Kenmore 415.16218 Gas Grill User Manual
Contents
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5. a Ki i S 2 E 3 O Lower Front Panel a ww Y Upper panel o o snaps onto a Loe midshelf wire
6. Temperature Gauge Wing Nut 45 wna bn 4156513 A
7. E A 4 4 463845504 13 Grill Night Night Light Handle Assembly Note On the underside of the lamp assemblies are L for left side and R for right side Match to letter on the handle Lamp assemblies install inside grill lid insert thumbscrews provided with handle through lamp assemblies and grill lid then into handle Remove the two battery door screws and install the six C size batteries as indicated inside battery compartment Replace battery door and screws Note Two extra bulbs are nc Grill Night contained inside the bulb
8. Sideburner ___ Igniter Wire a Sideburner Tube 1 Sideburner A Valve E Sideburner Valve Cup 42 463845504 Grill Lid Temperature Gauge and Bezel Assembly Attach grill lid to grill bottom with 7 hinge pins and hitch pins Qty 2 Remove wing nut from temperature 45 gauge insert gauge into bezel then ean OR pin 4156513 into hole in grill lid Secure with wing nut Qty 2 Temperature e a Gauge 4 La Bezel S Grill Lid
9. CORRECT ASSEMBLY 14 463845504 SwingAway And Cooking Grate Assembly Insert lower SwingAway pivot wires into bottom holes in sides of grill lid Insert lower SwingAway leg wires into top holes in sides of grill bottom Insert upper SwingAway pivot wires into middle holes in sides of grill lid Insert upper SwingAway leg wires into loops on side of lower SwingAway Place cooking grate onto grate rests in grill bottom NOTE Backs of SwingAways should be pointing upward Pivot Wire ae Upper SwingAway ea Lower SwingAway
10. Cooking Grate 463845504 15 Tank Wire LP Tank Grease Clip and Battery A LP GAS TANK IS SOLD SEPARATELY Fill and leak check and ignitor Button Assembly tank before attaching to grill and regulator See Use and Place LP tank into hole in base with tank valve facing Care section for instructions toward front of grill To secure LP tank pull tank wire over the side of the tank toward the tank collar See Use and Care section for connection of regulator to LP tank Hang grease clip beneath grill bottom See inset below To collect grease hang an empty soup can not included from grease clip Insert AAA battery end first into ignition module then twist ignitor button onto module A CAUTION nN Tank collar opening must face to front of cart once tank is attached Failure to install tank correctly may allow gas hose to be damaged in operation resulting in the risk of fire Tank Wire Tank Collar
11. CAUTION To prevent a shorting condition make sure the lamp assemblies are fully inserted into grill lid Left lamp i Batterydoor o assembly gt l Sal o INCORRECT ASSEMBLY C Size L Batteries UI sok
12. LP tak par y i eparately ly Ignition Module AAA Battery Ignitor Button Failure to install can in clip will cause hot grease to drip from bottom of grill with risk of fire or property damage See Use amp Care section of this manual to perform the Burner Flame Check and for important safety instructions before using 16 463845504 USE AND CARE Never fill the cylinder beyond 80 full An overfilled spare LP tank is hazardous due to possible gas released from the safety relief valve The safety relief valve on the LP tank could activate releasing gas and cause an intense fire with risk of property damage serious injury or death NEVER store a spare LP tan
13. Upper Panel Wire Bend slightly to insert i NOTE Rear view of cart Wheels are to right side Condiment Wire NOTE front view of cart Wheels are to left side Nie 463845504 9 Grill Bottom Control Panel Assembly and Tank Wire Carefully place grill bottom control panel assembly onto cart so as not to scratch paint on legs Make sure control panel bracket
14. 463845504 5 ASSEMBLY Model No 415 162180 Cart Assembly Step 1 Position base on edge with tank hole to left side insert legs into base and attach with carriage bolts 5 and plastic wing nuts Use top holes on left side Qty 8 DO NOT FULLY TIGHTEN Insert midshelf wire into holes on insides of legs long wires toward left side Fully tighten carriage bolts and plastic wing nuts Leg Assembly Long midshelf wire to left side USE Top HOLE AN Pi SS SE di 6 463845504 Cart Assembly Step 2 Insert wheel hubcap assemblies into bottom holes on left legs Secure beneath base with hitch pins See inset below Push leg extenders into right legs Se Bs a DS ey GS Wheel Hubcap Assembly j sa Extender Completed assembly with hitch pin in axle bolt 463845504 7 Upper And Lower Front Panel Assembly Snap the upper and lower front panels together Insert the two pins on lower panel into holes in front of cart base Snap the upper panel over the midshelf wire Upper Front Panel
15. Pin NOTE Rear view of cart Wheels are to right side 8 463845504 Upper Panel Wire And Condiment Wire Assembly Insert panel wire through upper panel and into leg then bend wire slightly to insert opposite end Hook outer wires of condiment wire into holes in upper panel rotate condiment wire down and insert remaining wires into holes in front of lower panel
16. WARNING Be alert to the possibility of serious bodily injury if the instructions are not followed Be sure to read and carefully follow all of the messages AL caution A CAUTION Indicates a potentially hazardous situation which if not avoided may result in minor or moderate injury Installation Safety Precautions Use grill only with LP propane gas and the regulator valve assembly supplied Grill installation must conform with local codes or in their absence with National Fuel Gas Code NFPA 54 ANSI 2223 1 Handling and storage of LP cylinders must conform to LP Gas Code NFPA ANSI 58 Grill is not for use in or on recreational vehicles and or boats All electrical accessories such as rotisserie must be electrically grounded in accordance with local codes or National Electrical Code ANSI NFPA 70 Keep any electrical cords and or fuel supply hoses away from any hot surfaces This grill is safety certified for use in the United States only Do not modify for use in any other location Modification will result in a safety hazard TABLE OF CONTENTS For Yo r SAIC ooo otis nosy eam wm ee eae eee nee 2 Grill Service Cer vies oe tici ene 2 Product Record Information 2 Safety Symbols re tok ol heels oe eet i lina 2 Installation Safety Precautions 2 Kenmore Grill Warranty e eee eee eee 3
17. 5 Qty 2 Side Shelf V bar End Cap Too Holder 32 463845504 11 Sideburner Assembly Place sideburner body onto legs Secure at front with one wing screw through leg tool holder and into body Insert tab on sideburner frame into hole in body At rear leg insert carriage bolt through frame body and middle leg hole Secure with metal wing nut Insert sideburner tube into large frame hole Insert burner s threaded stud into small frame hole Attach metal wing nut to stud but do not fully tighten Insert sideburner valve into burner tube and snap valve cup into body Note proper tube to valve engagement in figure A Once proper engagement is made fully tighten metal wing nut beneath burner Attach sideburner ignitor wire long wire behind control panel to electrode beneath sideburner See figure B Press sideburner knob firmly onto sideburner valve and place sideburner grate onto body F ront view of grill y Insert tab into hole 36 i Qty 2 Sideburner Frame Sideburner Body tina Rear view of grill li l Sideburner i Grate 36 Sideburner
18. Do not use charcoal or ceramic briquets in a gas grill Unless briquets are supplied with your grill Use grill at least 3 ft from any wall or surface Maintain 10 ft clearance to objects that can catch fire or sources of ignition such as pilot lights on water heaters live electrical appliances etc Apartment Dwellers Check with management to leam the requirements and fire codes for using an LP gas grill in your apartment complex If allowed use outside on the ground floor with a three 3 foot clearance from walls or rails Do not use on or under balconies NEVER attempt to light burner with lid closed A buildup of non ignited gas inside a closed grill is hazardous Never operate grill with LP tank out of correct position specified in assembly instructions Always close LP tank valve and remove coupling nut before moving LP tank from specified operation position Safety Tips A Before opening LP tank valve check the coupling nut for tightness A When grill is not in use tum off all control knobs and LP tank valve A Never move grill while in operation or still hot A Use long handled barbecue utensils and oven mitts to avoid burns and splatters A Maximum load for shelves is 10 Ibs A Asoup can must be attached to grease clip and emptied after each use Do not remove soup can until grill has completely cooled
19. Parts A A a 4 Parts Diagram 2 our A Lolita 5 E aei netaa liete tad oe betwee 0 suinke ds 6 16 Usando aloe 17 27 Cooking Chart ca tart Ro ei 25 Troubleshooting orar et 26 27 Repair Protection Agreements Congratulations on making a smart purchase Your new Kenmore product is designed and manufactured for years of dependable operation But like all products it may require repair from time to time That s when having a Repair Protection Agreement can save you money and aggravation Purchase a Repair Protection Agreement now and protect yourself from unexpected hassle and expense Here s what s included in the Agreement Expert service by our 12 000 professional repair specialists Unlimited service and no charge for parts and labor on all covered repairs Product replacement if your covered product can t be fixed Discount of 10 from regular price of service and service related parts not covered by the agreement also 10 off regular price of preventive maintenance check Y Fast help by phone phone support from a Sears technician on products requiring in home repair plus convenient repair scheduling Once you purchase the Agreement a simple phone call is all that it takes for you to schedule service You can call anytime day or night or schedule a service appointment online Sears has over 12 000 professional repair specialists who have access to over 4 5 million quality parts and accessories That s the kind of p
20. Wipe with vinegar i outside with heat resistant paint Do not paint inside of grill AN caution _ NATURAL HAZARD SPIDERS FACT Sometimes spiders and other small insects climb into the burner tubes attached to the burners The spiders spin webs build nests and lay eggs The webs or nests can be very small but they are very strong and can block the flow of gas Clean burners prior to use after storing at the beginning of grilling season or after a period of one month not being used Typical spider webs inside burner Spider guards are on the air intakes in an effort to reduce this problem but it will not eliminate it An obstruction can result in a flashback a fire in the burner tubes The grill may still light but the obstruction does not allow full gas flow to the burners IF YOU EXPERIENCE THE FOLLOWING 1 Smell gas 2 Burner s will not light 3 A small yellow flame from burner should be blue 4 Fire coming from around or behind control knob STOP Immediately turn off gas at LP tank A After a burner tube fire you must inspect the hose and do a Leak Test to assure no damage has occured to the parts SOLUTION Wait for grill to cool Follow the Cleaning The Burner Assembly instructions Clean burners often Use a 12 pipe cleaner to clean out the burner tubes You may also force a stream of water from a hose nozzle through burner tubes
21. Ib Well done 15 20 min Well done 45 90 min Well done 18 23 min per Ib 12 15 min 20 min per lb Lamb Chops 1 2 Medium 6 12 min Poultry Chicken 2 1 2 to 3 1 2 Ibs Low Chicken halved or quertered Low Turkey Low Medium Seafood Steaks 1 thick Medium Hot Fillets 6 8 oz Medium Hot Shrimp large or jumbo Low Medium Venison Steak 1 thick Medium Burgers 1 2 Medium Roast 3 4 Ibs Low Medium Vegetables Baking Potato whole Onions whole Tomatoes half Corn whole Mushrooms 1 hr 15 min to 1 hr 30 min 40 60 min 18 20 min per Ib Well done 10 25 min 8 12 min 8 12 min Rare 8 10 min Med 10 12 min Rare 10 12 min Med 12 15 min Rare 20 22 min per lb Med 22 25 min per lb Wrap vegetables in foil 55 60 min 45 min 30 40 min 35 45 min 15 20 min 463845504 25 Troubleshooting Problem Possible Cause Prevention Solution Burner s wili not light Wire and or electrode covered with Clean wire and or electrode with rubbing alcohol and clean swab using ignitor cooking residue Electrode and burner are wet Wipe dry with cloth Electrode cracked or broken sparks at Replace electrode crack Wire is loose or disconnected Reconnect wires or replace electrode wire assembly Wire is shorting sparking between Replace ignitor wire electrode assembly ignitor and electrode Bad ignitor Replace ignitor Burner s will no
22. U S A and Canada www sears com WWW Ssears ca Our Home For repair of carry in items like vacuums lawn equipment and electronics call or go on line for the location of your nearest Sears Parts 8 Repair Center 1 800 488 1222 Call anytime day or night U S A only www sears com To purchase a protection agreement U S A or maintenance agreement Canada on a product serviced by Sears 1 800 827 6655 USAN 1 300 901 6665 Canada Par adi servicio m reparaci n Au Canada pour service en aries a domicilio y para ordenar piezas 1 800 LE FOYER 1 888 SU HOGAR 1 800 533 6937 1 888 784 6427 www sears ca SEARS Registered Trademark 1 Trademark Service Mark of Sears Roebuck and Co Marca Registrada Marca de Fabrica Marca de Servicio de Sears Roebuck and Co Marque de commerce Marque d pos e de Sears Roebuck and Co Sears Roebuck and Co
23. Wiis OT Night Light Handle holders attached to the L a bottom of the handle Left Bulb Holder R Right Assembly
24. and and electrodes ignition button is complete tight pushed noise CAN be heard from spark module Sparks are present but Output lead Are output Remove and reconnect ali output connections at module not at ali electrodes connections not connections on and and electrodes and or not at full complete fight strength Arcing to grill away If possible observe If sparks are observed other than from burner s wire from burner s grill in dark location insulation may be damaged Replace wires Operate ignition system and look for arcing between output wires and grill frame Weak battery Ali sparks present but Replace battery with a new AAA size alkaline battery weak or at slow rate Electrodes are wet Has moisture Use paper towel to remove moisture accumulated on electrode and or in burner ports Electrodes cracked or Inspect electrodes for Replace cracked or broken electrodes broken sparks at cracks crack 463845504 27 Your Home For repair in your home of all major brand appliances lawn and garden equipment or heating and cooling systems no matter who made it no matter who sold it For the replacement parts accessories and owner s manuals that you need to do it yourself For Sears professional installation of home appliances and items like garage door openers and water heaters 1 800 4 MY HOME 1 800 469 4663 Call anytime day or night
25. detected at any time STOP and call the fire department If you cannot stop a gas leak immediately close LP tank valve and call LP gas supplier or your fire department Leak Testing Valves Hose and Regulator 1 Turn all grill control knobs to OFF 2 Be sure regulator is tightly connected to LP tank 3 Completely open LP tank valve by turning OPD hand wheel counterclockwise If you hear a rushing sound turn gas off immediately There is a major leak at the connection Correct before proceeding 4 Brush soapy solution onto areas where bubbles are shown in picture below A Never remove threaded _ orifice at end of valve a Sideburner Valve 5 If growing bubbles appear there is a leak Close LP tank valve immediately and retighten connections If leaks cannot be stopped do not try to repair Call Sears for replacement parts at 1 800 4 MY HOME 6 Always close LP tank valve after performing leak test by tuming hand wheel clockwise 463845504 19 For Safe Use Of Your Grill And To Avoid Serious Injury Do not let children operate or play near grill Keep grill area clear and free from materials that bum Do not block holes in bottom or back of grill Check burner flames regularly Use grill only in well ventilated space NEVER use in enclosed space such as carport garage porch covered patio or under an overhead structure of any kind
26. fits over support bar on each side Insert carriage bolts through grill bottom and center hole in support bar Thread metal wing nuts onto bolts but do not fully tighten aty 2 Insert carriage bolts through control panel bracket and front holes in l support bar Secure with plastic wing nuts Fully tighten metal wing nuts Press control knobs onto valve stems 27 Insert ends of tank wire into slots on each side of tank hole in base p n 4080615 pin 4080074 Lean tank wire toward midshelf Qty 2 Qty 2 26 Qty 2 25 pin 4080615 sti di 27 s p n 4080074 P Control e ur Support Bar Front Hole Grill Bottom i 7 Control Panel i Assembly i f m a ri sli Tank Wire Control Panel a Bracket y 127 n Support Bar i sn Center Hole pn baad NOTE Rear view il of cart Wheels are ST NOTE Front view to right side of cart Wheels are to left side 3 C MERI TI 10 463845504 End Cap Side Shelf Tool Holder and V bar Assembly Insert end caps into ends of leg tubes Position side shelf onto right legs as shown below and secure with four wing screws Position tool holder onto left front leg and secure with two carriage bolts and plastic wing nuts Use the two outer holes Do not use the middle hole Place V bar into grill bottom resting on supports at each end
27. hole on underside of burner tube as before to secure burner See figure A VERY IMPORTANT Burner tube must engage valve opening as shown in figure A 11 Reattach ignitor wire to electrode 12 Reposition V bar and cooking grate Reattach clean can to grease clip 13 Before cooking again on grill follow Burner Flame Check A Do not use charcoal with this grill Burner Tube Screw Collector 4 Box Burner Electrode ignitor Wire 463845504 23 Storing Your Grill Clean cooking grates Store in dry location When LP tank is connected to grill store outdoors in well ventilated space and out of reach of children Cover grill if stored outdoors Store grill indoors ONLY if LP tank is tumed off and disconnected removed from grill and stored outdoors When removing grill from storage follow Cleaning Bumer Assembly instructions before starting grill Direct Cooking Use both burners to heat the grill for searing of the meat Once the meat has been seared turn the burners to LO to cook meat thoroughly indirect Cooking Once the grill is preheated turn one of the bumers off and place your meat on the grate above the burner that is NOT burning This indirect method of cooking allows you to slow cook poultry or large cuts of meat without the touch of a direct flame Always cook with the lid closed Due to weather conditions cooking times may vary During co
28. to to light right burner 6 If ignitor does not work wait 5 minutes then follow match lighting instructions After Lighting Turn knobs to HI position for warm up Do not warm up grill with knobs on ignite position Knobs and handle will become uncomfortably hot if left in ignite position AN caution _ If burner does not light turn knobs to 53 wait 5 minutes and try again If the burner does not ignite with the valve open gas will continue to fiow out of the burner and could accidentally ignite with risk of injury Match Lighting A Do not lean over grill while lighting 1 Open lid Turn on gas at LP tank 2 Place lit match into match lighting hole from beneath grill bottom as shown below 3 Push in and turn right knob to ignite position Be sure bumer lights and stays lit 4 Light left burner by pushing left knob in and turning to ignite position After Lighting Turn knobs to HI for warm up Match lighting hole is beneath grill bottom Ignitor Lighting The Sideburner 1 Tum on gas at LP tank 2 Push in and turn sideburner knob to HI 3 Press and hold ignitor button to light Be sure burner lights and stays lit 4 If burner does not light turn sideburner knob to OFF wait 5 minutes try again Match Lighting 1 Tum on gas at LP tank 2 Hold a lit match to any port on the sideburner Push in and tum the sidebur
29. to clean them Cleaning The Burner Assembly Follow these instructions to clean and or replace parts of burner assembly or if you have trouble igniting grill 1 Turn gas off at control knobs and LP tank 2 Remove cooking grate and V bar 3 Remove grease can from beneath grill Beneath grill bottom disconnect ignitor wire from electrode 4 Remove screw holding collector box Note which hole on collector box used for attaching to bumer Remove collector box and clean ceramic portion of electrode with rubbing alcohol and cloth 5 Under control panel disengage bumer springs from burner tubes Do not remove springs from valves 6 To remove burner slide backwards lift up and out of grill 7 Clean outside of burner with soap and water Lay burner upside down on fiat surface Force a stream of water through tubes Make sure water comes out of all burner holes Open clogged holes with a thin wire Shake out excess water and examine holes Due to normal wear and corrosion some holes may become enlarged If any large cracks or holes are found replace burner 8 If grill is to be stored coat burner lightly with cooking oil Wrap in protective cover to keep insects out If not storing grill after cleaning hold burner at an angle and insert into grill bottom 9 After cleaning insert electrode into hole in grill bottom Reattach collector box to burner with screw Be sure to use correct hole 10 Place end of spring into
30. A if you notice grease or other hot material dripping from grill onto valve hose or regulator turn off gas supply at once Determine the cause correct it then clean and inspect valve hose and regulator before continuing Perform a leak test A The regulator may make a humming or whistling noise during operation This will not affect safety or use of grill A If you have a grill problem see the Troubleshooting Section If the regulator frosts turn off grill and LP tank valve immediately This indicates a problem with the tank and it 20 463845504 should not be used on any product Return to supplier Putting out grease fires by closing the lid is not possible Grills are well ventilated for safety reasons Do not use water on a grease fire Personal injury may result If a grease fire develops turn knobs and LP tank off Do not leave grill unattended while preheating or burning off food residue on high If grill has not been regularly cleaned a grease fire can occur that may damage the product ignitor Lighting A Do not lean over grill while lighting 1 Open lid Turn on gas at LP tank 2 Turn left knob to ignite position 3 Push and hold ignitor button to light Be sure burner lights and stays lit 4 If burner does not light turn knobs to wait 5 minutes try again 5 Once left burner is lit turn right knob
31. Assembly Instructions Use and Care Manual Kenmore Liquid Propane Gas Grill with Grill Night Night Light Model No 415 162180 This Grill Is For Outdoor Use Only Read this manual before cooking on grill Failure to follow all manufacturer s instructions could result in fire or explosion which could cause property damage personal injury or death e Combustion by products produced when using this product contain chemicals known to the State of California to cause cancer birth defects or other reproductive harm A CAUTION Read and follow all Safety Statements Assembly Instructions and Use amp Care Directions before attempting to assemble and cook 463845504 0 4165387 11 25 03 Some parts may contain sharp edges especially as noted in these instructions Wear protective gloves if necessary NO TOOLS ASSEMBLY Parts Use and Care e Assembly e Troubleshooting Safety Rules Assembly Questions Call 1 800 4 MY HOME Parts Ordering Call 1 800 366 PART 7278 To Installer Assembler Leave these instructions with consumer To Consumer Keep this manual for future reference Sears Roebuck and Co Hoffman Estates IL 60179 U S A FOR YOUR SAFETY 1 Do not store or use gasoline or other flammable vapors and liquids in
32. afe internal temperature and cut into food to check for visual signs of doneness Whole poultry should reach 180 F breasts 170 F Juices should run clear and flesh should not be pink Hamburgers made of any ground meat or poultry should reach 160 F and be brown in the middle with no pink juices Beef veal and lamb steaks roasts and chops can be cooked to 145 F All cuts of pork should reach 160 F NEVER partially grill meat or poultry and finish cooking later Cook food completely to destroy harmful bacteria When reheating takeout foods or fully cooked meats like hot dogs grill to 165 F or until steaming hot Cooking Chart Cooking times and temperatures may vary according to specific recipes cooking conditions or barbecue equipment used Take these factors into consideration to insure best results If you use the indirect cooking method indirect cooking is lighting only one burner and placing food on opposite side of cooking grate allow more grilling time Temperatures High 650 F Medium 450 F Low 300 F Beef Hamburger 1 2 thick Medium Steak 1 2 Medium Hot Roast Low Pork Chops 1 2 Medium Ribs 5 6 Ibs Low Medium Roast 3 5 Ibs Low Medium Ham Steak 1 2 Medium Hot Ham 5 lb fully cooked Low Medium Med 7 10 min Well done 10 15 min Rare 3 6 min Med 6 9 min Well done 9 12 min Rare 18 22min per lb Med 22 28 min per Ib Well done 28 32 min per
33. ave other rights which vary from state to state Sears Roebuck and Co Dept 817WA Hoffman Estates IL 60179 463845504 3 PARTS LIST Model No 415 162180 Qty 2 1 1 11 e O ON DH A WC MN tm A A a Mina gt 4 N ba hy KM bM KM YF F mM 4 N 2 Oo OO A me www Be RB fp BR A eB md md RO do md INI i T m mm 4 463845504 Description Part Leg Assembly 0 4503239 Baag a ae a ie o aa 4502463 Midsholf arrese 4151035 10 24x2 Carriage Bolt 4080064 10 24 Plastic Tee Knob 4080091 Wheel Assembly 4310002 A Hitch Pim cca 4080062 STD624001 Leg Extender 4154577 Upper Front Panel 4154428 Lower Front Panel 4154609 Upper Panel Wire occ oo 4156095 Condiment Wire iL 4151039 Grill Dolo coords 4580640 Burner Assembly e o 4505078 Collector BOX isa tei 4500278 10 16x1 2 Self Tap Screw 4080059 STD611005 e A er e e a 5156419 Control Panel 4526191 10x1 2 T 20 Self Tap Screw 4080043 Valve Hose Reguiator Assembly 4524194 Electronic ignition Module with Wires 4153175 ignition Module Locking Ring 4157145 Control Knob ii 4154559 Valve Clip 0 i 4151043 1 4 20x1 1 4 Carriage Bolt 4080615 STD532512 1 4 20 Wing Nut i 4080221 STD541625 22222 89 Nn Description Pa
34. change service Use only those reputable exchange companies that inspect precision fill test and certify their cylinders Exchange your tank only for an OPD safety feature equipped tank as described in the LP Tank section of this manual Always keep new and exchanged LP tanks in upright position during use transit or storage Leak test new and exchanged LP tanks BEFORE connecting to grill LP Tank Leak Test For your safety Leak test must be repeated each time LP tank is exchanged or refilled Do not smoke during leak test Do not use an open flame to check for gas leaks Grill must be leak tested outdoors in a well ventilated area away from ignition sources such as gas fired or electrical appliances During leak test keep grill away from open flames or sparks Use a clean paintbrush and a 50 50 mild soap and water solution Brush soapy solution onto areas indicated by arrows in figure below If growing bubbles appear do not use or move the LP tank Contact an LP gas supplier or your fire department A Do not use household cleaning agents Damage to gas train components can result 18 463845504 Connecting Regulator To The LP Tank 1 LP tank must be properly secured onto grill Refer to assembly section 2 Turn all control knobs to the OFF position 3 Tum LP tank OFF by turning OPD hand wheel clockwise to a full stop 4 Remove the prot
35. e LP tank collar for marking LP tank valve must have Type 1 outlet compatible with regulator or grill Safety relief valve UL listed Overfill Protection gt uo This OPD safety SPO Hand heg feature is identified by a unique triangular hand wheel Use only LP tanks equipped with this type of valve LP tank must be arranged for vapor withdrawal and include collar to protect LP tank valve LP Liquefied Petroleum Gas LP gas is nontoxic odorless and colorless when produced For Your Safety LP gas has been given an odor similar to rotten cabbage so that it can be smelled LP gas is highly flammable and may ignite unexpectedly when mixed with air LP Tank Filling Use only licensed and experienced dealers LP dealer must purge tank before filling Dealer should NEVER fill LP tank more than 80 of LP tank volume Volume of propane in tank will vary by temperature A frosty regulator indicates gas overfill Immediately close LP tank valve and call local LP gas dealer for assistance Do not release liquid propane LP gas into the atmosphere This is a hazardous practice To remove gas from LP tank contact an LP dealer or call a local fire department for assistance Check the telephone directory under Gas Companies for nearest certified LP dealers 463845504 17 LP Tank Exchange Many retailers that sell grills offer you the option of replacing your empty LP tank through an ex
36. ective cap from LP tank valve Always use cap and strap supplied with valve Type 1 outlet with thread on outside Safety Relief Valve Strap and Cap Do not use a POL transport plug plastic part with external threads It will defeat the safety feature of the valve 5 Hold regulator and insert nipple into LP tank valve Hand tighten the coupling nut holding regulator in a straight line with LP tank valve so as not to cross thread the connection Nipple has to be centered into the LP tank valve Hold coupling nut and regulator as shown for proper connection to LP tank valve 6 Turn the coupling nut clockwise and tighten to a full stop The regulator will seal on the back check feature in the LP tank valve resulting in some resistance An additional one half to three quarters turn is required to complete the connection Tighten by hand only do not use tools NOTE If you cannot complete the connection disconnect regulator and repeat steps 5 and 6 If you are still unable to complete the connection do not use this regulator Do not insert any foreign objects into the valve outlet You may damage the valve and cause a leak Leaking propane may result in explosion fire severe personal injury or death Never attempt to attach this grill to the self contained LP gas system of a camper trailer or motor home Do not use grill until leak tested If a leak is
37. k under or near grill or in enclosed areas if you see smell or hear escaping gas immediately get away from the LP tank grill and call your fire department All spare LP tanks must have safety caps installed on the LP tank outlet LP Tank Removal Transport And Storage Turn OFF all control knobs and LP tank valve Tum coupling nut counterclockwise by hand only do not use tools to disconnect Lift LP tank wire upward off of LP tank collar then lift LP tank up and off of support bracket install safety cap onto LP tank valve Always use cap and strap supplied with valve Failure to use safety cap as directed may result in serious personal injury and or property damage LP Tank Valve Safety Cap Retainer Strap Adisconnected LP tank in storage or being transported must have a safety cap installed as shown Do not store an LP tank in enclosed spaces such as a carport garage porch covered patio or other building Never leave an LP tank inside a vehicle which may become overheated by the sun Do not store an LP tank in an area where children play LP Tank The LP tank used with your grill must meet the following requirements Use LP tanks only with these required measurements 12 30 5cm diameter x 18 45 7 cm tall with 20 Ib 9 kg capacity maximum LP tanks must be constructed and marked in accordance with specifications for LP tank of the U S Department of Transportation DOT Se
38. l parts and replace appearance of grease can aluminum castings on the grill Flashback Burner and or burner tubes are blocked Turn knobs to OFF Clean burner and or burner tubes fire in burner tube s Unable to fill LP tank Some dealers have older fill nozzles The worn nozzles don t have enough bite to engage the valve Try with worn threads a second LP dealer 26 463845504 Troubleshooting Electronic Ignition System Possible Cause Check Procedure Prevention Solution t os No sparks appear at Battery not installed Check battery Install battery make sure that and connectors any electrodes when properly orientation are oriented correctly with end down and end ignition button is up pushed no noise can be heard from spark Dead battery Has battery been Replace battery with new AAA size alkaline battery module used previously Button assembly not Check to insure Unscrew button cap assembly and reinstall making sure installed properly threads are properly threads are aligned and engaged fully engaged Button should travel up and down without binding Faulty spark module If no sparks are Replace spark module assembly generated with new battery and good wire connections module is faulty No sparks appear at Output lead Are output Remove and reconnect ali output connections at module any electrodes when connections not connections on
39. ld and windy conditions the temperature setting may need to be increased to insure sufficient cooking temperatures 1 Ignite the LEFT burner For slow cooking adjust the control knob to the LO setting For faster cooking adjust the control knob to the HI setting Place the food on the RIGHT side of the cooking grate Because the heat source is only on one side the food should be rotated at least once during cooking to insure even cooking Use a meat thermometer to determine when the food is done WIN 24 463845504 Food Safety Food safety is a very important part of enjoying the outdoor cooking experience To keep food safe from harmful bacteria follow these four basic steps Clean Wash hands utensils and surfaces with hot soapy water before and after handling raw meat and poultry Separate Separate raw meats and poultry from ready to eat foods to avoid cross contamination Use a clean platter and utensils when removing cooked foods Cook Cook meat and poultry thoroughly to kill bacteria Use a thermometer to ensure proper internal food temperatures Chill Refrigerate prepared foods and leftovers promptly For more information call USDA Meat and Poultry Hotline at 1 800 535 4555 In Washington DC 202 720 3333 10 00 am 4 00 pm EST How To Tell If Meat Is Grilled Thoroughly Meat and poultry cooked on a grill often browns very fast on the outside Use a meat thermometer to be sure food has reached a s
40. ner knob to HI Be sure burner lights and stays lit 463845504 21 Before Your First Cookout Light burners check to make sure they are lit close the lid and warm up grill on HIGH for 15 minutes Curing of paint and parts will produce an odor only on first lighting Burner Flame Check Light burner rotate knobs from HI to LO You should see a smaller flame in LO position than seen on HI Always check flame prior to each use Perform flame check on sideburner If only low flame is seen refer to Sudden drop or low flame in the Troubleshooting Section Turning Grill Off Tum all knobs to position Turn LP tank off by turning OPD hand wheel clockwise to a full stop ignitor Check Turn gas off at LP tank Press and hold ignitor button Click should be heard and spark seen each time between collector box or burner and electrodes See Troubleshooting if no click or spark Valve Check important Make sure gas is off at LP tank before checking valves Knobs lock in position To check valves first push in knobs and release knobs should spring back If knobs do not spring back replace valve assembly before using grill Tum knobs to LO position then turn back to position Valves should turn smoothly Hose Check Before each use check to see if hoses are cut or worn Replace damaged hoses before using grill Use only identical Kenmore replacement valve hose regulator assembly General Grill Cleaning D
41. o not mistake brown or black accumulation of grease and smoke for paint Interiors of gas grills are not painted at the factory and should never be painted Apply a strong solution of detergent and water or use a grill cleaner with scrub brush on insides of grill lid and bottom Rinse and allow to completely air dry Do not apply a caustic grill oven cleaner to painted surfaces Plated wire grates Wash grates and V bar with concentrated grill cleaner or use soap and water solution Dry thoroughly and store indoors between cookouts Plastic parts Wash with warm soapy water and wipe dry A Do not use citrisol abrasive cleaners degreasers or a concentrated grill cleaner on plastic parts Damage to and failure of parts can result Porcelain grates Because of glass like composition most residue can be wiped away with baking soda water solution or specially formulated cleaner Use nonabrasive scouring powder for stubborn stains 22 463845504 Repainting Your Grill After extended use and exposure to weather paint on grill may deteriorate or become spotted Although this detracts from grill s appearance it will not impair its performance To refinish your grill brush outside of grill lid and bottom with wire brush and lightly sand with fine grit sandpaper Sanding allows new paint to adhere more easily Wash grill lid and bottom with soap and water to remove dust and grease Do not use a grill cleaner on outside of grill
42. rofessionalism you can count on to help prolong the life of your new purchase for years to come Purchase your Repair Protection Agreement today Some limitations and exclusions apply For prices and additional information call 1 800 827 6655 SS AA Sears Installation Service For Sears professional installation of home appliances garage door openers water heaters and other major home items in the U S A call 1 800 4 MY HOME WARRANTY KENMORE GRILL WARRANTY Full 1 Year Warranty on Grill For one year from the date of purchase Sears will repair or replace at our option any grill part except for paint finish that is defective in material or workmanship Limited Warranty on Selected Grill Parts From one year after the date of purchase for the designated time periods listed below Sears will replace the following grill parts if they are defective in material or workmanship You will be charged for labor Lifetime of Grill Aluminum Top and Bottom Castings except for paint finish 9 years Electronic Ignition System except for ignitor battery 2 years Burner Assembly WARRANTY SERVICE Warranty service is available by contacting Sears at 1 800 4 MY HOME WARRANTY RESTRICTIONS This warranty is void if grill is used for commercial or rental purposes This warranty applies only when the grill is used in the United States This warranty gives you specific legal rights and you may also h
43. rt 10 24x1 1 4 Carriage Bolt 4080074 A A 4151019 Nba culle eee 4500327 A neie ta 4080065 Side Shelf enesis crenti eee 4154372 10 12x1 7 8 Wing Screw 4080096 al AAA nea ina 4154376 Sideburner Body oaa K K 4526185 Sidebumer Frame 4501705 10 24 Wing NL 4080083 Sidebumer LL 5068026 Sidebumer Knob 00 02 0006 0 4154471 Sideburner Grate 4156376 e EA be ae ness 4580709 Temperature Gauge with Wing Nut 4157171 Temperature Gauge Bezel 4157169 Logo Plate aaa 4156081 3 16 Pal Nut Li 4153096 1 4x1 118 Hinge Hin 4156513 Grill Night Handle Assembly 4154619 Lower SwingAway e 4152125 Upper SwingAway LL 4156449 Cooking Grate l a 4152741 Grease Clip eee eee 5156607 AAA Battery Li 4153177 ignition Button Assembly 4157156 STD541610 RTS DIAGRAM Model No 415 162180
44. t No gas flow Check to see if LP tank is empty If LP tank is not empty refer to match light Sudden drop in gas flow below Coupling nut and regulator not fully Turn the coupling nut about one half to three quarters additional connected turn until solid stop Tighten by hand only do not use tools Obstruction of gas flow Clear burner tube s Disengagement of burner to valve Reengage burner and valve Reattach spring clips Is grill assembled correctly Check steps in assembly instructions Sudden drop in gas Outof gas Check for gas in LP tank flow or low flame Excess flow valve tripped Turn off knobs wait 30 seconds and light grill If flames are still low turn off knobs and LP tank valve Disconnect regulator Reconnect regulator and leak test Turn on LP tank valve wait 30 seconds and then light grill Fiames blow out High or gusting winds Turn front of grill to face wind or increase flame height Low on LP gas Refill LP tank Excess flow valve tripped Refer to Sudden drop in gas flow above Flare up Grease buildup Clean grill Excessive fat in meat Trim fat from meat before grilling Excessive cooking temperature Adjust lower temperature accordingly Persistent grease fire Grease trapped by food buildup around Turn knobs to OFF Turn gas off at LP tank Leave iid in position and can damage the burner system let fire burn out After grill cools remove clean al
45. the vicinity of this or any other appliance 2 An LP tank not connected for use shall not be stored in the vicinity of this or any other appliance FOR YOUR SAFETY If you smell gas 1 Shut off gas to the appliance 2 Extinguish any open flame 3 Open lid 4 If odor continues immediately call your gas supplier or your fire department Call Grill Service Center For Help And Parts If you have questions or need assistance during assembly please call 1 800 241 7548 You will be speaking to a representative of the grill manufacturer and not a Sears employee To order new parts call Sears at 1 800 4 MY HOME Product Record IMPORTANT Fill out the product record information below Model Number Serial Number See rating label on grill for serial number Date Purchased A caution _ For residential use only Do not use for commercial cooking CARBON MONOXIDE HAZARD Burning charcoal releases carbon monoxide which has no odor and can cause serious injury or death Never burn charcoal inside homes vehicles or tents 2 463845504 Safety Symbols The symbols and boxes shown below explain what each heading means Read and follow all of the messages found throughout the manual DANGER Indicates an imminently hazardous situation which if not avoided will result in death or serious injury
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