Kenmore 153.326362 30 GAL. Water Heater User Manual
Contents
1. Key Model No No Part Description 153 326862 153 326863 1 Buss Bar Kit 9001591 9001591 2 Drain Valve 9001588 9001588 3 Drain Valve Washer 17 32 x13 64 x1 8 thick 9001584 9001584 4 Element Gasket 9000308 9000308 5 Element Gasket 9000308 9000308 6 Heat Trap Nipple 9003921 9003921 7 Lower Access Panel 9003900 9003900 8 Lower Element See NOTE A above 9000049 9000049 9000396 9000396 9 Lower Thermostat w Hi Limit 3 wire lead models tt 9002300 0 Manual 85796 000 185796 000 1 Model Rating Plate T 84227 000 184227 000 2 Primary Anode Rod 9003889 9003889 3 Roto Swirl Dip Tube See NOTE above 9003926 9003926 4 Temperature Pressure Relief Valve 42 33086 42 33086 5 Terminal Cover 9002438 6 Terminal Cover 9002438 9002438 T Terminal Cover 9002276 8 Thermostat Bracket 9000309 9000309 9 Thermostat Bracket 9000309 9000309 20 Upper Access Panel 9003900 9003900 21 Upper Element See NOTE A above 9000049 9000049 22 Upper Thermostat w Hi Limit 9002302 9002302 23 2 Pole Thermostat Two wire lead models tt 9002214 These parts are also available at most Sears retail stores Also available at most hardware stores tt Refer to Wiring Diagram section for verification Not illustrated ow that you have purchased this water heater should a need ever The model number of the water heater will be found on the model rating exist for repair parts2. If after manually operating the valve it fails to completely reset and continues to release water immediately close the cold water inlet to the water heater follow the draining instructions and replace the temperature pressure relief valve with a new one TEMPERATURE PRESSURE RELIEF VALVE DISCHARGE PIPE DO NOT PLUG OR CAP 6 AIR GAP FLOOR DRAIN FIGURE 10 Filling the Water Heater CAUTION Avoid water heater damage Filltankwith water before operating Never use this water heater unless it is completely full of water To prevent damage to the tank and heating element the tank must be filled with water Water must flow from the hot water faucet before turning ON power To fill the water heater with water 1 Close the water heater drain valve by turning the handle to the right clockwise The drain valve is located on the lower front of the water heater 2 Open the cold water supply valve to the water heater NOTE The cold water supply valve must be left open when the water heater is in use 3 To insure complete filling of the tank allow air to exit by opening the nearest hot water faucet Allow water to run until a constant flow is obtained This will let air out of the water heater and the piping 4 Check all new water piping for leaks Repair as needed Lower Element Converting the These instructions only cover the conversion of the co
3. amm amm 2 Materials Needed To simplify the installation Sears has available the installation parts shown below You may or may need all of these materials depending on your type of installation NI WATER HEATER INSTALLATION WITH FLEXIBLE CONNECTORS FOR 3 4 OR 1 2 THREADED OR COPPER PLUMBING EXPANSION TANKS FOR THERMAL EXPANSION CONDITIONS AVAILABLE IN 2 GALLONS AND 5 GALLONS CAPACITY THROUGH LOCAL SEARS STORE OR 24 DIAMETER FOR WATER SERVICE CENTER DRAIN PANS AVAILABLE IN 20 DIAMETER FOR WATER HEATERS HAVING A DIAMETER 18 ORLESS HEATERS HAVING A DIAMETER 22 OR LESS AND AVAILABLE IN 28 DIAMETER FOR WATER HEATERS HAVING A DIAMETER 26 OR LESS Basic Tools You may or may not need all of these tools depending on your type of installation These tools can be purchased at your local Sears store Pipe Wrench 2 Screwdriver 6 Foot Tape or Folding Rule Garden Hose Drill Pipe Dope or Teflon Tape SLOT HEAD SCREWDRIVER PHILLIPS SCREWDRIVER ROLL OF TEFLON TAPE USE ON WATER CONNECTIONS PIPE DOPE SQUEEZE TUBE USE FOR WATER CONNECTIONS GARDEN HOSE 6 FOOT TAPE PIPE WRENCH Additional Tools Needed When Sweat Soldering Tubing Cutters or Hacksaw Propane Torch Soft Solder Solder Flux Emery Cloth Wire Brushes TUBING CUT
4. TEMPERATURE PRESSURE RELIEF VALVE DISCHARGE PIPE DO NOT PLUG OR CAF FLOOR DRAIN FIGURE 8 T amp P Valve and Pipe Insulation Remove insulation for T amp P valve and pipe connections from carton Fit pipe insulation over the incoming cold water line and the hot water line Make sure that the insulation is against the top cover of the heater Fit T amp P valve insulation over valve Make sure that the insulation does not interfere with the lever of the T amp P valve Secure all insulation using tape PIPE INSULATION Me 1 1 D D k amp FIGURE 9 Temperature Pressure Relief Valve AWARNING Temperature pressure relief valve must comply with ANSI Z21 22 CSA 4 4 and ASME code Properly sized temperature relief valve must be installed in opening provided Can result in overheating and excessive tank pressure Cancause serious injury or death This heater is provided with a properly certified combination temperature pressure relief valve by the manufacturer The valve is certified by a nationally recognized testing laboratory that maintains periodic inspection of production of listed equipment of materials as meeting the requirements for Relief Valves for Hot Water Supply Systems ANSI 221 22 4 4 and the code requirements of ASME If replaced the valve must meet the requirements of local codes but not less than
5. supply to the water heater is turned OFF Failure to do this could result in death serious bodily injury or property damage 1 Before beginning turn OFF the electric power supply to the water heater 2 CLOSE the cold water inlet valve to the water heater 3 OPEN a nearby hot water faucet and leave open to allow for draining 4 Connect a hose to the drain valve and terminate to an adequate drain or outdoors 5 OPEN the water heater drain valve to allow for tank draining NOTE If the water heater is going to be shut down and drained for an extended period the drain valve should be left open with hose connected allowing water to terminate to an adequate drain 6 Close the drain valve 7 Follow Filling the Water Heater instructions in the Installation Instructions section 8 Turn ON power to the water heater CAUTION Improper installation and use may result in property damage Fill tank with water before operation ever use this water heater unless it is completely full of water To prevent damage to the tank and heating element the tank must be filled with water Water must flow from the hot water faucet before turning ON power Thermostat Removal Replacement WARNING Before removing any access panels or servicing the water heater make sure the electrical supply to the water heater is turned OFF Failure to do this could result
6. temperature pressure relief valve discharge line and 2 the water manually discharged will not cause any property damage or bodily injury The water may be extremely hot TEMPERATURE PRESSURE RELIEF VALVE DISCHARGE PIPE FIGURE 28 If after manually operating the valve it fails to completely reset and continues to release water immediately close the cold water inlet to the water heater follow the draining instructions and replace the temperature pressure relief valve with a new one Failure to install and maintain a new properly listed temperature pressure relief valve will release the manufacturer from any claim which might result from excessive temperature or pressure If the temperature pressure relief valve on the appliance weeps or discharges periodically this may be due to thermal expansion Your water heater may have a check valve installed in the water line or a water meter with a check valve Consult your local Sears Service Center for further information Do not plug the temperature pressure relief valve Draining ADANGER Burn hazard Hot water discharge Keep hands clear of drain valve discharge The water heater should be drained if being shut down during freezing temperatures Also periodic draining and cleaning of sediment from the tank may be necessary WARNING Before removing any access panels or servicing the water heater make sure the electrical
7. a combination temperature and pressure relief valve certified as indicated in the above paragraph The valve must be marked with a maximum set pressure not to exceed the marked hydrostatic working pressure of the water heater 150 psi 1 035 kPa and a discharge capacity not less than the water heater input rate as shown on the model rating plate For electric heaters watts x 3 412 equals Btu hr input rate For safe operation of the water heater the relief valve must not be removed from its designated opening nor plugged The temperature pressure relief valve must be installed directly into the fitting of the water heater designed for the relief valve Position the valve downward and provide tubing so that any discharge will exit only within 6 inches 153 mm above or at any distance below the structural floor Be certain that no contact is made with any live electrical part The discharge opening must not be blocked or reduced in size under any circumstances Excessive length over 30 feet 9 14 m or use of more than four elbows can cause restriction and reduce the discharge capacity of the valve CAUTION Water Damage Hazard e Temperature pressure relief valve discharge pipe must terminate at adequate drain o valve or other obstruction is to be placed between the relief valve and the tank Do not connect tubing directly to discharge drain unless a 6 inch air gap is provided To prevent bodily injury hazard
8. cix uci Unc dar 3 TABLE OF CONTENTS m 4 INTRODUCTION PRODUCT SPECIFICATIONS MATERIAE SAND BASIC TOOLS NEEDED 2 iere ree tesi rie teh eres eite e ede ede d e ag eee 6 terials M 6 Basic Tools Additional Tools Needed When Sweat Soldering INSTALLATION INSTRUCTIONS Removing ie Did Water Heater escaso eer EDEN ei fuR peii un ebd t NS Facts te Consider Location oot toro siehe TIER uekttereomr rl cells Br RR RU Pp ewe Maploader poh A or ARR pei ERs 8 nsulation Blankets Facts to Consider About the Convertible Lower Element Wat r Piping PK T amp PVavesand Pips TENS LEY EE iS Jemperature Pressurs Relief Valve ues susc du dens ta vis FIF A a cx oci Filling the Water Heater Converting the Lower Element MeL MWiriligubiagE atiis ete E od es E desti ue eed eee AE ber i va deg SERVICE AND ADJUSTMENT Temperature Regulation Thermostats Temperature Settings nete nee Het aate Nast Nerd Hd ee ere n PL e EQ ES Upper and Lower Thermostat Adjustments nete nettes ere ede e dn denar e e ai aea e dde ae aede a E Eee nadie ede Anode Rod In
9. death serious bodily injury or THERMOSTAT gt property damage z zd 5 E UPPER FOR 6500 WATTS a THERMOSTAT x t x 2 GN 8 9 D o m F LOWER HEATING FOR 3800 WATTS ELEMENT FIGURE 24 BLAC WS WIRING FOR 3 WIRE LEAD WATER HEATERS NON SIMULTANEOUS OPERATION 240 VOLT DOUBLE ELEMENT NOTE Some lower Hi Temp Limit Switches THREE TYPES OF FIELD may have 4 terminals Use only the CONNECTIONS A9 2 terminals on left YOU MAY HAVE z o UPPER TIME CLOCK SWITCH HKTEMP gt OPERATES BOTTOM ELEMENT ONLY LIMIT i a a 2 v TO ELECTRIC gt SWITCH POWER SUPPLY LT 212 L2 CLOCK SWITCH UPPER THERMOSTAT s JUNCTION BOX INDICATOR M YELLOW BLACK LAMP S BLUE OPTIONAL amp 12 OFF PEAK METER OPERATES BOTTOM ELEMENT ONLY UPPER HEATING TO ELECTRIC L2L1 e TO OFF PEAK ELEMENT o POWER SUPPLY 11 312 METER JUNCTION BOX o HI TEMP NT YELLOW BLACK z SWITCH 3 FOR TWO WIRE CONNECTION LOWER TO ELECTRIC 4 E THERMOSTAT POWERSUPPLY L1 L2 x 5 LOWER JUNCTION HEATING YELLOW BLACK ELEMENT 2245 FOR 3800 FIGURE 25 16 SAAB LPRLAPEDLD AMAL DLL LDS Temperature Regulation Water temperature over 125 F 52 C can cause severe burns instantly resulting in severe injury or death Children the el
10. handle and access panel 5 Turn ON the power supply Anode Rod Inspection CAUTION Avoid water heater damage Inspection and replacement of anode as needed The anode rod is used to protect the tank from corrosion Most hot water tanks are equipped with an anode rod The submerged rod sacrifices itself to protect the tank Instead of corroding the tank water ions attack and eat away the anode rod This does not affect the water s taste or color The rod must be maintained to keep the tank in operating condition Anode deterioration depends on the water conductivity not necessarily water condition A corroded or pitted anode rod indicates high water conductivity and should be checked and or replaced more often than an anode rod that appears to be intact Replacement of a depleted anode rod can extend the life of your water heater Inspection should be conducted by calling Sears Service Center At a minimum the anode s should be checked annually after the warranty period Temperature Pressure Relief Valve Operation The temperature pressure relief valve must be manually operated at least once a year ADANGER Burn hazard e Hot water discharge Keep clear of relief valve discharge outlet The temperature pressure relief valve must be manually operated at least once a year Caution should be taken to ensure that 1 no one is in front of or around the outlet of the
11. or service simply contact any Sears Service plate located near the access panel Center or call 1 800 4 MY HOME 1 800 469 4663 Be sure to provide all pertinent facts when you call or visit WHEN ORDERING REPAIR PARTS ALWAYS GIVE THE FOLLOWING INFORMATION All Parts listed may be ordered from any Sears Service Center and by calling 1 800 366 PART 1 800 366 7278 j bulum f the parts you need are not stocked locally your order will be ectronically transmitted to a Sears Repair Parts Distribution Center for handling THIS IS A REPAIR PARTS LIST NOT A PACKING LIST 29 o p 112255655656655665600600e q qqq qcq reQeQeeeeeeQQeQeerseeeeeeQHkecerc eeO O CE MMS 30 NC T 112255555568656606GGQQQQee4cq0vq Qm QeQQEsercrcec ezecEaee eeerL P 111 1 1 56866868666666668886622 6001153215 31 6 YEAR LIMITED WARRANTY ON WATER HEATER For six years from the date of purchase if this water heater is installed and operated in a single family home in accordance with the owner s manual instructions and all local applicable plumbing codes Sears will 1 Supply free water heater parts for those that are defective in material or workmanship 2 Supply a free water heater for one that develops a leak For the second through sixth year from the purchase date you must pay the labor cost for installation of parts or water heater For commerci
12. rating plate must be marked Using a hard point ink pen check the appropriate block within the model rating plate which is located adjacent to the lower access panel SERIAL NUMBER ELECTRIC WATER HEATER LISTED 932N CAPACITY U S GAL CHECK HERE MODEL NUMBER FACTORY EQUIPPED WITH UPPER LOWER ELEMENT ELEMENT MAXIMUM VOLTS WATTS WATTS MAXIMUM WORKING iFINSTALLED AS PRESSURE WATTS A C ONLY FACTORY EQUIPPED PS OPTIONAL WATTAGE UPPER LOWER ELEMENT ELEMENT MAXIMUM WATTS WATTS WATTS CHECK HERE IF CONVERTED WARNING SEE CONVERSION INSTRUCTION FIGURE 11 Necessary element conversion parts are located in a small bag contained within the electrical junction box on top of the water heater CONVERSION PARTS SCREW BUSS BAR FIGURE 12 1 Before beginning the conversion turn OFF electric power supply to the water heater FIGURE 13 2 The convertible element is located behind the lower access panel of the water heater Remove the two screws securing the access panel and remove panel FIGURE 14 3 Remove the insulation cap with handle to expose the terminal cover FIGURE 15 4 Lower Element Lift out the tab as shown to unclip the terminal cover from the thermostat The terminal cover can now be removed from the thermostat LIFT OUT TAB TO UNCLIP TERMINAL ign NETS COVER FROM THERMOSTAT PLAS
13. red to red black to black and the ground wire to the green ground screw in the junction box of the water heater Three Wire Connection Diagram is used when you are connecting the water heater to a power supply that has a Time Clock or Off Peak meter To make these connections refer to block 1 or 2 in this wiring diagram for the type of system you have NOTE If you have purchased a three wire connection water heater but you are not on a Time Clock or Off Peak meter and have a standard two wire connection power supply simply follow the connection diagram in block 3 of the three wire connection diagram 6 Use wire nuts and connect the power supply wiring to the wires inside the water heater s junction box The water heater must be electrically grounded by the installer A green ground screw has been provided on the water heater s junction box Connect ground wire to this location 8 Replace the wiring junction cover using the screw provided C3 WIRE NUT CONDUIT FIGURE 23 Wiring Diagrams STANDARD WIRING FOR2 WIRE LEAD WATER HEATERS NON SIMULTANEOUS OPERATION 240 VOLT DOUBLE ELEMENT Before removing any access GROUND TERMINAL 7o panels or servicing the water TO POWER SUPPLY heater make sure the electrical BLACK supply to the water heater is turned OFF n JUNCTION 3 SWITCH Failure to do this could result in UPPER
14. 5796 000 185796 000 185796 000 1 Model Rating Plate T 84227 000 184227 000 184227 000 184227 000 2 Primary Anode Rod 9003972 9003972 9003889 9003889 3 Roto Swirl Dip Tube See NOTE B above 9003501 9003501 9003500 9003500 4 Temperature Pressure Relief Valve 42 33086 4233086 4233086 42 33086 5 TerminalCover Jj 9002438 9002438 6 Terminal Cover 9002438 9002438 9002438 9002438 Terminal Cover 9002276 9002276 8 Thermostat Bracket 9000309 9000309 9000309 9000309 9 Thermostat Bracket 9000309 9000309 9000309 9000309 20 Upper Access Panel 9003900 9003900 9003900 9003900 21 Upper Element See NOTE A above 9000049 9000049 9000049 9000049 22 Upper Thermostat w Hi Limit 9002302 9002302 9002302 9002302 23 2 Pole Thermostat Two wire lead models tt 9002214 9002214 These parts are also available at most Sears retail stores Also available at most hardware stores T Replaced only on return of damaged ow that you have purchased this water heater should a need ever xist for repair parts or service simply contact any Sears Service enter or call 1 800 4 MY HOME 1 800 469 4663 Be sure to provide pertinent facts when you call or visit All Parts listed ordered from Center and by calling 1 800 366 PART 1 800 366 7278 f the parts you need are not stocked locally your order will be ectronically tr
15. 8 6 Heat Trap Nipple 9003915 9003915 9003719 9003719 9003719 9003719 7 Lower Access Panel 9003900 9003900 9003900 9003900 9003900 9003900 8 Lower Element See NOTE A above 3800 Watts 9000049 9000049 9000049 9000049 9000049 9000049 5500 Watts 9000396 9000396 9000396 9000396 9000396 9000396 9 Lower Thermostat w Hi Limit wire lead models tt 9002300 9002300 9002300 0 Manual 185796 000 185796 000 185796 000 185796 000 185796 000 185796 00 1 Model Rating Plate 184227 000 184227 000 184227 000 184227 000 184227 000 184227 00 2 Primary Anode Rod 9003888 9003888 9000029 9000029 9000029 9000029 3 Roto Swirl Dip Tube See NOTE B above 9003473 9003473 9003919 9003919 9003919 9003919 4 Temperature Pressure Relief Valve 42 33086 4233086 4233086 4233086 4233086 4233086 5 Terminal Cover 0 9002438 9002438 9002438 6 Terminal Cover 9002438 9002438 9002438 9002438 9002438 9002438 7 Terminal Cover 9002276 9002276 9002276 8 Thermostat Bracket 9000309 9000309 9000309 9000309 9000309 9000309 9 Thermostat Bracket 9000309 9000309 9000309 9000309 9000309 9000309 20 Upper Access Panel 9003900 9003900 9003900 9003900 9003900 9003900 21 Upper Element See NOTE A above 9000049 9000049 9000049 9000049 9000049 9000049 22 Upper Thermostat w Hi Limit 9002302 9002302 9002302 9002302 9002302 9002302 23 2 Pole Thermostat Two wire le
16. C About 30 seconds 120 F 49 C More than 5 minutes Upper and Lower Thermostat Adjustments Refer to thermostat illustrations under Thermostats section A WARNING Before removing any access panels or servicing the water heater make sure the electrical supply to the water heater is turned OFF Failure to do this could result in death serious bodily injury or property damage NOTE it is not necessary to adjust the upper thermostat However if it is adjusted above the factory set point of 120 F 49 C it is recommended that it not be set higher than the lower thermostat setting The upper and lower thermostats are adjustable if a different water temperature is desired Read all warnings in the Temperature Regulation section before proceeding 1 Turn OFF the electric power to the water heater at the junction box A WARNING e Before removing any access panels or servicing the water heater make sure the electrical supply to the water heater is turned OFF Failure to do this could result in death serious bodily injury or property damage 2 Take off the upper and or lower access panel insulation cap with handle 3 The slotted adjustment using a screwdriver can be turned clockwise X to increase the temperature setting or counter clockwise x to decrease the temperature setting 4 Replace the insulation cap with
17. ENMORE POWER MISER 6 ELECTRIC WATER HEATERS MODEL NUMBERS 153 326362 30 Gallon 153 326363 30 Gallon 153 326462 153 326562 NOTE A UPPER ELEMENT These water heaters are equipped with 3800 watt elements LOWER ELEMENT These water heaters are equipped with factory installed convertible elements which can be operated at 3800 watts or 5500 watts Convertible elements are not offered as replacement parts ELEMENT ORDERING INFORMATION If a replacement 3800 watt 240 volt element is needed order part no 9000049 replacement element If at the time of installation the water heater was converted to operate at 5500 watts order part no 9000396 replacement element See model rating plate If Converted box NOTE B These water heaters are equipped with a Roto Swirl dip tube to retard a build up of dissolved solids Em Key Model No No Part Description 153 326362 153 326363 153 326462 153 326463 153 326562 153 326563 1 Buss Bar Kit 9001591 9001591 9001591 9001591 9001591 9001591 2 Drain Valve 9001588 9001588 9001588 9001588 9001588 9001588 3 Drain Valve Washer 17 32 x13 64 x1 8 thick 9001584 9001584 9001584 9001584 9001584 9001584 4 Element Gasket 9000308 9000308 9000308 9000308 9000308 9000308 5 Element Gasket 9000308 9000308 9000308 9000308 9000308 900030
18. Owner s Manual Kenmore POWER MISER 6 ELECTRIC WATER HEATER FOR POTABLE WATER HEATING ONLY NOT SUITABLE FOR SPACE HEATING MODEL NO 153 326362 30Gal 153 326363 30Gal 153 326462 40Gal 153 326463 40Gal 153 326562 55Gal 153 326563 55Gal 153 326662 50 Gal Medium 153 326663 50 Gal Medium 153 326762 40 Gal Medium 153 326763 40 Gal Medium 153 326862 50 Gal Short 153 326863 50 Gal Short e Safety Instructions e Installation Operation Care and Maintenance Troubleshooting Parts List AWARNING Read and understand instruction manual and safety messages before installing operating or servicing this water heater Failure to follow instructions and safety messages could result in death or serious injury EFFICIENCY RATING CERTIFIED ama GAMA certification applies to all residential electric water heaters with capacities of 20 to 120 Gallons Input rating of 12kW or less instruction manual must remain with water heater SAVE THIS MANUAL FOR FUTURE REFERENCE Sears Roebuck and Co Hoffman Estates IL 60179 U S A PRINTED 0707 www sears com 185796 000 B Fc EETEGEeEueue elccke EEEEGEEGEU Au EIL D en Your safety and the safety of others is extremely important in the installation use and servicing of this water heater Many safety related messages and i
19. REEMENTS Fasthelp by phone phone support from a Sears technician on products requiring in home repair plus convenient repair Congratulations on making a smart purchase Your new scheduling Kenmore product is designed and manufactured for years of dependable operation But like all products it may require preventive maintenance or repair from time to time That s when having a Master Protection Agreement can save you money and Rentalreimbursement if repair of your covered product takes aggravation longer than promised Power surge protection against electrical damage due to power fluctuations Purchase a Master Protection Agreement now and protect yourself Once you purchase the Agreement a simple phone call is all from unexpected hassle and expense that it takes for you to schedule service You can call anytime day or night or schedule a service appointment on line The Master Protection Agreement also helps extend the life of your new product Here s what s included in the Agreement Sears has over 12 000 professional repair specialists who have access to over 4 5 million quality parts and accessories That s Expert Service by our 12 000 professional repair specialists the kind of professionalism you can count on to help prolong the life of your new purchase for years to come Purchase your Master Unlimited service and no charge for parts and labor on all Protection Agreement today covered repairs me Some limit
20. Specifications in Inches Fitting Length On Tank Tank Capacity In Gallons Pipe Model Number 153 331020 153 331050 Expansion Tank Sizing Chart Inlet Water Heater Capacity Gallons Water Pressure 30 40 50 66 82 Expansion 40psi 2 2 2 5 5 Tank 50psi 2 2 2 5 5 Capacity 60psi 2 2 5 5 5 Needed 70psi 2 2 5 5 9 80psi 2 5 5 5 5 Highest recorded inlet water pressure in a 24 hour period or regulated water pressure 23 1010 A TASAST NOTE Expansion tanks are pre charged with a 40 psi air charge If the inlet water pressure is higher than 40 psi the expansion tank s air pressure must be adjusted to match that pressure but must not be higher than 80 psi WATER HEATER 3 COLD WATER PRESSURE HOT COLD INLET FITTING REDUCING VALVE WITH BY PASS 2 P Z PRESSURE GAUGE INLET COLD WATER SHUT OFF RECOMMENDED INSTALLATION VERTICAL MOUNTING WATER HEATER COLD WATER INLET FITTING FLOOR CEILING JOIST ETC 3 PRESSURE REDUCING VALVE WITH BY PASS EXPANSION A 2 2 PRESSURE GAUGE INLET COLD WATER SHUT OFF ALTERNATE RECOMMENDED INSTALLATION HORIZONTAL MOUNTING FIGURE 43 STRANGE SOUNDS Possible noises due to expansion and contraction of some metal parts during periods of heat up and cool down do not represent harmful or dangerous conditions Opera
21. TER HACKSAW ROLL OF ROLL OF EMERY CLOTH LEAD FREE SOLDER SOFT SOLDER FLUX 3 4 19 mm WIRE BRUSH 1 2 13 mm WIRE BRUSH PROPANE TORCH ALION IN en AM ARR RRR RR RRR RR I Removing the Old Water Heater The water passing out of the drain valve may be extremely hot To avoid being scalded make sure all connections are tight and that the water flow is directed away from any person 4 Check again to make sure the electrical supply is turned OFF to the water heater Then unplug the water heater cord set or disconnect the electrical supply connection from the water heater junction box Bafa FIGURE 4 If you have copper piping to the water heater the two copper water pipes can be cut with a hacksaw approximately four inches away from where they connect to the water heater This will avoid cutting off the pipes too short Additional cuts can be made later if necessary Disconnect the temperature pressure relief valve drain line When the water heater is drained disconnect the hose from the drain valve Close the drain valve The water heater is now completely disconnected and ready to be removed FIGURE 1 2 Turn OFF the water supply to the water heater at the water shut off valve or water meter FIGURE 2 3 Attach a hose to the water heater drain valve and put the FIGURE Sa other end in a floor drain or outd
22. TIC TABS ON TERMINAL COVER CLIPPED TO THERMOSTAT AT THIS POINT BOTH SIDES OF TERMINAL COVER HOL IT IN PLACE THERMOSTAT BRACKET TANK LOWER ELEMENT THERMOSTAT JACKET FIGURE 16 5 Remove the screws from terminal 2 of the element and move the looped end of the wire aside FIGURE 17 6 The buss bar is labeled 5500 W Place the buss bar over terminals 2 and 3 with the 5500 W visible Install the extra screw provided into terminal 3 FIGURE 18 7 The wire removed from terminal 2 has a looped end It must remain looped and now be placed as shown on top of the buss bar over the opening of terminal 2 and secured using the remaining screw FIGURE 19 8 Tighten terminals 2 and 3 to ensure proper electrica connection A gt Fire and Explosion Failure to tighten screws can cause afire Failure to do this could result in death serious bodily injury or property damage Failure to tighten terminal screws can cause a fire which can result in DEATH SERIOUS BODILY INJURY OR PROPERTY DAMAGE 9 Replace terminal cover on thermostat making sure that the locking tabs on the terminal cover are in place AWARNING Thermostat must be flush againstthe tank Make sure terminal cover is in place and the insulation replaced Failure to do this could result in death ser
23. ad models tt 9002214 9002214 9002214 These parts are also available at most Sears retail stores Also available at most hardware stores plate tt Refer to Wiring Diagram section for verification Not illustrated ow that you have purchased this water heater should a need ever xist for repair parts or service simply contact any Sears Service enter or call 1 800 4 MY HOME 1 800 469 4663 Be sure to provide pertinent facts when you call or visit 9090 All Parts listed may be ordered from any Sears Service Center and by calling 1 800 366 PART 1 800 366 7278 f the parts you need are not stocked locally your order will be ectronically transmitted to a Sears Repair Parts Distribution Center for handling o 27 T Replaced only on return of damaged The model number of the water heater will be found on the model rating plate located near the access panel WHEN ORDERING REPAIR PARTS ALWAYS GIVE THE FOLLOWING INFORMATION Model Number Serial Number Part Number Part Description THIS IS A REPAIR PARTS LIST NOT A PACKING LIST KENMORE POWER MISER 6 ELECTRIC WATER HEATERS OD BER 153 326662 50 Gallon Medium 153 326663 50 Gallon Medium 153 326762 40 Gallon Medium 153 326763 40 Gallon Medum NOTE A UPPER ELEMENT These water heaters are equipped with 3800 watt elements LOWER ELEMENT The
24. al institutional industrial or residential use by two or more families the above limited warranty is only for two years During the second year you must pay the labor cost for parts or water heater installation 1 YEAR EXCLUSIVE KENMORE LABOR WARRANTY For the first year from the date of purchase Sears will free of charge supply and install new water heater parts for defective ones or a new water heater for one that develops a leak WARRANTY SERVICE To obtain warranty service call 1 800 4 MY HOME 1 800 469 4663 This warranty applies only while this product is in use in the United States This warranty gives you specific legal rights and you may also have other rights which vary from state to state SEARS ROEBUCK AND CO Dept 817WA Hoffman Estates IL 60179 SES PPR NS AS NP AN ROP OE TNFR VIA Nb re Nb Va NS I Nb Ur S I Nb IR NP ANS I Ug NUT x CC SEIS vs MEAS AA LASS ROO OOOO ERG LEGS NI NUN ND NO USA RARE A CI NER The price of your water heater does not include a free checkup service call On water heater installations arranged by Sears Sears warrants the installation A charge will be made on service calls due to poor or incomplete installation These include a Adjusting thermostat b Leaks in pipes or fittings c Condensation MASTER PROTECTION AG
25. ansmitted to a Sears Repair Parts Distribution Center for handling plate tt Refer to Wiring Diagram section for verification Not illustrated 28 The model number of the water heater will be found on the model rating plate located near the access panel WHEN ORDERING REPAIR PARTS ALWAYS GIVE THE FOLLOWING INFORMATION Model Number Serial Number Part Number Part Description THIS IS A REPAIR PARTS LIS NOT A PACKING LIST Lj LJ LJ Em FALLY KENMORE POWER MISER 6 ELECTRIC WATER HEATERS OD BER 153 326862 50 Gallon Short 153 326863 50 Gallon Short NOTE A UPPER ELEMENT These water heaters are equipped with 3800 watt elements LOWER ELEMENT These water heaters are equipped with factory installed convertible elements which can be operated at 3800 watts or 5500 watts Convertible elements are not offered as replacement parts ELEMENT ORDERING INFORMATION If a replacement 3800 watt 240 volt element is needed order part no 9000049 replacement element If at the time of installation the water heater was converted to operate at 5500 watts order part no 9000396 replacement element See model rating plate If Converted box NOTE B These water heaters are equipped with a Roto Swirl dip tube to retard a build up of dissolved solids
26. apter before attaching the adapter to the water inlet connection Do not solder the water supply lines directly to the cold water inlet It will harm the dip tube and damage the tank L e Property Damage Hazard Avoid water heater damage Install thermal expansion tank if necessary Do not apply heat to cold water inlet Contact qualified installer or service agency NOTE To protect against untimely corrosion of hot and cold water fittings it is strongly recommended that di electric unions or couplings be installed on this water heater when connected to copper pipe 1 Look at the top cover of the water heater The hot water outlet is marked hot Put two or three turns of teflon tape around the threaded end of the threaded to sweat coupling and around both ends of the 3 4 threaded nipple Using flexible connectors connect the hot water pipe to the hot water outlet of the water heater 2 Look at the top cover of the water heater The cold water inlet is marked cold Put two or three turns of teflon tape around the threaded end of the threaded to sweat coupling and around both ends of the 3 4 threaded nipple Using flexible connectors connect the cold water pipe to the cold water inlet of the water heater NOTE Your water heater is insulated to minimize heat loss from the tank Further reduction in heat loss can be accomplished by insulating the hot water lines from the water heater
27. ary Contact qualified installer or service agency Water supply systems may because of such events as high ine pressure frequent cut offs the effects of water hammer among others have installed devices such as pressure reducing valves check valves back flow preventers etc to control these types of problems When these devices are not equipped with an internal by pass and no other measures are taken the devices cause the water system to be closed As water is heated it expands thermal expansion and closed systems do not allow for the expansion of heated water The water within the water heater tank expands as it is heated and increases the pressure of the water system If the relieving point of the water heater s temperature pressure relief valve is reached the valve will relieve the excess pressure The temperature pressure relief valve is not intended for the constant relief of thermal expansion This is an unacceptable condition and must be corrected It is recommended that any devices installed which could create a closed system have a by pass and or the system have an expansion tank to relieve the pressure built by thermal expansion in the water system Thermal expansion tanks are available from Sears stores and through the Sears Service Centers Contact the local plumbing inspector water supplier and or the Sears Service Center for assistance in controlling these situations Thermal Expansion Tank
28. ater heater Make sure the electrical supply to your water heater is ON Check for loose or blown fuses in your water heater circuit Circuit breakers weaken with age and may not handle their rated load and should be replaced Make certain the disconnect switch if used is in the ON position Check to see the electric service to your house has not been interrupted If this is the case contact the electric company Is the thermostat set to the desired temperature See Temperature Regulation section If you had experienced very hot water and now no hot water the problem may be due to the high temperature 25 10 shut off system See High Temperature Shut Off System in the Troubleshooting section During very cold weather the incoming water will also be colder and it will require a longer time to become heated The hot water usage may exceed the capacity of the water heater If so wait for water heater to recover after abnormal demand Also examine pipes and faucets for possible water leaks If you can not determine the problem then call the Sears Service Department WATER IS TOO HOT Adjust the thermostat to a lower setting See the Temperature Regulation section D OY TOSSES AWARNING Read and understand instruction manual and safety messages before installing operating or servicing this water heater Failure to follow instructions and safety messages could
29. ation Whether replacing an old water heater or putting the water heater in a new location the following critical points must be observed The location selected should be indoors as close to and as centralized with the water piping system as possible This water heater as well as all water heaters will eventually leak Do not install without adequate drainage provisions so water flow will not cause damage CAUTION All water heaters eventually leak Donotinstall without adequate drainage WATER HEATERS EVENTUALLY LEAK Installation of the water heater must be accomplished in such a manner that if the tank or any connections should leak the flow of water will not cause damage to the structure When such locations cannot be avoided a suitable drain pan should be installed under the water heater Drain pans are available at your local Sears stores Such drain pans must be piped to an adequate drain Water heater life depends upon water quality water pressure and the environment in which the water heater is installed Water heaters are sometimes installed in locations where leakage may result in property damage even with the use of a drain pan piped to a drain However unanticipated damage can be reduced or prevented by a leak detector or water shut off device used in conjunction with a piped drain pan These devices are available from some plumbing supply wholesalers and retailers and detect and react to leakage in var
30. ations exclusions apply For prices and No lemon guarantee replacement of your covered product additional information call 1 800 827 6655 if four or more product failures occur within twelve months SEARS INSTALLATION SERVICE Product replacement if your covered product can t be fixed 7 For Sears professional Installation of home appliances garage Annual Preventive Maintenance Check at your request no door openers water heaters and other major home items in extra charge the U S A call 1 800 4 For in home major brand repair service Call 24 hours a day 7 days a week U S A and Canada SEARS 00 1uxyowe www sears com The model number of your water heater is found on the model rating plate on the front of the water heater Sears Roebuck and Co Hoffman Estates IL 60179 U S A
31. cted away from any person FIGURE 36 20 8 Clean the area around the element opening Remove any sediment from or around the element opening inside the tank 9 If you are cleaning the element you have removed do so by scraping or soaking in vinegar or a de liming solution A WARNING Fire Hazard and Electric Shock Hazard Do not use replacement elements with any voltage other than shown on the model rating plate Failure to use the correct voltage shown on the model rating plate could result in death serious bodily injury or property damage Replacement elements must 1 be the same voltage and 2 no greater wattage than listed on the model rating plate affixed to the water heater 10 A new gasket should be used in all cases to prevent a possible water leak See Element Gasket in the Repair Parts List Chart Place the new element gasket on the thread side of the cleaned or new element and screw into tank securing tightly using an element wrench FIGURE 37 11 Close the water heater drain valve by turning the handle to the right clockwise The drain valve is on the lower front of the water heater 12 Open the cold water supply valve to the water heater NOTE The cold water supply valve must be left open when the water heater is in use 13 To insure complete filling of the tank allow air to exit by opening the nearest hot water faucet Allow water to run until a constant flow
32. derly and the physically or mentally disabled are at highest risk for scald injury Feel water before bathing or showering Temperature limiting valves are available Read instruction manual for safe temperature setting HOTTER WATER CAN SCALD Water heaters are intended to produce hot water Water heated to a temperature which will satisfy clothes washing dish washing and other sanitizing needs can scald and permanently injure you upon contact Some people are more likely to be permanently injured by hot water than others These include the elderly children the infirm or physically mentally handicapped If anyone using hot water in your home fits into one of these groups or if there is a local code or state law requiring a certain temperature water at the hot water tap then you must take special precautions In addition to using the lowest possible temperature setting that satisfies your hot water needs some type of tempering device such as a mixing valve should be used at the hot water taps used by these people or at the water heater Mixing valves are available at plumbing supply or hardware stores Follow manufacturers instructions for installation of the valves Before changing the factory setting of the thermostat see Temperature Settings table at right Never allow small children to use a hot water tap or to draw their own bath water Never leave a child or handicapped person unattended in a bath
33. ews securing the access panel and remove panel A WARNING e Before removing any access panels or servicing the water heater make sure the electrical supply to the water heater is turned OFF Failure to do this could result in death serious bodily injury or property damage 1 Before beginning turn OFF the electric power supply to FIGURE 33 the water heater 5 Remove the insulation cap with handle FIGURE 30 2 Turn off the water supply to the water heater at the water Shut off valve or water meter FIGURE 34 FIGURE 31 6 Lift out the tab as shown to unclip the terminal cover from the thermostat The terminal cover can now be removed 3 Attach a hose to the water heater drain valve and put the from the thermostat other end in a floor drain or outdoors Open the water heater drain valve Open a nearby hot water faucet which will relieve pressure in the water heater and speed draining CE gt LIFT OUT TAB TO UNCLIP TERMINAL COVER FROM THERMOSTAT FIGURE 32 UPPER AND LOWER A DA N G E R I GN LATS Burn hazard FIGURE 35 e Hot water discharge 7 Disconnect the two wires on the element and unscrew the old element from the tank Keep hands clear of drain valve discharge The water passing out of the drain valve may be extremely hot To avoid being scalded make sure all connections are tight and that the water flow is dire
34. fire serious personal injury or death Do not cover the temperature and pressure relief T amp P valve with an insulation blanket Do not cover the instruction manual Keep it on the side of the water heater or nearby for future reference Do obtain new warning and instruction labels for placement on the blanket directly over the existing labels Facts to Consider About the Convertible Lower Element The Upper Element if a double element model is a conventional 3800 watt element which only operates at its rated wattage on 240 volts See rating plate on the water heater The Lower Element of the water heater can be converted from operation at 3800 watts to 5500 watts on a 240 volt system Read and follow water heater warnings and instructions If after reading these instructions in this manual you do not understand any portion call Sears Service Center A WARNING Fire Hazard Electric Shock Hazard Do not use this water heater with any voltage other than shown on the model rating plate Failure to use the correct voltage shown on the model rating plate could result in death serious bodily injury or property damage Before making the conversion to 5500 watts check the 1 power supply must be 240 volts 2 wiring 10 gauge AWG Type TW 60 C or equivalent and 3 Circuit breakers or fusing capable of 30 amp loading Also the installation must conform with th s man
35. he 3 wire lead wiring diagram in the Wiring Diagram section then the water heater will have a high limit on both the upper and lower thermostats Follow the instructions to reset the high limit behind the upper and lower access panels 24 A WARNING s Before removing any access panels or servicing the water heater make sure the electrical supply to the water heater is turned OFP Failure to do this could result in death serious bodily injury or property damage 1 Before beginning turn OFF electrical power supply to the water heater FIGURE 44 2 Remove the two screws securing the access panel and remove panel 3 Remove the insulation cap with handle 4 Reset the high limit by pushing in the red button marked RESET FIGURE 45 5 Replace the insulation cap with handle so that it completely covers the thermostat and element 6 Replace the access panel 7 Turn ON electric power to the water heater If the high limit must be reset again call Sears Service Department to find out why the high limit turned OFF the electric power NOT ENOUGH OR NO HOT WATER 1 In anew installation the water heater may not be properly connected Make sure the cold water supply valve is open Review and check piping installation Make sure that the cold water line is connected to the cold water inlet to the water heater and the hot water line to the hot water outlet on the w
36. he correct size wire and fuse or circuit breaker 3 If metal conduit is used for the grounding conductor a The grounding electrode conductor shall be of copper aluminum or copperclad aluminum The material shall be of one continuous length without a splice or joint b Rigid metal conduit intermediate metal conduit or electrical metallic tubing may be used for the grounding means if conduit or tubing is terminated in fittings approved for grounding C Flexible metal conduit or flexible metallic tubing shall be permitted for grounding if all the following conditions are met The length in any ground return path does not exceed 6 feet The circuit conductors contained therein are protected by overcurrent devices rated at 20 amperes or less The conduit or tubing is terminated in fittings approved for grounding For complete grounding details and all allowable exceptions refer to the current edition of the NEC National Electrical Code NFPA 70 4 Astandard 1 2 conduit opening has been made in the water heater junction box for the conduit connection 5 Wiring Diagrams see Wiring Diagrams section have been supplied showing the two most common types of connections between the water heater and the power supply You can easily see which type connection you have by removing the junction box cover on top of the water heater Two Wire Connection Diagrams is the most common requiring you to simply connect
37. ill not operate properly It could cause DEATH SERIOUS BODILY INJURY AND OR PROPERTY DAMAGE This manual contains instructions for the installation operation and maintenance of this electric water heater It also contains warnings throughout the manual that you must read and be aware of All warnings and all instructions are essential to the proper operation of the water heater and your safety Since we cannot put everything on the first few pages READ THIS ENTIRE MANUAL BEFORE ATTEMPTING TO INSTALL OR OPERATE THE WATER HEATER The installation must conform with the instructions in this manual electric company rules and Local Codes or in the absence of Local Codes with the current edition of the NEC National Electrical Code NFPA 70 This publication is available from your local government or public library or electric company or by writing Underwriters Laboratories Inc 333 Pfingsten Road Northbrook IL 60062 f after reading this manual you have any questions or do not understand any portion of the instructions call Sears Service Center Carefully plan the place where you are going to put the water heater Correct electrical wiring and connections are very important in preventing death from possible electrical shock and fires Examine the location to ensure the water heater complies with the Facts to Consider About the Location section For California installation this water heater must be b
38. in death serious bodily injury or property damage 1 Turn OFF the electrical power to the water heater at the junction box 2 Remove the access panel and the insulation cap with handle 3 Lift out the tab as shown below to unclip the terminal cover from the thermostat The terminal cover can now be removed from the thermostat LIFT OUT TAB TO UNCLIP TERMINAL COVER FROM THERMOSTAT G wa LOWER THERMOSTAT WITHOUT HIGH LIMIT NN UPPER AND LOWER THERMOSTAT WITH HIGH LIMIT FIGURE 29 4 Disconnect wires from the thermostat 5 Remove the thermostat from behind the thermostat bracket 6 Place the new thermostat in the bracket making sure it fits firmly against the tank 7 Attach the wires to the new thermostat NOTE Some ofthe terminals may require straight in wiring through an eye opening If wires are now looped recut and strip wire 3 8 to a straight length and insert 8 Put plastic terminal cover back in place 9 Replace the insulation cap with handle to cover the thermostat 10 Replace access panel then turn the electric power on Element Cleaning Replacement NOTE These instructions are written for element cleaning and element replacement for the lower element If it is necessary to clean or replace the upper element then repeat these instructions To remove the element from your tank in order to clean or replace it 4 Remove the two scr
39. ious bodily injury or property damage Make sure the thermostat is flush against the tank the termina cover is in place and the insulation is replaced Failure to do so can result in DEATH SERIOUS BODILY INJURY OR PROPERTY DAMAGE 10 Replace the insulation cap with handle so that it completely covers the thermostat and element FIGURE 20 11 Replace the access panel FIGURE 21 Complete wiring to the water heater or if completed turn ON electric power to the water heater after filling the tank with water FIGURE 22 CAUTION Improper installation and use may result in property damage Fill tank with water before operation Never use this water heater unless it is completely full of water To prevent damage to the tank and heating element the tank must be filled with water Water must flow from the hot water faucet before turning ON power Wiring You must provide all wiring of the proper size outside of the water heater You must obey local codes and electric company requirements when you install this wiring If you are not familiar with electric codes and practices or if you have any doubt even the slightest doubt in your ability to connect the wiring to this water heater obtain the service of a competent electrician Contact your Sears salesperson to arrange for a professional electrician WATER HEATERS EQUIPPED FOR ONE VOLTAGE ONLY This water heater i
40. ious ways Sensors mounted in the drain pan that trigger an alarm or turn off the incoming water to the water heater when leakage is detected Sensors mounted in the drain pan that turn off the water supply to the entire home when water is detected in the drain pan Water supply shut off devices that activate based on the water pressure differential between the cold water and hot water pipes connected to the water heater 4 e Installations in Residential Garages Water heater must be located in a protective area INSTALLATION IN RESIDENTIAL GARAGES The water heater must be located and or protected so it is not subject to physica damage by a moving vehicle The location selection must provide adequate clearances for servicing and proper operation of the water heater Insulation Blankets Insulation blankets are available to the general public for external use on electric water heaters but are not necessary with this product The purpose of an insulation blanket is to reduce the standby heat loss encountered with storage tank heaters Your water heater meets or exceeds the National Appliance Energy Conversation Act standards with respect to insulation and standby loss requirements making an insulation blanket unnecessary Should you choose to apply an insulation blanket to this heater you should follow these instructions below Failure to follow these instructions can result in
41. is obtained This will let air out of the water heater and the piping improper installation and use may result in property damage Fill tank with water before operation 21 Never use this water heater unless it is completely full of water To prevent damage to the tank and heating element the tank must be filled with water Water must flow from the hot water faucet before turning ON power 14 Check element for water leaks If leakage occurs tighten element or repeat steps 2 and 3 remove element and reposition gasket Then repeat steps 10 through 14 15 Reconnect the two wires to the element and then check to make sure the thermostat remains firmly against the surface of the tank FIGURE 38 16 Replace terminal cover on thermostat making sure that the locking tabs on the terminal cover are in place LIFT OUT TAB TO UNCLIP TERMINAL COVER FROM THERMOSTAT UPPER AND LOWER THERMOSTAT WITH HIGH LIMIT FIGURE 39 17 Replace the insulation cap with handle so that it completely covers the thermostat and element FIGURE 40 18 Replace access panel 19 Turn ON electric power to water heater FIGURE 41 Drain Valve Washer Replacement A WARNING Before removing any access panels or servicing the water heater make sure the electrical supply to the water heater is turned OFF Failure to do this could result in death serious bodil
42. ly to be permanently injured by hot water than others These include the elderly children the infirm or physically mentally handicapped If anyone using hot water in your home fits into one of these groups or if there is a local code or state law requiring a certain temperature water at the hot water tap then you must take special precautions In addition to using the lowest possible temperature setting that satisfies your hot water needs a means such as a mixing valve should be used at the hot water taps used by these people or at the water heater Mixing valves are available at plumbing supply or hardware stores Follow manufacturers instructions for installation of the valves Before changing the factory setting on the thermostat read the Temperature Regulation section in this manual See Figure 7 below for mixing valve usage HOT WATER OUTLET WATER HEATER FROM HOT WATER OUTLET ON VALVE WATER HEATER MIXING FIGURE 7 Figure 8 shows the attachment of the water piping to the water heater The water heater is equipped with 3 4 water connections If a water heater is installed in a closed water supply system such as one having a back flow preventer check valve water meter with a check valve etc in the cold water supply means must be provided to control thermal expansion Contact the local utility or Sears Service Center on how to control this situation NOTE If using copper tubing solder tubing to an ad
43. nstructions have been provided in this manual and on your own water heater to warn you and others of a potential injury hazard Read and obey all safety messages and instructions throughout this manual It is very important that the meaning of each safety message is understood by you and others who install use or service this water heater messages that follow this symbol to avoid possible injury or death DANGER indicates an imminently y DANGER hazardous situation which if not avoided could result in death or injury WARNING indicates a potentially WARNING hazardous situation which if not avoided could result in death or injury This is the safety alert symbol It is used to alert you to potential personal injury hazards Obey all safety CAUTION indicates a potentially CAUTION hazardous situation which if not avoided may result in minor or moderate injury CAUTION used without the safety alert symbol indicates a potentially hazardous CAUTION situation which if not avoided could result in property damage All safety messages will generally tell you about the type of hazard what can happen if you do not follow the safety message and how to avoid the risk of injury The California Safe Drinking Water and Toxic Enforcement Act requires the Governor of California to publish a list of substances known to the State of California to cause cancer birth defects or other reproductive ha
44. nvertible element read this entire manual before attempting to install or operate the water heater The water heater is factory set to operate at 3800 watts The lower element can be converted to operate at 5500 watts Refer to Facts to Consider About the Convertible Lower Element section The Upper Element if double element model is a conventional 3800 watt element which only operates at its rated wattage on 240 volts See rating plate on the water heater The lower Element of the water heater can be converted from operation at 3800 watts to 5500 watts on a 240 volt system If after reading these instructions and this manual if you do not understand any portion call Sears Service Center A WARNING Fire Hazard Electric Shock Hazard Do not use this water heater with any voltage other than shown on the model rating plate Failure to use the correct voltage shown on the model rating plate could result in death serious bodily injury or property damage Before making the conversion to 5500 watts check the 1 power supply must be 240 volts 2 wiring 10 gauge AWG Type TW 60 C or equivalent and 3 Circuit breakers or fusing capable of 30 amp loading Also the installation must conform with this manual local codes and electric utility rules Failure to comply can result in DEATH SERIOUS BODILY INJURY OR PROPERTY DAMAGE NOTE Whether or not the element conversion is made the model
45. oing so all warranty on the water heater tank is voided AIR IN HOT WATER FAUCETS A WARNING Flammable hydrogen gases may be present Keep all ignition sources away from faucet when turning on hot water HYDROGEN GAS Hydrogen gas can be produced in a hot water system that has not been used for a long period of time generally two weeks or more Hydrogen gas is extremely flammable and explosive To prevent the possibility of injury under these conditions we recommend the hot water faucet be opened for several minutes at the kitchen sink before any electrical appliances which are connected to the hot water system are used such as a dishwasher or washing machine If hydrogen gas is present there will probably be an unusual sound similar to air escaping through the pipe as the hot water faucet is opened There must be no smoking or open flame near the faucet at the time it is open RUMBLING NOISE In some water areas scale or mineral deposits will build up on your heating elements This buildup will cause a rumbling noise Follow Element Cleaning Replacement instructions to clean and replace the elements HIGH TEMPERATURE SHUT OFF SYSTEM The water heater has a high limit shut off system with a reset button located on the thermostat Follow the resetting instructions which refer to the high limit behind the access panel NOTE If your water heater is connected to an Off Peak Clock and uses t
46. oors Open the water drain valve Open a nearby hot water faucet which will relieve 5b If you have galvanized pipe to the water heater loosen the pressure in the water heater and speed draining two galvanized pipes with a pipe wrench at the union in each line Also disconnect the piping remaining to the water heater These pieces should be saved since they may be needed when reconnecting the new water heater Disconnect the temperature pressure relief valve drain line When the water heater is drained disconnect the hose from the drain valve Close the drain valve The water heater is now completely disconnected and ready to be removed Burn hazard Hot water discharge Keep hands clear of drain valve discharge FIGURE 5b Mineral Buildup or Sediment May Accumulate This causes the water heater to become much heavierthan normal e Ifspilled could cause staining ineral buildup or sediment may have accumulated in the old water heater This causes the water heater to be much heavier than normal and this residue if spilled out could cause staining Facts to Consider About the Location You should carefully choose an indoor location for the new water heater because the placement is a very important consideration for the safety of the occupants in the building and for the most economical use of the appliance This water heater is not intended for outdoor install
47. oving any access panels or servicing the water heater make sure the electrical supply to the water heater is turned OFF Failure to do this could result in death serious bodily injury or property damage Turn electrical power OFF remove access panel and insulation cap with handle If leaking around element follow proper draining instructions and remove element Reposition or replace gasket on element Place element into opening and tighten securely Then follow Filling the Water Heater instructions in the Installation Instructions section E Water from drain valve may be due to the valve being opened slightly The drain valve may be leaking at the tank fitting G Water in the water heater bottom or on the floor may be from condensation loose connections or the temperature pressure relief valve DO NOT replace the water heater until a full inspection of all possible water sources is made and necessary corrective steps taken Leakage from other appliances water lines or ground seepage should also be checked Note To check where threaded portion enters tank insert cotton swab between jacket opening and fitting If cotton is wet follow Draining instructions in the Service and Adjustment section and then remove fitting Put pipe dope or teflon tape on the threads and replace Then follow Filling the Water Heater instructions in the Installation instructions section TOISISSAAN K
48. raced anchored or strapped to avoid falling or moving during an earthquake See instructions for correct installation procedures Instructions may be obtained from the California Office of the State Architect 400 P Street Sacramento CA 95814 Massachusetts Code requires this water heater to be installed in accordance with Massachusetts 248 CMR 2 00 State Plumbing Code and 248 CMR 5 00 In the Commonwealth of Massachusetts this product must be installed by a licensed plumber or gasfitter z ANGLO ELEMENT MAXIMUM FUSE TANK aa RECOVERY WATTAGE MINIMUM ORCIRCUIT MODEL CAPACITY mm GALS PERHOUR 240 VOLTS WIRE SIZE BREAKER NUMBER IN GALLONS DIA HEIGHT 90 F Rise UPPER LOWER GAUGE SIZE AMPS 53 326362 30 18 0 457 46 5 1181 17 3 3800 3800 12 20 53 326363 25 0 3800 5500 10 30 53 326462 40 18 0 457 59 5 1511 17 3 3800 3800 12 20 53 326463 25 0 3800 5500 10 30 53 326562 55 20 5 521 60 25 1530 17 3 3800 3800 12 20 53 326563 25 0 3800 5500 10 30 53 326662 50 23 0 584 49 0 1245 17 3 3800 3800 12 20 53 326663 25 0 3800 5500 10 30 53 326762 40 20 5 521 44 0 1118 17 3 3800 3800 12 20 53 326763 25 0 3800 5500 10 30 53 326862 50 26 5 673 34 0 864 17 3 3800 3800 12 20 53 326863 25 0 3800 5500 10 30 Wiring size based on standard 60 C copper wire If distance from fuse box to water heater is more than 90 feet refer to your loca electrical code
49. result in death or serious injury Instruction manual must remain with water heater Read this manual first Then before checking the water heater make sure the electric supply has been turned OFF and never turn the electric supply before the tank is completely full of water Use this guide to check a Leaking water heater Many suspected Leakers are not leaking tanks Often the source of the water can be found and corrected f you are not thoroughly familiar with electric codes the water heater and safety practices contact your local Sears Service Center to check the water heater improper installation and use may result in property damage Fill tank with water before operation 26 AP OIN 2222227 CCCCCCCCCLLL L C LIZL Never use this water heater unless it is completely full of water To prevent damage to the tank and heating element the tank must be filled with water The water must flow from the hot water faucet before turning ON power A Condensation may be seen on pipes in humid weather or pipe connections may be leaking B Small amounts of water from the temperature pressure relief valve may be due to thermal expansion or high water pressure in your area C The temperature pressure relief valve may be leaking at the tank fitting D The element may be leaking at the tank fitting A WARNING Before rem
50. rm and requires businesses to warn of potential exposure to such substances This product contains a chemical known to the State of California to cause cancer birth defects or other reproductive harm This appliance can cause low level exposure to some of the substances listed including formaldehyde IMPORTANT DEFINITIONS Sears Service Center The Sears Service Center has the ability equivalent to a licensed tradesman in the fields of plumbing and electrical work including a thorough understanding of the requirements of the National Electrical Code as it relates to the installation of electric water heaters The Sears Service Center also has a thorough understanding of this instruction manual and is able to perform repairs strictly in accordance with the service guidelines provided by the manufacturer TOSSES SSS SSS AWARNING Read and understand instruction manual and safety messages before installing operating or improper installation and use may result in property damage servicing this water heater Do not operate water heater if flood damaged Inspect and replace the anode as needed Failure to follow instructions and 7 Install in location with drainage safety messages could result in death or serious injury Fill tank with water before operation Be alert for thermal expansion Instruction manual must remain Refer to instruction manual for installation and
51. s equipped for one type voltage only Check the rating plate near the bottom access panel for the correct voltage DO NOT use this water heater with any voltage other than the one shown on the model rating plate Failure to use the correct voltage can cause problems which can result in DEATH SERIOUS BODILY INJURY OR PROPERTY DAMAGE If you have any questions or doubts consult your electric company A WARNING Fire Hazard Electric Shock azard Do not use this water heater with any voltage other than shown on the model rating plate Failure to use the correct voltage shown on the model rating plate could result in death serious bodily injury or property damage If wiring from your fuse box or circuit breaker box was aluminum for your old water heater replace it with copper wire If you wish to reuse the existing aluminum wire have the connection at the water heater made by a competent electrician Contact your Sears salesperson to arrange for a professional electrician 1 Provide a way to easily shut off the electric power when working on the water heater This could be with a circuit breaker or fuse block in the entrance box or a separate disconnect switch 2 Install and connect a circuit directly from the main fuse or circuit breaker box This circuit must be the right size and have its own fuse or circuit breaker Refer to the chart in the Product Specifications section for t
52. se water heaters are equipped with factory installed convertible elements which can be operated at 3800 watts or 5500 watts Convertible elements are not offered as replacement parts ELEMENT ORDERING INFORMATION If a replacement 3800 watt 240 volt element is needed order part no 9000049 replacement element If at the time of installation the water heater was converted to operate at 5500 watts order part no 9000396 replacement element See model rating plate If Converted box NOTE B These water heaters are equipped with a Roto Swirl dip tube to retard a build up of dissolved solids SAMA AMELIE MO Key Model No No Part Description 153 326662 153 326663 153 326762 153 326763 1 Buss Bar Kit 9001591 9001591 9001591 9001591 2 Drain Valve 9001588 9001588 9001588 9001588 3 Drain Valve Washer 17 32 x13 64 x1 8 thick 9001584 9001584 9001584 9001584 4 Element Gasket 9000308 9000308 9000308 9000308 5 Element Gasket 9000308 9000308 9000308 9000308 6 Heat Trap Nipple 9003921 9003921 9003719 9003719 7 Lower Access Panel 9003900 9003900 9003900 9003900 8 Lower Element See NOTE above 3800 Watts 9000049 9000049 9000049 9000049 5500 Watts 9000396 9000396 9000396 9000396 9 Lower Thermostat w Hi Limit 3 wire lead models tt 9002800 9002300 0 Manual 85796 000 18
53. service with water heater a AR A WARNING Explosion Hazard e Before removing any access panels or servicing the water Overheated water can cause heater make sure the electrical watertank explosion supply to the water heater is turned OFF Properly sized temperature th N and pressure relief valve must Failure to do this could result in ce be installed in opening death serious bodily injury or provided property damage ADANGER Water temperature over 125 F 52 C can cause severe burns instantly resulting in severe injury or death Children the elderly and the physically or mentally disabled are at highest risk for scald injury Feel water before bathing or showering Temperature limiting valves are available Read instruction manual for safe temperature setting A WARNING Fire Hazard Electric Shock Hazard Do not use this water heater with any voltage other than shown on the model rating plate Failure to use the correct voltage shown on the model rating plate could result in death serious bodily injury or property damage e LUN ZZ CCCLCCLCLCCLCCCCCLCLCLCCLCCCCCCCCCCCCELELLTELLLL m 1115252526CCEE U LLCULLULUL SAFEINSTAELATION USE AND SERVIGCE aie eer I eerie ket out Satis a te eek eara ee aa ap uoto ae e P ISI ERR CHE Aree deg i das d waders 2
54. spection Temperature Pressure Relief Valve Operation Draining Thermostat RemovalReplacemeht usce ecrire adi ee icio dli Fe de Yn eer iri Eva rH gU a YR Eee tne ew dea dy aca o i pe bn lt pesa RYE evaded Element Cleaning Replace niet iss uo ecce erret ii End ded EX PCR UR I ie cL RE ER ER PN RE AR I IR KR ad Drain Valve Washer Replacement Service TROUBLESHOOTING GUIDE actori ca ee d paced ie Lo RET dae dv edes ONS DEW E Eig gt o LR NR Strange Sound Operational Conditi Smelly Water Air in Hot Wa Rumbling Nois High Temperature Shut Off System Not Enough or No Hot Water Water STOO Ot EO piece del PE e TEL REPAIR PARTS LIST VOIRAI Thank You for purchasing a Sears water heater Properly installed and maintained it should give you years of trouble free service It is strongly suggested that this new water heater be professionally installed contact the local Sears Service Center or any Sears store They will arrange for prompt quality installation by Sears authorized contractors Abbreviations Found In This Instruction Manual UL Underwriters Laboratories Inc NEC National Electrical Code ANSI American National Standards Institute Read the General Safety section page 3 of this manual first and then the entire manual carefully If you don t follow the safety rules the water heater w
55. tional Conditions SMELLY WATER In each glass lined water heater there is installed one anode rod see parts section for corrosion protection of the tank Certain water conditions will cause a reaction between this rod and the water The most common complaint associated with the anode rod is one of a rotten egg smell This odor is derived from hydrogen sulfide gas dissolved in the water The smell is the result of four factors which must all be present for the odor to develop A A concentration of sulfate in the supply water B Little or no dissolved oxygen in the water C A sulfate reducing bacteria within the water heater This harmless bacteria is non toxic to humans D An excess of active hydrogen in the tank This is caused by corrosion protective action of the anode Smelly water may be eliminated or reduced in some water heater models by replacing the anode rod s with one of less active material and then chlorinating the water heater tank and all hot water lines Contact the local Sears Service Center for further information concerning an Anode Replacement Kit 9001453 and this Chlorination Treatment Anode replacement and chlorination of the tank are not covered by the water heater s limited warranty If the smelly water persists after the anode replacement and chlorination treatment then you should consider chlorinating or aerating your water supply Do not remove the anode leaving the tank unprotected By d
56. to life or property damage the relief valve must be allowed to discharge water in quantities should circumstances demand If the discharge pipe is not connected to a drain or other suitable means the water flow may cause property damage The Discharge Pipe Shall not be smaller in size than the outlet pipe size of the valve or have any reducing couplings or other restrictions Shall not be plugged or blocked Shall be of material listed for hot water distribution Shall be installed so as to allow complete drainage of both the temperature pressure relief valve and the discharge pipe Shall terminate at an adequate drain Shall not have any valve between the relief valve and tank Water temperature over 125 F 52 C can cause severe burns instantly resulting in severe injury or death Children the elderly and the physically or mentally disabled are at highest riskforscald injury A DANGER Feel water before bathing or showering Temperature limiting valves are available Read instruction manual for safe temperature setting The temperature pressure relief valve must be manually operated at least once a year Caution should be taken to ensure that 1 no one is in front of or around the outlet of the temperature pressure relief valve discharge line and 2 the water manually discharged will not cause any bodily injury or property damage because the water may be extremely hot
57. tub or shower Thermostats The thermostats of this water heater have been factory set at a position which approximates 120 F 49 C to reduce the risk of scald injury The upper thermostat is factory set at a position which approximates 120 F 49 C and is adjustable if a different water temperature is desired Read all warnings in this manual and on the water heating before proceeding wa T ADJUSTABLE UPPER an THERMOSTAT BEHIND UPPER ACCESS PANEL PANEL DUAL ELEMENT MODELS ONLY m orog T eK E E N TEMPERATURE ADJUSTMENT KNOB FIGURE 26 BE A ANILU AL The lower thermostat is factory set at a position which approximates 120 F 49 C and is adjustable if a different water temperature is desired Read all warnings in this manual and on the water heating before proceeding TEMPERATURE ADJUSTMENT ADJUSTABLE THERMOSTAT FOR DUAL ELEMENT MODELS ADJUSTABLE LOWER THERMOSTAT WITH HIGH LIMIT FIGURE 27 Temperature Settings NOTE Water temperature range of 120 140 F 49 60 C recommended by most dishwasher manufacturers Temperature Settings Time to Produce 2nd amp 3rd Degree Burns on Adult Skin 160 F 71 C About 1 2 second 150 F 66 C About 1 1 2 seconds 140 F 60 C Less than 5 seconds 130 F 54
58. ual local codes and electric utility rules Failure to comply can resultin DEATH SERIOUS BODILY INJURY OR PROPERTY DAMAGE G LISTED 932N SERIAL NUMBER ELECTRIC WATER HEATER CAPACITY MODEL NUMBER U S GAL FACTORY EQUIPPED WITH UPPER LOWER ELEMENT ELEMENT MAXIMUM VOLTS WATTS WATTS MAXIMUM CHECK HERE WORKING IF INSTALLED AS PRESSURE WATTS A C ONLY FACTORY EQUIPPED PS OPTIONAL WATTAGE UPPER LOWER ELEMENT ELEMENT MAXIMUM CHECK HERE WATTS WATTS WATTS IF CONVERTED WARNING SEE CONVERSION INSTRUCTION FIGURE 6 NOTE Whether or not the element conversion is made the model rating plate must be marked Using a hard point ink pen check the appropriate block within the model rating plate which is located adjacent to the lower access panel Water Piping ADANGER Water temperature over 125 F 52 C can cause severe burns instantly resulting in severe injury or death Children the elderly and the physically or mentally disabled are at highest risk for scald injury Feel water before bathing or showering Temperature limiting valves are available Read instruction manual for safe temperature setting HOTTER WATER CAN SCALD Water heaters are intended to produce hot water Water heated to a temperature which will satisfy clothes washing dish washing and other sanitizing needs can scald and permanently injure you upon contact Some people are more like
59. y injury or property damage NOTE For replacement use a 17 32 x 13 64 x 1 8 thick washer available at your nearest hardware store For ordering a replacement washer refer to the Repair Parts List section Before beginning turn OFF the electrical power supply to the water heater 22 Follow Draining instructions See Draining section Turning counter clockwise remove the hex cap below the screw handle Remove the washer and put the new one in place Screw the handle and cap assembly back into the drain valve and retighten using a wrench DO NOT OVER TIGHTEN Follow Filling the Water Heater instructions in the Installation Instructions section Check for leaks Turn ON electric power to the water heater Ea yD t HANDLE AND CAP ASSEMBLY 7 Or 9 WASHER FIGURE 42 Service Before calling for repair service read the Start Up Conditions and Operational Conditions found in the Troubleshooting section of this manual If a condition persists or you are uncertain about the operation of the water heater let a qualified person check it out Contact Sears Repair Services at 1 800 4 MY HOME 1 800 469 4663 e B um Wn 2 LLLLLZZCCECCCLCLCCECEEETLLLL Start Up Conditions THERMAL EXPANSION e Property Damage Hazard Avoid water heater damage Install thermal expansion tank or device if necess
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