Lasko MT-84FA Automobile Parts User Manual
Contents
1. NUT MO PIN 6D 8 5L PLUG 1 4X14 13L PACKING 1 4 CU O RING G 95 PROTECTION SLEEVE LEVEL GAUGE PLUG TYPE COPPER PACKING 17X25 5X1 MAIN SPRING FOOT PLATE 16 FOOT SUNK HEAD BOLT 12 X65 H NYLON NUT M12 WASHER LOCK M12 SUNK HEAD BOLT 10X55 WASHER LOCK M10 NYLON NUT 10 FOOT ASSY 285W SF EXP SUNK HEAD BOLT 12X95 H HANDLE Q 1 2 1 1 1 1 1 1 1 4 4 1 1 1 1 2 4 1 2 2 2 2 2 2 2 1 1 1 1 2 1 1 2 4 4 7 7 7 1 2 1 TY REMARKS REPLACES 001521020 REPLACES 001521040 REPLACES 002211035 REPLACES 354329380 REPLACES 001220840 REPLACES 020308060 INCLUDES ITEMS W REPLACES 022711214 REPLACES 001611051 REPLACES 022711012 MT 84FA OPERATION amp PARTS MANUAL REV 0 06 10 05 PAGE 31 MT 84FA TANK AND HANDLE ASSY TANK AND HANDLE ASSY PAGE 32 MT 84FA OPERATION amp PARTS MANUAL REV 0 06 10 05 MT 84FA TANK AND HANDLE ASSY TANK AND HANDLE ASSY NO PART NAME QTY REMARKS 305910032 FUEL TANK ASSY ceat miei 1 INCLUDES ITEMS W 1 361118300 HANDLE 1 5 351337070 SHOCK ABSORBER 2 6 009110007 GT CAP 10X20 f 012210020 BOLT 10X20 H SW REPLACES 002211020 9 362116890 FUEL TANK GRAY 12 011208030 BOLT8X390 EE ets REPLACES 001220832. PAGE 26 MT 84FA OPERATION amp PARTS MANUAL REV 0 06 10 05 MT 84FA CRANKCASE AND ENGINE ASSY CRANKCASE AND ENGINE ASSY 35 1 35 2 35 3 35 4 35 5 36 42 42 14 42 24 42 34 42 44 42 54 PART NO 361117380 040006207 040006204 952400130 002210825 371447650 050300480 080100480 001220610 031106100 371334730 040006304 080100520 952400130 002210825 352444450 002200620 361449320 040006204 080200350 371449600 060404010 050101000 361449330 951407340 952405490 002210820 041006007 0053204201 362454441 943060020 943050050 943020020 943030021 943060100 301010210 361213800 35403001 1 361010020 354030030 354030040 354030050 PART NAME CRANK CASE BEARING 6207 BEARING 6204 WASHER 9304 BOLT 8X25 H SW BEARING COVER O RING S 48 STOP RING R 48 BOLT 6X10 T WASHER M5 CONNECTING ROD BEARING 6304 STOP RING R 52 WASHER 9304 BOLT 8X25 H SW PACKING FRONT COVER BOLT 6X20 H SW PINION BEARING 6204 STOP RING S 35 SPACER OIL SEAL TC 40528 O RING G 100 CLUTCH DRUM KEY 5X5X20R LOCK WASHER BOLT 8X20 H SW BEARING 6007Z WOODRUFF KEY CLUTCH ASSY CE120P CLUTCH GUIDE B CLUTCH BOSS C812 CLUTCH SHOE C812 CLUTCH SPRING C812 CLUTCH GUIDE A 1 6T LOCKWASHER CLUTCH AIR CLEANER ASSY BODY W CLEANER BACK PLATE CP ELEMENT YELLOW ELEMENT GRAY ELEMENT FRAME REMARKS INCLUDES ITEMS W INCLUDES ITEMS W MT 84FA OP
3. FEI ROS TCT Ros 8 Tri S s SI NPA 831 920108310 GASOLINE ONLY J P N 920210170 PRIMARY AIRFILTER CHECK DAILY _ o P N 920210180 3500 3700 RPM P N 920210150 P N 0732005020 P N 0732004520 CAUTION Prior to each operation check Check all nuts and bolts for tightness Check oil levels in both the engine and the lower unit Keep machine at the upright operating position to check 1 Lower unit assembly Check sight glass for proper level 2 Engine Fill to the lower outer rim NPA 975 Q OPERATION To START engine Open fuel filter valve and close choke lever on carburetor Place starter switch to ON and pull start rope When engine starts open the choke lever and warm up the engine for 4 5 minutes before operation To STOP engine Move the throttle lever quickly from ON to OFF position Then move starter switch to OFF and close the fuel filtervalve 24 P N 920209750 Figure 1 Rammer Operation and Safety Decals PAGE 10 MT 84FA OPERATION amp PARTS MANUAL REV 0 06 10 05 MT 84FA OPERATION AND SAFETY DECALS When you stop the engine be SECONDARY AIRFILTER To start switch must be SERVICE MONTHLY in the ON position sure to close NPA1016 NPA 293 the fuel cock P N 920203990 NPA 333 PROPER SPONGE 111 920100240 920203330
4. OPERATION AND PARTS MANUAL 44 MULTIQUIP Mikasa SERIES MODEL MT 84FA TAMPING RAMMER ROBIN GASOLINE ENGINE Revision 0 06 10 05 To find the latest revision of this publication visit our website at www multiquip com THIS MANUAL MUST ACCOMPANY THE EQUIPMENT AT ALLTIMES MT 84FA PROPOSITION 65 WARNING CALIFORNIA Proposition 65 Warning Engine exhaust and some of its constituents are known to the State of California to cause cancer birth defects and other reproductive harm PAGE 2 MT 84FA OPERATION amp PARTS MANUAL REV 0 06 10 05 MT 84FA OPERATION 8 PARTS MANUAL REV 0 06 10 05 PAGE 3 MT 84FA TABLE OF CONTENTS MULTIQUIP TAMPING RAMMER MT 84FA Proposition 65 2 Table Of Contents 4 Parts Ordering Procedures 5 Safety Message Alert Symbols 6 7 Rules For Safe Operation 8 9 Operation and Safety Decals 10 11 General Information 12 Specifications se 13 Controls and Components 14 Basic Engine 15 16 18 Maintenance 19 Troubleshooting Guide 20 21 Explanation Of Codes In Remarks
5. Air taken in through suction line Check suction line Recoil starter not working properly Dust in rotating part Clean recoil starter assembly Spring spring failure Replace sprial spring SYMPTOM Engine rotates but amplituide POSSIBLE PROBLEM Operating speed of throttle lever is incorrectly set TABLE 5 RAMMER TROUBLESHOOTING SOLUTION Set throttle lever to correct position not uniform or does not strike Oil in excess Clutch slips Drain excess oil Bring to correct level Replace or adjust clutch Spring Failure Replace sprial spring Speed of engine improper Adjust engine speed to correct operating RPM setting 84 OPERATION 8 PARTS MANUAL REV 0 06 10 05 PAGE 21 MT 84FA EXPLANATION OF PARTS SECTION REMARKS The following section explains the different symbols and remarks used in the Parts section of this manual Use the help numbers found on the back page of the manual if there are any questions The contents and part numbers listed in the parts section are subject to change without notice Multiquip does not guarantee the availability of the parts listed Sample Parts List NO PARTNO PART NAME QTY REMARKS 1 12345 BOLT 1 INCLUDES ITEMS W 2 WASHER 1 4 IN NOT SOLD SEPARATELY 2 12347 WASHER 3 8 IN MQ 45T ONLY 3 1
6. Crank engine 3 to 4 times so that oil reaches all internal parts Clean exterior with a cloth soaked in clean oil Store unit covered with plastic sheet in moisture free and dust free location out of direct sunlight MT 84FA OPERATION amp PARTS MANUAL REV 0 06 10 05 PAGE 19 84 TROUBLESHOOTING GUIDE SYMPTOM POSSIBLE PROBLEM SOLUTION Difficult to start Fuel is available but spark plug will not ignite Power available at high tension cable Ignition plug being bridge Check ignition system Carbon deposit at ignition Clean or replace ignition Short circuit due to defective insulators Replace insulators Improper spark gap Set spark plug gap to the correct gap Fuel is available but spark plug will not ignite Power NOT available at high tension cable Short circuit at stop switch Check stop switch circuit Replace stop switch if defective Ignition coil defective Replace ignition coil Fuel is available and spark plug ignites compression normal Muffler clogged with carbon deposits Clean or replace muffler Fuel in use inadequate water dust Flush fuel sytem and replace with fresh fuel Air Cleaner clogged Clean or replace air cleaner Fuel is available and spark plug ignites compression low Defective cylinder head gasket Tighten cylinder head bolts or replace head gasket C
7. MT 84FA OPERATION amp PARTS MANUAL REV 0 06 10 05 MT 84FA SAFETY MESSAGE SYMBOLS Equipment Damage Hazards NEVER operate equipment with covers M if Other important messages are provided throughout this or guards removed Keep fingers hands manual to help prevent damage to your light tower other hair and clothing away from all moving ps property or the surrounding environment parts to prevent injury Rotating Parts Hazards Accidental Starting Hazards OFF mop ALWAYS place the ON OFF switch in Z To avoid injury you MUST read a SE when the rammer is and understand operator s manual before using this machine Eye and Hearing Hazards This machine to be operated by qualified ALWAYS wear approved eye and personnel only hearing protection Ask for training as needed Refueling Hazard NEVER refuel rammer when placed in truck bed with plastic liner The possibility exists of explosion due to static electricity When adding fuel remove rammer from truck bed and place on ground PLASTIC TRUCK BED ADANGER DO NOT ADD FUEL TO RAMMER IF RAMMER IS PLACED INSIDE TRUCK BED WITH PLASTIC LINER POSSIBILITY EXISTS OF EXPLOSION OR FIRE DUE TO STATIC ELECTRICITY MT 84FA OPERATION 8 PARTS MANUAL REV 0 06 10 05 PAGE 7 MT 84FA RULES FOR SAFE OPERATION Read this manual Failure to follow instructions in this manual may lead to serious injury
8. 200 300 HOURS Pre Cleaner Remove the element from the pre cleaner Figure 13 at the top of the crankcase body side and clean it with cleaning oil kerosene PRE CLEANER Figure 13 Pre Cleaner Lubricate the top element yellow with 2 5 cc of engine oil SAE 30 Lubricate bottom element gray with 13 15 cc of engine oil SAE 30 and completely squeeze out the excess oil from the element before installing M The air cleaner Figure 14 on the engine side will hardly be contaminated if itis however after cleaning the element with kerosene dip it in mixed oil consisting of 3 parts of gasoline and 1 part of engine oil Then tightly squeeze outer primary element sponge and shake off well the inner secondary element before installing them Air Cleaner Figure 14 Engine Air Cleaner 200 300 HOURS Bath Drain oil reservoir on foot housing Figure 15 Refill with approximately 1 7 pt 800cc of 10W 30 motor oil Oil should be midway in sight glass Break in oil should be changed after first 50 hours Figure 15 Foot Housing Drain Plug Yearly Check the fuel line and the oil line regularly for damage and to ensure that there are no leaks Replace the oil and fuel lines every two years to maintain the performance and flexibility lines Long Term Storage Drain fuel from fuel tank fuel line and carburetor Remove spark plug and pour a few drops of motor oil into cylinder
9. 537 3927 NOTE DISCOUNTS ARE SUBJECT TO CHANGE 310 537 3700 MULTIQUIP INC Direct TOLL FREE access 18910 WILMINGTON AVENUE POST OFFICE BOX 6254 to our Parts Department CARSON CALIFORNIA 90749 310 537 3700 800 421 1244 Toll free nationwide 800 427 1244 FAX 310 537 3927 _ MULTIQUIP iiio MT 84FA OPERATION amp PARTS MANUAL REV 0 06 10 05 PAGE 5 MT 84FA SAFETY MESSAGE SYMBOLS FOR YOUR SAFETY ANDTHE SAFETY OF OTHERS Safety precautions should be followed at all times when operating this equipment Failure to read and understand the Safety Messages and Operating Instructions could result in injury to yourself and others E A This Owner s Manual has been developed to provide complete instructions for the safe and efficient operation of the MQ Mikasa Model MT 84FA Tamping Rammer Refer to the engine manufacturers instructions for data relative to its safe operation Before using this rammer ensure that the operating individual has read and understands all instructions in this manual SAFETY MESSAGE ALERT SYMBOLS The three 3 Safety Messages shown below will inform you about potential hazards that could injure you or others The Safety Messages specifically address the level of exposure to the operator and are preceded by one of three words DANGER You WILL be KILLED or SERIOUSLY INJURED if you DO NOT follow these directions You CAN be KILLED or SERIOUSLY
10. 920210150 DECAL 3500 3700 RPM 3 920106460 DECAL MIKASA 160 MM 4 920210160 DECAL SERVICE MONTHLY 5 8 d NPA1016 D NPA831 dan NPA329 R CONTACT MQ PARTS DEPT W MODEL amp S N OPTRA NP700 NPA437 1 1 1 1 920108310 DECAL CLEANER ELEMENT 1 920203290 DECAL CAUTION 1 9 PLATE SERIAL NO 1 10 920107000 DECAL PRE CLEANER 1 11 920204370 DECAL PRE CLEANER 1 12 920209750 DECAL CAUTION 4 CYCLE 975 13 920203330 DECAL EAR PROTECTION don NPA333 14 920203990 DECAL CAUTION FUEL COCK 1 99 16 920203980 DECAL ELEMENT SET 9050 NPA398 17 920207690 DECAL CAUTION MANUAL Tas NPA769 18 920210170 DECAL GASOLINE ONLY 1017 19 920208960 TAG GASOLINE NPA896 20 920210180 DECAL CHECK DAILY FILTER 1 NPA1018 21 920209100 DECAL CAUTION RAMMER Tanned NPA910 22 920100240 DECAL M MARK Vin NP24 100 0732004450 LABEL CAUTION 1 101 0732004520 LABEL OIL CAUTION 1 102 0732003900 LABEL WARNING 1 103 0732005020 LABEL CHOKE 1 84 OPERATION 8 PARTS MANUAL REV 0 06 10 05 PAGE 25 MT 84FA CRANKCASE AND ENGINE ASSY CRANKCASE AND ENGINE ASSY 24 lt LA
11. Corporate Office 18910 Wilmington Ave Carson CA 90746 Contact mq amp multiquip com Mayco Parts 800 306 2926 310 537 3700 Service Department 800 421 1244 310 537 3700 Tel 800 421 1244 Fax 800 537 3927 Fax 800 672 7877 Fax 310 637 3284 Fax 310 537 4259 MEXICO Cipsa Carr Fed Mexico Puebla KM 126 5 Momoxpan Cholula Puebla 72760 Mexico Contact pmastretta cipsa com mx Tel 52 222 225 9900 Fax 52 222 285 0420 CANADA Multiquip MQ Parts Department 800 427 1244 310 537 3700 Fax 800 672 7877 Fax 310 637 3284 Warranty Department 800 421 1244 Ext 279 Fax 310 537 1173 310 537 3700 Ext 279 Technial Assistance 800 478 1244 Fax 310 631 5032 UNITED KINGDOM Multiquip UK Limited Head Office Hanover Mill Fitzroy Street Ashton under Lyne Lancashire OL7 OTL Contact sales multiquip co uk BRAZIL Multiquip Tel 0161 339 2223 Fax 0161 339 3226 4110 Industriel Boul Laval Quebec Canada H7L 6V3 Contact jmartin multiquip com Tel 450 625 2244 Fax 450 625 8664 Av Evandro Lins e Silva 840 grupo 505 Tel 011 55 21 3433 9055 Barra de Rio de Janeiro Fax 011 55 21 3433 9055 Contact cnavarro multiquip com br srentes multiquip com br COPYRIGHT 2005 MULTIQUIP INC Multiquip Inc the MQ logo and the Mikasa logo are registered trademarks of Multiquip Inc and may not be used reproduced or altered without written permission All o
12. ENGINE EH 12 2D m INCLUDES ITEMS W W WD WP W dD PD GO MT 84FA OPERATION amp PARTS MANUAL REV 0 06 10 05 PAGE 29 MT 84FA GUIDE CYLINDER AND FOOT ASSY GUIDE CYLINDER AND FOOT ASSY PAGE 30 MT 84FA OPERATION amp PARTS MANUAL REV 0 06 10 05 MT 84FA GUIDE CYLINDER AND FOOT ASSY GUIDE CYLINDER AND FOOT ASSY NO PART NO 1 352423290 2 363457870 3 361344360 4 355452340 5 020118150 6 355447250 7 355447260 9 355334310 11 050100900 12 014210020 13 014210040 14 953405270 15 953405260 17 355213010 18 050201500 19 050931500 20 012710035 21 354010010 22 354336352 23 354442340 24 011008040 25 020108060 26 354446170 28 953405270 29 953405260 30 050100950 46 355113960 47 959010150 48 953404670 51 355447270 52 355213000 100 362910130 104 001611253 105 021112140 106 030212300 107 015110055 108 030210250 126 021110120 130 362910130 131 001611259 132 363343390 PISTON PISTON PIN PLUG PISTON ROD PISTON END NUT M18 P1 5 STOPPER UPPER STOPPER LOWER SPRING CYLINDER O RING G 90 SOCKET HEAD BOLT 10X20 T SOCKET HEAD BOLT 10X40 T PLUG 1 4X14 13L PACKING 1 4 CU GUIDE CYLINDER O RING P 150 O RING JASO3150 BOLT 10X35 H SW BELLOWS L ORANGE BELLOWS CLAMP BAND GUIDE BELLOWS BOLT 8X40
13. fill to the edge of the oil filler hole with the recommended oil type Table 3 See Table 2 for the oil capacity of your type engine Table 3 Motor Oil Grade Season or Temperature Grade of motor oil higher than MS class Spring Summer or Autumn 120 F to 15 F me Winter 440 F to 15 F Below 15 SAE 10W 30 PAGE 16 MT 84FA OPERATION 8 PARTS MANUAL REV 0 06 10 05 MT 84FA OPERATION Inspection 1 Check all nuts bolts fasteners for tightness Retighten as necessary Clean any dirtfromthe recoil starter and foot pedestal Wipe the entire unitclean before operating Replace any missing or damaged Safety Operation decals Adjust height of handle Adjusthandle by loosening nuts and moving handle to suit operation Retighten nuts Initial Start up When starting the MT 84FA Tamping Rammer perform the following 1 Open the fuel shut off valve by moving the fuel cock lever to the open position Figure 7 Fuel Cock Fuel Filter Figure 7 Fuel Cock 2 Set the engine ON OFF switch Figure 8 to the ON position START Figure 8 On Off Switch 3 Closethe choke lever Figure 9 and move the throttle lever to the Full Open position Turning the choke lever 90 degreesclockwise closes the choke In cold weather startthe unit with choke fully closed In warm weather or when the engine is warm the unit can be started with choke halfway orcompletely op
14. or even death This equipment is to be operated by trained and qualified personnel only This equipment is for industrial use only The following safety guidelines should always be used when operating the MT 84FA Tamping Rammer service this equipment before reading this entire manual E NEVER operate this equipment without proper protective Clothing shatterproof glasses steel toed boots and other E NEVER operate this equipment when not lt feeling well due to fatigue illness or taking E NEVER operate this equipment under the influence of operating the rammer E Whenever necessary replace nameplate operation and accident due to equipment modifications II NEVER use accessories or attachments which are not GENERAL SAFETY E This equipment should not be operated by persons under protective devices required by the job medicine drugs or alcohol ak safety decals when they become difficult read recommended by Multiquip for this equipment Damage NOT operate or service this 18 years of age Q000 E ALWAYS wear proper respiratory mask e hearing and eye protection equipment when AT Mi Manufacturer does not assume responsibility for any to the equipment and or injury to user may result MNEVER touch the hot exhaust manifold muffler or cylinder Allow these parts to cool before servicing engine or rammer E High Temperatures Allow the engine to cool before adding fuel or performing service
15. 0 13 022710800 NYLON NUT M8 14 030208200 WASHER LOCK M8 15 952401450 WASHER 8 5X22X3 16 954300720 FUEL COCK ASSY 174 351437785 HOLDER FUEL COCK 18 954406020 PACKING COCK FUEL 218 954406010 STRAINER 22 361910070 22 149 353449010 STRAP FUEL TANK CAP 22 24 361455740 SUB CAP 22 34 920208960 TAG GASOLINE 41 955200053 ROLLER W PIN 42 091005025 SCREW 5 X 25 43 022610505 FLANGE NUT M5 H 44 031105080 WASHER FLAT M5 51 959021721 FUEL HOSE D4 5 X D9 X150L 51 950014500150M FUEL HOSE 1M 52 950024085008 CLAMP TUBE 53 2696501243 FILTER FUEL 54 959026121 FUEL HOSE D5 5 X D11 5 X 170L 54 959026199 FUEL HOSEMM 55 954406420 HOSE BAND 10 5 91 361458840 STAY SHOCK ABSORBER R 92 361458850 STAY SHOCK ABSORBER L 93 002211005 BOLT 10 X 25H SW 94 022131008 CAP NUT M10 96 939010270 STOPPER RUBBER 70 97 080208200 WASHER LOCK M8 98 020308060 NUTM8 99 361459020 SPACER SHOCK ABSORBER no INCLUDES ITEM W BB O JO A A A O JO MT 84FA OPERATION amp PARTS MANUAL REV 0 06 10 05 PAGE 33 12 2046420 ENGINE CRANKCASE AND CYLINDER ASSY CRANKCASE AND CYLINDER ASSY 960 a GASKET SET PAGE 34 MT 84FA OPERATION 8 PARTS MANUAL REV 0 06 10 05 ROBIN 12 2046420 ENGINE CRANKCASE AND CYLINDER ASSY CRA
16. 0060150 FLANGE BOLT EH11 2 706 0043506120 SCREW WASHER 1 830 2681620103 GASKET BREATHER 1 850 2521800203 RUBBER PIPE 1 860 0011306160 BOLT AND WASHER ASSY 2 900 0566000250 CLAMP 1 901 0110060020 FLANGE BOLT 1 960 2539900117 GASKET SET 1 84 OPERATION 8 PARTS MANUAL REV 0 06 10 05 PAGE 35 ROBIN 12 2046420 ENGINE CRANKSHAFT AND PISTON ASSY CRANKSHAFT AND PISTON ASSY PAGE 36 MT 84FA OPERATION amp PARTS MANUAL REV 0 06 10 05 CRANKSHAFT AND PISTON ASSY NO 10 40 40 40 50 60 70 80 105 310 320 350 360 360 360 370 370 370 380 PART NO 2682190111 0230250110 0230250120 0230250130 0021814000 0032014000 0323030010 0053204201 0173120010 2522250110 2362300103 2682330103 2682340103 2682340203 2682340203 2522350117 2522350217 2522350317 2152500403 PART NAME CRANKSHAFT CP SPACER T 0 6 SPACER 0 8 SPACER TS TU NUT SPRING WASHER WOODRUFF KEY WOODRUFF KEY LOCK NUT CONNECTING ROD ASSY CONNECTING ROD BOLT PISTON PIN PISTON STD PISTON O S 0 25MM PISTON O S 0 25MM PISTON RING SET STD PISTON RING SET 0 25 O S PISTON RING SET 0 50 O S CLIP 1 ar a 41 QTY ROBIN 12 2046420 ENGINE CRANKSHAFT AND PISTON ASSY REMARKS SELECT SELECT SELECT INCLUDES I
17. 2 2D PAGE 44 MT 84FA OPERATION amp PARTS MANUAL REV 40 06 10 05 ROBIN 12 2046420 ENGINE MAGNETO ASSY ASSY PART PART NAME QTY REMARKS 10 2687933201 FLYWHEEL CP 1 11 2697943011 IGNITION COIL CP 1 30 0011406250 BOLT amp WASHER ASSY 2 60 0660000371 STOP SWITCH ASSY ON OFF 1 70 0150040090 TAPPING SCREW 2 75 0566030010 CLAMP 1 90 0566000250 CLAMP 1 95 0659000010 SPARK PLUG CLIP 1 100 0650140580 SPARK PLUG BR6ES 1 110 2307510113 SPARK PLUG CAP 1 MT 84FA OPERATION amp PARTS MANUAL REV 0 06 10 05 PAGE 45 ROBIN 12 2046420 ENGINE CARBURETOR ASSY CARBURETOR ASSY 210 252 62570 00 918 NOT SALE INCL 210 E 920 PAGE 46 MT 84FA OPERATION amp PARTS MANUAL REV 0 06 10 05 CARBURETOR ASSY NO PART NO 210 2526257000 900 5016004010 901 2526260508 902 2526260408 903 2026261208 904 1616233508 905 2846260308 906 5106045040 907 2846260408 908 1616255208 909 1476258408 910 1616238008 911 1616238108 912 2526261008 914 1616238308 915 1066257508 916 1066257608 917 1476257308 918 2846260008 919 1616245408 920 1616245108 921 1476258308 925 1616236808 926 1616236908 927 1476257508 929 1616238508 943 2526261108 945 1616255108 946 2526260308 947 1616255308 948 2526260208 949 2526260108 CARBURETOR ASSY SCREEN INLET C
18. 2348 HOSE A R MAKE LOCALLY 4 12349 BEARING 1 S IN2345B AND ABOVE NO Column Unique Symbols All items with same unique symbol st 96 or gt in the number column belong to the same assembly or kit which is indicated by a note in the Remarks column Duplicate Item Numbers Duplicate numbers indicate multiple part numbers are in effect for the same general item such as different size saw blade guards in use or a part that has been updated on newer versions of the same machine When ordering a part that has more than one item number listed check the remarks column for help in determining the proper part to order PART NO Column Numbers Used Part numbers can be indicated by a number a blank entry or TBD TBD To Be Determined is generally used to show a part that has not been assigned a formal part number at time of publication A blank entry generally indicates that the item is not sold separately or is not sold by Multiquip Other entries will be clarified in the Remarks Column QTY Column Numbers Used Item quantity can be indicated by a number a blank entry or A R A R As Required is generally used for hoses or other parts that are sold in bulk and cut to length A blank entry generally indicates that the item is not sold separately Other entries will be clarified in the Remarks Column REMARKS Column Some of the most common notes f
19. Column 22 Suggested Spare 23 Name Plate and Decals 24 25 Crankcase and Engine Assembly 26 29 Guide Cylinder and Foot Assembly 30 31 Tank and Handle Assembly 32 33 ROBIN EH 12 2D46420 ENGINE Crankcase and Cylinder Assembly 34 35 Crankshaft and Piston Assembly 36 37 Muffler Air Cleaner Camshaft amp Carb Assy 38 39 Governor Assembly 40 41 Recoil Starter and Blower Assembly 42 43 Magneto Assembly 44 45 Carburetor Assembly 46 47 Terms and Condition Of Sale Parts 48 Specification and part number are subject to change without notice PAGE 4 MT 84FA OPERATION amp PARTS MANUAL REV 0 06 10 05 MT 84FA PARTS ORDERING PROCEDURES When ordering parts please supply the following information Dealeraccount number J Dealer name and address Shipping address if different than billing address Returnfax number CO Applicable model number ZJ Quantity part number and description of each part Specify preferred method of shipment wa FedExorUPS Ground Note Unless otherwise indicated by cus
20. ERATION amp PARTS MANUAL REV 0 06 10 05 PAGE 27 MT 84FA CRANKCASE AND ENGINE ASSY CRANKCASE AND ENGINE ASSY CONTINUED PAGE 28 MT 84FA OPERATION amp PARTS MANUAL REV 0 06 10 05 MT 84FA CRANKCASE AND ENGINE ASSY CRANKCASE AND ENGINE ASSY CONTINUED NO PART NAME QTY REMARKS 43 002200820 BOLT 8X20 H SW 4 44 361336010 INTAKE PIPE 1 45 954010230 HOSE BAND 1 49 0830000010 COIL SPRING 1 50 959006120 CLIP 1 51 020310080 NUTM10 2 52 030210250 SW M10 4 53 001221050 BOLT 10X50 H SW 2 76 361214201 UNDERPROTECTOR 1 3 3 3 3 2 1 1 77 001220840 BOLT 8X40 T 78 020308060 NUT M8 79 030208200 WASHER LOCK M8 80 031108160 WASHER FLAT M8 81 0011308180 BOLT AND WASHER ASSY 91 361335870 CRANK GEAR 101 361010070 FRONT COVER 110 362910060 THROTTLE LEVER ASSY 111 362341550 THROTTLE BODY 112 362910090 THROTTLE GEAR CP W BOLT 114 362455620 SLIDER 115 362455630 THROTTLE LEVER 116 050100450 O RING G 45 117 050200100 O RING P 10 118 031110160 WASHER FLAT M10 119 033910070 CONICAL SPRINGWASHER 119 032110180 CONICAL SPRING WASHER M10 120 096206006 SOCKET HEAD SCREW 6 X 6 121 022131008 CAP NUT M10 122 020410060 NUT M10 123 096208020 SOCKET HEAD SCREW 8X20 124 020408050 NUT M8 126 956100045 THROTTLE WIRE 127 001220620 BOLT 6X20T 128 030206150 WASHER LOCK M6 129 022130605 CAP NUT M6 130 303010450 BAND 206 911211214
21. INJURED if you DO NOT follow these directions You CAN be INJURED if you DO NOT follow these directions HAZARD SYMBOLS Potential hazards associated with the operation of a MT 84FA Tamping Rammer will be referenced with Hazard Symbols which appear throughout this manual and will be referenced in conjunction with Safety Message Alert Symbols A RET Lethal Exhaust Gas Hazards Engine exhaust gases contain poisonous carbon monoxide This gas is colorless and odorless and can cause death if inhaled NEVER operate this equipment in a confined area or enclosed structure that does not provide ample free flow air Explosive Fuel Hazards Gasoline is extremely flammable and its vapors can cause an explosion if ignited DO NOT start the engine near spilled fuel or combustible fluids Wy DO NOT fill the fuel tank while the engine is running or hot DO NOT overfill tank since spilled fuel could ignite if it comes into contact with hot engine parts or sparks from the ignition system Store fuel in approved containers in well ventilated areas and away from sparks and flames Burn Hazards Engine components can generate extreme heat To prevent burns DO NOT touch these areas while the engine is running or immediately after operations Never operate the engine with heat shields or heat guards removed ZW Respiratory Hazards ill ALWAYS wear approved respiratory protection when required PAGE 6
22. KET MUFFLER SPACER EXHAUST SELF LOCKNUT BOLT amp WASHER ASSY BOLT amp WASHER 8 X 16 INTAKE PIPE CP STUD AIR CLEANER ASSY PACKING ELEMENT SET INSULATOR GASKET CARBURETOR GASKET 2 INSULATOR GASKET INSULATOR BOLT AND WASHER ASSY BOLT SOCKET HEAD INTAKE FLANGE STUD SELF LOCK NUT WASHER BOLT amp WASHER ASSY PLATE AIR CLEANER FLANGE NUT CLAMP LABEL CHOKE QTY W W W WP N W PO W PO DP O WP WP WP O DP gt REMARKS INCLUDES ITEMS W INCLUDES ITEMS W INCLUDES ITEM W MT 84FA OPERATION 8 PARTS MANUAL REV 0 06 10 05 PAGE 39 ROBIN EH 12 2D46420 ENGINE GOVERNOR ASSY GOVERNOR ASSY PAGE 40 MT 84FA OPERATION amp PARTS MANUAL REV 0 06 10 05 GOVERNOR ASSY NO PART NO 10 2524230303 20 2264230207 26 0031108000 30 2544270101 40 2544280103 50 0031306000 60 0011406300 70 0186060020 80 2524250323 200 2524340230 210 0116040030 230 0043105250 231 0043104250 235 2684500113 240 0021705000 250 2054600323 280 2264310101 290 2524420213 293 0110060030 710 2524280111 715 0011308160 716 0110060030 ROBIN EH 12 2D46420 ENGINE GOVERNOR ASSY PART NAME GOVERNORLEVER CP GOVERNOR SHAFT WASHER GOVERNOR ROD CP ROD SPRING CLIP BOLT amp WASHER ASSY NUT GOVERNOR SPRING
23. Latii P N 920107000 P N 920203980 NPA 910 Q P N 920209100 WARNING CAUTION ATTENZIONE READ ENGINE STARTING AND OPERATING GUIDE CAREFULLY BEFORE STARTING ENGINE PRECAUCION Read operator s manual carefully before use Libre le manual attentivement avant utillsation Bitte lesen Sie vor inbetriebnahme der Maschine de Bedienungsanleitung sogfaltig durch Prima dell uso leggere attentamente il manuale Lee com atenC o o manual de instru es antes de SHUT OFF ENGINE BEFORE REFUELING THOROGHLY WIPE SPILLED FUEL BEFORE STARTING CHECK FOR LEAKAGE FROM HOSES AND FITTINGS KEEP FLAMMABLES AWAY FROM ENGINE SHUT OFF FUEL VALVE WHEN ENGINE IS NOT IN USE OPERATE ENGINE IN A WELL VENTILATED AREA DO NOT OPERATE usar INA CLOSED ROOM Leer detenidamente el mamual de instrucciones antes de usar la maquina mi DO NOT TOUCH MUFFLER OR ANY AREA NEAR EXHAUST DURING OPERATION NPA 769 Q P N 920207690 P N 0732003900 Model No D TA MULTIQUIP P N 920106460 CONTACT MQ PARTS DEPT Figure 1A Rammer Operation and Safety Decals MT 84FA OPERATION amp PARTS MANUAL REV 0 06 10 05 PAGE 11 MT 84FA GENERAL INFORMATION Definition of Tamping Rammer The Mikasa MT 84FA tamping rammer is a powerful compacting tool capable of applying a tremendous force in consecutive impacts to a soil surface Its
24. NKCASE AND CYLINDER ASSY NO PART NO PART NAME QTY REMARKS 10 2521030131 CRANK CASE pem INCLUDES ITEMS W 96 208 2371420203 VALVE GUIDE OVERSIZE 2 268 2771601001 STEM SEAL 1 30 0440250150 OIL SEAL 1 40 0600250100 BALL BEARING 1 50 0310060020 DOWEL PIN 2 60 0105080480 STUD 2 704 0105060131 STUD 1 71 0013906600 STUD 1 75 0440080010 OIL SEAL VC 8X14X4 1 80 0401140030 PLUG 2 90 0211140020 GASKET 2 210 2521110121 MAIN BEARING COVER 1 INCLUDES ITEMS W 220 0440250160 OIL SEAL 1 230 0600250010 BALL BEARINGS 6205C3 1 250 2274500301 GOVERNORGEARCOMPL 1 260 2054190103 GOVERNOR SLEEVE 1 265 0108100020 STUD 2 270 2686360301 OIL GAUGE CP 1 280 0213160020 GASKET 1 294 2521700201 BRACKET CP M B C 1 295 2521700101 SUPPORT M B C 1 297 0011308160 BOLT amp WASHER ASSY 1 298 0011308160 BOLT amp WASHER ASSY 2 300 0130060200 BOLT amp WASHER ASSY 8 610 2681310121 CYLINDER INCLUDES ITEMS W 620 2531500133 GASKET HEAD 1 630 0110080100 FLANGE 4 680 2521550203 1 690 2691600403 GASKET ROCKER COVER 2 700 0310060020 DOWEL PIN 2 710 0110060170 FLANGE BOLT EY45V 4 720 2521560120 SPACER ASSY BREATHER 1 INCLUDES ITEMS W 721 2521560113 SPACER BREATHER 1 722 2521600103 LEAF VALVE 1 728 2921610109 RETAINER PLATE 1 724 2521440123 PLATE 1 725 011
25. OVER METALLING DIAPHRAGM COVER PUMP THROTTLE SHAFT VALVE THROTTLE SHAFT ASSY CHOKE CLIP VALVE CHOKE VALVE INLET NEEDLE BALL GASKET PLUG GASKET METALLING DIAPHRAGM DIAPHRAGM PUMP DIAPHRAGM ASSY METALLING SCREW SCREW ASSY SCREW SCREW SPRING IDLE ADJUST SPRING METALLING LEVER SPRING CHOKE PIN METALLING LEVER LEVER METALLING PLUG SCREW IDLE ADJUST SPRING PUMP STOPPER THROTTLE LEVER THROTTLE SCREW VALVE SPACER THROTTLE LEVER WASHER QTY 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 5 2 1 1 1 1 1 1 1 1 1 1 1 2 1 1 12 2046420 ENGINE CARBURETOR ASSY REMARKS INCLUDES ITEMS W MT 84FA OPERATION amp PARTS MANUAL REV 0 06 10 05 PAGE 47 Effective October 1 2002 TERMS AND CONDITIONS OF SALE PARTS PAYMENT TERMS Terms of paymentfor parts are net 10 days FREIGHT POLICY All parts orders will be shipped collect or prepaid with the charges addedto the invoice All shipments are F O B point of origin Multiquip s responsibility ceases when asigned manifest has been obtained from the carrier andany claim for shortage or damage mustbe settled between the consignee and the carrier MINIMUM ORDER The minimum charge for orders from Mul tiquipis 15 00 net Customers will be asked for instructions regarding handling of orders not meeting this requirement RETURNED GOODS POLICY Return shipments will be accepted and c
26. SPEED CONTROL ASSY BOLT SCREW PANHEAD SCREW CONTROL SPRING NUT CONTROL SPRING LINK PIVOT WIRE BRACKET FLANGE BOLT PROTECTOR CP GOVERNOR BOLT amp WASHER ASSY FLANGE BOLT c c I cl tO REMARKS REPLACES 2274220103 MT 84FA OPERATION amp PARTS MANUAL REV 0 06 10 05 PAGE 41 EH 12 2D46420 ENGINE RECOIL STARTER AND BLOWER ASSY RECOIL STARTER AND BLOWER ASSY PAGE 42 MT 84FA OPERATION amp PARTS MANUAL REV 0 06 10 05 12 2046420 ENGINE RECOIL STARTER AND ASSY RECOIL STARTER AND BLOWER ASSY NO PART NO PART NAME QTY REMARKS 10 2525165221 BLOWER HOUSING 2 1 20 920100240 DECAL M MARK 1 40 0011406550 BOLT 8 WASHER ASSY 4 90 2685270303 HEAD COVER 1 95 0110060140 FLANGE BOLT 2 200 2685020130 RECOIL STARTER ASSY T INCLUDES ITEMS W 201 2705011508 SPIRAL SPRING 1 202 2695012008 REEL 1 203 2825011118 STARTER ROPE 1 204 2615010008 STARTER KNOB 1 205 2705012508 RATCHET 2 206 2275013108 FRICTION SPRING 1 207 2275013508 RETURN SPRING 2 208 2705026108 RATCHET GUIDE 1 211 2685014518 STARTER PULLEY 1 220 0110060010 FLANGE 4 249 2275015208 SET SCREW 1 MT 84FA OPERATION amp PARTS MANUAL REV 0 06 10 05 PAGE 43 ROBIN EH 12 2D46420 ENGINE MAGNETO ASSY MAGNETO ASSY EH1
27. SY 1 956100045 THROTTLE WIRE 1 956100045 THROTTLE WIRE 3 354030030 ELEMENT YELLOW 5 854030030 ELEMENT YELLOW 3 354030040 ELEMENT GRAY 5 354030040 ELEMENT GRAY 1 361910070 CAP FUEL TANK 2 354336352 CLAMP BELLOWS 1 954300720 COCK FUEL ASSY 1 354010010 BELLOWS 3 2523260207 ELEMENT SET ENGINE 1 361910070 CAP FUEL TANK 1 0660000371 STOP SWITCH ASSY 1 954300720 COCK FUEL ASSY 3 0650140580 SPARK PLUG 5 2523260207 ELEMENT SET ENGINE 1 954406010 STRAINER FUEL TANK 1 0660000371 STOP SWITCH ASSY 1 2825011118 STARTER ROPE 5 0650140580 SPARK PLUG 1 954406010 STRAINER FUEL TANK 1 2825011118 STARTER ROPE Part number on this Suggested Spare Parts List may supersede replace the P N shown in the text pages of this book MT 84FA OPERATION amp PARTS MANUAL REV 0 06 10 05 PAGE 23 MT 84FA NAMEPLATE AND DECALS NAME PLATE AND DECALS VAN De AREFULLY 4 8 6g 5 5 a o x LLI z gt Z z2 4 BF M 4 0 d D 1 PAGE 24 MT 84FA OPERATION amp PARTS MANUAL REV 0 06 10 05 MT 84FA NAMEPLATE AND DECALS NAME PLATE AND DECALS NO PART NO PART NAME QTY REMARKS 1 920202930 DECAL START SWITCH 1 NPA293 2
28. TEM W MT 84FA OPERATION amp PARTS MANUAL REV 0 06 10 05 PAGE 37 EH 12 2D46420 ENGINE MUFFLER AIR CLEANER CAM amp CARB ASSY MUFFLER AIR CLEANER CAMSHAFT amp CARBURETOR ASSY PAGE 38 MT 84FA OPERATION amp PARTS MANUAL REV 0 06 10 05 ROBIN EH 12 2D46420 ENGINE MUFFLER AIR CLEANER CAM amp CARB ASSY MUFFLER AIR CLEANER CAMSHAFT amp CARBURETOR ASSY NO 10 34 35 36 37 38 50 60 70 80 90 95 210 220 230 240 260 310 330 340 345 350 365 366 500 505 510 510 2 520 540 550 551 555 556 563 565 5671t 570 577 580 585 590 860 910 PART NO 2533170111 2273860123 2273640113 0051904100 0031522000 2273870103 2393330113 2533360103 2693370103 2683340103 2683350103 13210KA031 2683530103 2693600103 2693580103 0170060090 2693650103 2523040111 2523700111 2533520103 2523650103 0176080020 0011308160 0011408160 2683300413 0105060230 2683271500 1063272308 2523260207 2523290103 1066500203 2373590303 2823590103 0011406400 0119060020 2523310221 0105050060 0176050010 0200080080 0011308180 2683650303 0023806000 0566000250 0732005020 PART NAME CAMSHAFT CP PIN SPRING RELEASE LEVER SPRING PIN SNAP RING RETURN SPRING TAPPET VALVE SPRING SPRING RETAINER INTAKE VALVE EXHAUST VALVE COLLECT VALVE PUSHROD ROCKERARM BOLT PIVOT NUT GUIDE PLATE MUFFLER CP BRACKET CP GAS
29. and maintenance functions Contact with hot components can cause serious burns Mi The engine section of this rammer requires an adequate free flow of cooling air NEVER operate the rammer in any enclosed or narrow area where free flow of the air is restricted If the air flow is restricted it will cause serious damage to the rammer or engine and may cause injury to people Remember the rammer s engine gives off DEADLY carbon monoxide gas EM ALWAYS refuel in a well ventilated area away from NOT smoke around or near the machine Fire or explosion could result from fuel vapors or if fuel is spilled on a hot engine sparks and open flames flammable liquids When refueling stop the engine and allow it to cool DO NOT smoke around or near the machine Fire or explosion could result from fuel vapors or if fuel MNEVER operate the rammer in an My explosive atmosphere or near combustible materials An explosion or fire could result causing severe bodily harm or even death Topping off to filler port is dangerous as it tends to spill fuel Stop the engine when leaving the rammer unattended Maintain this equipment in a safe operating condition at MALWAYS use extreme caution when working with is spilled hot engine all times PAGE 8 MT 84FA OPERATION amp PARTS MANUAL REV 0 06 10 05 MT 84FA RULES FOR SAFE OPERATION E ALWAYS stop the engine before servicing adding fue
30. applications include soil compacting for road embankments and reservoirs as well as backfilling for Before starting operation check the lifting gas pipelines water pipelines and cable installation work handle to The impact force of the MT 84FA levels and uniformly compacts Make sure that there is no damage on the bolts voids between soil particles to increase dry density Circular motion is converted to create impact force The MT 84FA tamping rammer develops a powerful compacting force at the foot of the rammer To maintain optimum performance proper Handle Operation 2 Makesurethatthere is no crack or breakage on handle 3 Make sure that there is no fissure on the surface If there is any abnormality or damage replace with new one operation and service are essential For operation Construction of Tamping Rammer This handle is to be used to lift up the shoe part ofthe machine The Mikasa MT 84FA is equipped with an air cooled four cycle Me body laid down on the ground ortuekbed gasoline engine Transmission of the power takes place by 1 Use proper lifting techniques to avoid back injury This increasing the engine speed to engage the centrifugal clutch handle is for manual lifting only Rammer Gearbox and Spring Cylinder Do not use this handle as a rammer lift point Use the The Mikasa MT 84FA uses an oil bath lubrication system Always op me macana check the oil level through the oil level sight glass att
31. e Only Bitte nur Benzin einf llen t Essence Uniquement Usare solo Benzina Solo para Gasolina p NPA 896 Q P N 920208960 First remove the element from the pre cleaner located at the top of the machine Clean the element with sollvent Apply SAE 30 motor oil as follows top element yellow with 2 to 5 cc and the bottom element gray with 13 to 15 cc Be sure to squeeze out excess oil before reinstalling NPA 437 Q P N 920204370 e READ OWNER S SERVICE MANUAL BEFORE OPERATING OR SERVICING THIS MACHINE ALWAYS KEEP UNAUTHORIZED INEXPERIENCED UNTRAINED PEOPLE AWAY FROM THIS MACHINE SURE ALL SAFETY DEVICES ARE OPERATIONAL BEFORE THIS MACHINE IS STARTED MAKE SURE ENGINE IS TURNED OFF AND SPARK PLUG WIRE DISCONNECTED BEFORE SERVICING THE MACHINE OR COMING IN CONTACT WITH ANY MOVING PART IF EQUIPMENT IS POWERED BY AN ELECTRIC MOTOR DISCONNECT ELECTRICAL PLUG NEVER LEAVE MACHINE UNATTENDED WHEN OPERATING ALWAYS STOP ENGINE AND ALLOW ENGINE TO COOL BEFORE ADDING FUEL OR OIL NPA 329 Q P N 920203290 NOTICE CLEAN THE ELEMENT WITH KEROSENE WHEN DIRTY AFTER THE CLEANING LUBRICATE IT MIXED OL KEROSENE 2 4 ENGINE OIL 1 SQUEEZE QUT THE Oi AND REPLACE IT AND CLEAN IT MORE OFTEN WHEN OPERATING IN DUSTY CONDITIONS TOKYO KOUKENSHA CO LTD JAPAN I77N FRHER IL Ar RATE AB AT GATES 2 4 ORIEL
32. en s Choke Lever Joy gt 7 Figure 9 Choke Lever Griptherecoilstarter Figure 10 handle andpullituntilyou feela slight resistance Then pull sharply andquickly Return therecoil starter handle tothe starter case before releasing Figure 8 Recoil Starter If enginefailsto start move the choke lever Figure 9 tothe half open position to avoid flooding Repeat steps 1 thru 4 If the engine does not start after repeated attempts checkthe spark plug forexcess fuel Cleanand replace the spark plug as needed 84 OPERATION 8 PARTS MANUAL REV 0 06 10 05 PAGE 17 MT 84FA OPERATION Operation 1 Tostart the rammertamping action move the throttle lever Figure 11 quickly from IDLE close to the FULL OPEN position DO NOT move the throttle lever slowly as this may cause damage to the clutch or spring OPERATOR S POSITION Make sure that the throttle lever is moved to the FULL OPEN position Operating the rammer at less than full speeds can result in damage to the clutch springs or foot 2 The MT 84FA tamping rammer is designed to run at 4 000 rpm At optimum rpm the foot hits at the rate of 660 700 impacts per minute Increasing throttle speed pastfactory setrpm does notincrease impacts and may damageunit The MT 84FA is designed to advance while tamping For faster advance pull back slightly on the handle so that rear of foot contacts soil first 3 To stop the tamping acti
33. he rearof not move the rammer with the lifting handle and the the tamper foot front rollers more than 16 feet 5 meters Controls Before starting the MT 84FA Tamping Rammer identify and understand the function of the controls see Figure 2 PAGE 12 MT 84FA OPERATION amp PARTS MANUAL REV 0 06 10 05 MT 84FA SPECIFICATIONS Table 1 MT 84FA Rammer Specifications Table 2 EH12 2D46420 Engine Specifications Specifications are general and are subject to change without notice If exact measurements are required equipment should be weighed and measured MT 84FA OPERATION amp PARTS MANUAL REV 0 06 10 05 PAGE 13 MT 84FA CONTROLS AND COMPONENTS ETG Figure 2 MT 84FA Rammer Figure 2 shows the location of the controls and components for the MT 84FA Tamping Rammer The functions of each control is described below 1 Throttle Lever Controls engine speed and the tamping action of the rammer Engine Stop Switch Controls the starting and stopping of the engine Switch must be in the ON position when starting the engine Choke Lever Used when starting the engine Normally used in cold weather conditions In cold weather turn the choke lever to the fully closed position in warm weather set choke lever half way or completely open Fuel Shut Off Valve Supplies fuel from the fuel tank to the engine To begin fuel flow move
34. l and oil E NEVER run engine without air filter Severe engine may occur ALWAYS service air cleaner frequently to prevent carburetor malfunction E ALWAYS check the machine for loosened threads or bolts before starting E ALWAYS be sure the operator is familiar with proper safety precautions and operations techniques before using rammer E ALWAYS store equipment properly when it is not being used Equipment should be stored in a clean dry location out of the reach of children DO NOT operate this equipment unless all guards and safety devices are attached and in place E CAUTION must be exercised while servicing this equipment Rotating and moving parts can cause injury if contacted Mi Keep all inexperienced and unauthorized people away from the equipment at all times E Unauthorized equipment modifications will void all warranties II NEVER pour or spray water over the engine E Test the engine ON OFF switch before operating The purpose of this switch is to shut down the engine of the rammer Mi Refer to the ROBIN Engine Owner s Manual for engine technical questions or information recommended by Multiquip for this equipment TRANSPORTING ALWAYS shutdown engine before transporting Tighten fuel tank cap securely and close fuel cock to prevent fuel from spilling Drain fuel when transporting rammer over long distances or bad roads When placing the rammer inside a truck bed for transport always tie do
35. l order items e Electrical components f Paint chemicals and lubricants 9 Decalsandpaper products h Items purchasedin kits 7 Thesenderwillbe notified of any material receivedthatis not acceptable 8 Suchmaterial willbe heldfor five working days from notification pending instruc tions Ifa reply is not received within five days the material will be returnedtothe senderathis expense 9 Creditonreturnedparts will be issued at dealer net price at time of the original purchase less a 15 restocking charge 10 In cases where an item is accepted for which the original purchase document can not be determined the price will be based on the list price that was effective twelve months prior to the RMA date 11 Credit issued will be applied to future purchases only PRICING AND REBATES Prices are subject to change without prior notice Price changes are effective on a spe cific date and all orders received on or after that date willbe billed atthe revised price Rebates for price declines and added charges for price increases will not be made for stock on hand atthe time of any price change Multiquip reserves the right to quote and sell directto Government agencies and to Origi nal Equipment Manufacturer accounts who use our products as integral parts oftheir own products SPECIAL EXPEDITING SERVICE A 35 00 surcharge willbe addedto the invoice for special handling including bus shipments insured parcel
36. manual for instructions amp details of operation and servicing 1 Secondary Air Cleaner Prevents dirt and other debris from entering the fuel system Remove wing nut on top of air filter cannister to gain access to filter element 2 Choke Lever Used when starting the engine Normally used in cold weather conditions In cold weather turn the choke lever to the fully closed position in warm weather set choke lever half way or completely open 3 Spark Plug Provides spark to the ignition system Set spark plug gap to 0 6 0 7 mm 0 024 0 028 inch Clean spark plug once a week 4 Muffler Used to reduce noise and emissions dh Engine components can generate extreme heat pah To prevent burns DO NOT touch these areas while the engine is running or immediately after operating NEVER operate the engine with the muffler removed Recoil Starter pull Manual starting method Pull the starter grip until resistance is felt then pull briskly and smoothly Engine ON OFF Switch Controls the starting and stopping of the engine Switch must be in the ON position when starting the engine Operating the engine without an air filter with a damaged air filter or a filter in need of replacement will allow dirt to enter the engine causing rapid engine wear MT 84FA OPERATION amp PARTS MANUAL REV 0 06 10 05 PAGE 15 MT 84FA OPERATION This section is intended to assist the operato
37. on move throttle lever quickly from the FULL OPEN to IDLE position Stopping The Engine Normal Shutdown 1 Move throttle lever quickly from the FULL OPEN to IDLE position Figure 12 and run the engine for three minutes at low speed Afterthe engine cools turnthe engine start stop switch to the STOP position Figure 8 until engine comes toa complete stop OPERATOR S POSITION THROTTLE Figure 12 Throttle Lever Idle 2 Closethe fuel shut off valve by moving the fuel cock leverto the CLOSED position See Figure 5 Emergency Showdown 1 Move the throttle lever quickly to the IDLE position and turn the engine start stop switch to the STOP position PAGE 18 MT 84FA OPERATION amp PARTS MANUAL REV 0 06 10 05 MT 84FA MAINTENANCE Maintenance Performthe scheduled maintenance procedures as indicated DAILY Thoroughly remove dirt and oil from the engine and control area Clean or replace the air cleaner elements as necessary Check and retighten all fasteners as necessary Check the spring box and bellows for oil leaks Repair or replace as needed WEEKLY Remove the fuel filter cap and clean the inside of the fuel tank Remove or clean the filter at the bottom of the tank Remove and clean the spark plug then adjust the spark gap to 0 02 0 03 inch 0 6 0 7 mm This unit has electronic ignition which requires no adjustments Clean air cleaner cover
38. ound in the Remarks Column are listed below Other additional notes needed to describe the item can also be shown Assembly Kit All items on the parts list with the same unique symbol will be included when this item is purchased Indicated by INCLUDES ITEMS W unique symbol Serial Number Break Used to list an effective serial number range where a particular part is used Indicated by S N XXXXX AND BELOW S N XXXX AND ABOVE S N XXXX TO S N XXX Specific Model Number Use Indicates that the part is used only with the specific model number or model number variant listed It can also be used to show a part is NOT used on a specific model or model number variant Indicated by XXXXX ONLY NOT USED ON Make Obtain Locally Indicates that the part can be purchased at any hardware shop or made out of available items Examples include battery cables shims and certain washers and nuts Not Sold Separately Indicates that an item cannot be purchased as a separate item and is either part of an assembly kit that can be purchased or is not available for sale through Multiquip PAGE 22 MT 84FA OPERATION amp PARTS MANUAL REV 0 06 10 05 MT 84FA SUGGESTED SPARE PARTS MT 84FA RAMMER 1 TO 3 UNITS MT 84FA RAMMER 5 UNITS QTYPARTNO DESCRIPTION REMARKS QTYPARTNO DESCRIPTION REMARKS 1 362910060 THROTTLE LEVER ASSY 1 362910060 THROTTLE LEVER AS
39. post orincases where Multiquip mustpersonally deliver the parts to the carrier LIMITATIONS OF SELLER S LIABILITY Multiquip shall not be liable hereunder for damages in excess ofthe purchase price of the item with respect to which damages are claimed and in no event shall Multiquip be liable for loss of profit or good will or for any other special consequential or incidental dam ages LIMITATION OF WARRANTIES No warranties express or implied are made in connection with the sale of parts or trade accessoriesnorastoany engine notmanufac tured by Multiquip Such warranties made in connection with the sale ofnew complete units are made exclusively by a statement of war ranty packaged with such units and Multiquip neitherassumes nor authorizes any personto assume for it any other obligation or liability whatever in connection with the sale of its products Apartfrom such written statement of warranty there are no warranties express implied orstatutory which extend beyondthe description ofthe products on the face hereof PAGE 48 MT 84FA OPERATION amp PARTS MANUAL REV 0 06 10 05 MT 84FA OPERATION 8 PARTS MANUAL REV 0 06 10 05 PAGE 49 OPERATION amp PARTS MANUAL HERE S HOW GET HELP PLEASE HAVE THE MODEL AND SERIAL NUMBER ON HANDWHEN CALLING UNITED STATES Multiquip
40. r with the initial start up of the MT 84FA Tamping Rammer It extremely important that this section be read carefully before attempting to operate the rammer DO NOT use your rammer until this section is thoroughly understood Failure to understand the operation of the MT 84FA Tamping Rammer could result in severe damage to the trowel or personal injury Rammer Gearbox and Spring Cylinder Bath This unit uses an oil bath lubrication system Perform the following 1 Checktheoillevelthrough theoillevel sight glass Figure 4 atthe rear ofthe tamper foot Oil Level Sight Glass Drain Plug Figure 4 Foot Housing Sight Glass 2 If oilis not visible add 10W 30 motor oil into the oil fill plug opening Figure 2 The bath contains approximately 1 7 pints 800 cc The oil bath level should be kept at the half way point of the sight glass Fuel Check 1 Check the fuel level in the fuel tank If the fuel level is low fill the fuel tank Figure 5 with clean unleaded gasoline Fuel Tank Figure 5 Fuel Tank Engine Oil Check To check the engine oil level place the rammer on secure level ground with the engine stopped 2 Remove the filler dipstick from the engine oil filler hole Figure 6 and wipe it clean Figure 6 Engine Oil Dipstick 3 Insert and remove the dipstick without screwing it into the filler neck Check the oil level shown on the dipstick 4 Ifthe engine oil level is low
41. redit willbe allowed subjectto the following provi sions 1 AReturned Material Authorization must be approved by Multiquip prior to ship ment 2 ToobtainaReturn Material Authorization alistmustbe providedto Multiquip Parts Salesthatdefinesitem numbers quanti ties and descriptions of the items to be returned Theparts numbers and descriptions must match the current parts price list b Thelist must be typed or computer generated c The list must state the reason s for thereturn d The list must reference the sales order s orinvoice s under whichthe items were originally purchased e The list must include the name and phone number ofthe person request ing the RMA 3 Acopyofthe Return Material Authoriza tionmustaccompanythe return shipment 4 Freight is at the sender s expense All parts mustbe returned freight prepaid to Multiquip s designated receiving point 5 Partsmustbeinnewandresalablecon dition inthe original Multiquip package if any and with Multiquip part numbers clearly marked 6 Thefollowingitems are not returnable 8 Obsolete parts If an item is in the price book and shows as being re placedby another item itis obsolete b Any parts with a limited shelf life such as gaskets seals O rings andother rubber parts thatwere pur chased more than six months priorto thereturn date c Anylineitemwith anextended dealer netprice of less than 5 00 d Specia
42. the fuel shut off valve downward Oil Bath Fill Plug Open this plug to add oil to the oil bath reservoir Drain Valve Open this valve to remove oil from the bellows Pre Cleaner Pre cleans first stage dirt and other debris from entering the engine 8 9 Foot Laminated wood with tempered steel plate for superior shock absorption Oil Level Sight Glass Indicates the level of oil in the oil bath reservoir Recoil Starting Handle Used when starting the engine Pull starter handle sharply and quickly then return starter handle to starter case before releasing Fuel Tank Cap Poly fuel tank to avoid rust and corrosion remove this cap to add gasoline Engine Air Cleaner Prevents dirt second stage and other debris from entering the engine Bellows Reservoir for oil bath Handle To operate rammer GRIP handle assembly firmly on both sides Muffler Used to reduce noise and emissions Spark Plug Provides spark to the ignition system replace with engine manufactures recommended type spark plug Nameplate Displays information regarding the rammer PAGE 14 MT 84FA OPERATION amp PARTS MANUAL REV 0 06 10 05 MT 84FA BASIC ENGINE Figure 3 Robin EH 12 2D Engine Controls and Components INITIAL SERVICING The engine Figure 3 must be checked for proper lubrication and filled with fuel prior to operation Refer to the manufacturers Engine
43. ther trademarks are the property of their respective owners and used with permission This manual MUST accompany the equipment at all times This manual is considered a permanent part of the equipment and should remain with the unit if resold The information and specifications included in this publication were in effect at the time of approval for printing Illustrations are based on the MT 84FA Tamping Rammer Illustrations descriptions references and technical data contained in this manual are for guidance only and may not be considered as binding Multiquip Inc reserves the right to discontinue or change specifications design or the information published in this publication at any time without notice and without incurring any obligations Your Local Dealer is 44 MULTIQUIP
44. tomer all FedExorUPS S dD Third D orders are treated as Standard Orders and will SCIL ship within 24 hours We will make every effort to v FedEx or UPS Next Day ship Air Shipments the same day that the order is Federal Express Priority One received if prior to 2PM west coast time Stock DHL Orders must be so noted on fax or web forms V Truck Here s how to get help Place Your Parts Order Via Web or Fax Please have the model and serial number on For Even More Savings when calling Domestic USA Dealers Only Parts Department 800 427 1244 Fax 800 672 7877 Extra Discounts 310 537 3700 Fax 310 637 3284 All parts orders which include complete part numbers Mayco Parts and are received by our automated web parts order 800 306 2926 Fax 800 672 7877 system or by fax qualify for the following extra 310 537 3700 Fax 310 637 3284 discounts Service Department Ordered Standard Stock orders 800 478 1244 Fax 310 537 4259 310 537 3700 p ae Power Service Department Web a We 800 835 2551 Fax 310 638 8046 Special freight allowances Technical Assistance when you order 10 or more P 800 478 1244 Fax 310 631 5032 line items via Web or Fax Warranty Department FedEx Ground Service at no charge for freight 800 421 1244 Ext 279 Fax 310 537 1173 No other allowances on freight shipped by any other 310 537 3700 Ext 279 carrier Multiquip s Main Phone Numbers 800 421 1244 Fax 310
45. wn the rammer MAINTENANCE NEVER lubricate components or attempt service on a running rammer ALWAYS allow the rammer a proper amount of time to cool before servicing Keep the rammer in proper running condition Fix damage to the rammer immediately and always replace broken parts Dispose of hazardous waste properly Examples of potentially hazardous waste are used motor oil fuel and fuel filters DO NOT use food or plastic containers to dispose of hazardous waste EMERGENCIES ALWAYS know the location of the nearest fire extinguisher and first aid kit ESN m I gt u A 2 OM TE FIRST AID KIT M In emergencies always know the location of the nearest phone or keep a phone on the job site Also know the phone numbers of the nearest ambulance doctor and fire department This information will be invaluable in the case of an emergency Es Ja Con MT 84FA OPERATION amp PARTS MANUAL REV 0 06 10 05 PAGE 9 MT 84FA OPERATION AND SAFETY DECALS Machine Safety Decals The MQ Mikasa tamping rammer is equipped with a number of safety decals These decals are provided for operator safety and maintenance information Figure 1 and 1A below and preceeding page illustrates these decals as they appear on the machine Should any of these decals become unreadable replacements can be obtained from your dealer P N 0732004450 Gasolin
46. ylinder worn Replace cylinder Spark plug loose Tighen spark plug Operation not satisfactory Not enough power available compression normal no miss firing Air cleaner clogged Air in fuel line Bleed remove air from fuel line Fuel level in carbureator float chamber improper Adjust carbureator float Carbon deposits in cylinder Clean or replace cylinder Not enough power available compression normal miss firing Ignition coil defective Flush fuel sytem and replace with fresh fuel Ignition plug often shorts Replace ignition wires clean ignition Fuel in use inadequate water dust Flush fuel sytem and replace with fresh fuel Engine overheats Excessive carbon depostion in combustion chamber Clean or replace crankcase Exhaust or muffler clogged with carbon Clean or replace muffler Spark plug heat value incorrect Replace spark plug with correct type spark plug PAGE 20 MT 84FA OPERATION amp PARTS MANUAL REV 0 06 10 05 MT 84FA TROUBLESHOOTING GUIDE SYMPTOM TABLE 4 ENGINE TROUBLESHOOTING continued POSSIBLE PROBLEM SOLUTION Operation not satisfactory Rotational speed fluctuates Governor adjustment improper Adjust governor to correct lever Governor spring defective Clean or replace ignition Fuel flow erratic Check fuel line
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