Kenmore 415.161108 Gas Grill User Manual
Contents
1. l 10 l x 4d em 12 a iu 10 24x1 1 4 y Screw Left Back Leg Qty 2 Straight X 13 1710 24 Flange Nut Qty 2 Right Leg Place other upper leg as shown Attach upper leg and right front leg curve with 10 24x1 1 4 screw and 10 24 flange nut Then attach upper leg and right back leg straight with 10 24x1 1 4 screw and 10 24 flange nut Do not tighten Attach support bracket with 40 24x1 1 4 screws and 1410 24 flange nuts ie Upper Leg 13 10 24 Flange Nut Qty 4 3 12 Right Front Leg Right Back Li 10 24x1 1 4 Curve Verg 2 Screw Qty 4 S Ubport Bracke t Leg Extender 464810408 13 Tank Exclusion Wire Hook tank exclusion wire into legs with opening for LP cylinder on side brace side n Side Brace Larger opening side Tank Exclusion Wire Upper and Lower Panels Lay front legs down on the floor Fit upper panel with two tabs between legs Attach with 10 24x2 screws and 10 24 flange nuts Fit lower panel around tank exclusion wire and attach with 10 24x2 screws and 1410 24 flange nuts e 17 Upper Panel N 2 CNN aM a 17 in atl 10 24x2 Screw ooo Ch Qy8 1 1 1 secat a j 13 N N 310 24 Nut T Lower Panel Qty 8 14 464810408 Back Braces to Cart Remove previously attached screws and nuts from upper legs as shown Attach back brace2. 464810408 Leak Testing Valves Hose and Regulator 1 Turn all grill control knobs to OFF 2 Be sure regulator is tightly connected to LP tank 3 Completely open LP tank valve by turning OPD hand wheel counterclockwise If you hear a rushing sound turn gas off immediately There is a major leak at the connection Correct before proceeding by calling Sears for replacement parts at 1 800 4 MY HOME 4 Brush soapy solution onto areas where bubbles are shown in picture below A Never remove threaded orifice at end of valve 5 If growing bubbles appear there is a leak Close LP tank valve immediately and retighten connections If leaks cannot be stopped do not try to repair Call Sears for replacement parts at 1 800 4 MY HOME 6 Always close LP tank valve after performing leak test by turning hand wheel clockwise MN warninc iN For Safe Use Of Your Grill And To Avoid Serious Injury Do not let children operate or play near grill Keep grill area clear and free from materials that burn Do not block holes in bottom or back of grill Check burner flames regularly Use grill only in well ventilated space NEVER use in enclosed space such as carport garage porch covered patio or under an overhead structure of any kind Do not use charcoal or ceramic briquets in a gas grill Unless briquets are supplied with your grill Use grill at least 3 ft from any wall or surfa
3. H10 24X 1 2 Screw Valve Hose Regulator Qty 2 16 464810408 Heat Shield Attach heat shield with 10 24x1 2 screws and 10 24 flange nuts Heat Shield 27 27 1 10 24X1 2 Screw Qty 2 1110 24 Flange Nut Qty 2 Ee Tank Retainer Insert tank retainer into side brace and secure with wing screw 30 Wing Screw Qty 1 Tank vii Retainer 7 464810408 17 Burner Firebox and Control Knobs Place burner assembly into firebox A Fasten the burner assembly to the firebox using 5mm fiber washers and 10 24 x 1 2 machine screws Place firebox onto upper firebox supports with burner tubes below heat shield Make sure burner tubes are correctly engaged If burner is not leveled from left to right adjust the two screws attaching valve stems to control panel Attach ignitor wire to ignitor B _ Attach firebox with 10 24x1 2 screws 5mm fiber washers and 10 24 flange nuts C Push control knobs onto valve stems C Burner Assembly do Firebox 27 34 13 10 24X1 2 Screw 5mm Fiber Washer 10 24 Flange Nut Qty 6 Qty 6 Qty 4 T Valve Burner Tube ignitor wire Control Knob 18 464810408 Shelves _ Insert mounting brackets into side shelf supports with 10 24x1 2 screws A Attach back of leg with 1 4 20x1 1 4 screws and1 4 20 flange nuts Do not fully tighten Attach mounting brackets to front of
4. a straight line with LP tank valve so as not to cross thread the connection Nipple has to be centered into the LP tank valve 464810408 5 Hold coupling nut and regulator as shown for proper connection to LP tank valve 6 Turn the coupling nut clockwise and tighten to a full stop The regulator will seal on the back check feature in the LP tank valve resulting in some resistance An additional one half to three quarters turn is required to complete the connection Tighten by hand only do not use tools NOTE If you cannot complete the connection disconnect regulator and repeat steps 5 and 6 If you are still unable to complete the connection do not use this regulator DANGER Do not insert any tool or foreign object into the valve outlet or safety relief valve You may damage the valve and cause a leak Leaking propane may result in explosion fire severe personal injury or death Outdoor gas appliance is not intended to be installed in or on a boat Outdoor gas appliance is not intended to be installed in or on an RV Never attempt to attach this grill to the self contained LP gas system of a camper trailer or motor home Do not use grill until leak tested Ifa leak is detected at any time STOP and call the fire department f you cannot stop a gas leak immediately close LPcylinder valve and call LP gas supplier or your fire department 6
5. leg with 1 4 20x1 2 screws B Fully tighten all screws Repeat above steps to attach side burner shelf to cart 27 40 41 10 24x1 2 1 4 20x1 2 1 4 20 Flange Nut Screw Screw Qty 4 Qty 8 Qty 4 39 1 4 20x1 1 4 Screw Qty 4 Mounting Bracket Shelf Support Side Shelf Without Hole 39 464810408 19 Sideburner Attach sideburner valve with 8 32x3 8 machine screws A Attach sideburner pan with 8x3 8 self tap screws and 5mm ID 9mm OD fiber washers Place sideburner into shelf B _ Make sure valve is inside sideburner tube Attach sideburner with wing nut and 5mm ID 9mm OD fiber washer Insert one end of burner clip into hole in sideburner tube and hook other end around valve manifold Attach sideburner ignitor wire C Press sideburner control knob onto valve stem and sideburner grate onto shelf D Attach hinges to back of shelf with 10 24x1 2 screws and 10 24 nuts E 47 ri 61 Sideburner Valve Sideburner Correctly assembled burner to valve engagement Control Knob Sideburner Valve SideBurner Clip Sideburner Ignitor Wire e Sideburner Lid E 47 45 27 8 32x3 8 8x3 8 Sideburner Clip Screws Self Tap Screws Qty 1 Qty 2 Qty 3 61 46 27 13 5mm ID 9mm OD 44 Wing Nut 10 24X1 2 Screw 810 24 Flange Nut Fiber Washers ade Qty 1 Qty 4 Qty 4 Qty 4 20 464810408 Lower Firebox Hinge
6. to grill LP Tank Leak Test For your safety Leak test must be repeated each time LP tank is exchanged or refilled Do not smoke during leak test Do not use an open flame to check for gas leaks Grill must be leak tested outdoors in a well ventilated area away from ignition sources such as gas fired or electrical appliances During leak test keep grill away from open flames or sparks Use a clean paintbrush and a 50 50 mild soap and water solution Brush soapy solution onto areas indicated by arrows in figure below Leaks are indicated by growing bubbles If growing bubbles appear do not use or move the LP tank Contact an LP gas supplier or your fire department A Do not use household cleaning agents Damage to gas train components can result Connecting Regulator To The LP Tank 1 LP tank must be properly secured onto grill Refer to assembly section 2 Turn all control knobs to the OFF position 3 Turn LP tank OFF by turning OPD hand wheel clockwise to a full stop 4 Remove the protective cap from LP tank valve Always use cap and strap supplied with valve OPD Hand Wheel Type 1 outlet with thread on outside Safety Relief Valve Do not use a POL transport plug plastic part with external threads It will defeat the safety feature of the valve 5 Hold regulator and insert nipple into LP tank valve Hand tighten the coupling nut holding regulator in
7. warm soapy water and wipe dry A Do not use citrisol abrasive cleaners degreasers or a concentrated grill cleaner on plastic parts Damage to and failure of parts can result Porcelain grates Because of glass like composition most residue can be wiped away with baking soda water solution or specially formulated cleaner Use non abrasive scouring powder for stubborn stains Painted surfaces Wash with mild detergent or nonabrasive cleaner and warm soapy water Wipe dry with a soft nonabrasive cloth Stainless steel surfaces To maintain your grill s high quality appearance wash with mild detergent and warm soapy water and wipe dry with a soft cloth after each use Baked on grease deposits may require the use of an abrasive plastic cleaning pad Use only in direction of brushed finish to avoid damage Do not use abrasive pad on areas with graphics Cooking surfaces If a bristle brush is used to clean any of the grill cooking surfaces ensure no loose bristles remain on cooking surfaces prior to grilling It is not recommended to clean cooking surfaces while grill is hot E caurion TA SPIDER ALERT GAS COLLECTOR BOX amp IGNITOR BURNER 4 9 SPIDER WEBS 1 INSIDE BURNER TUBE i X VALVE AIR VENTURI SHUTTER If you notice that your grill is getting hard to light or that the flame isn t as strong as it should be take the time to check and clean the burner tube LIFT OU
8. 15912 31 Ere BOXZ Dna e ep eU UD ER 80015575 32 Burner Assembly 00 80012232 33 3 Control Knobs sas surra ees 80014405 34 22 5mmlID 15mm OD Fiber Washer 80015912 35 Side Shelf Without Hole 80010072 36 Side Shelf With Hole Fascia 80015581 37 2 ounting Side Shelf RF LB 80010073 38 2 ounting Side Shelf LF RB 80010074 39 4 1 4 20x1 1 4 Screw eee 80015912 40 4 1 4 20x12 Screw eee 80015912 41 4 1 4 20 Flange Nut 0 0 0 eee 80015912 42 1 Side Burner Pan oo 0 eee 80006246 43 1 Side Burner Assembly 80015910 Key Qty Description 0 Part 44 1 Grate Side Burner o anaana 80009728 45 1 Sideburner Clip 0 00 80015912 46 1 Wing N l sot eat ee eth ey 80015912 47 3 8X3 8 Self Tap Screw 80015912 48 2 Lower Hinge 0 0 0 eee eee 80012696 49 2 Upper Hihge essen 80012695 50 1 Lid Handle ooo oes eb daneg 80012224 51 1 TOP LIC re Ie T RSS 80015577 52 4 6 5mm ID 18mm OD Fiber Washer 80015912 53 1 Heat Diffuser eee 80009181 54 1 Cooking Grate 0 0 6 80013209 55 1 Swirig AWay venie Cie eg ge as 80009166 56 1 Grease CUP cssc sah EES ERT 80000270 57 1 Clip Grease Cup 0 eee 80000271 58 1 Eogo Plale s Ex TERR RRTIS 80010544 59 1 Heat Shield Firebox 0 80010068 60 2 8 32x3 8 Screw sss 80015912 61 4 5mm ID 9mm OD Fibe
9. No gas flow Vapor lock at coupling nut to LP tank Coupling nut and LP tank valve not fully connected ELECTRICAL ISSUES Electrode cracked or broken sparks at crack Electrode tip not in proper position Wire and or electrode covered with cooking residue Wires are loose or disconnected Wires are shorting sparking between ignitor and electrode Turn off gas at LP tank If hose is cut or cracked replace valve hose regulator See LP Tank Leak Test and Connecting Regulator To The LP Tank Turn off LP tank valve Turn off LP tank valve Return LP tank to gas supplier Turn off LP tank valve Remove regulator from cylinder and visually inspect rubber seal for damage See LP Tank Leak Test and Connecting Regulator To The LP Tank Turn off control knobs and LP tank valve Leave lid open to allow flames to die down After fire is out and grill is cold remove burner and inspect for spider nests or rust See Natural Hazard and Cleaning The Burner Assembly pages Turn off LP tank valve Leave lid open to allow flames to die down After cooling clean food particles and excess grease from inside firebox area grease cup pan tray and other surfaces See instructions on control panel and section in the Use and Care Make sure valves are positioned inside of burner tubes Ensure burner tubes are not obstructed with spider webs or other matte
10. T BURNER ASSEMBLY REMOVE BURNER CLIPS C LEAN OUT VENTURI SPIDER WEBS INSIDE BURNER TUBE In some areas of the country spiders or small insects have been known to create flashback problems The spiders spin webs build nests and lay eggs in the grill s venturi tube s obstructing the flow of gas to the burner The backed up gas can ignite in the burner tube behind the control panel This is known as a flashback and it can damage your grill and even cause injury To prevent flashbacks and ensure good performance the burner and venturi assembly should be removed from the grill and cleaned before use whenever the grill has been idle for an extended period 464810408 9 Cleaning the Burner Assembly Follow these instructions to clean and or replace parts of burner assembly or if you have trouble igniting grill 1 Turn gas off at control knobs and LP cylinder 2 Remove cooking grate and vaporiser bar 3 Under grill remove grease cup disconnect ignitor wire and clips from burner To remove clips pull down on large end of clip attached to the valve turn away from valve rotate upward and remove small end of clip from burner tube A 4 Inside grill remove burner assembly B clean ceramic portion of electrode with rubbing alcohol and a swab 5 Clean outside of burner with soap and water Lay burner upside down on flat surface insert garden hose to force water through tubes Make sure water comes out of all
11. Use and Care Guide Kenmore Liquid Propane Gas Grill Kenmore Model No 415 16110800 This Grill ls For Outdoor Use Only Read this manual before cooking on grill Failure to follow all manufacturer s instructions could result in fire or explosion which could cause property damage personal injury or death Combustion by products produced when using this product contain chemicals known to the State of Parts Use and Care California to cause cancer birth Assembly Troubleshooting defects or other reproductive harm Safety Rules N CAUTION N Assembly Questions Call 1 800 241 7548 Read and follow all Safety Parts Ordering Statements Assembly Instructions Call 1 800 4 MY HOME and Use amp Care Directions before attempting to assemble and cook To Installer Assembler Leave Some parts may contain sharp edges these instructions with especially as noted in these consumer instructions Wear protective gloves To Consumer Keep this if necessary manual for future reference Sears Roebuck and Co Hoffman Estates IL 60179 U S A 2007 Sears Roebuck and Co All Rights Reserved Printed in China 464810408 80015569 11 15 07 If you smell gas Shut off gas to the appliance Extinguish any open flame Open lid IF odor continues keep away from the appliance and immediately call your g
12. alve assembly supplied A conversion kit must be purchased for use with natural gas Grill installation must conform with local codes or in their absence of local codes with either the National Fuel Gas Code ANSI Z223 1 NFPA 54 Natural Gas and Propane Installation Code CSA B149 1 or Propane Storage and Handling Code B149 2 or the Standard for Recreational Vehicles ANSI A 119 2 NFPA 1192 and CSA Z240 RV Series Recreational Vehicle Code as applicable All electrical accessories such as rotisserie must be electrically grounded in accordance with local codes or National Electrical Code ANS NFPA 70 or Canadian Electrical Code CSA C22 1 Keep any electrical cords and or fuel supply hoses away from any hot surfaces This grill is safety certified for use in the United States and or Canada only Do not modify for use in any other location Modification will result in a safety hazard Safety Symbols The symbols and boxes shown below explain what each heading means Read and follow all of the messages found throughout the manual gt DANGER Indicates an imminently hazardous situation which if not avoided will result in death or serious injury E LN WARNING AN WARNING Indicates an potentially hazardous situation which if not avoided could result in death or serious injury Al cAuTIoN gt CAUTION Indicates a potentially
13. as supplier or your fire department BN warninc Em GW BR 1 Do not store or use gasoline or other flammable liquids or vapors in the vicinity of this or any other appliance 2 An LP cylinder not connected for use shall not be stored in the vicinity of this or any other appliance Call Grill Service Center For Help And Parts If you have questions or need assistance during assembly please call 1 800 241 7548 You will be speaking to a representative of the grill manufacturer and not a Sears employee To order new parts call Sears at 1 800 4 MY HOME Product Record MPORTANT Fill out the product record information below Model Number Serial Number See rating label on grill for serial number Date Purchased A caution J For residential use only Do not use for commercial cooking 2 464810408 CALIFORNIA PROPOSITION 65 1 Combustion by products produced when using this product contain chemicals known to the State of California to cause cancer birth defects and other reproductive harm 2 This product contains chemicals including lead and lead compounds known to the State of California to cause cancer birth defects or other reproductive harm Wash your hands after handling this product Installation Safety Precautions Use grill as purchased only with LP propane gas and the regulator v
14. burner holes Open clogged holes with a thin wire Shake out excess water and examine holes Due to normal wear and corrosion some holes may become enlarged If any large cracks or holes are found replace burner 6 If grill is to be stored coat burner lightly with cooking oil Wrap in protective cover to keep insects out 7 If not storing grill after cleaning replace burner into grill bottom 8 To reattach clips hold large curved end away from burner tube insert small curved end into hole under burner tubes turn clip towards valve snap into place VERY IMPORTANT Burner tubes must reengage valve openings See illustration A 9 Reattach ignitor wire to electrode 10 Reposition vaporiser bar and cooking grate Reattach clean grease cup to grease clip 11 Before cooking again on grill perform a Leak Test and Burner Flame Check Correct burner to valve engagement Burner Tube 10 464810408 Storing Your Grill Clean cooking grates Store in dry location When LP tank is connected to grill store outdoors in well ventilated space and out of reach of children Cover grill if stored outdoors Store grill indoors ONLY if LP tank is turned off and disconnected removed from grill and stored outdoors When removing grill from storage follow Cleaning Burner Assembly instructions before starting grill Food Safety Food safety is a very important part of enjoying the outdoor cooking experi
15. ce Maintain 10 ft clearance to objects that can catch fire or sources of ignition such as pilot lights on water heaters live electrical appliances etc Apartment Dwellers Check with management to learn the requirements and fire codes for using an LP gas grill in your apartment complex If allowed use outside on the ground floor with a three 3 foot clearance from walls or rails Do not use on or under balconies NEVER attempt to light burner with lid closed A buildup of non ignited gas inside a closed grill is hazardous Never operate grill with LP tank out of correct position specified in assembly instructions Always close LP tank valve and remove coupling nut before moving LP tank from specified operation position Safety Tips A Before opening LP cylinder valve check the coupling nut for tightness A When grill is not in use turn off all control knobs and LP Cylinder valve A Never move grill while in operation or still hot A Use long handled barbecue utensils and oven mitts to avoid burns and splatters A Maximum load for sideburner and side shelf is 10 Ibs A The grease tray must be inserted into grill and emptied after each use Do not remove grease tray until grill has completely cooled A Clean grill often preferably after each cookout If a bristle brush is used to clean any of the grill cooking surfaces ensure no loose bristles remain on cooking surfaces prior to grilling It is not re
16. commended to clean cooking surfaces while grill is hot A f you notice grease or other hot material dripping from grill onto valve hose or regulator turn off gas supply at once Determine the cause correct it then clean and inspect valve hose and regulator before continuing Perform a leak test A Keep ventilation openings in cylinder enclosure grill cart free and clear of debris A Do not store objects or materials inside the grill cart enclosure that would block the flow of combustion air to the underside of either the control panel or the firebox bowl A The regulator may make a humming or whistling noise during operation This will not affect safety or use of grill A If you have a grill problem see the Troubleshooting Section A If the regulator frosts turn off grill and LP cylinder valve immediately This indicates a problem with the cylinder and it should not be used on any product Return to supplier Putting out grease fires by closing the lid is not possible Grills are well ventilated for safety reasons Do not use water on a grease fire Personal injury may result If a grease fire develops turn knobs and LP cylinder off Do not leave grill unattended while preheating or burning off food residue on HI If grill has not been regularly cleaned a grease fire can occur that may damage the product 464810408 7 Main burner Ignitor Lighting A Do not lean over grill while l
17. d then light grill Vapor lock at coupling nut LP tank Turn off knobs and LP tank valve Disconnect coupling nut from connection tank Reconnect and retry Flames blow out High or gusting winds Turn front of grill to face wind or increase flame height Low on LP gas Refill LP tank Excess flow valve tripped Refer to Sudden drop in gas flow above Flare up Grease buildup Clean burners and inside of grill firebox Excessive fat in meat Trim fat from meat before grilling Excessive cooking temperature Adjust lower temperature accordingly Persistent grease fire Grease trapped by food buildup around Turn knobs to OFF Turn gas off at LP tank Leave lid in position and burner system let fire burn out After grill cools remove and clean all parts Flashback Burner and or burner tubes are blocked Turn knobs to OFF Clean burner and or burner tubes See burner fire in burner tube s cleaning section of Use and Care manual Unable to fill LP tank Some dealers have older fill nozzles The worn nozzles don t have enough bite to engage the valve Try with worn threads a second LP dealer One burner does not aan oak light from other Grease buildup or food particles in Clean carry over tube s with wire brush Burners end s of carryover tube s 26 464810408 Troubleshooting Electronic Ignition Prople i O SECTION I No sparks appear at any elec
18. drawal LP Liquefied Petroleum Gas LP gas is nontoxic odorless and colorless when produced For Your Safety LP gas has been given an odor similar to rotten cabbage so that it can be smelled LP gas is highly flammable and may ignite unexpectedly when mixed with air LP Cylinder Filling Use only licensed and experienced dealers LP dealer must purge new cylinder before filling Dealer should NEVER fill LP cylinder more than 8096 of LP cylinder volume Volume of propane in cylinder will vary by temperature A frosty regulator indicates gas overfill immediately close LP cylinder valve and call local LP gas dealer for assistance Do not release liquid propane LP gas into the atmosphere This is a hazardous practice To remove gas from LP cylinder contact an LP dealer or call a local fire department for assistance Check the telephone directory under Gas Companies for nearest certified LP dealers LP Tank Exchange Many retailers that sell grills offer you the option of replacing your empty LP tank through an exchange service Use only those reputable exchange companies that inspect precision fill test and certify their cylinders Exchange your tank only for an OPD safety feature equipped tank as described in the LP Tank section of this manual Always keep new and exchanged LP tanks in upright position during use transit or storage Leak test new and exchanged LP tanks BEFORE connecting
19. ence To keep food safe from harmful bacteria follow these four basic steps Clean Wash hands utensils and surfaces with hot soapy water before and after handling raw meat and poultry Separate Separate raw meats and poultry from ready to eat foods to avoid cross contamination Use a clean platter and utensils when removing cooked foods Cook Cook meat and poultry thoroughly to kill bacteria Use a thermometer to ensure proper internal food temperatures Chill Refrigerate prepared foods and leftovers promptly For more information call USDA Meat and Poultry Hotline at 1 800 535 4555 In Washington DC 202 720 3333 10 00 am 4 00 pm EST How To Tell If Meat Is Grilled Thoroughly Meat and poultry cooked on a grill often browns very fast on the outside Use a meat thermometer to be sure food has reached a safe internal temperature and cut into food to check for visual signs of doneness Whole poultry should reach 180 F breasts 170 F Juices should run clear and flesh should not be pink Hamburgers made of any ground meat or poultry should reach 160 F and be brown in the middle with no pink juices Beef veal and lamb steaks roasts and chops can be cooked to 145 F All cuts of pork should reach 160 F NEVER partially grill meat or poultry and finish cooking later Cook food completely to destroy harmful bacteria When reheating takeout foods or fully cooked meats like hot dogs grill to 165 F or
20. fuser 4 V Place heat diffuser over screws in firebox Heat Diffuser 22 464810408 Cooking Grate Place grate into firebox Swing Away Insert ends of Swing Away pivot wire into holes in sides of grill lid Insert ends of Swing Away leg wire into holes in sides of firebox NOTE Pivot and leg wires running side to side should be under wires running front to back If pivot and leg wires are on top Swing Away is installed upside down Attach condiment basket to upper front panel as shown Pivot Wire Swing Away Leg Wire Condiment Basket 464810408 23 Grease Cup Clip and Grease Cup Hang grease cup clip from bottom of firebox and place grease cup into grease cup clip N CAUTION AN Failure to install grease cup clip and cup will cause hot grease to drip from bottom of grill with risk of fire or property damage Grease Cup Clip Grease Cup LP Tank L LP tank is sold separately Use only with an OPD over fill protection device equipped LP tank Fill and leak check before attaching to grill and regulator See Use and Care section to correctly Leak Test and perform the Burner Flame Check L Tank collar opening must face to front of grill Loosen wing nut from tank retainer bracket Set bottom of tank into notches in the tank bracket Fit tank retainer bracket onto tank collar and tighten the wing nut Cylinder va
21. hazardous situation or unsafe practice which if not avoided may result in minor or moderate injury TABLE OF CONTENTS WARRANTY For Your Safely eec ee ed eee ches 2 Grill Service Center lesse 2 Product Record Information 0 0 cece ee eee 2 Safety SymbOls aues REN Hebr cobras yd 2 Installation Safety Precautions 0 0000 2 Kenmore Grill Warranty n annn 0 00 00 cee eee eee 3 Use and Care 2 00 4 10 Parts LIST or e eor ond p b se De Darse 11 Parts DIAgFam wise acute need er SENE A 12 Assembly sta nre titt tes 13 24 Trotibleshooting i etie ee rx ee tera 25 27 Repair Protection Agreements Congratulations on making a smart purchase Your new Kenmore product is designed and manufactured for years of dependable operation But like all products it may require repair from time to time That s when having a Repair Protection Agreement can save you money and aggravation Purchase a Repair Protection Agreement now and protect yourself from unexpected hassle and expense Here s what the Repair Protection Agreement includes Ml Expert service by our 10 000 professional repair specialists MI Unlimited service and no charge for parts and labor on all covered repairs Product replacement up to 1500 if your covered product can t be fixed MI Discount of 10 from regular price of service and related installed parts not covered by the agreement also 10 off regula
22. ighting 1 Open lid during lighting 2 Turn ON valve from source or tank 3 Push and turn Ignition Burner control knob to s HI and immediately press and hold Electronic Ignition button 4 If ignition does NOT occur in 5 seconds turn Left Burner control knob OFF wait 5 minutes for gas to clear and repeat the lighting procedure 5 To Light Other Burners turn control knob to HI If ignitor does not work follow match lighting instructions After Lighting Turn knobs to HI position for 15 minutes to pre heat grill Then turn knob to desired setting for cooking FAL caurion Tf If burner does not light turn knobs to OFF wait 5 minutes and try again Always close valve during the 5 minute waiting period If the burner does not ignite with the valve open gas will continue to flow out of the burner and could accidentally ignite with risk of injury Match Lighting A Do not lean over grill while lighting 1 Open lid during lighting 2 Place match into match holder hanging from side of cart 3 Push in and turn left knob to HI position Be sure burner lights and stays lit 4 Light right burner by pushing knob in and turning to HI position Sideburner Ignitor Lighting A Do not lean over grill while lighting 1 Open lid or cover for Side Burner during lighting 2 Turn ON valve from source or tank 3 Push and turn Side Burner control knob to HI and immediately press and hold Elect
23. kaline battery Unscrew button cap assembly and reinstall making sure threads are aligned and engaged fully Replace spark module assembly Remove and reconnect all output connections at module and electrodes Remove and reconnect all output connections at module and electrodes If sparks are observed other than from burner s wire insulation may be damaged Replace wires Replace battery with a new AA size alkaline battery Use paper towel to remove moisture Replace cracked or broken electrodes 464810408 27 Get it fixed at iome or ours Your Home For repair in your home of all major brand appliances lawn and garden equipment or heating and cooling systems no matter who made it no matter who sold it For the replacement parts accessories and owner s manuals that you need to do it yourself For Sears professional installation of home appliances and items like garage door openers and water heaters 1 800 4 MY HOME 1 800 469 4663 Call anytime day or night U S A and Canada WWW Sears com WWW Sears ca For expert home solutions advice www managemyhome com Our Home For repair of carry in items like vacuums lawn equipment and electronics call or go on line for the location of your nearest Sears Parts amp Repair Service Center Ill 1 800 488 1222 U S A 1 800 469 4663 Canada Call anytime day or night www sears com www sears ca To purchase a
24. lve must face to front of cart once tank is attached Failure to install cylinder correctly may allow gas hose to be damaged in operation resulting in the risk of fire Tank Retainer Regulator Always keep LP cylinders in upright position during use transport and storage LP Tank Correctly Installed LP cylinder 24 464810408 Troubleshooting EMERGENCIES If a gas leak cannot be stopped or a fire occurs due to gas leakage call the fire department erae 5 e O D Gas leaking fro cracked cut burned hose 3 Damaged hose Gas leaking from LP ank Mechanical failure due to rusting or mishandling Gas leaking from LP ank valve Gas leaking between LP tank and regulator connection Fire coming through control panel Grease fire or continuous excessive flames above cooking surface Burner s will not light using ignitor Continued on next page Failure of tank valve from mishandling or mechanical failure Improper installation connection not tight failure of rubber seal Fire in burner tube section of burner due to partial blockage Too much grease buildup in burner area GAS ISSUES Trying to light wrong burner Burner not engaged with control valve Obstruction in burner
25. n each time between collector box or burner and electrodes See Troubleshooting if no click or spark Valve Check Important Make sure gas is off at LP tank before checking valves Knobs lock in OFF position To check valves first push in knobs and release knobs should spring back If knobs do not spring back replace valve assembly before using grill Turn knobs to LO position then tum back to OFF position Valves should tum smoothly General Grill Cleaning Keep the outside of your grill looking new by cleaning it once a month with warm soap and water or a non abrasive cleaner If you don t have a grill cover wipe off dust and grime before starting your grill Coating the cooking grids with spray on cooking oil will keep the food from sticking and make clean up easier After cooking scrape the grates with a long handled brass wire bristle brush Check inside the grill bottom for grease build up and clean often especially after cooking fatty meat Do not mistake brown or black accumulation of grease and smoke for paint Apply a strong solution of detergent and water or use a grill cleaner with scrub brush on insides of grill lid and bottom Rinse and allow to completely air dry Do not apply a caustic grill oven cleaner to painted surfaces Plated wire grates Wash grates with concentrated grill cleaner or use soap and water solution Dry thoroughly and store indoors between cookouts Plastic parts Wash with
26. n wear out from normal use within the warranty period or are conditions that can be the result of normal use accident or improper maintenance This warranty is void if this grill is used for commercial or rental purposes This warranty applies only if this grill is used in the United States This warranty gives you specific legal rights and you may have other rights which vary from state to state Sears Roebuck and Co Hoffman Estates IL 60179 464810408 3 USE AND CARE NEVER store a spare LP tank under or near grill or in enclosed areas Never fill the cylinder beyond 80 full An overfilled or improperly stored tank is a hazard due to possible gas release from the safety relief valve f you see smell or hear escaping gas immediately get away from the LP tank grill and call your fire department If the above is not followed exactly a fire causing death or serious injury may occur LP Tank Removal Transport And Storage Turn OFF all control knobs and LP tank valve Turn coupling nut counterclockwise by hand only do not use tools to disconnect Lift LP tank wire upward off of LP tank collar then lift LP tank up and off of support bracket Install safety cap onto LP tank valve Always use cap and strap supplied with valve Failure to use safety cap as directed may result in serious personal injury and or property damage LP Tank Valve Safety Cap Re
27. protection agreement on a product serviced by Sears 1 800 827 6655 U S A 1 800 361 6665 Canada Para pedir servicio de reparaci n Au Canada pour service en francais a domicilio y para ordenar piezas 1 800 LE FOYER c 1 888 SU HOGAR 1 800 533 6937 1 888 784 6427 WWW Sears ca O Registered Trademark Trademark Service Mark of Sears Brands LLC O Marca Registrada Marca de F brica Marca de Servicio de Sears Brands LLC Marque de commerce Marque d pos e de Sears Brands LLC Sears Brands LLC
28. r See cleaning section of Use and Care Make sure LP tank is not empty If LP tank is not empty refer to Sudden drop in gas flow Turn off knobs and disconnect coupling nut from LP tank Reconnect and retry Tum the coupling nut approximately one half to three quarters additional turn until solid stop Tighten by hand only do not use tools Replace electrode Tip of electrode should be pointing toward port hole in burner The distance should be 1 8 to 3 16 Adjust if necessary Clean wire and or electrode with rubbing alcohol and clean swab Reconnect wires or replace electrode wire assembly Replace ignitor wire 464810408 25 Troubleshooting continued Burner s will not light Push button sticks at bottom Replace ignitor using ignitor Sparking between ignitor and electrode Inspect wire insulation and proper connection Replace wires if insulation is broken Burner s will not See GAS ISSUES on previous page maich light Improper method of match lighting See Match Lighting section of Use and Care Sudden drop in gas Out of gas Check for gas in LP tank flow or low flame Excess flow valve tripped Turn off knobs wait 30 seconds and light grill If flames are still low turn off knobs and LP tank valve Disconnect regulator Reconnect regulator and leak test Turn on LP tank valve wait 30 seconds an
29. r Washer 80015912 62 1 Lid Sideburner saga ete ae eme 80015899 63 1 Condiment Basket 0005 80010102 1 Assembly Instructions English 80015569 1 Assembly Instructions Spanish 80015570 1 Hardware Pack sss 80015912 1 Wheel Bushing 1 Sideburner Clip 4 Hinge Pin 5 Hitch Pin 1 Wing Screw 1 Wing Nut 12 10 24X1 1 4 Screw 32 10 24X1 2 Screw 46 810 24 Flange Nut 2 HH0 32x3 8 Screw 3 amp 8X3 8 Self Tap Screw 16 10 24X2 Screw 4 1 420x1 1 4 Screw 4 1 4 20x1 2 Screw 4 1 4 20 Flange Nut 22 5mm ID 15mm OD Fiber Washer 5mm ID 9mm OD Fiber Washer 6 5mm ID 18mm OD Fiber Washer DOR 1110 24x3 4 Screws 5 5mm ID 19mm OD Fiber Washer 5 5mm ID 19mm OD Flat Washer 464810408 11 PARTS DIAGRAM Modelo No 415 16110800 12 464810408 ASSEMBLY Modelo No 415 16110800 Left Leg Place one upper leg as shown NOTE Left front and left back legs do not have leg extenders In front attach upper leg side brace and left front leg curve with 10 24x1 1 4 screw and 10 24 flange nut In back attach upper leg side brace and left back leg straight with 10 24x1 1 4 screw and 10 24 flange nut Do not tighten Attach support bracket in second hole from bottom of leg with hinge pins and hitch pins A 7 A Upper Leg 11 e Hitch Pin Qty 2 Left Front Leg Curve
30. r price of preventive maintenance check Fast help by phone we call it Rapid Resolution phone support from a Sears representative Think of us as a talking owner s manual Once you purchase the Repair Protection Agreement a simple phone call is all that it takes for you to schedule service You can call anytime day or night or schedule a service appointment online The Repair Protection Agreement is a risk free purchase If you cancel for any reason during the product warranty period we will provide a full refund Or a prorated refund anytime after the product warranty period expires Purchase your Repair Protection Agreement today Kl Some limitations and exclusions apply For prices and additional information call 1 800 827 6655 Sears Installation Service For Sears professional installation of home appliances garage door openers water heaters and other major home items in the U S A call 1 800 4 MY HOME KENMORE GRILL WARRANTY One Year Full Warranty on Kenmore Grill If this grill fails due to a defect in material or workmanship within one year from the date of purchase call 1 800 4 MY HOME to arrange for free repair or replacement if repair proves impossible Any burner that rusts through during the warranty period will be replaced free of charge This warranty excludes ignitor batteries and grill part paint loss discoloration or rusting which are either expendable parts that ca
31. ronic Ignition button 4 If ignition does NOT occur in 5 seconds turn Side Burner control knob OFF wait 5 minutes for gas to clear and repeat the lighting instructions If ignitor does not work follow match lighting instructions After Lighting Turn knobs to HI position for warm up Sideburner Match Lighting 1 Open top cover Turn on gas at LP tank 2 Hold lit match to any port on the burner Push in and turn sideburner knob to s HIGH Be sure burner lights and stays lit 8 464810408 Before Your First Cookout Light burners check to make sure they are lit close the lid and warm up grill on HIGH for 15 minutes This curing of paint and parts will produce an odor only on first lighting Burner Flame Check Light burner rotate knobs from HIGH to LOW You should see a smaller flame in LOW position than seen on HIGH Always check flame prior to each use If only low flame is seen refer to Sudden drop or low flame in the Troubleshooting Section Hose Check Before each use check to see if hoses are cut worn or kinked Replace damaged hoses before using grill Use only valve hose regulator specified in the Parts List Normal j Kinked Hose 4 Hose TUE Turning Grill Off Turn all knobs to OFF position Turn LP tank off by turning OPD hand wheel clockwise to a full stop Ignitor Check Turn gas off at LP tank Press and hold ignitor button Click should be heard and spark see
32. s 4 4 Attach lower hinges to back of firebox using 10 24x1 2 screws 5mm fiber washers and 10 24 flange nuts The center flat portion of the hinge should be at the bottom see inset eet 34 27 5mm Fiber Washers 13 10 24x1 2 Qty 8 13 10 24 Flange Nut Screws Qty 4 Qty 4 Lid Handle and Upper Hinges _ Attach handle to lid with 5 5mm ID 19mm OD fiber washers 5 5mm ID 19mm OD flat washers and 10 24x3 4 screws Attach upper hinges to back of lid with 10 24x1 2 screws 5mm fiber washers and 10 24 flange nuts Hinges should curve downward when properly installed Handle TES 5 5mm Fiber Washers 27 34 13 10 24x1 2 5mm Fiber Washers 10 24 Flange Nut Screws Qty 8 Qty 4 Qty 4 10 24x3 4 5 5mm ID 19mm OD 5 5mm ID 19mm OD Screws Fiber Washer Flat Washer Qty 2 Qty 6 Qty 2 Upper Hinge 464810408 21 Lid Place lid assembly onto firebox aligning hinges Hinges on lid fit inside hinges on firebox Secure using two hinge pins and hitch pins See inset 11 Hitch Pins Qty 2 10 Hinge Pins Qty 2 mem mm SS as ss o Heat Dif
33. s with 10 24x1 1 4 screws and 10 24 flange nuts Back Brace Side Brace 12 10 24x1 1 4 Remove screws and Screw nuts to attach back brace Qty 6 12 es d a 4 13 10 24 Flange Nut Qy6 ma em Cu Back Brace Wheels Turn assembly upside down L Insert axle rod through wheel legs and other wheel Attach with a wheel bushing and hitch pin 21 Wheel Bushing7 Qty 1 11 Hitch Pin Qty 1 464810408 15 Control Panel and Upper Firebox Supports Stand cart upright In front fit control panel between left and right legs Insert 10 24x2 screws to hold panel in place Place upper firebox supports onto screws making sure angle side is facing the front and attach with 10 24 flange nuts In back attach upper firebox support with 10 24x2 screws and 10 24 flange nuts Control Panel Upper Firebox Support 17 pp 10 24x2 Screw Qty 8 1710 24 Flange Nut Qty 8 ValvelHose Regulator and Electronic Ignition Module Attach valve hose regulator assembly to control panel with 10 24x1 2 screws A Remove ignitor cap and plastic hex nut from Electronic Ignition module assembly Insert module into the opening on control panel and attach with the removed hex nut Place AA battery into module slot with positive end facing outward Screw ignitor cap onto module B Ignitor Cap 27 TL Hex Nut Y E Electronic Ignition Module 27
34. tainer Strap A disconnected LP tank in storage or being transported must have a safety cap installed as shown Do not store an LP tank in enclosed spaces such as a carport garage porch covered patio or other building Never leave an LP tank inside a vehicle which may become overheated by the sun Do not store an LP tank in an area where children play D 464810408 LP Cylinder The LP cylinder used with your grill must meet the following requirements Use LP cylinders only with these required measurements 12 30 5cm diameter x 18 45 7 cm tall with 20 Ib 9 kg capacity maximum LP cylinders must be constructed and marked in accordance with specifications for LP cylinders of the U S Department of Transportation DOT or for Canada CAN CSA B339 cylinders spheres and tubes for transportation of dangerous goods Transport Canada TC See LP cylinder collar for marking LP cylinder valve must have Type 1 outlet compatible with regulator or grill Safety relief valve UL listed Overfill Protection Device OPD This OPD safety feature is identified by a unique triangular hand wheel Use only LP cylinders equipped with this type of valve LP cylinder must be arranged for vapor withdrawal and include collar to protect LP cylinder valve Always keep LP cylinders in upright position during use transit or storage OPD Hand Wheel LP cylinder in upright position for vapor with
35. trodes when ignition button is pushed no noise can be heard from spark module SECTION II No sparks appear at any electrodes when ignition switch is pushed noise can be heard from spark module SECTION III Sparks are present but not at all electrodes and or not at full strength Battery not installed properly Dead battery Button assembly not installed properly Faulty spark module Output lead connections not connected Output lead connections not connected Arcing to grill away from burner s Weak battery Electrodes are wet Electrodes cracked or broken sparks at crack Check battery orientation Has battery been used previously Check to insure threads are properly engaged Button should travel up and down without binding If no sparks are generated with new battery and good wire connections module is faulty Are output connections on and tight Are output connections on and tight If possible observe grill in dark location Operate ignition system and look for arcing between output wires and grill frame All sparks present but weak or at slow rate Has moisture accumulated on electrode and or in burner ports Inspect electrodes for cracks Install battery make sure that and connectors are oriented correctly with end up and end down Replace battery with new AA size al
36. until steaming hot PARTS LIST Modelo No 415 16110800 Key Qty Description sssssseseseseeese Part 1 2 Upper Leg usares ea ee es 80010075 2 Leg Left Front n on nananana 80010080 3 Leg Left Back n nnna 80010079 4 Leg Right Front aaau auraa 80010077 5 Leg Right Back n 80010078 6 Side Braces eset 80010076 7 2 Support Bracket voee orau a 80010082 8 atch Holder 0 2 eee eee 80004320 9 2 Leg Extender 0 0c eee 80009820 0 4 Hinge Pin eee eee 80015912 1 5 HICH Pilz za ee REPE end ERE 80015912 2 12 410 24x1 14 Screw 0 0 80015912 3 46 110 24 Flange Nut 80015912 4 1 Tank Exclusion Wire 0 000 80009896 5 1 Upper Front Panel 0 000 80012240 6 1 Lower Front Panel 0 000 80012241 17 16 10 24x2 Screw naaa 80015912 18 2 Back Brace s coerente ata 80012236 19 2 Wheel sse espe ott ds TERM 80010191 20 1 Axle Red corre eee teras 80010088 21 1 Wheel Bushing 0 00 05 80015912 22 1 Control Panel cics 80015583 23 1 Fire Box Support Left 0 80010083 24 1 Fire Box Support Right 80010084 25 1 Hose Valve Regulator 004 80015582 26 El Module penaa a a cece eee ee 80014484 27 32 10 24X1 2 Screw oo ee 80015912 28 Heat Shield cece eee eee 80012244 29 Tank Retainer 0 0 00 cece 80009014 30 WING SereWz csse ses CALA ASS 800
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