Jackson 700 Series Gas Grill User Manual
Contents
1. wierre a i se a 2 r s Se r Certified for Canada and U S A Outdoor Gas Barbeque Owner s Manual This manual is for use with 700 700BI and 850BI series grills Warning Please read and understand the contents of this manual fully before operating Failure to do so may result in fire or explosion Homeowners should retain these instructions All barbecues and carts are designed for OUTDOOR use only and cannot be installed in or on boats This barbecue is CANNOT be installed in or on Recreational Vehicles Not for commercial use Manufactured by Jackson Grills Inc 2945 Jacob Road Phone 1 250 715 0820 Duncan B C V9L 6W4 Fax 1 250 715 0821 Email jacksongrills shaw ca TABLE OF CONTENTS SAFETY 3 LP GAS CYLINDER REPLACEMENT 4 5 OPD EQUIPPED CYLINDER 6 HOSE AND REGULATOR 6 LEAK TESTING 7 INSTALLATION 8 CLEARANCES 9 ASSEMBLY 10 13 GETTING TO KNOW YOUR GRILL 14 LIGHTING INSTRUCTIONS 15 GAS CONVERSION 16 18 MAINTENANCE 19 GRILLING TIPS AND TECHNIQUES 20 TROUBLE SHOOTING 21 PARTS LIST 22 EXPLODED VIEWS 23 WARRANTY 24 A MESSAGE TO OUR CUSTOMERS 25 DO VV V DO S AND DON TS Have propane cylinder LP Units filled by an authorized LP supplier Check all gas connections for leaks using a soapy water solution before lighting tighten connections until the bubbles disappear Always open the hood before lighting Pre he2. filling A filled LP gas cylinder is under very high pressure Always handle with care and transport in the upright position Protect the valve from accidental damage Do not tip the LP gas cylinder while connecting it to the regulator Fasten the cylinder securely during transport use and storage If the cylinder is tipped after it is connected to the regulator shut off the gas disconnect the regulator and have it checked before using it again STORAGE 6 Store the LP gas cylinders outdoors in a well ventilated area Do not store the LP gas cylinders in direct sunlight or near a source of heat or combustion If you intend to store your grill indoors disconnect and remove the LP gas cylinder first Disconnected cylinders must have plugs installed and must not be stored in a building garage or any other enclosed area Keep out of reach of small children When the LP gas cylinder is connected to the gas grill the LP gas cylinder must be stored outside in a well ventilated area Keep the ventilation openings for the LP cylinder enclosure free and clear of debris OPERATION 1 Never connect your gas grill to an LP cylinder without the regulator provided and never to an unregulated gas supply The gas regulator supplied with the appliance must be used Always leak test the LP gas cylinder to regulator connection when connecting the LP gas cylinder to the appliance See leak testing Do not operate the appliance
3. incorporates a heat sensitive hand wheel that will cause the back check module in the QCC cylinder valve to close when exposed to temperatures between 240 degrees and 300 degrees F Should this occur do not attempt to reconnect the nut Remove the hose regulator assembly and replace with a new one The pressure regulator is set at 11 water column and is for use with LP 3 gas only The hose and hose couplings comply with CGA Standard CAN 1 83 No modifications or substitutions should be attempted 4 Protect the hose from dripping grease and do not allow the hose to touch any hot surface including the base of the grill 5 Inspect the seal in the QCC cylinder valve when replacing the LP gas cylinder or once per year which ever is more frequent Replace the seal if there is any indication of cracks creases or abr 6 Inspect the hose before each use of the appliance If the hose is cracked cut damaged or abraded in any way the appliance must not be operated 7 For repair or replacement of hose regulator assembly contact your dealer or approved service center ew ER CONNECTION RU any uag DEVICE 1 Be sure the cylinder valve and appliance valves are off ne Zi a initia Mac gt 2 Place full LP gas cylinder on tank ring bracket N CYLINDER 3 Center the nipple in the cylinder valve and hold in place f Il CHECK SHUT OFF x N Using the other hand turn the hand wheel clockwise until PR W VALYE VALVE there is a positive
4. local codes In the absence of local codes the following standards apply Canada CSA C22 1 Canadian Electrical Code and USA ANSI NFPA No 70 Latest Edition 2 Do not cut or remove the grounding prong from the plug 3 Keep the electrical supply cord and fuel supply hose away from any heater surface LP GAS CYLINDER PLACEMENT Cylinders must be installed according to assembly instructions Install the gas cylinder into the tank hole inside of the Jackson Pedestal LP GAS CYLINDER QCC 1 Quick Closing Coupling Your grill is designed to be used with an LP gas cylinder equipped with the new QCC 1 Quick Closing Coupling system The QCC 1 system incorporates new safety features required by the Canadian Standards Steering Committee and the American National Standards Institute ANSI Gas will not flow until a positive connection has been made NIPPLE WITH my FLOW A thermal element will shut off flow of gas between 240 am Lasting ReweE degrees and 300 degrees F When activated a flow limiting SENSITIVE me device will limit the flow of gas to 10 cubic feet per hour EN ES Se The LP Gas Cylinder is not included with the Gas Grill Be A or ondoen sure to purchase one with the QCC valve The external threads xy VALVE VALVE on REGULATOR the inlet port of the valve recognize this valve QCC equipped cylinders are available from your gas grill dealer Any attempt to connect the regulator by use of adapters or a
5. other gas system part is replaced whichever is more frequent 3 The leak testing solution should be half liquid detergent and half water 4 Apply the solution to the LP gas delivery system at points shown in the illustration 5 Bubbles in the soap solution indicate that a leak is present 6 The leak s must be stopped by tightening the loose joints if possible or by replacing the faulty parts s with the part s recommended by the appliance manufacturer THE APPLIANCE IS NOT TO BE USED UNTIL ANY LEAK IS CORRECTED A gas appliance repairman or LP gas dealer should be called if attempts to stop the leak s are unsuccessful and in such case the LP gas supply must be shut off at the cylinder valve or the cylinder must be removed from the appliance until the leak s is corrected INSTALLATION In Canada this appliance must be installed in accordance with the local code and relevant CGA standards CAN CGA B149 1 LP Gas Propane Installation Code and latest codes where applicable In the USA this appliance must be installed in accordance with the local code and relevant national code ANSI 2223 1 Latest Edition National Fuel Gas Code CLEARANCES and DIMENSIONS 1 The appliance must have a minimum horizontal clearance from sides and back of unit to adjacent vertical combustible construction below and extending above the top of the unit 36 inches from sides and 36 inches from back of unit 2 Do not locate this appliance under an
6. piping system during any pressure testing of that system at test pressures in excess of psi 3 5 kPa The outdoor cooking gas appliance must be isolated from the gas supply by closing its individual manual shut off valve during any pressure testing of the gas supply piping system at test pressures equal to or less than psi 3 5 kPa CONVERTING FROM PROPANE GAS LP TO NATURAL GAS A qualified gas installer should perform all gas conversion This appliance should only be converted with conversion kit NG CONVERSION KIT This conversion kit is supplied with this grill MAIN BURNER ORIFICES 1 Remove the Cooking Grids and Upper Flavor Shields 2 Using a 2 Phillips Screw Driver remove the screw that hold the main burners to the firebox rear wall 3 Pull the Grease Pan all the way out Press on the 2 Blue clips on the side of the Grease pan and totally remove the Grease Pan 16 4 Using a 13 mm wrench undo all of the main burner orifices from the underside of the Remove Propane Gas Orifice and Display Panel Place then aside form any reinstall Natural Gas Orifice other orifices included in the Natural Gas Conversion Kit 5 Using an approved thread sealant replace the Main Burner Orifices with the NEW VA Natural Gas orifices supplied ee 6 Before reinstalling the Main Burner tubes Ih V MIG a using a 2 Phillips screwdriver loosen the Nw j screw at the Air Shutter on the Main Burner Va CLOSE the Air Shutter to a distance o
7. pre heating Pre heat grill with all main burners on high for 10 15 minutes Excessive flare ups or un even heat Flame tamers installed incorrectly Ensure flame tamers are located on pins in front and rear of firebox and inline with burners Improper pre heating Pre heat grill with all main burners on high for 10 15 minutes Excessive food waste on sear plates and in drip pan Clean flame tamers and drip pan regularly Do not line pan with aluminum foil Burners burn with yellow flame accompanied by smell of gas Possible spider web or other debris Thoroughly clean burner by removing See maintenance instructions Burner will not light with igniter but will light with match Dead battery in igniter Change battery by turning igniter cover clockwise to remove Install one AA battery Loose electrode wire Check electrode wire is firmly pushed onto the terminal on the back of the igniter Improper gap at electrode tip Ensure the collector box is tight and the gap between the electrode end and the collector box is between 1 8 and 3 16 The gap can be adjusted by bending the box in or out Humming Regulator Normal occurrence on hot days This is not a defect It is caused by internal vibrations in the regulator and does not effect the performance or safety of the gas grill 21 PARTS LIST Part Number Part Desc
8. stop Do not use tools Hand tighten only When making the connection hold the regulator in a straight line with the cylinder valve so as not to cross thread the connection 6 4 Leak test the connection See leak test _ _ p Gas Iniet i Test Here Entree De Gaz Verhar ici 5 Refer to lighting instructions To avoid activating the Flow Limiting Device when lighting open the cylinder valve slowly with the appliance valves off If the Flow Limiting Device is accidentally activated turn off cylinder valve and appliance valves wait 10 seconds to allow the device to reset open cylinder valve slowly then open the appliance valve IMPORTANT SAFETY INFORMATION THE PRESSURE REGULATOR AND HOSE ASSEMBLY SUPPLIED WITH THIS OUTDOOR COOKING APPLIANCE MUST BE USED REPLACEMENT PRESSURE REGULATORS AND HOSE ASSEMBLIES MUST BE THOSE SPECIFIED BY THE OUTDOOR COOKING GAS MANUFACTURER Leak Tes Solution Solution Pour V rificaton Cyinder Bouteille A Do not store a spare LP gas cylinder under or near this appliance B Never fill the cylinder beyond 80 full IF THE INFORMATION IN A AND B IS NOT FOLLOWED EXACTLY A FIRE CAUSING DEATH OR SERIOUS INJURY MAY OCCUR LEAK TEST 1 DO NOT USE OR PERMIT SOURCES OF IGNITION IN THE AREA WHILE DOING THE LEAK TEST THIS INCLUDES SMOKING 2 Leak testing should be done once per year or whenever the LP gas cylinder or any
9. the cut from being burnt on the outside Before grilling check to be sure the drip tray is in place Light the grill according to the lighting instructions Turn the control knobs to HI and preheat the grill for 15 minutes with the lid closed Place the food to be grilled on the cooking grids until desired doneness adjust the heat setting if necessary A meat thermometer is helpful in determining hoe long the food should be cooked Cooking time is affected by shape and type of cut as well as thickness To achieve the juiciest meats use a spatula instead of tongs or a fork to turn the meat and only turn the meat once during cooking Turn the meat just when the juices begin to bubble to the surface Add seasoning or salt only after the cooking has been completed add sauces only at the end of the cooking time this will prevent the sauce from being burnt Trim excess fat from the meats prior to grilling this will help prevent flare ups Cutting the fat at 2 inch intervals will prevent the cuts from shrinking during the grilling time ROTISSERIE COOKING NOTE Always remove the Warming Rack before using the Rear Burner for Rotisserie Cooking To place the meat or poultry on the spit slide one of the forks onto the spit and secure the Thumb screw Then insert the spit rod in the center of the meat or poultry lengthwise The food should then be centered on the spit rod and the remaining fork and secure the Thumb screw Place the spit rod
10. Ensure that all of the Upper Flavor Shields have been installed correctly on the pins provided or the unit will not work correctly See diagram below Once the Upper Flavor Shield have been installed the Cooking Grids can be installed into the Grill Place the cooking grills on the upper ledge of the firebox as shown below Upper Flavor Shield installation Cooking Grid Installation Place the Upper Flavor Shields on the pins Place the Cooking Grids X 2 on the upper provided on the Firebox Front and Rear ledge as shown 12 Main Gas Line Connections for Propane Gas and Natural Gas The main Fuel supply gas line is connected to a Manifold Tee securely mounted inside the pedestal located on the left hand side of the pedestal Remove the Propane hose and regulator assembly from the packaging Please ensure that there is no debris inside the brass flare connection or inside the rubber hose Using a wrench and an adjustable wrench tighten the Hose to the connection provided inside the pedestal If this unit is to be connected to Natural Gas place the Natural Gas hose through the hole provided in the lower left hand rear corner of the pedestal This hole should have a rubber grommet around the hole to protect the Hose from getting damaged See diagram below Place the Propane Hose a GG and regulator on the Sal Manifold located inside M lt I the pedestal ae a For Natural Gas hose installations place the hose through the h
11. LL Remove Propane hose and regulator assembly and Install new J BURNERS TO ENSURE PROPER Natural gas SAFE OPERATION Hose MAINTENANCE Burner Inspection Please inspect these burners once a year Periodically inspect the burners for blockage or corrosion These burners can be cleaned using a small piece of wire and a wire brush Be careful not to damage the ceramic spark electrode Have the burner replaced if there are any signs of deterioration BURNER REMOVAL FOR CLEANING 1 Ensure the gas supply is off and grill is cool 2 Remove Cooking Grids and Upper Flavor Shields 3 Remove the burner mounting screw located at the very back of burner near the rear of the firebox 4 Remove burners by lifting up and out of firebox on an angle Repeat for all burners 5 Clean the outside of the burners with a Brass Bristle wire brush and make sure all gas ports are clear Use a straight coat hanger to clear any obstructions 6 Use a flashlight to look into the venturi end of the burner to check for blockages If necessary use a straight coat hanger to clear any obstructions 7 Inspect and clean the venturi end of the burner by removing the venturi set screw on the end of the burner and removing the venturi shutter Once removed make sure the burner is thoroughly cleaned and the venturi shutter is re installed with an opening of 1 8 for Natural Gas and for Propane NOTE ensure that the venturi set screw is tight after
12. STALLATION gt Remove the securing straps from the front of the Display Panel and the pedestal side X 2 Do not throw away these fasteners Remove the 4 Phillips head screws from each side of the pedestal Loosen the 2 8 mm bolts at the top of each pedestal side Do Not Remove Carefully remove the Side Shelves from the packaging The Side Shelf that contains the Side Burner will ALWAYS be installed on the Left hand side of the Grill as you are facing the grill Install the side shelves buy dropping the Side Shelf over the 8 mm bolts do not tighten these 8 mm bolts Install the 4 Phillips head screws to secure the Side Shelf in place Tighten the 2 8 mm bolts to finish the side shelf installation Repeat for the other side VVV VY VVV WV Connect the gas line from the inside of the pedestal to the Side Burner outlet located under the Left Side Shelf Use 2 3 4 wrenches to properly secure the gas line to the Side Burner Gas Valve assembly NOTE The Condiment bin is already attached to the side shelf as an assembly 2 8mm bolts Loosen but Do Not remove 4 Phillips head Screws Remove and reinstall after side shelf has been installed on the 2 8 mm bolts at the top 10 After the Side Shelves have been installed ensure the Grill Head is pushed back in the pedestal as far as possible With the screws removed from the securing straps place a screw through the side of the Condiment bins and secure the Co
13. STIC materials to clean the grill Example Lye or solvents gt Never use the warming rack in place while using the rear infrared burner SAFETY Your new Jackson Grill barbeque is a safe convenient appliance when used and maintained properly As with all gas fired appliances certain safety precautions must be observed Failure to follow these precautions may result in damage or injury If you have any questions or concerns regarding the assembly or operation of this appliance you should contact your dealer gas appliance technician or your gas company NEVER OPERATE THIS BBQ WITHOUT THE PULL OUT MAIN DRIP TRAY IN PLACE FOR YOUR SAFETY If you smell gas 1 Shut off gas to the appliance 2 Extinguish any open flame 3 Open lid 4 If odor continues immediately call your supplier or fire department DO NOT store or use gasoline or any other flammable liquid in the vicinity of this or any other appliance An LP Cylinder not connected for use shall not be stored in the vicinity of this or any other appliance CAUTION 1 For outdoor use only 2 If stored indoors detach and leave cylinder outdoors 3 This appliance must not be operated unattended 4 Special care must be taken to keep small children away from heated surfaces ELECTRICAL CAUTION 1 If any accessory is used on this appliance with an external electrical power source the accessory when installed must be electrically grounded in accordance with
14. at the grills before using After cooking turn the grill OFF then take a long handled soft wire brush and brush off the cooking grills then turn off the gas at the main fuel supply Cook with the hood down when possible It is faster and more efficient Trapped smoke adds flavor Turn the gas supply off immediately if you are unable to light the grill Wait 5 minutes before attempting to light the grill again Have proper tools Tongs mittens ready prior to removing food Trim excess fat from meats to minimize flare ups Let the grill totally cool before cleaning or removing any parts for cleaning or servicing Cover the grill with the cover when not in use DON T gt Install the grill closer than 36 on the sides and back to any combustible materials gt Attempt to adjust the Regulator it has been factory set and tested gt Allow a LP gas cylinder to lie on its side Keep in an upright position gt Turn a control valve on before the igniter button has been depressed gt Use plastic or un tempered glass utensils on or in the grill gt Attempt to move an Aluminum foil pan while it is still hot gt Cover or block any air opening gt Place aluminum foil in the grease pan to catch the drippings gt Wear long loose flowing clothing around the grill Long flowing hair is also easily ignited gt Put food on the grill and leave it unattended or unwatched for long periods of time gt Use CAU
15. ds 700BI ZC 850 BI ZC A 34 75 41 75 B 9 25 9 25 Cc 17 17 D 10 25 10 25 E 3 3 F 17 25 17 25 G 24 25 24 25 H 24 min 24 min l 19 5 19 5 J 5 5 min 5 5 min Difference between Non Combustible and Combustible Island Installations Ensure that the constructed island is well secured and that this island is level in all directions Place the grill into the cut out located in the island Connect the gas line to the gas grill located on the left hand side of this grill Perform a gas leak test on this connection to ensure a gas leak is not present NOTE PLEASE ENSURE ALL PACKAGING MATERIALS HAVE BEEN REMOVED FROM ALL SURFACES ASSEMBLY Please ensure the proper tools are used for ease of installation Some assembly will be required if this unit is installed in a pedestal Please remove all components from the packaging and inspect all components to ensure there is no damage to any components in the packaging If damage is present please contact you local dealer for replacement components Please replace all damaged components with original manufacturer s parts only no substitutions will be permitted Please remove all packaging from all components of the gas grill before operating TOLLS REQUIRED FOR ASSEMBLY 2 Phillips Screwdriver 8 mm Open Ended Wrench 2 3 4 Open Ended Wrenches Adjustable Wrench SIDE SHELF IN
16. elf base amp I 4 Remove the 2 main orifices and place away from the AN k Natural Gas conversion kit so the orifices will not get DS mixed up with the new orifices 5 Replace the 2 orifices using an approved thread sealant II 6 Reinstall the Burner head using the 3 screws IQ previously removed e 7 Reinstall the Flame Thrower ensuring that the tip is N properly placed inside the bottom of the Burner Head Burner Head screws X 3 Carefully move the Flame Thrower Burner ignition away from the Flame Burner Head Thrower screws X 2 En i Undo the 3 screws that hold the Burner Head to the 3 f base plate and carefully move Burner Head off of Remove the 2 orifices from the Side the 2 Side Burner orifices Burner Valve and replace with the new Natural gas Orifices supplied in the Natural gas conversion kit NOTE These 2 orifices look the same The smaller size orifice is to be installed in the center outlet of the Side Burner Gas Valve And the larger orifice is to be installed on the right hand outlet of the Gas Valve 18 GAS LINE Remove the 3 8 flare fitting that attaches the propane hose from the Manifold block inside of the pedestal and replace with an approved 10 Natural Gas Hose neoprene hose Part NGHOSE REMEMBER TO LEAK CHECK ALL FITTINGS AND ORIFICES AFTER ALL OF THE CONVERSION IS COMPLETED LEAK CHECK ALL FITTINGS AND TEST FIRE A
17. eplace or repair at our option the defective parts free of charge From 6 to 10 years Jackson Grills will provide replacement parts at 50 of the current retail price The hardwood cart option if equipped is warranted for a period of one year Other components hose and regulator thermometer gas valves knobs fasteners igniter and electrode and all accessories will be provided free of charge during the two years of the limited warranty Limited Warranty subject to the following conditions and limitations This factory warranty is non transferable and may not be extended whatsoever by any of our representatives Jackson Grills Inc warrants its products to the original purchaser only NO EXCEPTIONS This Limited Warranty does not cover any damage caused by misuse lack of maintenance hostile environments accident alterations abuse or neglect and parts installed by other manufacturers will nullify the warranty This Limited Warranty does not cover and scratches dents corrosion or discoloring by heat all stainless steel will discolor abrasive and chemical cleaners will also damage grill and grill surface Should deterioration occur to the point of non performance within the duration of the warranted coverage a replacement will be provided in the first year only This warranty extends to the repair or replacement of warranted parts that are defective in materials or workmanship provided that the product ha
18. f 1 16 ff AA OPEN and retighten the Air Shutter LC adjustment screw gt FEN 7 Reinstall the Main Burners ensuring that the Ur Burner is properly placed over the Main Burner orifice and reinstall the Main Burner screw on the firebox rear wall 8 Reinstall the Grease Pan Upper Flavor Shields and Cooking Grids REAR BURNER 1 Using a 2 Phillips screwdriver undo the 4 screws that hold the Back _ Cover plate to the Inner N Hood 2 Once the Cover has been removed use a 7 mm Ya j wrench to remove the Rear X L A Burner Orifice from the Rear Burner Sf 3 Instal the new Rear SS Lo Burner orifice using an a approved thread sealant es Dla A i Remove the 4 screws that hold the Back Cover plate using a 2 Phillips screwdriver Undo the Rear Burner Orifice using a cO 7 mm wrench Reinstall the new Natural Gas Orifice i using an approved thread sealant 4 Reinstall the Rear Burner Cover Plate using the 4 screw previously removed NOTE There is NO air adjustment required when converting the rear burner from Propane Gas to Natural Gas 17 SIDE BURNER A Open the Side 1 Open the side burner lid and remove the grate over Burner Ligand Remove the the burner head Grate above th 2 Undo the 2 Phillips head screws that hold the Flame ern Thrower burner ignition and VERY Carefully move pumerngan away from the burner Head 3 Undo the 3 screws that hold the Burner Head onto the Side Sh
19. if the smell of LP gas is present Extinguish all flame and determine the source of LP gas before proceeding Do not ignite the appliance until the LP gas leak has been found and sealed Always shut off the LP gas cylinder valve when the appliance is not in use OPD EQUIPPED CYLINDER Effective January 1 1998 the standard for outdoor gas appliances ANSI Z21 58 CAN CGA 1 6 requires that appliances are to be used with cylinders equipped with an Overfill Prevention New Device OPD HANDWHEEL The OPD is designed to reduce the potential for the overfilling of propane cylinders thus reducing the possibility of relief valve discharges of raw propane The new OPD causes a slower purge fill operation Some consumers have been advised by filling stations that these cylinders are defective This is not a defect Some propane filling stations may not be aware of this new device and its effects on the purge fill operation IDENTIFICATION To identify these cylinders the new OPD hand wheel has been standardized to the shape shown HOSE AND REGULATOR 1 The QCC coupling contains a magnetic Flow Limiting Device which will limit the flow of gas should there be a leak between the regulator and the appliance valve This device will activate if the cylinder valve is opened while the appliance valves are open Be sure the appliance valves are off before the cylinder valve is opened to prevent accidental activation The QCC coupling
20. in the grill and let the heavy side fall to the bottom set the counter balance to the top and fasten in place Periodically check the meat to ensure the spit rod is turning smoothly while cooking Adjust the counter balance if necessary The only accurate way to tell when the meat is done is to use a meat thermometer Insert the thermometer into the center of the meat Do not allow the thermometer to touch a bone as this will not give an accurate reading on the meat thermometer Remove the Cooking Grids and place a drip pan on top of the upper flavor shields and position the pan directly beneath the food on the spit rod Depending on the flavor you desire place liquid in the pan such as water juices or wine chop up onions or add garlic As the juices fall from the meat they will mix with the liquid and evaporate directly into the meat this will prevent you from basting as this is a self basting system Do not let the drip tray dry out 20 TROUBLE SHOOTING PROBLEM Low heat or low flame when valve turned to high POSSIBLE CAUSES For propane improper lighting procedure SOLUTION Ensure lighting procedure is followed carefully All gas grill valves must be in the off position when the tank valve is turned on Turn tank on for all pressure to equalize See lighting instructions For natural undersized supply line gas Pipe must be sized according to installation code For both gases improper
21. m Jackson Grills or its representatives shall not be liable for ANY transportation charges labor charges or duties 24 A special message to our customers Thank you for choosing the Jackson Grill for your new gas grill This appliance is designed with quality components and we are confident that it will provide you with years of excellent operation Please take the time to read the whole manual and familiarize yourself with all of the features of the Jackson Grill This manual also contains important safety information and operation instructions Ensure that this manual remains handy to the barbeque for quick reference If you need to obtain replacement parts for your Jackson Grill contact your local dealer NOTE It is normal for stainless steel surfaces to discolor due to high heat given off from the barbeque burners Please take the time to fill out and return the Ownership and Registration Card below It can be mailed to Jackson Grills Inc 2945 Jacob Road Duncan B C VOL 6W4 Or Fax 1 250 715 0821 Please complete and return within 10 days Thank you Mr Mrs Ms Miss First Name Initial Last Name Street Apt City State Province Zip Postal Phone Email Date of Purchase Dealer Model Serial Comments Thank you for taking the time to fill out this Ownership and Registration Card 25
22. ndiment Bins to the Display Panel Secure the Condiment Bins to the Display Panel using the screws from the securing plates BONSSERIE KIT INSTALLATION If Equipped Install the Motor Mounting Bracket supplied to the Right hand side of the Inner Hood If not already installed 2 Install the Motor on the Motor Bracket 3 Place the Rotisserie Rod into the Motor Slide the Rotisserie Rod Bushing over the opposite end of the Rod and drop into the cut out provided in the inner Hood Side Tighten the thumb screw provided with the Rotisserie Rod Bushing 4 Place the forks and Counter Balance on the Rotisserie Rod in the desired location 5 When in use spin the rod with your desired food until the weight of the food is at the bottom Install the Counter Balance Straight up to effectively balance the Rotisserie system f in 1 Rotisserie Rod Handle i u 2 Rotisserie Rod Bushing we 3 Counter Balance 4 Rotisserie Forks X 2 6 5 Rotisserie Rod 6 Rotisserie Motor Mount 5 7 Rotisserie Motor 11 Rotisserie Kit Completed Installation Rotisserie Rod Bushing Placed on the cut out provided on the Inner Hood Upper Flavor Shield Cooking Grid Installation Remove the Upper Flavor Shields form the Packaging Please ensure that all protective plastic has been removed from these parts These Upper Flavor shields should be placed on the pins provided on the Firebox Front and Rear
23. ny other means to any other valve could result in damage or fire and may negate the important safety features designed into the QCC 1 system SPECIFICATIONS All LP gas cylinders used with this appliance must be constructed and marked with the specifications for LP cylinders in accordance with the Canadian Transport Commission CTC 1 or the US Department of Transport DOT for use in the USA 2 The LP gas cylinder used for this appliance must not have a capacity larger than 20 Ib 9 kg approximately 18 46cm high amp 12 30cm diameter 3 All LP gas cylinders used with this appliance should be inspected at every filling and re qualified by a licensed service outlet at the expiry date 10 years in accordance with DOT USA and CTC Canada codes for LP gas cylinders 4 All LP gas cylinders used with the appliance must be provided with a shut off valve terminating in a cylinder valve outlet No 510 specified in the Standard for Compressed Gas Cylinder Valve Outlet and Inlet Connections USA ANSI CGA V 11977 Canada CSA B96 The cylinder supply system must be arranged for vapor withdrawal The cylinder must also include a collar to protect the cylinder valve As well the cylinder valve must include a safety relief device having direct communication with the vapor space of the cylinder HANDLING 1 Government regulations prohibit shipping full LP gas cylinders You must take your new cylinder to an LP gas dealer for
24. ole in the back of the pedestal IT and connect in the same oes location as the Propane Kies Hose location Once the Main Gas line has been connected connect the fuel line to the Gas supply being used Turn the gas on SLOWLY if the gas is turned on too quickly the Regulator could lock up and not work correctly By turning the main gas supply on slowly this will prevent this problem form happening When the gas supply has been turn on perform a Leak Check on ALL connections inside the pedestal using a Soapy water solution as described on Page 7 of this manual 13 Getting To Know Your Grill 1 Outer Hood Handle 11 Pull Out Grease Tray 2 Hood Thermometer 12 Main Control Knobs Display Panel 3 Outer Hood 13 Electronic Ignition 4 Cooking Grids 14 Side Burner Side Shelf 5 Side Shelf 15 Warming Rack 6 Condiment Bins X 2 16 Infrared Rear Burner 7 Pedestal 8 Pedestal Doors X 2 9 Propane Tank Slide out 10 Pedestal Gas manifold 14 MAIN BURNER LIGHTING To light the Main Burners always start with the Left Hand Burner first Turn the Left hand Control Knob to HI and Depress the Igniter Button Once this burner has lit simply turn the next Control Knob to the right to high and this burner will light repeat this step for the remaining burners The Ignition button will only be used to light the first Left Hand Burner 1 Always open the lid when lighting the burners 2 Turn
25. ription Quantity 07 400 Outer Hood 1 04 3403 Warming Rack Bracket 07 402 Hood Handle 07 4505 Thermometer 07 403 Inner Hood 07 404 Rear Burner Mount 07 4508 Inner Hood Back Cover INIIAI IN 07 405 Warming Rack co 04 34510 Collector Box 10 07 4506 Upper Flavor Shields 11 07 407 Large Cooking Grids 12 07 4512 Control Knobs 13 04 34514 Electronic Igniter 14 07 408 Display Panel 15 07 4516 Gas Valves 16 07 4517 Main Burners 17 07 409 Gas Manifold 18 07 410 Grease Pan 19 07 411 Firebox Front 20 07 412 Firebox Back 21 07 419 Firebox Side left 22 07 420 Firebox Side Right 23 07 413 Firebox Back Cover 24 07 4547 Cross Lighters 25 04 3423 Grease Cup 26 07 4524 Grease Pan Handle 27 04 3425 Grease Cup Rails 28 04 3426 Rear Burner Cell 29 07 4530 Rear Burner Orifice 30 07 4531 Grease Pan Glides No gt Nh J gt Jo J Ja e gt Ja fe fe fa TR Lo fm me tao hb JB JO eS J mf me fm fm fm Dd 22 32 07 432 Pedestal Side Right 1 33 07 433 Pedestal Side Left 1 34 07 416 Pedestal Back 1 35 07 417 Pedestal Heat Shield 1 36 07 418 Pede
26. s The Ignitor Button until the Burner lights 15 Operating The Rear Burner When operating the Rear Burner please ensure that the Warming Rack is REMOVED The Warming Rack will become damaged if NOT removed while the Rear Infrared Burner is in use The rear burner is specially designed to be used with the Rotisserie Kit and should ONLY be used when using the Rotisserie Kit MAIN BURNER USE When searing foods preheating is recommended by operating all main burners in the HI position with the lid closed for approximately 10 minutes Cooking with the lid closed will ensure a more even temperature that will reduce cooking time and cook more evenly Food that has a cooking time longer than 30 minutes such as roasts may be cooked indirectly with the burner lit opposite the food placement When cooking very lean meats such as chicken breasts or lean pork the grids can be oiled before cooking to prevent sticking Cooking meat with a high degree of fat content may create flare ups Either trim some fat or reduce temperatures to prevent this Should a flare up occur move the food away from the flames reduce heat and leave the lid open NATURAL GAS INSTALLATIONS Tools Required to Convert this grill from Propane Gas to Natural Gas 2 Phillips screwdriver 9 and 7 mm wrenches 13 mm wrench wrench Adjustable Wrench The outdoor cooking gas appliance and its individual shut off valve must be disconnected from the gas supply
27. s been operated in accordance with the operation instructions and under normal conditions After the first year Jackson Grills Inc reserves the right to fully disengage all obligations with respect to this Limited Warranty by refunding the original warranted purchaser the original wholesale purchase price of the warranted parts A licensed authorized service technician or contractor must install the gas grill Installation must be done in accordance with the installation instructions included with the product Jackson Grills Inc or its parties will not be responsible for the installation labor or any other costs or expenses related to the re installation of the warranted part and such expenses are not covered by this warranty Notwithstanding any provision contained in this Limited Warranty Jackson Grills Inc responsibility under this warranty is defined as above and it shall not in any event extend to any incidental consequential or indirect damages Jackson Grills Inc neither assumes nor authorizes any third party to assume on its behalf any other liabilities with respect to the sale of this product The bill of sale and proof of original ownership and serial number will be required when making any warranty claims from your authorized dealer The warranty registration card must be returned within 30 days to register your warranty Jackson Grills Inc reserves the right to inspect any parts prior to approving warranty clai
28. setting the correct air shutter opening 8 Re install and secure burner 9 Re mount flame tamers and cooking grids 10 Light each burner to ensure they are operating correctly Note When installing burners it is very important to center the burner over the gas orifice You should look under the main control panel with a flashlight once installed to make sure they are in the proper position Failure to clean and install burners correctly could result in fire or explosion 19 FOOD SAFETY TIPS AND TECHNIQUES We want to enjoy healthy and safe grill cooking so here are some tips for basic barbecue hygiene Bacteria are living organisms that grow and multiply rapidly in warm moist foods Marinate meat in the refrigerator and take it out one half hour before grilling if you want to grill your prepared meat at room temperature A marinade should never be saved for a later day If you want to use this marinade to serve with your meat please bring the marinade top a boil before using Professional grilling requires HIGH heat to brown and sear the meat to seal in the juices Most foods will be cooked on HI setting through the entire cooking time Some large cuts of meat may require the heat be turned down after initial browning to ensure the cut is cooked without burning the outside Also foods that need to be cooked for a long time or foods that have been basted in a sugary marinade may need to be cooked slower and longer in order to stop
29. stal Base 1 37 07 419 Pedestal Door Right 1 38 07 420 Pedestal Door Left 1 39 07 421 Condiment Bin Right 1 40 07 422 Condiment Bin Left 1 41 07 423 Side Shelf Utensil Holders 2 42 07 424 Door Hinges 4 Gas Manifold Bracket and 43 07 425 __ Fitting 1 44 07 426 Castors Locking Swivel 2 45 07 427 Castors 2 46 07 428 Side Shelf Right 1 Side Shelf Left side 47 07 429 burner 1 48 07 430 Door Handle 2 49 07 431 Tank Slide out assembly 1 50 07 432 _ Rotisserie Kit 1 Rotisserie Rod 1 Rotisserie Forks 2 Rotisserie Rod Bushing 1 Rotisserie Counter balance Rotisserie Motor Rotisserie Motor Mount EXPLODED VIEW Jackson Grills Limited Lifetime Warranty Jackson Grills Inc warrants the following materials and workmanship to be free of defects for as long as you own the grill This covers the following components main stainless steel outer hood stainless steel cooking grills stainless steel outer pedestal system stainless steel handle Stainless Steel Burners and Stainless Steel cross lighters Subject to the following conditions During the first 5 years Jackson Grills will replace or repair at our option the defective parts free of charge From 6 years to lifetime Jackson Grills will provide replacement parts at 50 of the current retail price Inner stainless hood firebox Flame Diffusers and warming shelf come with a 10 year warranty During the first 5 years Jackson Grills will r
30. the left burner to HI Press and hold igniter button until the burner lights Simply turn the next Burner to the left to HI and the next burner will light Repeat this step for the remaining burners 3 If the burner does not immediately light turn the valve to OFF Wait 5 minutes then repeat lighting procedures NOTE Always light the burners from Left to Right using the Electronic Ignition to lit the Left hand Burner only Once all burners are lit you may turn any of the burners OFF to achieve the desired temperature eee LEFT vy DEUE WEBNIER AA Turn the Left hand fe N x Control Knob to HI Depress The l Ignitor Button until ER VA the Burner Lights ozo MANUAL BURNER LIGHTING MAIN BURNER See your local dealer for service if your grill igniter is not functioning 1 Remove the cooking grates and the flame tamers that are over each burner 2 Turn the burner you are lighting to high light and place a long match near the side gas ports of the burner 3 If the burner does not immediately light turn the valve to OFF Wait 5 minutes then repeat lighting procedures REAR BURNER LIGHTING If equipped 1 To Light the Rear Burner Depress the Ignition Button and then turn the Rear Burner Control Knob to HI ae he REAR GY 2 If the burner does not immediately light turn N Control Knob to OFF Wait 5 minutes then repeat lighting procedures Turn the Rear Burner Control Knob to HI lt lt Depres
31. y overhead unprotected combustible construction 3 This appliance is for OUTDOOR USE ONLY Do not operate in garage shed balcony or other such enclosed areas 4 Do not restrict or obstruct the flow of combustible and ventilation air to the appliance 5 Keep the area surrounding the appliance free of combustible materials gasoline and all flammable liquids and vapors 6 This appliance is not to be installed in or on recreational vehicles and or boats UNIT DIMENSIONS 700 850 BI A 57 50 40 5 B 47 5 21 75 N C 25 78 u D 56 E 2 8 E 23 35 23 375 IF F 47 5 850 Built In Model INSTALLING 700BI 850BI INTO A NON COMBUSTIBLE ISLAND ALL DIMENSIONS ARE IN INCHES 700Bl 850 BI A 32 5 39 5 B 9 25 9 25 Cc 17 17 D 10 25 10 25 E 3 3 F 17 25 17 25 G 24 25 24 25 H 24 min 24 min l 18 5 18 5 J 5 5 min 5 5 min INSTALLING 700BI 850BI INTO A COMBUSTIBLE ISLAND NOTE IMPORTANT If these units are to be installed into a COMBUSTIBLE island a Zero Clearance Box MUST be installed These Zero Clearance boxes are only available through your local dealer or Jackson Grills Inc Use Part numbers ZCAN700 ZCAN850 for installations into Combustible Islan
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