Insignia NS-SBAR Home Theater System User Manual
Contents
1. LC J7 Ejector switch Backplane Connectors Pin Locations DCH Om 23 A Specifications J5 Rear Panel User I O Connector J5 is a 110 pin 2mm x 2mm right angle female connector AMP 646489 1 capable of transitioning the following signals for rear panel l O e Keyboard Mouse e COM1 e VGA e Reset e Floppy e USBO USB1 e Compact Flash e COM2 e NMI e IDE e Floppy Power e Speaker See the J5 Rear Panel User I O Connector Pinout table for pin definitions and the Backplane Connectors Pin Locations figure showing pin placement J5 Rear Panel User I O Connector Pinout Pin A B CG D E F 22 USBO USBO SW 5V USB1 USB1 21 SW 3 3V GND GND GND GND 20 RED GND H SYNC GND SMBD 19 GND SW 5V GND SW 5V SMBC 18 GREEN GND V SYNC GND SMBA 17 GND RESV RP_PRES RESV IPMB PWR 16 BLUE GND DDCCLK KBDAT KBCLK 15 GND SW 5V DDCDAT MSDAT MSCLK 14 S1RTS S1CTS S1RIN S1DTR ENETA LINK 13 S1DCD S1TXD S1RXD S1DSR ENETA ACT O 12 S2RTS S2CTS S2RIN S2DTR ENETB LINK E 11 S2DCD S2TXD S2RXD S2DSR ENETB ACT S 10 TRKO WP RDATA HDSEL DSKCHG 2 9 MTR1 DIR STEP WDATA WGATE 8 DENSL INDEX MTRO DR1 DRO 7 CS1S CS3S DA1 RPELED RPEJECT 6 PWRGD SPKR NMI DAO DA2 5 DDRQ IORDY DIOW DDACK DIOR 4 DD14 DDO IDE_ACT DD15 DRV_IRQ 3 DD3 DD12 DD2 DD13 DD1 2 DD9 DD5 DD10 DD4 DD11 1 PBRST DRST DD7 DD8 DD6 Pin A B CG2. CE GERTIFICATION a an ia os 31 SA EET EE 31 EMISSIONS TEST REGULATIONS cono nonnnn cono nr none a nnne caen nr anne comen aS aa ai 31 EN 50081 1 EMISSIONS eiii aia 31 EN 55024 IMMUNNY cui aorta 31 REGULATORY INFORMATION 32 EGCC USA EE 32 Industry Canada Ca ada EE 32 PRODUCT SAFETY INFORMATION cc cccesccesccecssccecscecesccessceceusceccecauccesseecauecesssecaaecesseesueceseveaueceesereuscnsseeesseeees 32 Safety Drecautions tsr ttnestr estne re tenre 32 AC and or DC Power Safety Warning AC and or DC Powered Unitsl 34 Rack Mount Enclosure Gaien nro 34 D INTEL NETSTRUCTURE COMPUTE BOARDS amp PLATFORM PRODUCTS EE 35 LIMITED WARRANTY sua ala ds 35 Contents C CUSTOMER SUPPORT sissscsesssscvuccscssssideviissceccuedabaseadedosudessasaassbosesscendsgesesheb a e a O E o Enis enoras ros oiai 37 TECHNICAL SUPPORT AND RETURN FOR SERVICE ASSISTANCE 37 37 SALES ASSISTANCE E EELE EEEE S EAE E ara ENEE A as Tables oe io A E o A ee ee aS 2 CompactFlash Input Characteristics ui seeens sulbbckves anton eaneanienleeQodianend eteEE 13 Cuttable Trace Definitions cece cccccececeseeeeceseeeueeeeueeusessueeesessueeasessueaaseveueuaeeseneuaueeenenaeess 17 Connector Asgard 22 J5 Rear Panel User I O Connector Pinot 24 J6 Speaker teg PINOUT aaa 25 J8 J9 Power Connector Pinot 25 J10 Floppy Drive Cable Connector PInOUt scsi an ia 26 J11 EIDE Connector Pinot 27 J13 J14 Universal Serial Bus Connector Pinout occcccccccnn
3. ii the period of time remaining on the original two 2 year warranty This warranty gives you specific legal rights and you may have other rights which vary from state to state All parts or components contained in this product are covered by Intel s limited warranty for this product The product may contain fully tested recycled parts warranted as if new Returning a Defective Product RMA Before returning any product contact an Intel Customer Support Group to obtain either a Direct Return Authorization DRA or Return Material Authorization RMA Return Material Authorizations are only available for products purchased within 30 days Return contact information by geography For the Americas Return Material Authorization RMA credit requests e mail address requests rma intel com Direct Return Authorization DRA repair requests e mail address uspss repair intel com DRA on line form http support intel com support motherboards draform htm 35 C Customer Support Intel Business Link IBL www intel com ibl Telephone No 1 800 INTEL4U or 480 554 4904 Office Hours Monday Friday 0700 1700 MST Winter PST Summer For EMEA Return Material Authorization RMA e mail address emea fs intel com Direct Return Authorization DRA for repair requests e mail address emea fs intel com Intel Business Link IBL http intel com ibl Telephone No 00 44 1793 403063 Fax No 00 44 1793 403109 Office Hours Monday Fr
4. Assignments Connector Function J5 Rear Panel User I O Connector 110 pin 2mm x 2mm female J6 Speaker Connector 2 pin male J7 Ejector switch connector J8 Floppy Drive IDE Input Power Connector 4 pin female J9 Floppy Drive IDE Output Power Connector 4 pin female J10 Floppy Drive Cable Connector 34 pin male J11 Secondary EIDE Connector 40 pin male J12 CompactFlash Connector 50 pin CF Card Slot Header J13 J14 Universal Serial Bus Connectors 4 pin USB Port 1 Port 1 J15 PS 2 Keyboard Mouse Connector 6 pin DIN J16 COM1 Serial Port 9 pin D Shell J17 COM2 Serial Port 9 pin D Shell J19 VGA Interface Connector 15 pin D shell female 22 A Specifications Connector Locations f Le g g aq J5 E Keyboard Mouse USBO USB1 g J13 USB 0 SVGA Reset NMI Secondary IDE CompactFlash Floppy COM1 E J14 USB 1 COM2 Floppy Power Speaker E E J12 CompactFlash J19 Video J11 Secondary IDE Channel EEN J6 Speaker Connector J15 Keyboard Mouse Port J16 COM1 J8 12 VDC In gt J9 12 VDC Out J17 COM2 J10 Floppy Connector
5. D E F 24 A Specifications J6 Speaker Connector J6 is a 2 pin connector Molex 39 27 0021 for connection to an optional PC speaker The mating connector is a Molex 39 01 0023 or equivalent The mating connector also requires two Molex 39 01 0031 terminals or equivalent If you experience difficulty locating parts information from the Molex website contact your Molex sales representative at 1 800 78MOLEX See the J6 Speaker Connector Pinout for pin definitions and the Connector Locations figure to identify J6 on the ZT 4807 J6 Speaker Connector Pinout Pin Function 1 SPK1 2 SPK2 J8 J9 Floppy Drive IDE Power Connectors J8 and J9 are internal not available on the faceplate four position female power connectors AMP 174552 1 with 5V GND and 12V pins Power can be supplied to input power connector J8 from an appropriate external power source supplying 5V GND and 12V Output power connector J9 can then supply power to an external device such as a floppy drive or IDE device See the Cables topic for more information connected to J8 draws more power than the host processor board can provide a power Caution If power is supplied to J8 from the host processor board and the device fault or other problems may occur See the J8 J9 Power Connector Pinout table for pin definitions and the Connector Locations figure to identify J8 and J
6. J13 J14 Universal Serial Bus Connector Pinout table for pin definitions and the Connector Locations figure to identify J13 and J14 on the ZT 4807 J13 J14 Universal Serial Bus Connector Pinout Pin Function 1 5V Fused 2 DATA 3 DATA 4 Ground J15 Keyboard Mouse Connector J15 is a 6 pin DINN connector AMP 749180 1 for standard PS 2 style keyboard and Mouse devices See the J15 Keyboard mouse Connector Pinout table for pin definitions and the Connector Locations figure to identify J15 on the ZT 4807 J15 Keyboard Mouse Connector Pinout Pin Function ch Keyboard Data Mouse Data Ground Switched 5V Keyboard Clock O A A O N Mouse Clock 28 A Specifications J16 and J17 COM1 COM2 Connectors J16 COM1 and J17 COM2 are 9 pin D shell connectors AMP 179952 3 providing an interface to the processor board s COM channels See the J16 J17 COM1 COM2 Connectors Pinout table for pin definitions and the Connector Locations figure to identify J16 and J17 on the ZT 4807 J16 J17 COM1 COM2 Connectors Pinout Pin Function Pin Function 1 Data Carrier Detect 6 DCE Data Set Ready 2 Received Data 7 Request to Send 3 Transmitted Data 8 Clear to Send 4 DTE Data Terminal Ready 9 Ring Indicator 5 Signal Ground J19 VGA Interface Connector J19 is an HD15 15 pin female
7. arrow on the CompactFlash card with the arrow on the connector and slide the card into place until the connection is snug The dimensions of the grooves in the sides of the CompactFlash card prevent incorrect installation Removal 1 Make sure the system is powered off 2 Puton an anti static grounding strap 3 Grasp the card by the sides and pull it out of the connector Do not apply pressure to the top of the CompactFlash cards this can damage some CompactFlash devices such as the IBM Microdrive 14 3 Configuration The ZT 4807 includes several options that tailor the operation of the board to requirements of specific applications Some options are configured with a switch or by cuttable traces Configure a switch option by closing or opening a DIP switch Configure a cuttable trace option by installing or removing a surface mount 0 resistor ZT 4807 Switch Options and Locations The ZT 4807 includes one bank of switches SW4 located on the component side of the board See the Switch and Cuttable Trace Locations figure for the location of the SW4 SW1 is incorporated into the lower board ejector mechanism SW2 and SW3 are push button switches located on the connector plate See the ZT 4807 Connector Plate figure in Chapter 1 for the location of the SW2 and SW3 Switch Descriptions The following topics list the switches in numerical order and provide a detailed description of each switch Note that where s
8. connector Use this cable to connect from ZT 4807 output power connector J9 to a floppy drive power input connector and or an IDE device power input connector PS 2 Keyboard Mouse Using the ZT 4807 Keyboard Mouse connector J15 for both PS 2 keyboard and PS 2 mouse connection requires use of a PC keyboard mouse Y splitter cable such as the BM ThinkPad Laptop Y Cable This cable P N BC00210 may be obtained from Black Box Corporation Contact Black Box at 724 746 5500 or visit their website at http www blackbox com This cable can also be ordered as an accessory from Intel as ZT 90249 30 B Agency Approvals CE Certification The ZT 4807 meets intent of Directive 89 336 EEC for Electromagnetic Compatibility and Low Voltage Directive 73 23 EEC for Product Safety The ZT 4807 has been designed for NEBS ETSI compliance Safety UL cUL 60950 Safety for Information Technology Equipment UL File 4 E179737 EN IEC 60950 Safety for Information Technology Equipment CB Report Scheme CB certificate and Report Emissions Test Regulations FCC Part 15 Subpart B EN 55022 CISPR 22 Bellcore GR 1089 EN 50081 1 Emissions GR 1089 CORE Sections 2 and 3 EN 55022 Class A Radiated EN 55022 Power Line Conducted Emissions EN 61000 3 2 Power Line Harmonic Emissions EN 61000 3 3 Power line Fluctuation and Flicker EN 55024 Immunity GR 1089 CORE Sections 2 and 3 EN 61000 4 2 Electro Static Discharge ESD EN 61000 4 3 Radiated Susc
9. master SW4 1 on If another IDE device is connected to the secondary IDE channel cabled to connector J11 then the CompactFlash should be configured as a slave SW4 1 off and the other device should be configured as the master See the documentation supplied with your IDE device to see how to configure it as a master If a CompactFlash card is not installed in J12 then SW4 1 should be off SW4 1 affects the Cable Select J11 pin 28 signal on the IDE cable For normal cable select operation SW4 1 must be off A maximum of two IDE devices may be connected to the secondary channel If you have a CompactFlash card installed in J12 then you may have only one IDE device connected to J11 and you must use a special cable to connect the external IDE device to J11 This cable is available from Intel as part number ZT 90250 See the Cables topic in Appendix A for more information If a CompactFlash card is not installed in J12 then two devices may be installed on the cable connected to J11 A standard 80 pin UDMA 66 compatible cable may be used in this case The ZT 4807 is supplied without a CompactFlash card installed in J12 Therefore SW4 1 is off by default See the CompactFlash Input Characteristics topic in Chapter 2 for more information SW4 2 SW4 3 SW4 4 Reserved These switch segments are reserved for future use Factory default is open 16 Cuttable Traces 3 Configuration The ZT 4807 includes
10. so will damage the CompactFlash device 2 Factory default configuration 3 CompactFlash cards with Type 1 input characteristics operating from VCC 5 0 should not be used because the ZT 4807 does not meet the 4 0V minimum input voltage requirement ZT 4807 EIDE channels Von 2 8V 13 2 CompactFlash Option 5 0V operation has the advantage of allowing master slave operation with an additional drive connected to the secondary IDE connector J11 on the ZT 4807 See the SW4 1 Secondary IDE Master Slave Selection topic in Chapter 3 Configuration for more information about configuring the CompactFlash card as a master or slave IDE device on the secondary channel Caution If a CompactFlash device is present and an IDE device is connected to J11 a custom 80 conductor IDE cable must be used Use of industry standard 80 conductor IDE N cables in this configuration can cause BIOS drive detection and configuration errors See the Cables topic in Appendix A for cabling recommendations CompactFlash Card Installation and Removal Perform the steps below to install or remove a CompactFlash card Caution Perform the installation and removal at a static free workstation to avoid damage to the ZT 4807 Installation 1 Make sure the system is powered off 2 Puton an anti static grounding strap 3 Most CompactFlash cards have an arrow on the top label indicating correct orientation Align the
11. 9 on the ZT 4807 J8 J9 Power Connector Pinout Pin Function 1 12V 2 Ground 3 Ground 4 5V 25 A Specifications J10 Floppy Drive Cable Connector J10 is an internal not available on the faceplate 34 pin connector AMP 104340 7 providing a ribbon cable interface for the processor board s floppy drive signals See the J10 Floppy Drive Cable Connector Pinout table for pin definitions and the Connector Locations figure to identify J10 on the ZT 4807 J10 Floppy Drive Cable Connector Pinout Pin Function Pin Function 1 Ground 2 DENSL 3 Ground 4 N C 5 Ground 6 N C 7 Ground 8 INDEX 9 Ground 10 MTRO 11 Ground 12 DR1 13 Ground 14 DRO 15 Ground 16 MTR1 17 Ground 18 DIR 19 Ground 20 STEP 21 Ground 22 WDATA 23 Ground 24 WGATE 25 Ground 26 TRKO 27 Ground 28 WP 29 Ground 30 RDATA 31 Ground 32 HDSEL 33 Ground 34 DSKCHG 26 A Specifications J11 EIDE Connector J11 is an internal not on the connector plate 40 pin male unshrouded 0 25 square posts on 0 1 2 x 20 grid connector T amp B 609 4027 J11 provides access to the processor board s secondary EIDE channel The secondary channel is connected from RPIO connector J5 to the internal IDE connector J11 and the CompactFlash Connector J12 See the J11 EIDE Connector Pinout
12. D shell connector AMP 177514 9 providing a rear panel interface for the processor board s video adapter See the J19 VGA Interface Connector Pinout table for pin definitions and the Connector Locations figure to identify J19 on the ZT 4807 J19 VGA Interface Connector Pinout Pin Function Pin Function 1 RED 9 VCC 2 GRN 10 SGND 3 BLUE 11 N C 4 N C 12 SDA 5 DGND 13 HYSNC 6 RGND 14 VSYNC 7 GGND 15 SCL 8 BGND 29 A Specifications Cables Intel recommends the following cables for interfacing to the ZT 4807 IDE For proper operation Intel recommends 80 conductor IDE cables for external IDE connection If the external IDE device is configured in a master slave combination with an on board IDE device CompactFlash or processor board mounted hard disk a custom 80 conductor IDE cable must be used Industry standard 80 conductor IDE cables do not connect PDIAG to the host connector This causes BIOS drive detection and configuration errors when a master slave pair exists across the interface An 80 conductor IDE cable for use with the ZT 4807 is available as an accessory from Intel as part number ZT 90250 Floppy IDE Power An IDE floppy drive power cable Intel part number A86460 001 is shipped with the ZT 4807 This is a 20 Y cable with a 4 pin female D shell power connector wired to a 4 pin female mini plug power connector and a second 4 pin female D shell power
13. Intel NetStructure ZT 4807 Packet Switched Rear Panel Transition Board Technical Product Specification intel o Document Number 302768 Revision History Revision Revision History Date 11 16 01 Initial Release 1 17 02 Added note saying Ethernet is not functional on standard product Updated Functional Block Diagram Clarified power connector documentation Added floppy IDE power cable descriptions CTs 6 16 have been removed from the product and documentation 3 20 02 Documented IDE floppy cable A86460 001 Removed references to obsolete cables 18031 and 19021 1 08 03 Corrected Customer Support Information 5 28 03 Added Warranty information 7 04 Faceplate change to remove Ethernet ports 3 24 06 Removed Ethernet connectors J3 J18 and J20 INFORMATION IN THIS DOCUMENT IS PROVIDED IN CONNECTION WITH INTEL PRODUCTS EXCEPT AS PROVIDED IN INTEL S TERMS AND CONDITIONS OF SALE FOR SUCH PRODUCTS INTEL ASSUMES NO LIABILITY WHATSOEVER AND INTEL DISCLAIMS ANY EXPRESS OR IMPLIED WARRANTY RELATING TO SALE AND OR USE OF INTEL PRODUCTS INCLUDING LIABILITY OR WARRANTIES RELATING TO FITNESS FOR A PARTICULAR PURPOSE MERCHANTABILITY OR INFRINGEMENT OF ANY PATENT COPYRIGHT OR OTHER INTELLECTUAL PROPERTY RIGHT Intel Corporation may have patents or pending patent applications trademarks copyrights or other intellectual property rights that relate to the presented subject matter The furnishing
14. NMI Switch Case to Logic Ground Crs B Connect Compact Flash Power to Switched 5V 17 3 Configuration Switch and Cuttable Trace Locations cia E swe C SW3 crea he sss 18 3 Configuration CT1 CT4 Connect Chassis GND to Logic GND The ZT 4807 s switches and ejectors are on an isolated chassis ground These components can be connected to the ZT 4807 logic ground by installing these four cuttable traces All four cuttable traces should be installed or all four removed The factory default is removed Position Function All In Front panel connectors connected to logic ground All Out Default Front panel connectors not connected to logic ground CT5 CompactFlash Operating Voltage The factory default configuration sets the ZT 4807 s CompactFlash socket J12 to 5 0V operation CT5 in position B This setting requires the CompactFlash card to have Type 2 or Type 3 input characteristics See the CompactFlash Input Characteristics table in Chapter 3 for more information position do not connect a disk drive on EIDE connector J11 Doing so will damage the Caution If the CompactFlash socket is set for VCC 3 3V operation CT5 is in the A CompactFlash device Position Function A Connects the Compact Flash Circuitry to Switched 3 3VDC B Default Connects the Compact Flash Circuitry to Switched 5VDC 19 A Specifications This A
15. S INTERRUPTIONS AND LOSS OF PROFITS NOTWITHSTANDING THE FOREGOING INTEL S TOTAL LIABILITY FOR ALL CLAIMS UNDER THIS AGREEMENT SHALL NOT EXCEED THE PRICE PAID FOR THE PRODUCT THESE LIMITATIONS ON POTENTIAL LIABILITIES WERE AN ESSENTIAL ELEMENT IN SETTING THE PRODUCT PRICE INTEL NEITHER ASSUMES NOR AUTHORIZES ANYONE TO ASSUME FOR IT ANY OTHER LIABILITIES Some states do not allow the exclusion or limitation of incidental or consequential damages so the above limitations or exclusions may not apply to you 36 C Customer Support C Customer Support This appendix offers technical and sales assistance information for this product and information on returning an Intel NetStructure product for service Technical Support and Return for Service Assistance For all product returns and support issues please contact your Intel product distributor or Intel Sales Representative for specific information Sales Assistance If you have a sales question please contact your local Intel NetStructure Sales Representative or the Regional Sales Office for your area Address telephone and FAX numbers and additional information is available at Intel s website located at http www intel com network csp sales Intel Corporation Telephone in U S 1 800 755 4444 Telephone Outside U S 1 973 993 3030 FAX 1 973 967 8780 37
16. a com electric2 htm Rack Mount Enclosure Safety Your enclosure may be intended for stationary rack mounting Mount in a rack designed to meet the physical strength requirements of NEBS GR 63 CORE and NEBS GR 487 Your system may have multiple power sources Disconnect all power sources and external connections cables prior to installing or removing your system from a rack frame Prior to mounting Intel recommends you remove all hot swappable equipment for optimum weight reduction Be sure to mount your system in a way that ensures even loading of the rack Uneven mechanical loading of weight can result in a hazardous condition Secure all mounting bolts when installing the enclosure to the frame rack Caution Avoid Electric Overload To avoid electric shock or fire hazard only connect your system to an input voltage source as specified in the product user manual 34 D Intel NetStructure Compute Boards amp Platform Products Limited Warranty Intel warrants to the original owner that the product delivered in this package will be free from defects in material and workmanship for two 2 year s following the latter of i the date of purchase only if you register by returning the registration card as indicated thereon with proof of purchase or ii the date of manufacture or iii the registration date if by electronic means provided such registration occurs within 30 days from purchase This warranty does not cover t
17. areils num riques de Classe A prescrites dans la norme sur le mat riel brouilleur Appareils Num riques NMB 003 dict e par le Ministre Canadien des Communications This digital apparatus does not exceed the Class A limits for radio noise emissions from digital apparatus set out in the interference causing equipment standard entitled Digital Apparatus ICES 003 of the Canadian Department of Communications Product Safety Information Safety Precautions Review the following precautions to avoid injury and prevent damage to this product or any products to which it is connected To avoid potential hazards use the product only as specified 32 B Agency Approvals Read all safety information provided in the component product user manuals and understand the precautions associated with safety symbols written warnings and cautions before accessing parts or locations within the unit Save this document for future reference Caution To Avoid Electric Overload To avoid electrical hazards heat shock and or fire hazard do not make connections to terminals outside the range specified for that terminal See the product user manual for correct connections Caution To Avoid the Risk of Electric Shock When supplying power to the system always make connections to a grounded main Always use a power cable with a grounded plug third grounding pin Do not operate in wet damp or condensing conditions Caution System Airflo
18. capability to a processor board such as the Intel NetStructure ZT 5504 System CPU Board with Intel Pentium III processor This connector is designed to accommodate CompactFlash expansion cards operating in True IDE Mode which appear to the system as a hard drive and are automatically supported by most operating systems CompactFlash Input Characteristics By default the ZT 4807 s CompactFlash socket J12 is set to 5 0V operation CT5 is in position B This setting requires the CompactFlash card to have Type 2 or Type 3 input characteristics as shown in the CompactFlash Input Characteristics table below SanDisk currently manufactures cards meeting these specifications CompactFlash Input Characteristics Min Typ Max Min Typ Max Type Parameter Symbol Units VCC 3 3 CT5A VCC 5 0 CT5B Input Vih 24 LA lz 1 Volts Voltage CMOS Vil 0 6 0 8 Input Vih 1 5 2 0 2 Volts Voltage CMOS Vil S e 0 6 0 8 Input Vth 1 8 2 8 3 Volts Voltage CMOS Vil 1 0 2 0 Notes This table is based on one provided in the CompactFlash Specification Revision 1 3 The shaded area represents operation not supported on the ZT 4807 1 If the CompactFlash socket J12 is set for VCC 3 3V operation CT5 is in the A position do not connect a disk drive on the EIDE connector J11 Doing
19. des an illustration of connector locations connector descriptions and tables of the connector pin assignments It also presents information on cabling recommended by Intel Appendix B Agency Approvals presents agency approvals and certifications pending for the ZT 4807 Appendix C Customer Support provides technical and sales assistance information 1 Introduction This chapter provides a brief introduction to the Intel NetStructure ZT 4807 Packet Switched Rear Panel Transition Board RPIO It includes a product definition a list of product features a ZT 4807 Connector Plate figure a functional block diagram and a description of each block See Chapter 3 Configuration for factory default settings and board options configurable through the ZT 4807 s switches and cuttable traces See Appendix A Specifications for complete power and temperature requirements as well as connector locations descriptions pinout tables and cable recommendations Unpacking Please check the shipping carton for damage If the shipping carton and contents are damagea notify the carrier and Intel for an insurance settlement Retain the shipping carton and packing material for inspection by the carrier Do not return any product to Intel without a Return Material Authorization RMA number The Technical Support Return for Service topic in Appendix A provides contact information for obtaining an RMA number from Inte
20. eptibility EN 61000 4 4 Electrical Fast Transient Burst EN 61000 4 5 Power Line Surge EN 61000 4 6 Frequency Magnetic Fields EN 61000 4 11 Voltage dips Variations and Short Interruptions 31 B Agency Approvals Regulatory Information FCC USA This product has been tested and found to comply with the limits for a Class A digital device pursuant to Part 15 of the FCC rules These limits are designed to provide reasonable protection against harmful interference when the equipment is operated in a commercial environment This product generates uses and can radiate radio frequency energy and if not installed and used in accordance with the instruction manual may cause harmful interference to radio communications Operation of this equipment in a residential area is likely to cause harmful interference in which case the user will be required to correct the interference at his own expense Note This device complies with Part 15 of the FCC Rules Operation is subject to the following two conditions 1 This device may not cause harmful interference 2 This device must accept any interference received including interference that may cause undesired operation Caution If you make any modification to the equipment not expressly approved by Intel you could void your authority to operate the equipment Industry Canada Canada Cet appareil num rique respecte les limites bruits radio lectriques applicables aux app
21. he product if it is damaged in the process of being installed Intel recommends that you have the company from whom you purchased this product install the product THE ABOVE WARRANTY IS IN LIEU OF ANY OTHER WARRANTY WHETHER EXPRESS IMPLIED OR STATUTORY INCLUDING BUT NOT LIMITED TO ANY WARRANTY OF MERCHANTABILITY FITNESS FOR A PARTICULAR PURPOSE ANY WARRANTY OF INFRINGEMENT OF ANY OTHER PARTY S INTELLECTUAL PROPERTY RIGHTS OR ANY WARRANTY ARISING OUT OF ANY PROPOSAL SPECIFICATION OR SAMPLE This warranty does not cover replacement of products damaged by abuse accident misuse neglect alteration repair disaster improper installation or improper testing If the product is found to be otherwise defective Intel at its option will replace or repair the product at no charge except as set forth below provided that you deliver the product along with a return material authorization RMA number see below either to the company from whom you purchased it or to Intel If you ship the product you must assume the risk of damage or loss in transit You must use the original container or the equivalent and pay the shipping charge Intel may replace or repair the product with either a new or reconditioned product and the returned product becomes Intel s property Intel warrants the repaired or replaced product to be free from defects in material and workmanship for a period of the greater of i ninety 90 days from the return shipping date or
22. iday 0900 1700 UK time For APAC RMA DRA requests email address apac rma front end intel com Telephone No 604 859 3111 or 604 859 3325 Fax No 604 859 3324 Office Hours Monday Friday 0800 1700 Malaysia time For IJKK Return Material Authorization RMA requests e mail address rma center joss intel com Telephone No 81 298 47 0993 or 81 298 47 5417 Fax No 81 298 47 4264 Direct Return Authorization DRA for repair requests contact the JPSS Repair center E mail address sugiyamakx intel co jp Telephone No 81 298 47 8920 Fax No 81 298 47 5468 Office Hours Monday Friday 0830 1730 Japan time If the Customer Support Group verifies that the product is defective they will have the Direct Return Authorization Return Material Authorization Department issue you a DRA RMA number to place on the outer package of the product Intel cannot accept any product without a DRA RMA number on the package Limitation of Liability and Remedies INTEL SHALL HAVE NO LIABILITY FOR ANY INDIRECT OR SPECULATIVE DAMAGES INCLUDING WITHOUT LIMITING THE FOREGOING CONSEQUENTIAL INCIDENTAL AND SPECIAL DAMAGES ARISING FROM THE USE OF OR INABILITY TO USE THIS PRODUCT WHETHER ARISING OUT OF CONTRACT NEGLIGENCE TORT OR UNDER ANY WARRANTY OR FOR INFRINGEMENT OF ANY OTHER PARTY S INTELLECTUAL PROPERTY RIGHTS IRRESPECTIVE OF WHETHER INTEL HAS ADVANCE NOTICE OF THE POSSIBILITY OF ANY SUCH DAMAGES INCLUDING BUT NOT LIMITED TO LOSS OF USE BUSINES
23. ide overviews of the ZT 4807 s functional blocks Functional Block Diagram 5 POWER IN Rear Panel UO J8 N d CompactFlash and POWER OUT FLOPPY SPEAKER Secondary Channels J9 J10 J6 411 312 U Q O COM1 sE VIDEO USB O USB 1 J16 SEN J19 J13 H 414 COM2 417 Rear Panel I O The ZT 4807 transitions signals from a pin compatible processor board such as the ZT 5504 from Intel through backplane connectors J5 PS 2 Keyboard Mouse Port The ZT 4807 provides rear panel access to the host processor board keyboard mouse interface The host processor board PS 2 style mouse keyboard controller is connected via RPIO connector J5 to 6 pin DINN connector J15 labeled KY MS on the ZT 4807 Connector Plate Using J15 for both the PS 2 keyboard and PS 2 mouse connection requires use of a PC keyboard mouse Y splitter cable See the Cables topic in Appendix A for cabling recommendations Note The keyboard and mouse do not function properly if devices are connected to both the Host processor board and the ZT 4807 10 1 Introduction Video Interface The ZT 4807 provides rear panel access to the host processor board VGA accelerator The host processor board VGA accelerator is connected via RPIO connector J5 to J19 a 15 pin VGA connector on the ZT 4807 Connector Plate Note Video does not function properly if devices are connected to bo
24. l static discharge Never remove any of the socketed parts except at a static free Warning Like all equipment utilizing MOS devices the ZT 4807 must be protected from workstation Use the anti static bag shipped with your order to handle the boards Product Definition The ZT 4807 is a single slot 6U board providing rear panel access to the I O functions of an Intel NetStructure processor board with RPIO pin compatibility see the pin definitions for connector J5 in Appendix A An example of a compatible board is the Intel NetStructure ZT 5504 The ZT 4807 is designed to function only in the RPIO slot of a 6U CompactPCI system such as the Intel NetStructure ZT 5090 4U General Purpose Packet Switched Platform 1 Introduction Features of the ZT 4807 e Rear panel interface connectors for host processor board ZT 4807 Connector Plate USB 0 and USB1 ports VGA PS 2 Keyboard Mouse COM 1 Video COM2 e Internal interfaces not on the connector plate CompactFlash interface IDE interface Host processor board secondary channel 4 pin power connector for external media Floppy interface comi PC speaker connector e Reset Switch COM2 e NMI Switch OG Reset O HM OO O IDE Activity far Hot Swap near 1 Introduction Functional Blocks Below is a functional block diagram of the ZT 4807 The topics following the diagram prov
25. led Do not disassemble or recharge the battery Do not dispose of the battery in fire When the battery is replaced the same type or an equivalent type recommended by the manufacturer must be used Used batteries must be disposed of according to the manufacturer s instructions Return the unit to Intel for battery service 33 B Agency Approvals AC and or DC Power Safety Warning AC and or DC Powered Units The AC and or DC power cord is your unit s main AC and or DC disconnecting device and must be easily accessible at all times Auxiliary AC and or DC On Off switches and or circuit breaker switches are for power control functions only NOT THE MAIN DISCONNECT For your safety use only a power cord with a grounded plug The enclosure is also provided with a separate earth ground connection stud The earth ground connection should be installed prior to the application of power or peripheral connections and should never be disconnected while power or peripheral connections exist To reduce the possibility of electric shock from a telephone or Ethernet system plug your enclosure into the power source before making these connects Disconnect these connections before unplugging your enclosure from the power source the appropriate power cords for your power outlet configurations Visit the following Warning Verify Power Cord and Outlet Compatibility Check to ensure you are using website for additional information http kropl
26. of documents and other materials and information does not provide any license express or implied by estoppel or otherwise to any such patents trademarks copyrights or other intellectual property rights Intel products are not intended for use in medical life saving life sustaining critical control or safety systems or in nuclear facility applications Intel may make changes to specifications and product descriptions at any time without notice Designers must not rely on the absence or characteristics of any features or instructions marked reserved or undefined Intel reserves these for future definition and shall have no responsibility whatsoever for conflicts or incompatibilities arising from future changes to them The Intel NetStructure ZT 4807 may contain design defects or errors known as errata which may cause the product to deviate from published specifications Current characterized errata are available on request This manual as well as the software described in it is furnished under license and may only be used or copied in accordance with the terms of the license The information in this manual is furnished for informational use only is subject to change without notice and should not be construed as a commitment by Intel Corporation Intel Corporation assumes no responsibility or liability for any errors or inaccuracies that may appear in this document or any software that may be provided in association with this documen
27. on with an on board IDE device CompactFlash or processor N board mounted hard disk a custom 80 conductor IDE cable must be used Use of industry standard 80 conductor IDE cables in this configuration can cause BIOS drive detection and configuration errors See the Cables topic in Appendix A for cabling recommendations An IDE drive that requires 12V GND 5V to operate can be connected to power output connector J9 Input power connector J8 must then be connected to a power source supplying 12V GND 5V Refer to the Cables topic in Appendix A for more information 11 1 Introduction Speaker Connector The host processor board speaker interface is connected via RPIO connector J5 to internal speaker connector J6 allowing connection of a PC speaker Floppy Drive Interface and Power Connector The host processor board floppy drive controller is connected via RPIO connector J5 to internal 34 pin floppy drive cable connector J10 The ZT 4807 also provides a 4 pin power connector J9 that provides 5V GND and 12V when input power connector J8 is connected to an appropriate power source Caution If power is supplied to J8 from the host processor board and the device connected N to J9 draws more power than the host processor board can provide a power fault or other problems may occur 12 2 CompactFlash Option CompactFlash connector J12 on the ZT 4807 provides external solid state secondary IDE channel
28. onnnocononcnnnononocnnnnnnnnnnonananonennnnnononananenons 28 J15 Keyboard Mouse Connector Pinout ccccconocccocccnncconanananonnncnnncnonanannnnnnnnnnnnncnnnnnnnnnnnnnnnrencnannos 28 J16 J17 COM1 COM2 Connectors PINOUt cccconooncnnnncnnnccononocacononnnnnnnnoncnnnnnnononononannnnnanonononanancnnns 29 J19 VGA Interface Connector Pinout nono no nono na nono nn na cnnnnnannnc nana 29 Figures F n ti nal AO e AA A a 10 Switch and Cuttable Trace Locations 18 Board DIMENSIONS idad 21 Connector Eet 23 Backplane Connectors Pin Locattons AANEREN 23 Document Organization This Technical Product Specification describes the operation and use of the Intel NetStructure ZT 4807 Packet Switched Rear Panel Transition Board The following summarizes the focus of each major section of this Specification Chapter 1 Introduction introduces the key features of the ZT 4807 It includes a product definition a list of product features a functional block diagram and a brief description of each block Chapter 2 CompactFlash Option details how to use a CompactFlash expansion card to provide external solid state secondary IDE channel capacity Chapter 3 Configuration describes factory default settings and board options configurable through the ZT 4807 s switches and cuttable traces Appendix A Specifications contains the electrical environmental and mechanical specifications for the ZT 4807 It provi
29. ppendix describes the electrical environmental and mechanical specifications of the ZT 4807 It includes illustrations of the board dimensions and connector locations as well as connector pinout tables Electrical Specifications Power Requirements Minimum Typical Maximum Supply Voltage VCC 4 75V 5 00V 5 25V Supply Current VCC 5 0V OmA 195mA Environmental Specifications Operating Temperature 0 to 70 Celsius Storage Temperature 40 to 85 Celsius Relative Humidity lt 95 at 40 Celsius non condensing Mechanical Specifications The topics listed below provide the following mechanical specifications e Board Dimensions and Weight e Connectors including connector locations descriptions and pinouts 20 A Specifications Board Dimensions and Weight Mechanical dimensions for the ZT 4807 are shown in the Board Dimensions illustration and outlined below Board Length 80mm 3 150 in Board Width 233 35mm 9 187 in Board Thickness 1 6mm 0 063 in Board Weight 202 g 7 13 oz Board Dimensions 80 00 mm 7 L 233 35 mm i 21 Connectors A Specifications As shown in the Connector Locations drawing the ZT 4807 includes several connectors to interface with application specific devices A brief description of each connector is given in the Connector Assignments table A detailed description and pinout for each connector is given in the following topics Connector
30. several cuttable traces 0 2 shorting resistors that allow the user to configure certain options not configurable through the processor board s BIOS Setup Utility In most cases the default settings are appropriate for normal operation however some applications may require different settings The Switch and Cuttable Trace Locations figure shows the placement of the ZT 4807 s cuttable traces There are two types of cuttable traces on the ZT 4807 single option and double option e Single option cuttable traces are implemented using 0603 and 1206 surface mount pads A 0 Q shorting resistor is soldered between these pads to make the connection e Double option cuttable traces are implemented using three 0603 surface mount pads A 0 Q shorting resistor is soldered between one set of pads depending on the chosen option A Caution Only qualified technicians familiar with surface mount soldering techniques should perform cuttable trace modifications The product warranty is voided if the board is damaged by customer modifications Cuttable Trace Descriptions The Cuttable Trace Definitions table provides a quick cross reference for the ZT 4807 cuttable trace descriptions that follow Cuttable Trace Definitions CT Default Description CT1 Out Connect Top ESD Strip to Logic Ground CT2 Out Connect Bottom ESD Strip to Logic Ground CT3 Out Connect Reset Switch Case to Logic Ground CT4 Out Connect
31. ssscsssessccessoscssaisonccssseoscessseossesessensesessessenssnsssbncseessssenousssesbvasososaesesu seeds odesevecesabenssesese 13 COMPACTFLASH INPUT CHARACTERISTICS c ccccccsseceescecescceescecssccesssccssecesseccsscesseeceasceeseeceasceeseecnssceesevessseneneee 13 CompactFlash Card Installation and PHemova cnn 14 3 CONFIGURATION ii sccceccsccsseccsccssaccsssscescscveceecsvssansecussonssssscossestavesassdssecsonsensesnsasteceosdontecesbsvacsocdbseosessandssesoavensessece 15 ZT 4807 SWITCH OPTIONS AND LOCATIONS cecccessecessceescecescecscecesseeeseeceaseecseecesseeesuecesseecsseceseeensecetseseaeeees 15 SWIECH DEsSCripUoNS creiren ebe eeh ee eh viene eee Eeer eer 15 GUTTABLE We a a o ed 17 Glittable Trace Description S da 17 A SPECIFICATIONS i sissscccsessasscscsnssivcesonsossessssunsesessetsnsosi nin socbesensesbavsnsessosseteusess vodndosbesenseduavsnsessevsasestesdnsentobnsanseeses 20 ELECTRICAL SPECIFICATIONS Eesebuer oi 20 ENVIRONMENTAL SPEGIFICATIONS ccccccesccescesscesscesscesccesscsecacecsevessseceeceuecsesscesscssecsaeceaecaaecauesaaeesaveseveneereeesens 20 MECHANICAL SPECIFICATIONS ccccccessceescecesscecscecesccecseecesscecseecessceeseeceascecsseceassuensecesseeesseceasseeaeeceaseecsaeensseneneeens 20 Board Dimensions ANA Weight 21 ee 22 Cl 21e ENE PE RN 30 B AGENCY APPROVAL cccsscssssssscssscssscssccnecsnccssccssccsccesccnsssescesssesssessscnscenecenscsaccacsescensesesesssoesssossconeccnecens 31
32. t Except as permitted by such license no part of this document may be reproduced stored in a retrieval system or transmitted in any form or by any means without the express written consent of Intel Corporation Contact your local Intel sales office or your distributor to obtain the latest specifications and before placing your product order Copies of documents which have an ordering number and are referenced in this document or other Intel literature may be obtained by calling 1 800 548 4725 or by visiting Intel s website at http www intel com Intel Intel Centrino Intel logo Intel NetStructure and Pentium III are trademarks or registered trademarks of Intel Corporation or its subsidiaries in the United States and other countries Other names and brands may be claimed as the property of others Copyright 2001 2006 Intel Corporation All rights reserved Contents 1 INTRODUCTION BE 8 UNPACKING a EE ba cdt 8 PRODUCT DEFINITION tdi 8 ANO IA AA 9 FUNCTIONAL BLOCKS iii 10 AA EE 10 PS 2 KE yDOard MOUSE e EE 10 VIDEO INEA EE 11 Universal Serial BUS cccccccccesccccccccessceescecesecesscccssccesseecesscesseccesccsesseceasesensecessceessecesscesseecsaseeesaecssscesesenssenees 11 Serial Port Connectors COM1 and COM 11 TEE 11 EE eebe deet ee Meester dad E 12 Floppy Drive Interface and Power CONMECHON cccceceeseeseseseseseseseesesencecesesessesesssceseseeseeeneaeseeeecseneeaeaees 12 2 COMPACTFLASH OPTION
33. table for pin definitions and the Connector Locations figure to identify J11 on the ZT 4807 J11 EIDE Connector Pinout Pin Function Pin Function 1 Reset IDE 2 Ground 3 Data 7 4 Data 8 5 Data 6 6 Data 9 7 Data 5 8 Data 10 9 Data 4 10 Data 11 11 Data 3 12 Data 12 13 Data 2 14 Data 13 15 Data 1 16 Data 14 17 Data 0 18 Data 15 19 Ground 20 N C 21 DDRQ 22 Ground 23 DIOW 24 Ground 25 DIOR 26 Ground 27 DRDY 28 CSEL Cable Select pull down 29 DDAK 30 Ground 31 IRQ 14 32 Reserved 33 IDE_A1 34 Reserved 35 IDE A0 36 IDE_A2 37 IDE_CS1 38 IDE_CS3 39 IDE_ACT 40 Ground 27 A Specifications J12 CompactFlash Connector J12 is a 50 pin surface mount right angle CF card slot header AMP 788667 1 designed to accommodate a CompactFlash card Refer to the CompactFlash Specification Revision 1 X for pinout and device information For a copy of the most current specification and more information about CompactFlash visit the CompactFlash Association s website at http www compactflash org Refer to the Connector Locations figure to identify J12 on the ZT 4807 J13 J14 Universal Serial Bus Connectors J13 and J14 are the rear panel interface AMP 440260 1 for the processor board s USB Ports 0 and 1 respectively J13 and J14 can be used simultaneously with the USB connectors on the processor board s connector plate See the
34. th the Host processor board and the ZT 4807 Universal Serial Bus The ZT 4807 provides rear panel access to the host processor board Universal Serial Bus USB signals The host processor board USB is connected via RPIO connector J5 to USB connectors J13 and J14 on the ZT 4807 Connector Plate Serial Port Connectors COM1 and COM2 The ZT 4807 provides rear panel access to the host processor board serial ports The host processor board COM1 and COM2 ports are connected via RPIO connector J5 to 9 pin D shell connectors J16 and J17 respectively on the ZT 4807 Connector Plate Note The COM Ports do not function properly if devices are connected to the same COM port channel on both the host processor board and the ZT 4807 EIDE Interface The host processor board secondary channel is connected via RPIO connector J5 to internal 40 pin 0 1 vertical header J11 and to internal CompactFlash connector J12 on the ZT 4807 Only two IDE devices can be connected on any IDE channel If the ZT 4807 has a CompactFlash device installed only a single IDE device can be connected to secondary IDE channel connector J11 Refer to Chapter 2 CompactFlash Option for installation and configuration of the ZT 4807 for operation with a CompactFlash device Caution For proper operation Intel recommends an ATA 5 compliant 80 conductor IDE cable for external IDE connection H the external IDE device is configured in a master slave combinati
35. w Requirements Platform components such as processor boards Ethernet switches etc are designed to operate with external airflow Components can be destroyed if they are operated without external airflow Chassis fans normally provide external airflow when components are installed in compatible chassis Filler panels must be installed over unused chassis slots so that airflow requirements are met Please refer to the product data sheet for airflow requirements if you are installing components in custom chassis Caution Microprocessor Heatsinks May Become Hot During Normal Operation To avoid burns do not allow anything to touch processor heatsinks Caution Do Not Operate Without Covers To avoid electric shock or fire hazard do not operate this product with any removed enclosure covers or panels Caution To Avoid the Risk of Electric Shock Do not operate in wet damp or condensing conditions Caution Do Not Operate in an Explosive Atmosphere To avoid injury fire hazard or explosion do not operate this product in an explosive atmosphere Caution If Your System Has Multiple Power Supply Sources Disconnect all external power connections before servicing Warning Power Supplies Must Be Replaced by Qualified Service Personnel Only gt gt gt gt gt gt gt gt is Caution Lithium Batteries Are Not Field Replaceable Units There is a danger of explosion if a battery is incorrectly replaced or hand
36. witches are referenced in this Chapter SWx corresponds to the switch number and N corresponds to the switch segment for example SW2 1 means switch number 2 segment 1 SW1 Hot Swap Ejector The lower ejector incorporates an ejector switch connected to the processor board s Baseboard Management Controller This switch is used to notify the processor board of the necessity to shut down so the ZT 4807 can be removed SW2 Reset SW2 is a push button on the ZT 4807 s connector plate See the ZT 4807 Connector Plate figure in Chapter 1 for the location of the SW2 When pressed SW2 issues a reset to the host processor board See the host processor board manual for a detailed description of the reset feature SW3 NMI SW3 is a push button on the ZT 4807 s connector plate See the ZT 4807 Connector Plate figure in Chapter 1 for the location of the SW3 When pressed SW2 issues a non maskable interrupt to the host processor board See the host processor board manual for a detailed description of the reset feature 15 3 Configuration SW4 1 Secondary IDE Master Slave Selection SW4 1 configures the CompactFlash card installed in J12 as a master or slave IDE device on the secondary channel This switch also changes the polarity of the Cable Select signal available at connector J11 pin 28 If the CompactFlash card is the only device on the secondary IDE channel then it must be configured as the
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