Kawai 2000 Electronic Keyboard User Manual
Contents
1. 11 Water Fill and Safety Shut Off Circuit Board and Sensor Check 11 Trouble Shooting Chart 12 13 SECTION VI PARTS LIST Gas Pasta System Assembly I 14 Gas Pasta System Assembly Il 15 Control Panel Assembly 16 SECTION VII WIRING DIAGRAMS Pasta System 17 Auto Lift Gas Pasta System 18 INTRODUCTION GENERAL Keating Pasta Gas Systems are designed to give maximum production efficiency delivering high quality food products The following design features are incorporated in Keating Pasta Gas Systems STANDARD FEATURES e Highly polished stainless steel vessel e Highly polished stainless steel front e Highly polished stainless steel heat transfer tubes e Highly polished stainless steel thermostat bulb e Highly polished stainless steel Hi Limit sensor e Grid screen over heat transfer tubes e Automatic water fill with manual override e Water solenoid and indicating light e Starch overflow e Two electronic timers e Low water safety shutoff e 1 full port front drain valve on 14 1 1 4 for 18 and larger e High temperature limit control with manual reset e Patented accurate temperature control system 2 F e Ideal 35 working height e 100 safety pilot shut off e 3 4 gas connection on single Pasta System e One pair of split baskets or one perforated basket2. KEATING OF CHICAGO INC CUSTOM PASTA SYSTEM GAS SERVICE MANUAL KEEP THIS MANUAL FOR TRAINING NEW PERSONNEL 1 800 KEATING www keatingofchicago com Gas Pasta 0107 907 This operating installation and service manual should be given to the user The operator of the Pasta System should be familiar with the functions and operation of the cooker This manual must be kept in a prominent easily reachable location near the Pasta System POST THIS LABEL IN A PROMINENT LOCATION ON YOUR UNIT IMPORTANT IN THE EVENT A GAS ODOR IS DETECTED SHUT DOWN UNITS AT MAIN SHUT OFF VALVE AND CONTACT THE LOCAL GAS COMPANY OR GAS SUPPLIER FOR SERVICE AWARNING FOR YOUR SAFETY DO NOT STORE OR USE GASOLINE OR OTHER FLAMMABLE VAPORS AND LIQUIDS IN THE VICINITY OF THIS OR ares ANY OTHER APPLIANCE liquids near this or any other appliance RTE IMPROPER INSTALLATION ADJUSTMENT ALTERATION SERVICE OR MAINTENANCE CAN CAUSE PROPERTY DAMAGE INJURY OR DEATH READ THE INSTALLATION OPERATING AND MAINTENANCE INSTRUCTIONS THOROUGHLY BEFORE mui INSTALLING OR SERVICING THIS can cause damage injury or death EQU PM E NT NOTICE Using any parts other than genuine Keating of Chicago Inc factory manufactured part relieves the manufacturer of all warrant and liability NOTICE Keating of Chicago Inc manufacturer reserves the right to change specifications at an
3. eus SUNBIN Jo UONESIJJO AOS IYI BSIMIIYJO JO UTEJI JUPITEM JO JU9A9 IY UJ ALITIGVIT IO SNOLLVLINTT MOJSQ PAJIJISIP SUONEJMUT II 01 Jalqns Iaoqe paqnasap se SYIUOUI QQ 1511 IY sulinp ATUO Aquo SYJUOUI 7 SI JU unpim gue Aq pred aq 03 19819141 SUNBIN 01 JISSIA IYI JO UMJ UOdN Poud JUANI UYY SUNBIY FUIN Jassaa JUIWIIJDEJAI 241 JO 1509 II Isurege porjdde aq eus Jassaa BISEA X IAI IAP IYA 107 J1P919 AY L OT syruow OCE OO MOL spuou SOE WOb Suou 96 58 09 e Da A 08 Spuou 7 19 001 Re o IPALI MUDADA JassaA 13644 ang UONDIPISUJ WOL JULI eos SULMOJJOJ y UO paseq Iwony 241 07 drgsuewy10m IO SJETISJEU UI s12 J p UO JUBIIEM Jassoa poyeroid p IICO 66 I 3unf 19178 paseyoind SIS IY XINVHIVM TISSHA VISVA 9 WIA MO PY PIquosap SB PJJUELIEM ose STISSIA else d RV P I UOIJEJJEJSUI JO JJEP ou Uol s ep J9UIU JO ponad x 107 PIJUBIJBM JIE syed JUIWDJPJ II suNeay UONEJJEJSUT JUSUINDa eUISIIO Jo IJEP IY WO4 1894 QUO JO porod e 10 PIJULJIEM aq eus syed JUIWIIDEJJII pue SJISSIA BJSET I 19417 Uey 1910 sJoNnpO1d JIV ALNVHAVM dO HLONAT SUONIPUOD pue SUL SULMOJJOJ IYI 01 Joalqns drqsueuryIoM 10 eHIJRUI UI SJIJJIP 07 3311 IQ OI 4661 T PUNS 19978 poppeIsur sjoNpold sed Juawaoe dar JUNLI pue sjassaA Ved XY 1941 SHOT 19 nduioO sIaYOOD wr 9PIS dOT SWJISAG BJSEQ WANY dsiny TI SAPPHO SUIDIS S III SIDAJJ SUNBIY MoU JJL I9U10ISND Joseyoind JULIO IYI 07 SJULHBAM JUNBIN OU
4. MAIN ON OFF UNUSED DIGITAL TIMER S THERMOSTAT DIAL PLATE THERMOSTAT KNOB FLAME SWITCH NOT SHOWN O ON O QO FW PD A N 17 ai ta si a n INDICATING LIGHT GREEN SECONDARY BURNER ON LOW WATER SAFETY CONTROL A BOARD NOT SHOWN AUTOMATIC WATER FILL CONTROL B BOARD NOT SHOWN T i ii Lis pes a pr IF QUANTITY NN SN PN ND WO a aa PART NUMBER 004507 031624 004501 009375 056921 031466 034975 004163 037406 001167 001166 GAS PASTA SYSTEM ASSEMBLY ITEM O AON 10 11 12 13 14 15 16 17 18 19 20 21 ITEM MANIFOLD PANEL OCTAGON BOX WITH COVER DESCRIPTION GAS VALVE 120V NATURAL GAS LP RUNNER PILOT TUBE CONSTANT PILOT ASSEMBLY CONSTANT PILOT VALVE RUNNER PILOT GAS COCK STRAIGHT W 005743 90 RUNNER PILOT AIR SHUTTER RUNNER PILOT ORIFICE RUNNER PILOT TEE not shown RUNNER PILOT ORIFICE HOLDER RUNNER PILOT 90 ELBOW RUNNER PILOT 90 ORIFICE HOLDER RUNNER PILOT SOLENOID ADAPTER RUNNER PILOT SOLENOID ADAPTER RUNNER PILOT SOLENOID ADAPTER BURNER ORIFICE DOOR CATCH ROLLER STYLE DRIP CUP INSIDE DOOR MAIN SUPPLY GAS COCK WATER FILL SOLENOID HOSE CLAMP WATER FILL HOSE DESCRIPTION RUNNER PILOT TUBE CONSTANT PILOT SPARK IGNITION LEG CHANNEL MODELS ALL ALL 1 8 X28 ALL ALL ALL NIPPLE W NUT CLIP CALL 1 800 KEATING ORIFICE HOLDER IN TUBIN
5. restart paused cycle Push to PAUSE STOP cycle in progress e Push and hold 2 secondsto RESET stopped PAUSED or COMPLETED cycle TIME SELECT Tv Push DOWN ARROW to decrease set time Push UP ARROW to increase set time wn REAR VIEW FAUDIBLE ALARM e Beeps at END OF CYCLE e Push and hold START STOP Button to RESET timer OUTPUT RELAY Energized when timer is ON display counting down e De energized when timer is OFF at END OF CYCLE or B Howto program the Keating Electronic Timer 1 MM ELAINE kal Gam al vi e The Keating Electronic Timer is programmable to four different timer ranges with two different alarm modes for each time range e The timers are shipped from the factory preset to program 5 Minutes seconds 00 01 to 59 59 with continuous alarm e To program another time range or alarm mode perform the following steps 1 Turn off the power 2 Press the down arrow button while turning the power on 3 Release the button after the display turns on 4 Anumber from 0 to 7 will appear This number corresponds to O Seconds 000 1 to 999 9 5 second alarm 1 Minutes Seconds 00 01 to 59 59 5 second alarm 2 Seconds 0001 to 9999 5 second alarm 3 Hours Minutes 00 01 to 23 59 5 second alarm 4 Seconds 000 1 to 999 9 continuous alarm 5 Minutes Seconds 00 01 to 59 59 continuous alarm 6 Seconds 0001 to 9999 contin
6. the box ss eS TA Seal the box using silicone and filling all openings and gaps if the box is made out of aluminized material Rubber sealed box does not need to be sealed VII PARTS LISTS ORDERING PARTS Parts may be ordered by part number by calling Keating at 1 800 KEATING or your service company You may also order online at the Keating Parts Store www keatingofchicago com Refer to the Keating Custom Pasta System Limited Warranty for complete service and ordering information The model serial plate is located inside of the door The model and serial numbers are necessary when ordering CUSTOM PASTA SYSTEM CONTROL PANEL WITH DIGITAL TIMERS T 5 ITEM DESCRIPTION QUANTITY PART NUMBER 1 THERMOSTAT 2 031466 2 DIGITAL TIMER S 2 056921 3 TOGGLE SWITCH 1 004501 4 INDICATING LIGHT AMBER PILOT ON 1 031624 5 INDICATING LIGHT GREEN SECONDARY BURNER ON 1 009375 6 INDICATING LIGHT BLUE AUTOMATIC FILL 1 009256 7 MANUAL FILL SWITCH 1 004304 8 TOGGLE SWITCH MAIN ON OFF 2 004499 9 DIAL PLATE 2 034975 10 KNOB 2 004163 11 FLAME SWITCH NOT SHOWN 1 037406 12 LOW WATER SAFETY CONTROL A BOARD NOT SHOWN 1 001167 13 AUTOMATIC WATER FILL CONTROL B BOARD NOT SHOWN 1 001166 3 LA 3 ja 16 MANUAL FILL CUSTOM PASTA SYSTEM CONTROL PANEL WITH DIGITAL TIMERS 7 a ite ae kl EEE gt j p ITEM DESCRIPTION TOGGLE SWITCH PILOT ON INDICATING LIGHT AMBER PILOT ON TOGGLE SWITCH
7. thermostat to 190 F 87 8 C or less Setting the secondary thermostat above 190 F 87 8 C could allow the Pasta System to boil over or short cycle INDICATING LIGHTS e Amber shows the runner pilot is lit e Green shows the secondary right thermostat is calling for heat from the center burner s e Blue shows water is filling into the Pasta System vessel through the Pasta System water solenoid valve CJNOTE The black manual water fill button is located to the right of the blue indicating light This may be used to add water manually by depressing COOKING Keating Pasta Gas Systems are designed to provide maximum production efficiency and deliver high quality food products Low temperature cooking and highly polished stainless steel mean greater energy savings Two thermostats are used to provide instant recovery and to save energy while water is boiling The secondary right thermostat calls for additional heat at start up or occasionally when water is added Follow cooking procedures below for your model CINOTE Use of sodium chloride salt during the cooking process will have a detrimental effect on the cooker tank and will void the warranty WARNING E OPERATION OF THIS PASTA SYSTEM SHOULD BE LIMITED TO PERSONNEL WHO HAVE BEEN THOROUGHLY TRAINED IN OPERATING PROCEDURES USE ONLY KEATING APPROVED BASKETS IN YOUR PASTA SYSTEM NEVER OVERFILL BASKETS DO NOT BANG BASKETS ON BASKET HANGERS OR PASTA SYST
8. water safety shut off operated a Check water auto fill system Fill Custom Pasta System to proper level b Check low water safety shut off system Custom Pasta System vessel boiling over or excessive starch overflow a Product overloaded in Custom Pasta System vessel b Excessive amounts of starch causing foam a Follow recommended cooking production figures in determining proper size of loads b Replace water then clean sensors and vessel Basket Lift mechanism won t operate a Connections are loose or timer is faulty b Motor limit switch is faulty c Lift motor is faulty 14 model d Actuator is faulty 18 and above models e Control circuit fuse has blown or circuit breaker in rear or under control panel has tripped f Relay is faulty 18 and above models a Tighten connections Replace timer if faulty b Replace limit switch 14 model Replace actuator 18 and above models c Replace motor Specify left or right side motor when ordering d Replace actuator e Replace fuse use type SC 5 in 14 model and type SC 3 in 18 and above models or reset circuit breaker f Replace relay Basket Lift motor runs but basket doesn t move a Cam is slipping on motor shaft 14 model a Tighten cam screw onto flat on motor shaft Basket Lift basket goes down but wont go up a Basket Lift motor limit switch is misaligned 14 model a Align limit sw
9. EM VESSEL m CARE SHOULD BE TAKEN WHEN LOWERING BASKETS INTO PASTA SYSTEM TO PREVENT SPLASHING HOT WATER FROM PASTA SYSTEM VESSEL m NEVER LIFT BASKETS DIRECTLY OUT OF THE PASTA SYSTEM VESSEL WITHOUT DRAINING AS SEVERE INJURY MAY RESULT NOTE For counter model Pasta Systems always check the rear drain operating handle before attempting to use the Pasta System A safety switch prevents the Pasta System from operating if the handle is not pushed in completely and latched A Standard Pasta System 1 Fill Pasta System as described on page 6 Filling 2 Set primary left thermostat to 212 F 100 C and secondary right thermostat to 190 F 87 8 C 3 When the water starts boiling lower baskets slowly into the hot water 4 Set timer for left or right side basket whichever is being lowered into water 5 When timer sounds lift basket out of water Place on basket hanger rods on splashback of Pasta System to allow draining of excess water B Basket Lift Model 1 Fill Pasta System as described on page 6 Filling 2 Set primary left thermostat to 212 F 100 C and secondary right thermostat to 190 F 87 8 C 3 Fill basket s to proper level and place on upper basket hanger rods on splashback of Pasta System 4 Set timers to desired cooking time using T1 T2 or T3 For Programming Timers see page 8 amp 9 5 Push Start Stop or T1 T2 or T3 button on timer s Basket s will automaticall
10. G STRAIGHT 1 4 1 8 CM CM CALL 1 800 KEATING ALL PART 004269 008123 SEE BELOW 004259 004266 015408 004573 015747 004090 004197 006474 004142 015746 005742 005743 005743 005744 004540 NO LONGER AVAILABLE 3 4 MANUAL ALL ALL ALL MODELS CM 18 019515 008133 004167 037390 14 017213 004241 005608 14 18 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 2 1 2 2 1 1 1 1 1 2 2 1 2 1 1 1 1 1 3 4 4 1 1 1 1 1 1 1 2 2 2 SOLD PER FOOT 18 20 004243 004246 052507 030153 20 24 oe 24 004579 037623 lt GAS PASTA SYSTEM ASSEMBLY II wa gt h BURNER ra AIR SHUTTER fe E OCTAGON BOX WITH COVER ITEM__DESCRIPTION MODELS PART 14 18 20 24 22 RADIANT 2 FINS ALL 000041 3 4 4 5 23 BURNER 008264 2 2 2 3 BURNER CM 004088 2 24 SECONDARY BURNER ALL 004088 1 2 2 2 25 SECONDARY GAS SOLENOID ALL 037033 1 2 2 2 26 PASTA VESSEL CALL 1 800 KEATING 1 1 1 1 27 WATER LEVEL SENSORS ALL 010212 2 2 2 2 28 DRAIN VALVE FRONT 1 016345 1 DRAIN VALVE REAR 1 CM 016341 1 DRAIN VALVE FRONT 1 1 4 016346 1 1 1 29 HI LIMIT CONTROL W RESET ALL 034357 1 1 1 1 30 THERMOSTAT ALL SEE PAGE 18 31 SECONDARY THERMOSTAT ALL SEE PAGE 18 32 BASKET HANGER MOUNTING BLOCK ALL LEFT 004539 1 1 1 1 CENTER 003813 1 1 1 RIGHT 004538 1 1 1 1 33 BASKET HANGER RODS Old Style ALL SEEBELOW 2 2 2 2 34 BASKET HANGER New Style ALL
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12. No frame or restriction shall be constructed around the Pasta System that will restrict air movement into the Pasta System s combustion area or prevent proper ventilation e Keating Pasta Systems are designed to operate on the gas fuel specified on the serial plate and must not be operated with another gas fuel They cannot be converted to another gas fuel by turning or engaging a switch FOR YOUR SAFETY Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this or any appliance AWARNING You will post in a prominent location instructions to be followed in the event the user smells gas This information shall be obtained from your local gas supplier You may use the yellow stick on label temporarily until you receive the data from your local gas supplier Do not store flammable liquids near this or any other appliance IMPORTANT In the event a gas odor is detected shut down unit at main shut off valve and contact the local gas company or gas supplier for emergency service e You must maintain this appliance free and clear from combustibles e You must maintain the following minimum clearances from combustible and noncombustible construction CLEARANCES Combustible Construction Non Combustible Construction Back Right Side Left Side e Adequate clearance for servicing and proper operation must be maintained Your Pasta System is designed to be service
13. O Aue H LONAOUd AHL AO ASN AO SSOT HO SLIHOYd GALVdIOLLNV HO SLIHOMA 40 SSOT ALYAdOUd OL dOVINVd YO SNOS AA OL SARIN NI WAH LO YO TVILNINOYSNOO TV LNAGIONI TVIOddS HHAOOM OL SLHON ANY SIONNONHA ATIVOISIONdS HANOLSNO ANV AGNTONI LON TIVHS ALITIPVIT HONS NV NI AH GALVIS SV LONGOUd AHL HO LNAWAOV IAN HO NIVAAI HHL XTAAISNTOXA ANV ATATOS dq TIVHS SARNOAHL YIHLO ANY HO ALITIGVIT LOMIS AONADTITOAN LOVALNOO OATIANI YO GASSAUdXA ALNVHAVA NO GHSVE SWIVTO DNIGNTONI ANDI ANV JO WIVTO ANV NO ONILVAN dO ALITIYVIT FHL P3ZHOYINE jou are SUIS asoy JO seda pat Ju3W3 dal 10 Ied JULJIEM 10 SUNBIY 09 PouINjaI aq Inu sW J 19JnduroO pue sdsuy dos sized 3ane3do Afpeuonoun JO MOU YUM SUNEJN JO uondo y Je paredar aq TIM JULIA PINT sty JIPUN PIDEJAJIN aq 01 SIJEJ Joy Wed 10 juouodtwuos Aue 10 10 Jonpoad y 107 potted Aue 10 JUPIICM JEULSIJO 9Y JO UOISUIIXI UE JINISUOI you saop JUBIIEMW pour sty JIPUN Juaw3d dal 10 nedar uv sasreyo eprjoy pue UONEJJOASUEJI Jo IPOUI 19410 pue PUNOIS UJJIMJIQ IDUIIDJIP sadreyo Yond SIIBI IUITIIAO UOsIad JUO UE IIOUI JO SISOD JOge nou QUO UY JIJOW JJARI JO SAU QC SUTp332X3 ISEJJIU sjonpold 19410 Je 107 syed JUIWIIDEJJII Suneay 107 su dx 10qe pue 1481917 JJe s su dx SULMOJJOJ ay ed peus Jawo snd IUI yey 1d99x9 SUNBJIN JO ssuadxa 34 Je oq peys JUIWDJPJdII 10 Iredos YING J0919Y Wed 10 yUsUOdUIOD 10 Jonpoad y JO sueay JO uondo y JE JUJWIJLIII Jo pue nedar ayy aq
14. POUNDS RESISTANT TO PROPANE GASES MUST BE USED E BEFORE OPERATING THIS PASTA SYSTEM CHECK PIPE JOINTS FOR LEAKS BY USING A SOAP AND WATER SOLUTION OR SNIFFER ONLY DO NOT USE AN OPEN FLAME Figure 2 3 Main Gas and Water Supply Connection Water 6 Ei Supply Gas Supply p FOR YOUR SAFETY Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this or any other appliance AWARNING You will post in a prominent location instructions to be followed in the event the user smells gas This information shall be obtained from your local gas supplier You may use the yellow stick on label enclosed Do not store flammable liquids near this or any other appliance Total No of Burners Water Models Capacity 14 CUSTOM PASTA SYSTEM Fuel Input Single Pasta System Supply Pipe Sizes BTU hr For Various pipe lengths WA ere until Natural Gas Propane LP 24 30 H Gas you receive the data from your 18 CUSTOM PASTA SYSTEM local gas supplier 20 CUSTOM PASTA SYSTEM 24 CUSTOM PASTA SYSTEM CINOTE The pipe size table shown is predicated on the fact that this is the sole supply line for a single Pasta System If multiple Pasta Systems are to be connected consult your local gas utility for the proper gas pipe size CINOTE Fuel ratings for propane gas Pasta System cookers in the U S may differ from natural gas models In Cana
15. SEEBELOW 1 1 1 1 BOLT 4 20x b SHOULDER W FLATS New Style ALL 016782 1 1 1 1 ITEM DESCRIPTION MODELS 14 18 20 24 33 BASKET HANGER RODS Old Style 2 PASTA 003895 003935 003953 003954 34 BASKET HANGER New Style ALL 018477 018556 018559 018562 19 ti eR JI u f 1 j E PET 2h 17 i IE Il 2 Tes TI tl F mU q Lo g Kueren TIA WOO OOVOIHOJOONILVAT MMMA ONLIVAN 009 1 ONT OOVOIHO JO ONILVAY ONILVAM eum 3q eys Huene y PIYTUITT sty JIPUN 999 9p Aue JO IINJEU PUB asneo IYI 0 se UOISI99P s SUN UONBUIWEKI PUB SUNSII 10 SULY 01 predoid 148191 paddrys aq 13snui JUEJIEM PIJTUNT sty JIPUN wepo e 0 P fqns yed 3andaJap AuY dJerudordde se JUIWIIDEJAI Jo medal 107 SUNEIN 01 paddrys aq qed 10 39npord y ISINDJJ Jo suonezruesio BUAS JUIPUIdIPUI posoidde sy JO JUO 03 JIQUNU JIPIO JIOM uoneziounne JDTAIIS B INSSI UJUI JIM SUNBJN PAPP JO uonduos p pue faep UONEJJEJSUT 39npoid y JO Jaquinu ferias pue JIQUNU pou weu JUJJIJIP JI Gonposd Jo uone 7 Jawo snd 3Y JO Jaquinu uoud 1 pue ssoippe oureu 1 ajqejreAE UONBWIOJUI SULMOJJOJ U1 JABY aseajd Sueo uoy epu Yysnory Aepuoy wy Tenuad urd 90 9 Ysnonp we 0 SINOQ ssouisng ewou suunp epeueD pue OOTY ouong TIEMEH eyse V S9JEJQ POLUN ewUsuNUOD a UM ONIIVAN 008 I SWJ Aq poureago aq Aew uonezuoymy Suey JE powopad Jo SUNEIN Aq pazuowyne aq JSNUI JUBIIEAN PAT SIU JIPUN s
16. T OsBITYD JO BUNLA ALNVHHVM GALIWTI TONI ODVIIHO 40 ONLIVID SERVICE INFORMATION If you have a service related question call 1 800 KEATING Please state the nature of the call it will ensure speaking with the appropriate person Have your serial and model number available when ordering parts KEATING OF CHICAGO INC 8901 W 50th Street McCook Illinois 60525 6001 Phone 708 246 3000 FAX 708 246 3100 Toll Free 1 800 KEATING In U S and Canada www keatingofchicago com As continuous product improvement occurs specifications may be changed without notice KEATING LIMITED WARRANTY CARD PLEASE COMPLETE AND MAIL AT ONCE WARRANTY IS NOT IN EFFECT UNTIL CARD IS RETURNED COMPANY ADDRESS CITY STATE ZIP DEALER DATE OF PURCHASE INVOICE NUMBER SERIAL NUMBER UI FRYER LJ FILTER SYSTEM LI GRIDDLE REMARKS LJ TOP SIDE COOKER LJ HOT PLATE LJ PASTA PLUS HAVE READ THE INSTALLATION AND OPERATION INSTRUCTIONS SIGNED DATE Sewing Those Who Sewe The Very Best B
17. UCH POSSIBLE EXPOSURE THIS WARNING SHOULD BE CONVEYED IN A MANNER SO THAT IT IS CLEARLY UNDERSTOOD BY THE EMPLOYEE AND THE EMPLOYEE SHOULD BE ASKED IF IN FACT HE OR SHE UNDERSTANDS THE CORRECT METHOD OF OPERATION OF THE EQUIPMENT AND THAT A RISK OF EXPOSURE EXISTS IF THE EQUIPMENT IS OPERATED IMPROPERLY WARNING IF NOT INSTALLED OPERATED AND MAINTAINED IN ACCORDANCE WITH THE MANUFACTURER S INSTRUCTIONS THIS PRODUCT COULD EXPOSE YOU TO SUBSTANCES IN FUEL OR IN FUEL COMBUSTION WHICH CAN CAUSE DEATH OR SERIOUS ILLNESS AND WHICH ARE KNOWN TO THE STATE OF CALIFORNIA TO CAUSE CANCER BIRTH DEFECTS OR OTHER REPRODUCTIVE HARM IT INSTALLATION This Pasta System MUST be AWARNING installed inspected calibrated and 8 serviced bv qualified and or certified and or licensed service personnel you may void your Keating warranty if installation is not completed per current local national and Keating specifications Contact your dealer for assistance Improper installation can cause damage injury or death DAMAGE DURING SHIPMENT The Pasta System has been assembled tested and inspected at the factory Upon arrival the complete Pasta System should be checked for any damage that may have occurred during shipment The carrier is responsible for all damage in transit whether visible or concealed Do not pay for the freight bill until the Pasta System has been thoroughly checked for damage If conceal
18. a cooker that would restrict ventilation or air movement into the pasta cooker You must insure adequate air supply to the pasta cooker ALL connections and placement must comply with local and national codes It is the responsibility of the owner and local installer to comply with these regulations when installing the Pasta System Adequate clearance for servicing and proper operation must be maintained Your pasta cooker is designed to be serviced from the front Do not place a pasta cooker next to a deep fat fryer Hot oil and water can cause an unstable condition creating a hazardous situation The pasta cooker will operate at highest efficiency when properly leveled Place a level across the cooker front panel from left to right and then front to rear Screw the adjustable bullet feet or casters in or out as necessary until the cooker is as level as possible Each leg is adjustable to Do not expose more than three threads on the stem of the caster Counter model and floor model Pasta System cookers must be restrained to prevent tipping when installed in order to avoid splashing spilling etc of hot liquid The restraining method may be a manner of installation or by separate means LEVELING The Pasta System will operate at its highest efficiency when properly leveled Place a level on Pasta System vessel from side to side For Pasta Systems on legs the bottom foot of the leg is adjustable Turn counter clockwise to increase h
19. aas Medal JIV HOIAHAS ALNVIVM TINIAS OL SIOUTTI JO 9781S IUI JO SME 241 YIM SOUBPI099E UI PINHSUOD pue Aq PIUIIA0CS aq JJEUs AULJIEM PIJIWIT SIY L UOISTAOJA qe o1oJju un Jy 10J paIngnsqns PIWUIJJP q EUS Me ajqeondde JIPUN IJJEMOJJE uoneyw JO UOISN DX3 WINWITXEUI 9 JUDAI WINS ut JIQIINA pAJJIJJEUN UIEWI eus JUBIIEM 9 JO JIPUTEWJI ou pue uonorpsun yons UI apqearddeur aq reys uorstaord yans UONJIPSIMNI Aue JO me ay JIPUN qe o1oJju un aq 0 pray SI JUBIIZA Pour sty JO UOISTAOId Aue JJ Aqueizem Aue JNOUJIM ST SV pJos SI Jonpoid suNeay qons JINPO1JA Iawnsuo9 B se pasn 10 Jonpold Iayjoue JO JUIUOdUIOD e se pjos SI JONpoid SUNBJN Aue JI Aquo ISN BIOS JO PIOS ae s onpoid Suneay IJIUMISJI PIOA SI pue epeuUeD PUB SINOVNI SIT SIILIS PAU OG IP UT PIJBA SI A JULJJEM PIJIWIT SIY L SUNBIY Wo aseuvind JO JOOId IPIAOI snu JIUIOJISNT 9 SNOLLIGNOQ ANY SWUZT WHLO Er MR ca a p o SYL SJOSS9A BJSEA JO 1941 UI SJEDIUIIYD YSILY JO SJISSIA BISE UI IPIJOJUI UINIPOS JO asn 341 YUM 7 yonpoid 3uneay IY 07 SUONBJIJJE JO sedar paziioyyneun JO JUDAI JUU 9 TENUE 991A19G SUNBJN IUI Aq poqriosoid axe SIaINP3IJOJA UONEJJEJSUT Jodolg Jeur ay JO ANIJISUOASJI ay ore SUONEJQIJED pue juounsnfpe ur SISUEJI pue JO supoyo oui Ajddns Jeorno Jodoidun 10 simssoid ses JIdoIdun suonsouuos uiqunjd JO siouaisez JO sUTUDIYSN SUAI se YDNS SUONEJQIJED pue sJUSUNSN PE o presas YUM SJUEIPEI PUE SJINSEJ SIUSIUIJ 10119
20. ain the vessel is sanitized dry and the drain valve is completely closed Figure 3 1 Manual Water Fill Level Sensor Location When the water fill toggle switch located between the green and blue indicating lights is turned on the Pasta System vessel automatically will be filled to the proper level If the vessel is being manually filled with water from a faucet or through the manual fill button fill to just below the overflow deck The black manual fill button is located to the right of the blue water fill indicating light LIGHTING In the event of a power failure check to see if constant pilot is still burning before resuming operation If not wait five minutes to allow any accumulated gas to escape and then re light the constant pilot Figure 3 2 Constant pilot Lighting Controls location 1 Open the main supply gas cock 2 Turn On main power On Off switch located between the amber and green indicating lights 3 Light the constant pilot located next to left burner as you face it If your Pasta System has an optional spark ignitor omit this step 4 Activate pilot light momentary switch let top corner and hold about 30 seconds releasing it after pilot indicting light is illuminated If the runner pilot tube fails to stay lit wait five minutes before attempting to relight to allow any accumulated gas to escape 5 Set the primary left thermostat to 212 F 100 C and the secondary right
21. d from the front e Keating commercial Pasta Systems are intended for other than household use e ALWAYS instruct new employees on proper Pasta System operation e ALWAYS turn Pasta System off each night e ALWAYS disconnect fuel source before servicing e NEVER use a Pasta System with cooking oil e NEVER leave a Pasta System unattended during operation e Keating Pasta Systems are NOT intended for use with cooking oil e NEVER move a Pasta System with any hot water In it e NEVER introduce objects or liquids into Pasta System while operational which are not designed or made for cooking e THIS COOKER MAY NOT BE ALTERED MODIFIED OR CHANGED IN ANY WAY The State of California enacted the California Safe drinking water and Toxic Enforcement Act of 1986 Prop 65 which prohibits any person in the course of doing business from knowingly and intentionally exposing any individual to a chemical known to the State of California to cause cancer or reproductive toxicity without first giving clear and reasonable warning to such individuals The Governor s Scientific Advisory Panel added carbon monoxide to the list of hazardous chemicals known to cause reproductive harm In order to establish full compliance with Proposition 65 we attached a yellow warning label to each gas fired Pasta System manufactured by Keating of Chicago Inc Carbon monoxide would not be present in concentrations that would pose a significan
22. da propane ratings are the same as U S natural gas ratings Connect the Pasta System to the main gas supply line at the rear of the Pasta System See figure 2 3 above The piping should be a minimum of NPT supply pipe for a single Pasta System at the burner manifold Batteries require larger supply lines Installation must conform with local codes or in the absence of local codes with the current National Fuel Gas Code ANSI Z223 1 NFPA 54 Natural Gas Installation Code CAN CGA B149 1 or Propane Installation Code CAN CGA B149 2 A 4 IPS manual gas valve is shipped with each single Pasta System for field installation Batteries have a factory installed manual gas valve for each Pasta System The required gas pressure for proper operation of each Pasta System is 4 water column WC for natural gas and 10 water column WC for Propane gas at the burner manifold Remove the allen head test plug on the gas valve and using a manometer to check pressure If the inlet gas pressure exceeds 7 WC for natural gas and 11 WC for Propane an in line pressure regulator is required In line pressure regulators are not supplied by Keating They are to be provided and installed by others as directed by local codes CINOTE If more than one gas Pasta System is on the same supply line you may require a larger line Consult your local gas company to assure adequate volume and pressure Refer to serial plate for proper gas r
23. e Custom Pasta System a Replace fill hose Part 033495 Sold per foot Burners won t come on gas runner bar may be lit a Verify operating instructions in this manual See page 9 b Clean the sensors with brush and vinegar c Adjust sensitivity of the A Board for the lower sensor fully counterclockwise follow instruction sheet d Place the wire attached to the lower sensor to ground If heating begins replace the sensor Part 010212 e If heating does not begin place a jumper wire across terminals A amp C on the A Board If heating begins replace the A Board Part 4001167 Unit is out of power a Check electrical connection b Check fuses c Check Hi Limit control Unit is powered runner bar cannot be started a Check gas connection b Check the gas valve c Check the spark ignition electrode and spark ignition module if there is no spark on the electrode Runner tube is starting but cannot hold the flame a Clean flame sensor switch b Check electrical connection to the flame switch c spark ignition only Check spark ignition electrode d spark ignition only Check electrical grounding REPLACEMENT OF A AND B BOARDS 1 Locate the wiring diagram it will help later with connecting wires to the board Disconnect wires from the board Unscrew mounting screws There are three of them per board Replace the board Reconnect the wires Adjust sensitivity Close
24. e Patented dual thermostat system e Indicating lights for pilot and secondary thermostat on STANDARD ACCESSORIES e Keating Klenzer Sample e Keating Sea Powder Sample e Drain clean out rod e Sensor Cleaning Brush STANDARD PASTA SYSTEMS e Sizes 14 to 24 e Water capacity 5 1 2 to 17 1 2 gallons e 24 Pasta System can cook 6 lbs of dry pasta per load up to 110 Ibs per hour e ETL Certified e ETL Santitation Certified e NSF Certified MODEL VARIATIONS Basket Lift Model Basket Lift Model Pasta Systems come with all the same features as the standard models The Basket Lift mechanism lowers the baskets of food into the water when the timer button is pressed and raises the baskets when the cooking cycle is complete Split baskets are required for these models SAFETY PRECAUTIONS A WARNING THIS SYMBOL WARNS YOU THAT SERIOUS BURNS OR OTHER INJURIES MAY RESULT IF SAFETY INSTRUCTIONS ARE NOT FOLLOWED KEATING PASTA SYSTEMS ARE NOT INTENDED FOR USE WITH COOKING OIL e This service manual should be retained in a safe place for future reference The installation of your new Pasta System must conform to local codes or in the absence of local codes with the current National Fuel Gas Code ANSI Z223 1 NFPA 54 latest edition Natural Gas Installation Code CAN CGA B149 1 or Propane Installation Code CAN CGA B149 2 e Your ventilation hood when installed must conform to the current ANSI NFPA 96 latest edition e
25. ed damage is found later contact the carrier immediately to file a claim What to do if equipment arrives damaged VISIBLE LOSS OR DAMAGE Be certain to note this on the freight or express receipt and have it signed by the delivery person FILE CLAIM FOR DAMAGES IMMEDIATELY Regardless of extent of damage CONCEALED LOSS OR DAMAGE If damage is noticed when equipment is unpacked notify the freight company immediately and file a concealed damage claim This MUST be done immediately Be sure to retain the shipping container for inspection Keating does not assume responsibility for Loss OR Damage incurred in transit CINOTE Interstate commerce regulations require that the claim must be initiated by the consignee within 10 days from the date it is received INSTALLATION Installation must conform with local codes or in absence of local codes with the current National Fuel Gas Code Z223 1 NFPA 54 Natural Gas Installation CAN CGA B149 1 or Propane Installation Code CAN CGA B 149 2 POSITIONING CLEARANCES Combustible Construction Non Combustible Construction Back Right Side Left Side The pasta cooker must be no closer than 6 from any combustible material When placed under an exhaust hood with a fire retardant system it must comply with ANSI UL 507 Latest Edition and ANSI NFPA 96 Latest Edition No frame or restriction can be constructed around the lower part of the past
26. eight or clockwise to decrease height until level For Pasta Systems on casters the casters are adjustable by loosening the jam nut and turning the caster in or out When the desired level is reached tighten the jam nut Adjustments of more than 3 4 are not recommended on any caster The same procedure should be followed to level the Pasta System from front to back Figure 2 1 Caster RESTRAINING DEVICES On Pasta System installations with casters casters and jam nuts must be completely tightened Adequate means must also be provided to limit the movement of the appliance without depending on the connector the quick disconnect device or its associated piping to limit the appliance movement Connectors must comply with ANSI Z21 69 CANT CAN CGA 6 16 latest edition for connectors for movable gas appliances Quick disconnect devices must comply with ANSI Z21 41 CAN 1 6 9 or latest edition standard for quick disconnect devices for use with gas fuel as applicable WARNING IF DISCONNECTION OF THE RESTRAINT IS NECESSARY IT MUST BE RECONNECTED WHEN THE PASTA SYSTEM IS RETURNED TO ITS ORIGINALLY INSTALLED POSITION SPECIFICATIONS CINOTE Roughly half of all service calls result from inadequate gas supply Do not use pipe sizes smaller than recommended in the table above GAS CONNECTION WARNING E HAVE YOUR PLUMBER OR GAS COMPANY CHECK FOR LEAKS E PIPE JOINT COM
27. equirements for your particular model ELECTRICAL CONNECTION AWARNING WA The Keating Custom Pasta Gas Svstem is equipped with a 9 neoprene covered 3 wire electrical cord with a three pronged grounded plug for protection against electrical shock This plug must be placed into a FX 120V properly grounded nere three pronged outlet NEMA 5 15 or Meta 5 20 For proper grounding procedures see local codes or in the absence of local codes the current National Electrical Code ANSI NFPA 70 or Canadian Electrical Code CAN 22 2 as applicable CINOTE The electrical wiring diagram for the Pasta System is attached to the inside of the Pasta System door and in Section VIII of this manual A WARNING DO NOT CUT OR REMOVE THE GROUNDING PRONG FROM THIS PLUG GAS LEAK TESTING Prior to lighting your Pasta System 1 Make sure all thermostats switches and safety valves are in the OFF position 2 Turn main supply gas cock Item 18 page 17 to the ON position 3 Have your plumber or gas company check for leaks with a soap solution or sniffer NEVER check with an open flame 4 Have your plumber or gas company representative light the constant pilot Not necessary if your Pasta System has an optional spark ignitor CINOTE It is estimated that half of all service calls made on Keating Pasta Gas Systems result from an inadequate gas supply During installation have a gas company representative
28. er supply connection located at the bottom rear of the Pasta System and marked water inlet is a standard female pipe connection The water pressure should be between 20 60 psi If the pressure exceeds 60 psi a pressure regulator must be used The water temperature must not exceed 150 F 65 6 C Hot or warm water is not needed due to the instant recovery of the Pasta System A CAUTION Connections suitable for hot water must be used All connections must be tested for leaks before using the Pasta System CINOTE For Pasta Systems with casters flexible hose must be used to avoid leaking when the Pasta System is moved for cleaning If during operation the boil is killed when water automatically enters the Pasta System turn the water pressure down until water is added without killing the boil The drain terminates within inches of the floor and is designed for the standard dump to drain opening In most cases the health department will not allow a direct connection between the Pasta System drain and the floor receptacle Contact your local health department for specific information in your area A WARNING IT MAY BE NECESSARY TO INSTALL A BACK FLOW PROTECTOR OR CHECK VALVE ON THE WATER SUPPLY LINE TO THE PASTA SYSTEM CHECK WITH EITHER YOUR LOCAL WATER OR HEALTH DEPARTMENT TO DETERMINE IF THIS IS NECESSARY IN YOUR SPECIFIC AREA II OPERATING FILLING CINOTE Before filling the Pasta System make cert
29. evel is too low CJNOTE Hard water excessive starch and salt in water may cause water to not fill Oil in water may cause water to not stop filling B Trouble shooting The following trouble shooting charts are only to be used as a guide to qualified service personnel See pages 12 15 Keating recommends that you use a qualified service company PROBLEM Constant pilot won t light PROBABLE CAUSE a Gas isn t turned on b Clogged constant pilot tubing c Constant pilot valve isn t turned on SOLUTION a Turn manual gas valve on If using flexible connector with quick disconnect make sure quick disconnect is completely engaged b Turn Custom Pasta System and manual gas valve off Clean tubing c Turn constant pilot valve on and adjust pilot flame height Runner pilot tube won t light a Gas isn t turned on b No electricity to Custom Pasta System c Clogged runner pilot orifice s d Pilot gas cock is on OFF position e Drain valve handle isn t pushed in completely Counter model only f Gas valve is faulty g Hi Limit has been activated a Turn manual gas valve on If using flexible connector with quick disconnect make sure quick disconnect is completely engaged b Plug Custom Pasta System into approved outlet c Turn Custom Pasta System and manual gas valve off Clean orifice s and other parts as necessary d Turn pilot gas cock to ON position e Push in a
30. itch Basket Lift buzzer won t shut off a Buzzer limit switch is misaligned 14 model a Align limit switch PROBLEM SOLUTIONS Follow Sequentially Water always filling a Clean sensors thoroughly with brush and vinegar b Adjust the sensitivity of the B Board for the top sensor fully clockwise c If filling persists ground out the top sensor if filling stops replace sensor Part 010212 d If filling persists after grounding out the sensor replace the B Board Part 001166 Water never fills a Turn water switch far right ON b Clean sensors thoroughly with brush and vinegar c Adjust the sensitivity of the B Board for the top sensor fully counterclockwise follow instructions on sheet d Remove the wire from the top sensor If filling begins replace the sensor Part 010212 e If water does not fill place a jumper wire across terminals A amp C on the B Board If filling begins replace B Board Part 001166 f If water does not fill replace water solenoid Part 008133 Runner bar will not light a Remove and clean the flame switch bulb in the runner bar enabling it to get red hot b Reposition flame switch bulb in the runner bar enabling it to get red hot c Replace flame switch Part 004311 Timers counting down in the wrong mode Not minutes and seconds a Reset the timer see instructions on page 9 Water leaking in the rear of th
31. l of the water level is fully automatic with the auto fill system The water level is controlled by two circuit boards and two sensors The sensors are located in the tube on the right side of the overflow deck The upper sensor controls the water level and the lower sensor controls the low water safety shut off system Once the water On Off switch is turned on the blue light will come on and start to fill until the water level reaches the upper sensor The burners will not come on until the water level reaches the lower sensor preventing the Pasta System from being damaged if there is little or no water in it Both sensors must be cleaned with the sensor brush like the one provided on an hourly basis or whenever starch foams up to maintain the proper water level Sensors must be cleaned more often in areas with hard water in installations with softened water due to the salt in the water or when oil or salt is placed in the water for cooking The brush must be checked on a regular basis and replaced whenever it starts to wear Replacement brushes can be ordered under part number 009297 CAUTION Do not store the sensor brush in the sensor tube as it could contact the sensors which could allow the water level to drop below the heat tubes and damage the Pasta System A CAUTION Using a worn brush could damage the sensors CINOTE Water level problems caused by the sensors not being cleaned adequately will not be c
32. lue a Excessive gas supply or pressure b Collapsed burner radiants c Exhaust problems a Adjust pressure change burner orifices or install in line regulator b Replace radiants c Install or adjust flue restrictors If problem persists contact your HVAC representative PROBLEM Flames come out front PROBABLE CAUSE a Burners misaligned b Exhaust problems c Radiants have slipped forward d Flue blockage SOLUTION a Adjust position of burners b Install deflector to block down draft Install or adjust flue restrictors If problem persists contact your HVAC representative c Reposition radiants d Turn Custom Pasta System and manual gas valve off Let flue cool and remove foreign objects Custom Pasta System has poor recovery a Baskets overfilled b Water won t stop filling or overfills c Scale on heat transfer tubes d Radiant problem collapsed or out of position e Faulty or erratic thermostat f Low supply or gas pressure g Exhaust problems a Don t overfill baskets b Check water auto fill system c Boil out Custom Pasta System d Reposition or replace radiants e Replace thermostat f Verify if size of incoming gas line to Custom Pasta System and manifold gas pressure are adequate g Contact your HVAC representative Burners won t come on although runner despite proper water level a Water level is too low below lower sensor b Low
33. make certain that the Pasta System is receiving adequate gas pressure and volume A WARNING PROPANE GAS MAY EVENTUALLY LOSE ITS ODOR AND PRECAUTIONS SHOULD BE TAKEN TO ASSURE THAT IT IS NOT PRESENT EVEN THOUGH YOU DO NOT DETECT AN ODOR IF THERE IS ANY DOUBT YOU SHOULD CALL YOUR LOCAL PROPANE GAS SUPPLIER FOR ASSISTANCE CHECK GAS SUPPLY PRESSURE Special attention should be given to the supply pressure and gas flow pressure at the supply connection to the Pasta System The nominal gas should be 4 WC for natural gas and 10 WC for propane gas If the supply pressure is lower or higher than the rated nominal pressure then the reason should be investigated and the gas supplier contacted If the supply is lower than 2 14 WC or higher than 6 WC for natural gas or lower then 9 WC or higher than 12 WC for propane gas then the Pasta System should be shut down and a service company or supplier notified No adjustments should be made and the Pasta System should not be operated 1 Turn off main gas supply valve 2 Remove pressure measuring stud screw located at the out flow closest to gas burner of the gas valve and attach a manometer 3 Remove cover screw from the gas value pressure adjustment valve 4 Open main gas supply valve and start Pasta System according to instructions with the thermostat set at 190 F 87 8 C 5 Once the Pasta System is in operation adjust pressure valve to 4 WC for nat
34. nd latch drain valve handle to activate rear drain safety switch f Replace gas valve g Push Hi Limit reset button located under control panel Runner pilot won t Stay lit a Low gas supply or pressure b Dirty runner pilot tube or pilot c Low pilot flame height d Flame switch is faulty e Momentary switch is faulty f Exhaust problems or drafts in kitchen g Delayed ignition a Verify if size of incoming gas line to Custom Pasta System and manifold gas pressure is adequate b Turn Custom pasta System and manual gas valve orifice s off Clean orifice s and pilot tube c Verify if size of incoming gas line to Custom Pasta System and manifold gas pressure is adequate d If it takes more than 30 seconds for pilot to stay lit reposition or replace flame switch e Replace momentary switch f Install or adjust flue restrictors If problem persists contact your HVAC representative g See diagnosis below Delayed ignition a Dirty runner pilot tube or pilot b Low pilot flame height c Exhaust problems or drafts in kitchen d Low gas supply or pressure a Turn Custom pasta System and manual gas valve orifice s off Clean orifice s and pilot tube b Verify proper incoming gas pressure c Install or adjust flue restrictors If problem persists contact your HVAC representative d Verify if size of incoming gas line to Custom Pasta System Flames come out top of f
35. ng efficiently Proper care and servicing will lead to years of quality performance JNOTE The most important part of any maintenance program is daily cleaning Ninety percent of any maintenance problem is directly or indirectly related to cleanliness CINOTE Water level problems caused by the sensors not being cleaned adequately will not be covered under warranty PREVENTIVE MAINTENANCE CHART TIME FRAME OPERATOR OWNER SECTION Hourly Clean sensor tube with a brush e Check lights and controls e Check water level e Clean all baskets Daily e Boil out Pasta Cooker 2 3 times week e Drain and clean Pasta Cooker Weekly Monthly e Verify thermostat settings primary and secondary QUALIFIED SERVICE PERSONNEL ONLY e Disassemble Pasta Cooker to clean burners orifices and runner pilot tube e Check and replace radiants e Align burners Yearly High production facilities should be checked more often NOTE Use of sodium chloride salt during the cooking process will have a detrimental effect on the cooker vessel and will void the warranty LIMITED CALIBRATION Calibration is not covered under warranty A Calibration CINOTE This procedure can only be used with the primary left side thermostat When calibrating the secondary right side thermostat You will need One standard flat blade screwdriver One accurate thermometer suitable for boiling water TINOTE For best re
36. overed under warranty WARNING WHEN THE WATER LEVEL FALLS BELOW THE LOWER SENSOR THE BURNERS WILL SHUT OFF IF THEY STAY ON TURN THE MAIN POWER ON OFF SWITCH TO THE OFF POSITION AND CLEAN THE SENSORS THOROUGHLY IF THE PROBLEM STILL OCCURS HAVE THE WATER AUTO FILL SYSTEM CHECKED BY QUALIFIED SERVICE TECHNICIAN Figure 4 3 Sensor Tube Location Sensor Location V SERVIGE DIAGNOSIS e The burners when on will produce clear blue flames directed at the inside walls of the heat transfer tubes The radiant s fins located towards the rear of each transfer tube will glow bright red helping to ensure optimum heat distribution into the Pasta System vessel All radiants should be pushed to the rear and then pulled gently forward until their retaining clips engage the rear of the tubes for optimum heat distribution On constant pilot models the pilot light will be between to k high and will use about 180 BTU s of gas per hour The runner pilot tube is used to ignite the burners Flames from the tube should be clear blue and between 3 to 12 high spread across the entire tube The burners will ignite almost instantly after the thermostat calls for heat A Water Fill and Safety Shut Off Circuit Board and Sensor Check When properly maintained the Automatic Water Fill and Low Water Safety Shut off Systems maintain the water at the proper level and prevent the burners from coming on if the water l
37. r See page 7 Filling AWARNING UNDER NO CIRCUMSTANCES SHOULD THE PASTA SYSTEM BE LEFT UNATTENDED DURING BOIL OUT TRAINED PERSONNEL MUST BE PRESENT DURING THE PROCEDURE TO PREVENT BOIL OVER OR TO TURN OFF THE POWER IF WATER DROPS BELOW HEAT TRANSFER TUBES 5 Turn Pasta System on and bring water and a gentle boil 6 Once boil has been reached turn Pasta System off 7 Dissolve 3 cups of vinegar for every five gallons of water and let soak for one hour If there is a large build up of scale allow Pasta System to soak overnight 8 While soaking a natural fiber brush may be used to scrub the tubes and inside walls of Pasta System vessel 9 Drain the water and vinegar 10 Spread Keating Klenzer liberally on tubes and sides of Pasta System vessel 11 At this point a non abrasive scouring pad may be used to remove any leftover scale 12 Thoroughly rinse Pasta System vessel with potable water to remove all Klenzer 13 Prior to refilling with water wipe the inside of the Pasta System vessel making sure all water and Klenzer has been removed 14 Close drain valve 15 Refill the Pasta System with fresh water See page 6 Filling ELECTRONIC TIMERS The electronic timers provide a clearly visible and accurate display and are very easy to use A Timer Operation A FLASHING STEADY STEADY SET COUNTING Le FLASHES TIME DOWN REMAINING 00 00 START STOP BUTTON e Push to START new cycle orto
38. sults water should be clean 1 Set thermostat to 212 F 190 C 10 2 Allow Pasta System to cycle three times 3 Place an accurate thermometer in the water Figure 4 1 Thermometer in water NOTE Locate thermometer in same position for every calibration Position near primary thermostat center bulb is recommended 4 If calibration of thermostat is found to be less than 15 F 9 44 C off simply loosen three dial plate retaining screws rotate dial plate to match thermometer reading and tighten screws If the thermostat is more than 15 F 9 44 C off then a qualified service company must be contacted to have the Pasta System properly calibrated Figure 4 2 Thermostat calibration B The Water Auto Fill and Low Water Safety Shut Off Systems The water supply connection located at the bottom rear of the Pasta System and marked water is a standard female pipe connection The water pressure should be between 20 60 psi If the pressure exceeds 60 psi a pressure regulator must be used The water temperature must not exceed 150 F 65 6 C Hot or warm water is not needed due to the instant recovery of the Pasta System A CAUTION Connections suitable for hot water must be used All connections must be tested for leaks before using the Pasta System 1 NOTE For Pasta Systems with casters flexible hose must be used to avoid leaking when the Pasta System is moved for cleaning Contro
39. t risk to the consumer when the equipment is installed operated and maintained as follows e Installed in accordance with all local codes or in the absence of local codes with the current National Fuel Gas Code A223 1 NFPA54 Natural Gas Installation CAN CGA B149 1 or Propane Installation Code CAN CGA B149 2 e Installed under a properly designed operating exhaust hood e Connected to the type of gas for which the appliance is manufactured e Pressure regulator is installed in the appliance and adjusted for the manifold pressure marked on the serial plate e Ifthe inlet gas pressure exceeds 6 WC for natural gas and 12 WC for Propane an in line pressure regulator is required In line pressure regulators are not supplied by Keating They are to be provided and installed by others as directed by local codes e Adequate air supply to the Pasta System e The equipment is operated in the manner intended using the proper utensils e Keep the equipment clean and have it checked periodically e Burner air adjustments mechanical maintenance and repairs must be performed by qualified service personnel A WARNING If the equipment is not installed operated and maintained in accordance with the above concentrations of carbon monoxide in excess of the established limits could be present in the kitchen environment ALL PERSONNEL IN THE WORK PLACE WHO MAY BE SUBJECT TO ANY EXPOSURE OF CARBON MONOXIDE MUST BE WARNED OF S
40. uous alarm 7 Hours Minutes 00 01 to 23 59 continuous alarm 5 Use the down arrow button to select the desired time range 6 Turn off the power Es Wait 2 seconds 8 Turn on the power The timer will remain in the new time range until programmed The electronic timers used on 18 and above Basket Lift models provide a clearly visible and accurate display and are very easy to use One knob sets the time and one button controls all operations The display can show cooking or clock time ELECTRONIC TIMER OPERATING INSTRUCTIONS PART 056921 The electronic timers standard on pasta cookers provide a clearly visible and Mm accurate display and are very easy to use PROGRAMMING DIGITAL TIMERS To program the timers the unit must be in the idle mode Press and hold the set button for approximately two seconds The display will show SEt Press the button for the channel to be programmed The display will show the current setting for that channel Use the up or down button to increment or decrement the setting When the setting is correct press and hold the set button again for approximately two seconds The display will show StO for approximately two seconds and the timer will return to normal operation Repeat the process as necessary for the other timers OPERATING LOGIC When the timer is powered up the display will show the time setting for the channel that was operated last and the rela
41. ural gas and 10 WC for propane gas 6 Turn Pasta System off close main gas supply valve remove manometer and tighten cover screw into pressure measuring stud SPECIAL NOTICES The Pasta System should be operated only in an area that has good air circulation The Pasta System must be installed under an electrically powered ventilating hood The operator should be properly trained to the functioning of the Pasta System This instruction manual should be supplied the the operator Constructional changes to the area where the Pasta System is installed shall not affect the air supply to the Pasta System The installation start up and changes required when changing from one gas type to another can be performed only by a certified professional The Pasta System is intended only for commercial use and is to be operated only by professionals It is required that the Pasta System is regularly inspected for proper functioning The frequency of inspections are dependent of the Pasta System usage however it should be performed at least once a day After adjustment or service work the Pasta System has to be checked for gas leaks CINOTE After conversions readjustments or service work the Pasta System has to be tested for proper functioning Basically the following applies CALIBRATION For Calibration refer to page 10 Calibration Note Calibration is not covered under warranty WATER AND DRAIN CONNECTIONS The wat
42. y lower into the Pasta System vessel 6 When cooking cycle is complete an audible alarm will sound and the basket s will raise automatically Allow water to drain before removing SHUTDOWN 1 Turn main power On Off switch to OFF position DRAINING A WARNING ALWAYS SHUT THE PASTA SYSTEM OFF COMPLETELY BEFORE DRAINING THE PASTA SYSTEM SHOULD BE DRAINED ONLY UNDER THE SUPERVISION OF PROPERLY TRAINED PERSONNEL 1 Turn off Pasta System and open the door Figure 3 3 Drain drain valve and overflow tubing Over flow tubing 2 Slowly turn handle The drain valve will be completely open after turn CLEANING When cleaning and boiling out your Pasta System use white vinegar and Keating Klenzer to keep your Pasta System in top condition Once your Pasta System vessel is clean use Keating Klenzer the finest dry stainless steel polish available to restore your Keating Gas Pasta System exterior to its original luster CAUTION Disconnect electric power source before cleaning CAUTION To avoid damaging the Pasta System do not power wash spray or hose it down while cleaning 1 Operator should be outfitted with proper attire including Water and heat resistant gloves Water and heat resistant apron Safety goggles Water and heat resistant footwear 2 Turn the Pasta System off 3 Drain water from Pasta System 4 Fill Pasta System vessel with wate
43. y output contacts will be open To start a cycle press the desired channel button 1 3 The display will begin to countdown from the preset time setting and the relay output contacts will close During the countdown the colon will flash at a one second rate When the countdown has reached 00 00 the relay output contacts will open the display will flash and the audible alarm will sound To cancel the audible alarm press any button PAUSE FEATURE To pause a cycle in progress press any button The relay output contacts will open the display will flash and the countdown will pause To resume the countdown press any button The display will resume the normal countdown and the relay output contacts will close CANCELING A CYCLE To cancel a cycle in progress press and hold any button for approximately two seconds The relay output contacts will open and the display will show the time setting for the channel last used IV MAINTENANCE WARRANTY REPAIRS Keating s warranty begins with the date of installation In the event that your Pasta System under warranty needs repairs other than routine maintenance or cleaning you are requested to contact Keating of Chicago Inc at 1 800 KEATING before calling a local service company PREVENTIVE MAINTENANCE Preventive maintenance should be done in daily weekly monthly and yearly intervals as necessary Following preventive maintenance procedures will help keep your Pasta System worki
44. y time TABLE OF CONTENTS SECTION INTRODUCTION General 24444544 pasaqa s b QUQ Q 2 ead guacas 1 Standard Features 1 Model Variations 1 Safety Precautions 1 3 SECTION II INSTALLATION Damage During Shipment 3 FOSTHOM uses aro o s A a w a Sas s 3 LEVENE Sd A oe Ma 9 3 Restraining Devices 4 Specifications 4 Gas Connection 4 5 Electrical Connection 5 Gas Leak Testing 5 Check Gas Supply Pressure 5 Special Notices 5 6 Calibration 6 Water and Drain Connections 6 SECTION III OPERATING THE PASTA SYSTEM PING ace oe ia has ni eE 6 LIGU aa whe ba ps eee E Bae B wee i 6 Indicating Lights 7 COOKING ssa ride wh k apa PSS aa 7 SIMO WA re resse whe oar u asa S on 7 lI hi EE q l 8 Cleaning WA aa vb koa mi bieb g eni B rt heme 8 8 Electronic Timers 8 9 SECTION IV MAINTENANCE Warranty Repairs 9 Preventive Maintenance 9 Calibration 10 Water Auto Fill System 10 11 SECTION V SERVICE DIAGNOSIS General
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