out replace it as follows 1 Remove panel A if replacing the left tail brake bulb or panel B if replacing the right tail orake bulb by removing the quick fasteners and bolts 1 Panel B 1 PanelA 1 Quick fastener x 8 2 Bolt x 2 3 PanelA 8 50 2 Remove the bulb holder together with the bulb by turning it counterclockwise 1 Tail orake light bulb holder 3 Push the defective bulb in and turn it counterclockwise to remove it from the bulb holder 4 Push a new bulb in and turn it clockwise to install in the bulb holder 5 Install the bulb holder together with the bulb by turning it clockwise 6 Install the panel by installing the quick fasteners and bolts and then tighten the bolts to the specified torque 8 51 Tightening torque Panel bolt 6 5 N m 0 65 m kof 4 7 ft lbf Troubleshooting Although Yamaha vehicles receive a rigid in spection before shipment from the factory trouble may occur during operation Any prob lem in the fuel compression or ignition sys tems can cause poor starting and loss of power The troubleshooting chart describes a quick ea
3. HOW TO AVOID THE HAZARD After servicing Make sure the brakes operate smoothly and that the brake pedal position is correct Make sure the brakes do not drag All air must be bled from the brake system Replacement of brake components re quires professional knowledge These procedures should be performed by a Yamaha dealer Parking brake lever free play adjustment Periodically check the parking brake lever free play and adjust it if necessary 1 Shift the drive select lever into low gear gi Bis 2 Remove the seats See page 4 15 for seat removal and installation proce dures 3 Remove the console See page 8 8 for console removal and installation proce dures 4 Check the parking brake lever free play The maximum free play is equal to one click of the parking brake lever If neces sary adjust the free play as follows a Parking brake lever free play NOTE gt The parking brake lever must be released when checking and adjusting the parking brake lever free play 5 Loosen the locknut 8 36 1 Locknut 6 Oo 2 Adjusting nut Turn the adjusting nut in direction to increase the free play or in direction to decrease the free play Tighten the locknut Install the console Install the seats 8 37 Brake light switch adjustment The brake light switch which is activated by the brake pedal is properly adjusted when the brake light comes on just before braking takes effect
4. Overloading this vehicle or carrying or towing cargo improperly WHAT CAN HAPPEN Could cause changes in vehicle han dling which could lead to an accident HOW TO AVOID THE HAZARD Never exceed the stated load capacity for this vehicle Cargo should be properly distributed and securely attached Reduce speed when carrying cargo or pulling a trailer Allow greater distance for braking DRIVING YOUR VEHICLE GETTING TO KNOW YOUR VEHICLE This off highway utility vehicle will handle and maneuver differently from an ordinary pas senger car or other vehicle Before you begin to use your vehicle be sure you have read this Owner s Manual complete ly and understand the operation of the con trols Pay particular attention to the safety information on pages 2 1 2 5 Please also read all caution and warning labels on your vehicle This vehicle is designed for the operator and one passenger The driver and passenger must always wear a seat belt Never carry passengers in the cargo bed 7 1 A WARNING POTENTIAL HAZARD Not wearing the seat belt Wearing the seat belt improperly WHAT CAN HAPPEN There is increased risk of being killed or seriously injured in an accident HOW TO AVOID THE HAZARD Always wear your seat belt when riding in the vehicle Be sure the seat belt is close fitting across your hips and chest and is latched securely WARNING POTENTIAL HAZARD Carrying a passenger in the cargo bed
5. ing from 2WD to 4WD or from 4WD to 4WD LOCK or vice versa 4 8 On Command four wheel drive switch IWD 4WD 1 Select lever 2 On Command four wheel drive switch 2WD 4WD To change from 2WD to 4WD stop the vehi cle and then set the switch to 4WD When the vehicle is in 4WD the 4WD indicator light a Will come on To change from 4WD to 2WD stop the vehicle be sure the select le ver is set to position and then set the switch to 2WD Differential lock switch LOCK AWD gear 1 Differential gear lock switch LOCK 4WD 2 Select lever To lock the differential gear in 4WD stop the vehicle make sure the On Command four wheel drive switch is set to 4WD move the select lever to position and then set the switch to LOCK When the differential gear is locked the differential gear lock indicator light will come on To release the differ ential gear lock stop the vehicle and set the switch to 4WD 4 9 WARNING POTENTIAL HAZARD Riding too fast while the vehicle is in 4WD LOCK WHAT CAN HAPPEN All wheels turn at the same speed when the differential is locked so it takes more effort to turn the vehicle The amount of effort required is greater the faster you go You may lose control and have an accident if you cannot make a sharp enough turn for the speed you are traveling HOW TO AVOID THE HAZARD
6. 4 Position the shoulder belt over your shoulder and across your chest The shoulder belt should fit against your chest If it is loose pull the belt out all the way and then let it retract 5 Torelease the buckle firmly press the re lease button 1 Buckle 2 Release button 4 17 WARNING POTENTIAL HAZARD Not wearing the seat belt Wearing the seat belt improperly WHAT CAN HAPPEN There is increased risk of being killed or seriously injured in an accident HOW TO AVOID THE HAZARD Always wear your seat belt when riding in the vehicle Be sure the seat belt is close fitting across your hips and chest and is latched securely Cargo bed Opening and closing the tailgate 1 Cargo bed 2 Tailgate 1 Tailgate 2 Latch x 2 3 Cargo hook x 4 To open Unhook the latches and then lower the tail gate To close Place the tailgate in the original position and then hook the latches 4 18 Lifting and lowering the cargo bed 1 Cargo bed release lever To lift Push down the cargo bed release lever on the left or right side of the vehicle and then slowly lift up the cargo bed until it stops To lower Lower the cargo bed slowly to its original posi tion and be sure the it is locked into place Maximum load limit 181 kg 400 Ib 4 19 WARNING POTENTIAL HAZARD Pinch points WHAT CAN HAPPEN You or someone else could be pinched between the cargo bed and the frame whe
7. Always ride at a slow speed when the vehicle is in 4WD LOCK and allow extra time and distance for maneuvers NOTE gt y f the differential gear lock is not engag ing properly turn the steering wheel back and forth to help it engage Riding before the differential gear lock is properly engaged will cause the engine speed to be limited until engagement is complete 4 10 Accelerator pedal Press the accelerator pedal down to increase engine speed Spring pressure returns the pedal to the rest position when released Al ways check that the accelerator pedal returns normally before starting the engine 1 Accelerator pedal Before starting the engine check the acceler Brake pedal ator pedal to be sure it is operating smoothly Press the brake pedal to slow or stop the ve Make sure the accelerator pedal fully returns hicle to the idle position as soon as it is released WARNING POTENTIAL HAZARD Malfunction of the accelerator pedal WHAT CAN HAPPEN The accelerator pedal could be hard to operate making it difficult to speed up or slow down when you need to This could cause an accident HOW TO AVOID THE HAZARD 1 Brake pedal Check the operation of the accelerator pedal before you start the engine If it does not work smoothly check for the cause Correct the problem before oper ating the vehicle Consult a Yamaha dealer if you can t find or solve the prob lem yourself 4 11
8. changes in conditions If there is any question about your ability to maneuver safely over the obstacle you should turn around if the ground is flat and you have the room or back up until you find a less difficult path 7 15 WARNING POTENTIAL HAZARD Improperly operating over obstacles WHAT CAN HAPPEN Could cause loss of control or a colli sion Could cause the vehicle to over turn HOW TO AVOID THE HAZARD Before operating in a new area check for obstacles Use extreme caution when operating over large obstacles such as large rocks or fallen trees PERIODIC MAINTENANCE AND Have a Yamaha dealer perform service if ADJUSTMENT you are not familiar with vehicle service Periodic inspection adjustment and lubrica tion will keep your vehicle in the safest and most efficient condition possible Safety is an Owner s manual and tool kit obligation of the vehicle owner The most im You are recommended to put this owner s portant points of vehicle inspection adjust manual in the vinyl bag and always carry it on ment and lubrication are explained on the the bottom of the driver seat as shown Put following pages the owner s tool kit and tire pressure gauge in WARNING the space beside the battery POTENTIAL HAZARD Servicing an engine while it is running WHAT CAN HAPPEN Moving parts can catch clothing or parts of the body causing injury Electrical components can cause shocks or can start fires HOW
9. you are ready to begin driving your vehicle With the engine idling shift the drive select lever into low or high Then release the parking brake Press the accelerator pedal slowly and smoothly The centrifugal clutch will engage and you will start to accelerate Avoid higher speeds until you are thoroughly familiar with the operation of your vehicle When slowing down or stopping take your foot off the accelerator pedal and smoothly press the brake pedal Improper use of the brakes can cause the tires to lose traction re ducing control and increasing the possibility of an accident CAUTION Do not shift from low to high or vice versa without coming to a complete stop and waiting for the engine to return to normal idle speed Damage to the engine or drive train may occur TURNING YOUR VEHICLE The vehicle is easier to steer in two wheel drive 2WD than four wheel drive 4WD Steering takes the most effort in 4WD with the differential locked DIFF LOCK It is possible for the vehicle to roll over or go out of control if you attempt sharp high speed turns You should also be careful making sharp turns on rough terrain Do not attempt to turn around or make abrupt maneuvers on slopes Position your hands on the steering wheel so that your thumbs and fingers do not wrap around the wheel This is particularly impor tant when driving in rough terrain The front wheels will move right and left as they re spond to the ter
10. 1 Coolant reservoir cap 2 Maximum level mark 4 3 Minimum level mark If the coolant is at or below the minimum level mark remove the reservoir cap add coolant to the maximum level mark install the reservoir cap and then close the hood Coolant reservoir capacity up to the maximum level mark 0 35 L 0 31 Imp qt 0 37 US qt CAUTION Mix anti freeze with distilled water only However if distilled water is not available soft water may be used for refilling Changing the coolant The coolant must be changed by a Yamaha dealer at the intervals specified in the periodic maintenance and lubrication chart NOTE gt Adding water instead of coolant lowers the antifreeze content of the coolant If water is used instead of coolant have a Yamaha deal er check the antifreeze content of the coolant as soon as possible If your vehicle overheats see page 8 54 for details Axle boots Check the protective boots for holes or tears If any damage is found have them replaced by a Yamaha dealer 1 Front axle boot x 2 each side 1 Rear axle boot x 2 each side 8 19 Spark plug inspection Removal 1 Remove the console See page 8 8 for console removal and installation proce dures 2 Remove the spark plug cap 1 Spark plug cap 3 Use the spark plug wrench in the tool kit to remove the spark plug as shown 8 20 Inspection The spark plug is an important engine compo nent an
11. Always shield eyes when working near batteries Keep out of reach of chil dren Antidote EXTERNAL Flush with water INTERNAL Drink large quantities of wa ter or milk Follow with milk of magne sia beaten egg or vegetable oil Get prompt medical attention EYES Flush with water for 15 minutes and get prompt medical attention Keep batteries away from sparks flames cig arettes or other sources of ignition Ven tilate when charging or using in a closed space Battery maintenance 1 When the vehicle is not used for a month or longer remove the battery and store it in a cool dark place Completely re charge the battery before reinstallation CAUTION A special battery charger constant volt age ampere or constant voltage is re quired for recharging a sealed type battery Using a conventional battery charger may shorten the battery life 2 Always make sure the connections are correct when putting the battery back in the vehicle 8 43 1 Negative battery lead 2 Positive battery lead Fuse replacement The main fuse and the fuse box are located under the hood See pages 8 6 8 7 for hood opening and closing procedures If a fuse is blown turn off the main switch and install a new fuse of the specified amperage If a fuse is blown replace it as follows 1 Remove the battery compartment cover by lifting it up and pulling it out 1 Battery compartment cover 2 Turn the key to OFF an
12. If necessary adjust the brake light switch as follows 1 Open the hood See pages 8 6 8 7 for hood opening and closing procedures 2 Turn the adjusting nut while holding the brake light switch in place To make the brake light come on earlier turn the ad justing nut in direction To make the brake light come on later turn the adjust ing nut in direction 1 Brake light switch 3 Close the hood 2 Adjusting nut Cable inspection and lubrication WARNING POTENTIAL HAZARD Damaged control cables WHAT CAN HAPPEN Corrosion can result when the outer covering of control cables becomes damaged Cables can also become frayed or kinked Operation of controls could be restricted which could cause an accident or injury HOW TO AVOID THE HAZARD Inspect cables frequently Replace dam aged cables Lubricate the inner cables and the cable ends If the cables do not operate smoothly ask a Yamaha dealer to replace them Recommended lubricant Yamaha chain and cable lube or SAE 10W30 motor oil Brake pedal and accelerator pedal lubrication Lubricate the pivoting parts Recommended lubricant Lithium soap based grease all purpose grease 8 39 Rear knuckle upper and lower pivot lubrication Lubricate the knuckle upper and lower pivots with a grease gun Recommended lubricant Lithium soap based grease Steering shaft lubrication Wheel removal Lubricate the pivot points 1 Loosen the
13. Parking brake lever The parking brake lever is located at the right side of the drivers seat It will help hold the vehicle from moving while parked To set the parking brake pull the lever up completely To release the parking brake pull up on the lever press the release button and then push the lever all the way down Spring pressure helps return the lever to the released position Be sure to fully release the parking brake be fore starting out Failure to do so may result in poor performance and premature wearing of the rear brake and V belt 4 12 1 Parking brake lever 2 Release button Drive select lever The drive select lever is used to shift your ve hicle into the low high neutral and reverse positions Refer to pages 6 5 6 7 for the drive select lever operation i 1 Drive select lever Fuel tank cap Remove the fuel tank cap by turning it coun terclockwise 1 Fueltank cap Fuel level check window The amount of fuel in the fuel tank can be checked through the fuel level check window If the fuel level is low refuel as soon as possi ble 1 Fuel level check window 4 14 Starter choke Starting a cold engine requires a richer air fuel mixture A separate starter circuit supplies this mixture Move in direction to turn on the starter choke Move in direction to turn off the starter choke Refer to Starting a cold engine for proper op eration
14. See pages 6 1 6 3 A Starter choke 2 Half open 1 Fully open 3 Closed Seats To install a seat insert the projections on the To remove a seat pull its seat lock lever up rear of the seat into the seat holders and push ward lift the front of the seat and then slide down on the seat at the front the seat forward and up amp WARNING POTENTIAL HAZARD A loose seat WHAT CAN HAPPEN The operator could lose control or the operator or passenger could fall if the seat is loose during operation HOW TO AVOID THE HAZARD Make sure the seat is securely latched 1 Driver seat 2 Passenger seat 3 Seat lock lever x 2 Seat belts To wear the seat belt properly do the follow This vehicle is equipped with three point seat ing belts for both the operator and passenger Al 1 Hold the latch plate as you pull the belt ways wear the seat belt while riding in the ve across your lap and chest Make sure the hicle belt is not twisted and is not caught on any portion of the vehicle your clothing or any equipment you are carrying 2 Push the latch plate into the buckle until it clicks Pull up on the latch plate to make sure it is secure 1 Seat belt x 2 2 Latch plate x 2 3 Buckle x 2 1 Buckle 2 Latch plate 4 16 3 Put the lap portion of the belt low on your hips Push down on the buckle end of the belt as you pull up on the shoulder part so the belt is snug across your hips
15. TO AVOID THE HAZARD Turn off the engine when performing maintenance unless otherwise specified 1 Owner s manual 8 1 1 Owner s tool kit 2 Tire pressure gauge 8 2 The service information included in this man ual is intended to provide you the owner with the necessary information for completing your own preventive maintenance and minor re pairs The tools provided in the Owner s tool kit are sufficient for this purpose except that a torque wrench is also necessary to properly tighten nuts and bolts NOTE gt If you do not have a torque wrench available during a service operation requiring one take your vehicle to a Yamaha dealer to check the torque settings and adjust them as necessary WARNING POTENTIAL HAZARD Operating this vehicle with improper modifications WHAT CAN HAPPEN Improper installation of accessories or modification of this vehicle may cause changes in handling which in some situ ations could lead to an accident HOW TO AVOID THE HAZARD Never modify this vehicle through im proper installation or use of accesso ries All parts and accessories added to this vehicle should be genuine Yamaha or equivalent components designed for use on this vehicle and should be in stalled and used according to instruc tions If you have questions consult an authorized Yamaha vehicle dealer 8 3 PERIODIC MAINTENANCE LUBRICATION NOTE For vehicles not equipped with an odometer
16. This may overload the circuit and cause the fuse to blow If accessories are used without the engine running or with the headlights turned on the battery will lose its charge and engine starting may be come difficult Do not use an automotive cigarette lighter or other accessories with a plug that gets hot because the jack can be damaged PRE OPERATION CHECKS Before using this vehicle check the following points ITEM ROUTINE PAGE e Check operation free play fluid level and fluid leakage e Fill with DOT 4 brake fluid if necessary inal aidan Parking brake e Check for proper operation condition and free play 8 36 8 37 e Check fuel level 5 4 5 5 e Fill with fuel if necessary e Check oil level Engine e Fill with oil if necessary PS e Check coolant level e Fill with coolant if necessary oie ie Steering Checktor proper operton s Final gear oil i Differential gear oil Check for leakage 5 7 8 13 8 16 5 1 WARNING POTENTIAL HAZARD Failure to inspect the vehicle before op erating Failure to properly maintain the vehicle WHAT CAN HAPPEN Increases the possibility of an accident or equipment damage HOW TO AVOID THE HAZARD Always inspect your vehicle each time you use it to make sure the vehicle is in safe operating condition Always follow the inspection and maintenance proce dures and schedules described in the Owner s Manual 5 2 Front and rear brakes Brake pedal Ch
17. abnormal noises or a rough feeling Have a Yamaha dealer repair as necessary for proper operation Fittings and fasteners Always check the tightness of chassis fittings and fasteners before a ride Take the vehicle to a Yamaha dealer or refer to the Service Manual for correct tightening torque Lights Check the headlights and tail brake lights to make sure they are in working condition Re pair as necessary for proper operation Switches Check the operation of all switches Have a Yamaha dealer repair as necessary for proper operation 5 8 Tires WARNING POTENTIAL HAZARD Operating this vehicle with improper tires or with improper or uneven tire pressure WHAT CAN HAPPEN Use of improper tires on this vehicle or operation of this vehicle with improper or uneven tire pressure may cause loss of control increasing your risk of acci dent HOW TO AVOID THE HAZARD 1 The tires listed below have been ap proved by Yamaha Motor Manufac turing corporation of America for this model Other tire combinations are not recommended Pe ee MAXXIS 25 x 8 12NHS M951Y MAXXIS 25 x 10 12NHS M952Y 3l 2 The tires should be set to the rec ommended pressure e Recommended tire pressure Front 70 kPa 0 70 kgf cm2 10 psi Rear 98 kPa 0 98 kgf cm2 14 psi Check and adjust tire pressures when the tires are cold Tire pressures must be equal on both sides 3 Tire pressure below the minimum specified cou
18. during your entire Y E S plan period e Y E S coverage is honored at any authorized Yamaha dealer nationwide e Y E S coverage is transferable to a new owner if you sell or trade in That can make your Yamaha much more valuable This excellent Y E S plan coverage is only available to Yamaha owners like you and only while your Yamaha is still within the Yamaha Limited Warranty period So visit your authorized Yamaha dealer to get all the facts He can show you how easy it is to protect your investment with Yamaha Extended Service We urge you to act now You ll get the excellent benefits of TRIP coverage right away and you ll rest easy knowing you ll have strong factory backed protection even after your Yamaha Limited Warranty expires You can also save money Y E S costs less within the first 90 days after you buy your Yamaha See your dealer today A special note YAMAHA EXTENDED SERVICE If visiting your dealer isn t convenient contact Yamaha with your Primary ID number your frame number We ll be happy to help you get the Y E S coverage you need Yamaha Service Marketing P O Box 6555 Cypress CA 90630 14 2 See your Authorized YAMAHA Dealer for a Genuine YAMAHA Service Manual PRINTED IN USA 2005 08 2 2x1 CR E
19. from side to side Be sure cargo is secured so that it cannot move around during operation Reduce speed and follow instructions in this manual for carrying car go or pulling a trailer Allow greater distance for braking 2 3 WARNING POTENTIAL HAZARD Improper handling of gasoline WHAT CAN HAPPEN Gasoline can catch fire and you could be burned HOW TO AVOID THE HAZARD Always turn off the engine when refuel ing Do not refuel right after the engine has been running and is still very hot Do not spill gasoline on the engine or exhaust pipe muffler when refueling Never refuel while smoking or while in the vicinity of sparks open flames or other sources of ignition such as the pi lot lights of water heaters and clothes dryers 2 4 When transporting the vehicle in anoth er vehicle be sure it is kept in an upright position Otherwise fuel may leak out of the carburetor or fuel tank WHAT CAN HAPPEN Gasoline is poisonous and can cause injuries HOW TO AVOID THE HAZARD If you should swallow some gasoline or inhale a lot of gasoline vapor or get some gasoline in your eyes see your doctor immediately If gasoline spills on your skin wash with soap and water If gasoline spills on your clothing change your clothes WARNING POTENTIAL HAZARD Starting or running the engine in a closed area WHAT CAN HAPPEN Exhaust fumes are poisonous and may cause loss of consciousness and death within a short
20. from the spark arrester portion of the tailpipe and inside of the tailpipe housing 8 29 1 Tailpipe 2 Spark arrester 4 Insert the tailpipe into the muffler and align the bolt holes 5 Install the tailpipe by installing the bolts and then tighten the bolts to the specified torque Tightening torque Tailpipe bolt 9 5 N m 0 95 m kgf 6 9 ft lbf WARNING POTENTIAL HAZARD Improper cleaning of the spark arrester Hot exhaust system WHAT CAN HAPPEN Could injure the eyes Could cause burns Could cause carbon monoxide poison ing possibly leading to death Could start a fire HOW TO AVOID THE HAZARD When cleaning the spark arrester Always let the exhaust system cool pri or to touching exhaust components Do not start the engine when cleaning the exhaust system 8 30 Carburetor adjustment The carburetor is a vital part of the engine and requires very sophisticated adjustment Most adjusting should be left to a Yamaha dealer who has the professional knowledge and ex perience to do so However the idling speed may be performed by the owner as a part of the usual maintenance routine CAUTION The carburetor was set at the Yamaha fac tory after many tests If the settings are disturbed by someone without sufficient technical knowledge poor engine perfor mance and damage may result Idle speed adjustment NOTE gt A diagnostic tachometer must be used for this procedure 1 Star
21. gine oil filler cap Remove the engine oil drain bolt to drain the oil from the crankcase 1 Engine oil drain bolt 8 10 NOTE gt y Skip steps 5 7 if the oil filter cartridge is not being replaced 5 Remove the oil filter cartridge with an oil filter wrench a AEA yo a ie 2 Oil filter wrench l S Uf a lt 2 N YJ 1 Oil filter cartridge NOTE EO An oil filter wrench is available at a nearby Yamaha dealer 6 Apply a light coat of engine oil to the O ring of the new oil filter cartridge NOTE Make sure the O ring is seated properly 1 O ring 7 Install the new oil filter cartridge with an oil filter wrench and then tighten it to the specified torque with a torque wrench Tightening torque Oil filter cartridge 17 Nm 1 7 m kof 12 ft lbf 1 Oil filter cartridge 2 Torque wrench 8 Install the engine oil drain bolt and then tighten it to the specified torque Tightening torque Engine oil drain bolt 23 Nm 2 3 m kof 17 ft lbf 9 Add the specified amount of recommend ed engine oil and then install the engine oil filler cap and tighten it Recommended engine oil See page 10 2 Oil quantity Without oil filter cartridge replacement 2 50 L 2 20 Imp qt 2 64 US qt With oil filter cartridge replacement 2 60 L 2 29 Imp qt 2 75 US at CAUTION In order to prevent clutch slippage since the engine oi
22. maintenance Accident or collision damage Modification to original parts Damage due to improper transportation Q gt oaon SPECIFIC EXCLUSIONS from this warranty shall include parts replaced due to normal wear or routine maintenance such as spark plugs oil oil filter air filter and brake shoes THE CUSTOMER S RESPONSIBILITY under this warranty shall be to 1 Operate and maintain the Side by Side vehicle as specified in the appropriate Owner s Manual and 2 Give notice to an authorized Yamaha Side x Side Vehicle dealer of any and all apparent defects within ten 10 days after discovery and make the machine available at that time for inspection and repairs at such dealer s place of business WARRANTY TRANSFER To transfer the warranty from the original purchaser to any subsequent purchaser s it is imperative that the Side by Side vehicle be inspected and registered for warranty by an authorized Yamaha Side by Side Vehicle dealer In order for this warranty to remain in effect this inspection and registration must take place within ten 10 days after transfer of ownership to the subsequent purchaser A reasonable dealer imposed fee may be charged for this inspection EMISSION CONTROL SYSTEM WARRANTY Yamaha Motor Corporation USA also warrants to the ultimate purchaser and each subsequent purchaser of each 2006 and later model Yamaha Side x Side covered by this warranty that the vehicle is designed built
23. not operate properly If this should happen remove the battery and recharge it On Command four wheel drive and differ ential gear lock switches 1 On Command four wheel drive switch 2WD 4WD 2 Differential gear lock switch LOCK 4WD This vehicle is equipped with an On Com mand four wheel drive switch 2WD 4WD and a differential gear lock switch LOCK AWD Select the appropriate drive according to terrain and the conditions Two wheel drive 2WD Power is sup plied to the rear wheels only 4 7 Four wheel drive 4WD Power is sup plied to the rear and front wheels Four wheel drive with the differential gear locked 4WD LOCK Power is supplied to the rear and front wheels when the differ ential gear is locked DIFF LOCK Unlike the 4WD mode all wheels turn at the same speed regardless of traction WARNING POTENTIAL HAZARD Changing from 2WD to 4WD or from 4WD to 4WD LOCK DIFF LOCK or vice versa while the vehicle is moving WHAT CAN HAPPEN The vehicle handles differently in 2WD than in 4WD and in 4WD LOCK in some circumstances Changing from 2WD to 4WD or from 4WD to 4WD LOCK or vice versa while moving may cause the vehicle to unexpectedly handle differ ently This could distract the operator and increase the risk of losing control and an accident HOW TO AVOID THE HAZARD Always stop the vehicle before chang
24. or hour meter follow the month maintenance intervals For vehicles equipped with an odometer or an hour meter follow the km mi or hours maintenance intervals However keep in mind that if the vehicle isn t used for a long period of time the month maintenance intervals should be followed Items marked with an asterisk should be performed by a Yamaha dealer as they require special tools data and technical skills Whichever month 1 3 6 6 2 ITEM ROUTINE comes first km 320 1 200 2 400 2 400 4 800 2 gt mi 200 750 1 500 1 500 3 000 hours 20 zs 150 180 30 J e Check valve clearance Valves erie e Adjust if necessary e Check coolant leakage Cooling system e Repair if necessary e Replace coolant every 24 months e Check condition Spark plug e Adjust gap and clean e Replace if necessary Air filter elements e Clean Every 20 40 hours engine and air intake duct e Replace if necessary More often in wet or dusty areas oes inating FF OT OT OO OO arburetor e Adjust i just if necessary e Check breather hose for cracks or damage e Replace if necessary e Check for leakage Exhaust system e Tighten if necessary e Replace gasket s if necessary Spark arrester aoa ee fe ee Oe OO OO e Check fuel hose for cracks or damage e Replace if necessary e Replace warm engine before draining Crankcase breather system Engine oil filter cartridge e Replace CO OO Final gea
25. overturn Nev er operate through water deeper than 33 cm 13 in or fast flowing water Wet brakes may have reduced effectiveness After leaving the water test your brakes If necessary apply the brakes several times to let friction dry out the linings 7 11 WARNING POTENTIAL HAZARD Operating this vehicle through deep or fast flowing water WHAT CAN HAPPEN Loss of control which could result in an accident including overturn which could increase the risk of drowning HOW TO AVOID THE HAZARD Never operate this vehicle in fast flow ing water or in water deeper than 33 cm 13 in Remember that wet brakes may have re duced stopping ability Test your brakes after leaving water If necessary apply them several times to let friction dry out the linings CAUTION After riding your vehicle in water be sure to drain the trapped water by removing the check hose at the bottom of the air filter case the V belt cooling duct check hose the drive select lever box check hose and the V belt case drain plug Wash the vehi cle in fresh water if it has been operated in salt water or muddy conditions 7 12 1 V belt cooling duct check hose 1 V belt case drain plug RIDING OVER ROUGH TERRAIN Operating over rough terrain should be done with caution Look for obstacles that could Cause damage to the vehicle or could lead to a rollover or accident Avoid jumping the vehi cle as injury loss of control and da
26. time HOW TO AVOID THE HAZARD Always operate your vehicle in an area with adequate ventilation 2 5 h OOPNDNAYN 12 DESCRIPTION AND VEHICLE IDENTIFICATION Headlights Front shock absorber assembly adjusting ring Brake fluid reservoir Air filter element engine and air intake duct V belt case Driver seat Driver seat belt Cargo bed Tail brake lights Rear shock absorber assembly adjusting ring Cargo bed release levers Spark plug 4 Spark arrester Passenger seat belt Passenger seat Oil filter cartridge Engine oil dipstick Battery Fuses Coolant reservoir Radiator cap Fuel level check window Fuel tank cap 24 Light switch 25 Steering wheel 26 Starter choke 27 Main switch 28 On Command four wheel drive and differential gear lock switches 29 Indicator and warning lights 30 Auxiliary DC jack 31 Drive select lever 32 Parking brake lever 33 Accelerator pedal 34 Brake pedal NOTE gt The vehicle you have purchased may differ slightly from those shown in the figures of this manual 3 2 Identification number records Record the key identification number vehicle identification number and model label infor mation in the spaces provided for assistance when ordering spare parts from a Yamaha dealer or for reference in case the vehicle is stolen 1 KEY IDENTIFICATION NUMBER ee 2 VEHICLE IDENTIFIC
27. wheel nuts 2 Elevate the vehicle and place a suitable stand under the frame Remove the nuts from the wheel Remove the wheel Recommended lubricant Lithium soap based grease 3 all purpose grease 4 1 Nut x 4 8 40 Wheel installation 1 Install the wheel and the nuts NOTE gt The arrow mark X onthe tire must point toward the rotating direction of the wheel Tapered nuts are used for both the front and rear wheels Install the nut with its ta pered side towards the wheel 1 Arrow mark 8 41 1 Tapered nut 2 Lower the vehicle so that the wheel is on the ground Tighten the wheel nuts to the specified torque 3 Wheel nut torque Front 55 Nm 5 5 m kof 40 ft lbf Rear 55 Nm 5 5 m kgf 40 ft lbf Battery This vehicle is equipped with a sealed type battery Therefore it is not necessary to check the electrolyte or add distilled water in the bat tery If the battery seems to have discharged consult a Yamaha dealer CAUTION Do not try to remove the sealing caps of the battery cells You may damage the bat tery WARNING POTENTIAL HAZARD Failure to handle batteries or battery electrolyte carefully WHAT CAN HAPPEN You could be poisoned You could be severely burned by the sulfuric acid in battery electrolyte Batteries produce explosive gases 8 42 HOW TO AVOID THE HAZARD Avoid contact with skin eyes or cloth ing
28. wrench can be obtained at a Yamaha dealer to make this adjustment Standard position B A Minimum soft E Maximum hard 1 Special wrench 4 22 WARNING POTENTIAL HAZARD Improper shock absorber adjustment WHAT CAN HAPPEN Uneven adjustment can cause poor handling and loss of stability which could lead to an accident HOW TO AVOID THE HAZARD Always adjust the shock absorbers on the left and right side to the same set ting Trailer hitch bracket This vehicle is equipped with a 5 cm 2 in re ceiver bracket for a standard trailer hitch Trailer towing equipment can be obtained at a Yamaha dealer See pages 6 11 6 13 for precaution information 1 Trailer hitch bracket 4 23 Auxiliary DC jack The auxiliary DC jack is located at the right side of the front panel The auxiliary DC jack can be used for suitable work lights radios etc The auxiliary DC jack should only be used when the engine is running 1 Auxiliary DC jack cap 1 Set the light switch to OFF 2 3 Start the engine See pages 6 1 6 3 Open the auxiliary DC jack cap and then insert the accessory power plug into the jack 1 Auxiliary DC jack Maximum rated capacity for the auxiliary DC jack DC 12 V 120 W 10 A 4 24 4 When the auxiliary DC jack is not being used cover it with the cap CAUTION e Do not use accessories requiring more than the above maximum capac ity
29. ALCOHOL FOLLOW ALL INSTRUCTIONS AND WARNINGS 5UG F 1568 01 SAFETY INFORMATION This off highway utility vehicle handles differently from other vehicles including cars and ATVs ED SEVERE INJURY OR DEATH can result if you do not follow these instructions Read this manual and all labels carefully and follow the operating procedures described This vehicle is designed to carry the driver and one passenger Never carry passengers in the cargo bed Always be sure the driver and passenger are wearing seat belts Never give a ride to a passenger who is too small to reach and hold the handgrip on the enclo sure Always avoid operating the vehicle on any paved surfaces including sidewalks driveways parking lots and streets Never operate this vehicle on any public street road or highway even a dirt or gravel one Never operate this vehicle without wearing an approved motorcycle helmet that fits properly You should also wear eye protection goggles or a face shield gloves over the ankle boots long sleeved shirt or jacket and long pants e Never consume alcohol or drugs before or while operating this vehicle Never operate at speeds too fast for your skills or the conditions Always go at a speed that is proper for the terrain visibility operating conditions and your experience Never attempt jumps or other stunts 2 1 Always inspect your vehicle each time you use it to be sure it is in
30. ATION NUMBER Key identification number The key identification number is stamped on the key as shown in the following illustration This number can be used for ordering a new key 3 MODEL LABEL INFORMATION 3 3 Vehicle identification number The vehicle identification number is stamped into the frame 1 Vehicle identification number NOTE The vehicle identification number is used to identify your vehicle 3 4 Model label The model label is affixed to the frame under the driver seat Record the information on this label in the space provided This information will be needed to order spare parts from your Yamaha dealer 1 Model label CONTROL FUNCTIONS Main switch 1 Main switch 4 1 Functions of the respective switch positions are as follows ON All electrical circuits are supplied with power and the headlights and taillights come on when the light switch is on OFF All electrical circuits are switched off The key can be removed in this position START The electric starter is engaged by turning and holding the key in this position Release the key when the engine starts CAUTION Do not operate the electric starter continuously for more than 5 sec onds or starter damage could occur Wait at least 5 seconds between each operation of the electric starter to let it cool Do not turn the key to the START position with the engine running or damage to the electr
31. Alert Symbol means ATTENTION BECOME ALERT YOUR SAFETY IS INVOLVED A WARNING Failure to follow WARNING instructions could result in severe injury or death to the vehicle operator a bystander or a person inspecting or repairing the vehicle CAUTION A CAUTION indicates special precautions that must be taken to avoid damage to the vehicle NOTE A NOTE provides key information to make procedures easier or clearer Product and specifications are subject to change without notice IMPORTANT NOTICE This vehicle is designed and manufactured for off road use only It is illegal to operate this vehicle on any public street road or highway Such use is prohibited by law Check the laws and regulations in force before choosing where to operate this vehicle It is illegal to operate this vehicle on public lands where vehicles its size are prohibited This vehicle complies with almost all state off highway noise level and spark arrester laws and regulations YXR45FAV OWNER S MANUAL 2005 by Yamaha Motor Corporation U S A 1st edition July 2005 All rights reserved Any reprinting or AFFIX DEALER a o unauthorized use without the written permission of Yamaha Motor Corporation U S A is expressly prohibited Printed in U S A P N LIT 11626 19 43 CONTENTS LOCATION OF THE WARNING AND SPECIFICATION LABELG 1 1 SAFETY INFORMATION 2 1 DESCRIPTION AND VEHICLE IDENTIFICATION ccccceceee
32. IAL HAZARD Using low flash point solvents or gaso line to clean the air filter element WHAT CAN HAPPEN Low flash point solvents or gasoline can catch fire or explode HOW TO AVOID THE HAZARD Use parts cleaning solvent to clean the air filter element 7 Squeeze the excess solvent out of the air filter element and let it dry CAUTION Do not twist the air filter element when squeezing it i Reet ame z Kir Alia RelORISAt 8 Inspect the air filter element and replace 3 Element retaining plate it if damaged 8 25 9 Thoroughly apply Yamaha foam air filter oil or other quality liquid foam air filter oil not spray type to the air filter element NOTE _ The air filter element should be wet but not dripping 10 Pull the air filter element over its frame 11 Install the air filter element 12 Install the air filter case cover by hooking the holders onto the air filter case 13 Install the console 14 Install the seats 8 26 NOTE gt y The air filter element should be cleaned every 20 40 hours It should be cleaned and lubri cated more often if the vehicle is operated in extremely dusty areas Each time air filter ele ment maintenance is performed check the air inlet to the air filter case for obstructions Check the air filter element rubber joint to the carburetor and manifold fittings for an airtight seal Tighten all fittings securely to avoid the possibility of unfiltered air ente
33. ING Vk a a sina ee Severe INJURY or DEATH can result Q l l a e Do not operate the vehicle if you ignore the following with bed up an NEEE e Maximum Load in Cargo Bed 181kg 400b e Never carry passengers in cargo bed e Cargo can affect handling and stability Read Owners Manual before loading or towing e When loading with cargo or towing a trailer Reduce speed and allow more room to stop Avoid hills and rough terrain e Be sure cargo is secured a loose load could change handling unexpectedly e Keep weight in the cargo bed centered and as low and far forward as possible Top heavy loads increase the risk of overturn A WARNING Improperly loading a trailer and failure to use extra care when pulling trailer can cause an accident or injury Never MAX 7 3 INCH load more than 50kg 110 Ibs 185MM tongue weight on the towing YAMAHA 5UG F151J 00 bracket Do not tow more than 550kg 1212 Ibs rolling weight trailer plus cargo Operate in low range gears only allow for increased braking distance and use extreme caution when operating on inclines Read carefully the loading information and trailer hitch sections in the owner s manual YAMAHA 5UG F151K 02 1 4 A WARNING Turning the off road vehicle in 4WD LOCK DIFF LOCK takes more effort Operate at a slow speed and allow extra time and distance for maneuvers to avoid loss of control 5UG F 1558 00 A WARNING Improper use can
34. STORAGE 9 1 A Cleaning caise aeie 9 1 Borage he acetaesenrihecaee vera 9 3 SPECIFICATIONS saeia 10 1 NOISE REGULATION 0008 11 1 MAINTENANCE RECORD 12 1 YAMAHA MOTOR CORPORATION U S A SIDE x SIDE VEHICLE LIMITED WARRANTY 05 13 1 YAMAHA EXTENDED SERVICE ARA iactrteetansimnicicionnet iene 14 1 LOCATION OF THE WARNING AND SPECIFICATION LABELS IM fe AVAR ZA p LL he a ORS aif No WRN So IG a IA Read and understand all of the labels on your vehicle They contain important information for safe and proper operation of your vehicle A WARNING IMPROPER TIRE PRESSURE OR OVERLOADING CAN CAUSE Never remove any labels from your vehicle If LOSS OF CONTROL a label becomes difficult to read or comes off LOSS OF CONTROL CAN RESULT IN SEVERE INJURY OR a replacement label is available from your DEATH Yamaha dealer OPERATING TIRE PRESSURE Set with tires cold RECOMMENDED FRONT 70kPa 70kgf cm 10psi D REAR 98kPa 98kgf cm 14psi MINIMUM FRONT 63kPa 63kgf cm 9psi REAR 91kPa 91kgf cm 13psi Never set tire pressure below minimum Tire may dislodge from rim Gross Vehicle Weight Rating 907 kg 20001b maximum including weight of operator passenger accessories cargo and if applicable trailer tongue weight A WARNING The enclosure cannot protect occupants in all foreseeable accidents including rollover A WARN
35. WHAT CAN HAPPEN The passenger could fall or be struck by objects in the cargo bed HOW TO AVOID THE HAZARD Never carry a passenger in the cargo bed The cargo bed is designed to carry cargo only 7 2 The total weight of operator passenger ac cessories Cargo trailer tongue weight and the vehicle itself must not exceed 907 kg 2 000 Ib See Loading on page 6 11 Car rying a passenger and cargo can affect vehi cle handling WARNING POTENTIAL HAZARD Overloading this vehicle or carrying or towing cargo improperly WHAT CAN HAPPEN Could cause changes in vehicle han dling which could lead to an accident HOW TO AVOID THE HAZARD Never exceed the stated load capacity for this vehicle Cargo should be properly distributed and securely attached Reduce speed when carrying cargo or pulling a trailer Allow greater distance for braking Always follow the instructions in your Owner s Manual for carrying cargo or pulling a trailer 7 3 The driver and passenger must always wear a seat belt and an approved motorcycle helmet Also wear eye protection and protective cloth ing including over the ankle boots gloves a long sleeved shirt or jacket and long pants Keep hands and feet inside the vehicle at all times WARNING POTENTIAL HAZARD Operating this vehicle without wearing an approved motorcycle helmet eye protection and protective clothing WHAT CANHAPPEN _ potective Operat
36. YAMAHA A WARNING The engine exhaust from this product contains chemicals known to the State of California to cause cancer birth defects or other reproductive harm YAMAHA LIT CALIF 65 01 INTRODUCTION Congratulations on your purchase of the Yamaha YXR45FAV It represents the result of many years of Yamaha experience in the production of fine sporting touring and pace setting racing vehicles With the purchase of this Yamaha you can now appreciate the high degree of crafts manship and reliability that have made Yamaha a leader in these fields This manual will provide you with a good basic understanding of the features and operation of this vehicle It also includes basic maintenance and inspection procedures If you have any questions regarding the operation or maintenance of your vehicle please consult a Yamaha dealer WARNING Please read this manual carefully before operating this vehicle Do not attempt to operate this vehicle until you have attained adequate knowledge of its controls and operating fea tures Regular inspections and careful maintenance along with good operating tech niques will help ensure that you safely enjoy the capabilities and reliability of this vehicle IMPORTANT MANUAL INFORMATION FAILURE TO FOLLOW THE WARNINGS CONTAINED IN THIS MANUAL CAN RESULT IN SERIOUS INJURY OR DEATH Particularly important information is distinguished in this manual by the following notations AN The Safety
37. adlight by pulling it off 1 Headlight bulb holder cover 8 46 3 Disconnect the headlight bulb holder coupler by lifting the tab as shown and pulling out the coupler 1 Headlight bulb holder coupler 4 Remove the headlight bulb holder as sembly by turning it counterclockwise 1 Headlight bulb holder assembly NOTE The headlight bulb cannot be removed from the headlight bulb holder To replace the headlight bulb replace the headlight bulb holder assembly WARNING POTENTIAL HAZARD A headlight bulb is hot when it is on and immediately after it is turned off WHAT CAN HAPPEN You can be burned or a fire could start if the bulb touches something flamma ble HOW TO AVOID THE HAZARD Wait for the bulb to cool before touching or removing it 5 Install a new headlight bulb holder as sembly by inserting it and turning it clock wise 8 47 1 Do not touch the glass part of the bulb CAUTION Do not touch the glass part of the head light bulb to keep it free from oil otherwise the transparency of the glass the luminos ity of the bulb and the bulb life will be ad versely affected Thoroughly clean off any dirt and fingerprints on the headlight bulb using a cloth moistened with alcohol or thinner 8 48 Connect the headlight bulb holder cou pler Install the headlight bulb holder cover at the rear of the headlight Close the hood Headlight beam adjustment
38. and equipped so as to conform at the time of sale with all U S emissions standards applicable at the time of manufacture and that it is free from defects in materials and workmanship which would cause it not to meet these standards within the period listed immediately below Failures other than those resulting from defects in material or workmanship which arise solely as a result of owner abuse and or lack of proper maintenance are not covered by this warranty All Models Thirty 30 months from the original purchase date 13 1 YAMAHA MOTOR CORPORATION U S A MAKES NO OTHER WARRANTY OF ANY KIND EXPRESSED OR IMPLIED ALL IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE WHICH EXCEED THE OBLIGATIONS AND TIME LIMITS STATED IN THIS WARRANTY ARE HEREBY DISCLAIMED BY YAMAHA MOTOR CORPORATION U S A AND EXCLUDED FROM THIS WARRANTY SOME STATES DO NOT ALLOW LIMITATIONS ON HOW LONG AN IMPLIED WARRANTY LASTS SO THE ABOVE LIMITATION MAY NOT APPLY TO YOU ALSO EXCLUDED FROM THIS WARRANTY ARE ANY INCIDENTAL OR CONSEQUENTIAL DAMAGES INCLUDING LOSS OF USE SOME STATES DO NOT ALLOW THE EXCLUSION OR LIMITATION OF INCIDENTAL OR CONSEQUENTIAL DAMAGES SO THE ABOVE EXCLUSION MAY NOT APPLY TO YOU THIS WARRANTY GIVES YOU SPECIFIC LEGAL RIGHTS AND YOU MAY ALSO HAVE OTHER RIGHTS WHICH VARY FROM STATE TO STATE YAMAHA EXTENDED SERVICE Y E S Keep your Yamaha protected even after your warranty e In addition Travel and Re
39. are too steep for it or for your abilities Go straight up and down hills where possible Maximum slope angle 15 2 2 Never operate on hills that are slippery or ones where you will not be able to see far enough ahead of you Never go over the top of a hill at speed if you cannot see what is on the other side Always follow proper procedures for going uphill If you lose momentum and cannot continue up a hill back down the hill with the engine in reverse gear Use engine braking to help you go slowly If necessary use the brakes gradually to help you go slowly Always check terrain carefully before going down hills Go as slowly as possible Never go down a hill at high speed Always check for obstacles before operating in a new area Never operate the vehicle in fast flowing water or water deeper than the floorboards on this model Remember that wet brakes may have reduced stopping ability Test your brakes after leaving water If necessary apply them several times to let friction dry out the linings Always be sure there are no obstacles or people behind you when you operate in reverse When it is safe to proceed in reverse go slowly Do not brake abruptly when carrying loads in the cargo bed Always use the size and type of tires specified in this manual Always maintain proper tire pressure as described in this manual Never exceed the stated load capacity Cargo should be as far forward in the bed as possible and distributed evenly
40. b transmission ratio 43 18 2 389 39 22 1 773 Chassis Frame type Steel tube frame Caster angle 5 0 Trail 26 0 mm 1 02 in Tubeless 25 x 8 12NHS 25 x 10 12NHS 10 4 Brakes System Type Operation Suspension Front suspension Rear suspension Shock absorber Front shock absorber Rear shock absorber Wheel travel Front wheel travel Rear wheel travel Electrical Ignition system Generator system Battery type Battery capacity Headlight type Front and rear unified Dual disc brake Single disc brake Foot operation Double wishbone Double wishbone Coil spring oil damper Coil spring oil damper 185 0 mm 7 28 in 185 0 mm 7 28 in DC CDI AC magneto UiL 11 12 V 28 0 Ah Halogen bulb Bulb voltage wattage x quantity Headlight Tail brake light Indicator lights Neutral indicator light 12 V 30 W 30 0 W x 2 12 V5 W 21 0W x2 12V1 7Wx 1 12V1 7Wx 1 12V1 7Wx 1 12V1 7Wx 1 12V1 7Wx 1 12V1 7Wx 1 Reverse indicator light Coolant temperature warning light Parking brake indicator light Four wheel drive indicator light Differential gear lock indicator light Specified fuses Main fuse 30 0A Headlight fuse 15 0 A Ignition fuse 10 0A Auxiliary DC jack fuse 10 0A Four wheel drive fuse 3 0 A Carburetor warmer fuse 10 0A Signaling system fuse 10 0A Backup fuse 10 0A 10 6 NOISE REGULATION TAMPERING WITH NOISE CONTROL SYSTEM PROHIBITED Federal law prohibits the foll
41. cle Your Yamaha dealer has a variety of genuine Yamaha accessories Other ac cessories may also be available on the market However it is not possible for Yamaha to test all non Yamaha accesso ries nor have any control over the quality or suitability of them Choose a genuine Yamaha accessory or one that is equiva lent in design and quality e Accessories should be rigidly and securely mounted An accessory which can shift po sition or come off while you are operating could affect your ability to control the vehi cle Do not mount an accessory where it could interfere with your ability to control the vehi cle Examples include but are not limited to an object that limits your ability to turn the steering wheel or one that limits your view Use extra caution when driving a vehicle with accessories The vehicle may handle differently than it does without accessories Loading Cargo or a trailer can change the stability and handling of a vehicle You must use common sense and good judg ment when carrying cargo or towing a trailer Keep the following points in mind Never exceed the weight limits shown An overloaded vehicle can be unstable MAXIMUM LOADING LIMIT Vehicle loading limit total weight of Cargo operator passenger and accessories and tongue weight 406 kg 895 Ib e Cargo bed 181 kg 400 Ib Trailer hitch Pulling load total weight of trailer and cargo 550 kof 1 212 Ibf Tongue w
42. commended engine oil classification API Service SE SF SG type or higher CAUTION _ _ O OOOO O In order to prevent clutch slippage since the en gine oil also lubricates the clutch do not mix any chemical additives Do not use oils with a diesel specification of CD or oils of a higher quality than specified In addition do not use oils labeled ENERGY CONSERVING II or higher Quantity Without oil filter cartridge replacement 2 50 L 2 20 Imp at 2 64 US qt With oil filter cartridge replacement 2 60 L 2 29 Imp qt 2 75 US at 10 2 Final gear case oil Type Quantity Differential gear case oil Type Quantity Radiator capacity including all routes Air filter Engine Intake duct Fuel Type Fuel tank capacity Carburetor Type quantity Manufacturer Spark plug Type manufacturer Spark plug gap Clutch type SAE80 API GL 4 Hypoid gear oil 0 25 L 0 22 Imp qt 0 26 US qt SAE80 API GL 4 Hypoid gear oil 0 32 L 0 28 Imp qt 0 34 US qt 2 70 L 2 38 Imp qt 2 85 US qt Wet element Dry element UNLEADED GASOLINE ONLY 30 0 L 6 60 Imp gal 7 93 US gal BSR33 1 MIKUNI DR8EA NGK 0 6 0 7 mm 0 024 0 028 in Wet centrifugal automatic 10 3 Transmission Primary reduction system V belt Secondary reduction system Shaft drive Secondary reduction ratio 43 20 x 24 17 x 33 9 11 129 Transmission type V belt automatic Operation Right hand operation Reverse gear 30 15 2 000 Su
43. creation Interruption Protection e Y E S is designed and administered by Yamaha Motor Corporation to provide maximum owner satisfaction You get uninterrupted factory backed coverage for extra peace of mind Y E S is flexible You choose the plan that s right for you 12 months 24 months or 36 months beyond your warranty period Y E S is designed and administered by the same Yamaha people who handle your warranty and it shows in the comprehensive coverage benefits There are no mileage limitations Coverage isn t limited to moving parts or the drive train like many other plans And Y E S covers manufacturing defects just like the warranty See the sample contract at your Yamaha dealer to see how comforting uninterrupted factory backed protection can be You don t have to pay anything for covered repairs There s no deductible to pay and repairs aren t pro rated You don t have any out of pocket expenses for covered repairs 14 1 expires with genuine Yamaha Extended Service Y E S TRIP is included at no extra cost TRIP gives you up to 150 reimbursement per occurrence for any reasonable expenses you incur because your Yamaha needs covered service replacement vehicle rental emergency towing phone calls even food and lodging when you are away from home This superb coverage goes into effect when you purchase Y E S so it applies to any warranty repairs as well as covered repairs
44. ct the used oil 3 Remove the oil filler bolt and the drain bolt to drain the oil 1 Final gear oil drain bolt 4 Install the drain bolt and then tighten it to the specified torque Tightening torque Final gear oil drain bolt 20 Nm 2 0 m kof 14 ft lbf 5 Add the recommended final gear oil up to the brim of the filler hole Recommended oll SAE 80 API GL 4 Hypoid gear oil Oil quantity 0 25 L 0 22 Imp qt 0 26 US qt CAUTION Be sure no foreign material enters the final gear case 6 Install the oil filler bolt and then tighten it to the specified torque Tightening torque Final gear oil filler bolt 23 Nm 2 3 m kof 17 ft lbf 7 Check for oil leakage If oil leakage is found check for the cause Differential gear oil Checking the differential gear oil level 1 Place the vehicle on a level surface 2 Remove the differential gear oil filler bolt and check the oil level It should be up to the brim of the filler hole If the level is low add sufficient oil of the recommend ed type to raise it to the specified level 1 Differential gear oil filler bolt 2 Correct oil level 3 Differential gear oil CAUTION Be sure no foreign material enters the dif ferential gear case 3 Install the differential gear oil filler bolt and then tighten it to the specified torque Tightening torque Differential gear oil filler bolt 23 Nm 2 3 m kof 17 ft lbf Changing the d
45. d is easy to inspect The condition of the spark plug can indicate the condition of the engine The ideal color of the porcelain insulator around the center electrode is a medium to light tan for a vehicle that is being ridden nor mally Do not attempt to diagnose such problems yourself Instead take the vehicle to a Yamaha dealer You should periodically remove and inspect the spark plug because heat and deposits will cause the spark plug to slowly break down and erode If electrode erosion becomes ex cessive or if carbon and other deposits are excessive you should replace the spark plug with the specified plug Specified spark plug DR8EA NGK 8 21 Installation 1 Measure the electrode gap with a wire thickness gauge and if necessary adjust the gap to specification Spark plug gap 0 6 0 7 mm 0 024 0 028 in a Spark plug gap 2 Clean the surface of the spark plug gas ket and its mating surface and then wipe off any grime from the spark plug threads 3 Install the spark plug and tighten it to the specified torque Tightening torque Spark plug 17 5 Nm 1 75 m kof 12 7 ft lbf NOTE gt y If a torque wrench is not available when you are installing the spark plug a good estimate of the correct torque is 1 4 to 1 2 turn past fin ger tight Have the spark plug tightened to the specified torque as soon as possible 4 2 Install the spark plug cap Install the console 8 22 C
46. d turn off the electrical circuit in question 8 44 CAUTION To prevent accidental short circuiting turn off the main switch when checking or replacing a fuse 3 Remove the blown fuse and then install a new fuse of the specified amperage 1 Main fuse 2 Spare main fuse 3 Headlight fuse 4 Ignition fuse 5 Auxiliary DC jack fuse 6 Four wheel drive fuse 7 Signaling system fuse 8 Backup fuse for optional odometer and clock 9 Carburetor warmer fuse 10 Spare fuse x 3 ND Specified fuses Main fuse Headlight fuse Ignition fuse Auxiliary DC jack fuse Signaling system fuse Carburetor warmer fuse Four wheel drive fuse Backup fuse Turn the key to ON and turn on the electrical circuit in question to check if the device operates If the fuse immediately blows again have a Yamaha dealer check the electrical system Install the battery compartment cover Close the hood 8 45 WARNING POTENTIAL HAZARD Using an improper fuse WHAT CAN HAPPEN An improper fuse can cause damage to the electrical system which could lead to a fire HOW TO AVOID THE HAZARD Always use a fuse of the specified rat ing Never use a material in place of the proper fuse Replacing a headlight bulb If a headlight bulb burns out replace it as fol lows 1 Lift the hood up See pages 8 6 8 7 for hood opening and closing procedures 2 Remove the bulb holder cover at the rear of the he
47. e wear INIMIL ccceeeceeeseeeseeees 5 11 OPERA TION cea 6 1 Starting a cold engine 0000 6 1 Starting a warm ENGINE ccc 6 3 Jump starting cerseiietiahiipnnenienastbantias 6 3 Warming Me essere 6 5 Drive select lever operation and reverse CYIVING ccceceeeeeeeeeeeeeees 6 5 Engine Dre k in ccccccseeseeeeenees 6 7 FING tesiseiciicaitn tactntetocntentanertiewenananens 6 9 Parking ON a slope cc sseeeeeeeeees 6 9 Accessories and loading 6 10 DRIVING YOUR VEHICLE 7 1 Getting to know your vehicle 7 1 Learning to operate your vehicle 7 5 Turning your Vehicle 000000 7 6 FAKING zarae 7 7 GOING UPMi eaei 7 7 Going Gownnhill ccccceeeeeeeeeeees 7 9 Crossing through shallow water 7 11 Riding over rough terrain 7 13 Riding in brush or wooded CNC AS EEE E E E 7 14 Encountering obstacles on the WAN ccs hc dupes EAE E ecauaeaetiuce 7 15 PERIODIC MAINTENANCE AND ADJUSTMENT ivcccsceccesscccccceteceeetecsaces 8 1 Owner s manual and tool kit 8 1 Periodic maintenance IUDNIGATON recaia 8 4 PIO OG seca ee ecdecteeeaenseeec seek 8 6 GOMSOlG eea a iets 8 8 Engine oil and oil filter cartridge 8 9 Final gear oil ceeeeeeeeeeeeeeeeeeeees 8 13 Differential gear Oil ceeee 8 15 COGIAING arse deoth saendanscestondendiibee 8 17 AXIE DOOS siete 8 18 Spark plu
48. e wheels need to be removed to check the brake pads See pages 8 40 8 41 for wheel removal and installation procedures Rear brake pad check Each brake pad is provided with wear indica tor grooves which allow you to check the brake pad wear without having to disassem ble the brake To check the brake pad wear check the wear indicator grooves If a brake pad has worn to the point that the wear indica tor grooves have almost disappeared have a Yamaha dealer replace the brake pads as a set 1 Brake pad wear indicator groove Checking the brake fluid level ao se a T ER SOA ae eT Oy 1 Minimum level mark Insufficient brake fluid may let air enter the brake system possibly causing the brakes to become ineffective Before riding check that the brake fluid is above the minimum level mark and replenish if necessary A low brake fluid level may indi cate worn brake pads and or brake system leakage If the brake fluid level is low be sure to check the brake pads for wear and the brake system for leakage The brake fluid reservoir is located under the hood See pages 8 6 8 7 for hood opening and closing procedures Observe these precautions When checking the fluid level make sure the top of the brake fluid reservoir is level e Use only the recommended quality brake fluid Otherwise the rubber seals may de teriorate causing leakage and poor braking performance Recommended brake flu
49. eck for correct brake pedal free play If the brake pedal free play is incorrect have a Yamaha dealer adjust it See page 8 35 Check the operation of the brake pedal It should move smoothly and there should be a firm feeling when the brakes are applied If not have the vehicle inspected by a Yamaha dealer Brake fluid level Check the brake fluid level Add fluid if necessary See pages 8 33 8 34 Recommended brake fluid DOT 4 Brake fluid leakage Check to see if any brake fluid is leaking out of the pipe joints or the brake fluid reservoir Ap ply the brakes firmly for one minute If there is any leakage have the vehicle inspected by a Yamaha dealer Brake operation Test the brakes at slow speed after starting out to make sure they are working properly If the brakes do not provide proper braking per formance inspect the brake system See pages 8 32 8 35 5 3 WARNING POTENTIAL HAZARD Driving with improperly operating brakes WHAT CAN HAPPEN You could lose braking ability which could lead to an accident HOW TO AVOID THE HAZARD Always check the brakes at the start of every ride Do not operate the vehicle if you find any problem with the brakes If a problem cannot be corrected by the adjustment procedures provided in this manual have the vehicle inspected by a Yamaha dealer Fuel Make sure there is sufficient gasoline in the tank Recommended fuel UNLEADED GASOLINE ONLY Fuel tan
50. eees 3 1 Identification number records 3 3 Key identification number 3 3 Vehicle identification number 3 4 Model label cccccseseeesseeeeeeeees 3 4 CONTROL FUNCTIONS 4 1 Main SWItCN ccccceeseseeeeeeeeeeeees 4 1 Indicator and warning lights 4 3 DO WICINOS ieran 4 6 Accelerator pedal 000008 4 10 Brake PeGalizuic cceui cite het edes 4 11 Parking brake lever c 00008 4 12 Drive select leVer cccceeeeees 4 13 Fuel tank CAp cscccecesseeeeeeeeeees 4 13 Starter choke cccccceeeeeeee ees 4 14 DEALS eaaa etens needs oneeatonscet 4 15 Seat belts cccccecessesseeeeeeeeeeees 4 16 CalgG DEd sania 4 18 Front and rear shock absorber ACIUSIMOENUscoickiteineteiidenned 4 21 Trailer hitch bracket 0 c000 4 23 Auxiliary DC jack cccccccsseeeeeeeees 4 23 PRE OPERATION CHECKS 5 1 Front and rear brakes 0008 5 2 Fe E PA Oates A aes ano ara areaeiane 5 4 ENJING Ol znai a 5 5 Golab nan Wietettaniets 5 6 Final gear oil ccccccsesseseeeeeeeeeeeeees 5 7 Differential gear Oil ccceeeeeees 5 7 Accelerator pedal c cccccceeees 5 7 DO Al DERS ii heed aides 5 7 SteeriN ga e ewedieddues 5 8 Fittings and fasteners ce 5 8 WICINUS rN 5 8 SWIECIE S aens 5 8 How to measure tire pressure 5 10 Tir
51. eight vertical weight on trailer hitch point 50 kgf 110 Ibf Choose a trailer hitch drawbar designed for use with a 5 cm 2 in receiver See page 4 23 for more information Do not exceed the maximum tongue weight You can measure tongue weight with a bathroom scale Put the tongue of the loaded trailer on the scale with the tongue at hitch height Adjust the load in the trailer if necessary to reduce the weight on hitch If you are carrying cargo and towing a trailer include the tongue weight in the maximum vehicle load limit Load cargo in the cargo bed as close to the center of the vehicle as possible and tie it down using the cargo hooks equipped on the cargo bed Tie down cargo securely in the trailer Make sure cargo in the trailer cannot move around A shifting load can cause an acci dent 6 12 Make sure the load does not interfere with controls or your ability to see where you are going Drive more slowly than you would without a load The more weight you carry the slow er you should go Although conditions vary it is good practice not to exceed low range whenever you are carrying heavier loads or when towing a trailer Allow more braking distance A heavier ve hicle takes longer to stop Avoid making sharp turns unless at very slow speeds Avoid hills and rough terrain Choose ter rain carefully Added weight affects the sta bility and handling of the vehicle WARNING POTENTIAL HAZARD
52. engine oil level should be checked before each operation In addition the oil must be changed and the oil filter cartridge replaced at the intervals specified in the periodic mainte nance and lubrication chart To check the engine oil level 1 2 gt Place the vehicle on a level surface Remove the console See page 8 8 for console removal and installation proce dures Start the engine warm it up for several minutes and then turn it off Wait a few minutes until the oil settles Remove the engine oil filler cap and wipe off the dipstick with a clean rag Insert the dipstick in the oil filler hole without screwing it in and then remove it again to check the oil level 8 9 NOTE The engine oil should be between the mini mum and maximum level marks 1 T Maximum level mark 3 Dipstick 2 Minimum level mark 4 Engine oil filler cap If the engine oil is at or below the mini mum level mark add sufficient oil of the recommended type to raise it to the cor rect level Insert the dipstick into the oil filler hole and then tighten the oil filler cap Install the console To change the engine oil with or without oil filter cartridge replacement 1 Remove the console See page 8 8 for console removal and installation proce dures Start the engine warm it up for several minutes and then turn it off Place an oil pan under the engine to col lect the used oil and then remove the en
53. er s Manual carefully If there is a control or function you do not understand ask your Yamaha dealer 6 1 Starting a cold engine WARNING POTENTIAL HAZARD Freezing control cables in cold weather WHAT CAN HAPPEN You could be unable to control the vehi cle which could lead to an accident or collision HOW TO AVOID THE HAZARD When riding in cold weather always make sure all control cables work smoothly before you begin riding 1 Apply the brake 2 Shift the drive select lever into the neutral position NOTE When the drive select lever is in the neu tral position the neutral indicator light should come on If the neutral indicator light does not come on ask a Yamaha dealer to inspect the electric circuit The engine can be started in any gear if the brake is applied However it is rec ommended to shift into neutral before starting the engine 3 Use the starter choke in reference to the figure Position Cold engine start ambient temperature below 5 C 40 F Cold engine start ambient temperature at 0 C 30 F 30 C 90 F and warm ing up position Position 6 2 Position Cold engine start ambient temperature above 25 C 80 F and warm engine start position AMBIENT TEMP STARTER CHOKE POSITION 30 C a Starter choke 1 Fully open 2 Half open 3 Closed 4 With your foot off the accelerator pedal start the engine by turni
54. eral minutes 9 2 WARNING POTENTIAL HAZARD Operation with wet brakes after wash ing WHAT CAN HAPPEN Wet brakes may have reduced stopping ability increasing the chance of an acci dent HOW TO AVOID THE HAZARD Test the brakes after washing Apply the brakes several times at slow speeds to let friction dry out the linings B STORAGE Long term storage 60 days or more of your vehicle will require some preventive proce dures to guard against deterioration After thoroughly cleaning the vehicle prepare for storage as follows 1 Fill the fuel tank with fresh fuel and add the specified amount of Yamaha Fuel Stabilizer and Conditioner or equivalent product Operate the vehicle for at least 5 minutes to distribute treated fuel through the fuel system Drain the fuel from the carburetor float chamber into a clean container by loos ening the drain bolt this will help prevent fuel deposits from building up Pour the drained fuel into the fuel tank Specified amount 1 oz of stabilizer to each gallon of fuel or 7 5 ml of stabilizer to each liter of fuel 9 3 NOTE Use of fuel stabilizer and conditioner elimi nates the need to drain the fuel system Con sult a Yamaha dealer if the fuel system needs to be drained instead 3 n e Remove the spark plug pour about one tablespoon of SAE 10W30 or 20W40 motor oil in the spark plug hole and rein stall the spark plug Ground the spark plug w
55. eration and reverse driving CAUTION Before shifting you must stop the vehicle and take your foot off the accelerator ped al Otherwise the transmission may be damaged Shifting Neutral to High and High to Low 1 Stop the vehicle Keep your foot off the accelerator pedal 6 5 2 Apply the brakes then shift by moving the drive select lever along the shift guide NOTE Make sure that the drive select lever is com pletely shifted into position Low High Neutral L 4 H 4 N R Reverse 1 Drive select lever 3 Release the brakes and press the accel erator pedal gradually Shifting Neutral to Reverse 1 Stop the vehicle Keep your foot off the accelerator pedal 2 Apply the brake pedal 3 Shift from neutral to reverse or vice versa by moving the drive select lever along the shift guide 6 6 L Low H High N Neutral R Reverse 1 Drive select lever NOTE o e When in reverse the reverse indicator light should be on If the light does not come on ask a Yamaha dealer to inspect the reverse indicator light electrical cir cuit Due to the synchronizing mechanism in the engine the light may not come on un til the vehicle starts moving Check behind for people or obstacles then release the brake pedal 5 Press the accelerator pedal gradually and continue to watch to the rear while backing 4 amp WARNING POTENTIAL HAZARD Improperly operatin
56. g in reverse WHAT CAN HAPPEN You could hit an obstacle or person be hind you resulting in serious injury HOW TO AVOID THE HAZARD When you shift into reverse make sure there are no obstacles or people behind you When it is safe to proceed go slow ly 6 7 Engine break in There is never a more important period in the life of your vehicle than the period between zero and 20 hours For this reason we ask that you carefully read the following material Because the engine is brand new you must not put an excessive load on it for the first several hours of running During the first 20 hours the various parts in the engine wear and polish themselves to the correct operating clearances During this period prolonged full throttle oper ation or any condition which might result in ex cessive engine heating must be avoided However momentary 2 3 seconds maxi mum full throttle operation under load does not harm the engine Each full throttle acceleration sequence should be followed with a substantial rest pe riod for the engine by cruising at lower r min so the engine can rid itself of the temporary build up of heat If any abnormality is noticed during this period consult a Yamaha dealer 0 10 hours Avoid continuous operation above half throt tle Allow a cooling off period of five to ten min utes after every hour of operation Vary the speed of the vehicle from time to time Do not operate it at one set thr
57. g inspection 8 20 Cleaning the air filter elements 8 22 V belt cooling duct check hose 8 27 V belt case drain plug 0008 8 28 Cleaning the spark arrester 8 29 Carburetor adjustment 8 30 Idle speed adjustment 8 31 Valve CleArancCe ccccsseeeeeeeees 8 31 Front brake pad check 5 8 32 Rear brake pad check 005 8 33 Checking the brake fluid level 8 33 Brake fluid replacement 8 34 Checking the brake pedal 8 35 Parking brake lever free play ACJUSTMEM cccceceeeeeeeeeeeeeeees 8 36 Brake light switch adjustment 8 37 Cable inspection and lubrication 8 38 Brake pedal and accelerator pedal lubrication 00ccceeee 8 39 Rear knuckle upper and lower pivot IUDrICATION cccceeeeeeeeeees 8 39 Steering shaft lubrication 8 40 Wheel removal cccccceeeeeeees 8 40 Wheel installation e 8 41 BE onn 8 42 Battery maintenance c00 8 43 Fuse replacement c0cccceeee 8 44 oe N h N Replacing a headlight bulb 8 46 Headlight beam adjustment 8 49 Tail orake light bulb replacement cecececeeeeeeeeeeeneees 8 50 Troubleshooting ccseeeeeeeeeeeeees 8 52 Troubleshooting charts 0 8 53 CLEANING AND
58. ic starter can re sult See starting instructions prior to start ing the engine See pages 6 1 6 3 for details 4 2 Indicator and warning lights OoahkhWwWhNnr Parking brake indicator light P Reverse indicator light R Neutral indicator light N Four wheel drive indicator light 3 Differential gear lock indicator light Coolant temperature warning light tt 6 7 S E 7 4 3 Parking brake indicator light P This indicator light comes on when the park ing brake is applied Reverse indicator light R This indicator light comes on when the drive select lever is in the R reverse position NOTE If the indicator light flashes while riding have a Yamaha dealer check the speed sensor cir cuit Neutral indicator light N This indicator light comes on when the drive select lever is in the N position Four wheel drive indicator light This indicator light comes on when the 2WD 4WD switch is in the 4WD position NOTE ee Due to the synchronizing mechanism in the differential gear case the light may not come on until the vehicle starts moving Differential gear lock indicator light a This indicator light comes on when the differ ential gear lock switch is set to the LOCK 4WD position 4 4 Coolant temperature warning light E When the coolant temperature reaches a specified level th
59. id DOT 4 Refill with the same type of brake fluid Mix ing fluids may result in a harmful chemical reaction and lead to poor braking perfor mance e Be careful that water does not enter the brake fluid reservoir when refilling Water will significantly lower the boiling point of the fluid and may result in vapor lock 8 34 Brake fluid may deteriorate painted surfac es or plastic parts Always clean up spilled fluid immediately e Have a Yamaha dealer inspect the brake system if the brake fluid level goes down Brake fluid replacement Complete fluid replacement should be done only by trained Yamaha service personnel Have a Yamaha dealer replace the following components during periodic maintenance or when they are damaged or leaking Replace the oil seals every two years Replace the brake hoses every four years Checking the brake pedal Have a Yamaha dealer check the brakes at the intervals specified in the periodic mainte nance and lubrication chart There should be no free play in the brake pedal The brakes should operate smoothly and there should be no brake drag If the brakes feel soft or spongy this could indicate air in the brake system Have a Yamaha dealer check the brake system if necessary 1 Brake pedal 8 35 WARNING POTENTIAL HAZARD Operating with improperly serviced or adjusted brakes WHAT CAN HAPPEN You could lose braking ability which could lead to an accident
60. ifferential gear oil 1 Place the vehicle on a level surface 2 Place a container under the differential gear case to collect the used oil 3 Remove the differential gear oil filler bolt and differential gear oil drain bolt to drain the oil Recommended oil oe NC SAE 80 API GL 4 Hypoid gear oil x Nie i ee Oil quantity es A We 0 32 L 0 28 Imp at 0 34 US at CAUTION Be sure no foreign material enters the dif ferential gear case 1 Differential gear oil drain bolt 6 Install the differential gear oil filler bolt 4 Install the differential gear oil drain bolt and then tighten it to the specified torque and tighten it to the specified torque 3 i Tightening torque Tightening torque Differential gear oil filler bolt Differential gear oil drain bolt 23 Nm 2 3 m kof 17 ft lbf 9 8 Nm 0 98 m kof 7 1 ft lbf 7 Check for oil leakage If oil leakage is 5 Fill the differential gear case with the rec found check for the cause ommended oil 8 16 Coolant The coolant level should be checked before each ride Checking the coolant level ike 2 3 Place the vehicle on a level surface Open the hood See pages 8 6 8 7 for hood opening and closing procedures Check the coolant level in the coolant reservoir when the engine is cold as the coolant level varies with engine tempera ture NOTE The coolant should be between the minimum and maximum level marks
61. il as necessary See pages 8 9 8 12 CAUTION e In order to prevent clutch slippage since the engine oil also lubricates the clutch do not mix any chemical additives Do not use oils with a diesel specification of CD or oils of a high er quality than specified In addition do not use oils labeled ENERGY CONSERVING II or higher Make sure that no foreign material en ters the crankcase Recommended engine oil type and quantity See page 10 2 Coolant Check the coolant level in the coolant reser voir when the engine is cold The coolant lev el will vary with engine temperature The coolant level is satisfactory if it is between the minimum and maximum level marks on the coolant reservoir If the coolant level is at or below the minimum level mark add additional coolant to bring the level up to maximum level mark If coolant is not available add distilled water Change the coolant every two years See pages 8 17 8 18 for details CAUTION Hard water or salt water is harmful to the engine You may use soft water if you can not get distilled water Coolant reservoir capacity up to the maximum level mark 0 35 L 0 31 Imp qt 0 37 US at 5 6 WARNING POTENTIAL HAZARD Removing the radiator cap when the en gine and radiator are still hot WHAT CAN HAPPEN You could be burned by hot fluid and steam blown out under pressure HOW TO AVOID THE HAZARD Wait for the e
62. ing without 9 an approved motor cycle helmet in i creases your le chances of a severe head injury or death in the event of an ac cident Operating without eye protection can re sult in an accident and increases your chances of a severe injury in the event of an accident Goggles Gloves Boots HOW TO AVOID THE HAZARD Always wear an approved motorcycle helmet that fits properly You should also wear eye protection goggles or face shield gloves boots long sleeved shirt or jacket long pants LEARNING TO OPERATE YOUR VEHICLE You should become familiar with the perfor mance characteristics of the vehicle in a large flat area that is free of obstacles and other ve hicles Practice control of the accelerator ped al brakes steering and drive select lever Drive first at slow speed and become comfort able at that speed before gradually increasing your speed Become familiar with the way the vehicle feels in low and high ranges first in two wheel drive 2WD and then in four wheel drive 4WD and four wheel drive with the dif ferential locked DIFF LOCK Also practice driving in reverse Take the time to learn basic operation before attempting more difficult ma neuvers 7 5 Perform the Pre Operation Checks on pages 5 1 5 11 Set the parking brake shift to neu tral and follow the instructions on page 6 1 to start the engine Once it has warmed up and you have turned the choke off
63. ire and turn the engine over seve ral times to coat the cylinder wall with oil Lubricate all control cables Block up the frame to raise all wheels off the ground Tie a plastic bag over the exhaust pipe outlet to prevent moisture from entering If storing in a humid or salt air atmo sphere coat all exposed metal surfaces with a light film of oil Do not apply oil to any rubber parts or the seat covers 8 Remove the battery and charge it Store it in a dry place and recharge it once a month Do not store the battery in an ex cessively warm or cold place less than 0 C 30 F or more than 30 C 90 F NOTE Make any necessary repairs before storing the vehicle 9 4 SPECIFICATIONS Dimensions Overall length 2 885 mm 113 6 in Overall width 1 385 mm 54 5 in Overall height 1 853 mm 73 0 in Seat height 818 mm 32 2 in Wheelbase 1 910 mm 75 2 in Ground clearance 280 mm 11 02 in Minimum turning radius 3 900 mm 153 5 in Basic weight Engine Engine type Liquid cooled 4 stroke SOHC Cylinder arrangement Forward inclined single cylinder Displacement 421 0 cm Bore x stroke 84 5 x 75 0 mm 3 33 x 2 95 in Compression ratio 10 00 1 Starting system Electric starter Lubrication system Wet sump 10 1 Engine oil 0 10 30 50 70 90 110 130 F Type o ee ee YAMALUBE 4 20W40 or SAE 20W40 ee YAMALUBE 4 10W30 or SAE 10W30 SAE5W30 20 10 0 10 20 30 Re
64. is light comes on to warn that the coolant temperature is too hot If the light comes on during operation stop the en gine as soon as it is safe to do so and allow the engine to cool down for about 10 minutes See page 8 54 CAUTION The engine may overheat if the vehicle is overloaded If this happens reduce the load to specification e After restarting make sure that the light is out Continuous use while the light is on may cause damage to the engine Coolant temperature warning light checking method Turn the main switch to ON Coolant temperature warning Coolant temperature light does not come on warning light comes on Turn the main switch to START with the transmission in the neutral position Coolant temperature warning light comes on momentarily Coolant temperature warning light does not come on Coolant temperature and electrical circuit are OK Ask a Yamaha dealer to Go ahead with riding inspect the electrical circuit 4 5 Switches 1 Light switch OFF O3 Light switch OFF 8 Set the switch to OS to turn on the low beam and the taillights Set the switch to to turn on the high beam and the taillights Set the switch to OFF to turn off all the lights 4 6 CAUTION Do not use the headlights with the engine turned off for an extended period of time The battery may discharge to the point that the starter motor will
65. k capacity 30 0 L 6 60 Imp gal 7 93 US gal CAUTION Use only unleaded gasoline The use of leaded gasoline will cause severe damage to internal engine parts such as the valves and piston rings as well as to the exhaust system 5 4 Your Yamaha engine has been designed to use regular unleaded gasoline with a pump octane number R M 2 of 86 or higher or research octane number of 91 or higher If knocking or pinging occurs use a different brand of gasoline or premium unleaded fuel Unleaded fuel will give you longer spark plug life and reduced maintenance cost Gasohol There are two types of gasohol gasohol con taining ethanol and that containing methanol Gasohol containing ethanol can be used if ethanol content does not exceed 10 Gaso hol containing methanol is not recommended by Yamaha because it may cause fuel system damage or vehicle performance problems WARNING POTENTIAL HAZARD Improper care when refueling WHAT CAN HAPPEN Fuel can spill which can cause a fire and severe injury Fuel expands when it heats up If the fuel tank is overfilled fuel could spill out due to heat from the engine or the sun HOW TO AVOID THE HAZARD Do not overfill the fuel tank Be careful not to spill fuel especially on the engine or exhaust pipe Wipe up any spilled fuel immediately Be sure the fuel tank cap is closed securely 5 5 Engine oil Make sure the engine oil is at the specified level Add o
66. l also lubricates the clutch do not mix any chemical additives Do not use oils with a diesel specification of CD or oils of a high er quality than specified In addition do not use oils labeled ENERGY CONSERVING II or higher Make sure that no foreign material en ters the crankcase 8 12 10 11 12 Start the engine and warm it up for seve ral minutes While warming up check for oil leakage If oil leakage is found turn the engine off immediately and check for the cause Turn the engine off and then check the oil level and correct it if necessary Install the console Final gear oil Checking the final gear oil level 1 Place the vehicle on a level surface 2 Remove the oil filler bolt and then check the oil level in the final gear case 1 Final gear oil filler bolt 3 Correct oil level 2 Final gear oil NOTE _ _ _ _ s_ The oil level should be at the brim of the filler hole 3 Ifthe oil is below the brim of the filler hole add sufficient oil of the recommended type to raise it to the correct level CAUTION sess Be sure no foreign material enters the final gear case 4 Install the oil filler bolt and then tighten it to the specified torque Tightening torque Final gear oil filler bolt 23 Nm 2 3 m kof 17 ft lbf Changing the final gear oil 1 Place the vehicle on a level surface 2 Place a container under the final gear case to colle
67. ld cause the tire to dislodge from the rim under severe riding conditions The following are minimums Front 63 kPa 0 63 kgf cm2 9 psi Rear 91 kPa 0 91 kgf cm2 13 psi 5 9 4 Use no more than the following pressures when seating the tire beads Front 250 kPa 2 5 kgf cm2 36 psi Rear 250 kPa 2 5 kgf cm2 36 psi Higher pressures may cause the tire to burst Inflate the tires very slowly and carefully Fast inflation could cause the tire to burst How to measure tire pressure Use the tire pressure gauge NOTE gt y The tire pressure gauge is included as stan dard equipment Make two measurements of the tire pressure and use the second reading Dust or dirt in the gauge could cause the first reading to be incorrect Set pressure with tires cold Set tire pressures to the following specifica tions 1 Tire pressure gauge Recommended e Minimum Maximum pressure 63 kPa 77 kPa 0 70 kgf cm 0 63 kgf cm 0 77 kgf cm 10 psi 9 psi 11 psi 98 kPa 91 kPa 105 kPa 0 98 kgf cm 0 91 kgf cm 1 05 kgf cm 14 psi 13 psi 15 psi 5 10 Tire wear limit When the tire groove decreases to 3mm 0 12 in due to wear replace the tire a Tire wear limit 5 11 OPERATION WARNING POTENTIAL HAZARD Operating vehicle without being familiar with all controls WHAT CAN HAPPEN Loss of control which could cause an accident or injury HOW TO AVOID THE HAZARD Read the Own
68. le to a S POSVE IEA O E PECAN Do not connect the negative lead of the the positive terminal of the battery in the l l vehicle and the other end of the positive Jumper cable Jo Me NEgaNvE Ienminaigi the battery in the vehicle lead to the positive terminal of the P e Be especially careful not to enargea nate e touch the positive lead of the jump er cable to the negative lead e reverse the polarity of the jumper cables when connecting to the bat teries battery explosion and or se rious damage to the electrical system may occur 6 Start the engine Refer to Starting a cold engine on pages 6 1 6 3 7 After the engine starts disconnect the negative lead of the jumper cable from the vehicle and charged battery and then disconnect the positive lead of the jumper cable from the charged battery and the battery in the vehicle 8 Install the battery compartment cover 6 4 9 Close the hood 1 Jumper cable positive lead 2 Jumper cable negative lead 5 Connect the negative lead of the jumper cable to the negative terminal of the charged battery and the other end of the negative lead to an unpainted metal sur face of the vehicle Warming up To get maximum engine life always warm up the engine before starting off Never acceler ate hard with a cold engine To see whether or not the engine is warm check if it responds to the throttle normally with the starter choke turned off Drive select lever op
69. leaning the air filter elements Cleaning the intake duct air filter element 1 Remove the air intake duct grill by remov ing the quick fastener screws 1 Quick fastener screw x 4 2 Air intake duct grill 2 Remove the air filter element from the air intake duct grill by pulling it out as shown 1 Air filter element 5 Install the air filter element into the air in take duct grill 6 Install the air intake duct grill by installing the quick fastener screws 1 Air filter element 2 Air intake duct grill 3 Remove any large particles from the air filter element by hand 4 Tap the air filter element to remove most of the dust and dirt and then blow the re maining dirt out with compressed air 8 23 Cleaning the engine air filter element 3 Remove the air filter case cover by un NOTE hooking the holders There is a check hose at the bottom of the air filter case If dust or water collects in this hose empty the hose and clean the air filter element and air filter case 1 Holder x 5 2 Air filter case cover 4 Remove the air filter element 5 Remove the air filter element from its frame 1 Air filter case check hose 1 Remove the seats See page 4 15 for seat removal and installation proce dures 2 Remove the console See page 8 8 for console removal and installation proce dures 8 24 6 Wash the air filter element gently but thoroughly in solvent WARNING POTENT
70. mage to the vehicle could occur WARNING POTENTIAL HAZARD Failure to use extra care when operating this vehicle on unfamiliar terrain WHAT CAN HAPPEN You can come upon hidden rocks bumps or holes without enough time to react Could result in the vehicle over turning or going out of control HOW TO AVOID THE HAZARD Go slowly and be extra careful when op erating on unfamiliar terrain Always be alert to changing terrain conditions when operating the vehicle 7 14 RIDING INBRUSH OR WOODED AREAS When operating in areas with brush or trees watch carefully on both sides and above the vehicle for obstacles such as branches that the vehicle might hit causing an accident or for brush that might enter the vehicle as you pass and strike the driver or passenger Nev er hold onto the enclosure so your hand is outside the vehicle Hold only onto the hand grip inside the enclosure ENCOUNTERING OBSTACLES ON THE TRAIL If you cannot go around an obstacle such as a fallen tree trunk or a ditch stop the vehicle where it is safe to do so Set the parking brake and get out to inspect the area thoroughly Look from both your approach side and the exit side If you believe you can continue safe ly decide the path that will allow you to get over the obstacle at as close to a right angle as possible to minimize vehicle tipping Go only fast enough to maintain your momentum but still give yourself plenty of time to react to
71. n the bed is being lowered HOW TO AVOID THE HAZARD Before closing the bed be sure others are standing away from the vehicle Keep hands and fingers away from the pinch points between the bed and the frame WARNING POTENTIAL HAZARD Overloading the cargo bed WHAT CAN HAPPEN Could cause changes in vehicle han dling which could lead to an accident HOW TO AVOID THE HAZARD Never exceed the stated maximum load limit for this cargo bed Cargo should be properly distributed and securely attached Reduce speed when carrying cargo Al low greater distance for braking WARNING POTENTIAL HAZARD Carrying a passenger in the cargo bed WHAT CAN HAPPEN The passenger could fall be thrown out or be struck by objects in the cargo bed HOW TO AVOID THE HAZARD Never carry a passenger in the cargo bed This cargo bed is designed to carry cargo only Front and rear shock absorber adjustment The spring preload can be adjusted to suit the operating conditions You can reduce preload for a softer ride or in crease preload if frequent bottoming occurs CAUTION Frequent or severe bottoming can cause increased wear or damage to the vehicle Adjust the spring preload as follows To increase the spring preload turn the ad justing ring in direction To decrease the spring preload turn the ad justing ring in direction 4 21 1 Spring preload adjusting ring 2 Position indicator NOTE y A special
72. ng the key to START NOTE gt If the engine fails to start release the key and then try starting again Wait a few seconds before the next attempt Each cranking should be as short as possible to preserve battery energy Do not crank the engine more than 5 seconds on each attempt 5 If the engine is started with the starter choke in position Q the starter choke should be returned to position to warm up the engine If the engine is started with the starter choke in position keep the starter choke in this position to warm up the engine 6 Continue warming up the engine until it idles smoothly and return the starter choke to position before riding CAUTION See the Engine break in section prior to operating the engine for the first time 6 3 Starting a warm engine To start a warm engine refer to the Starting a cold engine section The starter choke should not be used Press the accelerator pedal slightly Jump starting Jump starting the vehicle should be avoided The battery should be removed and charged instead See pages 8 42 8 43 for battery re moval and installation procedures However if the vehicle must be jump started proceed as follows 1 Turn the key to OFF 2 Open the hood See pages 8 6 8 7 for hood opening and closing procedures 3 Remove the battery compartment cover 4 Using a charged 12 V battery connect WARNING h itive f the j r
73. ngine to cool before re moving the radiator cap Always use a thick rag over the cap Allow any re maining pressure to escape before completely removing the cap Final gear oil Make sure the final gear oil is at the specified level Add oil as necessary See pages 8 13 8 14 for details Recommended oil SAE 80 API GL 4 Hypoid gear oil If desired an SAE 80W90 hypoid gear oil may be used for all conditions NOTE gt y GL 4 is a quality and additive rating GL 5 or GL 6 rated hypoid gear oils may also be used Differential gear oil Make sure the differential gear oil is at the specified level Add oil as necessary See pages 8 15 8 16 for details Recommended oil SAE 80 API GL 4 Hypoid gear oil 5 7 Accelerator pedal Check to see that the accelerator pedal oper ates correctly It must operate smoothly and fully spring back to the idle position when re leased Have a Yamaha dealer repair as nec essary for proper operation Seat belts Make sure that both seat belts are not frayed or damaged The seat belt must move smoothly when pulled out and retract on its own when re leased The latch plate should click securely into the buckle and release when the release button is pushed firmly Wash off any dirt or mud which could affect operation Have a Yamaha dealer repair as necessary for proper operation Steering Park on level ground Turn the steering wheel right and left Check for excessive free play
74. ormance and extend the useful life of many components 1 Before cleaning the vehicle a Block off the end of the exhaust pipe to prevent water entry A plastic bag and strong rubber band may be used b Make sure the spark plug and all filler caps are properly installed 2 If the engine case is excessively greasy apply degreaser with a paint brush Do not apply degreaser to the wheel axles 3 Rinse the dirt and degreaser off with a garden hose Use only enough pressure to do the job 9 1 CAUTION Excessive water pressure may cause wa ter seepage and deterioration of wheel bearings brakes transmission seals and electrical devices Many expensive repair bills have resulted from improper high pressure detergent applications such as those available in coin operated car wash ers 4 Once the majority of the dirt has been hosed off wash all surfaces with warm water and mild detergent type soap An old toothbrush or bottle brush is handy for hard to get at places 5 Rinse the vehicle off immediately with clean water and dry all surfaces with a chamois clean towel or soft absorbent cloth 6 Clean the seats with a vinyl upholstery cleaner to keep the cover pliable and glossy Automotive type wax may be applied to all painted and chrome plated surfaces Avoid combination cleaner waxes Many contain abrasives which may scratch the paint or protective finish When finished start the engine and let it idle for sev
75. ottle position 10 20 hours Avoid prolonged operation above 3 4 throttle Rev the vehicle freely but do not use full throt tle at any time After break in The vehicle can now be operated normally Parking When parking stop the engine and shift the drive select lever into the neutral position Ap ply the parking brake to help prevent the vehi cle from rolling 6 9 Parking on a slope 4 amp WARNING POTENTIAL HAZARD Parking on a hill or other incline WHAT CAN HAPPEN The vehicle could roll out of control in creasing the chance of an accident HOW TO AVOID THE HAZARD Avoid parking on hills or other inclines If you must park on an incline apply the parking brake and block the front and rear wheels with rocks or other objects Do not park the vehicle at all on hills that are so steep you could not walk up them easily 1 Bring the vehicle to a stop by applying the brakes 2 Stop the engine 3 With the brakes applied set the parking brake NOTE Like many other vehicles the parking brake acts on the rear wheels For the parking brake to have the effect of braking all four wheels shift to 4WD before stopping the engine 6 10 Accessories and loading Accessories Accessories can affect the handling and con trol of your vehicle Keep the following in mind when considering an accessory or operating a vehicle which has accessories e Choose only accessories designed for your vehi
76. owing acts or the causing thereof 1 The removal or rendering inop erative by any person other than for purposes of maintenance repair or replacement of any de vice or element of design incorporated into any new vehicle for the purpose of noise control prior to its sale or delivery to the ultimate purchaser or while it is in use or 2 the use of the vehicle after such device or element of design has been removed or rendered inoperative by any person AMONG THOSE ACTS PRESUMED TO CONSTITUTE TAMPERING ARE THE ACTS LISTED BELOW These acts include tampering with the following systems i e modification removal etc Muffler Exhaust system Exhaust pipe Silencer Air cleaner case Intake system Air cleaner element Intake duct 11 1 MAINTENANCE RECORD Copies of work orders and or receipts for parts you purchase and install will be required to docu ment maintenance done in accordance with the warranty The chart below is printed only as a re minder to you that the maintenance work is required It is not acceptable proof of maintenance work MAINTENANCE DATE OF SERVICING DEALER INTERVAL SERVICE MILEAGE NAME AND ADDRESS eee jan 320 200 1 200 750 2 400 1 500 150 12 4 800 3 000 18 7 200 4 500 24 9 600 6 000 600 30 12 000 7 500 36 14 400 9 000 900 42 16 800 10 500 48 19 200 12 000 1 20 4 21 600 13 500 24 000 15 000 ie es wr r
77. r oil e Check oil level oil leakage Differential gear oil e Replace 8 4 Oo ONAL SC EVERY Whichever month 1 3 6 6 12 ITEM ROUTINE comes first km 320 1 200 2 400 2 400 4 800 2 gt mi 200 750 1 500 1 500 3 000 hours 20 75 150 150 300 e e o o o o o e Correct if necessary Replace pads j worn to the limit m O e o o olofo e Correct if necessary Replace pads if worn to the limit Accelerator pedal e Check operation and free play CO e Check operation or CdSe OP pO CO e Repair if necessary wnecivestngs S Repicettgamages OL LO OO e Replace if damaged Suspension coreane suspension e Correct if necessary aes amen dL OL OL OL OL OL e Check toe in Adjust if necessary Drive shaft universal joint Lubricate with lithium soap based grease 2 with lithium soap based Lubricate with lithium soap based grease s s i r sr sd s sd Engine mount e Check for cracks or damage g e Check bolt tightness e Check operation Stabilizer bushings e Check for cracks or damage Fittinas and fasteners e Check all chassis fittings and fasteners g e Correct if necessary NOTE Recommended brake fluid DOT 4 Brake fluid replacement e When disassembling the master cylinder or caliper replace the brake fluid Normally check the brake fluid level and add flu id as required e On the inner parts of the ma
78. rain and this movement will be felt in the steering wheel A sudden jolt could wrench the steering wheel around and your thumbs or fingers could be injured if they are in the way of the steering wheel spokes BRAKING Braking ability is affected by the type of ter rain In most cases gradually application of the brakes is more effective than abrupt brak ing particularly on loose surfaces like gravel Always allow for greater braking distance on rough loose or slippery surfaces GOING UPHILL Do not attempt to climb hills until you have mastered basic maneuvers on flat ground Use proper driving techniques to avoid over turns on hills and slopes Drive straight up hills and avoid crossing the side of a hill which increases your chance of rollover Practice first on gentle slopes before attempt ing steeper hills Always check the terrain carefully before attempting any hill Use com mon sense and remember that some hills are too steep for you to climb Maximum slope angle 15 7 7 15 Maximum Choose carefully which hills you attempt to climb Avoid hills with slippery surfaces or ones where you will not be able to see far enough ahead of you WARNING POTENTIAL HAZARD Operating on excessively steep hills WHAT CAN HAPPEN The vehicle can overturn more easily on extremely steep hills than on level sur faces or small hills HOW TO AVOID THE HAZARD Never operate your vehicle on hills too steep for i
79. result in Severe INJURY or DEATH This off highway utility vehicle will handle and maneuver differently from an ordinary passenger car or other vehicle e Vehicle capacity 1 operator and 1 passenger Passenger must be able to reach and hold the handgrip inside enclosure e This vehicle is recommended only for operators 16 and older with a valid motor vehicle license Adults must supervise use by minors Check state laws for minimum age requirements Gross Vehicle Weight Rating 2000 Ib 907 kg maximum including operator passenger accessories cargo and trailer tongue weight e Passenger and cargo can affect vehicle handling LOCATE AND READ THE OWNER S MANUAL YAMAHA ALWAYS e wear a seat belt when riding in the vehicle e keep your hands and feet inside the vehicle at all times watch for branches brush or other hazards that could enter the vehicle e drive straight up and down inclines driving across the side of an incline increase the risk of overturn NEVER e operate through water deeper than 13 33cm or fast flowing water if you must cross shallow slow moving water choose your path carefully to avoid sharp drop offs large rocks or slippery surfaces that could cause the vehicle to overturn ALWAYS USE AN APPROVED HELMET AND PROTECTIVE GEAR oe NEVER USE ON PUBLIC ROADS OR PAVEMENT e make sharp high speed turns the vehicle could roll over or go out of control NEVER USE WITH DRUGS OR
80. ring the engine CAUTION Never operate the engine with the air filter element removed This will allow unfiltered air to enter causing rapid engine wear and possible engine damage Additionally op eration without the air filter element will af fect carburetor jetting with subsequent poor performance and possible engine overheating 8 27 V belt cooling duct check hose The V belt cooling duct check hose is located under the console See page 8 8 for console removal and installation procedures If dust or water collects in the V belt cooling duct check hose remove the hose and clean 1 V belt cooling duct check hose V belt case drain plug The V belt case drain plug is located under the driver seat See page 4 15 for seat re moval and installation procedures After riding in water deep enough to allow wa ter to enter the V belt case remove the drain plug to drain any water from the case NOTE If water drains from the V belt case after re moving the drain plug have a Yamaha dealer inspect the vehicle as the water may affect other engine parts 8 28 aS 1 V belt case drain plug Rw ML tr fi Cleaning the spark arrester Be sure the exhaust pipe and muffler are cool before cleaning the spark arrester 1 Remove the bolts 1 Bolt x 3 2 Remove the tailpipe by pulling it out of the muffler 3 Tap the tailpipe lightly and then use a wire brush to remove any carbon depos its
81. safe operating condition Al ways follow the inspection and maintenance procedures and schedules described in this man ual Always keep both hands arms feet and legs inside the vehicle at all times during operation Keep your feet on the floorboard Never hold onto the enclosure except when using the hand grip inside the enclosure Otherwise your hand could be injured if it is caught between the en closure and an obstacle outside the vehicle Always keep both hands on the steering wheel when driving Never wrap your thumbs and fingers around the steering wheel This is particularly important when driving in rough terrain The front wheels will move right and left as they respond to the terrain and this movement will be felt in the steering wheel A sudden jolt could wrench the steering wheel around and your thumbs or fingers could be injured if they are in the way of the steering wheel spokes Always go slowly and be extra careful when operating on unfamiliar terrain Always be alert to changing terrain conditions when driving the vehicle Never operate on excessively rough slippery or loose terrain until you have learned and prac ticed the skills necessary to control the vehicle on such terrain Always be especially cautious on these kinds of terrain Never turn at excessive speed Practice turning at slow speeds before attempting to turn at faster speeds Do not attempt turns on steep inclines Never operate the vehicle on hills that
82. ster cylinder and caliper replace the oil seals every two years e Replace the brake hoses every four years or if cracked or damaged 8 5 Hood To open Unhook the hood latches and then slowly tilt the hood up until it stops 1 Latch x 2 8 6 1 Hood To close CAUTION Lower the hood slowly to its original position and then hook the hood latches Make sure that all cables and wires are in place when closing the hood e Do not drive the vehicle with the hood open unlatched or removed Secure projections Q on the underside of the hood into slots on the back of the instru ment panel Secure slots on the side of the hood around projections on the frame 1 Projection x 2 2 Slot x 2 3 Slot x 2 4 Projection x 2 8 7 Console To install To remove 1 Place the console in its original position 1 Remove the seats See page 4 15 for 2 Install the parking brake lever boot seat removal and installation proce 3 Install the seats dures 2 Remove the parking brake lever boot CAUTION _ S 3 Pull the console upward the drive select e When installing the console be sure lever boot will come loose not to pinch the cables or wires Make sure that the groove at the bot tom of the parking brake lever boot and the drive select lever boot fits se curely around the edge of the hole in the console 1 Console 8 8 Engine oil and oil filter cartridge The
83. sy procedure for making checks If your vehicle requires any repair take it to a Yamaha dealer The skilled technicians at a Yamaha dealer ship have the tools experience and know how to properly service your vehicle Use only genuine Yamaha parts on your vehicle Imita tion parts may look like Yamaha parts but they are often inferior Consequently they have a shorter service life and can lead to ex pensive repair bills 8 52 WARNING POTENTIAL HAZARD Checking the fuel system while smok ing or near an open flame WHAT CAN HAPPEN Fuel can ignite or explode causing se vere injury or property damage HOW TO AVOID THE HAZARD Do not smoke when checking the fuel system Make sure there are no open flames or sparks in the area including pilot lights from water heaters or furnac es Troubleshooting charts Starting problems or poor engine performance Check the fuel flow Restart the engine 2 Compression i There is compression Compression normal Use the electric starter to see if there is compression pressio Ask a Yamaha dealer to inspect 3 Ignition Wipe clean with dry cloth Ignition system is Remove the Spark is good normal spark plug and SE D Attach spark plug cap and Use the TENS 7 ground to chassis electric starter park IS weak E No spark Adjust the spark plug gap l or replace the spark plug 4 Battery Engine turns over l quickly Battery is good Engine turns o
84. t or your abilities Never oper ate vehicles on hills steeper than 15 Do not drive across the face of a hill Go straight up the hill Practice on smaller hills before attempt ing large hills 7 8 Before climbing the hill first be sure you are operating in low range 4WD or if necessary with 4WD Diff Lock To climb a hill you need traction momentum and steady throttle Travel fast enough to keep your momentum going but not so fast that you cannot react to changes in the terrain as you climb Slow down when you reach the crest of the hill if you cannot clearly see what is on the other side there could be another person an ob stacle or a sharp drop off If you start to lose traction or momentum when climbing and you decide you will be un able to continue use the brakes to come to a stop Do not attempt to turn the vehicle around With your foot on the brake look be hind you and plan your descent Shift the drive select lever in reverse so you can use the engine brake if necessary to slow your de scent Release the brake and begin to coast down the hill Use engine braking as much as possible gently applying the brakes when necessary 7 9 GOING DOWNHILL Check the terrain carefully before going down a hill When possible choose a path that lets you drive your vehicle straight downhill Avoid sharp angles that could allow the vehicle to pitch or roll over Carefully choose your path and drive no faster
85. t the engine and warm it up for a few minutes at approximately 1 000 to 2 000 r min Occasionally rev the engine to 4 000 to 5 000 r min The engine is warm when it quickly responds to the throttle 2 Remove the seats See page 4 15 for seat removal and installation procedures 3 Remove the console See page 8 8 for console removal and installation proce dures 4 Connect the tachometer to the spark plug lead and then set the idle to the specified idling speed by adjusting the throttle stop screw Turn the screw in direction to increase the engine speed and in direc tion O to decrease the engine speed Specified idle speed 1 450 1 550 r min 8 31 1 Throttle stop screw 5 Install the console 6 Install the seats Valve clearance The correct valve clearance changes with use resulting in improper fuel air supply or engine noise To prevent this the valve clear ance must be adjusted regularly This adjust ment however should be left to a professional Yamaha service technician Front brake pad check Each brake pad is provided with wear indica tor grooves which allow you to check the brake pad wear without having to disassem ble the brake To check the brake pad wear check the wear indicator grooves If a brake pad has worn to the point that the wear indica tor grooves have almost disappeared have a Yamaha dealer replace the brake pads as a set 1 Brake pad wear indicator groove NOTE Th
86. than you will be able to re act to obstacles that may appear WARNING POTENTIAL HAZARD Going down a hill improperly WHAT CAN HAPPEN Could cause loss of control or cause the vehicle to overturn HOW TO AVOID THE HAZARD Always check the terrain carefully be fore you start down any hill Never go down a hill at high speed Avoid going down a hill at an angle that would cause the vehicle to lean sharply to one side Go straight down the hill where possi ble 7 10 Before starting down hill make sure the vehi cle is in low range 4WD On most slopes this will let you use engine braking to help you go downhill slowly Go as slowly as possible If you are starting to go too fast apply the brakes gently Avoid sudden application of the brakes which could cause the vehicle to start Sliding If you are sliding or skidding try to steer in the direction the vehicle is sliding to help you re gain control If you must turn on the hill to avoid an obsta cle do so slowly and carefully If the vehicle starts to tip gradually steer in the downhill di rection if there are no obstacles in your path As you regain proper balance gradually steer again in the direction you want to go CROSSING THROUGH SHALLOW WATER If you must cross shallow slow moving water up to the depth of the vehicle s floorboards choose your path carefully to avoid sharp drop offs large rocks or slippery surfaces that could cause the vehicle to
87. ver Check the connections recharge ees Remove the fuel hose from the fuel pump Fuel pump is clogged There is fuel Check if there is fuel in the fuel tank Ask a Yamaha dealer to Supply fuel inspect Use the electric starter 8 53 Engine overheating WARNING HOW TO AVOID THE HAZARD POTENTIAL HAZARD Wait for the engine to cool before re Removing the radiator cap when the en moving the radiator cap Always use a gine and radiator are still hot thick rag over the cap Allow any re WHAT CAN HAPPEN maining pressure to escape before You could be burned by hot fluid and completely removing the cap steam blown out under pressure Ask a Yamaha dealer to inspect and repair the cooling system Leakage Level is low check the cooling system for leakage No Wait until the Check the coolant level in the engine has cooled coolant reserver and or radiator Restart the engine If the engine overheats again ask a Yamaha dealer to inspect and or repair the cooling system Add coolant See NOTE Level is OK NOTE If it is difficult to get the recommended coolant tap water can be temporarily used provided that it is changed to the recommended coolant as soon as possible 8 54 CLEANING AND STORAGE A CLEANING Frequent thorough cleaning of your vehicle will not only enhance its appearance but will improve its general perf

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