Kawai CP115 Musical Instrument User Manual
Contents
1. TE LET COOL LIFT AND EUDE OUT To EE 22 32 Attach the two wires from the cross lighter and the two wires from the side burner to any of the four small terminals on ignitor module as shown Ignitor Module Next Attach the two wires from console assembly to the two large terminals on ignitor module as shown 4 Small N Terminals 2 Large Terminals Important Be sure to attach wires correctly to terminals Correct Incorrect pi NOTE Use one of the supplied plastic A 6 n 0 ties to bundle the two large terminal wires together and one to bundle the four small l N terminal wires together A i r 4 t t 33 After wiring ignitor module ensure that all burner knobs i are in the off position before installing the battery Install the battery 1 i 1 t 1 i g r i t t i 1 g 34 Snap ignitor module tabs into holes on back left side of front panel as shown NOTE Do not remove ignitor module once installed The plastic mounting tabs on the ignitor hook into the mounting holes and are not designed to be repeatedly removed and re installed Replace battery in module with module in place 23 35 Place tank into hole lo2. One Year Full Warranty on Kenmore Grill For one year from the date of purchase Sears will repair or replace at our option any grill part except for paint finish that is defective in material or workmanship If this grill is defective in material or workmanship within one year from the date of purchase contact Sears at 1 800 4 MY HOMEe Additional Warranty on Specific Grill Parts For the time periods listed below Sears will replace the following specific grill parts free of charge if they are defective in material of workmanship Part replacement only labor not included Lifetime on Cast Aluminum Lids and Bottoms Five years from purchase date on Stainless Burners All warranty coverage excludes ignitor batteries and any paint loss or rusting which are either expendable parts that can wear out from normal use in less than a year or are conditions that can be the result of abnormal use accident or improper mainte nance All warranty coverage is void if this grill is used for commercial or rental purposes This warranty gives you specific legal rights and you may also have other rights which vary from state to state Sears Roebuck and Co Dept 817WA Hoffman Estates IL 60179 SAFETY INSTRUCTIONS IF YOU SMELL GAS WARNING 1 Shut off gas supply to the appliance 2 Extinguish any open flame 3 Open lid 4 If odor continues immediately call your gas supplier or your fire e Do not store or use gasoline or
3. a 19 First begin by attaching side burner lid handle to side burner lid using 2 10 x 1 2 screws 9 eer ee 20 Second attach side burner tray to side burner base using 4 10 x 1 2 screws holes as shown SEE FIG B FIG B 21 Third attach side burner lid using 2 10 Shoulder Screws then insert side burner into slot as shown insert threaded stud on bottom of side burner into slot provided After inserting stud into burner tray attach green ground wire and secure with a 10 wingnut After inserting side burner into burner base insert cooking grid by aligning legs of cooking grid with remaining holes in burner base lana Eyelet Green Ground Wire a 10 x 1 2 Phillips Screw Shoulder Screw 10 24 Wing Nut 14 Front View Rear View 22 Attach side burner assemblies using shelf mounting procedures as previously described Steps 14 amp 15 23 After attaching side burner base assembly to shelf mounting brackets insert side burner valve into burner tube of side burner as shown a a a a 10 x 1 2 Phillips Screw m Side View 24 After inserting valve orifice into burner tube attach shelf trim using 3 10 x 1 2 phillips screws Steps 16 amp 17 10 x 1 2 Philips Screw 15 Front View 10 x 1 2 Phillips Screws g 1 g 1
4. 1 4 20 Large Body Tapered Wing Nut Push Pin Side Panel 2 pieces 10 24 Wing Nut Handle 2 pieces Master Bagpack 4 Shoulder Screw 2 pieces QW 1 4 20 Wingnut 10 pieces 2 Black Vv Hinge Clip Lid 1 piece 1 4 3 4 Washer 2 pieces Cross Lighter Burner Bagpack 1 4 20 X 3 4 Carriage Bolt Cross Lighter 3 pieces O 1 4 20 Knurl Nut Burners 3 pieces ASSEMBLY Tank Bracket Bracket Left hand leg assembly Right hand leg assembly 1 Turn leg assembly upside down as shown and insert caster plug Make sure caster plug tab is in line with notch in leg SEE FIG A 2 Turn leg assembly over and tap on a hard surface until the caster plugs are fully seated Locking Caster Non Locking Caster 3 Insert locking casters into the caster plugs on front of leg assemblies and press in until caster is fully seated as shown Tab Notch Caster Plug FIG A Insert caster into holes on outside corner of caster plug as shown Leg Assembly Left Hand shown Console mounting tabs are on front side of leg assemblies 4 Insert non locking casters into the caster plugs on rear of leg assembiles 5 Position left hand leg assembly as shown with console mounting tab facing up Place non tank side of bottom pan over bottom support Attach bottom pan with 1 4 20 x
5. WARNING other flammable vapors and liquids in the vicinity of this or any other appliance i An LP cylinder not connected for use shall not be stored in the vicinity of this or any other department Sears Roebuck and Co appliance CAUTION ARNING Failure to ensure correct venturi tube assembly may result in a hazardous fire or explosion For residential use only Do not use for commercial cooking causing serious bodily injury and or property damage CARING FOR YOUR EQUIPMENT CARBON MONOXIDE HAZARD INSTALLATION Coimbusti ii bypraducts ineljde carbon THE INSTALLATION OF THIS APPLIANCE MUST monoxide which has no odor and can S CONFORM WITH LOCAL CODES OR IN THE cause serious injury or death Never use ABSENCE OF LOCAL CODES inside Nomigs vehicles or tenis In Canada must conform to CAN CGA B149 2 Propane Installation Code or CAN CGA B149 1 Natural Gas Installation Call Grill Service Center For Help And Parts IntheU S A must conform to National Fuel Gas Code If you have questions or need assistance during ANSI 2223 1 assembly please call 1 800 396 3838 You will be speaking to a representative of the grill manufacturer and not a Sears employee To order new parts call Sears at 1 800 4 MY HOME 24 inches 61 cm from side of unit See Figure 2 GETTING FAMILIAR WITH YOUR GRILL 18 inches 46 cm from back of unit See Figure 2 FOR YOUR OWN SAFETY Do not use your grill until you have rea
6. 1 2 carriage bolt Black and wing nut Black Console mounting tab facing up Bottom Pan Tank opening on right side Console mounting tab facing up 6 Position right hand leg assembly as shown with console mounting tab facing up Place tank side of bottom pan over bottom support Attach bottom pan with 1 4 20 x 1 2 carriage bolt and wing nut tema KCI S nika D i rss s pan a as 1 4 20 Wingnut 1 4 20 X 1 2 Carriage Bolt 7 Position side panels over legs and slide up into position Bottom flange of side panel hooks over bottom support Push against leg assembly Then slide up into position Your Home For repair in your home of all major brand appliances lawn and garden equipment or heating and cooling systems no matter who made it no matter who sold it For the replacement parts accessories and owner s manuals that you need to do it yourself For Sears professional installation of home appliances and items like garage door openers and water heaters 1 800 4 MY HOME 1 800 469 4663 Call anytime day or night U S A and Canada www sears com wwW sears ca Our Home For repair of carry in items like vacuums lawn eguipment and electronics
7. Leaking propane may result in explosion fire severe personal injury or death DO NOT fill the cylinder beyond 80 full WARNING if the above instructions are not followed exactly a fire causing death or serious injury may occur A 2 TRANSPORTATION AND STORAGE WARNING Although itis safe when used properly careless handling of the propane gas cylinder could result in fire explosion and or serious injury PROPANE GAS IS HEAVIER THAN AIR AND WILL COLLECT IN LOW AREAS INCREASING THE ABOVE RISKS THEREFORE ALWAYS use the cylinder cap provided with your cylinder whenever the cylinder is not connected to your grill Figure 4 DO NOT store ina building garage or any other enclosed area Store in a well ventilated CYLINDER RETAINER area CAP STRAP DO NOT store near any gas burning apparatus or high heat areas such as a closed car or trunk Transport and store the cylinder in an upright position do not tip on its side Store out of reach of children DO NOT smoke while transporting a cylinder in your vehicle in any FILLING FOR SAFETY REASONS IF AN OPTIONAL L P GAS CYLINDER WAS SUPPLIED WITH YOUR GRILL IT HAS BEEN SHIPPED EMPTY THE CYLINDER MUST BE PURGED OF AIR AND FILLED PRIOR TO USING ON YOUR GRILL WHEN GETTING YOUR CYLINDER FILLED Allow only a qualified L P gas dealer to fill or repair your cylinder DO NOT allow the cylinder to be filled beyond 80 full e Make sure
8. USE YOUR GRILL try the Match Lighting Procedure above Areplacement hose and USING THE AUTO IGNITOR regulator is required see 1 Open tank valve wait 5 seconds PARTS LIST in back of Turn required burner knob to book IGNITE 2 3 You should hear a clicking sound indicating your IMPORTANT electronic ignition is activated Always raise the grill lid 4 If burner does not light immediately within four seconds before lighting turn the burner control knob off and wait 5 minutes to clear Do not lean over the grill the gas ane 5 Repeat steps 1 to 5 if burner fails to light refer to the when lighting the burner Troubleshooting Guide to determine cause and solution or Visually check the flames try the Match Lighting Procedure above every time you light your 6 After grill lights turn knob to desired cooking position grill Figure 8 If the flame is abnormally small or smokey MATCH LIGHTING PROCEDURE yellow shut off the grill and check the venturi tubes for 1 Place an ignited lighter or lit match near the ports blockage see Figure 11 on pg 27 or refer to the approximately 1 2 1 25 cm from burner Prior to lighting your grill Troubleshooting Guide 2 Push in and turn the side burner control knob to HIGH The On grills with Three burners the right control knob operates burner should light immediately within four seconds If it the right burner the left knob operates the
9. as your imagination But before you start experimenting here are some frequently used terms that will help Direct Cooking is also known as grilling This is the most popular cooking method and involves cooking food directly over the flame such as searing a steak Other good candidates for this cooking method are thin cuts of meat vegetables kabobs and fillets Indirect Cooking means the food is cooked away from the direct flame by placing it on the opposite side of the lit burner and allowing the heat to tumble within the closed confines of the closed grill very similar to a convection oven Much like your oven you can roast and even bake provided your grill lid is closed 26 WARMING RACKS A warming rack may be included with your grill and provides you with additional cooking space away from direct heat This is useful when cooking delicate items such as fish boneless chicken breasts or vegetables Warming racks are also a great place to keep food warm that is already done so you can serve your entire meal at the same time Tip A light application of cooking oil prior to use will help to keep food from sticking to the warming rack CONTROLLING FLARE UPS Some flare up during grilling is desirable to create the smoke which gives grilled food its unique flavor and appearance However excessive flare up can not only ruin your food it may lead to a dangerous condition as well By excessively raising the temperature within y
10. bubbles which indicate that a leak is present 4 Shut off the flow of gas while fixing the leak Tighten any leaking connection and repeat test until no leaks are detected 5 If the leak s cannot be stopped DO NOT USE Shut off the fuel source at the valve immediately if appropriate remove propane cylinder Call a certified gas appliance service person or a gas dealer for proper repairs SIDE BURNER GAS VALVE HOSE amp CONNECTIONS WARNING Failure to ensure the above may result in a hazardous fire or explosion causing serious bodily injury and or property damage CLEANING VENTURI TUBES Periodic cleaning of the venturi tubes is recommended for optimum burner performance especially after prolonged storage or a period of non use How to Clean Remove the burner refer to ASSEMBLY PROCEDURE Use a venturi cleaning brush bottle brush or stiff wire and insert into the venturi tube approximately 1 inch ata time removing after each inch to prevent pushing any debris further into the tube see Figure 11 As you remove the brush head inspect and discard any debris Continue this procedure until the entire lengths of all venturi tubes are free of debris Reinstall burner as per assembly instructions ensure the venturi tubes are seated over the valve orifices see Figure 1 Perform a Leak Test CHECK TO ENSURE THE BURNER HAS A GOOD FLAME EACH TIME IT IS TURNED ON BLOCKAGE 4 VALVE CLEA
11. call or go on line for the location of your nearest Sears Parts amp Repair Center 1 800 488 1222 Call anytime day or night U S A only www sears com To purchase a protection agreement U S A or maintenance agreement Canada on a product serviced by Sears 1 800 827 6655 U S A Para pedir servicio de reparaci n Au Canada pour service en fran ais a domicilio y para ordenar piezas 1 800 LE FOYER ve 1 888 SU HOGAR 1 800 533 6937 1 888 784 6427 www sears ca Registered Trademark Trademark Service Mark of Sears Roebuck and Co Marca Registrada Marca de Fabrica 5 Marca de Servicio de Sears Roebuck and Co MC Marque de commerce P Marque d pos e de Sears Roebuck and Co Sears Roebuck and Co 10 Position console valve assembly over tabs as shown Locate Console on tabs as shown Right side shown Note Check wires from switch harness to ensure that they are not against any sharp surfaces 11 11 Assemble shelf support brackets by sliding shelf bracket A and Shelf bracket B together while paying close attention to hole alignment and attach the two with 2 10 x 1 2 screws Repeat for second set 12 After j
12. in the tank will automatically stop filling at 80 capacity leaving a 20 area for the expansion of liquid Without this safety feature the relief valve may open and discharge propane creating a potential safety hazard An O P D cylinder is easily distinguished by its triangular hand wheel valve Figure 3 External threads FILLING STOPS AT 80 1 SPECIFICATIONS Self contained propane gas grill systems are designed to be used only with a 20 Ib 9 1 kg propane cylinder equipped with a Type 1 cylinder valve and incorporating an overfill protection device O P D THE CYLINDER SHOULD NOT EXCEED 18 1 2 472 MM IN HEIGHT AND 12 1 2 317 MM IN DIAMETER This grill cannot be connected to a 510 P O L type valve ones with left hand threads The cylinder for your gas grill must be constructed and marked in accordance with the specifications of L P gas cylinders In Canada The National Standards of Canada CAN CSA B339 Cylinders Spheres and Tubes for Transportation of Dangerous Goods and Commission In the U S U S Department of Transportation D O T DO NOT CONNECT TO A PROPANE GAS CYLINDER EXCEEDING THIS CAPACITY OR USE A CYLINDER WITH ANY OTHER TYPE OF VALVE CONNECTION DEVICE The Type 1 valve is recognizable by the large external thread on the outlet part of the valve Non Type 1 valves do not have these exterior threads Any attempt to connect a regulator with other than the i Mating Type 1 connector reco
13. left burner and the does not extinguish the lighter or match turn the control center knob operates the center burner knob off and wait 5 minutes for the gas to clear 3 Repeat steps 1 and 2 If burner still fails to light refer to the USING THE AUTO IGNITOR Troubleshooting Guide to determine the cause and solution Read these instructions before igniting LOW HEAT OUTPUT 1 Open lid during lighting 2 Turn off all burners and close tank valve 3 Open tank valve wait 5 seconds 4 Turn required burner knob to IGNITE 5 You should hear a clicking sound indicating your electronic ignition is activated 6 If the burner does not light immediately within four seconds turn burner control knob off and wait 5 minutes to clear the gas 7 Repeat steps 1 to 7 If burner still fails to light refer to If the heat output from the burner s seems abnormally low it may be caused by the regulator flow limiting device being activated by a leak in the gas system or improper lighting procedures if this is suspected shut off the cylinder valve and all burner valves Perform a leak test to determine if a leak has caused the flow limiting device to activate If the leak test is negative then carefully follow the lighting procedures step by step ensuring all valves including tank are off before starting RELIGHTING Troubleshooting Guide to determine cause and solution If the burner flame goes out when your grill or tr
14. storage or non use If the regulator flow limiting device has been activated The leak test should be performed in a well ventilated area away from any open flame heat or ignition sources DO NOT USE A MATCH OPEN FLAME OR SMOKE DURING LEAK TESTING WHAT YOU LL NEED FOR TESTING 1 A mixture of 50 liquid dish soap and 50 water 2 A brush or cloth to apply the mixture AREAS TO TEST ON PROPANE GRILLS All propane cylinder welds see Figure 10A Propane cylinder valve including threads into cylinder see Figure 10B Regulator fitting and propane cylinder connection see Figure 10B All hose connections see Figure 10C including side burner tubing if equipped see Figure 10D All valve connections see Figure 10C amp 10D HAND VALVE EXTERNAL GAS REGULATOR THREAD THERMALLY SENSITIVE NUT AP KS NON SIDE BURNER HOSE 8 g CONNECTIONS GAS VALVE 27 AREAS TO TEST ON NATURAL GAS GRILLS All hose connections see Figure 10C All valve connections see Figure 10C amp 10D HOW TO DO THE TESTING 1 With the grill console control knobs in the OFF position twist the valve on your propane cylinder 1 turn or the main natural gas valve on DO NOT IGNITE THE BURNERS WHILE PERFORMING THE LEAK CHECK 2 Brush your soap and water solution on all connections and components as outlined above 3 Observe each place for growing
15. the L P gas dealer checks the cylinder for leaks after filling HOSE amp REGULATOR PROPANE GAS MODELS Your grill is designed to operate on L P propane gas ata pressure regulated at 11 water column 2 74 kPa A regulator preset to this pressure is supplied with the grill and MUST be used REGULATOR This regulator is equipped with the Q C C Type 1 quick connect coupling system which incorporates the following safety features Figure 5 It will not allow gas to flow until a positive seal has been made Figure 6 It has a thermal element that will shut off the flow of gas between 240 and 300 F 115 and150 C It also has a flow limiting device which when activated will restrict the flow of gas to 10 cubic feet per hour 0 28 cubic meters per hour Prior to attaching the propane cylinder to the hose and regulator be sure the cylinder valve and the appliance valves are OFF The cylinder valve is turned off by rotating the handwheel see Figure 3 clockwise left to right until it stops and all appliance valves should be in the off position When attaching the regulator to the cylinder make sure that the small probe in the nipple is centered in the mating Q C C 1 cylinder valve see Figure 6 Turn the right hand threaded Q C C 1 black nut onto the valve in a clockwise motion until there is a positive stop DO NOT USE A WRENCH HAND TIGHTEN ONLY Should the large black thermally sensitive coupli
16. to adjacent combustible materials Figure 1 Ensure valve outlets orifices are assembled 3 8 1 cm into the venturi tubes Check to see that the valve outlets and venturi tubes are parallel to the bottom of the base casting of your appliance saja ELECTRICAL CAUTION If any accessory installed on this grill requires an external electrical power source it must be electrically grounded in accordance with local laws or in the absence of local laws with the Canadian Electrical Code CSA C22 1 or in the U S with the National Electrical Code ANSI NFPA 70 The three prong plug provides protection against shock AIR SLEEVE VALVE OUTLETS hazard and should be plugged directly into a properly grounded three prong receptacle Do not cut or remove the grounding prong from this plug Ensure all electrical supply cords and fuel supply hoses are kept well away from any heated surfaces L P GAS CYLINDER Gas cylinders manufactured today have mechanisms to provide worry free grilling year round NEW OPD HANDWHEEL G C C 1 or Type 1 Guick Connect Coupling Valve ensure fast tank hook ups requiring only hand tightening The redundant valve system inhibits the flow of gas to the burner if the connection is not correct O P D or Overfill Protection Device prevents accidental gas leaks caused by cylinder over pressurization the leading cause of cylinder gas leaks The float
17. 1 1 4 4 1 1 1 1 1 i oy Go TT LZ R SS 7 7 Rear View Burner Orifice Burner tube must fit over valve orifice as shown Attach side burner valve and bezel using 2 8 x 3 8 tapping screws as shown Insert side burner knob 48x38 g Tapping Screws Front View 25 Position base casting down over 1 4 20 studs and secure in place with two 1 4 20 large body wing nuts A 8 32 x 3 8 Tapping Screw 1 4 20 Large Body Wing Nut 16 26 Position bottom cross lighter assembly as shown being sure to feed ignitor wires through the front holes in the bottom of the base casting Bottom cross lighter just lays loose at this stage of the assembly NOTE Cross lighter top and cross lighter bottom assembly come packaged together with the grill bumers These parts should be separated prior to this step Left side of cross lighter 27 Install burners by feeding burner though slot in the base casting and guiding burner tube over orifice in valve see illustration below Secure burners with three 1 4 20 x 3 4 carriage bolts and 1 4 20 Knurl nuts Burner Tube Valve Orifice Burner tube must fit over valve orifice as shown 1 4 20 X 3 4 Carriage Bolt 1 4 20 Knurl Nut 28 Install three cross lighter spacers over threaded studs in bottom cross lighter then install cross lighter top plate Secure with three 10 24
18. 1 18 1 4 20 x 1 2 Carriage Bolt NI DIS DSK I EESU gt r gt Ra a a a a no any a a ES SP2 16 1 4 20 x 1 2 Wingnut Black EXPLODED VIEW Kenmore Propane Gas Grill TROUBLESHOOTING GUIDE IF YOU ARE EXPERIENCING DIFFICULTY AFTER FOLLOWING THIS GUIDE PLEASE CONTACT OUR CUSTOMER SERVICE TOLL FREE PHONE 1 800 396 3838 OR FAX 1 615 441 2941 1 Burners will not light 2 Flame burns out on Low 3 Burners are not hot enough 4 Flame smokey yellow 5 Console Fire Flame coming up venturi around console control knobs 6 Grease dripping from base 7 Regulator Humming 8 Burner lights with match not with ignitor 9 Too much heat 10 Excessive flare up 11 Incomplete burner flame 12 Propane tank will not fill Out of propane Is venturi properly seated over orifice Inspect both venturis and burner holes for obstructions Check ignition spark Is cylinder valve turned on Regulator assembly not fully tightened to cylinder valve If you have electronic ignitor is the battery good Has grill been sufficiently preheated before turning to Low Is venturi properly seated over orifice Inspect both venturis and burner holes for obstructions Your grill is equipped with a flow limiting device intended to reduce the flow of gas in the event of a leak This device can also be activated if yo
19. Assembly and Operation Kenmore Liquid Propane Gas Grill Model No 16238 THIS GRILL IS FOR OUTDOOR WARNING Failure to follow all manufacturers instructions could result USE ONLY A in serious personal injury and or property damage CAUTION Read and follow all Safety Statements and Care Manual Directions before attempting to assemble and cook Toll Free 1 800 396 3838 To Installer Assembler Leave these CAUTION instructions with consumer Some parts may contain sharp edges wear protective gloves if necessary To Consumer Keep this manual for future reference Sears Roebuck and Co Hoffman Estates IL 60179 U S A www sears com SP5327A 37 Table of Contents Limited Warranty Warranty e nerea oeeie edni error ieser iias 2 Safety e op ka taas kt E AE 2 Caring for your eguipment a eee 3 Fardwal gt xd x n dt 6 Ass mbly zic siss oled a eee sells 7 24 Operation marein eia 25 26 Cleaning and Maintenance 27 28 Pans sects eh ott he in e ena ee 29 Exploded WieW 2 xs22eciis ede ie eed 30 Troubleshooting ccccececesseceesssteeeeeeeeesees 31 Product Record IMPORTANT Fill out the product record information below Model Number UPC on carton Label Lot GG__ Serial Number Date Purchased WARNING Combustion byproducts produced when using this product contain chemicals known to the State of California to cause cancer birth defects or other reproductive harm
20. EATING THE GRILL The cooking system and grids require heating prior to adding food 1 Light your grill as outlined in the LIGHTING instruction section 2 Once lit preheat your grill on the HIGH setting with the lid down for 6 to 10 minutes 3 Turn the burner control knobs to the appropriate heat setting prior to adding your food Preheating your grill is not required when you are cooking food using the indirect cooking or rotisserie cooking techniques LID POSITION Although keeping the lid up or down when cooking on your grill is a personal preference you will find that you will have fewer flare ups and your food will cook in less time therefore using less fuel if the lid is down Keep the lid down when cooking food that requires a long cooking period over a low flame such as when rotisserie or indirect cooking COOKING TEMPERATURES HIGH Setting Use the HIGH setting to preheat the grill sear meat such as steak and to burn off any cooking residue from the grids after cooking your meal HIGH is rarely used for extended cooking MEDIUM Setting Most grilling or roasting of meat and vegetables as well as any baking is best done at a medium heat LOW Setting A low temperature is used when cooking lean meat or delicate items such as fish All rotisserie and smoke cooking is done at low heat GRILL COOKING METHODS Your grill is more than just a place to grill your burgers and hotdogs the possibilities are as endless
21. NING BRUSH AIR SLEEVE IFK WARNING tt is possible that very small insects could make webs or nest in the venturi tubes This Will partially or completely block the flow of gas through the venturi and is indicated by a smoky yellow flame and or a burner that is difficult or impossible to light Ultimately it may cause the gas to burn outside the venturis which can cause a fire resulting in damage to your grill and potential personal injury IF THIS HAPPENS IMMEDIATELY SHUT OFF THE PROPANE AT CYLINDER OR NATURAL GAS AT MAIN SHUT OFF VALVE When the grill has cooled follow the Cleaning Venturi tubes steps CLEANING OTHER PARTS OF YOUR APPLIANCE BURNER At least twice a year clean your burner when cleaning the venturi tubes The burner can be gently scraped clean with a brass bristle brush Ensure that all burner ports openings are clear DO NOT ENLARGE BURNER PORTS If you find cracks abnormal holes or damage caused by corrosion during your inspection and cleaning replace burner with appropriate part as listed on the part list IGNITOR Clean the ignitor clip lightly using a wire brush to remove rust and grease DO NOT USE WATER OR CLEAN THE ELECTRODES Visually inspect the ceramic of the electrode for cracks The electrode can be wiped with a soft cloth if necessary If a crack is found a replacement ignitor system will be required look for O E M ignition system or universal ignition system CLEANING G
22. RIDS After each use scrub the cooking grids with a stiff long handled brass brush Do not use steel brushes as they can scratch the nickel or porcelain coating Grids can also be washed with mild detergent Never use commercial oven cleaners If rust appears on your cooking grids remove the rust with a scrub pad and coat the grid with some cooking oil If excessive wear is evident you might want to replace or upgrade your cooking grid COOKING SYSTEM To clean your Heat Distribution Plate scrape it with a brass bristle brush clean using soap and water then rinse and dry DO NOT ALLOW EXCESSIVE GREASE OR OTHER RESIDUE TO BUILD UP ON YOUR COOKING SYSTEM AS A FIRE MAY RESULT SIDE SHELVES Metal Shelves Use any household cleaner except those containing acid or mineral spirits Be sure to rinse well after cleaning DO NOT USE AS A CUTTING BOARD Plastic Shelves and Panels Clean with dish washing liquid then wipe dry DO NOT USE AS A CUTTING BOARD COVER YOUR GRILL WHEN IT IS NOT IN USE TO PROTECT THE SHELVES FROM THE OUTDOOR ELEMENTS GRILL EXTERIOR The white spots that may appear on the outside of the casting are caused by the oxidation of the aluminum This oxidation can usually be removed with soap and water If not you can repaint the outside casting using hi heat grill paint GRILL INTERIOR WARMING RACK At least once a year remove all components from inside your grill Loosen any cooking residue with a scraping to
23. age Bolt NINININININ A ASS P5012 16 1 4 20 Wing Nut Clear Zinc P5003 22 M5023 6E M5024 6E M5064 9E SM5243 42E SP5023 18 S S S S S S S S S S S S SP5035 6N SP5025 9E SP5000A 20 SP5000 7 iii i 27 28 29 30 37 32 33 34 35 Locking Caster Shelf Support Bracket A Shelf Support Bracket B1 LeftLeg Assembly Carriage Bolt FrontPanel Strap FrontPanel lgnitor Module o Z o o O Knob SP21 6 Tank Clip SM5024B 9E Bottom Plate P5030 4 Manifold Assembly P5002 22 Non LockingCaster P5001 33 Caster Insert M5272 42E Console Assembly P5013 15 Push Pin M5242 42E Right Leg Assembly M5032 19E Side Burner Lid Handle P5055 9 Burner Tray M5056 9E Side Burner Lid M5273 42E Right Hand Shelf Trim AA D111 M1 M5046 9E Side Burner Base SP5005 15 Hinge Clip GG20 27 Tank Not Included SP5014A 3 Warming Rack SP5037 6 Bezel SP5018 1 10 x 1 2 Phillips drive screw 8 SP5094 12 Side Burner SP135 3 Side Burner Cooking Grid SP5019 18 Shoulder Screw SP5031 9 Lid Overlay SP5007 16 46 32 Wing Nut SP5006 20 Ground Wire SM5038 6E Back Support SP5032 20 Switch Harness SP15 21 8 x 3 8 Tapping Screw SP502
24. cated in bottom plate Insert Tank Bracket into Slot and rotate it 90 Degrees Slide bracket down over tank ring to hold tank in place 36 Connect regulator with tank valve CAUTION Be sure that hose assembly does not contact the base A casting or any other parts which will get hot 24 4 Repeat steps 1 to 3 If burner fails to light refer to the OPERATION Troubleshooting Guide to determine cause and solution Warning Before proceeding with the following steps ensure you have read the L P Gas Cylinder 5 Once left burner is lit push in and turn center burner knob taigh Once it is lit push in and turn right burner knob to hose and Regulator sections of this Assembly and Operation Manual Follow all directions under L P Gas Cylinder filling section of this manual SIDE BURNER 1 Open L P cylinder LIGHTING 2 Push in and turn the side burner control knob to HI 3 Depending on which ignitor you have turn or depress M ignitor Repeat if necessary visually check all hoses Middle Burner 4 If burner does not light immediately within four seconds before each use for nicks turn the burner control knob off and wait 5 minutes to clear cracking abrasions or cuts Left Bumer the gas If the hose is found to be 5 Repeat steps 1 to 4 If burner still fails to light refer to the damaged in any way DO Troubleshooting Guide to determine cause and solution or NOT
25. d and Only use your grill OUTDOORS in a well ventilated area understood all of the information in this manual It preferably 10 feet 3m from your residence or any is extremely important to be sure that outbuildings yamp Always keep the area around your grill clear of any combustible materials gasoline or other flammable liquids T DO NOT operate this grill under overhead or unprotected Your grill is properly assembled construction There are no leaks in the gas supply system DO NOT obstruct the see Leak Testing section flow of combustion and The burner is properly assembled with the venturi tubes ventilation air to the grill seated over the valve outlets Figure 1 below and there DO NOT use in garages are no blockages present in the venturi tubes sheds breezeways or see Cleaning Venturi Tubes section other enclosed areas Electrical supply cords and or gas supply hoses are kept DO NOT store a spare L P away from any heated surfaces PERT oer Under er Your grill is positioned in a safe location 4 Aa A ee DO NOT leave your see Installation section grill unattended while in operation DO NOT allow children to MODEL MAY NOT BE EXACTLY AS SHOWN operate or play near your grill DO NOT use while under the influence of alcohol or drugs DO NOT install use in or on recreational vehicles and or boats WARNING When deciding where to place your appliance follow these minimum clearance distances
26. er the grill if it is left outdoors When the grill is not in use the gas must be turned off at the L P cylinder valve or main shut off valve and stored outdoors in a well ventilated area With a Propane appliance you can store the grill inside PROVIDED the cylinder is removed from the grill and stored outdoors in a well ventilated area out of the reach of children When the cylinder is disconnected from the grill ensure the cylinder valve safety cap is firmly in place After a period of storage or non use a leak test should be performed and the burner venturis cleaned prior to use Part List Kenmore Propane Gas Grill REF 1 SP5051 26 PART DESCRIPTION Logo SM5006 1L Lid SP5002 30 Temperature Gauge SP5028 19 Left Hand Handle End SP5003 16 Knurl Nut SP5029 19 Right Hand Handle End SP5000 16 Wing Nut SP5000 17 Washer SM5054 42 Handle Tube SP102A 3G Cast Iron Cooking Grid x SP18 16 Wing Nut x SP5024 20 Cross Lighter Top Plate SP5000 40 Spacer SP5026 20 Cross Lighter Bottom Plate SP5027 20 Electrodes SP5034 9 Heat Distribution Plate SP5006 16 Knurl Nut SM5036 9W A 00 JO 01 PD 1 CO 9 NOD oD Grease Tray P5092 12 Burner P25 16 Wing Nut M5001 2L Base Casting M5060 9E Left Hand Shelf Trim M5045 9E Box Shelf P5012 18 Carri
27. gnized by the large black coupling nut or li Standard 510 P O L fitting by use of adapters or any other means Could result in damage fire or injury and may negate the important safety features designed into the Type 1 system The connection of a 510 P O L fitting will not provide the flow control or temperature shut off features built into the complete Type 1 System on Coupling Valve THE CYLINDER MUST ALSO BE EQUIPPED WITH a A shut off valve terminating in a proper cylinder valve outlet specified in current standards Canada CAN CGA 1 6a M98 Outdoor Gas Grills Amend 1 U S ANSI Z 21 58a 1998 OUTDOOR COOKING APPLIANCES b A listed overfilling protection device O P D c A safety relief valve having direct communication with the vapor space of the cylinder d A collar to protect the tank shut off valve e An arrangement for vapor withdrawal f A bottom ring for mounting SAFETY Always turn off the cylinder valve tightly when your grill is not in use Handle tank valves with care Never connect an unregulated L P gas cylinder to your grill Never store a spare cylinder under or near your grill when in use Never subject any cylinder to excessive heat or direct sunlight Always keep your in use cylinder securely fastened in an upright position Do not insert any foreign objects into the valve outlet You may damage the back check A damaged back check can be the source of a leak
28. nar piezas 1 800 LE FOYER V 1 888 SU HOGAR 1 800 533 6937 1 888 784 6427 www sears ca Registered Trademark Trademark Service Mark of Sears Roebuck and Co Marca Registrada Marca de Fabrica Marca de Servicio de Sears Roebuck and Co MC Marque de commerce MO Marque d pos e de Sears Roebuck and Co Sears Roebuck and Co
29. ng must be protected when disconnected from the propane tank If the fitting is allowed to drag on the ground nicks and scratches could occur resulting in a leak when connected to the propane tank PROPANE AND NATURAL GAS MODELS Do not allow any grease or other hot material to fall onto the hose or allow the hose to come in contact with any hot surfaces of the grill Visually inspect the entire length of the hose assembly before each use of the grill If it is evident there is excessive abrasion wear or the hose is cut it must be replaced prior to using your grill Only the hose assembly as specified in the Parts List should be used Follow the LEAK TEST instructions before lighting your grill for the first time every time a propane cylinder is refilled if any gas component is changed if the regulator flow limiting device has been activated after prolonged periods of storage or non use or at least once per season 2 Phillips Screwdriver 1 piece 10 24 Wing Nut Cross Lighter 3 pieces HARDWARE d 8 32 x 3 8 Tapping Screw 2 pieces 1 4 20 X 2 Carriage Bolt 8 pieces g 6 32 Wing Nut Overlay 2 pieces Upper Tank Bracket Tank 1 piece Tube Spacer Cross Lighter 3 pieces L 10 x 1 2 Phillips Screw 24 pieces a 1 4 20 X 1 2 Carriage Bolt 2 pieces Black WY 2 pieces NES 10 24 Wing Nut Sideburner 1 piece
30. ng nut be exposed to temperatures above 240 and 300 F it will soften and allow the regulator probe to disengage from the cylinder valve thereby shutting off the flow of gas Should this occur do not attempt to reconnect the nut Remove the entire regulator assembly and replace it with a new one See REPLACEMENT PARTS section in assembly instructions or contact us at 1 800 396 3838 The cause of the excessive heat should be determined and corrected before operating your grill again The regulator probe also contains a flow sensing element which will limit the flow of gas to the regulator to a manageable amount 10 cubic feet per hour in the event of a hose or regulator rupture If it is evident that the flow control device has been activated the cause of the excessive flow should be determined and corrected before using your grill again Please refer to the troubleshooting guide on page 34 or contact us 1 800 396 3838 NOTE IMPROPER LIGHTING PROCEDURES CAN CAUSE THE FLOW CONTROL TO ACTIVATE RESULTING IN REDUCED HEAT OUTPUT IF THIS IS SUSPECTED RESET THE FLOW CONTROL BY SHUTTING OFF ALL BURNER CONTROLS AND THE CYLINDER VALVE WAIT 30 SECONDS THEN TURN THE CYLINDER VALVE ON EXTREMELY SLOWLY WAIT 5 SECONDS AND TURN THE BURNER VALVE ON AND LIGHT AS NORMAL Never connect a propane gas grill to an unregulated propane gas supply or any other gas Do not attempt to alter the hose or regulator in any way The connection fitti
31. oining shelf bracket A and B align holes along bottom flange of brackets with corresponding holes along top edge of casting support Fasten with 2 10 x 1 2 screws Note Bottom flanges on shelf support brackets should point toward interior of grill TEN 13 Attach second shelf support bracet using 2 10 x 1 2 screws 10 x 1 2 Phillips Screw 12 14 Position Ieft side shelf over shelf mounting brackets 15 To begin installation be sure to align large shelf holes with the small holes in the shelf bracket assembly Insert 2 10 x 1 2 Truss head screws phillips drive into largest hole on outside rear corner of shelf carefully aligning with small hole in shelf mounting bracket Repeat procedure for inside rear Outside hole Inside hole sg Rear View 16 To install shelf trim tilt grill onto opposite shelf supports align large holes in shelf bracket and shelf witht the small holes in the shelf trim Then place 2 10 x 1 2 truss head screws into larger holes first underneath shelf and tighten securely Front View 17 After securing shelf trim to shelf shelf bracket align large hole on inside flange with large hole in control console and small hole in casting support bracket and insert 1 10 x 1 2 truss head screw 10 x 1 2 Phillips Screw 13 18 Attach side burner lid handle side burner lid and burner tray 9
32. ol for large particles and a brass brush for smaller particles Scrub with hot water and a strong detergent then rinse thoroughly or spray grill degreaser liberally on all interior surfaces Be sure to use gloves and eye protection Let stand for 10 minutes scrape off residue and repeat if required Rinse thoroughly with water Replace all components as outlined in the assembly instructions DO NOT USE DEGREASER ON PAINTED OR PLASTIC SURFACES GREASE TRAY Your grill comes equipped with a tray for containing grease that drips off your food This grease tray can be accessed from the rear of the grill just under the base casting To remove the grease tray simply lift up on the tray and slide it out towards the rear of the grill To install the tray guide the front edge of the tray into the tray support rails and slide it in until the front lip of the tray drops down over the front edge of the support rails ALWAYS BE SURE THE TRAY IS COOL WHEN REMOVING OR INSTALLING IT IS RECOMMENDED YOU CLEAN THE GREASE TRAY BEFORE OR AFTER EVERY USE SGKE STORAGE More people are discovering the pleasure of year round grilling However if you choose to store your grill for the winter or any extended length of time follow these steps Clean the cooking grids then oil lightly with cooking oil wrap in paper and then store the cooking grids indoors Follow the same cleaning method above for the burners and any warming racks Cov
33. our grill particularly if a build up of grease in your grill ignites these flare ups may result in an uncontrolled grease fire Grease fires can occur if grease is allowed to build up in your grill Follow instructions for keeping your grill clean Do not leave grill unattended when burners are on including warm up and burn off periods In the event of a grease fire turn burner valves off and close LP tank valve DO NOT ATTEMPT TO PUT A GREASE FIRE OUT WITH WATER DO NOT REACH OVER FLAMES TO OPEN OR CLOSE LID TO MINIMIZE FLARE UPS Trim excess fat from meats before cooking Cook fatty meats on a low setting or use the indirect method described above Ensure that your cooking system is free of excess grease from previous usage Check that the grease drain hole is not blocked Cook with lid down to cut down on the flow of air Reduce the heat settings CLEANING 8 MAINTENANCE To keep your grill working at its peak efficiency as well as contribute to the safe operation of this unit perform all of the operations below at least once a year preferably at the start of each cooking season PERFORM A LEAK TEST A leak test ensures that there are no gas leaks prior to lighting your grill WHEN A LEAK TEST MUST BE PERFORMED Before lighting your grill for the first time Every time the propane cylinder is refilled If any gas component is changed Ata minimum once per season After prolonged period of
34. rt tank briefly to reset O P D 31 Your Home For repair in yourhome ofall major brand appliances lawn and garden equipment or heating and cooling systems no matter who made it no matter who sold it For the replacement parts accessories and owner s manuals that you need to do it yourself For Sears professional installation of home appliances and items like garage door openers and water heaters 1 800 4 MY HOME 1 800 469 4663 Call anytime day or night U S A and Canada www sears com www sears ca Our Home For repair of carry in items like vacuums lawn equipment and electronics call or go on line for the location of your nearest Sears Parts amp Repair Center n 1 800 488 1222 Call anytime day or night U S A only www sears com To purchase a protection agreement U S A or maintenance agreement Canada on a product serviced by Sears 1 800 827 6655 U S AA 1 800 361 6665 Canada Para pedir servicio de reparacion Au Canada pour service en frangais a domicilio y para orde
35. u do not follow the correct lighting procedure Follow proper lighting sequence see page 25 or correct leak in system see page 27 as instructedInspect venturi orifice burner holes and heat control valves for obstructions and alignment Make sure burners and heat distribution system heat distribution plates lava rock briquettes or tiles is clean Check to see if burners and venturis are clean See page 27 Check for proper air shutter opening in venturis Side Burner Only Immediately shut off gas supply at tank valve Allow grill to cool Remove burners and check venturis and orifices for obstructions Is grease tray properly installed Is it full of grease Check to ensure bolts are tight washers are in place Check that Grill is level This is not a defect or hazard The noise is internal and caused by cold propane passing through a restricted passage Usually with a full tank in hot weather This will subside after a short period of operation Broken wire or electrode Defective ignitor or switch Obstructions in venturi If you have electronic ignitor is the battery good Excessive grease build up Grease fire Damaged or missing orifice Faulty regulator Restricted heat flow through grill Reduce temperature Clogged grease drain Overload of fatty meat Close lid to contain flare up Plugged leaking or rusted burner If during filling the overfill protection device O P D trips prior to tank being full inve
36. wingnuts Tabs in cross lighter top must fit into grooves on top of burners as shown in illustration below 10 24 Wingnut Cross Lighter Spacer Tube Spacer IMPORTANT Tabs in cross lighter top fit into grooves on top of burners 10 24 Wing Nut 19 y placing in position so that the six supports rest on the six ribs in 29 Install Heat Distribution Plate b the base casting 20 30 Install Lid Overlay Handle Cooking Grid Warming Rack Hinge Clip and Logo Install lid before installing overlay logo and temperature gauge 1 Install lid and hinge clip as shown 2 Place overlay on top of lid 3 Attach logo 4 Secure overlay with 2 6 wingnuts NOTE Tighten wing nuts securely Do not overtighten 5 Install temperature gauge 6 Place handle ends into handle tube as shown Note Notches in handle tube mate with tab Warming Rack inside handle cap as shown Handle End y Note Keep handle tube GY aligned with end caps at all times Cooking Grids 7 Then place handle assembly onto lid and secure with washers and 10 wingnuts 8 Install cooking grids and warming rack as shown Handle Tube 10 24 Wing Nut 10 Washer 3 8 16 Knuri Nut 46 32 Wing Nut 31 Install grease tray from rear of grill by sliding grease tray in on support rails until the front of the tray drops down over the front of the support rails
37. y the Match Lighting Procedure WARNING is in operation immediately turn off the 8 After grill lights turn knob to desired cooking position control valves Wait five minutes for the gas to clear before attempting to relight the MATCH LIGHTING PROCEDURE burner If the problem persists refer to the 1 Open the lid before lighting troubleshooting guide 2 Place an ignited lighter or lit match through the lighting hole See Figure 9 SHUTTING DOWN YOUR GRILL 3 Push in and turn the LEFT burner control knob to HIGH 1 Shut off L P cylinder valve or natural gas main shut off valve The burner should light immediately within four seconds If it does not extinguish the lighter or match turn the control knob to off and wait 5 minutes to clear the gas 2 Shut off burner control valves This sequence prevents residual gas from being left in the system under pressure 25 BREAKING IN YOUR GRILL Before cooking on your gas grill for the first time you should break it in by operating it for a short period of time without any food To break in your grill light the grill following the lighting instructions as outlined on the console decal or in this manual see page 25 Close the lid and keep the temperature on HIGH for 15 minutes DO NOT OPEN THE LID DURING THIS PERIOD Then raise the lid and continue to operate your grill on HIGH for an additional 5 minutes Your grill is now ready for cooking COOKING TECHNIQUES PREH
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