Insignia NS-LCD37 Flat Panel Television User Manual
Contents
1. e KEEP CHILDREN AWAY All visitors should be kept a safe distance from the work area MAKE THE WORKSHOP KIDPROOF with padlocks master swatches or by removing starter keys DON T FORCE THE MACHINE It will do the job better and safer at the rate for which it was designed USE THE RIGHT MACHINE Don t force a machine or attachment to do a job for which it was not designed USE THE PROPER EXTENSION CORD Make sure your extension cord is in good condition When using an extension cord be sure to use one heavy enough to carry the current your machine will draw An undersized cord will cause a drop in the line voltage resulting in power loss and overheating If in doubt use the next heavier gauge Remember the smaller the gauge number the heavier the cord WEAR PROPER APPAREL Do not wear loose clothing gloves neckties rings bracelets or other jewelry which may get caught in moving parts Non slip footwear is recommended Wear protective hair covering to contain long hair ALWAYS USE SAFETY GLASSES Also use face or dust masks if the cutting operation is dusty Everyday eyeglasses only have impact resistant lenses they are not safety glasses DON T OVERREACH Keep proper footing and balance at all times MAINTAIN TOOLS WITH CARE Keep tools sharp and clean for the best and safest performance Follow instructions for lubricating and changing accessories ALWAYS DISCONNECT THE MACHINE FROM THE POWER SOURCE BE2. 8 532 316 7132 14 9 32 Soft Wood 3000 3000 3000 3000 3000 3000 3000 2180 Hard Wood 3000 3000 3000 3000 3000 3000 3000 2180 Plastic Rubber 3000 3000 3000 3000 3000 3000 3000 2180 Cast Iron 3000 2180 2180 2180 1450 1450 1280 1090 Soft Metals 3000 3000 3000 3000 3000 3000 3000 3000 Mild Steel 3000 3000 3000 2180 1450 1280 1280 1280 Hard Stee 2180 1820 1280 1090 650 650 590 540 Drill Diameter in 5 16 11 32 3 8 13 32 716 1532 112 9 16 5 8 Soft Wood 2180 2180 2180 2180 2180 2180 2180 1820 1820 Hard Wood 2180 2180 2180 2180 2180 2180 1820 1820 1820 Plastic Rubber 2180 1450 1280 1280 1090 1090 1090 650 650 Cast Iron 650 650 650 eso eso 650 590 540 410 Soft Metals 3000 3000 3000 3000 2180 2180 2180 2180 2180 Mild Stee 1280 1090 1090 650 650 650 590 590 590 Hard Steel 410 410 410 360 250 250 250 250 250 Lubrication Location Type Frequency Spindle splines in the 2 lithium based tube Weekly spindle pulley drive grease Quill and column Machine tool oil Daily Lift rack 20W non detergent oil Weekly clean rack with kerosene before lubricating Table lift Gear grease Twice yearly clean and repack Variable Drive Lubrication Location Type Frequency Speed control fork Molybdenum based grease Weekl
3. Be JET EQUIPMENT amp TOOLS OPERATOR S MANUAL JDP 20VS 1 3 Drill Press JDP 20VS 3 shown JET EQUIPMENT amp TOOLS INC P O BOX 1349 253 351 6000 A WMH Walter Meier Holding Company Auburn WA 98071 1348 Fax 253 939 8001 No M 354201 1 98 Important Information EAR LIMITED WARRANTY REPLACEMENT PARTS Replacement parts for this tool are available directly form JET Equipment amp Tools To place an order call 1 800 274 6848 Please have the following information ready 1 Visa MasterCard or Discover Card number 2 Expiration date 3 Part number listed within this manual 4 Shipping address other than a Post Office box REPLACEMENT PART WARRANTY JET Equipment amp Tools makes every effort to assure that parts meet high quality and durability standards and warrants to the original retail consumer purchaser of our parts that each such part s to be free from defects in materials and workmanship for a period of thirty 30 days from the date of purchase PROOF OF PURCHASE Please retain your dated sales receipt as proof of purchase to validate the warranty period LIMITED TOOL AND EQUIPMENT WARRANTY JET makes every effort to assure that its products meet high quality and durability standards and warrants to the original retail consumer purchaser of our products that each product be free from defects in materials and workmanship as follows 1 YEAR LIMITED WARRANTY ON THIS JET PRODUCT Warranty does no
4. On Off Switch turns power to the machine on and off Changing Spindle Speeds Caution Do not turn the hand wheel speed control unless the motor is running The speed control linkage may be damaged if the motor is not running To change spindle speeds turn the hand wheel A Fig 6 until the pointer shows the desired speed Speeds are approximate Adjusting the Depth Stop for Drilling Adjust the zero reading on the scale by 1 Lower the quill to the bottom of its stroke by turning the handle A Fig 7 counter clockwise until it stops and hold in that position 2 Turn the knurled knob B Fig 7 until the pointer reads zero 3 set the depth stop turn the knurled knob B Fig 7 to the desired setting The quill will now only advance to this setting mmmooo r Fig 5 Fig 6 Fig 7 Adjusting the Depth Stop for Tapping JDP 20VS 3 only To adjust the depth stop for tapping follow the instructions for adjusting the depth stop for drilling The major differences in the tap mode are two micro switches One micro switch automatically reverses counter clockwise the spindle direction at a predetermined depth The other micro switch forwards clockwise the direction of the spindle once it is fully retracted Spindle Preparation Thoroughly clean the inside of the spindle with a soft dry cloth Also clean any taper or arbor to be used in the spindle If these are not kept clean
5. s warranty then the user must bear the cost of storing and returning the product This warranty gives you specific legal rights and you have other rights which vary from state to state JET Equipment amp Tools P O Box 1349 Auburn WA 98071 1349 253 351 6000 WARNING For your own safety read the operator s manual before operating the drill press Wear eye protection Do not wear gloves neckties long sleeves jewelry or loose clothing that may become caught in moving parts Long hair must be contained Clamp the workpiece or brace it against the column to prevent rotation Use the recommended speed for drill accessories and workpiece materials This drill press is designed and intended for use by properly trained and experienced personnel only If you are not familiar with the proper and safe operation of a drill press do not use until proper training and knowledge has been obtained KEEP GUARDS IN PLACE and in working order KEEP ALL BODY PARTS AWAY FROM MOVING PARTS Avoid placing any part of your body near belts cutters gears etc REMOVE ADJUSTING KEYS AND WRENCHES Form a habit of checking to see that keys and adjusting wrenches are removed from the machine before turning it on KEEP THE WORK AREA CLEAN Cluttered areas and work benches invite accidents DON T USE IN A DANGEROUS ENVIRONMENT Don t use power tools in damp or wet locations or expose them to rain Keep work area well lighted
6. the taper or arbor will not seat properly in the spindle and may drop out unexpectedly Installing Drill Chuck Arbors or Taper Drill Bits 1 Disconnect the machine from the power source 2 Make sure the spindle bore and the arbor or drill bit is clean 3 Place a protective piece of scrap wood on the table 4 Raise the table to approximately 8 to 10 below the spindle 5 Insertthe Morse Taper 3 taper bit or chuck arbor into the spindle If the taper bit or chuck arbor has a tang turn the bit or arbor until the tang engages the slot inside the spindle 6 Lowerthe spindle with the handle assembly and seat the taper bit or chuck arbor with pressure on the handle assembly Removing Taper Drills or Chuck Arbors 1 Disconnect the machine from the power source 2 Place a protective piece of scrap wood on the table 3 Raise the table to approximately 8 to 10 below the spindle 4 Lower the spindle to expose the slots in the spindle wall 5 Insertthe drift key into one of the spindle slots and tap gently until the drill bit or chuck arbor loosens and falls out Drill Speed Chart Use the following drill speed charts to determine the approximate drill speed for the size bit and type of material to be drilled Speeds are listed in revolutions per minute Drill Diameter in 1 16 3 32 1
7. FORE SERVICING REDUCE THE RISK OF UNINTENTIONAL STARTING Make sure the switch is in the off position before plugging in NEVER STAND ON A MACHINE Serious injury could occur if the machine tipped or if the drill bit is unintentionally contacted CHECK DAMAGED PARTS Before further use of the machine a guard or other part that is damaged should be carefully checked to determine that it will operate properly and perform its intended function check for alignment of moving parts binding of moving parts breakage of parts mounting and any other conditions that may affect its operation A guard or other part that is damaged should be properly repaired or replaced e NEVER LEAVE THE MACHINE RUNNING UNATTENDED TURN POWER OFF Don t leave the machine until it comes to a complete stop Further reading on these and other safety information can be found in the publication Safety Requirements for the Construction Care and Use of Drilling Milling and Boring Machines ANSI B11 8 1983 published by The American National Standards Institute Order this publication from The American National Standards Institute 1430 Broadway New York New York 10018 ANSI B11 8 1983 Section 5 1 states that it shall be the responsibility of the employer to provide and ensure the use of a guard guarding device awareness barrier awareness device or shield To assist employees and machine users in designing point of operation safeguarding for a specif
8. bb A Ab Hex Socket Cap Screw Washer 17 JDP 20VS 1 3 Depth Stop and Control Box Assembly 18 JDP 20VS Depth Stop and Control Box Assembly 71 1601 70 17630 71 1704 71 1703 70 1611B 70 1612B 71 1706 50 1610 70 1606B 50 1606 50 1615 70 1404B On Off Switch JDP 120VS 1 only Baran HN O HT Bun 71 1701 Control Box JDP 20VS 3 only JDP 20VS 3CB Control Box Complete JDP 20VS 3 only Power Indicator Light JDP 20VS 3 only High Low Switch JDP 20VS 3 only Start Button JDP 20VS 3 only TS 0561021 TS 0267021 Set Screw 32 JDP 20VS 32 E Round Head Screw TS 0680011 sea MW sher 000a 34 JDP 20VS 34 Limite Plate 19 Electrical Panel Components JDP 20VS 3 Transformer Fy 9 19 10 12 13 15 16 Eg 1163 20 Electrical Panel Components JDP 20VS 3 only High Low Switch Start Button Drill Tap Switch Return Switch Emergency Stop Switch Fuse 2AMP Fuse Seat Transforme Magnetic Starter CL 4L Magnetic Starter C 11L Terminal Relay Light 24v 21 c MR T Si Ri We V2 Uz Wy Vi Ui SC Start EMG Stop rs 1 a 1
9. ic machine application the Occupational Safety and Health Administration offers a booklet titled Concepts and Techniques of Machine Safeguarding O S H A publication 3067 Order this publication from The Publications Office O S H A U S Department of Labor 200 Constitution Ave NW Washington DC 20210 Electrical Instructions Caution This tool must be grounded while in use to protect the operator from electric shock Note The JDP 20VS 1 is rated at 115 230V and comes pre wired at 230V The JDP 20VS 3 is rated at 230V and cannot be changed In the event of a malfunction or breakdown grounding provides a path of least resistance for electric current to reduce the risk of electric shock This tool is equipped with an electric cord having an equipment grounding conductor and a grounding plug The plug must be plugged into a matching outlet that is properly installed and grounded in accordance with all local codes and ordinances Do not modify the plug provided If it will not fit the outlet have the proper outlet installed by a qualified electrician Improper connection of the equipment grounding conductor can result in a risk of electric shock The conductor with insulation having an outer surface that is green with or without yellow stripes is the equipment grounding conductor If repair or replacement of the electric cord or plug is necessary do not connect the equipment grounding conductor to a live terminal Check with a qua
10. ig 2 Raising the Rack Some drilling operations will require the table to be moved closer to the spindle than the rack will allow as set by the factory To raise the rack 1 Tighten the table lock handle A Fig 3 2 Loosen two set screws A Fig 4 on the column bearing collar B Fig 4 Caution Do not loosen two set screws C Fig 4 with lock nuts Fig 3 3 Raise the rack B Fig 3 to the desired level by turning the table raising handle C Fig 3 4 Tighten the two set screws A Fig 4 to keep the rack in position Now the table can be raised to the desired position Control Panel JDP 20VS 3 High Low Switch A Fig 5 the center position is neutral Turn to the right to select the low motor speed Turn to the left to select the high motor speed Drill Tap Switch B Fig 5 the center position is the off position Push the switch to the left for the drill function Push the switch the right for the tap function Power Indicating Lamp C Fig 5 indicates power to the main panel when lit This lamp will only light up in the drill or tap mode Motor Start Button D Fig 5 activates the motor in the drill or tap mode Tap Return Button E Fig 5 reverses the spindle rotation and the tap withdraws Works only in the tap mode Emergency Stop Button F Fig 5 disconnects the power to the motor Reset the button by turning 90 Control Panel JDP 20VS 1
11. illing Capacity Cast Iron Steel in Tapping Capacity Column Capacity in Spindle to Column maximum Spindle Travel in Spindle Distance to Table in Table Size in Number of T Slots T Slot Size in T Slot Centers in Spindle Taper Spindle Speed Spindle RPM approx Motor Overall Height in Base Size in Table Size in Net Weight approx Ibs Shipping Weight approx lbs The specifications in this manual are given as general information and are not binding JET Equipment and Tools reserves the right to effect at any time and without prior notice changes or alterations to parts fittings and accessory equipment deemed necessary for any reason whatsoever Unpacking and Clean Up 1 Finish removing the shipping crate 2 Remove the skid from under the press 3 Remove the protective coating from all rust protected surfaces with a soft cloth moistened with kerosene or a mild solvent Do not use acetone gasoline or paint thinner These will damage painted surfaces 4 To prevent rust apply a thin coat of paste wax to the table Installation The drill press must be located in a dry well lighted area with adequate room on all sides of the machine The floor must be level and the drill press must rest solidly on the floor The most accurate and vibration free operation will require the drill press to be bolted to the floor While this is not absolutely nece
12. lified electrician or service personnel if the grounding instructions are not completely understood or if in doubt as to whether the tool is properly grounded Use only three wire extension cords that have three prong grounding plugs and three pole receptacles that accept the tool s plug Repair or replace a damaged or worn cord immediately Important Information The JDP 20VS 1 comes pre wired from the factory at 230V It is strongly recommended that this drill press be operated at 230V If however you decide to change the operating voltage to 115V please be advised that the drill press may be hard to start when set at a higher R P M When operating the drill press lower the R P M to the lowest setting before turning the machine off This will make starting the machine easier 115 Volt Operation Note The JDP 20VS 1 is rated at 115 230V and comes pre wired at 230V The JDP 20VS 3 is rated at 230V only and cannot be changed If 115V single phase operation is desired the following instructions must be followed 1 Disconnect the machine from the power source 2 This drill press is supplied with four motor leads that are connected for 230V operation as shown in Figure D Reconnect these four motor leads for 115V operation as shown in Figure C 3 If the drill press is to be fitted with a plug instead of hard wired it should only be connected to an outlet having the same configuration as illustrated by the grounded outlet box i
13. n Figure E No adapter is available or should be used with a 230V plug Important In all cases 115 or 230 volts make certain the receptacle in question is properly grounded If you are not sure have a licensed electrician check the receptacle 115 Volt 230 Volt Fig D Grounded Outlet Box Current Carrying Prongs Grounding Blade is the longest of the 3 blades Fig E As received from the factory the JDP 20VS 1 drill press is ready to run at 230 volt operation the JDP 20VS 3 is 230V and cannot be changed This drill press when the wiring is changed to 115 volt is intended for use on a circuit that has an outlet and a plug that looks the one illustrated in Figure A A temporary adapter which looks like the adapter as illustrated in Figure B may be used to connect this plug to a two pole receptacle as shown in Figure B if a properly grounded outlet is not available The temporary adapter should only be used until a properly grounded outlet can be installed by a qualified electrician This adapter is not applicable in Canada The green colored rigid ear lug or tab extending from the adapter must be connected to a permanent ground such as a properly grounded outlet box as shown in Figure B Grounded Outlet Box Grounded Outlet Box Current Carrying Prongs Grounding Means Adapter Grounding blade is the longest of the 3 blades Fig B Fig A Specifications JDP 20VS 1 JDP 20VS 3 Stock Number Dr
14. ssary it is highly recommended Place shims near the three bolt holes to level the drill press if necessary Equal pressure should be applied to all three nuts when tightening to prevent distorting the base Raising the Head The drill press head is lowered on the column for crating and transportation Before operating the drill press the head will need to be raised to the operational level To raise the head 1 Loosen the table lock A Fig 1 2 Cuta2 x 4 approximately 16 in length 3 Raise the table B Fig 1 and place the 2 x 4 between the table and the head C Fig 1 as close the column D Fig 1 as possible Caution Do not place the 2 x 4 under the lock collar E Fig 1 4 Using the table lift crank F Fig 1 raise the head until the head bore and the column are flush Use a ladder to observe the column through the top of the belt cover ANWARNING Do not raise the head any farther or it may fall off the column Failure to comply may cause damage to property and or bodily injury Fig 1 5 Tighten the two head locking bolts A Fig 2 This will hold the head in place until the lock collar can be moved into position The 2 x 4 can now be safely removed 6 After the head is set at the desired height loosen two set screws B Fig 2 on the lock collar 7 Slide the lock collar up the column until it is flush with the head 8 Firmly tighten two set screw B F
15. t apply to defects due directly or indirectly to misuse abuse negligence or accidents repairs or alterations outside our facilities or to a lack of maintenance JET LIMITS ALL IMPLIED WARRANTIES TO THE PERIOD SPECIFIED ABOVE FROM THE DATE THE PRODUCT WAS PURCHASED AT RETAIL EXCEPT AS STATED HEREIN ANY IMPLIED WARRANTIES OR MECHANTABILITY AND FITNESS ARE EXCLUDED SOME STATES DO NOT ALLOW LIMITATIONS ON HOW LONG THE IMPLIED WARRANTY LASTS SO THE ABOVE LIMITATION MAY NOT APPLY TO YOU JET SHALL IN NO EVENT BE LIABLE FOR DEATH INJURIES TO PERSONS OR PROPERY OR FOR INCIDENTAL CONTINGENT SPECIAL OR CONSEQUENTIAL DAMAGES ARISING FROM THE USE OF OUR PRODUCTS SOME STATES DO NOT ALLOW THE EXCLUSION OR LIMITATION OF INCIDENTAL OR CONSEQUENTIAL DAMAGES SO THE ABOVE LIMITATION OR EXCLUSION MAY NOT APPLY TO YOU To take advantage of this warranty the product or part must be returned for examination postage prepaid to an authorized service station designated by our Auburn office Proof of purchase date and an explanation of the complaint must accompany the merchandise If our inspection discloses a defect JET will either repair or replace the product or refund the purchase price if we cannot readily and quickly provide a repair or replacement if you are willing to accept such refund JET will return repaired product or replacement at JET s expense but if it is determined there is no defect or that the defect resulted from causes not within the scope of JET
16. y Counter shaft spindle 20W non detergent Daily upper end Hand wheel cam 2 lithium based grease Twice yearly 10 JDP 20VS 1 3 Head Assembly 11 JDP 20VS 1 3 Head Assembly Index Part No No Description Size Qty 8 R25 TS 0270021 e 5 16 x 5 16 JDP20VS 34 JDP20VS 35 JDP20VS 36 TS 0270101 TS 0561031 TS 0680041 TS 0051011 VACCA RO al wa ASC SUR ARS RP du OS da a a SS a S NY SR CS RIRES EEE eres JDP20VS 48 12 JDP 20VS 1 3 Head Assembly continued Spring Washer Washer 13 3 16 x 3 8 7116 x 1 1 4 7 16 D w JDP 20VS 1 3 Variable Speed Assembly dois 2s 3 4 5 16 8 9 JDP20VS 2 JDP20VS 30 JDP20VS 31 JDP20VS 32A TS 0267031 TS 0061041 TS 0680051 TS 0267031 TS 0561042 JDP20VS 38 JDP20VS 39 TS 0270021 JDP20VS 41 JDP 20VS 1 3 Variable Speed Assembly Control Shaft Spindl Sleeve Bearing Housin Control Shaft Spindl Spindle Pulley V Belt Spindle Driver Ball Bearing Bearing Spacer Sleeve Bearing Inner Sleeve Cli 15 JDP 20VS 1 3 Column Table and Base Assembly 16 JDP 20VS 1 3 Column Table and Base Assembly Handle Lift Crank Thrust Bearing oo0o 0oo0 RoNaA Table Lock Nut Table Lock Screw Table Lock Bearing Ring Collar Bushing Base Set Screw e A zi A bh MM A A MM OR A EA A ch A bh
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