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Invacare 6300-5F Mobility Aid User Manual

1. 9 INSTALLING REMOVING REAR WHEEL TO FROM TRANSMISSION REAR HUB 9 INSTALLING REMOVING THE HUB SUPPORT PLATES AAA 9 INSTALLING REMOVING THE AXLE BOLT WE 10 PROCEDURE 4 DRIVE ARM SUPPORT BRACKET INSTALLING CLD ON EXISTING WHEELCHAIR et EE eet ne ee e tin 11 REPLACING 50 eeu Rr etnia at iR 11 REPLACING DRIVE ARM ASSEMBLY ioni te Ehre t bt t bre across dives 11 MOUNTING REMOVING SUPPORT BRACKET TO FROM WHEELCHAIR 11 REMOVING INSTALLING SUPPORT BRACKET TO FROM DRIVE ARM ASSEMBLY 12 INSTALLING REMOVING DRIVE ARM ASSEMBLY TO FROM TRANSMISSION 13 INSTALLINGIREMOVING DRIVE ARM tenes ebe 13 ADJUSTING DRIVE ARM RELEASE LEVER BRACKET RELEASE LEVER 14 ADJUSTING Tele RE 14 PROCEDURE 5 WHEEL LOCK INSTALLING CLD ON EXISTING WHEELCHAIR AAA 16 REPLACING THE CLD WHEEL LOCK 16 INSTALLING REMOVING THE CLD WHEEL LOCK AAA 16 ADJUSTING WHEEL LOCK ASSEMBLY POSITION 16 ADJUSTING WHEEL LOCK ENGAGEMENT POSITION eene 17 PROCEDURE 6 STEERING LINK INSTALLING CLD ON EXISTING WHEELCHAIR AAA 19 REPLACING THE STEERING UNK
2. Arm Transmission Support o Bracket Attachment lt PROCEDURE 2 This Procedure includes the following Installing CLD on Existing Wheelchair Replacing CLD Fork Assembly Removing Fork and Caster Mounting Caster to CLD Fork Assembly Installing CLD Fork Assembly onto Wheelchair Afterany adjustments repairorservice and be fore use make sure allatiac hing hardware istight ened sec urely otherwise injury ordamage may result INSTALLING CLD ON EXISTING WHEELCHAIR 1 Remove the EXISTING fork and caster Refer to REMOVING FORK AND CASTER in this procedure of the manual 2 Mountthe EXISTING caster onto the NEW CLD fork assembly Refer to MOUNTING CASTER TO CLD FORK ASSEMBLY in this procedure of the manual 3 Install the NEW CLD fork assembly with the EXIST ING caster onto the wheelchair Refer to INSTALL ING CLD FORK ASSEMBLY ONTO WHEELCHAIR in this procedure of the manual REPLACING CLD FORK ASSEMBLY 1 Removing the EXISTING CLD fork and caster Re ferto REMOVING FORK AND CASTER in this pro cedure of the manual 2 Mountthe EXISTING caster onto the NEW CLD Fork Assembly Refer to MOUNTING CASTER TO CLD FORK ASSEMBLY in this procedure of the manual 3 Install the NEW CLD fork assembly with the EXIST ING caster onto the wheelchair Refer to INSTALL ING CLD FORK ASSEMBLY ONTO WHEELCHAIR in this procedure of the manual REMOVING FORK
3. 00 1 Loosen but DO NOT remove the drive arm release lever by rotating COUNTERCLOCKWISE 2 Lift up on the drive arm to remove WHEELCHAIRS BUILT AFTER 09 05 00 1 Remove the button screw located on the drive arm 2 Liftup on the drive arm to remove 13 ADOVIGCH lt HD 2 5 U R T B R 5 T PROCEDURE 4 Wheelchairs Built BEFORE 09 05 00 Be Drive Arm Flat Surface Plunger Extension P loge Tube Drive Arm Release Lever Bracket Release Button Lever Wheelchairs Built AFTER 09 05 00 Button Drive Arm Screw Mounting Hole NOT Button Release Lever FIGURE 4 INSIALLING REMOVING DRIVE ARM ADJ USIING DRIVE ARM RELEASE LEVER BRACKET RELEASE LEVER DRIVE ARM SUPPORT BRACKET ADJ USTING DRIVE ARM RELEASE LEVER BRACKET RELEASE LEVER FIGURE 4 NOTE Wheelchair built BEFORE 09 05 00 are equipped with a drive arm release lever AND a bracket release elver wheelchairs built AFTER 09 05 00 are equipped with a bracket release lever ONLY NOTE The drive arm release lever bracket release le ver can be rotated to keep it from protruding from the drive arm 1 Depress and hold the button on the drive arm re lease lever bracket release lever 2 Rotate the drive arm release lever bracket release lever to the desired position 3 Release the button to lock in place ADJ USTING
4. Remove the steering link from the fork Refer to CON NECTING REMOVING STEERING LINK TO FROM FORK in this procedure of the manual 4 Loosen both steering link adjustment nuts 5 Rotate the steering pin rod end to adjust the length of the steering link Turning steering link CLOCKWISE shortens the steering link COUNTERCLOCKWISE lengthens the steering link 6 Connect the steering link to the fork Refer to CON NECTING REMOVING STEERING LINK TO FROM FORK in this procedure of the manual 19 oz mm o 2 i um PROCEDURE 6 7 8 Repeat STEPS 1 6 until the caster points straight ahead Balance the steering link Refer to BALANCING THE STEERING LINK in this procedure of the manual Balancing the Steering Link NOTE The steering link MUST be balanced to ensure it is properly secured to the rod ends 1 Remove the steering link from the fork Refer to CON NECTING REMOVING STEERING LINK TO FROM FORK in this procedure of the manual Rotate the steering link adjustment nuts until they are against the steering link as shown in FIGURE 2 DO NOT tighten Steering Link Adjustment 3 STEERING LINK Perform the following steps Refer to CHART A for an example of thread calculation A Countthe number of drive arm threads and steer ing pin threads between the rod ends and the steering link B Divide the number of threads determined in STEP A in half C Rotate the steering pin
5. Remove the three 3 pan head screws securing the three 3 hub support plates to transmission rear hub 2 Remove hub support plates zo oo zozn uud ber 20 020 2 PROCEDURE 3 INSTALLING REMOVING THE AXLE BOLT FIGURE 4 Installing 1 If necessary install rear wheel onto transmission rear hub Refer to INSTALLING REMOVING THE REAR WHEEL TO FROM THE TRANSMISSION REAR HUB in this procedure of the manual Insert axle bolt through rear wheel bearing Slide inner hub spacer axle washer and outer hub spacer over axle bolt REAR WHEEL TRANSMISSION 4 Secure axle bolt to wheelchair side frame with hex nut Tighten securely Removing 1 Remove hex nut securing axle bolt to wheelchair side frame 2 Remove axle bolt from wheelchair side frame 3 Removeinner hub spacer axle washer and outer hub spacer from axle bolt 4 Remove axle bolt from rear wheel bearing Wheelchairs Built BEFORE 09 05 00 Rear Wheel Hub Spokes Hear Wheel Bearing Axle Bolt Head Screw Axle Washer Outer Wheelchair Hub Side Frame Spacer Hex Nut Transmission Assembly Inner Hub Spacer Transmission Rear Hub Slot Hub Support Plate Transmission Rear Hub Wheelchairs Built AFTER 09 05 00 prd Co Wheelchair Hub Side Frame Rear Wheel Axle Washer Spacer Hub Spokes Rear Wheel Bearing Axle Bolt K VO Pan He
6. aa 19 CONNECTING REMOVING STEERING LINK TO FROM FORK 19 ADJUSTING CASTER AND DRIVE ARM ALIGNMENT AAA 19 HEMOVING INSTALUING STEERING LINK 21 PROCEDURE 7 FRONT RIGGING INSTALLING CLD FRONT RIGGING RELEASE HANDLE AAA 22 LIMITED WARRANTY lt Jl Dn P 5 U M M A R Y mozZzrzmaZz Ppez SAFETY SUMMARY MAINTENANCE SAFETY SUMMARY NOTE Refer to the 9000 Wheelchair Owner s Manual Part Number 1056953 and Service Manual Part Number 1076155 for additional safely information and overall maintenance requirements SIABILITY WARNINGS CLD installation may require changes to the current configuration of the wheelchair with respect to rear wheel and caster The back height fiont caster sze and or position seatto floor angle position and orsize ofthe rearwheels corectanti tipperaswellasthe end user sdisability orend user s physical condition and capabilities directly relate tp the stability ofthe wheelc hair Any change to one 1 orany combination ofthe ten 10 may cause the wheelc hairto decrease in stability These adjust ments MUSTbe performed by a qualified technician Seat to floor heights have specific positions depending on rear wheel size rear wheel position front casierposition and seatitp floorangle These adjustments MUSTbe performed by a qualified technician If changing the seat to floor height with orwithoutc hang
7. of the fork spring by pushing the spring horizontally towards the fork 2 Insert the steering pin into the hole in the fork NOTE It may be necessary to rotate the caster to align the steering pin with the hole in the fork 3 Release the straight section of the fork spring 4 Ensure the spring has snapped into the groove on the steering pin by lifting up on the steering link PROCEDURE 6 Removing 1 Compress and hold straight section of the fork spring by pushing spring horizontally towards fork 2 Pull up on the steering pin to remove from the fork eO oz mm o REMOVED Fork Spring Straight Section Fork NOTE Tracer wheelchair shown for clarity SX S AGURE 1 CONNECTING REMOVING STEERING LINK TO FROM FORK 2 USTING CASTER AND DRIVE ARM ALIGNMENT FIGURE 2 Aligning the Caster and Drive Arm NOTE The wheelchair should be on a flat surface when examining the drive am and caster alignment 1 Position the drive arm so it is perpendicular to the wheelchair frame 2 Face the front of the wheelchair and examine the caster and perform one 1 of the following A CASTER POINTS STRAIGHT AHEAD Noad justment is needed at this time B CASTER POINTS TO INSIDE OF WHEEL CHAIR Steering link should be shortened Con tinue to STEP 3 C CASTER POINTS TO OUTSIDE OF WHEEL CHAIR Steering link should be lengthened Con tinue to STEP 3 3
8. 6 of the manual 5 Reinstall the EXISTING support bracket onto the NEW drive arm assembly Perform STEPS 1 2 AND 4 in REMOVING INSTALLING SUPPORT BRACKET TO FROM DRIVE ARM ASSEMBLY in this procedure of the manual 6 Install the NEW drive arm assembly onto the trans mission Refer to INSTALLING REMOVING DRIVE ARM ASSEMBLY TO FROM TRANSMISSION in this procedure of the manual MOUNTING REMOVING SUPPORT BRACKET TO FROM WHEELCHAIR FIGURE 1 Mounting 1 Secure the bottom clamp and the spacer plate to the wheelchair and the support bracket with the two 2 flat screws as shown in FIGURE 1 Torque to 7 Ip 84 in lb 2 Secure the 1 inch clamp to the wheelchair and the support bracket with the two 2 hex screws flat wash ers and hex nuts Torque to 7 ft lb 84 in b Removing 1 Remove the two 2 flat head screws securing the bottom clamp and the spacer plate to the wheelchair 2 Remove the two 2 hex screws washers and hex nuts securing the 1 inch clamp to the wheelchair ADOVIGCH PROCEDURE 4 DRIVE ARM SUPPORT BRACKET Wheelchairs Built BEFORE 09 05 00 REMOVING INSTALLING SUPPORT Drive Arm BRACKET TO FROM DRIVE ARM Assembly ASSEMBLY FIGURE 2 Wheelchair Removing Side Frame Flat Washer Hex 1 Remove the locknut securing the drive arm assembly Nut bolt to the support bracket cd u NOTE DO NOT remove the drive arm assembly bolt UR ib spacer or washer from the dri
9. AND CASTER FIGURE 1 Removing Existing Fork 1 Remove the dust cover 2 Remove locknut that secures fork to caster headtube 3 Drop front caster and fork out of caster headtube 4 Remove the caster from the fork Refer to REMOV ING CASTER in this procedure of the Owner s Manual FORK ASSEMBLY Removing CLD Fork Remove the caster journal cap 2 Remove the hex nut securing the fork to the caster headtube 3 Drop the caster and fork out of the caster headtube 4 Remove the caster from the fork Refer to REMOV ING CASTER in this procedure of the Owner s Manual Removing Caster 1 Remove the hex screw washers and locknut secur ing the caster to the fork NOTE Save the hex screw washers and locknut for installation on NEW fork REMOVING EXISTING FORK Dust Cover amp amp Locknut O Q Caster Headtube Front Caster and Fork REMOVING CLD FORK Caster Journal Caster D Cap Headtube c EXISIING FORK CLD FORK Front is Hex Caster Screw Hex lt Screw FIGURE 1 REMOVING FORK AND CASER FORK ASSEMBLY PROCEDURE 2 MOUNTING CASTER TO CLD FORK 1 Refer to the chart below to determine which mount ASSEMBLY FIGURE 2 ing position should be used 2 Secure the caster to the CLD fork assembly in the mounting position determined in STEP 1 with the hex Ifnotchanging wheelc hairscurrentc onfigu head bolt washers and the hex nut as shown in FIG r
10. AND REQUIREMENTS 23 Invacare Corporation www invacare com USA Canada One Invacare Way 5970 Chedworth Way Invacare is a registered trademark of Invacare Corporation Elyria Ohio USA Mississauga Ontario 1999 Invacare Corporation 44036 2125 L5R 3T9 Canada 800 333 6900 905 890 8838 Form No 99 225 Part 1087937 Rev B I 08 00
11. DRIVE ARM HEIGHT FIGURE 5 1 Remove the button screw located on the drive arm 2 Liftup on the drive arm to expose the plunger tube NOTE Wheelchairs built BEFORE 09 05 00 have three 3 mounting holes in the plunger tube and wheelchairs built AFTER 09 05 00 have two 2 mounting holes in the plunger tube 3 Align one 1 of the two 2 or three 3 mounting holes in the plunger tube with the button screw mount ing hole on the drive arm 4 Installthe button screw into the drive arm and plunger tube mounting hole to secure the drive arm to the plunger tube Tighten securely 14 DRIVE ARM SUPPORT BRACKET Wheelchairs Built BEFORE 09 05 00 Drive Arm Button Screw Mounting Hole PROCEDURE 4 Wheelchairs Built AFTER 09 05 00 a Drive Arm Button b Screw Mounting a Hole NOT 4 Shown Plunger Tube Mounting Hole FIGURE 5 ADJ USTNG DRIVE ARM HEIGHT 15 S U R T B R 5 T PROCEDURE 5 This procedure includes the following Installing CLD on Existing Wheelchair Replacing the CLD Wheel Lock Installing Removing CLD Wheel Lock Adjusting Wheel Lock Assembly Position Adjusting Wheel Lock Engagement Position After ANY adjustments repairorservice and BE FORE use make age all attaching hardware is tightened securely otherwise injury ordamage may result INSTALLING CLD ON EXISTING WHEELCHAIR 1 Adju
12. DRIVE ARM RELEASE LEVER in this procedure of the manual 5 Adjust the drive arm height Refer to ADJUSTING DRIVE ARM HEIGHT in this procedure of the manual REPLACING SUPPORT BRACKET 1 Remove the EXISTING support bracket from the wheelchair Refer to MOUNTING REMOVING SUP PORT BRACKET TO WHEELCHAIR in this proce dure of the manual 2 Remove the EXISTING support bracket from drive arm assembly Refer to REMOVING INSTALLING SUPPORT BRACKET TO FROM DRIVE ARM AS SEMBLY in this procedure of the manual 3 Install the NEW support bracket onto drive arm as sembly Refer to REMOVING INSTALLING SUP PORT BRACKET TO FROM DRIVE ARM ASSEM BLY in this procedure of the manual 11 PROCEDURE 4 4 Install the NEW support bracket onto the wheelchair Refer to MOUNTING REMOVING SUPPORT BRACKET TO WHEELCHAIR in this procedure of the manual REPLACING DRIVE ARM ASSEMBLY 1 Remove the EXISTING support bracket Perform STEPS 5 6 in REMOVING INSTALLING SUPPORT BRACKET TO FROM DRIVE ARM ASSEMBLY in this procedure of the manual 2 Remove the EXISTING steering link Refer to RE MOVING INSTALLING STEERING LINK in PRO CEDURE 6 of the manual 3 Remove the EXISTING drive arm assembly from the transmission Refer to INSTALLING REMOVING DRIVE ARMASSEMBLY TO FROM TRANSMISSION in PROCEDURE 6 of the manual 4 Reinstall the EXISTING steering link Refer to RE MOVING INSTALLING STEERING LINK in PRO CEDURE
13. ING REAR WHEEL TO FROM THE TRANSMIS SION REAR HUB in this procedure of the manual 8 Reinstall the EXISTING hub support plates Refer to INSTALLING REMOVING THE HUB SUPPORT PLATES in this procedure of the manual 9 Reinstall the EXISTING axle bolt Refer to INSTALL ING REMOVING THE AXLE BOLT in this procedure of the manual 10 Reinstall the EXISTING drive arm assembly onto the NEW transmission lever Referto INSTALLING REMOV ING DRIVE ARM ASSEMBLY TO FROM TRANSMIS SION LEVER in PROCEDURE 4 of the manual REMOVING EXISTING WHEEL LOCK FIGURE 1 1 Remove the locknut and bolt securing the wheel lock to the wheelchair frame 2 Remove the wheel lock from the wheelchair frame REAR WHEEL TRANSMISSION Bolt and Locknut Wheelchair Frame 9 N Wheel Lock L FIGURE 1 REMOVING EXISTING WHEH LOCK REMOVING THE EXISTING REAR WHEEL Permanent Axles FIGURE 2 1 Note the mounting position on the wheelchair frame for proper reinstallation of the rear wheel 2 Remove dustcap if applicable mounting screw and locknut that secure the rear wheel and axle spacer if applicable to the wheelchair NOTE Axle spacer is used only if wheelchair is equipped with conventional arms Wheelchair Frame Locknut Mounting Screw Es p Axle Spacer Conventional Arms Only Dust Cap FIG URE 2 REMOVING THE EXISTING REAR WHEL PERMANENTAXLES Quick Release Axles FIGURE 3 1 Push in t
14. N EX ISTING WHEELCHAIR in PROCEDURES 1 6 and per form PROCEDURE 7 The following five 5 items are included in each kit Each numbered line represents a complete assembly Wheelchairs Built BEFORE 09 05 00 1 Hub Attachment Transmission and Wheel Lock 2 Drive Arm Assembly Support Bracket and Steering Link 3 Drive Arm 4 Fork Assembly 5 Front Rigging Release Handle Wheelchairs Built BEFORE 09 05 00 Drive Arm Assembly Bia Support Hub Attachment Steering Link Rear Wheel Mounting Steering Link Fork Hardware Fork Assembly NOTE Right side final assembly shown Assembly FIG URE 1 ASSEMBLIES NOTE Right side final assembly shown PROCEDURE 1 Wheelchairs Built AFTER 09 05 00 1 Transmission and Wheel Lock 2 Drive Arm Assembly Support Bracket and Steering Link Upper Drive Arm Fork Assembly Rear Wheel Mounting Hardware TOOLS NEEDED NOTE Have the following tools available e eo Torque Wrench 7 16 inch Socket or Box Wrench 7 16 inch Open End Wrench 1 2 inch Socket or Box Wrench 11 16 inch Socket or Box Wrench 3 4 inch Socket or Box Wrench 5 32 Hex Key 3 16 Hex Key No 1 Phillips Screw Driver M13 Socket or Box Wrench Wheelchairs Built BEFORE 09 05 00 ONLY 6MM Hex Key Wheelchairs Built BEFORE 09 05 00 ONLY And adjustable wrench can be used in place of the M13 wrench s E DS moo Wheelchairs Built AFTER 09 05 00 Drive Arm Assembly Upper Drive
15. Service Manual CLD CYCLICAL LEVER DRIVE 9000 WHEELCHAIRS WARNING DO NOTINSIALL THIS EQUIPMENT WITHOUT HRST READING AND UNDERSIANDING THIS MANUALAND THE 9000 WHEELC HAIR OWNERS MANUAL PART NUMBER 1056953 AND SERVICE MANUAL PART NUMBER 1076155 IF YOU ARE UNABLE TO UNDERSIAND THE WARNING S CAUTIONS AND INSIRUC TIONS CONTACTA HEALIHCARE PROFESSIONAL DEALER OR TEC HNICAL PERSONNEL IF APPLIC ABLE BEFORE ATIEMPTING TO USE THIS EQUIPMENT O THERMSSE INJ OR DAMAGE MAY RESULT THE PROCEDURES IN THIS MANUAL MUST BE PERFORMED BY A QUALIHED TECHNICIAN SAVE THESE INSTRUCTIONS 2 CONTENTS TABLE OF CONTENTS SAFETY SUMMARY MAINTENANCE PROCEDURE 1 ASSEMBLY o ASSEMBLIES eiio ees 5 FOOLS NEEDED EE 5 T PROCEDURE 2 FORK ASSEMBLY E INSTALLING CLD ON EXISTING WHEELCHAIR nnt tton rn eat ic 6 N REPLACING CLD FORK ASSEMBLY AAA 6 REMOVING FORK AND scies therein tte 6 S MOUNTING CASTER TO CLD FORK ASSEMBLY iiri roti tt oret bete Pa epit een etin 7 INSTALLING CLD FORK ASSEMBLY ONTO WHEELCHAIR AAA 7 PROCEDURE 3 REAR WHEEL TRANSMISSION INSTALLING CLD ON EXISTING WHEELCHAIR AAA 8 lee ENER Ee TE LR 8 REPLACING THE TRANSMISSION EV E RES 8 REMOVING EXISTING WHEEL LOCK RR REL tcn kk Be RE tt i 8 REMOVING THE EXISTING REAR WHEEL itis rti o Fe a
16. ad Screw Hub Support Plate Hex Nut Transmission Assembly Inner Hub Spacer Transmission Rear Hub Slot Transmission Rear Hub FIG URE 4 INSTALLING REMOVING REAR WHEEL TO FROM TRANSMISSION REAR 10 INSTALLING REMOVING THE HUB SUPPORT PLATES INSIALLING REMOVING THE AXLE BOLT DRIVE ARM SUPPORT BRACKET This procedure includes the following Installing CLD on Existing Wheelchair Replacing Support Bracket Replacing Drive Arm Assembly Mounting Removing Support Bracket To From Wheelchair Removing nstalling Support Bracket To From Drive Arm Assembly Installing Removing Drive Arm Assembly To From Transmission Installing Removing Drive Arm Adjusting Drive Arm Release Lever Bracket Release Lever Adjusting Drive Arm Height WARNING After ANY adjustments repairorservice and BEFORE use make sure all attaching hardware is tightened securely otherwise injury ordamage may result INSTALLING CLD ON EXISTING WHEELCHAIR 1 Mountthe support bracket onto the wheelchair Refer to MOUNTING REMOVING SUPPORT BRACKET TO WHEELCHAIR in this procedure of the manual 2 Installthe drive arm assembly onto the transmission Refer to INSTALLING REMOVING DRIVE ARM ASSEMBLY TO FROM TRANSMISSION in this pro cedure of the manual 3 Install the drive arm Refer to INSTALLING REMOV ING DRIVE ARM in this procedure of the manual 4 Adjust the drive arm release lever Refer to ADJUST ING
17. an Head CLD Release Screws Handle Hex Nut d Bent Portion ebe G uf Bushing B Mounting of Spring Straight Hole A z Portion Mounting aw l of Spring Ge Spr Ing HOOK Front a Rigging 22 LIMITED WARRANTY PLEASE NOTE THE WARRANTY BELOW HAS BEEN DRAFTED TO COMPLY WITH FEDERAL LAW APPLICABLE PRODUCTS MANUFACTURED 4 1975 This wananly is extended only to the original haser user of our products This wananly gives you specific legal rights and you may also have other legal rights which vary fiom date slate Invacare warrantsits productip be free fiom defectsin materials and workmanship fora period ofone 1 years date of purchase If within such warranty period any such productshall be proven to be defective such product shall be repaired or replaced at Invacate s option This wananty does not include any labor or shipping charges inc ured in replacement part installation or repair of any such product Invacare s sole obligation and your exclusive remedy under this shall be limited to such repair and or replacement Forwarnanty service please contactthe dealerfiom whom you purchased your Invacare product In the event you do not receive satisfactory warranty service please write directly to Invacare at the address below Provide dealer s name address the product model number date of purchase cate na
18. ation seat angle caster size or seat to floor URE 2 Tighten securely height refer to the chart below to determine CLD Fork a the casierand orrearwheel mounting positions or Assembl lfc hanging the wheelchairscurrentconfiguration EST Nh seatangle castersize orseat tp floorheight re fer tp the 9000 Wheelchair Service Manual Part Number 1076155 s E DS Wheninsialling the C LDonto 9000 wheek haiswith z specific measurements the wheelchairs MUSTbe Hex Nut equipped with the space saverarmms Referto the chart below forspecific measurements Washers N J HGURE 2 MOUNTING CASIER TO CLD FORK ASSEMBLY 9000 WHEELCHAIRS Caster Size Seat to floor Caster Mounting Position Rear Wheel Size Rear Wheel Position Space Saver Arms required for 9000 wheelchairs NOTE Measurements in the chart are in inches INSTALLING CLD FORK ASSEMBLY CLD Fork Stem ONTO WHEELCHAIR FIGURE 3 MS Journal 1 Remove the hex nut from the CLD fork stem 2 Insert the CLD fork stem into the caster headtube 3 Securethe CLD fork assembly to the caster headtube with the hex nut NOTE DO NOT overtighten the hex nut The CLD fork should tum freely with no side to side play 4 Install the caster journal cap onto the caster headtube FIGURE INSIALLING CLD FORK ASSEMBLY ONTO WHEELCHAIR uer 20 020 2 PROCEDURE 3 This procedure includes the following Insta
19. g Link Connecting Removing Steering Link To From Fork Adjusting Caster and Drive Arm Alignment Removing Installing Steering Link AferANY adjustments repairorservice and BEFORE use make sure all attaching hardware is tightened securely otherwise injury ordamage may result INSTALLING CLD ON EXISTING WHEELCHAIR 1 Connectthe steering link to the fork Refer to CON NECTING REMOVING THE STEERING LINK TO FROM THE FORK in this procedure of the manual 2 Adjust the caster and drive arm alignment Refer to ADJUSTING CASTER AND DRIVE ARM ALIGN MENT in this procedure of the manual REPLACING THE STEERING LINK 1 Removethe EXISTING steering link from the fork Refer to CONNECTING REMOVING THE STEERING LINK TO FROM THE FORK in this procedure of the manual 2 Remove the existing steering link from the drive arm assembly Refer to REMOVING INSTALLING STEERING LINK in this procedure of the manual 3 Install the NEW steering link onto the drive arm as sembly Refer to REMOVING INSTALLING STEER ING LINK in this procedure of the manual 4 Connect the NEW steering link to the fork Refer to CONNECTING REMOVING THE STEERING LINK TO FROM THE FORK in this procedure of the manual 5 Adjust the caster and drive arm alignment Refer to ADJUSTING CASTER AND DRIVE ARM ALIGN MENT in this procedure of the manual CONNE CTING REMOVING STEERING LINK TO FROM FORK FIGURE 1 Connecting 1 Compress and hold the straight section
20. gages a 4 Ensure that there is a minimum of 1 4 inch engage L ment between the wheel lock block and the outside J o edge of the rear tire DETAIL A Flat Screws J 5 the engagement is less than 1 4 inch perform the FIGURE 2 ADJ USTING WHEEL LOCK ASSEMBLY following POSTION A Push FORWARD on the drive arm to disengage the wheel lock B Loosen but DO NOT remove the two 2 flatscrews securing the wheel lock adjustment rod C Slide the wheel lock adjustment rod towards the rear wheel D Tighten the flat screws until secure E Repeat STEPS 3 5 until there is a minimum of 1 4 inch engagement between the wheel lock block and the outside edge of the rear tire 17 PROCEDURE 5 Wheelchairs Built BEFORE 09 05 00 Wheel Lock Adjustment Rod W r H y 4 INCH EE Drive ENGAGEMENT uU L Cuna m IN S J Edge of Y C 4 Tire amp yy M L Wheel C Block ip K Shift Lever Rear Tire WHEEL LOCK Wheelchairs Built AFTER 09 05 00 Wheel Lock DERIL A Adjustment Rod Ri 1 4 INCH LIN ENGAGEMENT Outside gt Edge of d Tire D Wheel Lock Block Shift Lever Rear Tire FIG URE 3 ADJ USING WHEEL LOCK ENGAGEMENT POSTION 18 STEERING LINK This procedure includes the following Installing CLD on Existing Wheelchair Replacing the Steerin
21. he tip of the quick release axle with wheel and pull the axle out through the opening in the cen ter of the rear wheel and axle spacer NOTE The axle spacer is used only if wheelchair is equipped with conventional arms 2 Push in the tip of the quick release axle again and pull the axle out of the rear wheel PROCEDURE 3 Wheelchair zn Frame Axle Mounting Positions Axle Spacer Conventional Arms Only Quick Release Axle FIGURE 3 REMOVING THE EXISTING REAR WHEL QUIC K RELEASE AXLES INSTALLING REMOVING REAR WHEEL TO FROM TRANSMISSION REAR HUB FIGURE 4 Installing 1 Position rear wheel hub spokes in slots on transmis sion rear hub 2 Slide NEW axle bolt through rear wheel bearing 3 Install hub support plates Refer to INSTALLING RE MOVING THE HUB SUPPORT PLATES in this pro cedure of the manual Removing 1 Ifnecessary remove the three 3 hub support plates Refer to INSTALLING REMOVING THE HUB SUP PORT PLATES in this procedure of the manual 2 Remove axle bolt Refer to INSTALLING REMOV ING THE AXLE BOLT in this procedure of the manual 3 Pull the rear wheel hub spokes off transmission rear hub INSTALLING REMOVING THE HUB SUPPORT PLATES FIGURE 4 Installing 1 Align mounting holes in transmission rear hub with holes in hub support plates 2 Secure three 3 hub support plates to rear wheel hub with three 3 pan head screws Tighten securely Removing 1
22. ing the rear wheel s the correctanti tippers MUSTbe ordered to maintain a 1 1 2 0 2 inch ground clearance the 9000 wheelchair owner s manual part number 1056953 INSTALLATION WARNINGS CLD installation MUSTbe performed on the side of the wheelchair specified when ordered GENERAL WARNINGS Afterany adjustments repairorservice and before use make sure all attac hing hardware istightened securely otherwise injury ordamage may result When installing the CLD onto 9000 wheelc hairs with specific measurements the wheelc hairs MUSTbe equipped with the space saveramns Referto the charton page 6 for specific measurements DO NOToperate CLD on hills orinclines The weightlimitation forthe CLD is 250 Ibs MAINTENANCE EVERY THREE 3 MONTHS Place a drop of oil on all linkage points 3 in 1 oil or equivalent Inspect and tighten bolts if loosened Clean chrome components with a soft cloth ANNUALLY The CLD should be inspected by a qualified technician 3 in 1 oil Registered trademark of American Home Products Corporation 4 ASSEMBLY This Procedure includes the following Assemblies Tools Needed NOTE The procedures in this manual should be per formed on the specific side of the wheelchair the CLD was ordered for ASSEMBLIES FIGURE 1 The Cyclical Lever Device CLD consists of several as semblies shown in FIGURE 1 and described on this page For proper installation follow INSTALLING CLD O
23. knut ___ l FIGURE REMOVING INSIALLING STEERING LINK 21 ben Ae be bau R G G G PROCEDURE 7 This procedure includes the following 3 Installing CLD Front Rigging Release Handle After ANY adjustments repairorservice and BE FORE use make sure all attaching hardware is tightened securely otherwise injury ordamage may result INSTALLING CLD FRONT RIGGING RELEASE HANDLE FIGURE 1 1 Remove the two 2 pan head screws hex nut riv nut bushing and spring from the EXISTING front rigging release handle and retain for later use holes near the tab on the CLD release handle EXISIING Existing Release Handle Screws Front Rigging FIGURE 1 INSTALLING CLD FRONTRIGGING RELEASE HANDLE FRONT RIGGING Secure the bushing to the CLD release handle with a pan head screw and hex nut Tighten securely Position mounting hole A UNDER mounting hole 5 Position the hole the spring UNDER mounting hole in the orientation shown in FIGURE 1 NOTE The bent portion of the spring should hook over the mounting plate as indicated in FIGURE 1 and the straight end of the spring should rest inside the CLD re lease handle and point away from the tab Secure the spring and CLD release handle to the mounting plate with the remaining pan head screw and riv nut Tighten securely Position the bushing between the two 2 mounting Mounting Hole B CLD P
24. lling CLD on Existing Wheelchair Replacing the Hub Attachment Replacing the Transmission Removing Existing Wheel Lock Removing the Existing Rear Wheel Installing Removing Rear Wheel to from Transmission Rear Hub Installing Removing the Hub Support Plates Installing Removing the Axle Bolt After ANY adjustments repairorservice and BE FORE use make sure all attaching hardware is tightened securely otherwise injury ordamage may result INSTALLING CLD ON EXISTING WHEELCHAIR 1 Removethe EXISTING wheel lock Referto REMOV ING EXISTING WHEEL LOCK in this procedure of the manual 2 Remove the EXISTING rear wheel Refer to REMOV ING THE EXISTING REAR WHEEL in this proce dure of the manual 3 Install the EXISTING rear wheel onto the transmis sion rear hub Refer to INSTALLING REMOVING REAR WHEEL TO FROM THE TRANSMISSION REAR HUB in this procedure of the manual 4 Install the hub support plates onto the EXISTING rear wheel transmission rear hub Refer to INSTALL ING REMOVING THE HUB SUPPORT PLATES in this procedure of the manual 5 Install the EXISTING rear wheel transmission rear hub BACK onto the wheelchair Refer to INSTALL ING REMOVING THE AXLE BOLT in this procedure of the manual REPLACING THE HUB ATTACHMENT NOTE The hub attachment consists of the hub support plates and the axle bolt 1 Remove the EXISTING hub support plates Refer to INSTALLING REMOVING THE HUB SUPPORT PLATES in this procedure
25. of the manual 2 Removethe EXISTING axle bolt Refer to INSTALL ING REMOVING THE AXLE BOLT in this procedure of the manual 3 Install the NEW axle bolt Referto INSTALLING REMOV ING THE AXLE BOLT in this procedure of the manual REAR WHEEL TRANSMISSION 4 Install the NEW hub support plates Refer to IN STALLING REMOVING THE HUB SUPPORT PLATES in this procedure of the manual REPLACING THE TRANSMISSION 1 Remove the EXISTING drive arm assembly from the transmission rear hub Referto INSTALLING REMOV ING DRIVE ARM ASSEMBLY TO FROM TRANS MISSION LEVER in PROCEDURE 4 of the manual 2 Remove the EXISTING hub support plates Refer to INSTALLING REMOVING THE HUB SUPPORT PLATES in this procedure of the manual 3 Removethe EXISTING axle bolt Refer to INSTALL ING REMOVING THE AXLE BOLT in this procedure of the manual 4 Remove the EXISTING rear wheel from the trans mission rear hub Refer to INSTALLING REMOV ING REAR WHEEL TO FROM THE TRANSMIS SION REAR HUB in this procedure of the manual 5 Removethe EXISTING wheellock Referto INSTALL ING REMOVING CLD WHEEL LOCK TO FROM TRANSMISSION in this procedure of the manual 6 Install EXISTING or NEW wheel lock onto NEW rear transmission hub Referto INSTALLING REMOVING CLD WHEEL LOCK TO FROM TRANSMISSION in this procedure of the manual 7 Reinstall the EXISTING rear wheel onto the NEW transmission rear hub Refer to INSTALLING REMOV
26. pport bracket with the two 2 flat screws Tighten securely FRONTVIEWOF TRANSMISSION SUPPORT BRACKET Wheelchairs Built BEFORE 09 05 00 A Vax INE Wheel Lock Support Bracket Mounting Holes Wheelchairs Built AFTER 09 05 00 Z A B G Q AnA Mounting Holes ao Transmission gt gt Support Bracket Mounting Hole Position for Flat Screws Wheelchairs Built BEFORE 09 05 00 Mounting Hole Position for Flat Screws Wheelchairs Built AFTER 09 05 00 Rear Wheel Hole B Hole C Size WHEEL LOCK PROCEDURE 5 Wheelchairs Built BEFORE 09 05 00 ADJ USTING WHEEL LOCK Wheel Lock Adjustment Rod ENGAGEMENT POSITION FIGURE 3 Lock oP Per he shitleverMUSTbe inthe neutral postion before activating the wheel lock Failure tp do so gt cause accidental release and make it more diffi disengage the wheel lock feature Flat Screws 0 1 Place the shift lever in the neutral center position 2 Perform one 1 of the following DETAIL At Wheelchairs Built AFTER 09 05 00 A HORIZONTAL POSITION Perform the following Wheel Lock Adjustment i Pull the knob on the wheel lock block OUT B Transmission the wheel lock block to the vertical po Support sition Bracket iii Release the knob B VERTICAL POSITION Proceed to STEP 3 Pull BACK onthe drive am until the wheel lock en
27. rod end and the steering link until only the number of threads determined STEP B are showing at each end Securely tighten both steering link adjustment nuts against the steering link Connect the steering pin to the fork Refer to CON NECTING REMOVING STEERING LINK TO FROM Nuts FORK in this procedure of the manual a ALIGNING THE CASIER AND DRIVE ARM Steering Pin Rod Steering Pin INSTALLED End BALANCING THE STEERING LINK Drive Arm Rod End Steering Link Adjustment Nuts Drive Arm Threads Steering Link Steering Pin Threads NOTE Threads are enlarged for clarity Steering Pin Rod End Description Drive Arm Threads 5 Steering Pin Threads 6 Total Number of Threads 11 Divide in Half 5 5 3B 3C FIGURE 2 USING CASIER AND DRIVE ARM ALIGNMENT 20 STEERING LINK PROCEDURE 6 REMOVING INSTALLING STEERING Installing LINK FIGURE 3 1 Install the NEW rod end into the bracket at the bot R tom of the drive arm assembly ne 2 Secure the new rod end to the drive arm assembly 1 Remove the locknut and washer securing the rod bracket with the washer and locknut Tighten securely end of the steering link to the bracket at the bottom of the drive arm assembly 2 Remove the rod end from the drive arm assembly 22 20 Drive KZI Aesembl A Az r Drive Arm Assembly Bracket SS Washer Loc
28. sion lever 2 Remove the hex screw fender washers and shifter spacer from the transmission lever Wheelchairs Built BEFORE 09 05 00 Wheelchair Wheel Side Frame heck Support Bracket Fender Jee Washers Gat s Hex Nut A N L Screw Transmission a e Lever x We Se Shifter PERE tO Spacer Wheelchairs Built AFTER 09 05 00 Wheelchair Wheel ut Lock Support Bracket Fender Hex Nut Washers Hex Screw ex Transmission ld Lever Shifter Spacer FIG URE INSIALLING REMOVING DRIVE ARM ASSEMBLY TO FROM TRANSMISSION PROCEDURE 4 INSTALLING REMOVING DRIVE ARM FIGURE 4 Installing WHEELCHAIRS BUILT BEFORE 09 05 00 1 Loosen but DO NOT remove the drive arm release lever by rotating COUNTERCLOCKWISE 2 Rotate the drive arm to align the flat surface on the drive arm with the drive arm release lever 3 Insert the drive arm into the plunger extension tube 4 Secure the drive arm to the plunger extension tube by turning the drive arm release lever CLOCKWISE Tighten securely WHEELCHAIRS BUILT AFTER 09 05 00 1 Remove the button screw located on the drive arm 2 Align one 1 of the two 2 mounting holes in the plunger tube with the button screw mounting hole in the drive arm 3 Installthe button screw into the drive arm and plunger tube mounting hole to secure the drive arm to the plunger tube Tighten securely Removing WHEELCHAIRS BUILT BEFORE 09 05
29. sting the wheel lock assembly position Refer to ADJUSTING WHEEL LOCK ASSEMBLY POSI TION in this procedure of the manual 2 Adjust the wheel lock engagement position Refer to ADJUSTING WHEEL LOCK ENGAGEMENT POSITION in this procedure of the manual REPLACING THE CLD WHEEL LOCK 1 Remove the EXISTING CLD wheel lock Refer to INSTALLING REMOVING THE CLD WHEEL LOCK in this procedure of the manual 2 Install the NEW CLD wheel lock Refer to INSTALL ING REMOVING THE CLD WHEEL LOCK in this procedure of the manual INSTALLING REMOVING THE CLD WHEEL LOCK FIGURE 1 Installing 1 Secure the wheel lock to the transmission support bracket with the two 2 flat screws Securely tighten Removing 1 Remove the two 2 flat screws securing the wheel lock to the transmission support bracket 2 Remove the wheel lock from the transmission sup port bracket Flat Screws Transmission Bracket FIGURE 1 INSTALLING REMOVING THE CLD WHEEL LOCK 16 WHEEL LOCK ADJ USTING WHEEL LOCK ASSEMBLY POSITION FIGURE 2 NOTE If wheels are pneumatic before adjusting the wheel lock ensure that the tires are inflated to the rec ommended psi located on the side wall of the tire 1 Refer to the chart on this page to determine the mount ing position of the two 2 flat screws securing the wheel lock adjustment rod to the wheel lock support bracket 2 Secure wheel lock adjustment rod to the wheel lock su
30. ture of the defect and if the product is serialized indicate the serial number Do not etum products to our factory without our prior consent LIMITATIONS AND EXCLUSIONS THE FOREGOING WARRANTY SHALL NOT APPLY TO SERIAL NUMBERED PRODUCTS IF THE SERIAL NUMBER HAS BEEN REMOVED OR DEFACED PRODUCTS SUBJ EC TED TO NEGLI GENCE ACCIDENT IMPROPER OPERATION MAINTENANCE OR STORAGE PRODUCTS MODIFIED WIH OUTINVACARESEXPRESSWRITIEN CONSENTINC LUDING BUTNOTLIMITED TO MODIAC ATION THROUGH THE USE OF UNAUTHORIZED PARTS OR ATIACHMENTS PRODUCTS DAMAGED BY REASON OF REPAIRS MADE TO ANY COMPONENTWITHOUT IHE CONSENTOF INVACARE A PRODUCTDAM AGED BY CIRCUMSIANC ES BEYOND INVACARES CONTROL AND SUCH EVALUATION WILL BE SOLELY DETERMINED BY INVACARE THE WARRANTY SHALL NOT APPLY TO PROBLEMS ARISING FROM NORMAL WEAROR FAILURE TO ADHERE TO THESE INSTRUCTIONS THE FOREGOING WARRANTY IS EXCLUSIVE AND IN LIEU OF ALL OTHER EXPRESS WARRANTIES IMPLIED WARRANTIES IF ANY INCLUDING THE IMPLIED WARRANTIES OF MERCHANTABILITY AND HTNESS FOR A PARTICULAR PURPOSE SHALLNOT EXTEND BEYOND THE DURATION OF THE EXPRESSED WARRANTY PRO VIDED HEREIN AND THE REMEDY FOR VIOLATIONS OF ANY IMPLIED WARRANTY SHALL BE LIMITED TO REPAIR OR REPLACEMENT OF THE DEFECTIVE PRODUCT PURSUANT TO THE TERMS CONTAINED HEREIN INVACARE SHALLNOTBE LIABLE FOR ANY CONSEQUENTIAL OR INCIDENTAL DAMAGES WHATSOEVER THIS WARRANTY SHALL BE EXTENDED TO COMPLY WITH PROVINCIAL LAWS
31. ve arm assembly when removing it from the support bracket 2 Remove the drive arm assembly including the drive arm assembly bolt spacer and washer from the sup port bracket 3 Remove the support bracket Installing 1 Insert the drive arm assembly bolt including the drive arm assembly bolt spacer and washer through the mounting hole in the support bracket Securely tighten locknut on drive arm assembly bolt lt HD A R M Support m Zw Y Bracket Hex Bonn Drive Arm Assembly Screws 1 inch Cl 7 Clamp Wheelchair gt Frame U Wheelchairs Built AFTER 09 05 00 Locknut re Assembly R 3 Bolt T Wheelchair DO NOT Side Frame remove Mounting B gt Spacer Washer Hole R Flat DO NOT DO NOT T Remove Remove Support Bracket AGURE 2 REMOVING INSIALLING SUPPORT BRACKETTO FROM DRIVE ARM ASSEMBLY T Support Bracket 1 inch Clamp Bottom Clamp FIGURE 1 MOUNTING REMOVING SUPPORT BRACKET TO FROM WHEELCHAIR 12 DRIVE ARM SUPPORT BRACKET INSTALLING REMOVING DRIVE ARM ASSEMBLY TO FROM TRANSMISSION FIGURE 3 Installing 1 Secure the drive arm assembly to the transmission lever and wheel lock support bracket with hex screw two 2 fender washers shifter spacer and hex nut Tighten securely Removing 1 Remove the hex nut securing the hex screw to the transmis

Invacare 6300-5F Mobility Aid User Manual

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